Napoleon Fireplaces Indoor Fireplace Users Manual
FirePlace to the manual 9199de7d-5a29-4218-957b-1716830c7c48
2015-02-05
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1 INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. INSTALLATION AND OPERATION INSTRUCTIONS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.22, ANSI Z21.50 FOR VENTED GAS FIREPLACE. GT8N NATURAL GAS GT8P PROPANE Certified for Canadian and United States using ANSI/CSA Methods. SAFETY INFORMATION ! WARNING If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. - WHAT TO DO IF YOU SMELL GAS: ● Do not try to light any appliance. ● Do not touch any electrical switch; do not use any phone in your building. ● Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions. ● If you cannot reach your gas supplier, call the fire department. - Installation and service must be performed by a qualified installer, service agency or the supplier. Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031 www.napoleonfireplaces.com • ask@napoleon.on.ca $10.00 W415-0619 / B / 03.03.08 2 PG 2-5 TABLE of CONTENTS INTRODUCTION 15-17 Warranty General Instructions General Information Care of Glass and Plated Parts Dimensions 5-10 10-15 FINISHING Door Removal Glass Removal Frame/Front Installation Accent Glass Installation LK8 Light Installation (Optional) VENTING Venting Lengths and Air Terminal Locations Vent Installations Typical Vent Installations - Horizontal Termination Typical Vent Installations - Vertical Termination Minimum Air Terminal Location Clearances Venting Application Flow Chart INSTALLATION/FRAMING Wall and Ceiling Protection Vertical Installation Using Flexible Vent Components Horizontal Air Terminal Installation Vertical Air Terminal Installation Fireplace Vent Connection Mobile Home Installation Gas Installation Electrical Connection Stand-off Assembly Nailing Tab Installation Framing Clearance to Combustibles 18 OPERATING INSTRUCTIONS 19 19 MAINTENANCE ADJUSTMENTS Gas Pressure Adjustment Venturi Adjustment Flame Characteristics 20 REPLACEMENTS Replacement Parts Flexible Vent Kits Terminal Kits Accessories This appliance may be installed as an OEM installation in a manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturers instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 in the United States or in the Mobile Home Standard, CAN/CSA Z240 MH, Series in Canada. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. ! • • • • • • • • • • • • • • • • WARNING Do not burn wood or other materials in this fireplace. Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the fireplace. Clothing or other flammable material should not be placed on or near the fireplace. Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies. Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces. Even after the fireplace is out, the glass and/or screen will remain hot for an extended period of time. Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the floor. Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace. It is imperative that the control compartment and burner in the fireplace and venting system are kept clean. The fireplace and its venting system should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids. Under no circumstances should this fireplace be modified. This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water. Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. Do not strike or slam shut the fireplace glass door. The glass door must be kept closed while the fireplace is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through this opening can also cause the surrounding combustible materials to overheat and catch fire. Only doors / optional fronts certified with the unit are to be installed on the appliance. W415-0619 / B / 03.03.08 NOTE: Changes, other than editorial, are denoted by a line in the margin. 3 ® ® ® ® The following materials and workmanship in your new NAPOLEON® gas fireplace are warranted against defects for as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims. Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the first year of the limited warranty. Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires the prior approval of an authorized company official. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer. ® ® ® ® ® ® ® ® ® ® ® ® ® W415-0619 / B / 03.03.08 4 GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the specifics that apply to your area, for example: in Massachusetts State: • • • • • • The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log. A carbon monoxide detector is required in all rooms containing gas fired appliances. The appliance off valve must be a “T” handle gas cock. The flexible connector must not be longer than 36 inches. The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product. WARNING: This product must be installed by a licensed plumber or gas fitter when installed in the Commonwealth of Massachusetts. In absence of local codes, install to the current CAN/CGA -B149 Installation Code in Canada or to the National Fuel Gas Code, ANSI Z223.1, and NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or ANSI Z223.1 and NFPA 54 in the United States. The