Nokia Solutions and Networks T5JX1 UBS CDMA XMI Transceiver at 800 MHz User Manual Exhibit 8a
Nokia Solutions and Networks UBS CDMA XMI Transceiver at 800 MHz Exhibit 8a
Contents
Exhibit 8a
APPLICANT: MOTOROLA Cellular Networks FCC ID: IHET5JX1 Installation Manual Exhibit UBS CDMA XMI Transceiver at 800MHz FCC Filing – UBS CDMA XMI Transceiver at 800MHz (cover page) R20 1X UBS Macro BTS Hardware Installation 68P09283A62-3 AUG 2007 PRELIMINARY © 2007 Motorola, Inc. All Rights Reserved Accuracy While reasonable efforts have been made to assure the accuracy of this document, Motorola, Inc. assumes no liability resulting from any inaccuracies or omissions in this document, or from use of the information obtained herein. Motorola, Inc. reserves the right to make changes to any products described herein to improve reliability, function, or design, and reserves the right to revise this document and to make changes from time to time in content hereof with no obligation to notify any person of revisions or changes. Motorola, Inc. does not assume any liability arising out of the application or use of any product, software, or circuit described herein; neither does it convey license under its patent rights or the rights of others. It is possible that this publication may contain references to, or information about Motorola products (machines and programs), programming, or services that are not announced in your country. Such references or information must not be construed to mean that Motorola intends to announce such Motorola products, programming, or services in your country. Copyrights This document, Motorola products, and 3rd Party Software products described in this document may include or describe copyrighted Motorola and other 3rd Party supplied computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola, its licensors, and other 3rd Party supplied software certain exclusive rights for copyrighted material, including the exclusive right to copy, reproduce in any form, distribute and make derivative works of the copyrighted material. Accordingly, any copyrighted material of Motorola, its licensors, or the 3rd Party software supplied material contained in the Motorola products described in this document may not be copied, reproduced, reverse engineered, distributed, merged or modified in any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola or other 3rd Party supplied software, except for the normal non-exclusive, royalty free license to use that arises by operation of law in the sale of a product. A list of 3rd Party supplied software copyrights are contained in the Supplemental information section of this document. Restrictions Software and documentation are copyrighted materials. Making unauthorized copies is prohibited by law. No part of the software or documentation may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, without prior written permission of Motorola, Inc. License Agreements The software described in this document is the property of Motorola, Inc and its licensors. It is furnished by express license agreement only and may be used only in accordance with the terms of such an agreement. High Risk Materials Components, units, or 3rd Party products used in the product described herein are NOT fault-tolerant and are NOT designed, manufactured, or intended for use as on-line control equipment in the following hazardous environments requiring fail-safe controls: the operation of Nuclear Facilities, Aircraft Navigation or Aircraft Communication Systems, Air Traffic Control, Life Support, or Weapons Systems (High Risk Activities). Motorola and its supplier(s) specifically disclaim any expressed or implied warranty of fitness for such High Risk Activities. Trademarks Motorola and the Stylized M Logo are registered in the US Patent & Trademark Office. All other product or service names are the property of their respective owners. The CE mark confirms Motorola, Inc. statement of compliance with EU directives applicable to this product. Copies of the Declaration of Compliance and installation information in accordance with the requirements of EN50385 can be obtained from the local Motorola representative or by contacting the Customer Network Resolution Center (CNRC). The 24 hour telephone numbers are listed at https://mynetworksupport.motorola.com. Select Customer Network Resolution Center contact information. Alternatively if you do not have access to CNRC or the internet, contact the Local Motorola Office. PRELIMINARY AUG 2007 Table of Contents Contents ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ R20 1X UBS Macro BTS Hardware Installation Revision history . . . . . . . . . . . . . . . . . Version information . . . . . . . . . . . . . Resolution of Service Requests . . . . . . . Incorporation of Change Notices. . . . . . . General information . . . . . . . . . . . . . . . Purpose . . . . . . . . . . . . . . . . . . . Cross references . . . . . . . . . . . . . . . Text conventions . . . . . . . . . . . . . . . Contacting Motorola . . . . . . . . . . . . . . . 24–hour support . . . . . . . . . . . . . . . Questions and comments . . . . . . . . . . Errors . . . . . . . . . . . . . . . . . . . . Security advice. . . . . . . . . . . . . . . . . . Warnings, cautions, and notes . . . . . . . . . . Warnings. . . . . . . . . . . . . . . . . . . Cautions . . . . . . . . . . . . . . . . . . . Notes . . . . . . . . . . . . . . . . . . . . Safety . . . . . . . . . . . . . . . . . . . . . . General safety . . . . . . . . . . . . . . . . Electromagnetic energy . . . . . . . . . . . Caring for the environment . . . . . . . . . . . In EU countries . . . . . . . . . . . . . . . In non-EU countries . . . . . . . . . . . . . CMM labeling and disclosure table . . . . . . . Motorola document set . . . . . . . . . . . . . Ordering documents and CD-ROMs . . . . . Document banner definitions . . . . . . . . Data encryption . . . . . . . . . . . . . . . Third Party Computer Software and Trademarks Computer Software . . . . . . . . . . . . . Trademarks . . . . . . . . . . . . . . . . . 10 10 10 11 12 12 12 12 13 13 13 1-2 1-2 1-5 1-5 1-5 1-5 1-6 1-6 Chapter 1: Introduction and Frame Identication Abbreviations and Acronyms . . . . . . . . . . . . . . . . . . . . Abbreviations and Acronyms . . . . . . . . . . . . . . . . . . Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope of manual . . . . . . . . . . . . . . . . . . . . . . . . Prerequisites. . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 - Introduction and frame identification . . . . . . . Chapter 2 – UBS Macro BTS installation procedure . . . . . . Chapter 3 - Low-to-Mid Capacity Frame Expansion Procedures 68P09283A62-3 AUG 2007 PRELIMINARY Contents Chapter 4 - What’s next . . . . . . . Equipment shipped assembled . . . . Equipment shipped un-assembled . . Follow the task sequence . . . . . . Follow the site plan . . . . . . . . . Site cleanliness . . . . . . . . . . . Site manager. . . . . . . . . . . . . Color coding . . . . . . . . . . . . . Rack vs. frame . . . . . . . . . . . Required documentation . . . . . . . Equipment may vary from figures . . Item identification . . . . . . . . . . . . UBS Macro BTS frames . . . . . . . Items to be installed . . . . . . . . . Tools and materials . . . . . . . . . . . Required tools and materials. . . . . Recommended tools . . . . . . . . . Unpacking Instructions . . . . . . . . . Unpacking the carrier strip assembly Unpacking accessory equipment . . . 1-6 1-6 1-6 1-7 1-7 1-7 1-7 1-7 1-8 1-8 1-8 1-9 1-9 1-15 1-16 1-16 1-17 1-18 1-18 1-20 2-2 2-2 2-2 2-2 2-2 2-2 2-4 2-4 2-4 2-6 2-11 2-11 2-11 2-11 2-11 2-15 2-15 2-16 2-16 2-16 2-17 2-18 2-18 2-20 2-20 2-20 2-28 2-28 2-28 2-28 2-29 2-30 2-30 2-32 2-32 Chapter 2: UBS Macro BTS Installation Procedure Overview . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . Structural engineer . . . . . . . . . . . . . . . . . . Required items. . . . . . . . . . . . . . . . . . . . . Cabling and configuration options . . . . . . . . . . . Color coding . . . . . . . . . . . . . . . . . . . . . . Cable list, diagrams and connectors . . . . . . . . . . . . Overview. . . . . . . . . . . . . . . . . . . . . . . . UBS Macro BTS external I/O cable run list . . . . . . Connector locations . . . . . . . . . . . . . . . . . . Full installation sequence . . . . . . . . . . . . . . . . . Overview. . . . . . . . . . . . . . . . . . . . . . . . Prerequisites. . . . . . . . . . . . . . . . . . . . . . Verifying site and equipment. . . . . . . . . . . . . . Physical installation . . . . . . . . . . . . . . . . . . Site verification . . . . . . . . . . . . . . . . . . . . . . Site installation checks . . . . . . . . . . . . . . . . Temperature range . . . . . . . . . . . . . . . . . . Frame physical dimensions . . . . . . . . . . . . . . Frame clearances . . . . . . . . . . . . . . . . . . . Frame DC input power and power cabling information Frame positioning . . . . . . . . . . . . . . . . . . . Rack base description and dimensions . . . . . . . . . Task 1: Installing RGPS Head . . . . . . . . . . . . . . . Objective. . . . . . . . . . . . . . . . . . . . . . . . RGPS head installation. . . . . . . . . . . . . . . . . Tasks 2-3: Installing Rack & Ground Cable . . . . . . . . Objectives . . . . . . . . . . . . . . . . . . . . . . . Rack requirements. . . . . . . . . . . . . . . . . . . Structural engineer prerequisite . . . . . . . . . . . . Required items. . . . . . . . . . . . . . . . . . . . . Location of rack earth ground terminals . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . Task 4: Rack Mounting the Optional PSM Shelf . . . . . . Objectives . . . . . . . . . . . . . . . . . . . . . . . ii 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Contents Required items. . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . Procedural reference diagrams . . . . . . . . . . . . . Task 5: Rack Mounting for Low-Capacity Frame . . . . . . . Objective. . . . . . . . . . . . . . . . . . . . . . . . . Required items. . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . Procedural reference diagrams . . . . . . . . . . . . . Task 6: Expanding the Low-capacity Frame . . . . . . . . . Objective. . . . . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . Task 7: Cabling the Optional PSM Shelf . . . . . . . . . . . Objectives . . . . . . . . . . . . . . . . . . . . . . . . Required items. . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . Tasks 8-9: Connecting TX/RX Antennas . . . . . . . . . . . Objectives . . . . . . . . . . . . . . . . . . . . . . . . Required items. . . . . . . . . . . . . . . . . . . . . . Location of antenna connectors . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . Tasks 10-13: Connecting RGPS, Spans, Customer Alarms . . Objectives . . . . . . . . . . . . . . . . . . . . . . . . Cabling options . . . . . . . . . . . . . . . . . . . . . Required items. . . . . . . . . . . . . . . . . . . . . . Location of cables AA, W and X . . . . . . . . . . . . . Balanced T1/E1 cable (W) details . . . . . . . . . . . . Customer alarm input/output (IP/OP) cable (X) details . . Task 14: Connecting +27 V DC Power . . . . . . . . . . . . Objectives . . . . . . . . . . . . . . . . . . . . . . . . Frame power cables and connector information . . . . . Required items. . . . . . . . . . . . . . . . . . . . . . Power cabling and tie down requirements . . . . . . . . Contact/lug, DC connector housing and PDU input power Procedure . . . . . . . . . . . . . . . . . . . . . . . . Task 15: Connecting -48 V DC Power . . . . . . . . . . . . Objectives . . . . . . . . . . . . . . . . . . . . . . . . Frame power cables and connector information . . . . . Required items. . . . . . . . . . . . . . . . . . . . . . Power cabling and tie down requirements . . . . . . . . Contact/lug, DC connector housing and PDU input power Procedure . . . . . . . . . . . . . . . . . . . . . . . . Task 16: Connecting 220 V AC Power . . . . . . . . . . . . Objectives . . . . . . . . . . . . . . . . . . . . . . . . Frame AC power cables and wiring information . . . . . Required items. . . . . . . . . . . . . . . . . . . . . . AC PSM shelf AC power input detail . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . 2-32 2-32 2-34 2-36 2-36 2-36 2-37 2-38 2-42 2-42 2-42 2-43 2-43 2-43 2-43 2-44 2-44 2-44 2-44 2-44 2-46 2-46 2-46 2-47 2-47 2-47 2-49 2-55 2-55 2-55 2-56 2-57 2-57 2-58 2-60 2-60 2-60 2-61 2-62 2-62 2-63 2-65 2-65 2-65 2-66 2-66 2-68 3-2 3-2 3-3 3-3 3-3 3-4 3-6 3-7 Chapter 3: Low-to-Mid Capacity Frame Expansion Procedures Low-to-Mid Capacity Frame Expansion Overview How to use this chapter . . . . . . . . . . . Adding Circuit Breakers/Connectors to PDU . . . Objective. . . . . . . . . . . . . . . . . . . Required items. . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . Procedural reference diagram . . . . . . . . Adding an XMI . . . . . . . . . . . . . . . . . . 68P09283A62-3 AUG 2007 iii PRELIMINARY Contents Objective. . . . . . . . . . . . . . . . . . . . . . . . . . . Required items. . . . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . Procedural reference diagram . . . . . . . . . . . . . . . . Adding a DMI . . . . . . . . . . . . . . . . . . . . . . . . . . Objective. . . . . . . . . . . . . . . . . . . . . . . . . . . Required items. . . . . . . . . . . . . . . . . . . . . . . . Prerequisite . . . . . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . Procedural reference diagram . . . . . . . . . . . . . . . . Adding a Second Set of IDRFs . . . . . . . . . . . . . . . . . . Objective. . . . . . . . . . . . . . . . . . . . . . . . . . . Required items. . . . