Honeywell 50025034 50025034 User Manual WCX Series Valve Position Sensor

Honeywell International Inc. 50025034 WCX Series Valve Position Sensor

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Quick start guide

OneWireless XYR 6000 Wireless Valve Position Sensor Model: WCX Series Quick Start Guide 50040850 Revision 1 1/20/09

Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide iii 1/20/09 About This Document This document describes mounting, installation and wiring of the WCX Series Valve Position Sensor and antennas. Configuration, authentication and operation are covered in other documents. Honeywell does not recommend using devices for critical control where there is a single point of failure or where single points of failure result in unsafe conditions. OneWireless is targeted at open loop control, supervisory control, and controls that do not have environmental or safety consequences. As with any process control solution, the end-user must weigh the risks and benefits to determine if the products used are the right match for the application based on security, safety, and performance. Additionally, it is up to the end-user to ensure that the control strategy sheds to a safe operating condition if any crucial segment of the control solution fails. Revision Information Document Name Document ID Revision Number Publication Date XYR 6000 Wireless Valve Position Sensor, Model WCX Series Quick Start Guide 50040850 1 1/20/09 References The following list identifies all documents that may be sources of reference for material discussed in this publication. Document Title Getting Started with Honeywell OneWireless Solutions OneWireless Wireless Builder User’s Guide OneWireless Builder Parameter Reference OneWireless XYR 6000 Wireless Valve Position Sensor, Model WCX Series User's Manual OneWireless XYR 6000 Pressure Transmitter User's Manual OneWireless XYR 6000 Temperature/DI Transmitter User's Manual OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual OneWireless XYR 6000 HLAI Transmitter User's Manual

Support and contact info WARNING Risk of death or serious injury from explosion or fire. If sensor is to be returned to Honeywell for any reason, both batteries MUST be removed prior to shipping. Dispose of used batteries promptly per local regulations or the battery manufacturer’s recommendations. Keep away from children. Do not disassemble and do not dispose of in fire. Sales and Service Honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact your local sales office or: E-mail: info.sc@honeywell.com Internet: www.honeywell.com/sensing Phone and Fax: Asia Pacific +65 6355-2828 +65 6445-3033 Fax Europe +44 (0) 1698 481481 +44 (0) 1698 481676 Fax Latin America +1-305-805-8188 +1-305-883-8257 Fax USA/Canada +1-800-537-6945 +1-815-235-6847 +1-815-235-6545 Fax iv OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide Revision 1 1/20/09

Symbol Definitions The following table lists those symbols used in this document to denote certain conditions. Symbol Definition ATTENTION: Identifies information that requires special consideration. TIP: Identifies advice or hints for the user, often in terms of performing a task. CAUTION Indicates a situation which, if not avoided, may result in equipment or work (data) on the system being damaged or lost, or may result in the inability to properly operate the process. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. CAUTION symbol on the equipment refers the user to the product manual for additional information. The symbol appears next to required information in the manual. WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in serious injury or death. WARNING symbol on the equipment refers the user to the product manual for additional information. The symbol appears next to required information in the manual. WARNING, Risk of electrical shock: Potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible. ESD HAZARD: Danger of an electro-static discharge to which equipment may be sensitive. Observe precautions for handling electrostatic sensitive devices. Protective Earth (PE) terminal: Provided for connection of the protective earth (green or green/yellow) supply system conductor. Functional earth terminal: Used for non-safety purposes such as noise immunity improvement. NOTE: This connection shall be bonded to Protective Earth at the source of supply in accordance with national local electrical code requirements. Earth Ground: Functional earth connection. NOTE: This connection shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements. Chassis Ground: Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements. continued Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide v 1/20/09

vi OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide Revision 1 1/20/09 Symbol Definition C-Tick Mark: The C-Tick Mark is a certification trade mark registered to ACMA (Australian Communications and Media Authority) in Australia under the Trade Marks Act 1995 and to RSM in New Zealand under section 47 of the NZ Trade Marks Act. The mark is only to be used in accordance with conditions laid down by ACMA and RSM. This mark is equal to the CE Mark used in the European Union. Notified Body: For radio equipment used in the European Union in accordance with the R&TTE Directive, the CE Mark and the notified body (NB) identification number is used when the NB is involved in the conformity assessment procedure. The alert sign must be used when a restriction on use (output power limit by a country at certain frequencies) applies to the equipment and must follow the CE marking.

Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide vii 1/20/09 Contents Support and contact info........................................................................................................................ iv 1. INTRODUCTION .................................................................................................... 1 1.1 Site preparation ............................................................................................................................. 1 1.2 European Union Usage ................................................................................................................. 1 1.3 Certifications and approvals ........................................................................................................ 2 Hazardous location certifications ............................................................................................................................ 2 Radio certifications ................................................................................................................................................. 2 Ratings ................................................................................................................................................................... 3 2. SENSOR MOUNTING ............................................................................................ 5 2.1 Weight ............................................................................................................................................ 5 2.2 Dimensions .................................................................................................................................... 5 2.3 Sensor location ............................................................................................................................. 7 WCX Valve Position Sensor models....................................................................................................................... 7 2.4 Bracket mounting .......................................................................................................................... 8 Orientation .............................................................................................................................................................. 8 Attach bracket to pipe ............................................................................................................................................. 8 Attach sensor to valve ............................................................................................................................................ 9 Attach sensor to bracket ....................................................................................................................................... 10 3. PROCESS INSERTION ....................................................................................... 11 3.1 Basic Requirements .................................................................................................................... 11 Non-sparking Considerations ............................................................................................................................... 11 Distance from Multinode ....................................................................................................................................... 11 Angle to be measured .......................................................................................................................................... 11 Sensor update rate ............................................................................................................................................... 11 Access to cover for configuring sensor, changing batteries .................................................................................. 11 Proximity to high powered L-band transmitters .................................................................................................... 11 3.2 Linkage Alignment ...................................................................................................................... 12 Axis of valve and sensor input shaft ..................................................................................................................... 12 Alignment of linkage ............................................................................................................................................. 12 If angle linearity is required ................................................................................................................................... 12 Coupling with pulleys ............................................................................................................................................ 13 If clockwise is to be translated into counter clockwise .......................................................................................... 13 3.3 Non-Valve Applications .............................................................................................................. 14 Door Position Sensing .......................................................................................................................................... 14 Air Handler Plenum Door Position Sensing .......................................................................................................... 14 Linear Displacement ............................................................................................................................................. 14 4. ANTENNA ADJUSTMENT AND MOUNTING ..................................................... 15 4.1 Requirements .............................................................................................................................. 15 Radio installation requirements ............................................................................................................................ 15 4.2 Integral antenna ........................................................................................................................... 15 Elbow .................................................................................................................................................................... 16

50BContents 52BSymbol Definitions viii OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide Revision 1 1/20/09 Straight ................................................................................................................................................................. 16 5. START UP ........................................................................................................... 17 5.1 Connect batteries ........................................................................................................................ 17 5.2 Display sequence ........................................................................................................................ 19 5.3 Authentication ............................................................................................................................. 19 5.4 Calibration .................................................................................................................................... 19 6. INSTALLATION DRAWINGS .............................................................................. 21 6.1 Drawing Availability .................................................................................................................... 21

50BContents 53BTables Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide ix 1/20/09 Tables Table 1 Battery Connecting Procedure ....................................................................................................... 17

50BContents 54BFigures x OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide Revision 1 1/20/09 Figures Figure 1 WCX Valve Position Sensor dimensions......................................................................................... 5 Figure 2 WCX Valve Position Sensor rt. angle antenna dimensions ............................................................ 6 Figure 3 WCX Valve Position Sensor straight antenna dimensions.............................................................. 7 Figure 4 Common bracket orientations ......................................................................................................... 8 Figure 5 Sensor Mounted Above Valve ......................................................................................................... 9 Figure 6 Axis Parallel and Linkage 90 degrees with shafts ......................................................................... 12 Figure 7 Parallelogram formed by linkage ................................................................................................... 13 Figure 8 Changing CW into CCW ................................................................................................................ 14 Figure 9 Elbow antenna adjustment ............................................................................................................ 16 Figure 10 Integral straight antenna .............................................................................................................. 16 Figure 11 Battery connecting ....................................................................................................................... 18 Figure 12 Battery connecting detail ............................................................................................................. 18

Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide 1 1/20/09 1. Introduction 1.1 Site preparation Wireless devices require proper site preparation to ensure optimum performance and safety compliance. Do not proceed until you have done the proper planning described in the Wireless Planning Guide. 1.2 European Union Usage This product may be used in any of the following European Union nations. Country ISO 3166 2 letter code Country ISO 3166 2 letter code Austria AT Latvia LV Belgium BE Liechtenstein LI Bulgaria BG Lithuania LT Cyprus CY Malta MT Czech Republic CZ Netherlands NL Denmark DK Norway NO Estonia EE Poland PL Finland FI Portugal PT France FR Romania RO Germany DE Slovakia SK Greece GR Slovenia SI Hungary HU Spain ES Iceland IS Sweden SE Ireland IE Switzerland CH Italy IT United Kingdom BG

1. Introduction 1.3. Certifications and approvals 2 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide Revision 1 1/20/09 1.3 Certifications and approvals Hazardous location certifications Refer to product label for applicable approvals. Approval / Item Ratings / Description cCSAus Explosion Proof with IS outputs Class I, Division 1, Groups A, B, C & D Class II, Division 1, Groups E, F & G Class III ATEX Flameproof with IS outputs II 2 G Ex d [ia] IIB T4 II 2 D Ex tD A21 IP66 T85C IEC Ex Flameproof with IS outputs Ex d [ia] IIB T4: DIP A21 IP66 T85C Enclosure Type Types 1, 3, 4, 4X, 6, 6P, 13 and IP66/67 Class II and III installations and for Type 4X/IP66 applications require that all cable and unused entries be sealed with a Zone 1 certified seal fitting. Seal fittings are supplied by Honeywell. Radio certifications Agency Certification Description Federal Communications Commission (FCC) DSSS FCC ID: S5750025034 The WCX Series Valve Position Sensors comply with part 15 of the FCC rules. Operation is subject to the following two conditions. (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Industry Canada (IC) DSSS IC ID: 573I-50025034 The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF fields in excess of Health Canada limits for the general population; consult Safety Code 6, obtainable from Health Canada’s web site www.hc-sc.gc.ca/rpb

1. Introduction 1.3. Certifications and approvals Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide 3 1/20/09 Ratings Item Ratings / Description WCX Process Connections n/a n/a Temperature Limits Max Process Temperature n/a Ambient Temperature Limits Cold: –40°C Ambient Temperature Limits Hot: +70°C Entry Plugs 3/4 NPT or M25 1 Field Wiring (Supplied by others) Conduit (Explosionproof Not Required) n/a Cable Gland n/a

2. Sensor Mounting 2.1 Weight Sensor model Weight WCX1X1... Aluminum housing & antenna 4.5 lbs (2.04 kg) WCX1X2... Bronze housing & stainless steel antenna 11.1 lbs (5.03 kg) 2.2 Dimensions Figure 1 WCX Valve Position Sensor dimensions Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide 5 1/20/09

2. Sensor Mounting 2.2. Dimensions Figure 2 WCX Valve Position Sensor rt. angle antenna dimensions 6 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide Revision 1 1/20/09

2. Sensor Mounting 2.3. Sensor location Figure 3 WCX Valve Position Sensor straight antenna dimensions 2.3 Sensor location WCX Valve Position Sensor models Process Suggested location Explanation Gases Above the gas line or gas valve The condensate drains away from the sensor. Liquids • Above but close to the elevation of the process valve or other control. • Level with the process valve or other control.. • The condensate drains away from the sensor. • This facilitates a horizontal linkage between valve and sensor. Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide 7 1/20/09