fireplace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). When the fireplace is installed directly on carpeting, vinyl tile or other combustible material other than wood flooring, the fireplace shall be installed on a metal or wood panel extending the full width and depth. GENERAL INFORMATION FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY! RATES AND EFFICIENCIES NATURAL GAS PROPANE GAS 0 - 4,500* 0 - 4,500* Maximum Input 6,000 6,000 Maximum Output 4,680 4,680 Efficiency 78% 78% 4.5” Water Column 11” Water Column Altitude Minimum Inlet Gas Suppy Pressure Maximum Inlet Gas Supply Pressure Manifold Pressure Under Flow Conditions 7” Water Column 13” Water Column 3.5” Water Column 10” Water Column * When the fireplace is installed at elevations above 4,500ft, and in the absence of specific recommendations from the local authority having jurisdiction, the certified high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft. This fireplace is approved for bathroom, bedroom and bed-sitting room installations and is suitable for mobile home installation. The natural gas model can only be installed in a mobile home that is permanently positioned on its site and fueled with natural gas. This fireplace may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This fireplace is only for use with the type of gas indicated on the rating plate. This fireplace is not convertible for use with other gases, unless a certified kit is used. Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected. Purge all gas lines with the glass door of the fireplace open. Assure that a continuous gas flow is at the burner before closing the door. Objects placed in front of the fireplace must be kept a minimum of 48” from the front face of the unit. Use only Napoleon® accessories designed for and listed with the model. W415-0619 / B / 03.03.08 5 CARE OF GLASS AND PLATED PARTS The glass is 3/16” ceramic ! glass, available from your Napoleon® / Wolf Steel Ltd. Do not substitute materials. Use care when dealer. Clean the glass after handling glass components do not stike, or the first 10 hours of operation slam shut. Do not operate with broken glass. with a recommended gas fireplace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. If the glass is not kept clean permanent discolouration and / or blemishes may result. WARNING DIMENSIONS FIGURES 1a-c / 1 4 37 /4 43 / 3 3 4 3" DIA. 5" DIA. ELECTRICAL ACCESS GAS LINE ACCESS 2 VENTING VENTING LENGTHS AND AIR TERMINAL LOCATIONS The vent connection to the fireplace can be viewed by removing the baffle from the top, inside of the firebox. Use only Wolf Steel venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. Use only Wolf Steel Ltd. flexible vent components with the Wolf Steel Ltd. GD179 termination kit. This fireplace uses a 3” exhaust and a 5” instake diameter coaxil vent system. All outer pipe joints of these venting systems must be sealed using Red RTV and/or Mill Pac high temperature sealant (not supplied) hereafter referred to as high temperature sealant W573-0002 (Red RTV) and the high temperature sealant W5730007 (Mill Pac). For vent systems that provide seals on the inner exhaust flue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the fireplace flue collar which must be sealed using the black high temperature sealant Mill Pac. With flexible venting, in conjunction with the GD178 wall terminal kit, use either the 5 foot vent kit GDT5 or the 10 foot vent kit GDT10. These kits allow for extended horizontal venting of the fireplace. When using approved Wolf Steel venting components, use only the following termination kits: WALL TERMINAL KIT GD178, or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT GDT110, 8/12 TO 12/12 ROOF TERMINAL KIT GDT111, FLAT ROOF TERMINAL KIT GDT112. Rigid and flexible venting systems must not be combined. Wolf Steel and Simpson Dura-Vent venting systems must not be combined. Venting terminals shall not be recessed into a wall or siding. For optimum flame appearance and fireplace performance, keep the vent length and number of elbows to a minimum. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing and operating the fireplace. Never obstruct the front opening of the fireplace. W415-0619 / B / 03.03.08 6 VENT INSTALLATIONS For safe and proper operation of the fireplace follow the venting instruction exactly. Deviation from the minimum or the maximum vertical vent length can create difficulty in burner start-up and/or carboning. Under extreme vent configurations, allow several minutes (5-15) for the flame to stabilize after ignition. Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation. Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed. Use firestop spacer (W500-0358) when penetrating interior walls and ceilings. HORIZONTAL VENT SECTIONS A minimum clearance of 1" at the bottom, sides and top of the vent pipe in all horizontal runs to combustibles is required. Use firestop spacer W500-0358 (supplied). VERTICAL VENT SECTIONS A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required. Use firestop spacer W500-0358 (not supplied). W415-0619 / B / 03.03.08 7 TYPICAL VENT INSTALLATIONS - HORIZONTAL TERMINATION MIN MAX FIGURE Allowable 3” vent connections (excluding fireplace and air terminal connections) N/A 1 Rise per foot (recommended) 1/4” N/A Rise per foot (allowable) 0” N/A Horizontal run (If vent run does not include vertical rise) 4” 24” 2a Horizontal run (if vent run includes vertical rise) 4” 7 FT 2b 18”* 7 FT 2b, 2c Vertical run (* Immediately off the fireplace, if 7 FT maximum horizontal run is required) See graph to determine the required vertical rise VT for the required horizontal rise HT. 10 9 8 7 6 REQUIRED VERTICAL RISE IN FEET (VT) 5 4 3 2 1.5 1 0 8” 1 2 3 4 5 6 7 8 9 10 HORIZONTAL VENT RUN PLUS OFFSET IN FEET (HT) 9 FT MAX. FIGURE 2a 4” MIN. 24” MAX. 7 FT MAX. MAXIMUM HORIZONTAL 18” MAXIMUM VERITICAL 4” MIN. 4” MIN. 8” FIGURE 2b FIGURE 2c W415-0619 / B / 03.03.08 8 TYPICAL VENT INSTALLATIONS - VERTICAL TERMINATION MIN MAX Allowable 3” vent connections (excluding fireplace and air terminal connections) N/A 2 Rise per foot (recommended) 1/4” N/A FIGURE Rise per foot (allowable) 0” N/A Vertical run (when not venting horizontally) 24” 19 1/2 FT 3a, 3c Horizontal run 4” 5 FT 3a, 3b, 3c See graph to determine the required vertical rise VT for the required horizontal rise HT. 20 19.5 18 16 15 14 12 REQUIRED VERTICAL RISE IN FEET (VT) 10 24” MIN. 8 6 1.33 19 1/2 FT MAX. MINIMUM 4” VERITICAL MIN. 4 2 0 1 2 3 4 5 6 7 8 9 10 HORIZONTAL VENT RUN PLUS OFFSET IN FEET (HT) 15 FT MAX. 24” MIN. MINIMUM 4” VERITICAL MIN. FIGURE 3a W415-0619 / B / 03.03.08 5 FT MAX. FIGURE 3b MAXIMUM HORIZONTAL FIGURE 3c 4” MIN. MAXIMUM VERTICAL 9 MINIMUM AIR TERNMINAL LOCATION CLEARANCES FIGURE 4 DE N C F A H H O M B B J K O G L O W415-0619 / B / 03.03.08 10 INSTALLATION / FRAMING WALL AND CEILING PROTECTION This application occurs when venting through an exterior wall. Having determined the air terminal location, cut and frame a hole in an exterior wall with a minimum square opening of 8” wide x 8” high. 1. Apply a bead of caulking all around and place the firestop spacer over the framework to restrict cold air from being drawn into the room or around the fireplace. Ensure that the spacer maintains the required clearance to combustibles. Secure the spacer in place using the 4 longer screws supplied. Once the vent pipe is installed in its final position, apply high temperature sealant (not supplied) between the pipe and the firestop spacer. FIGURE 5 INSIDE FIRESTOP SPACER HIGH RE TEMPERATU SEALANT 8” G IN LK U CA 8” OUTSIDE VERTICAL INSTALLATION FIGURE 6 SHIELDthrough a roof. Installation kits for various roof pitches are This application occurs when venting available from your Napoleon® dealer. See Accessories to order the specific kit required. 1. Determine the air terminal location, cut and frame a 8” square opening in the ceiling and the roof to provide the minimum clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. Do not fill this space with any type of material. A vent pipe shield will prevent any materials such as insulation, from filling up the 1" air space around the 8” pipe. Nail headers between the joist for extra support. 8” 2. Apply a bead of caulking (not supplied) to the framework or to the Wolf Steel vent pipe shield plate or FIRESTOP equivalent (in the case of a finished ceiling), and secure over the opening in the ceiling. A firestop must be placed UNDERSIDE OF JOIST on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its final position, apply sealant between the pipe and the firestop assembly. 3. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from filling up the 1" air space around the pipe. VENT PIPE COLLAR CAULKING VENT PIPE SHIELD FIGURE 7 W415-0619 / B / 03.03.08 VENT PIPE SHIELD FIGURE 8 11 USING FLEXIBLE VENT COMPONENTS FIGURE 9 ELBOW USE ONLY WOLF STEEL LTD. 3” / 5” FLEXIBLE VENT COMPONENTS. For safe and proper operation of the fireplace, follow the venting instructions exactly. All 3" flexible vent pipe and 5" flexible vent pipe joints may SPACERS be sealed using high temperature sealant W573-0002 (not supplied) or the high temperature sealant W573-0007 Mill Pac (not supplied). However, the high temperature sealant W573-0007 Mill Pac (not supplied) must be used on the ! joint connecting the 3" flexible vent pipe and the exhaust flue collar. Do not allow the 3" flexible vent pipe to bunch up on horizontal or vertical runs and elbows. Use only approved flexible vent pipe kits marked: WARNING Keep it pulled tight. A 1” air gap between the 3" and 5" flexible vent pipes all around is required for safe operation. A spacer is required at the start, middle and end of each elbow to ensure this gap is maintained. Spacers are attached to the 3" flexible vent pipe at predetermined intervals to maintain a 1” air gap to the 5" flexible vent pipe. These spacers must not be removed. “Wolf Steel Approved Venting” as identified by the stamp only on the 5” flexible vent pipe. Four inches (4”) is the minimum bend radius allowed for the 5” flexible vent pipe. HORIZONTAL AIR TERMINAL INSTALLATION 1. Stretch the 3” flexible vent pipe to the required length taking into account the additional length needed for the finished wall surface. Apply a heavy bead of the high temperature sealant W573-0007 (not supplied). Slip the flexible vent pipe a minimum of 2” over the inner sleeve of the air terminal and secure with 3 - #8 screws. NOTE: If using pipe clamps to connect vent components, 3 screws must also be used to ensure the connection cannot slip off. 2. Using the 5” flexible vent pipe, slide over the outer combustion air sleeve of the air terminal and secure with 3 - #8 screws. Seal using high temperature sealant W573-0002 (not supplied). FIGURE 10 3. Insert the flexible vent pipe through the firestop maintaining the required clearance to combustibles. Secure the terminal to the exterior wall (lettering in an upright, readable position) and make weather tight by sealing with caulking (not supplied). 