Deere and John Deere Intelligent Solutions Group PF80452 JDLINK Machine Messenger User Manual 102128UNIT
Deere & Company dba John Deere Intelligent Solutions Group JDLINK Machine Messenger 102128UNIT
manual
P R O O F JDLINK Machine Messenger INSTALLATION INSTRUCTIONS JDLINK Machine Messenger PC20103 09JAN02 (ENGLISH) P R O O F 8020, 9020 John Deere Ag Management Solutions PC20103 (09JAN02) COPYRIGHT 2001 DEERE & COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION Manual PC20103-19-09JAN02 P R O O F Installation Instructions Recognize Safety Information JDLINK Wiring Harness Reference T81389 PC6782 P R O O F (09JAN02) –UN–19DEC01 PC6783 A—Socket Connector To Controller B—CAN Bus Terminator Connector C—Ground wire D—CCD Bus Connector E—CAN Bus Terminator Connector F—Unswitched And Switch Power Wires G—SCV Panel Connector H—10 Amp Fuses DX,ALERT –19–29SEP98–1/1 –UN–19DEC01 Follow recommended precautions and safe operating practices. –UN–07DEC88 This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. OUO6091,0001435 –19–20AUG01–1/1 Installation Instructions 010902 PN=3 P R O O F Installation Instructions Install JDLINK Machine Messenger IMPORTANT: Avoid damage to electrical system of tractor when installing JDLINK wiring harness. Disconnect battery ground. NOTE: After installing JDLINK Machine Messenger and before reassembling cab roof, login to JDLINK website at www.jdlink.com, go to Dealer Menu/Setup New Device wizard and follow online procedures. These procedures will allow JDLINK communication controller’s serial number to be verified and tractor’s serial number to be entered for proper system operation. Reference of JDLINK Machine Messenger’s Technical Manual is required for this instruction. 1. Shut off engine, set parking brake and remove key. JDLINK is a trademark of Deere & Company Continued on next page OUO6091,0001433 –19–14AUG01–1/27 P R O O F (09JAN02) Installation Instructions 010902 PN=4 P R O O F –UN–28NOV01 P R O O F OUO6091,0001433 –19–14AUG01–2/27 Installation Instructions 3. Remove plastic rivets (B). 4. Remove cap screw (C). NOTE: To access console screws (D), remove fuse panel cover. 5. Remove screws (D) and console cover (E). TORX is a trademark of Camcar/Textron (09JAN02) Continued on next page PC6930 –UN–28NOV01 PC6931 –UN–29NOV01 PC6929 A—TORX Screws B—Plastic Rivets C—Cap Screw D—Screws E—Console Cover PC6928 2. Remove TORX screws (A). –UN–28NOV01 NOTE: If tractor is equipped with JDLINK wiring harness go to step 11. Installation Instructions 010902 PN=5 P R O O F Installation Instructions PC6764 A—Shroud Screws B—Post Shroud –UN–14AUG01 6. Remove right rear shroud screws (A) and shroud (B). OUO6091,0001433 –19–14AUG01–3/27 7. Remove screw (A), light (B), trim screws (C) and headliner trim (D). PC6934 A—Screw B—Light C—Trim Screws D—Trim –UN–28NOV01 NOTE: Remove headliner enough to route wiring harness down right-rear corner post. OUO6091,0001433 –19–14AUG01–4/27 PC6933 P R O O F A—Rear Window Molding –UN–28NOV01 8. Remove right rear window molding (A). OUO6091,0001433 –19–14AUG01–5/27 Continued on next page (09JAN02) PC6766 A—Screw B—Panel Spacer C—SCV Panel –UN–28NOV01 9. Remove screw (A), panel spacer (B) and SCV setup panel (C). OUO6091,0001433 –19–14AUG01–6/27 Installation Instructions 010902 PN=6 P R O O F Installation Instructions 11. Remove flange cap screws (A) and mirror (B). 