Deere and ISG Electronic Systems JDGT-0001 Skylinks Head Unit and Skylinks Power Supply User Manual Installation Manual Part one

Phoenix International Corporation Skylinks Head Unit and Skylinks Power Supply Installation Manual Part one

Instruction Manual Part 1

John Deere Golf TechnologiesInstallation ManualGeneration 4 John Deere Golf Technologies3159 Royal Drive, Suite 320Alpharetta, GA 300221-877-298-8515May 00, 2000
InstallationSkyLinks (May 00, 2000) Installation Instructions2Safety.....................................................................................................................................................................................................3Overview................................................................................................................................................................................................5General System...........................................................................................................................................................................5Parts List...............................................................................................................................................................................................6Bill of Material Numbers ....................................................................................................Error! Bookmark not defined.Club Car.................................................................................................................................Error! Bookmark not defined.EZ-GO....................................................................................................................................Error! Bookmark not defined.Yamaha..................................................................................................................................Error! Bookmark not defined.Sub-Assembly Part Numbers ...............................................................................................................................................6Club Car Part Numbers .............................................................................................................................................................. 6EZ-GO Assembly Numbers ...................................................................................................................................................... 8Yamaha Assembly Numbers..................................................................................................................................................... 9Service Part Numbers............................................................................................................................................................10Parts Included in Bill of Material ...........................................................................................................................................11Club Car Sub-Assemblies........................................................................................................................................................ 11EZ-GO Sub-Assemblies .......................................................................................................................................................... 17Yamaha Sub-Assemblies ......................................................................................................................................................... 22TOOLS AND EQUIPMENT....................................................................................................................................................27Basic System Layout ........................................................................................................................................................................28Installation Instructions.................................................................................................................Error! Bookmark not defined.Overview of Generic UHF Antenna Bracket Installation....................................Error! Bookmark not defined.Club Car UHF Pre 2000 Bracket Installation..........................................................Error! Bookmark not defined.Club Car UHF Post 2000 Bracket Installation........................................................Error! Bookmark not defined.EZ-GO UHF Bracket Installation................................................................................Error! Bookmark not defined.Yamaha UHF Bracket Installation..............................................................................Error! Bookmark not defined.Overview of Generic GPS Antenna Bracket Installation................................................Error! Bookmark not defined.Club Car Pre 2000 GPS Bracket Installation...........................................................Error! Bookmark not defined.Club Car Post 2000 GPS Bracket Installation.........................................................Error! Bookmark not defined.EZ-GO GPS Bracket Installation................................................................................Error! Bookmark not defined.Yamaha GPS Bracket Installation...............................................................................Error! Bookmark not defined.Overview of Generic Power Harness Installation..............................................................Error! Bookmark not defined.Club Car Power Harness Installation.........................................................................Error! Bookmark not defined.EZ-GO Power Harness Installation............................................................................Error! Bookmark not defined.Yamaha Power Harness Installation...........................................................................Error! Bookmark not defined.Overview of Generic Display Unit Bracket Installation..................................................Error! Bookmark not defined.Club Car Display Unit Bracket Installation.............................................................Error! Bookmark not defined.EZ-GO Display Unit Bracket Installation................................................................Error! Bookmark not defined.Yamaha Display Unit Bracket Installation...............................................................Error! Bookmark not defined.Overview of Generic Display Unit Installation...................................................................Error! Bookmark not defined.Club Car Display Unit Installation..............................................................................Error! Bookmark not defined.EZ-GO Display Unit Installation.................................................................................Error! Bookmark not defined.Yamaha Display Unit Installation...............................................................................Error! Bookmark not defined.Trouble Shooting .............................................................................................................................Error! Bookmark not defined.Problem Solving ......................................................................................................................Error! Bookmark not defined.
InstallationSkyLinks (May 00, 2000) Installation Instructions3Safety Live With Safety Before returning cart to customer, make sure cart is Functioning properly, especially the safety systems. Install all safety guards and shields.