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . Procedural reference diagram . . . . . . . . . . . . . . . . Adding an Optional RX Splitter . . . . . . . . . . . . . . . . . Objective. . . . . . . . . . . . . . . . . . . . . . . . . . . Required items. . . . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . Procedural reference diagram . . . . . . . . . . . . . . . . Adding a third PSM (–48 V or 220 V AC only) . . . . . . . . . . Objective. . . . . . . . . . . . . . . . . . . . . . . . . . . Required items. . . . . . . . . . . . . . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . Mid-capacity Expansion Interconnect Cabling . . . . . . . . . . Objective. . . . . . . . . . . . . . . . . . . . . . . . . . . Installing DC power cables. . . . . . . . . . . . . . . . . . Installing/Connecting RF cables (XMI to IDRF) . . . . . . . Installing XMI to DMI cables. . . . . . . . . . . . . . . . . Installing DMI to SSI cables . . . . . . . . . . . . . . . . . Installing RX splitter to XMI RX RF cables or RX share cable 3-7 3-7 3-8 3-9 3-11 3-11 3-11 3-12 3-12 3-14 3-15 3-15 3-15 3-16 3-17 3-18 3-18 3-18 3-18 3-19 3-20 3-20 3-20 3-21 3-22 3-22 3-22 3-25 3-28 3-29 3-30 4-2 4-2 4-3 4-4 4-4 4-4 Chapter 4: What’s Next Installation completion. . . . . . . . . . . . . . Clean up the site . . . . . . . . . . . . . . . Fill out the installation completion checklist . Record “As-Built” information . . . . . . . . Performing the ATPs . . . . . . . . . . . . . Loading the software . . . . . . . . . . . . iv 68P09283A62-3 PRELIMINARY AUG 2007 List of Figures List of Figures ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure Figure 1-1: UBS Macro BTS low-tier/low-capacity frame (1000 mm rack) . . . . . . . . . . 1-2: Low capacity UBS Macro BTS starter frame (1800 mm rack) . . . . . . . . . . 1-3: UBS Macro BTS mid-capacity frame (1800 mm rack) . . . . . . . . . . . . . . 1-4: High capacity 800 MHz UBS Macro BTS fully expanded frame (1800 mm rack) . 1-5: High-capacity 1.9 GHz UBS Macro BTS fully expanded frame (1800 mm rack) . 1-6: Items to install. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7: Carrier strip assembly with inner carton support . . . . . . . . . . . . . . . . 1-8: Carrier strip assembly with inner carton support removed . . . . . . . . . . . 2-1: 800 MHz IDRF I/O connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2: 1.9 GHz IDRF I/O connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3: SSI front panel connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4: PSM shelf front panel connectors . . . . . . . . . . . . . . . . . . . . . . . . 2-5: Rack footprint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6: RGPS cabling diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7: RGPS wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8: RGPS lightning arrestor wiring . . . . . . . . . . . . . . . . . . . . . . . . . 2-9: RGPS heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10: Installing the RGPS head . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11: Connector pin numbering for cables NN and AA . . . . . . . . . . . . . . . . 2-12: Location of ground terminals on a Motorola rack. . . . . . . . . . . . . . . . 2-13: Hanger screw layout for the optional PSM shelf . . . . . . . . . . . . . . . . 2-14: Hanging the PSM shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15: Hanger screw layout for UBS Macro carrier strip assembly . . . . . . . . . . 2-16: Lifting and hanging the carrier strip assembly on the rack . . . . . . . . . . . 2-17: Carrier strip assembly keyhole screw locations . . . . . . . . . . . . . . . . 2-18: T1/E1 balanced span line cable (W) pin numbering. . . . . . . . . . . . . . . 2-19: Customer alarm cable (X) pin numbering. . . . . . . . . . . . . . . . . . . . 2-20: +27 V DC power input cable (DC) wire tie-wrap example . . . . . . . . . . . 2-21: +27 V DC power input cable (DC) connector and connection to PDU. . . . . . 2-22: 48 V DC power input cable (CC) wire tie-wrap example . . . . . . . . . . . . 2-23: 48 V DC power input cable (CC) connector and connection to PSM shelf. . . . 2-24: AC PSM shelf AC power input terminal block and wiring details . . . . . . . . 3-1: Adding a Breaker Assembly Module to the PDU . . . . . . . . . . . . . . . . . 3-2: Installing a 2nd XMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3: Installing a 2nd DMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4: Installing the second set of IDRFs . . . . . . . . . . . . . . . . . . . . . . . . 3-5: Mounting the RX splitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68P09283A62-3 AUG 2007 1-10 1-11 1-12 1-13 1-14 1-15 1-19 1-19 2-7 2-7 2-9 2-10 2-19 2-21 2-22 2-23 2-24 2-25 2-26 2-30 2-34 2-35 2-39 2-40 2-41 2-47 2-51 2-57 2-58 2-62 2-63 2-67 3-6 3-10 3-14 3-17 3-19 PRELIMINARY List of Figures vi 68P09283A62-3 PRELIMINARY AUG 2007 List of Tables List of Tables ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Table 1: Manual version history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 1-1: Abbreviations and Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . Table 2-1: Color code – DC power connectors/cables . . . . . . . . . . . . . . . . . . Table 2-2: Color code - RF Equipment and Connectors/Cables . . . . . . . . . . . . . . Table 2-3: UBS Macro BTS external I/O cable run list . . . . . . . . . . . . . . . . . . Table 2-4: Frame dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 2-5: Minimum frame clearances for airflow . . . . . . . . . . . . . . . . . . . . Table 2-6: Minimum frame clearances for maintenance - front access only . . . . . . . Table 2-7: Minimum frame clearances for maintenance - front and rear access . . . . . Table 2-8: +27 V DC and –48 V DC Frame Power Cabling and Power Supply Breaker Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 2-9: List of required cables for RGPS head installation . . . . . . . . . . . . . . Table 2-10: Pinout for cables NN and AA . . . . . . . . . . . . . . . . . . . . . . . . Table 2-11: T1/E1 I/O cable W (span) signal and pin information . . . . . . . . . . . . Table 2-12: Customer alarm cable (X) pinout for customer IP 1-12 OP 1-4 . . . . . . . . Table 2-13: Customer alarm cable (X) pinout for customer IP 13-24 OP 5-8 . . . . . . . Table 2-14: +27 V DC connector (Orange) parts information . . . . . . . . . . . . . . Table 2-15: –48 V DC connector (Blue) parts information . . . . . . . . . . . . . . . . Table 4-1: Installation completion checklist . . . . . . . . . . . . . . . . . . . . . . . 68P09283A62-3 AUG 2007 1-2 2-3 2-3 2-4 2-16 2-16 2-16 2-17 2-17 2-20 2-26 2-48 2-51 2-52 2-55 2-61 4-3 vii PRELIMINARY List of Tables viii 68P09283A62-3 PRELIMINARY AUG 2007 About This Manual R20 1X UBS Macro BTS Hardware Installation ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ The R20 UBS Macro BTS supports single band 800 MHz or 1.9 GHz RF band, up to two XMIs, up to two DMIs and one SSI. UBS Macro BTS frame configurations with up to four XMIs and up to five DMIs will be available in the future. What is covered in this manual? The UBS Macro BTS Hardware Installation manual describes the installation of Motorola supported configurations of the UBS Macro BTS system. The UBS Macro BTS system supports either the 800 MHz or the 1.9 GHz RF band and IP-packet backhaul. In addition, CDMA 1X and CDMA EV-DO channels are supported as well as Open Transport Interface (OTI) for IP-packet backhaul via Ethernet. The UBS Macro BTS frame can also be configured for +27 V DC operation, optional -48 V DC or optional 220 V AC operation. The UBS Macro BTS air interface supports the following: • Omni or 3–sector antenna configurations • Single RF band operation only; 800 MHz or 1.9 GHz RF band • Up to 120 W of total TX RF power output and up to 30 W TX RF power output per carrier • Dual path, Main and Diversity, RX antennas UBS Macro BTS frames are also configured for low, mid, or high capacity. Capacity is determined by the quantity of sector carriers and traffic channels supported by the frame. The quantity of sector carriers is a function of the quantity of XMIs. The quantity of traffic channels is a function of the quantity of modems. Because the modems are inside the DMI, the quantity of DMIs is a capacity factor. The capacity of a UBS Macro BTS frame is essentially based on the following: • low capacity - one XMI and up to two DMIs • mid capacity - two XMIs and two DMIs • high capacity - more than two XMIs (four XMIs maximum) and more than two DMIs (five DMIs maximum) 68P09283A62-3 AUG 2007 PRELIMINARY For Software Release 2.20.x, only low and mid capacity frames are available/supported. High capacity UBS Macro BTS frames will be available in the future. The manual covers the following topics: • Chapter 1 provides a brief description of the information presented in the manual, frame identification information, installation sequence, and a list of tools. • Chapter 2 provides illustrations displaying the location of all UBS Macro connectors for external cabling and wiring purposes, external cable run list, and a detailed installation sequence. Installation procedures cover mounting items to the rack and installing the external cabling. • Chapter 3 provides information and procedures needed for expanding the low-capacity UBS Macro BTS starter/expansion frame to the mid-capacity frame configuration. • Chapter 4 provides procedures for cleaning up the site and the installation completion checklist. 68P09283A62-3 PRELIMINARY AUG 2007 Revision history Revision history ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ The following shows the issue status of this manual since it was first released. Version information Table 1 Manual version history Manual issue Date of issue JUN 15, 2007 DRAFT version for SME review AUG 10, 2007 PRELIMINARY version for SME review. Does not include E-GPS and the special recently requested SPRINT mechanics. AUG 31, 2007 PRELIMINARY version for Deployment. Does not include E-GPS and the special recently requested SPRINT mechanics. Remarks Resolution of Service Requests The following Service Requests are resolved in this document: Service Request CMBP Number Remarks NA NA NA Incorporation of Change Notices The following Change Notices (CN) are incorporated in this document: CN Date CN Number Title NA NA NA 68P09283A62-3 AUG 2007 PRELIMINARY General information General information ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Purpose Motorola cellular communications documents are intended to instruct and assist personnel in the operation, installation and maintenance of the Motorola cellular infrastructure equipment and ancillary devices. It is recommended that all personnel engaged in such activities be properly trained by Motorola. Motorola disclaims all liability whatsoever, implied or express, for any risk of damage, loss or reduction in system performance arising directly or indirectly out of the failure of the customer, or anyone acting on the customer’s behalf, to abide by the instructions, system parameters, or recommendations made in this document. These documents are not intended to replace the system and equipment training offered by Motorola. They can be used to supplement and enhance the knowledge gained through such training. If this document was obtained when attending a Motorola training course, it will not be updated or amended by Motorola. It is intended for TRAINING PURPOSES ONLY. If it was supplied under normal operational circumstances, to support a major software release, then corrections are supplied automatically by Motorola and posted on the Motorola customer website. Cross references References made to external publications are shown in italics. Other cross references, emphasized in blue text in electronic versions, are active links to the references. This document is divided into numbered chapters that are divided into sections. Sections are not numbered, but are individually named at the top of each page, and are listed in the table of contents. 68P09283A62-3 PRELIMINARY AUG 2007 General information Text conventions The following conventions are used in the Motorola cellular infrastructure documents to represent keyboard input text, screen output text, and special key sequences. Input Characters typed in at the keyboard are shown like this. Items of interest within a command appear like this. Output Messages, prompts, file listings, directories, utilities, and environmental variables that appear on the screen are shown like this. Items of interest within a screen display appear like this. Special key sequences Special key sequences are represented as follows: CTRL-c or CTRL+C Press the Ctrl and C keys at the same time. CTRL-SHIFT-c or CTRL+SHIFT+C Press the Ctrl, Shift, and C keys at the same time. ALT-f or ALT+F Press the Alt and F keys at the same time. ALT+SHIFT+F11 Press the Alt, Shift and F11 keys at the same time. ¦ Press the pipe symbol key. RETURN or ENTER Press the Return or Enter key. 68P09283A62-3 AUG 2007 PRELIMINARY Contacting Motorola Contacting Motorola ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Motorola appreciates feedback from the users of our documents. 