HARRIS M7200 M7200 700/800 MHz Mobile Radio User Manual Manual 2

Harris Corporation M7200 700/800 MHz Mobile Radio Manual 2

Manual 2

Installation and Product Safety Manual MM-011712-001 Mar/07 CS-7200, SP-103, and TRCM-103 Control Station, Desk Set, and Tone Remote Control Module
MM-011712-001 2 MANUAL REVISION HISTORY REV. DATE REASON FOR CHANGE — Mar/07 Original release. M/A-COM Technical Publications would particularly appreciate feedback on any errors found in this document and suggestions on how the document could be improved. Submit your comments and suggestions to: Wireless Systems Business Unit M/A-COM, Inc. or fax your comments to: 1-434-455-6851 Technical Publications 221 Jefferson Ridge Parkway or e-mail us at: techpubs@tycoelectronics.com Lynchburg, VA 24501 CREDITS M/A-COM, Inc. and/or Tyco Electronics may have patents, patent applications, trademarks, copyrights, or other intellectual property rights covering subject matter in this document. Except as expressly provided in any written license agreement from M/A-COM, the furnishing of this document does not give you any license to these patents, trademarks, copyrights, or other intellectual property. The software contained in this device is copyrighted by M/A-COM, Inc. Unpublished rights are reserved under the copyright laws of the United States. This device made under license under one or more of the following U.S. Patents: 4,590,473; 4,636,791; 5,148,482; 5,185,796; 5,271,017; 5,377,229; 4,716,407; 4,972,460; 5,502,767; 5,146,497; 5,164,986; 5,185,795 The voice coding technology embodied in this product is protected by intellectual property rights including patent rights, copyrights, and trade secrets of Digital Voice Systems, Inc. The user of this technology is explicitly prohibited from attempting to decompile, reverse engineer, or disassemble the Object Code, or in any other way convert the Object Code into human-readable form. OpenSky® is a registered trademark of M/A-COM, Inc. Microsoft® and Windows® are registered trademarks of Microsoft Corporation, Zetron® is a registered trademark of Zetron, Inc., GAI-TRONICS® is a registered trademark of GAI-Tronics Corporation, and WAGO® is a registered trademark of Wago Corporation. NOTICE! This manual covers M/A-COM products manufactured and sold by M/A-COM, Inc. Repairs to this equipment should be made only by an authorized service technician or facility designated by the supplier. Any repairs, alterations or substitution of recommended parts made by the user to this equipment not approved by the manufacturer could void the user’s authority to operate the equipment in addition to the manufacturer’s warranty. M/A-COM recommends the buyer use only a M/A-COM authorized representative to install and service this product. The warranties provided to buyer under the terms of sale shall be null and void if this product is installed or serviced improperly and M/A-COM shall have no further obligation to the buyer for any damage caused to the product or to any person or personal property. This product conforms to the European Union WEEE Directive 2002/96/EC. Do not dispose of this product in a public landfill. Take it to a recycling center at the end of its life. This manual is published by M/A-COM, Inc. without any warranty. Improvements and changes to this manual necessitated by typographical errors,inaccuracies of current information, or improvements to programs and/or equipment, may be made by M/A-COM, Inc., at any time and without notice. Such changes will be incorporated into new editions of this manual. No part of this manual may be reproduced or transmitted in any form or by any means,electronic or mechanical, including photocopying and recording, for any purpose, without the express written permission of M/A-COM, Inc. Copyright© 2007, M/A-COM, Inc. All rights reserved.
MM-011712-001 3 TABLE OF CONTENTS Page 1 SAFETY INFORMATION ..........................................................................................................................5 1.1 SAFETY SYMBOLS........................................................................................................................ 5 1.2 IMPORTANT SAFETY INSTRUCTIONS......................................................................................5 1.3 FCC REGULATIONS ......................................................................................................................6 2 INTRODUCTION......................................................................................................................................... 8 2.1 CS-7200 CONTROL STATION.......................................................................................................8 2.1.1 Voice Operation..................................................................................................................8 2.1.2 Data Operation...................................................................................................................9 2.1.3 Intercom Operation ............................................................................................................9 2.2 SP-103 DESK SET ...........................................................................................................................9 2.3 TRCM-103 TONE REMOTE CONTROL MODULE......................................................................9 2.4 RELATED DOCUMENTATION.....................................................................................................9 2.5 TECHNICAL ASSISTANCE........................................................................................................... 9 3 UNPACKING AND CHECKING EQUIPMENT....................................................................................10 3.1 MATERIALS..................................................................................................................................10 3.2 MATERIAL INSPECTION............................................................................................................ 10 4 INSTALLATION ........................................................................................................................................12 4.1 REQUIRED TOOLS AND CONFIGURATION EQUIPMENT ....................................................12 4.1.1 Tools Required..................................................................................................................12 4.1.2 Equipment Required for CS-7200 Configuration.............................................................12 4.2 LOCATING COMPONENTS ........................................................................................................12 4.3 CS-7200 INSTALLATION ............................................................................................................13 4.3.1 Rack-Mount and Desktop Mounting.................................................................................13 4.3.2 AC Power Connection ......................................................................................................14 4.3.3 Fuse Replacement.............................................................................................................14 4.4 ANTENNA INSTALLATION .......................................................................................................15 4.4.1 General Information.........................................................................................................15 4.4.2 Coaxial Cable...................................................................................................................15 4.5 GROUNDING AND LIGHTNING PROTECTION FOR THE CS-7200.......................................16 4.6 SP-103 DESK SET CONNECTION...............................................................................................17 4.7 CONNECTING TO A TONE REMOTE CONTROLLER (OPTIONAL)...................................... 18 4.7.1 DIP Switch and Jumper Settings ......................................................................................18 4.7.2 Installation Configurations...............................................................................................21 4.7.3 Installing the TRCM-103 into the CS-7200......................................................................23 4.7.4 Connecting to the TRC .....................................................................................................24 4.8 CONNECTING THE CAN CABLE...............................................................................................26 4.8.1 SP-103 CAN Connections.................................................................................................26 4.8.2 Connecting via the CAN Bus Extender (Fiber Optic Cable Installations) .......................30 4.8.3 TRCM-103 CAN Connections...........................................................................................30 5 POWER-UP PROCEDURE.......................................................................................................................31 6 CHANGING OPERATING MODE.......................................................................................................... 32 6.1 SP-103 METHOD...........................................................................................................................32 6.2 PC RUNNING A TERMINAL APPLICATION METHOD........................................................... 32 7 LINE-LEVEL ALIGNMENT FOR A TRCM-103 EQUIPPED STATION ..........................................34 7.1 TRCM-103 TO TONE REMOTE CONTROLLER ........................................................................34 7.2 TONE REMOTE CONTROLLER TO TRCM-103 ........................................................................35 8 PROGRAMMING TONE FUNCTIONS TO MATCH TRC BUTTONS (OPTIONAL).....................36 8.1 EMERGENCY START ..................................................................................................................37
MM-011712-001 4 TABLE OF CONTENTS Page 8.2 EMERGENCY STOP .....................................................................................................................37 8.3 PRESET ..........................................................................................................................................38 8.4 SAVING NEW PROGRAMMING.................................................................................................38 9 ANTENNA PERFORMANCE TESTS......................................................................................................39 9.1 REQUIRED TEST EQUIPMENT ..................................................................................................40 9.2 TRANSMITTING INTO A DUMMY LOAD.................................................................................40 9.3 TRANSMITTING INTO THE ANTENNA ....................................................................................41 9.4 TEST PERFORMANCE DATA FORM .........................................................................................43 10 COMPLETE THE INSTALLATION .......................................................................................................44 11 WARRANTY ...............................................................................................................................................45 FIGURES Figure 4-1: CS-7200 Front Panel.........................................................................................................13 Figure 4-2: CS-7200 Rear Panel..........................................................................................................14 Figure 4-3: CS-7200 Fuse Replacement (Rear Panel Views) .............................................................15 Figure 4-4: SP-103 Front and Rear Panels ..........................................................................................17 Figure 4-5: DIP Switch and Jumper Configuration Label (Located on Bottom of TRCM-103) ........19 Figure 4-6: TRCM-103 Jumper and Switch Settings ..........................................................................20 Figure 4-7: TRCM-103 Configured as an Endpoint and Interfaced to One TRC ...............................21 Figure 4-8: TRCM-103 Configured as an Endpoint and Interfaced to Multiple Paralleled TRCs......22 Figure 4-9: TRCM-103 in the Middle of a Chain and Interfaced to Multiple Paralleled TRCs..........22 Figure 4-10: TRCM-103 Installation into CS-7200 and its External Interfaces..................................23 Figure 4-11: Connecting CS-7200 to the SP-103 via In-Wall/Plenum CAN Cable Connections.......28 Figure 4-12: Dimensions for Stripping 3-Wire CAN Cables ..............................................................29 Figure 4-13: 3-Position Terminal Strip Connections...........................................................................30 Figure 7-1: TRCM-103 Line-Level Adjustments................................................................................34 TABLES Table 3-1: CS-7200 Accessories .........................................................................................................11 Table 4-1: TRCM-103 Audio Interface Pin-Out (RJ-11 Modular Jack Labeled “AUDIO”) ..............24 Table 4-2: TRCM-103 to Zetron Model 280 2-Wire Line Interface Connections .............................25 Table 4-3: TRCM-103 to Zetron Model 280 4-Wire Line Interface Connections .............................25 Table 4-4: TRCM-103 to GAI-TRONICS Model ITR2000A 2-Wire Line Interface Connections.......................................................................................................................25 Table 4-5: TRCM-103 to GAI-TRONICS Model ITR2000A 4-Wire Line Interface Connections.......................................................................................................................26 Table 6-1: HyperTerminal Settings Required for Changing Operating Mode ....................................33 Table 8-1: Function Tone Frequencies................................................................................................36 Table 9-1: Required Test Equipment...................................................................................................40
MM-011712-001 5 1 SAFETY INFORMATION 1.1 SAFETY SYMBOLS The following conventions are used throughout this manual to alert the user to general safety precautions that must be observed during all phases of operation, service, and repair of this product. Failure to comply with these precautions or with specific warnings elsewhere violates safety standards of design, manufacture, and intended use of the product. M/A-COM, Inc. assumes no liability for the customer's failure to comply with these standards. The WARNING symbol calls attention to a procedure, practice, or the like, which, if not correctly performed or adhered to, could result in personal injury. Do not proceed beyond a WARNING symbol until the conditions identified are fully understood or met. CAUTION The CAUTION symbol calls attention to an operating procedure, practice, or the like, which, if not performed correctly or adhered to, could result in damage to the equipment or severely degrade equipment performance. The NOTE symbol calls attention to supplemental information, which may improve system performance or clarify a process or procedure. The ESD symbol calls attention to procedures, practices, or the like, which could expose equipment to the effects of Electro-Static Discharge. Proper precautions must be taken to prevent ESD when handling circuit boards or modules. The electrical hazard symbol is a WARNING indicating there may be an electrical shock hazard present. 1.2 IMPORTANT SAFETY INSTRUCTIONS 1. Read these instructions. 2. Keep these instructions. 3. Heed all warnings. 4. Follow all instructions. 5. Do not use this apparatus near water. 6. Clean only with dry cloth. 7. Do not block any ventilation openings. Install in accordance with the manufacturer’s instructions.
