Furuno USA 9ZWFA170 Automatic Identification Systems User Manual IME 44900 A
Furuno USA Inc Automatic Identification Systems IME 44900 A
Contents
- 1. Installation Manual
- 2. Installation Manual II
- 3. User Manual
- 4. User Manual II
Installation Manual
Installation Manual CLASS A AIS Model FA-170 PRODUCT NAME: U-AIS TRANSPONDER SAFETY INSTRUCTIONS ................................................................................................ i SYSTEM CONFIGURATION ........................................................................................... ii EQUIPMENT LISTS........................................................................................................ iii 1. MOUNTING..............................................................................................................1-1 1.1 1.2 1.3 1.4 1.5 How to Install the Antenna Unit(s) .....................................................................................1-1 How to Install the FA-1702 Monitor Unit ............................................................................1-7 How to Install the FA-1701 Transponder Unit..................................................................1-12 How to Install the PR-240 Power Supply (option)............................................................1-13 How to Install the FA-1703 Pilot Plug Unit (option)..........................................................1-14 2. WIRING....................................................................................................................2-1 2.1 2.2 2.3 2.4 2.5 Connection Overview.........................................................................................................2-1 How to Fabricate the Cables..............................................................................................2-2 Unit Interconnection ...........................................................................................................2-4 How to Terminate COM ports (For IEC 61162-1/2 signal).................................................2-8 How to Change the Ship’s Mains Specifications................................................................2-9 3. SETTING AND ADJUSTMENT ...............................................................................3-1 3.1 3.2 3.3 3.4 3.5 3.6 3.7 How to Set MMSI, IMO No., Name and Call Sign..............................................................3-2 Inland AIS Specific Settings...............................................................................................3-3 How to Set GPS Antenna Position.....................................................................................3-5 How to Enable and Disable Alerts .....................................................................................3-6 How to Set Up the I/O Ports...............................................................................................3-7 Network Set Up..................................................................................................................3-8 SERVICE Menu Operations...............................................................................................3-9 APPENDIX 1 JIS CABLE GUIDE .............................................................................AP-1 APPENDIX 2 DIGITAL INTERFACE ........................................................................AP-2 PACKING LISTS ......................................................................................................... A-1 OUTLINE DRAWINGS ................................................................................................ D-1 INTERCONNECTION DIAGRAM ................................................................................ S-1 www.furuno.com All brand and product names are trademarks, registered trademarks or service marks of their respective holders. Z10 : OCT. 30, IME-44900-Z10 (GREG) FA-170 2015 SAFETY INSTRUCTIONS The installer must read the safety instructions before attempting to install this equipment. WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury. Warning, Caution Prohibitive Action Prohibitive Action WARNING ELECTRICAL SHOCK HAZARD Do not open the equipment unless totally familiar with electrical circuits and service manual. Only qualified personnel should work inside the equipment. Do not approach the antenna closer than listed below when it is transmitting. The antenna emits radio waves that can be harmful to the human body. RF power density on antenna aperture Distance Turn off the power at the switchboard before beginning the installation. Fire or electrical shock can result if the power is left on. Do not install the equipment where it may get wet from rain or water splash. Water in the equipment can result in fire, electrical shock or damage the equipment. N/A 100 W/m2 10 W/m2 0.04 m 2 W/m 0.09 m Be sure that the power supply is compatible with the voltage rating of the equipment. Connection of an incorrect power supply can cause fire or damage the equipment. The voltage rating of the equipment appears on the label above the power connector. CAUTION Observe the following compass safe distances to prevent interference to a magnetic compass: Equipment Standard compass Steering compass Equipment Standard compass Steering compass FA-1701 Transponder unit 1.70 m 1.10 m GVA-100-T 0.40 m 0.30 m FA-1702 Monitor unit 0.65 m 0.40 m DB-1 0.30 m 0.30 m FA-1703 Pilot Plug unit 0.35 m 0.30 m PR-240 0.90 m 0.60 m Attach protective earth securely to the ship's body. The protective earth is required to the power supply to prevent electrical shock. SYSTEM CONFIGURATION OR GPS antenna GPA-017S VHF antenna VHF antenna GPS/VHF combined antenna GVA-100-T Distributor unit DB-1 MONITOR UNIT FA-1702 (two units may be connected) TRANSPONDER UNIT FA-1701 External display, NavNet2, NavNet 3D, Pilot plug (FA-1703), Sensor Alarm system Beacon receiver LAN Blue Sign Power supply PR-240 100/110/115/200/ 220/230 VAC 1ø, 50/60Hz ii : Standard supply : Optional or local supply 24 VDC 12-24 VDC GPS-017S GVA-100-T FA-1701 FA-1702 DB-1 