Deere and John Deere Intelligent Solutions Group VCA10001 User Manual Y40103UNIT

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Document ID	86266
Application ID	vWqHGAygnqZKpdSqUM49Zg==
Document Description	Instruction Manual
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	69.17kB (864607 bits)
Date Submitted	2000-02-11 00:00:00
Date Available	2000-04-25 00:00:00
Creation Date	0000-00-00 00:00:00
Producing Software	Acrobat Distiller Command 3.02b for Solaris 2.3 and later (SPARC)
Document Lastmod	2000-02-11 10:43:05
Document Title	Y40103UNIT
Document Creator	SYSTEM400 Rev 14.07
Document Author:	Deere & Company Deere & Company

T184367
DeereTrax
VCA10023
INSTALLATION
INSTRUCTIONS
All
1600
C, F, U
John Deere Dubuque Works
DeereTrax (03FEB00)
ENGLISH
COPYRIGHT  2000
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION Manual
DeereTrax-19-03FEB00
Installation Instruction
LIVE WITH SAFETY
TS231 –19–07OCT88
Before returning machine to customer, make sure
machine is functioning properly, especially the safety
systems. Install all guards and shields.
DX,LIVE
DeereTrax (03FEB00)
–19–25SEP92–1/1
Installation Instruction
020300
PN=3
Installation Instruction
PARTS LIST
Part numbers may change without notice.
Replacement parts are available through your John Deere
dealer.
• Installation Kit VCA10023
• VCA10000 Communications Controller Harness
• VCA10001 Communications Controller
• VCA10002 Power Harness
• VCA10003 LED Light Harness
• VCA10029 Cellular Antenna Whip and Ferrule
• VCU10028 Cellular Antenna Cable
• VCA10005 Antenna Mounting Bracket and Clamp
• VCU10008 GPS (Global Positioning System)
Antenna And Cable
• VCU10009 Alcohol Wipe
• VCU10010 Hook and Hook Fastener (Type 400)
• VCU10011 Hook and Hook Fastener (Type 250)
• VCU10012 Primer 97 (For Hook and Hook Fastener)
(3 used)
• VCU0013 Self Tapping Screw 6mm x 75mm (4 Used)
• VCU10014 Installation Instructions T184367
• VCU10017 U-bolt (2 used)
• VCU10019 Wire 16 ga. 12 ft.
• VCU10020 Convoluted Tubing 12 ft.
• VCU10022 6mm Lock Washer (4 used)
• VCU10031 Flat Washer Stainless Steel .250 in. (2
used)
• VCU10035 Cellular Antenna And Cable
• VCU10034 Cellular Antenna Cable
• AT180705 Ground Strap
• H159144 Grommets (3 used)
• R105388 Tie Band (25 used)
• T178552 Connectors (6 used)
• Heat Shrink Tubing T178552 (6 used)
• Template (Hole Location For Controller)
• 14M7194 Nut Hex 6mm (2 used)
• 14M7229 Nut Hex 5mm (3 used)
• 14M7151 Nut Hex 8mm (2 used)
• 19H1648 Cap Screw 3/8-16 x 3/4
• 24M7138 Washer 5mm (3 used)
• 24M3739 Washer 8mm (2 used)
• 24M7105 Washer 6mm (2 used)
Continued on next page
DeereTrax (03FEB00)
CED,TX13067,2386
–19–02FEB99–1/2
Installation Instruction
020300
PN=4
Installation Instruction
• 24H1136 Washer 5/16 x .734 x .065
• 24H1622 Washer 3/8 x .870 x .083
• 37H37 Self Tapping Screw 5/16 x 0.75
CED,TX13067,2386
–19–02FEB99–2/2
PARTS INCLUDED IN KIT
T128007B –UN–
T128007B
1—VCA10002 Power
Harness
POWER HARNESS
Continued on next page
DeereTrax (03FEB00)
CED,TX13067,2662
–19–31JAN00–1/12
Installation Instruction