MM-011712-001 6 8. Do not install near any heat sources such as radiators, heat registers, stoves, or other apparatus (including amplifiers) that produce heat. 9. Do not defeat the safety purpose of the polarized or grounding-type plug. A polarized plug has two blades with one wider than the other. A grounding type plug has two blades and a third grounding prong. The wide blade or the third prong is provided for your safety. If the provided plug does not fit into your outlet, consult an electrician for replacement of the obsolete outlet. 10. Protect the power cord from being walked on or pinched particularly at plugs, convenience receptacles, and the point where they exit from the apparatus. 11. Only use attachments/accessories specified by the manufacturer. 12. Use only with the cart, stand, tripod, bracket, or table specified by the manufacturer, or sold with the apparatus. When a cart is used, use caution when moving the cart/apparatus combination to avoid injury from tip-over. 13. Unplug this apparatus during lightning storms or when unused for long periods of time. 14. Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been damaged in any way, such as power-supply cord or plug is damaged, liquid has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally, or has been dropped. 15. Warning: The lightning bolt signifies an alert to the user of the presence of un-insulated “dangerous voltage” within the product’s enclosure that may be of significant magnitude to constitute a risk of electric shock to persons. 16. Warning: The exclamation point alerts the user to the presence of important operation and maintenance (service) instructions in the literature accompanying the product. 17. Outdoor Use Warning: To reduce the risk of Fire or Electric Shock, Do Not Expose This Apparatus to Rain or Moisture. 18. Wet Location Warning: Apparatus shall not be exposed to dripping or splashing and no objects filled with liquids, such as vases, shall be placed on the apparatus. 1.3 FCC REGULATIONS Use, installation and service of this equipment as summarized within this Manual will ensure the safe performance of this equipment and will result in user exposure substantially below FCC recommended limits for human exposure to Radio Frequency electromagnetic energy. These devices comply with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) the device may not cause harmful interference; and (2) the device must accept any interference received, including interference that may cause undesired operation.
MM-011712-001 7 These devices are not required to comply with the FCC RF exposure limits for Uncontrolled Exposure (General Population) and Occupational Exposure, because it is assumed that neither uncontrolled nor occupational exposure is applicable in the general installation configuration. The CS-7200 must be disabled before maintenance to the antenna is attempted. The Federal Communications Commission (FCC) requires the user to obtain a station license for this radio equipment before operation. FCC regulations state that the frequency, deviation, and power of the radio transmitter must be maintained within specific limits. It is recommended, therefore, that these three parameters be checked prior to placing the station in service.
MM-011712-001 8 2 INTRODUCTION 2.1 CS-7200 CONTROL STATION The CS-7200 Control Station is a high-performance full-duplex dual-band digital radio control station. It can operate on 700 MHz or 800 MHz OpenSky trunked radio networks using the OpenSky Trunking Protocol (OTP). In the future, the station will also operate on 800 MHz Enhanced Digital Access Communications System (EDACS) trunked radio networks, and 800 MHz APCO Project 25 phase I compliant Common Air Interface (P25 CAI) trunked radio networks. Other future operating modes include talk-around communications in accordance with the APCO Project 25 phase I standard, and conventional FM repeater-based and FM talk-around voice communications in accordance with the TIA/EIA-603 conventional land-mobile radio standard. The CS-7200 is typically used for dispatch communications via a remotely-connected SP-103 Desk Set or via a separately-supplied Tone Remote Controller (TRC). The CS-7200 is shown in Figure 4-1 and Figure 4-2 on page 14, and the SP-103 is shown in Figure 4-4 on page 17. The CS-7200-to-SP-103 interconnection is performed via a Controller Area Network (CAN) link connections. The CAN link may also employ an optional fiber optic-based CAN Bus Extender for increased distance separation between the CS-7200 and the SP-103. CS-7200-to-TRC interconnection is performed via 2-wire or 4-wire line audio connections. The CS-7200 can operate as full-duplex radio frequency transceiver during data communications. Typical full-duplex RF transmit output power is 10 watts. Typical half-duplex RF transmit output power is 15 watts. 700 MHz operating bands of the station include the two 3 MHz wide repeater output bands from 764 to 767 MHz and 773 to 776 MHz, and the two 3 MHz wide repeater input bands from 794 to 797 MHz and 803 to 806 MHz. The station can operate only on the narrowband channels within these bands. Transmit output power is limited to 300 milliwatts on interoperability channels. 800 MHz operating bands of the station include the Specialized Mobile Radio (SMR) and the National Public Safety Planning Advisory Committee (NPSPAC) radio frequency channels. This includes the 806 to 825 MHz repeater input band, and the 851 to 869 MHz band used for repeater output and talk-around communications. These bands provide a total of over 830 possible channels spread over the 806 to 824 MHz mobile transmission and 851 to 869 MHz mobile reception bands. The CS-7200 uses Time Division Multiple Access (TDMA) technology to allow multiple users to share a single RF channel. In addition, a single 25 kHz RF channel can support simultaneous digital voice and data communications. The CS-7200 provides voice and data services in a dispatch operation. Voice operation is provided using the SP-103 Desk Set or third-party Tone Remote Controllers (TRCs) interfaced via the TRCM-103. The TRCM-103 is a field-installable option that is required when interconnecting the CS-7200 to one or more TRCs. For data transfers, the CS-7200 and the SP-103 are equipped with an industry standard TIA/EIA-232 serial interface port for connecting optional equipment such as a laptop PC or third-party display or key-entry device. OpenSky works seamlessly with equipment from popular manufacturers and off-the-shelf applications through standard User Datagram Protocol over Internet Protocol (UDP/IP) data packet transfers, providing simple “plug and play” connectivity. 2.1.1 Voice Operation The voice path operates like a traditional dispatch radio, with a microphone to transmit (push-to-talk) and a speaker to receive. In OpenSky Trunked Protocol (OTP), there is no separate voice and data path—all transmitted information is digital.
MM-011712-001 9 2.1.2 Data Operation Data operation requires the connection of a laptop PC or third-party display device. OpenSky works through standard UDP/IP data packet transfers. The data path operates similarly to the voice path, with a few differences. All external data information in and out of the radio uses the TIA/EIA-232 serial port connection. 2.1.3 Intercom Operation The optional intercom function allows communication between SP-103 Desk Set operators. Even when it is activated, incoming network radio calls are still routed to the speaker in the SP-103 Desk Set. In other words, radio calls are not muted when the Desk Set-to-Desk Set intercom function is active. 2.2 SP-103 DESK SET The SP-103 Desk Set is part of the OpenSky suite of mobile radio products delivering high capacity end-to-end digital communications. It provides remote access for voice, data, and control of the CS-7200 Control Station. See Figure 4-4 on page 17. The SP-103 supports voice access to the radio via PTT (push-to-talk) microphones or headset microphones/speaker devices. The SP-103 also provides an interface for a footswitch PTT in order to support microphones/headsets that do not contain integral PTT switches. The SP-103 has a 3 x 4 DTMF (Dual-Tone Multi-Frequency) keypad for log-on and selective calling functions. The SP-103 contains an internal 10-Watt speaker and it is equipped with an external speaker jack for connection of an external 10-Watt speaker. The serial port can be used for data operation. 2.3 TRCM-103 TONE REMOTE CONTROL MODULE The TRCM-103 operates within the OpenSky network as part of a dispatch center in conjunction with the CS-7200 Control Station and one or more third-party Tone Remote Controllers (TRCs). It provides remote voice and control communication paths for the CS-7200. The TRCM-103 is a depot or field-installed option. It mounts into a slot at the back of the CS-7200. It automatically detects one of five alert tones and sixteen function tones with a 26 dB dynamic range. The audio interface utilizes a standard RJ-11 port and is configurable for 2-wire half-duplex or 4-wire full-duplex operation. The audio termination is selectable for either low impedance (600 ohms) or high impedance (6k ohms). These features allow for easy integration with existing TRCs. 2.4 RELATED DOCUMENTATION The following document contains additional information on the CS-7200, SP-103, and TRCM-103. This document should be available for reference during the installation of this equipment. • CS-7200, SP-103, and TRCM-103 Operator’s Manual MM-011709-001 2.5 TECHNICAL ASSISTANCE Should the CS-7200, SP-103, or TRCM-103 require repair, or if you have questions or concerns about the installation of this equipment, contact M/A-COM’s Technical Assistance Center (TAC) using the following telephone numbers or email address: • U.S. and Canada: 1-800-528-7711 (toll free) • International: 1-434-385-2400 • Fax: 1-434-455-6712 • Email: tac@tycoelectronics.com
MM-011712-001 10 3 UNPACKING AND CHECKING EQUIPMENT 3.1 MATERIALS The CS-7200 Control Station, part number CT-011355-001, includes an AC Power Cord to connect it to standard AC power (120 Vac, 60 Hz). No installation kit is available, as every installation is custom. The CS-7200 is generally used in conjunction with the SP-103 Desk Set, both of which have accessories that can be installed. Table 3-1 lists available accessories. The CS-7200 must not be powered up unless an antenna is installed and connected. An antenna and its cabling must be purchased separately. Antennas and coaxial cables are typically custom to the installation site. Have a site survey performed to identify an appropriate antenna and antenna feedline requirements. 3.2 MATERIAL INSPECTION CAUTION After removal from the carton, examine the components and installation items for broken, damaged, loose or missing parts. If any are noted, contact M/A-COM’s Technical Assistance Center (see page 9) immediately to discuss and arrange for the return of the equipment to M/A-COM for replacement. Any unauthorized attempts to repair or modify this equipment will void the warranty and could create a safety hazard. Upon removing items from the carton and verifying all equipment is accounted for, proceed with the installation. CAUTION Mounting of the CS-7200, SP-103, TRCM-103 and/or antenna in ways other than those described can adversely affect performance, violate FCC rules on RF exposure, and even damage the unit, posing a potential safety hazard.
