Konishi Mokei L25-N4580 Transmitter for Radio Remote Control User Manual 1
JAPAN REMOTE CONTROL CO., LTD. Transmitter for Radio Remote Control 1
Contents
- 1. User manual 1
- 2. User manual 2
User manual 1
RMAX.book Page 1 Tuesday, January 17, 2012 3:06 PM Please read this manual before using the product. UNMANNED HELICOPTER FOR INDUSTRIAL APPLICATIONS UNIT, OPERATION MANUAL RMAX.book Page 1 Tuesday, January 17, 2012 3:06 PM Foreword Thank you for using the RMAX TypeII G Unit, unmanned helicopter for industrial applications. This operation manual describes the proper operating procedures and precautions when using this product. Before using this product, please be sure to read this operation manual and thoroughly understand its contents. In this manual, the warning notes, which are necessary for safe and proper operation of this product, are categorized and shown as follows. Please make sure to observe these instructions, as they all contain important information. DANGER This indicates that improper operation will cause imminent danger, which could lead to serious injury or death. WARNING This indicates that improper operation could lead to minor and serious injuries or death. NOTICE Indicates that improper operation could cause property damage. TIP Indicates proper operating procedure and tips on inspection and maintenance. Indicates a prohibited action. The specific prohibited action is illustrated near the symbol. ● After you have read this operation manual, keep it within easy access near the helicopter. ● Contact your dealer if you are lending this helicopter or transferring its ownership. ● Keep this operation manual together with the helicopter if you are lending this helicopter or transferring its ownership. ● If you have lost this operation manual, contact your dealer to request another copy. ● Contact your dealer if you have any questions or comments regarding the contents of this operation manual. ● Some diagrams and contents in this manual may differ from the actual helicopter, due to specification changes, etc. ● For information on the sprayer, see the operation manual for the sprayer. RMAX.book Page 1 Tuesday, January 17, 2012 3:06 PM Table of Contents Safety Precautions Describes the particulars to be aware of to ensure safe operation. Part Names Gives the names of the parts. Pre-Flight Inspection Items Describes the items to be checked before operating the product, including the basic operations of the transmitter and the control functions. Pre-Flight Preparation and Inspection Describes the proper procedure for transporting, preparing, and inspecting the helicopter prior to flight. Flying Procedure Describes the operation procedures, from starting to stopping the engine. Post-Flight Inspection and Cleaning Describes the proper methods for cleaning and inspecting the helicopter after a flight, in preparation for the next flight. Simple Maintenance Describes the procedures for simple inspection and maintenance that can be performed by the user. Proper Management Describes the proper methods for storing and maintaining the helicopter. Troubleshooting Describes the procedures for identifying the possible causes of a malfunction and the proper actions that must be taken. Use this section as a quick sheet for resolving problems. Specifications Gives the specifications and dimensions of the product. 10 Product Warranty and Inspection Describes the product warranty and inspection. 11 Index Lists the main contents in alphabetical order. Use this section to look up the pertinent page by keyword. 12 RMAX.book Page 2 Tuesday, January 17, 2012 3:06 PM RMAX.book Page 1 Tuesday, January 17, 2012 3:06 PM Safety Precautions Product Safety Label Locations ............................................... 1-1 Requirement ............................................................................... 1-2 Basic Requirements ...........................................................................1-2 Operator Requirements .....................................................................1-3 Helicopter Requirements ...................................................................1-5 Flight Requirements ...........................................................................1-7 Chemical Requirements ...................................................................1-11 RMAX.book Page 1 Tuesday, January 17, 2012 3:06 PM Safety Precautions Product Safety Label Locations Before operating the helicopter, please read and understand the affixed product safety labels thoroughly. 1-1 RMAX.book Page 2 Tuesday, January 17, 2012 3:06 PM Safety Precautions Requirement Basic Requirements WARNING To ensure safe use, please make sure to read the operation manual thoroughly before use. WARNING This unmanned helicopter for industrial applications has been manufactured for the purpose of aerial application of agricultural chemicals, fertilizers, and seeds. Do not use it for other applications. It could also cause unexpected accidents. WARNING Do not modify the helicopter or the auxiliary devices. Do not use parts other than genuine parts. Any modification of the helicopter or use of non-genuine parts may cause unexpected accidents. 1-2 RMAX.book Page 3 Tuesday, January 17, 2012 3:06 PM Safety Precautions Operator Requirements WARNING Flying this helicopter requires a high level of skill. The helicopter should be operated only by a person who possesses an appropriate license. WARNING Make sure to wear a helmet during flight. To perform an aerial application, make sure to wear clothing that is appropriate for the operation. Performing a flight and an aerial application in clothing that is not appropriate for the task could cause loss of visibility, maneuvering error, or cause your foot to slip, resulting in unexpected accidents. Furthermore, it could harm your health through exposure to agricultural chemicals. Observe the following clothing requirements: • Wear a helmet. • Wear goggles and a particle mask. • Wear long-sleeved clothing with secure buttons and fasteners. • Wear slip-proof shoes that are easy to walk with. • Do not wear objects that could obstruct vision when there is wind, or adversely affect operation (especially towels and gloves). WARNING A minimum of 3 people is required for an aerial application: a navigator who has been briefed on the aerial application procedure, an assistant who readies, mixes, and supplies agricultural chemicals, and an operator. Beware that an understaffed operation could lead to an accident. 1-3 Cer ti fi Auth cate of oriza tion RMAX.book Page 4 Tuesday, January 17, 2012 3:06 PM Safety Precautions WARNING The operation of an unmanned helicopter involves considerable mental fatigue. The operator should not fly the helicopter continuously for more than 1 hour, but should take a rest every hour. Prolonged continuous flight operation could cause the operator to lose concentration and could lead to an accident. WARNING Do not fly the helicopter after drinking alcohol or taking cold medicine, or if you are in poor physical condition. Flying the helicopter in poor physical condition could cause loss of concentration, and could lead to an accident. 1-4 RMAX.book Page 5 Tuesday, January 17, 2012 3:06 PM Safety Precautions Helicopter Requirements DANGER Never approach (or allow others to approach) within 20 m of the helicopter until the main rotor has come to a complete stop and the engine has stopped. Entering within 20 m of the helicopter could cause a serious accident. 20 m 20 m WARNING The fuel mixture contains highly volatile gasoline that ignites easily. To prevent fires, stop the engine and keep the helicopter away from any source of sparks or fire when refueling or mixing gasoline with oil. WARNING ● Make sure to have the required inspections and maintenance services performed. Failure to do so could lead to a serious accident. ● To have the helicopter serviced, contact your dealer or an authorized service facility for Yamaha unmanned helicopters for industrial applications. Make sure to perform the following inspections. In addition, have your dealer perform the 30-hour inspection, periodic inspection, and general inspection. (See pages P11-1 and P11-2.) • Pre-flight inspection • Post-flight inspection • 30-hour inspection • Periodic inspection • General inspection 1-5 20 m 20 m RMAX.book Page 6 Tuesday, January 17, 2012 3:06 PM Safety Precautions WARNING When necessary, remove the radiator cap only after the engine has cooled down. If the radiator cap is removed before the engine has cooled down sufficiently, the scalding liquid could shoot out and cause burns. WARNING The muffler is at a high temperature immediately after a flight. To prevent burns, do not touch it. Also, to prevent burns or fires, do not place any flammable objects near the muffler. NOTICE Although the helicopter has a drip-proof construction, it is not waterproof. The areas that can be washed by direct spraying of water are the side covers, tail body, leaves, and the runners. Do not spray water on other areas, as this could cause the helicopter or the auxiliary devices to fail or operate erroneously. NOTICE The gyro sensor located at the bottom of the tail body is a precision instrument that senses the earth’s weak magnetic force. Therefore, do not place any magnetized objects near it, as this could cause the system to operate erroneously. 1-6 RMAX.book Page 7 Tuesday, January 17, 2012 3:06 PM Safety Precautions Flight Requirements DANGER If the helicopter cannot be maneuvered and is about to leave the flight region, make sure that the region is uninhabited, check the safety of its surroundings, and do the following to land the helicopter. 1 Move the throttle stick to the slowest position. 2 Furthermore, hold down the Engine Stop switch. WARNING Never fly over no-fly zones. Flying over no-fly zones could lead to serious accidents and chemical injuries. Do not fly in the following areas: ● Above or in the vicinity of airports, military facilities, heliports, or landing strips. The distance of the no-fly zone will vary at each facility. Verify with the relevant entities. ● Above or in the vicinity of heavily trafficked roads, expressways, or railroads. 1-7 RMAX.book Page 8 Tuesday, January 17, 2012 3:06 PM Safety Precautions ● Above or in the vicinity of industrial complexes for petroleum, gas, chemicals, explosives, etc., or areas containing tanks or depositories. ● Above or in the vicinity of power transmission lines, power plants, or transformer stations. ● Above or in the vicinity of homes and other hazardous obstacles. ● Above or in the vicinity of swimming areas, yacht harbors, fishing harbor facilities, reservoirs, or dams. ● Above or in the vicinity of areas posted with “no trespassing” or “keep out” signs. ● Above or in the vicinity of areas where flight is prohibited by police or fire departments. 1-8 RMAX.book Page 9 Tuesday, January 17, 2012 3:06 PM Safety Precautions WARNING The unmanned helicopter for industrial applications is operated by way of radio signals. To prevent the helicopter from going out of control due to unexpected radio signal interference, pay careful attention to any radio signal interference before and during a flight. WARNING Select areas that are appropriate for takeoffs and landings, as described below. Failure to select an appropriate area could lead to an accident. ● Select flat farm roads or vacant lots with minimal foot or vehicle traffic. ● Check that there are no obstacles in the vicinity. ● Check that there are no objects that could be picked up by the wind (such as mowed grass, plastic tape, plastic bags, etc.). WARNING Abort the flight or aerial application if poor weather conditions exist as described below. Failure to do so could pose operation difficulties, which could lead to an accident. In addition, it could adversely affect the application and the effectiveness of the sprayed chemicals. ● Wind velocity in excess of 3 m/s at a height of 1.5 m above the ground. ● Rain, fog, or lightning in the close vicinity. WARNING Keep the maximum horizontal distance between the operator and the helicopter within 150 m, and the flight altitude at 3 - 4 m (from the ground or from the crop). If the distance is any greater, it will prevent the operator from monitoring the posture of the helicopter and adversely affect the signal reception conditions. For safety, further shorten the distance if there are any obstacles in the area. Failure to fly the helicopter within the maximum distance limit could lead to an accident. 