1c Sitraffic S X Service Manual Controller Technology A001a En
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Sitraffic sX Service manual, controller technology 1c A001a Intelligent Traffic Systems Sitraffic sX Service manual controller technology 2 Contents 1. 1.1. 1.2. 1.3. 1.4. 1.5. 1.6. 1.7. 1.8. 1.9. 1.10. 1.11. 1.12. 1.13. 1.14. 1.15. Technical concept The modular hardware concept Sitraffic sX Key data for cabinets Frame sX-H power supply connection/fuses/ Structure of Sitraffic 10-H Basic version sX-H Additions Schematic representation of main chassis Schematic representation of add-on chassis Switch-off route 230 -V distribution Utility compartment Power distributor Power consumption of sX-H 10 10 12 14 16 17 18 20 21 22 23 23 25 25 27 29 2. 2.1. 2.2. 2.3. 2.3.1. 2.3.2. 2.3.3. 2.3.4. 2.3.5. 2.4. 2.4.1. 2.4.2. 2.4.3. 2.5. 2.5.1. 2.5.2. 2.6. 2.7. 2.8. 2.9. Components Power connection Power supplies CBU Operating principle of the CBU Control unit Signal monitoring unit Plug connector and interfaces of the CBU Display and control elements of the CBU CMD Reset of the CBU Setting the operating mode of the CBU Display of operating statuses of the CBC CTB Assignment of CTB_X5 Assignment of CTB_X4 CEB OMC-U CPDH LED switch LSHS 30 30 30 31 31 34 35 38 40 44 45 45 46 46 46 47 51 52 59 64 Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 3 2.10. 2.11. 2.12. 2.12.1. 2.13. 2.14. 2.15. 2.16. 2.17. 2.18. 2.18.1. 2.19. 2.19.1. 2.19.2. 2.19.3. 2.20. 2.21. 2.21.1. 2.22. 2.22.1. 2.22.2. 2.22.3. 2.22.4. 2.22.5. 2.22.6. 2.22.7. 2.22.8. 2.22.9. 2.22.10. 2.22.11. CEW module 68 CDBH 69 CPA module 72 Installation for sX-H and sX-Hx 72 sX-Hx device 75 CLB installation locations 78 CLB 78 CLBT module 84 CLA module 85 SLD4 loop detector module 86 UPLINK/DOWNLINK 88 IO module CIE//CIO 92 Status LEDs 93 Head connector (CIE/CIO) 93 Base connector/terminal block (CIE/CIO) 94 Wimag activation 97 Video detectors 98 DIB-E 98 230 V pedestrian request / pedestrian confirmation CIAC/CIAB 108 Setting CIAB address 110 Structure of CIAB 110 Terminal assignment for CIAB 111 CIAC breakdown 111 CIAC LED meaning 112 CIAC head connector (X2) 113 External input 113 Output 114 CIAB activation internally 230 V 115 Activation button for confirmation devices 230 V 116 CIAB connection, internal for signal heads for the visually impaired 117 2.23. BAZ operating unit 119 2.23.1. BAZ installation, internal 120 2.23.2. External BAZ 120 2.24. Alternative command device 122 2.25. CCU GPS internal 122 2.26. CCUE GPS External 123 2.27. PT preference (AFD) 124 2.28. Supplementary power supply 24V DC 124 2.29. Supplementary power supply 24V AC 127 2.29.1. Activation 128 2.30. Cabinet heater 129 2.31. Control center activation 130 Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 4 2.31.1. 2.31.2. 2.32. 2.33. UMTS Router Canto P (DSL activation) UPS (USC is optional) Special adapter CUA 130 132 136 137 3. Diagnostics 138 4. 4.1. 4.2. Technical data Standards Characteristics of hardware and general 139 139 140 5. Part numbers, modules 145 6. Part numbers for installation sets 146 7. Abbreviations 148 8. Index 150 Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 5 List of figures Fig. 1: Main chassis (left), main chassis with add-on chassis (right) Fig. 2: Frame structure for sX-H and sX-Hx Fig. 3: Cabinets for Main and Expansion frames Fig. 4: 3O/N cabinet Fig. 5: sX Structure Fig. 6: Block diagram of main chassis 1 Fig. 7: Block diagram of add-on chassis 1 and 2 Fig. 8: Switch-off route Fig. 9: 230 -V distribution Fig. 10: Utility compartment of sX-H (single-phase/2-phase) Fig. 11: Pattern of power distributor Fig. 12: Block diagram of the CBU Fig. 13: Plug connector of the CBU Fig. 14: Display and control elements of the CBU Fig. 15: LED array of the CBU Fig. 16: Display and control elements of the CMD Fig. 17: Indicator plate for CTB module Fig. 18: View of CTB module Fig. 19: CEB view Fig. 20: OMC-U top side Fig. 21: OMC-U bottom side Fig. 22: PL6 assignment Fig. 23: OMC-U front side Fig. 24: Position of the jumpers on the OMC Fig. 25: Placing the dongle in the retainer of the OMC Fig. 26: Identification of the rotary switch position of the OMC Fig. 27: CPDH assignment Fig. 28: CPDH_X4 EMERGENCY OFF setting Fig. 29: View of LSHS fuses Fig. 30: LSHS fuse assignment Fig. 31: CEW next to LSHS Fig. 32: Photo CDBH X15 (here address 5 set) Fig. 33: CDBH view Fig. 34: Sample wiring of the digital inputs Fig. 35: Photo CPA CDBH connection Fig. 36: Activation of CPA-CDBH Fig. 37: Wire C24700-K10-B181 Fig. 38: Fuse connection sX-Hx Fig. 39: Installation of 2nd CPDH Fig. 40: CLB housing (configuration example) Fig. 41: CLBT module Siemens AG V1.0 10 11 14 15 18 22 23 24 25 26 28 31 38 40 41 44 50 50 51 53 54 56 56 57 58 58 60 62 65 67 68 70 70 72 73 74 76 76 77 82 84 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 6 Fig. 42: CLA structure Fig. 43: CLA module installed Fig. 44: Loop activation Fig. 45: Schematic structure uplink / and downlink Fig. 46: CLB method of counting in main chassis Fig. 47: Maximum CLB assembly Fig. 48: Confirmation devices and buttons with +24V Fig. 49: WIMAG activation Fig. 50: DIB-E front side Fig. 51: Connector terminals of the SIVICAM Fig. 52: Description of the connection terminals of the SIVICAM Fig. 53: Possible topologies for the connection of the cameras Fig. 54: DIP-E power supply for cameras Fig. 55: CIAB/CIAC structure Fig. 56: CIAC breakdown Fig. 57: CIAB activation, internal Fig. 58: Connection button/confirmations Fig. 59: Activation of signal heads for visually impaired, internal Fig. 60: BAZ Fig. 61: Block diagram BAZ external Fig. 62: Installation TEB_BAZ_external Fig. 63: CCU assembly Fig. 64: CCUE_TEB installation Fig. 65: CCUE_TEB activation Fig. 66: Activation of DC power supply Fig. 67: Mounting power supply Fig. 68: Installation of the DC power supply Fig. 69: Activation of AC power supply Fig. 70: Installation of the AC power supply Fig. 71: Activation of heater set Fig. 72: View of cabinet heater Fig. 73: Activation of UMTS Router Fig. 74: UMTS router installation Fig. 75: Mounting UMTS antenna Fig. 76: Canto P modem configuration Fig. 77: Installation of Mini-Flex modem Fig. 78: Mini Flex connection in the device Fig. 79: SHDL pinout for Mini Flex modem Fig. 80: Pinout for power supply of Mini Flex modem Fig. 81: Meaning of the LEDs with the Mini Flex modem Fig. 82: Figure of CUA e.g. with 1x BFU module Siemens AG V1.0 85 86 88 90 91 92 96 97 99 102 103 104 105 109 112 115 116 118 119 120 121 122 123 124 125 126 127 128 128 129 129 130 131 131 132 133 134 134 135 135 137 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 7 List of tables Tab. 1: sX-H power supply connection/fuses 17 Tab. 2: Components of the sX controller 20 Tab. 3: Power distributor assignment 27 Tab. 4: Power consumption 29 Tab. 5: Explanations for block diagram of the CBU (see Fig. 12) 33 Tab. 6: Description of the plug connector of the CBU, see Fig. 13 39 Tab. 7: Description of the display and control elements of the CBU (see Fig. 14) 41 Tab. 8: Identification of the LEDs of the processors CBC, CHX and CMU 42 Tab. 9: Meaning of the LEDs of the processors CBC, CHX and CMU 43 Tab. 10: Meaning of the LEDs for primary alarm 43 Tab. 11: Meaning of the LEDs for secondary alarm 43 Tab. 12: Meaning and function of the display and control elements of the CBU 44 Tab. 13 Rotary switch functions 46 Tab. 14: Assignment of the X5 terminal block of the CTB 47 Tab. 15: Assignment of the terminal block X4 of the CTB 48 Tab. 16: Load capacity of the power supply outputs of the CTB 49 Tab. 17: CEB connector 52 Tab. 18: CF card part numbers 53 Tab. 19: Description of OMC-U top side (see Fig. 20) 54 Tab. 20: Description of OMC-U bottom side (see Fig. 21) 55 Tab. 21: Pinout OMC_PL6 55 Tab. 22: Description of OMC-U front side (see Fig. 23) 57 Tab. 23: Jumper setting for OMC 58 Tab. 24: CPDH configuration 59 Tab. 25: CPDH connector/fuse 61 Tab. 26: Pinout CPDH_X1 61 Tab. 27: Pinout CPDH_X6 62 Tab. 28: Pinout CPDH_X10 62 Tab. 29: Pinout CPDH_X11 63 Tab. 30: Pinout CPDH_X12 63 Tab. 31: Pinout CPDH_X19 DIMM connector 63 Tab. 32: CDBH address setting 69 Tab. 33: CDBH view 71 Tab. 34: CDBH X6 assignment 71 Tab. 35: CDBH X7 assignment 72 Tab. 36: Fuse connection sX-Hx 77 Tab. 37: Installation of 2nd CPDH 78 Tab. 38: CLB installation locations 78 Tab. 39: Setting of the addresses with IO bus 1 80 Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 8 Tab. 40: Setting of the addresses with IO bus 2 Tab. 41: CLB with configuration example Tab. 42: CLB inscription Tab. 43: CLB configuration Tab. 44: Terminal assignment of the CLB when SLD4 equipped Tab. 45: CIE/CIO breakdown Tab. 46: CIE/CIO LED Information Tab. 47: CIE/CIO assignment for head connector Tab. 48: CIE/CIO input data Tab. 49: CIE/CIO Output data Tab. 50: Description of DIB-E front side ( see Fig. 50 Tab. 51: DIB-E front connector Tab. 52: DIB-E LED meaning Tab. 53: Assignment of the connecting cable for the SIVICAMs Tab. 54: Network topologies for SIVICAMs Tab. 55: DIB-E connection assignment CLB Tab. 56: DIB-E connection assignment CTB Tab. 57: Technical limit values Tab. 58: Structure of CIAB/CIAC Tab. 59: Terminal inscription CIAB/CIAC Tab. 60: CIAC Fuses Tab. 61: CIAC LED Function1 Tab. 62: CIAC LED Function2 Tab. 63: CIAC input data Tab. 64: CIAC output data Tab. 65: Activation of BAZ external Tab. 66: Connection terminals for alternative command device. Tab. 67: Mounting parts for power supply Tab. 68: Terminals of the CTB connection to the USC Tab. 69: Meaning of the signals for the connection of a USC. Tab. 70: Standards Tab. 71: Module part numbers Tab. 72: Set part numbers Siemens AG V1.0 81 82 83 84 87 93 93 94 95 95 99 100 101 102 103 106 107 108 110 111 112 113 113 114 115 121 122 126 136 136 139 145 147 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 9 Introduction Notes on safety and environmental protection Safety notice The devices/systems are only to be employed for their intended use in accordance with the product documentation; the warning labels and product documentation are to be adhered to. The installation and initial startup of the devices may only be performed by authorized professional personnel (electrically qualified persons with the appropriate training for these devices/systems through the Siemens Academy, Traffic Systems Segment). If not sufficiently trained personnel are working on the devices, substantial bodily damage and property damage can come as a consequence. The devices/systems are to be tested regularly by authorized professional personnel. The test intervals and the checks to be performed can be found in the specifications of the product standards. If there are no product standards with information about regular checks for the devices, then the tests are to be performed in accordance with the standards IEC 60364-6, EN 50110 Row, HD 60364-6: 2007 article 62 and EN 50556 table 2. Occupational safety, environmental protection It goes without saying that all legal regulations regarding occupational safety and environmental protection are to be complied with during the course of production. We design our products (parts, devices, systems) in such a way that these present no health hazards to the user or hazards the environment according to the current state of information if properly and predictably used. Recycling, disposal The information above makes it possible to assess to a large extent the possible potential for hazards to people and the environment, even at the end of the product's life cycle. The regulations for recycling and disposal procedures must be observed here. All information has been given to the best of our knowledge and belief. It is in accordance with the current state of the art. The information does not constitute a guarantee in the legal sense of a warranty. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 1. 10 Technical concept Technical concept Concentration on the essentials—with aspiration Siemens has developed a new generation of traffic control technology. Here, the focus is perfection of the commonplace and in connection with this the facilitation of handling with the usual functionality. The result is the innovative traffic controller, the Siemens Sitraffic smartX (sX). 1.1. The modular hardware concept For the new Sitraffic sX, an entirely new concept was developed for both the hardware as well as the software and its tools. The idea of the modular frame concept is that depending on requirements the basic frame can be supplemented with additional add-on chassis. sX for up to 16 signal groups sX for up to 32 signal groups Fig. 1: Main chassis (left), main chassis with add-on chassis (right) Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 11 Technical concept German English Rahmenaufbau Frame construction Hauptrahmen Main frame Erweiterungsrahmen Add-on frame Seriell serial Hutschiene Top-hat rail Heizung Heating Dimm Trafo Dimming transformer Fig. 2: Frame structure for sX-H and sX-Hx The sX-H consists only of the first main chassis/first add-on chassis in the first cabinet. For the sX-Hx controller, in the second cabinet there is also another second main chassis and if necessary the second add-on chassis. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 1.2. 12 Technical concept Sitraffic sX sX is a controller for traffic signaling devices. A motherboard with the name CBU forms the core of the controller. On the motherboard there are modules of the plug-in type, which are used for signal monitoring and the detection of vehicles and pedestrians. There are LED switch modules (LSHS) for 230 V LED plug-in signal head. The version of the sX controller with 230V LED switches is called sX-H. In order to construct a small controller, the following components are built into the sX-H controller: ■ Motherboard CBU equipped with the following components: □ Processor module OMC and processor module CBC for signal control □ Processor modules CHX and CMU for signal monitoring □ Mode module CMD for the selection of the operating mode for signal monitoring ■ Backplane CTB with spring terminals for connecting request keys and confirmation devices to the CBU. ■ Power supply for CBU, CMD and OMC. ■ Backplane CBDH with multipin sockets for receiving an LED switch LSHS and with spring terminals for the connection of the signal heads. ■ LED switch LSHS ■ Power supply APU for the logic of the LED switch ■ Power supply and monitoring CPDH for the LED signal heads of the outdoor system All modules are directly plugged into each other via plug connections. No drop cables are needed in the basic version. With this construction for a small controller the status of the 8 request keys can be monitored; moreover, 8 confirmation devices and 8 signal groups can be activated. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 13 Technical concept If two detector modules SLD4 are plugged into the two installation locations intended for them X39 and X40 of the CBU, 8 additional induction loops can be monitored. Alternatively, IO modules can be inserted into these installation locations in order to be able to connection additional request keys or confirmation signals. Contact of the CBU signals to the outdoor system is established via spring terminals on the CTB module. The CBU installation locations X39 and X40 are connected to the microprocessor module CBC on the CBU via a serial IO bus. All IO and detector modules that were developed for the sX controller have an interface for this IO bus. There are 2 identical IO busses, called IO1 and IO2. The IO busses are RS422 busses for which all the bus participants are switched in parallel. By attaching CLB backplanes to the CTB backplane, the IO1 bus can be extended. Up to 8 CLB can be connected to the IO1 bus, one after another. In the basic version, only the IO1 bus is present. An optional IO2 bus allows another 8 CLB modules in another cabinet. Therefore, a total of up to 16 CLB modules can be reached. Each CLB has two installation locations for IO modules or detectors. For connecting the outdoor system the necessary spring clips are available on the CLB. Also the LED switches have a serial RS 422 bus. It is called LS1 and LS2. Up to 4 LED switches can be connected per LS bus. Only LS1 is available in the basic version. The LS busses have a point-to-point connection. Both the LS bus as well as the IO2 bus requires the interface expansion module CEB. It is not included in the basic version. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 1.3. 