MM-011712-001 11 Table 3-1: CS-7200 Accessories PART NUMBER DESCRIPTION MACDOS0007 TRCM-103 Tone Remote Control Module MACDOS0008 SP-103 Desk Set MACTOS0002 Controller, Tone Remote: M280, 115 Vac (Zetron) MACTOS0003-FSDHA Controller, Tone Remote: TR10-16F-FD (CPI) MACTOS0004 Controller, Tone Remote: ITR2000A (GAI-Tronics) MACDOS0016 Cable Kit, Siren/PA Cables for SP-103 MC103334V20 Microphone, Noise-Canceling with Straight Connector; 14-pin Alden type (See footnote 1) 344A4678P1 Microphone Hanger Kit (Includes hanger and two #8 x ¾-inch self-threading screws) MAMROS0072 Microphone Head, Desktop with PTT button MACDOS0013-SN004 Speaker, External Kit: for SP-103 with Straight Connector MACDOS0013-SR004 Speaker, External Kit: for SP-103, with Right-Angle Connector MAMROS0093 Antenna, 800 MHz 6-element Yagi with 8 dBd Gain (Includes U-bolt mounting hardware.) TBD2 Antenna, 700 MHz 6-element Yagi with 8 dBd Gain (Includes U-bolt mounting hardware.) MAMROS0094 Antenna Mounting Kit, Universal Mount for Yagi Antenna MAMROS0095 Cable, Coax: Antenna Jumper Kit IS-CT50HN-MA Lightning Protection Device, 800 to 900 MHz CA-009562-0R6 Cable, CAN; 0.6 feet, Black, Right-Angle-to-Straight Connectors (for TRCM-103 only) CA-009562-006 Cable, CAN; 6 feet, Black, Right-Angle-to-Straight Connectors CA-009562-030 Cable, CAN; 30 feet, Black, Right-Angle-to-Straight Connectors CA-009562-090 Cable, CAN; 90 feet, Black, Right-Angle-to-Straight Connectors CA-009562-250 Cable, CAN; 250 feet, Black, Right-Angle-to-Straight Connectors CA-011344 CAN Y-Cable, Black, Right-Angle Connector-to-Two Straight Connectors MAA7-NSU5C Kit, CAN Bus Extender (Includes CAN Bus Extender MD-008577 and AC Wall Power Supply.) MAMROS0055 TIA/EIA-232 Serial Data Cable, 6-foot 1 Microphone MC103334V20 replaced Microphone Head MAMROS0036 & Microphone Cable Assembly MAMROS0038.
MM-011712-001 12 4 INSTALLATION All equipment must be installed by an RF equipment installation professional. Prior to installation, ensure that the CS-7200 has been configured for customer usage such as channels and personality. 4.1 REQUIRED TOOLS AND CONFIGURATION EQUIPMENT 4.1.1 Tools Required The following is a list of tools required to complete a standard installation: • Non-insulated crimp tool with 0.128-inch and 0.429-inch dies; • Phillips head screwdrivers, sizes #1 and #2; • Flat head screwdrivers, sizes #1 and #2; • Slip-jaw pliers; • Various fasteners; and, • Wire Strippers for 22-AWG and 14-AWG wire (required only for TRCM-103 installation). If a Tone Remote Controller (TRC) will be connected to the CS-7200 via a TRCM-103 Tone Remote Control Module, see the installation materials list on page 28. 4.1.2 Equipment Required for CS-7200 Configuration The following is a list of additional equipment needed to configure the CS-7200: • Personal Computer (PC) with an available serial communication port and running Microsoft Windows operating system software and a terminal application software program such as Windows HyperTerminal (see Table 6-1 on page 33 for settings); • TIA/EIA-232 Serial Cable (MAMROS0055 or equivalent); • For TRCM-103 option only: An SP-103 Desk Set (MACDOS0008) to set up function tones; and, • See Table 9-1 on page 40 for a list of test equipment required to perform antenna tests procedures. Additional equipment may be needed to install any tone remote controllers connected to the CS-7200 (via a TRCM-103). Consult with the manufacturer’s recommendations as required. 4.2 LOCATING COMPONENTS Plan the mounting locations of all components (CS-7200, antenna, and cables) and determine the routes for all wiring and cables. Consider also the connection of the SP-103 and/or TRCM-103 for planning purposes. Follow all manufacturer requirements and guidelines for the location of components.
MM-011712-001 13 For installations with the SP-103 Desk Set which require connection through the CAN (Controller Area Network) digital interface, pay particular attention to the routing of CAN cable in the facility. It may be necessary to use plenum-rated cable for in-building installations. Refer to section 4.8 that begins on page 26 and/or consult with TAC to identify the proper cabling. CAUTION All cables should be installed with a service loop at each end. During the installation, do NOT bend any cable at a severe angle near a connector. When the installation is complete, verify no cable is under any tension. Failure to do so may lead to damaged cables, causing intermittent operation, or complete equipment failure. Optimal performance is based upon proper mounting techniques. An improperly installed unit may experience degradation in the quality of communication with the OpenSky network. 4.3 CS-7200 INSTALLATION Determine the customer’s preferences, if any, for location of components. Comply with these preferences insofar as they are consistent with safety, manufacturer specifications, and generally accepted professional practices. 4.3.1 Rack-Mount and Desktop Mounting The CS-7200 is designed for mounting within a 19-inch rack-mount cabinet. Its height is three rack-units (5.25 inches). Removable mounting brackets are attached to the side corners near the front panel of the CS-7200 at the factory. Bracket-to-cabinet rail mounting screws are not included. See Figure 4-1. The brackets are not shown in Figure 4-2. However, the CS-7200 can be placed upon a desktop, tabletop, or another flat horizontal surface with an adequate size and weight rating. The unit’s dimensions are 5.16 x 17 x 14.15 inches (13.1 x 43.2 x 35.9 cm) and it weighs approximately 34 pounds (15.42 kilograms). Typically, the mounting brackets are removed for installations of this type. Figure 4-1: CS-7200 Front Panel 19-Inch Rack-Mount Mounting Brackets
MM-011712-001 14 Figure 4-2: CS-7200 Rear Panel CAUTION Never place any other equipment directly on top of the CS-7200. The case is not designed to handle the weight of other equipment. The CS-7200 must be kept away from sources of heat. Adequate ventilation must be provided to the air inlet at the rear of the unit where the fan is located and to the ventilation holes on the side of the unit. 4.3.2 AC Power Connection The CS-7200 only supports an AC power connection. Follow these general guidelines: • Ensure familiarity with AC power input connection, including maintenance of the fuse; and, • Make certain that cable routing will not damage or interfere with any existing wiring at the installation location. In order to accommodate both US and European standards, the CS-7200 can be used at voltages in the range of 110 - 120 Vac (50/60 Hz) and 220 – 240 Vac (50/60 Hz). The power cord for US applications (110 - 120 Vac) is included with the CS-7200 when it ships from the factory. For European applications, the appropriate power cord must be purchased separately. The receptacle at the back of the CS-7200 is an IEC-320 C14-type connector for accepting a cord with an IEC-320 C13-type plug. 4.3.3 Fuse Replacement In the event that a fuse blows in the CS-7200, follow this replacement procedure: 1. Disconnect AC power from the unit by unplugging the cord from the AC power source or by unplugging the cord from the IEC-320-type AC power connector on the CS-7200’s rear panel! 2. As shown in Figure 4-3, slip the tip of a small flat-blade screwdriver into the pry slot of the AC Power Module and pry open the fuse assembly door. 3. Remove the fuse holder and rotate it 180° in order to utilize the spare fuse included. Alternatively, replace the blown fuse with a new 3-amp, 250-volt fuse.
MM-011712-001 15 4. Re-insert and reseat the fuse assembly until the panel snaps back into place. 5. Reconnect AC power to the unit. Figure 4-3: CS-7200 Fuse Replacement (Rear Panel Views) 4.4 ANTENNA INSTALLATION 4.4.1 General Information The antenna must be installed by a qualified antenna professional before completing the CS-7200 installation. Improper installation of the antenna may lead not only to poor radio performance, but also to harmful exposure to RF electromagnetic energy. The CS-7200 is not required to comply with the FCC RF exposure limits for Uncontrolled Exposure (General Population) and Occupational Exposure because it is assumed that neither uncontrolled nor occupational exposure is applicable in the general installation configuration. Installation of the antenna for the CS-7200 is to be performed so that no person is within the distance of maximum permissible exposure limits specified in the FCC regulations. The CS-7200 must be disabled before maintenance to the antenna is attempted. Failure to follow these instructions will void the product warranty and may expose the end user and others to excessive Radio Frequency hazard. All antennas should be installed outdoors and at distances from personnel well beyond the minimum allowable distance. The rooftop-mount Yagi antennas listed in Table 3-1 (on page 11) are recommended. Side-mounting onto a building with other types of directional antennas is also acceptable as long as proper line-of-sight alignment can be achieved. For best performance, the antenna should be placed at least six feet (1.83 meters) from any other antenna and high enough to clear the line-of-sight of major obstructions. 4.4.2 Coaxial Cable Many different RF coaxial cable types can be used for the antenna connection as long as the utilized cable meets the following minimum requirements. Link budget available to cable loss, length of cable, antenna type used, etc., are issues to consider when selecting the type of cable needed. Minimum cable requirements are: • 50-ohm nominal impedance;
MM-011712-001 16 • Required/utilized radio frequency range; • 1.5:1 VSWR (typical); • 5 dB/100 feet cable loss (maximum); and, • Weatherproof construction. Length of cable should be kept as short as possible to keep cable loss at a minimum. Therefore, the CS-7200 should be installed within the building in a location as close to the location of the outside antenna as reasonably possible. Consult with RF equipment installation professionals for more information. If routed through walls, plenums, or other channelling aids, the cable must be protected from excessive handling, bending or rubbing. 1. Install N-type RF connectors onto both ends of the cable. Follow the directions included with the connectors. 2. At the antenna’s base, screw the cable’s N-type male connector to the N-type female connector at the base of the antenna. Tighten firmly. 3. Apply the weatherproofing recommended by the antenna manufacturer or supplied with the antenna. 4. At the CS-7200, screw the cable’s N-type male connector to the N-type female antenna port connector on the rear of the control station. See Figure 4-2 on page 14. Hand-tighten firmly. To prevent RF leakage and ensure peak performance, verify the RF coaxial cable’s N-type connector is tight, but not so tight that damage occurs. 4.5 GROUNDING AND LIGHTNING PROTECTION FOR THE CS-7200 Proper grounding is necessary, not only for correct functionality and maximum performance, but also for minimizing damage that may occur from lightning strikes. Under the assumption the facility where the CS-7200 is installed is protected properly from lightning strikes on the AC power line, the CS-7200 is still susceptible to damage from lightning through the RF antenna port. The CS-7200 does not include an integrated lightning-protection device, so it is recommended that one be installed. Lightning-protection devices are only effective if the connections are made as the design intended. Follow the manufacturer’s mounting instructions to ensure a properly grounded unit. As shown in Figure 4-2 on page 14, a #10 grounding stud is located at the rear of the CS-7200. For safety purposes, connect it to the cabinet’s mounting rack with a heavy-gauge wire or braid.
