Furuno USA 9ZWRTR088B Transceiver for Radar model FR-8045 User Manual
Furuno USA Inc Transceiver for Radar model FR-8045
Contents
User Manual I Part 1
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| Document ID | 2264462 |
| Application ID | jrLbbUTbfDUOzxjedrNjFA== |
| Document Description | User Manual I Part 1 |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 344.1kB (4301215 bits) |
| Date Submitted | 2014-05-13 00:00:00 |
| Date Available | 2014-11-08 00:00:00 |
| Creation Date | 2014-02-06 08:58:27 |
| Producing Software | Acrobat Distiller 7.0 (Windows) |
| Document Lastmod | 2014-05-13 13:05:07 |
| Document Title | untitled |
| Document Creator | FrameMaker 7.2 |
Installation Manual MULTI-COLOR LCD RADAR Model FR-8045/FR-8065/FR-8125/FR8255 SAFETY INSTRUCTIONS ................................................................................................ i SYSTEM CONFIGURATION ........................................................................................... ii EQUIPMENT LISTS........................................................................................................ iii 1. HOW TO INSTALL THE SYSTEM ............................................................................. 1 1.1 Display Unit...........................................................................................................................1 1.2 Antenna Unit Installation .......................................................................................................5 1.3 Power Supply Unit ..............................................................................................................19 2. CABLE CONNECTION AND WIRING20 2.1 2.2 2.3 2.4 Standard Connection ..........................................................................................................20 Wiring the Power Supply Unit (FR-8255 only) ....................................................................21 Data Signals........................................................................................................................23 Input/Output Ports...............................................................................................................23 3. EQUIPMENT SETTINGS.......................................................................................... 25 3.1 Setting the Language..........................................................................................................25 3.2 How to Set the Purpose ......................................................................................................26 3.3 How to Enter Initial Settings................................................................................................27 4. OPTIONAL EQUIPMENT ......................................................................................... 31 4.1 ARP Kit ARP-11..................................................................................................................31 4.2 Connection of Buzzer and/or Remote Display ....................................................................33 PACKING LISTS ......................................................................................................... A-1 OUTLINE DRAWINGS ................................................................................................ D-1 INTERCONNECTION DIAGRAMS.............................................................................. S-1 www.furuno.com All brand and product names are trademarks, registered trademarks or service marks of their respective holders. SAFETY INSTRUCTIONS Read these safety instructions before you operate the equipment. WARNING Indicates a condition that can cause death or serious injury if not avoided. CAUTION Indicates a condition that can cause minor or moderate injury if not avoided. Warning, Caution Mandatory Action Prohibitive Action WARNING WARNING Do not open the equipment unless totally familiar with electrical circuits and service manual. Radio Frequency Radiation Hazard Only qualified personnel should work inside the equipment. The radar antenna emits electromagnetic radio frequency (RF) energy which can be harmful, particularly to your eyes. Never look directly into the antenna aperture from a close distance while the radar is in