LG CNS KSCCCBR400A AUTOMATIC RECHARGER User Manual Manual
LG CNS CO., LTD. AUTOMATIC RECHARGER Manual
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Sistema de Recaudo Control e Información y Servicio al Usuario Proyect Maintenance and Repair Manual (Heavy) Automatic Recharger CB-EDR-HM-00-V1.0 Copyright ⓒ LG CNS It is forbidden to copy and distribute on certain or whole part of this content without precedent approval of LG CNS Bogota SIRCI Project Document Maintenance and Repair Manual (Heavy) CB-EDR-HM-00-V1.0 User Requirement Definition Prepared by: Automatic Recharger Reviewed by: Approved by: Page i of All Bogota SIRCI Project User Requirement Definition Document History Previous Version Present Document CB-EDR-HM-00-V1.0 Date Numeral Automatic Recharger Changes Type Page ii of All Bogota SIRCI Project User Requirement Definition Table Of Contents 1. AUTOMATIC RECHARGER EQUIPMENT STRUCTURE .......................................1 1.1 Overview ...............................................................................................................1 1.2 External / Internal Structure and Main Module ..................................................1 1.2.1 External Structure .............................................................................................1 1.2.2 Main Module Structure I ....................................................................................2 1.2.3 Internal Structure ..............................................................................................3 1.2.4 Main Module Structure II ...................................................................................4 2. ERROR HANDLING .................................................................................................6 2.1.1 Supply of the power (1/3) ..................................................................................6 2.1.2 Power Supply (2/3) ...........................................................................................7 2.1.3 Power Supply (3/3) ...........................................................................................8 2.1.4 USB Trouble (1/2) .............................................................................................9 2.1.5 USB Trouble (2/2) ......................................................................................... 10 2.1.6 LCD Screen Trouble (1/2) ............................................................................. 11 2.1.7 LCD Screen Trouble (2/2) ............................................................................. 12 2.1.8 Keypad Trouble (1/2) .................................................................................... 13 2.1.9 Keypad Trouble (2/3) .................................................................................... 14 2.1.10 Keypad Trouble (3/3) .................................................................................. 15 2.1.11 RTC Trouble (1/2) ....................................................................................... 16 2.1.12 RTC Trouble (2/2) ....................................................................................... 17 2.1.13 Bill Module Trouble (1/3) ............................................................................. 18 2.1.14 Bill Module Trouble (2/3) ............................................................................. 19 2.1.15 Bill Module Trouble (3/3) ............................................................................. 20 2.1.16 Printer Trouble (1/2).................................................................................... 21 2.1.17 Printer Trouble (2/3).................................................................................... 22 2.1.18 Printer Trouble (3/3).................................................................................... 23 3. DEVICE MAINTENANCE ..................................................................................... 24 3.1 Automatic Recharger ...................................................................................... 24 3.1.1 Outline .......................................................................................................... 24 3.1.2 Structure ....................................................................................................... 