24–hour support If you have problems regarding the operation of your equipment, contact the Customer Network Resolution Center (CNRC) for immediate assistance. The 24–hour telephone numbers are listed at https://mynetworksupport.motorola.com. Select Customer Network Resolution Center contact information. Alternatively if you do not have access to CNRC or the internet, contact the Local Motorola Office. Questions and comments Send questions and comments regarding user documentation to the email address: mydocs@motorola.com. Errors To report a documentation error, call the CNRC (Customer Network Resolution Center) and provide the following information to enable CNRC to open an SR (Service Request): • The document type • The document title, part number, and revision character • The page number with the error • A detailed description of the error and if possible the proposed solution 68P09283A62-3 PRELIMINARY AUG 2007 Security advice Security advice ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Motorola systems and equipment provide security parameters that can be configured by the operator based on their particular operating environment. Motorola recommends setting and using these parameters following industry recognized security practices. Security aspects to be considered are protecting the confidentiality, integrity, and availability of information and assets. Assets include the ability to communicate, information about the nature of the communications, and information about the parties involved. In certain instances, Motorola makes specific recommendations regarding security practices. The implementation of these recommendations and final responsibility for the security of the system lies with the operator of the system. Contact the Customer Network Resolution Center (CNRC) for assistance. The 24–hour telephone numbers are listed at https://mynetworksupport.motorola.com. Select Customer Network Resolution Center contact information, from the menu located to the left of the Login box. Alternatively if you do not have access to CNRC or the internet, contact the Local Motorola Office. 68P09283A62-3 AUG 2007 PRELIMINARY Warnings, cautions, and notes Warnings, cautions, and notes ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ The following describes how warnings and cautions are used in this document and in all documents of this Motorola document set. Warnings Warnings precede instructions that contain potentially hazardous situations. Warnings are used to alert the reader to possible hazards that could cause loss of life or physical injury. A warning has the following format: Warning text and consequence for not following the instructions in the warning. Cautions Cautions precede instructions and are used when there is a possibility of damage to systems, software, or individual items of equipment within a system. However, this damage presents no danger to personnel. A caution has the following format: Caution text and consequence for not following the instructions in the caution. Notes A note means that there is a possibility of an undesirable situation or provides additional information to help the reader understand a topic or concept. A note has the following format: Note text. 68P09283A62-3 PRELIMINARY AUG 2007 Safety Safety ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ General safety The following general safety guidelines apply to Motorola equipment: • The power jack and mating plug of the power cable must meet International Electrotechnical Commission (IEC) safety standards. Refer to Grounding Guideline for Cellular Radio Installations – 68P81150E62. • Power down or unplug the equipment before servicing. • Using non-Motorola parts for repair could damage the equipment or void warranty. Contact Motorola Warranty and Repair for service and repair instructions. • Portions of Motorola equipment may be damaged from exposure to electrostatic discharge. Use precautions to prevent damage. Electromagnetic energy Relevant standards (USA and EC) applicable when working with RF equipment are: • ANSI IEEE C95.1-1991, IEEE Standard for Safety Levels with Respect to Human Exposure to Radio Frequency Electromagnetic Fields, 3 kHz to 300 GHz. • Council recommendation of 12 July 1999 on the limitation of exposure of the general public to electromagnetic fields (0 Hz to 300 GHz) (1999/519/EC) and respective national regulations. • Directive 2004/40/EC of the European Parliament and of the Council of 29 April 2004 on the minimum health and safety requirements regarding the exposure of workers to the risks arising from physical agents (electromagnetic fields) (18th individual Directive within the meaning of Article 16(1) of Directive 89/391/EEC). 68P09283A62-3 AUG 2007 PRELIMINARY Caring for the environment Caring for the environment ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ The following information describes national or regional requirements for the disposal of Motorola supplied equipment and for the approved disposal of surplus packaging. Contact the Customer Network Resolution Center (CNRC) for assistance. The 24–hour telephone numbers are listed at https://mynetworksupport.motorola.com. Select Customer Network Resolution Center contact information. Alternatively if you do not have access to CNRC or the internet, contact the Local Motorola Office. In EU countries The following information is provided to enable regulatory compliance with the European Union (EU) directives identified and any amendments made to these directives when using Motorola equipment in EU countries. Disposal of Motorola equipment European Union (EU) Directive 2002/96/EC Waste Electrical and Electronic Equipment (WEEE) Do not dispose of Motorola equipment in landfill sites. In the EU, Motorola in conjunction with a recycling partner ensures that equipment is collected and recycled according to the requirements of EU environmental law. Disposal of surplus packaging European Parliament and Council Directive 94/62/EC Packaging and Packaging Waste Do not dispose of surplus packaging in landfill sites. In the EU, it is the individual recipient’s responsibility to ensure that packaging materials are collected and recycled according to the requirements of EU environmental law. In non-EU countries In non-EU countries, dispose of Motorola equipment and all surplus packaging in accordance with national and regional regulations. 10 68P09283A62-3 PRELIMINARY AUG 2007 CMM labeling and disclosure table CMM labeling and disclosure table ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ The People’s Republic of China require that our products comply with China Management Methods (CMM) environmental regulations. (China Management Methods refers to the regulation Management Methods for Controlling Pollution by Electronic Information Products.) Two items are used to demonstrate compliance; the label and the disclosure table. The label is placed in a customer visible position on the product. • Logo 1 means the product contains no substances in excess of the maximum concentration value for materials identified in the China Management Methods regulation. • Logo 2 means that the product may contain substances in excess of the maximum concentration value for materials identified in the China Management Methods regulation, and has an Environmental Friendly Use Period (EFUP) in years, fifty years in the example shown. Logo 1 Logo 2 The Environmental Friendly Use Period (EFUP) is the period (in years) during which the Toxic and Hazardous Substances (T&HS) contained in the Electronic Information Product (EIP) will not leak or mutate causing environmental pollution, or bodily injury from the use of the EIP. The EFUP indicated by the Logo 2 label applies to a product and all its parts. Certain field-replaceable parts, such as battery modules, can have a different EFUP and are marked separately. The Disclosure table is intended only to communicate compliance with China requirements. It is not intended to communicate compliance with EU RoHS or any other environmental requirements. 68P09283A62-3 AUG 2007 11 PRELIMINARY Motorola document set Motorola document set ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ The Motorola document sets provide the information to operate, install, and maintain the Motorola equipment. Ordering documents and CD-ROMs With internet access available, to view, download, or order documents (original or revised), visit the Motorola Lifecycles Customer web page at https://mynetworksupport.motorola.com, or contact your Motorola account representative. Without internet access available, order hard copy documents or CD-ROMs with your Motorola Local Office or Representative. If Motorola changes the content of a document after the original printing date, Motorola publishes a new version with the same part number but a different revision character. Document banner denitions A banner (oversized text on the bottom of the page, for example, PRELIMINARY — UNDER DEVELOPMENT) indicates that some information contained in the document is not yet approved for general customer use. Data encryption In order to avoid electronic eavesdropping, data passing between certain elements in the network is encrypted. In order to comply with the export and import requirements of particular countries, this encryption occurs at different levels as individually standardized, or may not be present at all in some parts of the network in which it is normally implemented. The document set, of which this document is a part, covers encryption as if fully implemented. Because the rules differ in individual countries, limitations on the encryption included in the particular software being delivered, are covered in the Release Notes that accompany the individual software release. 12 68P09283A62-3 PRELIMINARY AUG 2007 Third Party Computer Software and Trademarks Third Party Computer Software and Trademarks ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Computer Software The Motorola and 3rd Party supplied Software (SW) products described in this instruction manual may include copyrighted Motorola and other 3rd Party supplied computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola and other 3rd Party supplied SW certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola or other 3rd Party supplied SW computer programs contained in the Motorola products described in this instruction manual may not be copied (reverse engineered) or reproduced in any manner without the express written permission of Motorola or the 3rd Party SW supplier. Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent applications of Motorola or other 3rd Party supplied SW, except for the normal non-exclusive, royalty free license to use that arises by operation of law in the sale of a product. Vendor Copyright Apache Software Foundation Copyright 2002-2003 All Rights Reserved Artesyn Copyright 2002-2003 All Rights Reserved CMU * Copyright 2002-2003 All Rights Reserved Freeware Tools / Utilities * Copyright 2002-2003 All Rights Reserved Performance Technologies Copyright 2002-2003 All Rights Reserved Telelogic Copyright 2002-2003 All Rights Reserved QNX * Copyright 2002-2003 All Rights Reserved *= Freeware Trademarks Java™ Technology and/or J2ME™ : Java and all other Java-based marks are trademarks or registered trademarks of Sun Microsystems, Inc. in the U.S. and other countries. UNIX® : UNIX is a registered trademark of The Open Group in the United States and other countries. 68P09283A62-3 AUG 2007 13 PRELIMINARY Third Party Computer Software and Trademarks 14 68P09283A62-3 PRELIMINARY AUG 2007 Chapter Introduction and Frame Identication ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 68P09283A62-3 AUG 2007 1-1 PRELIMINARY Abbreviations and Acronyms Chapter 1: Introduction and Frame Identication Abbreviations and Acronyms ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Abbreviations and Acronyms Table 1-1 identifies the equipment related abbreviations and acronyms used in this manual. Table 1-1 Abbreviations and Acronyms Acronym Denition 1X One of two bandwidths currently defined in the IS-2000 CDMA specification, which extends the capability of the IS-95A and B specifications. 