Installation Guide for HUSSMANN models including: MDN-BA Medium Temperature Self Contained Open Vertical Merchandiser, MDN-BA, Medium Temperature Self Contained Open Vertical Merchandiser
The unit uses R-290 gas as the refrigerant. R-290 is flammable and heavier than air. It collects first in low areas but can be circulated by the fans.
Replacement Parts List . . . . . . . . . . . . . . . . . . 4-6. WARRANTY. Page ... The unit is charged with refrigerant, and shipped from the factory with all ...
MDN-BA/SA Medium Temperature Self Contained Open Vertical Merchandiser WARNINGS: If the information in these instructions are not followed exactly, a fire or explosion may result, causing property damage, personal injury or death. with R-290 Refrigerant Installation and service must be performed by a qualified installer or service agency. READ THE ENTIRE MANUAL BEFORE INSTALLING OR USING THIS EQUIPMENT. The unit uses R-290 gas as the refrigerant. R-290 is flammable and heavier than air. It collects first in low areas but can be circulated by the fans. If propane gas is present or even suspected, do not allow untrained personnel to attempt to find the cause. The propane gas used in the unit has no odor. The lack of smell does not indicate a lack of escaped gas. If a leak is detected, immediately evacuate all persons from the store, and contact the local fire department to advise them that a propane leak has occurred. Do not let any persons back into the store until the qualified service technician has arrived and that technician advises that it is safe to return to the store. No open flames, cigarettes or other possible sources of ignition should be used inside or in the vicinity of the units. Installation & Operation Manual FAILURE TO ABIDE BY THIS WARNING COULD RESULT IN AN EXPLOSION, DEATH, INJURY AND PROPERTY DAMAGE. P/N 9FQ-6-P110-075-00_B IMPORTANT Keep in store for future reference! I/O MANUAL MDN R-290 April 2021 Spanish 9FQ-6-P110-077-00 P/N 9FQ-6-P110-075-00_A ii BEFORE YOU BEGIN Read these instructions completely and carefully. PERSONAL PROTECTION EQUIPMENT (PPE) Personal Protection Equipment (PPE) is required whenever installing or servicing this equipment. Always wear safety glasses, gloves, protective boots or shoes, long pants, and a long-sleeve shirt as required when installing or servicing this equipment. 1. If the information in these instructions are not followed exactly, a fire or explosion may result, causing property damage, personal injury or death. 2. Installation and service must be performed by a qualified installer or service agency. 3. This unit is designed only for use with R-290 gas as the designated refrigerant. THE REFRIGERANT LOOP IS SEALED. ONLY A QUALIFIED TECHNICIAN SHOULD ATTEMPT TO SERVICE! · Propane is flammable and heavier than air. · It collects first in the low areas but can be circulated by the fans. · If R-290 is present or even suspected, do not allow untrained personnel to attempt to find the cause. · The propane gas used in the unit has no odor. · The lack of smell does not indicate a lack of escaped gas. · If a leak is detected, immediately evacuate all persons from the store, and contact the local fire department to advise them that a pro pane leak has occurred. · Do not let any persons back into the store until the qualified service technician has arrived and that technician advises that it is safe to return to the store. · A hand-held propane leak detector ("sniffer") shall be used before any repair and/or maintenance. · No open flames, cigarettes or other possible sources of ignition should be used inside the building where the units are located until the qualified service technician and/or local fire department determines that all propane has been cleared from the area and from the refrigeration systems. · Component parts are designed for propane and non-incendive and non-sparking. Component parts shall only be replaced with identical repair parts. FAILURE TO ABIDE BY THIS WARNING COULD RESULT IN AN EXPLOSION, DEATH, INJURY AND PROPERTY DAMAGE. P/N 9FQ-6-P110-075-00_B iii ATTENTION MMeerrcchhaannddiisseerrmmuusstt ooppeerrate for 24 hours bbeefoforreeloloaaddininggpprroodduucctt!! RReegguulalarrlylycchheecckk mmeerrcchhaannddiisseerr tteemmppeerraattuurreess.. DDoonnoottbbrreeaakkththeeccooldldcchhaainin. .KKeeepppprordoudcutcstsin in cfroeoelzeer rbbeefoforereloloaadidnignginitnotommerecrhcahnadnidsiesre. r. These merchandisers aarree ddeessiiggnneedd for only pre-cfrhoizlledn products.. HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. Open Vertical Merchandisers TABLE OF CONTENTS iv ANSI Z535.5 DEFINITIONS . . . . . . . . . . . . . . v INSTALLATION UL Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Federal / State Regulation . . . . . . . . . . . . . . . 1-1 Hussmann Product Control . . . . . . . . . . . . . . 1-1 Shipping Damage . . . . . . . . . . . . . . . . . . . . . . 1-1 Apparent Loss Or Damage . . . . . . . . . . . . . . 1-1 Concealed Loss Or Damage . . . . . . . . . . . . . 1-1 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Additional Parts . . . . . . . . . . . . . . . . . . . . . . . 1-4 Model Description . . . . . . . . . . . . . . . . . . . . . 1-5 Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Unloading from Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Serial Plate Location . . . . . . . . . . . . . . . . . . . . 1-5 Exterior Loading . . . . . . . . . . . . . . . . . . . . . . . 1-5 Shipping Skid . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Equipment Start Up Check List . . . . . . . . . . . 1-6 ELECTRICAL / REFRIGERATION Merchandiser Electrical Data . . . . . . . . . . . . . 2-1 Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Electrical Connections . . . . . . . . . . . . . . . . . . . 2-1 Electrical Outlet . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Refrigeration (Self Contained Models) . . . . . 2-2 Waste Outlet and Water Seal . . . . . . . . . . . . . 2-2 Controls and Adjustments . . . . . . . . . . . . . . . . 2-3 Controller Operation . . . . . . . . . . . . . . . . . . . . 2-4 Controller Connections . . . . . . . . . . . . . . . . . . 2-5 Controller Buttons . . . . . . . . . . . . . . . . . . . . . 2-6 Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Shelves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Stocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Drain Water . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Service Safety . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Replacing Refrigeration System Componets . . . . . . . . . . . . . . . . . . . . . 2-11 Steps to Recover Refrigerant . . . . . . . . . . . . 2-11 Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Waste Outlet and Water Seal . . . . . . . . . . . . 2-12 MAINTENANCE Care and Cleaning . . . . . . . . . . . . . . . . . . . . . . 3-1 Exterior Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Interior Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Do NOT Use: . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Do Use: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Removing Scratches from Bumper . . . . . . . . . 3-1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Cleaning Steel Surfaces . . . . . . . . . . . . . . . . . . . 3-4 Cleaning Condenser Coils . . . . . . . . . . . . . . . . 3-4 Cleaning Honeycomb . . . . . . . . . . . . . . . . . . . . 3-5 Cleaning Power Plug . . . . . . . . . . . . . . . . . . . . 3-6 Cleaning Drain Evaporation System . . . . . . . 3-6 Changing Moisture Wicking Plates . . . . . . . . 3-6 Night Curtain . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 SERVICE "In Case of the Following" . . . . . . . . . . . . . . . 4-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 4-2 Direct Drain . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Replacement Parts List . . . . . . . . . . . . . . . . . . 4-6 WARRANTY IMPORTANT KEEP IN STORE FOR FUTURE REFERENCE Quality that sets industry standards! 