PR-240 Exposed to the weather Exposed to the weather Protected from the weather Protected from the weather Protected from the weather Protected from the weather EQUIPMENT LISTS Standard supply Name Transponder unit Monitor Unit GPS Antenna GPS/VHF Combined Antenna Distributor Unit Installation Materials Type FA-1701 FA-1702 GPA-017S Code no. — — — — Qty DB-1 CP05-13600 — 000-029-284 CP05-13610 000-029-285 GVA-100-T Spare Parts 000-029-286 CP24-00141 CP05-13630 001-176-030 000-029-287 CP05-13640 000-029-288 SP05-06501 001-426-300 Select one. CP05-13620 Remarks For GVA-100-T. For DB-1 (GVA-100-T). See table below for contents. For DB-1 (GVA-100-T, Deep Sea) and GPA-017S. See table below for contents. For DB-1 (GVA-100-T). See table below for contents. For GVA-100-T. For GPA-017S. See table below for contents. For GPA-017S. See table below for contents. For FA-1701 (Type: FGMB 125V 8A PBF, 2 pcs. Code: 000-191-004-10). Installation materials Installation materials CP05-13600 CP05-13610 CP05-13620 CP05-13630 CP05-13640 CP05-13601 CP24-00101 Contains Z-AWG25X4P-SB L050 TNC-PS/PS-3D-L15M-R iii EQUIPMENT LISTS Optional supply Name Pilot Plug Unit Monitor Unit Power Supply Unit Antenna Cable Assembly Antenna Cable Set Mast Mounting Kit Antenna Fixing Bracket AD Converter Mast Mounting Kit Front Fixing Panel F Mount Cushion Kit Installation Materials Antenna Right Angle Mounting Base L-Angle Mounting Base Handrail Mounting Base Antenna Fixing Bracket Cable Assembly Type FA-1703 FA-1702 PR-240 CP20-02700 (30M) CP20-02710 (50M) CP20-02720 (40M) CP24-00300 CP24-00310 CP24-00320 CP20-01111 CP05-14001 Code no. — — — 004-381-160 004-381-170 001-207-990 000-041-938 000-041-939 000-022-637 004-365-780 001-430-360 AD-100-E OP24-5 OP24-35 OP05-141 CP03-28900 (10M) CP03-28910 (20M) CP03-28920 (30M) CP03-28930 (50M) CP03-28940 (100M) FAB-151D NO. 13-QA330 000-040-110 005-954-510 001-247-240 001-436-880 000-082-658 000-082-659 000-082-660 000-084-368 000-090-429 001-144-490-10 001-111-910-10 NO. 13-QA310 001-111-900-10 NO. 13-RC5160 001-111-920-10 4-310071 000-166-333-10 TNC-PS/PS-3DL15M-R Z-AWG25X4P-SB L050 001-173-110-10 Qty 001-426-390 001-426-440 Water Proof Kit Replacement Kit iv OP05-139 OP05-140 001-426-500 001-426-510 For GPA-017S. (30 m) For GPA-017S. (50 m) For GPA-017S. (40 m) For GVA-100. (30 m) For GVA-100. (50 m) For GVA-100. (40 m) For GPA-017S. Z-AWG25X4P-SB L100 Remarks For GVA-100-T. For FA-1702. LAN cable (10 m). LAN cable (20 m). LAN cable (30 m). LAN cable (50 m). LAN cable (100 m). For GPA-017S. For GPA-017S. For GPA-017S. For FAB-151D. For connection to GPA-017S. For connection between FA-1701 and FA-1702. Contains ZAWG25X4P-SB L050 (5 m) For connection between FA-1701 and FA-1702. Contains ZAWG25X4P-SB L100 (10 m) For FA-1702. For FA-1702. 1. MOUNTING NOTICE Do not apply paint, anti-corrosive sealant or contact spray to coating or plastic parts of the equipment. Those items contain organic solvents that can damage coating and plastic parts, especially plastic connectors. 1.1 How to Install the Antenna Unit(s) 1.1.1 Mounting considerations for all antenna units When selecting a mounting location for the antenna, keep in mind the following points. • Select a location out of the radar beam. The radar beam will obstruct Mast or prevent reception of the GPS satellite signal. GPA-017S or GVA-100-T or FAB-151D Other Antennas Bridge • There should be no interfering object within the line-of-sight to the satellites. Objects within line-ofsight to a satellite, for example, a mast, may block reception or prolong acquisition time. • Mount the antenna unit as high as possible to keep it free of interfering objects and water spray, which can interrupt reception of GPS satellite signal if the water freezes. • Referring to the drawing at the back if this manual, leave sufficient space between all antennas to avoid mutual interference. For VHF antennas, also keep in mind the following points: • The AIS VHF antenna should be placed in an elevated position that is as free as possible with a minimum of 0.5 meters in the horizontal direction from constructions made of conductive materials. The antenna should not be installed close to any large vertical obstruction. The objective for the AIS VHF antenna is to see the horizon freely through 360 degrees. • The AIS VHF antenna should be installed safely away from interfering high-power energy sources like radar and other transmitting radio antennas, preferably at least 3 meters away from and out of the transmitting beam. • There should not be more than one antenna on the same plane. The AIS VHF antenna should be mounted directly above or below the ship’s primary VHF radiotelephone antenna, with no horizontal separation and with a minimum of 2.8 meters vertical separation. If it is located on the same plane as other antennas, the distance apart should be at least 10 meters. 1-1 1. MOUNTING 1.1.2 GPS/VHF combined antenna (GVA-100-T) Install the combined antenna unit referring to the outline drawing. When selecting a mounting location for the antenna, keep in mind the following points. • Select a location out of the radar beam. The radar beam will obstruct or prevent reception of the GPS satellite signal. • There should be no interfering object within the line-of-sight to the satellites. Objects within line-of-sight to a satellite, for example, a mast, may block reception or prolong acquisition time. • Mount the antenna unit as high as possible. Mounting it this way keeps it free of interfering objects and water spray, which can interrupt reception of GPS satellite signal if the water freezes. • Also, refer to the antenna installation guidelines on page 1-6. Outdoor AIS Transponder Indoor GPS VHF Distributor DB-1 RG-10U/Y N-P-8DFB N-P-8DFB Installation overview of GPS/VHF combined antenna Mounting procedure 1. Dismount the bottom cover, cut the cable-tie inside the unit and take out the coaxial connector attached to the combined box. 2. Loosen four screws to loosen whip antenna fixture and pull out the coaxial connector coming from the combined box through the hole in the whip antenna fixture. 