Electronic Controls Design E47-6342-45 MEGA M.O.L.E. User Manual A47 6342 00 2 10

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6) Select the Next command button.
7) Select desired text formatting options.
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8) Select the Next command button.
9) Select Specification Limits and Units. If these values are violated colored bars
will appear in the formatted template cell. Refer to topic Software>Page
Tabs>Spreadsheet>Template>Specification Limit Indicators for more
information.
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10) Select the Finish command button to complete the wizard and display the new
calculation data in the selected template cell.
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5.4.3.2.1.5. Special Value
To add or edit Special Value content:
1) Right-click a template cell and a shortcut menu appears.
2) Select Add Content or Edit Content from the shortcut menu and the Add or
Change a Calculation wizard appears.
When navigating through the wizard, the step list on the left uses a color key
to inform the user of the current step, steps that have been completed and
remaining steps.
Current
Completed
Remaining
3) Click Special Value.
4) Select the Next command button.
5) Select a Special Value type.
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6) Select the Next command button.
7) Select desired text formatting options.
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8) Select the Finish command button to complete the wizard and display the new
calculation data in the selected template parameter column.
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5.4.3.2.2. Specification Limit Indicators
Each Parameter displayed on the Spreadsheet Page Tab can have both Lower and
Upper specifications applied. If a specification limit is violated, the software displays a
red or blue indicator on the left edge of the Data Table cell.
If a USL has been exceeded, that parameter indicator will appear in red (indicating it is
above the specification limit). If a parameter is less than the user specified LSL, that
parameter indicator will be appear in blue (indicating below the specification limit).
Refer to topic Software>Page Tabs>Spreadsheet>Template>Add & Edit
Content for information on how to apply LSL and USL values.
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5.4.3.3. Parameters
When parameters are displayed on the Spreadsheet template, they include header,
labels and unit cells. These parameters can be color coded with the associated
Parameter Labels so they can be easily identified together.
The width of each column can be adjusted to be larger or smaller by placing
the mouse pointer over a split line dividing the columns and sliding it to the
desired width.
Parameter Headers
The software includes two default parameter headers that display data run and user
defined information. All headers displayed to the right of those display the description of
the parameter.
When editing or adding parameters, the software does not allow the default
parameter description to be modified.
Data Run Parameter Group:
This group contains file information associated with the run such as; date and time, (of
profile) and the data file tag.
User Defined Parameter Group:
These parameter columns can be used to enter text to help identify the row with unique
information about that run (i.e. shift, operator, line number, part number). This
information will also appear in the Tool Status box on the Profile worksheet.
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Parameter Labels
The Parameter Labels display details associated with the displayed parameters.
For example, in the Maximum Y Value parameter, the label is Channel 1.
Parameter Units
The Parameter Units are the units of measurement for the displayed parameter.
For example, in the Maximum Positive Slope parameter, the parameter unit is
°C/sec.
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5.4.3.4. SPC Flags
SPC Flags allow the user to flag parameters so they are displayed on the SPC Page
Tab. For each Parameter listed after the User defined Parameters, there is an SPC
Flag. To display the parameter data in an X-Bar and R-Chart format, select the desired
SPC Flag. Refer to topic Software>Page Tabs>SPC Page Tab for more information.
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5.4.3.5. Data Run Rows
All of the data runs in the Selected working directory are listed on the Spreadsheet
Page Tab as individual rows. The first data run uploaded or imported into the directory
is on the bottom and the most recent data run is on the top.
When any data run row is selected, all of the cells in the entire row are highlighted in
purple and blue. The purple cells indicate that the cells can be modified and the blue
cells indicate the data cannot be modified.
When any individual data cell in a data run row is selected, all of the cells in the entire
row are highlighted in green and yellow. The green cells indicate that the cells can be
modified and the yellow cells indicate the data cannot be modified.
When a data run row is selected, the data for that row will also be displayed in the Sel=
row located at the bottom of the data run rows. This row allows the user to easily
compare the selected data row to the statistics calculations located below the selected
run row.
Selected rows and columns can be “copied” by pressing keys [CTRL +
C] and then “pasted” [Ctrl + V] into other applications.
The data run rows can also be moved into any order desired. This is useful when the
user wants to place similar data runs together.
To change the order of the data run:
1) Select the number cell of a data run row with the mouse pointer. The row will
then become highlighted in purple and blue.
2) Drag the row and drop it to a desired location.
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5.4.3.6. Filters
There are Filters for each parameter label that user can filter specific data out.
Filtering more than one column at a time acts as a Logical AND Function.
All conditions of all set filters must be met for data row(s) to remain
visible.
How to use the Filter function:
1) Click the Filter button to reveal the unique data as populated in that column
under that particular parameter label.
2) Select a desired data value to filter, or the two standard filters All and Special.
To use the All option:
1) Select All to reset the filter for that column and view all of the data run rows that
meet the other column filters.
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To use the Special option:
1) Select Special to select data run rows within a range of values. There are
multiple options to select information to filter by clicking the appropriate relational
operators option button. The user can either select data from a populated list or
type it in the text box on the top of the column.
equal to
>= greater than or equal to
greater than
<= less than or equal to
less than
<> Not equal to
2) Select a data filter by:
•
Clicking the greater than relational operator option button beside the left data
column.
•
Click a parameter value from the list or type it in the text box.
•
Click the AND logical operator option button.
•
Click the less than relational operator option button beside the right data column.
•
Click a parameter value from the list or type it in the text box.
The Clear command button can be selected at any time to clear the
selections and the new values can be selected.
3) Click the OK command button to accept the selected data filters or Cancel to
return to the Spreadsheet Page Tab without executing the filter request.
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In this example, the data filtered would be all times between, but not including 13:41:41
and 16:55:30.
When the data is filtered, the column header and the Filter Reset button
are highlighted in RED. To reset the data run rows to display the entire
set of collected data, click the red Filter Reset button.
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5.4.3.7. Statistics
There are shaded rows located on the bottom of the Spreadsheet worksheet, which are
the combined calculations for all the data runs that are currently being viewed in the
Spreadsheet worksheet display. The following information is the definitions for each
Statistics row:
•
N = Number of samples included in the calculations
•
Min. = The lowest value in the parameter column.
•
Max. = The highest value the parameter column.
•
Avg = The average of all values in the parameter column.
