Electronic Controls Design E47-6342-45 MEGA M.O.L.E. User Manual Quickref1 indd

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QUICK
REFERENCE
GUIDE
Optimizing Your
Machine, Assembly, and Process
What is MAP?
Machine is the Reflow Oven.
Assembly is the Printed Circuit Board.
Process is the thermal “profile”
specified by the Solder Paste
manufacturer for proper reflow.
Collecting M.O.L.E. Data
This procedure uses the
“Fresh Start” wizard for a
typical data run process.
This procedure guides you through a
typical collection process. If you need
additional detail, consult the online
Users Help Guide.
The M.O.L.E. Profiler depends on the MAP
(Machine-Assembly-Process) software to
control how it collects and interprets data.
Several kinds of data runs may need to be
performed to achieve desired information,
or the same data run may be performed
repeatedly over time to monitor one
process. Either way, each data run must
be set up at least once.
The MAP software includes wizards that
help you get started quickly, even if you are
a beginner or infrequent user. With settings
for the three likely reflow work flows, you
can get up and running in no time. This
Guide documents the process used with
the Fresh Start workflow wizard.
Part 1: Set MAP Information
1) Double-click the MegaM.O.L.E. MAP
application icon to start the software.
2) Plug in the M.O.L.E. Profiler.
3) Make sure the M.O.L.E. Power
Pack battery is fully charged. When a
M.O.L.E. Profiler is selected, the software status bar displays the current
battery voltage.
4) On the File menu, click New/Start.
A message box appears with the three
workflow wizard options.
5) On the Start dialog box, click the
Fresh Start command button.
The step list on the left of the
Wizard is color keyed to indicate
step status:
Current
Complete
Remaining
6) Select your desired instrument
from the list box. If there are none listed,
click Scan for Instruments.
7) Click the Next command button.
8) Select a machine from the drop-down
list. If the desired machine does not
appear in the list, click the New
command button to create a new
machine.
The software includes
features to save and load
machine recipe setting files.
These files help you to quickly
recall machine information and
ensure consistency.
9) Set the machine recipe settings such
as Conveyor Speed, Zone
Temperatures and Temperature
units in this window.
10) Click the Next command button.
11) Enter the assembly information
such as part number, board size,
sensor locations and a product
image.
12) Click the Next command button.
13) Attach sensors to a test assembly,
as shown.
14) Unwind the sensor leads and attach
the connectors to the M.O.L.E. Profiler.
Make sure to connect the leads to the
same channel(s) that were configured
in the wizard workflow.
15) Select your paste from the Paste
drop down list and the Profile Type
(Ramp-Soak-Spike or Ramp-to-Spike).
If your paste does not appear in the
list, click the New command button to
create a new paste.
16) Click the Next command button.
17) In this window, set recording
parameters such as the instrument
name, recording interval, and start/stop
parameters. You can also turn sensor
channels on or off, set the sensor
location description and sensor type.
18) Click the Next command button
when you are ready to send data to
your instrument.
19) Click the Next command button in
this window to send your recording
parameters to the instrument. Verify
the instrument status. This dialog box
displays the health of the M.O.L.E.
Profiler such as the battery charge,
internal temperature, and
thermocouple temperatures.
21) Click the Next command button
and your M.O.L.E. Profiler is ready for
your experiment.
Part 2: Perform Data Run
1) Place the M.O.L.E. Profiler in the
appropriate thermal barrier, making sure
the thermocouple and/or sensor wires
are not damaged.
2) After the oven temperatures stabilize,
turn the M.O.L.E. Profiler on and press
the Record button.
You must press the Record
button even if the Trigger
Temperature or Points Delay
parameters are configured.
3) Pass the thermally protected
M.O.L.E. Profiler and test assembly
through the machine.
Never permit the M.O.L.E.
Profiler to exceed the
absolute maximum warranteed
internal temperature, as
permanent damage may result.
The instrument warranty will not
cover damage caused by
exceeding the maximum
specified internal temperature.
It is highly recommended that
protective gloves are used when
retrieving the thermal barrier
from the oven and when opening
the thermal barrier.
4) As the test assembly and M.O.L.E.
Profiler emerge from the machine, carry
the test assembly with sensors attached
and the M.O.L.E. Profiler in the Thermal
barrier to a table or flat surface.
If a sensor is removed before the
M.O.L.E. Profiler has stopped
collecting data, the data for that
channel might become distorted.
5) Open the thermal barrier and if
the Activity LED is still flashing this
means the M.O.L.E. Profiler is still
recording and it must be stopped.
6) Remove the M.O.L.E. Profiler from
the Thermal barrier. Handle it carefully,
as the case may still be warm.
7) Disconnect the sensors from the
M.O.L.E. Profiler and place it near the
computer.
Part 3: Read Data Run
1) Restore the software and click the
Finish command button to read the data
run from the M.O.L.E. Profiler.
2) Select a file name, and
click the Save command button.
3) The software then prompts you to
enter Prediction mode. Entering
prediction mode enables you to
change zone temperature values
or the conveyor speed and predict
the outcome of those changes on the
data run profile.
Refer to Prediction in the online help
system for more information.
5) Click the Predict command button
to enter Prediction mode or the Done
button to complete the workflow
wizard.
Your data is automatically saved
in the run file (.XMG) and you
can now analyze your experiment
data with the software tools.
Electronic Controls Design, Inc.
World Headquarters
4287B S.E. International Way
Milwaukie, Oregon 97222-8825 U.S.A.
Telephone:
FAX:
Technical Support:
+(1) 800.323.4548
+(1) 503.659.6100
+(1) 503.659.4422
+(1) 800.323.4548
Email:
Internet:
ecd@ecd.com
http://www.ecd.com
© 2007 ECD. All Rights Reserved. Foreign and US
Products of ECD are covered by US Patents and
Patents Pending.
The trapezoidal ECD logo®, and M.O.L.E.® (MultiChannel Occurrent Logger Evaluator) are registered
trademarks of ECD.
A47-5342-16
ECD, Inc. - Logo
Rev 1.3
Black
N/A

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