1X bandwidth provides wireless packet voice and data transmission capability at up to 144 Kbps. Ampere or Amp AC Alternating Current ACC Accessory AN Aggregation Node ATP Acceptance Test Plan AWG American Wire Gauge BMA Breaker Module Assembly BSI Baseband Switch Interface BSS Base Station System BSSAN Base Station System (BSS) Access Network. The BSSAN consists of a Radio Access Network (RAN) and an AN. It may also include a Digital Access and Cross-connect System to support split backhaul and a Selector Distribution Unit (SDU). BTS Base Transceiver Station or Base Transceiver Subsystem CB Circuit Breaker CBSC Centralized Base Station Controller CCW Counter Clockwise CDMA Code Division Multiple Access CE Channel Element CW Clockwise DC Direct Current DIV Diversity DMI Digital Module Internal DMM Digital Multi-Meter Continued 1-2 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Abbreviations and Acronyms Table 1-1 Abbreviations and Acronyms (Continued) Acronym Denition E-GPS External-GPS ESD Electro-Static Discharge EV-DO CDMA 1X Evolution - Data Only FRU Field Replaceable Unit FWD Forward GND Ground GPS Global Positioning System HSO High Stability Oscillator IDI Interworking DMI Interconnect IDRF Integrated Duplexer RX Filter I/O Input/Output IP Internet Protocol IP/OP Customer Alarm Input/Output IS Interim Standard LAN Local Area Network LMF Local Maintenance Facility LMT Local Maintenance Terminal MGB Master Ground Bar MMI Man Machine Interface MMII Mobility Manager II MSN Mobile Switching Network MSO Motorola Standard Oscillator OMC-IP Operations Maintenance Center - Internet Protocol OMC-R Operations Maintenance Center - Radio PA Power Amplifier PBH Packet Backhaul: IP-based backhaul between the BTS and the network. The UBS Macro BTS is configured for packet backhaul operation. PC Power Connector PDU Power Distribution Unit PPS or 1PPS 1 pulse per second PSM Power Supply Module QHSO Quartz High Stability Oscillator RAN Radio Access Network RF Radio Frequency Continued 68P09283A62-3 1-3 PRELIMINARY AUG 2007 Abbreviations and Acronyms Chapter 1: Introduction and Frame Identication Table 1-1 Abbreviations and Acronyms (Continued) Acronym Denition RFL Reflected RGPS Remote Global Positioning System RU Rack Unit RX Receive or Receiver SDU Selection and Distribution Unit SPROC Site Processor SSI Site Span I/O or Site/Span Interface TCH Traffic Channel TX Transmit or Transmitter UBS Universal Base Station UNO Universal Network Operations Volt VPU Vocoder Processing Unit Watt XMI Transceiver Module Internal 1-4 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Overview Overview ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Scope of manual This manual covers how to: • Mount the equipment rack to the floor. • Mount the pre-assembled/pre-cabled UBS Macro equipment on to the rack. • Mount the optional power supply equipment on to the rack and install all of the associated interconnect cabling. • Mount the low-to-mid capacity expansion equipment on to the rack and install all of the associated interconnect cabling. • Install external cabling and wiring between the rack mounted UBS Macro equipment and other BTS site equipment. This manual is not intended to be used as a planning guide. All site plans and site specific information must be decided, before starting the installation. The site specific information determines the configuration to be used and the items and cabling required to support that configuration. This manual may be used in conjunction with site-specific configuration planning to determine the site-specific expansion. This manual does not provide information for the Acceptance Test Procedures (ATP) or software loading. Prerequisites The following are the three major prerequisites: • The procedure, tools, and equipment required for mounting the rack to the floor has been specified by a Structural Engineer. • All site preparations (including power) have been completed according to the site plan. • All site planning and BTS configuration information is available. Chapter 1 - Introduction and frame identication This chapter provides a brief description of the information presented in the manual, frame identification information, installation sequence, and a list of tools. 68P09283A62-3 1-5 PRELIMINARY AUG 2007 Overview Chapter 1: Introduction and Frame Identication Chapter 2 – UBS Macro BTS installation procedure This chapter provides figures showing the location of all UBS Macro connectors for external cabling and wiring purposes, external cable run list, and a detailed installation sequence. Installation procedures cover mounting items to the rack and installing the external cabling. Chapter 3 - Low-to-Mid Capacity Frame Expansion Procedures This chapter provides information and procedures needed for expanding the low-capacity UBS Macro BTS starter/expansion frame to the mid-capacity frame configuration. Chapter 4 - What’s next This chapter provides procedures for cleaning up the site and the installation completion checklist. Equipment shipped assembled The low-capacity, +27 V DC UBS Macro BTS is shipped pre-assembled on carrier strips with all internal cabling installed. This pre-assembled equipment is delivered in a crate. After the crate is unpacked, the low-capacity +27 V DC UBS Macro BTS assembly is ready to be rack mounted. The carrier strips allow four people to carefully lift the assembly off the crate packing onto the rack. The assembly can also be lifted via some mechanical aid (hoist, etc.) attached to the lifting loops on the ends of the carrier strips. The carrier strips also provide easy rack mounting. After the UBS Macro equipment is rack mounted, cables are connected between the UBS Macro equipment and external site inputs/outputs. Equipment shipped un-assembled The low-to-mid capacity expansion equipment and associated cables are shipped in separate individual containers. The additional expansion equipment is mounted into the low-capacity frame and then the associated interconnect cables are installed. For -48 V DC or 220 V AC UBS Macro BTS applications, either a -48 V DC or a 220 V AC PSM (Power Supply Module) shelf is required. The PSM shelf comes assembled, but without PSMs installed in the shelf. For a low capacity frame, either two -48 V DC or two 220 V AC PSMs are installed in the shelf. The second PSM is for redundancy. The PSM shelf without PSMs is delivered in a single box. Each PSM is delivered in a single box. The PSM shelf is mounted at the bottom of the rack. Then the PSMs are installed in the PSM shelf. The +27 V DC UBS Macro assembly is mounted just above the PSM shelf. The PSM +27 V DC output cable is connected to the +27 V DC input cable on the +27 V DC UBS Macro assembly. The site -48 V DC or 220 V AC power source is cabled/wired to the PSM shelf. The Remote GPS (RGPS) head and associated cable are shipped un-assembled. The cable has to be connected to the RGPS head along with the customer supplied mounting mast. Most of the cable/wire connectors that are required to connect with the UBS Macro equipment external site input/output connectors are supplied, but need to be assembled onto cables/wires. Most of the cables/wires are supplied by the customer. 1-6 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Overview Follow the task sequence The installation of the BTS is a defined sequence where one task relies on the previous task being completed. Figures are used to aide in understanding cable and item placement. Follow the site plan Items and cables are covered in the installation procedure that may not apply to a specific site configuration. Refer to the site plan to determine which items and cables are to be installed. Skip over those procedures for items and cables that are not required. Site cleanliness While performing the procedures provided in this document, ensure that: • The site is kept clean and free of dirt. Dust can circulate in the air for several days and settle on all horizontal surfaces. Site equipment cooling fans can draw in dust particles, causing damage to electrical contacts. • All packing materials are removed from the equipment. • All the tools that are not currently in use are picked-up as the installation progresses. • All trash is removed from the site at the end of each day and after the installation is complete. • Equipment is covered with tarpaulin whenever possible. • A shop vacuum is used, when a procedure is performed that generates dust, such as drilling or cutting. Site manager The site manager is in-charge of and responsible for the full site. The installer verifies a variety of conditions with the site manager. Color coding Many of the RF connectors and cables are color coded. When the cables are installed, the cable color code should match the color code of the connector. The +27 V DC input/output cable connectors are color coded Orange while the -48 V DC input/output cable connectors are color coded Blue. When these power connections are made, make sure that the color of the mating connectors match. 68P09283A62-3 1-7 PRELIMINARY AUG 2007 Overview Chapter 1: Introduction and Frame Identication • Not all cables and connectors are color coded. • Some, but not all, of the color coding is called out in the installation procedures. Rack vs. frame For purposes of this manual, the Rack is the piece of iron (metal) that the items are mounted on. The Frame is the Rack with all the items mounted on it. Required documentation The following additional documents are required to install the BTS: • Grounding Guidelines for Cellular Radio Installations (Motorola part number 68P81150E62) • Site description (as built) documents • Demarcation (Scope of Work Agreement) document • Equipment manuals for non-Motorola equipment including: Acutime™ Gold GPS Smart Antenna Kit User Guide — Supplied with STLN6594 RGPS Head. • UBS (800 MHz) BTS Specification (B1) or UBS (1.9 GHz) BTS Specification (B1) document, whichever is applicable. Equipment may vary from gures The equipment shown in many of the figures is typical. The actual equipment appearance may vary slightly. 1-8 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Item identication Item identication ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ The R20 UBS Macro BTS supports single band 800 MHz or 1.9 GHz RF band, up to two XMIs, up to two DMIs and one SSI. UBS Macro BTS frame configurations with up to four XMIs and up to five DMIs will be available in the future. UBS Macro BTS frames UBS Macro BTS frames are configured for either +27 V DC operation, -48 V DC operation, or 220 V AC operation. UBS Macro BTS frames are also configured for low, mid or high capacity. Low capacity frames, like the starter frame shown in Figure 1-2, can be expanded to add more capacity. Mid-capacity frames, like the frame shown in Figure 1-3, can be expanded to add more capacity. A high capacity frame, like the expanded frames shown in Figure 1-4 and Figure 1-5 can be expanded to add more capacity, if it is not already fully expanded. A BTS site with a fully expanded high capacity frame may be further expanded by adding a second frame for more capacity. High capacity UBS Macro BTS frames and BTS sites with multiple UBS Macro BTS frames are not currently available. 68P09283A62-3 1-9 PRELIMINARY AUG 2007 Item identication Chapter 1: Introduction and Frame Identication Figure 1-1 shows a UBS Macro BTS low-tier/low-capacity frame. The capacity of this configuration is not expandable. Figure 1-1 UBS Macro BTS low-tier/low-capacity frame (1000 mm rack) Equipment Mounting Rack IDRF (Integrated Duplexer and RX Filter) Shelf IDRF (800 MHz or 1.9 GHz See Note 2) - Up to 3 IDRFs; one per sector - IDRF sector 1 through sector 3 (top-to-bottom) - Antenna RF I/O, front - BTS RF I/O, rear XMI (Transceiver Module Internal) Shelf - One XMI; XMI 1 (800 MHz or 1.9 GHz See Notes 2, 3) - Up to 2 DMIs (Digital Module Internal) just right of XMI 1 - DMI 1, top; optional DMI 2 or empty housing, bottom - IDRF (Integrated Duplexer and RX Filter) Shelf; in right side of XMI shelf SSI (Site Span I/O); SSI 1 PSM Shelf #1 +27 V DC Power Cabling PDU (+27 V DC Power Distribution Unit) - One: +27 V DC XMI Power Connector (PC) and 90A Circuit Breaker (CB) - Up to 2: +27 V DC DMI PCs and 20A CBs - One: +27 V DC SSI PC and 20A CB - No +27 V DC Accessory PCs and CBs PSM (Power Supply Module) Shelf #1 (See Notes 4,5,6) - Up to 2 PSMs - Empty PSM slot with filler panel - PSM 1 through 3 (left-to-right) NOTES: 1. Interconnect cabling not shown for clarity. 2. 800 MHz equipment shown; 1.9 GHz similar. 3. 800 MHz XMI is 86 mm wide. 1.9 GHz XMI is 106.3 mm wide. 4. PSM shelf is optional and used instead of +27 V DC power Input. 5. PSM shelf is either -48 V DC or AC. 6. Only -48 V DC PSMs can be used in -48 V DC PSM shelf. Only AC PSMs can be used in AC PSM shelf. 1-10 ti-cdma-05993.eps 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Item identication Figure 1-2 shows a typical low capacity UBS Macro BTS expandable frame. This frame is expandable to mid-capacity configuration. Expansion to high-capacity configuration is not currently available. Figure 1-2 Low capacity UBS Macro BTS starter frame (1800 mm rack) SSI (Site Span I/O) - One SSI; SSI 1 RX Antenna Sharing Bracket E-GPS Module IDRF (Integrated Duplexer and RX Filter) Shelf - Up to 3 IDRFs (800 MHz or 1.9 GHz See Note 2); one per sector - IDRF sector 1 through sector 3 (left-to-right) - Antenna RF I/O, top - BTS RF I/O, bottom Carrier Strip with Removable Lifting Handles (one strip on each side of rack) See Note 7 Handle XMI (Transceiver Module Internal) Shelf - One XMI; XMI 1 (800 MHz or 1.9 GHz See Notes 2, 3) XMI shelf slot 1 - Up to 2 DMIs (Digital Module Internal) XMI shelf slot 4 - DMI 1, top; optional DMI 2 or empty housing, bottom Equipment Mounting Rack PDU (+27 VDC Power Distribution Unit) See Note 8 - One: +27 VDC XMI Power Connector (PC) and 90A Circuit Breaker (CB) - Up to 2: +27 VDC DMI PCs and 20A CBs - One: +27 VDC SSI PC and 20A CB - No +27 VDC Accessory PCs and CBs Handle PSM Shelf #1 +27 VDC Power Cabling PSM (Power Supply Module) Shelf #1 (See Notes 4,5,6) - Up to 3 PSMs - Empty PSM slot with filler panel - PSM 1 through 3 (left-to-right) NOTES: 1. Interconnect cabling not shown for clarity. 2. 800 MHz equipment shown; 1.9 GHz similar. 3. 800 MHz XMI is 86 mm wide. 1.9 GHz XMI is 106.3 mm wide. 4. PSM shelf is optional and used instead of+27 VDC power Input. 5. PSM shelf is either -48 VDC or AC. 6. Only -48 VDC PSMs can be used in -48 VDC PSM shelf. Only AC PSMS can be used in AC PSM shelf. 7. Carrier strips are removable. 8. PDU may be moved down 6 rack units to ease future expansion. 68P09283A62-3 ti-cdma-05994.eps 1-11 PRELIMINARY AUG 2007 Item identication Chapter 1: Introduction and Frame Identication Figure 1-3 shows a UBS Macro BTS mid-capacity frame. The mid-capacity configuration is an expansion of the low-capacity configuration. This frame is expandable to high-capacity configuration, but the high-capacity configuration is not currently available. Figure 1-3 UBS Macro BTS mid-capacity frame (1800 mm rack) SSI (Site Span I/O) - One SSI; SSI 1 RX Antenna Sharing Bracket E-GPS Module IDRF (Integrated Duplexer and RX Filter) Shelf - Up to 6 IDRFs (800 MHz or 1.9 GHz See Note 2); two sets of IDRFs, each set with one IDRF per sector - IDRF sector 1 through sector 3 (left-to-right) - Antenna RF I/O, top - BTS RF I/O, bottom Carrier Strip with Removable Lifting Handles (one strip on each side of rack) See Note 7 Handle XMI (Transceiver Module Internal) Shelf - Two XMIs (800 MHz or 1.9 GHz See Notes 2, 3); XMI 1, XMI 2 in XMI shelf slots 1, 2 - Two DMIs (Digital Module Internal) XMI shelf slot 4 - DMI 1, top; DMI 2, bottom Equipment Mounting Rack RX Splitter PDU (+27 VDC Power Distribution Unit) See Note 8 - One: +27 VDC XMI Power Connector (PC) and 90A Circuit Breaker (CB) - Up to 2: +27 VDC DMI PCs and 20A CBs - One: +27 VDC SSI PC and 20A CB - No +27 VDC Accessory PCs and CBs Handle PSM Shelf #1 +27 VDC Power Cabling PSM (Power Supply Module) Shelf #1 (See Notes 4,5,6) - Up to 3 PSMs - Empty PSM slot with filler panel - PSM 1 through 3 (left-to-right) NOTES: 1. Interconnect cabling not shown for clarity. 