•
Std. Dev. = The standard deviation of the values in that column.
•
USL = Upper Specification limit set for that parameter using the Calculation
wizard.
•
LSL = Lower Specification limit set for that parameter using the Calculation
wizard.
The USL and LSL statistics will only be displayed if there is values set for that
parameter
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5.4.4. Profile Page Tab
The Profile worksheet is where a selected data run is represented graphically. The
software allows the user to analyze the data and to compute statistics based on the
data.
Profile worksheet features:
Menus and Toolbar
Data Graph
Data Table
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The Profile Page Tab is divided into two panes, the Data Graph and Data Table. Using
the pane split bar, these panes can be moved vertically so the user can display more of
the Data Graph or Data Table. The Data Table also includes a vertical scroll bar so the
user can view more Data Table without moving the pane split bar.
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5.4.4.1. Menus & Toolbar
•
Menus: File, Edit, Wizards, M.O.L.E.®, Machine-Oven, Assembly-Board,
Process-Paste, Profile, Tools and Help.
•
Toolbar Buttons: Start, Open Working Directory, Save, Print, Magnify, 100%,
Slope, Peak Difference, Overlay, Measure, Notes, Prediction, Help, First (data
run of the data set), Back (to previous data run), Forward (to the next data run),
and Last (data run of the data set).
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5.4.4.2. The Data Graph
The Data Graph is a display that shows the data collected from the data run overlaid on
a graph. The user can analyze and highlight various process features with the tools
listed below.
Data Graph features:
Time & Temperature Scales
Data Plots
Process Origin
Conveyor Speed Indicator
Time Reference Lines
Temperature Reference Lines
Map Data
Machine Zones and Zone Sizes
Machine Zone Temperatures
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The Data Graph features are described in the sections that follow. Some of these
features are also controlled using the appropriate menu options. Refer to
Software>Menu and Tool Commands for more information.
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5.4.4.2.1. Time (X) & Temperature (Y) Scales
The Data Graph displays both Time (X) and Temperature (Y) scales.
According to the type of sensor that is associated with the displayed profile, the
Temperature (Y) scale may display different a type of scale other than
Temperature .
Time (X) Scale:
The horizontal Time (X) scale displays values data points collected. The user can select
four different types of Time (X) scales. The scales are:
•
Point: The data points collected from the Process-Origin.
•
Time-Relative: Time measured from the Process-Origin
•
Time-Absolute: Time of day
•
Distance: Distance from the Process Origin (Meters, Centimeters, Feet or
Inches).
The Distance scale will not be accurate until an
accurate conveyor speed is set.
Relative Time Scale
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Points Scale
Absolute Time Scale
Temperature (Y) Scale:
The vertical Temperature (Y) scale displays the scale of the measured temperature.
Lower values are at the bottom and higher values at the top.
The Temperature (Y) scale includes temperature labels on the left side of the graph.
These temperatures divide the vertical scale up to four equal parts and are
automatically scaled to fit the current Temperature (Y) scale limits. These units can be
displayed in Celsius or Fahrenheit.
The amount of displayed Temperature (Y) grid lines can be changed on the
Profile tab of the Preferences dialog box. Refer to topic
Software>Menus>File>Preferences>Profile for more information.
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Autoscaling:
The software includes a powerful Autoscaling option to automatically scale the Data
Graph so the data will always be visible and easy to work with.
The software automatically selects a range of values for the Temperature (Y) scale to
ensure that all the data fits on the screen. The user can change the range of
temperature values displayed by using the Manual mode. Refer to topic
Software>Menus>Profile>Temperature (Y) Scale for more information.
When the Magnify tool is used the Temperature (Y) scale will
automatically scale to the temperatures viewed in the magnified window.
The software provides different methods to view Time (X) and Temperature (Y) values
of any location on the Data Graph.
To view Time (X) & Temperature (Y) values:
•
The Time (X)/Temp (Y) Readout in the Status bar continuously displays both
Time (X) and Temperature (Y) values at the location of the mouse pointer.
Details of this feature are described in topic Software>Menus>View>Status
Bar.
•
The Time (X) value at the position of a Time (X) Ref line is displayed in the Data
Table if a Temperature value at Time Reference calculation is loaded in the
Data Table template.
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5.4.4.2.2. Data Plots
The Data Plots in the Data Graph represent the data for each of the sensors connected
to the M.O.L.E. Profiler. Each sensor is represented by a different color that
corresponds to the color of its sensor location description in the Data Table.
A Data Plot in the Data Graph can be suppressed or restored at any time by clicking the
channel check box with the corresponding sensor description in the Data Table. This
allows the user to view any combination of the Data Plots or individually.
When two or more Data Plots overlap the same values, the Data Plots
overwrite each other. For example, if the Data Plot that represents the
sensor connected to channel 5 and channel 1 have the same value, the
channel 5 Data Plot will only appear unless the user suppresses it.
When printing a Data Graph in black and white, suppressing one or more Data Plots is
useful for clearing a view of a Data Plot that is obscured by others near it. The Notes
tool can also be used to help identify each Data Plot. Refer to topic
Software>Menus>Tools>Notes for more information.
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5.4.4.2.3. Process Origin
The Process Origin is a gray vertical line at the left edge of the Data Graph that
indicates where the assembly process starts. When Points or Distance units are being
used for the Time (X) values, the Time (X) values to the left of the Process Origin are
displayed as negative and those to the right as positive in the Time (X)/Temp (Y)
Readout.
To move the Process Origin:
1) Position the mouse pointer over the Process Origin.
, click and hold the left mouse button to
2) When the mouse pointer becomes a
drag it left or right releasing the mouse button when the Time (X) Reference line
is at the desired location.
The X/Y Readout in the Status Bar indicates the true position of the Process Origin
while it is being moving. After the mouse button is released, the X-Readout changes to
zero at the Process Origin and displays negative numbers for X when the mouse pointer
is moved to the left of the Process Origin.
Reference line values are automatically adjusted when the Process
Origin is moved.
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To display the distance of a conveyor process along the X-axis, adjust the Process
Origin to the data point that was recorded at the start of the conveyor process. Now set
the conveyor speed in the Oven Configure dialog box located in the Profile menu.
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5.4.4.2.4. Conveyor Speed Indicator
Located at the top of the Process Origin, there is a Conveyor Speed Indicator that
displays the speed of the machine conveyor specified in the selected machine recipe.
