Bauer Compressors B-RFID RF ID Reader in Air Fill Station User Manual Part 1

Bauer Compressors, Inc RF ID Reader in Air Fill Station Users Manual Part 1

Users Manual Part 1

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Document ID3702622
Application IDM1z6mN3GTIiSX5QviVu0zA==
Document DescriptionUsers Manual Part 1
Short Term ConfidentialNo
Permanent ConfidentialNo
SupercedeNo
Document TypeUser Manual
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Filesize467.45kB (5843174 bits)
Date Submitted2018-01-04 00:00:00
Date Available2018-01-04 00:00:00
Creation Date2017-12-14 17:12:00
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Document TitleUsers Manual Part 1

Instruction Manual and Replacement Parts List
Stationary Integrated Systems
High Pressure Breathing Air System
UNICUS 4i - 25
UNICUS 4i
WARNING
1st Edition May 1993
Rev
Chg
Date
Notes
Auth
Notes
Auth
2nd Edition; March 15, 2017
Rev
Chg
Date
MNL-0021
FCC Compliance Statement
UNICUS 4i
Table of Contents
CHAPTER 1:- - - - - - - - - - - - - - - - - - - - - INTRODUCTION
1.1
HOW TO USE THIS MANUAL
1.2
1.3
1.4
HOW TO USE THE REPLACEMENT PARTS LIST
HOW TO USE THE APPENDIX
UNIT SPECIFICATIONS
1.5
COMPONENT LOCATIONS
CHAPTER 2:- - - - - - - - - - - - - - OPERATING INSTRUCTIONS
2.1
2.2
EMERGENCY STOP BUTTON
OPERATOR INTERFACE
2.3
FILL STATION OPERATION.
CHAPTER 3:- - - - - - - - - - - - IK 18.1 II COMPRESSOR BLOCK
3.1
DESCRIPTION
MNL-0021
3.2
AUTOMATIC CONDENSATE DRAIN SYSTEM; ASY-4002
3.3
CONDENSATE COLLECTOR
CHAPTER 4: - - - - - - - - - - - - - - - - PURIFICATION SYSTEM
4.1
INTRODUCTION
UNICUS 4i
4.2
1P5S SECURUS II® PURIFICATION SYSTEM
4.3
COMPONENT DESCRIPTION
4.4
MAINTENANCE
4.5
REPLACEMENT PARTS LIST
CHAPTER 5:- - - - - - - - - - - COMPRESSOR DRIVE; UNICUS 4I
5.1
5.2
VERTICAL COMPRESSOR DRIVE
MAINTENANCE OF THE V-BELT AND SHEAVES
5.3
REPLACEMENT PART LIST
CHAPTER 6:- - - - - - - - - - - - -ELECTRICAL PANEL, ASY-1191
6.1
6.2
OVERVIEW
ELECTRICAL PANEL
6.3
6.4
AC POWER REQUIREMENTS
ELECTRICAL PANEL COMPONENTS
6.5
ALARMS
MNL-0021
6.6
REPLACEMENT PARTS LIST
CHAPTER 7: - - - - - - - - - - - - - - - - - - - - - - -RFID OPTION
7.1
7.2
7.3
DESCRIPTION
COMPONENTS
FUNCTIONS
7.4
REPLACEMENT PARTS LIST
CHAPTER 8: - - - - - - - - - - - - - - - - ENMET GAS MONITORS
8.1
8.2
8.3
8.4
8.5
DESCRIPTION
OPERATION
CALIBRATION
SENSOR REPLACEMENT
REPLACEMENT PARTS
CHAPTER 9: - - - - - - - - - - - - - - - - - CFS III MAINTENANCE
9.1
9.2
9.3
DESCRIPTION
FILL STATION AIR FLOW
MAINTENANCE
9.4
REPLACEMENT PARTS LIST
9.5
FILL HOSE ASSEMBLIES
CHAPTER 10: - - - - - - - - - - - - -UNICUS III HP AIR STORAGE
10.1 BOTTLE SPECIFICATIONS
10.2 DESCRIPTION AND MAINTENANCE
UNICUS 4i
10.3 AUTOCASCADE SYSTEM
CHAPTER 11: - - - - - - - - - - - - - - - - - - - - - - - -APPENDIX
11.1
SAFETY
11.2 UNPACKING, HANDLING AND INSTALLATION
11.3 LONG TERM STORAGE
11.4 REPRODUCIBLE FORMS
