Deere and ISG Electronic Systems JDGT-0001 Skylinks Head Unit and Skylinks Power Supply User Manual John Deere Golf Technologies

Phoenix International Corporation Skylinks Head Unit and Skylinks Power Supply John Deere Golf Technologies

corrected installation manual

John Deere Golf Technologies Installation Manual Generation 4 John Deere Golf Technologies 3159 Royal Drive, Suite 320 Alpharetta, GA 30022 1-877-298-8515 Dec 04, 2000
1 Club Car Post 2000 Club Car Post 2000 Club Car Post 2000 Club Car Post 2000 –––– Table of Contents Table of Contents Table of Contents Table of Contents OverviewOverviewOverviewOverview ............................................................................................................................................................................................................................................................................................................................................................................................................................2222 Parts ListParts ListParts ListParts List............................................................................................................................................................................................................................................................................................................................................................................................................................3333 Assembly Part Numbers ....................................................................................................................................................... 3 Service Part Numbers ........................................................................................................................................................... 5 Parts Included in Bill of Material......................................................................................................................................... 6 Tools and Equipment ............................................................................................................................................................ 9 Basic System Layout Basic System Layout Basic System Layout Basic System Layout ....................................................................................................................................................................................................................................................................................................................................10101010 Installation InstructionsInstallation InstructionsInstallation InstructionsInstallation Instructions........................................................................................................................................................................................................................................................................................................................11111111 Overview of Club Car Post 2000 UHF Antenna Bracket Installation................................................................. 11 Club Car UHF Post 2000 Bracket Installation ............................................................................................................... 13 Overview of Club Car Post 2000 GPS Antenna Bracket Installation............................................................................. 17 Club Car Post 2000 GPS Bracket Installation................................................................................................................ 18 Overview of Club Car Post 2000 Power Harness Installation......................................................................................... 21 Club Car Power Harness Installation............................................................................................................................... 