operation or expose yourself to the transmitting antenna at a close distance. Wear a safety belt and hard hat when working on the antenna unit. Serious injury or death can result if someone falls from the radar mast. Distances at which RF radiation levels of 100 W/m2 and 10 W/m2 exist are given in the table below. Note: If the antenna unit is installed at a close distance in front of the wheel house, your administration may require halt of transmission within a certain sector of antenna revolution. This is possible - Ask your FURUNO representative or dealer to provide this feature. Construct a suitable service platform from which to install the antenna unit. Serious injury or death can result if someone falls from the radar mast. Turn off the power at the mains switchboard before beginning the installation. Model XN-12A FR-8045 XN-13A XN-12A FR-8065 XN-13A XN-12A FR-8125 XN-13A XN-12A FR-8255 XN-13A Fire, electrical shock or serious injury can result if the power is left on or is applied while the equipment is being installed. CAUTION 100W/m2 N/A N/A N/A N/A N/A N/A 0.6m 0.4m 10W/m2 1.1m 1.0m 1.9m 1.7m 2.1m 1.9m 4.6m 3.1m CAUTION Ground the equipment to prevent electrical shock and mutual interference. Observe the following compass safe distances to prevent deviation of a magnetic compass. Model Display Unit RDP-154 FR-8045 Antenna FR-8065 RSB-0070 Antenna RSB-0073 FR-8125 RSB-0070 Antenna RSB-0073 FR-8255 RSB-0070 Antenna RSB-0073 PSU-008 Standard 1.00m 0.95m 1.95m 1.90m 1.00m 1.10m 1.85m 1.80m 0.80m Steering 0.65m 0.60m 1.25m 1.20m 0.60m 0.70m 1.25m 1.15m 0.50m SYSTEM CONFIGURATION Model FR-8045 Antenna Unit XN-12A-RSB-0073-088B XN-13A-RSB-0073-088B Model FR-8065 Antenna Unit XN-12A-RSB-0070-085A XN-12A-RSB-0073-085A XN-13A-RSB-0070-085A XN-13A-RSB-0073-085A Model FR-8125 Antenna Unit XN-12A-RSB-0070-086A XN-12A-RSB-0073-086A XN-13A-RSB-0070-086A XN-13A-RSB-0073-086A Model FR-8255 Antenna Unit XN-12A-RSB-0070-087A XN-12A-RSB-0073-087A XN-13A-RSB-0070-087A XN-13A-RSB-0073-087A Antenna Power Supply PSU-008 Display unit RDP-154 24 VDC Heading sensor Echo sounder GPS navigator AIS, etc. Remote display Echo sounder GPS navigator AIS, etc. External buzzer 24 VDC : Basic configuration : Optional Note 1: 12 VDC cannot be used with this equipment. Note 2: When replacing the antenna, make sure the correct SPU board is used, referring to the table below. Model FR-8045 FR-8065/FR-8125/FR-8255 ii SPU Board 03P9586B 03P9586A EQUIPMENT LISTS Standard Supply Name Display Unit Type RDP-154 RSB-0070/0073-085A RSB-0070/0073-086A RSB-0070/0073-087A RSB-0073-088B PSU-008 CP03-30700 CP03-30710 CP03-30720 CP03-30730 CP03-30500 CP03-30510 CP03-30520 CP03-30530 CP03-35600 Code No. — — — — — — 000-090-471 000-090-472 000-090-473 000-090-474 000-083-620 000-083-621 000-083-622 000-083-623 000-024-717 CP03-33000 CP03-33010 CP03-33020 CP03-33030 CP03-33040 000-014-604 000-014-605 000-014-606 000-014-607 000-014-608 CP03-33801 001-141-670 Spare Parts CP03-18401 CP03-22901 CP03-30600 SP03-17701 008-503-360 008-219-760 000-084-769 001-258-000 Accessories SP03-14501 FP03-12301 008-444-420 001-258-020 Antenna Unit Power Unit Installation Materials iii Qty Comments Radiator: XN-12A or XN-13A 5m Cable For FR-8255 10m Cable 15m Cable For FR-8065/ or FR-8125 20m Cable 30m Cable 10m Cable 15m Cable For FR-8255 20m Cable 30m Cable For Display Unit (Screws, Code: 000-162-608-10, 5×20 SUS304) 5m Cable 10m Cable 15m Cable For FR-8045 20m Cable 30m Cable For Antenna Unit: FR-8065/FR-8125/FR-8255 For Antenna Unit: FR-8045 For Radiator For PSU-008 For Display Unit: Fuse (Code: 000-155-826-10, FGBO 125V 10A PBF) For PSU-008 LCD Cleaning Cloth (Code: 100-360-672-10, 19-028-3125-2) EQUIPMENT LISTS Optional supply Name Auto Plotter External Alarm Buzzer Signal Cable Assembly ARP-11 OP03-21 Type Code No. 008-523-050 000-030-097 MJ-B24LPF0010-100+R MJ-B24LPF0010-200+R MJ-B24LPF0010-300+R MJ-A7SPF0007-050C MJ-A6SPF0007-100C MJ-A10SPFW0001+R 000-147-880-12 000-147-881-12 000-147-882-12 000-154-028-10 000-159-695-10 001-074-600-10 For Remote Display Unit For NMEA1/2 For Heading Sensor For Remote Display Unit/ External Display splitter cable 001-258-030 Flush Mount Kit OP03-228 iv Qty Comments 1. HOW TO INSTALL THE SYSTEM NOTICE Do not apply paint, anti-corrosive sealant or contact spray to plastic parts or equipment coating. These items contain products that can damage plastic parts and equipment coating. 