1-9 within 3-4m 50m RMAX.book Page 10 Tuesday, January 17, 2012 3:06 PM Safety Precautions WARNING Adjust the load to leave some margin in the payload. A takeoff with a full payload requires maximum horsepower and careful flying technique. An excess payload at this point could lead to a serious accident. Therefore, hover the helicopter to check that there is an ample margin in payload before continuing with the flight. (See page 4-10.) WARNING If the YACS warning light illuminates, the GPS indicator light shows an abnormal condition, the helicopter exhibits irregular behavior, or an unusual symptom occurs (such as vibration, sound, coolant leakage, or foul odor), immediately land the helicopter in a safe area. Continuing with the flight in this state could lead to an accident. YACS Warning Light GPS Indicator Light WARNING Bring the following items with you to the flying site. Failure to do so could adversely affect the flight and lead to an accident. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● Radio signal monitor Fire extinguisher First-aid kit Bullhorn Stopwatch Tools Fuel Helmet (for all personnel) Spare battery Transceiver Flight log Operation manual Certificate of Authorization Particle mask Goggles Certificate of Authorization 1-10 RMAX.book Page 11 Tuesday, January 17, 2012 3:06 PM Safety Precautions NOTICE When operating 2 or more helicopters in a given area, make sure to use separate radiowave frequencies and maintain a minimum distance of 200 m between them. If they approach within 200 m of each other, check the frequency of the other helicopter, and if it is a neighboring frequency, wait until the other helicopter passes. Chemical Requirements WARNING When using chemicals, make sure to follow the instructions given on their labels. Do not use chemicals other than those that have been registered for aerial application. Failure to do so could expose animals, plants, or people to chemicals for which the operator will be required to take social responsibility. WARNING Control and handle chemicals strictly in accordance with their manuals. Negligent control and improper handling of chemicals could lead to chemical pollution or health hazards. 1-11 Over 200m RMAX.book Page 1 Tuesday, January 17, 2012 3:06 PM Part Names Helicopter Exterior ..................................................................... 2-1 Helicopter Exterior Part Names .........................................................2-1 Control Panel and Warning Lights ....................................................2-2 Helicopter Interior ...................................................................... 2-3 Flight Transmitter ...................................................................... 2-4 RMAX.book Page 1 Tuesday, January 17, 2012 3:06 PM Part Names Helicopter Exterior Helicopter Exterior Part Names Stabilizer Blade Starter Lever (P5-5) Radiator Leaf Rubber Hooks (7 locations) (P4-16) Runner (P4-6) Muffler GPS Antenna Fuel Tank Cap Decompression Lever (P5-5) Main Rotor Blade (P4-15) Control Panel (P2-2) Side Cover (P4-16) Antenna Tail Cover Tail Rotor Blade (P4-22) GPS Unit Azimuth Sensor YACS Warning Light Stone Guard (P4-7) 2-1 Tail Body GPS Indicator Light RMAX.book Page 2 Tuesday, January 17, 2012 3:06 PM Part Names Control Panel and Warning Lights Flight Mode Selector Switch (P4-13) Sprayer Selector Switch (P4-3) Main Switch (P5-3) Starter Switch (P5-6) Check Point Indicator (P3-5) Flight Indicator (P3-5) Shutter Pump Cleaning Switch Malfunction Area Indicator (P3-6) Spinner Constant Rotation Switch Hour Meter (P4-14) Self Monitor (P3-5) Red YACS Warning Light (P3-7) Orange GPS Indicator Light (P3-9) 2-2 RMAX.book Page 3 Tuesday, January 17, 2012 3:06 PM Part Names Helicopter Interior Carburetor Radiator Cap Slide Servo Air Cleaner Air Inlet (left) Slide Servo Thermo Sensor Battery (P7-1) Plug Cap (left) Fuel Tank (P4-19) Recovery Tank (P4-20) Plug Cap (right) Air Cleaner Air Inlet (right) 2-3 RMAX.book Page 4 Tuesday, January 17, 2012 3:06 PM Part Names Flight Transmitter Rotor Speed Adjuster WARNING Spray Volume Antenna (P4-18) Adjuster Rotor Brake Switch (P5-11) Engine Stop Switch (P5-11) The Adjuster has been adjusted at the factory. Please do not tamper with it, as it could cause accidents. Battery Monitor Light (P3-11) Spray Switch (P3-4) Output Light (P4-18) Spray Volume Switch Power Switch Elevator Rudder Stick Throttle/Aileron Stick Belt Hook Aileron Trim Lever Throttle Trim Lever Elevator Trim Lever Rudder Trim Lever GPS Control Switch (P4-13) WARNING Do not tamper with these areas, as these are intended for changing the transmitter settings. Tampering with them could render the helicopter out of control, and could lead to an accident. YACS Control Switch (P4-13) Transmission Adjustment Dip Switch Communication Jack Transmitter Battery (inside) (P4-2) Charging Jack (P4-1) Battery Cover Screw (P4-2) 2-4 RMAX.book Page 5 Tuesday, January 17, 2012 3:06 PM Part Names 2-5 RMAX.book Page 1 Tuesday, January 17, 2012 3:06 PM Pre-Flight Inspection Items Basic Transmitter Operation .................................................... 3-1 Basic Flight Transmitter Stick Operation and Helicopter Movement .........................................................................3-1 Basic Flight Transmitter Trim Lever Operation and Helicopter Movement .........................................................................3-2 YACS Control Switch ........................................................................3-3 GPS Control Switch ...........................................................................3-3 Spray Switch .......................................................................................3-4 Warnings (Warning Lights and Indicators) and Actions ........ 3-5 Self Monitor .........................................................................................3-5 Slide servo thermo sensor ................................................................3-6 YACS Warning Light (red) .................................................................3-7 GPS Indicator Light (Orange) ...........................................................3-9 Transmitter Battery Monitor Light ..................................................3-11 Failsafe (Safety Function During Radio Signal Interference) Actions ............................................................... 3-12 Safety Features and Actions During Poor GPS Signal Reception ...................................................................... 3-15 RMAX.book Page 1 Tuesday, January 17, 2012 3:06 PM Pre-Flight Inspection Items Basic Transmitter Operation Basic Flight Transmitter Stick Operation and Helicopter Movement (a) Throttle Operation (b) Aileron Operation Ascent Descent Tilt Left (to turn left) (c) Elevator Operation Tilt Right (to turn right) (d) Rudder Operation Nose Down (to go forward) Nose Up (to go backward) 3-1 Nose Left Nose Right Chap3.fm Page 2 Wednesday, January 18, 2012 10:17 AM Pre-Flight Inspection Items Basic Flight Transmitter Trim Lever Operation and Helicopter Movement (a) Throttle Trim Lever (b) Aileron Trim Lever Throttle Valve Stops drifting to the left Stops drifting to the right Carburetor Increases idling speed (c) Elevator Trim Lever (d) Rudder Trim Lever Stops drifting forward Stops drifting backward Stops counterclockwise spin Stops clockwise spin TIP ● The throttle trim lever is normally at the lowest position, and the aileron, elevator, and rudder trim levers are normally at center position. ● Fine-tune these positions according to your situation. (See page 5-9.) 3-2 RMAX.book Page 3 Tuesday, January 17, 2012 3:06 PM Pre-Flight Inspection Items YACS Control Switch In the event of a failure in the control system, the YACS control switch enables the operator to switch the control to manual mode, similar to piloted aircraft. Normally, this is kept “ON”. If the control system fails despite its various built-in safety features, calmly turn this switch OFF and land the helicopter at a safe location in manual mode. When the YACS control switch is OFF, the buzzer in the transmitter will emit a “beep-beep” sound to inform the operator that control is in manual mode. YACS Control Switch Control OFF (manual) Control ON Push Release TIP Turning the YACS control switch OFF switches to manual mode. Do not confuse with other switches while operating. GPS Control Switch The GPS control switch is used for switching between the following modes: A ⇔ AG, C ⇔ CG, S ⇔ SG. (See page 4-13.) Before turning ON the GPS control switch, make sure that the outer lights of the GPS indicator are illuminated. If the GPS indicator lights are OFF or flashing, the GPS control flight mode cannot be used even when the GPS control switch is turned ON. Moreover, in the situations described below, first turn OFF the switch, then turn it back ON. Otherwise, the GPS control flight mode cannot be used. • GPS control communication has been interrupted because the helicopter has landed. • The GPS control switch was ON even before takeoff. • GPS control has been interrupted due to poor GPS signal reception. • GPS control has been interrupted because it has been set to manual mode. 3-3 GPS Control Switch Control OFF OFF ON Control ON OFF ON RMAX.book Page 4 Tuesday, January 17, 2012 3:06 PM Pre-Flight Inspection Items Spray Switch The sprayer can be operated when the power switch of the flight transmitter is ON and the main switch on the helicopter is in the START or FLIGHT position. Change the spray switch settings as described below, depending on how you wish to operate the sprayer. Spray Switch ON (to operate) OFF (to stop) Push Release Using the Flight Transmitter: Press the (ON/OFF) spray switch on the flight transmitter ON (pushed in) to operate the sprayer. Press the switch again (released) to stop the sprayer. Power Switch TIP Pay attention to the surroundings before pressing the spray switch ON, which will discharge chemicals. 3-4 RMAX.book Page 5 Tuesday, January 17, 2012 3:06 PM Pre-Flight Inspection Items Warnings (Warning Lights and Indicators) and Actions This product features various types of safety functions. Thoroughly familiarize yourself with these functions and the meaning of the warnings and indications before a flight, and take appropriate actions. Self Monitor The self monitor, which is located on the control panel, indicates the conditions of the various areas of the helicopter. 1 Flight Indicator Indicates whether the helicopter is able to fly. Item Light ON ON Meaning Able to fly in the YACS-controlled flight mode. Setting YACS control and self-checking. Control is in manual mode. ON A malfunction has been discovered through a self-check. Action OK to fly Wait until the configuration is complete. Turn ON the YACS control switch on the transmitter. Check the indicators 2 and 3 to identify the area of the malfunction and take appropriate actions. 