Refer to topic Software>Menus>Machine>Set Machine Information.
Conveyor Speed can not be set or viewed after the Data Graph has been
magnified.
When the mouse pointer is placed over the conveyor speed indicator, it becomes a
This informs the user that they can double-click the indicator to quickly change the
conveyor speed in the machine recipe.
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By changing the conveyor speed from the indicator, the user is modifying the
selected machine recipe. This recipe can also be edited using the
Software>Menus>Machine>Set Machine Information command on the
Machine-Oven menu.
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5.4.4.2.5. Time (X) Reference Lines
Time (X) Reference lines are colored vertical lines that indicate the Temperature (Y)
values at the intersection of a Data Plot with each line. The values in the Temperature
value at Time Reference Data Table column(s) indicate the Temperature (Y) values at
the intersection of a Data Plot with an Time (X) Reference line. The Time (Y) Reference
lines can be added to the Data Graph using the Software>Menus>Profile>Add Time
(X) Reference Lines command in the Profile menu.
The Time (X) value at the position of a Time (X) Reference line will only be
displayed in the Data Table if a Temperature value at Time Reference
calculation is loaded in the Data Table template.
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5.4.4.2.6. Temperature (Y) Reference Lines
Temperature (Y) Reference lines are colored horizontal lines that are positioned within
the Temperature (Y) scale in the graph. Temperature (Y) Reference lines can be added
to the Data Graph using the Software>Menus>Profile>Set Temperature (Y)
Reference Lines command in the Profile menu.
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5.4.4.2.7. MAP Data
MAP data is the Machine model, Assembly number and Process name data associated
with the displayed data run. This data is located in the upper right corner of the Data
Graph along with the data run filename. This data can be specified when creating or
modifying the Machine, Assembly and Process information
The user can turn the MAP data ON or OFF using the Show on Profile
commands located on the Machine, Assembly and Process menus.
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5.4.4.2.8. M.O.L.E. Status
M.O.L.E. status information displays the Max internal temperature, Battery Voltage and
the data run Date - Time at the time the data run was performed. This information is
located in the upper right corner of the Data Graph below with the MAP Data.
The user can turn the M.O.L.E. status information ON or OFF using the Show
on Profile commands located on the M.O.L.E. and Profile menus.
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5.4.4.2.9. Machine Zones
The Time (X) scale can be divided into zones that represent the machine zones in a
process defined in units of length or time. Zones can be specified editing or creating a
new machine model. Refer to topic Software>Menus>Machine>Set Machine
Information or Create new Machine for more information.
To display defined zones along the Time (X) scale, select the Show on Profile
command on the Machine menu. When zones are displayed, they appear as Magenta
and Blue colored lines along the bottom of the data graph and as dotted vertical lines
that extend top to bottom. The Magenta zones indicate heating and Blue zones indicate
cooling. The first zone begins at the Process Origin. When the Process Origin is moved,
the zones move with it.
When importing SMG SPC (.MDM) files, the machine zones remain the same
zone colors as specified in the original (.MDM) file. If the user edits the
imported machine zones, or applies a defined machine to the data run the zone
colors will be updated Magenta and Blue.
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5.4.4.2.10. Machine Zone Temperatures
For each defined zone, two zone temperatures can be established using the Set
Machine Recipe command on the Machine menu. These temperatures might be upper
and lower boundaries for the acceptable range of values in that zone or they might
represent the settings of upper and lower heating elements in a process.
Zone Temperature Lines appear in the Data Graph as colored bars at the temperature
set for each zone. (Zone Temperatures can be displayed only after zone sizes are
defined). Upper Zone Temperature Lines appear in the Data graph as solid colored bars
and the lower Zone Temperature Lines are dashed.
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5.4.4.3. The Data Table
The Data Table includes various user configured parameter values. Each column after
the Sensor Locations allows the user to define parameters using the Template
commands. Each row in the Data Table represents the channel sensor data from the
M.O.L.E. Profiler.
Data Table features:
Sensor Locations
Channel Check Boxes
Data Table Template
Value Pop-up
Specification Limit Indicators
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5.4.4.3.1. Data Table Template
The Data Table is built using a template file (*.TPF) overlaid on a cell grid. Columns to
the right of the Channel check boxes and Sensor Locations allow the user to define
parameters using the Template commands.
The Data Table template is automatically loaded every time the software is
started. This template file is specified on the Profile Page Tab of the
Preferences dialog box. Refer to topic
Software>Menus>File>Preferences>Profile for more information.
To display Template commands:
1) Move the mouse pointer over a column header.
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2) When the mouse pointer becomes a
, right-click and a shortcut menu appears.
Template commands can also be accessed on the View menu. Refer to topic
Software>Menus>View Menu for more information. To add or edit a
calculation refer to topic Software>Page Tabs>Profile>Data
Table>Template>Add & Edit Content for more information.
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5.4.4.3.1.1. Add & Edit Content Wizard
To add or edit template content, the software includes a wizard to guide the user
through the related content options. The Data Table template allows three different
calculation categories to be displayed.
Add & Edit Content wizards:
Temperature Value (Y)
Time Value (X)
Slope (dX/dY)
Temperature (Y) Delta
This wizard contains all the related steps to add or edit content to the template.
It is recommended to process all steps in order but the software allows you to
navigate forward and backward setting options individually. When the minimum
options have been selected, Finish command button will become active.
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5.4.4.3.1.1.1. Temperature Value (Y)
To add or edit Y-Axis Values content:
1) Right-click a template cell and a shortcut menu appears.
2) Select Add Content or Edit Content from the shortcut menu and the Add or
Change a Calculation wizard appears.
When navigating through the wizard, the step list on the left uses a color key
to inform the user of the current step, steps that have been completed and
remaining steps.
Current
Completed
Remaining
3) Click Temperature Values (Y).
4) Select the Next command button.
5) Select a Temperature (Y) Axis Value.
If Temperature at Time Reference calculation is selected, the software
requires the user to select an established Time (X) Reference line. If one is not
established the software automatically creates one on the Profile Page Tab
Data Graph.
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6) Select the Next command button.
7) Select the calculation constraints. These options are the specified area on the
Time (X) Axis where the values are to be extracted from. When a constraint is
applied, the constraint symbol appears in the header of the calculation.