InstallationSkyLinks (May 00, 2000) Installation Instructions4
InstallationSkyLinks (May 00, 2000) Installation Instructions5OverviewGeneral SystemSkyLinks is a golf information system. It provides valuable information to the golfer and to the coursemanager through such technologies as satellite navigation and digital radio communications. The main components of SkyLinks are the computer display units on each golf cart, a centralcomputer server in the clubhouse, workstation computer(s), and a communications system to tie it alltogether. Golf cart computers The golf cart computers perform the following functions:Vehicle tracking with GPS (Global Positioning System)o Display tailored to the golfer's play, including:o Course map displayo Accurate yardage informationo Pro's tipso Advertising imageso Text messages from the clubhouseData feed to the clubhouse
InstallationSkyLinks (May 00, 2000) Installation Instructions6Parts ListInstallation Part Numbers by ModelPart numbers are assigned by Phoenix International, and are subject to change without noticeClub CarITEMS PART NUMBERS DESCRIPTIONHEAD UNIT ASSEMBLY JDGT-0001 Display UnitPOWER SUPPLY JDGT-0002 Power SupplyBKT, PWR SUPPLY – CLUBCAR 800-0267 Assy with Power SupplyCLAMP, DISPLAY – CLUB CAR 800-0255 Assy with P/N 800-0267 and P/N 950-0093CBL ASSY, CLUBCAR ELECTRIC Power Harness AssemblyCBL ASSY, CLUBCAR GAS 440-0660 Power Harness AssemblyJDGT HDW KIT JDGT-0004 Bulk Item Hardware KitPHMS, PHIL, 10-32 X .750 812-0067 Screw to secure P/N 800-0255PHMS, PHIL, 10-24 X 1.50 812-0068 Screw to secure P/N 800-0246PHMS, PHIL, ¼-20 X .500 812-0075 Secures Head UnitHHMS, CAP ¼-20 X 2.75” 816-0006 Secures Power Supply to bracketLOCKWASHER, INT, 1/4?” ZNC 832-0019 Assy with P/N 812-0075WSHR, FLAT #10 SS MS15795 838-0033 Assy with P/N 812-0068SPCR, CLUBCAR ANTENNA BKT 840-0111 Assy with P/N 800-0246CABLE TIE, 7.4” STANDARD 850-0005 Secures UHF and GPS Antenna Cables to CartCARTON 10 x 6 x 4 900-0053 Box to Hold Bulk ItemsPOLY BAG, ZIP-LOCK 4 X 6 901-0016 Packaging for shippingBAG, 10 X 13 2 MIL 901-0022 Packaging for shippingJDGT BKT/ANT KIT-CLUB GAS JDGT-0011 GEN 4 Club Car Gas Pre 2000 roofCBL ASSY, CLUBCAR GAS 440-0660 Power Harness AssemblyBKT ASSY, CLUB CAR DSPLY 950-0093 Bracket for Display UnitUHF ANT/BKT ASSY CLUBCAR 950-0094 UHF RADIO BRACKET ASSEMBLY PRE 2000CLAMP, DISPLAY – CLUB CAR 800-0255 Assy with P/N 800-0267 and P/N 950-0093CRTN, 22 5/16 X 18 3/16 X 900-0001 Packaging for shippingPARTITION, 35 CELL 900-0006 Packaging for shippingBUBBLE WRAP, ANT-STATIC 903-0001BKT ASSY, CLUB CAR DSPLY 950-0093 Bracket for Display UnitCover, Support – Club Car 800-0250 Cover Support DisplaySupport, Center –Club Car 800-0251 Center Support DisplayBKT, MTG – Club Car 800-0852 Mounting Bracket DisplayPlate, MTG – Color DSPLY 800-0853 Mounting Plate DisplayPHMS, PHIL, 10-32 x .375 812-0066Hex Nut, 1/4 –20 Jam 18-8 822-0025
InstallationSkyLinks (May 00, 2000) Installation Instructions7Bumper, 1” OD ¼ -20 x .50 845-0007Grommet, Neoprene ID=5/16 845-0007Grommet, Neoprene ID=1/2 881-0009GPS ANT/BKT ASSY CLUB CAR 950-0095 GPS ANTENNA BRACKET ASSEMBLY PRE 2000Antenna, GPS 8ft SMA MAG 496-0002 GPS AntennaBKT, Antenna – Club Car 800-0246 Bracket for AntennaPad, Antenna MTG – PSC 852-0006 Adhesive for AntennaUHF ANT/BKT ASSY CLUBCAR 950-0094 UHF RADIO BRACKET ASSEMBLY PRE 2000Antenna, UHF Mobile 5DB 496-0001 UHF AntennaBKT, Antenna – Club Car 800-0246 Bracket for Antenna