24 3.1.3 Specification ................................................................................................. 25 3.1.4 Replacement Method.................................................................................... 31 3.1.5 Connector Specification ................................................................................ 38 3.2 Maintenance Flow chart .................................................................................. 50 4. AUTOMATIC RECHARGER INSTALLATION AND UPDATE ............................ 51 4.1 Automatic Recharger Installation ................................................................... 51 4.1.1 Procedure ..................................................................................................... 51 4.1.2 Device Registration....................................................................................... 52 4.1.2.1 Power ON ....................................................................................................... 52 4.1.2.2 SAM Card Mounting ....................................................................................... 53 4.1.2.3 USB Mounting Method .................................................................................... 54 CB-EDR-HM-00-V1.0 Automatic Recharger Page iii of All Bogota SIRCI Project User Requirement Definition 5. AUTOMATIC RECHARGER HEAVY MAINTENANCE ....................................... 55 5.1 CPU Board ........................................................................................................ 55 5.1.1 CPU BOARD Specification ........................................................................... 55 5.1.1.1 CPU Board Specification ................................................................................ 55 5.1.1.2 CPU Board Block Diagram ............................................................................. 55 5.1.1.3 CPU Board Check point .................................................................................. 56 5.1.2 Sub BOARD Specification ............................................................................ 57 5.1.2.1 Sub Main Board Specification ......................................................................... 57 5.1.2.2 Sub Main Board Block Diagram ...................................................................... 57 5.1.2.3 Sub Main Check point ..................................................................................... 58 CB-EDR-HM-00-V1.0 Automatic Recharger Page iv of All Bogota SIRCI Project User Requirement Definition 1. Automatic Recharger Equipment Structure 1.1 Overview The Automatic Recharger is recharged the transit card. 1.2 External / Internal Structure and Main Module 1.2.1 External Structure 390mm (W) 440mm (D) 1500mm (H) [Automatic Recharger] CB-EDR-HM-00-V1.0 Automatic Recharger Page1of All Bogota SIRCI Project User Requirement Definition 내 Division 용 440mm(D) x 1500mm(H) x 390mm(W) Size Material BASE PLATE(SUS), Exterior (STEEL, Painted_SLIVER) 1.2.2 Main Module Structure I 440mm (D) 390mm (W) 1) 2) 3) 1500mm (H) Automatic Recharger Name 1) 4.3’ LCD 2) RFID Antenna 3) Bill Module CB-EDR-HM-00-V1.0 Explanation Display of operation information ISO14443 Type A, 13.56MHz card recognition and charging 6 varieties of colombia bill Insert each 1 bill Automatic Recharger Page2of All Bogota SIRCI Project User Requirement Definition 1.2.3 Internal Structure CPU, SUB, LCD Board Bill Module RF Antenna Keypad Printer Battery SMPS Power Panel CB-EDR-HM-00-V1.0 Automatic Recharger Page3of All Bogota SIRCI Project User Requirement Definition 1.2.4 Main Module Structure II 1) Printer Module Print daily closing , accounting statement. 2) RFID Antenna 13.56MHz RF Card ISO 14443 Type A 3) CPU Board Control all attached equipment of Automatic Recharger and transfer data to main server. CPU - S3C2440(ARM9 Core) : 400MHz Memory - SDRAM : 128MByte - Nor : 8MByte - Nand : 512Myte RF Module - RC531( Type A) 4) Sub Main Board Control I/O communicating CPU Board. Exterior PORT - Ethernet : 1 - USB : 1 - RS -232 : 5 SAM - Socket 4EA(SIM Type) Sound - SW Codec controal - Speaker : 5W * 1 5) I/O Board Control I/O communicating CPU Board and Sub Main Board. CB-EDR-HM-00-V1.0 Automatic Recharger Page4of All Bogota SIRCI Project User Requirement Definition 6) Bill Module : Recognize 6 varieties of Colombian Bill. 7) SMPS : AC 110V, DC24V, DC12V 8) Battery : Operate for 2 minute by using SMPS sub power. 