Deere and John Deere Intelligent Solutions Group VCA10001 User Manual 151919UNIT

Download:
Mirror Download [FCC.gov]
Document ID	97167
Application ID	vWqHGAygnqZKpdSqUM49Zg==
Document Description	Revised Inst Manual
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	89.01kB (1112601 bits)
Date Submitted	2000-04-20 00:00:00
Date Available	2000-04-25 00:00:00
Creation Date	0000-00-00 00:00:00
Producing Software	Acrobat Distiller Command 3.02b for Solaris 2.3 and later (SPARC)
Document Lastmod	2000-04-20 08:35:03
Document Title	151919UNIT
Document Creator	SYSTEM400 Rev 15.03
Document Author:	Deere & Company Deere & Company

P R O O F
T184367

DeereTrax
VCU10014
INSTALLATION
INSTRUCTIONS
P R O O F
All
1600
C, F, U
John Deere Dubuque Works
DeereTrax (13APR00)
ENGLISH
COPYRIGHT  2000
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION Manual
DeereTrax-19-13APR00
P R O O F
Before returning machine to customer, make sure
machine is functioning properly, especially the safety
systems. Install all guards and shields.
TS231
Live With Safety
–19–07OCT88
Installation Instructions
DX,LIVE –19–25SEP92–1/1
P R O O F
DeereTrax (13APR00)
Installation Instructions
041300
PN=3
P R O O F
Installation Instructions
Parts List
Part numbers may change without notice.
Replacement parts are available through your John Deere
dealer.
P R O O F
• Installation Kit VCA10023
– VCA10000 Communications Controller Harness
– VCA10001 Communications Controller
– VCA10002 Power Harness
– VCA10003 LED Light Harness
– VCA10005 Antenna Mounting Bracket and Clamp
– VCU10009 Alcohol Wipes (2 used)
– VCU10012 Hook and Hook Primer (3 used)
– VCU0013 Self Tapping Screw 6 mm x 70 mm (4
used)
– VCU10014 Installation Instructions T184367
– VCU10017 U-bolt (2 used)
– VCU10018 Metal Butt Splice (6 used)
– VCU10019 Wire 18 ga. 12 ft.
– VCU10020 Convoluted Tubing 12 ft.
– VCU10030 Lock Washer Stainless Steel 0.250 in. (4
used)
– VCU10031 Flat Washer Stainless Steel 0.250 in. (4
used)
– VCU10032 Ground Strap
– VCU10034 Cellular Antenna Cable
– VCU10035 Cellular Antenna
– VCU10036 Ground Plate
– VCU10037 GPS (Global Positioning System)
Antenna
– VCU10038 GPS Antenna Cable
– H159144 Grommets (3 used)
– R105388 Tie Band (25 used)
– T178552 Heat Shrink Tubing (6 used)
– 14M7194 Nut Hex 6mm (2 used)
– 14M7229 Nut Hex 5 mm (3 used)
– 14M7151 Nut Hex 8 mm (2 used)
– 19H1648 Cap Screw 3/8-16 x 3/4
– 24M7138 Washer 5 mm (3 used)
– 24M3739 Washer 8 mm (2 used)
– 24M7105 Washer 6 mm (2 used)
– 24H1136 Washer 5/16 x .734 x .065
– 24H1622 Washer 3/8 x .870 x .083
– 37H87 Self Tapping Screw 5/16 x 0.75
Continued on next page
DeereTrax (13APR00)
CED,TX13067,2386 –19–02FEB99–1/2
Installation Instructions
041300
PN=4
P R O O F
Installation Instructions
– 907-0077 Installation Record
CED,TX13067,2386 –19–02FEB99–2/2
P R O O F
DeereTrax (13APR00)
Installation Instructions
041300
PN=5
P R O O F
Installation Instructions
Service Parts
Below listed parts can be ordered as replacement or
repair parts.
Service Part numbers may be different than original kit
part numbers.
