Honeywell 50025034 50025034 User Manual D

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Document Description	User Manual D
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Date Submitted	2008-09-05 00:00:00
Date Available	2008-09-05 00:00:00
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Document Lastmod	2008-09-04 10:16:01
Document Title	User Manual D

OneWireless
XYR 6000 Temperature and
Temperature/Discrete Input Transmitter
User's Manual
34-XY-25-16
Revision 3
6/24/08
Notices and Trademarks
Copyright 2007 by Honeywell International Inc.
Revision 3 June 24, 2008
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied
warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may
be stated in its written agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and
specifications in this document are subject to change without notice.
Honeywell, PlantScape, Experion PKS, and TotalPlant are registered trademarks of Honeywell International Inc.
Other brand or product names are trademarks of their respective owners.
Honeywell International
Process Solutions
2500 West Union Hills
Phoenix, AZ 85027
1-800 343-0228
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OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
Rev. 3
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About This Document
This document describes preparation, operation and maintenance of the XYR 6000 Wireless Temperature/DI
Transmitters. Mounting, installation and wiring are covered in other documents.
Honeywell does not recommend using devices for critical control where there is a single point of failure or where
single points of failure result in unsafe conditions. OneWireless is targeted at open loop control, supervisory
control, and controls that do not have environmental or safety consequences. As with any process control solution,
the end-user must weigh the risks and benefits to determine if the products used are the right match for the
application based on security, safety, and performance. Additionally, it is up to the end-user to ensure that the
control strategy sheds to a safe operating condition if any crucial segment of the control solution fails.
Revision Information
Document Name
XYR 6000 Temperature and
Temperature/Discrete Input Transmitter User's
Manual
Document ID
Revision
Number
Publication Date
34-XY-25-16
6/7/07
8/7/07
6/24/08
References
The following list identifies all documents that may be sources of reference for material discussed in this
publication.
Document Title
XYR 6000 Transmitters Quick Start Guide
Getting Started with Honeywell OneWireless Solutions
OneWireless Wireless Builder User’s Guide
OneWireless Builder Parameter Reference
Support and contact info
United States and Canada
Contact:
Honeywell Solution Support Center
Phone: 1-800 822-7673. In Arizona: 602- 313-5558
Calls are answered by dispatcher between 6:00 am and 4:00 pm Mountain Standard Time.
Emergency calls outside normal working hours are received by an answering service and
returned within one hour.
Facsimile: (602) 313-3293
Mail:
Honeywell TAC, MS P13
2500 West Union Hills Drive
Phoenix, AZ, 85027
Revision 4OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
6/8/08
iii
Europe
Contact:
Phone:
Facsimile:
Mail:
Honeywell TAC-EMEA
+32-2-728-2732
+32-2-728-2696
TAC-BE02
Hermes Plaza
Hermeslaan, 1H
B-1831 Diegem, Belgium
Contact:
Phone:
Honeywell Global TAC – Pacific
1300-300-4822 (toll free within Australia)
+61-8-9362-9559 (outside Australia)
+61-8-9362-9564
Honeywell Limited Australia
5 Kitchener Way
Burswood 6100, Western Australia
GTAC@honeywell.com
Pacific
Facsimile:
Mail:
Email:
India
Contact:
Phone:
Facsimile:
Mail:
Email:
Honeywell Global TAC – India
+91-20- 6603-9400
+91-20- 6603-9800
Honeywell Automation India Ltd.
56 and 57, Hadapsar Industrial Estate
Hadapsar, Pune –411 013, India
Global-TAC-India@honeywell.com
Korea
Contact:
Phone:
Facsimile:
Mail:
Email:
Honeywell Global TAC – Korea
+82-2-799-6317
+82-11-9227-6324
+82-2-792-9015
Honeywell Co., Ltd
17F, Kikje Center B/D,
191, Hangangro-2Ga
Yongsan-gu, Seoul, 140-702, Korea
Global-TAC-Korea@honeywell.com
People’s Republic of China
Contact:
Honeywell Global TAC – China
Phone:
+86- 21-5257-4568
Mail:
Honeywell (China) Co., Ltd
33/F, Tower A, City Center, 100 Zunyi Rd.
Shanghai 200051, People’s Republic of China
Email:
Global-TAC-China@honeywell.com
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OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual Revision 4
6/24/08
Singapore
Contact:
Phone:
Facsimile:
Mail:
Email:
Honeywell Global TAC – South East Asia
+65-6580-3500
+65-6580-3501
+65-6445-3033
Honeywell Private Limited
Honeywell Building
17, Changi Business Park Central 1
Singapore 486073
GTAC-SEA@honeywell.com
Taiwan
Contact:
Phone:
Facsimile:
Mail:
Email:
Honeywell Global TAC – Taiwan
+886- 7- 536-2567
+886-7-536-2039
Honeywell Taiwan Ltd.
17F-1, No. 260, Jhongshan 2nd Road.
Cianjhen District
Kaohsiung, Taiwan, ROC
Global-TAC-Taiwan@honeywell.com
Japan
Contact:
Phone:
Facsimile:
Mail:
Email:
Honeywell Global TAC – Japan
+81-3-6730-7160
+81-3-6730-7228
Honeywell Japan Inc.
New Pier Takeshiba, South Tower Building,
20th Floor, 1-16-1 Kaigan, Minato-ku,
Tokyo 105-0022, Japan
Global-TAC-JapanJA25@honeywell.com
World Wide Web
Honeywell Solution Support Online:
http://www.honeywell.com/ps
Elsewhere
Call your nearest Honeywell office.
Training Classes
Honeywell Automation College:
http://www.automationcollege.com
Revision 4OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
6/24/08
Symbol Definitions
The following table lists those symbols used in this document to denote certain conditions.
Symbol
Definition
ATTENTION: Identifies information that requires special consideration.
TIP: Identifies advice or hints for the user, often in terms of performing a task.
CAUTION
Indicates a situation which, if not avoided, may result in equipment or work (data) on
the system being damaged or lost, or may result in the inability to properly operate
the process.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe
practices.
CAUTION symbol on the equipment refers the user to the product manual for
additional information. The symbol appears next to required information in the
manual.
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could
result in serious injury or death.
WARNING symbol on the equipment refers the user to the product manual for
additional information. The symbol appears next to required information in the
manual.
WARNING, Risk of electrical shock: Potential shock hazard where HAZARDOUS
LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible.
ESD HAZARD: Danger of an electro-static discharge to which equipment may be
sensitive. Observe precautions for handling electrostatic sensitive devices.
Protective Earth (PE) terminal: Provided for connection of the protective earth
(green or green/yellow) supply system conductor.
Functional earth terminal: Used for non-safety purposes such as noise immunity
improvement. NOTE: This connection shall be bonded to Protective Earth at the
source of supply in accordance with national local electrical code requirements.
Earth Ground: Functional earth connection. NOTE: This connection shall be
bonded to Protective Earth at the source of supply in accordance with national and
local electrical code requirements.
Chassis Ground: Identifies a connection to the chassis or frame of the equipment
shall be bonded to Protective Earth at the source of supply in accordance with
national and local electrical code requirements.
continued
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OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual Revision 4
6/24/08
Symbol
Description
®
The Factory Mutual Approval mark means the equipment has
been rigorously tested and certified to be reliable.
The Canadian Standards mark means the equipment has been
tested and meets applicable standards for safety and/or
performance.
The Ex mark means the equipment complies with the requirements
of the European standards that are harmonised with the 94/9/EC
Directive (ATEX Directive, named after the French "ATmosphere
EXplosible").
For radio equipment used in the European Union in accordance
with the R&TTE Directive the CE Mark and the notified body (NB)
identification number is used when the NB is involved in the
conformity assessment procedure. The alert sign must be used
when a restriction on use (output power limit by a country at certain
frequencies) applies to the equipment and must follow the CE
marking.
The C-Tick mark is a certification trade mark registered to ACMA
(Australian Communications and Media Authority) in Australia under
the Trade Marks Act 1995 and to RSM in New Zealand under
section 47 of the NZ Trade Marks Act. The mark is only to be used
in accordance with conditions laid down by ACMA and RSM. This
mark is equal to the CE Mark used in the European Union.
N314 directly under the logo is Honeywell’s unique supplier
identification number.
Revision 4OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
6/24/08
vii
Rev. 3
6/24/08
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
ix
Contents
1.
INTRODUCTION .................................................................................................... 1
1.1
Purpose ..........................................................................................................................................1
1.2
Scope..............................................................................................................................................1
1.3
OneWireless network overview ...................................................................................................1
1.4
About the transmitter....................................................................................................................1
Inputs......................................................................................................................................................................1
2.
SPECIFICATIONS ................................................................................................. 3
2.1
European Union Usage.................................................................................................................3
2.2
Certifications and approvals........................................................................................................4
Transmitter .............................................................................................................................................................4
Authentication Device...........................................................................................................................................10
3.
PREPARATION ................................................................................................... 11
3.1
Installation ...................................................................................................................................11
3.2
Configuration...............................................................................................................................11
3.3
Connecting to network ...............................................................................................................11
3.4
Calibrating the transmitter .........................................................................................................11
Methods of calibration ..........................................................................................................................................11
User calibration ....................................................................................................................................................12
Wiring for calibration.............................................................................................................................................14
Restore calibration................................................................................................................................................17
Clear calibration....................................................................................................................................................18
4.