3. Connect the coaxial connector to the whip antenna base and wrap the junction part of the whip antenna with vulcanizing tape and then vinyl tape for waterproofing. 4. Insert the whip antenna from the top of the combined antenna. 5. Secure the whip antenna with whip antenna fixture. 6. Using a new cable tie (supplied), secure the cables and coaxial connector inside the antenna case. 7. Mount the bottom cover. 8. Fix the GPS/VHF combined antenna to the ship’s stanchion (40 to 50 mm diameter) with antenna fixing brackets, flat washers and hex. nuts. Note: Coat the exposed parts of bolts and nuts with marine sealant (local supply). Bolt Antenna base Mounting platform Flat washer Coat with marine sealant Hex nuts Spring washer 1-2 1. MOUNTING Whip antenna fixture Loosen four screws. (M5x16) Antenna fixing bracket Combined box Bottom cover GPS/VHF Combined antenna The antenna flange should be placed at the top of the stanchion to prevent the antenna from slipping down the stanchion. Stanchion How to install distributor unit DB-1 The length of the cable between the distributor unit and transponder unit is 1 m so locate the distributor unit within 1 m from the transponder unit. Fix the distributor unit on the bulkhead, facing the cable entrance downward. Remove the lid of the distributor unit and secure the unit with two self-tapping screws. Self-tapping screw (4x30) Note: Be sure no foreign material or water enters the distributor unit. 1-3 1. MOUNTING 1.1.3 GPS antenna unit (GPA-017S) Install the GPS antenna unit referring to the outline drawing at the back of this manual. When selecting a mounting location for the antenna, keep in mind the following points. • Select a location out of the radar beam. The radar beam will obstruct or prevent reception of the GPS satellite signal. • There should be no interfering object within the line-of-sight to the satellites. Objects within line-of-sight to a satellite, for example, a mast, may block reception or prolong acquisition time. • Mount the antenna unit as high as possible to keep it free of interfering objects and water spray, which can interrupt reception of GPS satellite signal if the water freezes. How to extend the antenna cable Three types of antenna cable extensions are optionally available. a) Antenna cable set CP20-02700 Conversion Cable Assy. NJ-JP-3DXV-1 Antenna Unit 0.6m Antenna Cable 30m TNCP-NJ 1m : Connector FA-1701 Fabricate locally. (See next page.) N-P-8DFB Securing and waterproofing the connector Referring to the figures in section 2.2.1 secure and waterproof the connections. b) Antenna cable set CP20-02720 (8D-FB-CV, 40m)/CP20-02710 (8D-FB-CV, 50m) Connect the cable the same as a) above. c) Cable type RG-10/UY (shipyard supply) Note: The length of this cable should be less than 20 m to prevent signal loss. The coax. coupling cable assy.(type: NJ-TP+3DXV-1, code no. 000-123-809-10), coaxial connector (N-P-8DFB; supplied), vulcanizing tape and vinyl tape are required. Fabricate both ends of the cable as shown in the figure on the next page. 1-4 1. MOUNTING How to attach the connector N-P-8DFB for cable 8D-FB-CV Outer Sheath Armor Dimensions in millimeters. Inner Sheath Shield 50 Remove outer sheath and armor by the dimensions shown left. Expose inner sheath and shield by the dimensions shown left. 30 Cover with heat-shrink tubing and heat. Cut off insulator and core by 10mm. 10 30 Twist shield end. Slip on clamp nut, gasket and clamp as shown left. Clamp Nut Gasket Clamp (reddish brown) Aluminum Foil Fold back shield over clamp and trim. Trim shield here. Insulator Cut aluminum foil at four places, 90° from one another. Fold back aluminum foil onto shield and trim. Trim aluminum tape foil here. Expose the insulator by 1mm. Expose the core by 5mm. Pin Clamp Nut Shell Solder through the hole. Slip the pin onto the conductor. Solder them together through the hole on the pin. Insert the pin into the shell. Screw the clamp nut into the shell. (Tighten by turning the clamp nut. Do not tighten by turning the shell.) 1-5 1. MOUNTING 1.1.4 VHF antenna (FAB-151D, option) Location The location of the mandatory AIS VHF-antenna should be carefully considered. Digital communication is more sensitive than analog/voice communication to interference created by reflections in obstructions like masts and booms. It may be necessary to relocate the VHF radiotelephone antenna to minimize interference effects. To minimize interference effects, the following guidelines apply: • The AIS VHF antenna should be placed in an elevated position that is as free as possible with a minimum of 0.5 meters in the horizontal direction from constructions made of conductive materials. The antenna should not be installed close to any large vertical obstruction. The objective for the AIS VHF antenna is to see the horizon freely through 360 degrees. • The AIS VHF antenna should be installed safely away from interfering high-power energy sources like radar and other transmitting radio antennas, preferably at least 3 meters away from and out of the transmitting beam. • There should not be more than one antenna on the same plane. The AIS VHF antenna should be mounted directly above or below the ship’s primary VHF radiotelephone antenna, with no horizontal separation and with a minimum of 2.8 meters vertical separation. If it is located on the same plane as other antennas, the distance apart should be at least 10 meters. Cabling • The cable should be kept as short as possible to minimize signal attenuation. Coaxial cables equal to or better than RG10U/Y are recommended. • All outdoor-installed connectors on coaxial cables should be fitted with preventive isolation such as vulcanizing tape to protect against water penetration into the antenna cable. • Coaxial cables should be installed in separate signal cable channels/tubes and at least 10 cm away from power supply cables. Crossing of cables should be done at right angles (90°). The minimum bend radius of the coaxial cable should be 5 times the cable's outer diameter. • Install the VHF whip antenna referring to the outline drawing at the back of this manual. Separate this antenna from other VHF radiotelephone antennas as shown below to prevent interference to the FA-170. Horizontal separation distance Vertical separation distance Other VHF whip antenna Whip antenna for AIS (GPS/VHF combined antenna) More than 2.8 m More than 10 m More than 0.5 m When coaxial cable RG-10/UY (shipyard supply) is used, attach the coaxial plug M-P-7 (dockyard supply) as shown on the following page. 1-6 1. MOUNTING How to attach the plug M-P-7 Lay the coaxial cable and attach an Mtype plug (if necessary) to the cable as follows. 