Deere and ISG Electronic Systems JDGT-0001 Skylinks Head Unit and Skylinks Power Supply User Manual Installation Manual part 3

Phoenix International Corporation Skylinks Head Unit and Skylinks Power Supply Installation Manual part 3

Instruction Manual Part 3

• Verify the positive lead and ground of cart.• When routing the Power Harness cable make sure the cable does not interfere with cartoperation.• The cable should be isolated of working parts of the cart.• Two installers are required to remove seat to avoid back injuries.Parts Required for Assembly of Power Supply Bracket and Mounting Power Supply1. Power Harness2. Power Supply Bracket3. Clamp / Phillip head                   Screw4. Bolt (4)5. Power SupplyAssembly of Power Supply Bracket and Mounting Power Supply1. Insert screw into hole onflat side of Power SupplyBracket2. Start screw into clampNote:  Notch of clamp shouldbe to the inside towards powersupply bracket.               23451
3. Mount Power Supply ontobracket using four bolts.Note:  Power Supply connectorshould be facing towardsbeveled end of power supplybracket.Club Car Power Harness Installation Parts1. Power Supply2. Power Harness3. Power Supply Bracket      Pre AssembledClub Car Completed Power Harness InstallationFuture picture of power supply mounted onbracket132
Future Picture of Club Car Cart with completed Power Harness Installed
Club Car Power Harness Installation
Note:  Two Persons Should beused to Remove Seat.1. Remove SeatNote:  Be Careful of Battery AcidBuild up Around BatteryTerminalsNote:  Frame Ground- Do NotAllow tools to contact fromwhen disengaging battery cable.Never allow a Positive wire totouch the cart frame.2. Remove Nut on PositiveTerminal Lead of battery3. Attach the Red Ringterminal of power harnessto battery4. Secure the nut back ontoPositive Terminal Lead ofthe battery5. Secure Fuse holder to cartNote:  Make Sure Fuse Holder isin a Vertical Position with LeadsFacing Toward the Ground, andthe Fuse Holder is Accessible6. Route Black lead of powerharness behind plasticguard of cart7. Remove the nut on theGround terminal lead ofbattery8. Attach Black Ring terminalof power harness tobattery9. Secure nut back on toground terminal lead10. Secure Power Harnessconnector to Power Supply11. Mount Power SupplyBracket to cart.  Locationis left side of battery
compartment, in front ofbatteries.Future picture of seat being removedFuture picture of installing black wire of power harnessFuture picture of power supply being connected to powerharness.Future picture of Power Supply location on Club Car.Future picture of installing red wire of power harness
12.  Install blue wire toelectrical system for keyswitch.MORE to ADDMike C.13.  Route Power Harnesscable along frame of cart.Securing with tie straps.Note:  The cable should beisolated of working parts of thecart.14. Replace the Seat15. Remove screw caps onthe side of dashboard,and save16. Loosen screws securingdashboard17. Pop off top of dashboardby running screwdriveralong the top of dash andbelow frame of cart18. Bend top right corner ofdash inward to get keyswitch assembly out ofdashNote:  DO NOT LET KEYSWITCH COME IN CONTACTWITH FRAME OF CART19. Run screwdriver alongbottom side of dashboardto finish removing20. Sitting on the seat Clip a½” x ½” notch in the lowerright corner of thedashboard.  This is toallow enough clearancefor the power cable to beran into the bracket andattach to the head unit.                          Bend corner inward to get key switch past frame
21. Insert bottom ofdashboard back intoplaceNote:  BE CAREFUL NOT TOALLOW THE KEYSWITCH TOCOME IN CONTACT WITH THECART FRAME.22. Pull about 1’ 6” of cableout to be ran for theDisplay Unit23. Bend right corner inwardto allow key switch roomto be inserted24. Place left corner in place25. Push top part of dash intoplace26. Tighten screws27. Replace capsFuture picture depicturing route of cable.A.  Remove capB.  Loosen screwC.  Insert screwdriver here to remove dash.D.  Run screwdriver along white lineC. Remove capD. Loosen screw
EZ-GO Power Harness Installation Parts1. Power Harness2. Power Supply Pre-Assembled3. Tie StrapEZ-GO Completed Power Harness InstallationFuture picture of Power harness, Power supplybracket, clamp, Phillips head screw, and four bolts.