9) Power Panel : Input AC120V, output AC120V CB-EDR-HM-00-V1.0 Automatic Recharger Page5of All Bogota SIRCI Project User Requirement Definition 2. Error Handling 2.1.1 Supply of the power (1/3) CB-EDR-HM-00-V1.0 Automatic Recharger Page6of All Bogota SIRCI Project User Requirement Definition 2.1.2 Power Supply (2/3) Output Voltage AC 110V CheckOutput Voltage DC12V Check Output Voltage DC12V Check CB-EDR-HM-00-V1.0 Automatic Recharger Page7of All Bogota SIRCI Project User Requirement Definition 2.1.3 Power Supply (3/3) Fuse(F1) Check U3 Output 5V Check U5 Output 5V Check U2 Output 8V Check U28 Output 3.3V Check U1 Output 5V Check U4 Output 3.3V Check CB-EDR-HM-00-V1.0 Automatic Recharger Page8of All Bogota SIRCI Project User Requirement Definition 2.1.4 USB Trouble (1/2) Cannot update USB FAIL Check USB Memory - Replace USB Memory stick from PC PASS FAIL Check USB file system (FAT32 is not Format USB by FAT file system PASS FAIL Check CPU board USB - Replace CPU PCB host controller IC(U12) PASS Check USB power FAIL - Replace SUB Main PCB PASS FAIL Check USB Cable - Replace USB Cable PASS No trouble CB-EDR-HM-00-V1.0 Automatic Recharger Page9of All Bogota SIRCI Project User Requirement Definition 2.1.5 USB Trouble (2/2) Check of U21 USB Controller Check USB Power Pin No. 1 5V Check USB Cable CB-EDR-HM-00-V1.0 Automatic Recharger Page10of All Bogota SIRCI Project User Requirement Definition 2.1.6 LCD Screen Trouble (1/2) CB-EDR-HM-00-V1.0 Automatic Recharger Page11of All Bogota SIRCI Project User Requirement Definition 2.1.7 LCD Screen Trouble (2/2) Check LCD Data & Power Line (Sub Main) Check LCD Data & Power Line (LCD B/D) Check LCD FFC Cable Check LCD Check LCD Board CB-EDR-HM-00-V1.0 Automatic Recharger Page12of All Bogota SIRCI Project User Requirement Definition 2.1.8 Keypad Trouble (1/2) CB-EDR-HM-00-V1.0 Automatic Recharger Page13of All Bogota SIRCI Project User Requirement Definition 2.1.9 Keypad Trouble (2/3) Check CPU Board Key Data Line & Power Line Check FFC Cable Check SUB Board Key Data Line & Power Line CB-EDR-HM-00-V1.0 Automatic Recharger Page14of All Bogota SIRCI Project User Requirement Definition 2.1.10 Keypad Trouble (3/3) Check I/O Connector Cable Check I/O Board Key Data Line & Power Line Check Keypad Cable Check Keypad Key Data Line & Power Line CB-EDR-HM-00-V1.0 Automatic Recharger Page15of All Bogota SIRCI Project User Requirement Definition 2.1.11 RTC Trouble (1/2) CB-EDR-HM-00-V1.0 Automatic Recharger Page16of All Bogota SIRCI Project User Requirement Definition 2.1.12 RTC Trouble (2/2) Check RTC Battery Check RTC IC CB-EDR-HM-00-V1.0 Automatic Recharger Page17of All Bogota SIRCI Project User Requirement Definition 2.1.13 Bill Module Trouble (1/3) Bill Module Trouble CB-EDR-HM-00-V1.0 Automatic Recharger Page18of All Bogota SIRCI Project User Requirement Definition 2.1.14 Bill Module Trouble (2/3) Check Bill Module Check Data Cable CB-EDR-HM-00-V1.0 Automatic Recharger Page19of All Bogota SIRCI Project User Requirement Definition 2.1.15 Bill Module Trouble (3/3) Check I/O Board Data line Check I/O Connecter Check UART Chip (U10) CB-EDR-HM-00-V1.0 Automatic Recharger Page20of All Bogota SIRCI Project User Requirement Definition 2.1.16 Printer Trouble (1/2) Printer Trouble CB-EDR-HM-00-V1.0 Automatic Recharger Page21of All Bogota SIRCI Project User Requirement Definition 2.1.17 Printer Trouble (2/3) Check Printer Check Data Cable Check I/O Board Data line CB-EDR-HM-00-V1.0 Automatic Recharger Page22of All Bogota SIRCI Project User Requirement Definition 2.1.18 Printer Trouble (3/3) Check I/O Connecter Check UART Chip (U10, U18) CB-EDR-HM-00-V1.0 Automatic Recharger Page23of All Bogota SIRCI Project User Requirement Definition 3. Device Maintenance 3.1 Automatic Recharger 3.1.1 Outline 3.1.2 Structure CPU, SUB, LCD Board Speaker Bill Module Antenna Keypad Printer SMPS Battery Power Panel CB-EDR-HM-00-V1.0 Automatic Recharger Page24of All Bogota SIRCI Project User Requirement Definition 3.1.3 Specification 1) CPU Specification CPU Board is the core board and plays main program also control the communication of module. ETHERNET EXT_UART RC531 USB Controller IC NAND FLASH S3C2440 NOR FLASH SDRAM CPU - S3C2440(ARM9 Core) : 400MHz Memory - SDRAM : 128MByte - Nor : 8MByte - Nand : 512Myte