FUNCTION BLOCKS........................................................................................... 19
4.1
Introduction .................................................................................................................................19
4.2
Block description ........................................................................................................................19
Block types ...........................................................................................................................................................19
Block diagram.......................................................................................................................................................19
4.3
5.
Parameter details ........................................................................................................................20
OPERATION ........................................................................................................ 21
5.1
Overview ......................................................................................................................................21
Transmitter display modes ...................................................................................................................................21
Authentication Device...........................................................................................................................................21
5.2
Transmitter connection status...................................................................................................22
5.3
Transmitter PV display ...............................................................................................................23
5.4
Transmitter quick view of parameters ......................................................................................27
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OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
xi
Contents
5.5
Transmitter menu ........................................................................................................................28
Menu tree............................................................................................................................................................. 28
5.6
Authentication device menus ....................................................................................................29
Overview .............................................................................................................................................................. 29
Main menu ........................................................................................................................................................... 29
Security and Node Deployment ........................................................................................................................... 30
Device Local Configuration .................................................................................................................................. 32
Read Node Information ........................................................................................................................................ 33
Advanced Options................................................................................................................................................ 35
6.
MAINTENANCE/REPAIR .................................................................................... 36
6.1
Parts .............................................................................................................................................36
6.2
Replacing batteries .....................................................................................................................37
When to replace................................................................................................................................................... 37
Tools required ...................................................................................................................................................... 37
Procedure ............................................................................................................................................................ 37
6.3
Replacing sensor module ..........................................................................................................39
When to replace................................................................................................................................................... 39
Tools required ...................................................................................................................................................... 39
Procedure ............................................................................................................................................................ 39
6.4
Replacing antenna ......................................................................................................................41
Tools required ...................................................................................................................................................... 41
Procedure ............................................................................................................................................................ 41
6.5
Replacing terminal board ...........................................................................................................44
When to replace................................................................................................................................................... 44
Tools required ...................................................................................................................................................... 44
Procedure ............................................................................................................................................................ 44
xii
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
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Contents
Tables
Tables
Table 1 User calibration: T/C and RTD .......................................................................................................12
Table 2 User calibration: ohms (STTW400 only).........................................................................................13
Table 3 Calibration error messages ............................................................................................................16
Table 4 Transmitter connection status ........................................................................................................22
Table 5 Transmitter PV Display...................................................................................................................23
Table 6 PV engineering units ......................................................................................................................23
Table 7 PV status ........................................................................................................................................24
Table 8 Device status ..................................................................................................................................24
Table 9 Menu tree........................................................................................................................................28
Table 10 Buttons for Device Local Configuration ........................................................................................32
Table 11 Read Node Information ................................................................................................................33
Table 12 Advanced Options ........................................................................................................................35
Table 13 Battery replacement procedure ....................................................................................................38
Table 14 Sensor module replacement.........................................................................................................40
Table 15 Antenna replacement procedure ..................................................................................................42
Table 16 Terminal board replacement procedure .......................................................................................44
Rev. 3
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OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
xiii
Contents
Figures
Figures
Figure 1 XYR 6000 Functional Diagram .......................................................................................................2
Figure 2 Block Diagram ...............................................................................................................................19
Figure 3 Main menu.....................................................................................................................................29
Figure 4 Security and Node Deployment.....................................................................................................30
Figure 5 Device Local Configuration screen................................................................................................32
Figure 6 Read Node Information .................................................................................................................33
Figure 7 Advanced Options .........................................................................................................................35
Figure 8 Battery replacement ......................................................................................................................38
Figure 9 Sensor module removal and replacement ....................................................................................40
Figure 10 Antenna replacement ..................................................................................................................43
Figure 11 Terminal board replacement .......................................................................................................45
xiv
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
Rev. 3
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1. Introduction
1.1. Purpose
1. Introduction
1.1
Purpose
This manual describes the Honeywell OneWireless XYR 6000 Temperature/DI Transmitter function,
operation and maintenance.
1.2
Scope
The manual includes:
1.3
•
Details of topics that relate uniquely to the Honeywell XYR 6000 Temperature/DI Transmitter,
•
This manual does not cover installation, mounting, or wiring. See XYR 6000 Transmitter Quick Start
Guide (document 34-XY-25-21).
OneWireless network overview
OneWireless is an all digital, serial, two-way communication mesh network that interconnects industrial
field sensors to a central system.
OneWireless has defined standards to which field devices and operator stations communicate with one
another. The communications protocol is built as an "open system" to allow all field devices and
equipment that are built to OneWireless standard to be integrated into a system, regardless of the device
manufacturer. This interoperability of devices using OneWireless technology is to become an industry
standard for automation systems.
1.4
About the transmitter
The XYR 6000 Temperature/DI Transmitter is furnished with OneWireless interface to operate in a
compatible distributed OneWireless system. The transmitter will interoperate with any OneWirelessregistered device.
The transmitter includes OneWireless electronics for operating in a 2.4GHz network. It features function
block architecture.
Inputs
The transmitter supports three input channels in various configurations depending on model.
•
Up to 3 T/C or millivolt channels (STTW400)
•
Up to 2 RTD channels (STTW400)
•
Channel 3 must be T/C or mV (STTW400)
•
Channels 2 and 3 are discrete inputs (DI) and channel 1 is T/C or millivolt (STTW401)
continued
Rev. 3
6/24/08
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
1. Introduction
1.4. About the transmitter
•
Input types
−
Thermocouple (B ,E, J, K, N, R, S, T) (all models)
−
RTD (Pt100, Pt200, Pt500) (STTW400)
−
mV (0 to 10, 0 to 50, 0 to 100) (all models)
−
Ohm (0 to 100, 0 to 200, 0 to 500, 0 to 1000) (STTW400)
The transmitter measures the analog signal from temperature sensors, discrete inputs, millivolt or ohm
values and transmits a digital output signal proportional to the measured value for direct digital
communications with systems.
The discrete input channels support voltage-free floating contacts. Maximum ON contact resistance is 300
ohms. Minimum OFF contact resistance is 5000 ohms.
The Process Variable (PV) is available for monitoring and alarm purposes. The cold junction temperature
is also available as a fourth channel PV. Available PV update rates are 1, 5, 10, 30 seconds and are set on
Wireless Builder. Slower update rates extend battery life.
Figure 1 shows a block diagram of the XYR 6000 Temperature transmitter’s operating functions.
Radio
Board
Measurement
Board
CH 1
EEPROM
Input
TC
RTD
mV
Ohm
CH 2
CH 3
Multiplexer
A/D
Microprocessor
Microprocessor
EEPROM
Antenna
Battery
Electronics Housing
Configuration
Data
Figure 1 XYR 6000 Functional Diagram
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
Rev. 3
6/24/08
2. Specifications
2.1. European Union Usage
2. Specifications
2.1
European Union Usage
This product may be used in any of the following European Union nations.
ISO 3166
ISO 3166
Country
Country
2 letter code
2 letter code
Austria
AT
Latvia
LV
Belgium
BE
Liechtenstein
LI
Bulgaria
BG
Lithuania
LT
Cyprus
CY
Malta
MT
Czech Republic
CZ
Netherlands
NL
Denmark
DK
Norway
NO
Estonia
EE
Poland
PL
Finland
FI
Portugal
PT
France
FR
Romania
RO
Germany
DE
Slovakia
SK
Greece
GR
Slovenia
SI
Hungary
HU
Spain
ES
Iceland
IS
Sweden
SE
Ireland
IE
Switzerland
CH
Italy
IT
United Kingdom
BG
Rev. 3
6/24/08
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
2. Specifications
2.2. Certifications and approvals
2.2
Certifications and approvals
Transmitter
See the product label for applicable approvals and ratings.
Approval / Item
CSAcus Intrinsically Safe
Ratings / Description
CL I, Div 1, Groups A, B, C, & D; CL II, Div 1, Groups E, F & G; CL III, T4
CL I, Zone 0: Ex ia IIC, T4; CL I, Zone 0: AEx ia IIC, T4
CSAcus Explosionproof
CL I, Div 1, Groups A, B, C, & D; CL II, Div 1, Groups E, F & G; CL III, T4
CL I, Zone 1: Ex d IIC, T4; CL I, Zone 1: AEx d IIC, T4
CSAcus Nonincendive
CL I, Div 2, Groups A, B, C & D; CL II, Div 2, Groups F & G; CL III, Div 2, T4
CL I, Zone 2: Ex nA IIC, T4; CL I, Zone 2: AEx nA IIC, T4
FM Approvals
CL I, Div 1, Groups A, B, C, & D; CL II, Div 1, Groups E, F & G; CL III, T4
Intrinsically Safe
CL I, Zone 0: AEx ia IIC, T4
FM Approvals
CL I, Div 1, Groups A, B, C, & D; CL II, Div 1, Groups E, F & G; CL III, T4
Explosionproof
CL I, Zone 1: AEx d IIC, T4
FM Approvals
CL I, Div 2, Groups A, B, C & D; CL II, Div 2, Groups F & G; CL III, Div 2, T4
Nonincendive
CL I, Zone 2: AEx nA IIC, T4
HON – ATEX
, Ex nA IIC, T4; Ta = 85°C, Zone 2
Non-Sparking
Process Connections in
Division 2 / Zone 2
Division 2 / Zone 2 apparatus may only be connected to processes classified
as non-hazardous or Division 2 / Zone 2. Connection to hazardous
(flammable or ignition capable) Division 1 / Zone 0, or 1 process is not
permitted.