2 Check Point Indicator An indicator will illuminate if a malfunction is discovered on the helicopter while a configuration or a flight is in progress. The malfunction areas indicated here can be handled by the user. Take appropriate actions to respond to the lights that are lit, and check that the flight indicator 1 shows “ ”. Item Light Flashing ON ON ON 3-5 Meaning Flashes approximately 3 times (10 seconds) when the main switch is switched from OFF to START. The remaining fuel is below specification level. The engine speed has dropped due to a high-load condition caused by excessive payload or rough maneuvering, etc. Because no control signals were received, the failsafe control took over. Action Wait until the configuration is complete (light OFF). Refuel. Reduce the payload, or fly the helicopter more gently. Check whether the power switch of the transmitter is ON. Once this indicator light illuminates, it will continue to illuminate until the main switch on the helicopter is turned OFF. RMAX.book Page 6 Tuesday, January 17, 2012 3:06 PM Pre-Flight Inspection Items 3 Malfunction Area Indicator An indicator will illuminate or flash if a malfunction is discovered on the helicopter while a configuration or a flight is in progress. The malfunction areas indicated here cannot be handled by the user. Contact your dealer to describe the symbol for the light that has turned ON or is flashing, and request a repair. Once one of these indicator lights illuminates, it will continue to illuminate or flash until the main switch is turned OFF. YACS Warning Light GPS Indicator Light Slide servo thermo sensor The slide servo thermo sensor indicates the temperature state of the slide servo motor. It will flash when the temperature rises abnormally, or when a malfunction is detected in the thermo sensor. Indication ON Flashing Intermittent flashing State (Alternates repeatedly between ON for 1 second and OFF for 1 second) (Alternates repeatedly between 0.1 second of ON and 1.9 second of OFF) Meaning Normal state The slide servo temperature has risen, causing an abnormal state. The malfunction areas indicated here cannot be handled by the user. The thermo sensor has a malfunction. The malfunction areas indicated here cannot be handled by the user. Action Contact your dealer immediately to notify which LED is flashing (L/ B/R), and request a repair. Contact your dealer immediately to notify which LED is intermittently flashing (L/B/R), and request a repair. * It may be difficult to see the LED under direct sun light. If the temperature of the slide servo has risen, the LED will return to the ON state once the temperature drops after time has passed. If the thermo sensor has a malfunction, it will continue to flash. 3-6 RMAX.book Page 7 Tuesday, January 17, 2012 3:06 PM Pre-Flight Inspection Items YACS Warning Light (red) If a malfunction is discovered on the helicopter while the YACS control is being configured or a flight is in progress, the YACS warning light (red) illuminates or flashes in unison with the self monitor, and provides the operator a description of the warning. If this light illuminates or flashes during a flight, calmly take the appropriate actions in accordance with the description of the warning. Indication Self Monitor Status All OFF All ON(*1) “ ” flashing YACS control is being configured. One of the malfunction area indicators illuminates Control has been switched to manual mode due to a malfunction. No display on self monitor; thermo sensor flashing The slide servo has heated up abnormally, or the thermo sensor has a malfunction. Only outer lights flash (for 15 sec after starting engine) Only outer lights flash (3 times) Meaning No malfunction After the engine has started, for 15 sec. “ ing ” illuminat- A high load has been applied due to reasons 1 to 3, causing the engine speed to drop or the rudder to move considerably in one direction. 1 Excessive payload. 2 Rough maneuvering 3 Effects from strong wind, Only outer lights flash (Continuous flashing) etc. Only inner lights flash 3-7 “ ” is ON The remaining fuel is below specification level. Action OK to fly Wait until the configuration is complete (approx. 10 sec). During this time, check for blown bulb in the YACS warning light. Calmly land the helicopter in a safe area, contact your dealer to report which indicator is lit on the self monitor, and request a repair. Calmly land the helicopter in a safe area. If there is no indication on the self monitor, take actions described on page 3-6. OK to fly after flashing has stopped and all lights are OFF. (See page 5-8.) 1 Calmly land the helicopter in a safe area and reduce the payload. (See page 4-10.) 2 Operate the helicopter more gently. 3 Fly at a wind velocity of 3 m/s or less. If the lights flash more than 3 times, the stability in the rudder direction will deteriorate.Turn the OFF YACS control switch and turn it back ON to recover from this condition. Calmly land the helicopter in a safe area and refuel. (See page 44.) RMAX.book Page 8 Tuesday, January 17, 2012 3:06 PM Pre-Flight Inspection Items Indication Inner and outer lights flash alternately (3 times) Only outer lights are ON Self Monitor Status “ ” is ON Meaning Because no control signals were received, the failsafe control took over. Flight velocity has exceeded 20km/h. Action Take appropriate actions in accordance with “Failsafe (Safety Function During Radio Signal Interference) Actions”. (See page 3-12.) If the helicopter responds immediately to control, calmly land it in a safe area. Then, check for radio signal interference (P4-9) and conduct a radio signal distance test (P4-25). Fly at a velocity of 20km/h or less. (See page 5-10.) *1: The “All ON” state will take precedence over other states (i.e., when all lights are ON, no flashing will take place to indicate other concurrent states). 3-8 RMAX.book Page 9 Tuesday, January 17, 2012 3:06 PM Pre-Flight Inspection Items GPS Indicator Light (Orange) The GPS indicator lights (orange) illuminates or flashes to inform the operator of the reception conditions of the GPS signals and the state of GPS control. Take the appropriate actions in accordance with the description of the warning. Condition Before starting engine Indication All OFF Only outer lights flash GPS control is being configured. Only outer lights are ON GPS control configuration is complete. (all lights illuminate with GPS control switch ON) 3-9 Meaning Preparing GPS control settings (awaiting completion of YACS control configuration) Action Wait until the completion of YACS control configuration (when all YACS warning lights turn OFF). If the outer lights do not flash after the YACS control configuration has completed, there may be an equipment failure. GPS control is being prepared. Fly the helicopter by using only YACS control or wait for the GPS control configuration to complete (the outer lights illuminate). If the outer lights do not illuminate after 3 minutes, the GPS signal reception might be poor. Therefore, fly the helicopter by using only YACS control. The GPS control settings have been completed and the GPS control is for use. Turn the GPS control switch ON and check that all the lights are lit. RMAX.book Page 10 Tuesday, January 17, 2012 3:06 PM Pre-Flight Inspection Items Condition After starting engine Indication Only outer lights flash Meaning GPS signal reception is good but GPS control cannot be used due to reason 1 or 2. 1 Before takeoff / after land- Action In case of reason 1, the outer lights will change from flashing to steady ON after takeoff. In case of reason 2, turn ON the YACS control switch on the transmitter. ing 2 Control is in manual mode Only outer lights are ON GPS signal reception is good. GPS control is not being used. GPS control is ready for use. To use it, turn ON the GPS control switch on the transmitter. All lights ON GPS signal reception is good. GPS control is being used. The flight is under GPS control. Repeated cycle of “outer lights ON > inner lights ON > OFF”. GPS signal reception has worsened and GPS control cannot be used. The flight mode switches automatically to YACS control. Calmly operate the flight. When using the SG mode, the light turns ON and the brake control will be applied automatically according to speed, only in the longitudinal direction of the helicopter. (See page 3-15.) Turn OFF the GPS control switch on the transmitter to stop the flashing of the lights. Only inner lights are ON GPS control without gyro sensor Turn the GPS control switch OFF, and fly under YACS control. All OFF GPS control cannot be used due to poor GPS signal reception. Operate the flight under YACS control until the GPS signal reception improves (and the outer lights illuminate). 3-10 RMAX.book Page 11 Tuesday, January 17, 2012 3:06 PM Pre-Flight Inspection Items Transmitter Battery Monitor Light If the voltage of the transmitter battery drops below a certain level during operation, a warning buzzer (3 beeps) will sound every 2 seconds and the battery monitor light on the transmitter will flash. If you are flying the helicopter at this time, land it immediately and recharge or replace the transmitter battery. Battery Monitor Light WARNING If the battery monitor light illuminates on the transmitter, it is a final warning indicating that the transmitter battery has been depleted. Immediately land the helicopter and replace the transmitter battery. Failure to do so could render the helicopter out of control. The charging status of the battery can be monitored by the sound of the buzzer when the power of the transmitter is turned ON. Beep beep beep beep (4 times) Fully charged Beep beep beep (3 times) Beep beep (2 times) Requires charging. Beep (1 time) Inoperable unless charged. In addition, the transmitter also has the following functions to inform the operator of the transmitter status. 3-11 1) Beep-beep once every 2 seconds The control is in manual mode because the YACS control switch is turned OFF. Turn ON the YACS control switch. 2) Beep-beep-beep Beep-beep-beep Beep-beep-beep-beep-beep-beep-beep (3-3-7 pattern) Operation may be poor due to a malfunction. Contact your dealer. RMAX.book Page 12 Tuesday, January 17, 2012 3:06 PM Pre-Flight Inspection Items Failsafe (Safety Function During Radio Signal Interference) Actions If the radio signals for controlling the flight do not reach the helicopter due to interference, the helicopter will be rendered out of control, which creates a dangerous situation. In case of radio signal interference, the system has a safety feature that alternately flashes the inner and outer lights of the red YACS warning lights and automatically effects the flight control described on the following pages. Thoroughly familiarize yourself with this feature to take the appropriate actions. DANGER During signal interference, never approach the helicopter until the main rotor has come to a complete stop and the engine has stopped. If there are any people in the area, instruct them to leave the area immediately. WARNING ● Do not fly any higher than 3 to 4 m (above the ground or crops). When radio signal interference occurs (i.e. when failsafe mode is engaged), the engine speed is automatically brought to idling state after 40 seconds. Flying at a higher altitude will cause the helicopter to descend abruptly. ● Make sure to follow the “Actions” instructed in the manual. Failure to do so could cause the helicopter to move unexpectedly or descend suddenly once it recovers from the radio signal interference, and could lead to an accident. ● Do not resume flying until you have verified and eliminated the cause of the radio signal interference. Otherwise, you could lose control of the helicopter again, leading to an accident. (See pages 4-9 and 425.) 3-12 RMAX.book Page 13 Tuesday, January 17, 2012 3:06 PM Pre-Flight Inspection Items ● Poor GPS Reception (Outer Lights of GPS Indicator Light Are OFF) 1 In the event of radio signal interference, the inner and outer lights of the red YACS warning lights will flash alternately and the system will force the helicopter to descend quickly regardless of the flight mode. If the control radio signals recover while the helicopter is descending, the flight mode will switch automatically to operator control. For this reason, calmly move all the sticks on the transmitter to the neutral (center) position, and wait for the signals to recover. 