If the Within Magnified Window constraint is selected and the Magnify tool is
used to zoom in on a portion of the Data Graph, the Data Table displays the
statistics for those values within the magnified window.
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8) Select the Next command button.
9) Select desired text formatting options.
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10) Select the Next command button.
11) Select Specification Limits and Units. If these values are violated colored bars
will appear in the formatted template cell. Refer to topic Software>Page
Tabs>Profile>Data Table>Template>Specification Limit Indicators for more
information.
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12) Select the Finish command button to complete the wizard and display the new
calculation data in the selected template column.
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5.4.4.3.1.1.2. Time Value (X)
To add or edit X-Axis Values content:
1) Right-click a template cell and a shortcut menu appears.
2) Select Add Content or Edit Content from the shortcut menu and the Add or
Change a Calculation wizard appears.
When navigating through the wizard, the step list on the left uses a color key
to inform the user of the current step, steps that have been completed and
remaining steps.
Current
Completed
Remaining
3) Click Time Value (X).
4) Select the Next command button.
5) Select a Time (X) Axis Value.
If any Temperature Reference (Y) calculation is selected, the software
requires a Temperature (Y) Reference Line to be established. Refer to topic
Software>Menus>Profile>Add Temperature (Y) Reference Lines.
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6) Select the Next command button.
7) Select the calculation constraints. These options are the specified area on the
Time (X) Axis where the values are to be extracted from. When a constraint is
applied, the constraint symbol appears in the header of the calculation.
If the Within Magnified Window constraint is selected and the Magnify tool is
used to zoom in on a portion of the Data Graph, the Data Table displays the
statistics for those values within the magnified window.
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8) Select the Next command button.
9) Select desired text formatting options.
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10) Select the Next command button.
11) Select Specification Limits and Units. If these values are violated colored bars
will appear in the formatted template cell. Refer to topic Software>Page
Tabs>Profile>Data Table>Template>Specification Limit Indicators for more
information.
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12) Select the Finish command button to complete the wizard and display the new
calculation data in the selected template column.
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5.4.4.3.1.1.3. Slope (dX/dY)
To add or edit Slope Value content:
1) Right-click a template cell and a shortcut menu appears.
2) Select Add Content or Edit Content from the shortcut menu and the Add or
Change a Calculation wizard appears.
When navigating through the wizard, the step list on the left uses a color key
to inform the user of the current step, steps that have been completed and
remaining steps.
Current
Completed
Remaining
3) Click Slope (dX/dY).
4) Select the Next command button.
5) Select a Slope Value.
If Slope Between Time References calculation is selected, the software
requires the user to select an established Time (X) Reference line. If one is not
established the software automatically creates one on the Profile Page Tab
Data Graph.
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6) Select the Next command button.
7) Select the calculation constraints. These options are the specified area on the
Time (X) Axis where the values are to be extracted from. When a constraint is
applied, the constraint symbol appears in the header of the calculation.
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8) Select the Next command button.
9) Select desired text formatting options.
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10) Select the Next command button.
11) Select Specification Limits and Units. If these values are violated colored bars
will appear in the formatted template cell. Refer to topic Software>Page
Tabs>Profile>Data Table>Template>Specification Limit Indicators for more
information.
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12) Select the Finish command button to complete the wizard and display the new
calculation data in the selected template column.
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5.4.4.3.1.1.4. Temperature (Y) Delta
To add or edit Temperature (Y) Delta content:
1) Right-click a template cell and a shortcut menu appears.
2) Select Add Content or Edit Content from the shortcut menu and the Add or
Change a Calculation wizard appears.
When navigating through the wizard, the step list on the left uses a color key
to inform the user of the current step, steps that have been completed and
remaining steps.
Current
Completed
Remaining
3) Click Temperature (Y) Delta and which channel to derive the data from.
4) Select the Next command button.
5) Select a Y-Axis value delta calculation and which channels to you wish to be
included in this calculation.
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6) Select the Next command button.
7) Select desired text formatting options.
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8) Select the Next command button.
9) Select Specification Limits and Units. If these values are violated colored bars
will appear in the formatted template cell. Refer to topic Software>Page
Tabs>Profile>Data Table>Template>Specification Limit Indicators for more
information.
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10) Select the Finish command button to complete the wizard and display the new
calculation data in the selected template cell.
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5.4.4.3.1.2. Specification Limit Indicators
Each Parameter displayed on the Data Tab can have both Lower and Upper
specifications applied. If a specification limit is violated, the software displays a red or
blue indicator on the left edge of the Data Table cell.
If a USL has been exceeded, that parameter indicator will appear in red (indicating it is
above the specification limit). If a parameter is less than the user specified LSL, that
parameter indicator will be appear in blue (indicating below the specification limit).
Refer to topic Software>Page Tabs>Profile>Data Table>Template>Add &
Edit Content Wizard for information on how to apply LSL and USL
values.
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5.4.4.3.2. Sensor Locations
The user can use the Sensor Location cells in the Data Table to describe the location
where each sensor is connected to the test product. The color and description indicates
which Data Plot on the Data Graph it represents.
To change a Sensor location description:
1) Click a Sensor Location cell and type the desired name and press the [enter]
key. The Sensor Location description can also be accessed by using the Set
Assembly Information command in the Assembly menu.
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5.4.4.3.3. Channel Check Boxes
The Channel check boxes control whether the associated Data Plot is displayed on the
Data Graph and whether the data for that channel are included in the data table
calculations.
To turn a Data Plot ON or OFF:
1) Click the channel check box beside a Sensor location description to turn it “ON”
or “OFF”.
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5.4.4.3.4. Value Pop-up
Each value in the Data Table can be displayed as a Value Pop-up. A Value Pop-up is
graphically illustrated on the Data Graph showing how and where that value was
extracted from the profile.
Only one Value Pop-up can be displayed on the Data Graph at a time.
To display a Value Pop-up:
1) Select the Profile Page Tab view.
2) Move the mouse pointer and hover over a desired value in the Data Table. That
value will automatically be displayed on the Data Graph where that value was
extracted.
The last displayed Value Pop-up will remain on the Data Graph until the user
selects a different page tab view.
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5.4.4.4. Target 10-OK
Target 10-OK is a simple yet powerful way to achieve the pursuit of the perfect profile.