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
DeereTrax (13APR00)
P R O O F
•
AT180705 Ground Strap
VCA10000 Communications Controller Harness
VCA10001 Communications Controller
VCA10002 Power Harness
VCA10003 LED Light Harness
VCA10039 Hook and Hook Fastener Kit (Includes Hook
and Hook Fastener and Primer)
VCA10005 Antenna Mounting Bracket and Clamp
VCU10034 Cellular Antenna Cable
VCU10035 Cellular Antenna
VCU10036 Ground Plate
VCU10037 GPS (Global Positioning System) Antenna
VCU10038 GPS Antenna Cable
14M7194 Nut Hex 6mm, Alternator Terminals (2 used)
14M7229 Nut Hex 5 mm, Alternator Terminals (3 used)
14M7151 Nut Hex 8 mm, Alternator Terminals (2 used)
24M7138 Washer 5 mm, Alternator Terminals (3 used)
24M3739 Washer 8 mm, Alternator Terminals (2 used)
24M7105 Washer 6 mm, Alternator Terminals (2 used)
R105388 Tie Band (25 used)
37M7233 Self Tapping Screw 6 mm x 75 mm,
Controller Mounting (4 used)
19H1648 Cap Screw 3/8-16 x 3/4 Ground Strap to
Controller
24H1136 Washer 5/16 x .734 x .065 Ground Strap to
Controller
24H1622 Washer 3/8 x .870 x .083 Ground Strap to
Controller
37H87 Self Tapping Screw 5/16 x 0.75 Ground Strap to
Ground
CC20572 U-bolt (2 used) Antenna Mount
12H302 Lock Washer .250 in. (4 used) Antenna Mount
24M7035 Flat Washer .250 in. (4 used) Antenna Mount
H159144 Grommets (3 used)
T178552 Heat Shrink Tubing (6 used)
CED,TX13067,2673 –19–15FEB00–1/1
Installation Instructions
041300
PN=6
P R O O F
T128007B
Parts Included In Kit
–UN–04FEB00
Installation Instructions
Power Harness
P R O O F
1—VCA10002 Power Harness
Continued on next page
DeereTrax (13APR00)
CED,TX13067,2662 –19–31JAN00–1/14
Installation Instructions
041300
PN=7
P R O O F
T128008B
–UN–04FEB00
Installation Instructions
1—VCA10000 Communications
Controller Harness
P R O O F
Communications Controller and LED Harnesses
2—VCA10003 LED Light
Harness
Continued on next page
DeereTrax (13APR00)
CED,TX13067,2662 –19–31JAN00–2/14
Installation Instructions
041300
PN=8
P R O O F
Communications Controller
T127991B
1—VCA10001 Communications Controller
2—Hook and Hook Fastener Strips, part of VCA10039
Hook and Hook Fastener Kit
–UN–02FEB00
Installation Instructions
CED,TX13067,2662 –19–31JAN00–3/14
Continued on next page
DeereTrax (13APR00)
T127992B
P R O O F
1—VCU10032 Ground Strap
2—VCU10013 6mm x 75 mm Self Tapping Screws (4)
3—24H1622 Washer 3/8 x .870 .083
4—19H1648 Cap Screw 3/8-16 x 3/4
5—24H1136 Washer 5/16 x .734 x .065
6—37H87 5/16 x .75 Self Tapping Screw
7—Alcohol Wipe (2), part of VCA10039 Hook and
Hook Fastener Kit
8—Primer (3), part of VCA10039 Hook and Hook
Fastener Kit
–UN–02FEB00
Communications Communicator Mounting Hardware
CED,TX13067,2662 –19–31JAN00–4/14
Installation Instructions
041300
PN=9
P R O O F
mm
mm
mm
mm
mm
mm
Flat Washer (2)
Hex Nut (2)
Flat Washer (2)
Hex Nut (2)
Flat Washer (3)
Hex Nut (3)
Installation And Operating Instructions
VCU10014 Installation and Operating Instructions
T127993B
CED,TX13067,2662 –19–31JAN00–5/14
P R O O F
–UN–03FEB00
1—24M3739
2—14M7151
3—24M7105
4—14M7194
5—24M7138
6—14M7229
T128067B
Alternator Hardware
–UN–02FEB00
Installation Instructions
Installation and Operating Instructions
Continued on next page
DeereTrax (13APR00)
CED,TX13067,2662 –19–31JAN00–6/14
Installation Instructions
041300
PN=10
P R O O F
Harness Routing Hardware
T127996B
1—VCU10020 Convoluted Tubing and VCU10019 Wire
2—VCU10018 Metal Butt Splice (6)
3—T178552 Heat Shrink Tubing (6)
4—H159144 Grommet (3)
5—R105388 Tie Band (25)
–UN–23FEB00
Installation Instructions
CED,TX13067,2662 –19–31JAN00–7/14
Continued on next page
DeereTrax (13APR00)
T128082B
P R O O F
1—VCU10005 Antenna Mounting Bracket
–UN–03FEB00
Antenna Mount Bracket
CED,TX13067,2662 –19–31JAN00–8/14
Installation Instructions
041300
PN=11
P R O O F
Antenna Mounting U-Bolts
T128453B
1—14H387 1/4-20 Hex Nut (4)
2—12H302 Lock Washer .250 in. (4)
3—24M7035 Flat Washer .250 in. (4)
4—CC20572 U-Bolts (2)
–UN–17FEB00
Installation Instructions
CED,TX13067,2662 –19–31JAN00–9/14
Use of any antenna other than the one provided with this kit may
expose the user or nearby persons to radiofrequency (RF) emission
levels outside the FCC safety guidelines.
1—Antenna
2—Rubber Washer
Continued on next page
DeereTrax (13APR00)
10
T127999B
FCC Antenna Warning
P R O O F
VCU10035 Cellular antenna includes all parts shown.
–UN–02FEB00
Cellular Antenna
CED,TX13067,2662 –19–31JAN00–10/14
Installation Instructions
041300
PN=12
P R O O F
VCU10036 Cellular Antenna Ground Plate.
Cellular Antenna Cable
T128304B
Cellular Antenna Ground Plate
–UN–11FEB00
Installation Instructions
Cellular Antenna Ground Plate
CED,TX13067,2662 –19–31JAN00–11/14
VCU10034 Cellular antenna cable includes all parts
shown.