RF Module - RC531 (Type A) EXT_UART - SB16C554A USB Controller - UBI9033 CB-EDR-HM-00-V1.0 Automatic Recharger Page25of All Bogota SIRCI Project User Requirement Definition ETHERNET - W5100 (WIZNET) 2) SUB Main Board Specification Communicate with CPU Board and control various I/O device. AC97 Codec CB-EDR-HM-00-V1.0 Automatic Recharger Page26of All Bogota SIRCI Project User Requirement Definition POWER PART Power Ethernet RS-232 USB SIM Slot Debug Exterior PORT - Ethernet : 1 - USB : 1 - RS -232 : 5 : Printer 1, Bill Module1, RFID Reader1, Debug 1, Spare Port 1 SAM - Socket 4EA(SIM Type) Sound - SW Codec control - Speaker : 5W * 1 Input Power - DC12V Input CB-EDR-HM-00-V1.0 from I/O Board Automatic Recharger Page27of All Bogota SIRCI Project User Requirement Definition 3) I/O Board Specification Communicate with CPU Board, Sub main board and control I/O device. Senor Connecter I/O Connecter KEYPAD Connecter Inside Lamp Connecter Printer Connecter Power Part Bill Module Connecter RFID Module Connecter Spare RS-232 Connecter Power Signal Connecter Antenna LED Connecter Main Power Connecter Sub Main Power Connecter 4) Antenna Board Specification Recognize card connecting CPU Board RC531. 5) Keypad Specification CB-EDR-HM-00-V1.0 Automatic Recharger Page28of All Bogota SIRCI Project User Requirement Definition Transfer entered Key value through I/O Board to CPU Board. CB-EDR-HM-00-V1.0 Automatic Recharger Page29of All Bogota SIRCI Project User Requirement Definition 6) SMPS and Battery Specification - SMPS : Supplied power from Power Panel and output DC 12/24V. - Battery : 140W(Max) for 2minute. 7) Power Panel Specification - Supply power from outside power. CB-EDR-HM-00-V1.0 Automatic Recharger Page30of All Bogota SIRCI Project User Requirement Definition 3.1.4 Replacement Method 1) CPU Board Separation ① Unfasten the screw which is fixed to Sub Main Bracket and let down it. ② Remove 40Ping FFC cable which is connecting LCD Board and let it down in direction of arrow. ③ Remove 30Pin FFC cable and Antenna Cable which is connecting Sub Main Board. CB-EDR-HM-00-V1.0 Automatic Recharger Page31of All Bogota SIRCI Project User Requirement Definition ④ Unfasten fixed screw which is connecting Sub Main Board and separate Sub Main Board. 2) Sub Main Board Separation ① Unfasten fixed screw which is connecting Sub Main Bracket and separate Sub main Board. ② Separate Connector which is connecting Sub Main Board. CB-EDR-HM-00-V1.0 Automatic Recharger Page32of All Bogota SIRCI Project User Requirement Definition 3) I/O Board Separation ① Unfasten fixed screw connecting I/O Cover and separate in direction of arrow. ② Remove connector connecting I/O Board. ③ Unfasten fixed screw which is connecting I/O Board and separate it. CB-EDR-HM-00-V1.0 Automatic Recharger Page33of All Bogota SIRCI Project User Requirement Definition 4) KEYPAD Board Separation ① Remove Connector which is connecting. ② Separate fixed screw which is connecting KEYAPAD and separate KEYPAD. 5) PRINTER Separation ① Separate Connector which is connecting Printer. ② Unfasten fixed screw which is Connected to exterior mechanism and separate it. CB-EDR-HM-00-V1.0 Automatic Recharger Page34of All Bogota SIRCI Project User Requirement Definition 6) BILL MODUEL Separation ① Pull Silver Bar of Bill Module up and separate it in the direction of red arrow. ② Hold the bottom of Bill Module PCB and pull forward. CB-EDR-HM-00-V1.0 Automatic Recharger Page35of All Bogota SIRCI Project User Requirement Definition 7) SMPS 및 BATTERY Separation ① Separate Connector which is connecting SMPS and Battery. ② Unfasten fixed screw which is connecting to exterior and pull forward. CB-EDR-HM-00-V1.0 Automatic Recharger Page36of All Bogota SIRCI Project User Requirement Definition 8) POWER PANEL Separation Separate the fixed screw which is connected device. CB-EDR-HM-00-V1.0 Automatic Recharger Page37of All Bogota SIRCI Project User Requirement Definition 3.1.5 Connector Specification 1) USB2.0 Cable CON '1’ (USB2.0) Color CON '2’ (Sub Board J13) 2) Speaker Cable CON '1’ '(Sub Board J11,J12) Color WHITE CON '2’' (66SF03N5W 4ohm) BLACK 3) Inside Lamp Cable CB-EDR-HM-00-V1.0 Automatic Recharger Page38of All Bogota SIRCI Project User Requirement Definition CON '1' (Connecter Board J3) Color CON '2' (INSIDE LAMP) 12V GND 4) Main Door_SW Cable CON '1' (Main Door_SW) Color BLACK CON '2' (Connecter Board_J4) RED WHITE CB-EDR-HM-00-V1.0 Automatic Recharger Page39of All Bogota SIRCI Project User Requirement Definition 5) SUB DOOR, CASH BOX S/W Cable CON '1' (SUB Door_SW) Color COM BLACK CON '2' (Connecter Board_J6) N. O WHITE CON '3' (CASH BOX_SW) Color COM BLACK CON '4' (Connecter Board_J9) N. O WHITE 6) MAIN IF Cable CB-EDR-HM-00-V1.0 Automatic Recharger Page40of All Bogota SIRCI Project User Requirement Definition CON '2' (Connecter Board_J1) …. …. 