Enclosure Type
Type 4X, IP 66/67
CRN
Canadian Registration Number
Class II and III installations and for Type 4X/IP66 applications require that all cable and unused entires be
sealed with an NRTL listed cable gland or seal fitting. Cable glands and seal fittings are not supplied by
Honeywell.
For detailed transmitter specifications see the following Specification and Model Selection Guide.
•
XYR 6000 Wireless Transmitter Temperature/DI (document 34-XY-03-29)
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
Rev. 3
6/24/08
2. Specifications
2.3. Agency compliance information
2.3
Agency compliance information
This section contains the Federal Communications Commission (FCC), Industry Canada (IC) and Radio
Frequency compliance statements for the OneWireless Multinode device.
ATTENTION
XYR6000 units must be professionally installed in accordance with the requirements specified in the
OneWireless XYR6000 Agency Compliance Professional Installation Guide.
FCC compliance statements
•
This device complies with Part 15 of FCC Rules and Regulations. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference and (2) this device must
accept any interference received, including interference that may cause undesired operation.
•
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses, and can
radiate radiofrequency energy and, if not installed and used in accordance with these instructions, may
cause harmful interference to radio communications. Operation of this equipment in a residential area
is likely to cause harmful interference in which case the user will be required to correct the
interference at his own expense.
•
Intentional or unintentional changes or modifications must not be made to the Multinode unless under
the express consent of the party responsible for compliance. Any such modifications could void the
user’s authority to operate the equipment and will void the manufacturer’s warranty.
IC compliance statements
•
To reduce potential radio interference to other users, the antenna type and its gain should be so chosen
that the equivalent isotropic radiated power (EIRP) is not more than that permitted for successful
communication.
•
Operation is subject to the following two conditions: (1) this device may not cause interference, and
(2) this device must accept any interference, including interference that may cause undesired operation
of the device.
•
This Class A digital apparatus complies with Canadian ICES-003.
•
French: Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.
Radio Frequency (RF) statement
To comply with FCC’s and Industry Canada’s RF exposure requirements, the following antenna
installation and device operating configurations must be satisfied.
Rev. 3
6/24/08
•
Remote Point-to-Multi-Point antenna(s) for this unit must be fixed and mounted on outdoor permanent
structures with a separation distance between the antenna(s) of greater than 20cm and a separation
distance of at least 20cm from all persons.
•
Remote Fixed Point–to-Point antenna(s) for this unit must be fixed and mounted on outdoor
permanent structures with a separation distance between the antenna(s) of greater than 20cm and a
separation distance of at least 100cm from all persons.
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
2. Specifications
2.3. Agency compliance information
•
Furthermore, when using integral antenna(s) the Multinode unit must not be co-located with any other
antenna or transmitter device and have a separation distance of at least 20cm from all persons.
European Union restriction
France restricts outdoor use to 10mW (10dBm) EIRP in the frequency range of 2,454-2,483.5 MHz.
Installations in France must limit EIRP to 10dBm, for operating modes utilizing frequencies in the range of
2,454 – 2,483.5MHz.
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
Rev. 3
6/24/08
2. Specifications
2.4. Honeywell European (CE) Declaration of Conformity (DoC)
2.4
Honeywell European (CE) Declaration of Conformity (DoC)
This section contains the European Declaration of Conformity (DoC) statement, for the OneWireless product line.
R&TTE
Directive
1999/5/EC
LVD
Directive
73/23/EEC
EMC
Directive
2004/108/EC
ATEX
Directive
94/9/EC
Harmonized Standards
Emissions Specification and Method: EN 300 328 V1.7.1
Emissions Spec and Method: EN 301 893 V1.4.1
Immunity Specification: EN 301 489-17 V1.2.1
Immunity Method: EN 301 489-1 V1.6.1
Product Standard: IEC61326-1 (1st Edition, 2002-02, Industrial Locations)
EN 50014:1992, "Electrical Apparatus for Potentially Explosive Atmospheres –
General Requirements"
EN 50021:1999, "Electrical Apparatus for Potentially Explosive Atmospheres –
Type of Protection "n"
Manufacturer’s Name and
Address
Honeywell Process Solutions
Compliance Statement
The product herewith complies with the harmonized standards listed
above. Typical product line systems and configurations have been tested,
for compliance.
Rev. 3
6/24/08
2500 West Union Hills Drive, Phoenix, AZ 85027, USA
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
2. Specifications
2.4. Honeywell European (CE) Declaration of Conformity (DoC)
European Declaration of Conformity statements
Language
Statement
Česky
(Czech):
Honeywell tímto prohlašuje, že tento Multinode je ve shodě se
základními požadavky a dalšími příslušnými ustanoveními směrnice
1999/5/ES.
Dansk
(Danish):
Undertegnede Honeywell erklærer herved, at følgende udstyr
Multinode overholder de væsentlige krav og øvrige relevante krav i
direktiv 1999/5/EF.
Deutsch
(German):
Hiermit erklärt Honeywell, dass sich das Gerät Multinode in
Übereinstimmung mit den grundlegenden Anforderungen und den
übrigen einschlägigen Bestimmungen der Richtlinie 1999/5/EG
befindet.
Eesti
(Estonian):
Käesolevaga kinnitab Honeywell seadme Multinode vastavust
direktiivi 1999/5/EÜ põhinõuetele ja nimetatud direktiivist tulenevatele
teistele asjakohastele sätetele.
English
Hereby, Honeywell, declares that this Multinode is in compliance with
the essential requirements and other relevant provisions of Directive
1999/5/EC.
Español
(Spanish):
Por medio de la presente Honeywell declara que el Multinode cumple
con los requisitos esenciales y cualesquiera otras disposiciones
aplicables o exigibles de la Directiva 1999/5/CE.
Ελληνική
(Greek):
ΜΕ ΤΗΝ ΠΑΡΟΥΣΑ Honeywell ∆ΗΛΩΝΕΙ ΟΤΙ Multinode
ΣΥΜΜΟΡΦΩΝΕΤΑΙ ΠΡΟΣ ΤΙΣ ΟΥΣΙΩ∆ΕΙΣ ΑΠΑΙΤΗΣΕΙΣ ΚΑΙ ΤΙΣ
ΛΟΙΠΕΣ ΣΧΕΤΙΚΕΣ ∆ΙΑΤΑΞΕΙΣ ΤΗΣ Ο∆ΗΓΙΑΣ 1999/5/ΕΚ.
Français
(French):
Par la présente Honeywell déclare que l'appareil Multinode est
conforme aux exigences essentielles et aux autres dispositions
pertinentes de la directive 1999/5/CE.
Italiano
(Italian):
Con la presente Honeywell dichiara che questo Multinode è conforme
ai requisiti essenziali ed alle altre disposizioni pertinenti stabilite dalla
direttiva 1999/5/CE.
Latviski
(Latvian):
Ar šo Honeywell deklarē, ka Multinode atbilst Direktīvas 1999/5/EK
būtiskajām prasībām un citiem ar to saistītajiem noteikumiem.
Lietuvių
(Lithuanian):
Šiuo Honeywell deklaruoja, kad šis Multinode atitinka esminius
reikalavimus ir kitas 1999/5/EB Direktyvos nuostatas.
Nederlands
(Dutch):
Hierbij verklaart Honeywell dat het toestel Multinode in
overeenstemming is met de essentiële eisen en de andere relevante
bepalingen van richtlijn 1999/5/EG.
Malti
(Maltese):
Hawnhekk, Honeywell, jiddikjara li dan Multinode jikkonforma malħtiġijiet essenzjali u ma provvedimenti oħrajn relevanti li hemm fidDirrettiva 1999/5/EC.
Magyar
(Hungarian):
Alulírott, Honeywell nyilatkozom, hogy a Multinode megfelel a
vonatkozó alapvetõ követelményeknek és az 1999/5/EC irányelv egyéb
elõírásainak.
Polski
(Polish):
Niniejszym Honeywell oświadcza, że Multinode jest zgodny z
zasadniczymi wymogami oraz pozostałymi stosownymi
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
Rev. 3
6/24/08
2. Specifications
2.4. Honeywell European (CE) Declaration of Conformity (DoC)
Language
Statement
postanowieniami Dyrektywy 1999/5/EC.
Português
(Portuguese):
Honeywell declara que este Multinode está conforme com os
requisitos essenciais e outras disposições da Directiva 1999/5/CE.
Slovensko
(Slovenian):
Honeywell izjavlja, da je ta Multinode v skladu z bistvenimi zahtevami
in ostalimi relevantnimi določili direktive 1999/5/ES.
Slovensky
(Slovak):
Honeywell týmto vyhlasuje, že Multinode spĺňa základné požiadavky a
všetky príslušné ustanovenia Smernice 1999/5/ES.
Suomi
(Finnish):
Honeywell vakuuttaa täten että Multinode tyyppinen laite on direktiivin
1999/5/EY oleellisten vaatimusten ja sitä koskevien direktiivin muiden
ehtojen mukainen.
Svenska
(Swedish):
Härmed intygar Honeywell att denna Multinode står I
överensstämmelse med de väsentliga egenskapskrav och övriga
relevanta bestämmelser som framgår av direktiv 1999/5/EG.
Íslenska
(Icelandic):
Hér með lýsir Honeywell yfir því að Multinode er í samræmi við
grunnkröfur og aðrar kröfur, sem gerðar eru í tilskipun 1999/5/EC.