2. Sensor Mounting 2.4. Bracket mounting 2.4 Bracket mounting Orientation The WCX Series sensor may be mounted in any vertical, horizontal or angled orientation. The main consideration is to facilitate coupling of the valve or other device to the input shaft of the sensor. For best signal, it is generally recommended that the antenna be oriented vertically (see section 4). A higher elevation may give better signal range than a lower elevation, depending on obstacles. Attach bracket to pipe Figure 4 shows some commonly used customer-provided bracket and pipe orientations. Not all possibilities are shown; any bracket (flat or angle) and orientation (parallel or transverse) may be used to get the desired input shaft positioning with respect to the valve being monitored. When considering brackets with flanged sides (as in illustration), insure that the whole portion of the exposed input shaft extends past the flanges to provide sufficient clearance from the connecting linkage to be used. Position bracket on 2-inch (50.8 mm) pipe and install “U” bolt around pipe and through holes in bracket. BEFCDA Figure 4 Common bracket orientations 8 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide Revision 1 1/20/09

2. Sensor Mounting 2.4. Bracket mounting Attach sensor to valve Figure 5 shows a "U" shaped mounting bracket specifically fabricated to allow mounting of the sensor above a valve. This allows the sensor input shaft to be coupled to the valve shaft, permitting easy manual activation of the valve. This will not be suitable for valves or devices with more than a 270 degree range of rotation. Figure 5 Sensor Mounted Above Valve Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide 9 1/20/09

2. Sensor Mounting 2.4. Bracket mounting Attach sensor to bracket Align appropriate mounting holes in sensor with holes in bracket and secure the sensor to the bracket with bolts and washers as needed. Use a backing plate for added strength as needed Brackets and mounting hardware are user-supplied. Sensor Mounting Attachment to bracket Example Base of sensor mounted to bracket, using threaded bolts (sensor with threaded holes) Alternate mounting holes in end of heads, using bolts, washers, and lockwashers. Base of sensor mounted to bracket, using through bolts (sensor with through holes) Alternate mounting holes in end of heads, using nuts, bolts, washers, and lockwashers. Use backing plate if needed. Side of sensor base mounted to bracket, using threaded bolts (sensor with threaded holes) Select two mounting holes in end of heads, using bolts, washers, and lockwashers. Use backing plate if needed. 10 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide Revision 1 1/20/09

Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide 11 1/20/09 3. Process Insertion 3.1 Basic Requirements Non-sparking Considerations To maintain non-sparking characteristics, non-sparking linkages, actuators and hardware are required. Distance from Multinode The maximum range of the WCX sensor system is 1000 feet (305 Meters), under ideal conditions, with a clear line of sight. This will be reduced if the signal has to pass through dense materials such as brick, concrete, or wood. Metal objects, tanks, pipes, or other structures, will not pass signals, however signals will tend to reflect off metallic objects, such that clear line of sight may not be essential. Angle to be measured The angle input to the sensor input shaft must be no greater than approximately 270 degrees. If the input linkage used applies an angular movement greater than this, proper calibration will not be possible. Angular motion beyond 270 degrees will engage the slip clutch within the product. Sensor update rate The maximum update rate possible is one measurement and update per second. Insure that the update rate chosen will capture all necessary events when the monitored device is moving at its fastest speed. The rate of data updates may be set through Wireless Builder. The update rate cannot be set locally using the IR port. If the factory default update rate is not suitable for the application, it should be changed through Wireless Builder. Note that the default refresh rate is factory set to one per 30 seconds to maximize battery life. Battery life will be affected by the update rate selected; faster rates will decrease battery life. Access to cover for configuring sensor, changing batteries Configuring and calibrating will require access to the top of the sensor. Allow room for cover removal and for a clear view of the IR sensing element (see WCX Series Sensor User's Manual). Replacement of internal batteries will require removing the cover, and partial removal of a battery assembly. Allow clearance for this (see WCX Series Sensor User's Manual). Honeywell recommends that the sensor be removed from service and moved to a clean area before servicing. Use care to avoid rotating the input shaft, causing the internal slip clutch to slip. Proximity to high powered L-band transmitters The WCX Series sensor system operates in the 2.4 Ghz. frequency band using an encrypted, spread-spectrum data modulation, with very high immunity to interference from other signals. Other devices using low powered signals in this frequency range are some cordless telephones, personal computer WI-FI links and routers, and video/audio remote transmission links. These are highly unlikely to cause any signal overloading problems and thus, de-sensitization of the data link (low signal). However, some high-powered microwave heating devices may operate with 1,000 watts or more, and may operated in nearby frequency bands. While likelihood of interference is very small, it is best to avoid locating sensors or multinodes in very close proximity to such devices.

