G4 Tap Installation Instructions 803341UK V1.02
2016-08-30
: Zip Water G4 Tap Installation Instructions 803341Uk V1.02 G4_Tap installation instructions_ 803341UK_v1.02 zipwater.commercial zipwater_instruction manuals zipwater.hydrotaps zipwater.uk.products zipwater.uk
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Tap installation instructions Zip HydroTap G4 ® Tap installation instructions 803341UK G4 Tap installation instructions v1.02 June 2016 Page 1 of 20 Tap options The G4 series offers a range of interchangeable taps to suit the customer's needs Classic HydroTap®G4 range These standalone taps are directly compatible with the G4 Command-CentreTM. Arc / Cube range Elite range The mixer tap range may be used in conjunction with any of the above to provide mixed hot and cold water for sanitary use. Mixer range All-in-One range The All-in-One and Celsius taps may be used as alternatives to the above combinations. Celsius range Page 2 of 20 803341UK G4 Tap installation instructions v1.02 June 2016 Index Generic installation instructions Using these instructions..................................................................................................................4 Min / Max water supply pressure requirements..............................................................................4 Special tool requirements................................................................................................................ 4 Hole & tap positioning..................................................................................................................... 5 Connections.................................................................................................................................... 5 Tap installation 1 - HydroTap®G4 Classic and Elite taps installation..................................................................... 6 2 - HydroTap®G4 Arc / Cube installation...................................................................................... 8 3 - Mixer tap installation................................................................................................................ 10 4 - All-in-One tap 'Mains' installation............................................................................................. 12 5 - All-in-One tap 'Vented' installation........................................................................................... 14 6 - Celsius tap installation............................................................................................................. 16 Product information End of life disposal........................................................................................................................ 19 Warranty........................................................................................................................................ 19 Contact details.............................................................................................................................. 20 803341UK G4 Tap installation instructions v1.02 June 2016 Page 3 of 20 Generic installation instructions Elite Classic Arc / Cube All-in-One HydroTap®s Celsius Classic Arc Mixer taps Cube Using these instructions These instruction are provided primarily to demonstrate how to install HydroTap®G4 taps and do not provided sufficient information to install and commission complete HydroTap®G4 systems. Please refer to all safety and installation requirements detailed in the installation instructions provided with the Command-CentreTM prior to any change to the complete system. Min / Max water supply pressure requirements HydroTap®s and Mains All-in-One taps sparkling models..................0.25 MPa (2.5 bar) - 0.7 MPa (7 bar) HydroTap®s and Mains All-in-One taps non-sparkling models...........0.17 MPa (1.7 bar) - 0.7 MPa (7 bar) Vented All-in-One sparkling models....................................................0.25 MPa (2.5 bar) - 0.7 MPa (7 bar) Mixer taps and Vented All-in-One non-sparkling model taps..............0.20 MPa (2.0 bar) - 0.7 MPa (7 bar) Tap installation special tool requirements In addition to normal tools, the following will be required. For the HydroTap®G4, Celsius and mixer taps. • 35mm diameter sheet metal hole punch for sinks (not supplied). • 35mm diameter hole saw for worktops (not supplied). • Nut runner tube spanner (supplied for all but Celsius & mixer taps) for fixing the tap assembly. For the All-in-One tap. • 50mm diameter sheet metal hole punch for sinks (not supplied). • 50mm diameter hole saw for worktops (not supplied). • Nut runner tube spanner (supplied) for fixing tap assembly. Font installation special tool requirements • Sheet metal punch or hole saw to suit surface being cut. Ø140m for Arc / Cube and Ø108mm for Classic and Elite. Page 4 of 20 803341UK G4 Tap installation instructions v1.02 June 2016 Generic installation instructions Hole positioning Position the tap such that it dispenses into the sink bowl with ample clearance for a cup or tea pot. Alternatively, the tap could be mounted away from the sink using a Zip Font, available as an accessory. (See Major components and accessories, Command-CentreTM Installation instructions). Tap positioning Tap Elite HydroTap® Classic HydroTap® Arc/Cube All-in-One Celsius - Arc/Cube Mixer - Arc Mixer - Classic Mixer - Cube Recommended dispensing distance (mm) 116 116 171 (-174 extended) 211 220 220 270 220 116 Note Celsius, All-in-One and mixer taps have spouts that swivel. All images are for illustrative purposes, to aid understanding of the system configuration, and are not prescriptive of tap positioning. Ensure that the taps are mounted in a position that allows the water to safely drain to waste throughout the effective positional range. Ensure that taps are positioned to minimise the risks of scalding by dispensing boiling water while using the mixer tap. Connections HydroTap® G4 Classic All plastic pipes / silicon tubes must be trimmed to size. They must have a constant fall to the Command-CentreTM. The connection tubes supplied with the tap head assembly CANNOT be lengthened. 803341UK G4 Tap installation instructions v1.02 June 2016 Page 5 of 20 Classic and Elite HydroTap®G4 installation Elite Classic 1.1 Nut 335mm Clearance envelope Red boiling pipe Clear vent pipe (boiling models) Spider clamp 1.2 Stainless steel spacer 535mm Black plastic spacer min. 300mm All thread rod Blue chilled pipe (chilled models) Apply a light smearing of silicon sealant on the underside of the spacer to ensure a watertight fit. Cut a Ø35mm hole in the worktop / sink. Ø35mm Note Make sure the tap location will allow the tap spout to drain into the sink. Page 6 of 20 803341UK G4 Tap installation instructions v1.02 June 2016 Classic and Elite HydroTap®G4 installation 1.3 Black plastic spacer Ø35mm hole Pass the tubes and USB cable through the Ø35mm hole. 803341UK G4 Tap installation instructions v1.02 June 2016 1.4 Fit the stainless steel washer, spider clamp, and nut. Stainless steel washer Spider clamp Nut Note Feed each of the tubes and USB cable evenly in between the legs of the spider clamp during installation. Page 7 of 20 Arc & Cube HydroTap®G4 installation Arc / Cube The HydroTap Arc/Cube has a spout that may be fixed in 1 of 6 angular positions (depending on the position of the rotary control) and fixed in one of two height positions. The spout is fixed and does not swivel. To reduce the risk of scalding, Position *A should not be selected with any of the boiling water models. (See fig. 2.3). 2.1 Configuring the tap • Remove the 2 x spout locating screws and lower the spout to expose the plastic spring clip. Note The plastic spring clip has two internal dimples that may be positioned in the 6 upper or 6 lower, pre drilled holes in the spout (see diagram below & figs. 2.2 & 2.3). • To reposition the spout, gently spread the plastic spring clip to release the dimples from the spout holes. When released, slide the clip on the spout so that it ends up between the two rows of holes. • Rotate the plastic clip on the spout to orient the dimples, so they are in line with the newly selected holes. Note When determining which of the 6 holes are required for the new spout height and orientation, check the new plastic clip position will clear the undercut and that the USB lead will not be pinched, when assembled. • Slide the plastic clip up/down to engage with the selected holes, making sure the two dimples engage simultaneously with the two selected holes. Note The clip will not fit correctly if one dimple engages before the other. Both dimples must engage at the same time. • With the clip fitted