2. 800 MHz equipment shown; 1.9 GHz similar. 3. 800 MHz XMI is 86 mm wide. 1.9 GHz XMI is 106.3 mm wide. 4. PSM shelf is optional and used instead of+27 VDC power Input. 5. PSM shelf is either -48 VDC or AC. 6. Only -48 VDC PSMs can be used in -48 VDC PSM shelf. Only AC PSMS can be used in AC PSM shelf. 7. Carrier strips are removable. 8. PDU may be moved down 6 rack units to ease future expansion. 1-12 ti-cdma-05995.eps 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Item identication Figure 1-4 shows a typical fully expanded high capacity 800 MHz UBS Macro BTS frame. Figure 1-4 High capacity 800 MHz UBS Macro BTS fully expanded frame (1800 mm rack) RX Antenna Sharing Bracket IDRF (Integrated Duplexer and RX Filter) Shelf - Up to 3 IDRFs (See Note 2); one per sector - IDRF sector 1 through 3 (left-to-right) - Antenna RF I/O, top - BTS RF I/O, bottom E-GPS SSI (Site Span I/O) Shelf - Two SSIs - SSI 2, SSI 1 (left-to-right) Carrier Strip with Removable Lifting Handles (one strip on each side of rack) See Note 7 TX Combiner, 4:1 (See Note 2) Handle XMI (Transceiver Module Internal) Shelf - Up to 4 XMIs (See Notes 2, 3); XMI 1through XMI 4 in XMI shelf slots 1 through 4 (left-to-right) - One Ancillary slot 5 shown empty Equipment Mounting Rack RX Splitter IDI/BSI DMI (Digital Module Internal) Shelf - Up to 5 DMIs - DMI 1 through 5 (left-to-right) Handle PDU (+27 VDC Power Distribution Unit) - Up to 4: +27 VDC XMI Power Connectors (PCs) and 90A Circuit Breakers (CBs) - Up to 5: +27 VDC DMI PCs and 20A CBs - Up to 2: +27 VDC SSI PCs and 20A CBs - Up to 2 sets of 3: +27 VDC Accessory PCs - Up to 2: 10A CBs; one CB per set of 3+27 VDC Accessory PCs. None equipped. PSM Shelf #2 +27 VDC Power Cabling PSM Shelf #1 +27 VDC Power Cabling PSM (Power Supply Module) Shelf #2 (See Notes 4,5,6) - Up to 2 PSMs - Empty PSM slot with filler panel - PSM 1 through 3 (left-to-right) PSM (Power Supply Module) Shelf #1 (See Notes 4,5,6) - Up to 3 PSMs - PSM 1 through 3 (left-to-right) NOTES: 1. Interconnect cabling not shown for clarity. 2. 800 MHz equipment shown. 3. 800 MHz XMI is 86 mm wide. 4. PSM shelves are optional and used instead of+27 VDC power Input. 5. Both PSM shelves are either -48 VDC or AC. 6. Only -48 VDC PSMs can be used in -48 VDC PSM shelf. Only AC PSMs can be used in AC PSM shelf. 7. Carrier strips are removable 68P09283A62-3 ti-cdma-05996.eps 1-13 PRELIMINARY AUG 2007 Item identication Chapter 1: Introduction and Frame Identication Figure 1-5 shows a typical fully expanded high-capacity 1.9 GHz UBS Macro BTS frame. Figure 1-5 High-capacity 1.9 GHz UBS Macro BTS fully expanded frame (1800 mm rack) RX Antenna Sharing Connector IDRF (Integrated Duplexer and RX Filter) Shelf - Up to 6 IDRFs (See Note 2); two sets of IDRFs, each set with one IDRF per sector - IDRF sector 1 through sector 3 (left-to-right) - Antenna RF I/O, top - BTS RF I/O, bottom E-GPS SSI (Site Span I/O) Shelf - Up to 2 SSIs - SSI 1, 2 (left-to-right) Carrier Strip with Removable Lifting Handles (one strip on each side of rack) See Note 7 Six 2:1 TX Cavity Combiners (See Note 2) Handle XMI (Transceiver Module Internal) Shelf - Up to 4 XMIs (See Notes 2, 3); XMI 1through XMI 4 in XMI shelf slots 1 through 4 (left-to-right) Equipment Mounting Rack RX Splitter IDI/BSI DMI (Digital Module Internal) Shelf - Up to 5 DMIs - DMI 1 through 5 (left-to-right) Handle PDU (+27 VDC Power Distribution Unit) - Up to 4: +27 VDC XMI Power Connectors (PCs) and 90A Circuit Breakers (CBs) - Up to 5: +27 VDC DMI PCs and 20A CBs - Up to 2: +27 VDC SSI PCs and 20A CBs - Up to 2 sets of 3: +27 VDC Accessory PCs - Up to 2: 10A CBs; one CB per set of 3+27 VDC Accessory PCs. None equipped. PSM Shelf #2 +27 VDC Power Cabling PSM Shelf #1 +27 VDC Power Cabling PSM (Power Supply Module) Shelf #2 (See Notes 4,5,6) - Up to 2 PSMs - Empty PSM slot with filler panel - PSM 1 through 3 (left-to-right) PSM (Power Supply Module) Shelf #1 (See Notes 4,5,6) - Up to 3 PSMs - PSM 1 through 3 (left-to-right) NOTES: 1. Interconnect cabling not shown for clarity. 2. 1.9 GHz equipment shown. 3. 1.9 GHz XMI is 106.3 mm wide. 4. PSM shelves are optional and used instead of+27 VDC power Input. ti-cdma-05997.eps 5. Both PSM shelves are either -48 VDC or AC. 6. Only -48 VDC PSMs can be used in -48 VDC PSM shelf. Only AC PSMs can be used in AC PSM shelf. 7. Carrier strips are removable 1-14 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Item identication Items to be installed Figure 1-6 shows the items to be installed. Figure 1-6 Items to install Low Capacity, +27 VDC UBS Macro BTS Assembly Tall Rack Optional RGPS Head E-GPS Module E-GPS Mounting Bracket Optional -48V DC or 220 V AC PSM Shelf (without PSMs) Optional -48V DC or 220 V AC PSM (two for low capacity) ti-cdma-06008.eps 68P09283A62-3 1-15 PRELIMINARY AUG 2007 Tools and materials Chapter 1: Introduction and Frame Identication Tools and materials ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Required tools and materials The following tools and materials are required to perform the installation: • Battery driver, capable of 3.95 N-m to 5.09 N-m (35-45 in-lb) torque • T20 and T25 TORX bits with 12 inch extension • Torque drivers; 1 N-m, 2.3 N-m, 4.8 N-m +/- 10% • 8 mm SMA connector torque wrench; 1.02 N-m (9 in-lb) +/- 10% • 19 mm N-type connector torque wrench; 4.3 N-m (38 in-lb) +/- 10% • Phillips screwdriver • Flat screwdriver • 3/8-inch ratchet -5.6 N-m (50 in-lb) • 8-mm socket • 19-mm socket • 10-mm deep set socket • 9/16-inch socket • 3/16-inch socket • Side cutters • Dust mask • Safety glasses • Ear plugs • Marker for marking outline on floor • Tape measure with millimeter scale, capable measuring up to 1200 mm or with inch scale, capable measuring up to 48 inches • Shop vacuum • Cable tie-wraps • Scissors or knife • 0.25 W SMA-type terminators for any unused directional port connectors on an IDRF - customer supplied 1-16 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Tools and materials • 50 W N-type terminators for any unused TX/RX connectors on an IDRF - customer supplied • Digital Multi-Meter (DMM) Fluke Model 8062A with Y8134 test lead kit or equivalent; used for precision DC and AC measurements, requiring 4-1/2 digits. • One DC connector housing per DC power feed (see Table 2-8 for quantity of power feeds) Orange DC connector housing used for +27 V DC application (see Table 2-14 for part information). Blue DC connector housing used for –48 V DC application (see Table 2-15 for part information). • DC connector cable clamps for power cable (see Table 2-14 or Table 2-15 for part information). • DC connector housing contacts/lugs for power cable (see Table 2-14 or Table 2-15 for part information). • Crimper tool - Anderson Power Products part number 1368 - Hydraulic hand tool, maximum cable size of 300 MCM. Other tools are required to install the rack to the floor. The method of installing the rack to the floor, as specified by a Structural Engineer, determines what additional tools are required. Recommended tools The following tools are not required, but they may make the installation easier: • Long screwdriver extension • Long socket wrench extension • Mechanical hoist capable of lifting 100 kg, 2 m high • Banding cutter 68P09283A62-3 1-17 PRELIMINARY AUG 2007 Unpacking Instructions Chapter 1: Introduction and Frame Identication Unpacking Instructions ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Unpacking the carrier strip assembly The UBS Macro BTS carrier strip assembly includes the low-capacity frame equipment pre-mounted and cabled. This assembly consists of the following equipment: • One set of IDRFs, up to three IDRFs. • One SSI • One XMI • One DMI • PDU with one +27 V DC input power feed and circuit breaker/output power connector assemblies as follows: XMI 1, DMI 1, DMI 2 and SSI 1. The STGN4034 Installation Kit is also packaged with the UBS Macro carrier strip assembly. The installation kit contains all of the M5 x 12 mm screws needed to rack mount the equipment. The UBS Macro BTS carrier strip assembly is shipped in a large carton that is banded to a pallet. Follow the steps in Procedure 1-1 to unpack the carrier strip assembly. Procedure 1-1 Unpacking the carrier strip assembly Cut the bands that hold the carton to the pallet. Lift the carton up and off of the pallet. Remove the cut bands Remove the inner carton support (see Figure 1-7). The carrier strip assembly is sitting on a wooden support (see Figure 1-8). Locate the STGN4034 Installation Kit that is packaged with the UBS Macro carrier strip assembly. Inspect the carrier strip assembly for damage. 1-18 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Unpacking Instructions Figure 1-7 Carrier strip assembly with inner carton support ti-cdma-06026.eps Figure 1-8 Carrier strip assembly with inner carton support removed ti-cdma-06027.eps 68P09283A62-3 1-19 PRELIMINARY AUG 2007 Unpacking Instructions Chapter 1: Introduction and Frame Identication Unpacking accessory equipment UBS Macro BTS accessory equipment is shipped in smaller cartons. The quantity of cartons is dependent on the BTS site configuration and options. Follow the steps in Procedure 1-2 to unpack the accessory equipment. Procedure 1-2 Unpacking accessory equipment Open an accessory equipment carton. Inspect the contents of the carton for damage. Verify that the carton contains all of the equipment stated on the packing list. Repeat this procedure for each carton in the shipment. 1-20 68P09283A62-3 PRELIMINARY AUG 2007 Chapter UBS Macro BTS Installation Procedure ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 68P09283A62-3 AUG 2007 2-1 PRELIMINARY Overview Chapter 2: UBS Macro BTS Installation Procedure Overview ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Introduction This chapter provides the information and procedures to install the items and cabling for the UBS Macro BTS. Both pictorial and textual information is presented. The installation is broken into a set of tasks. Each set of tasks is broken down into a set of steps. Individual tasks or steps are based on the overall installation sequence and must not be performed randomly. Structural engineer A Structural Engineer has to determine the method and equipment needed to mount the rack to the floor. Required items For each set of tasks, a list of tools and items is given that covers those specific tasks. A full list of tools is given in Tools and materials on page 1-16. Cabling and conguration options All of the configurations require unique cables and/or items. Installation of all cables and all items is covered. When applicable, the cabling and configuration options are called out. Not all cables or items covered in this manual should be installed. Consult the site plan to determine exactly what items to install. Color coding Many of the connectors and cables are color coded. As the cables are installed, the cable color code should match the color code of the connector. Not all cables and connectors are color coded. Some, but not all, of the color coding is called out in the installation procedures. The scheme of the color codes is shown in Table 2-1 and Table 2-2. 2-2 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Overview Table 2-1 Color code – DC power connectors/cables Color Represents ORANGE +27 V DC Power BLUE -48 V DC Power Table 2-2 Color code - RF Equipment and Connectors/Cables Represents Color ORANGE 800 MHz RF equipment BLUE 1.9 GHz RF equipment GREEN 2.1 GHz RF equipment RED Sector 1 BLUE Sector 2 YELLOW Sector 3 GREY RFL (reflected) Main BROWN RFL DIV (reflected diversity) WHITE For RF use, it can mean: BLACK • Main • FWD (forward main) For RF use, it can mean: • Diversity • FWD DIV (forward diversity) 68P09283A62-3 2-3 PRELIMINARY AUG 2007 Cable list, diagrams and connectors Chapter 2: UBS Macro BTS Installation Procedure Cable list, diagrams and connectors ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Overview This section gives a UBS Macro BTS external input/output (I/O) cable run list – a list of cables and the end connection points. This can be used as a check-off sheet during installation. For any item that cables connect to, that item and the associated connectors are shown. UBS Macro BTS external I/O cable run list Table 2-3 gives the UBS Macro BTS external input/output cable run list. Not all cables are needed for all configurations. Each row in Table 2-3 is a separate unique cable run even if the reference designator and the part number are duplicated. Table 2-3 UBS Macro BTS external I/O cable run list From Reference (used in manual) Part number DD Customer Rack NN One of: 3086039H10 through H14 (Note 1) AA Item To Notes Item Connector Double-studs Site Master Ground Bar (MGB) Customer Earth Ground Cable/Wire (4 AWG or larger diameter) RGPS Head 12-pin Circular (Deutsch) RGPS Lightning Arrester RGPS Lightning Arrester RGPS Head Cable, shielded twisted pair 3086433H14 SSI RGPS (15-pin D) RGPS Lightning Arrester RGPS Lightning Arrester RGPS Head Cable, shielded twisted pair CGDS19797321 SSI SPANS (37-pin D) Customer Equipment T1/E1 Bal., shielded twisted pair cable (Note 2) Connector Continued 2-4 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Cable list, diagrams and connectors Table 2-3 UBS Macro BTS external I/O cable run list (Continued) From Reference (used in manual) Part number None Customer Item To Item Connector Connector Notes SSI (E1 Daughter Card) SPAN RX/TX # (BNCs) Customer Equipment E1 Unbal. 