Future Picture of Club Car Cart with completed Power Harness Installed
EZ-GO Power Harness Installation Process has not been defined at thistime.
Yamaha Power Harness Installation Parts1. Power Harness2. Power Supply Pre-Assembled3. Tie StrapYamaha Completed Power Harness InstallationFuture picture of Power harness, Power supplybracket, clamp, Phillips head screw, and four bolts.
Future Picture of Club Car Cart with completed Power Harness Installed
Yamaha Power Harness InstallationProcess has not been defined at thistime.
Overview of Generic Display Unit Bracket Installation• Left (drivers side) and Right side of cart will be identified as someone sitting forward incart.• Make sure key switch is in the off position.• Ensure the parking brake is set.• When routing the Power Harness cable make sure the cable does not interfere with cartoperation.• The cable should be isolated of working parts of the cart.Specific Display Unit Bracket Installation instructions per cart type ex. (Club Car, EZ-GO,Yamaha)Club Car Display Unit Bracket Installation Parts1. Display Unit Bracket2. Display Unit Support Cover3. Display Center SupportClub Car Completed Display Unit Bracket InstallationFuture picture of Display Unit bracket with call outs.
Future picture of completed Display Unit Bracket Installation.
Club Car Display Unit Bracket Installation1. Remove four Screwssecuring the Display UnitSupport Cover2. Install Mounting Bracketon left side of cart3. Run Power Harnesscable behind mountingbracket and into hole incenter piece4. Re-Install Display UnitCenter Piece.Future picture of support cover removedFuture picture of mounting bracket on cart.Future picture of routing power harness cable into display unitbracketFuture picture of re-installing display unit center piece.
EZ-GO Display Unit Bracket Installation PartsDisplay Bracket Installation parts tobe determinedEZ-GO Completed Display Unit Bracket InstallationFuture picture of Display Unit bracket with call outs.
Future picture of completed Display Unit Bracket Installation.
EZ-GO Display Unit Bracket InstallationProcess has not beendefined.Future picture of EZ-GO Display Unit Bracket Installation.
Yamaha Display Unit Bracket Installation PartsDisplay Bracket Installation parts tobe determinedYamaha Completed Display Unit Bracket InstallationFuture picture of Display Unit bracket with call outs.
Future picture of completed Display Unit Bracket Installation.
Yamaha Display Unit Bracket InstallationProcess has not beendefined.Future picture of Yamaha Display Unit Bracket Installation.
Overview of Generic Display Unit Installation• Left (drivers side)and Right side of cart will be identified as someone sitting forward incart.• Make sure key switch is in the off position.• Ensure the parking brake is set.• When routing the Power Harness cable make sure the cable does not interfere with cartoperation.• The cable should be isolated of working parts of the cart.• Use caution when installing the UHF and GPS connectors to the Display Unit.Specific Display Unit Bracket Installation instructions per cart type ex. (Club Car, EZ-GO,Yamaha)Club Car Display Unit Installation Parts1. Display Unit2. Screws (4)Club Car Display Unit InstallationFuture picture of display unit with screws
Future picture of Display unit completely installedClub Car Display Unit Installation1. Attach UHF Connectorto Display Unit2. Attach GPS Connectorto Display Unit3. Connect PowerHarness connector toDisplay Unit4. Secure Display Unit toDisplay BracketFuture picture of attaching UHF Connector to Display UnitFuture picture of attaching GPS Connector to Display UnitFuture picture of securing Display Unit to Display BracketFuture picture of Connecting Power Harness connector to DisplayUnit
EZ-GO Display Unit Installation Parts1. Display Unit2. Screws (4)Future picture of display unit with screws
EZ-GO Display Unit InstallationFuture picture of Display unit completely installed
EZ-GO Display Unit InstallationProcess has not been defined
Yamaha Display Unit Installation Parts1. Display Unit2. Screws (4)Yamaha Display Unit InstallationFuture picture of display unit with screws
Future picture of Display unit completely installed
Yamaha Display Unit InstallationProcess has not been defined

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