4. If additional flexible vent pipe is required, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1” clearance to combustibles from the flexible vent pipe. FIGURE 11 VERTICAL AIR TERMINAL INSTALLATION 1. Fasten the roof support to the roof using the screws FIGURE 12 INNER provided. The roof support is optional. In this case the PIPE venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. Figure 12. FIGURE 13 2. Stretch the 3" flex vent pipe to the required length. AIR TERMINAL Slip the 3" flex vent pipe a minimum of 2” over the inner CONNECTOR pipe of the air terminal connector and secure with 3 #8 screws. Seal using a heavy bead of high temperature HIGH sealant W573-0007 (not supplied). Figure 13. ROOF SUPPORT TEMPERATURE SEALANT NOTE: If using pipe clamps to connect vent components, 3 screws must also be used to ensure the connection cannot slip off. 3” FLEXIBLE VENT PIPE 3. Repeat using the 5" flex vent pipe, using a heavy bead of high temperature sealant 5” FLEXIBLE W573-0002 (not supplied). Figure 13. VENT PIPE W415-0619 / B / 03.03.08 12 4. Thread the air terminal connector / vent pipe assembly down through the roof. The air terminal must be located vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof. Figure 12. DO NOT CLAMP THE FLEX VENT PIPE. 5. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the flashing. Slide the flashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the flashing, giving a 3/4” margin all around. Fasten to the roof. Do FIGURE 14 not nail through the lower portion of the flashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the flashing with roofing material. Figure 14. 2” AIR INLET 6. Aligning the seams of the terminal and air terminal connector, place the terminal BASE over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided. Figure 14. CAULKING 7. Apply a heavy bead of weatherproof caulking 2" above the flashing. Note: Maintain a minimum 2” space between the air inlet base and the storm collar. Install STORM COLLAR the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved. WEATHER SEALANT Figure 14. 8. If more vent pipe needs to be used to reach the fireplace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for FLASHING both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1" clearance to combustibles. Figure 11. FIREPLACE VENT CONNECTION FIGURE 15 1. Install the 3” flexible vent pipe to the fireplace. Secure with 3 screws and flat washers. Seal the joint and screw holes using Mill Pac sealant (W573-0007 not supplied). 2. Install the 5” flexible vent pipe to the fireplace. Attach and seal the joints using the high temperature sealant W573-0002 (not supplied). 1 1/2” OVERLAP HIGH TEMPERATURE SEALANT SCREWS MOBILE HOME INSTALLATION This appliance is certified to be installed as an OEM (Original Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States or the Mobile Home Standard, CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile home appliance. This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit. The fireplace is equipped with two 1/4" diameter holes located in the front left and right corners of the base. For mobile home installations, the fireplace must be fastened in place. Use #10 hex head screws, inserted through the holes in the base to secure. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home. After moving the mobile home and prior to lighting the fireplace, ensure that the logs are positioned correctly. This appliance is certified to be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This fireplace is only for use with the type of gas indicated on the rating plate. This fireplace is not convertible for use with other gases, unless a certified kit is used. Conversion Kits The mobile home appliance is field convertible between Natural Gas (NG) and Propane (LP). To convert from one gas to another consult your Napoleon® dealer/distributor. W415-0619 / B / 03.03.08 13 GAS INSTALLATION Proceed once the vent installation is complete. Note: All gas connections must be contained within the fireplace when complete. FIGURE 16 1. The fireplace is designed to accept a 1/2” gas supply line. The fireplace is equipped with a 1/2” manual shut-off valve. 2. The access to the gas inlet is located on the bottom of the outer shell. 3. The shut off must always be within the outer shell. 4. When flexing any gas line, support the gas valve so that the lines are not kinked. 