Norsk
(Norwegian):
Honeywell erklærer herved at utstyret Multinode er i samsvar med de
grunnleggende krav og øvrige relevante krav i direktiv 1999/5/EF.
For more information about the R&TTE Directive
The following website contains additional information about the Radio and Telecommunications Terminal
Equipment (R&TTE) directive:
http://ec.europa.eu/enterprise/rtte/faq.htm
Rev. 3
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OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
2. Specifications
2.4. Honeywell European (CE) Declaration of Conformity (DoC)
Authentication Device
Install the Authentication Device application on any PDA having
10
•
Windows Mobile version 4.2+
•
infrared port.
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
Rev. 3
6/24/08
3. Preparation
3.1. Installation
3. Preparation
3.1
Installation
Refer to the XYR 6000 Transmitter Quick Start Guide (document 34-XY-25-21) for installation, mounting
and wiring of your XYR 6000 transmitter.
3.2
Configuration
The XYR 6000 Transmitter contains the electronics interface compatible for connecting to the
OneWireless network. An operator uses the Wireless Builder application to configure blocks and to
change operating parameters. These changes are written to the transmitter when it is authenticated by a
security key.
3.3
Connecting to network
Use Authentication Device to connect your transmitter to the OneWireless network. See page 30.
3.4
Calibrating the transmitter
Methods of calibration
Calibration can be done at the transmitter or at Wireless Builder’s Method Manager. For all calibration
methods at the transmitter, Wireless Builder must be used to unlock and take the channel out of service.
For the STTW401, calibration applies only to the thermocouple/millivolt input, not to the discrete inputs.
•
User calibration - Calibrates the channel to the low and high range values for the selected channel’s
input type.
•
Restore calibration - Calibration constants for the selected channel are restored to factory defaults.
•
Clear calibration - Factory or user calibration constants for the selected channel are cleared.
Additional calibration commands are available in Wireless Builder.
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11
3. Preparation
3.4. Calibrating the transmitter
User calibration
Calibrates the channel to the default low and high range values for the channel’s input type. Refer to the
table for the input type desired.
Table 1 User calibration: T/C and RTD
Step
Action
In Wireless Builder, set the transmitter’s Write Lock to UNLOCKED.
In Wireless Builder, set the transmitter’s channel to OOS (Out of Service).
Loosen the M3 locking set screw on the transmitter’s battery end-cap (opposite end from
display). Unscrew and remove the end cap.
See page 14 for terminal connections. If your PV is connected to the channel, disconnect it first,
then connect a calibrator source to the channel’s terminals. It is not necessary to disconnect
any jumper wires on the terminals.
At the transmitter display, verify that the channel’s number and PV value are not displayed.
Use Authentication Device’s Device Local Configuration buttons to navigate to the transmitter’s
CAL menu.
If the transmitter is locked a LOCKED message will be displayed. Go to step 1.
If CAL menu is passcode protected, enter the passcode.
If the channel is not out of service a WRONG MODE message will be displayed. Go to step 2.
Select the channel for calibration (CH 1, CH 2 or CH 3). Select USER CAL. Follow displayed
instructions.
• Using your calibration source, apply the low calibration value indicated on display. For TC
apply cold junction compensated mV value. For RTD apply equivalent resistance value.
• Press Enter to accept the value. Display will say BUSY, then CAL LO COMPLETE.
• Press Enter to continue.
• Apply the high calibration input value indicated on display.
• Press Enter to accept the value. Display will say BUSY, then SUCCESS. Otherwise, the
display will show one of the calibration error messages listed in Table 3.
• Press Enter to return to PV display.
12
Repeat steps 1 through 6 for each channel you want to calibrate.
Reverse steps 3 and 4.
When ready, in Wireless Builder return the transmitter’s channel to service and set Write Lock
to LOCKED.
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
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3. Preparation
3.4. Calibrating the transmitter
Table 2 User calibration: ohms (STTW400 only)
Step
Action
In Wireless Builder, set the transmitter’s Write Lock to UNLOCKED.
In Wireless Builder, set the transmitter’s channel to OOS (Out of Service). Wait 20 seconds.
In Wireless Builder, do a Warm Start.
Loosen the M3 locking set screw on the transmitter’s battery end-cap (opposite end from
display). Unscrew and remove the end cap.
See page 14 for terminal connections. If your PV is connected to the channel, disconnect it first.
At the transmitter display, verify the channel’s number’ and PV value are not displayed.
Use Authentication Device’s Device Local Configuration buttons to navigate to the transmitter’s
CAL menu.
If the transmitter is locked a LOCKED message will be displayed. Go to step 1.
If CAL menu is passcode protected, enter the passcode.
If the channel is not out of service a WRONG MODE message will be displayed. Go to step 2.
You will need two 0-ohm wires (that is, two short wires) and one 1000-ohm resistor. The wires
must be the same gauge as the resistor leads.
• Select the channel for calibration (CH 1, CH 2). Select USER CAL. Display will say APPLY 0
OHMS.
• For CH 1: Connect one short wire across terminals 1 and 2. Connect the other short wire
across terminals 2 and 3.
• For CH 2: Connect one short wire across terminals 4 and 5. Connect the other short wire
across terminals 5 and 6.
• Press Enter to accept the low value. Display will say BUSY, then CAL LO COMPLETE.
• Press Enter to continue. Display will say APPLY 1000 OHMS.
• For CH 1: Replace the short wire across terminals 1 and 2 with the 1000 ohm resistor.
• For CH 2: Replace the short wire across terminals 4 and 5 with the 1000 ohm resistor.
• Press Enter to accept the high value. Display will say BUSY, then SUCCESS. Otherwise, the
display will show one of the calibration error messages listed in Table 3.
• Press Enter to return to PV display.
Repeat steps 1 through 7 for each channel you want to calibrate.
Optional check (skip this step if desired):
• With the calibration wiring still connected, use Wireless Builder to put the channel in AUTO
mode.
• Verify the PV for that channel is reading 1000 ohms.
• Replace 1000 ohm wire with 0 ohm wire. Verify the PV for that channel is reading 0 ohms.
Rev. 3
6/24/08
10
Remove calibration wiring and re-connect sensor wires.
11
When ready, in Wireless Builder return the transmitter’s channel to service and set Write Lock
to LOCKED.
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
13
3. Preparation
3.4. Calibrating the transmitter
Wiring for calibration
ATTENTION
When two wires will be installed in one screw terminal, both wires must be
the same size (gauge) and construction (solid or stranded).
TWO THERMOCOUPLE
CONNECTION
SINGLE THERMOCOUPLE
CONNECTION
T/C or mV
(PV1)
TB1
T/C or mV
(PV1)
TB1
TB2
T/C or mV
(PV2)
TB2
3 JUMPER WIRES
4 JUMPER WIRES
T/C MAY BE GROUNDED TYPE
ONLY ONE T/C MAY BE GROUNDED TYPE
THREE THERMOCOUPLE
CONNECTION
TB1
TB2
T/C or mV
(PV1)
T/C or mV
(PV2)
T/C or mV
SINGLE THREE -WIRE RTD
RTD
or
Ohms
(PV1)
TB1
TB2
(PV3)
2 JUMPER WIRES
ONLY ONE T/C MAY BE GROUNDED TYPE
SINGLE THREE -WIRE RTD & T/C
TWO THREE-WIRE RTD’s
TB1
RTD
or
Ohms
(PV1)
TB2
RTD
or
Ohms
(PV2)
RTD
or
Ohms
(PV1)
TB1
TB2
T/C or mV
(PV2)
T/C MUST BE FLOATING (UNGROUNDED) TYPE
SINGLE TWO-WIRE RTD
T/C & SINGLE THREE -WIRE RTD
T/C or mV
(PV1)
TB1
TB2
RTD
or
Ohms
(PV2)
T/C MUST BE FLOATING (UNGROUNDED) TYPE
14
RTD
or
Ohms
(PV1)
TB1
TB2
JUMPER WIRE
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
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3. Preparation
3.4. Calibrating the transmitter
T/C & SINGLE TWO-WIRE RTD
TWO TWO-WIRE RTD’s
RTD
or
Ohms
(PV1)
TB1
TB2
RTD
or
Ohms
(PV2)
T/C or mV
(PV1)
JUMPER WIRES
RTD
or
Ohms
(PV1)
TB2
TB2
RTD
or
Ohms
(PV2)
T/C MUST BE FLOATING (UNGROUNDED) TYPE
STTW 401 T/C AND 2 DI
CONNECTION
SINGLE TWO-WIRE RTD & T/C
TB1
TB1
T/C or mV
TB1
T/C
(PV2)
(PV1)
TB2
S2
S1
T/C MUST BE FLOATING (UNGROUNDED) TYPE
Rev. 3
6/24/08
2 JUMPER WIRES
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
15
3. Preparation
3.4. Calibrating the transmitter
Table 3 Calibration error messages
Message
CALIBRATION_FAIL
Meaning
1. Calibration gain is greater than 5%.
2. Calibration offset is greater than 5% of
sensor span.
(TC span is in mV. RTD span is in
Ohms.)
BAD_TRIM_POINT
CAL_POINT_HI is greater than sensor
high range value OR CAL_POINT_LO is
less than greater than sensor low range
value.
BAD_USER_CALIBRATION
CAL_SOURCE is user and user
calibration constants contain invalid
values.
