Elettronika S r l TXUP5000 TXUP5000 5 kW Analog TV Transmitter User Manual APT120A AUTV 5000LD Rev0 Date221003 p65
Elettronika S.r.l. TXUP5000 5 kW Analog TV Transmitter APT120A AUTV 5000LD Rev0 Date221003 p65
Contents
- 1. User Manual Part 1
- 2. User Manual Part 2
- 3. User Manual Part 3
User Manual Part 3
AMPLIFIER INTERFACE SCH0221AR0 Component layout SCH0221AR0 COMPONENT LIST SCH0221AR0 Part Name/Number Description Qty. Comps. CC 100nFAVX 01065A CE 100uF100V CE 100uF50V 01795 CE 10uF35V-S 01778A D 1N4007 03009 D 6CWQ10FN IC LM317HV J FC-16P 02701-02700 J SCREWCONN2 02853 J SCREWCONN3 02860 J TESTP1.3mm 07913 JU JUMP2 02739-02742 JU JUMP3 02707-02742 R 0R33-1W-S R 100K-S 00065A R 10K-S 00053A R 220R-S 00033A R 270R-S 00034A R 4K7-S 00049A TR BC856 03455 01065A CERAMIC COND 01795B ELETT. COND. 01795 ELETT. COND. 01778A ELETTR SMD COND 03009 DIODE 03026 SMD DIODE SCHOTTKY 3,5A 04340A INTEG CIRCUIT 02701+02700 PCB CONNECTOR POL 02853 PCB SCREW CONNECTOR 02860 PCB SCREW CONNECTOR 07913 TEST POINT 02739+02742 MASCHIO PAN2 02707+02742 MASCHIO PAN3 00380 RES 1W 5% SMD 2512 00065A RES 1/4W 5% SMD 1206 00053A RES 1/4W 5% SMD 1206 00033A RES 1/4W 5% SMD 1206 00034A RES 1/4W5% SMD 1206 00049A RES 1/4W 5% SMD 1206 03455 PNP SMD TRANSISTOR 17 C1-4 C8 C6 C5, C7 D1 D7-9 IC1-2 J20 J19, J24 J18 J1-17 JP1-2, JP4 JP3 R1-2 R7 R6 R4 R3 R5 TR1 103 104 MAINS DISTRIBUTION BOARD SCH0215AR0 Component layout SCH0215AR0 COMPONENT LIST SCH0215AR0 Part Name/Number Description Qty. Comps. CC 2nF2 2kV 01045A CNV AC-DC ATC-12S D 1N4148 03001 DL LEDG3 03053 J CON HD515V/05-3PVE J CON HD515V/05-4PVE J CON HD515V/05-5PVE J TESTP1.3mm 07913 R 1K2 0042 RL 40.31.12 07567 01045A CERAMIC COND AC DC CONVERTER 03001 DIODE 03053 GREEN LED DIODE 3mm PANDUIT PCB CO 02881 + 02882 PANDUIT PCB CONN PANDUIT PCB CO 07913 TEST POINT 0042RES 1/4W 5% 07567 RELE C1-2 CNV1 D1-2 DL1 J3-5 J2 J1 J6-11 R1 RLY1-2 105 106 1kW 32Vdc SWITCHING POWER SUPPLY E0026 TECHNICAL CHARACTERISTICS - Input characteristics Vin: 100..240Vrms REND.: 80% lin@FL: 16..6,5Arms PF>0.95@FL (PFC) - Output characteristics Pout: Vout: 1300W on 2 outputs 2 options a) 32Vdc 40A on 2 outputs b) 52Vdc 25A on 2 outputs Block Diagram AUX PRIM AUX SEC AUX +1 +2 L R N S EMI FILTER PFC POWER STAGE +2 MAIN CONVERTER POWER STAGE Feedback inhibit OUTPUT CONTROL AND PROTECTION MONITOR inhibit FLAT 10PIN 107 108 109 110 111 112 113 114 115 COMPONENT LIST 1kW 32Vdc Switching Power Supply SMT COMPONENT IT QTY STORE-CODE DESCRIPTION REF. Page 1/2 10 03.B04.0000A 03.B05.0003B 03.B05.0006B 03.B05.0009B 03.B05.0014B 03.B05.0020B 03.B05.0061B 03.B05.0150B 03.B10.0267B 03.B17.0003B CHIP RES.0805 STR.MET.0.10W 0Ohm 5% 100R 1% 0.1W RES. SMD 0805 100PPM 10K 1% 0.1W RES. SMD 0805 100PPM 1K 1% 0.1W RES. SMD 0805 100PPM 27K 1% 0.1W RES. SMD 0805 100PPM 47K 1% 0.1W RES. SMD 0805 100PPM 4K7 1% 0.1W RES. SMD 0805 100PPM 150R 1% 0.1W RES. SMD 0805 100PPM 4K75 1% 1% 25W RES. SMD 1206 100PPM 2R2 1% 0.25W RES. SMD MINIMELF 100PPM 11 12 13 03.B17.0010B 03.B25.0002A 03.D02.0004A 100K 1% 0.25W RES. SMD MINIMELF 100PPM 0.01R 1% 3W RES. SMD 4527 WSR3 100PPM COND. CRM MSTR Z5U 100NF 50V 20% SMT-0805 14 15 16 17 18 19 20 21 03.D02.0012A 03.D04.0004A 03.D04.0007A 05.B02.0014A 05.B04.0010A 04.D00.0001A 04.D00.0501A 04.D00.0502A 22 04.B01.0001A 220PF 50V 5% 0805 SMD COND. CMR X7R 1NF 500V 10% 1206 SMD COND. CRM MSTR 1uF 25V 10% 1206 SMD GRM42-6 (MURATA) L6565D