24 Overview of Club Car Post 2000 Display Unit Bracket Installation............................................................................... 28 Club Car Display Unit Bracket Installation.................................................................................................................... 29 Overview of Generic Display Unit Installation ................................................................................................................. 32 Club Car Display Unit Installation................................................................................................................................... 33 Trouble ShootingTrouble ShootingTrouble ShootingTrouble Shooting....................................................................................................................................................................................................................................................................................................................................................................35353535
2 Live With Safety Please before returning cart to customer, make sure cart is Functioning properly, especially the safety systems. Install all safety guards and shields. Overview General System SkyLinks is a golf management / information system. It provides valuable information to the golfer and the course manager through such technologies as satellite navigation and digital radio communications. The main components of SkyLinks are the computer display units on each golf cart, a central computer server in the clubhouse, workstation computer(s), and a communications system to tie it all together. Golf cart computers The golf cart computer performs the following functions: Vehicle tracking with GPS (Global Positioning System) Data feed to/from the clubhouse oAdvertising images oText messages from the clubhouse oDisplay tailored to the golfer to display: ! Course map display ! Accurate yardage information ! Pro's tips
3 Parts List Assembly Part Numbers Part numbers are assigned by Phoenix International, and are subject to change without notice Item Part Number Description HEAD UNIT ASSEMBLY JDGT-0001 Display Unit POWER SUPPLY JDGT-0002 Power Supply BKT, PWR SUPPLY – CLUBCAR 800-0267 Assy with Power Supply CLAMP, DISPLAY – CLUB CAR 800-0255 Assy with P/N 800-0267 and P/N 950-0093 CBL ASSY, CLUBCAR ELECTRIC 440-0600 Power Harness Assembly CBL ASSY, CLUBCAR GAS 440-0660 Power Harness Assembly JDGT HDW KIT JDGT-0004 Bulk Item Hardware Kit PHMS, PHIL, 10-32 X .750 812-0067 Screw to secure P/N 800-0255 PHMS, PHIL, 10-24 X 1.50 812-0068 Screw to secure P/N 800-0246 PHMS, PHIL, ¼-20 X .500 812-0075 Secures Head Unit HHMS, CAP ¼-20 X 2.75” 816-0006 Secures Power Supply to bracket LOCKWASHER, INT, 1/4?” ZNC 832-0019 Assy with P/N 812-0075 WSHR, FLAT #10 SS MS15795 838-0033 Assy with P/N 812-0068 SPCR, CLUBCAR ANTENNA BKT 840-0111 Assy with P/N 800-0246 CABLE TIE, 7.4” STANDARD 850-0005 Secures UHF and GPS Antenna Cables to Cart CARTON 10 x 6 x 4 900-0053 Box to Hold Bulk Items POLY BAG, ZIP-LOCK 4 X 6 901-0016 Packaging for shipping BAG, 10 X 13 2 MIL 901-0022 Packaging for shipping JDGT HDW KIT JDGT-0013 Bulk Item Hardware Kit PHMS, PHIL, 10-32 X .750 812-0067 Screw to secure P/N 800-0255 PHMS, PHIL, 10-24 X 1.75 812-0086 Screw to secure P/N 800-0246 PHMS, PHIL, ¼-20 X .500 812-0075 Secures Head Unit PHMS, PHIL, 10-24 X .312 812-0087 Secures P/N 800-0290 and P/N 800-0292 HHMS, CAP ¼-20 X 2.75” 816-0006 Secures Power Supply to bracket LOCKWASHER, INT, 1/4?” ZNC 832-0019 Assy with P/N 812-0075 WSHR, FLAT #10 SS MS15795 838-0033 Assy with P/N 812-0068 SPCR, CLUBCAR ANTENNA BKT 840-0111 Assy with P/N 800-0246 CABLE TIE, 7.4” STANDARD 850-0005 Secures UHF and GPS Antenna Cables to Cart CARTON 10 x 6 x 4 900-0053 Box to Hold Bulk Items POLY BAG, ZIP-LOCK 4 X 6 901-0016 Packaging for shipping BAG, 10 X 13 2 MIL 901-0022 Packaging for shipping