BAD_FACTORY_CALIBRATION
1. CAL_SOURCE is factory and factory
calibration constants do not contain valid
values.
2. CAL_RESTORE command was issued
but factory calibration constants do not
contain valid values.
16
BAD_SENSOR
Sensor is bad or faulty input
thermocouple.
BAD_UNITS
Units in CAL UNITS parameter are
invalid or not supported by the sensor
type.
INTERNAL_ERROR
An error occurred during calibration that
prevents calibration from being
completed successfully.
SUCCESS_WITH_EXCESS
The calibration succeeded but the
calculated calibration values are greater
that 5 percent beyond the normal
calibration values. Typically this indicates
that the applied calibration value was
significantly different from the expected
value or that the sensor is not within
expected tolerances for the applied
characterization.
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
Rev. 3
6/24/08
3. Preparation
3.4. Calibrating the transmitter
Restore calibration
Step
Action
In Wireless Builder, set the transmitter’s Write Lock to Unlocked.
In Wireless Builder, set the transmitter’s channel to OOS (Out of Service).
At the transmitter display, verify the channel’s PV value is displayed.
Use Authentication Device’s Device Local Configuration buttons to navigate to the transmitter’s
CAL menu.
If CAL menu is passcode protected, enter the passcode.
If the channel is not out of service a WRONG MODE message will be displayed. Go to step 1.
If the transmitter is locked a LOCKED message will be displayed. Go to step 2.
Select the channel (CH 1, CH 2 or CH 3).
Select CAL RSTR
Press Enter to continue.
Display will say BUSY, then SUCCESS.
If unsuccessful the display will show BAD_FACTORY_CALIBRATION.
Rev. 3
6/24/08
When ready, in Wireless Builder return the transmitter’s channel to service and set Write Lock
to Locked.
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
17
3. Preparation
3.4. Calibrating the transmitter
Clear calibration
Step
Action
In Wireless Builder, set the transmitter’s Write Lock to Unlocked.
In Wireless Builder, set the transmitter’s channel to OOS (Out of Service).
At the transmitter display, verify the channel’s number and PV value is not displayed.
Use Authentication Device’s Device Local Configuration buttons to navigate to the transmitter’s
CAL menu.
If CAL menu is passcode protected, enter the passcode.
If the channel is not out of service a WRONG MODE message will be displayed. Go to step 1.
If the transmitter is locked a LOCKED message will be displayed. Go to step 2.
Select the channel (CH 1, CH 2 or CH 3).
Select CAL CLR
Press Enter to continue.
Display will say BUSY, then SUCCESS.
Repeat for each channel desired.
18
When ready, in Wireless Builder return the transmitter’s channel to service and set Write Lock
to Locked.
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
Rev. 3
6/24/08
4. Function blocks
4.1. Introduction
4. Function blocks
4.1
Introduction
This section explains the construction and contents of the XYR 6000 Temperature/DI Transmitter Function
Blocks.
4.2
Block description
Block types
Blocks are the key elements that make up the transmitter’s configuration. The blocks contain data (block
objects and parameters) which define the application, such as the inputs and outputs, signal processing and
connections to other applications. The XYR 6000 Transmitter contains the following block types.
Block Type
Function
Device
Contains parameters related to the overall field device rather than a
specific input or output channel within it. A field device has exactly one
device block.
TB (Transducer)
Contains parameters related to a specific process input or output
channel in a measurement or actuation device. A TB defines a
measurement sensor channel for an analog process variable
represented by a floating-point value. There is one TB per sensor.
Radio
Contains parameters related to radio communication between the
transmitter and the multimode(s).
Block diagram
Figure 2 shows the blocks of the XYR 6000 Transmitter.
Transmitter
Sensor
Transducer Block
(TB)
Algorithm
Device Block
OUT
Read/
Write
Publish
Read/
Write
Communication Stack
Figure 2 Block Diagram
Each of these blocks contains parameters that are standard OneWireless transmitter defined parameters.
The Transducer and Device blocks contain standard parameters common to all XYR 6000 transmitter
models (that is, pressure, temperature, corrosion, HLAI, multi-DI) as well as temperature-specific
parameters. The radio block contains parameters for communication with the wireless network.
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OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
19
4. Function blocks
4.3. Parameter details
4.3
Parameter details
The transmitter itself displays a few basic parameters, such as tag, serial number, device revision, build,
device address, WFN ID.
For more information on parameters, refer to the following documents.
20
•
OneWireless Wireless Builder User’s Guide
•
OneWireless Builder Parameter Reference
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
Rev. 3
6/24/08
5. Operation
5.1. Overview
5. Operation
5.1
Overview
Transmitter display modes
The transmitter has the following display modes.
•
Test. Appears briefly after power-up to self-test the display.
•
Connection status. Appears when transmitter is not fully connected to the OneWireless network. See
section 5.2.
•
PV display. Default mode of the transmitter displays the PV and any status messages. See section 5.3
on page 23.
•
Quick view of transmitter identification parameters. Displays read-only parameters then returns to PV
display. See section 5.4 on page 27.
•
Menu. See section 5.5 on page 28.
Authentication Device
To navigate the transmitter displays and menus, hold the Authentication Device no more than 6” (15 cm)
from the transmitter and aim the infrared beam at the transmitter display while tapping the Device Local
Configuration buttons (Table 10). You can also use the PDA’s buttons.
Authentication Device menus are described in section 5.6 starting on page 29.
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OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
21
5. Operation
5.2. Transmitter connection status
5.2
Transmitter connection status
Table 4 Transmitter connection status
Displayed
status
Definition
What to do
NO KEY
Transmitter needs a key from the
Authentication Device and is not transmitting.
Transmit a key to the transmitter. See page
30.
NOT CONN
Transmitter is in between discovery attempts.
If Transmitter does not make a connection
within five minutes, do the following:
• Check that Key is correct for the network
you are trying to join.
• Check that Multinode(s) in the local area
are turned on and are already a secure
part of the network.
• Check if KeyServer is active.
• Check the KeyServer Event Log to see if
the Transmitter is actively trying to join.
Errors in the Event Log show that the
Transmitter is trying to join but that there
are problems. Consult the OneWireless
Wireless Builder documentation for
troubleshooting errors.
DISCOVER
Transmitter has not made a connection to a
Multinode and is in discovery (searching for a
connection to a Multinode). Transmitter will
automatically enter a power saving mode if it
cannot make a connection and will retry later.
Wait for connection. If Transmitter does not
make a connection within five minutes, see
NOT CONN in this table.
SECURING
Transmitter has connected with the network
and is validating its key.
Wait for connection. If Transmitter does not
make a connection within five minutes, see
NOT CONN in this table.
CONNECTD
For units with radio firmware build* 53 or
higher:
For units with radio firmware build* 53 or
higher: No action required.
Transmitter has validated the key and has
made a secure connection with at least two
Multinodes. Transmitter should appear in
Wireless Builder as an uncommissioned
device.
For units with radio firmware build* 52:
Transmitter will periodically look for a
second Multinode in order to form a
redundant connection to the network. If
connected with only one Multinode Wireless
Builder will display a Secondary Multinode
Address of 0.
For units with radio firmware build* 52:
Transmitter has validated the key and has
made a secure connection with at least one
Multinode. Transmitter should appear in
Wireless Builder as an uncommissioned
device.
NO REDUN
Appears only on units with radio firmware
build* 53 or higher. No redundancy, that is,
Transmitter has connected with only one
Multinode.
No action required. The Transmitter will
periodically look for a second Multinode in
order to form a redundant connection to the
network
*Use the PDA to determine your radio firmware build number (page 21).
22
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
Rev. 3
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5. Operation
5.3. Transmitter PV display
5.3
Transmitter PV display
The following information is displayed in sequence for the first channel, second channel, etc. then
repeating continuously unless another display mode (see Transmitter display modes on page 21) is
selected.
Table 5 Transmitter PV Display
Item displayed
Example
Details
Channel number
Channel number 1, 2, or 3
PV value
350
Latest PV value.
PV engineering units
DEG F
See Table 6 on page 23.
PV status
BAD
See Table 7 on page 24. If PV status is not
displayed then the PV value is good.
Device status
LOW BATT
See Table 8 on page 24.
If multiple device status messages are in effect,
they are displayed one message per channel
until all messages have been displayed.
If no device status is displayed then the device
status is normal.
Table 6 PV engineering units
Engineering units
Rev. 3
6/24/08
Description
Deg C
Degrees Celsius
Deg F
Degrees Fahrenheit
mV
Millivolts
Ohm
Ohms
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
23
5. Operation
5.3. Transmitter PV display
Table 7 PV status
PV status
Cause – Action
(blank)
•
PV is normal – no action required
BAD
•
Possible calibration error – Clear calibration
•
Transducer Block can not execute due to internal firmware state – Attempt
cold restart of device.
•
Transducer Block can not execute due to hardware fault – Replace sensor
module. See page 36.
•
UNC
Sensor failure – Check the following.
−
connection between sensor board and terminal block
−
field wiring terminations on the terminal block
−
field sensor
•
Warning: Input inaccurate due to uncertain input data integrity.
•
Warning: Input inaccurate due to input conversion limitations or resolution.
•
Warning: Input outside of characterized range. Value is estimated.
Table 8 Device status
Transmitter
display
Wireless Builder display
Definition
What to do
OUT SVC
OOS
All channels are out of
service.
Restore mode to Auto in Wireless
Builder.