020300
PN=5
Installation Instruction
T128008B –UN–
T128008B
1—VCA10000
Communications
Controller Harness
2—VCA10003 LED Light
Harness
COMMUNICATIONS CONTROLLER AND LED
HARNESSES
Continued on next page
DeereTrax (03FEB00)
CED,TX13067,2662
–19–31JAN00–2/12
Installation Instruction
020300
PN=6
Installation Instruction
T127991B –UN–02FEB00
COMMUNICATIONS CONTROLLER
1—VCA10001 Communications Controller
2—VCU10010 and VCU10011 Hook and Loop
Fastener
Continued on next page
DeereTrax (03FEB00)
CED,TX13067,2662
–19–31JAN00–3/12
Installation Instruction
020300
PN=7
Installation Instruction
T127992B –UN–02FEB00
COMMUNICATIONS COMMUNICATOR MOUNTING
HARDWARE
1—AT180705 Ground Strap
2—VCU10013 6mm x 75mm Self Tapping Screws
(4)
3—24H1622 Washer 3/8 x .870 .083
4—19H1648 Cap Screw 3/8-16 x 3/4
5—24H1136 Washer 5/16 x .734 x .065
6—37H37 5/16 x .75 Self Tapping Screw
7—VCU10009 Alcohol Wipe (2)
8—VCU10012 Primer 97 (3)
CED,TX13067,2662
–19–31JAN00–4/12
T127993B –UN–02FEB00
ALTERNATOR HARDWARE
1—24M3739
2—14M7151
3—24M7105
4—14M7194
5—24M7138
6—14M7229
Continued on next page
DeereTrax (03FEB00)
8mm
8mm
6mm
6mm
5mm
5mm
Flat Washer (2)
Hex Nut (2)
Flat Washer (2)
Hex Nut (2)
Flat Washer (3)
Hex Nut (3)
CED,TX13067,2662
–19–31JAN00–5/12
Installation Instruction
020300
PN=8
Installation Instruction
T128067B –UN–03FEB00
INSTALLATION AND OPERATING INSTRUCTIONS
Installation and Operating Instructions
Continued on next page
DeereTrax (03FEB00)
CED,TX13067,2662
–19–31JAN00–6/12
Installation Instruction
020300
PN=9
Installation Instruction
T127996B –UN–02FEB00
HARNESS ROUTING HARDWARE
1—VCU10020 Convoluted Tubing and VCU10019
Wire
2—T178552 Connectors (6)
3—T178552 Heat Shrink Tubing (6)
4—AT159144 Grommet (3)
5—R105388 Tie Band (25)
Continued on next page
DeereTrax (03FEB00)
CED,TX13067,2662
–19–31JAN00–7/12
Installation Instruction
020300
PN=10
Installation Instruction
T128082B –UN–03FEB00
ANTENNA MOUNT BRACKET
1—VCU10005 Antenna Mounting Bracket
Continued on next page
DeereTrax (03FEB00)
CED,TX13067,2662
–19–31JAN00–8/12
Installation Instruction
020300
PN=11
Installation Instruction
T128002B –UN–02FEB00
ANTENNA MOUNTING U-BOLTS
1—14H387 1/4-20 Hex Nut (4)
2—VCU10022 6mm Lock Washer (4)
3—VCU10017 U-Bolts (2)
CED,TX13067,2662
–19–31JAN00–9/12
CELLULAR ANTENNA
T127999B –UN–02FEB00
VCU10035 Cellular antenna includes all parts shown.
1—Antenna
2—Rubber Washer
Continued on next page
DeereTrax (03FEB00)
10
CED,TX13067,2662
–19–31JAN00–10/12
Installation Instruction
020300
PN=12
Installation Instruction
CELLULAR ANTENNA CABLE
T128068B –UN–03FEB00
VCU10034 Cellular antenna cable includes all parts
shown.
1—Cable
2—Nut
3—O-Ring
CED,TX13067,2662
–19–31JAN00–11/12
CED,TX13067,2662
–19–31JAN00–12/12
GPS ANTENNA AND CABLE
T128001B –UN–02FEB00
VCU10008 GPS antenna includes all parts shown.
1—Antenna and cable
2—O-Ring
3—Nut
DeereTrax (03FEB00)
11
Installation Instruction
020300
PN=13
Installation Instruction
TOOLS AND EQUIPMENT
Not Supplied With Kit
• Drill Bits
• #4 or 7/32 in.
• 17/64 in.
• 3/8 in.
• 1/2 in.
• 3/4 in.