2 If the helicopter is forced to land because the radio signals have not recovered, the engine is brought to idle. Depending on the terrain, weather, and flight conditions, the helicopter could overturn. If the helicopter overturns, never approach the helicopter, as the engine speed might not decrease. 3 After a forced landing, turn the throttle to the slowest position and wait for the radio signals to recover or the engine to stop. 4 If the radio signals do not recover after 1 minute from the time the radio signal interference occurred, the engine will stop automatically. After the rotor has come to a complete stop, approach the helicopter and turn OFF its main switch. 3-13 Descends quickly Radio signal interference! (Inner and outer YACS warning lights flash alternately.) RMAX.book Page 14 Tuesday, January 17, 2012 3:06 PM Pre-Flight Inspection Items ● Good GPS Reception (Outer Lights of GPS Indicator Light Are ON) 1 When radio signal interference occurs, the inner and outer lights of the red YACS warning lights will flash alternately, and the system will apply the brake and force the helicopter to hover regardless of the flight mode. Then, the helicopter will automatically start descending slowly. If the control radio signals recover while the helicopter is descending, the flight mode will switch automatically to operator control. For this reason, calmly move all the sticks on the transmitter to the neutral (center) position, and wait for the signals to recover. Descends slowly after hovering Brake control Radio signal interference! (Inner and outer YACS warning lights flash alternately.) 2 If the helicopter is forced to land because the radio signals have not recovered, the engine is brought to idle. Depending on the terrain, weather, and flight conditions, the helicopter could overturn. If the helicopter overturns, never approach the helicopter, as the engine speed might not decrease. 3 After a forced landing, turn the throttle to the slowest position and wait for the radio signals to recover or the engine to stop. 4 If the radio signals do not recover after 1 minute from the time the radio signal interference occurred, the engine will stop automatically. After the rotor has come to a complete stop, approach the helicopter and turn OFF its main switch. 3-14 RMAX.book Page 15 Tuesday, January 17, 2012 3:06 PM Pre-Flight Inspection Items Safety Features and Actions During Poor GPS Signal Reception The GPS control operates by receiving radio signals from 4 or more satellites. It may become inoperable depending on the surroundings, terrain, weather conditions, time zone, and other reasons. If the reception of GPS signals becomes poor while operating in a GPS control flight mode (SG, CG, or AG), a safety feature will cause the outer and inner lights of the orange GPS indicator lights to flash alternately. Then, the system will automatically effect flight control or switch the flight mode as described below. Thoroughly familiarize yourself with this feature to take the appropriate actions. ● Operating in SG mode As the GPS signal reception worsens, the orange GPS indicator lights will cycle through “outer lights ON > inner lights ON > OFF”, and the brake control will be applied only in the longitudinal direction of the helicopter. At this point, quickly turn OFF the GPS control switch. Because GPS control cannot be used even before the GPS control switch is turned OFF, the helicopter will operate in the slow flight mode. This flight mode is not suitable for aerial application. In addition, GPS control will not resume even if the GPS signal reception improves. When the GPS control switch is turned OFF, the GPS indicator light will turn OFF and control will switch to S mode. Therefore, operate carefully. NOTICE If the stick on the transmitter is moved past the neutral (center) position to stop the helicopter when it is flying forward or backward in SG mode, the automatic brake control will be applied together with the operator’s brake control if the GPS control is canceled. As a result, the nose of the helicopter will tilt up to an excessive angle. ● Operating in CG mode As the GPS signal reception worsens, the orange GPS indicator lights will cycle through “outer lights ON > inner lights ON > OFF”. Control will switch automatically to C mode. At this point, quickly turn OFF the GPS control switch and operate carefully. When the GPS control switch is turned OFF, the GPS indicator light will turn OFF. ● Operating in AG mode As the GPS signal reception worsens, the orange GPS indicator lights will cycle through “outer lights ON > inner lights ON > OFF”. Control will switch automatically to A mode. At this point, quickly turn OFF the GPS control switch and operate carefully. When the GPS control switch is turned OFF, the 3-15 GPS indicator light will turn OFF. Brake control Poor GPS reception! (Warning pattern on GPS indicator light) RMAX.book Page 16 Tuesday, January 17, 2012 3:06 PM Pre-Flight Inspection Items The reception of GPS radio signals can be adversely affected by conditions indicated below or due to other reasons. 1 Flying near obstacles such as mountains, trees, or buildings. 2 The antenna is surrounded by people. 3 Fewer satellites are available during certain time slots. 3-16 RMAX.book Page 17 Tuesday, January 17, 2012 3:06 PM Pre-Flight Inspection Items 3-17 RMAX.book Page 1 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Preparation Up to the Day Before ............................................ 4-1 Recharging and Replacing Flight Transmitter Battery ...................4-1 Selecting and Setting the Sprayer ....................................................4-3 Preparing Fuel and Refueling ............................................................4-4 Preparation on the Day of Flight .............................................. 4-6 Transporting Procedure .....................................................................4-6 Radio Signal Interference Inspection ...............................................4-9 Payload Inspection ...........................................................................4-10 Selecting the Flight Mode ................................................................4-13 Displaying and Recording Flight Hours .........................................4-14 Installing and Removing Main Rotor Blades .................................4-15 Installing and Removing Side Covers ............................................4-16 Pre-flight Inspection ................................................................ 4-17 Transmitter Inspection .....................................................................4-18 Fuel Inspection .................................................................................4-19 Coolant and Oil Inspections ............................................................4-20 Rotor Blade Inspection ....................................................................4-22 Servo and Linkage Inspection .........................................................4-23 Self Monitor Inspection ....................................................................4-24 Radio Signal Distance Test .............................................................4-25 Tail Rotor Drive Belt Inspection ......................................................4-25 GPS System Inspection ...................................................................4-26 RMAX.book Page 1 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Preparation Up to the Day Before Recharging and Replacing Flight Transmitter Battery WARNING Make sure to use a fully charged battery for the flight. Using an insufficiently charged battery could render the helicopter out of control. Recharging the Battery Power Switch Make sure to use the dedicated battery recharger for the transmitter, and recharge the battery as follows: Plug Recharger AC100V 1 Check that the power switch for the transmitter is turned OFF. 2 Remove the plug from the charging jack. 3 Insert the recharger plug into the charging jack on the back of the transmitter. 4 Insert the power cord for the electrical transformer (AC 240V → AC 100V) into a power outlet. 5 Insert the recharger into the electrical transformer. 6 The pilot lamp on the recharger illuminates to indicate that the battery is being recharged. The charging temperature range, recharging time, and duration of use of the battery are as follows. Charging temperature range: 0-40 °C Recharging time: 14-16 hours Duration of use: 2.1-3.3 hours Charging Jack AC240V Power Outlet Electrical Transformer AC240V→AC100V 7 After the battery has been recharged, make sure to install the plug into the charging jack. 8 The battery monitor function indicates the battery’s charge status and will alert the operator during flight if the battery must be replaced. (See page P3-11.) NOTICE The dedicated recharger has been designed for use with AC 100V power outlets. If the recharger is mistakenly connected directly to an AC 240V power outlet, the recharger and the transmitter could be damaged. Therefore, use an electrical transformer (AC 240V → AC 100V) that conforms to Australian standards when recharging the battery. 4-1 RMAX.book Page 2 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Replacing the Battery Replace the battery as follows: 1 Loosen the 2 retaining screws for the battery cover on the back of the transmitter. 2 Open the battery cover. 3 Unplug the connector that connects the battery lead wire and the extension lead wire. 4 Pull out the battery. 5 Insert the charged battery in such a way that its lead wire is on your left hand side. 6 Connect the battery lead wire and the extension lead wire. 7 Leave some slack in the extension lead wire. 8 Close the battery cover, being careful not to pinch the battery lead wire or the extension lead wire. Battery Battery Lead Wire Connector Extension Lead Wire Battery Cover Screws Battery Cover WARNING Do not grip the battery unit and pull it out. This could break the battery lead wire. TIP ● Orient the connector to match up the colors of the wires. ● Do not remove the connector between the flight transmitter and the extension lead wire. ● After replacing the battery, turn ON the power of the flight transmitter, and gently jiggle the wires (connector) to make sure there is no break in the current. ● Batteries are consumables, and their duration of use decreases with each recharge cycle. ● The battery and the extension lead wire should be replaced once a year. To protect the environment, take the old battery to your dealer to ensure proper recycling. ● If rust forms on any part of the connectors, consult with your dealer, as it could lead to poor connection. Slack in the extension lead wire Storing the Battery TIP Especially during long-term storage (1 month or more), be sure to disconnect the battery connector. In addition, store the battery in a location with a temperature of –20 to 30 °C. 4-2 RMAX.book Page 3 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Selecting and Setting the Sprayer 1 Turn the sprayer selector switch to select the sprayer function. ” to operate the liquid • Turn the switch to “ sprayer. • To use the speed-dependent feature of the liquid sprayer, turn the switch to “ ”. TIP ● The sprayer selector switch cannot be operated during a flight. ● The speed-dependent feature is enabled only when the GPS signal reception is good, regardless of the position of the GPS control switch on the flight transmitter. 2 Adjust the settings of the sprayer. For details, see the operation manual for the sprayer. TIP Currently, the granular sprayer is not exported. 