30 mm Sheath 5 mm 2 mm 1. Remove the sheath by 30 mm. 2. Bare 23 mm of the center conductor. Trim braided shield by 5 mm and tin. Conductor Braided shield Insulator 3. Slide coupling ring onto cable. 4. Screw the plug assembly on the cable. Plug assembly Contact sleeve 5. Solder plug assembly to braided shield through solder holes. Solder contact sleeve to conductor. 6. Screw coupling ring into plug assembly. 1.2 Coupling ring Solder both sides of hole. Cut conductor here. How to Install the FA-1702 Monitor Unit The monitor unit can be installed on a desktop, overhead (bulkhead) or flush mounted in a panel. Install it on the chart table or near the steering place, referring to the outline drawing. When selecting a mounting location for the monitor unit, keep the following in mind: • Keep the unit out of direct sunlight. • The temperature and humidity should be moderate and stable. (Operating temperature range: -15°C to +55°C) • Locate the unit away from exhaust pipes and vents. • The mounting location should be well ventilated. • Mount the unit where shock and vibration are minimal. • Keep the unit away from electromagnetic field generating equipment such as motor, generator. • For maintenance and checking purposes, leave sufficient space at the sides and rear of the unit and leave slack in cables. Refer to the outline drawing. • A magnetic compass will be affected if the unit is placed too close to it. Observe the following compass safe distances to prevent disturbance to the magnetic compass: Standard compass: 0.65 meters Steering compass: 0.40 meters • For flush mount installation, make sure the mounting location is flat. • To avoid damage to the cabling when mounting the FA-1702, make sure the cabling is not excessively bent. Note: The cabling to the FA-170 should be completed before mounting the unit. See "How to connect the FA-1702 monitor unit" on page 2-5. 1-7 1. MOUNTING 1.2.1 How to fit the optional waterproofing kit (OP05-139) The optional waterproofing kit must be fitted at the same time as the cabling is connected to the FA-1702. The kit contains the following items: • Cover gasket (Code:100-403-800-10) 1 • Cable gasket (Code:100-403-791-10) 1 1. Unfasten the four screws on the rear cable clamp, then remove the cable clamp to reveal the WAGO connector. 2. Fit the cable gasket to the cable clamp, referring to the figure below. 1. Fit the cable gasket to the cable clamp, passing the fixing lip partially through the cable clamp. 2. To pass the fixing lip completely through the cable gasket, twist the cable gasket gently. Fixing lip Cable clamp Cable gasket 3. Check that the cable gasket is flush against the cable clamp, as shown below. 4. Check that the cable gasket’s fixing lip is flush against the inside of the cable clamp. WAGO lever Fixing lip 3. Pass the cabling through the cable gasket and cable clamp. 4. Fit the cover gasket to the rear of the FA-1702. Make sure the cover gasket is placed inside the groove indicated in the figure below. Groove for cover gasket 5. Connect the cabling to the FA-1702, referring to section 2.3.1. 6. Slide the cable clamp along the cable until the clamp is flush against the rear of the FA-1702. Note: The cable clamp must be oriented with the dome-side up, to prevent water intrusion. 7. Fasten the four screws removed at step 1. 8. Secure the cabling to the cable clamp with cable ties (included) referring to the figure in section 2.3.1. 1-8 1. MOUNTING 1.2.2 How to install the FA-1702 on a desktop or bulkhead Note 1: The example figures in this procedure show the optional waterproofing kit OP05-139 attached. Note 2: The cable clamp must be oriented with the dome-side up, to prevent water intrusion. 1. Fit the two knobs to the monitor unit, then loosely fasten the knobs. Leave approximately 30 mm of space between the knob and the monitor unit. 2. Secure the hanger to the desktop or overhead bulkhead with four self-tapping screws (520). The hanger should be oriented with the insertion slots facing forwards, to prevent the monitor unit being dislodged during operation. Desktop mounted Roof (bulkhead) mounted 3. Fit the monitor unit to the hanger, then fasten the two knobs evenly. 1.2.3 How to flushmount the FA-1702 Note 1: The figures and procedure below show the optional front fixing panel (OP2435) and the optional waterproofing kit (OP05-139). Note 2: It is recommended to have marine sealant prepared before beginning this installation. 1. Cut a hole in the mounting location, using the template at the back of this manual. 2. Apply a thin bead of marine sealant to the rear of the front fixing panel (option) as indicated in the figure below. Console Marine sealant 3. Place the font fixing panel in the cutout, then secure the panel using the screws included in the kit (OP24-35). Allow sufficient time for the marine sealant to cure before proceeding to the next step. Where the optional front fixing panel is not used, proceed to step 4. 1-9 1. MOUNTING 4. Referring to the figure below, unlock two adjoining sides of the front panel, then remove the front panel. To unlock the front panel, lift the locking tabs gently, then pull the locking tabs away from the unit. Locking tabs - closeup Rear view of FA-1702 5. Referring to the figure below, fit the optional F Mount Cushion Kit (OP05-141) to the rear of the FA-1702. Take care to align the screw holes in the cushion to the screw holes on the FA-1702. Where the optional kit is not used, proceed to step 6. Step 4: Fit the F Mount Cushion Kit (option) to the location shown above. 