FLYBACK QUASI-RESONANT CONTROL. LMC6482AIM DUAL CMOS SOP-8 OP.AMP MMBT2222A BJT NPN 40V 1A 0.35W Hfe100-300 MMBT2907A BJT PNP -60V 0.8A 0.35W Hfe100-300 BJT PNP -80V -1A 1W Hfe 100 Ty. BCX53-16 Pk. SOT-89 (M.code: AL) BAV103 SMD DIODO SILICIO 200MA 250V PKG. SOD80 R92 R16, R42 R27-28, R130 R8, R40, R43, R105 R20, R45, R93 R5 R19, R44, R94 R84 R47-52 R1-2, R18, R38, R41, R46, R86-87, R167 R75-76 R31 C13, C42, C45, C50, C71, C98-99, C127 C11, C19, C36 C8, C93-94 C1, C3, C12, C18, C135 IC1 UI-2 Q3, Q20 Q1 23 04.K00.0002A DIODO LED VERDE SMD 1206 BRIGHTLED Q4, Q18, Q21-22, Q27 D1, D22, D24-25, D27, D37 DL1-3 THT COMPONENT IT QTY 24 25 26 27 28 29 30 31 116 STORE-CODE DESCRIPTIO CIRCUITO STAMPATO D.N. D06.0203A_00R02 Morsetto Phoenix MKDS5/2-9.5 RELAY 24VDC 16A G2R-1-E-24VDC OMRON 0,1R 5% 3W RES. OSSIDO. MET. 220R 5% 3W RES. OSSIDO. MET. 33KOhm 5% 3W RES. OSSIDO MET. 39R 5% 2W RES. OSSIDO MET. 250ppm 100K 5% 2W RES. OSSIDO MET. 250ppm REF. Page 1/2 J4, J6, J9-10 K1 R103-104, R201-203 R4, R60 R162-163 R6, R15, R169, R171 R82, R101 IT QTY STORE-CODE DESCRIPTION 32 33 34 35 36 37 38 39 RESISTORE A FILO 0,01R 2W 5% Potenziometro Cermet 20Giri 2KOhm 0.5W 10% 100ppm Ty: 67W 4700pF 250W COND. CRM CLASSE X1 Y2 P.7,5 100nF 600V 5% Cond. film mylar scat 7.5x17.5mm P.15 1UF 275Vac X2COND. FILM. SCAT. 12.5x32.5mm P27.5 COND. FILM MYLAR SCATOLINO 4.7nF 250V 10% 5x17.5 P. 15 (mm) 1uF 630V COND. FILM SCAT. 18x32.5mm P.27.5 10uF 63 COND. RAD. POLIES. 10% P22.5 10x25 (mm) 40 41 42 Condensatore FILM SCATOLINO 2.2uF 400V 10% P.27,5 470uF 450V 20% ETL SNAP-IN 20% ins. Radiale d35 / h52mm COND. ETL AL 100uF 25V d6,3x11mm P.2,5 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 COND. ETL AL 220uF 63V 20% ins. Radiale d20 / h42mm P7.5 COND. ETL 1uF 450V 20% ins. Radiale d8 / h11.5 P.3.8 (mm) INDUTTORE 22uH I-MAX 2A PASSO 200 TRASF. DI POT. T0203.04R01 D.N. STT0203_04R01 TRASF. AUX T0203.05R02 D.N. STT0203_05R02 BOBINA SNUBBER PFC T0211.03R01 D.N. STT0211_03R01 BOBINA CLAMPER PFC T0211.02R02 D.N. STT0211_02R02 BOBINA PFC T0203.01R00 D.N. STT0203_01R00 BOBINA DI MODO COMUNE T0203.06R00 D.N. STT0203 NTC 10R DIAM. 9,5mm P.5 B57-235-S100M NTC EPCOS B57045K0103K000 FUSIBILE AUTO AL 25A 32V CLIP PORTAFUSIBILE PER AUTO PZ1011 (OMEGA) P600K DIODO RADDRIZZ. SILICIO 6A 800V STTA3006CW DOPPIO DIODO ULTRA FAST TO247 STT1206D TO220 D. TURBOSWITCH 600V 12A STPS80H100CY 100V 4X20 MAX TO247 DIODO ZENER 1,3W 18V ZPY18 DO-41 5% STP6NC90Z 900V 6A ENHAN. MODE N-MOSFET STW45NM50 TO247 500V 45A MOSFET COND. CER. MULTISTRATO 1uF 50V P.5 REF. Page 2/2 R3, R7, R29, R34 P1 C6, C15, C17, C87-88 C2 C106, C116 C5 C112-113 C4, C9-10, C46-49, C52, C53 C7 C107-108 C28, C40, C43, C70, C91, C96, C126 C57-59 C16 L1-2, L7 T1 T3 L9 L8 L5 L6 NTC5 NTC1 F3-4 F1-2 D12 D10 D9, D13 D29, D30 Z9 MT3 MF1-2, MF4 C14 Note: within the notes: - the V prefix is for Vertical mounting - the M prefix stands for Mechanical details 117 UHF 5/10kW ANALOG TV FILTER Code 06663 Suitable for use in solid state A-AB class transmitter, in common amplification, to eliminate out of band products in all standard frequencies. Available connectors: - EIA 1 5/8 - RIGID LINE 1 5/8 - EIA 3 1/8 opposite or parallel position. TECHNICAL CHARACTERISTICS Configuration Max power output Frequency range Insertion loss (Video c.) Return loss Temperature range Temperature shift Weight Working position Dimensions 118 4 Cavities 10kW (cw) 470 - 860MHz < 0,2dB > 30dB -10°C / +50°C < = 2kHz/K 20kg Any 395x380x347mm CALIBRATION PROCEDURE In order to calibrate PBN153/44, a double-track Network Analyser is needed, in order to visualize the frequency response of the passing and reflected signals. - Calibration procedure from 470MHz to 666MHz 1. Extract the coupling 5 (Fig. 1) until it stops. 