4 JDGT BKT/ANT KIT-CLUB GAS JDGT-0011 GEN 4 Club Car Gas Pre 2000 roof CBL ASSY, CLUBCAR GAS 440-0660 Power Harness Assembly BKT ASSY, CLUB CAR DSPLY 950-0093 Bracket for Display Unit UHF ANT/BKT ASSY CLUBCAR 950-0094 UHF RADIO BRACKET ASSEMBLY PRE 2000 CLAMP, DISPLAY – CLUB CAR 800-0255 Assy with P/N 800-0267 and P/N 950-0093 CRTN, 22 5/16 X 18 3/16 X 900-0001 Packaging for shipping PARTITION, 35 CELL 900-0006 Packaging for shipping BUBBLE WRAP, ANT-STATIC 903-0001 BKT ASSY, CLUB CAR DSPLY 950-0093 Bracket for Display Unit Cover, Support – Club Car 800-0250 Cover Support Display Support, Center –Club Car 800-0251 Center Support Display BKT, MTG – Club Car 800-0852 Mounting Bracket Display Plate, MTG – Color DSPLY 800-0853 Mounting Plate Display PHMS, PHIL, 10-32 x .375 812-0066 Hex Nut, 1/4 –20 Jam 18-8 822-0025 Secures P/N 845-0007 Bumper, 1” OD ¼ -20 x .50 845-0007 Attaches to Center Support Grommet, Neoprene ID=5/16 845-0007 Grommet, Neoprene ID=1/2 881-0009 Antenna, GPS 8ft SMA MAG 496-0002 GPS Antenna BKT, Antenna – Club Car 800-0246 Bracket for Antenna Pad, Antenna MTG – PSC 852-0006 Adhesive for Antenna BKT, Ant GPS Club Car 2000 800-0291 Bracket for GPS Antenna Post 2000 UHF ANT/BKT ASSY CLUB 2K 950-0106 UHF BRACKET ASSEMBLY POST 2000 Antenna, UHF Maxrad 496-0006 UHF Antenna BKT, Ant UHF Club 2k 800-0290 Top Piece of Post 2000 UHF Antenna PHMS, PHIL 10-24 X 1.75 812-0086 Secures P/N 800-0290 and P/N 800-0292 BKT, Ant-Bottom Club 2000 800-0292 Bottom Piece of Post 200 UHF antenna
5 Service Part Numbers Service part numbers may be different from Bill of Material part numbers. Part numbers are assigned by Phoenix International, and are subject to change without notice. Item Part Number Description ANTENNA, GPS 8ft SMA MAG 496-0002 GPS antenna ANTENNA, UHF Maxrad 496-0006 UHF Antenna CBL ASSY, CLUBCAR ELECTRIC 440-0600 Power Harness Cable CBL ASSY, CLUBCAR GAS 440-0660 Power Harness Cable DISPLAY UNIT JDT-0001 Display FUSE 3A, AUTO BLADE VI0 861-0054 3-amp fuse GPS ANT/BKT ASSY CLUB CAR 800-0291 GPS bracket for Club Car Post 2000 HDWE PKG, CLUB CAR- COLOR 920-0017 Head Unit Bracket Assembly PAD, ANTENNA MTG – PSC 852-0006 Circular adhesive for GPS Ant POWER SUPPLY JDGT-0002 Wedge Box UHF ANT/BKT ASSY CLUBCAR 496-006 UHF bracket for Club Car Post 2000
6 Parts Included in Bill of Material There are different parts numbers for the Power Harness, GPS Antenna Bracket, and UHF Antenna Bracket based on the specific cart model and year. Club Car Sub-Assemblies CBL ASSY, CLUBCAR ELECTRIC P/N 440-0600 AND POWER SUPPLY 1. Power Harness Assembly (P/N 440-0660) 2. Power Supply Bracket (P/N 800-0267) 3. Clamp and screw (P/N 800-0255 and P/N 812-0067) 4. Bolt (P/N 816-0006) 5. Power Supply (P/N JDGT-0002) CBL ASSY, CLUBCAR GAS P/N 440-0660 AND POWER SUPPLY 1. Power Harness Assembly (P/N 440-0660) 2. Power Supply Bracket (P/N 800-0267) 3. Clamp and screw (P/N 800-0255 and P/N 812-0067) 4. Bolt (P/N 816-0006) 5. Power Supply (P/N JDGT-0002) 11 2 3 4 5 1 2 345
7 GPS ANT/BKT ASSY CLUBCAR P/N 950-0095 (Post 2000) 1. GPS Bracket (P/N 800-0291) 2. GPS Antenna (P/N 496-0002) UHF ANT/BKT ASSY CLUB CAR P/N 950-0094 (Post 2000) 1. Antenna bracket bottom (P/N 800-0292) 2. Antenna bracket top (P/N 800-0290) 3. Antenna (P/N 496-0006) 4. Screws to attach brackets (P/N 812-0086) 5. Sheathing (P/N 840-0111) 6. Washer (P/N 838-0033) 7. Mounting screws (P/N 812-0068) 1 2 3 4 56 712
8 HDWE PKG, CLUB CAR- COLOR P/N 950-0093 1. Bumper (P/N 845-0007) 2. Hex Nut (P/N 822-0025) 3. Center Support (P/N 800-0251) 4. Clamp (P/N 800-0255) 5. Display Unit Plate (P/N 800-0853) 6. Main Bracket (P/N 800-0852) 7. Screws (P/N 812-0066) 8. Support Cover (P/N 800-0251) 1 23 456 7 8
9 Tools and Equipment Not Supplied With Kit Club Car Tools and Equipment Required-Under Review ! Crescent Wrench ! Electric Screwdriver/Drill ! Phillips Head Bit ! Phillips Screwdriver ! Socket Adapter ! Wire Cutters ! ½ -9/16” Socket ! 7/16” Socket ! 7/16” Wrench ! ½” Nut driver ! 3/8” Nut driver ! 5/16” Nut driver