14 Technical concept Key data for cabinets The main frame and the expansion frame can be installed in the similar design cabinets manufactured by ■ Orlite (O) and ■ NKT (N) from the factory and mounted to known standard bases. Depending on whether only the main frame or multiple frames are required, cabinets are available with different dimensions and with one or two doors. 1O/N cabinet for one main frame (incl. EVU) 2O/N cabinet for main and expansion frames (incl .EVU) Fig. 3: Cabinets for Main and Expansion frames A main frame can be installed in a 1O/N cabinet together with the standard EVU component (for power supply). This has the following dimensions, depending on the manufacturer ■ 806 x 380 x 1100 mm³ (W x D x H) for type 1N or ■ 785 x 380 x 1100 mm³ (W x D x H) for type 1O. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 15 Technical concept The combination of a main and expansion frame can be installed in a 2O/N cabinet with the dimensions ■ 1136 x 380 x 1100 mm³ (W x D x H) for type 2N or ■ 1115 x 380 x 1100 mm³ for type 2O. A second main and expansion frame can be installed in an additional cabinet. This combination results in a 3O/N cabinet (see Fig. 4) with the dimensions ■ 1902 x 380 x 1100 mm (W x D x H) as type 3N or ■ 1900 x 380 x 1100 mm³ (W x D x H) as type 3O. Fig. 4: 3O/N cabinet Additionally, all variants feature a small operating door in one of the cabinet doors behind which an operating and display unit is located. Assembly tools For all parts of the controller you must use Torx screws. Suitable tools must be used. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 1.4. 16 Technical concept Frame For housing the components of the sX controller a broad principle add-on chassis and a narrow add-on chassis were developed. This makes it possible to install the main chassis in a 1N or 1O cabinet. This way up to 16 signal groups can be handled in a 1O or 1N cabinet. The following components are located in the main chassis: ■ Power distributor with fuses ■ Processors of the signal controller ■ Processors of the signal monitor ■ Vehicle detectors ■ IO modules for detecting request signals ■ IO modules for activating confirmation devices. ■ 2 units of LED switch modules for 230-V LED modules ■ Power supply Two LED switch modules LSHS can be mounted in the main chassis. Up to 16 signal groups are possible this way. Two additional LED switch groups LSHS are housed in the add-on chassis. Therefore, a total of 32 signal groups is possible. Principle and secondary frames are screwed together. For installing them into the device cabinet, the frames are mounted onto the rear wall of the cabinet and screwed together with it. The device cabinet is positioned on top of a slot. Through it all the ground cables are guided up from below into the principle and secondary frame. Spring terminals are provided for connecting the wires. The IO modules and power supply add-ons have the same dimensions and can be installed in the same IO module locations. The add-on chassis is mounted onto the main chassis at the right. The following parts are necessary for retrofitting: ■ Expansion unit or door /C10 L24730-E800-A3 ■ Front door, large /C10 C24734-A16-B233 Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 1.5. 17 Technical concept sX-H power supply connection/fuses/ Requirement Standard Power supply connection Rated voltage of connection (power supply connection) Phase-to-null or phase-to-phase power grids 230 V AC; - 20 %; +15 %; also covers 240 V –24 %, + 10 %; 50 Hz +/- 4 % Power consumption of control section max. 75 VA at 230 V typically 28 VA at 230 V Max. permissible total load 2.76 kW at 230 V per cabinet Max. continuous / switching Per output: 72 W ( 4x 18 W) power for each signal group or Per LSHS: 4 A (at 230 V) i.e. 920 W signal circuit Earth-leakage circuit breaker 30 mA for the outlet 300 mA for the device Insulation monitoring For the outdoor system Controller fuse Protected by a 25 A fuse in power supply company's compartment Maintenance socket and fuse German variant in power supply company's compartment for 10A Fuse for lamp voltage 230 V / 16AB for 4 LSHSs 6.3 A per LSHS on the CPDH Surge protection Simple surge protection on the powersupply side optional: DIN EN 62305 (VDE 0815-305) Power supply fuse for auxiliary power supplies Power failure bridging time 2 units of 4.0 A fuses for power supplies and add-ons > = 40 ms; briefer power supply faults do not cause the device to switch off Tab. 1: sX-H power supply connection/fuses Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 1.6. 18 Technical concept Structure of Sitraffic sX-H Fig. 5: sX Structure Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 19 Technical concept No. Name Description 1 -- sX main chassis 2 CBU CBU module 3 CPDH Power supply for the LED switch LSHS 4 APUklein Small transformer, in the main chassis for the logic of the LSHS 5 CLA Voltage controller for IO modules in the add-on chassis 6 CLB Backplane for detectors and IO modules 7 -- sX add-on chassis 8 APUgroß Large transformer, in the add-on chassis for the logic of the LSHS 9 CPA Adds power supply to the lamp switch bus. 10 CBDH CDBH backplane and LED switch LSHS1 11 CBDH CDBH backplane and LED switch LSHS3 12 CBDH CDBH backplane and LED switch LSHS2 13 CBDH CDBH backplane and LED switch LSHS4 14 -- Dimm transformer 15 -- Floor opening for ground cables 16 -- Cabinet heater 17 -- PE terminals for LED switches LSHS3 and 4 18 -- Floor opening for ground cables 19 -- 0V terminals for outdoor system and PE16mm2 20 -- PE terminals for LED switches LSHS1 and 2 21 -- Terminals for telecommunication wires to the control center 22 -- Thermostat for heater 23 -- 24 V AC add-on power supply for confirmation devices 24 -- 24 V DC add-on power supply for modems, detectors 25 CIAB Backplane for CIAC (IO module for alternating current) 26 CLB Backplane for IO modules and detectors 27 CTB Backplane with female multipoint connectors with IOs of the CBU 28 USC UPS 29 OMC OMC module 30 CMD CMD module 31 32 Siemens AG 24 V power supply for CBU and components CMA CMA module (modem) V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 20 Technical concept No. Name Description 33 CEB CEB module for IO expansion 34 Power distributor Tab. 2: Components of the sX controller 1.7. Basic version sX-H The basic version consists of the following components: ■ Power distributor, power supply, APU transformer ■ OMC (control module) Ethernet connections ■ 2 USB ports ■ 9 serial ports ■ 1 GB flash (optionally up to 8 GB flash) ■ CBU/ CMD (signal monitoring module, power supply) ■ 8 touch button inputs 24 V DC, 8 confirmation outputs 24 V DC ■ 2 installation locations on the CBU for IO modules such as SLD4 or CIE/CIO ■ CEB installation location (interface expansion) on the CBU ■ CTB (connection terminals of CBU module) ■ CPDH (LED voltage monitoring and switch-off, fuse) ■ up to 2 units of CDBH/LSHS (backplane with terminals and LED switches) ■ 2 CLB installation locations for 2 IO modules each ■ Tophat rail for PE-, 0 V terminals The combinations shown give an idea of the variety of the configuration options that the Sitraffic sX offers. Further numerous combinations are of course possible so that the controller can be aligned specifically to individual requirements. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 1.8. 21 Technical concept Additions Possible additions: ■ Add-on chassis ■ up to 2 units of CDBH/LSHS (backplane with terminals and LED switches) (altogether up to 32 controllers in a 2O/N cabinet) ■ BAZ (command unit) ■ GPS receiver ■ SLD4 (4x loop module) ■ Video detectors ■ Wimag detectors ■ CIE/CIO (I/O module for 24 V DC confirmation device and touch button) ■ CIAB/CIAC (/O module for 230 V AC confirmation device and touch button) ■ Uninterruptible power supplies (UPS) ■ Cabinet heater ■ Centralized control ■ Additional power supplies (24 V DC, 24 V AC) ■ CUA (universal adapter for special modules) ■ Expansion to 64 controllers with 2nd cabinet. (This controller is called sX-Hx). Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 1.9. 22 Technical concept Schematic representation of main chassis Fig. 6: Block diagram of main chassis 1 Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 1.10. 23 Technical concept Schematic representation of add-on chassis Fig. 7: Block diagram of add-on chassis 1 and 2 1.11. Switch-off route There are five switch-off routes in the event of an error in the outdoor installation: ■ Switching off with the triac (1-24) on the LED switch. ■ Switching off each individual LED switch via the B relay on the LED switch. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 24 Technical concept ■ Switching off the 230 -V power supply via the SSR relay on the CPDH ■ Switching off the 230 -V power supply via the A relay on the CPDH (mechanical). ■ Emergency switch-off of the entire controller using the fault current circuit breaker by means of a fault current via the RCD relay of CPDH1 and possibly CPDH2. RCD-relay A-relay B-relay P1 RCD P2 in EVU-part (N) PE SSRrelay CPDH 1 C D B H : C D B H LSHS 1 : : LSHS 4 Second cabinet A-relay RCD-relay B-relay SSRrelay CPDH 2 C D B H : C D B H LSHS 5 : : LSHS 8 Fig. 8: Switch-off route Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 1.12. 25 Technical concept 230 -V distribution Here the representation of the 230 -V distribution in the controller. It is broken down into the utility compartment and the components in the main chassis Fig. 9: 230 -V distribution 1.13. Utility compartment In the 2O/2N cabinet, in the "E compartment" there is place for: ■ A service entrance box ■ A metering box and Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 26 Technical concept a power supply utility distribution box with fault current circuit breaker (300 mA), surge protection, fuse and 30mA fault current circuit breaker for separately fused service outlet. The utility compartment parts for sX-H and SH-Hx(max 2760 VA) are called: ■ Utility compartment 230 -V sX-H single-phase S24734-B825-A1 ■ Utility compartment for sX-H two-phase S24734- B825-A2 Fig. 10: Utility compartment of sX-H (single-phase/2-phase) Optionally, extended lightning protection can be installed. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 1.14. 27 Technical concept Power distributor In the main chassis the power distributor is positioned at the top right. Here there are 2 automatic circuit breakers with the following function: ■ Left: Fuse F1, 16 A C labeled "Contr." for control and power supplies. ■ Right: Fuse F2, 16 A B marked "Signals" for the LED signal heads. For phase-to-phase controllers these fuses can be designed as 2-pin. (For this another mounting angle is required). Below this the power distributor terminal block is located. In it there are the fuses F3 and F4. To replace the fuse, it is to be swung downward. Then the hatch can be opened and the fuse is accessible. In it there are 2 microfuses F3 and F4 with 4.0 AT each. ■ F3 for power supply, APU1 transformer and APU2 transformer ■ F4 for additional power supply, cabinet heater. The replacement fuse set is as follows: Set 20x fuse 4AT 250 V L24730-A899-A4 Here is the terminal assignment of the power distributor. Tab. 3: Power distributor assignment Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 28 Technical concept Fig. 11: Pattern of power distributor Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 1.15. 29 Technical concept Power consumption of sX-H Power consumption (mA) 5V Sample device 13V 24 V Number Comment OMC 700 0 1 Controller CMA 150 0 0 Modem CBU 0 260 1 VDE SIMO CPDH 60 50 1 LED power supply SLD4 0 60 2 Loop detector AFD+FEE 500 0 0 PT receiver CIE/CIO/CED 0 50 0 24V IO boards DIB-E 0 50 0 Video CIAC 0 50 0 230V IO boards GPS 20 0 1 GPS receiver BAZ2 0 70 1 BAZ ext. manual panel (+24V Man. P.) 0 250 0 Ext. command unit (+24V Man. P.) 200 0 24V 24V (+24V_IO) Modem (+24V_MOD) 0 150 1 Modem CEB (IOExtension) 200 0 0 CEB (Optional interfaces extension) LSHS 0 0 1 LED switch I ( mA ) P(W) Total 5V 780 3,9 Total 13V 700 9,1 Total 24V 650 15,6 Total 28,6 700 Tab. 4: Power consumption Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2. Components 2.1. Power connection 30 Components ■ Fuses ■ Fault current circuit breaker ■ Electrical outlet ■ Fuses of main chassis left F1, controller, right F2, LED signal head, CPDH In the power distributor, fold-out fuse retainer (F3 and F4) F3 (at F1) 24 -V power supply unit, APU F4 (at F1) add-ons. 2.2. Power supplies ■ A switched-mode power supply 230 V /24 V (V24069-Z8043-A1) for CBU and modules of the IO1 bus that are located in the main chassis. ■ APU1 transformer for the supply of the internal logic of the two LED switch modules in the main chassis via plug connections of the CPDH. ■ APU2 transformer for the supply of the two LED switch modules in the add-on chassis via plug connections of the CPA. Additionally, supply of the modules of the IO1 bus that are located in the add-on chassis above the AC/DC transformer on the CLA. ■ CPDH supply for the LED signal heads via LED switch ■ Additional power supply 24 VDC/48 W for additional devices such as modems or cameras. For this additional power supply there is an adapter to be installed in a CLB installation location. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 31 Components ■ Toroidal transformer for supply to demand buttons and confirmation devices for 24 -V alternating current. 2.3. CBU 2.3.1. Operating principle of the CBU Fig. 12: Block diagram of the CBU For the CBU (S24734-A870-A10) a control unit and a signal monitoring unit of an intersection controller are built in onto one module. In the figure, the area of the control unit is marked green (at the left) and that of the signal monitoring unit red (at the right). Assemblies and modules that are to be plugged into the CBU are highlighted white. The control unit processes the signal plan and depending on the traffic situation that is identified by the detectors generates switch requests for the LED signal heads. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 32 Components The signal monitoring unit sets the LED signal heads in accordance with the switch requests if—after having checked them—it has been determined that no hazardous conditions result in the intersection. The signal monitor can operate 230-V LED modules with the LED switches of type LSHS. If the signal monitor identifies that the outdoor system is functioning with faults, it can switch off its operating power supply in order to prevent hazardous signal monitoring conditions. Switching off takes place with a relay on the CPDH. Both processor modules of the signal monitor can switch off the operating power supply independent of each other. Siemens AG Name Description Position in the block diagram AFD Module for evaluating request signals from PT D3 BAZ 1 First command unit E5 BAZ 2 Second command unit E6 CBC Processor module with real-time processing system for the processing of time-critical interfaces of the OMC B4 CCU (CCUE) GPS-controlled clock E2 CEB Expansion module necessary for second BAZ, second I/O bus and second LED switch bus C6 CHX Signal monitoring processor 1 for the activation and monitoring of the signal sensors. B7 CIO I/O module with 8 inputs and 8 outputs. In the CBU only the 8 inputs can be used. C4, F4 CMA V.34 modem for control center connections (PPP) D1 CMD Module for setting the operating mode of CBC, CHX and CMU B1 CMU Signal monitoring processor 2 for monitoring the functioning of signal monitoring processor 1. B8 Control center Traffic control computer (control center) F1 CPDH Energy distribution unit for up to four LSHSs. F6 CTB Backplane with spring terminals for connecting the interfaces D3 V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 33 Components Name Description Position in the block diagram Demand button Demand button (8-piece connectable) E3, E4, F3 DSL Modem Digital modem for control center connections (TCP/IP) E1 Eth. device Local device with Ethernet connection (e.g. detector) E1 FEE Radio receiver for request signals from PT E2 GPS GPS receiver with antenna E2 In 8 parallel inputs can be used for demand buttons. D3 LOOP Loop E4, F4 LSHS 230 -V LED switch F8 MVT Changeover switch for the sensors for test mode of CHX and CMU, can be activated independently of one another. E8 OMC Control module for Linux operating system B1 OUT 8 parallel outputs can be used for confirmation devices. D3 SENS Sensors for LED voltage and LED current F8 Sensor Environment sensor, 2 inputs are provided (e.g. for temperature and humidity) E2 SLD4 Loop detector for 4 loops C4, D4, F4 Wait Confirmation lamp (8-piece connectable) E4, F4 Tab. 5: Explanations for block diagram of the CBU (see Fig. 12) Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.3.2. 