DeereTrax (13APR00)
11
T128068B
P R O O F
Continued on next page
–UN–03FEB00
1—Cable
2—Nut
3—O-Ring
CED,TX13067,2662 –19–31JAN00–12/14
Installation Instructions
041300
PN=13
P R O O F
VCU10037 GPS antenna includes all parts shown..
1— GPS Antenna
2—O-Ring
3—Nut
GPS Antenna Cable
T128202B
GPS Antenna
–UN–09FEB00
Installation Instructions
VCU10037 GPS Antenna
CED,TX13067,2662 –19–31JAN00–13/14
12
T128203B
P R O O F
DeereTrax (13APR00)
–UN–09FEB00
VCU10038 GPS antenna cable includes all parts shown.
VCU10038 GPS Antenna Cable
CED,TX13067,2662 –19–31JAN00–14/14
Installation Instructions
041300
PN=14
P R O O F
Installation Instructions
Tools and Equipment
Not Supplied With Kit
• Drill Bits
– #4 or 7/32 in.
– 17/64 in.
– 3/8 in.
– 1/2 in.
– 3/4 in.
– Uni-Bit
• Volt-Ohmmeter
• Electric Drill
• Duct Tape
• Electrical Tape
• Screw Drivers
• Metric and SAE Wrenches
• Fish Tape
• Utility Knife
• Wire Crimping Tool
CED,TX13067,2455 –19–03AUG99–1/1
Customer Support Center
Customer Support Center phone number:
1-800-939-0805.
P R O O F
The Customer Support Center will assist dealers or
customers having problems installing or operating the
DeereTrax system.
NOTE: When the DeereTrax system was ordered,
Customer Support Center contacted the person
identified on the purchase order as on-site
administrator. The on-site administrator was given
detailed instructions for configuring and using the
DeereTrax software.
DeereTrax (13APR00)
13
CED,TX13067,2452 –19–03AUG99–1/1
Installation Instructions
041300
PN=15
P R O O F
Installation Instructions
Customer Personal Service (CPS)
Note to customer:
CPS will be used to gain access to your vehicle’s
information via the Internet through DeereTrax software at
http://cps.deere.com
Cellular Service
CED,TX13067,2453 –19–03AUG99–1/1
DeereTrax communicates via a built-in cellular technology.
The unit is pre-programmed at the factory and will be
activated when it is shipped to the dealer. If problems
arise, contact the Customer Support Center at
1-800-939-0805.
CED,TX13067,2454 –19–03AUG99–1/1
P R O O F
DeereTrax (13APR00)
14
Installation Instructions
041300
PN=16
P R O O F
Installation Instructions
T126118
–19–02FEB00
Basic System Layout
4—LED Lights
5—Diagnostic Connector
6—Auxiliary Connectors
Basic components of the system are:
1. Antennas and antenna cables
2. Harnesses
3. Communications controller
Before installation is started, read this instruction.
DeereTrax (13APR00)
7—Communications Controller
8—Cellular Antenna
9—GPS Antenna
P R O O F
1—Engine
2—Alternator
3—Fuses
10—Communications Harness
11—Power Harness
Find the best location for each component.
Follow guidelines to prevent components from
becoming damaged during machine operation.
Make sure components are close enough to
communications controller so cables will reach.
15
CED,TX13067,2596 –19–19NOV99–1/1
Installation Instructions
041300
PN=17
P R O O F
Installation Instructions
Selecting Mounting Location For
Communications Controller
IMPORTANT: Before doing any work on an electrical
component, turn battery disconnect
switch OFF or disconnect negative
battery cable. Damage to electrical
components may result if terminals are
shorted during maintenance.
P R O O F
DeereTrax (13APR00)
16
T128441B
• Install communications controller in a protected area
where it won’t be exposed to excessive heat or damage
from chains or tools carried in the cab. The load center
area of a 4-wheel drive loader is an ideal location.
• Avoid installation in areas where temperature can
exceed 70°C (160°F). Typical areas to avoid are inside
the engine compartment, next to a hydraulic tank or
transmission.
• Select a location so harness connectors and antenna
cables can be attached or removed easily.
• Do not install in a location that will prevent removal of
other components.
• Install controller horizontally or with connectors down to
prevent water or oil from collecting in harness
connections.
• Before final location is chosen, check power harness
length and antenna cable length.
–UN–17FEB00
Never install close to the engine,
transmission or hydraulic tank where
temperature may exceed 70°C (160°F).
Never install on a panel that vibrates
excessively. Controller damage may
result if exposed to excessive heat or
vibration.
CED,TX13067,2458 –19–03AUG99–1/1
Installation Instructions
041300
PN=18
P R O O F
Installation Instructions
Installing Communications Controller
Communications controller can be installed using hook
and hook fastener or using cap screws. Choose the best
procedure for your application.
CED,TX13067,2600 –19–22NOV99–1/4
Installing Communications Controller Using Hook and
Hook Fastener Kit
1. Communications controller already has hook and hook
fastener attached.
2. Clean installation area of machine using alcohol wipe
(3) then apply Primer (2) to the cleaned area. Follow
directions on primer tube.