CAL ERR
Calibration Error
Calibration Data Invalid
or could not be read.
Use Cal Clear, Restore, or User
Calibrate.
CFG ERR
Configuration Error
Configuration Check
Error.
Database is corrupted. Cold start
and reload configuration.
LOW BAT
Low Battery
Battery Voltage Critically
Low
Replace batteries as soon as
possible. See page 37.
NO RADIO
Radio Interprocessor
Comm Error
Radio Board is not
accessible.
Restart both the radio and sensor.
If condition persists, replace
sensor module. See page 36.
CJ FAIL
CJ Failure
Cold junction failure
Check connectors on Terminal
Board and sensor module.
Replace terminal board. See page
44.
BAD RADIO
SPI
24
Sensor Radio SPI
Communication Failure
Radio detected loss of
communication with
sensor board over the
inter-processor
communication link.
Restart both the radio and sensor.
If condition persists, replace
sensor module. See page 36.
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
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6/24/08
5. Operation
5.3. Transmitter PV display
Transmitter
display
Wireless Builder display
Definition
What to do
BAD RADIO
EEPROM
EEPROM SPI
Communication Failure
Radio EEPROM SPI
Communication failure
The radio will not be able to
perform firmware upgrades but will
operate normally using installed
code. Replace sensor module.
See page 36.
RADIO WDT
RESET
WDT Reset Occurred
Radio Watch Dog
Timeout detected
Restart both the radio and sensor.
If condition persists, replace
sensor module. See page 36.
BAD RADIO
Radio Circuitry Failure
Radio circuitry has failed
The radio processor detected error
on internal radio circuitry. Replace
sensor module. See page 36.
The following status messages have multiple meanings. Refer to Wireless Builder Device Status for exact cause.
E FAIL
A/D Failure
Diagnostics detected
defect with Analog to
Digital Converter.
Replace sensor module. See page
36.
E FAIL
Electronics Failure
Electronic Failure
detected on Sensor
Board. Could be caused
by one of the status
items marked by *.
Restart both the radio and sensor.
If condition persists, replace
sensor module. See page 36.
E FAIL*
NVM Fault*
Startup diagnostics
detected defect in
Sensor Non-Volatile
Memory
Replace sensor module. See page
36.
E FAIL*
Program Memory Fault*
Startup diagnostics
detected defect in
Sensor Read Only
Memory
Replace sensor module. See page
36.
E FAIL*
RAM Fault*
Startup diagnostics
detected defect in
Processor Random
Access Memory
Replace sensor module. See page
36.
INP FAIL
Input 1 Failure
Input 1 error
Check input 1 connection.
Check input 1 configuration.
Restart the sensor. If condition
persists, replace sensor module.
See page 36.
INP FAIL
Input 2 Failure
Input 2 error
Check input 2 connection.
Check input 2 configuration.
Restart the sensor. If condition
persists, replace sensor module.
See page 36.
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OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
25
5. Operation
5.3. Transmitter PV display
Transmitter
display
INP FAIL
Wireless Builder display
Input 3 Failure
Definition
Input 3 error
What to do
Check input 3 connection.
Check input 3 configuration.
Restart the sensor. If condition
persists, replace sensor module.
See page 36.
INP FAIL
Input Failure
Input Error
Possible meter body sensor
failure.
INP FAIL
A/D Failure
Diagnostics detected
defect with Analog to
Digital Converter.
Replace sensor module. See page
36.
The following statuses are displayed only in Wireless Builder Device Status.
blank*
Device/Firmware
Mismatch*
Sensor Board Firmware
Error. The software did
not pass verification
tests.
Replace sensor module. See page
36.
blank*
Heap Memory Not
Available*
Heap Allocation Failure.
Software detected heap
shortage and some
communication packets
may have been dropped.
Clear by warm restart of device. If
condition persists contact
Honeywell service.
blank
Input 1 T/C Warning
Faulty thermocouple,
resistance excessive
Check input 1 connection and
wiring.
Replace thermocouple.
blank
Input 2 T/C Warning
Faulty thermocouple,
resistance excessive
Check input 2 connection and
wiring.
Replace thermocouple.
blank
Input 2 Warning
Indeterminate discrete
state at input
Check input 2 connection and
wiring.
Check input contacts.
blank
Input 3 T/C Warning
Faulty thermocouple,
resistance excessive
Check input 3 connection and
wiring.
Replace thermocouple.
blank
Input 3 Warning
Indeterminate discrete
state at input
Check input 3 connection and
wiring.
Check input contacts.
blank*
26
Watchdog Timer Error*
Sensor Watchdog
Timeout. The processor
was restarted due to
unexpected operation.
Clear by warm restart of device. If
condition persists contact
Honeywell service.
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
Rev. 3
6/24/08
5. Operation
5.4. Transmitter quick view of parameters
5.4
Transmitter quick view of parameters
If you press the up or down arrow key during the PV display, the following quick view parameters are
shown sequentially, then the PV display resumes.
Parameter
Transmitter type
Description
HONEYWELL XYR 6000 TEMPERATURE
or
HONEYWELL XYR 6000 TEMPERATURE DI
Rev. 3
6/24/08
Tag
The name given to this transmitter
Serial number
Transmitter serial number. This is the WBSN
on the transmitter’s nameplate. Do not confuse
this with the other nameplate item marked
“Serial.”
Device revision
This parameter changes whenever objects and
parameters are added, deleted, or the data
type or range changes. It does not change if
the application firmware changes without
affecting the device description.
Build
Sensor firmware number
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
27
5. Operation
5.5. Transmitter menu
5.5
Transmitter menu
Menu tree
At the PV display, press Enter to access the menus. To interact with the menus use the Device Local
Configuration onscreen buttons (page 32) or the buttons on your PDA.
Table 9 Menu tree
Menu item
Description
CAL
Calibration menu. May be password-protected. See Table 10 on
page 32 for password number entry.
CH-1
Channel 1.
CH-2
Channel 2.
CH-3
Channel 3.
CAL RSTR
Restores selected channel to factory calibration.
USER CAL
Lets you calibrate selected channel’s low and high points.
CAL CLR
Clear the factory and user calibration.
EXIT
Exits calibration menu and returns to PV display.
RADIO
Radio menu
PRI RSSI
28
Primary receive signal strength. Read only. Signal strength 00 is too
weak to connect to the network.
Displayed Value
Value dBm
Rx Margin dB
00
< -86
< 10
01
-86 to -81
10 to 15
02
-80 to -75
16 to 21
03
-74 to -69
22 to 27
04
-68 to -63
28 to 33
05
-62 to -57
34 to 39
06
-56 to -51
40 to 45
07
-50 to -45
46 to 51
08
-44 to -11
52 to 85
09
≥ -10
Saturation
SEC RSSI
Secondary receive signal strength. Same as PRI RSSI. Read only.
WFN ID
Wireless Field Network ID. Read only.
DEV ADD
Device address. Read only.
TX POWER
Radio transmit power. Read only.
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
Rev. 3
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5. Operation
5.6. Authentication device menus
5.6
Authentication device menus
Overview
Hold the Authentication Device no more than 6” (15 cm) from the transmitter and aim the infrared beam at
the transmitter display while tapping on the screen command or button.
Main menu
The main menu is shown below. Details start on the next page.
Figure 3 Main menu
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OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
29
5. Operation
5.6. Authentication device menus
Security and Node Deployment
Use this to:
•
receive new security keys,
•
transmit security keys for connecting the transmitter (or other nodes) to the OneWireless network,
•
clear all security keys from the PDA,
•
clear the transmitter’s key and reset its configuration to factory default (such as for decommissioning).
Figure 4 Security and Node Deployment
30
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
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5. Operation
5.6. Authentication device menus
To connect your transmitter to the OneWireless network perform the following steps.
Step
Action
If the PDA contains no keys, obtain new security keys from the PC
application Key Server Manager.
To do this, select Receive Security Keys. Keys can be received either
through Infrared (by aiming PDA at the infrared dongle) or through an
ActiveSync/USB connection. See Key Server Communication Method
under Advanced options on page 35 for details.
Important: The Comm Method settings must match in the PC’s Key Server
Manager and in the Authentication Device (both must be set to Infrared or
both to ActiveSync) in order for your PDA to receive security keys. See Key
Server Communication Method under Advanced options on page 35 for
details.
When the Authentication Device has valid unexpired keys, aim it at the
transmitter and transmit a key to the transmitter. The transmitter will validate
the key and then use it to make a connection to the OneWireless Network.
The Transmitter may continue to show the diagnostic message “NO KEY” for
a brief time while it validates the key before showing the “DISCOVER”
message.
To verify your transmitter has been authenticated, see the Connection prompt
on the Read Node Info screen (page 33).
To decommission your transmitter from the OneWireless network, select Clear Key and Restart Node.
This clears the transmitter’s key, network and security configurations, and resets the transmitter to its
factory default settings. perform the following steps.
Select Clear Keys from Handheld (under Advanced Options) when:
•
The PDA has keys from one system, but you have moved your Authentication Device to another
system, or
•
you want to clear all keys so that you cannot deploy any more keys without going to the key server
manager and getting more.
For more details on keys, refer to Getting Started with Honeywell OneWireless Solutions.
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OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
31
5. Operation
5.6. Authentication device menus
Device Local Configuration
Use Device Local Configuration buttons (Table 10) to navigate the transmitter menus (Table 9) and to
make selections and changes. You can also use the PDA buttons.