The user specifies requirements for the profile initial slope, soak, TAL (time above
liquidous), peak parameter and the channels that these requirements are to be applied.
Then the software automatically calculates a single go/no-go number.
Target 10-OK feature allows the user to answer the following questions:
1) How do I specify a good profile?
•
Answer: Based on the selected process specification and specification limits, the
user can set the four process parameters (Initial slope, Soak, TAL & Peak).
2) How do I know I have a good profile?
•
Answer: Based on the specified settings, the active individual parameter
indicators (Slope, Soak, TAL & Peak) display the normalized values. Once
Target 10-OK numbers are calculated, they reduce the evaluation of the
displayed data run profile to a single number. This number appears in a three
state (Red-Green-Yellow) indicator with the worst condition number appearing in
the Final Indicator symbol.
A score of less than 0.0 is bad, 0.0-5.0 is good, 5.1-9.9 better and 10.0 being the
perfect score.
3) How can I improve the profile?
•
Answer: Using the Prediction Tool, the user can change zone temperature
values or the conveyor speed and adjust the outcome toward a perfect 10.0.
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Target 10-OK features:
Process Parameters: Initial slope, Soak, TAL & Peak parameters derived from
the associated paste for the currently selected data run.
Limit Adjustment: Upper and lower specification limits from the selected
process for each parameter. The user can adjust these as needed to meet their
requirements.
Parameter Values: Actual values derived from the current data run.
Normalized Values: Parameter values in the data run converted to a single
number based on a 0-10 scale. The software takes the parameter value then
determines where it is in respect to the upper and lower specification limits. If the
actual parameter value is in the exact center of the specification limits the
normalized value will be a perfect 10.0.
Example: The Peak Temperature has an upper limit of 240.0°C and a lower
limit of 195.0°C. The software subtracts the upper limit (240.0°C) from the
lower limit (195.0°C) equaling (45°C). Then the software creates a 0-10 scale
by dividing the 45°C by 20 equaling a scale of 1 point for every 2.25°C.
If the actual parameter value for channel 1 is 210.0°C. The software then
determine where that value lands on the 0-10 scale. In this case it is 15°C
higher than the lower limit so the software divides the 15°C by the scale value
of 2.25°C which equals at 6.7 on the scale.
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Worst Condition: Once all of the Target 10-OK numbers are calculated into
normalized values, the software reduces the evaluation of the displayed data run
profile to a single worst condition number for each process parameter.
Individual Parameter Indicators: These are individual visual indicators of the
worst condition number for each process parameter. The user can click these
indicators to launch the detail dialog box where they can visually analyze the
worst condition number for each channel.
Final Indicator Symbol: This is a three state (Red-Green-Yellow) indicator that
displays the worst condition number out of the four process parameters.
Show button: The user can select this button to display or hide various Target
10-OK features.
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Save Target 10 Specs button: This button saves the currently displayed
settings to a Target 10 (.XMK) file. This file then can be used when setting a
process in the Fresh Start workflow wizard or using the Set Process command.
Read/Send I/O Pod buttons: These buttons read and send the Target 10-OK
settings to and from the MEGAM.O.L.E.® I/O Pod. When reading, the software
downloads the settings into the Target 10-OK tab for validation. When sending,
the software uploads the settings to the I/O Pod so the user can invoke the "OK"
process. This process is where the last recorded profile is compared to the OK
settings resulting in a "Pass" or "Fail" result. This is done without connecting the
MEGAM.O.L.E.® profiler to the computer by pressing the OK button on the Main
module.
OK command button: This button resets the Target 10-OK parameters back to
the original results that are permanently saved in the currently selected data run
(.XMG) file.
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5.4.5. SPC Page Tab
The SPC Page Tab displays the specified parameters flagged on the Spreadsheet Page
Tab in SPC X-Bar and R charts. Refer to topic Software>Page
Tabs>Spreadsheet>SPC Flags for more information.
SPC Page Tab features:
Menus and Toolbar buttons
X-Bar Chart
R Chart
Statistics box
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5.4.5.1. Menus & Toolbar
•
Menus: File, Edit, Wizards, M.O.L.E.®, Machine-Oven, Assembly-Board,
Process-Paste, Profile, Tools and Help.
•
Toolbar buttons: Start, Open Working Directory, Save, Print, and Help.
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5.4.5.2. X-Bar Chart
The X-Bar Chart is the graphical chart produced from samples of a flagged parameter
on the Spreadsheet Page Tab. The chart uses a rolling average of 2 through 6 sample
points. The user can specify the sample points on the SPC Page Tab of the
Preferences dialog box. The X-bar is the average of the data samples and the UCL and
LCL are calculated using a formula based on the Range data.
The calculation numbers vary depending on the data in the Spreadsheet Page
Tab. Using the filter function or the hide command allows the user to select the
specific data runs to include on the SPC chart.
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5.4.5.3. R Chart
The R Chart is the graphical chart produced from samples of a flagged parameter on
the Spreadsheet Page Tab. The R-Bar is the averages of the range samples.
If the Sub-Group size on the SPC Page Tab of the Preferences dialog box is
set to 1, the R chart becomes a moving range (mR) chart. The moving range is
the difference between a specified X value and the one preceding it.
The calculation numbers vary depending on the data in the Spreadsheet Page
Tab. Using the filter function or the hide command allows the user to select the
specific data runs to include on the SPC chart.
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5.4.5.4. Statistics Box
The Statistics Box reflects the current SPC data from the selected, sorted and filtered
data set parameter.
Statistics box data:
•
Number of subgroups.
•
Min.
The lowest data point on the graph.
•
Max.
The highest data point on the graph.
•
X-2 bar =
The current X-Bar Bar calculation.
•
Std. Dev.=
The Standard Deviation of the selected parameter.
•
Cp; Cpk = Process capability indeces (Refer to Appendix B for more
information).
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5.5 Menu and Tool Commands
5.5.1. File Menu
This section explains how to use all of the Menu and Toolbar button commands. Each
of the following sections will list all of the commands specific to each of the menus.
Commands in the File menu are used to manipulate and configure data run files.
The dimmed menu commands are used in other page tabs.
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5.5.1.1. New (Start)
The New (Start) command is a blank state starting point where users can choose from
three different MEGAM.O.L.E.® MAP workflows. A MAP workflow is a wizard of steps
based on which option is selected which help guide a user.