6. Run the cabling through the cutout, then, referring to section 2.3.1, connect the necessary cabling to the FA-1702. Console Console Screw locations Cabling Secure the FA-1702 to the flushmount panel. 7. Referring to the figure above, fit the FA-1702 to the cutout, then use the supplied screws to secure the FA-1702 the flush mount panel. Note that the screw location for fixing the FA-1702 to the cutout with no flushmount panel is the same as indicated in the figure above. 1-10 1. MOUNTING 8. Fit the front panel to the FA-1702. For FA-150 to FA-170 retrofits, use the optional replacement kit (OP05-140). See the figure below for reference. OP05-140 optional faceplate Default faceplate OR FA-170 front panel - rear view OP05-140 optional faceplate Default faceplate Rubber keys For FA-150 retro-fits, carefully remove the rubber keys from the supplied front panel, then fit the rubber keys to the optional front panel. 1-11 1. MOUNTING 1.3 How to Install the FA-1701 Transponder Unit Mount the transponder where it is protected from rain and water splash. This unit can be installed on a bulkhead, wall or on the floor. Install it referring to the outline drawing at the back of this manual for dimensions. When selecting a mounting location for the transponder, keep the following in mind: • Keep the transponder out of direct sunlight. • The temperature and humidity should be moderate and stable. (Operating temperature range: -15°C to +55°C) • Locate the unit away from exhaust pipes and vents. • The mounting location should be well ventilated. • Mount the unit where shock and vibration are minimal. • Keep the unit away from electromagnetic field generating equipment such as motor, generator. • For maintenance and checking purposes, leave sufficient space at the sides and rear of the unit and leave slack in cables. Refer to the outline drawing. • A magnetic compass will be affected if the unit is placed too close to it. Observe the following compass safe distances to prevent disturbance to the magnetic compass: Standard compass: 1.70 meters Steering compass: 1.10 meters • Avoid floor mounting the transponder in locations where there is water splash. Keep the cable entry away from water spray and splash. Mounting Secure the unit to the mounting location with four self-tapping screws (520 SUS304, supplied). 2-ø6 Fixing holes 390 377±1 50 180±1 60 180±1 1-12 1. MOUNTING 1.4 How to Install the PR-240 Power Supply (option) When selecting a mounting location for the unit, keep the following in mind: • Keep the unit out away from areas subject to water splash. • Locate the unit away from exhaust pipes and vents. • The mounting location should be well ventilated. • Mount the unit where shock and vibration are minimal. • A magnetic compass will be affected if the unit is placed too close to it. Observe the following compass safe distances to prevent disturbance to the magnetic compass: Standard compass: 0.90 meters Steering compass: 0.60 meters Fix the unit with four self-tapping screws (4x16) to a desktop or the deck as shown in the figure below. It is not necessary to open the cover. 1-13 1. MOUNTING 1.5 How to Install the FA-1703 Pilot Plug Unit (option) The pilot plug unit is only available in flushmount configuration and should be mounted near where the pilot steers the ship. This plug is used to connect a PC to display AIS information for use by the pilot. 1. Cut a mounting hole in the mounting location, referring to the outline drawing at the back of this manual for mounting dimensions. 2. Feed the necessary cables through the cutout, then referring to chapter 2, connect the pilot plug unit. 3. Set the pilot plug unit to the cutout. Use caution to prevent damage to cables when setting the pilot plug unit into the cutout. Mounting panel Pilot plug unit Console Screw locations AIS FA-170 PILOT PLUG 4. Secure the pilot plug unit in place with the supplied screws, referring to the figures above. 1-14 2. WIRING 2.1 Connection Overview Connect the equipment, referring to the interconnection diagram at the back of this manual. VHF antenna VHF antenna GPS Antenna GPS-017S OR GPS/VHF combined antenna GVA-100-T 0.6 m Distributor unit*3 DB-1 *1 0.8 m *1 RG-10U/Y Attached to Distributor (approx. 1m) RG-10U/Y Transponder unit FA-1701 8D-FB-CV, (30 m/40 m/50 m, Option) RG-10U/Y: Local supply Ground IV-2.0sq Power Supply PR-240 LAN*4 Z-AWG25X4P-SB *5 Monitor unit FA-1702 IV-2.0sq DPYC-1.5*2 100/110/115/20 0/220/230 VAC DPYC-2.5 Other external device (See next page.) 12-24 VDC (Connect to the alternative power source.) IV-1.25sq : Standard : Option/local supply Power supply specifications Transponder Unit Monitor Unit AC/DC Power Supply Unit 12-24 VDC, 6-3 A 12 VDC, 0.3 A max. 100-115/200-230 VAC, 1 phase, 50/60 Hz *1: Connections must be waterproofed. See “How to secure and waterproof exposed connections” on page 2-2. *2: DPYC-2.5, TTYCSLA-1, TTYCSLA-1Q, TTYCSLA-4 and TTYCSLA-7 are Japan Industry Standard cables. Use them or the equivalents, referring to the "JIS CABLE GUIDE" on page AP-1. *3: Ground is not required. *4: When connecting the LAN cable, leave approx. 200 mm slack before clamping the cable at the cable clamps. *5: Cable type varies depending on configuration. Z-AWG25X4P-SB cable may be substituted for TTYCSLA type cable or locally supplied cable. 2-1 2. WIRING 2.2 How to Fabricate the Cables LAN cable fabrication Shielding Cable jacket 80 Approx. 200 mm Expose the inner and outer sheaths as shown to the left. Outer sheath Inner sheath Cover the cable jacket at the cut as shown to the left. Cover the cable jacket with insulated tape (20 mm width) 25 mm approx. 9 mm Remove the outer sheath by approx 25 mm. Be careful not to damage inner shield and cores. Expose inner vinyl sheath. Fold back the shield, wrap it onto the outer sheath and cut it, leaving 9 mm. approx. 11 mm approx. 