1.1 Display Unit Select a location for the display unit by following the information shown below. • The unit is waterproof, but FURUNO recommends that you install the display unit in a cabinet. • Keep the unit away from direct sunlight. • The temperature and humidity must meet the requirements shown in the equipment specifications. • Set the unit away from the exhaust pipes and vents. • The installation location must have enough cool air. • Install the unit where shock and vibration meet the requirements shown in the equipment specifications. If there is heavy vibration, vertically install the display unit on the hanger. • Keep the unit away from equipment that creates an electromagnetic field, for example, motors and generators. • For maintenance and checking, leave enough space at the sides and rear of the unit, referring to the outline drawing and provide some additional length in cables. • Follow the recommended compass safe distances shown on page i to prevent the interference to a magnetic compass. 1. HOW TO INSTALL THE SYSTEM 1.1.1 How to install the display unit How to install the display unit on a desktop or overhead Follow the procedure shown below to install the display unit on a desktop or overhead. 1. Unfasten the knob bolts and remove the display unit from the hanger. 2. Fasten the hanger with four self-tapping screws. Hanger rear ø5×20 Self-tapping screws Hanger front ø5×20 Self-tapping screws 3. Screw the knob bolts into the display unit, leaving them slightly loose. Knobs Hard cover 4. Connect all necessary cabling. 5. Set the display unit in the hanger, then fasten the knob bolts. Note: For overhead installation, make sure the location is strong enough to hold the unit. If necessary, fasten the hanger with the bolts, nuts and washers (local supply). 1. HOW TO INSTALL THE SYSTEM How to install the display unit in a console Note: The unit must be installed in a flat area of the console. Ensure there is ample room behind the unit once installed to allow access for maintenance. Follow the procedure shown below to install the display unit in a console. 1. Prepare a hole in the installation location referring to the outline drawing at the back of this manual. 2. Unfasten the knob bolts and remove the display unit from the hanger. 3. Fit the backing sponges, referring to the diagram below. Top Unit base Bottom Note 1: Ensure the backing sponges are used correctly. 1 - Horizontal, 2 - Vertical. Note 2: Take care to place the backing sponges around screw holes and ensure there are no gaps between the sponges at their joining points. 4. Connect all necessary cables to the unit, making sure to leave enough slack for maintenance and service. 5. Insert the unit into the console, making sure that all cabling attached to the unit is not damaged. Ensure the unit is secure before proceeding to the next step. 1. HOW TO INSTALL THE SYSTEM 6. Adjust the flush-mounting fixture by loosening the wingnuts and wingscrews to allow the bolt free movement. Use the figure below for reference. Flush-mounting fixture Minimal distance between protector and clamp. 7. Attach the flush-mounting fixture to the unit referring to the diagram below. Flush-mounting fixture M8×15 Bolt Console Washer 8. Fasten the four wingscrews until the footing is flush against the mounting area. See No. 2 in the figure below for reference. 9. Tighten the four wingnuts until the unit is firmly secured. See No. 1 in the figure above for reference. 1. HOW TO INSTALL THE SYSTEM 1.2 Antenna Unit Installation How to select the location for the antenna unit • The antenna unit is installed either on top of the wheelhouse or a platform on the radar mast. Install the antenna unit where there is a good complete view. Any obstruction causes blind sectors. For example, a mast with a diameter smaller than the horizontal beamwidth of the radiator causes only a small blind sector. A horizontal spreader or crosstrees in the same horizontal plane creates a large obstruction. Install the antenna unit above, or below a horizontal spreader or crosstrees. • You cannot put the antenna unit where there is a completely clear view