Deere and ISG Electronic Systems JDGT-0001 Skylinks Head Unit and Skylinks Power Supply User Manual Installation Manual part 3

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Document ID	118570
Application ID	24FsHEyOOzn9rs4A2wVf4A==
Document Description	Instruction Manual Part 3
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	456.03kB (5700369 bits)
Date Submitted	2000-09-25 00:00:00
Date Available	2001-03-05 00:00:00
Creation Date	2017-12-26 04:08:28
Producing Software	GPL Ghostscript 9.18
Document Lastmod	2017-12-26 04:08:28
Document Title	Installation Manual part 3
Document Creator	Microsoft Word - Installation Manual part 3.doc

Verify the positive lead and ground of cart.
When routing the Power Harness cable make sure the cable does not interfere with cart
operation.
The cable should be isolated of working parts of the cart.
Two installers are required to remove seat to avoid back injuries.
•
•
•
•
Parts Required for Assembly of Power Supply Bracket and Mounting Power Supply
1.
2.
3.
4.
5.
Power Harness
Power Supply Bracket
Clamp / Phillip head
Screw
Bolt (4)
Power Supply
Assembly of Power Supply Bracket and Mounting Power Supply
1.
2.
Insert screw into hole on
flat side of Power Supply
Bracket
Start screw into clamp
Note: Notch of clamp should
be to the inside towards power
supply bracket.
Future picture of power supply mounted on
bracket
3.
Mount Power Supply onto
bracket using four bolts.
Note: Power Supply connector
should be facing towards
beveled end of power supply
bracket.
Club Car Power Harness Installation Parts
1.
2.
3.
Power Supply
Power Harness
Power Supply Bracket
Pre Assembled
Club Car Completed Power Harness Installation
Future Picture of Club Car Cart with completed Power Harness Installed
Club Car Power Harness Installation
Note: Two Persons Should be
used to Remove Seat.
1.
Remove Seat
Note: Be Careful of Battery Acid
Build up Around Battery
Terminals
Note: Frame Ground- Do Not
Allow tools to contact from
when disengaging battery cable.
Never allow a Positive wire to
touch the cart frame.
2.
Remove Nut on Positive
Terminal Lead of battery
3.
Attach the Red Ring
terminal of power harness
to battery
4.
Secure the nut back onto
Positive Terminal Lead of
the battery
5.
Secure Fuse holder to cart
Note: Make Sure Fuse Holder is
in a Vertical Position with Leads
Facing Toward the Ground, and
the Fuse Holder is Accessible
6.
Route Black lead of power
harness behind plastic
guard of cart
7.
Remove the nut on the
Ground terminal lead of
battery
8.
Attach Black Ring terminal
of power harness to
battery
9. Secure nut back on to
ground terminal lead
10. Secure Power Harness
connector to Power Supply
11. Mount Power Supply
Bracket to cart. Location
is left side of battery
installing
black
wire
power
harness
Future
Supply
location
on Club
Car.
Futurepicture
pictureof
ofPower
seat being
Future
picture
of
installing
redremoved
wire
ofof
power
harness
Future picture of power supply being connected to power
harness.
compartment, in front of
batteries.
12. Install blue wire to
electrical system for key
switch.
MORE to ADD
Mike C.
13. Route Power Harness
cable along frame of cart.
Securing with tie straps.
Note: The cable should be
isolated of working parts of the
cart.
14. Replace the Seat
15. Remove screw caps on
the side of dashboard,
and save
16. Loosen screws securing
dashboard
17. Pop off top of dashboard
by running screwdriver
along the top of dash and
below frame of cart
18. Bend top right corner of
dash inward to get key
switch assembly out of
dash
Note: DO NOT LET KEY
SWITCH COME IN CONTACT
WITH FRAME OF CART
19. Run screwdriver along
bottom side of dashboard
to finish removing
20. Sitting on the seat Clip a
½” x ½” notch in the lower
right corner of the
dashboard. This is to
allow enough clearance
for the power cable to be
ran into the bracket and
attach to the head unit.
Bend corner inward to get key switch past frame
picture
cable.
A.Future
Remove
cap depicturingC.route
Insertofscrewdriver
here to remove dash.
B. Loosen screw
D. Run screwdriver along white line
C. Remove cap
D. Loosen screw
21. Insert bottom of
dashboard back into
place
Note: BE CAREFUL NOT TO
ALLOW THE KEYSWITCH TO
COME IN CONTACT WITH THE
CART FRAME.
22. Pull about 1’ 6” of cable
out to be ran for the
Display Unit
23. Bend right corner inward
to allow key switch room
to be inserted
24. Place left corner in place
25. Push top part of dash into
place
26. Tighten screws
27. Replace caps
EZ-GO Power Harness Installation Parts
Future picture of Power harness, Power supply
bracket, clamp, Phillips head screw, and four bolts.
1.
2.
3.
Power Harness
Power Supply Pre-Assembled
Tie Strap
EZ-GO Completed Power Harness Installation
Future Picture of Club Car Cart with completed Power Harness Installed
EZ-GO Power Harness Installation