75-Ohm Coax Up to 8 cables (Note 2) CGDS19797321 SSI CUSTOMER IP 1-12 OP 1-4 (37-pin D) Customer Equipment Customer Input/Output (IP/OP) CGDS19797321 SSI CUSTOMER IP 13-24 OP 5-8 (37-pin D) Customer Equipment Customer Input/Output (IP/OP) DC Customer PDU +27 V DC Power Input Cable Orange (2-contact, Anderson SB-350) DC Power Wires; Red & Black Orange (2-contact, Anderson SB-350) +27 V DC Power From Customer Source CC Customer -48 V DC PSM Shelf Power Input Cable Blue (2-contact, Anderson SB-350) DC Power Wires; Blue & Black Blue (2-contact, Anderson SB-350) -48 V DC Power From Customer Source AC Customer AC PSM Shelf AC Input Terminal Block Customer Equipment AC Power From Customer Source None Customer Sector 1 IDRF TX/RX MAIN (N-type, coaxial) Sector 1 TX/RX Main Ant. Cable N-type, coaxial RF Ant., 50-Ohm Coaxial (Note 3) None Customer Sector 2 IDRF TX/RX MAIN (N-type, coaxial) Sector 2 TX/RX Main Ant. Cable N-type, coaxial RF Ant., 50-Ohm Coaxial (Note 3) None Customer Sector 3 IDRF TX/RX MAIN (N-type, coaxial) Sector 3 TX/RX Main Ant. Cable N-type, coaxial RF Ant., 50-Ohm Coaxial (Note 2) None Customer Sector 1 IDRF RX DIV (N-type, coaxial) Sector 1 RX Div. Ant. Cable N-type, coaxial RF Ant., 50-Ohm Coaxial (Note 2) Continued 68P09283A62-3 2-5 PRELIMINARY AUG 2007 Cable list, diagrams and connectors Table 2-3 Chapter 2: UBS Macro BTS Installation Procedure UBS Macro BTS external I/O cable run list (Continued) From To Reference (used in manual) Part number None Customer Sector 2 IDRF RX DIV (N-type, coaxial) Sector 2 RX Div. Ant. Cable N-type, coaxial RF Ant., 50-Ohm Coaxial (Note 2) None Customer Sector 3 IDRF RX DIV (N-type, coaxial) Sector 3 RX Div. Ant. Cable N-type, coaxial RF Ant., 50-Ohm Coaxial (Note 2) Item Item Connector Connector Notes 1. Cables 3086039H10 through H14 are various lengths; where the part number suffix indicates the following cable lengths: H10 = 15 m (50 ft), H11 = 38 m (125 ft), H12 = 76 m (250 ft), H13 =152 m (500 ft) and H14 = 304 m (1000 ft). Cables H10 and H11 are included in Motorola option T472AG and T472AH, respectively. Cables H12, H13 and H14 are included in Motorola option T472AJ, T472AK and T472AL respectively. 2. Cable may be connected to a lightning arrester. Connector locations Figure 2-1 through Figure 2-4 show the items that external cables connect to. For each connector, the name is stated and where the associated cable goes. IDRF I/O details Figure 2-1 shows connector locations and usage for the 800 MHz IDRF. Figure 2-2 shows connector locations and usage for the 1.9 GHz IDRF. 2-6 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Cable list, diagrams and connectors Figure 2-1 800 MHz IDRF I/O connectors TOP VIEW BOTTOM VIEW Mounting Tab NOTE: 1. Connector locations may vary depending on the IDRF supplier. RX DIV to XMI (Sector RX RF) (QMA-Type Coaxial) RX MAIN to XMI (Sector RX RF) (QMA-Type Coaxial) TX/RX MAIN RFL TX/RX MAIN FWD TX/RX M Antenna Coupled Ports (SMA-Type Coaxial) FWD CPLR LABEL TX/RX MAIN Antenna (N-T ype Coaxial) Antenna Coupled Ports (SMA-Type Coaxial) RX DIV RFL RX DIV FWD RX DIV RX DIV Antenna (N-T ype Coaxial) TX from XMI (Sector TX RF) (QN-Type Coaxial) Mounting Tab ti-cdma-06010.eps Figure 2-2 1.9 GHz IDRF I/O connectors BOTTOM VIEW TOP VIEW NOTE: 1. Connector locations may vary depending on the IDRF supplier. Antenna Coupled Ports (SMA-Type Coaxial) Mounting Tab RX DIV to XMI (Sector RX RF) (QMA-Type Coaxial) RX MAIN to XMI (Sector RX RF) (QMA-Type Coaxial) TX/RX MAIN FWD TX/RX MAIN RFL TX/RX MAIN Antenna (N-T ype Coaxial) Antenna Coupled Ports (SMA-Type Coaxial) RX DIV FWD RX DIV RFL RX DIV Antenna (N-T ype Coaxial) TX from XMI (Sector TX RF) (QN-Type Coaxial) Mounting Tab ti-cdma-06009.eps 68P09283A62-3 2-7 PRELIMINARY AUG 2007 Cable list, diagrams and connectors Chapter 2: UBS Macro BTS Installation Procedure SSI I/O details Figure 2-3 shows connector locations and usage for the SSI and the optional E1 unbalanced daughter card. 2-8 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Cable list, diagrams and connectors Figure 2-3 SSI front panel connectors SSI (front pane l) SP AN 37-P in Connector T1/E1 balanced Span I/O. Connects to BTS site span line interconnect equipment -OROptional E1 Unbalanced Daughter Card (See Detail A) CRMS/LMT CUST OMER EN ET RJ -45 Connector For connection o f LMF equipment RGPS 15-Pin Connector Connects to E-GPS or Optional RGPS Head EXT REF IN BNC Connector External 10 MH z reference input for calibrating DM I OCXO CUST OMER IP 13-24 OP 5-8 CUST OMER IP 1-12 OP 1-4 37-Pin Connectors Connect to Customer IP/OP interconnect equipment. TRE F OUT BNC Connector Time reference o utput to test equipment PSM 50-Pin Connector Connects to ALARM/CONTROL Connector on Optional PSM Shelf front panel FRE F OUT BNC Connector Frequenc y refere nce output to test equipmen t Op tio n a l E1 Un b a la n c e d Da u g h te r Ca rd (SSI sh own pa rtia lly cut a wa y) De ta il A Dau ghter Card sec ured to SSI via four corner scre ws. 37-Pin C onnector on bottom o f card plugs into SSI SP AN connector 16 BNC Conn ectors , 2 per Span , RX an d TX. Number indicates S pan Number 68P09283A62-3 ti-cdma-05698.eps 2-9 PRELIMINARY AUG 2007 Cable list, diagrams and connectors Chapter 2: UBS Macro BTS Installation Procedure PSM shelf front panel I/O details Figure 2-4 shows the front panel connector locations and usage for the optional PSM shelf. Figure 2-4 PSM shelf front panel connectors Optional PSM Shelf (sh own cut a wa y) ALARM/CONTROL 50-Pin Connector Connects to PSM Connector on SSI ti-cdma-05699.eps 2-10 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Full installation sequence Full installation sequence ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Overview The installation of the UBS Macro BTS is composed of two parts to be performed in this order: 1. Verifying site and equipment 2. Physical installation Once the site is verified, the BTS can be physically installed. Details to perform each part are given here along with any prerequisites. Prerequisites This document is not a planning guide and is not meant to provide planning information. All site planning, including power requirements and installation of site power, must be completed before performing the installation. The site verification will help verify this prerequisite has been met. A Structural Engineer has been consulted and has determined the method to mount the rack to the floor. Verifying site and equipment This can be performed at any time prior to the physical installation. Verifying site and equipment is composed of two portions to be performed in this order: 1. Site verifications - Refer to Site verification on page 2-15 to verify the site. 2. Unpack and identify the equipment - Refer to Unpacking Instructions on page 1-18 and unpack the various cartons. Refer to Figure 1-6 and verify the correct equipment is present. The exact number and type of equipment is site dependent. Physical installation Recommendations Motorola recommends performing the physical installation all at once and not in multiple stages. Motorola recommends installing cable ties to eliminate confusion and clutter. 68P09283A62-3 2-11 PRELIMINARY AUG 2007 Full installation sequence Chapter 2: UBS Macro BTS Installation Procedure Color code Follow the color codes for the cables and connectors when applicable. Refer to Overview on page 2-2 of this chapter for a detailed description of the color codes. Default values Unless otherwise specified, use these default values during the installation. • All screws are M5 x 12 mm and require a T25 TORX bit. These screws are included in the STGN4034 Installation Kit that is packaged with the UBS Macro carrier strip assembly. • Torque values are to be within +/-10% of value shown. • Tighten screws and bolts to 4.77 N-m (42 in-lb). • Maximum torque for the IDRF screws is 2.37 N-m (21 in-lb). • Tighten SMA connectors to 1.02 N-m (9 in-lb). • Tighten N-connectors on cables to 4.3 N-m (38 in-lb). Preview of installation tasks This section provides a preview of all of the tasks to be performed to install the UBS Macro BTS as well the sequence of those tasks. Each specific task is detailed in its own section later in this manual. Each item number below corresponds to a specific task number. The task number is used to identify the task and its occurrence within the overall installation sequence. ** indicates an optional task. The system configuration determines if the optional task is to be performed or if it can be skipped. Perform the following tasks in the order shown when installing the UBS Macro BTS. 1. ** Install the optional RGPS head and route cable (NN) to the BTS site. Skip this task if the optional RGPS head is not required. 2. Mount rack to floor using the hardware, tools, and procedures defined by your Structural Engineer. Motorola recommends using 6 carbon steel grade 8.8 M12 bolts. 3. Install earth ground wire/cable (DD) between the site Master Ground Bar (MGB) and equipment rack. Attach ground wire to the top of equipment rack using 2 studs/nuts and a 10 mm socket and ratchet. Tighten to 5.65 N-m (50 in-lb). 4. ** Perform this task for -48 V DC or 220 V AC UBS only. Install the PSM shelf to the bottom of the rack using 6 screws; three screws on each left and right side. Install the appropriate, -48 V DC or 220 V AC, PSMs into PSM shelf slots 1 and 2. 2-12 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Full installation sequence 5. Mount the UBS Macro BTS carrier strip assembly to the rack at the predetermined height. First, measure and install 2 hanger screws in the rack rails; one screw on each left and right side at the proper height. Second, four people lift the UBS Macro BTS carrier strip assembly via the carrier strip handles and hang the assembly on the 2 hanger screws in the rack rails. Install 2 screws in the keyholes at the bottom of each carrier strip. Third, completely fasten the UBS assembly/carrier strips using 22 more screws; 11 screws on each left and right side. Completely tighten these 22 crews. Then completely tighten the 4 screws in the keyholes. 6. ** Install the additional equipment required to expand the UBS Macro BTS low-capacity starter/expansion frame to the mid-capacity frame configuration. If the initial UBS Macro BTS installation is for a low-capacity frame configuration, skip this task and go to Task 7. Perform this task only if the initial UBS Macro BTS installation is for a mid-capacity frame configuration. 7. ** For -48 V DC or 220 V AC UBS only, connect the +27 V DC power output cable from the rear of the PSM shelf to the +27 V DC power input cable on the rear of the PDU. Connect the 50-conductor cable (supplied with PSM shelf) between the PSM shelf front panel ALARM/CONTROL connector and SSI PSM connector. 8. Route the customer supplied TX/RX main and RX diversity antenna cables to the front of the Integrated Duplexer RX Filters (IDRFs) at the top of the frame. Connect each antenna cable to the corresponding IDRF connector. 9. Connect customer supplied 0.25 W, 50-Ohm, SMA-type terminators to unused directional coupler port connectors on the front of the IDRFs. 10. ** Install optional RGPS cable (AA). Connect the 15-pin D-connector to the RGPS connector on the front of the SSI. Route the loose end of the cable to the RGPS lightning arrester and connect the wires there. Skip this task if the optional RGPS head is not required. 11. ** Install T1/E1 balanced span I/O cable (W). Connect the 37-pin D-connector to the SPAN connector on the front of the SSI. Route the loose end of the cable to the site span line interconnect equipment and connect the wires. 12. ** Install E1 unbalanced span I/O coaxial cables (customer supplied). Route 75-Ohm coaxial cables, with BNC connectors, from the site span line interconnect equipment to the SSI. Connect each cable to the corresponding BNC connector on the SSI E1 daughter card. 13. ** Install Customer Alarm Input/Output (IP/OP) cables (X). Connect the 37-pin D-connector to the corresponding CUSTOMER IP 1-12 OP 1-4 connector and CUSTOMER IP 13-24 OP 5-8 connector on the front of the SSI. Route the loose end of the cables to the customer IP/OP interconnect equipment and connect the wires. 14. ** Ensure that all circuit breakers are open on the PDU. For +27 V DC UBS only: attach an Orange 2-contact DC connector to Red and Black wires. Connect this Orange connector to the +27 V DC input power cable on the rear of the PDU. Route the loose ends of the wires to the site +27 V DC source and connect the wires. 15. ** Ensure that all circuit breakers are open on the PDU. For -48 V DC UBS only: attach a Blue 2-contact DC connector to Blue and Black wires. Connect this Blue connector to the Blue DC INPUT connector on the rear of the -48 V DC PSM shelf. Route the loose ends of the wires to the site -48 V DC source and connect the wires. 16. ** Ensure that all circuit breakers are open on the PDU. For 220 V AC UBS only: attach customer supplied wiring and conduit for 220 V AC lines. Connect wires and required insertion bridges to the AC INPUT terminal block on the rear of the AC PSM shelf. Route the loose ends of the wires to the site 220 V AC source and connect the wires. 68P09283A62-3 2-13 PRELIMINARY AUG 2007 Full installation sequence Chapter 2: UBS Macro BTS Installation Procedure After performing all of the necessary tasks, complete the installation by performing the following: • Clean up the site. • Fill out installation check off sheet. 