InstallationSkyLinks (May 00, 2000) Installation Instructions8EZ-GO Assembly NumbersItems Part Numbers DescriptionHEAD UNIT ASSEMBLY JDGT-0001 Display UnitPOWER SUPPLY JDGT-0002 Power SupplyCBL ASSY, EZ-GO ELECTRIC XXX-XXXX Power Cable AssemblyCBL ASSY, EZ-GO GAS XXX-XXXX Power Cable Assembly
InstallationSkyLinks (May 00, 2000) Installation Instructions9Yamaha Assembly NumbersItems Part Numbers DescriptionHEAD UNIT ASSEMBLY JDGT-0001 Display UnitPOWER SUPPLY JDGT-0002 Power SupplyCBL ASSY, YAMAHA ELECTRIC XXX-XXXX Power Cable AssemblyCBL ASSY, EZ-GO GAS XXX-XXXX Power Cable Assembly
InstallationSkyLinks (May 00, 2000) Installation Instructions10Service Part NumbersPart listed below can be ordered as replacement or repair parts.Service part numbers may be different from Bill of Material part numbers.Part numbers are assigned by Phoenix International, and are subject to change without notice.Repairable Service Parts – Gen 4Part Number Sub-AssyJDGT-0001 Head UnitJDGT-0002 Power SupplyJDGT-0009 GPS base unitConsumable Service Parts – Gen 4Part Number Sub-Assy496-0002 GPS Antenna496-0009 UHF MaxRad antenna (antenna, cable, base – no bracket)440-0600 Cable Assy Club Car Electric440-0660 Cable Assy Club Car GasCable Assy Ez-Go Electric440-0662 Cable Assy Ez-Go GasCable Assy Yamaha ElectricCable Assy Yamaha Gas800-0246 Bracket Antenna Club Car800-0290 Bracket Antenna UHF 2k Club Car800-0292 Bracket Antenna Bottom 2k Club Car800-0291 Bracket Antenna GPS 2k Club Car800-0247 Bracket Antenna Ez-Go800-0286 Bracket Antenna Yamaha
InstallationSkyLinks (May 00, 2000) Installation Instructions11Parts Included in Bill of MaterialThere are different parts numbers for the Power Harness, GPS Antenna Bracket, and UHFAntenna Bracket based on the specific cart model and year.Club Car Sub-AssembliesCBL ASSY, CLUBCAR ELECTRIC P/N XXX-XXXXPower Harness Assembly A future picture will be inserted of thepower harness with both connectorslabeled.
InstallationSkyLinks (May 00, 2000) Installation Instructions12CBL ASSY, CLUBCAR GAS P/N 440-0600 AND POWER SUPPLY1. Power Harness Assembly (P/N 440-0660)2. Power Supply Bracket (P/N 800-0267)3. Clamp and screw(P/N 800-0255 and P/N 812-0067)4. Bolts (P/N 816-0006)5. Power Supply (P/N JDGT-0002)112345
InstallationSkyLinks (May 00, 2000) Installation Instructions13 GPS ANT/BKT ASSY CLUBCAR P/N 950-0095 (Pre 2000)1. GPS Antenna (P/N 496-0002)2. GPS Bracket (P/N 800-0246)3. Adhesive Pad (P/N 852-0006)4. Screws (2) (P/N 812-0068)5. Washer (2) (P/N 838-0033)6. Spacer (2) (P/N 840-0111)123456
InstallationSkyLinks (May 00, 2000) Installation Instructions14 GPS ANT/BKT ASSY CLUBCAR P/N 950-0095 (Post 2000)1. GPS Bracket2. GPS Antenna UHF ANT/BKT ASSY CLUB CAR P/N 950-0094 (Pre 2000)1. Bracket (P/N 800-0246)2. Antenna Assembly (P/N 496-0001)3. Screws (2) (P/N 812-0068)4. Washer (2) (P/N 838-0033)5. Spacers (2) (P/N 840-0111)A future picture will be inserted of theGPS bracket, GPS antenna, andadhesive pad
InstallationSkyLinks (May 00, 2000) Installation Instructions15 UHF ANT/BKT ASSY CLUB CAR P/N 950-0094 (Post 2000)1. Antenna2. Antenna whip3. BracketA future picture of the UHF antenna, whip andbracket will be inserted.21543
InstallationSkyLinks (May 00, 2000) Installation Instructions16HDWE PKG, CLUB CAR- COLOR P/N 950-00931. Bumper (P/N 845-0007)2. Hex Nut (P/N 822-0025)3. Center Support (P/N 800-0251)4. Clamp (P/N 800-0255)5. Display Unit Plate (P/N 800-0853)6. Main Bracket (P/N 800-0852)7. Screws (P/N 812-0066)8. Support Cover (P/N 800-0251)12345678
InstallationSkyLinks (May 00, 2000) Installation Instructions17EZ-GO Sub-AssembliesCBL ASSY, EZ-GO ELECTRIC P/N XXX-XXXX1. Power Harness Assembly A future picture will be inserted of thepower harness with both connectorslabeled.