5. Check for gas leaks by brushing on a soap and water solution. Do not use open flame. FIGURE 17 ELECTRICAL CONNECTION ! Do NOT use the fireplace if any part has been under water. Call a qualified service technician IMMEDIATELY to have the fireplace inspected for damage to the electrical circuit. WARNING RISK OF ELECTRIC SHOCK! Control and valve operate with 110v. HARD WIRING CONNECTION IT IS NECESSARY TO HARD WIRE THIS FIREPLACE. Permanently framing the fireplace with an enclosure, requires the fireplace junction box to be hard wired. This fireplace must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70-1996 NATIONAL ELECTRICAL CODE in the United States. IGNITOR IGNITOR WIRE OW 1 2 LL YE 3 4 BROWN CONTROL MODULE PU RP LE FIGURE 18 GAS VALVE W H I T E B L A C K SWITCH GROUND GROUND 110v POWER SUPPLY JUNCTION BOX (c/w 2 receptacles) STAND-OFF ASSEMBLY 1 FIGURE 19a&b 2 W415-0619 / B / 03.03.08 14 NAILING TAB INSTALLATION Attach the 4 nailing tabs supplied to the sides of the outer shell as illustrated using the 8 self-tapping screws included in the manual baggie. FIGURE 20 FRAMING The has been designed to be installed mid-way up a wall. When installing this unit close to the finished floor, the unit must be raised a minimum of 2” (unobstructed) to allow for full rotation of the control door. It is not necessary to install a hearth extension. Although the unit fits between studs, most jurisdictions will not allow a “hole” in the warm air envelope of a residential structure. It is recommended to build either an interior or exterior chase with a minimum depth of 7”. It is best to frame your fireplace after it is positioned and the vent system is installed. Frame to local building codes. To install the fireplace face flush with the finished surface, position the framework to accommodate the thickness of the finished surface. Use 4 flat-head screws to secure the nailing tabs to the framing. Cover the nailing tabs with your finishing material. NOTE: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be “finished” (ie: drywall/sheetrock), as you would finish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity. FIGURES 21a,b&c 2 1/2" 2 1/2" 14 1 30 /2" " 21 1/4" FIGURES 22a,b&c 44 1/4" INTERIOR BUILD-OUT OUTSIDE CHASE 34 7/8" 7" 14 1/2" TM TORCH TM TORCH EXTERIOR CHASE 11 5/8" INSIDE CHASE 7" MIN. 2" 14 /2" 1 4" SIDE WALL 2" PROTRUSION 4" 6" W415-0619 / B / 03.03.08 7" 14 1/2" 1 2 3 FRAMING OPENING DIMENSIONS INSTALLATION FINISHING OPENING DIMENSIONS NOTE: Finished opening is smaller than the framed opening. 15 CLEARANCES TO COMBUSTIBLES Minimum clearance to combustible construction from fireplace and vent surfaces: Fireplace framing: - 6” to top - 0” to stand-offs Vent pipe: Recessed depth: NON-COMBUSTIBLE COMBUSTIBLE (rear and sides) - 1” - 7” BRICK 12” MIN. TO COMBUSTIBLES (to ceiling or mantle) 6” MIN. 1” FRAME 0” IF NON-COMBUSTIBLE FINISHING IS USED SUCH AS BRICK AN STONE. 1” * Any protruding finishing material installed in this space (ie. baseboards) must leave 2” of unobstructed clearance to allow for full rotation of the control door. 1 1/2” MIN. CONTROL DOOR (OPEN POSITION) 2” MIN.* WITHOUT FIGURE 23 FRAME INSTALLED WITH FRAME INSTALLED FINISHING DOOR REMOVAL Before the glass door can be removed, the optional frame/ front must be removed. The glass door is secured to the top front edge of the firebox. Pull the handles of the latches forward, then lift the hooks out from the slots in the door frame to release the top of the door. Then, pivot forward until the top edge of the door clears the front of the fireplace. Next gripping the sides of the door lift the door out from the retainer along the bottom of the door. CLOSED FIGURE 24 OPEN GLASS REMOVAL Having removed the door, lay on a smooth flat surface, face down. There are 4 glass retainers that need to be bent away from the glass to release it from the frame. Do not pry on the glass. When replacing DO NOT SUBSTITUTE MATERIAL, replace the gasket (W562-0008) and the glass (W300-0088). Set new glass into the frame and gently bend tabs into the gasket to secure. NOTE: Care must be taken when removing and disposing of any broken glass or damaged components. Be sure to vacuum up any broken glass from inside the fireplace before operation. FIGURE 25 GLASS GASKET GLASS RETAINERS W415-0619 / B / 03.03.08 16 FRAME/FRONT INSTALLATION 1. Align the two holes in the upper portion of the hinge on the control door FIGURE 26 to those in the bottom trim bracket, secure using two of the #8 x 1/2” hex head screws supplied. Figure 26 2. Install the top trim bracket to the firebox using the three #9 - 14 x 1/2” FIGURE 27 hex head screws supplied in the manual baggie. BOTTOM 3. Rest the top lip of the TRIM frame on the top trim bracket, and BRACKET the securing tabs at the bottom of the CONTROL DOOR frame on the bottom trim bracket. 4. Align the two slots in the top of the frame with the two holes in the top trim bracket and secure using the two #10 pan head screws supplied however FRAME do not fully tighten to leave room for adjustment. Figure 27 5. Align the holes in the securing tabs at the bottom of the frame with the holes in the bottom trim bracket and secure using the two remaining #8 x 1/2” hex head screws, however do not fully tighten to leave room for adjustment. Figure 27 TOP TRIM 6. If required, the bottom trim bracket can be adjusted by loosening it’s securing BRACKET screws. Figure 27 7. Once the frame is perfectly square and the control door will close without rubbing against the sides of the frame, tighten all screws. 