9 mm Drain wire Fold back drain wire and cut it, leaving 9 mm. Straighten and flatten the cores in order then cut them, leaving 11 mm. Insert the cable into the modular plug so that the folded part of the shield enters the modular plug. The drain wire must be on the tab side of the jack. Modular plug Using special crimping tool MPT5-8AS (PANDUIT CORP.), crimp the modular plug. Finally check the plug visually. [Cross-over cable] 1 WHT/GRN 2 GRN 3 WHT/ORG 4 BLU 5 WHT/BLE 6 ORG 7 WHT/BRN 8 BRN 2-2 WHT/ORG 1 ORG 2 WHT/GRN 3 BLU 4 WHT/BLE 5 GRN 6 WHT/BRN 7 BRN 8 [Straight cable] 1 WHT/ORG 2 ORG 3 WHT/GRN 4 BLU 5 WHT/BLE 6 GRN 7 WHT/BRN 8 BRN WHT/ORG 1 ORG 2 WHT/GRN 3 BLU 4 WHT/BLE 5 GRN 6 WHT/BRN 7 BRN 8 2. WIRING Fabrication of cables TTYCSLA-4, TYCSLA-7, TTYCSLA-1Q and TTYCSLA-1 L1 Armor L2 Drain wire Sheath L3 Using the terminals supplied on the inside of the FA-1701, fit the drain wire of each TTYCSLA cable with a terminal, then attach the terminal to the inside of the FA-1701 (the same place it was situated originally). Measurements are displayed in mm Unit L1 L2 L3 A FA-1701 200 80 80 6 FA-1702 140 80 60 6 FA-1703 180 100 80 9 Vinyl tape (Width: 20) Clamp here with cable clamp. Fabrication of power cable DPYC-2.5 40 mm: Peel paint. Armor 50 mm Vinyl sheath Taping 6 to7 mm Clamp here by cable clamp. 2.2.1 How to secure and waterproof exposed connections All exposed connections between units should be secured and waterproofed using the procedure below. 1) Wrap the connection with self-vulcanizing tape. 2) Wrap a second layer of self-vulcanizing tape in the opposite direction. Self-vulcanizing tape Self-vulcanizing tape 3) Wrap vinyl tape over the self-vulcanizing tape. 4) Wrap a second layer of vinyl tape in the opposite direction. Vinyl tape Vinyl tape 2-3 2. WIRING 2.3 Unit Interconnection The transponder unit (FA-1701), monitor unit (FA-1702) and the pilot plug unit (FA1703) use different connectors for interconnection. See the figures below to fabricate the connections. How to attach wires to the connectors Transponder unit FA-1701 Terminal opener is located on rear of the FA-1701 cover. Terminal opener Push Wire Twist Procedure 1. Twist core. 2. Insert terminal opener and push. 3. Insert wire into hole. Be careful not to pinch the sheath. 4. Release terminal opener. 5. Pull wire to confirm it is correctly inserted. WAGO connector Monitor unit FA-1702 Terminal opener is located inside cable clamp (rear cover). Press downward. Terminal opener Wire Procedure 1. Twist the cores. 2. Press the terminal opener downward. 3. Insert the wire to hole. 4. Remove the terminal opener. 5. Pull the wire to confirm that it is secure. WAGO connector Twist Pilot plug unit FA-1703 Use a flat head screwdriver to open the terminals. Press downward. Wire Twist Procedure 1. Twist core. 2. Using a flat screw driver, press the terminal opener. 3. Insert wire into hole. Be careful not to pinch the sheath. 4. Release terminal opener. 5. Pull wire to confirm it is correctly inserted. SATO PARTS connector 2-4 2. WIRING 2.3.1 How to connect the FA-1702 monitor unit 1. Unfasten the four screws on the rear cable clamp, then remove the cable clamp to reveal the WAGO connector. WAGO connector Cable clamp The cable clamp must be oriented as shown in this figure. 2. Unplug the WAGO connector from the FA-1702. 3. Pass the cable through the cable clamp. 4. Referring to the table below and the interconnection diagram at the back of this manual, connect the FA-1702 using the WAGO connector inside the unit. WAGO Pin No. Connection P12V_P GND PON-H PON-C TD-A WAGO Pin No. Connection TD-B RD-A RD-B Drain wire 5. Slide the cable clamp along the cable towards the FA-1702, then fasten the four screws which were removed at step 1. The cable clamp must be oriented as shown the figure above. 6. Secure the cable to the cable clamp with cable ties (included). The location of the cable ties is different, depending on whether the optional waterproofing kit is installed. Refer to the figure below for the correct locations. Without waterproofing kit With waterproofing kit Cable tie locations Cable tie locations Cable tie locations In cases where the WAGO connector is connected to the cable before the cable is passed through the cable clamp, the cable clamp can be adjusted to allow connection. Note: Adjusting the cable clamp as outlined in the figure below voids the IPx5 waterproof rating of the clamp and the unit. To keep the IPx5 rating, remove the WAGO connector, then repeat the procedure above. Cut along “V”-shaped indent using a wire cutter or similar tool. Slide the cable clamp over the cable. 2-5 2. WIRING 2.3.2 How to connect the FA-1701 transponder unit Referring to the figure and table below, connect the FA-1701. The figure below also shows the recommended entry point for connected cables. (Based on a vessel configured to use all WAGO connection points.) The WAGO connection points are individually marked on the PC board. No. COM1 to COM6 LAN ALARM BLUE SIGN SILENT DISPLAY DC (-) DC (+) Top row Bottom row SENSOR 7 8 15 13 14 9 10 11 12 Connection point COM6 LAN COM5 COM4 COM3 COM2 COM1 DISP DC_IN 10 SENSOR1 11 SENSOR2 12 SENSOR3 13 ALARM 14 BlueSign 15 Silent Cable entry #8 should be used for DISP cabling, regardless of vessel configuration, as the entry hole is larger than the other entry points. Cable entry #2 should be used for LAN connection, regardless of vessel configuration, to avoid excess stress on the LAN cable. Port COM1 to COM3 COM4 to COM6 DISPLAY ALARM BLUE SIGN SENSOR Description Long range communication device (Inmarsat C, etc.) or External display (Radar, ECDIS, NAVNET2), BEACON or Pilot Plug Unit Long range communication device (Inmarsat C, etc.) or External display (Radar, ECDIS, NAVNET2), Pilot Plug Unit, BEACON or Sensor (GPS, Gyrocompass, Speed log, ROT) Connects to Monitor Unit FA-1702. Connects to on-board alarm system (BAMS, etc). Connects a Blue Sign device, a lighting device mounted on the bridge which gives off a blue light to warn oncoming vessels when your vessel is navigating a channel in the reverse direction. GPS, Gyrocompass, Speed log, ROT. Note 1: The cable entry points (for the top row only) are protected from foreign material with small plastic spacers. Remove the spacers as required when connecting cables to the FA-1701. Note 2: For configurations with seven or less connections to the FA-1701, use the bottom row of cable entries. All cables should be secured at the cable clamps (indicated as #1 through #15 in the figure above) using cable ties (included). The LAN cable in particular should be secured with the outer sheath of the LAN cable on the cable clamp. 