4-3 Sprayer Selector Switch RMAX.book Page 4 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Preparing Fuel and Refueling This product uses a fuel mixture consisting of regular gasoline and a specified type of 2-cycle engine oil (hereafter referred to as “mixing oil”). Mixing Oil 1 Prepare fuel by mixing gasoline with oil. However, do not use gasoline that is blended with ethanol. Specified mixing oil: Yamaha-specified oil Mixing ratio: Gasoline:mixing oil = 50:1 Gasoline WARNING To prevent fire, mix fuel in a well-ventilated area, away from any source of sparks or fire. Mix thoroughly TIP ● Observe the correct mixing ratio of gasoline and oil, and mix them thoroughly before use. ● Once the fuel is mixed, used it as soon as possible. If the fuel is left unused for a long period, the oil could separate. It is best to prepare just enough fuel mixture to be used in 1 day. ● To facilitate mixing, pour the oil into a container before pouring in the gasoline. ● Volume of gasoline and oil: Gasoline Oil 100 m 10 200 m 15 300 m 20 400 m 25 500 m 30 600 m 4-4 RMAX.book Page 5 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection 2 Remove the fuel tank cap and refuel. Make sure that a filter net is installed in the filler inlet. Fuel Tank Cap WARNING ● Stop the engine, and make sure there are no sources of sparks or fire before refueling. ● Do not pour the fuel past the refueling limit (up to the neck of the fuel tank). This is dangerous, as the fuel may drip out during a flight. ● After refueling, securely tighten the fuel tank cap. Fuel Tank Filter Net Fuel Tank Filter Net Fuel Tank Cap Fuel Tank Neck 4-5 RMAX.book Page 6 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Preparation on the Day of Flight Transporting Procedure WARNING ● To prevent burns, do not touch the muffler, which could be very hot after a flight. ● Exercise caution to avoid poking your eyes with the antenna or the like. NOTICE ● Make sure to remove the chemical tank for the sprayer. If a liquid sprayer is installed, fold the boom before transporting the helicopter. See the operation manual of the sprayer for details. ● Do not allow the main rotor blade to come in contact with the ground or with any objects in the area, as this could lead to equipment damage. ● Do not hold the helicopter by the tail body, tail cover, radiator, or antenna, as this could lead to equipment damage. ● Make sure to turn OFF the main switch before moving the helicopter. Otherwise, the shocks from the movement will transfer onto the sensors, and could cause the helicopter to operate erroneously. ● To transport the helicopter by rolling it on the ground, attach the transport wheels (sold separately). Chemical Tank Boom Installing and Removing Transport Wheels (sold separately) To transport the helicopter by rolling it on the ground, transport wheels must be attached to the front of the runners. The installation (or removal) of the wheels is done by 2 persons as follows: 1 Use your hand to lower the stone guard to raise the front end. 2 Install (or remove) the transport wheels in the recess located between the wheel and pipe in the front of the runner. Stone Guard Runner Transport Wheel 4-6 RMAX.book Page 7 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Moving Forward or Backward Lift the tail by holding the grip handle of the stone guard to move the helicopter forward (or backward). NOTICE Make sure to hold the grip handle to move the helicopter forward or backward. Do not hold the tail cover or antenna, as this could lead to equipment damage. Grip Handle Stone Guard Lifting and Lowering 1 Remove the main rotor blades before loading the helicopter on a truck bed. (See page 4-15.) 2 Make sure that 2 persons or more lift the helicopter, with each person holding the runner as shown. NOTICE ● Do not hold the helicopter by the exhaust pipe of the muffler or the bar for attaching the sprayer tank, as this could lead to equipment damage. ● Transport carefully so as not to damage the tail rotor. 4-7 RMAX.book Page 8 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Transporting WARNING Use a truck to transport the helicopter. Do not attempt to fly the helicopter to another site, as this could lead to an accident. NOTICE Make sure to remove the main rotor blades before transporting the helicopter. 1 Use a truck to transport the helicopter. 4-8 RMAX.book Page 9 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Radio Signal Interference Inspection Because this product is operated by wireless radio signals, the presence of radio signals with the same or neighboring frequency in the vicinity will cause the signals to cross, which will adversely affect the control of the flight. Before a flight, use the supplied radio signal monitor to check the radio frequencies that are being transmitted in the area. (See the operation manual of the radio signal monitor for its operation procedure.) During monitoring, make sure the power switch for the flight transmitter is turned OFF. WARNING ● The unmanned helicopter for industrial applications is operated by way of radio signals. To prevent the helicopter from going out of control due to unexpected radio signal interference, pay careful attention to any radio signal interference before and during a flight. ● Cancel the flight if you detect the same frequency that you will be using in the vicinity. Otherwise, the radio signal interference could render the helicopter out of control, and could lead to serious accidents. ● Check for radio signal interference regularly, including during breaks between flights. ● Check for radio signal interference each time you move to another area. 4-9 RMAX.book Page 10 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Payload Inspection The actual payload of this helicopter varies considerably according to its operating conditions (weather, temperature, humidity, terrain, obstacles, etc.) and flying methods, as well as the helicopter’s individual differences. Use the graph on the following page as a rule of thumb for adjusting the payload with some margin to ensure a safe aerial application flight. WARNING Adjust the load to leave some margin in the payload. A takeoff with the maximum payload requires maximum horsepower and careful flying technique. An excess payload at this point could lead to a serious accident. Make sure to observe the following: ● Refer to the payload graph and check the payload that meets your requirements. ● Check the payload margin by hovering. ● If the low speed warning flashes on the YACS warning light, this means there is not enough payload margin. Remove the chemical tank on the right side before performing the flight. ● If the position of the throttle stick immediately after takeoff is clearly high, this means that there is not enough payload margin. Remove the chemical tank on the right side before performing the flight. NOTICE ● If the engine is cold or when flying for the first time after a periodic inspection, as a guide, adjust the payload to about half of the capacity. ● Contamination of the main rotor blades by pollen, etc., will cause the payload capacity to decrease. Clean it during breaks. ● If the cushion tape has a peel or a damage, it can cause the payload capacity to decrease. Cancel the flight and request a repair by your dealer. (See page 4-22.) 4-10 RMAX.book Page 11 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Chemical Load Capacity (kg) Altitude Maximum Chemical Load Capacity: 16 kg Temperature(˚C) TIP This graph is not intended to guarantee the payload performance of the helicopter. The actual payload values could differ from this graph, depending on the helicopter’s conditions, operation conditions, humidity, oxygen concentration, and other factors. How to Read the Payload Graph (Example) Reference value for payload in an agricultural field at temperature 35 °C, altitude 0 m: 16 kg Chemical Load Capacity (kg) Altitude Maximum Chemical Load Capacity: 16kg Temperature(˚C) 4-11 RMAX.book Page 12 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection (Example) Reference value for payload in an agricultural field at temperature 40 °C, altitude 200 m: Approx. 12 kg Chemical Load Capacity (kg) Altitude Maximum Chemical Load Capacity: 12kg Temperature(˚C) 4-12 RMAX.book Page 13 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Selecting the Flight Mode Before a flight, turn the “flight mode selector switch” to the flight mode that you wish to use. • To use the A or AG mode, turn the switch to “A”. • To use the C or CG mode, turn the switch to “C”. • To use the S or SG mode, turn the switch to “S”. TIP Do not operate the flight mode selector switch during a flight. Flight Mode Selector Switch YACS Control Switch “OFF” Flight Mode Selector Switch 4-13 Push Manual Mode Control support is unavailable in this mode. Use this in emergencies only. “ON” Release YACS control switch ON + GPS control switch ON OFF ON S Mode Compared to the C mode, the S mode provides greater control support to ensure safety of the helicopter. SG Mode Move the stick only as much as you wish to fly, and release it to stop the movement. Thus, this mode allows you to operate with peace of mind. It can be used only for flying forward or backward. C Mode This standard flight mode uses the YACS control to balance the helicopter’s stability and flying comfort. CG Mode In addition to the flying characteristics of the C mode, this mode provides hovering stability through GPS control. A Mode This mode has less control support than the C mode, allowing the operator to assume more control. AG Mode In addition to the flying characteristics of the A mode, this mode provides hovering stability that is lower than the CG mode. RMAX.book Page 14 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Displaying and Recording Flight Hours The hour meter on the control panel displays and records the engine’s flight hours. LCD Display 1 TOTAL: Displaying the total flight hours Press the TOTAL key to display the helicopter’s total flight hours, which can serve as guidelines for changing oil or performing periodic inspections. 2 TRIP: Displaying the day’s flight hours Press the TRIP key to display the logged flight hours since the last time it was reset. 3 TRIP: Resetting the day’s flight hours After the number of TRIP hours appears on the display, simultaneously press the TOTAL and TRIP keys to reset the number of hours to “0”. TIP Make sure to enter the flight hours in the flight inspection log. TOTAL Key (total flight hours) TRIP Key (short-term cumulative hours) 4-14 RMAX.book Page 15 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Installing and Removing Main Rotor Blades How to Install Main Rotor Blades 1 Insert the main rotor blades into the main blade holder. NOTICE ● There are two main rotor blades: right and left. Install them by matching the color of the mark of the respective main rotor blade to the blade holder. ● Each main rotor blade has a top and bottom. Install it so that its leading edge is oriented in the direction of rotation as shown in the cross section diagram. ● Check that the main rotor blades are free of debris such as pollen or bugs before installing them. 2 Use an 8mm hex wrench to tighten the retaining bolts. Check the tightening of the retaining bolts as follows: ● Tighten each retaining bolt until it comes to a stop. Then, back it out between 45° to 90°. Make sure it is not tightened or loosened excessively, which could cause vibrations. TIP ● The main rotor blades are properly installed if their retaining bolts do not wobble when the blades are moved vertically, and if they move smoothly in the direction of rotation when a small force is applied. ● Tighten both rotor blades to approximately the same amount of torque. ● Check that the main rotor blades move smoothly by moving them slightly in the direction of rotation. They are designed to stop by coming in contact with rubber stops if they are moved extensively. How to Remove Main Rotor Blades Remove the main rotor blades in reverse order of installation. 