to the newly selected holes,carefully raise the spout (ensure the USB lead is a neat fit in the undercut and is located between the open ends of the clip) until the clip locating holes are in line with the spout locating screws. • Replace the 2 x locating screws. • If mounting on an uneven surface, apply a light smearing of silicon sealant on the o-rings to ensure a watertight fit. (See fig. 2.4). • Pass the assembly (ensuring upper o-ring, base ring and lower o-ring are in place) through the Ø35mm hole and position the tap so it discharges into the sink. • Fit the lower rubber seal to the threaded extension. Dimples • Secure the tap in position with the metal washer and nut. Plastic spring clip Page 8 of 20 Spout locating screws (2) Lower locating positions Undercut for USB Clip locating holes (2) Plastic spring clip Upper locating positions 803341UK G4 Tap installation instructions v1.02 June 2016 Arc & Cube HydroTap®G4 installation 2.2 Height adjustment (fixed position options) 50mm 2.3 Angular adjustment (fixed position options) Right hand control Left hand control *A B C 2.4 Mounting (See hole positioning, page 5 ) Cut a Ø35mm hole in the worktop / sink. Ø35mm Note Make sure the tap location will allow the tap spout to drain into the sink. C B *A Upper o-ring Base ring Lower o-ring (above worktop /sink) Lower rubber washer Metal washer Nut (below worktop / sink) Note Use the Tube kit fitting instructions supplied with the tap kit to connect the tap head assembly to the Command-CentreTM. 803341UK G4 Tap installation instructions v1.02 June 2016 Page 9 of 20 mixer tap installation Classic Cube Arc 3.1 Lower rubber washer Braided hose x 3 Nut 3.2 Cut a Ø35mm hole in the worktop / sink. Ø35mm Note Make sure the tap location will allow the tap spout to drain into the sink. Note The mixer tap requires a flow restrictor , supplied, to be fitted in the cold water supply line, from the isolation valve T-piece, to the mixer tap. (See the Command Centre Installation section of the Installation instructions for typical undersink arrangements). • Slide upper rubber washer in place. • Mount tap in position on Ø35mm hole. • Slide lower rubber washer, metal washer then tap nut over thread extension, then tighten the tap nut to secure in place, do not over tighten. • Attach the braided hoses (ensure the seals on the end of the hoses are lubricated), do not over tighten. Page 10 of 20 335mm 535mm Washer Clearance envelope min. 300mm Upper rubber washer 3.3 Vented assembly Upper rubber washer Lower rubber washer Blue marking - MIXER IN on Command-CentreTM Washer Nut White marking - Ambient mains supply Red marking - MIXER OUT on Command-CentreTM 803341UK G4 Tap installation instructions v1.02 June 2016 Mixer tap installation 3.4 Vented water connections detail, disassembled Ensure flow restrictor is fitted in the mixer tap direction White marked Braided hose to mixer tap Flow restrictor (supplied) Cold water Isolation valve (not supplied) Incoming mains cold water supply Male - Female adaptor (supplied) Filter (supplied) 15mm compression to ½” male BSPT (not supplied) Braided hose to Command -CentreTM T-piece (supplied) Connect together Filter (supplied) Male - Female adaptor (supplied) 3.5 Water connections detail, assembled White marked Braided hose to mixer tap Incoming mains cold water supply Braided hose to Command -CentreTM 803341UK G4 Tap installation instructions v1.02 June 2016 Page 11 of 20 All-in-One 'Mains' tap installation All-in-One USB cable 535mm Base block spider Base block nut 4.2 335mm Clearance envelope O-ring min. 300mm 4.1 Cut a Ø50mm hole in the worktop / sink. Ø50mm Note Make sure the tap location will allow the tap spout to drain into the sink. Note All silicon tubes must be cut to size. They must have a constant fall back to the Command-CentreTM. • • • • Fit the o-ring to the underside of the AIO tap then pass tubes and cable through the Ø50mm hole. Feed each of the tubes and USB cable evenly in between the legs of the base block spider. Fit the base block spider to the underside of the All-in-One tap. Clamp in position using the base block nut. Page 12 of 20 803341UK G4 Tap installation instructions v1.02 June 2016 All-in-One ‘Mains’ tap installation 4.3 Base block spider markings and silicone tube positions (viewed from underneath). Blue marking Braided