2-6 2. WIRING 2.3.3 How to Connect the FA-1703 (Pilot Plug Unit, optional) The FA-1703 is shipped with a flushmount panel attached. The flushmount panel can be removed to suit your installation needs. The example figures below show the FA-1703 without a flushmount panel. 1. Unfasten the four screws at the locations indicated with arrows in the figure below. Rear cover 2. Remove the rear cover of the FA-1703. The 05P0895 board, with three SATO PARTS connectors is exposed. COM DISP1 DISP2 05P0895 board 3. Referring to "Unit Interconnection" on page 2-4 and the interconnection diagram at the rear of this manual, connect the FA-1703. 4. Pass the connected cables through the locking wire saddle on the rear cover, then fit the rear cover to the FA-1703. Rear cover Rear cover Cable clamp Cable ties Cable ties Locking wire saddles 5. Fasten the four screws removed at step 1, then secure the connected cables to the cable clamp with cable ties. 2-7 2. WIRING 2.4 How to Terminate COM ports (For IEC 61162-1/2 signal) When the output/input signal used is IEC61162-1/2 format, termination is required at the dipswitch (S2) as follows. The dipswitch is located on the TRX-PWR board, see the figure below. COM ports 3 to 6 are pre-terminated. Note 1: Incorrect setting of the termination may cause communication errors. Note 2: The factory default for all switches on dipswitch S2 is OFF. FA-1701 Dipswitch S2 ON 1 2 3 4 5 6 7 8 COM port COM1 COM2 Termination Set S2 #1 to ON. Set S2 #2 to ON. Note: S2 #3 to #8 are for technical personnel only. Do not change these settings. 2-8 2. WIRING 2.5 How to Change the Ship’s Mains Specifications The AC-DC power supply PR-240 is shipped ready for connection to a 200-230 VAC ship’s mains. If the ship’s mains is 100 VAC-115 VAC, change the tap connection and terminal board connection as below. Attach label supplied as accessories to the front panel according to the ship’s mains. Ship’s mains AC200-230V Tap connection SEL 230 V Terminal board Below (a) AC100-115V SEL 115 V Below (b) Label 200-230 VAC 2.5-2.0 A 1 50/60 Hz 100-115 VAC 4.0-3.5 A 1 50/60 Hz Remove screw and cover. Cover Front panel (a)200-230 VAC Black Grey Terminal board (b)100-115 VAC Black Grey Relay Coil J4 SEL 115V SEL 230V Heat sink Tap connection (Pull out to disconnect.) Front panel Attach appropriate label. AC FAIL:Connect to Alarm system. Output Setting: Normal Open → Set plug to 1 & 2 pins of J4 Normal Close → Set plug to 2 & 3 pins of J4 (Factory setting) (This setting is for serial no. 022736 and after, prior serial no.s are set to Normal Open.) AC Power Switch (When connecting DC input, note that the DC power is supplied if this switch is turned off.) Note: The DC output load must be less than 8A. 2-9 2. WIRING This page is intentionally left blank. 2-10 3. SETTING AND ADJUSTMENT After installing the equipment, set up the own ship’s static information (MMSI, IMO number, ship’s name, call sign, type of ship and GPS antenna position). Also, set up the I/O ports. How to access the [INITIAL SET] menu The [INITAL SET] menu can be accessed at any time, however settings are password locked and require a qualified technician or dealer for password input. 1. Press the MENU/ESC key to open the menu. MENU MSG STATUS USER SET INITIAL SET CH INFO DIAGNOSTICS SERVICE 2. Select [INITIAL SET], then press the ENT/ACK key. 3. Select [EDIT], then press the ENT/ACK key. A pop up options window is displayed. INITIAL SET SHIP’S INFORMATION ANTENNA POSITION ALERT ENABLE I / O PORT PORT PRIORITY NETWORK EDIT : LOCK LOCK UNLOCK 4. Select [UNLOCK], then press the ENT/ACK key. The password entry screen is displayed. PASSWORD FOR INITIAL SET MENU : BACK 5. Input the password, then press the ENT/ACK key. If the password is correct. the indication for [EDIT] reads "UNLOCK" and the [INITIAL SET] menu items can be edited. The lock icon, found on all settings screens also changes to a blue colored open lock icon. 3-1 3. SETTING AND ADJUSTMENT 3.1 How to Set MMSI, IMO No., Name and Call Sign 1. Access the [INITIAL SET] menu, following the procedure outlined in "How to access the [INITIAL SET] menu" on page 3-1. 2. Select [SHIP’S INFORMATION], then press the ENT/ACK key. 3. Select [MMSI], then press the ENT/ACK key to display the [MMSI] pop up window. SHIP’S INFORMATION Not shown where [REGULATION] is set to [JAPAN]. MMSI NAME IMO NO. CALL SIGN ENI TYPE OF SHIP [LONG RANGE] CH A 0075 0076 CH B 234556789 FURUNOMARU 1234567890 @SEVEN@ 00100000 24 (WIG) MMSI SPEED QUALITY COURSE QUALITY HEADING QUALITY BLUE SIGN SW MENU HIGH HIGH HIGH UNUSE : BACK 000000000 Note: [ENI], [SPEED QUALITY], [COURSE QUALITY], [HEADING QUALITY] and [BLUE SIGN SW] are Inland AIS settings. These items do not appear for other AIS modes. 4. Use the arrow keys to set the [MMSI], then press the ENT/ACK key. The selected digit cycles through characters in the following order when is pressed: 1, 2 ... 9, 0, 1, 2... press to cycle through characters in the opposite direction. Press or to move the selection cursor. 5. Input the IMO number in a similar manner to MMSI. IMO: Ten digits. If the IMO number has 8 digits, enter “0” twice followed by IMO number. If the ship has no IMO number, enter ten zeros. 6. For [NAME] and [CALL SIGN], the software keyboard is displayed when the item is selected. Keyboard operation keys Cursor position is shown as a blue bar. TEXT Backspace - Erase the character to the left of the cursor. Delete - Erase the character to the right of the cursor. Cursor locators - Press ► to move the cursor right, ◄ to move the cursor left. SET - Apply the changes. Current selection is highlighted in blue. 1) Referring to the figure above, press the arrow keys to select a character or keyboard operation. 