• Uni-Bit
•
•
•
•
•
•
•
•
•
•
Volt-Ohmmeter
Electric Drill
Duct Tape
Electrical Tape
Screw Drivers
Metric and SAE Wrenches
Fish Tape
Utility Knife
Wire Crimping Tool
Weatherpack Tool JDG364
CED,TX13067,2455 –19–03AUG99–1/1
CUSTOMER SUPPORT CENTER
The Customer Support Center will assist dealers or
customers having problems installing or operating.
Customer Support Center phone number:
1-800-939-0805.
CED,TX13067,2452 –19–03AUG99–1/1
DeereTrax (03FEB00)
12
Installation Instruction
020300
PN=14
Installation Instruction
CUSTOMER PERSONAL SERVICE (CPS)
Note to customer:
CPS will be used to gain access to your vehicle’s
information via the Internet through the Deere Web Site at
http://cps.deere.com
CED,TX13067,2453 –19–03AUG99–1/1
CELLULAR PHONE SERVICE
DeereTrax communicates via a built-in cellular phone.
The unit is pre-programmed at the factory and will be
activated when it is shipped to the dealer. If problems
arise, contact the Customer Support Center at
1-800-939-0805.
CED,TX13067,2454 –19–03AUG99–1/1
DeereTrax (03FEB00)
13
Installation Instruction
020300
PN=15
Installation Instruction
T126118 –19–02FEB00
BASIC SYSTEM LAYOUT
1—Engine
2—Alternator
3—Fuses
4—LED Lights
5—Diagnostic Connector
6—Auxiliary Connectors
7—Communications
Controller
8—Cellular Antenna
9—GPS Antenna
10—Communications
Harness
11—Power Harness
Basic components of the system are:
Find the best location for each component.
1. Antennas and antenna cables
Follow guidelines to prevent components from
becoming damaged during machine operation.
2. Harnesses
Make sure components are close enough to
communications controller so cables will reach.
3. Communications controller
Before installation is started, read this instruction.
CED,TX13067,2596 –19–19NOV99–1/1
DeereTrax (03FEB00)
14
Installation Instruction
020300
PN=16
Installation Instruction
SELECTING MOUNTING LOCATION FOR
COMMUNICATIONS CONTROLLER
Never install close to the engine,
transmission or hydraulic tank where
temperature may exceed 70°C (160°F).
Never install on a panel that vibrates
excessively. Controller damage may
result if exposed to excessive heat or
vibration.
• Install communications controller in a protected area
where it won’t be exposed to excessive heat or damage
from chains or tools carried in the cab. The load center
area of a 4-wheel drive loader is an ideal location.
• Avoid installation in areas where temperature can
exceed 70°C (160°F). Typical areas to avoid are inside
the engine compartment, next to a hydraulic tank or
transmission.
• Select a location so harness connectors and antenna
cables can be attached or removed easily.
• Do not install in a location that will prevent removal of
other components.
• Install controller horizontally or with connectors down to
prevent water or oil from collecting in harness
connections.
• Before final location is chosen, check power harness
length and antenna cable length.
T127567B –UN–22JAN00
IMPORTANT: Before doing any work on an electrical
component, turn battery disconnect
switch OFF or disconnect negative
battery cable. Damage to electrical
components may result if terminals are
shorted during maintenance.
CED,TX13067,2458 –19–03AUG99–1/1
DeereTrax (03FEB00)
15
Installation Instruction
020300
PN=17
Installation Instruction
INSTALLING COMMUNICATIONS
CONTROLLER
Communications controller can be installed using hook
and hook fastener or using cap screws. Choose the best
procedure for your application.
CED,TX13067,2600 –19–22NOV99–1/4
INSTALLING COMMUNICATIONS CONTROLLER
USING HOOK AND HOOK FASTENER
1. Communications controller already has hook and hook
fastener attached.
2. Clean installation area of machine using VCU10009
alcohol wipe (3) then apply VCU10012 Primer 97 (2),
to the cleaned area. Follow directions on primer tube.
T126195B –UN–24NOV99
3. Remove clear strips (1) from hook and hook fastener
and press communications controller firmly into place.
1—Hook and Hook Clear Strips
2—VCU10012 Primer 97
3—VCU10009 Alcohol Wipe
Continued on next page
DeereTrax (03FEB00)
16
CED,TX13067,2600 –19–22NOV99–2/4
Installation Instruction
020300
PN=18
Installation Instruction
4. One hole in the communications controller has internal
threads. Install Capscrew (2) to attach Ground Strap
(1).