hose with blue marking Red marking Braided hose with red marking Blue silicone tube Red silicone tube USB cable Clear silicone tube Installing the All-in-One 'Mains' tap 4.4 All-in-One ‘Mains’ connections • Connect the red and clear silicone tubes & USB cable to the Command-CentreTM as shown. • (Boiling,chilled and sparkling models). Connect the blue and white plastic pipe (supplied) to the Y connector in place on the end of the blue silicone tube, then connect to the Command-CentreTM as shown. • (Boiling and chilled models). Connect the blue silicone tube to the Command-CentreTM as shown. • Working from inside the cupboard, attach the braided hoses to the tube extensions (ensure the seals on the end of the hoses are lubricated). Check the correct position for hot and ambient connections by matching the colours on the braided hoses with the coloured markings on the copper extension tubes. (See adjacent diagram). • The braided hose with the blue markings must be connected to the ambient mains supply. • The braided hose with the red markings must be connected to the hot mains supply. • Do not over tighten the braided hoses. • Ensure that all tubes and hoses are firmly secured. 803341UK G4 Tap installation instructions v1.02 June 2016 Braided hose with blue marking - ambient domestic supply. Clear silicone tube - VENT on Command-CentreTM Braided hose with red marking - hot domestic supply. Red silicone tube BOILING OUT on Command-CentreTM (Boiling, chilled (Boiling and chilled and sparkling models) models) Blue silicone tube Blue silicone tube to- CHILLED OUT Y connector on the blue plastic pipe toCommand-CentreTM STILL OUT white plastic pipe toSPARKLING OUT on the Command-CentreTM Page 13 of 20 All-in-One 'Vented' tap installation All-in-One 535mm Base block spider USB cable 335mm Clearance envelope O-ring min. 300mm 5.1 Base block nut 5,2 Cut a Ø50mm hole in the worktop / sink. Ø50mm Note Make sure the tap location will allow the tap spout to drain into the sink. Note All silicon tubes must be cut to size. They must have a constant fall back to the Command-CentreTM. • Fit the o-ring to the underside of the AIO tap then pass tubes, hoses and cable through the Ø50mm hole. • Feed each of the tubes and electrical cable evenly in between the legs of the base block spider. • Fit the base block spider to the underside of the All-in-One tap. • Clamp in position using the base block nut. Page 14 of 20 803341UK G4 Tap installation instructions v1.02 June 2016 All-in-One ‘Vented’ tap installation 5.3 Base block spider markings and silicone tube positions (viewed from underneath). White marking Braided hose with white marking Blue marking Braided hose with blue marking Braided hose with red marking Blue silicone tube Red silicone tube Clear silicone tube USB cable Installing the All-in-One ‘Vented’ tap 5.4 All-in-One ‘Vented’ connections • Connect the red and clear silicone tubes & USB cable to the Command-CentreTM as shown. • (Boiling,chilled and sparkling models). Connect the blue and white plastic pipe (supplied) to the Y connector in place on the end of the blue silicone tube, then connect to the Command-CentreTM as shown. • (Boiling and chilled models). Connect the blue silicone tube to the Command-CentreTM as shown. • Working from inside the cupboard, attach the braided hoses to the tube extensions (ensure the seals on the end of the hoses are lubricated). Check the correct position for mixer and ambient connections by matching the colours on the braided hoses with the coloured markings on the extension tubes. (See adjacent diagram). • Connect the braided hose with the blue marking to the ‘MIXER IN’ on the Command-CentreTM. • Connect the braided hose with the white marking to the Restrictaflow.