Workflows:
•
Fresh Start: Start a new profile (data run) by entering Machine (oven),
Assembly (board) and Process (Paste) information.
•
Tweak Existing: Start a new profile (data run) based on an existing profile.
•
Download Data: Start a new profile (data run) by downloading the M.O.L.E.
Profiler.
The New (Start) command can be accessed on the Toolbar and Get Started dialog
box.
New (Start) button.
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5.5.1.1.1. Fresh Start
The Fresh Start workflow is a wizard that starts a new profile (data run) by entering
Machine (oven), Assembly (board) and Process (Paste) information.
The Fresh Start workflow:
1) Connect the M.O.L.E. to the PC. Refer to Basics>Setup>Communications
Setup for more information.
2) On the File menu, cllick New. A message box appears with the three workflow
wizard options.
3) On the Start dialog box, click the Fresh Start command button and the workflow
wizard appears.
When navigating through the wizard, the step list on the left uses a color key
to inform the user of the current step, steps that have been completed and
remaining steps.
Current
Completed
Remaining
4) Select the desired instrument from the list box to make active. If there are none
listed, click the Scan for Instruments command button to detect all available
instruments.
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MAP software allows multiple instruments to be connected to a computer at
one time. Selecting the Scan for Instruments command button will detect all
instruments and display them in the list. If no instrument is detected, the
default Demonstration MEGAM.O.L.E.® profiler is displayed.
5) Click the Next command button.
6) Select a machine from the Machine drop down list. If it does not appear in the list
click the New command button to create a new machine. Refer to topic
Software>Menus>Machine>Create new Machine for more information.
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7) Set the machine recipe settings such as Conveyor Speed, Zone Temperatures
and Temperature units.
The software includes features to save and load machine recipe setting files.
These files are helpful to quickly load machine information and to ensure they
are always the same.
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8) Click the Next command button.
If no value is specified for the conveyor speed or the default oven temperature
values, the software will remind the user to set them.
9) Set the assembly information such as part number, board size, sensor locations
and a product image.
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If the user specifies a product image, clicking the Enlarge command button
displays the Set Sensor Locations dialog box where the user can specify the
locations of each sensor. To move sensor locations, drag the sensor markers to
the approximate location where the sensors are attached.
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10) When finished, click the OK command button to accept or Cancel to return
without making any changes.
11) Click the Next command button.
12) Select your process specification. The user can select a Paste from the database
or a pre-defined Target 10 file. Then select a Profile Type (Ramp-Soak-Spike or
Ramp-to-Spike). If your Paste does not appear in the database list click the New
command button to create a new machine. Refer to topic
Software>Menus>Process>Create new Paste for more information.
When a paste specification is selected, the software automatically creates a
Target 10 specification file for future use.
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Once a paste is selected the specifications are displayed on the graph. The
software also allows paste specification data to be viewed in a table view by
clicking the Table command button.
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13) Click the Next command button
14) Set Recording Parameters such as the instrument name, recording interval, start
parameters and stop parameters. This step is where the user can also turn a
sensor channel ON or OFF, set the sensor location description and sensor type.
Refer to section Software>Menus>MOLE>Set Recording Parametersfor
detailed information for each setting.
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15) Click the Next command button.
16) Click the Next command button to send the recording parameters to the
instrument.
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17) Verify the instrument status. This dialog box displays the health of the M.O.L.E.
Profiler such as battery charge, internal temperature, thermocouple
temperatures. If the user selects the Show Critical command button the dialog
box will only display items that will prevent the user from completing a successful
data run.
If the I/O module is not connected to the MEGAM.O.L.E.® Profiler, the software
will display a warning message that the instrument is not communicating.
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18) Pass the thermally protected M.O.L.E. Profiler and test product through the
process. Refer to topic Basics>Operation>Step 2 - Data Collection for more
information.
If the M.O.L.E. Profiler already contains a data run, click the Next command
button to continue to the next step.
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19) Click the Next command button.
20) Select the desired data run and then click the Read command button to read the
data run from the M.O.L.E. Profiler.
If the user has selected to use the Wireless RF option, select Start real-time
RF on the top of the data run list.
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On this step of the wizard, the user has the ability to remove a selected data
run from the M.O.L.E. profiler by either selecting the Delete After Reading
check box or selecting the Delete command button and removing it before
downloading.
21) When the data run has been downloaded, the software will prompt the user to
specify a new file name.
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22) When finished, click the Save command button.
23) The software then prompts the user if they want to enter Prediction mode.
Entering prediction mode enables the user to change a zone temperature value
or the conveyor speed and predict the outcome of that change. Refer to topic
Software>Menus>Tools>Prediction for more information.
24) Click the Predict command button to enter Prediction mode or Done to complete
the workflow wizard .
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5.5.1.1.2. Tweak Existing
The Tweak Existing workflow is a wizard that starts a new profile (data run) using the
established Machine (oven), Assembly (board) and Process (Paste) information from an
existing profile.
The Tweak Existing workflow:
1) Connect the M.O.L.E. to the PC. Refer to Basics>Setup>Communications
Setup for more information.
2) On the File menu, click New. A message box appears with the three workflow
wizard options.
3) On the Start dialog box, click the Tweak Existing command button and the
workflow wizard appears.
When navigating through the wizard, the step list on the left uses a color key
to inform the user of the current step, steps that have been completed and
remaining steps.
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4) Select an existing data run. The software automatically highlights the currently
selected data run on the Spreadsheet page tab, but the user can select any data
run displayed on the list.
5) Click the Next command button.
6) Select the desired instrument from the list box to make active. If there are none
listed, click the Scan for Instruments command button to detect all available
instruments.
MAP software allows multiple instruments to be connected to a computer at
one time. Selecting the Scan for Instruments command button will detect all
instruments and display them in the list. If no instrument is detected, the
default Demonstration MEGAM.O.L.E.® profiler is displayed.
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7) Click the Next command button.
8) Click the Next command button to send the data listed in the dialog box to the
instrument.
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9) Verify the instrument status. This dialog box displays the health of the M.O.L.E.
Profiler such as battery charge, internal temperature, thermocouple
temperatures. If the user selects the Show Critical command button the dialog
box will only display items that will prevent the user from completing a successful
data run.
If the I/O module is not connected to the MEGAM.O.L.E.® Profiler, the software
will display a warning message that the instrument is not communicating.