T127567B –UN–22JAN00
5. Attach other end of ground strap (1) to a good clean
ground connection on the machine.
1—AT180705 Ground Strap
2—19H1648 Cap Screw
CED,TX13067,2600 –19–22NOV99–3/4
INSTALLING COMMUNICATIONS CONTROLLER
USING CAP SCREWS
1. Choose a mounting area using guidelines in Selecting
Mounting Location For Communications Controller.
2. Use template to locate mount holes. (See Drill
Template For Communications Controller on next
page)
3. Drill mount holes using a No. 4 or 7/32 bit.
T127570B –UN–01FEB00
4. Install Self-tapping cap screws (1). Use one screw to
attach ground strap (2).
5. Attach other end of ground strap to a good clean
ground connection on the machine.
1—VCU10013 6mm x 75 Self Tapping Cap Screw
(4 used)
2—AT180705 Ground Strap
CED,TX13067,2600 –19–22NOV99–4/4
DeereTrax (03FEB00)
17
Installation Instruction
020300
PN=19
T126134 –19–24NOV99
Installation Instruction
CED,TX13067,2601 –19–22NOV99–1/1
DeereTrax (03FEB00)
18
Installation Instruction
020300
PN=20
Installation Instruction
REMOVING COMMUNICATIONS
CONTROLLER
1. To remove the communications controller after
installing with the hook and hook fastener:
a. Carefully pry controller from mounting surface
starting at a corner. To prevent hook and hook
fastener from pulling away from controller, push
your finger between the fastener pieces.
b. If hook and hook fastener pulls loose from the
controller, press it back in place.
2. To reinstall the controller, align hook and hook fastener
strips on controller and mounting surface, then press
controller against one end of the fastener strips and
“rock” into full contact.
Slowly apply pressure along full length of controller
until fasteners are secure.
CED,TX13067,2664
DeereTrax (03FEB00)
19
–19–02FEB00–1/1
Installation Instruction
020300
PN=21
Installation Instruction
T128057B –UN–03FEB00
INSTALLING COMMUNICATIONS CONTROLLER HARNESS
1—Connector to
Communications
Controller
2—LED Lights
3—LED Light Harness
4—Diagnostic Connector
5—Communications
Controller Harness
6—Auxiliary Connectors
1. Route communications controller harness so the
LED lights (4) and diagnostic connector (5) are
protected from damage and yet accessible. LED
lights and diagnostic connector will be used for
troubleshooting the system.
Continued on next page
DeereTrax (03FEB00)
7—4-Pin Connector to
Power Harness
20
CED,TX13067,2599 –19–22NOV99–1/2
Installation Instruction
020300
PN=22
Installation Instruction
2. Push communications controller harness 30-pin
connector (2) onto communications controller (1) so
pins are started.
Use a 1/4 in. socket to tighten cap screw (3).
T127585B –UN–22JAN00
3. Using tie bands, attach extra connectors to the
communications controller harness so they won’t be
damaged during normal operation.
1—Communications Controller
2—Communications Controller Connector
3—Cap Screw
CED,TX13067,2599 –19–22NOV99–2/2
DeereTrax (03FEB00)
21
Installation Instruction
020300
PN=23
Installation Instruction
T128061B –UN–03FEB00
INSTALLING POWER HARNESS
VCA10002 Power Harness
1—4-pin Connector to
Communications
Controller
2—B+ Unswitched Power
(Red Wire)
3—W+/R+ Engine Running
(Purple Wire)
Connectors (Use
whichever needed)
4—B+ Unswitched Power
Fuse
5—W+/R+ Engine Running
Fuse
6—GND (Ground) (Black
Wire)
7—D+ Switched Power
Fuse
8—D+ Switched Power
(Brown Wire)
Power Harness Electrical Requirements
Wire Color
Machine Connection
Red
Constant positive (+) power source. 12—24
volts typical, 36 volts maximum. With key ON
or OFF
Brown
Positive (+) power source. 12—24 volts typical,
36 volts maximum. Only with key ON (0 volts
with key OFF.).
Purple
Positive (+) power source. 6—24 volts typical,
36 volts maximum. With engine running.