2-14 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Site verication Site verication ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Site installation checks Verify that the site is ready for BTS installation before performing the physical installation. A detailed layout of the site is provided with the site-specific documentation. Before installing the hardware, compare the information presented here to the site-specific documentation layout and verify with the Site Manager for the following: • All cable trays are installed. • All external signal cables are connected. • Site is clean. • Site specific documentation covering all site dependent installation information is available. • The installation area has restricted access. Equipment is meant to be installed and operated in a restricted access location. In order to maintain UL listing, equipment must be installed in a restricted access area. • The site can maintain the required temperature range. • The layout meets the minimum clearance requirements for the equipment as listed in Table 2-5, Table 2-6 and Table 2-7. • All building DC power cables are connected. • The building meets the voltage and power requirements shown in Site description (as built) documents. • Power cables are present that meet the requirements shown in Table 2-8. • The procedure, tools, and equipment required to mount the rack to the floor are specified by a Structural Engineer. • The site can meet the footprint dimensions (as shown in Figure 2-5) and not violate any of the required clearances. • Site grounding is according to Grounding Guidelines for Cellular Radio Installations (Motorola part number 68P81150E62). • The screen (outer shield) of the RF antenna coaxial cable must be connected to earth (grounded) at the entrance to the building. This should be done in accordance with applicable national electrical installation codes (Section 820.93 of the National Electrical Code, ANSI/NFPA 70. • Verify that the Master Ground Bar is connected to a solid earth ground. This is required to ensure protection from hazardous voltages by providing a high integrity protective earthing circuit when the frame is later grounded to the Master Ground Bar. 68P09283A62-3 2-15 PRELIMINARY AUG 2007 Site verication Chapter 2: UBS Macro BTS Installation Procedure • The frames can be mounted as specified in the site-specific documentation. • Each frame has its own main power cut off. Motorola recommends a separate main power cut off for each frame of the system. Temperature range The site building must be able to maintain a temperature between 0° C and 50° C. The life span of electronic equipment is shortened by environmental variations, even though it is designed to operate at extreme temperatures. Frame physical dimensions The following table gives the frame dimensions. Table 2-4 Frame dimensions Height Width Depth Maximum Weight 1800 mm (70.86 inches) 575 mm (22.63 inches) 700 mm (27.55 inches) 312 kg (688 lbs) Frame clearances The following tables give the frame clearances for various configurations. Table 2-5 Minimum frame clearances for airow Front Rear Top Left side Right side Bottom 150 mm (5.9 inches) 150 mm (5.9 inches) 300 mm (11.8 inches) 0 mm (0 inches) 0 mm (0 inches) 0 mm (0 inches) Table 2-6 Minimum frame clearances for maintenance - front access only Front Rear Top Left side Right side Bottom 700 mm (27.55 inches) 150 mm (5.9 inches) 300 mm (11.8 inches) 75 mm (2.95 inches) 75 mm (2.95 inches) 0 mm (0 inches) 2-16 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Site verication Table 2-7 Minimum frame clearances for maintenance - front and rear access Front Rear Top Left side Right side Bottom 700 mm (27.55 inches) 150 mm (5.9 inches) 300 mm (11.8 inches) 0 mm (0 inches) 0 mm (0 inches) 0 mm (0 inches) Frame DC input power and power cabling information Table 2-8 gives DC input power cabling and circuit breaker information. For frame maximum and typical power consumption, refer to the UBS (800 MHz) BTS Specification (B1) document or UBS (1.9 GHz) BTS Specification (B1) document whichever is applicable. Table 2-8 +27 V DC and –48 V DC Frame Power Cabling and Power Supply Breaker Information Qty of XMIs Maximum cable length Cable size (AWG) Cable insulation temperature rating (° C) Qty of power feeds (+ and - pairs) Breaker size per feed (Amps DC) 661.11 cm (21.69 ft) 2/0 200 250 833.63 cm (27.35 ft) 3/0 150 250 1051.25 cm (34.499 ft) 4/0 150 250 661.11 cm (21.69 ft) 2/0 200 250 833.63 cm (27.35 ft) 3/0 150 250 1051.25 cm (34.499 ft) 4/0 150 250 661.11 cm (21.69 ft) 2/0 200 250 833.63 cm (27.35 ft) 3/0 150 250 1051.25 cm (34.499 ft) 4/0 150 250 Continued 68P09283A62-3 2-17 PRELIMINARY AUG 2007 Site verication Chapter 2: UBS Macro BTS Installation Procedure Table 2-8 +27 V DC and –48 V DC Frame Power Cabling and Power Supply Breaker Information (Continued) Qty of XMIs Maximum cable length Cable size (AWG) Cable insulation temperature rating (° C) Qty of power feeds (+ and - pairs) Breaker size per feed (Amps DC) 661.11 cm (21.69 ft) 2/0 200 250 833.63 cm (27.35 ft) 3/0 150 250 1051.25 cm (34.499 ft) 4/0 150 250 Frame positioning Typically, equipment frames are positioned side-by-side, with the frame fronts facing the same direction. Rack base description and dimensions The base of the rack consists of the following: • Isolation pads attached to the base to isolate the rack from the floor. The isolation pads are positioned between the floor and the base. • Six 22 mm (0.87 inches) M12 mounting holes. • Plastic shoulder washer in each hole to isolate the frame from the floor. Figure 2-5 shows the footprint of the rack. 2-18 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Site verication Figure 2-5 Rack footprint 2X 75.00 (Clearance) (264.50) 2X 209.55 +/- 0.40 2X 209.55 +/- 0.40 150.00 (Clearance) CL 6X M12 Fasteners 2X 277.40 +/- 0.40 (700.00) 226.60 +/- 0.40 2X 50.80 +/- 0.40 (429.80) (101.60) FRONT (284.20) Measurements are in mm. (223.50) 700.00 (Clearance) (447.00) (529.00) ti-cdma-05689.eps 68P09283A62-3 2-19 PRELIMINARY AUG 2007 Task 1: Installing RGPS Head Chapter 2: UBS Macro BTS Installation Procedure Task 1: Installing RGPS Head ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Objective The objective of this procedure is to install the optional Remote GPS (RGPS) head and cables (NN and AA). The site configuration/characteristics determines whether an RGPS head and cables are to be installed. Any of the following RGPS heads may be used: • STLN6594 (Motorola part number) • 0186012H04 (Motorola part number) Cable NN works with any of the above listed RGPS heads. RGPS head installation Required items The following tools are required: • Adjustable torque ratchet with metric socket set • Flat head screwdriver • Lightning Arrestor (Motorola part number CGDSO971017AA1 or equivalent) Table 2-9 gives a list of the cables for connecting the RGPS head. Table 2-9 Cable List of required cables for RGPS head installation Quantity Part Number AA One NN Only one 3086039H10 3086039H11 of the following: 3086039H12 3086039H13 3086039H14 Description SGKN4430 15 pin D-connector on one end and loose wires (3086433H14) on the other end. RGPS cable, 15 m (50 ft); part of Option T472AG RGPS cable, 38 m (125 ft); part of Option T472AH RGPS cable, 76 m (250 ft); part of Option T472AJ RGPS cable, 152 m (500 ft); part of Option T472AK RGPS cable, 304 m (1000 ft); part of Option T472AL 2-20 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Task 1: Installing RGPS Head Cabling diagrams The following figures show the cabling for an RGPS head. Figure 2-6 RGPS cabling diagram Remote GPS Head NN BTS SSI Lightning Arrestor AA ti-cdma-05700.eps When wiring the Motorola P/N STLN6594 RGPS Head at a new BTS site, the Yellow and Yellow/Black wires on both sides of the lightning arrestor must be disconnected (see Figure 2-7 and Figure 2-8). Otherwise, the STLN6594 RGPS Head will be permanently damaged. If a Motorola P/N 0186012H04 or 0186012H03 RGPS Head at an existing BTS site is being replaced with the Motorola P/N STLN6594 RGPS Head, the Yellow and Yellow/Black wires on both sides of the lightning arrestor must be disconnected (see Figure 2-7 and Figure 2-8). Otherwise, the STLN6594 RGPS Head will be permanently damaged. The Motorola P/N 0186012H04 RGPS Head will work with the Yellow and Yellow/black wires disconnected or connected on both sides of the lightning arrestor. 68P09283A62-3 2-21 PRELIMINARY AUG 2007 Task 1: Installing RGPS Head Chapter 2: UBS Macro BTS Installation Procedure Figure 2-7 RGPS wiring RGPS H EAD (MOTORO LA P/N STLN6594) ALTERN ATE RGPS HEAD (MOTOR OLA P/N 0186012H04) D-CONNECTOR TO BTS - OR - Re d/Black No Connection 11 Re d Green /Blac k Green Brown 12 10 Blue Ye llow Blue/Bl a ck 15 Ye llow/Black 14 White/Bla ck White Brown/Black NN AA No Connection Yellow 10 11 12 Yellow Yellow/Black Yellow/Black CELL SITE GRO UND = CABLE DRAIN Earth Groun d RGPS C ABLE CO NNECT OR (VIEWED FROM CABLE PE RS P ECTIVE) LIGHTNING ARRES TOR (WNP CGDSO971017AA 1 OR E QUIVALENT) ti-cdma-05701.eps 2-22 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Figure 2-8 Task 1: Installing RGPS Head RGPS lightning arrestor wiring NO TE C AU TIO N ! W h e n th e lig h tn in g a r r e s t o r is p r o p e r ly w ir e d , t h e c o lo r o f th e w ir e a t ta c h e d to e a c h "E q u ip m e n t " s c r e w te rm in a l s h o u ld m a t c h th e c o lo r o f th e w ire a t ta c h e d to t h e c o r r e s p o n d in g "Lin e s " s c re w t e rm in a l. +4 0 VDC Lin e s Blue + 4 0 VDC E q u ip m e n t Blue/Blac k All lig h t n in g a r r e s t o r w ir e c o n n e c t io n s s h o u ld b e t h o r o u g h ly in s p e c t e d fo r in te g r it y a n d a c c u r a c y. Ve r ify t h a t t h e c o n n e c t io n s a r e e x a c tly a s s h o wn in t h is d ia g ra m . P r o b le m s d u e to w ir in g e r r o r s c a n r a n g e fro m im p r o p e r BTS o p e ra t io n t o p e rm a n e n t d a m a g e t o th e R G P S h e a d . Th e o p e ra tio n a l p r o b le m s m a y n o t b e e a s ily d e te c t a b le . Blue/B lac k Blue NN (RGPS ) TO RGP S ANTENNA AA (RGP S) TO BTS White +1 7 VDC Lin es White/ Blac k +1 7 VDC E q u ip me n t Green/Blac k Green Cab le Drain ack llo w/B Ye llo Ye EARTH GROUN D Re d Brown/Bla ck Brown MOUNTING PL ATE ck No Connection Re d/Blac k Bla w/ llo llo Ye Brown White/ Bla ck White Green Re d Re d/Blac k Ye llow/Blac k 8 Blue/B lac k 9 Ye llow 10 Brown 11 Brown/Bla ck 12 Ye Brown/Blac k +1 7 VDC Lin e s Red Green Ca ble Dra in +1 7 VDC E q u ip m e n t Red /Blac k Green/B lac k Blue White/B lac k White Green/B lac k No Connec tion ti-cdma-06007.eps Mounting diagrams Figure 2-9 and Figure 2-10 show the mounting details for the RGPS heads. 68P09283A62-3 2-23 PRELIMINARY AUG 2007 Task 1: Installing RGPS Head Figure 2-9 Chapter 2: UBS Macro BTS Installation Procedure RGPS heads RGPS HEAD (MOTOROLA P/N STLN6594) ALTERN ATE RGPS HEAD (MOTOROLA P/N 0186012H04) 12-PIN DEUTSCH TYPE MMP CONNECTOR THREADED MOUNT ADAPTER THREADED MOUNT ADAPTER 12-PIN DEUTSCH TYPE MMP CONNECTOR ti-cdma-05702.eps 2-24 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Task 1: Installing RGPS Head Figure 2-10 Installing the RGPS head ALTERN ATE RGPS HEAD (MOTOR OLA P/ N 0186012H04) RGPS H EAD (MOTORO LA P/ N STLN6594) RGPS HEAD WITH 12 PIN MALE CONNECTOR RGPS INTERFACE CABLE WITH 12 PIN FEMALE CONNECTOR ON ONE END AND UNTERMINATED WIRE ON OTHER END MATING CONNECTORS CABLE TO LIGHTNING ARRESTOR (CABLE NN) U-BOLTS CLAMP BRACKETS (2) CABLE TO LIGHTNING ARRESTOR (CABLE NN) WALL MOUNTING BRACKETS (2) ti-cdma-05740.eps Cable pinout Figure 2-11 shows the connector pins on cables AA and NN. Table 2-10 gives the pinout for cable AA and NN and signal names. 68P09283A62-3 2-25 PRELIMINARY AUG 2007 Task 1: Installing RGPS Head Chapter 2: UBS Macro BTS Installation Procedure Figure 2-11 Connector pin numbering for cables NN and AA 10 11 PIN 9 12 PIN 1 CONNECTOR FOR CABLE NN CONNECTOR FOR CABLE AA ti-cdma-00047.eps Table 2-10 Pinout for cables NN and AA Cable NN (12-cond) Cable AA (12-cond) Pin (12-pins) Signal Wire Color Pin (15-pins) Signal DC Ground 1 Blue-Black 15 RGPS Return Power 1 Blue RGPS +27 V Supply Not Used Yellow-Black 14 Not Used 10 Not Used Yellow Not Used Transmit Port (-) Green-Black DATA (-) From Head Transmit Port (+) Green DATA (+) From Head Receive Port (-) White-Black 12 DATA (-) To Head Receive Port (+) White DATA (+) To Head Not Connected Red-Black 11 TDR Ground Not Connected Red TDR (+) 12 PPS Timing (-) Brown-Black 10 SYNC (-) From Head 11 PPS Timing (+) Brown SYNC (+) From Head Cable Drain (Shield) 13 Ground 5, 6 Not Connected Wire colors are the same for both cables. 2-26 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Task 1: Installing RGPS Head Procedure The procedure to install the RGPS antenna is as follows: Procedure 2-1 Procedure to install an RGPS head Determine the mounting location for the RGPS head. The structure of the wall should be veried by a qualied structural engineer. Mounting the RGPS head and hardware to an inadequate wall structure and/or using inadequate installation methods can result in serious personal injury. Use the appropriate mounting bolts for the mounting surface and install the two wall mounting brackets. Refer to Figure 2-10. Route the 12-pin Deutsch (that is, circular) connector end of the RGPS cable (cable NN) to the RGPS head. Connect the RGPS cable (cable NN) connector to the RGPS head 12-pin circular connector as shown in Figure 2-7 and Figure 2-10. Tighten the spinning flange on the connector a quarter turn, to secure the connection. Insert the RGPS mounting pipe into the threaded mount of the RGPS head and carefully tighten it manually. Install the RGPS mounting pipe into the mounting brackets as shown in Figure 2-10. Tighten the U-bolt clamps to secure the assembly. For the STLN6594 RGPS Head, tape or tie-wrap the cable to the mounting pipe. Route the free end of the BTS RGPS cable (cable NN) to the RGPS cable lightning arrester. Remove any excess cable length and strip off approximately 15 cm of the cable outer insulation. Connect the twelve (12) wires and cable drain of the cable end to the lightning arrester as shown in Figure 2-8. Double check the lightning arrester connections for compliance as displayed in Figure 2-8. RGPS cable AA gets connected to the UBS Macro BTS and then routed to the RGPS cable lightning arrester during Task 8. 