Continued on next page
DeereTrax (13APR00)
17
T126195B
P R O O F
1—Hook and Hook Clear Strips
2—Primer (3), part of Hook and Hook Fastener Kit
VCA10039
3—Alcohol Wipe (2), part of Hook and Hook Fastener
Kit VCA10039
–UN–24NOV99
3. Remove clear strips (1) from hook and hook fastener
and press communications controller firmly into place.
CED,TX13067,2600 –19–22NOV99–2/4
Installation Instructions
041300
PN=19
P R O O F
Installation Instructions
1—VCU10032 Ground Strap
2—19H1648 Cap Screw
3—24H1622 Washer
T127567B
5. Attach other end of ground strap (1) to a good clean
ground connection on the machine.
–UN–22FEB00
4. One hole in the communications controller has internal
threads. Install Capscrew (2) to attach Ground Strap
(1).
CED,TX13067,2600 –19–22NOV99–3/4
P R O O F
Installing Communications Controller Using Cap
Screws
3. Drill mount holes using a No. 4 or 7/32 bit.
4. Install Self-tapping cap screws (1). Use one screw to
attach ground strap (2).
5. Attach other end of ground strap to a good clean
ground connection on the machine.
1—VCU10013 6mm x 75 Self Tapping Cap Screw (4
used)
2—VCU10032 Ground Strap
DeereTrax (13APR00)
18
T127570B
2. Use template to locate mount holes. (See Drill
Template For Communications Controller on next
page)
–UN–01FEB00
1. Choose a mounting area using guidelines in Selecting
Mounting Location For Communications Controller.
CED,TX13067,2600 –19–22NOV99–4/4
Installation Instructions
041300
PN=20
P R O O F
19
T126134
P R O O F
DeereTrax (13APR00)
–19–24NOV99
Installation Instructions
CED,TX13067,2601 –19–22NOV99–1/1
Installation Instructions
041300
PN=21
P R O O F
Installation Instructions
Removing Communications Controller
1. To remove the communications controller after
installing with the hook and hook fastener:
a. Carefully pry controller from mounting surface
starting at a corner.
b. To prevent hook and hook fastener from pulling
away from controller, push your finger between the
fastener pieces.
c. If hook and hook fastener pulls loose from the
controller, press it back in place.
2. To reinstall the controller:
a. Align hook and hook fastener strips on controller
and mounting surface, then press controller against
one end of the fastener strips and “rock” into full
contact.
b. Slowly apply pressure along full length of controller
until fasteners are secure.
3. If additional hook and hook fastener strips, alcohol
wipes or primer is needed, order VCA10039 Hook and
Hook Fastener Kit.
P R O O F
DeereTrax (13APR00)
20
CED,TX13067,2664 –19–02FEB00–1/1
Installation Instructions
041300
PN=22
P R O O F
Installation Instructions
T128057B
–UN–03FEB00
Installing Communications Controller Harness
3—LED Light Harness
4—Diagnostic Connector
5—Communications Controller
Harness
1. Route communications controller harness so the
LED lights (2) and diagnostic connector (4) are
protected from damage and yet accessible. LED
6—Auxiliary Connectors
P R O O F
1—Connector to
Communications Controller
2—LED Lights
lights and diagnostic connector will be used for
troubleshooting the system.
Continued on next page
DeereTrax (13APR00)
7—4-Pin Connector to Power
Harness
21
CED,TX13067,2599 –19–22NOV99–1/2
Installation Instructions
041300
PN=23
P R O O F
Use a 1/4 in. socket to tighten cap screw (3).
3. Using tie bands, attach extra connectors to the
communications controller harness so they won’t be
damaged during normal operation.
1—Communications Controller
2—Communications Controller Connector
3—Cap Screw
T127585B
2. Push communications controller harness 30-pin
connector (2) onto communications controller (1) so
pins are started.
–UN–22JAN00
Installation Instructions
CED,TX13067,2599 –19–22NOV99–2/2
P R O O F
DeereTrax (13APR00)
22
Installation Instructions
041300
PN=24
P R O O F
T128061B
Installing Power Harness
–UN–03FEB00
Installation Instructions
VCA10002 Power Harness
3—W+/R+ Engine Running
(Purple Wire) Connectors
(Use whichever needed)
4—B+ Unswitched Power Fuse
Power Harness Electrical Requirements
Wire Color
Machine Connection
Red
Constant positive (+) power source. 12—24
volts typical, 36 volts maximum. With key ON
or OFF
Brown
Positive (+) power source. 12—24 volts typical,
36 volts maximum. Only with key ON (0 volts
with key OFF.).
Purple
Positive (+) power source. 6—24 volts typical,
36 volts maximum. With engine running.
Black
Ground (GND)
Connecting B+ Unswitched Power (Red Wire)
CAUTION: Before doing any electrical
maintenance, turn battery disconnect switch
P R O O F
1—4-pin Connector to
Communications Controller
2—B+ Unswitched Power (Red
Wire)
5—W+/R+ Engine Running
Fuse
6—GND (Ground) (Black Wire)
OFF or disconnect negative (-) battery cable.
Damage to electrical components or
personal injury could result if a power wire
is shorted to ground.
This connection supplies battery voltage to the
communications controller regardless of key switch
position.
Typical connection for unswitched power is B+ terminal
on the alternator.