Black
Ground (GND)
Continued on next page
DeereTrax (03FEB00)
22
CED,TX13067,2550
–19–26OCT99–1/5
Installation Instruction
020300
PN=24
Installation Instruction
CONNECTING B+ UNSWITCHED POWER (RED
WIRE)
Use a VCU10018 butt splice to connect to an
existing wire or terminal.
Cover splice with heat shrink tubing to prevent
shorting to ground.
CAUTION: Before doing any electrical
maintenance, turn battery disconnect switch
OFF or disconnect negative (-) battery cable.
Damage to electrical components or
personal injury could result if a power wire
is shorted to ground.
CONNECTING GROUND (GND) (BLACK WIRE)
This connection provides a ground for the system.
Connect Black Ground wire to alternator case or
machine frame.
This connection supplies battery voltage to the
communications controller regardless of key switch
position.
CONNECTING W+/R+ ENGINE RUNNING (PURPLE
WIRE)
Typical connection for unswitched power is B+ terminal
on the alternator.
This connection provides the communications
controller with a signal indicating the engine is running.
A minimum of 6 volts is required.
If connecting B+ Red wire terminal to an existing
machine wire, use VCU10018 Connector and T178552
Heat Shrink Tubing.
Typical source for this signal is the W+ or R+ terminal
on the alternator. This provides a signal when the
engine is running.
CONNECTING D+ SWITCHED POWER (BROWN
WIRE)
Three W+/R+ Purple wires are included in the harness,
each has a different connector. Choose the one that
fits your alternator. Tie the other Purple wires to the
harness so they won’t be damaged during normal
operation.
This connection supplies switched power to the
communications controller.
Connect to a place where battery power is present
with the key switch ON and not present with the key
switch OFF.
If Machine Has:
W+ terminal on alternator
Typical connection for switched power is D+ terminal
on the alternator.
1. Connect D+ Brown to switched power source. If
splicing into existing machine wire, use VCU10018
Connector and T178552 Heat Shrink Tubing.
Connect Purple Wire To:
W+ alternator terminal
R+ terminal on alternator
R+ alternator terminal
If alternator does not have
above terminals
Switched power source
2. If alternator does not have a D+ terminal, locate
another source for switched power.
Continued on next page
DeereTrax (03FEB00)
23
CED,TX13067,2550
–19–26OCT99–2/5
Installation Instruction
020300
PN=25
T128062B –UN–03FEB00
Installation Instruction
LED Light Harness, Communications Controller Harness and Power Harness
1—VCA10003 LED Light
Harness
2—6-pin Connector
3—VCA10001
Communications
Controller Harness
4—4-pin Connector
5—VCA10002 Power
Harness
CONNECTING AND ROUTING HARNESSES TO
COMMUNICATIONS CONTROLLER
bands to secure harnesses to existing harnesses
where possible.
1. IMPORTANT: Route harnesses away from hot,
moving or vibrating components.
Do not attach harnesses to
hydraulic hoses. Avoid sharp
edges and use grommets and tie
bands where needed.
2. Connect LED light harness 6-pin connector (2) to
communications controller harness.
3. Connect power harness 4-pin connector (4) to
communications controller harness 4-pin connector.
Route communications controller harness to
communications controller mounting location. Use tie
Continued on next page
DeereTrax (03FEB00)
24
CED,TX13067,2550
–19–26OCT99–3/5
Installation Instruction
020300
PN=26
Installation Instruction
TYPICAL CONNECTIONS TO AN ALTERNATOR
Shown are typical connections to a Bosch alternator.
T125448B –UN–27OCT99
Terminal location on your alternator may be different, but
they should be marked the same.
Typical Alternator Terminals
1—GND Terminal
2—D+ Terminal
3—B+ Terminal
4—W Terminal
CED,TX13067,2550
–19–26OCT99–4/5
1. Connect B+ Red wire to B+ terminal on alternator.
2. Connect D+ Brown wire to D+ alternator terminal.
3. Connect GND Black wire to alternator case or machine
frame.
4. Connect W+/R+ Purple wire to W+ or R+ alternator
terminal.
T124672 –19–09DEC99
5. Use tie bands to secure harnesses to existing
harnesses where possible.