12999 St. Charles Rock Road · Bridgeton, MO 63044-2483 U.S. & Canada 1-800-922-1919 · Mexico 1-800-890-2900 www.hussmann.com © 2021 Hussmann Corporation P/N 9FQ-6-P110-075-00_B The safety of our customers and employees is paramount . The precautions and procedures described in this manual are intended as general methods for safe use of this equipment . Please be sure to comply with the precautions described in this manual to protect you and others from possible harm, and follow OSHA standards for safety . The definitions at right are used to clarify the magnitude and urgency of harm and damage, considering problems arising from misuse . Relative to their potential danger, the definitions are divided into four parts according to ANSI Z535 Series . v ANSI Z535 .5 DEFINITIONS ! · DANGER Indicate[s] a hazardous situation which, if not avoided, will result in death or serious injury . ! · WARNING Indicate[s] a hazardous situation which, if not avoided, could result in death or serious injury . ! · CAUTION Indicate[s] a hazardous situation which, if not avoided, could result in minor or moderate injury . · NOTICE Not related to personal injury Indicates[s] situations, which if not avoided, could result in damage to equipment . August 31, 2018 This warning does not mean that Hussmann products will cause cancer or reproductive harm, or is in violation of any product-safety standards or requirements. As clarified by the California State government, Proposition 65 can be considered more of a `right to know' law than a pure product safety law. When used as designed, Hussmann believes that our products are not harmful. We provide the Proposition 65 warning to stay in compliance with California State law. It is your responsibility to provide accurate Proposition 65 warning labels to your customers when necessary. For more information on Proposition 65, please visit the California State government website. REVISION HISTORY REVISION B -- ADDED PAGE 4-6 ORIGINAL ISSUE -- 2021 HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. Excessive ambient conditions may cause condensation and therefore sweating of doors. Facility operators should monitor doors and floor conditions to ensure safety of persons. All installation and operating instructions concerning the handling, moving, and use of these merchandisers must be carefully followed to avoid either damaging the refrigerant tubing, or increasing the risk of a leak. Case ventilation openings must be clear of any obstructions. Do not damage the refrigerant circuit. Always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as fans, heaters, thermostats and lights. Do not use mechanical devices or other means to accelerate the defrosting process. Do not use electrical appliances inside the food storage compartments of the case. Open Vertical Merchandisers P/N 9FQ-6-P110-075-00_B 1-1 INSTALLATION UL LISTING These merchandisers are manufactured to meet ANSI/ UL 471 standard requirements for safety . Proper installation is required to maintain the listing . FEDERAL / STATE REGULATION Apparent Loss or Damage If there is an obvious loss or damage, it must be noted on the freight bill or express receipt and signed by the carrier's agent; otherwise, carrier may refuse claim . These merchandisers at the time they are manufactured, meet all federal and state/ provincial regulations . Proper installation is required to ensure these standards are maintained . Near the serial plate, each merchandiser carries a label identifying the environment for which the merchandiser was designed for use . This model is Type II as described below . ANSI/NSF-7 Type II Display Refrigerator / Freezer Intended for 80°F / 55%RH Ambient Application ANSI/NSF-7 Display Refrigerator Intended for Bulk Produce HUSSMANN PRODUCT CONTROL The serial number and shipping date of all equipment is recorded in Hussmann's files for warranty and replacement part purposes . All correspondence pertaining to warranty or parts ordering must include the serial number of each piece of equipment involved . This is to ensure the customer is provided with the correct parts . SHIPPING DAMAGE All equipment should be thoroughly examined for shipping damage before and during unloading . This equipment has been carefully inspected at our factory . Concealed Loss or Damage When loss or damage is not apparent until after equipment is uncrated, retain all packing materials and submit a written response to the carrier for inspection within 15 days . Recommended operating ambient temperature is between 60°F (16°C) to 80°F (27°C). Maximum relative humidity is 55%. LOCATION These merchandisers are designed for displaying products in air conditioned stores where temperature is maintained at or below the ANSI / NSF-7 specified level and relative humidity is maintained at or below 55% . Placing refrigerated merchandisers in direct sunlight, near hot tables or near other heat sources could impair their efficiency . Like other merchandisers, these merchandisers are sensitive to air disturbances . Air currents passing around merchandisers will seriously impair their operation . Do NOT allow air conditioning, electric fans, open doors or windows, etc . to create air currents around the merchandiser . Any claim for loss or damage must be made to the carrier . The carrier will provide any necessary inspection reports and/or claim forms . HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. Do NOT stand or walk on top of merchandiser. Do not store items or flammable materials atop the unit. Open Vertical Merchandisers 1-2 INSTALLATION LOCATION (Continued) Product should always be maintained at proper temperature . This means that from the time the product is received, through storage, preparation and display, the temperature of the product must be controlled to maximize the life of the product . BE SURE TO POSITION SELF CONTAINED MERCHANDISERS PROPERLY. SELF CONTAINED models have vented base panels to allow air circulation through the condensing unit . Allow for a minimum of 2 inches of clearance from walls, merchandisers, and any other large objects near the merchandiser's vented base panels . A minimum space of 2 inches should be left above the case . Blocking or restricting air flow will adversely affect performance and may damage the refrigeration system . If the merchandiser is used or stored in a hot spring or coastal area, it may be damaged (due to sulfur or salt) . If the intention is to install the merchandiser in any of the above areas or locations, contact the supplier or dealer where you purchased the merchandiser . Do not lay the case sideways to move the case . This may cause damage . Case should be installed on a flat, level floor . After installation, fix the case in place with the leveling legs (case option) to make sure that it does not move. Or if the case has casters, lock the casters. Hanging Wall 2-inch gap required (51 mm) Wall Floor 2-inch gap required (51 mm) ! WARNING Do not store items or flammable materials atop the unit. Leveling Legs or Casters P/N 9FQ-6-P110-075-00_B Air inlet Do not block this inlet or the merchandiser will not cool properly 2-inch Air Exhaust Clearance from Wall Ground wire (Optional) U.S. & Canada 1-800-922-1919 · Mexico 01 800-890-2900 · www.hussmann.com P/N 9FQ-6-P110-075-00_B Part names Model MDN4775BA/SA shown Lamp switch Tag molding Deck pan Hussmann logo 1-3 Bracket Shelf The slots that hold the left and right shelf brackets are located at 0.59 inch intervals. The shelf position can thus be adjusted to match the size of the product stored. Overflow drain pan Front panel Electrical controls box Main Switch Controller KDEPLUS BUTTONS The KDEPlus keyboard has 4 keys, as shown in the illustration: UP 1 DOWN 2 3 STANDBY or ESC 4 SET HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. Open Vertical Merchandisers 1-4 INSTALLATION Part names Model MDN4775BA/SA~ shown Night Curtain (Optional) LED lamp Discharge air outlet Do not block this outlet with product, or the merchandiser will not cool properly. Return air inlet Do not block this inlet with product, or the merchandiser will not cool properly. Night Curtain hook (Optional) Handrail