2) Press the ENT/ACK key to confirm your selection. 3) Repeat steps 1 and 2 to complete the alphanumeric input. 4) Select [SET], then press the ENT/ACK key. 7. Select [TYPE OF SHIP] referring to section 1.5 of the operator’s manual, then press the ENT/ACK key. 8. After entering data, press the DISP key to close the menu. Note: If you enter incorrect data, do the procedure from step 1. 3-2 3. SETTING AND ADJUSTMENT 3.2 Inland AIS Specific Settings This section shows how to activate and set up the Inland AIS feature. (If this feature is not required, go to "How to Set MMSI, IMO No., Name and Call Sign" on page 3-2.) The AIS activation key is obtained from the place of purchase. 3.2.1 How to Activate the Inland AIS Input your key number (received from dealer) to activate the Inland AIS. 1. Press the MENU/ESC key to open the menu. 2. MENU 1 MSG 2 STATUS 3 USER SET 4 INITIAL SET 5 CH INFO 6 DIAGNOSTICS SERVICE Select [USER SET] then press the ENT/ACK key. USER SET KEY BEEP TIME DIFF AUTO SORT SART TEST LR RESPONSE LR BROADCAST NOTIFICATION SET ACTIVATE ON +00 : 00 ON HIDE AUTO ON 3. Select [ACTIVATE] then press the ENT/ACK key. ACTIVATE DEVICE ID ACITVATE KEY AB-12-C3-ZD-AA-N4 : _ _-_ _-_ _-_ _-_ _-_ _ INACTIVATED ACTIVATE KEY ENT : SELECT MENU : BACK 4. Press the ENT/ACK key to display the alphanumeric pop up window. The selected digit cycles through characters in the following order when is pressed: 1, 2 ... 8, 9, A, B, C ... X, Y, Z, 1, 2... press to cycle through characters in the opposite direction. Press or to move the selection cursor. 5. Input the activation key, then press the ENT/ACK key. If you entered the activation key correctly, the indication "ACTIVATED. SYSTEM WILL RESTART" appears then the system is automatically restarted. 3-3 3. SETTING AND ADJUSTMENT 3.2.2 How to set blue sign status Blue sign (a day-sign), which in combination with a white flashing light, must be shown if you are sailing on the port-side shore (against traffic direction). 1. Access the INITIAL SET menu, following the procedure outlined in "How to access the [INITIAL SET] menu" on page 3-1. 2. Select [SHIP’S INFORMATION] then press the ENT/ACK key. 3. Select [BLUE SIGN SW], then press the ENT/ACK key. A pop up options window is displayed. SHIP’S INFORMATION MMSI NAME IMO NO. CALL SIGN ENI TYPE OF SHIP 234556789 FURUNOMARU 1234567890 @SEVEN@ 00100000 24 (WIG) [LONG RANGE] CH A 0075 0076 CH B : CURSOR ENT SPEED QUALITY COURSE QUALITY HEADING QUALITY BLUE SIGN SW : SELECT MENU HIGH HIGH HIGH UNUSE BLUE SIGN SW USE UNUSE : BACK 4. Select [UNUSE] (not in use) or [USE] (in use) as applicable, then press the ENT/ ACK key. 3.2.3 Other inland AIS specific settings Inland AIS requires the following additional settings: ENI: 1. Select [ENI], then press the ENT/ACK key to display the [ENI] pop up window. 2. Use the arrow keys to set the [ENI], then press the ENT/ACK key. The selected digit cycles through characters in the following order when is pressed: 1, 2 ... 9, 0, 1, 2... press to cycle through characters in the opposite direction. Press or to move the selection cursor. Sensor quality Set [SPEED QUALITY], [COURSE QUALITY] and [HEADING QUALITY] as follows: 1. Select [SPEED QUALITY], then press the ENT/ACK key to display the [SENSOR QUALITY (SPEED)] pop up window. 2. Select the [HIGH] or [LOW] as appropriate, then press the ENT/ACK key. Select [HIGH] where there is more are multiple referenced sensors, giving a higher quality reading. Select [LOW] where there is only one or two sensors, giving a reading which may require periodic adjustment. 3. Set [COURSE QUALITY] and [HEADING QUALITY] in the same manner. 3-4 3. SETTING AND ADJUSTMENT 3.3 How to Set GPS Antenna Position 1. Access the [INITIAL SET] menu, following the procedure outlined in "How to access the [INITIAL SET] menu" on page 3-1. 2. Select [ANTENNA POSITION], then press the ENT/ACK key. The settings screen for [ANTENNA POSITION] is displayed. ANTENNA POSITION [SHIP SIZE] LENGTH BEAM 0m 0m [ANT POSN] 1 INTERNAL 2 EXTERNAL 0m 0m 0m 0m [ANT POSN] INTERNAL EXTERNAL A,B C,D 00,00 00,00 00,00 00,00 : CURSOR ENT : SELECT MENU : BACK 3. The [LENGTH] option is selected, press the ENT/ACK key to input the vessel length. The available range for length is 0 m to 800 m. Press the ENT/ACK key to apply the setting. Y axis LENGTH (0 m to 800 m) 4. Select [BEAM], then press the ENT/ACK key to input the vessel beam. The available range for beam is 0 m to 100 m. Press the ENT/ACK key to apply the setting. Antenna position BEAM (0 m to 100 m) MENU X axis : BACK Antenna locations are reflected in the right-hand mini-window. 5. Select the Y indication for the internal antenna, then press the ENT/ACK key. A settings pop up window is displayed. The pop up shows the available setting range at the bottom. The Y axis coordinates are calculated from the stern of your vessel. The setting range varies depending on your vessel’s dimensions. 6. Set the bow-stern location for the antenna, then press the ENT/ACK key. 7. Select the X indication for internal antenna, then press the ENT/ACK key. The X coordinates are calculated from the center of the vessel. Negative settings give a port-side positioning, positive settings give a starboard-side positioning. 8. Set the port-starboard location for the antenna, then press the ENT/ACK key. 9. Set the location for the external antenna, then press the ENT/ACK key. A settings pop up window is displayed. The pop up shows the available setting range at the bottom. Note: The settings for the antenna location are reflected at the bottom of the screen, in gray, as [A,B] for bow-stern positioning and [C,D] for port-starboard positioning, and the antenna numbers are also shown in the right-hand mini-window. 10. Press the MENU/ESC key to return to the [INITIAL SET] menu. 3-5
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