12. Disconnect and remove STARFIRE receiver, if equipped. NOTE: Refer to machine Technical Manual for removal of rear cab lights and radio antenna. A—Cap Screws B—Mirror P R O O F STARFIRE is a trademark of Deere & Company OUO6091,0001433 –19–14AUG01–7/27 PC6762 13. Remove rear cab lights and disconnect radio antenna. PC6767 A—CAN Bus Terminator –UN–14AUG01 10. Disconnect and remove CAN bus terminator (A). –UN–19DEC01 NOTE: CAN bus terminator will be reinstalled on roof of cab in a following step. OUO6091,0001433 –19–14AUG01–8/27 A—Cap Screws (16 used) B—Cap Screws (2 used) C—Cab Roof Continued on next page (09JAN02) PC6763 14. Remove cap screws (A and B), washers and cab roof (C). –UN–14AUG01 NOTE: Cab roof is awkward to handle, use suitable lifting device or two technicians. OUO6091,0001433 –19–14AUG01–9/27 Installation Instructions 010902 PN=7 P R O O F Installation Instructions 15. Connect coax cables (A and B) to antenna assembly (C). PC6781 –UN–20AUG01 IMPORTANT: Improperly installed antenna and receiver may interfere with the operation of machine’s electronic system and possibly subject operator to higher than recommended radio frequency emission levels. PC6771 A—Coax B—Coax C—Antenna Assembly D—Cap Screws –UN–20AUG01 16. Attach antenna assembly to right rear-window hinge using existing cap screws (D). OUO6091,0001433 –19–14AUG01–10/27 Continued on next page (09JAN02) –UN–29NOV01 A—Coax Cable B—Antenna Assembly C—Controller PC6938 17. Route coax cables (A) on right side of tractor cab from antenna assembly (B) to controller (C). P R O O F NOTE: For all machines, route coax cables on right side of cab. Reference Of 8020 OUO6091,0001433 –19–14AUG01–11/27 Installation Instructions 010902 PN=8 P R O O F Installation Instructions –UN–14AUG01 NOTE: Use pullout templates (included with this instruction) to locate and drill holes at left front section of cab. Templates below are for reference only. If tractor is equipped with JDLINK wiring harness, skip to step 21. 20. Drill four 8 mm (5/16 in) holes (B). (09JAN02) PC6760 P R O O F Continued on next page –UN–10AUG01 PC6769 A—Template B—Hole Guides –UN–16AUG01 19. Remove templates. PC6768 18. Install templates (A) and tape corners of templates to brackets. Locate and mark four holes (B) for drilling. Template (Reference Only) OUO6091,0001433 –19–14AUG01–12/27 Installation Instructions 010902 PN=9 P R O O F 22. Connect JDLINK wiring harness connector (C) to controller and tighten cap screw (D). NOTE: Record controller’s 13 digit serial number for a following step. 23. Install terminator (E) and retain with tie straps. PC6773 21. Attach coax cables (A) to controller (B). –UN–28NOV01 Installation Instructions OUO6091,0001433 –19–14AUG01–13/27 24. Attach controller (A), using four 6 mm cap screws (B). PC6780 A—Controller B—Cap Screws (4 used) C—Ground Wire D—Nut –UN–28NOV01 25. Attach ground wire from JDLINK wiring harness (C) to controller using existing nut (D). Continued on next page OUO6091,0001433 –19–14AUG01–14/27 P R O O F (09JAN02) Installation Instructions 010902 PN=10 P R O O F Installation Instructions Place controller ground wire next to chassis behind second nut. 26. Route ground wire (C) along side of windshield washer hose and connect to chassis ground (E). –UN–15AUG01 If equipped with JDLINK wiring harness skip to step 32. PC6761 NOTE: Record machine’s 13 digit serial number for a following step. PC6966 –UN–18DEC01 Ground Wire Route For 8020 Wheel And 9020 Track A—JDLINK Controller B—JDLINK Antenna Assembly C—Ground Wire D—JDLINK Wiring Harness E—Chassis Post (09JAN02) PC6774 P R O O F Continued on next page –UN–14AUG01 Ground Wire Route for 9020 Wheel Chassis Ground for 8020 OUO6091,0001433 –19–14AUG01–15/27 Installation Instructions 010902 PN=11 P R O O F PC6939 A—JDLINK Wiring Harness B—Cab Slot PC6775 27. Route JDLINK wiring harness (A) to SCV panel through slot (B) at right rear cab post. –UN–28NOV01 IMPORTANT: Avoid damage to antenna coax cables and JDLINK wiring harness when reinstalling cab roof. Tie strap wiring harness and coax cables in areas on top of cab to prevent damage of wires and cables (tie strap cables and wiring harness together from right rear cab slot to controller). –UN–14AUG01 Installation Instructions PC6971 A—JDLINK Connector And CAN Bus Terminator Connector P R O O F 28. Connect JDLINK connector to CAN bus terminator connector (A). –UN–20DEC01 OUO6091,0001433 –19–14AUG01–16/27 OUO6091,0001433 –19–14AUG01–17/27 Continued on next page (09JAN02) 10 PC6777 A—Unswitch Power Wire, 262 B—Post C—Switch Power