MM-011712-001 17 4.6 SP-103 DESK SET CONNECTION Figure 4-4 shows front and reviews of the SP-103 Desk Set. An SP-103 is interconnected to the CS-7200 via a CAN cable connection only, which may or may not employ the optional fiber-optic-based CAN Bus Extender. FRONT VIEW REAR VIEW Figure 4-4: SP-103 Front and Rear Panels The following procedure is recommended to connect the SP-103 to the CS-7200 when using only CAN cable connections: 1. Place the SP-103 on a desk or tabletop, plug the AC power cord (included with the unit) into the rear of the unit, and then plug the cord into an AC outlet. The SP-103 and CS-7200 have the same type of AC power connector (IEC-320 C14-type). However, the fuse in the SP-103 is different. The instructions in section 4.3.3 can be used to replace the fuse in the SP-103, except use a 1-amp fuse in the SP-103. 2. Connect the CAN cable to the CAN port on the rear of the CS-7200. When mating any CAN connection (cables and terminators), visually align the ¾-moon-shaped keys of the connectors, and then gently push and turn the outer locking ring of the plug (male) connector clockwise until it stops. A mild click will be sensed to confirm proper mating. See section 4.8 for additional CAN cable connection information, including procedures for in-wall/plenum CAN cable installations, and information about the CAN Bus Extender. 3. Route the CAN cable to the rear of the SP-103 and connect it to either one of the CAN ports. The CAN cable carries digitized transmit and receive audio, and control data between the SP-103 and the CS-7200. 4. Connect a CAN Terminator (part number MACDOS0010) to the other CAN port on the rear of the SP-103. 5. An optional microphone can be connected to the 14-pin mic connector on the front of the SP-103 as follows: Align the white arrows on the mating connectors then push the mic cable’s connector into
MM-011712-001 18 the mate—the outer ring of the connector will rotate during the insertion. The outer ring will lock into place (arrows aligned) when full connection is made and a click will be sensed. 6. An optional external PTT (push-to-talk) footswitch can be used with the SP-103 by plugging it to the 3.5-millimeter jack on the rear panel of the SP-103. 7. The SP-103 has a built-in speaker. If an external speaker is utilized, connect it to the ¼-inch jack on the rear panel of the SP-103. Connecting an external speaker will disable (silence) the internal speaker. CAUTION Only connect a M/A-COM-approved external speaker to the SP-103. Use of improperly configured or grounded speaker connection may damage the audio amplifier circuitry in the SP-103. 8. For data applications, the 9-pin D-subminiature connector on the rear panel of the SP-103 can be connected to a personal computer’s 9-pin serial communication port. Use TIA/EIA-232 data cable part number MAMROS0055 (or equivalent). Cable MAMROS0055 is six feet (1.83 meters) long. 4.7 CONNECTING TO A TONE REMOTE CONTROLLER (OPTIONAL) If the CS-7200 will be connected to and controlled by one or more Tone Remote Controllers (TRCs), the TRCM-103 Tone Remote Control Module must be installed into the CS-7200, and the CS-7200 and the TRCM-103 must be properly configured as described in this section. Figure 4-10 shows this installation and the TRCM-103’s external interfaces. When not installed in the CS-7200, the TRCM-103 is an exposed printed circuit board assembly. Therefore, observe precautions for damage due to Electro-Static Discharge (ESD). Use proper grounding techniques such as a wrist strap connected to a grounded surface and other approved handling methods in order to minimize the chance of damage from ESD. 4.7.1 DIP Switch and Jumper Settings The TRCM-103 is shipped from the factory with default DIP switch and jumper settings. Prior to installing the TRCM-103 into the CS-7200, verify the switches and jumpers are set appropriately. For reference in the field, these settings are listed on a label located on the bottom of the TRCM-103. This label is shown in Figure 4-5. TRCM-103 DIP switch locations are shown in Figure 4-6 on page 20. Switch positions of SW1 and SW2 are factory-set and must not be changed. Changes may be required to SW4 position 2 (“SW4-2”) as presented in the step 3 of this procedure: 1. Referring to Figure 4-6 for switch locations, verify all DIP switch positions are at the factory-default settings as shown in the “NORMAL OPERATION” part of Figure 4-5. (All positions of SW1 must be DOWN, SW2 position 1 must be DOWN, SW2 positions 2 through 4 must be UP, and positions 1, 3 and 4 of SW4 must be UP.) 2. The default configuration for jumper J8 on the TRCM-103 is ON (installed). This sets the TRCM-103’s audio line termination to the low impedance (600-ohm) state so it can be utilized as an endpoint in the CS-7200-to-TRC(s) 2 or 4-wire audio “chain.” Refer to Figure 4-6 for the location of jumper J8. If the TRCM-103 is to be configured in the middle of the chain when paralleled TRCs are employed, see section 4.7.2.3 on page 22 for additional information.
MM-011712-001 19 3. Factory default TRCM-103 settings configure it for a 4-wire line interface to the TRC(s). This is determined by jumper J9 being ON (installed) and SW4 position 2 being DOWN. If a 2-wire line interface connects the TRC to the TRCM-103, move the jumper on J9 to J7 and set SW4 position 2 UP. Refer to Figure 4-6 on page 20 as necessary. A jumper must be on either J9 or J7 and SW4-2 must be in the appropriate setting in order for the TRCM-103 to work properly. Figure 4-5: DIP Switch and Jumper Configuration Label (Located on Bottom of TRCM-103) The TRC operator/dispatcher cannot pre-empt radio-originated calls when 2-Wire connections are employed between the TRC and the CS-7200. Therefore, 4-wire connections are recommended when a CS-7200 is interfaced to a TRC.
MM-011712-001 20 Figure 4-6: TRCM-103 Jumper and Switch Settings Detail of SW2 Settings (Viewed From Opposite Side): 1 2 3 4 SW1SW2SW4 Tune LED J7 J8 J9 1 2 3 4 Tuning Panel
MM-011712-001 21 4.7.2 Installation Configurations The following subsections describe various TRC configurations supported by a TRCM-103 equipped CS-7200. If more than one TRC is connected to via a TRCM-103, line connections are in parallel and the TRCM-103 can be configured to operate at either the end or in the middle of the “chain” of paralleled TRCs. For specific TRC configuration information, refer to the respective TRC’s installation manual provided by the manufacturer. 4.7.2.1 TRCM-103 as an Endpoint and Interfaced to a Single TRC If only one TRC is connected, the TRCM-103 and the TRC are both considered line terminating endpoints. Both devices must have their line impedance set to the low impedance (600-ohm) state for proper termination. This line interface configuration is illustrated in the following figure: Tone Remote Controller Line Interface = LOW impedance CS-7200 Control Station TRCM-103 Line Interface = LOW impedance (600 ohms) 2 or 4-wire line interface Figure 4-7: TRCM-103 Configured as an Endpoint and Interfaced to One TRC If using this configuration, no change of jumper J8 is needed from the factory default setting as described in section 4.7.1 because the factory default setting is low impedance line termination. However, if the line interface is a 2-wire line connection, the factory default setting of 4-wire line must be changed to 2-wire line by moving jumper J9 to J7, and setting SW4 position 2 UP as described in section 4.7.1.
