Elettronika S r l TXUP5000 TXUP5000 5 kW Analog TV Transmitter User Manual APT120A AUTV 5000LD Rev0 Date221003 p65

Elettronika S.r.l. TXUP5000 5 kW Analog TV Transmitter APT120A AUTV 5000LD Rev0 Date221003 p65

Contents

User Manual Part 3

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Document ID686939
Application IDsg5khK0Ykr5mXyBh5L8E4w==
Document DescriptionUser Manual Part 3
Short Term ConfidentialNo
Permanent ConfidentialNo
SupercedeNo
Document TypeUser Manual
Display FormatAdobe Acrobat PDF - pdf
Filesize114.91kB (1436406 bits)
Date Submitted2006-07-27 00:00:00
Date Available2007-01-31 00:00:00
Creation Date2006-03-08 10:59:21
Producing SoftwareAcrobat Distiller 3.0 for Windows
Document Lastmod2006-03-08 11:00:15
Document TitleAPT120A_AUTV_5000LD_Rev0_Date221003.p65
Document CreatorPageMaker 6.5
Document Author: Gianluca

AMPLIFIER INTERFACE
SCH0221AR0
Component layout SCH0221AR0
COMPONENT LIST SCH0221AR0
Part Name/Number
Description
Qty.
Comps.
CC 100nFAVX 01065A
CE 100uF100V
CE 100uF50V 01795
CE 10uF35V-S 01778A
D 1N4007 03009
D 6CWQ10FN
IC LM317HV
J FC-16P 02701-02700
J SCREWCONN2 02853
J SCREWCONN3 02860
J TESTP1.3mm 07913
JU JUMP2 02739-02742
JU JUMP3 02707-02742
R 0R33-1W-S
R 100K-S 00065A
R 10K-S 00053A
R 220R-S 00033A
R 270R-S 00034A
R 4K7-S 00049A
TR BC856 03455
01065A CERAMIC COND
01795B ELETT. COND.
01795 ELETT. COND.
01778A ELETTR SMD COND
03009 DIODE
03026 SMD DIODE SCHOTTKY 3,5A
04340A INTEG CIRCUIT
02701+02700 PCB CONNECTOR POL
02853 PCB SCREW CONNECTOR
02860 PCB SCREW CONNECTOR
07913 TEST POINT
02739+02742 MASCHIO PAN2
02707+02742 MASCHIO PAN3
00380 RES 1W 5% SMD 2512
00065A RES 1/4W 5% SMD 1206
00053A RES 1/4W 5% SMD 1206
00033A RES 1/4W 5% SMD 1206
00034A RES 1/4W5% SMD 1206
00049A RES 1/4W 5% SMD 1206
03455 PNP SMD TRANSISTOR
17
C1-4
C8
C6
C5, C7
D1
D7-9
IC1-2
J20
J19, J24
J18
J1-17
JP1-2, JP4
JP3
R1-2
R7
R6
R4
R3
R5
TR1
103
104
MAINS DISTRIBUTION BOARD
SCH0215AR0
Component layout SCH0215AR0
COMPONENT LIST SCH0215AR0
Part Name/Number
Description
Qty.
Comps.
CC 2nF2 2kV 01045A
CNV AC-DC ATC-12S
D 1N4148 03001
DL LEDG3 03053
J CON HD515V/05-3PVE
J CON HD515V/05-4PVE
J CON HD515V/05-5PVE
J TESTP1.3mm 07913
R 1K2 0042
RL 40.31.12 07567
01045A CERAMIC COND
AC DC CONVERTER
03001 DIODE
03053 GREEN LED DIODE 3mm
PANDUIT PCB CO
02881 + 02882 PANDUIT PCB CONN
PANDUIT PCB CO
07913 TEST POINT
0042RES 1/4W 5%
07567 RELE
C1-2
CNV1
D1-2
DL1
J3-5
J2
J1
J6-11
R1
RLY1-2
105
106
1kW 32Vdc SWITCHING POWER SUPPLY
E0026
TECHNICAL CHARACTERISTICS
- Input characteristics
Vin:
100..240Vrms
REND.:
80%
lin@FL:
16..6,5Arms
PF>0.95@FL (PFC)
- Output characteristics
Pout:
Vout:
1300W on 2 outputs
2 options
a) 32Vdc 40A on 2 outputs
b) 52Vdc 25A on 2 outputs
Block Diagram
AUX
PRIM
AUX
SEC
AUX
+1
+2
L R
N S
EMI
FILTER
PFC
POWER
STAGE
+2
MAIN
CONVERTER
POWER
STAGE
Feedback
inhibit
OUTPUT
CONTROL
AND
PROTECTION
MONITOR
inhibit
FLAT