2. Insert the couplings 3, letting about 5mm out. 3. Connect the filter to the Network Analyser marking the input. Select the frequency of the desired channel centre and set a SPAN of 50MHz. 4. Act on the tuning rods 1 and 2 until the curve of the band-pass appears in the centre of the screeen, and adjust it by means of the couplings 3 to obtain a width of about 10MHz (Fig. 2). 119 Fig. 2 5. Set a SPAN of 20MHz and act alternatively on: - Interstage coupling 3 (rise and lower); - IN/OUT couplings 4 (turn); - Tuning 1 and 2 (rise and lower); to obtain a bandwidth of 7-8MHz and an adaptation of about 25dB, composed by four peaks (Fig. 3). Fig. 3 6. Insert the coupling 5 (Fig. 1) to set the position of the notch attenuation on the desired frequencies (Fig. 4) (5.5MHz and +11MHz or 4-5MHz and +9MHz). 120 Fig. 4 7. The adaptation has moved; it can be adjusted by acting on the filter as per point 6, correcting each time the attenuation tuning by means of the coupling 5, until a frequency response like that in the example (Fig. 5) is obtained. Fig. 5 8. Once the calibration is complete, the machanical movement during the locking stage will have to be compensator for, because a variation of the adaptation may occur. It only takes to extract slightly the tuning which is being fastened. 121 - Calibration procedure from 66MHz to 860MHz 1. Extract the coupling 5 (Fig. 1) until it stops. 2. Extract the couplings 3 making sure not to short-circuit them. 3.Connect the filter to the Network Analyser, marking the input. Select the frequency of the desired centre channel and set a SPAN of 50MHz. 4. Act on the tuning rods 1 and 2 until the curve of the band-pass appears in the centre of the screen and adjust it by means of the coupling 3 to obtain a width of about 10MHz (Fig. 2). The tuning 2, due to the elliptical system according to which the filter has been designed, will compose the attenuation of the notch as well as the curve of the band-pass. 122 Fig. 2 5. Set a SPAN of 20MHz and act alternatively on: - Interstage couplings 3 (rise and lower); - IN/OUT couplings 4 (turn); - Tuning 1 and 2 (rise and lower); to obtain a bandwidth of 7-8MHz and an adaptation of about 25dB, composed by four peaks (Fig. 3). Fig. 3 6. Use the coupling 5 (Fig. 1) to set the position of the notch attenuation on the desired frequencies (Fig. 4) (5.5MHz and +11MHz or 4.5MHz and +9MHz). 123 Fig. 4 7. It is possible to note that, by tuning the notch attenuation as described in point 6 above, the adaptation has moved. It can be adjusted by acting on the filter as per point 6, correcting each time the tuning of the notch attenuation by means of the coupling 5, until a frequency response like the one in the example (Fig. 5) is obtained. Fig. 5 8. Once the calibration is complete, the mechanical movement during the locking stage will have to be compensated for, because a variation of the adaptation may occur. It only takes to extract slightly the tuning which is being fastened. 124
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