4-15 Hex Wrench Retaining Bolt Mark Blade Holder Mark Main Rotor Blade Direction of rotation Align groove to bolt Cross Section Diagram Direction of rotation Retaining Bolt Main Rotor Blade No wobble in this direction RMAX.book Page 16 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Installing and Removing Side Covers How to Remove Side Covers 1 Undo the 7 rubber hooks that are located along the top of the helicopter by lifting them towards the left. Rubber hooks 2 Open the side covers from side to side. TIP ● Tilt the sprayer antenna towards the rear before opening the right side cover. ● Make sure the side cover does not get caught on the starter lever or the fuel tank cap. 3 To completely remove a side cover after it is open, hold the retaining hooks to pull the side cover sideways and remove it from the frame. Side Cover (right) NOTICE Do not hold a side cover during removal, as this could lead to damage. How to Reinstall Side Covers Reinstall the side covers in reverse order of removal. TIP ● Place the right and left side covers and lock them in place by engaging the 7 rubber hooks. ● After the right side cover is closed, return the sprayer antenna to its original position. Side Cover (left) Retaining Hooks 4-16 RMAX.book Page 17 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Pre-flight Inspection To ensure safe and efficient operation of the helicopter, make sure the operator performs the preflight inspection. In addition, enter the results in the flight inspection log. WARNING Inspection Point To prevent injury, make sure the engine is stopped before performing an inspection. 1 Transmitter • Battery Level • Operation • Antenna installation 2 Fuel • Level • Leakage 3 Coolant, oil • Level • Leakage 4 Rotor blades • Dirtiness, damage • Movement Air cleaner • Dirtiness Servo, linkage (rudder, throttle) • Operation • Wobble 6 Self monitor 4-17 Inspection Items Radio signal distance test • States of lighting • Radio signal reach 8 Tail rotor drive belt • Tension • Abnormal noise • Wear, damage • Refuel 9 GPS system • States of lighting Antenna • Installation state • Rust Flight Pre Post RMAX.book Page 18 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Transmitter Inspection Inspect the flight transmitter battery level, operation, and antenna conditions. WARNING If the transmitter has a malfunction or the battery level is low, the transmitter will be unable to send radio signals during a flight. 1 Battery Level Inspection With the main switch on the helicopter turned OFF, turn the power to the transmitter ON to perform the following inspections: ● Check that the output light is ON. ● Listen to the buzzer for the number of beeps that indicates the battery level. Beep beep beep beep (4 times) Fully charged Beep beep beep (3 times) Beep beep (2 times) Requires charging. Beep (1 time) Inoperable unless charged. Battery Monitor Light Output Light ● Check that the battery monitor light is not illuminated. This light operates in unison with the number of beeps of the buzzer. It flashes when the battery level is low. Afterwards, it will illuminate to warn the operator. This condition indicates that the battery level is almost empty, and it should be replaced with a fully charged battery. 2 Transmitter Operation Inspection When the power of the transmitter is turned ON, apart from the buzzer sounding to indicate the battery level, if the buzzer beeps in a 3-3-7 pattern or the output light does not illuminate, the transmitter may be malfunctioning. If this occurs, cancel the flight and request a repair by your dealer. Tighten 3 Antenna Inspection Inspect the antenna to make sure it is not loose in the area where it is mounted to the transmitter. Extend the antenna and inspect it for looseness or rust. If the antenna is loose in the area where it is mounted, tighten the antenna. If the antenna is loose or rusted, replace the antenna. Mounted area of antenna 4-18 RMAX.book Page 19 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Fuel Inspection Inspect the fuel level and check for any leaks. Before performing this inspection, turn OFF both the main switch for the helicopter and the power switch for the transmitter. Fuel Tank Fuel Pump Fuel Tank Cap Filter Net 1 Fuel Level Visually check the fuel level in the fuel tank. During refueling, do not remove the filter net. Fuel Filter 2 Fuel Leak Inspect the following areas to make sure there are no fuel leaks: • Fuel Tank • Fuel Tank Cap • Fuel Filter • Fuel Pump • Fuel Lines Fuel Filter If you discover a fuel leak, immediately cancel the flight and request a repair by your dealer. WARNING ● To prevent fires, stop the engine and keep the helicopter away from any source of sparks or fire during refueling. ● Fuel leakage could lead to a fire. 4-19 Fuel Pipe RMAX.book Page 20 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Coolant and Oil Inspections Inspect the coolant level and check for any coolant or oil leakage. Before performing this inspection, turn OFF both the main switch for the helicopter and the power switch for the transmitter. Recovery Tank 1 Recovery Tank Inspect the tank cap for any coolant leakage. Also, check the coolant level. The standard coolant level is between the FULL and LOW marks indicated on the recovery tank. Cap Coolant Preparation Coolant: Dealer-specified coolant Mixing ratio: Dealer-specified ratio WARNING Coolant is toxic, therefore use caution when handling it. ● If it enters your eye, flush it thoroughly with water, and seek medical attention. ● If it contacts your skin or clothing, promptly rinse with water and wash with soap water. ● If swallowed, induce vomiting and seek medical attention. NOTICE Use tap water, instead of well water or natural water that contains sodium. 4-20 RMAX.book Page 21 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection 2 Water Pump Inspect the mating surface of the housing cover, rubber hoses, and rubber hose connections for any coolant leakage. During the initial stage of helicopter operation, the water pump may leak a small amount of coolant (10 to 20cc could leak from the drain hole at the bottom of the water pump, onto the absorbent pad provided on the frame). This normal condition occurs while the internal seal is being broken in. It will eventually stop with continued operation of the helicopter. Radiator Cap Water Pump Radiator Cylinder Head Hose 3 Radiator Inspect the radiator cap and the rubber hose connections for any coolant leakage. WARNING When necessary, remove the radiator cap only after the engine has cooled down. If the radiator cap is removed immediately after the engine has been stopped, when the coolant is extremely hot, the scalding liquid could shoot out and cause burns. 4 Engine Inspect the mating surface of the cylinder body and the oil seal for any oil leakage, and the cylinder head for any coolant leakage. Transmission Case 5 Transmission and Intermediate Transmission Inspect the mating surface of the transmission case and the oil seal for any oil leakage. A slight stain of coolant or oil does not indicate an abnormal condition. However, if the coolant or oil is leaking in a dripping manner, cancel the flight and request a repair by your dealer. NOTICE ● Coolant leakage will adversely affect the cooling performance of the helicopter and cause it to overheat. ● Oil leakage will reduce the internal lubrication of the transmission and damage the gears and bearings. 4-21 Intermediate Transmission RMAX.book Page 22 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Rotor Blade Inspection Inspect the rotor blades for damage, dirtiness, and movement. Before performing this inspection, turn OFF both the main switch for the helicopter and the power switch for the transmitter. Cushion Tape 1 Main Rotor Blades ● Inspect the main rotor blades’ surfaces for dirtiness, fissures, cracks, or chips. ● Inspect the cushion tape for peeling or damage. ● After the main rotor blades have been installed, inspect them to make sure they rotate smoothly in both directions. (See page 4-15.) 2 Tail Rotor Blades ● Inspect the tail rotor blades’ surfaces for dirtiness, fissures, cracks, or chips. ● Inspect the cushion tape for peeling or damage. ● Inspect the tail rotor blades to make sure they rotate smoothly in both directions. If a rotor blade’s surface is dirty, use household detergent on a soft cloth, wring the cloth, and use it to wipe the rotor blade’s surface. If the rotor blade is damaged, cancel the flight and request a repair by your dealer. NOTICE If a main or tail rotor blade does not move smoothly or is damaged, it could generate noise or vibration. Cushion Tape 4-22 RMAX.book Page 23 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Servo and Linkage Inspection Inspect the servos and linkages for proper operation. Before performing this inspection, turn the power switch for the transmitter to ON and the main switch for the helicopter to START. 1 Slide Servo and Linkage Inspection Inspect the servos and linkages to make sure they smoothly follow the movements of the throttle, elevator, and aileron sticks when the sticks are moved slowly up-and-down and side-to-side. Also, make sure the linkages do not wobble. Slide Servo 2 Throttle Inspection ● Throttle fully open and fully closed • Move the throttle stick to its maximum position and check that the throttle valve in the carburetor moves to the fully open position. • Move the throttle stick to the slowest position and check that the throttle valve in the carburetor moves to the fully closed position. Keep the throttle trim lever in the lowest position. ● Throttle cable movement and play • Slowly move the throttle stick up and down and check that the throttle cable moves smoothly without catching. • Check that the throttle cable has a slight play when the throttle valve is in the fully closed position. 4-23 Throttle Valve Fully Open (maximum throttle) Fully Closed (slowest throttle) Throttle Cable Carburetor RMAX.book Page 24 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection 3 Rudder Servo and Linkage Inspection Move the throttle and the rudder sticks up-anddown and side-to-side and check that the servo and the linkage smoothly follow the movement of the sticks. Also, check that the linkage does not wobble. If any of the servos operate abnormally or the linkages wobble, cancel the flight and request a repair by your dealer. WARNING ● If the servos operate abnormally or the linkages wobble, they could adversely affect the control of the helicopter. ● If the throttle operates abnormally, it could adversely affect engine control, which could cause the helicopter to go out of control. Self Monitor Inspection Inspect the illumination of the indicator lights on the self monitor for proper operation. 1 With the power for the transmitter turned ON, turn the main switch on the helicopter to START, and check that all lights illuminate for 2 seconds. 2 After the YACS control has completed configuration, check the illumination of the indicator lights. ” flight indicator light illu• Check that the “ minates. • Check that the check point indicator lights do not illuminate. • Check that the malfunction area indicator lights do not illuminate. If there is a problem with the illumination of the flight indicators or check point indicators, take the appropriate actions in accordance with the table on page 3-5. If a malfunction area indicator light illuminates, cancel the flight and request a repair by your dealer. WARNING Take the appropriate actions in accordance with the indicator lights. By ignoring the lights and continuing to fly, you will lose control of the helicopter and cause a serious accident. 