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10)Pass the thermally protected M.O.L.E. Profiler and test product through the
process. Refer to topic Basics>Operation>Step 2 - Data Collection for more
information.
If the M.O.L.E. Profiler already contains a data run, click the Next command
button to continue to the next step.
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11) Click the Next command button.
12) Select the desired data run and then click the Read command button to read the
data run from the M.O.L.E. Profiler.
If the user has selected to use the Wireless RF option, select Start real-time
RF on the top of the data run list.
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On this step of the wizard, the user has the ability to remove a selected data
run from the M.O.L.E. profiler by either selecting the Delete After Reading
check box or selecting the Delete command button and removing it before
downloading.
20) When the data run has been downloaded, the software will prompt the user to
specify a new file name.
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21) When finished, click the Save command button to complete the workflow wizard.
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5.5.1.1.3. Download Data
The Download Data workflow is a wizard that starts a new profile (data run) by
downloading the M.O.L.E. Profiler. Once the data run is downloaded, the user can
then choose to apply Machine (Oven), Assembly (Board) and Process (Paste)
information.
The Download Data workflow:
1) Connect the M.O.L.E. to the PC. Refer to Basics>Setup>Communications
Setup for more information.
2) On the File menu, click New. A message box appears with the three workflow
wizard options.
3) On the Start dialog box, click the Download Data command button and the
workflow wizard appears.
When navigating through the wizard, the step list on the left uses a color key
to inform the user of the current step, steps that have been completed and
remaining steps.
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4) Select the desired instrument from the list box to make active. If there are none
listed, click the Scan for Instruments command button to detect all available
instruments.
MAP software allows multiple instruments to be connected to a computer at
one time. Selecting the Scan for Instruments command button will detect all
instruments and display them in the list. If no instrument is detected, the
default Demonstration MEGAM.O.L.E.® profiler is displayed.
5) Click the Next command button.
6) Select the desired data run and then click the Read command button to read the
data run from the M.O.L.E. Profiler.
If the user has selected to use the Wireless RF option, select Start real-time
RF on the top of the data run list.
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On this step of the wizard, the user has the ability to remove a selected data
run from the M.O.L.E. profiler by either selecting the Delete After Reading
check box or selecting the Delete command button and removing it before
downloading.
7) When the data run has been downloaded, the software will prompt the user to
specify a new file name.
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8) When finished, click the Save command button to complete the workflow wizard.
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5.5.1.2. Open Working Directory
The MAP software is a data run manager. The software does not store data run files
(.XMG) it allows the user to save them in a directory of their choice. This can be useful
to store data runs in different directories based on customer, shift or machine type.
To open a working directory:
1) On the File menu, click Open Working Directory.
2) Navigate to the location where the data run files (.XMG) are located.
3) Click the Open command button to select the directory or Cancel to quit the
command.
This command can be accessed on the Toolbar.
Open Working Directory button
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5.5.1.3. Import
The Import command imports existing SMG and SMFW (.MDM) files into the current
working directory. This process automatically converts the profile, configured oven data,
process documentation then saves it in the new (.XMG) file format.
The import command also imports Text (.TXT) files. The values in these files must be
either comma or tab separated values. This process automatically converts the data
then saves it in the new (.XMG) file format.
To import .MDM fies:
1) On the File menu, point to Import and then select .MDM.
2) Navigate to the file folder where the file(s) to import are located.
3) Select the file to import.
4) Click the Open command button to import or Cancel to quit the command.
The .MDM will automatically be converted to the (.XMG) file be listed on the
Spreadsheet Page Tab data run list.
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To import .TXT files:
1) On the File menu, point to Import and then select .TXT.
2) Navigate to the file folder where the file(s) to import are located.
3) Select the file to import.
4) Click the Open command button to import and the Data Import Formatter dialog
box appears.
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5) Select from the formatter options.
If the user is not sure if the Text file values are comma or tab separated, the
Test command button can be used to test the format to display the data in
columns and rows.
6) Click the OK command button to import or Cancel to stop.
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5.5.1.4. Export
The Export command exports a data run into Microsoft Excel. This process
automatically launches Excel and inserts the selected data run information. The user
can then save it as an Excel file format.
To export data run information:
1) On the File menu, point to Export and then select Excel.
The data run information is automatically converted to the Microsoft Excel file format.
5.5.1.5. Save Data Run
The Save Data Run command saves the any changes made to the selected data run.
If the user selects a different page tab or exits the software, any changes made
to the selected data run will automatically be saved.
To save the current data run:
1) On the File menu, click Save Data Run and the currently selected data run will
be saved.
This command can be accessed on the Toolbar.
Save Data Run button
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5.5.1.6. Preferences
The Preferences command allows access to property sheet that includes custom setup
tasks and global settings for the software.
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The Preferences property sheet includes various tabs associated with the each
individual Page Tab and the MAP menus.
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5.5.1.6.1. Profile
To access profile preferences:
1) On the File menu, click Preferences, and then click the Profile tab.
Y-Axis Units
Temperature units can be globally set for the Y-Axis. The software also allows the user
to set units for optional sensors such as, UV, AERO, and Humidity.
This command does not set the units reported by the M.O.L.E. profiler. It
applies only to the software.
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X-Axis Units
Time units and measurement type can be globally set for the X-Axis.
The user can select from the following scales:
•
Point: the data points collected from the Process-Origin.
•
Time-Relative: Time measured from the Process-Origin
•
Time-Absolute: Time of day
•
Distance: Distance from the Process Origin (Meters, Centimeters, Feet or
Inches).
Files
The user can decide how to set the default file name when saving a data run profile
(.XMG) and the default Data Table template they wish to use.
When saving a data run file, the software includes options to add the set Machine,
Assembly, Process and Computer Name.
Once the default filename is set, the (.XMG) file will be incremented
automatically to avoid that file from being overwritten.
If a user creates a new Data Table template, it can save using the template commands.
If the new template is to be used as the default, the new one can be specified in this text
box. The new template will now be loaded every time the program is started.
Profile
The user can display the Target 10 optional feature in the Data Table. Refer to topic
Software>Page Tabs>Profile>Target 10 for more information.
Show
The user can select the Auto align Peaks and select the amount of Y-Axis gridlines to
display on the Data Graph
When Auto align Peaks is selected, the software automatically aligns the Time (X) axis
maximum peak values for each Data Plot so the results can be easily compared during
analysis.