Figure 5 Device Local Configuration screen
Table 10 Buttons for Device Local Configuration
Button
Function
• Enter the Menu Tree.
• Enter submenu of the menu that is appearing on the screen.
• Execute action.
• Submit the entered number while doing number entry.
• Read value of certain displayed parameters.
• Go to the next menu in the same level.
• View quick view parameters in Normal Display Sequence (PV Display).
• During number entry, increment the digit or change +/- sign.
• Go to the previous menu in the same level.
• View quick view parameters in Normal Display Sequence (PV Display).
• During number entry, decrement the digit or change +/- sign.
• Go to the upper menu level.
• When changing a number value, move cursor to the left/more significant digit, then
wrap around to the least significant digit.
32
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
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5. Operation
5.6. Authentication device menus
Read Node Information
Use this to read the transmitter’s information shown in Figure 6. Similar to quick view parameters on the
transmitter display. (See page 27.)
Figure 6 Read Node Information
Table 11 Read Node Information
Item
Description
Tag
The name given to this transmitter
Serial
Transmitter serial number. This is the WBSN on the
transmitter’s nameplate. Do not confuse this with the other
nameplate item marked “Serial.”
NwAddr
Network Address of the device in hexadecimal.
DevRev
Device Revision. This parameter changes whenever objects
and parameters are added, deleted, or their data type or range
changes. It does not change if the application firmware
changes without affecting the device description. Range: 0 to
65535.
Build
Sensor firmware and radio firmware build numbers.
Radio
Hardware radio type, FHSS or DSSS
WFN ID: Wireless Field Network ID. Range: 0 to 255.
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OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
33
5. Operation
5.6. Authentication device menus
Item
FH Mode
Description
Frequency group or frequency channel selection used by the
wireless network of the device. The value must match the
value set in the gateway and interface nodes to allow
communication between the device and the wireless network.
Modes:
US Channel #1
US Channel #6
US Channel #11
US Guard Bands
EU Channel #1
EU Channel #7
EU Channel #13
EU Guard Bands
US/EU Spec Div A
US/EU Spec Div B
US/EU Channel #3
US/EU Channel #10
Complete Spectrum
Connection
The first line displays one of the following connection states.
No Security Key – No security key has been deployed to the
device or multinode. The user must give a security key to
the device or multinode before it will join the wireless sensor
network.
No Connection – A security key exists in the device or
multinode, but no connection has been formed. The device
or multinode is waiting to form a connection and will
automatically retry shortly. Users may transmit a new
security key in order to force the device or multinode to
immediately retry to form a connection.
Discovering – The device is attempting to form a connection
to the wireless sensor network. The device is discovering
multinodes and, if a multinode is found, will transition to the
securing state.
Securing – The device is attempting to form a connection to
the wireless sensor network. The device has discovered
one or two multinodes and is attempting to form a secure
session. If successful, the device will transition to the
connected state.
Connected – A secure connection is formed with one or two
multinodes.
The second line contains detailed state information useful for
problem reporting.
34
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
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5. Operation
5.6. Authentication device menus
Advanced Options
Advanced options are non-typical configuration commands.
Figure 7 Advanced Options
Table 12 Advanced Options
Item
Description
Key Server Communication
Method
Determines how the PDA will receive security keys from the PC’s Key Server
Manager application. From the Comm Method menu select one of the
following methods.
ActiveSync – Select this to receive keys over a USB connection, such as
while the PDA battery is being charged in its base.
Infrared – Select this to receive keys over the infrared port.
Important: The Comm Method settings match in the PC’s Key Server
Manager and in the Authentication Device (both must be set to Infrared or both
to ActiveSync) in order for your PDA to receive security keys.
Read Tracelog Flag
Not available for transmitters. Used with multinodes. Reads conditional
tracelog flag value. Tracelog flags are used to enable and disable logging
functionality used for field support.
Write Tracelog Flag
Not available for transmitters. Used with multinodes. Writes conditional
tracelog flag value. Tracelog flags are used to enable and disable logging
functionality used for field support .
Select Infrared Communication
Port
Overrides the detected infrared communication port detected on your PDA. If
infrared communication is not functioning, you can override the detected
settings using this option.
Read TX Power Level
Reads the transmission power level of the transmitter radio.
Rev. 3
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OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
35
6. Maintenance/Repair
6.1. Parts
6. Maintenance/Repair
6.1
Parts
The following replacement parts may be ordered from Honeywell.
Part number
Qty.
Description
50015866-501
ELECTRONICS MODULE ASSEMBLY aka SENSOR MODULE for Temperature
50015866-505
ELECTRONICS MODULE ASSEMBLY aka SENSOR MODULE for TemperatureInstrinsically Safe
50015866-509
ELECTRONICS MODULE ASSEMBLY aka SENSOR MODULE for TemperatureDSSS Intrinsically Safe
50015866-513
ELECTRONICS MODULE ASSEMBLY aka SENSOR MODULE for Temperature &
DI-Instrinsically Safe
50015866-514
ELECTRONICS MODULE ASSEMBLY aka SENSOR MODULE for Temperature &
DI-DSSS Instrinsically Safe
50015866-517
ELECTRONICS MODULE ASSEMBLY aka SENSOR MODULE for Temperature &
DI
50015843-501
TERMINAL BOARD
50015623-501
CAP ASSEMBLY, BATTERY, ALUMINUM, DARK BEIGE
50016190-501
CAP ASSEMBLY, LCD, ALUMINUM, DARK BEIGE
50026009-501
CAP ASSEMBLY, BATTERY, STAINLESS STEEL
50026127-501
CAP ASSEMBLY, LCD, STAINLESS STEEL
50016229-501
ANTENNA ASSEMBLY, 2 dBi INTEGRAL RIGHT-ANGLE, ALUMINUM
50016229-502
ANTENNA ASSEMBLY, 2 dBi INTEGRAL RIGHT-ANGLE, STAINLESS STEEL
50020767-501
ANTENNA ASSEMBLY, 2 dBi INTEGRAL STRAIGHT, STAINLESS STEEL
50020767-502
ANTENNA ASSEMBLY, 2 dBi INTEGRAL STRAIGHT, ALUMINUM
50031714-501
ANTENNA ASSEMBLY, 4 dBi INTEGRAL STRAIGHT, STAINLESS STEEL
50031714-502
ANTENNA ASSEMBLY, 4 dBi INTEGRAL STRAIGHT, ALUMINUM
50031715-501
ANTENNA ASSEMBLY, 4 dBi INTEGRAL RIGHT-ANGLE, ALUMINUM
50031715-502
ANTENNA ASSEMBLY, 4 dBi INTEGRAL RIGHT-ANGLE, STAINLESS STEEL
50018414-001
REMOTE OMNI-DIRECTIONAL ANTENNA, 8 dBi
50018415-001
REMOTE DIRECTIONAL ANTENNA, 14 dBi
50016577-501
ANTENNA ADAPTER ASSEMBLY, REMOTE, TYPE TNC, STAINLESS STEEL
50016577-502
ANTENNA ADAPTER ASSEMBLY, REMOTE, TYPE TNC, ALUMINUM
50028364-501
ANTENNA ADAPTER ASSEMBLY, REMOTE, TYPE N, ALUMINUM
50028364-502
ANTENNA ADAPTER ASSEMBLY, REMOTE, TYPE N, STAINLESS STEEL
50018110-001
COAX CABLE ASSY, 1.0M ( 3.3 Ft) LONG, RP-TNC - N-MALE
50018110-002
COAX CABLE ASSY, 3.0M (10.0 Ft) LONG, RP-TNC - N-MALE
50018110-003
COAX CABLE ASSY, 10.0M (33.0 Ft) LONG, RP-TNC - N-MALE
continued
36
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
Rev. 3
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6. Maintenance/Repair
6.2. Replacing batteries
Part number
Qty.
Description
50018278-001
COAX CABLE ASSY, 1.0M ( 3.3 Ft) LONG, N-MALE - N-MALE
50018278-002
COAX CABLE ASSY, 3.0M (10.0 Ft) LONG, N-MALE - N-MALE
50018278-003
COAX CABLE ASSY, 10.0M (33.0 Ft) LONG, N-MALE - N-MALE
50018279-090
LIGHTNING SURGE ARRESTOR
50025288-001
BATTERY HOLDER, PRESSURE
50025288-002
BATTERY HOLDER, TEMPERATURE, HLAI, CORROSION
50026010-001
3.6V LITHIUM THIONYL CHLORIDE (Li-SOCI2) BATTERY
50026010-002
3.6V LITHIUM THIONYL CHLORIDE (Li-SOCI2) BATTERY
50026010-003
10
3.6V LITHIUM THIONYL CHLORIDE (Li-SOCI2) BATTERY
6.2
Replacing batteries
When to replace
When the transmitter displays a LO BATT message you have 2-4 weeks to replace both batteries before
they expire. When batteries are removed or expired, all transmitter data is retained in the transmitter’s nonvolatile memory.
Tools required
•
#1 Phillips Screwdriver or 1/8” Slotted Screwdriver
•
Torque Screwdriver
•
1.5 mm hex key
Procedure
ATTENTION
Batteries must be replaced only by a trained service technician.
WARNINGS
•
Risk of death or serious injury by explosion. Do not open transmitter
enclosure when an explosive gas atmosphere is present.
•
Batteries must not be changed in an explosive gas atmosphere.