4-24 RMAX.book Page 25 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection Radio Signal Distance Test Conduct a radio signal distance test to inspect that the system is operating normally. Before performing this inspection, turn the power switch for the transmitter to ON and the main switch for the helicopter to START. 1 Retract the antenna of the transmitter to its shortest length. 2 Have one person operate the transmitter while another person checks the helicopter, with an approximate distance of 50 m between the two. 50m 3 Operate the transmitter and check that the ser” vos operate accordingly. Make sure the “ light of the check point indicator is not lit. If the reach of the radio signals is less than 50 m, cancel the flight and request your dealer for repair. WARNING If the reach of the radio signals is too short, radio signal interference could render the helicopter out of control during flight. Tail Rotor Drive Belt Inspection Inspect the condition of the tail rotor drive belt and apply lubricant to the belt. Before performing this inspection, turn OFF both the main switch for the helicopter and the power switch for the transmitter. 1 Inspect for looseness in the tension of the belt. 2 Check that the belt is free of damage, abnormal wear, and noise during operation. 3 Apply a sufficient amount of the dealer-specified lubricant to the belt. If there is a problem with the belt, cancel the flight and request your dealer for repair. WARNING If there is a problem with the tail rotor belt, it could adversely affect the actuation of the tail rotor, which could cause the helicopter to go out of control. 4-25 Tail Rotor Drive Belt RMAX.book Page 26 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection GPS System Inspection Inspect to make sure the GPS system is operating normally. Before performing this inspection, turn the power switch for the transmitter to ON and the main switch for the helicopter to START. Inspect the illumination of the GPS indicator light by referring to the table on 3-9 - 3-10. YACS Warning Light GPS Indicator Light If the light flashes for 3 minutes or more after the YACS control has completed configuration, this means the reception of the GPS signals may be poor. In this case, operate the flight only under YACS control. If the GPS indicator light does neither illuminate nor flash, the GPS system may have failed. In this case, request your dealer for repair. If the power for the flight transmitter is OFF, the light will stop illuminating in 1 minute, but this condition is normal. Turn the power for the flight transmitter ON. 4-26 RMAX.book Page 27 Tuesday, January 17, 2012 3:06 PM Pre-Flight Preparation and Inspection 4-27 RMAX.book Page 1 Tuesday, January 17, 2012 3:06 PM Flying Procedure Flying Precautions ..................................................................... 5-1 Engine Starting .......................................................................... 5-3 Pre-start Checks .................................................................................5-3 Engine Starting ...................................................................................5-5 Takeoff Precautions and Checks ............................................. 5-8 Takeoff Procedure ..............................................................................5-8 Post-Takeoff Checks ..........................................................................5-9 General Aerial Application Pattern .................................................5-10 Landing and Engine Stopping ................................................ 5-11 Landing ..............................................................................................5-11 Engine Stopping ...............................................................................5-11 Precautions for First Flight After Periodic Inspection ......... 5-13 Fuel ....................................................................................................5-13 Onboard Battery ...............................................................................5-13 First Flight Procedure ......................................................................5-13 Chap5.fm Page 1 Wednesday, January 18, 2012 10:17 AM Flying Procedure Flying Precautions This section summarizes the precautions for a series of operations from takeoff to landing, as well as for handling the helicopter. Some of the contents may overlap the instructions given at the Academy. DANGER Never approach (or allow others to approach) within 20 m of the helicopter until the main rotor has come to a complete stop and the engine has stopped. Entering within 20 m of the helicopter could cause a serious accident. Preparation - Takeoff WARNING ● Do not take off or land on sloping terrain, as this could cause the helicopter to overturn, or adversely affect its control. As a rule, the helicopter should take off and land on a level surface. Make sure to select an appropriate location before commencing a flight. ● Select areas that are appropriate for takeoffs and landings, as described below. Failure to select an appropriate area could lead to an accident. • Select flat farm roads or vacant lots with minimal foot or vehicle traffic. • Check that there are no obstacles in the vicinity. • Check that there are no objects that could get picked up by the wind (such as mowed grass, plastic tape, plastic bags, etc.). TIP ● Do not operate the throttle stick while the outer YACS warning light is flashing. The engine will stop if the throttle stick is moved far up. ● Do not operate the rudder excessively right before a takeoff, as this will cause the helicopter to move abruptly in the direction of the rudder after the takeoff. ● During takeoff, do not turn ON the GPS control switch, as this could cause the helicopter to not ascend straight up. Takeoff - Hovering WARNING ● Do not operate the sticks abruptly as this could cause the helicopter to lose balance and lead to an accident. ● For the first flight of the day, allow the helicopter to hover for 1 or 2 minutes while the engine warms up, and check that the helicopter operates normally. Failure to do so will prevent the engine from attaining the proper power, which could lead to an accident. TIP After takeoff, turn the GPS control switch ON while hovering. If this switch was ON during takeoff, turn it OFF while hovering, and turn it back ON. 5-1 Chap5.fm Page 2 Wednesday, January 18, 2012 10:17 AM Flying Procedure Hovering - Flying WARNING ● Adjust the load to leave some margin in the payload. A takeoff with the maximum payload requires maximum horsepower and careful flying technique. An excess payload at this point could lead to a serious accident. Therefore, hover the helicopter to check that there is an ample margin in payload before continuing with the flight. ● Keep the distance between the operator and the helicopter within 150 m, and the flight altitude at 3 - 4 m (from the ground or from the crop). If the distance is any greater, it will prevent the operator from monitoring the posture of the helicopter and adversely affect the signal reception conditions. For safety, further shorten the distance if there are any obstacles in the area. Failure to fly the helicopter within the maximum distance limit could lead to an accident. TIP ● Do not turn continuously while banking in one direction for more than 10 seconds, as this will cause the helicopter to drift as if the trim has shifted. ● Do not turn in the SG mode. Because the operation method for this mode is different from other modes, the helicopter could make an unexpected movement. Flying - Landing WARNING ● Do not lower the throttle stick to the slowest position during a flight, as this could disrupt the engine speed control and cause the helicopter to descend abruptly. ● If the YACS warning light or the GPS indicator light shows an abnormal condition, the helicopter exhibits irregular behavior, or an unusual symptom occurs (such as vibration, sound, coolant leakage, or foul odor), immediately land the helicopter in a safe area. Continuing with the flight in this state could lead to an accident. ● Do not press the Engine Stop switch during a flight, as this will stop the engine and cause the helicopter to descend abruptly. However, to force the helicopter to land in case of an emergency, press the switch after making sure that it is safe to do so. ● Abort the flight or aerial application if poor weather conditions exist as described below. Failure to do so could pose operation difficulties, which could lead to an accident. In addition, it could adversely affect the application and the effectiveness of the sprayed chemicals. • Wind velocity in excess of 3 m per second at a height of 1.5 m above the ground. • Rain, fog, or lightning in the close vicinity. ● Observe the following until the engine has come to a complete stop after landing: • Do not turn OFF the power of the flight transmitter. • Do not take remove or replace the battery in the transmitter. Failure to observe these precautions will trip the failsafe device (speed control turns ON automatically), which will cause the engine to accelerate suddenly. TIP During a takeoff or landing, if the engine speed does not decrease even if the throttle stick is lowered to the slowest position, calmly turn the YACS control switch OFF. This symptom could occur if a takeoff operation is aborted or if there are a considerable number of landing shocks when the helicopter lands. 5-2 RMAX.book Page 3 Tuesday, January 17, 2012 3:06 PM Flying Procedure Engine Starting Pre-start Checks 1 Check that the flight mode selector switch on the helicopter is set to the position that you have selected. • To use the A or AG mode, turn the switch to “A”. • To use the C or CG mode, turn the switch to “C”. • To use the S or SG mode, turn the switch to “S”. See page 4-13 for a detailed description of the flight modes. 2 Check that the sprayer selector switch is set to the position of the sprayer that you will be using. • When using the liquid sprayer, turn the switch to “ ” or “ ”. 3 Extend the antenna of the transmitter and turn the power switch ON. • Check the battery level (the buzzer should beep a minimum of 3 times). • Check that the YACS control switch is ON and the GPS control switch is OFF. 4 Turn the main switch on the helicopter to START. • Check that all the lights on the self monitor illuminate for 2 seconds. • Check all of the lights of the temperature sensor monitoring LED. TIP Currently, exported. 5-3 the granular sprayer is not RMAX.book Page 4 Tuesday, January 17, 2012 3:06 PM Flying Procedure 5 The SETTING light on the check point indicator flashes approximately 3 times (for 10 seconds), and the system performs YACS control configuration and self checks. Check that all the red YACS warning lights on the back of the helicopter illuminate during configuration. TIP ● Do not move the helicopter while the “ ” light is flashing. ● Configuring the YACS control with the helicopter tilted could cause errors. Therefore, it is recommended to select a flat area for this purpose. ● If the “ ” light illuminates on the flight indicator, first turn the main switch OFF; then, turn it to START. If the “ ” light illuminates again or if the “ ” light continues to flash, contact your dealer for repair. If there are no problems, the “ ” light of the flight indicator will illuminate, indicating that the YACS control configuration has completed. 