in all directions. Make sure you check for blind sectors on the radar screen after you have installed the radar. • To reduce the electrical interference, do not run the signal cable near other electrical equipment. Also do not run the cable in parallel to power cables. • A magnetic compass gives error if the antenna unit is installed near the magnetic compass. See SAFETY INSTRUCTIONS for the compass safe distances to prevent the interference to a magnetic compass. • Do not apply paint to the radiator aperture. The radar wave cannot be transmitted if there is paint on the radiator. • If this radar is installed on a large vessel, follow the points shown below: • The length of the signal cable between the antenna unit and the display unit is max. 30 m. • The output from a funnel or exhaust vent decreases aerial performance and hot gases can damage the radiator. The antenna unit must not be installed where the temperature is more than 55°C. • The antenna unit can be installed on the bridge, a common mast, or the radar mast. (b) Common mast (a) On bridge (c) Radar mast 1. HOW TO INSTALL THE SYSTEM 1.2.1 Installation procedure Refer to the outline drawing at the back of this manual for the dimensions. Make five holes in the platform. Four holes to fasten the antenna unit and one hole for the signal cable. How to fasten the radiator to the chassis See the packing list at the back of this manual for the installation materials. 1. Remove the radiator cap from the radiator bracket. 2. Apply marine sealant to the surface of the antenna radiator and the radiator bracket. See the figure shown below for the location. RADIATOR BRACKET (top view) 10mm Coat hatched area with marine sealant. 3. Apply the marine sealant to the threads in the four holes on the antenna radiator. 4. Apply the grease to the O-ring and set the O-ring to the radiator bracket. 5. Set the antenna radiator on the radiator bracket. 6. Apply the marine sealant to the radiator bolts (4 pieces). Fasten the antenna radiator to the radiator bracket with the radiator bolts, flat washers and spring washers. Antenna radiator Apply marine sealant to threaded holes O-ring Radiator bracket Flat washer Spring washer Hex head bolt (M8×30) Apply marine sealant to bolts. 1. HOW TO INSTALL THE SYSTEM 1.2.2 How to install the antenna unit You can install the antenna unit by one of the two methods shown below. • Use the outside holes • Use the inside holes How to use outside holes of the antenna housing Use the hex head bolts (supplied) to install the antenna unit as shown in the illustration below. 1. Put the rubber mat (supplied) on the platform. Ground terminal Rubber mat Bow mark 2. Put the antenna unit on the rubber mat. Align the position of the antenna unit as shown in the illustration below. CAUTION Do not lift the antenna by the radiator, the radiator may be damaged. Always lift the antenna by the housing. Bow Stern 1. HOW TO INSTALL THE SYSTEM 3. Set four hex head bolts (M12×60, supplied) and seal washers (supplied) from the top of the antenna housing, as shown below. Hex bolt Seal washer Flat washer Spring washer Nut 4. Set the flat washers (M12, supplied), spring washers (supplied) and nuts (supplied) to the hex head bolts. Tighten by turning the nuts. Do not tighten by turning the hex head bolts, to prevent damage to the seal washers. Marine sealant Seal washer Antenna chassis Bolt Corrosion proof rubber mat Seal washer Nut Marine sealant 5. Apply anti-corrosive sealant to the flat washers, spring washers, nuts and visible parts of bolts. 6. Prepare the ground point on the platform. Use an M6×25 bolt, nut and flat washer (supplied). The ground point must be within 300 mm from the ground terminal on the antenna unit. 7. Run the ground wire (RW-4747, 340 mm, supplied) between the ground terminal and the ground point. 