Bauer Compressors B-RFID RF ID Reader in Air Fill Station User Manual Part 4

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Document ID	3702627
Application ID	M1z6mN3GTIiSX5QviVu0zA==
Document Description	Users Manual Part 4
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Permanent Confidential	No
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Document Type	User Manual
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Filesize	335.6kB (4194943 bits)
Date Submitted	2018-01-04 00:00:00
Date Available	2018-01-04 00:00:00
Creation Date	2017-12-14 17:14:29
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Document Lastmod	2017-12-14 17:14:29
Document Title	Users Manual Part 4

UNICUS 4i
CHAPTER 9:
CFS III MAINTENANCE
9.1 Description
WARNING
9.2 Fill Station Air Flow
9.3 Maintenance
9.3.1 General Maintenance
MNL-0021
9.3.2 Nonadjustable Valves
9.3.3 Pressure Gauges
9.3.4 Safety Valves
Figure 9-1
9.3.5 Pneumatic Connections
WARNING
UNICUS 4i
9.3.6 Bearings for Bottle Door Pivot
Setscrew diameter
Hex size
9.3.7 Pressure Hoses
9.3.8 Door Gas Spring
Figure 9-2
Recommended torque (inch lbs)
MNL-0021
9.4 Replacement Parts List
9.4.1 CFS III Assemblies
Figure 9-3
Item Qty
Part No.
Description
Notes
UNICUS 4i
Figure 9-4
Item Qty
Part No.
Description
Notes
MNL-0021
Figure 9-5
Item Qty
Part No.
Description
Notes
UNICUS 4i
Figure 9-6
Item Qty
Part No.
Description
Notes
MNL-0021
Figure 9-7
Item Qty
Part No.
Description
Notes
UNICUS 4i
9.5 Fill Hose Assemblies
Figure 9-8
Item Qty
Part No.
Description
Notes
scuba fill only
8
10
UNICUS 4i
Figure 9-9
Item Qty
Part No.
Description
Notes
MNL-0021
Figure 9-9 (cont.)
Item Qty
Part No.
Description
Notes
UNICUS 4i
CHAPTER 10:
UNICUS III HP AIR STORAGE
10.1 Bottle Specifications
10.1.1 ISO/UN; ISO 9809-PART2 / United Nations
ISO / UN
Vessel
4,500 psig
5,000 psig
Material
Volume
Working
Pressure
Test
Pressure
Diameter
Height
Weight
Cylinder
Valve
Finish
10.1.2 ASME; American Society of Mechanical Engineers
6,000 psig
MNL-0021
ASME
Vessel
5,250 psig
Material
Volume
Working
Pressure
Test
Pressure
Diameter
Height
Weight
Cylinder
Valve
Finish
10.2 Description and Maintenance
10.2.1 Description
6,600 psig
UNICUS 4i
Figure 10-1
10.2.2 Maintenance
10.2.2.1
10.2.2.2
MNL-0021
10.2.2.3
10.2.2.4
Figure 10-2
10.2.2.5
UNICUS 4i
10.3 Autocascade System
10.3.1 General
Figure 10-3
CV
PMV
PT
REG
RV
SV
MNL-0021
10.3.2 Electrical
10.3.3 Filling the Storage Banks
10.3.4 Filling Bottles from the Storage Banks
10.3.5 Manual Bypass
UNICUS 4i
CHAPTER 11:APPENDIX
11.1 Safety
11.1.1 General Safety Precautions
MNL-0021
UNICUS 4i
11.1.2 Safety Warning Labels
MNL-0021
11.2 Unpacking, Handling and Installation
11.2.1 Unpacking and Handling
Figure 11-1
WARNING
UNICUS 4i
11.2.2 Installation of the Compressor Unit
11.2.2.1
CAUTION
Figure 11-2
MNL-0021
11.2.2.2
11.2.2.2.1
11.2.2.2.2
11.2.2.2.3
Intake and Exhaust Openings Dependent on Room Volume (V) and Height (h)