MM-011712-001 22 4.7.2.2 TRCM-103 as an Endpoint and Interfaced to Multiple TRCs The following figure illustrates the TRCM-103 at the end of a “chain” of paralleled TRCs. In this configuration, the TRCM-103 and the TRC that is furthest away from the TRCM-103 in physical cable distance must have their line impedance set to the low impedance (600-ohm) state for proper termination. All other TRCs must be set to the high impedance state. Tone Remote Controller 1 Line Interface = HIGH impedance CS-7200 Control Station TRCM-103 Line Interface = LOW impedance (600 ohms) 2 or 4-wire line interfaceTone Remote Controller 2 Line Interface = HIGH impedance Tone Remote Controller N Line Interface = LOW impedance Note: Tone Remote Controller N is furthest away in physical distance.Splitters or Terminal Distribution • • • • • • • Figure 4-8: TRCM-103 Configured as an Endpoint and Interfaced to Multiple Paralleled TRCs As with the previous configuration, no change of jumper J8 is needed from the factory default setting as described in section 4.7.1 because the factory default setting is low impedance line termination. If the line interface is a 2-wire line connection, the factory default setting of 4-wire line must be changed to 2-wire line by moving jumper J9 to J7, and setting SW4 position 2 UP as described in section 4.7.1. 4.7.2.3 TRCM-103 in the Middle and Interfaced to Multiple TRCs The following figure illustrates the TRCM-103 in the middle of a “chain” of TRCs. In this configuration, the two TRCs furthest away from each other in physical cable distance must have their line impedance set to the low impedance (600-ohm) state for proper termination. The TRCM-103 and all other paralleled TRCs must be set to the high impedance state. CS-7200 Control Station TRCM-103 Line Interface = HIGH impedance 2 or 4-wire line interfaceTone Remote Controller Y Line Interface = HIGH impedance Tone Remote Controller Z Line Interface = LOW impedance Note: Tone Remote Controller 1 and Z are furthest away in physical distance. (i.e., “at the ends of the chain”) • • • • • • • Tone Remote Controller 1 Line Interface = LOW impedance Tone Remote Controller X Line Interface = HIGH impedance • • • • • • • Splitters or Terminal Distribution Figure 4-9: TRCM-103 in the Middle of a Chain and Interfaced to Multiple Paralleled TRCs
MM-011712-001 23 To set the TRCM-103 to the high impedance state, remove jumper J8. If the line interface is a 2-wire line connection, the factory default setting of 4-wire line must be changed to 2-wire line by moving jumper J9 to J7, and setting SW4 position 2 UP as described in section 4.7.1. 4.7.3 Installing the TRCM-103 into the CS-7200 1. If not already, disconnect AC power from the unit by unplugging the cord from the AC power source or by unplugging the cord from the IEC-320-type AC power connector on the CS-7200’s rear panel! 2. At the CS-7200 rear panel, loosen and remove the two (2) Phillips-head screws that secure the blank panel that covers the slot for the TRCM-103. See Figure 4-2 on page 14. 3. Remove the DC power cable (red and black wire) from the back of the blank panel by untwisting the twist-lock. The blank panel can be discarded. 4. Connect the DC power cable’s connector to the power connector on the edge of the TRCM-103’s printed circuit board. See Figure 4-10. 5. With the TRCM-103 facing up (board horizontal and large components up), gently slide it into the slot and align the captive screws with the screw holes on the CS-7200 chassis. 6. Tighten the TRCM-103 the captive screws firmly, but do not over-tighten. 7. Another connection to the CS-7200 is made with a CAN cable. See Section 4.8.3 for more information. The required TRCM-103-to-TRC line-level alignment procedure is presented on page 34 of this manual. TOP VIEW REAR VIEW Figure 4-10: TRCM-103 Installation into CS-7200 and its External Interfaces
MM-011712-001 24 4.7.4 Connecting to the TRC A variety of Tone Remote Controllers (TRCs) can be interfaced to the CS-7200 via the TRCM-103. Two models supported by M/A-COM are Zetron® Model 280, and GAI-TRONICS® Model ITR2000A. The information presented in the following subsections describes how hardware connections are made to these units, although the manufacturer’s instructions included with the unit provide the ultimate guidelines. Other TRCs typically follow these installation approaches. In all TRC installation cases, connect TRCM-103 Rx audio lines to TRC Tx audio lines, and connect TRCM-103 Tx audio lines to TRC Rx audio lines. Line misconnections will cause link failure and may damage the TRC. Table 4-1 describes pins of the TRCM-103’s RJ-11 modular jack utilized for 2-wire and 4-wire line connections. If both 2- and 4-wire connections are available at the TRC, the customer is free to choose either connection. As the TRCM-103 is factory set for 4-wire operation, 4-wire is recommended, though not required. Table 4-1: TRCM-103 Audio Interface Pin-Out (RJ-11 Modular Jack Labeled “AUDIO”) RJ-11 PIN SIGNAL 1 (No Connection) 2 4-Wire +RX IN 3 2-Wire +TX OUT/RX IN 4 2-Wire -TX OUT/RX IN 5 4-Wire -RX IN 6 (No Connection) 4.7.4.1 Connecting the Zetron Model 280 The Zetron® Model 280 TRC supports up to four (4) separate control stations and can be configured for either a 2-wire or a 4-wire audio interface. Installation requires opening the unit to make connections to a terminal block inside the unit. This terminal block is identified TB1. For multiple (paralleled) TRCs in which the line impedances must be changed at one or more units, the Model 280 supports this via configuration jumpers inside the unit. See the Model 280 Installation Manual for additional information. A standard one-to-one modular telephone cable can be run directly from the RJ-11 modular jack on the TRCM-103 to the TRC. However, because the connections at the Model 280 TRC need to be made at terminal block TB1 inside the unit, either the modular plug at the Model 280 end of the cable needs to be cut off and the cable’s wires stripped, or a mating jack adapter with “flying” leads must be utilized to make the connections at the terminal block. Table 4-2 shows pin-out interconnection details for a 2-wire interface and Table 4-3 shows the same for a 4-wire interface.
MM-011712-001 25 Table 4-2: TRCM-103 to Zetron Model 280 2-Wire Line Interface Connections TRCM-103 RJ-11 “AUDIO” JACK MODEL 280 TERMINAL BLOCK TB1 Pin Signal Terminal Signal 3 2-Wire +TX OUT/RX IN 8 2W+1 4 2-Wire –TX OUT/RX IN 9 2W–1 Table 4-3: TRCM-103 to Zetron Model 280 4-Wire Line Interface Connections TRCM-103 RJ-11 “AUDIO” JACK MODEL 280 TERMINAL BLOCK TB1 Pin Signal Terminal Signal 2 4-Wire +RX IN 8 2W+1 (+TX) 3 2-Wire +TX OUT/RX IN 7 4-Wire+1 (+RX) 4 2-Wire –TX OUT/RX IN 10 4-Wire-1 (-RX) 5 4-Wire –RX IN 9 2W–1 (-TX) 4.7.4.2 Connecting the GAI-TRONICS Model ITR2000A The GAI-TRONICS® Model ITR2000A TRC supports only one control station, but it can be configured for either a 2-wire or a 4-wire audio interface. Installation does not require the unit to be opened to make connections, as connections are performed directly at the RJ-11 modular jack labelled “LINE” at the rear of the unit. For multiple (paralleled) TRCs, the ITR2000A supports low and high line impedance configuration changes via its programming configuration. See the ITR2000A’s User and Installation Manual for additional information. For a 2-wire line interface connection, a standard one-to-one modular telephone cable can be connected directly between the TRCM-103’s RJ-11 modular jack and the ITR2000A. The following table lists the required connections: Table 4-4: TRCM-103 to GAI-TRONICS Model ITR2000A 2-Wire Line Interface Connections TRCM-103 RJ-11 “AUDIO” JACK MODEL ITR2000A “LINE” JACK Pin Signal Pin Signal 3 2-Wire +TX OUT/RX IN 3 2-Wire TX +OUT/RX IN 4 2-Wire –TX OUT/RX IN 4 2-Wire TX -OUT/RX IN
MM-011712-001 26 For 4-wire line interface connections, a crossover (null modem) connection between the TRCM-103 and the ITR2000A is required to mate the RX to TX and TX to RX connections. A Standard one-to-one modular cable can be utilized at the ITR2000A’s “LINE” jack, with the crossover made at the TRCM-103. This will ease wiring when paralleled TRCs are employed, or added at a later date. Up to ten (10) ITR2000A TRCs can be paralleled together to control a single CS-7200. Table 4-5: TRCM-103 to GAI-TRONICS Model ITR2000A 4-Wire Line Interface Connections TRCM-103 RJ-11 “AUDIO” JACK MODEL ITR2000A “LINE” JACK Pin Signal Pin Signal 2 4-Wire +RX IN 3 2-Wire TX +OUT/RX IN 3 2-Wire +TX OUT/RX IN 2 4-Wire RX +IN 4 2-Wire –TX OUT/RX IN 5 4-Wire RX -IN 5 4-Wire –RX IN 4 2-Wire TX -OUT/RX IN The required TRCM-103-to-TRC line-level alignment procedure is presented on page 34 of this manual. 4.8 CONNECTING THE CAN CABLE The CS-7200’s CAN port needs to be connected to provide the user interface for the CS-7200. As shown in Figure 4-2, the CAN port is located at the rear of the CS-7200. This is where the SP-103 or TRCM-103 CAN cable is connected. To make CAN connections, visually align the 3-pin male connectors of the cable to the 3-pin female connectors on each unit. Connect by pushing and twisting the outer housing of the cable connector until a click is sensed. Do not use excessive force when twisting. The CAN digital interface must be terminated properly at both ends in order to work correctly. The CS-7200 has an internal terminator that provides the termination for its end. Currently, in a multiple CAN device (i.e., SP-103) configuration, all daisy chaining must be performed such that the CS-7200 is an end point, because the CS-7200 is internally terminated. Do not use a CAN Y-Cable to split the CAN port of the CS-7200 to two separate devices. 4.8.1 SP-103 CAN Connections The SP-103 Desk Set has two CAN ports on its rear panel to support “daisy-chaining” of multiple SP-103s or other CAN devices. When an SP-103 is in the middle of a chain (e.g., Control Station on one end and a different SP-103 on the other), two separate CAN cables connect to the two ports. When the SP-103 is at the end of a chain of devices, one CAN port connects to the previous CAN device and the other port must be terminated with a CAN Terminator (part number MACDOS0010). 4.8.1.1 Collocated Installations For installations in which the SP-103 is in the same location as the CS-7200 and no routing of cables into walls or through plenums is required, the standard CAN cable can be used. For cables whose connectors
MM-011712-001 27 can be routed without the fear of being damaged in routing (e.g., cables do not need to be snaked through holes), the molded CAN cables are preferred, part number CA-009562-xxx. See Table 3-1 on page 11 for specific cable part numbers. The “xxx” suffix specifies cable length in feet. If connectors might get snagged or damaged during routing, CAN cable part number 9451-BLK-1000 is available by the spool (1000 feet of cable). However, a CA-009562-xxx CAN cable must also be purchased, as its molded connectors must be splice to both ends of the 9451-BLK-1000 spooled cable. Splicing instructions are presented on page 28. 4.8.1.2 In-Wall/Plenum CAN Cable Installations for Remote SP-103 4.8.1.2.1 Cable Requirements and Routing As described in the previous section, various lengths of molded CAN cables are available for the SP-103. The standard molded CAN cable, part number CA-009562-030, is primarily for general use. However, for in-building applications, this cable does not meet certain safety agency codes for routing through walls and plenums. For this reason, a plenum-rated cable, Belden part number 87761-RED-1000, can be purchased by the spool. This cable is recommended for in-wall/plenum CAN cable installations because of its properties of impedance, shielding, and flexibility. In-wall/plenum routing faces the rigors of “snaking” and pulling of the cable. These actions can damage installed connectors. Therefore, a procedure for routing raw cable through the walls and mating connections reliably is necessary. Figure 4-11 illustrates the general concept for connecting the CS-7200 to the SP-103 via in-wall/plenum CAN cabling. Follow these requirements: • Materials (e.g., junction boxes, cabling, etc) must meet all building codes. • The in-wall/plenum cable must be a plenum-rated, shielded, twisted-wire pair of 22-AWG. Belden 87761 cable is recommended. If the utilized cable does not meet building codes, it must be dressed or placed inside a conduit (not provided), or some other installation method must be employed so that it does meet building codes. • Total length of the CAN cable must not exceed 250 feet (76.2 meters), including any amount of cable daisy-chained through multiple CAN devices (e.g., the SP-103). The standard (non-plenum) CAN cable (e.g., CA-009562-030) is spliced to the plenum cable using 3-position terminal blocks placed inside junction boxes. Plenum-rated cable is needed for in-wall/plenum routing, but the standard cable, as long as it isn’t routed through a wall or concealed ducting, is acceptable for connections to the wall. The standard cable is needed because its solder-type molded connectors do not accommodate customary in-field installation.