8. Open the control door. 9. Insert the door stop chain into the receiving slot in the control door. Figure 29 10. Insert the door stop chain into the receiving slot in the frame so that when fully open the control door has a clearance of 1/8” to the finished wall. NOTE: In most cases, a count of 9 balls between receiving slots will give the desired clearance. Figure 29 FIGURE 28 11. Close the control door. The frame has been designed to accommodate finished material thicknesses of .500” - .750”. If it is necessary to pull the frame out to the max. .750” the magnetic catch will need to be adjusted. Minor adjustment can be made by removing shims from behind the magnet. Major adjustments can be made by moving the magnet to the outside of the panel. Adjustment may be required to accommodate the door stop chain slack when the control door is closed. The control door securing screws can be loosened to allow adjustment. Before retightening the screws ensure the control door is still recessed into the frame at a similar offset to the top trim piece. DOOR STOP CHAIN BOTTOM TRIM BRACKET FIGURE 29 W415-0619 / B / 03.03.08 RECEIVING SLOTS 17 ACCENT GLASS INSTALLATION Carefully sprinkle the accent glass onto the glass support evenly. Ensure no glass falls into the burner area. If this happens, insert a clean bag into your vacuum cleaner and BURNER vacuum out the accent glass. Replacement accent glass can be purchased from Wolf Steel Ltd. ACCENT GLASS FIGURE 30 GLASS SUPPORT BR TL BL 1. Turn off the electrical and gas supply to the fireplace. 2. Remove the frame from the unit by removing the 2 black securing screws from the top, and the 2 silver hex head securing screws from the bottom. 3. Lay the frame down on its front, being careful not to scratch the finish. 4. Starting at the top of the frame, take one light assembly and carefully snap it into place in the hole provided. Repeat for each of the light assemblies. The wires on the top 2 light assemblies will need to be fed in behind the heat shields. Note: When installing the light kit be careful not to scratch your fingers on any of the exposed screws in the frame. 5. Using Figure 31 as a guide, connect the light assemblies to the appropriate flags on the wire harness. The wire harness is labeled (TR) top right, (BR) bottom right (TL) Top left and (BL) bottom left. 6. Secure the wires into the clips at both sides and the bottom of the frame. Use the extra clips provided to retain any loose wires. 7. Re-attach frame onto unit. 8. Remove the control panel by removing the 2 screws securing it along the top edge. Leave the wires connected to the ON/OFF switch. 9. Place the transformer into the bottom of the unit. Plug the transformer into the receptacle. 10. Lay the control panel flat along the bottom edge of the frame. Attach one of the wire leads from the transformer to the lead on the wire harness labeled “TRANS”, and the other to the ON/OFF switch. Attach the last lead on the wire harness labeled “SWI” to the ON/OFF switch. 11. Re-secure the control panel. 12. Turn on the gas supply and electrical power. TR LK8 LIGHT INSTALLATION (OPTIONAL) CLIPS X5 A TR I SW NS FIGURE 31 W415-0619 / B / 03.03.08 18 OPERATING INSTRUCTIONS When lit for the first time, the fireplace will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufficiently ventilate the room. After extended periods of non-operation such as following a vacation or a warm weather season, the fireplace may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. Open a window to sufficiently ventilate the room. Purge all gas lines with the glass door of the fireplace open. Assure that a continuous gas flow is at the burner before closing the door. WHAT TO DO IF YOU SMELL GAS: FOR YOUR SAFETY READ BEFORE LIGHTING: A. This fireplace is equipped with an ignition device which automatically lights the burner. Do not try to light by hand. B. Before operating, smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor. C. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water. • • • • Turn off all gas to the fireplace. Open windows. Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the fire department. LIGHTING INSTRUCTIONS 1. STOP! Read the safety information located above. 2. Turn off all electric power to the fireplace. 3. This fireplace is equipped with an ignition device which automatically lights the burner. Do not try to light by hand. 4. Remove the glass door. 5. Wait five (5) minutes to clear out any gas. If you smell gas including near the floor STOP! Follow “B” in the above safety information on this label. If you don’t smell gas go to the next step. 6. Replace the glass door. 7. Turn on all electric power to the fireplace. 8. Turn the fireplace switch to the ON position. 9. If fireplace will not operate, follow instructions “To Turn Off Gas” and call your service technician or gas supplier. FIGURE 32 TO TURN OFF GAS 1. Turn the fireplace switch to the OFF position. 2. Turn off all electrical power to the fireplace if service is to be preformed. 