* • Connect the braided hose with the red marking to the metal tube, with red marking then to the ‘MIXER OUT’ on the Command-CentreTM. • Ensure that all tubes and hoses are firmly secured. Braided hose with white marking Restrictaflow on ambient supply Braided hose connection to metal tube - ‘MIXER OUT’ on CommandCentreTM. Braided hose with blue marking - to MIXER IN’ on CommandCentreTM Clear silicone tube - VENT on Command-CentreTM Red silicone tube BOILING OUT on Command-CentreTM Note* The All-in-One vented taps require a Restrictaflow valve and (Boiling, chilled (Boiling and chilled and sparkling models) models) Blue silicone tube Blue silicone tube to- CHILLED OUT Y connector on the blue plastic pipe toCommand-CentreTM STILL OUT white plastic pipe toSPARKLING OUT on the Command-CentreTM T-piece, as supplied, to be fitted in the cold water supply line, from the isolation valve (not supplied), to the mixer tap. 803341UK G4 Tap installation instructions v1.02 June 2016 Page 15 of 20 Celsius tap installation Celsius Ø49 Ø49 251 257 Ø23 330 Ø23 402 6.1 Dimensions 220 220 Cube Arc 6.2 Celsius connections (refer to sections the 6.3 & 6.4) • • Slide upper rubber washer in place on underside of tap. Mount tap in position on Ø35mm hole. Slide lower rubber washer, metal washer then tap nut over thread extension, then tighten the tap nut to secure in place, do not over tighten. Match the colour markings on the braided hoses to those of the copper extension tubes. Attach the braided hoses (ensure the seals on the end of the hoses are lubricated), do not over tighten. Attach the braided hoses to the mains hot and ambient supply. Attach the USB connector to the corresponding connector from the Command-CentreTM. • • Attach the red silicone tube to the BOILING OUT on the Command-CentreTM. Attach the clear vent tube to the vent outlet on the Command-CentreTM. • Attach the blue silicone tube to CHILLED OUT on the Command-CentreTM. • Attach the blue plastic pipe (supplied) to the Y-connector (on the end of the blue silicone tube from the Celsius tap), then attach to SPARKLING OUT on the Command-CentreTM. Attach the white plastic pipe (supplied) to the Y-connector (on the end of the blue silicone tube from the Celsius tap), then attach to STILL OUT on the Command-CentreTM. • • • • Boiling models Chilled models Chilled sparkling models • Page 16 of 20 803341UK G4 Tap installation instructions v1.02 June 2016 Celsius tap installation 6.3 Chilled and sparkling + mixed hot & cold tap installation Celsius taps require a Ø35mm hole. Ø35mm Note Make sure the tap location will allow the tap spout to drain into the sink. Vent Upper rubber washer Lower rubber washer Brass washer Ø35mm hole Fit the brass and rubber washers and secure with brass nut. Nut USB lead Chilled pipe Sparkling pipe Mains hot and cold braided hoses 803341UK G4 Tap installation instructions v1.02 June 2016 Page 17 of 20 Celsius tap installation 6.4 Boiling + mixed hot & cold tap installation Chilled + mixed hot & cold tap installation Celsius taps require a Ø35mm hole. Ø35mm Note Make sure the tap location will allow the tap spout to drain into the sink. Vent Upper rubber washer Lower rubber washer Brass washer Nut Fit the brass and rubber washers and secure with brass nut. USB lead Chilled (blue) or Boiling (red) pipe depending on model Vent (clear) pipe (Boiling models) Mains hot and cold braided hoses Page 18 of 20 803341UK G4 Tap installation instructions v1.02 June 2016 End of life disposal The use of this crossed out wheeled bin logo indicates that electrical and electronic products needs to be disposed of separately to any other household waste. Within each of the European Union member countries, provisions have been made for collection and recycling of unwanted electrical and electronic equipment. In order to help preserve our environment we ask that you dispose of this product correctly. Please contact Zip Customer Service on 0345 6 005 005 for advice. Warranty Refer to the instructions supplied with the Command-CentreTM for warranty information. 803341UK G4 Tap installation instructions v1.02 June 2016 Page 19 of 20 Contact details Head office Zip Water UK 14 Bertie Ward Way Dereham Norfolk NR19 1TE Website: www.zipwater.com/uk Email: sales@zipindustries.co.uk Facsimile: 01362 692 448 Telephone: 0345 6 005 005 The standard cup referred to in this publication is 167 ml (6 fl oz). The standard glass is 200 ml (7 fl oz). The terms “Zip” and “HydroTap” are registered trade marks of Zip Heaters (Aust) Pty Ltd. Zip products described in this publication are manufactured under one or more of the following patents: AU675601, AU637412, AU635979, GB0422305, GB2065848, US4354049, US5103859, US5099825 and SA2006/08043. Other patents are in force and patent applications are pending. Page 20 of 20 803341UK G4 Tap installation instructions v1.02 June 2016
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