Condenser fan Air inlet Do not block this inlet or the merchandiser will not cool properly Caster Condensing unit Overflow drain pan Additional parts Honeycomb The honeycomb adjusts the air flow. Evaporator fan Single-phase 208V power cord NEMA L6-20P Air Outlet P/N 9FQ-6-P110-075-00_B U.S. & Canada 1-800-922-1919 · Mexico 01 800-890-2900 · www.hussmann.com P/N 9FQ-6-P110-075-00_B 1-5 MODEL DESCRIPTION EXTERIOR LOADING The MDN models are open, vertical, medium temperature display merchandisers . They are self contained merchandisers with their own condensing unit . Each self contained model has a condensing unit that is factory installed beneath the display area of the case . The unit is ready for operation when electrical service is connected . See Section 2 for electrical information before starting the case . Do NOT walk on top of merchandisers or damage to the merchandisers and serious personal injury could occur . Merchandisers are not structurally designed to support excessive external loading such as the weight of a person . Do not place heavy objects or flammable materials on the merchandiser . SHIPPING SKID UNLOADING Unloading from Trailer: Lever Bar (also known as a Mule, Johnson Bar, J-bar, Lever Dolly, or Pry Lever) Move the merchandiser as close as possible to its permanent location and remove all packaging . Check for damage before discarding packaging . Remove all separately packed accessories such as kits and shelves . Improper handling may cause damage to the merchandiser when unloading . To avoid damage: 1 . Do not drag the merchandiser out of the trailer . Use a Johnson bar (mule) . 2 . Use a forklift or dolly to remove the merchandiser from the trailer . Each merchandiser is shipped on a skid to protect the merchandiser's base, and to make positioning the case easier . Remove the top of the crate, and detach walls from each other . Lift crate from the skid . Unscrew the case from the skid . The fixture can now be lifted off the crate skid . Lift only at base of skid! Remove any attached braces and/or skids . DO NOT TILT MERCHANDISER ON ITS SIDE OR END WHEN REMOVING SKID . The case is equipped with casters for ease of installation and transportation inside store . Check floor where cases are to be set to see if it is a level area . Determine the highest part of the floor . SERIAL PLATE LOCATION The serial plate is located at the interior top left end . It contains all pertinent information such as model, serial number, amperage rating, refrigerant type and charge . Do NOT remove shipping crate until the merchandiser is positioned for installation. THERMOMETER Serial Plate HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. The cabinet has a "pencil" type thermometer and reads from -40º F to 120º F / -40º F to 50º F on 2º increments . The thermometer is located in the packout kit inside of the merchandiser . It should be placed and left inside the bottom front interior compartment during normal operation of the merchandiser . Open Vertical Merchandisers 1-6 INSTALLATION Hussmann Self-Contained Refrigeration Equipment Start Up Check List ***Please note that failure to follow this start-up document may void your factory warranty*** Step Startup Activity 1 Locate, read and maintain install/operation manual in a safe place for future reference . Check 2 Examine unit . Confirm there is NO damage or concealed damage . 3 Level the unit, side to side and front to rear . 4 Remove all shipping brackets/compressor straps/bolts etc . 5 Unit must be run on a dedicated electrical circuit without the use of an extension cord . 6 Ensure that the proper electrical requirements for the equipment are supplied . 7 Verify field electrical connections are tight . 8 Verify all electrical wiring is secured and clear of any sharp edges or hot lines . 9 Verify the condensate drain line is properly trapped and pitched . 10 Verify all required clearances on the sides and back of unit . 11 Verify there are no air disturbances external to the unit . Heat and air registers, fans, and doors etc . Advise owner/operator that merchandiser must operate at temperature for 24 hrs prior to loading with product. Form HSCW01 Rev. 30MAY12 P/N 0525209_B LEGAL DISCLAIMER: Hussmann shall not be liable for any repair or replacements made without the written consent of Hussmann, or when the product is installed or operated in a manner contrary to the printed instructions covering installation and service which accompanied such product. P/N 9FQ-6-P110-075-00_B U.S. & Canada 1-800-922-1919 · Mexico 01 800-890-2900 · www.hussmann.com P/N 9FQ-6-P110-075-00_B 2-1 ELECTRICAL / REFRIGERATION MERCHANDISER ELECTRICAL DATA ELECTRICAL OUTLET: Refer to merchandiser serial plate for electrical information . FIELD WIRING Field wiring must be sized for component amperes stamped on the serial plate . Actual ampere draw may be less than specified . ALWAYS CHECK THE SERIAL PLATE FOR COMPONENT AMPERES ELECTRICAL CONNECTIONS Before the merchandiser is connected to any wall circuit, use a voltmeter to check that the outlet is at 100% of the rated voltage . The wall circuit must be dedicated for the merchandiser . Failure to do so voids the warranty . Do not use an extension cord. Never plug in more than one merchandiser per electrical circuit . · Always use a dedicated circuit with the amperage stated on the unit . · Plug into an outlet designed for the plug . · Do not overload the circuit · Do not use long or thin extension cords . Never use adapters . · If in doubt, call an electrician . All wiring must be in compliance with NEC and local codes . Self contained models are electrical cord connected at the electrical box . Ensure ground pin is attached . For any questions, contact the supplier or dealer where you purchased the product or licenced service provider . This unit uses a powercord with NEMA (L6-20P) plug . The powercord is rated for 20A/208-230V . Ensure ground pin is attached . For any questions, contact the supplier or dealer where you purchased the product or licenced service provider . ! WARNING Merchandiser must be grounded. Do not remove the power supply cord ground. ! WARNING Risk of Electric Shock. If cord or plug becomes damaged, replace only with a cord and plug of the same type. POWER SWITCH The main ON/OFF switch is located on the front control on the bottom, righthand-side of merchandiser . This is not the main power switch . Power will continue to run through the case until main plug is unplugged . HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. Open Vertical Merchandisers 2-2 ELECTRICAL / REFRIGERATION REFRIGERATION WATER OUTLET AND WATER SEAL Each self-contained model is equipped with its own condensing unit and control panel located beneath the display area . The correct type of refrigerant will be stamped on each merchandiser's serial plate . The merchandiser refrigeration piping is leak tested . The unit is charged with refrigerant, and shipped from the factory with all service valves open . The condensate water outlet is located at the front of the liner bottom under deck pan . The outlet has a factory installed, external water seal . For self contained models, this water seal drains into the condensate evaporator pan located beneath the merchandiser . ! WARNING Refrigeration lines are under pressure. Refrigerant must be recovered before attempting any connection or repair. NOTE: All lower base panels must be in place when the refrigerator is operating . If not, airflow from the condenser will be directed over the evaporator pan and defrost water in the pan may overflow . ! WARNING Product will be degraded and may spoil if allowed to sit in a non-refrigerated area. ...ATTENTION INSTALLER It is the contractor's responsibility to install merchandiser(s) in accordance with all local building and health codes. When brazing pipes, be sure to use an insulation blanket (not shipped with the merchandiser) to prevent damage to the metal merchandiser bottom. ! WARNING -- LOCK OUT / TAG OUT -- To avoid serious injury or death from electrical