InstallationSkyLinks (May 00, 2000) Installation Instructions18CBL ASSY, EZ-GO GAS P/N XXX-XXXX1. Power Harness Assembly2. Power Supply Connector3. Display Unit ConnectorA future picture will be inserted of thepower harness with both connectorslabeled.
InstallationSkyLinks (May 00, 2000) Installation Instructions19 GPS ANT/BKT ASSY CLUBCAR P/N XXX-XXXX1. GPS Bracket2. GPS Antenna3. Adhesive PadA future picture will be inserted of the GPSbracket, GPS antenna, and adhesive pad
InstallationSkyLinks (May 00, 2000) Installation Instructions20 UHF ANT/BKT ASSY EZ-GO P/N XXX-XXXX1. Antenna2. Antenna whip3. BracketA future picture of the UHF antenna, whip andbracket will be inserted.
InstallationSkyLinks (May 00, 2000) Installation Instructions21HDWE PKG, EZ-GO COLOR P/N XXX-XXXX1. Display bracket2. Cart Clamps3. Grommet4. GrommetA future picture will be inserted of thedisplay bracket with important areasidentified.
InstallationSkyLinks (May 00, 2000) Installation Instructions22Yamaha Sub-AssembliesCBL ASSY, YAMAHA ELECTRIC P/N XXX-XXXX1. Power Harness Assembly2. Power Supply Connector3. Display Unit Connector A future picture will be inserted of thepower harness with both connectorslabeled.
InstallationSkyLinks (May 00, 2000) Installation Instructions23CBL ASSY, YAMAHA GAS P/N XXX-XXXX4. Power Harness Assembly5. Power Supply Connector6. Display Unit Connector A future picture will be inserted of thepower harness with both connectorslabeled.
InstallationSkyLinks (May 00, 2000) Installation Instructions24 GPS ANT/BKT ASSY YAMAHA P/N XXX-XXXX1. GPS Bracket2. GPS Antenna3. Adhesive PadA future picture will be inserted of the GPSbracket, GPS antenna, and adhesive pad
InstallationSkyLinks (May 00, 2000) Installation Instructions25 UHF ANT/BKT ASSY YAMAHA P/N XXX-XXXX1. Antenna2. Antenna whip3. BracketA future picture of the UHF antenna, whip andbracket will be inserted.
InstallationSkyLinks (May 00, 2000) Installation Instructions26HDWE PKG, YAMAHA COLOR P/N XXX-XXXX1. Display bracket2. Cart Clamps3. Grommet4. GrommetA future picture will be inserted of the displaybracket with important areas identified.
InstallationSkyLinks (May 00, 2000) Installation Instructions27TOOLS AND EQUIPMENTNot Supplied With KitClub Car Tools and EquipmentRequired-Under Review• 7/16” wrench• 7/16” socket• Phillips screwdriver• Wire Cutters• Crescent Wrench• Electric screwdriver/drill• Phillips head bit• Socket adapter• ½ -9/16” socket• AwlEZ-GO Tools and EquipmentRequiredTo be determinedYamaha Tools and EquipmentRequiredTo be determined
InstallationSkyLinks (May 00, 2000) Installation Instructions28Basic System Layout37RF AntennaDisplay UnitPower HarnessBatteryConnectorsFuse HolderPower supplyKey Switch Connector24865
InstallationSkyLinks (May 00, 2000) Installation Instructions291-GPS Antenna 4-Power Harness 7-Power Supply2-RF Antenna 5-Battery Connectors 8-Key Switch connector3-Display Unit 6-Fuse HolderBasic Components:1. Antennas Before Installation review manual. To prevent2. Display Unit damage to components and cart.3. Power Supply4. Power HarnessGPS Antenna1

Navigation menu