If connecting B+ Red wire terminal to an existing
machine wire, use VCU10018 metal butt splice and
T178552 heat shrink tubing.
Continued on next page
DeereTrax (13APR00)
7—D+ Switched Power Fuse
8—D+ Switched Power (Brown
Wire)
23
CED,TX13067,2550 –19–26OCT99–1/4
Installation Instructions
041300
PN=25
P R O O F
Installation Instructions
Connecting D+ Switched Power (Brown Wire)
This connection supplies switched power to the
communications controller.
Connect to a place where battery power is present
with the key switch ON and not present with the key
switch OFF.
Typical connection for switched power is D+ terminal
on the alternator.
1. Connect D+ Brown to switched power source. If
splicing into existing machine wire, use VCU10018
metal butt splice and T178552 heat shrink tubing.
2. If alternator does not have a D+ terminal, locate
another source for switched power.
Use a VCU10018 metal butt splice to splice to an
existing wire or terminal.
Cover splice with T178552 heat shrink tubing to
prevent shorting to ground.
Connecting W+/R+ Engine Running (Purple Wire)
This connection provides the communications
controller with a signal indicating the engine is running.
A minimum of 6 volts is required.
Typical source for this signal is the W+ or R+ terminal
on the alternator. This provides a signal when the
engine is running.
Three W+/R+ Purple wires are included in the harness,
each has a different connector. Choose the one that
fits your alternator. Tie the other Purple wires to the
harness so they won’t be damaged during normal
operation.
W+ terminal on alternator
W+ alternator terminal
R+ terminal on alternator
R+ alternator terminal
If alternator does not have
above terminals
Switched power source
1. Using a voltmeter measure voltages in the 4-pin
connector of VCA10002 Power Harness as
indicated in the chart below.
This connection provides a ground for the system.
P R O O F
Continued on next page
DeereTrax (13APR00)
Connect Purple Wire To:
Testing Power Harness Connections
Connecting Ground (GND) (Black Wire)
Connect Black Ground wire to alternator case or
machine frame.
If Machine Has:
24
CED,TX13067,2550 –19–26OCT99–2/4
Installation Instructions
041300
PN=26
P R O O F
Voltage
2—1
12—36
2—3
2—4
Key Switch ON
Terminals
Voltage
2—1
12—36
2—3
12—36
2—4
Engine Running
Terminals
Voltage
2—1
12—36
2—3
12—36
2—4
6—36
P R O O F
1—Red Wire
2—Black Wire
3—Brown Wire
4—Purple Wire
Continued on next page
DeereTrax (13APR00)
25
T129733
Key Switch OFF
Terminals
–UN–30MAR00
Voltage will be between 6 and 36 depending on
machine system voltage and alternator output.
T129752B
2. Connect a voltmeter to terminal 2 of the 4-pin
connector, measure voltage in terminals 1, 3 and 4.
–UN–31MAR00
Installation Instructions
CED,TX13067,2550 –19–26OCT99–3/4
Installation Instructions
041300
PN=27
P R O O F
T128062B
–UN–03FEB00
Installation Instructions
LED Light Harness, Communications Controller Harness and Power Harness
1—VCA10003 LED Light
Harness
Connecting And Routing Harnesses To
Communications Controller
1. IMPORTANT: Route harnesses away from hot,
moving or vibrating components.
Do not attach harnesses to
hydraulic hoses. Avoid sharp
edges and use grommets and tie
bands where needed.
Route communications controller harness to
communications controller mounting location. Use tie
DeereTrax (13APR00)
4—4-pin Connector
P R O O F
2—6-pin Connector
3—VCA10001 Communications
Controller Harness
5—VCA10002 Power Harness
bands to secure harnesses to existing harnesses
where possible.
2. Connect LED light harness 6-pin connector (2) to
communications controller harness.
3. Connect power harness 4-pin connector (4) to
communications controller harness 4-pin connector.
26
CED,TX13067,2550 –19–26OCT99–4/4
Installation Instructions
041300
PN=28
P R O O F
T128443B
Selecting Mounting Location For Antennas
–UN–17FEB00
Installation Instructions
2—Drip Loop in Antenna
Cables
CAUTION: Never modify by drilling or
welding a Roll Over Protection Structure
(ROPS). Structure may fail during a roll over
accident.
The Falling Objects Protection Structure
(FOPS) may be modified by drilling holes up
to 25 mm (1.0 in.) diameter.
FCC Antenna Warning Label
While the device is in operation, a separation of at least 500 mm
(20 in.) must be maintained between antennae and the body of
the user or nearby persons in order to meet the FCC RF
exposure guidelines.
• Antennas must be mounted outside the cab at least
500 mm (20 in.) away from the machine operator.
• Cellular antenna should be mounted using
VCA10005 mounting bracket if possible.
3—VCU10038 GPS Antenna
4—VCU10034 Cellular Antenna
P R O O F
1—VCA10005 Antenna
Mounting Bracket
• Entire length of cellular antenna must be mounted
above cab roof or any structure within 300 mm (12
in.).
• Mount cellular antenna (4) at least 300 mm (12 in.)
from upright metallic structures, like mirrors. Center
of the cab roof or attached to a roof handhold is an
ideal location.