Typical Connection To Alternator
CED,TX13067,2550
DeereTrax (03FEB00)
25
–19–26OCT99–5/5
Installation Instruction
020300
PN=27
Installation Instruction
T128018B –UN–02FEB00
SELECTING MOUNTING LOCATION FOR ANTENNAS
1—VCA10005 Antenna
Mounting Bracket
2—Drip Loop in Antenna
Cables
3—VCU10008 GPS Antenna
4—VCU10034 Cellular
Antenna
500 mm (20 in.) away from the machine operator.
• Cellular antenna should be mounted using
VCA10005 mounting bracket if possible.
• Entire length of cellular antenna must be mounted
above cab roof or any structure within 300 mm (12
in.).
• Mount cellular antenna (4) at least 300mm (12 in.)
from upright metallic structures, like mirrors. Center
of the cab roof or attached to a roof handhold is an
ideal location.
• Mount the GPS antenna (3) in an area that allows
an unobstructed view of the sky. Mounting near the
cellular antenna is OK. Use Antenna Mounting
Bracket (1) when possible.
CAUTION: Never modify by drilling or
welding a Roll Over Protection Structure
(ROPS). Structure may fail during a roll over
accident.
The Falling Objects Protection Structure
(FOPS) may be modified by drilling holes up
to 25mm (1.0 in.) diameter.
FCC Antenna Warning Label
While the device is in operation, a separation of at least 500 mm
(20 in.) must be maintained between antennae and the body of
the user or nearby persons in order to meet the FCC RF
exposure guidelines.
• Antennas must be mounted outside the cab at least
Continued on next page
DeereTrax (03FEB00)
26
CED,TX13067,2597 –19–19NOV99–1/2
Installation Instruction
020300
PN=28
Installation Instruction
• Antennas may be mounted directly to a cab or
ROPS roof. Ensure all gaskets and O-Rings are
installed under antennas to prevent water entry.
Petroleum jelly may be used to prevent O-Rings
from slipping out of position.
Ensure adaquate ground plane is available (See
Installing Antennas Through Machine or Metal
Panel).
• Where antenna cables go through the roof or steel
panels, install convoluted tubing or grommets to
prevent chaffing or shorting. Make “drip loops” (2) in
cables to prevent water from running down the
cables and into the cab.
• Mount antennas where they are best protected from
damage.
• Antenna height must not exceed overall height
limitations for transporting the machine.
• Route antenna cables with existing cables or
harnesses.
CED,TX13067,2597 –19–19NOV99–2/2
DeereTrax (03FEB00)
27
Installation Instruction
020300
PN=29
Installation Instruction
T128019B –UN–02FEB00
ASSEMBLING ANTENNAS USING MOUNTING BRACKET
1—VCU10034Cellular
Antenna Cable
2—VCA10005 Antenna
Mounting Bracket
3—Nut
4—O-ring
5—Rubber Washer
6—Cellular Antenna
7—Spacer
Continued on next page
DeereTrax (03FEB00)
28
CED,TX13067,2552
–19–27OCT99–1/6
Installation Instruction
020300
PN=30
Installation Instruction
ASSEMBLING CELLULAR ANTENNA
1. Insert cable end (1) through small hole in bracket (3).
T128081B –UN–03FEB00
2. Use tie bands (2) to attach cable to bracket.
1—VCU10034 Cellular Antenna Cable
2—Tie Band
3—VCA10005 Antenna Mounting Bracket
4—O-ring
5—Nut
6—Rubber Washer
7—VCU10035 Cellular Antenna
CED,TX13067,2552
–19–27OCT99–2/6
3. Screw nut (4) over cable end. Apply petroleum jelly to
O-ring to ensure it stays in groove.
T128075B –UN–03FEB00
4. Apply petroleum jelly to rubber washer to prevent it
from rolling. Install rubber washer (5) over nut (4).
Screw antenna (6) onto nut. Hand tighten only.
1—VCU10034 Cellular Antenna Cable
2—Tie Band
3—VCA10005 Antenna Mounting Bracket
4—Nut
5—Rubber Washer
6—VCU10035 Cellular Antenna
Continued on next page
DeereTrax (03FEB00)
29
CED,TX13067,2552
–19–27OCT99–3/6
Installation Instruction
020300
PN=31
Installation Instruction
ASSEMBLING GPS ANTENNA
T128020B –UN–02FEB00
1. Pass cable (1) through O-ring (4), Bracket (3) and Nut
(2). Screw nut onto antenna, ensure O-ring stays in
step on antenna.