3. Turn manual shut-off valve clockwise to Do not force. off. RATING PLATE RATING LABEL LOCATION: The rating label is located under the control panel and is chained to the fireplace. DO NOT REMOVE. ERTEK INT CM C W ar noc r k He se y US REFERENCE #15901 CERTIFIED UNDER : CSA 2.22-2007, ANSI 21.50-2007 VENTED GAS FIREPLACE DIRECT VENT GAS FIREPLACE. APPROVED FOR BEDROOM, BATHROOM AND BED SITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES. IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARD. TITLE 24 DFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI/NFPA 501A. MODEL MODEL CERTIFIED FOR CANADA AND USA GT8N GT8P (NATURAL GAS) (PROPANE) 0-4500FT (0-1370m) ALTITUDE 0-4500FT (0-1370m) 6,000 BTU/h INPUT 6,000 BTU/h #56 ORIFICE #69 MANIFOLD PRESSURE: 3.5" WATER COLUMN MANIFOLD PRESSURE: 10" WATER COLUMN MINIMUM SUPPLY PRESSURE: 4.5" WATER COLUMN MINIMUM SUPPLY PRESSURE: 11" WATER COLUMN MAXIMUM SUPPLY PRESSURE: 7.0" WATER COLUMN MAXIMUM SUPPLY PRESSURE: 13" WATER COLUMN VENTED GAS FIREPLACE NOT FOR USE WITH SOLID FUEL. FOR USE WITH GLASS WARNING: DO NOT ADD ANY MATERIAL TO THE DOOR. CERTIFIED WITH THIS UNIT ONLY. APPLIANCE, WHICH WILL COME IN CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE NAPOLEON VENT MANUFACTURER WITH THE APPLIANCE. KITS, SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS TOP 6” RECESSED DEPTH 7” FLOOR 0” VENT 1” SIDES 0” BACK 1 1/2” TOP, SIDES & BACK AS PER ABOVE. FOR FINISHING MATERIAL, SEE OWNERS MANUAL. ELECTRICAL RATING: 115v 0.82AMP, 60HZ MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS ARE 10 INCHES AND 10 FEET RESPECTIVELY. MINIMUM AND MAXIMUM VERTICAL VENT LENGTHS ARE 36 INCHES AND 10 FEET RESPECTIVELY. W415-0619 / B / 03.03.08 REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM. THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS INDICATED ON THE RATING PLATE AND MY BE INSTALLED IN AN AFTERMARKET, PERMANENTLY LOCATED, MANUFACTURED HOME (USA ONLY) OR MOBILE HOME WHERE NOT PROHIBITED BY LOCAL CODES. SEE OWNER’S MANUAL FOR DETAILS. THIS APPLIANCE IS NOT CONVERTIBLE FOR USE WITH OTHER GASES, UNLESS A CERTIFIED KIT IS USED. MADE IN CANADA WOLF STEEL LTD, BARRIE, ON, CANADA SERIAL NUMBER: GT8 W385-0381 / A 19 MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE FIREPLACE. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This fireplace and its venting system should be inspected before use and at least annually by a qualified service person. The fireplace area must be kept clear and free of combustible materials, gasoline or other flammable vapours and liquids. The flow of combustion and ventilation air must not be obstructed. 1. Keep the control compartment, burner, and air shutter opening clean by vacuuming or brushing, at least once a year. 2. Check to see that the main burner ignites when the switch for the burner is turned on. A 5 second light-up period is satisfactory. If ignition takes longer, consult your Napoleon® dealer / distributor. 3. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary. ADJUSTMENTS GAS PRESSURE ADJUSTMENT VENTURI ADJUSTMENT Outlet pressure can be adjusted if not measuring 3.5” W.C. (NG) or 10.0” W.C. (LP). Closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame color to be established. 1. Pressure can be checked by removing cap (A) using a 3/16 allen key and replacing it with a 1/8 NPT barb fitting. FIGURE 33 NOTE: It is important that the venturi sits down tight on the orifice. The burner is adjustable up/down to ensure this. 2. Place pressure gauge tube over the fitting. AIR SHUTTER OPENINGS LP 5/16” DIA (x2) NG 3/16” DIA (x1) FIGURE 35 3. Pressure can be adjusted by removing cap (B) using a flat screwdriver, and adjusting the nylon plug with the same screw driver. Turning the plug in (clockwise) will increase the pressure. FIGURE 34 FLAME CHARACTERISTICS It is important to periodically perform a visual check of the burner flame. Compare them to the illustration provided. FIGURE 36 W415-0619 / B / 03.03.08 20 REPLACEMENTS Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Napoleon® dealer or distributor. When ordering replacement parts always give the following information: 1. 2. 3. 4. 5. MODEL & SERIAL NUMBER OF FIREPLACE INSTALLATION DATE OF FIREPLACE PART NUMBER DESCRIPTION OF PART FINISH ! FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM. * IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR NAPOLEON® DEALER. ACCESSORIES REPLACEMENT PARTS # 1 2* 3* 4 5* 6 7 8 9* 10* 11 12 13 13 14* 14* 15 16 17* 18* 19 20 21* 22 22 22 22 22 PART NO. DESCRIPTION W225-0216 W562-0008 W010-1736 W010-1743 W300-0088 W100-0104 W357-0006 W190-0026 W750-0183 W750-0184 W200-0234 W200-0233 W725-0052 W725-0053 W455-0085 W455-0086 W500-0358 W475-0522 W300-0108 W385-0334 W290-0123 W290-0125 W562-0046 TFK TFR TFP TFW TFB DOOR FRAME DOOR GASKET DOOR LATCH ASSEMBLY GLASS C/W GASKET GLASS BURNER IGNITOR CONTROL, MODULE WIRE HARNESS IGNITION CABLE IGNITOR COVER BURNER COVER NATURAL GAS VALVE - 3.5” W.C. PROPANE GAS VALVE - 10.0” W.C. NATURAL GAS ORIFICE PROPANE GAS ORIFICE FIRESTOP SPACER BACK PANEL ACCENT GLASS (BLACK) NAPOLEON® LOGO EXHAUST GASKET BURNER GASKET ROPE GASKET, BACK PANEL FRAME - PAINTED METAILIC BLACK FINISH FRAME - RED FINISH FRAME - PEWTER FINISH FRAME - WHITE FINISH FRAME - STEEL BLUE FINISH WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specified approved with this appliance may result in property damage or personal injury. 