Colors
The software allows the user to change the background color of the Data Graph with
colors from the Windows default pallet.
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Report
Select the corresponding check box to include the Profile Page Tab when printing in
Report format.
Password
Select the corresponding check box to password protect the Profile Page Tab and
preferences. If password protection has been selected, a dialog box appears prompting
the user to enter the current password. The software will then need to be restarted to
apply password protection settings.
If the default password has not been changed, the current password is
Admin. Refer to topic
Software>Menus>File>Preferences>Misc>Passwords for more information.
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5.5.1.6.2. Machine
To access machine preferences:
1) On the File menu, click Preferences, and then click the Machine tab.
Units
The user can set the machine conveyor speed and zone size units. These units will be
used as the default when setting machine information.
Files
As the user creates Machine (.OVS) & Recipe (.XMR) files, they are saved to the
specified default working directories.
Changing the directory locations may be useful when the user would like to share them
on a network drive.
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Report
Select the corresponding check box to include the Machine and Recipe settings when
printing in Report format.
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5.5.1.6.3. Assembly
To access assembly preferences:
1) On the File menu, click Preferences, and then click the Assembly tab.
Units
The user can set the board size and component location units. These units will be used
as the default when setting assembly information.
Files
As the user collects assembly board image files, they can be saved to the specified
default working directory. When setting assembly information the user can select a
product image. The software automatically starts in the directory specified as the
default.
Changing the directory location may be useful when the user would like to share the
images on a network drive.
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Report
Select the corresponding check box to include the Assembly settings when printing in
Report format.
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5.5.1.6.4. Process
To access process preferences:
1) On the File menu, click Preferences, and then click the Process tab.
Units
The user can set the Time and Slope time process parameters extracted from a data
run.
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Files
The user can change the location where they store the paste database and Target 10
Specs files to a specified default working directory of their choice. Included with the
software is a Paste database file (paste1.psp). As the user creates process recipes the
software creates an extension paste file (user1.psp) which is combined with the default
paste1.psp file.
Changing the directory location may be useful when the user would like to share the
paste database on a network drive.
If the paste1.psp file is moved to a different location, the user1.psp file must
also be copied to the new location.
Report
Select the corresponding check box to include the Process settings when printing in
Report format.
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5.5.1.6.5. Summary
To access summary preferences:
1) On the File menu, click Preferences, and then click the Summary tab.
Files
The user can decide which default Summary template they wish to use. If a user
creates a new Summary template, it can save using the template commands. If the new
template is to be used as the default, the new one can be specified in this text box. The
specified template will now be loaded every time the program is started.
Show
The Summary Page Tab is built with cells that are organized into columns and rows.
The software allows the user to show and hide the cell Row/Column labels and Grid
lines. Selecting the corresponding check boxes to show or hide the labels and cells.
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Report
Select the corresponding check box to include the Summary Page Tab when printing in
Report format.
Password
Select the corresponding check box to password protect the Summary Page Tab and
preferences. If password protection has been selected, a dialog box appears prompting
the user to enter the current password. The software will then need to be restarted to
apply password protection settings.
If the default password has not been changed, the current password is
Admin. Refer to topic
Software>Menus>File>Preferences>Misc>Passwords for more information.
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5.5.1.6.6. Spreadsheet
To access spreadsheet preferences:
1) On the File menu, click Preferences, and then click the Spreadsheet tab.
Files
The user can decide which default Spreadsheet template they wish to use. If a user
creates a new Spreadsheet template, it can save using the template commands. If the
new template is to be used as the default, the new one can be specified in this text box.
The specified template will now be loaded every time the program is started.
Show
The Spreadsheet Page Tab is built with cells that are organized into columns and rows.
The software allows the user to show and hide the cell Row/Column labels and Grid
lines. Selecting the corresponding check boxes to show or hide the labels and cells.
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Report
Select the corresponding check box to include the Spreadsheet Page Tab when printing
in Report format.
Password
Select the corresponding check box to password protect the Spreadsheet Page Tab
and preferences. If password protection has been selected, a dialog box appears
prompting the user to enter the current password. The software will then need to be
restarted to apply password protection settings.
If the default password has not been changed, the current password is
Admin. Refer to topic
Software>Menus>File>Preferences>Misc>Passwords for more information.
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5.5.1.6.7. SPC
To access profile preferences:
1) On the File menu, click Preferences, and then click the SPC tab.
SPC
The software utilizes the standard Moving Average/Moving Range Charting technique
with a subgroup size of 2-6. The user can specify the samples per subgroup using the
drop-down list. Refer to Appendix B for more information.
Report
Select the corresponding check box to include the SPC Page Tab when printing in
Report format.
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Password
Select the corresponding check box to password protect the SPC Page Tab and
preferences. If password protection has been selected, a dialog box appears prompting
the user to enter the current password. The software will then need to be restarted to
apply password protection settings.
If the default password has not been changed, the current password is
Admin. Refer to topic
Software>Menus>File>Preferences>Misc>Passwords for more information.
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5.5.1.6.8. M.O.L.E.(r)
To access M.O.L.E. preferences:
1) On the File menu, click Preferences, and then click the M.O.L.E.(r) tab.
Show
The Status bar located on the bottom of the software display can show the status of the
M.O.L.E. Profiler Power Pack battery, Internal operating temperature, connected COM
port. Select the corresponding check box to display these status indicators.
Report
Select the corresponding check box to include the M.O.L.E. information when printing in
Report format.
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Update Firmware
If a new version of the MEGAM.O.L.E.® Profiler firmware is released by ECD, the user
can use the Update Firmware wizard to upgrade to the newest version.
To update MEGAM.O.L.E.® Profiler firmware:
1) On the File menu, click Preferences, and then click the M.O.L.E.(r) tab.
2) In the MOLE section, click the Update Firmware command button and the
software automatically scans for a selected instrument. If there is no instrument
selected, the Select Instrument dialog box appears.
3) Select the OK command button.
Updating the MEGAM.O.L.E.® Profiler firmware erases any stored data runs.
Make sure they have been downloaded prior to completing this process.
4) Navigate to the file folder where the firmware file *.BIN is located.
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5) Select the firmware file.
6) Click the Open command button to start updating the firmware.
7) When the update firmware process is complete, select the OK command button.
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