8. Apply marine sealant to the ground terminal and ground point as shown below. Coat with marine sealant. Hex bolt Ground wire Flat washer Fasten ground wire then coat with marine sealant. Mounting Platform Flat washer Spring washer Hex nut OR Ground wire Hex nut Spring washer Flat washer Hex bolt Mounting Platform Welding Ground wire Antenna chassis 1. HOW TO INSTALL THE SYSTEM 1.2.3 How to use the inside holes of the antenna housing (FR-8045) This method requires removal of the RF unit from the antenna unit to access the inside fixing holes. Use four hex head bolts, flat washers, spring washers and nuts (local supply) to install the antenna unit. Check the length of the bolts before you install. Upper chassis Hex head bolt M8×25, 2 pcs. RF unit Hex head bolt M10×20, 4 pcs. Pan head screw M3×8, 2 pcs. Spring Washer M10, 4 pcs. Pan head screw M3×8, 2 pcs. Board cover Square bushing Lower chassis Antenna unit chassis, upper chassis separated 1. Unfasten four bolts on the cover to open the antenna unit. 2. Disconnect the connectors connected between the upper chassis and the lower chassis. 3. Remove two hex head bolts (M8×25) to separate the upper chassis from the lower chassis. 4. Loosen four pan head screws to remove the cover from the pc board. 5. Remove the connector from the RF unit. 6. Loosen four hex head bolts to remove the RF unit. 7. Set the corrosion-proof rubber mat (supplied) to the support platform. 8. Cut the rubber bushings in the fixing holes and put four bolts from the inside of the lower chassis. Fasten the lower chassis to the support platform with the spring washers, flat washers and nuts (local supply). Apply marine sealant to the flat washers, nuts and visible parts of bolts. 9. Assemble the RF unit, cover and chassis. 10. Set four caps (supplied) into the outside fixing holes. 11. Prepare the ground point on the platform. Use an M6×25 bolt, nut and flat washer (supplied). The ground point must be within 300 mm from the ground terminal on the antenna unit. 12. Run the ground wire (RW-4747, 340 mm, supplied) between the ground terminal and the ground point. 13. Apply the marine sealant to the ground terminal and ground point. See the illustration on page 8 for instructions. 1. HOW TO INSTALL THE SYSTEM 1.2.4 How to connect the signal cable (FR-8045) The signal cable runs from the display unit to the antenna unit. To reduce the electrical interference, do not run the signal cable near other electrical equipment. Also do not run the cable in parallel to power cables. Put the cable through the hole and apply sealing compound around the hole for waterproofing. 1. Loosen four bolts, open the antenna cover, and set the stay. Stay Cable gland assy. Bolt 2. Loosen the cable gland assembly (plate, gasket, flat washer). 3. Put the signal cable with the connector through the bottom of the antenna unit chassis. Put the cable through the gland assembly as shown below. Bolt 4 - M4×16 Plate Gasket Shield wire Flat washer 4. Fasten the crimp-on lug of the shield wire to one of the four fixing bolts of the cable gland assembly. 10 1. HOW TO INSTALL THE SYSTEM 5. Put the signal cable so that no more than 4 cm of the sheath is visible, as shown in the figure below. Tighten the fixing bolts. Taping Shield wire Sheath Bolt Within 4 cm Plate Gasket Flat washer CABLE GLAND 6. Loosen four screws in the figure shown below and open the cover. Four screws 7. Put the signal cable through the cable protector. Cable protector 8. Connect the signal cable to the RTB Board (03P9249). See the interconnection diagram and the figure shown on page 12. 11 1. HOW TO INSTALL THE SYSTEM 9. Attach three EMI cores to the signal cable as shown below. RTB Board J821 VH9P J822 VH2P J824 NH13P Lead in cable here. J823 VH4P EMI core RFC-13 Clamp Run cable along here. 10. Fasten the signal cable with the cable clamp. 11. Undo the stay and close the cover. Securely fasten the scanner bolts. Note: When you close the cover, set the gaskets to the grooves in the bottom chassis, then tighten the bolts. Bottom Chassis Groove Gasket Antenna Bolt Torque : 9.8 ±0.1 Nm 12 1. HOW TO INSTALL THE SYSTEM 1.2.5 How to use the inside holes of the antenna housing (FR-8065/FR-8125/FR-8255) This method requires removal of the RF unit in the antenna unit to access inside fixing holes. Use hex head bolts, flat washers, spring washers and nuts (local supply) to mount the antenna unit, confirming length of bolts. 1. Unfasten four antenna bolts on the cover to open the antenna unit. 2. Unfasten four screws on the RTB cover to remove it. 3. Unplug connector J827 and J834 on the RTB board 4. Separate upper chassis from lower chassis by removing two hex head bolts (M8x25). 