34 Components Control unit The processor module OMC and the processor module CBC form the control unit of the intersection device. 2.3.2.1. OMC processor module The processor of the OMC has a Linux operating system and assumes the following tasks: ■ Evaluation of detectors and demand buttons ■ Traffic-actuated signal plan processing ■ Submission of the signal pattern to the CBC via the network connection ■ Evaluation of the GPS time ■ Communication with the control center via Ethernet (TCP/IP) ■ Communication with the control center via RS232 (PPP) ■ Support of remote maintenance of CBC, CHX and CMU from the control center ■ Detection by a maximum of two environment sensors ■ Switching off the UPS after a power failure message to the control center Additionally, the OMC delivers battery power to the real-time clock on the CBU. 2.3.2.2. CBC processor module The processor of the CBC has a CMX real-time operating system and processes the following tasks: ■ Acquisition of the detector information (SLD4, DIB-E) via the busses IO1 and IO2 ■ Detection of the parallel inputs on the CBU Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 35 Components ■ Setting the parallel outputs on the CBU ■ Detection of the parallel inputs of the IO modules (e.g. CIE, CIO, CIAC) via the busses IO1 and IO2 ■ Setting the parallel outputs of the IO modules (e.g. CIE, CIO, CIAC) via the busses IO1 and IO2 ■ Measuring of assignment times and assignment pauses for the detectors and parallel inputs. ■ Controlling the two BAZ interfaces ■ Evaluating the requirements of PT that are received from the AFD interface via radio. ■ Communication with the OMC processor module via Ethernet ■ Fail-safe function, if the OMC is not ready for use because of failure or update of the firmware. 2.3.3. Signal monitoring unit The signal monitoring unit is redundantly structured for the two processor modules CHX and CMU. 2.3.3.1. CHX processor module The processor of the CHX has a CMX real-time operating system and processes the following tasks: ■ Receipt of a new signal pattern from the CBC via the Serial 1a connection. ■ Examination based on the signal monitoring configuration for whether the specifications of the control unit do not pose a risk to safety. ■ Setting the LED signal heads in the signal heads according to the specification of the control unit. For this purpose, transmission of control commands to the LED switches LSHS via the LS bus. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 36 Components ■ Obtaining sensor information concerning the operating statuses of the LED signal heads via the LS bus. ■ Transmission of sensor information via the Serial 3 connection to the CMU module for parallel examination. ■ Examination of whether the outdoor system is functioning without faults (LED module failure, fault currents, short circuits) ■ In the presence of hazardous conditions, switch off the outdoor system via triac of the LED lamp switch or via relay of the CPDH. ■ Briefly generating faults that the CMU processor must identify by activating the "monitor validation test" (MVT). If this is not the case, switch off outdoor system via relay of the CPDH. 2.3.3.2. CMU processor module The processor of the CMU has a CMX real-time operating system and processes the following tasks: ■ Parallel receipt of a new signal pattern from the CBC for the CHX via the Serial 1b connection. ■ Examination based on the signal monitoring configuration for whether the specifications of the control unit do not pose a risk to safety. ■ Examining sensor information that was received by the CHX module via the Serial 3 connection for whether it matches the specifications of the control unit. ■ Examining whether the outdoor system functions free of faults (LED module failure, fault currents, short circuits) on the basis the sensor information in parallel with the CHX ■ In the presence of hazardous conditions, switch off the outdoor system via relay of the CPDH. ■ Briefly generating faults that the CHX processor must identify by activating the "monitor validation test" (MVT). If this is not the case, switch off outdoor system via relay of the CPDH. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 37 Components Safety: The two processors CHX and CMU constantly check each other for proper functioning. Via the relay of the CPDH they can switch off the operating power supply for the signal heads independently of each other. The "monitor validation test" (MVT) can be activated by each processor module independently of the other. For this, both processors produce cyclically artificial brief faults in order to test the other processor. The outdoor system is switched off if the processor to be tested does not identify a fault. If a processor notices that these faults do not occur anymore, it switches off the outdoor system here too. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.3.4. 38 Components Plug connector and interfaces of the CBU Fig. 13: Plug connector of the CBU Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 39 Components No. Ref. Plug Name Description 1 X33 BAZ1 Connection for first BAZ controller 2 X35 CMA data RS232 connection for CMA modem module 3 X36 CMA-SV Power supply connection for CMA modem module 4 X2 USB device USB device plug 5 X44 CMU Slot for processor module CMU (SIMO) 6 X43 CHX Slot for processor module CHX (SIMO) 7 X34 CEB Slot for interface expansion CEB for second controller BAZ2, second IO bus and second LS bus. 8 X42 CBC Slot for processor module CBC (controls) 9 X9 Micro SD Card MicroSD card holder 10 X7 Ethernet Internal Ethernet for device-internal accessories (e.g. detectors) 11 X4 Ethernet Central device Control center connection (e.g. DSL modem) 12 X16 Debug_SI MO Service PC connection for CHX Troubleshooting for SIMO through service PC 13 X22 AFD Slot for AFD Evaluation module for request telegrams from PT 14 X30 CTB2 Second plug connection for CTB 15 X41 OMC Control module OMC 16 X47 CMD Module for operating the CBU 17 X40 Serial IO 2 Plug 2 for an I/O expansion card (SLD4, CIO) 18 X39 Serial IO 1 Plug 1 for an I/O expansion card (SLD4, CIO) 19 X29 CTB1 First plug connection for CTB 20 X23 SV-In 24V power supply connection of the CBU 21 X31 CCU Drop cable connection for GPS clock CCU Tab. 6: Description of the plug connector of the CBU, see Fig. 13 Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.3.5. 40 Components Display and control elements of the CBU Fig. 14: Display and control elements of the CBU Siemens AG No. Ref. Description 1 X2 USB device plug 2 S3 Eject button for MicroSD card holders 3 H25 Eject LED for MicroSD card holders 4 S2 Reset button of the CBU V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 41 Components No. Ref. Description 5 S1 Mode selector switch for CBU (CBC, CHX and CMU Must be in position "0" if a CMD is plugged in. 6 -- LED array for CBC, CHX and CMU (see Fig. 15) 7 X9 MicroSD card holder 8 H16 Power indicator for device-internal LAN 9 X7 Ethernet for device-internal accessories (e.g. detectors) 10 X4 Control center connection (e.g. DSL modem) 11 H6 Link/activity LED for Ethernet for control center connection 12 H3 Link/activity LED: CBC à OMC 13 H8 Link/activity LED: OMC à CBC H14 H10 H12 H2 Link/activity LEDs for CBU-internal LAN connections CMU à CHX CHX à CMU CHX à CBC CBC à CHX 14 15 H48 LED "USV_OK" 5V operating voltage of USC for OMC is okay 16 H1 LED "CBU_5V_OK" 5V operating voltage of CBU for OMC is okay 17 H47 LED "CPD_Relay_Driver_OK" 5V operating voltage for components of the CBU is okay Tab. 7: Description of the display and control elements of the CBU (see Fig. 14) Fig. 15: LED array of the CBU Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 42 Components LED CHX CMU CBC PO Power Power Power BT Boot Boot Boot -- -- -- -- WA Watchdog alarm Watchdog alarm Watchdog alarm S/N New signal pattern New 100ms Slot -- SE System error System error System error WT Watchdog Trigger Watchdog Trigger Watchdog Trigger -- -- -- -- 1 Primary Alarm PI1 Secondary Alarm PI1 TBD 2 Primary Alarm PI2 Secondary Alarm PI2 TBD 3 Primary Alarm PI3 Secondary Alarm PI3 TBD 4 Primary Alarm PI4 Secondary Alarm PI4 TBD Tab. 8: Identification of the LEDs of the processors CBC, CHX and CMU Siemens AG LED LED function LED Status Meaning PO Power Green Red off Operating voltage is okay Operating voltage is too low Operating voltage is off BT Boot Red Firmware is booting -- -- -- -- WA Watchdog alarm Red Watchdog fault S/N of CHX New signal pattern Flashes green A new signal pattern was detected by the LED switches. S/N of CMU New 100ms Slot Flashes green A new signal pattern is transmitted from the controls (CBC) to the signal monitoring (CHX, CMU). SE System error Red The firmware has identified a malfunction (hardware-internal or firmware-internal). WT Watchdog Trigger Flashes green Watchdog is triggered -- -- -- -- V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 43 Components LED LED function 1-4 Primary alarm partial intersection 1-4 1-4 Secondary alarm partial intersection 1-4 Off yellow TBD -- 1-4 LED Status Meaning Controlled by CHX software see Tab. 10 Controlled by CMU software see Tab. 11 Controlled by CBC software Tab. 9: Meaning of the LEDs of the processors CBC, CHX and CMU Primary Alarm LEDs PI 1-4 Partial intersection characteristics Color Status Status / outdoor system SIMO Off Off Not present -------- Green On Active, OMC controls the signal pattern Live Green 1Hz Active, fail-safe mode, CBC controls the signal pattern Live Red+gree n On OMC switches on or OFF (on/off pattern proceeds) Not live Red+gree n 1Hz Off, free of faults (off-flashing, off, etc.) Not live Red+gree n 2Hz OFF with network fault (fault flashing) Not live Red On switches off ("all yellow" pattern proceeds) Not live Red 1Hz Faulty (fault flashing) Not live Red 2Hz Faulty, system fault (off) Not live Tab. 10: Meaning of the LEDs for primary alarm Secondary Alarm LEDs PI 1-4 Partial intersection characteristics Color Status Status / outdoor system SIMO off Off No secondary alarm No effect Red+green On Secondary Alarm No effect Tab. 11: Meaning of the LEDs for secondary alarm Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.4. 44 Components CMD The operating mode of the three processors on the CBU is selected with the CMD (S24734-A899-A1). Furthermore, the three processors on the CBU can be reset. Fig. 16: Display and control elements of the CMD No. Ref. Description 1 H1 - H8 LEDs controlled by the CBC 2 S1 Reset button for CBU (CBC, CHX and CMU) Works in parallel to the reset button S2 of the CBU. The OMC does not receive a reset signal. 3 H9 Power and reset LED ■ Green Operating power supply is present ■ Green + red Reset button is pressed 4 S2 Mode selector switch for CBU (CBC, CHX and CMU). Rotary switch S1 of the CBU must be in position "0" Tab. 12: Meaning and function of the display and control elements of the CBU Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.4.1. 45 Components Reset of the CBU The CBU attains a hardware reset if the reset button of the CMD is pressed (see Fig. 16, detail no. 2). The reset affects the process modules CBC, CHX and CMU. The OMC is not reset due to this. If the button S2 is present on the CBU, it works in parallel with the reset button on the CMD. The CBU can be reset with both buttons. 2.4.2. Setting the operating mode of the CBU The operating mode for the processor modules CBC, CHX und CMU is selected with the rotary switch of the CMD (see Fig. 16, detail no. 4). The operating mode of the OMC is not affected by this. Selection of the operating mode of the CBU The signals of the rotary switch of the CBU and of the CMD are connected in parallel. If the operating mode should be set with the rotary switch of the CMD, the rotary switch of the CBU must be set to the "0" position and vice versa. Siemens AG Selector switch position Function 0 Normal operation (without lamp switches) 1 Simulation mode 2 Operation without outdoor system (only LSHS LED display) 3 Reserved for lamp assignment test 4 Signal monitor test 5 Load configuration 6 Firmware update mode 7 Relay ON, lamp power supply on for test purposes 8 Update mode for LSHS V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 46 Components Selector switch position Function 9 Update mode for CPDH A Reserved B Reserved C Reserved D Reserved E Reserved F Reserved Tab. 13 Rotary switch functions 2.4.3. Display of operating statuses of the CBC The firmware of the CBC operating statuses can display via 8 LEDS on the front of the CMD (see Fig. 16, detail no. 1). The LEDs are two-colored (red/green). 2.5. CTB The terminal blocks of the CBU are transferred to the CTB (S24734-A871A1). The CTB is connected to the CBU with the plug connections. This way the wiring does not have to be reconnected when replacing the CBU. 2.5.1. Assignment of CTB_X5 The IN and OUT signals of the CBU are applied on terminal block X5. The +24 V for the OUTs must be supplied by the additional power supply. : ■ 8 external +24 -V parallel inputs of the CBU (X5, IN1 to IN8) can be used for connecting demand buttons (for plug connector X5 see Tab. 14: Assignment of the X5 terminal block of the CTB). ■ 8 external +24 -V parallel outputs of the CBU (X5, Out1 to Out8) can be used for connecting confirmation devices (for plug connector see Tab. 14: Assignment of the X5 terminal block of the CTB). ■ Power supply feed for OUT1 - OUT8 (+24V_PED_IN) Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 47 Components X5 Row/ Contact c a Function 1 IN1 IN1 2 IN2 IN2 3 IN3 IN3 4 IN4 IN4 5 IN5 IN5 6 IN6 IN6 7 IN7 IN7 8 IN8 IN8 9 Out 1 Out 1 10 Out 2 Out 2 11 Out 3 Out 3 12 Out 4 Out 4 13 Out 5 Out 5 14 Out 6 Out 6 15 Out 7 Out 7 16 Out 8 Out 8 17 +24V_PED_IN +24V_PED_IN Inputs for +24-V signals (demands buttons) 0V active Outputs for +24-V signals (confirmation devices) High Side Switch 24V active Power supply for high side switch (OUT1-OUT8) Tab. 14: Assignment of the X5 terminal block of the CTB 2.5.2. Assignment of CTB_X4 Operating power supplies and the connections of the CBU installation locations CBU_X39, CBU_X40 and CBU_X22 (AFD) are present at X4. The following signals can be connected: ■ UPS for OMC and CMA ■ 24 -V output for ext. modem ■ External command unit BAZ2 (only 24V output and emergency-off signal) ■ Receiver for PT request Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 48 Components ■ 2 analog inputs (X4, AL1 and AL2) ■ 2 x 8 terminals for SLD4 detectors (max. 2) for connecting 4 loops each (X4 LOOP1 to LOOP8). or 2 x 8 terminals for CIE modules (max. 2) for connecting 8 parallel inputs each (X4 IN1 to IN8 and IN1' to IN8'). ■ 24 V operating power supply for the parallel IO of the CIE modules (+PED_IN, -PED_IN-). X4 Row/ Contact c b a 1 LOOP1A LOOP1B NF+ 2 LOOP2A LOOP2B NF- 3 LOOP3A LOOP3B +12V_FFE 4 LOOP4A LOOP4B 0V_FFE 5 LOOP5A / IN1 LOOP5B / IN2 PE (shield) 6 LOOP6A / IN3 LOOP6B / IN4 TFI+ 7 LOOP7A / IN5 LOOP7B / IN6 TFI- 8 LOOP8A / IN7 LOOP8B / IN8 Analog IN1 9 IN1 IN2 Analog IN2 10 IN3 IN4 +24V_EXT_OUT 11 IN5 IN6 RCD-L 12 IN7 IN8 PF_USC_L 13 +5V_USC_IN +5V_USC_IN USC_OFF_L 14 GND GND +24V_USC_OUT 15 GND GND +5V_EX_OUT 16 +PED_IN +PED_IN +24V_MOD_OU T 17 -PED_IN -PED_IN +24V_IO1_OUT Tab. 15: Assignment of the terminal block X4 of the CTB Optionally, the installation locations X39 (LOOP1-4) and X40 (Loop5-8) of the CBU can be equipped with loop detectors SLD4 or IO modules CIE. In the case of mixed equipment, installation location X39 is intended for the SLD4 and installation location X40 for the CIE because there are 2 contact points for the signals here. This way the induction loops can be Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 49 Components connected for the terminals 1 to 4. Two terminals per input are available for the demand buttons in this case. Contacts 5 to 8 for the first buttons and contacts 9 to 12 for the second buttons. Name Voltage /V Max. contin uous current /A Terminal CTB X4 Use for 24V_EXT +24 0,15 A10 External command unit 24V_USC_OUT +24 0,50 A14 Charging current USC +5V_EX_OUT +5V 0,30 A15 Add-ons 24V_MOD_OUT +24 0,25 A16 Modem 24V_IO1_OUT +24 0,60 A17 Add-ons IO1 bus (1) Tab. 16: Load capacity of the power supply outputs of the CTB (1) The power supply "24V_IO1" can have a maximum of 0.6A applied to it. It is to be noted that "24V_IO1" also supplies power to all the modules of the IO1 bus that are built in to the main chassis. This includes the two installation locations X39 and X40 on the CBU and the installation locations on the CLB modules that are plugged in directly below the CTB. For power consumption of the modules see Tab. 4.The sum of the current for all the modules of the IO1 bus in the main chassis and the current taken from terminal 24V_IO1_OUT may not exceed 0.6A. Since the signals on the CLB terminals cannot be sufficiently labeled, the terminal assignment plan is attached to the chassis. See indicator plate Fig. 17. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 50 Components Fig. 17: Indicator plate for CTB module Fig. 18: View of CTB module Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.6. 51 Components CEB The CEB (S24734-A875-A1) is an interface expansion card that can optionally be plugged into the CBU. Fig. 19: CEB view Siemens AG Connector Function Level Software for interface present X60 I/O2 Bus CMOS, serial yes X61 2. BAZ (external) RS485 yes X62 9 pin D-Sub RS232 V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 52 Components Connector Function Level Software for interface present X63 SPI CMOS X64 3. BAZ RS485 yes X65 LS2 bus (LSxS5-8) RS422 yes X66 UART TTL X67 UART TTL X68 SPI CMOS X69 24V power supply 24V Tab. 17: CEB connector 2.7. OMC-U Tasks: ■ Controls the procedure of the signal plans. ■ Buffer battery for real-time clock and SRAM of the OMC and the CBU. ■ Dongle ■ Control center connection via Ethernet or RS 232 ■ Operating mode switch ■ LEDs (for display of operating mode) ■ Service PC connection ■ USB connection for power supply The part number/replacement part of the OMC is: S24777-A3534-A20. The dongles are not labeled. The enabled functions could be displayed with the WEB GUI. In addition, with Canto P the required certificate is stored there. For an order the required functions must be indicated. See Manual 1g section 3.3.1 Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 53 Components The following CF cards are available: Part number Description A8D00000174 CF Card 1GB (Standard) Tab. 18: CF card part numbers Warning The Dongle and the CF card must be ordered separately Fig. 20: OMC-U top side Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 54 Components No. Ref. Description 1 SK4 Multipole socket connector for connecting a PC104 module 2 B1 Battery in its retainer (plus pole up) 3 PL6 Connection for alternative battery 4 SK8 Basic multipole connector 5 SK6 Retainer for dongle (broad side of the dongle facing up, see Fig. 25) 6 Bolt for fastening a PC104 module 7 SK5 Connection for service PC 8 SK7 LAN RJ45 10/100MBit with diagnostics LEDs 9 -- Module slot Tab. 19: Description of OMC-U top side (see Fig. 20) Fig. 21: OMC-U bottom side Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 55 Components No. Ref. Description 1 PL1 Jumper for switching on of LAN 3 for the CBU 2 PL2 Jumper for switching on of LAN 2 for the CBU 3 SK10 Slot for compact flash 4 LP3 Operation LED for compact flash 5 PL3 Jumper for selecting the logic of the power-fail signal 6 LP1 Operation LED for IDE interface 7 SK1 Slot of the IDE interface for flash cards / HD Tab. 20: Description of OMC-U bottom side (see Fig. 21) Usually a battery, "Panasonic BR2032", is built in (-30°C to 80°C) Battery replacement The battery is to be changed every 5 years. Only a "Panasonic BR203" is to be used as a replacement. The replaced battery is to be disposed of properly. The plug "PL6" is used for connecting an external battery. The external battery is used for increasing the battery capacity (battery on "B1" + "PL6"). It furthermore serves to maintain the specified temperature range for -40°C requirements. When using the modules in the temperature range of -40°C to+80°C, an external battery, e.g. TADIRAN Model TL-5242/W (-55°C to 85°C), must be used. The battery built in to the OMC (Panasonic BR2032) is only for -30°C to 80°C. Pin no. Signal name 1 +3.6 V 2 0V Tab. 21: Pinout OMC_PL6 Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 56 Components Ext. battery Fig. 22: PL6 assignment Fig. 23: OMC-U front side Siemens AG No. Ref. Description 1 LP8 Status LED for logic voltage 5VDC 2 LP7 Status LED for reset 3 S7 Reset button 4 S6 Button, used by software 5 S5 Operating mode switch 6 -- Module slot 7 SK7 LAN RJ45 10/100MBit with diagnostics LEDs V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 57 Components No. Ref. Description Data (orange) and link (green) 8 SK5 RS232 Interface for service ( COM1 ) 9 SK2 USB host plug 2 10 SK9 USB host plug 1 11 L1 / LP6 Diagnostics for LED L4, controlled by software 12 L2 / LP5 Diagnostics for LED L3, controlled by software 13 L3 / LP4 Diagnostics for LED L2, controlled by software 14 L4 / LP2 Diagnostics for LED L1, controlled by software Tab. 22: Description of OMC-U front side (see Fig. 23) Fig. 24: Position of the jumpers on the OMC Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 58 Components No. Ref. Position Description 1 PL1 1-2, En LAN 3 to components of the CBU is activated 2 PL2 1-2, En LAN 2 to the control center via CBU X4 is activated 3 PL3 1-2, Lo Power-fail signal is low active Tab. 23: Jumper setting for OMC The jumpers must be in the position shown in Fig. 24. Fig. 25: Placing the dongle in the retainer of the OMC The dongle is to be placed in such a way that the broad circumferential edge faces upward (see Fig. 25). Fig. 26: Identification of the rotary switch position of the OMC Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 59 Components The flattened side of the rotary switch marks the number of the selected operating mode. In Fig. 26 operating mode 8 is selected. The rotary switch functions of the OMC are described in Manual 1g 2.8. CPDH For sX- H controller the CPDH (S24734-A884-A1) provides the 230 VAC for the LSHS together with the associated monitors. The CPDH has A relays, SSR relays with which the feed of the LED power supply for the LSHSs of the processors of the signal monitoring system can be switched independently of each other. The CPDH is at the top right of the chassis. The first LED switch Backplane(CDBH) is attached from below. The second CDBH is to be attached to the first. For adding on a third and fourth CDBH there are appropriate connectors available on the CPDH. All the control signals come from the control module CBU via a ribbon connector from the left side. The CPDH should be slid upward for repairs. For this, only the left lower screw is to be undone. Note So that no components are damaged, the module is not to be touched at the components. Removal is to be performed with a small screwdriver between CPDH and CDBH in the X9-X14 area. To insert it, only the top edge of the circuit board is to be pressed The following is needed for installation. Material Part number 1. MC 2nd MC CPDH module S24734-A884-A1 1 1 CPDH accessories /C10 L24730-E821-A100 1 0 CPDH-X accessories /C10 L24730-E821-A110 0 1 L24730-E810-A41 1 1 Transformer set 25 VA /C10 Tab. 24: CPDH configuration 1. MC means 1st main chassis 2. MC means 2nd main chassis Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 60 Components Fig. 27: CPDH assignment Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 61 Components Connector/fuse Function X1 Power supply input X4 Enable/disable emergency off X6 Dimming transformer X9 Connection to CDBH X10 Connection to CDBH3 X11 Connector L_PED, PE X12 Connection for APU transformer X13 Connection for LSHS bus CDBH1 X14 Connection for LSHS bus CDBH3 X15 Connection for CBU CPDH (CPDH2) X17 Programming connector CPDH X19 Light-sensitive switch Si1 Fuse LSHS1 (6.3AF) 1) Si2 Fuse LSHS2 (6.3AF) 1) Si3 Fuse LSHS3 (6.3AF) 1) Si4 Fuse LSHS4 (6.3AF) 1) Si5 Fuse L_PED (6.3AF) 1) Si6 Fuse for dimming transformer (10AT) Tab. 25: CPDH connector/fuse 1) Replacement fuse set with 20 pieces: set 20 x micro fuse 6.3 A CPDH /C10 L24730-A899-A1 Pinouts: Pin X1 Signal Function 1 L_F2 Power_Supply_In 2 PE PE 3 N Power_Supply_In Tab. 26: Pinout CPDH_X1 Information The maximum connectable LED total output is 2760 W per CPDH Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 62 Components X4: Here the EMERGENCY OFF function is enabled or disabled. Fig. 28: CPDH_X4 EMERGENCY OFF setting Note Usually the EMERGENCY OFF function is enabled (setting 1-2) Pin X6 Signal Function 1 L_230V L dimming transformer 2 Dimm_160V Dimming voltage 3 N_230N N dimming transformer Tab. 27: Pinout CPDH_X6 in X10 Signal Function 1 L_LSHS3 L for LSHS3 2 N_LSHS3 N for LSHS3 3 L_LSHS4 L for LSHS4 2 N_LSHS4 N for LSHS4 3 ---------Tab. 28: Pinout CPDH_X10 Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 63 Components The L_PED and N_PED power supply is needed for the connection of 230 V confirmation devices. The L_PED power supply is protected on the CPDH with the fuse Si5 and is accessible at connector X11. For activation see 2.22.9. Pin X11 Signal Function 1 Emergency off (optional emergency off activation with contact to 0V) 2 ------ unoccupied 3 L_PED Power supply for confirmation device. 4 L_PED Power supply for confirmation device. 5 N_PED Return conductor for confirmation device. 6 N_PED Return conductor for confirmation device. Tab. 29: Pinout CPDH_X11 The auxiliary power supply for LSHS1 and 2 is attached at X12. The 5-pin connector is present on the APU transformer. Pin X12 Signal Function 1 13VAC1 Auxiliary power supply LSHS1 2 13VAC1 Auxiliary power supply LSHS1 2 13VAC2 Auxiliary power supply LSHS2 3 13VAC2 3 Auxiliary power supply LSHS2 Tab. 30: Pinout CPDH_X12 The dimming sensor can be connected to connector X19. The dimming function is currently not supported. Connection of the dimming switch: Pin X19 Signal 1 +24V 2 GND 3 SEN_IN 4 +24V Tab. 31: Pinout CPDH_X19 DIMM connector Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 64 Components The remaining connectors are connected directly. For this one no description of the pinout is required. If a software update on the CPDH becomes necessary, the following cable (CPDH Notebook) is necessary: PDU/ CPDH charging cable, 6-pin. 2m /Cx40ES/C10 C24700-K10-B97 The cable is to be connected to CPDH_X17. 2.9. LED switch LSHS The serial high-voltage LED switch is called LSHS (S24734-A887-A1) because it can activate and monitor 230 -V LED signal heads. The LSHS has the following functions: ■ has an integrated B relay. ■ Offers redundant current and voltage monitoring. ■ operates 24 Triac outputs (230 V). (8 signal groups) ■ Connection of 230 -V LED signal heads from 5W to 18W ■ Up to 72- W per color output (corresponds to 4 LED heads at 18 W each). ■ up to 36 W per Red 1 and Red 2 output. ■ Fuse of every triac output with 1 A ■ has an LED with which the signal head color can be red, yellow and green for each switch. (LED 1 corresponds to CDBH output 1, LED 2 output 2, etc. up to LED 24). ■ Control/monitoring is supplied with 13V AC power potential-free. ■ is activated serially via a potential-free RS422 interface. ■ has an additional RS422 interface for activating additional LSHS in serial mode. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 65 Components ■ has 4 electrically-isolated digital inputs via optocouplers. ■ Optional electronic load (CEW) on LSHS can be plugged in. Warning Connecting incandescent bulbs is not possible The LSHS assembly set is called: LSHS Set /C10 L24734-A887-A10 Fig. 29: View of LSHS fuses Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 66 Components The LSHS module has 24 LED switches / with 32 outputs (Red1, Red2, Yellow and Green). In each case three outputs for the colors red, yellow and green are permanently assigned to a signal group. For each LSHS module a CDBH backplane is required, on which the terminals for the connection of the LED signal heads including the return conductors are located. The CDBH is also used for carrying the control signals and power supply to the LSHS module. For the sX controller two CDBH/LSHSs can be installed in the main chassis and two CDBH/LSHSs in the add-on chassis. The CBU communicates with the LSHS modules 1-4 via the LS1 bus. This is an RS422 bus with a transmission speed of approx. 600 kBit/s. The master is the CHX processor on the CBU that asks for the status of the LSHS modules (slaves) every network cycle. The LS1 bus is guided across the CPDH and the backplane CDBH1 to the LED switches LSHS1. Here, the information concerning LSHS1 is coupled and decoupled. The bus is guided in amplified form to the next LSHS. (The LSHS modules are thus connected in series at the LS bus. The LED switches need a potential-free alternating current of 13 V AC for their internal logic. For this an APU transformer is provided which feeds the LED switches in the main chassis via CPDH and CDBH over two separate windings. A second APU transformer, which feeds the LED switches, is provided in the add-on chassis. For structure see Fig. 2: Frame structure for sX-H and sXHx. The fuses of the LSHS can only be accessed if the module is removed. Then the slider plate can be slid back and fuse device is accessible. When plugged in the slider plate is closed Set 20 x SMD fuse 1 A LSHS/C10 L24730-A899-A2 Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 67 Components Fig. 30: LSHS fuse assignment Note The fuse arrangement is not sequential The fuse labels are coded as follows: Fx0y. Where: ■ x is the number of the signal group ■ y is the color. The color code is: 0 è red 1 è yellow 2 è green Example: F101 is signal group 1, yellow Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.10. 68 Components CEW module The CEW (S24734-A898-A1) is an electronic load module for the LSHS. This can be if necessary in some cases, if external power supplies appear due to capacitive linking of wire to wire in the outdoor system. The module affects all outputs. This module is to be mounted on the rear side of the LSHS. For this, the multipoint male connectors of the CEW are to be carefully plugged into the LSHS and fastened with 3 screws (CEW component side to the LSHS). The CEW assembly set is as follows: CEW 230 V Set L24730-E821-A2 CEW LSHS Fig. 31: CEW next to LSHS Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.11. 69 Components CDBH The CDBH (S24734-A872-A1) is the backplane for the LSHS. It establishes the connection from the LSHS module to the outdoor system. The CDBH has the following functions: ■ Connection of controllers 1-4: Red1, red2, red unmonitored, yellow, green ■ Connection of controllers 5-8: Red1, red2, yellow, green ■ 3 spring terminals are present for each color signal. ■ On the return conductor block (dark gray in the CDBH) 24 return conductors can be connected. Up to 4 A per return conductor block. ■ For each CDBH a PE block with 16 terminals is to be installed onto the top-hat rail. For CDBH 1 and CDBH 2 this takes place at the bottom left in the main chassis. See, Fig. 2, no. 20. The PE block of CDBH 3 and CDBH 4 is to be installed onto the right top-hat rail in the main chassis, sees Fig. 2 no. 17. The CDBH assembly set is as follows: CDBH accessories /C10 L24734-A872-A10 For correct addressing of the LSHS modules, the address must be set on the CDBH. For this there is an address field (X15) with ADDR0 to ADDR3 in the top area. Here the appropriate address must be scratched. The signals to be scratched are shown with an X. LSHS number ADDR3 ADDR2 ADDR1 1 X 2 X 3 X 4 X 5 X 6 X X 7 X X 8 ADDR0 X X X X Tab. 32: CDBH address setting Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 70 Components Fig. 32: Photo CDBH X15 (here address 5 set) Fig. 33: CDBH view Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 71 Components Connector Connector function X1 LSHS module X2 LSHS module X3 Power supply X4 Power supply redirection X6 Analog inputs (not in level 2) X7 Digital inputs (not in level 2) X8 CEW module X9 Terminal block for controllers 1-4 with unmonitored red output (3 x red) X10 Terminal block for controllers 5-8 with unmonitored red output (2 x red) X11 Return conductor block N_LED X13 Serial LS bus X14 Serial LS bus X15 Address patch field Tab. 33: CDBH view X6 Pin Signal 1 Torroid1 2 Torroid1 3 Torroid2 4 Torroid2 5 Torroid3 6 Torroid3 7 Torroid4 8 Torroid4 Tab. 34: CDBH X6 assignment Up to four external switches or buttons can be connected to the X7. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 72 Components X7 Pin Signal 1 DIG_IN1+ 2 DIG_IN1- 3 DIG_IN2+ 4 DIG_IN2- 5 DIG_IN3+ 6 DIG_IN3- 7 DIG_IN4+ 8 DIG_IN4Tab. 35: CDBH X7 assignment Fig. 34: Sample wiring of the digital inputs 2.12. CPA module In the add-on chassis the CPA (S24734-A883-A1) is necessary for the coupling of the 3rd or 7th CDBH including the corresponding LED switches. The CPA is a small printed circuit board with three plug connectors which provides the CDBH (and therefore the LED switches) with an interface electrically and mechanically identical to the CPDH. For the power supply to the LED switches in the add-on chassis the large APU transformer is necessary. 