Wire, 192 D—Power Post –UN–14AUG01 29. Connect JDLINK unswitch power wire (A) to post (B) and power switch wire (C) to post (D) with hardware provided. OUO6091,0001433 –19–14AUG01–18/27 Installation Instructions 010902 PN=12 P R O O F Installation Instructions A—JDLINK SCV Connector B—SCV Panel Wiring Harness Connector Continued on next page PC6778 30. Connect JDLINK SCV connector (B) to SCV panel wiring harness connector (A). –UN–14AUG01 NOTE: Reference JDLINK wiring harness at beginning of instruction for CCD Bus connector. OUO6091,0001433 –19–14AUG01–19/27 P R O O F (09JAN02) 11 Installation Instructions 010902 PN=13 P R O O F Installation Instructions IMPORTANT: Avoid damage to machine, reinstall machine enough to be moved but do not fully reassemble until proper operation of JDLINK is confirmed. PC6969 32. Reconnect battery ground. –UN–19DEC01 31. Connect JDLINK wiring harness CCD Bus connector (A) to SCV panel (B). 33. To properly confirm operation of JDLINK, move machine to an open area so it has clear view of sky horizon. 34. Shut off engine , set parking brake. A—CCD Bus Connector B—SCV Panel 35. Reference JDLINK Machine Messenger’s Technical Manual to force a contact from the machine to confirm cell service. NOTE: Machine must be turned to the RUN position for five minutes before step 6 of 8 in the online Setup Confirmation procedure of the machine and controller. 36. Login to JDLINK website, go to Dealer Menu/Setup New Device Wizard and follow online procedures, which will include the input of machine and controller’s serial number. If data is correct reassemble machine, if data is incorrect call 1-888-GRNSTAR. P R O O F 37. Confirm test data (i.e. time/date, map location, machine’s engine hours and electronics system information). 38. Shut off engine, set parking brake and remove key. Continued on next page (09JAN02) 12 OUO6091,0001433 –19–14AUG01–20/27 Installation Instructions 010902 PN=14 P R O O F Installation Instructions NOTE: If equipped with JDLINK wiring harness skip to step 47. Continued on next page PC6766 A—Screw B—SCV Panel Spacer C—SCV Panel –UN–28NOV01 39. Reinstall SCV panel (C), panel spacer (B) and retain with screw (A). OUO6091,0001433 –19–14AUG01–21/27 P R O O F (09JAN02) 13 Installation Instructions 010902 PN=15 P R O O F Installation Instructions 42. Reinstall TORX screws (A). (09JAN02) 14 PC6929 –UN–28NOV01 PC6928 P R O O F Continued on next page –UN–28NOV01 PC6931 A—TORX Screws B—Rivets C—Cap Screw D—Screws E—Console PC6930 41. Reinstall cap screw (C) and new rivets (B). –UN–29NOV01 40. Reinstall console (E) and screws (D). –UN–28NOV01 NOTE: After reinstallation of console, reinstall fuse panel cover. OUO6091,0001433 –19–14AUG01–22/27 Installation Instructions 010902 PN=16 P R O O F 44. Reinstall headliner trim (D) retain with screws (C). 45. Reinstall light (B) and retain with screw (A). OUO6091,0001433 –19–14AUG01–23/27 PC6934 A—Screw B—Light C—Trim D—Trim Screws PC6933 A—Rear Window Molding –UN–28NOV01 43. Reinstall rear window molding (A). –UN–28NOV01 Installation Instructions OUO6091,0001433 –19–14AUG01–24/27 47. Reinstall roof (C) and retain with washers and cap screws (A and B). A—Cap Screws and Washers (16 used) B—Cap Screws and Washers (2 used) Continued on next page (09JAN02) 15 –UN–14AUG01 PC6764 –UN–14AUG01 NOTE: Reinstall radio antenna coax and rear lights before installing cap screws. OUO6091,0001433 –19–14AUG01–25/27 PC6763 A—Shroud Screws (2 used) B—Corner Post Shroud P R O O F 46. Reinstall right rear corner post shroud (B) retain with shroud screws (A). OUO6091,0001433 –19–14AUG01–26/27 Installation Instructions 010902 PN=17 P R O O F 49. Reinstall STARFIRE receiver, if equipped. A—Cap Screws B—Mirror PC6762 48. Reinstall mirror (B) and retain with cap screws (A). –UN–14AUG01 Installation Instructions OUO6091,0001433 –19–14AUG01–27/27 P R O O F (09JAN02) 16 Installation Instructions 010902 PN=18
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