Drive
Hp
V = 1750 ft³ h = 6.5 ft
Intake (ft²)
Exhaust (ft²)
V = 3500 ft³ h = 10 ft
Intake (ft²)
Exhaust (ft²)
V = 7000 ft³ h = 13 ft
Intake (ft²)
Exhaust (ft²)
UNICUS 4i
11.2.2.2.4
Intake & Exhaust Openings Dependent on Room Volume (V) and Height (h)a
Drive
Hp
a.
V = 1750 ft³ h = 8 ft
V = 3500 ft³ h = 10 ft
V = 7000 ft³ h = 13 ft
Intake
(ft²)
Intake
(ft²)
Intake
(ft²)
Exhaust
cfm
Exhaust
cfm
Exhaust
cfm
The intake sizes given in the above table are for a cooling Gas velocity of 1000 ft.min. Bauer re commends that the cooling Gas velocity be in the range of
600 ft.min. to 2000 ft.min.
11.2.3 Intake Gas
11.2.3.1
MNL-0021
11.2.3.2
11.2.4 Compressor Intake Piping
Guideline for Intake Piping with Max. Four 90° bends
Inlet Capacity
Distance
Pipe
Diametera
a. Add 1” of pipe diameter if the number of 90° bends exceeds four
UNICUS 4i
11.2.5 Installation Procedures
Figure 11-3
11.2.6 Electrical Installation
11.2.6.1
11.2.6.2
MNL-0021
Figure 11-4
1 PHASE
Motor
Hp
Fuse Amps a
Full Load Amps
120 V
208 V
230 V
120 V
a.
Dual element time dela y fuse Amps.
b.
Normal Copper wire with THW, TH WN, o r XHHW insulation.
208 V
230 V
Minimum Wire Sizeb
120 V
208 V
230 V
UNICUS 4i
3 PHASE
Full Load Amps
Motor
Hp
208 V
230 V
460V
Fuse Amps a
208 V
a.
Dual element time delay fuse Amps.
b.
Normal Copper wire with THW, TH WN or XHHW insulation.
c.
mcm = 1,000 circular mils
230 V
460V
Minimum Wire Sizeb
208 V
230 V
460V
MNL-0021
11.2.7 Pneumatic Leaks
WARNING
11.3 Long Term Storage
11.3.1 General
11.3.2 Preparations
11.3.2.1
11.3.3 Preserving the Compressor
UNICUS 4i
11.3.4 Preventive Maintenance During Storage
11.3.5 Lubrication Oils for Preservation
11.3.6 Reactivating the Compressor Unit
MNL-0021
11.4 Reproducible Forms
11.4.1 Scheduled Maintenance Form
Daily
Para.
Date
Signature
UNICUS 4i
Weekly or as required.
Para.
Date
Signature
500 Operating Hours.
Para.
Date
Signature
1,000 Operating Hours.
Para.
Date
Signature
2,000 Operating Hours.
Para.
Date
Signature
MNL-0021
3,000 Operating Hours.
Para.
Date
Signature
Annually.
Para.
Date
Signature
Biennially. (Every two years)
Para.
Date
Signature
UNICUS 4i
11.4.2 Cartridge Operating Hours
Date
Operating
hours
Ambient temp. + 18°F
during compression
Correction
factor
Adjusted cartridge hours
Today
Total
MNL-0021
11.4.3 Record of Operating Hours
Date
Minutes
Total
Date
Minutes
Total
UNICUS 4i
11.5 Reference Data
11.5.1 Tightening Torque Values
Table 11-1:
Bolt or Screw
Size
Max. Torque
11.5.2 Torque Sequence Diagrams
Figure 11-5
11.5.3 Conversion Formulas
MNL-0021
11.5.4 Approved Lubricants Chart
Table 11-2:
Usage
11.5.5 Glossary of Abbreviations and Acronyms
G A
o T
H c
I A
F P
D p
S c
Lubricants
UNICUS 4i
11.6 Additional Documents
11.6.1 Diagrams and Drawings
11.6.2 Other Documents
CORRECTIONS & COMMENTS
documentation@bauercomp.com
Submitters Contact Information:
Unit Information:


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