3. Process Insertion 3.2. Linkage Alignment 3.2 Linkage Alignment Axis of valve and sensor input shaft To allow smooth rotation, the axis of the valve or device must be parallel to the centerline of the sensor input shaft, unless a flexible form of linkage (cables or ball joints) is used. Alignment of linkage If cables or ball joint couplings are not used, the linkage used must form a 90 degree angle with the sensor input shaft and the valve shaft. Figure 6 Axis Parallel and Linkage 90 degrees with shafts If angle linearity is required If the angle measurement must be linear (end points and all points between must be measured accurately), then the sensor arm, valve arm, shaft-to-shaft spacing, and the linkage length must form a parallelogram (see figure below). 12 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide Revision 1 1/20/09

3. Process Insertion 3.2. Linkage Alignment Figure 7 Parallelogram formed by linkage A second alternative method for achieving measurement linearity would be to mount the sensor directly above the valve shaft (see Section 2.4). Coupling with pulleys Instead of linkages, two small pulleys with steel cable could couple the two shafts. A means of maintaining cable tension would be needed. By using two different pulley diameters, angles of greater than 270 degrees could be measured, or a small angle could be measured to greater precision. With equal sized pulleys, the measured angle would be equal to the valve angle. With unequal sized pulleys, the measured angle would be as follows: MEASURED ANGLE = VALVE ANGLE * (VALVE PULLEY DIAMETER / SENSOR PULLEY DIAMETER) If clockwise is to be translated into counter clockwise If, due to measurement requirements, the clockwise rotation of an actuator or other device is to be sensed as counterclockwise rotation, the linkage may be configured to do so. Note that angle measurement linearity may be achieved if the dimensions are controlled as previously described. Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide 13 1/20/09

3. Process Insertion 3.3. Non-Valve Applications Figure 8 Changing CW into CCW If an angle greater than 270 degrees is to be measured, the length of the valve arm may be reduced. If a small angle is to be measured with greater precision, the length of the valve arm may be increased. Note that these two options will make actual angle measurements non-linear. 3.3 Non-Valve Applications Door Position Sensing By positioning the WCX sensor above a door with the shaft axis vertical, above the hinges, a short linkage could sense the amount of door opening. The low cal. position could be full closed and the high cal. position could be full open. Note that this would not be suitable for intrusion detection as a very fast open/close cycle could be shorter than the maximum update rate from the sensor (1 second intervals). Air Handler Plenum Door Position Sensing Similar to door position sensing, the sensing of air handler status could be monitored. The sensor could be mounted with the sensor shaft directly coupled to the plenum valve shaft. Linear Displacement Adding a lightweight pulley with thin wire rope to the sensor input shaft would allow conversion of linear displacement to a measured angle. The diameter of the pulley would determine the sensitivity and range of the measurement. Note that stops would be advised to prevent the sensor input shaft angle from exceeding the 270 degree limit. 14 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide Revision 1 1/20/09

4. Antenna Adjustment and Mounting 4.1 Requirements Radio installation requirements ATTENTION Professional Installation is required to insure conformity with Federal Communications Commission (FCC) in the USA, Industry Canada (IC) in Canada and the Radio and Telecommunications Terminal Equipment Directive, 1999/5/EC (R&TTE), in the European Union (EU). Professional installation is required for the selection and installation of approved antennas and setup of the maximum allowable radiated power from the WCX Series Valve Position Sensor as configured for the particular installation site. The antennae used for this sensor must be installed to provide a separation distance of at least 20 cm (8 inches) from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. For remote antenna, see antenna installation requirements to satisfy FCC RF exposure requirements. ATTENTION Federal Communications Commission (FCC): The WCX Series Valve Position Sensors comply with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Industry Canada (IC): The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF fields in excess of Health Canada limits for the general population; consult Safety Code 6, obtainable from Health Canada’s web site www.hc-sc.gc.ca/rpb. 4.2 Integral antenna WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD The integrally mounted antenna shroud is made of Teflon® and has a surface resistance greater than 1Gohm per square. When the WCX Series Valve Position Sensor is installed in potentially hazardous locations care should be taken not to electrostatically charge the surface of the antenna shroud by rubbing the surface with a cloth, or cleaning the surface with a solvent. If electrostatically charged, discharge of the antenna shroud to a person or a tool could possibly ignite a surrounding hazardous atmosphere. Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide 15 1/20/09