shock, always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as doors, lights, fans, heaters, and thermostats. P/N 9FQ-6-P110-075-00_B U.S. & Canada 1-800-922-1919 · Mexico 01 800-890-2900 · www.hussmann.com P/N 9FQ-6-P110-075-00_B 2-3 CONTROLS AND-- ADJUSTMEN- TS - - - - The controller controls refrigeration temperature . The contro-ller is factory installed in the control panel mounted on the merchandiser's fascia . Discharge air temperatures should be measured at the center of the honeycomb . Defrosts are time initiated and temperature terminated for these models . The defrost setting is set in the factory . The product application is factory set for Med . Temp . - NSF7 as shown below . Model Product Application Discharge Air Temperature ( Avg Ref mode ) Controller Set Point ( ° F ) Defrost Frequency ( per day ) Type of Defrost Temp. Termination Failsafe time ( min ) MDN4775BA/SA MDN3575BA/SA *Factory Setting Med Temp - DOE *Med Temp - NSF 7 25 ° F - 27 °F ( -4 °C to -3 °C ) 27 ° F ( - 3 ° C ) 25 ° F ( - 4 ° C ) 6 Off Time 45 ° F ( 7 ° C ) 50 - - - - - - - MDN4775BA/SA @ NSF Type 2 Conditions - Discharge Air Temperature 55 50 45 40 35 30 25 20 - - - - - * - - *Factory Setting HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. Open Vertical Merchandisers 2-4 ELECTRICAL / REFRIGERATION CONTROLLER OPERATION The electronic controller is located in the cassette compartment . The controller comes factory set, and is ready for use . The front grille must be removed in order to access this control . When removing the grille for this operation or for condenser cleaning, care must be taken not to damage the display interface cable . It may be unplugged during this task . 1 . Plug the merchandiser plug into its receptacle . a . The controller display will illuminate . b . The interior light will illuminate . 2 . After the control preprogrammed time delay of up to 6 minutes, the compressor and evaporator fan(s) will start if the control is calling for cooling . 3 . The control will cycle the compressor but may also cycle evaporator fan(s) on and off determined by the Set-Point and Differential temperatures . This cabinet temperature may reflect the refrigeration cycle of the Set-Point and its' Differential . The most accurate temperature on a cabinets operation is to verify the product temperature . Main Features: · Panel-mounted · Energy saving algorithms and optimised defrost control · 8 preloaded applications · Defrost at single / double evaporator · Frame Heater · Local network auto-configuration · Direct load connection (up to 2 HP) · Supply voltage control LVD · Presence of an open collector output a . The Set-Point is the adjustable preprogrammed temperature . b . The Differential is the non-adjustable pre programmed temperature . c . The Control is designed to read and display a cabinet temperature not a product temperature . P/N 9FQ-6-P110-075-00_B U.S. & Canada 1-800-922-1919 · Mexico 01 800-890-2900 · www.hussmann.com P/N 9FQ-6-P110-075-00_B 2-5 CONNECTIONS TERMINALS 1 2 3 4 5 6 OUT2 (1HP) 7 8 9 OUT3 (8A) 10 11 OUT1 (2HP) 12 13 14 OUT4 (8A) A 15 16 17 GND D 12V { KEYB RS485 OPTIONAL 34 35 36 37 38 39 33 12V 32 OC 31 D 30 29 GND LINK2 D { 28 GND 27 26 25 24 23 22 21 20 19 18 ELIWELL * N.B.: analogue inputs PB1...PB5 can also be configured as Digital Inputs DI. TERMINALS 1-2 NEUTRAL. These are power supply terminals. 15-16-17 Connection to KDEPlus or KDWPlus external keyboard or ECPlus echo module. 3 LINE. These are power supply terminals. 19-18 PB1 probe connection. 4 OUT2 Shared Terminal 21-20 PB2 probe connection. 5 N.O. OUT2 23-22 PB3 probe connection. 6 N.C. OUT2 23-24 PB4 probe connection. 7 OUT3 Shared Terminal 23-25 PB5 probe connection. 8 N.C. OUT3 27-26 Digital input (DI). 9 N.O. OUT3 28-29 LINK2. Connection 1 - local area network. 10 OUT1 Shared Terminal 30-31 LINK2. Connection 2 - local area network. 11 N.O. OUT1 32-33 Open Collector Output (OC). 12 Not Used A TTL Unicard/DMI/Multi Function Key connection 13 OUT4 Shared Terminal 34-35-36 RS485. Connection 1 - Supervision Gateway. 14 N.O. OUT4 37-38-39 RS485. Connection 2 - Supervision Gateway. HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. Open Vertical Merchandisers 2-6 ELECTRICAL / REFRIGERATION KDEPLUS BUTTONS The KDEPlus keyboard has 4 keys, as shown in the illustration: UP 1 DOWN 2 3 STANDBY or ESC 4 SET Each key has a different function depending on whether it is: · Pressed and released · Pressed for at least 5 seconds · Pressed and held at start-up · Pressed in combination with another key. KEYS The following table summarizes the function of each key: No Key Pressed and released Action Press for at least 5 secs 1 · Scrolls through menu items · Decreases values Activates the Manual Defrost function (from outside menus). Start-up --- 2 · Scrolls through menu items · Decreases values Function can be configured by the user (from outside menus). (see parameter H32) --- 3 · Returns to the previous menu level · Confirms parameter value Activates the Stand-by function (from outside menus). --- · Displays any alarms 4 set (if active) · Opens Machine Status menu Opens the Programming Menu (User and Installer parameters) · Confirms commands When pressed during start-up it enables the user to select the application to be loaded. Product will be degraded and may spoil if allowed to sit in a non-refrigerated area. Do NOT allow cleaning agent or cloth to contact food product. P/N 9FQ-6-P110-075-00_B U.S. & Canada 1-800-922-1919 · Mexico 01 800-890-2900 · www.hussmann.com P/N 9FQ-6-P110-075-00_B 2-7 SETPOINT: SETTING AND EDIT LOCK To display the Setpoint value, press the set key to enter the "Machine Status" menu, then press the set key again when the "SEt" label is displayed. The Setpoint value appears on the display. To change the Setpoint value, press the and keys within 15 seconds. Press set to confirm the modification. set set set set set It is possible to disable the keypad on this device. TWhiethktehyseeptkaedycpaandbloeclkoecdke, ydobuycparnosgtirlal macmceinsgs the the "LOC" parameter appropriately. "Machine Status" menu by pressing set to display the Setpoint, but you cannot edit it. To disable the keypad lock, repeat the locking procedure. set set set DISPLAY PROBES VALUE To display the value read by probes connected to the device, press the set key and enter the "Machine Status" menu, then press the key again when one of the probe-related labels "Pb1...Pb5" press the set key agasient. The value measured by the associated probe will appear on the display. NOTE: The displayed value is read-only and cannot be modified. KDEPLUS BUTTONS The KDEPlus keyboard has 4 keys, as shown in the illustration: UP 1 DOWN 2 set set 3 STANDBY or ESC 4 SET KEY-ACTIVATED FUNCTIONS All models have the UP key set to enable the "Manual Defrost" function. The DOWN and ESC keys can also be set to activate any other function required by the user. The parameters for configuring the two keys are: · H11 = DOWN key configuration · H33 = ESC key configuration The values that can be set apply to both keys and the functions that can be activated are: H32/H33 value 0 1 2 3 4 5 6 7 set 8 Function to enable disabled defrost reduced set Light Energy saving AUX Stand-by Deep cooling cycle Start/end defrost HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. Open Vertical Merchandisers 2-8 ELECTRICAL / REFRIGERATION SHELVES Shelves should be loaded so that the product does not extend over the front edge of the shelf . Product loaded over the edge will interfere with air circulation in the cabinet . Do not use unapproved shelving, baskets, display racks, or any accessory that could hamper air curtain performance . Contact your Hussmann representative for more information . · Display items in such a way that will not protrude from the shelf / deck pan . · Display the items uniformly on shelf / deck pan . · Do not place items more than 155 lbs on deck pan and shelf . · After removing the items, adjust the height and angle of the shelf . · Adjust height and angle according to the product . · The shelf height can be