2.12.1. Installation for sX-H and sX-Hx The CPA is used for 230-V devices with CDBH. For this there is the following installation set: For installation the following is necessary: Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 73 Components ■ CPA Power Distribution Adapter high/C10 L24730-E821-A210 ■ Transformer Set 50VA /C10 L24730-E810-A45 If only three LSHSs are used in the device, the 3rd LSHS with CPA can also be installed on the installation location of the 4th LSHS, (the same applies for the 7th LSxS with CPA). The existing connecting cables and the mechanics are appropriate for both installations. In this case, additional CLB installation locations are available on the left side. Fig. 35: Photo CPA CDBH connection Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 74 Components Fig. 36: Activation of CPA-CDBH Warning WARNING: The connector of the auxiliary power supply transformer may NOT be connected to CPA_ X2 for the high-voltage device (sX-H). ■ For the activation the 5-pin connector must be removed from the APU2 transformer. ■ The wires are to be connected at the X3 connector of the CDBH as shown. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.13. 75 Components sX-Hx device For more than 32 controllers you will need a second cabinet. This way up to 64 controllers are possible. This device is known as sX-Hx. See the following overviews: ■ For the mechanical structure see Fig. 2 ■ For 230 -V distribution see Fig. 9 Then the 2nd cabinet contains: ■ Main/add-on chassis ■ The 2nd CPDH ■ LSHS 5-8 ■ APU transformer ■ Power distributor ■ Additional CLB places ■ The maximum total output of the system may not exceed 2760 W, so that the same utility compartment can be used. The modules CPDH/CDBH/LSHS/CLB are to be installed in the same places as in the 1st cabinet. At the CTB location it can already be started with one CLB. Changes in the main chassis: ■ In the 1st main chassis the LED signal head fuse (F2) for the 2nd CPDH is to be changed from single-pin 16AB to 2-pin 16AB. ■ For the 2nd LS bus (LSHS5-8) the CEB module is to be plugged into the CBU. For the serial connection of the 2nd CPDH the wire C24700-K10-B181 is necessary. It connects CBU.X19è1st CPDH.X15 è CEB.X65 è2nd CPDH.X1 Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 76 Components Fig. 37: Wire C24700-K10-B181 Fig. 38: Fuse connection sX-Hx Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 77 Components No. Part number Connection 1 C24700-K10-B198 F1 è2nd power distributor F5/F6 2 C24700-K10-B179 F1 è F3/F4 3 C24700-K10-B188 F2.1 è 1st CPDH.X1 4 C24700-K10-B197 F2.2 è.2nd CPDH.X1 Tab. 36: Fuse connection sX-Hx Fig. 39: Installation of 2nd CPDH Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 78 Components No. Part number Connection 1 C24700-K10-B181 CBU è CPDH1 è CPDH2 è CEB 2 C24700-K10-B197 F2.2 è CPDH2 3 C24700-K10-B185 Optional: APU è CLA2 4 V24068-Z5045-A1 Transformer CPDx2_X1 4 C24700-K10-B198 F1 è Power distributor 2 Tab. 37: Installation of 2nd CPDH 2.14. CLB installation locations The IO add-on locations available in the chassis are called CLB installation locations. These can however be equipped with different functions, but not all functions are attached at the IO bus. Function IO Bus IO add-on with CLB backplane ( for SLD4, CIE,CIO, DIB-E) yes IO extension with CIAB backplane (for CIAC) yes Add-on for auxiliary power supply (24V DC, 48 V DC, 24V AC) No Add-on for the special adapter CUA No Tab. 38: CLB installation locations The I/O add-on in sX takes place from below at the module that can be connected to the CTB. Here, the modules that are connected to the IO bus (CLB and CIAB) are to be attached first. The modules are connected via the IO bus to the CBU. For the modules CLB/CIAB there is a case that holds the relevant backplanes and modules. Each backplane can hold 2 modules. Installation of the modules not connected at the IO bus (power supply and CUA) takes place toward the end of the installation locations. 2.15. CLB The size of a CLB installation location for the chassis of the sX device is determined by the dimensions of the CLB (S24734-A879-A1). In the first main chassis there are 3 CLB installation locations if counting the two installation locations for detector and IO modules on the CBU. In Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 79 Components the first add-on chassis there is room for a maximum of 7 CLB installation locations. Altogether there are thus 10 CLB installation locations. Actually, a total of 18 modules can be operated in the main and add-on chassis together. CLB installation locations not assigned CLBs/CIABs cannot be assigned accessories such as auxiliary power supplies. When planning it is to be noted that the CLB installation locations overlap with the LED switch installation locations in the add-on chassis. Depending upon number and affixing location of the LED switch backplane the number of available CLB installation locations may be reduced. For the second main chassis as well 3 CLB installation locations are available because a CLB can already be installed there at the CTB location. Modules up to a current consumption of 60 mA are supplied from the CBU via the backplane. Modules with higher current consumption must be supplied via the spring terminals X6. When using the CIE/CIO the terminals have the designation U+ and U-. All modules that are to be plugged into a CLB are connected via IO bus 1 or IO bus 2 to the master bus (processor CBC) on the CBU. Each module that is connected to an IO bus needs a unique address. The setting of the DIP switch on the CLB specifies the addresses of both plug-in locations. The left plug-in location (X4) receives the even address and the right plug-on location (X5) the odd address. When making the setting, proceed as follows: For both installation locations X39 and X40 on the CBU the addresses 14 and 15 are permanently set. The designation CLB1 is assigned to these two installation locations. For the CLBs connected via the CTB the addresses are set in sequentially increasing order. Tab. 39: Setting of the addresses with IO bus 1 shows the setting of the addresses in the first main and add-on chassis. The setting for the second main and add-on chassis is described in Tab. 40: Setting of the addresses with IO bus 2. Because the modules in the second chassis communicate via IO bus 2, the same physical addresses are used as with the first chassis. For the use of IO bus 2 a CEB module is necessary. See 0. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 80 Components Warning The address 0 is used for broadcasts and therefore may not be modified! Address assignment in the 1st main and add-on chassis for IO bus 1 Module address Backpl ane Address setting CLB S1-4 S1-3 S1-2 0 -- -- -- 1 CBU /CLB1 2 CLB2 Off On On S1-1 Plugin locati on Phys. Addr. -- X39 14 X40 15 X4 16 X5 17 X4 18 X5 19 X4 20 X5 21 X4 22 X5 23 X4 24 X5 25 X4 26 X5 27 X4 28 X5 29 X4 30 X5 31 On 3 4 CLB3 Off On On Off 5 6 CLB4 Off On Off On 7 8 CLB5 Off On Off Off 9 10 CLB6 Off Off On On 11 12 CLB7 Off Off On Off 13 14 CLB8 Off Off Off On 15 16 CLB9 Off Off Off Off 17 Tab. 39: Setting of the addresses with IO bus 1 When installed the plug-in locations X4 (CLB) and X39 (CBU) are at the left and the plug-in locations X5 (CLB) and X40 (CBU) at the right. The 10th CLB installation location is intended for special installations such as power supply and cannot be addressed at the bus and is not included in bus addressing. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 81 Components Address assignment in the 2nd main and add-on chassis for IO bus 2 Module Back plane Address setting CLB S1-4 S1-3 S1-2 CLB10 Off On On address 18 S1-1 Plugin locati on Phys. Addr. On X4 16 X5 17 X4 18 X5 19 X4 20 X5 21 X4 22 X5 23 X4 24 X5 25 X4 26 X5 27 X4 28 X5 29 X4 30 X5 31 19 20 CLB11 Off On On Off 21 22 CLB12 Off On Off On 23 24 CLB13 Off On Off Off 25 26 CLB14 Off Off On On 27 28 CLB15 Off Off On Off 29 30 CLB16 Off Off Off On 31 32 CLB17 Off Off Off Off 33 Tab. 40: Setting of the addresses with IO bus 2 When installed the plug-in locations X4 (CLB) are at the left and the plug-in locations X5 (CLB) at the right. The 9th and 10th CLB installation location in the 2nd main chassis is intended for special installations such as power supply and cannot be addressed at the bus and is not included in bus addressing. For CLB module and case the following sets are required: ■ CLB bracket set /C10 L24730-E811-A100 ■ CLB C10 Loop Detector Backplane S24734-A879-A1 Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 82 Components The CLB installed with housing has the following appearance: Fig. 40: CLB housing (configuration example) No. Description 1 e.g. SLD4 module 2 e.g. CIE/CIO module 3 CLB housing with inscription 4 CLBT module 1) 5 CLB address switch 6 CLB module Tab. 41: CLB with configuration example The CLBT module (S24734-A891-A1) is to be plugged in once per I/O bus and with the last module there. 1) Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 83 Components Tab. 42: CLB inscription Since the terminal assignment cannot be represented on the CLB, a sticker with the terminal assignment is affixed to the housing. The sticker is included in the CLB assembly set. In the CLB the items a/b and c/d, respectively, are connected in parallel (except +PED/-PED) in order to have 2 terminals when activating buttons and confirmations. the left plug-in location (X4) goes to the terminals a/b. The right plug-in location (X5) goes to the terminals c/d. In the CLB the following modules can be plugged in: ■ SLD4 (loop detector) ■ CIE (I/O module) ■ CIO (variant CIE module) ■ DIP-E (video activation) ■ DIB-P (video activation being prepared Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 84 Components Any combinations of these modules can be plugged in the CLB. For the modules to be plugged in the following material is necessary. Funktion Material. Erläuterung C10 CIE S24734-A877-A1 L24730-E814-A2 C24700-K10-B215 CIE module 24 V power supply Cable C10 CIO S24734-A890-A1 L24730-E814-A2 C24700-K10-B215 CIO module 24V Power supply Cable C10 SLD4 S24763-A82-A6 SLD4 module C10 DIB-E L24730-E814-A1 ZNX:DET-089-000151 L24730-E814-A2 L24730-E814-A14 Assembly set DIP-E DIB-E module 24 V power supply SV mounting brackets Tab. 43: CLB configuration 2.16. CLBT module Die CLBT module (S24734-A891-A1) must be plugged in to the last CLB/CIAB module in the IO bus. See Fig. 40: CLB housing, number 4. Fig. 41: CLBT module Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.17. 85 Components CLA module The CLA (S24734-A878-A1) module serves to couple the I/O bus from above to the CLB modules in the add-on chassis and to generate the 24V for the add-on chassis. The CLA module is to be attached at the top on the CLB cage. When attaching, pressure can only be applied to the plastic pin. Depending upon installation there may be 2 sets with accessories: C10 CLA1 set L24730-E812-A3 (connection main chassis CLBx-X1 to the add-on chassis CLA_X1) C10 CLA2 Set L24730-E812-A (connection 1st main chassis CEB_X60 to 2nd main chassis CLA_X1. The required CEB module is not included in the set) Fig. 42: CLA structure Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 86 Components The CLA produces +24V/750mA for the plugged-in modules. The 24V are monitored and reported to the CBU. The current consumption amounts to 60mA for each SLD4, CIE; CIAC module. Unused current can be removed at X4 (VOUT) and used internally. For a power supply for generation of 24V DC, 21.5VAC is needed from the large APU transformer (V24068-Z5045A1). This is already available with a device with 3 or 4 LSHSs. Otherwise the transformer set is necessary: Transformer set 50 VA /C10 L24730-E810-A45 Fig. 43: CLA module installed 2.18. SLD4 loop detector module The loop module SLD4 (S24763-A82-A6) can be plugged into the CLB and CBU At the SLD4 4 detection loops can be connected. For details see SLD4 description. Here there is the description of the SLD4 installation in the CLB. There are 2 SLD4 modules the can be plugged in per CLB. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 87 Components Installation location on CLB assigned SLD4 X5 X4 Terminal block X6 no. / row d 1 Loop 5a Loop 1a 2 Loop 5b Loop 1b 3 Loop 6a Loop 2a 4 Loop 6b Loop 2b 5 Loop 7a Loop 3a 6 Loop 7b Loop 3b 7 Loop 8a Loop 4a 8 Loop 8b Loop 4b 9 -- -- 10 -- -- 11 -- -- 12 -- -- 13 -- -- 14 -- -- 15 -- -- 16 -- -- -- -- 17 c b a Tab. 44: Terminal assignment of the CLB when SLD4 equipped Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 88 Components The connection of SLD4 modules in the CBU is described for the CTB. See Tab. 15 Fig. 44: Loop activation 2.18.1. UPLINK/DOWNLINK Besides their IO bus (to the CBU) the SLD4 modules have an additional communication interface which allows the SLD4 modules to communicate with one another. This is accomplished without the help of an external processor and is carried out automatically by the loop detector modules. Via this detector connection the following functions are implemented: ■ Automatic frequency selection of the loops. This allows the master SLD4 module to set the optimal frequency for all loops. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 89 Components ■ All SLD4 can be reset by pressing the reset button on the master module and all LEDs turn on/off. ■ The PC SLD4 tool can communicate with all SLD4s (if the SLD4 master is connected to the PC). This allows simultaneous collection of log files, car data and car simulation for all detectors. For this, it is important that the SLD4 modules can communicate with one another. This requires that the UP and DNLINK signals are not disrupted. As you can see in Fig. 45 the IO modules have to be plugged in consecutively to each mounting slot (the detector link is a point-to-point connection and not a bus). In this case the first module on the UPLINK bus takes the master role; all other modules are slaves which can be controlled by the master. It is not mandatory to insert only SLD4 modules consecutively; other modules suited for the IO slot like CIE, CIO and DIB-E also connect the respective signals correctly and loop through the bus. Disruption UPLINK/ DOWNLINK If a SLD4/CIE/CIO/DIB-E module is not set, UPLINK and DOWNLINK are disrupted and the functionality is not available. Thus, another or several other modules are set as master. The same applies to the IO backplanes; here alternative backplanes like the CIAB also can replace a CLB at any position without constraining the functionality of the detector link. In the CIAB backplane the loopthrough of the UPLINK and DOWNLINK signals is already available in the CIAB making the CIAC redundant. CLB slot change in mounting a power supply If you mount a power supply in the CLB4 slot the CLB4 slot moves to the addon chassis and is there the top level module. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 90 Components German English Baugruppen mit unterstrichenem Namenbefinden sich im Erweiterungsrahmen Modules with underlined names are located in the add-on frame Fig. 45: Schematic structure uplink / and downlink Schematic structure of the UPLINK and DNLINK wiring in the sX; the SLD4 master is marked green. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 91 Components German English Hauptrahmen Main chassis Leer empty Konfiguration mit IOBaugruppen Configuration with IO modules Fig. 46: CLB method of counting in main chassis Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 92 Components German English Hauptrahmen main chassis Erw.Rahmen Add-on chassis Fig. 47: Maximum CLB assembly 2.19. IO module CIE//CIO These 2 modules differ in their configuration and their function. The module CIO is a minimal-configuration CIE module. Siemens AG Function / module CIE CIO Internal I/Os X X 16 I/O Ports (head connector) External Input/Output X X 8 IN (F buttons) 8 OUT (F confirmations) base connector/terminal block V1.0 Number of I/Os A001a / 2014-08-20 Sitraffic sX Service manual controller technology 93 Components Function / module CIE XPort X CIO Number of I/Os 20 requests/ 20 fault messages (for Wimag/Video) Tab. 45: CIE/CIO breakdown 2.19.1. Status LEDs The message "Initial" appears during switch-on on for approx. 