MM-011712-001 28 CS-7200 Control Station CAN Port 3-Pole Terminal Block (Wago #261-423/341-000) In-Wall Junction Box One Half of MACDOS0006-NR030 (Cut to required length) SP-103Desk Set CAN Port 3-Pole Terminal Block (Wago #261-423/341-000) In-Wall Junction Box Other Half of MACDOS0006-NR030(Cut to required length)CAN Cable RoutingThroughout BuildingBelden 87761 Plenum-Rated Cable (Maximum length = 220 feet + the length cut from the MACDOS0006-NR030 cable) Figure 4-11: Connecting CS-7200 to the SP-103 via In-Wall/Plenum CAN Cable Connections 4.8.1.2.2 Installation Materials The following materials are required: • 3-Pole 2-Conductor Terminal Blocks, WAGO® part number 261-423/341-000 (2 required) • Junction boxes (2 required) • Assorted tools for routing cable through walls/plenums and mounting junction boxes 4.8.1.2.3 Splicing CAN Cable The following procedure is recommended for splicing plenum-rated cable to the standard CAN cable: 1. Cut the standard CAN cable (part number CA-009562-030) approximately in half. 2. If not already, power-off both the CS-7200 and the SP-103. Both units should remain off until after the cable installation is complete. 3. Connect each end of the cut CAN cable to the CS-7200 and SP-103 CAN ports. 4. Using the cut ends of the cable, determine acceptable locations for wall junction boxes and mount the two junction boxes using an approved method. 5. Route the cables into the junction boxes and anchor according to building codes. 6. Cut off any excess cable length, allowing at least one foot (0.3 meters) for splicing and servicing. The total amount of cable removed from both halves is an amount that can be added to the 220 feet of plenum cable, if needed. For example, if 10 feet of excess length is cut from the standard 30-foot CAN cable, the plenum cable is allowed to be as long as 230 feet. In any case, do not exceed 250 feet (76.2 meters) of total CAN cable length. 7. Measure out an amount of spooled plenum cable needed to reach the two junction box splice points and route it through the building walls, plenums, etc. using approved methods. 8. Route the cable’s ends into the junction boxes and anchor according to building codes. 9. Cut off any excess cable length, allowing a foot or so of length for splicing.
MM-011712-001 29 10. With a 14-AWG wire stripper, strip off 3/4-inch of the cable’s outer jacket and remove any shield foil. This dimension is critical, as too much unexposed lead length can have adverse effect on performance. Ensure no damage was done to the individual wires. 11. With a 22-AWG wire stripper, strip off 5/16-inch of insulation from each individual wire in the shielded pair. The third wire in the cable is the shield ground wire—do not cut it. See Figure 4-12. Figure 4-12: Dimensions for Stripping 3-Wire CAN Cables 12. At both ends of the spooled plenum cable, simultaneously insert the red and black wires into two poles of the terminal block by simultaneously pushing two adjacent buttons down with a large #2 flathead screwdriver, and guiding the bare end of the wire into the side openings of the terminal block. Next, release pressure on the buttons while ensuring the bare wires are visible entering the block’s clamping mechanisms. See Figure 4-13. The order of wires in the terminal block housing does not matter, but the red and black wires must be next to each other. Consistency between the two blocks is recommended. 13. Insert the bare shield wire into the third pole of the terminals block by pushing the button down with the screwdriver, guiding the wire into the opening, and releasing pressure on the button. 14. Strip and connect the CS-7200 and the SP-103’s standard CAN cable wires to the terminal blocks so matching wire colors on each half of the standard CAN cable will be electrically connected. 15. Finish the installation by pushing the terminal block into the junction boxes and covering the boxes appropriately. Alternatively, the terminal blocks may be secured with small screws (not supplied) at the mounting flanges. 5/16” 3/4”Stripped Wires(1 Pair)Shield WireCable’s Outer Jacket
MM-011712-001 30 Figure 4-13: 3-Position Terminal Strip Connections 4.8.2 Connecting via the CAN Bus Extender (Fiber Optic Cable Installations) When using the CAN Bus Extender to connect an SP-103 to the CS-7200, the extender should be co-located with and connected directly to the CS-7200. For installation-related information, refer to manual publication number MM-009088-001. 4.8.3 TRCM-103 CAN Connections A 0.6-foot CAN cable is included with TRCM-103 when it ships from the factory. Standard TRCM-103 installations require connecting this cable directly between the CS-7200’s CAN port and the TRCM-103’s CAN port. If both the SP-103 and the TRCM-103 are connected to a common CS-7200, CAN Y-cable part number CA-011344, is needed at the TRCM-103’s CAN port to split the CAN connection. In this case, connect the male connector of the Y-cable to the TRCM-103’s CAN port, one of the female legs to the short 0.6-foot cable from the CS-7200’s CAN port, and the other female leg to the CAN cable from the SP-103. The CS-7200 can support up to five SP-103s, whether or not a TRCM-103 is installed in the CS-7200. CAUTION The total physical length of CAN cable, including the amount that is “daisy-chained” between multiple SP-103 Desk Sets, cannot exceed a length of 250 feet (76.2 meters). Lengths beyond this will cause failure in the communications link between units. WAGO TerminalBlock OpeningsCable’s Outer JacketPush Buttons Mounting FlangeScrewdriver
MM-011712-001 31 5 POWER-UP PROCEDURE Unlike many radios, the OpenSky family of radio products power up to the state of last control. However, the CS-7200 will not be operational unless a CAN device is connected through the CAN port and this device is itself powered up. 1. Connect AC power to the CS-7200. See section 4.3.2 on page 14 for details. 2. Turn on the CS-7200 via the power switch on its rear panel. 3. Verify power is applied to the CS-7200 by checking for a lit green LED on the front of the CS-7200. 4. If the CAN Bus Extender is employed, connect its “wall cube” power supply to an appropriate AC power source and then connect the supply’s 24-volt DC cable to the extender’s DC power input jack. 5. If using an SP-103, connect AC power to it and turn it on via the power switch on its rear panel. Verify the SP-103 display is illuminated and not reporting any errors. The SP-103 will go through a short boot sequence, then attempt to logon to the OpenSky network. If the CAN cable is not connected (see section 4.8) to the CS-7200 or if power to the CS-7200 is not applied, the display will indicate an error. If using a third-party Tone Remote Controller (TRC), follow manufacturer’s instructions regarding TRC power up.
MM-011712-001 32 6 CHANGING OPERATING MODE If for some reason the CS-7200 is not set to the proper OpenSky Trunking Protocol (OTP) operating mode, or if verification that the unit is in OTP mode is sought, this can be accomplished either via an SP-103 or by a PC running a terminal application such as Microsoft Windows HyperTerminal. Both methods are described in the following subsections. 6.1 SP-103 METHOD 1. Verify both the CS-7200 and the SP-103 are powered-up and no errors are reported by the SP-103. 2. Using the SP-103 menu selection buttons, press ▲ (up arrow) repeatedly until “MODE” appears in the display. 3. Press . 4. Press ► (right arrow) repeatedly until “OTP” appears in the display. 5. Press . 6. Press ► again and then again to confirm the selection. 7. The CS-7200 will go through a short reboot sequence during which time the OTP operating mode and version number will be reported in the display. 6.2 PC RUNNING A TERMINAL APPLICATION METHOD If a TRCM-103 is installed in a CS-7200 but an SP-103 is not available, a PC running a terminal application can be used to set OTP operating mode. Settings shown in the Table 6-1 are required and correspond to the Microsoft Windows HyperTerminal program. Consult with the user’s manual of other terminal applications as necessary. 1. Ensure the CS-7200 is powered off. 2. Using a standard modem-type TIA/EIA-232 serial cable (MAMROS0055 or equivalent), connect the CS-7200 to the PC by connecting the PC’s serial (COM) port to the 9-pin D-subminiature (DB-9) connector on the rear of the CS-7200 labelled “SERIAL”. 3. Run the terminal application. 4. Follow the POWER-UP PROCEDURE presented in Section 5 to power up the CS-7200. 5. The operating mode will be displayed within the PC’s terminal program. 6. If the mode is not OTP (followed by its version), type atz9 (case sensitive) and then press <Enter> at the PC’s keyboard. The CS-7200 will go through a rebooting sequence and the mode will change to OTP.