adjusted at 0 .59 inch intervals . · Change the angle of the shelf with the hook as the fulcrum . DRAIN WATER If the evaporation mechanism is attached, drainage work is unnecessary if the outside air temperature is 80°F, the humidity is 55% RH, and the ambient wind speed is less than 47 .2 FPM . During the summer and on high-humidity days, check the overflow drain pan at the bottom of the case, and throw out any excess water (See location illustration on Page 1-3) . RE-START STOCKING Leave the product in the case for at least 5 minutes before re-starting the case . Product should NOT be placed inside the merchandisers until merchandisers are at proper operating temperature . Allow merchandiser 24 hours to operate before loading product. Proper rotation of product during stocking is necessary to prevent product loss . Always bring the oldest product to the front and set the newest to the back . If the merchandiser is re-started immediately after stopping, the overload protection unit or a breaker for wiring may trip, or an excessive load may be applied to the compressor, which will result in failure . For energy savings: Please turn off the lights at night and at the time of closing the store . When night curtains are provided, pull them down during off hours to enhance product quality . Do not block the discharge air outlet and return air inlet with products. Air discharge and return flues must remain open and free of obstruction at all times to provide proper refrigeration and air curtain performance . Do not allow product, packages, signs, etc . to block the air inlet and air outlet . P/N 9FQ-6-P110-075-00_B U.S. & Canada 1-800-922-1919 · Mexico 01 800-890-2900 · www.hussmann.com P/N 9FQ-6-P110-075-00_B 2-9 Before Beginning Any Service or Repair: Use a hand-held propane leak detector ("sniffer") to ensure no propane is present in the immediate area, the inside of the display case and the inside of the refrigeration system . R-290 is an odorless refrigerant . Keep the area clear of all customers and non-essential or unauthorized personnel . Verify that all repair parts are identical models to the ones they are replacing . Do not substitute parts such as motors, switches, relays, heaters, compressors, power supplies or solenoids . Failure to do so can result in an explosion, death, injury and property damage . Parts used on hydrocarbon cases must meet specific UL certification for non-incendive or nonsparking components . Use only Hussmann approved parts approved through the Hussmann Performance Parts Website . https://parts . hussmann .com/ Only Hussmann or factory trained technicians should service or repair this R-290 (propane) equipment. Failure to follow instructions can result in an explosion, death, injury and property damage. Brazing must not begin before all propane has been cleared from the immediate area -- the inside of the displays case and the inside of the refrigeration system . If a leak is detected, follow store safety · The propane gas used in the unit has no odor . procedures . It is the store's responsibility to have The lack of smell does not indicate a lack of a written safety procedure in place . The safety escaped gas . procedure must comply with all applicable codes · A hand-held propane leak detector such as local fire department's codes . ("sniffer") should be used before any repair and/ or maintenance is attempted . All repair parts At minimum, the following actions are required: must be identical models to the ones they are · Immediately evacuate all persons from the replacing . store, and contact the local fire department to · No open flames, cigarettes or other possible advise them that a propane leak has occurred . sources of ignition should be used inside the · Call Hussmann and/or a qualified service building where the units are located until the agent and inform them that a propane sensor has qualified service technician and/or local fire detected the presence of propane . department determines that all propane has been · Do not let any persons back into the store cleared from the area and from the refrigeration until the qualified service technician has arrived systems . and that technician advises that it is safe to return to the store . HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. Open Vertical Merchandisers 2-10 ELECTRICAL / REFRIGERATION REPLACING REFRIGERATION SYSTEM COMPONENTS 7 . Pull vacuum to a minimum of 200 microns or lower . Only Hussmann service technicians or technicians qualified to handle R-290 (propane) refrigerant should service or repair this R-290 (propane) equipment Failure to follow instructions can result in an explosion, death, injury and property damage. STEPS TO RECOVER REFRIGERANT 1 . Make sure you are in a well ventilated area before making any service or repair to the refrigeration system . 2 . Disconnect all power sources from the system . Some systems may have more than one plug or power supply . 3 . Tap system with line tap valves, attaching gauges to the high and low sides of the system . refrigeration line tapping valve CHARGING A calibrated scale with +/-2 gram accuracy must be used to charge the system . The charge amount is shown on the serial plate . Only R-290 grade refrigerant can be used . Standard propane does not meet the purity/moisture content of R-290, and therefore cannot be used to charge cases . No gas charge adjustments are allowed . When connecting hoses between the refrigeration system, manifold gauges, and refrigerant cylinder, ensure that the connections are secure and there are no potential sources of ignition nearby . Ensure that contamination of different refrigerants does not occur when using charging equipment . 4 . Connect hose to an evacuated recovery tank . Open refrigeration gauges and recovery tank . 5 . With the suction valve in vacuum, the refrigerant will be recovered into the recovery tank . 6 . Once recovered, close the tank valve and remove the guage from the tank and connect nitrogen tank to the system to purge it with nitrogen . -- LOCK OUT / TAG OUT -- To avoid serious injury or death from electrical shock, always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as doors, lights, fans, heaters, and thermostats. P/N 9FQ-6-P110-075-00_B U.S. & Canada 1-800-922-1919 · Mexico 01 800-890-2900 · www.hussmann.com P/N 9FQ-6-P110-075-00_B 2-11 WATER OUTLET AND WATER SEAL Use dedicated hoses to service R-290 (propane) refrigeration systems . Hoses or lines should be as short as possible to minimize the amount of refrigerant contained in them . Ensure that the refrigeration system is properly grounded prior to charging the system with refrigerant, to avoid the potential for static build-up . The condensate water outlet is located in the center of the merchandiser . The outlet has a factory installed, external water seal . For self contained models, this water seal drains into the condensate evaporator pan located beneath the merchandiser . The pan uses a thermistor that senses water in the pan and adjusts the amount of heat required to evaporate the water . Ensure the drain hose is properly trapped, and the drain area is not clogged. Component parts shall be replaced with like components, and servicing shall be done by factory authorized service personnel only, so as to minimize the risk of possible ignition due to incorrect parts or improper service. NOTE: All lower base panels must be in place when the refrigerator is operating . If not, airflow from the condenser will be directed over the evaporator pan and defrost water in the pan may overflow . Extreme care must be taken not to overfill the refrigeration system . After charging, carefully disconnect the hoses, attempting to minimize the quantity of refrigerant released . Further leak check the service ports, hoses, refrigerant tanks . The service ports shall be checked for leaks using a hydrocarbon leak detector with a sensitivity of 3 grams/year (0 .106 Oz/year) leak rate . Refrigeration lines are under pressure. Refrigerant must be recovered before attempting any connection or