40 seconds and should change to the status "Running" afterwards. Status LED Fault LED SYS SW RUN Initial Off On Off Initial Fault On On Off Running OFF Flash On Running Fault ON flash On Tab. 46: CIE/CIO LED Information 2.19.2. Head connector (CIE/CIO) At the head connector 16 units of 24 -V I/O ports are available. The signals may be used only within the device. Technical data: ■ Input: +24V input, requires contact to 0V, (24 V/2 mA switching) ■ Output: Selector switch to 0V, max. 30 V /50 mA ■ The signal assignment of Pin 1-16 is identical to the head connector of the BFD module of the C8x0/C9x0 controller. Siemens AG Pin Signal X2 Signal X2 Pin 1 GND IO1 2 3 GND IO2 4 V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 94 Components Pin Signal X2 Signal X2 Pin 5 GND IO3 6 7 GND IO4 8 9 GND IO5 10 11 GND IO6 12 13 GND IO7 14 15 GND IO8 16 17 IO9 IO10 18 19 IO11 IO12 20 21 IO13 IO14 22 23 IO15 IO16 24 Tab. 47: CIE/CIO assignment for head connector 2.19.3. Base connector/terminal block (CIE/CIO) At these, for the modules CIE and CIO, external 24- V DC buttons or 24 V DC confirmation devices can be connected. For each module the following inputs and outputs are possible: ■ 8 Inputs (labeled "INx"). ■ 8 Outputs (labeled "OUTx") The operating power supply is to be fed individually for each module at the points labeled "+PED" and "- PED". Since usually 2 pedestrian buttons and 2 pedestrian conformations are there, there are 2 terminals available for each signal on the CLB. For the operating power supply for the sX-H an additional 24 V DC power supply is needed. 2.19.3.1. Values of external input Input switching is designed for connection of touch buttons or normal buttons. For each input 2 touch buttons/buttons can be connected. The connected "+PED"/"-PED" power supply is voltage-monitored. If it fails or is missing, all internal inputs will be set to occupy. The return conductors of the outdoor system are connected to the grounded 0V block at the bottom of the device. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 95 Components Technical data for input Function Value Rating operating voltage +24 V ; +40 V; or -24V /-40 V Maximum voltage 20-48 V Input Isolation 1500 V Surge protection yes Button pressed (Input=1) > 8 mA Button not pressed (Input=0) < 6 mA Maximum input current 10 mA Short-circuit-resistant yes Missing U_PED voltage < 16V Sets all inputs to 1 Terminals per input 2 Tab. 48: CIE/CIO input data 2.19.3.2. Values of external outputs Output switching designed for the connection of confirmation devices. For each output 2 confirmation devices can be connected. Max 150mA together. The 0V return conductors of the outdoor system are connected to the grounded 0V block at the bottom of the device. Technical data for output Function Value Rating operating voltage +24 V ; +40 V; or -24 V /-40 V Maximum voltage 20-48 V Input Isolation 1500 V Surge protection yes Technology Plus side switching Maximum continuous current 150 mA Overcurrent shutdown 350 mA Short-circuit-resistant yes Reset status Output disabled Terminals per input 2 Tab. 49: CIE/CIO Output data Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 96 Components 2.19.3.3. Connection button/confirmations with +24V CLB CIE/CIO 2 d1/c1 d2/c2 d3/c3 d4/c4 d5/c5 d6/c6 d7/c7 d8/c8 d9/c9 d10/c10 d11/c11 d12/c12 d13/c13 d14/c14 d15/c15 d16/c16 d17 c17 CIE/CIO 1 b1/a1 b2/a2 b3/a3 b4/a4 b5/a5 b6/a6 b7/a7 b8/a8 b9/a9 b10/a10 b11/a11 b12/a12 b13/a13 b14/a14 b15/a15 b16/a16 b17 a17 sX device External system In1 In2 In3 In4 In5 In6 In7 In8 Out1 Out2 Out3 Out4 Out5 Out6 Out7 Out8 Button/ sensor button Confirmation device +24 V distributor +24V 0V 0V distributor block 0V PE 24 V DC power supply unit +24V +24V 0V 230V Fig. 48: Confirmation devices and buttons with +24V Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.20. 97 Components Wimag activation For the activation of WIMAG detectors a CIE must be used. With an LAN cable the connection is established from the PoE switch to the front-side LAN connector of the module. The associated WIMAG set is as follows: C10 WIMAG basic set L24764-Z2000-A112 For description of the WIMAG function see BVD manual For installation of the 24 V DC power supply see 2.28. Fig. 49: WIMAG activation Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.21. 98 Components Video detectors For the connection of video detectors, adapter cards with the designation DIB-E and DIB-P are being prepared. 2.21.1. DIB-E The DIB-E (ZNX: DET-089-000151) is an interface module for the connection of 6 video detectors (SIVICAM) to a Siemens intersection controller. The DIB-E may be plugged into all SLD4 locations. In the sX controller the data transmission is made via the serial I/O bus. Contrary to the predecessor module DIB, the DIB-E has an interface for this serial IO bus of the sX controller. Therefore the DIB cannot be used in an sX controller. For function details on the SIVICAMs see "SIVICAM I-2 integrated video detector user manual" Note A DIB cannot be plugged in to the sX controller because it has no IO bus For required materials see Tab. 43. 2.21.1.1. Setting DIB-E address in the CLB Here is to be proceeded exactly the same as with the CLB. See 2.15. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 99 Components 2.21.1.2. DIB-E Front Fig. 50: DIB-E front side No. Description 1 Front connectors for the detection outputs 5 to 12, is not used for operation in the sX controller 2 Reset button 3 COM LED1 flickers during communication with the SIVICAMs 4 COM LED2 flickers during communication with the CBU via the IO bus 5 USB device connector for the connection of a service PC 6 Ethernet connector for the connection of a service PC (Patch cable) 7 Ethernet LED is illuminated if a connection exists and flickers if data is being transmitted. 8 Ethernet LED is illuminated if a 100 Mbit/s connection exists 9 ERRORLED flashes, if at least one SIVICAM is faulty 10 POWERLED Tab. 50: Description of DIB-E front side ( see Fig. 50 Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 100 Components 2.21.1.3. Head connector In addition to the signals at the serial bus, the detection signals 5-12 are present at the head connector. (Normally not used in sX). The output switches: ■ Max 35 V ■ Max 40 mA ■ Switches to 0 V Here the assignment of the head connector: Pin Signal 1 GND 2 Detection output 5 3 GND 4 Detection output 6 5 GND 6 Detection output 7 7 GND 8 Detection output 8 9 GND 10 Detection output 9 11 GND 12 Detection output 10 13 GND 14 Detection output 11 15 GND 16 Detection output 12 Tab. 51: DIB-E front connector Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 101 Components 2.21.1.4. USB port In order to be able to use the DIB-E with the service PC, the "TrafiCam® PC Tool" must be installed on it. With the PC tool up to 8 zones on the roadway can be defined for each SIVICAM. For each zone the SIVICAM supplies information for whether it is assigned a vehicle. The information concerning the up-to-48 zones of the CBU is requested via the serial IO bus. Thus the assignment of the zones to the hardware outputs of the DIB-E is done away with, which is needed for the other intersection controllers. For settings see "TrafiCam - 4TI ETH or 1TI" USER GUIDE 2.21.1.5. Ethernet port The DIB-E can alternatively be operated by the "TrafiCam® PC Tool" via the Ethernet port. The same commands as with the USB port are available. In order to be able to use the Ethernet port, the IP address of the DIB-E must be set via the USB port. Usually the following addresses are used: 192.168.178.1 Setting with the service PC 255.255.255.0 Subnet mask 192.168.178.200 Setting with the DIB-P 2.21.1.6. LED description LED DIB-E is booting Normal operation POWERLED is illuminated is illuminated Operating voltage is okay ERRORLED is illuminated Off flashing No fault Communication problems with COM LED1 Off Off No communication with a Communication with at least COM LED2 Off Off No communication with the CLB Communication with the CLB (CBU) Tab. 52: DIB-E LED meaning Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 102 Components 2.21.1.7. Connection of the SIVICAMs For connection of the cameras protected ground cables (STP) with 5 wires (0.5 qmm (AWG20)) are needed. The two wires for communication and for the power supply must be twisted. The maximum cable length is 250 m. SIVICAM terminal Signal For connection points see section: Designation of the connection points with sX in this description + + Power supply 2.21.1.9 24V - - Power supply 2.21.1.9 0V PE / shield 2.21.1.9 Ground connection A RS-485A 2.21.1.10 and 0 Vxa (x = 1 to 12) B RS-485B 2.21.1.10 and 0 Vxb (x = 1 to 12) Tab. 53: Assignment of the connecting cable for the SIVICAMs Fig. 51: Connector terminals of the SIVICAM Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 103 Components No. Description 1 Terminals for the detection outputs are not used with the sX controller because the information is transmitted serially via the IO bus. 2 Terminals for the power supply lines (twisted) "+" is to be connected with 24V "-" is to be connected with 0V. 3 Terminal for the ground connection of the SIVICAM. The wire attached here is to be grounded in the intersection controller. 4 Terminals for the communication lines (twisted) "A" is to be connected with a connection point Vxa for CLB and CTB "B" is to be connected with connection points Vxb for CLB and CTB Fig. 52: Description of the connection terminals of the SIVICAM 2.21.1.8. Topologies of the networks to be connected to the SIVICAMs The cameras can be connected with the connection terminals of the DIB-E by star networks or linear networks. A combination of star networks and linear networks is also possible. Definition of the possible network topologies for SIVICAMs Star network Each SIVICAM is directly connected with the DIB-E. Per SIVICAM a set of connection terminals (RS485+, RS485, +24V, 0V and PE) is needed. Linear network One SIVICAM is directly connected with the DIB-E, all other SIVICAMs are connected in parallel in a line. For all attached SIVICAMs only one set of connection terminals is needed. Combined star network / linear network Individual SIVICAMs and lines are each turned on at a set of connection terminals of the DIB-E. Tab. 54: Network topologies for SIVICAMs Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 104 Components Star network with 6 cameras Linear network with 6 cameras Networks with a combination of star and linear network (max. 6 cameras) Fig. 53: Possible topologies for the connection of the cameras Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 105 Components 2.21.1.9. Power supply of the cameras German English DIB-E Einbau in sX DIB-E installation into sX Überspannungsschutz Overvoltage protection Klemmen zur Stromversorgung und Erdung der Kameras Terminals for power supply and grounding of the cameras Abschlussplatte Termination board 6 x 0V für Kameras 6 x Erdanschluss 6 x 0V for cameras 6 x ground connection 6 x 24V für Kameras 6 x 24V for cameras Fig. 54: DIP-E power supply for cameras The two wires (0V and 24V) that lead to one camera must be twisted. The shield of the ground cable is to be attached at the grounding connection terminal of the camera and grounded in the intersection controller. Per SIVICAM current consumption of 50mA at 24V is to be expected. Because the auxiliary power supply can have up to 2.0A applied, up to 40 SIVICAMs can theoretically be operated. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 106 Components 2.21.1.10. DIB-E activation at the CLB Up to 2 DIB-Es can be plugged in to the CLB module. For each DIB-E, 6 cameras can be connected. Connection point for each camera on the CLB ist Vxa and Vxb. the cameras V1 to V6 are attached to the DIB-E in the left installation location X4. The cameras V7 to V12 are attached to the DIB-E in the right installation location X5. Thus the following terminal assignment results. X6 d c b a 1 V8a V7a V2a V1a 2 V8b V7b V2b V1b 3 V10a V9a V4a V3a 4 V10b V9b V4b V3b 5 V12a V11a V6a V5a 6 V12b V11b V6b V5b 7 -- -- -- -- Up to 17 -- -- -- -- Tab. 55: DIB-E connection assignment CLB Since an RS485 bus is concerned here, the signal wires of the camera must be twisted. A and B wires may not be mixed up. Note on connecting the RS485 bus If the 24V operating power supply of the SIVICAM is supplied, a voltage of 2 to 3V can be measured between the A wire and B wire while idle. Here, the A wire leads the positive voltage. If a DIB-E is plugged in, this voltage also can be measured between the terminals Vxa and Vxb, where Vxa is more positive than Vxb. The A wire of the camera is connected to Vxa and the B wire to Vxb. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 107 Components 2.21.1.11. DIB-E activation at the CBU Here the following is to be considered: The cameras are connected via terminal block X4 to the CTB. For the DIB-E at the left installation location (X39) the CBU provides connection options for only four cameras (V1x-V4x). If the cameras V6 and V7 are to be attached, they are to be attached in parallel to connection terminals for the cameras V1 to V4. For the DIB-E at the right installation location (X40) of the CBU there are connection options for six cameras (V7x-V12x) available. Connection point for each camera on the CLB is Vxa and Vxb. X4 c b a 1 V1a V1b -- 2 V2a V2b -- 3 V3a V3b -- 4 V4a V4b -- 5 V7a V7b -- 6 V8a V8b -- 7 V9a V9b -- 8 V10a V10b -- 9 V11a V11b -- 10 V12a V12b -- 11 -- -- -- Up to 17 -- -- -- Tab. 56: DIB-E connection assignment CTB For the connection of the cameras to the terminals the requirements of section 2.21.1.10 apply. 2.21.1.12. Additional Information SIVICAM I-2 user manual A001 / 2006-05-04 TrafiCam - 4TI ETH or 1TI USER GUIDE 10-6090/91 (Flir, previously Traficon) Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.22. 108 Components 230 V pedestrian request / pedestrian confirmation CIAC/CIAB For the connection of AC confirmations/requests the CIAB backplane (S24734-A897-A1) and the CIAC module (S24734-A896-A1) is needed. The CIAB module has the format of a CLB module and is built in to the CLB housing. Thus it can be installed in all CLB locations. The same housing as for the CLB is used. Up to 2 CIAC modules can be plugged into the CIAB backplane. For each CIAC module, 6 inputs and 6 outputs are available. (There are thus 12 inputs and 12 outputs possible per CIAB). For this the following is required: ■ 1 x CIAB bracket set /C10 L24730-E810-A40 ■ 1x CIAB Backplane /C10 L24730-E811-A200 ■ CIAC assembly set 117/230 V /C10 L24730-E811-A21 ■ 1-2x CIAC C10 I/O AC 24V/230 V /C10 S24734-A896-A1 The CIAC/CIAB module is designed for the following voltages and currents: Range Minimal Voltage in V AC Maximum Voltage in V AC Operating voltage in V AC Maximum Current In A Max. number of sensor buttons INPUT Sensor button/ Button 80 265 117 230 0,05 2 OUTPUT (Confir mation) 18 265 24 40 117 230 0,3 Tab. 57: Technical limit values Note: ■ The maximum connectable cable length is 250 m. ■ It is not possible with this module to connect DC buttons/touch buttons and DC confirmation devices. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 109 Components ■ For special cases with more than 0.3 A AC confirmation current, the BFU module (S24734-A621-A1) is to be installed in the in the special adapter CUA (L24730-E815-A1). ■ The inputs and output can be operated with different voltages. But the inputs of module 1 and module 2 have the same voltage within a CIAB. Also the outputs of module 1 and module 2 have the same voltage within a CIAB. (Common power supply). Fig. 55: CIAB/CIAC structure Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 110 Components No. Description 1 CIAC 1 2 CIAC2 3 Contact protection CIAC (transparent) 4 CLB housing with inscription 5 CLBT module 6 Address switch CIAB 7 CIAB module 8 Contact protection CIAB Tab. 58: Structure of CIAB/CIAC 2.22.1. Setting CIAB address Here is to be proceeded exactly the same as with the CLB. See 2.15. 2.22.2. Structure of CIAB Since the terminal assignment cannot be represented on the CIAB, a sticker with the terminal assignment is affixed to the housing. The sticker is included in the CIAB assembly set. In the CIAB the items a/b and c/d, respectively, are connected in parallel (except Lxx and Nxx) in order to have 2 terminals when activating buttons and confirmations. the left plug-in location (X4) goes to the terminals a/b. The right plug-in location (X5) goes to the terminals c/d. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.22.3. 111 Components Terminal assignment for CIAB Tab. 59: Terminal inscription CIAB/CIAC 2.22.4. CIAC breakdown The CIAC module is attached to the serial I/O bus. For the correct assignment, therefore, the setting of the address is necessary in the CIAB. The CIAC consists of 3 functional parts: ■ 16 non-isolated head connector I/Os for internal applications. ■ 6 isolated AC inputs (only accessible on the CIAB). ■ 6 isolated AC outputs. (Only accessible at the CIAB). Each external output and the input voltage are protected with a 1.0A fuse (F1-F7). All fuses are monitored and a failure is reported. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 112 Components Set replacement fuses 1.0AT/230 V with 20 units L24730-A899-A3 Fig. 56: CIAC breakdown No. Description F1 Fuse Out1 F2 Fuse Out2 F3 Fuse Out3 F4 Fuse Out4 F5 Fuse Out5 F6 Fuse Out6 F7 Fuse IN Tab. 60: CIAC Fuses 2.22.5. CIAC LED meaning The LEDs are arranged from top to bottom in the following sequence at the front side of the module: IN voltage OUT voltage IN1/OUT1 IN2/OUT2 IN3/OUT3 IN4/OUT4 IN5/OUT5 IN6/OUT6 Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 113 Components FAULT SYS Run SW The LEDs have the color green and to show the presence of the IN voltage and the OUT voltage. LED function LED ON LED OFF IN voltage INPUT voltage present INPUT voltage missing or F7 defective OUT voltage OUTPUT voltage present OUTPUT voltage missing Tab. 61: CIAC LED Function1 All input (INx) and output signals (OUTX) are represented on 2-colored LEDs. The indicator information then looks as follows: INx OUTx LED color OFF OFF Off ON OFF RED OFF ON GREEN ON YELLOW ON Tab. 62: CIAC LED Function2 The LEDs FAULT, SYS-RUN and SW have the same meaning as on the CIE. See 2.19.1 2.22.6. CIAC head connector (X2) The CIAC head connector has the same technical data and assignment as the CIE head connector. See 2.19.2. 2.22.7. External input 2 touch buttons or 2 buttons can be connected at each external input. The connection points are accessible only in the CIAB. Technical data for INPUT Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 114 Components Function Value Rating operating voltage 115V AC 230 V AC Maximum voltage 80-265 V AC Input Isolation 3000 V AC Surge protection Yes, integrated Button pressed (Input=1) U_INx < 9 V AC Button not pressed (Input=0) U_INx > 14 V AC Maximum input current 50 mA AC Short-circuit-resistant yes Missing L_IN voltage < 16V Sets all inputs to 1 Terminals per input 2 Tab. 63: CIAC input data 2.22.8. Output At each output 1-2 confirmation devices can be attached. The confirmation devices are permanently connected to N_OUT and receive the switched L_OUT voltage. The holding current of the triac may be up to 15mA. Each triac is protected with a 1.0A fuse. Technical data for OUTPUT Siemens AG Function Value Rating operating voltage 24 V, 40 V, 115 V, 230 V Maximum voltage 18-265 V AC Input Isolation 3000 V AC Surge protection Yes, integrated Technology Triac switch Maximum continuous current 0.3 A Fuse 1.0 A Minimum current 15 mA Reset status Output disabled V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 115 Components Function Value Terminals for each output 2 Tab. 64: CIAC output data 2.22.9. CIAB activation internally 230 V For the 230-V connection the PED_L and PED_N voltage is removed from the CPDH at connector X11. Fig. 57: CIAB activation, internal Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 116 Components 2.22.10. Activation button for confirmation devices 230 V Fig. 58: Connection button/confirmations Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 117 Components 2.22.11. CIAB connection, internal for signal heads for the visually impaired For the activation of the signal heads for the visually impaired, the following terminal set is also needed: SX CIAB terminal set L24730-E811-A4 The terminals for the operating power supply for the signal heads for the visually impaired are available with this terminal set. (PED_L to orange, and PED_N to red). The activation looks as follows in this case: Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 118 Components Fig. 59: Activation of signal heads for visually impaired, internal Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.23. 119 Components BAZ operating unit A display and command unit (BAZ2, L24734-F655-A5) is provided on all devices as standard, meeting DIN 50556 functionality requirements. The control element has a membrane keypad with an LED display for each key and for additional function displays. Further information is indicated by an illuminated LCD display with 4x20 characters. Fig. 60: BAZ For description of the function see manual 1g section 5.1.2 Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.23.1. 120 Components BAZ installation, internal The internal command unit is accessible via a separately lockable door from the outside. Installation is possible in the device door as well as in the leftside or right-side parts. This means that the basic version of each device has a display for all important information. The BAZ is connected to the 15-pin X33 connector of the CBU as a standard. With the cable 24-V power supply, serial data transmission and emergency off button are connected to their intended interfaces on the CBU. The required materials for this are: 2.23.2. BAZ 2 Module Cxx0 L24734-F655-A5 CBU-BAZ /C10 cable C24700-K10-B180 Accessory kit for BAZ 2 module /CXX C24734-A16-B999 External BAZ Up to 3 BAZ interfaces are possible in the sX controller. These are: CBU_X33 or CEB_X61 or CEB_X64. For activating the external BAZs a TEB module is required in the sX controller for electrical isolation. The installation set additionally includes: C10 BAZ externally prepared L24730-E810-A35. The CEB module must be ordered separately. Fig. 61: Block diagram BAZ external Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 121 Components TEB Terminal BAZ Connector Signal name Comment X2.a1 X1.7 24V_TA1 1) X2.b1 X1.7 24V_TA1 1) X2.a2 X1.1 0V_TA1 1) X2.b2 X1.2 0V_TA1 1) X2.a3 X1.5 0V_TA2 0V return from the BAZ X2.b3 X1.9 FLSMST.L EMERGENCY OFF X2.a4 X1.8 SRTA1.A Line A X2.a5 X1.3 SRTA1.B Line B X2.a8 --- PE PE for overvoltage conductor èPE rail in the controller X2.b8 ---- PE Grounding of 0V_TA1 èPE rail in the controller Tab. 65: Activation of BAZ external 1) Wires connected pairwise in parallel because of voltage drop on the power supply. Fig. 62: Installation TEB_BAZ_external Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.24. 122 Components Alternative command device Signal CBU Signal direction CBU Imax / mA Terminal X4 CTB Application 24V_EXT_Out Output 150 10a Power supply command device RCD Input -- 11a Emergency off for LED switch voltage 0V -- -- 14b, c 0V device -- -- 14b, c 0V device 0V Tab. 66: Connection terminals for alternative command device. If another command device is used that cannot be operated for the BAZ at the serial interface of the CBU, the connection of the operating power supply and of the emergency off button may take place on terminal block X4 of the CTB. The associated signals are: "24V_EXT" and "RCD_L". 2.25. CCU GPS internal For determining the time a GPS receiver (CCU, V24734-Z894-A1) is connectable. Thus world-wide receipt of time is possible. This is built in to the exterior of the metal chassis in the cabinet. The CCU has a magnet on the back side and is to be affixed to the non-perforated surface of the chassis. The line is attached for the CBU_X31. After switching on it takes approx. 2 minutes for the GPS time to be available. Fig. 63: CCU assembly Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.26. 123 Components CCUE GPS External If at the place of assembly no GPS reception is possible (e.g. under bridges, in buildings, under large trees) an external GPS receiver (CCUE, V24734Z895-A1) can be used. This is installed on a pole. In the sX controller a driver module TEB must be installed for this. The set for the installation in the sX controller is called: CCUE prepared /C10 L24730-E810-A61 Upon delivery of the TEB all jumpers are in the position 2-3. For correct operation of the TEB with the CCUE, only jumper X4 is to be changed to 1-2 (bottom). The TEB is to be installed at the bottom left onto the horizontal top-hat rail in the main chassis. The CCUE set for the external pole assembly including fasteners is called: CCUE Set GPS ext. /C10 L24730-E810-A60 (The same housing and attachment are used as for the DCF receiver). Fig. 64: CCUE_TEB installation Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 124 Components Fig. 65: CCUE_TEB activation 2.27. PT preference (AFD) This function is only implemented and described in a later stage. 2.28. Supplementary power supply 24V DC For this function there is the following set: C10 power supply Set 24 V DC 48 W L24730-E814-A2 These sets include the power supply unit and the mounting material (without mounting brackets). Only one DC power supply can be installed on the mounting bracket. The mounting bracket is the size of a CLB module and is to be installed on the last CLB location. (On the right side of the mounting bracket the AC power supply can be installed). Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 125 Components The mounting bracket Mounting bracket power supply set /C10 L24730-E814-A14 during retrofitting: must also be ordered, unless the power supply Set 24 V AC 60 VA L24730-E814-A1 is already built in. Note The maximum permitted load of the RS100-24 is 48 W (2.0 A) The replacement part number for the 24 V power supply is: V24069Z8043-A1. Activation: The 0V block in the device already in place is to be used and is not included in the set. For the plus voltage there are 2 terminals included in the set. The auxiliary power supply is to be installed onto the mounting bracket. Standard installation location is the lowest CLB location in the main chassis. See Fig. 5, no. 2 The mounting bracket can also be mounted on other CLB installation locations on site. Then the line lengths are to be examined and if necessary have the lines replaced by longer lines. It must however always be the last installation location in the row because no CLB/CIAB modules can be attached at the mounting bracket. Fig. 66: Activation of DC power supply Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 1 126 Components 2 3 4 5 6 7 1 Fig. 67: Mounting power supply No. Description 1 Edge protection 2 Power supply retainer bracket 3 C24700-K10-B214 line 4 Contact protection RS100 (transparent) 5 C24700-K10-B215 line 6 Overvoltage protection diode (1) 7 RS100 Tab. 67: Mounting parts for power supply (1) The connection of the protection diode marked with the white ring is to be connected with the positive voltage of the power supply. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 127 Components Fig. 68: Installation of the DC power supply 2.29. Supplementary power supply 24V AC For this function there is the following set: C10 power supply Set 24 V AC 60 VA L24730-E814-A1 This set is needed for 24 V AC confirmations, for example. The transformer is installed onto the right side of the mounting bracket. The connecting leads are so long that they reach all the way to the power distributor. The maximum permitted load of the transformer is 60VA (2.5 A).) Replacement part number for 24 V AC transformer is: V24068-Z5050-A1. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.29.1. 128 Components Activation Fig. 69: Activation of AC power supply Fig. 70: Installation of the AC power supply Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.30. 129 Components Cabinet heater The cabinet heater is a panel heater, it is to be mounted at the bottom right on the side wall in the main chassis. The thermostat sits at the left on the rear wall on the bottom left top-hat rail. The thermostat should be set to approximately +5°C The heater set for this is as follows: Heater set 230 V 40W /C10 L24730-E810-A31 Fig. 71: Activation of heater set Fig. 72: View of cabinet heater Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 130 Components 2.31. Control center activation 2.31.1. UMTS Router For installation of the Canto P function in the sX there is the following functional unit. C10 Modem UMTS Set L24730-E813-A15. Antenne/ antenna CTB Leitung/ cable C24700-K10-B77 CTB_X4.a16 1 (+24V_MOD_OUT) 1 CTB_X4.b15 2 ( GND) 2 UMTS Router (Max. 200mA) Ethernet LAN-Kabel/ LAN-cable CBU X4 Fig. 73: Activation of UMTS Router The router is to be attached to the CTB: +24V_MOD_OUT. The current consumption is 200mA max. That router could be connected to the UPS module (USC). Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 131 Components Fig. 74: UMTS router installation Mounting of antenna: The antenna is to be affixed to the roof with double-sided adhesive tape. Here, take care to position the Velcro tape parallel to the longitudinal axis of the roof curvature of the NKT cabinet. The thickness of the Velcro tape thereby ensures the necessary adhesion of the entire surface. Fig. 75: Mounting UMTS antenna Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.31.2. 132 Components Canto P (DSL activation) For Canto P with DSL, the modem with the name "Mini-Flex DSL Modem" (item number A2B00095255) shall be used. With a rising number of devices, the package delay increases. We therefore presently only suggest up to 16 devices. Depending on the project, however, larger loops can be tried out. Moreover, using a loop (double spur line) the package delay can be cut in half. For the arrangement of the loop, see Canto P description section 2.2. German English Zentrale Control center 1. bis vorletztes Gerät 1st to pre-last device letztes Gerät Last device Übertragungsbaugruppe Transmission module Fig. 76: Canto P modem configuration For installation in the sX, there is the following functional unit. C10 modem Canto P set Siemens AG L24730-E813-A33. V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 133 Components The necessary mounting parts are present in the set. The modem shall be mounted on the left top-hat rail. Overvoltage protection is included in the modem. For this reason, the PE wire absolutely must be connected. The PE terminal is directly next to the modem. After that, the Ethernet interface designated ETH1 shall be connected with the Control Center-Ethernet interface of the CBU module using a crossover patch cable (A2B00089079). (Connector CBU_X4). Line 1 shall be connected with the ground cable leading to the field device. Line 2 shall be connected with the ground cable leading to the control center. The maximum cable length between 2 modems is 6.3 km for 0.8mm wires and 4.9 km for 0.6mm wires. The modem is to be connected to the CTB: +24V_MOD_OUT. The current consumption is 200mA max. That modem could be connected to the UPS module (USC). Fig. 77: Installation of Mini-Flex modem Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 134 Components Fig. 78: Mini Flex connection in the device SHDSL plug specifications Description Fig. 79: SHDL pinout for Mini Flex modem Pinout for power supply Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 135 Components Fig. 80: Pinout for power supply of Mini Flex modem Warning For overvoltage protection, the PE absolutely must be connected. Fig. 81: Meaning of the LEDs with the Mini Flex modem Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.32. 136 Components UPS (USC is optional) In order to be able to maintain operation of the OMC control module and of a control center modem/router for several minutes in case of a power failure, the sX controller can be equipped with a UPS of the type USC (S24734-A633-A1). The USC makes it possible, if necessary, to transmit a power failure message to the control center and properly shut down the operating system. The USC is to be installed on the left side beside the CTB. X4 Row/ Contact c b a 12 -- -- PF_USC_L 13 +5V_USC_IN +5V_USC_IN USC_OFF_L 14 GND GND +24V_USC_OUT Tab. 68: Terminals of the CTB connection to the USC Signal Signal direction with reference to CBU Meaning +24V_USC_OUT Output Charging current for the battery of the USC PF_USC_L Input Warning signal indicates that the USC has taken over as the power supply. USC_OFF_L Output With this signal the USC can be switched off if the operating system has been shut down. GND -- 0V +5V_USC_IN Input Power supply for OMC and control center modem CMA, if available. Tab. 69: Meaning of the signals for the connection of a USC. Independent of the terminals for connecting the CBU the USC has a +24V output for the connection of CBU-external modems. The required material is as follows: ■ USC assembly set/C10 L24730-E810-A110 ■ USC complete L24730-E810-A100 Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 2.33. 137 Components Special adapter CUA With this adapter up to 2 system-external Europe cards can be installed. The special adapter CUA is the size of a CLB cage and can be installed on any CLB location. Furthermore, the CUA contains an FKA adapter for the conversion of wrap technology to flat-belt technology as well as 16 connection terminals. The part number is: C10 universal adapter CUA L24730-E815-A1 Fig. 82: Figure of CUA e.g. with 1x BFU module Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 3. 