MM-011712-001 33 Table 6-1: HyperTerminal Settings Required for Changing Operating Mode “General” or “Connect To” Tab: Connect Using COM 1 Configure (Button) Bits per Second 19200 Data Bits 8 Parity None Stop Bits 1 Flow Control None “Settings” Tab: Terminal Keys (Selected) Emulation VT100 Backscroll buffer Line 500 ASCII Setup (Button) (Everything should be unselected Line Delay and Character set to 0) Terminal Settings (Button) Check Off 132 Column Mode Character Set ASCII
MM-011712-001 34 7 LINE-LEVEL ALIGNMENT FOR A TRCM-103 EQUIPPED STATION Proper line-level alignment is required when using the TRCM-103 to interface the CS-7200 to a Tone Remote Controller (TRC). Complete the following two procedures to ensure proper line level alignment: 7.1 TRCM-103 TO TONE REMOTE CONTROLLER 1. If installed, temporarily disconnect the short CAN cable between the TRCM-103’s CAN port and the CS-7200’s CAN port. 2. If not already, connect either a 2-wire or a 4-wire line interface cable between the RJ-11 jack at the TRCM-103 (jack labelled “AUDIO”) and the TRC. See Figure 7-1 on page 34, Section 4.7.4 on page 24, and follow all manufacturer’s instructions for connecting to and setting up the TRC. 3. Using a Phillips head screwdriver, remove the two (2) screws securing the TRCM-103 tuning panel to the rear of the TRCM-103. See Figure 7-1. 4. Temporarily set SW4 position 1 to the DOWN position. This causes the TRCM-103 to output a 1 kHz tone onto the line interface. 5. Monitor the line interface output level at the TRCM-103 using a true-RMS reading multimeter. 6. Using a small Phillips head screwdriver, adjust the TRCM-103’s Output Trim Pot until a reading of 0 dBm (770 mV rms @ 600-ohm impedance) at 1 kHz is obtained at the TRCM-103’s line interface output. 7. Follow the alignment procedure defined by the manufacturer of the TRC to align its line interface input level as required. Repeat at each paralleled TRC connected to the CS-7200. 8. At the TRCM-103, set SW4 position 1 back to the UP position to resume normal operation. 9. Continue with the procedure presented in the next section. Figure 7-1: TRCM-103 Line-Level Adjustments TO/FROM TONE REMOTE CONTROLLER
MM-011712-001 35 7.2 TONE REMOTE CONTROLLER TO TRCM-103 1. Follow the alignment procedure defined by the manufacturer of the TRC to align its line interface output level to provide a 0 dBm 1 kHz tone signal at its line output. 2. Adjust the TRCM-103’s Input Trim Pot until the tune LED’s color turns to amber, then turn the pot in the opposite direction to the point where the LED just changes to green. 3. If paralleled TRCs are employed, repeat steps 1 and 2 until an acceptable balance can be achieved between the TRC with the most line loss and the TRC with the least line loss. Also refer to the following NOTE. 4. Re-install the tuning panel so the LED protrudes through the access hole in the panel. Do not over-tighten the screws. 5. Reconnect the short CAN cable between the TRCM-103’s CAN port and CS-7200’s CAN port. If paralleled TRCs are employed and a major line level difference exists between two or more TRCs, good signal level balance can normally be achieved as follows: 1. Initially align the TRCM-103 Input Trim Pot using the TRC with the most line loss (i.e., the lowest 1 kHz signal at the TRCM-103). 2. At each of the other paralleled TRCs in the system, lower the TRC line interface output level until the tune LED at the TRCM-103 just turns green. Do not adjust the TRCM-103’s Input Trim Pot. While this method will improve overall system performance, too high or too low of TRC intercom levels may result. If so, improve (decrease) line loss differences between the TRCs and the CS-7200 and/or perform individual intercom level adjustment at each TRC in accordance with the TRC manufacturer’s instructions.
MM-011712-001 36 8 PROGRAMMING TONE FUNCTIONS TO MATCH TRC BUTTONS (OPTIONAL) The purpose of having a Tone Remote Controller (TRC) is to remotely extend the functions of the Control Station, as if the user had access to a user interface such as the SP-103. The benefit of having a TRC is that a single Control Station can be operated from a great distance (limited by telephone line capabilities), whereas the SP-103 has a cable length limitation of 250 feet maximum. However, the TRC has the limitation of only allowing up to sixteen (16) functions to be defined/controlled. Nevertheless, in a dispatch or supervisory environment, this 16-function limitation is generally acceptable. The 16-function limitation is actually a design limitation for standard TRCs. It corresponds to the maximum number of function tones (i.e., audio frequencies) that a TRC can send out. Standard function tone frequencies are 550 to 2050 Hz in 100 Hz steps. Typically, one of these tones is reserved for a “monitor” function. Most TRCs can be programmed to output a specific frequency when a certain button or combination of buttons is pressed on the unit. Table 8-1 lists function tones and the corresponding audio frequencies. The TRCM-103 only supports tones down to 550 Hz. Some TRCs may allow lower frequencies, but the TRCM-103 will not support them. Table 8-1: Function Tone Frequencies FUNCTION TONE NO. FREQUENCY (HZ) FUNCTION TONE NO. FREQUENCY (HZ) 1 2050 9 1250 2 1950 10 1150 3 1850 11 1050 4 1750 12 950 5 1650 13 850 6 1550 14 750 7 1450 15 650 8 1350 16 550 The TRCM-103 decodes these function tones and translates them into CAN messages for CS-7200 interpretation. These CAN messages mimic the messages that an SP-103 would produce when certain buttons are pressed on its front panel. There are only three types of button presses that can be programmed: Emergency Start, Emergency Stop, and Presets. Some SP-103 functions, such as volume control, are locally controlled; therefore, these functions do not need to be mimicked by the TRCM-103. Other functions, such as menu navigation and display control, only apply to the SP-103 user interface and therefore also do not need to be mimicked.
MM-011712-001 37 To program the CS-7200 to match corresponding function tones from a TRC, both a Personal Computer (PC) and an SP-103 Desk Set (or CH-103 Control Head) are required. The PC is used to store the functions of the button presses with the use of a terminal application (e.g., Microsoft Windows HyperTerminal), and the SP-103 is needed to put the CS-7200 into a specific profile. In order to program tone remote functions into the CS-7200, a certified M/A-COM installation technician will be equipped with an SP-103 Desk Set (or a CH-103 Control Head), as well as with a PC. Customers who purchase the TRCM-103 but do not purchase an SP-103 will not be able to program tone remote functions on their own. See Table 6-1 on page 33 for terminal program configuration settings. 8.1 EMERGENCY START The Emergency Start function mimics the assertion of an emergency call, typically achieved through the timed pressing of the emergency button on the front panel of the SP-103. Follow this procedure to program the Emergency Start function: 1. Using a standard modem-type TIA/EIA-232 serial cable (MAMROS0055 or equivalent), connect the CS-7200 to the PC by connecting the PC’s COM port to the 9-pin D-subminiature (DB-9) connector on the rear of the CS-7200 labelled “SERIAL”. See Figure 4-2 for CS-7200 connector location. 2. At the PC, start the terminal application (e.g., HyperTerminal) and verify its configuration as listed in Table 6-1 on page 33. 3. At the PC’s keyboard, type the following command and then press <Enter>: atsetbutton x,1 where x represents the function tone number (1 to 16 per Table 8-1) 4. Emergency Stop must also be programmed in accordance with the following section. 8.2 EMERGENCY STOP The Emergency Stop function mimics the ending of an emergency call, typically achieved by pressing of the emergency button on the front panel of the SP-103 (after an emergency call is started). This function must be defined in order to cancel an emergency that may have been started erroneously, and to end a valid emergency call so that system resources can be reclaimed. Follow this procedure to program the Emergency Start function: 1. If not already, perform the Emergency Start programming procedure presented in the previous section. 2. At the PC keyboard, type the following command and then press <Enter>: atsetbutton y,2 where y represents the function tone number (1 to 16 per Table 8-1); y cannot equal x as presented in section 8.1 3. If not programming the Preset function in accordance with the following section, proceed to section 8.4 on page 38 to save the new programming.
MM-011712-001 38 8.3 PRESET The Preset function mimics the pressing of the Preset button on the front panel of the SP-103. A Preset brings up a user-defined profile that has been previously programmed into the radio. Presets aid the user tremendously if multiple users or scenarios need to be controlled or monitored. A Preset brings up the environment of the user profile. For this reason, the channels and personality must be loaded into the CS-7200 before performing this procedure. Program the Preset function in accordance with this procedure: 1. If not already, connect the CS-7200 to the PC by connecting the PC’s COM port to the 9-pin D-subminiature (DB-9) connector on the rear of the CS-7200 labelled “SERIAL” using a standard modem-type TIA/EIA-232 serial cable (MAMROS0055 or equivalent). See Figure 4-2 for CS-7200 connector location. 2. At the PC, start the terminal application (e.g., HyperTerminal) and verify its configuration as listed in Table 6-1 on page 33. 3. Temporarily disconnect the short CAN Cable at the CAN port of the TRCM-103 and connect a CAN Y-Cable (part number CA-011344) to the TRCM-103’s CAN port. 4. Connect the short CAN Cable to one of the CAN Y-Cable’s “legs” and a second CAN Cable (e.g., part number CA-009562-030) to the other. 5. Connect this CAN Cable to one CAN port of an SP-103 and a CAN terminator (part number MACDOS0010) to the other. 6. Power-up the SP-103. If necessary, see section 4.6 for more information. 7. At the PC’s keyboard, type the following command and then press <Enter>: atsetbutton z,0 where z represents the function tone number (1 to 16 per Table 8-1); this maps the corresponding TRC button as a Preset button; z must not be equal to x or y as presented in sections 8.1 and 8.2. 8. Using the SP-103, manually scroll through the menus using the navigation pad to bring up the full user profile that the Preset button will command. This will be the state that the CS-7200 will be commanded to when the associated TRC button is pressed. 9. Type the following command at the PC and then press <Enter>: atpreset z where z represents the same function tone number as in step 7; this stores the current state of the CS-7200 when the Preset is pressed 10. Repeat steps 7 through 9 for as many Presets as there are unused function tones. 11. Proceed to the next section to save the configuration. 8.4 SAVING NEW PROGRAMMING To store the above functions permanently, the new programming must be saved: 1. At the PC’s keyboard, type the following command and then press <Enter>: at&w3 2. Shut down the terminal application running on the PC, disconnect the serial cable from the CS-7200 and reconnect the short CAN Cable to the TRCM-103.
MM-011712-001 39 9 ANTENNA PERFORMANCE TESTS This section includes test procedures to verify the performance of the control station’s antenna system installation. Tests require a peak-power reading wattmeter to measure RF power. When testing the CS-7200 with an antenna, transmissions into free space will occur. To prevent clutter and misuse on an open talk group, transmit only on a talk group pre-defined for test use. There are two (2) test procedures included in this section: • Transmitting into a Dummy Load (into a 50-Ohm RF Terminator) • Transmitting into the Antenna Prior to installation, the radio’s power level should be configured as required. The wide range of power levels indicated in the following procedures takes into account such things as: customer’s requirements; measurement errors, especially to include uncalibrated equipment; cabling losses; and voltage and temperature variations. By no means should the result from Radio Performance Testing in this section be construed as the exact value of power level output from the radio, as the value is set and more accurately measured in the factory. The values obtained in these test procedures determine a successful installation only. The normal operating mode of the CS-7200 for voice or data communications is the OpenSky Trunking Protocol (OTP) mode. The radio must be operating in OTP mode during the performance test procedures presented in this section. To change/verify the current operating mode, see Section 6 (page 32).