repair. Thoroughly leak check the service ports . If no leak is present, use a pinch-off tool to close the ends of the service tubes before brazing them shut . Remove all service ports . If a Schrader valve is used on the compressor service tube, it must be removed and the previous steps followed in order to braze the service tube shut . HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. Open Vertical Merchandisers P/N 9FQ-6-P110-075-00_B 3-1 CARE AND CLEANING MAINTENANCE Long life and satisfactory performance of any equipment is dependent upon the care it receives . To ensure long life, proper sanitation and minimum maintenance costs, these merchandisers should be thoroughly cleaned, all debris removed and the interiors washed down, weekly . Exterior Surfaces The exterior surfaces must be cleaned with a mild detergent and warm water to protect and maintain their attractive finish . NEVER USE ABRASIVE CLEANSERS OR SCOURING PADS. Interior Surfaces The interior surfaces may be cleaned with most domestic detergents, ammonia based cleaners and sanitizing solutions with no harm to the surface . Self contained models empty into a limited capacity drain pan, which will overflow if excess water is used in cleaning . Do NOT Use: ·Abrasive cleansers and scouring pads, as these will mar the finish . ·Coarse paper towels on coated glass . ·Ammonia-based cleaners on acrylic parts . ·Solvent, oil or acidic based cleaners on any interior surfaces . ·Store product in a refrigerated area such as a cooler . Remove only as much product as can be taken to the cooler in a timely manner . ·Disconnect electrical power before cleaning. ·Thoroughly clean all surfaces with soap and hot water . DO NOT USE STEAM OR HIGH WATER PRESSURE HOSES TO WASH THE INTERIOR. These will destroy the merchandisers' sealing causing leaks and poor performance . ·Take care to minimize direct contact between fan motors and cleaning or rinse water . ·Do NOT flood merchandiser with water . NEVER INTRODUCE WATER FASTER THAN THE WASTE OUTLET CAN REMOVE IT. ·Allow merchandisers to dry before resuming operation . After cleaning is completed, turn on power to the merchandiser . REMOVING SCRATCHES FROM (OPTIONAL) BUMPER 1 . Use steel wool to smooth out the surface area of the bumper . 2 . Clean area . 3 . Apply vinyl or car wax and polish surface for a smooth glossy finish . ·Do not use high pressure water hoses . Do Use: ·Remove the product and all loose debris to avoid clogging the waste outlet . HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. Bumper Open Vertical Merchandisers 3-2 MAINTENANCE ! WARNING Prohibition Refers to something you MUST NOT do. Refers to something you MUST do. Installation, relocation and storage DO NOT Do not apply strong force against, or Prohibition impact the glass surfaces when moving themerchandiser. DO Unplug the merchandiser and empty the accumulated water from the overflow drain pan before moving and/or storing. pBreostuecretiotonweqeuairpampepnrot p(PriPaEt)e personal when installing or moving the merchandiser. Remove all products and shelving from the merchandiser prior to moving. Contact Hussmann Customer Service for assisGtraounncde when relocating the merchandiser. Installation DO NOT =Or may cause electric shock or leak? Prohibition Do Do not not uinssetathll ethmeemrcehrachnadnisdeirseoruitndoa ors. place where it can easily come into contact with water DO =Or may cause fire or electric shock? Contact a licensed service provider for installation service. =Or may cause injury? Place the product securely on a strong and level floor. Take necessary measures to prevent the merchandiser from tipping over. Storage and disposal DO 2 Or may cause electric power leakage and/or electric shock Keep the product away from rainwater. Empty the overflow drain pan completely when removed. Contact a licensed service provider for disposal of the merchandiser. Electrical work During use Contact a licensed service provider. Or Electrical work includes : Installation of a high-speed electric leakage breaker. Installation of a breaker for wiring. Installation of dedicated socket with a ground. Make sure to complete grounding work for any grounded outlet. Follow all appropriate standards, laws and regulations regarding electrical installation (Failure may cause a fire or electric power leakage.) Single-phase 208-230V power supply DO NOT Do not throw products into the Prohibition Prohibition merchandiser. Do not put hands, apply strong force /impact, or throw products against the glass surfaces. Do not place any items that exceed the specified weight onto the shelves. Do not overload the shelves with product Do not let the nightshade go until it has been securely fastened, or rolled up. D O Install the shelf as directed in this manual. High-speed electric leakage breaker (15mA) In case of abnormalities or unit failure during operation, Breaker for wiring (20A) Socket with earth pole (20A/208-230V) Ground immediately stop use and unplug from outlet Danger of smoke, fire or electric shock Examples of abnormalities/unit failure You smell something burning Tohr ehepaorwaenr abnormal noise. cord or plug becomes very hot. Maintenance, service and check up DO NOT The unit is flooded in water You feel an electric current Please contact Hussmann immediately. Prohibition Prohibition Or may cause electric shock Dcoomnpoat rctlmeaenntt.he machine Do not clean the water-drainage 3 channel. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental Do not replace or inspect the LED lights. capabilities, or lack of experience and knowledge, unless they have been Do not clean the moisture-wicking plates given supervision or instruction concerning use of the appliance by DO OCromntaayctcaaulsiceeenlseecdtrsicersvhioceckprovider to clean the machine compartment and/or water-drainage channel. a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. For details, please contact Hussmann Customer Service For details, please contact Hussmann Customer Service 3 Prohib P/N 9FQ-6-P110-075-00_B U.S. Prohibition & Canada 1-800-922-1919 · M2exico 01 800-890-2900 · www.hussmann.com Prohibition P/N 9FQ-6-P110-075-00_B 3-3 ! WARNING Refers to something you MUST NOT do. Refers to something you MUST do. During use In case of abnormalities or DO NOT unit failure during operation, imOmr ediately stop use and =Or may cause fire, electric shock or injury? unplug from outlet Prohibition Do not store explosive substances such as aerosol cans with a flammable propellant in this merchandiser. Do not use a flammable spray near the merchandiser or put any flammable Danger of smoke, fire or electric shock Examples of abnormalities/unit failure You smell something burning or hear an abnormal noise. The power cord or plug becomes items on the merchandiser. Do not spray water outside or very hot. The unit is flooded in water inside the merchandiser directly, and do not wash the merchandiser with water. You feel an electric current Do not touch the control panel with a Please contact Hussmann immediately. wet hand. Never disassemble, repair or reconfigure the product. Do not insert any screws into the surface of the merchandiser Never insert fingers, sticks, etc. into the cold air outlet, cold air inlet, air intake opening, air discharge opening, or any moving parts. =Or may cause injury due to collapse, tipping, or damage of the unit? Do not step on the unit. Do not place anything on the unit. =Or may cause flame or explosion? This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experienceand knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. Do not use any electric appliances The expected lifespan of the moisture inside the merchandiser. wicking plates will differ in accordance =Risk of damage to health? Never keep any medicines in the merchandiser. with the operating environment, absorption will deteriorate with dust, oil, and other forms of soiling. The wicking plate should be replaced at DO least once per year. 2 =Or may cause flame or explosion? Use the unit only to display and merchandise food and beverages. 