39 39 40 40 CON '1' (SUB Board_J25) Color 7) Main Serial Cable CON '1' (SUB Board_J16) Color CON '3' (Connecter Board_J7) CON '2' (SUB Board_J16) CB-EDR-HM-00-V1.0 CON '3' (Connecter Board_J7) Color Automatic Recharger Page41of All Bogota SIRCI Project 8) User Requirement Definition Main Power Cable CON '1' (Connector Board_J17) Color CON '2' (Sub Board_J3) 9) Antenna Cable CON '1' (CPU Board_J23) Color CON '2' (Antenna Board_J1) RED WHITE BLACK CB-EDR-HM-00-V1.0 Automatic Recharger Page42of All Bogota SIRCI Project 10) User Requirement Definition Antenna LED Cable CON '1' (LED Board) Color CON '2' (Connecter Board_J12) WHITE BLACK Color CON '2' (Connecter Board_J2) 11) KEYPAD Cable CON '1' (KEYPAD Board) CB-EDR-HM-00-V1.0 … … 29 29 30 30 Automatic Recharger Page43of All Bogota SIRCI Project User Requirement Definition 12) Printer Cable CON '1' (Connector Board J8) Color CON '2' (PRINTER_PWR) RED BLACK CON '1' (Connector Board J8) Color CON '2' (PRINTER_PWR) BLACK ORANGE YELLOW GREEN BLUE 10 PINK CB-EDR-HM-00-V1.0 Automatic Recharger Page44of All Bogota SIRCI Project User Requirement Definition 13) BILL RFID READER Cable CON '1' (Connector Board J10) Color CON '2' (BILL RFID) RED BLACK BLUE WHITE CON '1' (Connector Board J5) Color CON '2' (BILL Module) BLACK WHITE 11 BLACK RED GREEN 12 14) BILL Module Cable CB-EDR-HM-00-V1.0 Automatic Recharger Page45of All Bogota SIRCI Project User Requirement Definition 15) LAN Cable CON '1' (RJ-45) CON '2' (RJ-45) Color 16) Power Signal Cable CON '1' (Connector Board J11) Color CON '2' (SMPS SIGNAL) RED BLACK BLUE WHITE CB-EDR-HM-00-V1.0 Automatic Recharger Page46of All Bogota SIRCI Project User Requirement Definition 17) Power Input Cable CON '1' (Connector Board J19) Color CON '2' (Sub Main) BLACK BLACK BLACK BLACK BLACK BLACK RED RED WHITE 10 WHITE 10 11 WHITE 11 12 WHITE 12 CB-EDR-HM-00-V1.0 Automatic Recharger Page47of All Bogota SIRCI Project User Requirement Definition 18) AC Input Cable CON '1' (SMPS AC IN) Color CON '2' (POWER_AC OUT) BROWN Greenish yellow BLUE F. G AC_N 19) Battery Cable CON '1' (SMPS BATT_OUT) Color CON '2' (BATTERY) RED VCC BLACK GND 20) RFID Cable CB-EDR-HM-00-V1.0 Automatic Recharger Page48of All Bogota SIRCI Project User Requirement Definition CON '1' (SMPS BATT_OUT) Color CON '2' (BATTERY) Red Red BLACK BLACK BLUE BLUE WHITE WHITE 21) FREME Ground CB-EDR-HM-00-V1.0 Automatic Recharger Page49of All Bogota SIRCI Project User Requirement Definition 3.2 Maintenance Flow chart Error Receive replacement parts Check ERROR CODE Check maintenance referral and ERROR CODE Device maintenance and replacement due to MANUAL Device repair due to MANUAL Conduct TEST Conduct TEST OK NO OK NO Repair complete Repair complete 1) Tool : Screwdriver, Tester 2) Notice - Check each part of the adjustment value for every 12months or in a tim ely manner. CB-EDR-HM-00-V1.0 Automatic Recharger Page50of All Bogota SIRCI Project User Requirement Definition 3) Detail check items Inspection cycle No Items month Power/Voltage Check Operation of Printer Operation of KEYPAD Check of LCD Operation Check of SMPS Operation Check of BATTERY Operation Check of BILL MODULE Operation Check of POWER panel Operation 3months 6months 12months Remarks 4. Automatic Recharger Installation and update 4.1 Automatic Recharger Installation 4.1.1 Procedure No Division Device registration 1) Power ON 2) SAM Mounting Method 3) USB Mounting Method … … … CB-EDR-HM-00-V1.0 비고 Contents … Automatic Recharger Page51of All Bogota SIRCI Project User Requirement Definition 4.1.2 Device Registration 4.1.2.1 Power ON ① Power Panel Power S/W ON ② SMPS Power S/W ON, Battery S/W ON ③ Sub Main Board S/W ON CB-EDR-HM-00-V1.0 Automatic Recharger Page52of All Bogota SIRCI Project User Requirement Definition 4.1.2.2 SAM Card Mounting
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