Bauer Compressors B-RFID RF ID Reader in Air Fill Station User Manual Part 1

Bauer Compressors, Inc RF ID Reader in Air Fill Station Users Manual Part 1

Users Manual Part 1

Instruction Manual and Replacement Parts List
Stationary Integrated Systems
High Pressure Breathing Air System
UNICUS 4i - 25
UNICUS 4i
1st Edition May 1993
2nd Edition; March 15, 2017
WARNING
Rev Chg Date Notes Auth
Rev Chg Date Notes Auth
MNL-0021
FCC Compliance Statement
UNICUS 4i
Table of Contents
CHAPTER 1:- - - - - - - - - - - - - - - - - - - - - INTRODUCTION
1.1 HOW TO USE THIS MANUAL
1.2 HOW TO USE THE REPLACEMENT PARTS LIST
1.3 HOW TO USE THE APPENDIX
1.4 UNIT SPECIFICATIONS
1.5 COMPONENT LOCATIONS
CHAPTER 2:- - - - - - - - - - - - - - OPERATING INSTRUCTIONS
2.1 EMERGENCY STOP BUTTON
2.2 OPERATOR INTERFACE
2.3 FILL STATION OPERATION.
CHAPTER 3:- - - - - - - - - - - - IK 18.1 II COMPRESSOR BLOCK
3.1 DESCRIPTION
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3.2 AUTOMATIC CONDENSATE DRAIN SYSTEM; ASY-4002
3.3 CONDENSATE COLLECTOR
CHAPTER 4: - - - - - - - - - - - - - - - - PURIFICATION SYSTEM
4.1 INTRODUCTION
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4.2 1P5S SECURUS II® PURIFICATION SYSTEM
4.3 COMPONENT DESCRIPTION
4.4 MAINTENANCE
4.5 REPLACEMENT PARTS LIST
CHAPTER 5:- - - - - - - - - - - COMPRESSOR DRIVE; UNICUS 4I
5.1 VERTICAL COMPRESSOR DRIVE
5.2 MAINTENANCE OF THE V-BELT AND SHEAVES
5.3 REPLACEMENT PART LIST
CHAPTER 6:- - - - - - - - - - - - -ELECTRICAL PANEL, ASY-1191
6.1 OVERVIEW
6.2 ELECTRICAL PANEL
6.3 AC POWER REQUIREMENTS
6.4 ELECTRICAL PANEL COMPONENTS
6.5 ALARMS
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6.6 REPLACEMENT PARTS LIST
CHAPTER 7: - - - - - - - - - - - - - - - - - - - - - - -RFID OPTION
7.1 DESCRIPTION
7.2 COMPONENTS
7.3 FUNCTIONS
7.4 REPLACEMENT PARTS LIST
CHAPTER 8: - - - - - - - - - - - - - - - - ENMET GAS MONITORS
8.1 DESCRIPTION
8.2 OPERATION
8.3 CALIBRATION
8.4 SENSOR REPLACEMENT
8.5 REPLACEMENT PARTS
CHAPTER 9: - - - - - - - - - - - - - - - - - CFS III MAINTENANCE
9.1 DESCRIPTION
9.2 FILL STATION AIR FLOW
9.3 MAINTENANCE
9.4 REPLACEMENT PARTS LIST
9.5 FILL HOSE ASSEMBLIES
CHAPTER 10: - - - - - - - - - - - - -UNICUS III HP AIR STORAGE
10.1 BOTTLE SPECIFICATIONS
10.2 DESCRIPTION AND MAINTENANCE
UNICUS 4i
10.3 AUTOCASCADE SYSTEM
CHAPTER 11: - - - - - - - - - - - - - - - - - - - - - - - -APPENDIX
11.1 SAFETY
11.2 UNPACKING, HANDLING AND INSTALLATION
11.3 LONG TERM STORAGE
11.4 REPRODUCIBLE FORMS
11.5 REFERENCE DATA
11.6 ADDITIONAL DOCUMENTS
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List of Figures
CHAPTER 1: - - - - - - - - - - - - - - - - - - - - - INTRODUCTION
CHAPTER 2: - - - - - - - - - - - - - - OPERATING INSTRUCTIONS
CHAPTER 3: - - - - - - - - - - - - IK 18.1 II COMPRESSOR BLOCK
UNICUS 4i
CHAPTER 4:- - - - - - - - - - - - - - - - -PURIFICATION SYSTEM
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CHAPTER 5: - - - - - - - - - - - COMPRESSOR DRIVE; UNICUS 4I
CHAPTER 6: - - - - - - - - - - - - ELECTRICAL PANEL, ASY-1191
CHAPTER 7: - - - - - - - - - - - - - - - - - - - - - - -RFID OPTION
CHAPTER 8: - - - - - - - - - - - - - - - - ENMET GAS MONITORS
CHAPTER 9: - - - - - - - - - - - - - - - - - CFS III MAINTENANCE