• Mount the GPS antenna (3) in an area that allows
an unobstructed view of the sky. Mounting near the
cellular antenna is OK. Use Antenna Mounting
Bracket (1) when possible.
• Antennas may be mounted directly to a cab or
ROPS roof. Ensure all gaskets and O-Rings are
installed under antennas to prevent water entry.
Petroleum jelly may be used to prevent O-Rings
from slipping out of position.
• Ensure adequate ground plane is available (See
Installing Antennas Through Machine or Metal
Panel).
Continued on next page
DeereTrax (13APR00)
5—Tie Band
27
CED,TX13067,2597 –19–19NOV99–1/2
Installation Instructions
041300
PN=29
P R O O F
Installation Instructions
• Where antenna cables go through the roof or steel
panels, install convoluted tubing or grommets to
prevent chaffing or shorting. Make “drip loops” (2) in
cables to prevent water from running down the
cables and into the cab.
• Protect antenna cables by securing to mounting
bracket or other machine brackets with tie bands (5).
• Mount antennas where they are best protected from
damage.
• Antenna height must not exceed overall height
limitations for transporting the machine.
• Route antenna cables with existing cables or
harnesses.
CED,TX13067,2597 –19–19NOV99–2/2
2—VCA10005 Antenna
Mounting Bracket
3—Nut
4—O-ring
Continued on next page
DeereTrax (13APR00)
28
T128019B
P R O O F
1—VCU10034 Cellular Antenna
Cable
–UN–02FEB00
Assembling Antennas Using Mounting Bracket
5—Rubber Washer
6—Cellular Antenna
CED,TX13067,2552 –19–27OCT99–1/6
Installation Instructions
041300
PN=30
P R O O F
Installation Instructions
Assembling Cellular Antenna
Cable can run any direction from bracket.
1—VCU10034 Cellular Antenna Cable
2—Tie Band
3—VCA10005 Antenna Mounting Bracket
4—O-ring
5—Nut
6—Rubber Washer
7—VCU10035 Cellular Antenna
T128081B
2. Use tie bands (2) to attach cable to bracket.
–UN–03FEB00
1. Insert cable end (1) through small hole in bracket (3).
CED,TX13067,2552 –19–27OCT99–2/6
P R O O F
1—VCU10034 Cellular Antenna Cable
2—VCA10005 Antenna Mounting Bracket
3—Nut
4—VCU10035 Cellular Antenna
5—Rubber Washer
Continued on next page
DeereTrax (13APR00)
29
T128212B
4. Apply petroleum jelly to rubber washer to prevent it
from rolling. Install rubber washer (5) over nut (4).
Screw antenna (6) onto nut. Hand tighten only.
–UN–09FEB00
3. Screw nut (4) over cable end. Apply petroleum jelly to
O-ring to ensure it stays in groove.
CED,TX13067,2552 –19–27OCT99–3/6
Installation Instructions
041300
PN=31
P R O O F
1. Apply petroleum jelly to O-Ring (4).
2. Install O-ring (4) on antenna.
3. Insert antenna through large hole in bracket (3).
4. Install nut (2) on antenna and tighten hand tight.
Ensure O-Ring stays in place.
5. Connect cable (1) to antenna.
6. Route cables from GPS and CELL antennas together
and secure to bracket (3) with tie bands as needed.
7. Secure antenna cables to machine as needed.
8. Install additional tie bands on cables as needed to
keep them neatly together.
T128213B
Assembling GPS Antenna
–UN–09FEB00
Installation Instructions
1—Cable
2—Nut
3—VCU10005 Antenna Mounting Bracket
4—O-Ring
5—GPS Antenna
Continued on next page
CED,TX13067,2552 –19–27OCT99–4/6
P R O O F
DeereTrax (13APR00)
30
Installation Instructions
041300
PN=32
P R O O F
T128443B
–UN–17FEB00
Installation Instructions
Typical Bracket Mount
1—VCU10005 Antenna
Mounting Bracket
2—Drip Loop in Antenna
Cables
Mount cellular antenna (4) at least at least 300 mm
(12 in.) from upright structures like mirrors.
FCC Antenna Warning Label
While the device is in operation, a separation of at least 500 mm
(20 in.) must be maintained between antennae and the body of
the user or nearby persons in order to meet the FCC RF
exposure guidelines.
P R O O F
9. Attach bracket and antennas to hand hold or other
suitable location using U-bolts.
3—VCU10037 GPS Antenna
4—VCU10035 Cellular Antenna
Mount antenna at least 500 mm (20 in.) from
operators body.
10. Make a drip loop (2) to prevent water from running
along the cables into the cab.
Continued on next page
DeereTrax (13APR00)
5—Tie Band
31
CED,TX13067,2552 –19–27OCT99–5/6
Installation Instructions
041300
PN=33
P R O O F
Installation Instructions
11. Route both the cellular and GPS antenna cables to
the communication controller.
T127600B
1—Communications Controller
2—VCU10038 GPS Antenna Cable
3—VCU10034 Cellular Antenna Cable
–UN–22JAN00
Connect cables to controller. Cable ends are different
to prevent connecting them incorrectly.