138 Diagnostics Diagnostics Further fault diagnostics are possible with the following tools: ■ With the WEB GUI with the notebook contained in the controller ■ With the supply and service tool SIEMENS Sitraffic core. ■ With devices with control center via the control center. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 4. Technical data 4.1. Standards 139 Technical data Requirement Standard Requirement for traffic systems DIN EN 50556 With the classes required for Germany from table 11 of the DIN VDE V 0832-110 Requirements for software traffic systems DIN EN 0832-500 Functional security Developed according to EN 61508 SIL3 Guidelines for light signal systems RiLSA Controllers for traffic signal systems Functional safety DIN EN 12675 Electromagnetic compatibility (EMC) DIN EN 50293 Safety of persons (EMF) DIN EN 62479 Safety, low-voltage directive DIN EN 60950-1: Safety of transformers, power supply units DIN EN 61558-1: Environmental tests VDE 0832-100 1) Climatic test in accordance with the classes: AB3 (= + 60°C AE4 (= - 40°C AK2 (humid warmth 40°C/93% r.h 2x (12+12h) Vibration test 2) (according to EN60068-2-64 test Fh in accordance with class AM2 Rohs Directive 2002/95/EC The battery directive BattG Directive 2006/66/EC REACH EU Regulation 1907/2006 EP standard EP standard no.1 Tab. 70: Standards 1) The listed values are better than required in VDE 0832-100 2) The listed values are better than required in DIN EN60068-2-64. Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 4.2. 140 Technical data Characteristics of hardware and general Installation in old cabinets Apart from the O cabinet, the sX-H can only be installed in the N cabinet. Other cabinets are not possible. Mains power connection: 230 V -20 %, +15 % Also covers 240 V , -24 %, +10 % Phase-to-zero mains connection Standard mains connection Other fuses are needed for phase-to-phase mains connections. Mains connection components: Fault current-actuated circuitbreaker device 300mA Controller On/Off and Emergency OFF Controller fuse 25 A fuse in the power supply company’s compartment Maintenance socket and fuse 10A and 30 mA fault-current circuit breaker Standard German type Fuse for controller Power distributor: 16 A, type C 2x fuse 4 AT sX-Hx power distributor2: 4 AT Fuse for LED power supply Power distributor: 16 A, type B - on the CPDH 6.3A per LED switch (LSHS) - 1 A per color output of the LSHS Basic surge protection Simple surge protection on the mains supply line as standard. Increased surge protection possible optionally. Fuse for traffic signs and other devices operated with mains voltage. 1*4safety fuses for the power distributor (for higher loads you will need to retrofit a fuse in the power supply company’s compartment ). Local mains connection peculiarities The preferred size 2O/2N cabinet provides the familiar installation space. Internal power supply: Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 24 V DC/ 2 A 141 Technical data Sufficient to power all system modules in the preferred configuration. An additional power supply will be needed for pedestrian acknowledgment lamps. 2*13 V AC APU transformer for the LSHS supply voltage LED voltage 230 V AC Power supply voltages 230 V Yes (Ph or Ph-to-Ph) LED switch technology: Electronic load switches Only electronic LED switches are used 230 V LED switches in the device An LED switch module (LSHS) covers 24 load switches, divided into 8 signal groups (2x red current monitors, yellow + green, unmonitored red is also accessible for signal group 1-4. (=> 4 * 8 = 32 +4 = 36 outputs) Maximum load per LSHS load switch: 72W. Maximum load per red1 and red2 output 36 W Total current monitoring/ analog inputs available available LED types: 230 V LED (5-18W) The LED signal head type must have been technically released for operation on the sX-H controller. Number of signal groups: Total Max. 64 Number of LED switches maximum 8, maximum 4 per cabinet Total load for device At 230 V: 2760 W (12 A) Power rating of LSHS module: Maximum 920 W (4 A) Vibrating signals for the visually impaired for 230 V Normal output Limit values for red monitoring 5W Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 142 Technical data Minimum load per monitored output: 5W Signal types: Three possible connections for each output. Monitoring can be deactivated by software. 3-aspect: Combined signals (tactile + pedestrian) Tactile and acoustic signal heads via CIAC module or via LSHS outputs color-dependent minimum times Other: 230 V types (threshold relay) Crossing signal for the visually impaired/ Special signals 40V types direct via LSHS Pedestrian acknowledgment 230 V Via unused outputs from LSHS or via I/O module CIAB/CIAC Pedestrian acknowledgment 24 V DC Via additional IO module CIE/CIO Tactile signals for the visually impaired. Normal 230 V LSHS output Inputs/Outputs : Maximum number of outputs that can be handled by the basic software: up to 250 8 high-side outputs 24 V/150 mA contained in the basic configuration Maximum number of inputs that can be handled by the basic software: up to 250 8 inputs included in the basic configuration Detection In the 10ms grid Not electrically isolated, 24 V DC, overvoltage protection present Loop detectors of type SLD4 that can be plugged into 2 SLD4 module in the basic configuration; the occupancy and fault outputs for each loop are recorded in series. For every 4 loops Expansions for inputs / outputs up to 17 CLB modules can be installed 8 loops possible for each CLB Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 143 Technical data IO expansion 16 inputs/16 outputs 24 VDC possible for every CLB 12 inputs/12 outputs 230 VAC possible for every CIAB Video DIB-E can be plugged into CLB/CBU Wrap/ soldering installation part CUA adapter Serial interfaces: Included on the basic module Connection to GPS for GPS receiver Control center connection Canto P DSL modem UMTS router Control center connection OCIT, CANTO Connection to PC For Sitraffic Core programs Connection to display For command unit BAZ with display 4x20 characters Time generation: Real-time clock (battery buffered) Time source for startup and after power interruption GPS Time synchronization with GPS receiver Time server Time alignment via synchronization with a time server (ntp) Operation: Display and control panel BAZ Functionality as per EN 50556 Control panel with display (BAZ) Full diagnostics facilities via an external PC PC tool Sitraffic Service with extended function range Diagnostics: LED displays for the principal functions See description of modules Built-in test functions Memory test and consistency check of the supply data in main memory on booting and while in operation. Extended diagnostics via switchable operator panels displays Display of: Operating log/ SiMo log messages Device status, defective red lamps and detectors Other special displays (e.g TA, PT, etc.) Full diagnostics facilities via an Siemens AG PC tool Sitraffic Service with V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology external PC 144 Technical data extended function range Features of the signal monitor Interfacing to outdoor installations: Ground cable goes to LED switch via isolating terminals, maximum wire diameter 2.5 mm2 Terminals on the LED switch backplane (CDBH) 3 terminals per output up to 250m Standard line length Voltage monitoring: Undervoltage and overvoltage Signal groups: Factory setting is -20 % to +15 % of the rated voltage Maximum number is 64 Switch-off time in the event of a fault: <300 ms Off-signaling: The signal group status for each Off signaling can be supplied for each signal group. Off-flashing pattern (secondary direction) This can be selected by all operators (PC, command unit, control center) All off This can be selected by all operators except the control center. All-yellow flashing Can be selected from PC and command unit Fault flashing User-definable, e.g. fault flashing via "All yellow" after SiMo fault (fault occurrence) Maintenance and diagnostics: Low-maintenance design, self-test of the principal functions Internal archive, information interface to controller Fast test of the configuration SiMo test of the controller with the PC Operating status displays LEDs on modules, optional LCD on BAZ, PC Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 5. 145 Part numbers, modules Part numbers, modules Modules in alphabetical order Name Part number Description BAZ2 L24734-F655-A5 BAZ 2 Module Cxx0/C10 CBU S24734-A870-A10 CBU compl HW with initial program loader /C10 CCU V24734-Z894-A1 CCU set C10 GPS internal /C10 CCUE V24734-Z895-A1 CCUE set C10 GPS external /C10 CDBH S24734-A872-A1 CDBH C10 Power Distrib. Backp. 230 V /C10 CEB S24734-A875-A1 CEB C10 Extension Board /C10 CEW S24734-A898-A1 CEW C10 Electronic load LSHS /C10 CIAB S24734-A897-A1 CIAB C10 CIAC Backplane /C10 CIAC S24734-A896-A1 CIAC C10 I/O AC 24V/230 V /C10 CIE S24734-A877-A1 CIE C10 IO Board-+Ethernet /C10 CIO S24734-A890-A1 CIO C10 IO Board /C10 CLA S24734-A878-A1 CLA C10 Loop Adapter /C10 CLB S24734-A879-A1 CLB C10 Loop Detector Backplane /C10 CLBT S24734-A891-A1 CLBT C10 CLB Termination /C10 CMD S24734-A899-A1 CMD C10 Mode and Display /C10 CPA S24734-A883-A1 CPA C10 Power Distribution Adapter /C10 CPDH S24734-A884-A1 CPDH C10 Power Distrib. Unit 230 V /C10 CTB S24734-A871-A1 CTB C10 Terminal Board /C10 DIB-E ZNX:DET-089-000151 Video detector interface for Sivicam (Flir co.) Dongle Can only be ordered via function generator LSHS S24734-A887-A1 LSHS Lamp Switch 230 V Serial /C10 OMC-U S24777-A3534-A20 Outstation Main Controller U-Version SIVICAM I-2 ZNX:DET-089-000245 Integrated video detector with 3 mm lens SIVICAM I-2 ZNX:DET-089-000246 Integrated video detector with 8 mm lens SLD4 S24763-A82-A6 Serial Loop Detector UMTS Router A2B00097096 UMTS Router C9x0 /CANTO USC S24734-A633-A1 USC module DSL Modem A2B00095255 Mini Flex SHDSL Modem /CANTO 24V DC PS V24069-Z8043-A1 24 V DC power supply 48V DC PS V24069-Z8045-A1 48V DC power supply Tab. 71: Module part numbers Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 6. 146 Part numbers for installation sets Part numbers for installation sets Siemens AG Part number Description L24730-E800-A3 Expansion unit or door /C10 C24734-A16-B233 Front door, large /C10 L24730-E810-A100 USC complete /C10 L24730-E810-A110 USC assembly set /C10 C24700-K10-B180 CBU-BAZ /C10 cable C24734-A16-B999 Accessory kit for BAZ 2 module /CXX L24730-E810-A31 Heater set 230 V 40W /C10 L24730-E810-A35 BAZ prepared externally /C10 L24730-E810-A41 Transformer set 25VA /C10 L24730-E810-A45 Transformer Set 50VA /C10 L24730-E810-A60 CCUE-Set GPS external complete /C10 L24730-E810-A61 CCUE prepared /C10 L24730-E810-A70 CCU GPS internal complete /C10 L24730-E811-A40 CIAB bracket set /C10 L24730-E811-A100 CLB angle set /C10 L24730-E811-A200 CIAB Backplane /C10 C24700-K10-B215 Line 700mm (2x1) /C10 L24730-E811-A4 CIAB terminal set /C10 L24730-E811-A21 CIAC assembly set 117/230 V /C10 L24730-E812-A3 C10 CLA1 set L24730-E812-A4 C10 CLA2-HX set L24730-E812-A12 C10 DIB-E-Set L24730-E813-A15 Modem Set UMTS /C10 L24730-E813-A33 Modem Set Canto-P MiniFlex /C10 L24730-E814-A1 PS SET 24V AC 60VA /C10 L24730-E814-A2 PS SET 24V DC 48W /C10 L24730-E814-A3 PS SET 48V DC 48W /C10 L24730-E814-A14 Mounting bracket for power supply set /C10 L24730-E815-A1 Universal adapter CUA /C10 L24734-A872-A10 CDBH Set /C10 L24734-A887-A10 LSHS Set /C10 L24730-E821-A2 CEW 230 V set /C10 V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 147 Part numbers for installation sets Part number Description L24730-E821-A100 CPDH accessories /C10 L24730-E821-A210 CPA Power Distribution Adapter high/C10 S24734-B825-A1 Power supply company unit C10-H 230 V/25A /C10 S24734-B825-A2 Power supply company unit C10-H Ph-to-Ph 230 V/25A /C10 L24764-Z2000-A112 Wimag Basis Set /C10 L24730-A899-A1 Set 20 x micro fuse 6.3A CPDH /C10 L24730-A899-A2 Set 20 x SMD fuse 1A LSHS/C10 L24730-A899-A3 Set 20x fuse 1AT CIAC /C10 L24730-A899-A4 Set 20x fuse 4AT power distributor C10 C24700-K10-B97 PDU/ CPDH charging cable 6pin 2m /Cx40ES/C10 C24407-Z7-C1 Modules for removal tool Panasonic BR2032 Replacement battery OMC Wago: 2009-309 Wago Top Jop tool (for the terminal blocks) Tab. 72: Set part numbers Siemens AG V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 7. 148 Abbreviations Abbreviations Siemens AG AFD General radio demodulator for PT APU Auxiliary Power Unit BAZ2 Display and command unit BFD Bus interface for detectors Cxx0x BFU Pedestrian module Cxx0x CBU CBU compl HW with initial program loader /C10 CCUE Set CCUE set C10 GPS external /C10 CCU Set CCU set C10 GPS internal /C10 CDBH CDBH C10 Power Distrib. Backp. 230 V /C10 CEB CEB C10 Extension Board /C10 CEW CEW C10 Electronic load LSHS /C10 CIAB CIAB C10 CIAC Backplane /C10 CIAC CIAC C10 I/O AC 24V/230 V /C10 CIE CIE C10 IO Board-+Ethernet /C10 CIO CIO C10 IO Board /C10 CLA CLA C10 Loop Adapter /C10 CLB CLB C10 Loop Detector Backplane /C10 CLBT CLBT C10 CLB Termination /C10 CMD CMD C10 Mode and Display /C10 CPA CPA C10 Power Distribution Adapter /C10 CPDH CPDH C10 Power Distrib. Unit 230 V /C10 CTB CTB C10 Terminal Board /C10 DIB-E Video detector interface for Sivicam (Flir co.) Cxx0V /C10 Dongle Dongle DPSK Modulation mode (differential frequency shift keying) EMC Electromagnetic compatibility ESB Switch-on current limiter EVU Power supply FEE Radio receiver FEU Frequency changeover module (for AFD) FFSK Modulation mode (fast frequency shift keying) FI Fault current circuit-breaker FKA Ribbon adapter for connecting ribbon cable GPS Global Positioning System V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology Siemens AG 149 Abbreviations HW Hardware IFB Display and command unit interfaces IO Input/Output KLZ Terminal board control center LED Light emitting diode TSS Traffic signal system LSHS LSHS Lamp Switch High voltage (230 V) Serial /C10 OMC-U Outstation Main Controller U-Version PT Public Transport PSU Power Supply Module RILSA Guidelines for light signal systems SIMO Signal monitoring SLD4 Serial Loop Detector SRAM Static random access memory (not cyclically updated) PS Power supply TEB Drivers for an external display and command unit PI Partial intersection UPS Uninterruptible power supply TA Traffic-actuation logic VDE VDE standards/regulations TCC Traffic control computer V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 8. 150 Index base connector 94 function 92 head connector 93 CLA 85 CLB installation location 78 installation locations 78 CLBT 84 CMD 44 CMU 36 Control unit 34 CPA 72 CPDH 59 CUA 137 Index A Add-on chassis 23 B Battery replacement 55 BAZ display 119 external 120 installation 120 D C DIB-E activation at the CBU 107 front 99 interface 98 Cabinet frames 14 heater 129 Canto P 132 CBC 34 display 46 operating states 46 CBU 31 control elements 40 interfaces 38 reset 45 setting the operating mode 45 CCU internal 122 CCUE external 123 CDBH 69 CEB 51 CEW 68 CHX 35 CIAB 108 internal activation 230V 115 setting address 110 structure 110 terminal assignment 111 CIAC 108 breakdown 111 head connector 113 LEDs 112 CIE/CIO Siemens AG F Fault diagnostics 138 Frame construction 11 H Hardware concept sX 10 L LSHS 64 M Main chassis 22 N Network topologies 103 O OMC 34 OMC-U 52 V1.0 A001a / 2014-08-20 Sitraffic sX Service manual controller technology 151 Index P Power connection 30 Power distributor 27 Power supplies 30 S Safety notes 9 SLD4 86 uplink/downlink 88 Supplementary power supply 24V AC 127 24V DC 124 Switch-off routes 23 sX Hardware concept 10 Technical concept 10 sX-H basic version 20 components 12 power supply 17 structure 18 sX-Hx 75 U UMTS router 130 UPS 136 Utility compartment 25 V video detectors 98 W Wimag activation 97 Siemens AG V1.0 A001a / 2014-08-20 152 Index Title Text Document Specification More information is available from: Siemens AG Infrastructure and Cities Sector Mobility and Logistics Division Road and City Mobility Otto-Hahn-Ring 6 81739 Munich, Germany The information in this guide contains performance attributes that can change with further development of the products. The requested features are only binding if they are expressly agreed upon in a contract of sale. Order no. A24730-A890-A008 Siemens Aktiengesellschaft © Siemens AG 2014 All rights reserved Sitraffic® is a registered trademark of Siemens AG. www.siemens.de/traffic Siemens AG V1.0 A001a / 2014-08-20
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