•
The batteries used in this device may present a risk of fire or chemical
burn if mistreated. Do not recharge, disassemble, heat above 100°C
(212°F), or incinerate.
SHOCK HAZARD
Depending on your installation, transmitter input wiring sources may contain
high voltage. Disconnect all power from transmitter input sources before
accessing the batteries. Failure to do so could result in death or serious injury
if the input terminals or wires are accidentally touched.
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OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
37
6. Maintenance/Repair
6.2. Replacing batteries
Figure 8 Battery replacement
Table 13 Battery replacement procedure
Step
Action
ATTENTION
You must replace both batteries. Both batteries must be the same model from the same
manufacturer. Mixing old and new batteries or different manufacturers is not permitted.
Use only the following 3.6V lithium thionyl chloride (Li-SOCl2) batteries (non-rechargeable),
size D. No other batteries are approved for use in XYR 6000 Wireless Transmitters.
38
•
Xeno Energy XL-205F
•
Eagle Picher PT-2300H
•
Tadiran TL-5930/s
•
Honeywell p/n 50026010-001 (Two 3.6V lithium thionyl chloride batteries) (1 transmitter)
•
Honeywell p/n 50026010-002 (Four 3.6V lithium thionyl chloride batteries) (2 transmitters)
•
Honeywell p/n 50026010-003 (Ten 3.6V lithium thionyl chloride batteries) (5 transmitters)
Loosen the M3 locking set screw on the battery end-cap (opposite end from display). See item
1 in Figure 8. Unscrew and remove the end cap.
Using thumb and forefinger, squeeze the battery connector at top and bottom to disengage the
locking mechanism, then pull to disconnect. See item 2 in Figure 8.
Loosen the two battery holder retaining screws (closest to the batteries). See item 3 in Figure
8. The screws are captive.
Pull the battery holder out of the transmitter.
Remove the old batteries from the battery holder. If needed, pry out the batteries by using a
slotted screwdriver as a lever in the holder’s side slots. See item 4 in Figure 8.
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
Rev. 3
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6. Maintenance/Repair
6.3. Replacing sensor module
Step
Action
Insert the new batteries using correct polarity shown on the battery holder.
Insert the battery holder into the transmitter. Reattach the screws and tighten to 0,4 – 0,6 N-M
(3.5 – 5.3 Lb-in).
Re-connect battery connector.
Honeywell recommends lubricating the end cap O-ring with a Silicone Grease such as Dow
Corning #55 or equivalent before replacing the end cap.
6.3
Screw the end cap back on and tighten the M3 locking screw.
Dispose of used battery promptly per local regulations or the battery manufacturer’s
recommendations. Keep away from children. Do not disassemble and do not dispose of in fire.
Replacing sensor module
When to replace
Various error messages can help you diagnose a faulty module. These are described elsewhere in this
manual.
Tools required
•
#1 Phillips Screwdriver or 1/8” Slotted Screwdriver
•
Torque Screwdriver
•
1.5 mm hex key
Procedure
WARNING
Risk of death or serious injury by explosion. Do not open transmitter
enclosure when an explosive gas atmosphere is present.
CAUTION
Take precautions against electrostatic discharge to prevent damaging the
sensor module.
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OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
39
6. Maintenance/Repair
6.3. Replacing sensor module
Table 14 Sensor module replacement
Step
Action
Honeywell recommends that the transmitter be removed from service and moved to a clean
area before servicing.
Loosen the M3 locking set screw on the display end-cap. See item 1 in Figure 9. Unscrew and
remove the end cap.
Loosen the two screws on the sensor module. See items 2 in Figure 9.
Disconnect each connector on the sensor module. See items 3 in Figure 9.
Install new sensor module. Be sure to orient sensor module in the proper viewing orientation
before tightening two sensor compartment screws.
Reverse steps 1-4.
Torque screws to 0,4 – 0,6 N-M (3.5 – 5.3 Lb-in).
Honeywell recommends lubricating the end cap O-ring with a Silicone Grease such as Dow
Corning #55 or equivalent before replacing the end cap.
Clean the transmitter’s nameplate and affix WBSN label over the existing WBSN (Wireless
Builder Serial Number).
Return transmitter to service.
Figure 9 Sensor module removal and replacement
40
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
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6. Maintenance/Repair
6.4. Replacing antenna
6.4
Replacing antenna
Tools required
•
#1 Phillips Screwdriver or 1/8” Slotted Screwdriver
•
Torque Screwdriver
•
1.5 mm hex key
Procedure
ATTENTION
You must replace your antenna with the same type, that is, right-angle,
straight, or remote. Changing to a different antenna type is not permitted by
approval agencies.
CAUTION
Take precautions against electrostatic discharge to prevent damaging the
sensor module.
WARNING
POTENTIAL ELECTROSTATIC CHARGING HAZARD
The integrally mounted antenna shroud is made of Teflon® and has a surface
resistance greater than 1Gohm per square. When the XYR 6000 transmitter
is installed in potentially hazardous locations care should be taken not to
electrostatically charge the surface of the antenna shroud by rubbing the
surface with a cloth, or cleaning the surface with a solvent. If electrostatically
charged, discharge of the antenna shroud to a person or a tool could possibly
ignite a surrounding hazardous atmosphere.
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OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
41
6. Maintenance/Repair
6.4. Replacing antenna
Table 15 Antenna replacement procedure
Step
42
Action
Honeywell recommends that the transmitter be removed from service and moved to a clean
area before servicing.
Loosen the M3 locking set screw on the display end-cap. See item 1 in Figure 10. Unscrew
and remove the front end cap.
Loosen the two screws on the sensor module. See items 2 in Figure 10.
Remove the sensor module from the transmitter body and disconnect the antenna connector
from CN2 connector on the sensor module. See item 3 in Figure 10.
Loosen the locking set screw at the antenna base. Unscrew the antenna from the transmitter.
Remove the antenna and its connector from the transmitter. See Figure 10.
Feed the new antenna’s connector through the antenna hole to the front of the transmitter. Do
not connect to sensor module yet. Lubricate with Silicone Grease such as Dow Corning #55.
Screw new antenna into transmitter body until finger-tight, then back off 180 degrees to permit
adjustment later.
Attach antenna connector to CN2 connector on sensor module. See item 3 in Figure 10.
Insert sensor module. Orient in the proper viewing orientation before tightening two sensor
compartment screws. See items 2 in Figure 10. Torque screws to 0,4 – 0,6 N-M (3.5 – 5.3 Lbin).
Replace the front end cap. Honeywell recommends lubricating the front end cap O-ring with a
Silicone Grease such as Dow Corning #55 or equivalent before replacing the end cap.
10
Adjust antenna for best reception. Don’t rotate antenna more than 180 degrees either direction
or you could twist and break the antenna wiring inside. Tighten the antenna locking set screw.
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
Rev. 3
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6. Maintenance/Repair
6.4. Replacing antenna
Antenna connector
Figure 10 Antenna replacement
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OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
43
6. Maintenance/Repair
6.5. Replacing terminal board
6.5
Replacing terminal board
When to replace
Various error messages can help you diagnose a faulty terminal board. These are described elsewhere in
this manual.
Tools required
•
#1 Phillips Screwdriver or 1/8” Slotted Screwdriver
•
Torque Screwdriver
•
1.5 mm hex key
Procedure
WARNING
Risk of death or serious injury by explosion. Do not open transmitter
enclosure when an explosive gas atmosphere is present.
Table 16 Terminal board replacement procedure
Step
Action
Honeywell recommends that the transmitter be removed from service and moved to a clean
area before servicing.
SHOCK HAZARD
Depending on your installation, transmitter input wiring sources may contain high voltage.
Disconnect all power from transmitter input sources before accessing the terminal board.
Failure to do so could result in death or serious injury.
44
Loosen the M3 locking set screw on the battery end-cap (opposite end from display). See item
1 in Figure 11. Unscrew and remove the end cap.
Using thumb and forefinger, squeeze the battery connector at top and bottom to disengage the
locking mechanism, then pull to disconnect. See item 2 in Figure 11.
Loosen the two battery holder retaining screws (closest to the batteries). See item 3 in Figure
11. The screws are captive.
Pull the battery holder out of the transmitter.
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
Rev. 3
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6. Maintenance/Repair
6.5. Replacing terminal board
Step
Action
Disconnect field wiring from terminal board and label it to ease reconnection.
Remove and save the 3 screws that attach the terminal board to the housing. Take care
because these screws are not captive. See item 4 in Figure 11.
Remove terminal board by disconnecting cable from back of the terminal board. Do not pull on
the wires or you could damage them. Instead, depress the latch while pulling on the connector.
Attach connector to new terminal board. Observe correct polarity of the connector. Verify that
the cable is latched to the terminal board.
10
Fasten terminal board with screws from step 7.
11
Re-connect field wiring.
12
Insert the battery holder into the transmitter. Reattach the screws and tighten to 0,4 – 0,6 N-M
(3.5 – 5.3 Lb-in).
Re-connect battery connector.
Honeywell recommends lubricating the end cap O-ring with a Silicone Grease such as Dow
Corning #55 or equivalent before replacing the end cap.
13
Screw the end cap back on and tighten the M3 locking screw.
Figure 11 Terminal board replacement
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6. Maintenance/Repair
6.5. Replacing terminal board
46
OneWireless XYR 6000 Temperature and Temperature/Discrete Input Transmitter User's Manual
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