11.5 REFERENCE DATA
11.6 ADDITIONAL DOCUMENTS
MNL-0021
List of Figures
CHAPTER 1: - - - - - - - - - - - - - - - - - - - - - INTRODUCTION
CHAPTER 2: - - - - - - - - - - - - - - OPERATING INSTRUCTIONS
CHAPTER 3: - - - - - - - - - - - - IK 18.1 II COMPRESSOR BLOCK
UNICUS 4i
CHAPTER 4:- - - - - - - - - - - - - - - - -PURIFICATION SYSTEM
MNL-0021
CHAPTER 5: - - - - - - - - - - - COMPRESSOR DRIVE; UNICUS 4I
CHAPTER 6: - - - - - - - - - - - - ELECTRICAL PANEL, ASY-1191
CHAPTER 7: - - - - - - - - - - - - - - - - - - - - - - -RFID OPTION
CHAPTER 8: - - - - - - - - - - - - - - - - ENMET GAS MONITORS
CHAPTER 9: - - - - - - - - - - - - - - - - - CFS III MAINTENANCE
UNICUS 4i
CHAPTER 10: - - - - - - - - - - - - - UNICUS III HP AIR STORAGE
CHAPTER 11: - - - - - - - - - - - - - - - - - - - - - - - -APPENDIX
MNL-0021
CHAPTER 1: INTRODUCTION
1.1 How To Use This Manual
NOTICE
1.1.1 Manual Safety Notices
DANGER
WARNING
UNICUS 4i
CAUTION
NOTICE
1.2 How to Use the Replacement Parts List
Information
Example
MNL-0021
Figure 1-1
WARNING
1.3 How to Use the Appendix
UNICUS 4i
1.4 Unit Specifications
1.4.1 UNICUS 4i - 25
1.4.1.1
1.4.1.2
Voltage
1.4.1.3
Frequency
Phase
Power
RPM
Type
MNL-0021
1.5 Component Locations
Figure 1-2
UNICUS 4i
Figure 1-3
MNL-0021
Figure 1-4
UNICUS 4i
CHAPTER 2: OPERATING INSTRUCTIONS
Figure 2-1
2.1 Emergency Stop Button
2.2 Operator Interface
2.2.1 Badge Screen
MNL-0021
Figure 2-2
2.2.2 Admin. Main Menu Screen
Figure 2-3
UNICUS 4i
2.2.2.1
Figure 2-4
MNL-0021
Figure 2-5
2.2.2.2
Figure 2-6
UNICUS 4i
Figure 2-7
2.2.2.3
Figure 2-8
MNL-0021
2.2.2.3.1
Figure 2-9
2.2.2.3.2
Figure 2-10
UNICUS 4i
2.2.2.3.3
2.2.2.3.4
2.2.2.4
Figure 2-11
2.2.2.5
MNL-0021
Figure 2-12
2.2.3 Home Screen
Figure 2-13
UNICUS 4i
2.2.3.1
Figure 2-14
2.2.3.2
MNL-0021
Figure 2-15
WARNING
2.2.3.3
UNICUS 4i
2.3 Fill Station Operation.
WARNING
WARNING
Figure 2-16
CAUTION
MNL-0021
NOTICE
Figure 2-17
Connecting the Air Bottle
2.3.1 Remote Fill Connection
Filling the Bottle
Disconnecting the Air Bottle
UNICUS 4i
2.3.1.1
2.3.1.2
2.3.1.3
MNL-0021
CHAPTER 3: IK 18.1 II COMPRESSOR BLOCK
3.1 Description
3.1.1 Component Location
Figure 3-1
13
14
15
16
17
18
19
20
21
10
11
12
22
23
UNICUS 4i
3.1.2 Air Flow Diagram
Figure 3-2
13
12
11
10
14
14
3.1.3 Lubrication System
3.1.3.1
CAUTION
14
MNL-0021
Figure 3-3
Figure 3-4
3.1.3.2
3.1.3.3
3.1.3.4
3.1.3.5
CAUTION
UNICUS 4i
Figure 3-5
Figure 3-6
Figure 3-7
MNL-0021
3.1.3.6
CAUTION
3.1.4 Intake Filter
Figure 3-8
3.1.4.1
3.1.4.2
UNICUS 4i
WARNING
3.1.5 Interstage Separators
3.1.5.1
MNL-0021
3.1.5.2
Figure 3-9
Figure 3-10
UNICUS 4i
Figure 3-11
3.1.6
Compressor Valves and Valve Heads
3.1.6.1
MNL-0021
Figure 3-12
Figure 3-13
3.1.6.2
WARNING
3.1.6.3
UNICUS 4i
3.1.6.4
Figure 3-14
3.1.6.4.1
3.1.6.4.2
MNL-0021
3.1.6.5
Figure 3-15
3.1.6.5.1
3.1.6.5.2
CAUTION
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