10PIN
107
108
109
110
111
112
113
114
115
COMPONENT LIST 1kW 32Vdc Switching Power Supply
SMT COMPONENT
IT
QTY
STORE-CODE DESCRIPTION
REF.
Page 1/2
10
03.B04.0000A
03.B05.0003B
03.B05.0006B
03.B05.0009B
03.B05.0014B
03.B05.0020B
03.B05.0061B
03.B05.0150B
03.B10.0267B
03.B17.0003B
CHIP RES.0805 STR.MET.0.10W 0Ohm 5%
100R 1% 0.1W RES. SMD 0805 100PPM
10K 1% 0.1W RES. SMD 0805 100PPM
1K 1% 0.1W RES. SMD 0805 100PPM
27K 1% 0.1W RES. SMD 0805 100PPM
47K 1% 0.1W RES. SMD 0805 100PPM
4K7 1% 0.1W RES. SMD 0805 100PPM
150R 1% 0.1W RES. SMD 0805 100PPM
4K75 1% 1% 25W RES. SMD 1206 100PPM
2R2 1% 0.25W RES. SMD MINIMELF 100PPM
11
12
13
03.B17.0010B
03.B25.0002A
03.D02.0004A
100K 1% 0.25W RES. SMD MINIMELF 100PPM
0.01R 1% 3W RES. SMD 4527 WSR3 100PPM
COND. CRM MSTR Z5U 100NF 50V 20% SMT-0805
14
15
16
17
18
19
20
21
03.D02.0012A
03.D04.0004A
03.D04.0007A
05.B02.0014A
05.B04.0010A
04.D00.0001A
04.D00.0501A
04.D00.0502A
22
04.B01.0001A
220PF 50V 5% 0805 SMD COND. CMR X7R
1NF 500V 10% 1206 SMD COND. CRM MSTR
1uF 25V 10% 1206 SMD GRM42-6 (MURATA)
L6565D FLYBACK QUASI-RESONANT CONTROL.
LMC6482AIM DUAL CMOS SOP-8 OP.AMP
MMBT2222A BJT NPN 40V 1A 0.35W Hfe100-300
MMBT2907A BJT PNP -60V 0.8A 0.35W Hfe100-300
BJT PNP -80V -1A 1W Hfe 100 Ty. BCX53-16 Pk. SOT-89
(M.code: AL)
BAV103 SMD DIODO SILICIO 200MA 250V PKG. SOD80
R92
R16, R42
R27-28, R130
R8, R40, R43, R105
R20, R45, R93
R5
R19, R44, R94
R84
R47-52
R1-2, R18, R38, R41, R46,
R86-87, R167
R75-76
R31
C13, C42, C45, C50, C71,
C98-99, C127
C11, C19, C36
C8, C93-94
C1, C3, C12, C18, C135
IC1
UI-2
Q3, Q20
Q1
23
04.K00.0002A
DIODO LED VERDE SMD 1206 BRIGHTLED
Q4, Q18, Q21-22, Q27
D1, D22, D24-25, D27,
D37
DL1-3
THT COMPONENT
IT
QTY
24
25
26
27
28
29
30
31
116
STORE-CODE DESCRIPTIO
CIRCUITO STAMPATO D.N. D06.0203A_00R02
Morsetto Phoenix MKDS5/2-9.5
RELAY 24VDC 16A G2R-1-E-24VDC OMRON
0,1R 5% 3W RES. OSSIDO. MET.
220R 5% 3W RES. OSSIDO. MET.
33KOhm 5% 3W RES. OSSIDO MET.
39R 5% 2W RES. OSSIDO MET. 250ppm
100K 5% 2W RES. OSSIDO MET. 250ppm
REF.
Page 1/2
J4, J6, J9-10
K1
R103-104, R201-203
R4, R60
R162-163
R6, R15, R169, R171
R82, R101
IT
QTY
STORE-CODE DESCRIPTION
32
33
34
35
36
37
38
39
RESISTORE A FILO 0,01R 2W 5%
Potenziometro Cermet 20Giri 2KOhm 0.5W 10% 100ppm
Ty: 67W
4700pF 250W COND. CRM CLASSE X1 Y2 P.7,5
100nF 600V 5% Cond. film mylar scat 7.5x17.5mm P.15
1UF 275Vac X2COND. FILM. SCAT. 12.5x32.5mm P27.5
COND. FILM MYLAR SCATOLINO 4.7nF 250V 10% 5x17.5
P. 15 (mm)
1uF 630V COND. FILM SCAT. 18x32.5mm P.27.5
10uF 63 COND. RAD. POLIES. 10% P22.5 10x25 (mm)
40
41
42
Condensatore FILM SCATOLINO 2.2uF 400V 10% P.27,5
470uF 450V 20% ETL SNAP-IN 20% ins. Radiale d35 / h52mm
COND. ETL AL 100uF 25V d6,3x11mm P.2,5
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
COND. ETL AL 220uF 63V 20% ins. Radiale d20 / h42mm P7.5
COND. ETL 1uF 450V 20% ins. Radiale d8 / h11.5 P.3.8 (mm)
INDUTTORE 22uH I-MAX 2A PASSO 200