6 After the YACS control configuration has completed and the YACS warning light has turned OFF, the outer lights of the GPS indicator will flash and the GPS control configuration will start. • The outer GPS indicator lights will flash while GPS control is being configured. • The outer GPS indicator lights will change from flashing to constant illumination when the GPS control configuration has completed (which take about 3 minutes). • After the lights illuminate, turn ON the GPS control switch on the transmitter. Then, check that all the GPS indicator lights illuminate. • After checking that all lights illuminate, turn OFF the GPS control switch. Outer lights flashing (configuration in progress) Outer lights illuminating (configuration complete) (After approximately 3 minutes) OFF ON GPS Control Switch ON TIP ● Step 5 completes the pre-start checks if you will not be using GPS control or if you will be using it later during the flight. ● The length of time it takes to complete the GPS control configuration varies according to GPS signal reception. If it takes too long (the lights do not illuminate after 3 minutes), you will not be able to use GPS control in the AG, CG, or SG mode. Operate the helicopter under YACS control until the signal reception improves, which will be indicated by the illumination of the outer lights. All lights illuminating 5-4 RMAX.book Page 5 Tuesday, January 17, 2012 3:06 PM Flying Procedure Engine Starting 1 Pull and tilt the decompression lever on the control panel. Decompression Lever TIP Attempting to start the engine without operating the decompression lever could cause the engine not to start or accelerate the wear of the battery and the starter motor. 2 Pull and raise the starter lever on the side cover as needed. Starter Lever TIP ● Use the starter lever if the engine is cold. ● Do not use the starter lever if the engine is warm, such as restarting after a flight. 3 Check that the elevator trim lever, rudder trim lever, and aileron trim lever are in center position. WARNING If the elevator trim lever, rudder trim lever, and aileron trim lever are not in center position, the helicopter might not ascend straight up at takeoff. 4 Make sure the throttle stick on the transmitter is in its slowest position. TIP At this time, keep the throttle trim lever set to the lowest position. Elevator Trim Lever Rudder Trim Lever 5-5 Aileron Trim Lever Throttle Trim Lever Throttle Stick RMAX.book Page 6 Tuesday, January 17, 2012 3:06 PM Flying Procedure 5 Stand on the left side of the helicopter, and while securely supporting the main rotor, keep the throttle stick at the slowest position with your right thumb, and press the starter switch with your left hand. WARNING Support the main rotor with your body as shown in the illustration. Otherwise, the rotor could strike and injure you if the helicopter is improperly adjusted (such as the idle speed being too high or the clutch being engaged). TIP ● If the engine does not start within 5 seconds after pressing the starter switch, wait about 10 seconds to allow the battery voltage to recover. Then, press the starter switch again. ● The safety device will trip and prevent the starter motor from operating if any of the following conditions have not been met: • Main switch is in the START position. • The power switch of transmitter is ON. • The throttle stick of the transmitter is in the slowest position. 6 After the engine has started, return the decompression lever and the starter lever to their original position. WARNING ● Failure to return the decompression lever to its original position will decrease engine performance, which could lead to an accident. ● Failure to return the starter lever will prevent the engine speed from increasing, cause the spark plugs to become fouled, the engine to stop during flight, and lead to an accident. 5-6 RMAX.book Page 7 Tuesday, January 17, 2012 3:06 PM Flying Procedure 7 After the engine speed has stabilized, turn the main switch to the FLIGHT position. DANGER ● Before turning the main switch to FLIGHT, check again that the throttle stick on the transmitter is in its slowest position. If the throttle stick is raised, the main rotor or the tail rotor could spin and cause a serious accident. ● The safety device will trip when the main switch is in the START position, preventing the engine speed from increasing above a predetermined value. If you hear an abnormal sound from the engine, do not turn the main switch to the FLIGHT position. Instead, turn it OFF and check the areas that are possibly affected. Main switch NOTICE Leaving the engine idling for more than 1 minute could stain the spark plug, or decrease the cooling performance of the engine. 8 While making sure that the throttle stick does not rise, quickly walk away from the helicopter, to a minimum distance of 20 m. DANGER Never turn your gaze away from the helicopter when walking away from it. 5-7 20m or more RMAX.book Page 8 Tuesday, January 17, 2012 3:06 PM Flying Procedure Takeoff Precautions and Checks Takeoff Procedure 1 Start the takeoff operation after the outer YACS warning lights have finished flashing, and all lights are OFF. 2 Gradually raise the throttle stick to enable the control to automatically increase the engine speed. 3 Slowly move the throttle stick up to take off. WARNING Do not operate the sticks abruptly as this could cause the helicopter to lose balance and lead to an accident. TIP ● If the throttle stick is moved far up while the outer YACS warning lights are flashing, the engine will stop. ● Do not operate the rudder excessively right before a takeoff, as this will cause the tail to move abruptly in the direction of the rudder during a takeoff. ● During takeoff, do not turn ON the GPS control switch, as this could cause the helicopter to not ascend straight up. Throttle Stick 5-8 RMAX.book Page 9 Tuesday, January 17, 2012 3:06 PM Flying Procedure Post-Takeoff Checks Perform the following checks: 1 While the helicopter is hovering, make sure the helicopter behaves normally in response to the operations of the sticks. 2 When the sticks are kept still in their neutral position while the helicopter is hovering, the helicopter will drift front-and-back and side-to-side, depending on wind conditions. If the helicopter drifts constantly in one direction, land it in a safe area to make fine adjustments at the trim lever of the transmitter. WARNING For the first flight of the day, allow the helicopter to hover for 1 or 2 minutes while the engine warms up, and check that the helicopter operates normally. Failure to do so will prevent the engine from attaining the proper power, which could lead to an accident. Rudder Trim Lever TIP After takeoff, turn the GPS control switch ON while hovering. If this switch was ON during takeoff, turn it OFF while hovering, and turn it back ON. 5-9 Elevator Trim Lever Aileron Trim Lever RMAX.book Page 10 Tuesday, January 17, 2012 3:06 PM Flying Procedure General Aerial Application Pattern When operating an unmanned helicopter for the purpose of spraying agricultural chemicals, ensure safe operation, as well as the safety of humans, animals, agricultural products, and the environment during aerial application. Example: Disease and pest control of a rice paddy • Flight altitude: 3 to 4 m • Flying speed: 10 to 20 km/h • Flying interval: 5 or 7.5 m • Wind velocity: 3 m/s maximum Flying speed between 10 and 20 km/h Affirmative! Just passed 10 meters, and 5 meters Flying interval 5 or 7.5 meters Flying height between 3 and 4 meters Wind DANGER When performing tasks such as refueling, never approach (or allow others to approach) within 20 m of the helicopter until the main rotor has come to a complete stop and the engine has stopped. Entering within 20 m of the helicopter could cause a serious accident. TIP If the GPS signal reception is good, the outer YACS warning lights will illuminate if the flying velocity exceeds 20 km, regardless of the state of the GPS control switch on the flight transmitter (Velocity display function). Control the flight velocity so that the outer YACS warning lights do not illuminate. 5-10 RMAX.book Page 11 Tuesday, January 17, 2012 3:06 PM Flying Procedure Landing and Engine Stopping Landing DANGER Never allow anyone to approach within 20 m of the helicopter. After hovering the helicopter over the landing point, gradually lower the throttle stick to land it. After landing, turns the GPS control switch OFF. TIP If the engine speed does not lower within 3 seconds after landing, turn the YACS control switch OFF. This will lower the engine speed to idle. Throttle Stick Engine Stopping 1 After the engine speed has lowered, press down the Engine Stop switch on the transmitter until the engine comes to a complete stop. 2 Press the Rotor Brake switch. DANGER Never approach (or allow others to approach) within 20 m of the helicopter until the main rotor has come to a complete stop and the engine has stopped. Entering within 20 m of the helicopter could cause a serious accident. TIP ● Do not press the Engine Stop switch before the engine speed has dropped. ● The rotor brake will not apply unless the throttle stick is placed in the slowest position. 3 Before turning OFF the main switch of the helicopter, check the self monitor’s check point indicator and the malfunction area indicator lights for any illumination or flashing. 5-11 RMAX.book Page 12 Tuesday, January 17, 2012 3:06 PM Flying Procedure 4 Turn OFF the main switch of the helicopter. Main switch 5 Turn OFF the power switch on the transmitter. WARNING Observe the following until the engine has come to a complete stop: • Do not turn OFF the power of the flight transmitter. • Do not take the battery out of the transmitter. Failure to observe these precautions will trip the failsafe device (speed control turns ON automatically), which will cause the engine to accelerate suddenly. 5-12 RMAX.book Page 13 Tuesday, January 17, 2012 3:06 PM Flying Procedure Precautions for First Flight After Periodic Inspection Fuel After your dealer performs the complete inspection flight for the periodic inspection, the fuels are drained from the fuel tank and the carburetor, to prevent the fuel from becoming old during your storage. When flying for the first time, create a mixed fuel with fresh gasoline purchased at a gasoline station shortly before flying (within 1 week), and refuel to maximum capacity. NOTICE Never use leftover fuel as it could cause the engine to stop or operate poorly. Onboard Battery Since the fuel has been drained, it will take a while before the fuel circulates into the carburetor. If the engine does not start within 5 seconds after pressing the starter switch, wait about 10 seconds to allow the battery voltage to recover and the starter motor to cool down. Then, press the starter switch again. If the rotation of the starter motor is weak, replace the onboard battery, or have your dealer recharge it with the dedicated recharger. NOTICE Never charge with a recharger for car batteries, or connect to a car battery using a jumper cable. The electronics (computers) in the helicopter could malfunction. First Flight Procedure In the periodic inspection, various parts of the helicopter are inspected, and a complete inspection flight is performed. However, when flying for the first time after a periodic inspection, at a practice session, for example, fly the helicopter gently as a means for the operator to familiarize himself with the various areas of the helicopter as well as its maneuverability. 1 Fill up the tank with fresh fuel. Keep the chemical and water load to one half of the normal load. 2 Perform pre-flight inspection. 3 After the engine starts, take off and hover no higher than 1 m above the ground for 2 minutes or longer. 4 Next, while hovering 2 to 3 m above the ground, fly gently with flare angle of 10 degrees or less, at a flight velocity of 10 km/h or less, for 10 minutes or longer. During this time, make sure that there is no vibration in the helicopter, abnormal sound, or other abnormal behavior in response to the various stick operations. 5 When landing for tasks such as refueling, always wait until the engine has stopped, and the main rotor has stopped rotating, then open the side cover to visually check the coolant and oil leakage. 6 After the flight, perform post-flight inspection, cleaning and servicing tasks. 5-13
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