UNICUS 4i
CHAPTER 10: - - - - - - - - - - - - - UNICUS III HP AIR STORAGE
CHAPTER 11: - - - - - - - - - - - - - - - - - - - - - - - -APPENDIX
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CHAPTER 1: INTRODUCTION
1.1 How To Use This Manual
1.1.1 Manual Safety Notices
NOTICE
DANGER
WARNING
UNICUS 4i
1.2 How to Use the Replacement Parts List
CAUTION
NOTICE
Information Example
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1.3 How to Use the Appendix
Figure 1-1
WARNING
UNICUS 4i
1.4 Unit Specifications
1.4.1 UNICUS 4i - 25
1.4.1.1
1.4.1.2
1.4.1.3
Voltage Frequency Phase Power RPM Type
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1.5 Component Locations
Figure 1-2
UNICUS 4i
Figure 1-3
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Figure 1-4
UNICUS 4i
CHAPTER 2: OPERATING INSTRUCTIONS
2.1 Emergency Stop Button
2.2 Operator Interface
2.2.1 Badge Screen
Figure 2-1
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2.2.2 Admin. Main Menu Screen
Figure 2-2
Figure 2-3
UNICUS 4i
2.2.2.1
Figure 2-4
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2.2.2.2
Figure 2-5
Figure 2-6
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2.2.2.3
Figure 2-7
Figure 2-8
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2.2.2.3.1
2.2.2.3.2
Figure 2-9
Figure 2-10
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2.2.2.3.3
2.2.2.3.4
2.2.2.4
2.2.2.5
Figure 2-11
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2.2.3 Home Screen
Figure 2-12
Figure 2-13
UNICUS 4i
2.2.3.1
2.2.3.2
Figure 2-14
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2.2.3.3
Figure 2-15
WARNING
UNICUS 4i
2.3 Fill Station Operation.
WARNING
WARNING
Figure 2-16
CAUTION
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2.3.1 Remote Fill Connection
NOTICE
Figure 2-17
Connecting the Air Bottle Filling the Bottle
2
1
Disconnecting the Air Bottle
2
1
UNICUS 4i
2.3.1.1
2.3.1.2
2.3.1.3
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CHAPTER 3: IK 18.1 II COMPRESSOR BLOCK
3.1 Description
3.1.1 Component Location
Figure 3-1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
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3.1.2 Air Flow Diagram
3.1.3 Lubrication System
3.1.3.1
Figure 3-2
CAUTION
15
10
2
3
4
6
7
14a
b
8 9
13
12
11
14
b
14
b
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3.1.3.2
3.1.3.3
3.1.3.4
3.1.3.5
Figure 3-3 Figure 3-4
CAUTION
UNICUS 4i
Figure 3-5
Figure 3-6 Figure 3-7
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3.1.3.6
3.1.4 Intake Filter
3.1.4.1
3.1.4.2
CAUTION
Figure 3-8
1
2
3
4
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3.1.5 Interstage Separators
3.1.5.1
WARNING
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3.1.5.2
Figure 3-9 Figure 3-10
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3.1.6 Compressor Valves and Valve Heads
3.1.6.1
Figure 3-11
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3.1.6.2
3.1.6.3
Figure 3-12 Figure 3-13
WARNING
UNICUS 4i
3.1.6.4
3.1.6.4.1
3.1.6.4.2
Figure 3-14
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3.1.6.5
3.1.6.5.1
3.1.6.5.2
Figure 3-15
CAUTION
1
2
3
4
8
6
77
5
4
3

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