CAUTION: Never modify a Roll Over Protection
Structure (ROPS) by drilling or welding.
Structure may fail during a roll over accident.
The Falling Objects Protection Structure (FOPS)
may be modified by drilling holes up to 25 mm
(1.0 in.) diameter.
T126133B
P R O O F
Installing Antennas Through Machine Roof
or Metal Panel
–UN–22NOV99
CED,TX13067,2552 –19–27OCT99–6/6
1. Choose a place on the machine roof or other suitable
panel where the antennas are protected and the cables
will reach the communications controller.
For proper operation, the antenna must be mounted on
a metal surface (like a steel roof ).
Continued on next page
DeereTrax (13APR00)
32
CED,TX13067,2598 –19–22NOV99–1/3
Installation Instructions
041300
PN=34
P R O O F
Installation Instructions
T128304B
T128445B
1—VCU10036 Ground Plate
2—VCU10036 Cellular Antenna Cable
3—Serated Edge of Cable End
–UN–17FEB00
Connect antenna cable making sure serated edges
make good contact with ground plate.
–UN–11FEB00
If the machine has a plastic or fiberglass roof panel,
install VCU10036 Ground Plate on bottom side of roof
or panel.
Continued on next page
CED,TX13067,2598 –19–22NOV99–2/3
P R O O F
DeereTrax (13APR00)
33
Installation Instructions
041300
PN=35
P R O O F
T128065B
–UN–22FEB00
Installation Instructions
Cellular Antenna Ground Plane
2. Mark the roof or panel so the holes will be at least
76 mm (3 in.) apart. (The GPS antenna mounting
hole location is OK).
System Testing
3. Drill one hole 3/8 in. for the cellular antenna.
P R O O F
At least 76 mm (3.0 in.) around the cellular antenna
in every direction must be free of other metal items
like hand holds, beacons or other antennas. The
area must be flat to ensure a good ground plane.
4. Drill the other hole 7/8 in. for the GPS antenna.
5. Assemble antennas through roof following
guidelines in Assembling Antennas Using Mounting
Bracket.
CED,TX13067,2598 –19–22NOV99–3/3
To determine if unit is functioning properly, move machine
outdoors with no overhead obstructions or power lines.
1. Engine OFF.
Continued on next page
DeereTrax (13APR00)
34
CED,TX13067,2460 –19–03AUG99–1/3
Installation Instructions
041300
PN=36
P R O O F
Installation Instructions
2. Remove the cover (2) and W+/R+ Engine Running
Fuse (1) from the Power Harness. This fuse has
Purple wires going to it.
3. Key ON.
1—Fuse
2—Cover
T129751B
5. The system will now test CELL and GPS functionality.
Both LED lights will come ON indicating successful
completion of this test. This may take 10 minutes.
–UN–30MAR00
4. Observe CELL and GPS/ENG RUN LED Light as
ignition key is turned ON. Both LED lights must be ON
for 1—5 seconds indicating power to the
communications controller. LED lights may go OFF
indicating no cellular service or GPS lock.
CED,TX13067,2460 –19–03AUG99–2/3
7. Replace W+/R+ Engine Running Fuse and cover.
P R O O F
6. Carefully remove GPS antenna cable (2) from
communications controller (1). The GPS/ENG RUN
LED Light (3) should go OFF to indicate No GPS lock.
8. With GPS antenna cable disconnected, start engine.
System is OK.
1—Communications Controller
2—GPS Antenna Cable
3—GPS/ENG RUN LED Light
DeereTrax (13APR00)
35
T127603B
9. Stop engine. Connect GPS antenna cable.
–UN–22JAN00
Within 10 seconds GPS/ENG RUN LED light must
come ON and stay ON indicating the engine is running.
CED,TX13067,2460 –19–03AUG99–3/3
Installation Instructions
041300
PN=37
P R O O F
Installation Instructions
Vehicle Hours Synchronization
When installation is complete, vehicle hours must be
synchronized with communications controller.
A copy of the DeereTrax Installation Record is included in
the installation kit.
Continued on next page
CED,TX13067,2595 –19–18NOV99–1/5
P R O O F
DeereTrax (13APR00)
36
Installation Instructions
041300
PN=38
P R O O F
DeereTrax (13APR00)
37
T128442
P R O O F
Continued on next page
–19–23FEB00
Installation Instructions
CED,TX13067,2595 –19–18NOV99–2/5
Installation Instructions
041300
PN=39
P R O O F
Installation Instructions
Record vehicle hours, date and time of synchronization
on DeereTrax Installation Record.
When DeereTrax Installation Record is complete Fax
it to the number on the record.
To synchronize the communications controller:
3. Both LED lights (1 and 2) will come ON for 1—5
seconds, indicating power is present at the
communications controller.
1. Move the machine outdoors with no electrical wires
or metal structures directly overhead.
2. Key switch ON. Engine OFF.
CED,TX13067,2595 –19–18NOV99–3/5
T125457B
1—GPS/ENG RUN LED Light
2—CELL LED Light
–UN–23NOV99
LED lights may go OFF indicating no cellular service or
GPS lock.
CED,TX13067,2595 –19–18NOV99–4/5
P R O O F
4. Wait up to ten minutes for both LED lights to come
ON.