2. Secure antenna cables as needed.
3. Install additional tie bands on cables as needed to
keep them neatly together.
1—Cable
2—Nut
3—VCU10005 Antenna Mounting Bracket
4—O-Ring
5—VCU10008 GPS Antenna
Continued on next page
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Installation Instruction
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T128018B –UN–02FEB00
Installation Instruction
Typical Bracket Mount
1—VCU10005 Antenna
Mounting Bracket
2—Drip Loop in Antenna
Cables
3—VCU10008 GPS Antenna
4—VCU10035 Cellular
Antenna
4. Attach bracket and antennas to hand hold or other
suitable location using U-bolts.
Mount antenna at least 500 mm (20 in.) from
operators body.
Mount cellular antenna (4) at least at least 300 mm
(12 in.) from upright structures like mirrors.
5. Make a drip loop (2) to prevent water from running
along the cables into the cab.
FCC Antenna Warning Label
While the device is in operation, a separation of at least 500 mm
(20 in.) must be maintained between antennae and the body of
the user or nearby persons in order to meet the FCC RF
exposure guidelines.
Continued on next page
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Installation Instruction
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Installation Instruction
6. Route both the cellular and GPS antenna cables to the
communication controller.
T127600B –UN–22JAN00
Connect cables to controller. Cable ends are different
to prevent connecting them incorrectly.
1—Communications Controller
2—VCU10008 GPS Antenna Cable
3—VCU10004 Cellular Antenna Cable
CED,TX13067,2552
–19–27OCT99–6/6
INSTALLING ANTENNAS THROUGH
MACHINE ROOF OR METAL PANEL
T126133B –UN–22NOV99
CAUTION: Never modify a Roll Over Protection
Structure (ROPS) by drilling or welding.
Structure may fail during a roll over accident.
The Falling Objects Protection Structure (FOPS)
may be modified by drilling holes up to 25mm
(1.0 in.) diameter.
1. Choose a place on the machine roof or other suitable
panel where the antennas are protected and the cables
will reach the communications controller.
For proper operation, the antenna must be mounted on
a metal surface (like a steel roof ).
Continued on next page
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Installation Instruction
020300
PN=34
T128065B –UN–03FEB00
Installation Instruction
Cellular Antenna Ground Plane
At least 75 mm (3.0 in.) around the cellular antenna
in every direction must be free of other metal items
like hand holds, beacons or other antannas. The
area must be flat to ensure a good ground plane.
3. Drill one hole 3/8 in. for the cellular antenna.
4. Drill the other hole 7/8 in. for the GPS antenna.
5. Assemble antennas through roof following
guidelines in Assembling Antennas Using Mounting
Bracket.
2. Mark the roof or panel so the holes will be at least
76 mm (3 in.) apart. (The GPS antenna mounting
hole location is OK).
CED,TX13067,2598 –19–22NOV99–2/2
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Installation Instruction
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Installation Instruction
SYSTEM TESTING
To determine if unit is functioning properly, move machine
outdoors with no overhead obstructions or power lines.
1. Engine OFF.
2. Key ON.
3. Observe CELL and GPS LED lights as ignition key is
turned ON. Both LED lights must be ON for 1—5
seconds indicating power to the communications
controller. LED lights may go OFF indicating no cellular
service or GPS lock.
4. The system will now test CELL and GPS functionality.
Both LED lights will come ON indicating successful
completion of this test. This may take 10 minutes.
CED,TX13067,2460 –19–03AUG99–1/2
5. Carefully remove GPS antenna cable (2) from
communications controller (1). The GPS LED light (3)
should go OFF to indicate No GPS lock.
6. With GPS antenna cable disconnected, start engine.
LED light should come ON indicating the engine is
running.
7. Stop engine. Connect GPS antenna cable.
T127603B –UN–22JAN00
System is OK.
CED,TX13067,2460 –19–03AUG99–2/2
DeereTrax (03FEB00)
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Installation Instruction
020300
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Installation Instruction
VEHICLE HOURS SYNCHRONIZATION
When installation is complete, vehicle hours must be
synchronized with communications controller.
Record vehicle hours, date and time of synchronization on
DeereTrax Installation Record.
When DeereTrax Installation Record is complete Fax it
to the number on the record.