10 Basic System Layout 1-GPS Antenna 4-Power Harness 7-Power Supply 2-RF Antenna 5-Battery Connectors 8-Key Switch connector 3-Display Unit 6-Fuse Holder Basic Components: 1. Antennas Before Installation review manual. To prevent 2. Display Unit damage to components and cart. 3. Power Supply 4. Power Harness 37 GPS Antenna RF Antenna Display Unit Power Harness Battery Connectors Fuse Holder Power supply Key Switch Connector 24 8 6 1 5
11 Installation Instructions Overview of Club Car Post 2000 UHF Antenna Bracket Installation FCC Antenna Radiation Caution to Installers Use of any antenna other than the one provided with this kit may expose the user to radio frequency (RF) emission levels outside the FCC safety guidelines. IMPORTANT NOTE: To comply with FCC RF exposure requirements, the following antenna installation and device-operating configuration must be followed to ensure a separation distance of 20 cm between the antenna and the operators of the golf cart ! Left (drivers side) and Right side of cart will be identified as someone sitting forward in cart. ! Before doing any work on golf cart, make sure that the key is in the off position. ! Ensure the parking brake is set. ! Remove windshields if installed before beginning as per Cart Manufacture User’s Manual. ! The UHF antenna cable is not attached to the Display Unit during this phase of the installation. Leave cable assemble available for easy access for latter in the installation. Specific UHF Antenna Bracket Installation instructions per cart type (ex. Club Car, EZ-GO, Yamaha), and model.
12 Club Car Post 2000 UHF Antenna Bracket Installation Parts (P/N 950-0106) 1. Antenna Bracket Bottom (P/N 800-0292) 2. Antenna Bracket Top (P/N 800-0290) 3. Antenna (P/N 496-0006) 4. Securing bracket screws (P/N 812-0086) 5. Spacer (P/N 840-0111) 6. Phillips Screws (2) (P/N 812-0086) 7. Flat Washer (2) (P/N 838-0033) Club Car Post 2000 Completed UHF Bracket Installation 1 234578
13 Club Car UHF Post 2000 Bracket Installation 1. Remove right side 7/16 bolts securing roof . Note: save 7/16 bolts and nuts for de-installation.
14 3. Attach top half of antenna bracket with screws and lock tight. Note: Use Part Numbers: 800-0290 top half of bracket 812-0086 screws 2. Attach screw, washer and plastic sheathing to bracket, and secure Important: UHF bracket needs to be isolated from cart ground. Note: Use Part Numbers: 840-0111 spacer 838-0033 washer 812-0086 screw 800-0292 bottom half of bracket
15 4. Attach Antenna cable to bracket. 5. Attach antenna whip to cable base. Note: Use Part Number: 496-0006 antenna assy. Caution The installer(s) must follow the antenna installation procedure set fourth in this manual to insure that while the device is in operation, a separation of at least 20 cm is maintained between antenna and the user. These instructions must be followed in order to meet the FCC RF exposure guidelines. These requirements can only be met if the antenna is installed as described in the installation procedure steps and depicted in the pictures of the antenna location and mounting bracket Caution The installer(s) must follow the antenna installation procedure set fourth in this manual to insure that while the device is in operation, a separation of at least 20 cm is maintained between antenna and the user. These instructions must be followed in order to meet the FCC RF exposure guidelines. These requirements can only be met if the antenna is installed as described in the installation procedure steps and depicted in the pictures of the antenna location and mounting bracket
16 6. Route UHF antenna cable down roof support. Placing the first tie strap at the top bend of support, and another every 6-8 inches. Important: Do not pull UHF cable tight at the roof location. Allow a gentle bend to cart frame. = Zip tie location 6. This completes the UHF bracket and UHF cable installation. Note: Leave UHF cable connector end unattached. It will be connected latter in the installation.