5. Remove RF unit by unfastening four hex head bolts. Hex. bolt(M10X20) Hex. bolt(M8X25) J827, J834 Remove from cable clamp Antenna unit, opened 6. Lay the corrosion-proof rubber mat (supplied) on the mounting platform. 7. Fasten the lower chassis to the mounting platform with hex head bolts, spring washers, flat washers and nuts (local supply), and then coat flat washers, nuts and exposed parts of bolts with marine sealant. Cut a slit in the rubber bushing and insert bolt into the bushing. Do not use seal washers. 8. Reassemble RF unit, cover and chassis. 9. Set four knob caps (supplied) into outside fixing holes. 10. Do steps 6-8 in “Outside fixing holes” on page 8. 13 1. HOW TO INSTALL THE SYSTEM 1.2.6 How to connect the signal cable (FR-8065/FR-8125/FR-8255) Only the signal cable runs from the display unit (power supply unit in case of FR-8255) to the antenna unit. In order to minimize the chance of picking up electrical interference, avoid where possible routing the signal cable near other onboard electrical equipment. Also, avoid running the cable in parallel with power cables. Pass the cable through the hole and apply sealing compound around the hole for waterproofing. Fabricating the signal cable This type of signal cable is used with other models of radar. For these models, the following fabrication is required. 1. Remove shrink tubing from the signal cable. Remove shrink tubing. 2. Remove vinyl sheath approx. 50 mm. Cut vinyl sheath approx. 50 mm. Vinyl sheath Braided shield 3. Wrap vinyl tape at the end of the vinyl sheath. Vinyl tape 14 1. HOW TO INSTALL THE SYSTEM Connecting the signal cable 1. Open the antenna cover by loosening four bolts, and then fix the stay. Cable entry RTB board cover Antenna unit chassis, cover opened 2. Unfasten the cable gland assembly (plate, gasket, flat washer). The plate may be discarded. 3. Pass the signal cable with connector through the bottom of the antenna unit chassis. Pass the cable through the gland assembly as shown below. Gasket support Gasket Flat washer Cable entry Passing the signal cable through the cable gland assembly 4. Fasten the gasket support with four bolts. Using one of the four bolts, fasten the crimp-on lug to the shield wire. 15 1. HOW TO INSTALL THE SYSTEM 5. Fasten the shielded part of the signal cable with shield clamp (installation material) as shown below. Shield clamp Signal cable Fix shield wire with bolt. Gasket support Cable Entry How to fix signal cable in cable gland 6. Unfasten four screws to remove the RTB board cover. 7. Connect the plugs of the signal cable to the RTB board. FR-8065, FR8125 FR-8255 : J821, J823, J824, J822 : J821, J823, J824, J820 RTB board J820 J823 J822 J824 J821 Connecting to the RTB board 8. Reattach the RTB board cover. 16 1. HOW TO INSTALL THE SYSTEM 9. Attach three EMI cores to the signal cable as shown below. EMI Core RFC-13 (2 pcs) EMI Core RFC-H13 (1 pc) Antenna unit chassis, cover opened 10. Fix the signal cable with the cable clamp as follows. a) Dismount the cable clamp plate and remove clamp and gasket. Remove gasket. Cable clamp plate Remove clamp. 17 1. HOW TO INSTALL THE SYSTEM b) Run the signal cable as shown below. c) Fix the signal cable with cable clamp as shown below. Cable clamp RTB board cover Top view 11. Release the stay and close the cover. Loosely fasten the antenna bolts; you will have to make some adjustments inside after completion of wiring. Note: When you close the cover, set the gaskets to the grooves in the bottom chassis, then tighten the bolts. Bottom Chassis Groove Gasket Antenna Bolt Torque : 9.8 ±0.1 Nm 18 1. HOW TO INSTALL THE SYSTEM Power Supply Unit A power supply unit is shipped with the FR-8255, because of its high power consumption. The power supply unit can be installed almost anywhere provided the location is dry, well-ventilated, sufficient maintenance space is provided and is installed within 5 m (cable length) from the display unit. To fix the unit, use four self-tapping screws (5x20). Note: Do not install the power supply unit on the overhead; install it on the deck or bulkhead. 13 22.5 333 370 ± 0.5 288 77 2 - R3 FIXING NOTCH 260 239 190 ± 0.5 2-ø6 FIXING HOLES #100 #100 #200 1.3 GND TERMINAL #: Service space CABLE ENTRY Power supply unit 19
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