To synchronize the communications controller:
CED,TX13067,2595 –19–18NOV99–1/3
T125457B –UN–23NOV99
1. Key switch ON. Wait for both LED lights (1 and 2) to
come ON.
1—GPS Light
2—CELL Light
Continued on next page
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Installation Instruction
2. Disconnect diagnostic connector (2), wait more than
six seconds.
3. Connect diagnostic connector.
T128066B –UN–03FEB00
4. Watch LED lights (GPS and CELL lights) (1).
5. GPS light goes OFF.
6. CELL light remains ON.
7. Cell light goes OFF.
LED Lights and Diagnostic Connector
8. When both lights come back ON, system is OK.
1—GPS and CELL Lights
2—Diagnostic Connector
9. If both lights DO NOT come back ON, go to Problem
Diagnosis.
CED,TX13067,2595 –19–18NOV99–3/3
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Installation Instruction
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Installation Instruction
PROBLEM DIAGNOSIS
Symptom
Problem
Solution
LED Lights Do Not Come ON
When Key Is Turned ON
Blown fuses
Check fuses in power harness
Connection to alternator incorrect
Check harness connections to
terminals on alternator.
B+ unswitched power (Red Wire)
must be connected to positive (+)
power source.
GND (Black wire) must be
connected to clean frame ground.
D+ switched power (Brown Wire)
must be connected to positive (+)
power source. Voltage with key ON.
Power harness failure
Check Brown wire in four-pin power
harness connector. It must have
voltage only when the key is ON.
Check Red wire in four-pin power
harness connector. It must have
voltage all the time.
Check Black wire in four-pin power
harness connector. It must have a
good connection to frame ground.
Communications controller harness
failure
Check pin 1A (Red wire) in
connector to communications
controller. It must have battery
voltage at all times.
Check pin A3 (Brown wire) for
battery voltage only when key is ON.
Check pin 2A (Black wire) for
continuity to frame ground.
Continued on next page
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Installation Instruction
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Installation Instruction
Symptom
Problem
Solution
LED harness failure
Check for battery voltage on both
Yellow wires in six-pin connector on
communications controller harness
as key is turned ON (Use the Black
wire in that connector as a ground
reference).
Voltage may fluctuate for five
seconds, but should remain constant
after that.
If voltage is present on yellow wires,
but LED lights aren’t ON, harness
has failed. replace harness.
Cellular Connection LED Does
Not Come ON
GPS LED Light Does Not Come
ON (Engine OFF)
Communications controller failure
If voltages in previous checks are
correct, communications controller
has failed.
Cellular antenna cable connection
Check cellular cable connection at
antenna and communications
controller.
Cellular antenna failure
Check general antenna condition.
Replace if damage is seen.
Lack of cellular service
Assure cellular service is available,
call with a hand-held cellular phone
to be sure. Perform procedure to
activate cellular service. If service is
still not activated, call Customer
Support Center at 1-800-939-0805
Communications controller failure
Replace antenna and cable. Verify
cellular phones will work in that
location. If LEDs do not come ON
and voltage checks are OK, replace
communications controller.
Obstructed view of sky
Move machine to an open location
away from buildings and overhead
power lines.
Continued on next page
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–19–05OCT99–2/3
Installation Instruction
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PN=40
Installation Instruction
Symptom
GPS LED Light Does Not Come
ON (Engine Running)
Problem
Solution
GPS antenna failure
Check general antenna condition,
replace if damage is seen.
GPS antenna cable connection
Check GPS antenna cable
connections at antenna and
communications controller.
Communications controller failure
Replace antenna and cable. If LEDs
do not come ON and voltage checks
are OK, replace communications
controller.
Blown fuse
Check W+/R+ Engine Running Fuse
in Power Harness
Incorrect voltage or poor connection
at engine running signal source
With engine running a minimum of 6
volts must be present at W+/R+
Engine Running connection to
engine (Purple wire).
Power harness failure
With engine running, check for a
minimum of 6 volts on Purple wire in
4-pin connector of power harness.
Communications controller harness
failure
With engine running, check for a
minimum of 6 volts on pin B-1
(Purple wire) in connector of
communications controller harness.
Communications controller failure
If voltages are correct,
communications controller has failed.
CED,TX13067,2532
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–19–05OCT99–3/3
Installation Instruction
020300
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Installation Instruction
DeereTrax (03FEB00)
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Installation Instruction
020300
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