17 Overview of Club Car Post 2000 GPS Antenna Bracket Installation ! Left (drivers side) and Right side of cart will be identified as someone sitting forward in cart. ! Before doing any work to the golf cart, make sure the key is in the off position. ! Ensure the parking brake is set. ! Remove windshields if installed before beginning installation as per Cart Manufacture User’s Manual. ! The GPS antenna cable is not attached to the Display Unit during this phase of the installation. Leave cable assemble available for easy access for latter in the installation. Specific GPS Antenna Bracket Installation instructions per cart type ex. (Club Car, EZ-GO, Yamaha) and Model type. Club Car Post 2000 GPS Antenna Bracket Installation Parts 1. GPS Antenna (P/N 800-0291) 2. GPS Bracket (P/N 496-0002) Club Car Completed Post 2000 GPS Bracket Installation 12
18 Club Car Post 2000 GPS Bracket Installation 1. Remove front 7/16 bolt with locking nut on left side.
19 3. Mount GPS antenna on bracket. Antenna attaches magnetically. Note: Use Part Number: 800-0291 GPS Antenna 2. Mount GPS antenna bracket with 7/16 bolt that was removed in step 1, and reattach. Note: Use Part Number: 496-0002 GPS Bracket
20 3. Route GPS antenna cable down roof support. Placing the first tie strap at the top bend of support, and another every 6-8 inches. Important: Do not pull GPS cable tight at the roof location. Allow a gentle bend to cart frame. = Zip tie location 4. This completes the GPS bracket and GPS cable installation. Note: Leave GPS cable connector end unattached. It will be connected latter in the installation.
21 Overview of Club Car Post 2000 Power Harness Installation • Make sure key switch is in the off position. • Use caution when working around the batteries. Battery acid may exist around the terminal area. • Verify the positive lead and ground of cart. • When routing the Power Harness cable make sure the cable does not interfere with cart operation. • The cable should be isolated of working parts of the cart. • Two installers are required to remove seat to avoid back injuries. Parts Required for Assembly of Power Supply Bracket and Mounting Power Supply 1. Power Harness Electric (P/N 440-0600) Gas (P/N 440-0660) 2. Power Supply Bracket (P/N 800-0267) 3. Clamp (P/N 800-0255) 4. Phillip Head Screw (P/N 812-0067) 5. Bolt (4) (P/N 816-0006) 6. Power Supply (P/N JDGT-0002) Club Car Power Harness Installation Parts 2 356 1 4
22 Assembly of Power Supply Bracket and Mounting Power Supply 1. Insert screw into hole on flat side of Power Supply Bracket 2. Start screw into clamp Note: Use Part Numbers: P/N 800-0255 clamp P/N 812-0067 screw Note: Notch of clamp should be to the inside towards power supply bracket. 3. Mount Power Supply onto bracket using four bolts. Note: Power Supply connector should be facing towards beveled end of power supply bracket. Note: Use Part Numbers: P/N 816-0006 bolts P/N JDGT-0002 Power Supply P/N 440-0600 electrical P/N 440-0660 gas P/N 800-0267 bracket
23 Club Car Completed Power Harness Installation Power Supply Location
24 Club Car Power Harness Installation Note: Two Persons Should be used to Remove Seat. 1. Remove Seat 2. Mount Power Supply Bracket to cart. Location is left side 3. Tighten screw for Wedge 4. Remove Dash Note: Use Steps 5 through 18 5. Remove screw caps on the side of dashboard, and save 6. Loosen screws securing dashboard 7. Pop off top of dashboard by running screwdriver along the top of dash and below frame of cart 8. Bend top right corner of dash inward to get key switch assembly out of dash Note: DO NOT LET KEY SWITCH COME IN CONTACT WITH FRAME OF CART. IT WILL BLOW THE FUSE TO THE CART. 9. Run screwdriver along bottom side of dashboard to finish removing 10. Clip a ½” x ½” notch in the lower right corner of the dashboard. Note: This is to allow enough clearance for the power cable to be ran into the bracket and attach to the head unit. A. Remove cap B. Loosen screw E. Insert screwdriver here to remove dash. F. Run screwdriver along black line C. Remove cap D. Loosen screw