MM-011712-001 40 9.1 REQUIRED TEST EQUIPMENT Table 9-1: Required Test Equipment TEST EQUIPMENT MODEL / PART NUMBER & DESCRIPTION Peak Power Wattmeter • Bird Electronic Corp. Model 4314B (or equivalent) with N-type female connectors at input and output ports. Wattmeter Slug • Bird Electronic Corp. Element 25E, 25 watts, 400 - 1000 MHz (or equivalent). RF Coaxial Jumper Cable • Pasternack Enterprises PE3441LF-36 (or equivalent) 50-Ohm Coaxial Cable with N-type male connectors, approximately three (3) feet in length. The utilized cable must have VSWR below 1.5:1 within the RF passband. 50-Ohm RF Terminator (“Dummy Load”) • Pasternack Enterprises PE6106 (or equivalent) 50-ohm RF terminator rated at greater than 50 watts power, with N-type male connector. Antenna Antenna Performance Tests are completed with the CS-7200 installation’s 700/800 MHz antenna system, per the installation described in Section 4.4 of this manual. 9.2 TRANSMITTING INTO A DUMMY LOAD 1. Using the N-type male RF coaxial jumper cable, connect the CS-7200’s antenna connector on the rear of the unit to the wattmeter’s input connector. 2. Connect the 50-ohm dummy load to the wattmeter’s output connector, in place of the antenna cable from the 700/800 MHz antenna. A peak-power reading RF wattmeter equivalent to the wattmeter specified in Table 9-1 must be used. Do not use an average or RMS-responding wattmeter. 3. If not already, turn on the CS-7200 and set it to the OTP mode. Refer to Section 6 (page 32) as necessary. 4. Set the CS-7200 to a test talk group, if available. It is recommended that a test talk group be allocated for this testing. This same group should be used during the antenna test procedure which is presented in the subsequent section. 5. Position the wattmeter’s slug to measure forward RF output power. Rotate it if necessary. The arrow on the face of the slug must point away from the CS-7200 and towards the dummy load for forward power measurements. 6. Set the wattmeter to measure peak RF power. 7. Key the CS-7200’s transmitter via a PTT button/switch at the SP-103 or TRC.
MM-011712-001 41 8. Compare the wattmeter’s reading with the target RF output power range of 11.8 – 20.0 watts. 9. If the wattmeter reading is within the range, record the measured value in the appropriate space on the data collection form near the end of this manual. If the wattmeter reading is outside the range, check/verify the power supply connections and voltages, recheck all RF connections, and measure the RF output power again. If problems persist, contact M/A-COM’s Technical Assistance Center for assistance. TAC contact information is listed on page 9. 9.3 TRANSMITTING INTO THE ANTENNA 1. Connect the antenna cable from the 700/800 MHz antenna to the wattmeter’s output connector. 2. If not already, turn on the CS-7200 and set it to OTP mode. Refer to Section 6 (page 32) as necessary. 3. Set the CS-7200 to a test talk group, if available. It is recommended that a test talk group be allocated for this testing. Otherwise, interference with other radio users in the system may occur. A peak-power reading RF wattmeter equivalent to the wattmeter specified in Table 9-1 must be used. Do not use an average or RMS-responding wattmeter. 4. Position the wattmeter’s slug to measure forward RF output power. Rotate it if necessary. The arrow on the face of the slug must point away from the CS-7200 and towards the antenna for forward power measurements. 5. Set the wattmeter to measure peak RF power. 6. Key the CS-7200’s transmitter via a PTT button/switch at the SP-103 or TRC. 7. Compare the wattmeter reading with the target RF output power range of 11.8 – 20.0 watts. Transmit only for as long as needed to take the measurement, then immediately disable the transmission. 8. If the wattmeter reading is within the range, record the value in the appropriate space on the data collection form near the end of this manual. If the wattmeter reading is outside the range, check/verify the power supply connections and voltages, recheck all RF connections, and measure the RF output power again. If problems persist, contact M/A-COM’s Technical Assistance Center for assistance. TAC contact information is listed on page 9. 9. Position the wattmeter’s slug to measure reverse (reflected) RF power from the antenna. The arrow on the face of the slug must point away from the antenna and to the CS-7200 to measure reverse power. 10. Verify the wattmeter is still set to measure peak RF power. 11. Key the CS-7200’s transmitter via a PTT button/switch at the SP-103 or TRC. 12. Compare the wattmeter reading with the RF power output range of 2 watts or less.
MM-011712-001 42 Transmit only for as long as needed to take the measurement, then immediately disable the transmission. 13. If the wattmeter reading is within the range, record the value in the appropriate space on the data collection form near the end of this manual. If the wattmeter reading is outside the range, make sure the antenna is consistent with the specified frequency range of the CS-7200. For example, if the CS-7200 is configured for operations in a 700 MHz system, it must be connected to a 700 MHz-capable antenna. Recheck all antenna connections, and measure the reverse power again. If this fails to produce a reading within the range, replace the antenna and repeat the entire antenna test procedure. Any value exceeding the maximum allowable reflected power value will result in a diminished RF output signal. If problems persist, contact M/A-COM’s Technical Assistance Center for assistance. TAC contact information is listed on page 9. 14. Disconnect the coaxial cable jumper and wattmeter. 15. Permanently connect the cable from the antenna to the CS-7200’s antenna cable by mating the two N-type connectors together. Use two pairs of slip-jaw pliers to gently tighten this connection. Do not over tighten and do not twist the cable. To prevent RF leakage and ensure peak performance, make sure the RF connectors are tight, but do not over tighten so connector damage will not occur. Improper antenna and/or antenna cable installation may lead not only to poor CS-7200 performance but also to harmful exposure to RF electromagnetic energy. Testing is complete. The CS-7200 is now ready for normal communications.
MM-011712-001 43 9.4 TEST PERFORMANCE DATA FORM Enter the information requested on this data collection form. Clip this form and file it as a permanent record of the tested performance of the CS-7200 radio installation. Clip Here Company Performing Installation Technician Performing Test Date of Test (mm/dd/yyyy) CS-7200 Serial Number Antenna Make and Model Numbers Power Into a Dummy Load WattsForward Power With Antenna Reflected Power With Antenna Watts Watts
MM-011712-001 44 10 COMPLETE THE INSTALLATION Review and follow guidelines presented in this list before considering the installation complete: • Verify all electrical connections are connected properly and the associated connector attachment hardware is tight. Pay special attention to all RF antenna cables and AC power cords! • Verify all fuses are correctly installed and properly rated. • Verify all electrical cables and wiring are tied, stowed, and protected so they are out of the way of casual contact, away from sources of extreme heat, and wire chafing cannot occur. Pay special attention to all RF antenna cables and AC power cords! • Verify all related mechanical hardware is mounted securely and all respective mounting hardware is tight. • Remove all tools and unused hardware from installation area(s). • Verify the test performance data has been recorded on the data collection form shown in this manual.
MM-011712-001 45 11 WARRANTY A. M/A-COM, Inc. (hereinafter "Seller") warrants to the original purchaser for use (hereinafter "Buyer") that Equipment manufactured by or for the Seller shall be free from defects in material and workmanship, and shall conform to its published specifications. With respect to all non-M/A-COM Equipment, Seller gives no warranty, and only the warranty, if any, given by the manufacturer shall apply. Rechargeable batteries are excluded from this warranty but are warranted under a separate Rechargeable Battery Warranty (ECR-7048). B. Seller’s obligations set forth in Paragraph C below shall apply only to failures to meet the above warranties occurring within the following periods of time from date of sale to the Buyer and are conditioned on Buyer’s giving written notice to Seller within thirty (30) days of such occurrence: 1. for fuses and non-rechargeable batteries, operable on arrival only. 2. for parts and accessories (except as noted in B.1) sold by Seller’s Service Parts Operation, ninety (90) days. 3. for PANTHER™ Series hand-portable and mobile radios, two (2) years. 4. for all other equipment of Seller’s manufacture, one (1) year. C. If any Equipment fails to meet the foregoing warranties, Seller shall correct the failure at its option (i) by repairing any defective or damaged part or parts thereof, (ii) by making available at Seller’s factory any necessary repaired or replacement parts, or (iii) by replacing the failed Equipment with equivalent new or refurbished Equipment. Any repaired or replacement part furnished hereunder shall be warranted for the remainder of the warranty period of the Equipment in which it is installed. Where such failure cannot be corrected by Seller’s reasonable efforts, the parties will negotiate an equitable adjustment in price. Labor to perform warranty service will be provided at no charge during the warranty period only for the Equipment covered under Paragraph B.3 and B.4. To be eligible for no-charge labor, service must be performed at a M/A-COM factory, by an Authorized Service Center (ASC) or other Servicer approved for these purposes either at its place of business during normal business hours, for mobile or personal equipment, or at the Buyer’s location, for fixed location equipment. Service on fixed location equipment more than thirty (30) miles from the Service Center or other approved Servicer’s place of business will include a charge for transportation. D. Seller’s obligations under Paragraph C shall not apply to any Equipment, or part thereof, which (i) has been modified or otherwise altered other than pursuant to Seller’s written instructions or written approval or, (ii) is normally consumed in operation or, (iii) has a normal life inherently shorter than the warranty periods specified in Paragraph B, or (iv) is not properly stored, installed, used, maintained or repaired, or, (v) has been subjected to any other kind of misuse or detrimental exposure, or has been involved in an accident. E. The preceding paragraphs set forth the exclusive remedies for claims based upon defects in or nonconformity of the Equipment, whether the claim is in contract, warranty, tort (including negligence), strict liability or otherwise, and however instituted. Upon the expiration of the warranty period, all such liability shall terminate. The foregoing warranties are exclusive and in lieu of all other warranties, whether oral, written, expressed, implied or statutory. NO IMPLIED OR STATUTORY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE SHALL APPLY. IN NO EVENT SHALL THE SELLER BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL, SPECIAL, INDIRECT OR EXEMPLARY DAMAGES. This warranty applies only within the United States. M/A-COM, Inc. M/A-COM, Inc. 1011 Pawtucket Blvd. 221 Jefferson Ridge Parkway Lowell, MA 01853 Lynchburg, VA 24501 1-877-OPENSKY 1-800-528-7711 ECR-7047C
M/A-COM Wireless Systems 221 Jefferson Ridge Parkway Lynchburg, Virginia 24501 (Outside USA, 1-434-385-2400) Toll Free 1-800-528-7711 www.macom-wireless.com Printed in U.S.A

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