Process has not been defined at this
time.
Yamaha Power Harness Installation Parts
Future picture of Power harness, Power supply
bracket, clamp, Phillips head screw, and four bolts.
1.
2.
3.
Power Harness
Power Supply Pre-Assembled
Tie Strap
Yamaha Completed Power Harness Installation
Future Picture of Club Car Cart with completed Power Harness Installed
Yamaha Power Harness Installation
Process has not been defined at this
time.
Overview of Generic Display Unit Bracket Installation
Left (drivers side) and Right side of cart will be identified as someone sitting forward in
cart.
Make sure key switch is in the off position.
Ensure the parking brake is set.
When routing the Power Harness cable make sure the cable does not interfere with cart
operation.
The cable should be isolated of working parts of the cart.
•
•
•
•
•
Specific Display Unit Bracket Installation instructions per cart type ex. (Club Car, EZ-GO,
Yamaha)
Club Car Display Unit Bracket Installation Parts
Future picture of Display Unit bracket with call outs.
1.
2.
3.
Display Unit Bracket
Display Unit Support Cover
Display Center Support
Club Car Completed Display Unit Bracket Installation
Future picture of completed Display Unit Bracket Installation.
Club Car Display Unit Bracket Installation
Future
power
harness
cable
into
display unit
support
cover
removed
Future picture
picture of
of routing
re-installing
mounting
bracket
display
onunit
cart.
center
piece.
bracket
1.
Remove four Screws
securing the Display Unit
Support Cover
2.
Install Mounting Bracket
on left side of cart
3.
Run Power Harness
cable behind mounting
bracket and into hole in
center piece
4. Re-Install Display Unit
Center Piece.
EZ-GO Display Unit Bracket Installation Parts
Future picture of Display Unit bracket with call outs.
Display Bracket Installation parts to
be determined
EZ-GO Completed Display Unit Bracket Installation
Future picture of completed Display Unit Bracket Installation.
EZ-GO Display Unit Bracket Installation
Future picture of EZ-GO Display Unit Bracket Installation.
Process has not been
defined.
Yamaha Display Unit Bracket Installation Parts
Future picture of Display Unit bracket with call outs.
Display Bracket Installation parts to
be determined
Yamaha Completed Display Unit Bracket Installation
Future picture of completed Display Unit Bracket Installation.
Yamaha Display Unit Bracket Installation
Future picture of Yamaha Display Unit Bracket Installation.
Process has not been
defined.
Overview of Generic Display Unit Installation
Left (drivers side)and Right side of cart will be identified as someone sitting forward in
cart.
Make sure key switch is in the off position.
Ensure the parking brake is set.
When routing the Power Harness cable make sure the cable does not interfere with cart
operation.
The cable should be isolated of working parts of the cart.
Use caution when installing the UHF and GPS connectors to the Display Unit.
•
•
•
•
•
•
Specific Display Unit Bracket Installation instructions per cart type ex. (Club Car, EZ-GO,
Yamaha)
Club Car Display Unit Installation Parts
Future picture of display unit with screws
1.
2.
Display Unit
Screws (4)
Club Car Display Unit Installation
Future picture of Display unit completely installed
Club Car Display Unit Installation
Future
picture
attaching UHF Connector to Display Unit
1.
Attach
UHFofConnector
to Display Unit
2.
Attach GPS Connector
to Display Unit
3.
Connect Power
Harness
to GPS Connector to Display Unit
Future
pictureconnector
of attaching
Display Unit
4.
Secure Display Unit to
Display Bracket
Future picture of Connecting Power Harness connector to Display
Unit
Future picture of securing Display Unit to Display Bracket
EZ-GO Display Unit Installation Parts
Future picture of display unit with screws
1.
2.
Display Unit
Screws (4)
EZ-GO Display Unit Installation
Future picture of Display unit completely installed
EZ-GO Display Unit Installation
Process has not been defined
Yamaha Display Unit Installation Parts
Future picture of display unit with screws
1.
2.
Display Unit
Screws (4)
Yamaha Display Unit Installation
Future picture of Display unit completely installed
Yamaha Display Unit Installation
Process has not been defined


---

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File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.3
Linearized                      : No
Creator                         : Microsoft Word - Installation Manual part 3.doc
Create Date                     : 2000:08:30 17:11:02
Title                           : Installation Manual part 3
Producer                        : Acrobat PDFWriter 4.0 for Windows
Modify Date                     : 2000:08:30 17:26:04-05:00
Page Count                      : 38

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