2 (Use for other purposes could result in a deterioration in quality of the displayed merchandise) In the event of a gas leak, open a window for ventilation, and do not touch the unit or electrical plug. HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. Open Vertical Merchandisers 3-4 MAINTENANCE CLEANING STEEL SURFACES (available only with stainless steel models) Use non-abrasive cleaning materials, and always polish with grain of the steel . Use warm water or add a mild detergent to the water and apply with a cloth . Always wipe rails dry after wetting . Use alkaline chlorinated or non-chlorine containing cleaners such as window cleaners and mild detergents . Do not use cleaners containing salts as this may cause pitting and rusting of the steel finish . Do not use bleach . DO NOT FLOOD! Use only enough water necessary to clean surface. Water must not drip down the case! Never use ammonia based cleansers, abrasive cleansers, or scouring pads. Shut Fans Off during cleaning process. Do NOT use HOT water on cold glass surfaces. This can cause the glass to shatter and could result in personal injury. Allow glass surface to warm before applying hot water. CLEANING CONDENSER COILS Condenser coils should be cleaned at least once per month . Additional cleaning may be needed depending on the operational environment . A dirty condenser blocks normal airflow through the coils . Airflow blockage increases energy consumption and reduces the merchandiser's ability to maintain operating temperature . To clean the coils, use a vacuum cleaner with a wand attachment and a soft (non-metallic) brush to remove dirt and debris . Do not bend coil fins . Always wear gloves and protective eye wear when cleaning near sharp coil fins and dust particles . -- LOCK OUT / TAG OUT -- To avoid serious injury or death from electrical shock, always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as doors, lights, fans, heaters, and thermostats. P/N 9FQ-6-P110-075-00_B U.S. & Canada 1-800-922-1919 · Mexico 01 800-890-2900 · www.hussmann.com P/N 9FQ-6-P110-075-00_B 3-5 CLEANING HONEYCOMB Clean periodically once a month . If the honeycomb is not too dirty, tap honeycomb lightly to remove the dust . If the honeycomb is filthy, rinse off with water . Take care not to bend or mark the honeycomb . To remove the honeycomb, pull the honeycomb removal fixtures (two per honeycomb) down, and pull the honeycomb down and out . To secure the honeycomb, push the entire honeycomb into the discharge air outlet, beginning from the end, position it horizontally, and push the anchor tabs on the honeycomb removal fittings until they are aligned with the honeycomb engagement groove . The honeycomb is at its optimum position when the groove and tab positions are aligned properly .) Discharge air outlet Honeycomb removal fixtures Honeycomb Honeycomb anchor tab Honeycomb engagement groove Condition of being removed Honeycomb removal fixtures PP marked with left rear Honeycomb HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. Open Vertical Merchandisers 3-6 MAINTENANCE CLEANING POWER PLUG CLEANING DRAIN EVAPORATION SYSTEM If the condenser is clogged with dirt, an alarm code will be displayed on the controller . Unplug Cleaning the system requires disassembly . This merchandiser has an evaporation device that consists of 2 evaporation trays, and upper tray, Remove the power plug from the power socket and clean off the dust and dirt on the terminals . Also clean off the dust and dirt on the power cord and the surrounding . After cleaning, wait 5 minutes before plugging the power plug back into the power socket . Check to ensure cord is not damaged or cracked . Contact Hussmann for a replacement cord, or a licensed service and lower tray . Drain water goes to the upper tray first to evaporate, and any remaining water that does not evaporate will flow to the lower tray . The waste water then flows to the overflow drain pan . Remove accumulated debris from the evaporation pan . provider . Debris or dirt accumulation inside the trays or on the condenser will reduce evaporation capacity . The evaporation pan waste water will overflow and spill onto the floor if the heater is not properly operating . Details of the evaporation system unit are shown on the next page . CHANGING MOISTURE WICKING PLATES Wicking plates must be replaced at least once per year . The expected life span of the mois- ture wicking plates will differ in accordance with the installation environment, but absorption capabilities will deteriorate with dust, oil and other forms of soiling . The wicking plates are shown in the illustration on the next page . Contact your Hussmann representative for replacement parts . Evaporation System may be Hot! and pose risk of bodily injury Always Wear gloves and protective eye wear when servicing. Turn off power and allow to cool before servicing. Dust or dirt may accumulate within a short period depending on the conditions of the installation place or the environment for use. Check when cleaning. Wicking plate MUST be changed at least once a year. P/N 9FQ-6-P110-075-00_B U.S. & Canada 1-800-922-1919 · Mexico 01 800-890-2900 · www.hussmann.com P/N 9FQ-6-P110-075-00_B Condenser 3-7 Moisture Wicking Plate #1 Moisture Wicking Plate #2 (located under wicking plate #1) Fan Motor HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. Open Vertical Merchandisers 3-8 MAINTENANCE NIGHT CURTAIN (Optional) Use the night curtain after business hours and during non-business days to save energy . To use the night curtain: 1 . Grasp the handle and pull downward . Hook the handle over the night curtain hook located on the backside of handrail . 2 . Avoid the night curtain sheet touching the price tag molding or items placed inside the case . Night Curtain Pull down Night Curtain Night Curtain hook Return air inlet Deck pan P/N 9FQ-6-P110-075-00_B U.S. & Canada 1-800-922-1919 · Mexico 01 800-890-2900 · www.hussmann.com P/N 9FQ-6-P110-075-00_B 4-1 SERVICE IN CASE OF THE FOLLOWING: LED Lamp does not work: When moving the case a long distance: Contact your Hussmann representative to replace LED lamp fixtures . Fixtures must be replaced with like fixtures . Use a trolley . Caution must be observed when moving the case to prevent it from toppling over if it is tilted more than necessary . When not using the merchandiser for a long period of time: Remove all items from the merchandiser, and the power plug from the power socket . Clean the inside of the cabinet, and wipe away any moisture . Make sure not to store the unused case in a place where children can play . LED POWER SUPPLY LOCATION The LED driver delivers DC power to the LED Lamp . The power supply is located behind the panel on the righthand side of the case . If it is determined that the power supply is not working and needs to be replaced, replace it with like components . Failure to place with a similar rated power supply will cause the LED lamp to be damaged or not work properly . Damage to the power cord or plug: If the cord is damaged, unplug the cord, and contact your Hussmann representative for replacement . Do not allow the the wheels of the merchandiser to rest on the cord . LED Driver (Power Supply) Water on the floor: If there is water around the merchandiser, check overflow drain pan underneath the case, and dispose of any accumulated water or dirt in the pan . Wicking plates may need replacement . -- LOCK OUT / TAG OUT -- To avoid serious injury or death from electrical shock, always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but is not limited to, such items as doors, lights, fans, heaters, and thermostats. Product will be degraded and may spoil if allowed to sit in a non-refrigerated area. HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. Open Vertical Merchandisers 4-2 SERVICE TROUBLESHOOTING INVESTIGATE TROUBLE ACCORDING TO THE FOLLOWING TABLE: Try performing the check points and actions to solve the problem . If the merchandiser does not work correctly, or you hear an abnormal noise, smell something abnormal or