25 11. Route Power cable along frame of cart. Secure with tie straps. In predrilled holes. 12. Pull about 1’ 6” of cable out to be ran for the Display Unit. Installation Tip: Run power cable to corner of compartment. 13. Insert bottom of dashboard back into place Note: BE CAREFUL NOT TO ALLOW THE KEYSWITCH TO COME IN CONTACT WITH THE CART FRAME. 14. Bend right corner inward to allow key switch room to be inserted 15. Place left corner in place 16. Push top part of dash into place 17. Tighten screws 18. Replace caps 19. Attach Black wire to cart ground and secure with 5/16” lock washer 5/16” nut. 20. Route Red and Blue wire. Securing with tie straps. Note: The cable should be isolated of working parts of the cart. Bend corner inward to get key switch past frame Cable Length Cart Ground Connection
26 21. Remove Electrical Component Box Cover with 3/8” nut driver. 22. Remove Nut securing cart’s blue wire 23. Install blue wire to electrical system for key switch. 24. Reinstall nut securing both blue key switch wires. 25. Remove Nut securing red battery lead on solenoid with ½” nut driver. 26. Attach red wire to solenoid post. 27. Reinstall nut securing red wire and red battery lead with nut. 28. Tighten with ½” nut driver. Blue wire for key switch connection. Nut securing red wire on solenoid
27 29. Secure fuse holder to cart with tie strap. Note: Make Sure Fuse Holder is in a Vertical Position with Leads Facing Toward the Ground, and the Fuse Holder is Accessible 30. Replace the Seat
28 Overview of Club Car Post 2000 Display Unit Bracket Installation • Left (drivers side) and Right side of cart will be identified as someone sitting forward in cart. • Make sure key switch is in the off position. • Ensure the parking brake is set. • When routing the Power Harness cable make sure the cable does not interfere with cart operation. • The cable should be isolated of working parts of the cart. Specific Display Unit Bracket Installation instructions per cart type ex. (Club Car, EZ-GO, Yamaha) Club Car Display Unit Bracket Installation Parts 1. Display Unit Bracket Club Car Completed Display Unit Bracket Installation .
29 Club Car Display Unit Bracket Installation 1. Install Mounting Bracket on left side of cart. Note: Place bracket as close to dash as possible. 2. Push bracket up until ridge of bracket inserts under lip of cart. Also ensure the lower wedge pieces are positioned correctly. Note: Wedge pieces should be aligned so the notch sits properly to cart edge.
30 3. Install centerpiece to bracket. Secure with four screws.
31 4. Run Power Harness cable behind mounting bracket and into hole in center piece of display bracket. 5. Route GPS and UHF cables through the center hole of center support.
32 Overview of Generic Display Unit Installation • Left (drivers side)and Right side of cart will be identified as someone sitting forward in cart. • Make sure key switch is in the off position. • Ensure the parking brake is set. • When routing the Power Harness cable make sure the cable does not interfere with cart operation. • The cable should be isolated of working parts of the cart. • Use caution when installing the UHF and GPS connectors to the Display Unit. Specific Display Unit Bracket Installation instructions per cart type ex. (Club Car, EZ-GO, Yamaha) Club Car Display Unit Installation Parts 1. Display Unit P/N JDGT-0001 2. Screws (4) P/N 812-0075 Club Car Display Unit Installation 1 2
33 Club Car Display Unit Installation 1. Connect Power Harness connector to Display Unit 2. Attach UHF Connector to Display Unit
34 3. Attach GPS Connector to Display Unit 4. Secure Display Unit to Display Bracket using hex head screws.
35 Trouble Shooting
36
37
38
39

Navigation menu