35* 35* 36* 37* 38* 39* 40* 41* 42* W573-0002 W573-0007 W175-0204 W175-0166 W175-0270 W175-0274 W175-0271 LK8 AVS35KT HIGH TEMPERATURE SEALANT HIGH TEMPERATURE SEALANT 3” COUPLER 5” COUPLER CONVERSION KIT - NG TO LP CONVERSION KIT - LP TO NG COUPLER KIT LIGHT KIT VENT SLEEVE ASSEMBLY FLEXIBLE VENT KITS GDT5 (5 FT) 23* 24* 25* W730-0031 W730-0032 W615-0080 3” FLEXIBLE VENT PIPE - (5 FT) 5” FLEXIBLE VENT PIPE - (5 FT) SPACERS (3 INCLUDED) 26* 27* 25* W730-0033 W730-0034 W615-0080 3” FLEXIBLE VENT PIPE - (10 FT) 5” FLEXIBLE VENT PIPE - (10 FT) SPACERS (6 INCLUDED) GDT10 (10 FT) 16 1 4 TERMINAL KITS GD178 (WALL TERMINAL KIT) 28* 29 W010-1744 W670-0010 12” FLEXIBLE VENT ASSEMBLY 3”/5” FLEXIBLE HORIZONTAL TERMINAL 29 W670-0010 3”/5” FLEXIBLE HORIZONTAL TERMINAL 6 7 8 GD179 (TERMINAL ONLY) ROOF TERMINAL KITS GDT113 30* 31* W670-0011 W490-0076 AIR TERMINAL 3/5 INNER/OUTER SLEEVE 30* 31* 32* 33* 34* W670-0011 W490-0076 W010-1844 W263-0099 W170-0134 AIR TERMINAL 3/5 INNER/OUTER SLEEVE ROOF SUPPORT ROOF FLASHING STORM COLLAR 30* 31* 32* 33* 34* W670-0011 W490-0076 W010-1844 W263-0100 W170-0134 AIR TERMINAL 3/5 INNER/OUTER SLEEVE ROOF SUPPORT ROOF FLASHING STORM COLLAR 30* 31* 32* 33* 34* W670-0011 W490-0076 W010-1844 W263-0101 W170-0134 AIR TERMINAL 3/5 INNER/OUTER SLEEVE ROOF SUPPORT ROOF FLASHING STORM COLLAR GDT110 (1/12 - 7/12 PITCH) 12 11 13 19 GDT111 (8/12 - 12/12 PITCH) 20 15 GDT112 (FLAT ROOF) W415-0619 / B / 03.03.08 29 22 21 TROUBLE SHOOTING GUIDE BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE IGNITOR AND THE MAIN BURNER WITH THE GLASS DOOR OPEN. SYMPTOM PROBLEM Electrode sparks, burner ignites, electrode continues to spark for complete 7 seconds, burner shuts down. Hot and neutral wires are reversed at control module. - Connect the hot wire to the black wire. Connect the neutral wire to the white wire. Sensor / flame not connecting - Raise electrode / sensor up into flame. Blockage in vent. - Remove blockage. In extremely cold conditions, ice buildup may occur on the terminal and should be removed as required. Main burner flame is a blue, lazy, transparent flame. Flame length consistently too large or too small. Carboning occurs. TEST SOLUTION Unit is over-fired or under-fired. - Check pressure readings - Outlet pressure can be checked by removing cap (A) and replacing it with a 1/8” NPT barb fitting. Next, place pressure gauge tubing over the fitting. Gauge should read 3.5” W.C. for natural gas or 10.0” W.C. for propane. AFTER TAKING PRESSURE READINGS, BE SURE TO REPLACE CAP TO RESEAL. DO NOT OVER-TORQUE. - Leak test with a soap and water solution. Air shutter has become blocked. - Ensure air shutter opening is free of lint or other obstructions. Flame is impinging on the combustion chamber. - Open air shutter to increase the primary air. - Check the input rate: check the manifold pressure and orifice size as specified by the rating plate values. - Check that the door gasketing is not broken or missing and that the seal is tight. - Check that both 3” and 5” vent liners are free of holes and well sealed at all joints. - Check that the minimum rise per foot has been adhered to for any horizontal venting. White / grey film forms. Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces. - Clean the glass with a gas fireplace glass cleaner. DO NOT CLEAN GLASS WHEN HOT. If deposits are not cleaned off regularly, the glass may become permanently marked. Exhaust fumes smelled in room, headaches. Fireplace is spilling. - Check door seal. - Check pressure relief device. - Check for chimney blockage. - Ensure that the paint curing process is complete. Switch is defective. - Connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat. Burner orifice is blocked. - Remove stoppage in orifice. Control valve faulty. - Replace. Carbon is being deposited on glass, logs or combustion chamber surfaces. No gas to the main burner; switch is on. Burner will not light, ignitor sparks. Ignitor will not spark. Remote wall switch is in “OFF” position; burner comes on. Faulty valve. - Replace. No gas at the burner. - Check that the manual valve is turned on. - Replace the valve. Out of propane gas. - Fill the tank. No spark at ignitor. - Check the power source. (ie. fuse, circuit breaker) - Check that the wire is connected to both the ignitor and the control module. - Check that the spark is not jumping to ignitor cover. - Replace the wire if the wire insulation is broken or frayed. - Replace the electrode if the ceramic insulator is cracked or broken. Spark gap is incorrect. - Spark gap should be 0.125” (1/8” approx.) from the electrode tip to the sensor tip. Wall switch is mounted upside down. - Reverse. Remote wall switch is grounding. - Replace. Remote wall switch wire is grounding. - Check for ground (short); repair ground or replace wire. Faulty wire. - Replace. W415-0619 / B / 03.03.08 DATE DEALER NAME SERVICE TECHNICIAN NAME SERVICE PERFORMANCE This fireplace must be serviced annually depending on usage Fireplace Service History SPECIAL CONCERNS 22 W415-0619 / B / 03.03.08
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