4. Antenna Adjustment and Mounting 4.2. Integral antenna Elbow Figure 9 Elbow antenna adjustment If your model has the integral elbow antenna you can adjust it to improve reception. The least signal radiation is in a direction in line with the top (pointed end), so it is best to avoid having the antenna pointed directly toward, or directly away from, the multinode. Typically, pointed straight up gives best performance but your installation may vary. Loosen the 1.5mm (approx. 1/16") set screw located near the antenna base. Rotate antenna for best reception. Do not rotate antenna more than 180 degrees either direction or the internal antenna cable could be damaged. Tighten set screw. Straight Figure 10 Integral straight antenna If your model has the integral straight antenna you can adjust its position by rotating the sensor housing. (See section 2). Typically, pointed straight up gives best performance but your installation may vary. 16 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide Revision 1 1/20/09

5. Start Up 5.1. Connect batteries 5. Start Up 5.1 Connect batteries WARNING Risk of death or serious injury from explosion or fire. Connection and disconnection of the batteries should be done only when the area is non-hazardous. WARNING Risk of death or serious injury from explosion or fire. If sensor is to be returned to Honeywell for any reason, both batteries MUST be removed prior to shipping. Dispose of used batteries promptly per local regulations or the battery manufacturer’s recommendations. Keep away from children. Do not disassemble and do not dispose of in fire. ATTENTION Both batteries must be the same model from the same manufacturer. Mixing old and new batteries or different manufacturers is not permitted. Use only the following 3.6V lithium thionyl chloride (Li-SOCl2) batteries (non-rechargeable), size C. No other batteries are approved for use in WCX Series Valve Position Sensors. • Xeno Energy XL-145F • Tadiran TL-5920/S Table 1 Battery Connecting Procedure (For item numbers, refer to Figures 11 and 12) Step Action 1 If applicable, remove two T-15 TORX screws (1) and cover lock clamp (2). 2 If necessary, place a large screwdriver or other flat tool across the two tabs on the cover (3). Unscrew and remove the cover. 3 Using two fingers, press down slightly on both battery tops (4) and remove battery insulator (5). Insure that the batteries are properly seated and making good contact. 4 Replace cover, tightening hand tight. If applicable, replace cover lock clamp (2) and two T-15 TORX screws (1). Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide 17 1/20/09

5. Start Up 5.1. Connect batteries Figure 11 Battery connecting Figure 12 Battery connecting detail 18 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide Revision 1 1/20/09

5. Start Up 5.2. Display sequence Revision 1 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide 19 1/20/09 5.2 Display sequence After power up, the sensor does a brief self-test of the LCD display. Then it proceeds to Power-On Message, which is the model name of the sensor. The name is displayed for 2 seconds after which the sensor displays the process variables and associated status. 5.3 Authentication Before the sensor can be configured it must be unlocked with a security key so it can join the network. Use the Authentication Device Pocket PC software to receive security keys from the Key Server manager, then aim the Pocket PC at the sensor and transmit a key. See Getting Started with Honeywell OneWireless Solutions for more information. 5.4 Calibration See the WCX Series User's Manual for Calibration procedures.

6. Installation Drawings 6.1. Drawing Availability 21 OneWireless XYR 6000 Wireless Valve Position Sensor Quick Start Guide Revision 1 1/20/09 6. Installation Drawings 6.1 Drawing Availability Complete installation drawings for each p/n of WCX sensor are available from Honeywell.

Automation and Control Solutions Sensing and Control Honeywell 1985 Douglas Drive North Minneapolis, MN 55422 www.honeywell.com/sensing