TRASF. DI POT. T0203.04R01 D.N. STT0203_04R01
TRASF. AUX T0203.05R02 D.N. STT0203_05R02
BOBINA SNUBBER PFC T0211.03R01 D.N. STT0211_03R01
BOBINA CLAMPER PFC T0211.02R02 D.N. STT0211_02R02
BOBINA PFC T0203.01R00 D.N. STT0203_01R00
BOBINA DI MODO COMUNE T0203.06R00 D.N. STT0203
NTC 10R DIAM. 9,5mm P.5 B57-235-S100M
NTC EPCOS B57045K0103K000
FUSIBILE AUTO AL 25A 32V
CLIP PORTAFUSIBILE PER AUTO PZ1011 (OMEGA)
P600K DIODO RADDRIZZ. SILICIO 6A 800V
STTA3006CW DOPPIO DIODO ULTRA FAST TO247
STT1206D TO220 D. TURBOSWITCH 600V 12A
STPS80H100CY 100V 4X20 MAX TO247
DIODO ZENER 1,3W 18V ZPY18 DO-41 5%
STP6NC90Z 900V 6A ENHAN. MODE N-MOSFET
STW45NM50 TO247 500V 45A MOSFET
COND. CER. MULTISTRATO 1uF 50V P.5
REF.
Page 2/2
R3, R7, R29, R34
P1
C6, C15, C17, C87-88
C2
C106, C116
C5
C112-113
C4, C9-10, C46-49, C52,
C53
C7
C107-108
C28, C40, C43, C70, C91,
C96, C126
C57-59
C16
L1-2, L7
T1
T3
L9
L8
L5
L6
NTC5
NTC1
F3-4
F1-2
D12
D10
D9, D13
D29, D30
Z9
MT3
MF1-2, MF4
C14
Note:
within the notes:
- the ‘V’ prefix is for Vertical mounting
- the ‘M’ prefix stands for Mechanical details
117
UHF 5/10kW ANALOG TV FILTER
Code 06663
Suitable for use in solid state A-AB
class transmitter, in common
amplification, to eliminate out of band
products in all standard frequencies.
Available connectors:
- EIA 1 5/8”
- RIGID LINE 1 5/8”
- EIA 3 1/8”
opposite or parallel position.
TECHNICAL CHARACTERISTICS
Configuration
Max power output
Frequency range
Insertion loss (Video c.)
Return loss
Temperature range
Temperature shift
Weight
Working position
Dimensions
118
4 Cavities
10kW (cw)
470 - 860MHz
< 0,2dB
> 30dB
-10°C / +50°C
< = 2kHz/K
20kg
Any
395x380x347mm
CALIBRATION PROCEDURE
In order to calibrate PBN153/44, a double-track Network Analyser is needed, in order to visualize the
frequency response of the passing and reflected signals.
- Calibration procedure from 470MHz to 666MHz
1. Extract the coupling 5 (Fig. 1) until it stops.
2. Insert the couplings 3, letting about 5mm out.
3. Connect the filter to the Network Analyser marking the input. Select the frequency of the desired channel
centre and set a SPAN of 50MHz.
4. Act on the tuning rods 1 and 2 until the curve of the band-pass appears in the centre of the screeen, and
adjust it by means of the couplings 3 to obtain a width of about 10MHz (Fig. 2).
119
Fig. 2
5. Set a SPAN of 20MHz and act alternatively on:
- Interstage coupling 3 (rise and lower);
- IN/OUT couplings 4 (turn);
- Tuning 1 and 2 (rise and lower);
to obtain a bandwidth of 7-8MHz and an adaptation of about 25dB, composed by four peaks (Fig. 3).
Fig. 3
6. Insert the coupling 5 (Fig. 1) to set the position of the notch attenuation on the desired frequencies (Fig. 4)
(5.5MHz and +11MHz or 4-5MHz and +9MHz).
120
Fig. 4
7. The adaptation has moved; it can be adjusted by acting on the filter as per point 6, correcting each time the