6. Connect diagnostic connector.
7. Watch CELL LED light (1).
It must go OFF within one minute, then back ON.
T128066B
5. After both lights come ON, disconnect diagnostic
connector (2), wait more than six seconds.
–UN–03FEB00
If lights fail to come ON after ten minutes, see Problem
Diagnosis.
LED Lights and Diagnostic Connector
1—GPS/ENG RUN LED Light and CELL Light
2—Diagnostic Connector
8. When CELL LED light comes back ON, system is OK.
9. If CELL LED light does NOT come back ON, go to
Problem Diagnosis.
10. Complete the DeereTrax Installation Record and Fax
to the number listed on the sheet.
DeereTrax (13APR00)
38
CED,TX13067,2595 –19–18NOV99–5/5
Installation Instructions
041300
PN=40
P R O O F
Installation Instructions
Problem Diagnosis
Symptom
Problem
LED Lights Do Not Come ON
When Key Is Turned ON
Blown fuses
Connection to alternator incorrect
Power harness failure
Solution
Check fuses in power harness
Check harness connections to
terminals on alternator.
B+ unswitched power (Red Wire)
must be connected to positive (+)
power source.
GND (Black wire) must be
connected to clean frame ground.
D+ switched power (Brown Wire)
must be connected to positive (+)
power source. Voltage with key ON.
Check Brown wire in four-pin power
harness connector. It must have
voltage only when the key is ON.
Check Red wire in four-pin power
harness connector. It must have
voltage all the time.
P R O O F
Communications controller harness
failure
Continued on next page
DeereTrax (13APR00)
39
Check Black wire in four-pin power
harness connector. It must have a
good connection to frame ground.
Check pin 1A (Red wire) in
connector to communications
controller. It must have battery
voltage at all times.
Check pin A3 (Brown wire) for
battery voltage only when key is ON.
Check pin 2A (Black wire) for
continuity to frame ground.
CED,TX13067,2532 –19–05OCT99–1/3
Installation Instructions
041300
PN=41
P R O O F
Installation Instructions
Symptom
Problem
LED harness failure
Cellular Connection LED Does
Not Come ON
Voltage may fluctuate for five
seconds, but should remain constant
after that.
If voltage is present on yellow wires,
but LED lights aren’t ON, harness
has failed. replace harness.
If voltages in previous checks are
correct, communications controller
has failed.
Cellular antenna cable connection
Check cellular cable connection at
antenna and communications
controller.
Cellular antenna failure
Check general antenna condition.
Replace if damage is seen.
Lack of cellular service
Assure cellular service is available,
call with a hand-held cellular phone
to be sure. Perform procedure to
activate cellular service. If service is
still not activated, call Customer
Support Center at 1-800-939-0805
Communications controller failure
Replace antenna and cable. Verify
cellular phones will work in that
location. If LEDs do not come ON
and voltage checks are OK, replace
communications controller.
Obstructed view of sky
Move machine to an open location
away from buildings and overhead
power lines.
GPS antenna failure
Check general antenna condition,
replace if damage is seen.
Continued on next page
DeereTrax (13APR00)
Check for battery voltage on both
Yellow wires in six-pin connector on
communications controller harness
as key is turned ON (Use the Black
wire in that connector as a ground
reference).
Communications controller failure
P R O O F
GPS/ENG RUN LED Light Does
Not Come ON (Engine OFF)
Solution
40
CED,TX13067,2532 –19–05OCT99–2/3
Installation Instructions
041300
PN=42
P R O O F
Installation Instructions
Symptom
GPS/ENG RUN LED Light Does
Not Come ON (Engine Running)
Problem
GPS antenna cable connection
Check GPS antenna cable
connections at antenna and
communications controller.
Communications controller failure
Replace antenna and cable. If LEDs
do not come ON and voltage checks
are OK, replace communications
controller.
Blown fuse
Check W+/R+ Engine Running Fuse
in Power Harness
Incorrect voltage or poor connection
at engine running signal source
With engine running a minimum of 6
volts must be present at W+/R+
Engine Running connection to
engine (Purple wire).
Power harness failure
With engine running, check for a
minimum of 6 volts on Purple wire in
4-pin connector of power harness.
Communications controller harness
failure
With engine running, check for a
minimum of 6 volts on pin B-1
(Purple wire) in connector of
communications controller harness.
Communications controller failure
If voltages are correct,
communications controller has failed.
P R O O F
DeereTrax (13APR00)
Solution
41
CED,TX13067,2532 –19–05OCT99–3/3
Installation Instructions
041300
PN=43
P R O O F
Installation Instructions
P R O O F
DeereTrax (13APR00)
42
Installation Instructions
041300
PN=44

---

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.2
Linearized                      : No
Create Date                     : 1910:00:41 31:52:53
Producer                        : Acrobat Distiller Command 3.02b for Solaris 2.3 and later (SPARC)
Author                          : Deere & Company Deere & Company
Creator                         : SYSTEM400 Rev 15.03
Title                           : 151919UNIT
Modify Date                     : 2000:04:20 08:35:03
Page Count                      : 44
Page Mode                       : UseOutlines

EXIF Metadata provided by EXIF.tools