smoky, immediately stop using the merchandiser and remove the plug from the power socket . Remove all items from the merchandiser, and then inform the "necessary information" to the supplier or dealer where you purchased the merchandiser or a licensed service provider . Symptom Check points Actions The case can not get cold at all The power plug is disconnected . The power supply is cut off . The breaker for wiring is operated . The electric leakage breaker was operated . The case The wind is hitting the merchandiser . is not cold enough The ambient temperature, humidity excessively high . Insert the power plug in securely . Confirm the recovery . Contact the supplier or dealer where you purchased the merchandiser or a licensed service provider . Keep the wind speed less than 47 .2 FPM (0 .2 mps) . Refer to Page 1-1 for recommended operating ambient temperatures . The merchandiser is installed in direct sunlight, Move the location of the installation . Refer to or near an oven or stove . "Location" on page 1-1 and 1-2 . The setting of the temperature is high . Refer to "Controls and Adjustments" on page 2-3 . The items are inserted without pre-cooling . The items close off the discharge air inlet or discharge air outlet . Refer to Page 1-1 for location requirements . The items are placed at the air inlet opening or Do not place items hindering ventilation . air outlet opening of the condenser . The condenser is clogged . Refer to "Cleaning Drain Evap . System" on Page 3-6 . The drain pan tray is dirty . Clean periodically as needed . The case is The case is installed on an unstable floor . making an odd or loud noise . The case does not stand up correctly . Place the merchandiser securely on a strong and level floor . The rear of the case is touching a wall . Move the merchandiser away from a wall . Dew formation outside of the case . For a while after starting the case, you may hear some noise from the compressor . However, it will decrease soon . On hot summer days, or depending on the location of the installation, a dew may stick to the outer surface of the merchandiserespecially the glass surface . In case of high humidity, a dew is formed by touching cold objects to the moisture in the air, so it is not a malfunction . When the dew is attached, wipe off with a dry cloth . These case models are designed for operation in Type II or below environments . P/N 9FQ-6-P110-075-00_B U.S. & Canada 1-800-922-1919 · Mexico 01 800-890-2900 · www.hussmann.com P/N 9FQ-6-P110-075-00_B DIRECT DRAIN The evaporation system can be modified for a direct floor drain . xample of Disconnect the power cord . Remove 2 screws of the front panel, then the panel itself . Remove 8 screws in the area shown by in the figure. Step 1 Unplug Pull out the unit. 4-3 Display Case Front panel Unit Evaporation tray Condensing Unit Cassette Remove 3 screws attached to the evaporation tray (Marked with in the figure at right.) HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. Open Vertical Merchandisers 4-4 SERVICE Remove upper moisture wicking plates. Remove 6 screws from the 2 brackets that attach to the evaporation pipe. Then remove evaporation tray assembly. (Do not remove the evaporation pipe.) Upper moisture wicking plates (Not needed after modification) Bracket Evaporation tray assy Remove 4 screws that attach to the lower evaporation tray and lower moisture wicking plate. Then remove the tray assembly and the moisture wicking plate. Screws Lower moisture wicking plates (Not needed after modification) Attach a drain hose to the socket on the upper evaporation tray. Then apply a hose band to fix. Hose Band Screws Refrigeration System Tray Socket P/N 9FQ-6-P110-075-00_B Drain hose U.S. & Canada 1-800-922-1919 · Mexico 01 800-890-2900 · www.hussmann.com P/N 9FQ-6-P110-075-00_B 4-5 Apply caulking on drain hose connection to prevent water leaks. Apply caulk HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. Open Vertical Merchandisers 4-6 SERVICE MDN Visual Depiction on Non-Incendive Replacement Parts Main Switch Light Switch Sealed Relay ATEX Rated Control RTN400 Control Display KDE P/N 9FQ-6-P110-075-00_B U.S. & Canada 1-800-922-1919 · Mexico 01 800-890-2900 · www.hussmann.com P/N 9FQ-6-P110-075-00_B MDN 3575 Replacement Parts List Item Part Number Description Qty per case 1 3089733 LED-ES ULTRA CNPY 36IN 4000K 1 2 3074549 SWITCH-TGL SPST 15A 125V mfg.1NT91-2 1 3 3132257 COIL MDN35 4384724.5 1 4 9FQ2433061100 TUBE-CAPLILLARY ID 0.08IN X 170IN 1 5 9FQ2136054302 EXTER PANEL FTN MDN 3FT 1 6 3037477 CONDENSER 24 IN X 8.5 IN 1 7 3119618A FILTER DRIER R-290 0.25 ODF 1 8 3082149A BLADE-FAN 8 IN CCW 2 9 3082147 MOTOR-13W 70-264V NSC 2 10 4FL2422022600 EVAPORATOR 2 11 9FQ2460061400 COMPRESSOR NT2210U 208V R290 1HP 1 12 3117868A POWER SUPPLY - 4A 24V 96W 1 13 3023537B CONTROL-ELIWELL RTN400 1 14 3023554B SENSOR-NTC 4 METER GREEN 1 15 3031571A SENSOR-NTC 4 METER ORANGE 1 16 3023553D CONNECTOR-5 MTS CABLE CO000227 1 17 9FQ4F30002000 EMC FILTER RSEL2002A 1 18 9FQ4S20001900 RELAY DPDT 30ANO_10aNC 230VAC 1 19 3038707A SWITCH-TGL DPST 15A mfg.2NT91-2 1 20 9FQ0423036300A FAN PACK CONNECTOR AS 1 21 9FQ0039014902 BLACK PAINTED SHELF KIT ASSY 5 22 9FQ2224009302 INNER GLASS BLACK 1 23 9FQ2224009402 INNER GLASS BLACK 1 24 9FQ2140058602 PAINTED BLACK EXTER TOP MDN 35 1 25 9FQ2129060202 PAINTED BLACK EXTER COVER MDN L 1 26 9FQ2129060302 PAINTED BLACK EXTER COVER MDN R 1 27 9FQ0022030902 PAINTED BLACK DECK PAN ASSY MDN 3FT 1 28 9FQ2136047902 BLACK EXTER PANEL R290 1 29 3023552B CONTROL-DSPL KDE 1 30 9FQ2180004702 PAINTED BLACK TRIM 2 4-7 Component parts are specifically chosen for propane exposure and therefore non-incendive and non-sparkling. Component parts shall be replaced with identical components, and servicing shall be done by factory authorized service personnel only, so as to minimize the risk of possible ignition due to incorrect parts or improper service. HUSSMANN CORPORATION · BRIDGETON, MO 63044-2483 U.S.A. Open Vertical Merchandisers MDN 4775 Replacement Parts List Item Part Number Description Qty per case 1 3089734C LED-ES ULTRA CNPY 48IN 4000K 1 2 3074549 SWITCH-TGL SPST 15A 125V mfg.1NT91-2 1 3 9FQ0422034100 COIL-MDN47 438-4-6-36.5 1 4 3037649A CAPILLARY-TUBE.054INIDX130INLG 2 5 9FQ2136058302 PAINTED BLACK EXTER PANEL MDN 47 1 6 9FQ0413034200 CONDENSER 30IN X 8.5IN DOUBLE C 1 7 3119618A FILTER DRIER R-290 0.25 ODF 2 8 3082149A BLADE-FAN 8 IN CCW 3 9 3082147 MOTOR-13W 70-264V NSC 3 10 4FL2422022000 EVAPORATOR 1 11 4FL2422022500 EVAPORATOR 1 12 3117868A POWER SUPPLY - 4A 24V 96W 1 13 3023537B CONTROL-ELIWELL RTN400 1 14 3023554B SENSOR-NTC 4 METER GREEN 1 15 3031571A SENSOR-NTC 4 METER ORANGE 1 16 3023553D CONNECTOR-5 MTS CABLE CO000227 1 17 9FQ4F30002000 EMC FILTER RSEL2002A 1 18 9FQ4S20001900 RELAY DPDT 30ANO_10aNC 230VAC 2 19 3038707A SWITCH-TGL DPST 15A mfg.2NT91-2 1 20 9FQ0423036300A FAN PACK CONNECTOR AS 1 21 9FQ0039012102 SHELF BLACK KIT ASSY 5 22 9FQ2224009302 INNER GLASS BLACK 1 23 9FQ2224009402 INNER GLASS BLACK 1 24 9FQ2140062402 PAINTED BLACK PAINTED EXTER TOP 1 25 9FQ2129060202 PAINTED BLACK EXTER COVER MDN L 1 26 9FQ2129060302 PAINTED BLACK EXTER COVER MDN R 1 27 9FQ0022030802 PAINTED BLACK DECK PAN ASSY MDN 45 1 28 9FQ2136048202 PAINTED BLACK EXTER PANEL 4FT R290 1 29 3023552B CONTROL-DSPL KDE 1 30 9FQ2180004702 PAINTED BLACK TRIM 2 31 9FQ2460062100 COMPRESSOR NT2160U 208V R290 3/4HP 2 Component parts are specifically chosen for propane exposure and therefore non-incendive and non-sparkling. Component parts shall be replaced with identical components, and servicing shall be done by factory authorized service personnel only, so as to minimize the risk of possible ignition due to incorrect parts or improper service. To obtain warranty information or other support, contact your Hussmann representative. Please include the model and serial number of the product. Hussmann Corporation, Corporate Headquarters: Bridgeton, Missouri, U.S.A. 63044-2483 01 October 2012 Hussmann Corporation 12999 St. Charles Rock Road Bridgeton, MO 63044-2483 www.hussmann.comAdobe PDF Library 15.0