attenuation tuning by means of the coupling 5, until a frequency response like that in the example (Fig. 5) is
obtained.
Fig. 5
8. Once the calibration is complete, the machanical movement during the locking stage will have to be
compensator for, because a variation of the adaptation may occur. It only takes to extract slightly the tuning
which is being fastened.
121
- Calibration procedure from 66MHz to 860MHz
1. Extract the coupling 5 (Fig. 1) until it stops.
2. Extract the couplings 3 making sure not to short-circuit them.
3.Connect the filter to the Network Analyser, marking the input. Select the frequency of the desired centre
channel and set a SPAN of 50MHz.
4. Act on the tuning rods 1 and 2 until the curve of the band-pass appears in the centre of the screen and
adjust it by means of the coupling 3 to obtain a width of about 10MHz (Fig. 2). The tuning 2, due to the
elliptical system according to which the filter has been designed, will compose the attenuation of the notch as
well as the curve of the band-pass.
122
Fig. 2
5. Set a SPAN of 20MHz and act alternatively on:
- Interstage couplings 3 (rise and lower);
- IN/OUT couplings 4 (turn);
- Tuning 1 and 2 (rise and lower);
to obtain a bandwidth of 7-8MHz and an adaptation of about 25dB, composed by four peaks (Fig. 3).
Fig. 3
6. Use the coupling 5 (Fig. 1) to set the position of the notch attenuation on the desired frequencies (Fig. 4)
(5.5MHz and +11MHz or 4.5MHz and +9MHz).
123
Fig. 4
7. It is possible to note that, by tuning the notch attenuation as described in point 6 above, the adaptation has
moved. It can be adjusted by acting on the filter as per point 6, correcting each time the tuning of the notch
attenuation by means of the coupling 5, until a frequency response like the one in the example (Fig. 5) is
obtained.
Fig. 5
8. Once the calibration is complete, the mechanical movement during the locking stage will have to be
compensated for, because a variation of the adaptation may occur. It only takes to extract slightly the tuning
which is being fastened.
124

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XMP Toolkit                     : XMP toolkit 2.9.1-14, framework 1.6
About                           : uuid:80125bf5-e87b-4469-9fbc-7470996b20ff
Modify Date                     : 2006:03:08 11:00:15-06:00
Create Date                     : 2006:03:08 10:59:21-06:00
Metadata Date                   : 2006:03:08 11:00:15-06:00
Document ID                     : uuid:728b7b75-5665-4350-8669-26db6fa90102
Format                          : application/pdf
Title                           : APT120A_AUTV_5000LD_Rev0_Date221003.p65
Creator                         : PageMaker 6.5
Author                          : Gianluca
Producer                        : Acrobat Distiller 3.0 for Windows
EXIF Metadata provided by EXIF.tools
FCC ID Filing: PHLTXUP5000

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