68P09283A62-3 2-27 PRELIMINARY AUG 2007 Tasks 2-3: Installing Rack & Ground Cable Chapter 2: UBS Macro BTS Installation Procedure Tasks 2-3: Installing Rack & Ground Cable ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Objectives The objectives of this procedure are as follows: • Mount the rack to the floor. • Install the ground cable (DD). Rack requirements The UBS Macro BTS equipment is designed to be mounted in an open standard 19–inch rack. To ensure proper equipment support, grounding, and easy installation, Motorola recommends that the UBS Macro BTS equipment be mounted in one of the following applicable Motorola racks: • STHN4120 19–inch (1800 mm) • STHN4121 19–inch (1400 mm) • STHN4122 19–inch (1000 mm) Structural engineer prerequisite Ensure that the procedure, tools, and equipment required to mount the rack to the floor are specified by a Structural Engineer. 2-28 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Tasks 2-3: Installing Rack & Ground Cable Required items The following items are required: • Rack • 10 mm socket • Torque driver • Flat blade screwdriver • 6 carbon steel grade 8.8 bolts M12 - customer supplied • Other items, specified by the Structural Engineer, that are required to install the rack • Cable DD - customer supplied ground cable, 4 AWG or larger diameter • Two-hole ground lug and mounting nuts - part of rack hardware kit (CGDSTB54205) 68P09283A62-3 2-29 PRELIMINARY AUG 2007 Tasks 2-3: Installing Rack & Ground Cable Chapter 2: UBS Macro BTS Installation Procedure Location of rack earth ground terminals Figure 2-12 shows the location of the ground terminals on the rack. Figure 2-12 Location of ground terminals on a Motorola rack Ground Cable With 2-hole Lug Fastened To Ground Terminals Earth Ground Terminal Studs Rack (top/rear view, shown partially cut away) ti-cdma-05691.eps Procedure Procedure 2-2 gives the procedure for performing Tasks 2-3. Procedure 2-2 Performing Tasks 2-3 Mount the rack to the floor using the hardware, tools and procedures defined by the Structural Engineer. Motorola recommends using carbon steel grade 8.8 M12 bolts. Continued 2-30 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Tasks 2-3: Installing Rack & Ground Cable Procedure 2-2 Performing Tasks 2-3 (Continued) Route the ground cable (cable DD) between the Master Ground Bar (MGB) and the rack. Ground cables must not have sharp bends. Strip insulation from the frame end of cable DD. Attach the 2-hole lug to the rack-end of the cable DD. Attach the end of cable DD with the 2-hole lug to the 2 terminal studs at the top of the rack. Using 2 nuts, 10 mm socket and ratchet, tighten the nuts to 5.65 N-m (50 inch-lb). Refer to Figure 2-12 for location of ground terminal studs on the rack. Cut cable DD to length and connect it to the Master Ground Bar. Verify that the Master Ground Bar is connected to a solid earth ground. 68P09283A62-3 2-31 PRELIMINARY AUG 2007 Task 4: Rack Mounting the Optional PSM Shelf Chapter 2: UBS Macro BTS Installation Procedure Task 4: Rack Mounting the Optional PSM Shelf ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Objectives The objectives of this procedure are as follows: • For -48 V DC or 220 V AC UBS only. Install the PSM shelf to the bottom of the rack. The site configuration/characteristics will determine if a PSM shelf is to be installed. • Install the appropriate, -48 V DC or 220 V AC, PSMs into PSM shelf slots 1 and 2. For the low capacity frame, either two -48 V DC or two 220 V AC PSMs are installed in the shelf. The second PSM is for redundancy. Required items The following items are required: • Either a -48 V DC or a 220 V AC PSM shelf (whichever is applicable) • Either two -48 V DC or two 220 V AC PSMs (whichever is applicable) • Eight (8) M5 x 12 mm screws for mounting the PSM shelf - these screws are packaged with the PSM shelf • Tape measure with millimeter scale, capable measuring up to 1200 mm or with inch scale, capable measuring up to 48 inches; for measuring screw location heights on rack • TORX T25 bit and driver • Torque driver Procedure Procedure 2-3 gives the procedure for performing Task 4. Procedure 2-3 Procedure for Task 4 Locate the bottom RU that is to be used for the installation of the PSM shelf. Using a tape measure, measure mounting screw location heights on each side of the rack. Measure from the bottom of the RU determined in step 1 (Refer to Figure 2-13). Mark the following screw locations: Continued 2-32 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Task 4: Rack Mounting the Optional PSM Shelf Procedure 2-3 Procedure for Task 4 (Continued) • 136 mm (5.35 inches) for PSM shelf Partially insert an M5 x 12 mm screw into each location marked on the rack. Leave the screw heads extending 7 mm out from the rack surface. Remove the PSM shelf from its packaging. Align the keyhole slots in the PSM shelf with the bottom screws, installed in step 3 above (Refer to Figure 2-14). Insert screws in the 6 open slots of the PSM shelf. Using TORX T25 driver, tighten all 8 PSM shelf screws to 4.77 N-m (42 in-lb). PSM weighs approximately 5 kg. Be careful when handling the PSM to prevent damage to the equipment and personal injury. Install the appropriate PSMs into PSM shelf slots 1 and 2 as follows: 1. Grasp the handle on the front panel of the PSM with one hand while carefully supporting the bottom of the module with the other hand. 2. Properly orient the PSM and insert it into the slot. 3. Slowly slide the module into the shelf until the rear connectors are fully seated. Make sure that the PSM is fully engaged with the shelf backplane slot connectors. Using a T25 TORX bit and torque driver, tighten the PSM captive retaining thumbscrew to 2.37 N-m (21 in-lb). 68P09283A62-3 2-33 PRELIMINARY AUG 2007 Task 4: Rack Mounting the Optional PSM Shelf Chapter 2: UBS Macro BTS Installation Procedure Procedural reference diagrams The following diagrams help clarify certain steps in Procedure 2-3. Figure 2-13 Hanger screw layout for the optional PSM shelf Hanger Screw Layout for optional PSM h Self Hanger Screw (Detail A) Detail A Hanger Screw Extension 136 NOTE 1. All dimensions are in millimeters 2. 1800 mm high rack shown. Dimension and hanger screw locations are alsoapplicable for the 1400 mm rack. 2-34 ti-cdma-06011.eps 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Figure 2-14 Task 4: Rack Mounting the Optional PSM Shelf Hanging the PSM shelf PSM shelf keyhole located on hanger screw NOTE 1. Akeyhole/hanger screwis located on both the right and left sides. Bothkeyholes/hanger screws sho uld be engaged at the same time. 68P09283A62-3 ti-cdma-05869.eps 2-35 PRELIMINARY AUG 2007 Task 5: Rack Mounting for Low-Capacity Frame Chapter 2: UBS Macro BTS Installation Procedure Task 5: Rack Mounting for Low-Capacity Frame ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Objective The objective of Task 5 is to install the UBS Macro carrier strip assembly into an EIA 19-inch rack. The UBS Macro carrier strip assembly contains all of the equipment required for configuring a low-capacity, +27 V DC starter frame. The layout of the equipment on the carrier strips allows capacity expansion of the frame. The most common and preferred method is to install the UBS Macro carrier strip assembly into an 1800 mm or 1400 mm high rack. This method requires that there be 600 mm of clearance on the left and right sides of the rack. The UBS Macro carrier strip assembly requires a minimum of 27 Rack Units (RUs) of continuous space. Required items The following items are required: • UBS Macro carrier strip assembly • Tape measure with millimeter scale, capable measuring up to 1200 mm or with inch scale, capable measuring up to 48 inches; for measuring screw location heights on rack • Twenty-six (26) M5 x 12 mm screws for mounting the UBS carrier strip assembly - these screws are included in the STGN4034 Installation Kit that is packaged with the UBS Macro carrier strip assembly • TORX T25 bit and driver • Torque driver • 10 mm socket and ratchet 2-36 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Task 5: Rack Mounting for Low-Capacity Frame Procedure Procedure 2-4 gives the procedure for performing Task 5. Procedure 2-4 Rack Mounting the Low-Capacity, +27 V DC UBS Macro BTS Assembly Using a tape measure, measure mounting hanger screw location heights on each side of the rack (see Figure 2-15 Hanger screw layout for UBS Macro carrier strip assembly on page 2-39 ). Measure down from the very top of the rack. Mark the following screw locations: • 95.25 mm (3.75 inches) for the top of the UBS Macro carrier strip assembly Partially insert an M5 x 12 mm screw into each location marked on the rack. Leave the screw heads extending 7 mm out from the rack surface. Move the pallet with the unpacked UBS Macro carrier strip assembly and support near the rack so as to allow movement on both sides of the support and in front of the rack. Leave the carrier strip assembly on the support. The carrier strips allow four people to carefully lift the UBS Macro carrier strip assembly off the support and onto the rack. The assembly can also be lifted via some mechanical aid (hoist, etc.) attached to the lifting loops on the ends of the carrier strips. Four people, two on each side, are needed to lift the carrier strip assembly. Lift the UBS Macro carrier strip assembly up and off of the support and hang it on the rack (see Figure 2-16 Lifting and hanging the carrier strip assembly on the rack on page 2-40). Using the carrier strip hanger screws previously installed in the rack, align the top carrier strip keyhole slots with the two hanger screws. Hang the carrier strip assembly on these two screws. Insert a screw in the two bottom carrier strip keyhole slots (see Figure 2-17 Carrier strip assembly keyhole screw locations on page 2-41). Do not tighten the screws in carrier strip keyhole slots. Insert screws in the 22 open slots of the various shelves of the carrier strip assembly. Using a T25 TORX driver, tighten these 22 screws to 4.77 N-m (42 in-lb). Continued 68P09283A62-3 2-37 PRELIMINARY AUG 2007 Task 5: Rack Mounting for Low-Capacity Frame Chapter 2: UBS Macro BTS Installation Procedure Procedure 2-4 Rack Mounting the Low-Capacity, +27 V DC UBS Macro BTS Assembly (Continued) Using a T25 TORX driver, tighten the four screws in carrier strip keyhole slots to 4.77 N-m (42 in-lb). This step is optional and is only performed if there is a desire to remove the carrier strips from the frame. Remove the carrier strips from the frame as follows: • Using a 10 mm socket and ratchet, loosen and remove the 8 nuts that secure each carrier strip to the frame. • Remove the carrier strip. Procedural reference diagrams The following diagrams help clarify certain steps in Procedure 2-4. • Figure 2-15 Hanger screw layout for UBS Macro carrier strip assembly on page 2-39 • Figure 2-16 Lifting and hanging the carrier strip assembly on the rack on page 2-40 • Figure 2-17 Carrier strip assembly keyhole screw locations on page 2-41 2-38 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Task 5: Rack Mounting for Low-Capacity Frame Figure 2-15 shows hanger screw layout used for mounting the UBS Macro carrier strip assembly onto a 1400 mm or 1800 mm high EIA 19-inch rack. Figure 2-15 Hanger screw layout for UBS Macro carrier strip assembly Hanger Screw Layout for UBS Carrier Strip Assembly 95.25 Hanger Screw (Detail A) Detail A Hanger Screw Extension NOTE 1. All dimensions are in millimeters 2. 1800 mm high rack shown. Dimension and hanger screw locations are also applicable for the 1400 mm rack 68P09283A62-3 ti-cdma-06012.eps 2-39 PRELIMINARY AUG 2007 Task 5: Rack Mounting for Low-Capacity Frame Chapter 2: UBS Macro BTS Installation Procedure Figure 2-16 shows four people lifting and hanging the UBS Macro carrier strip assembly on the rack. Figure 2-16 UBS Macro BTS Handles Lifting and hanging the carrier strip assembly on the rack ti-cdma-06386.eps 2-40 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Task 5: Rack Mounting for Low-Capacity Frame Figure 2-17 shows the keyhole screw locations in a rack mounted UBS Macro carrier strip assembly. Figure 2-17 Carrier strip assembly keyhole screw locations Bottom keyhole of carrier strip located on hanger screw NOTE 1. Another carrier strip keyhole/hanger screw is loca ted at the top of the right side carrier strip/rack rail. The left side carrier strip/rack rail has atop and bottom keyholes/hanger screws at the same heights as the right side. All four keyholes/hanger screws should beengaged at the same time. 68P09283A62-3 ti-cdma-05870.eps 2-41 PRELIMINARY AUG 2007 Task 6: Expanding the Low-capacity Frame Chapter 2: UBS Macro BTS Installation Procedure Task 6: Expanding the Low-capacity Frame ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ If the initial UBS Macro BTS installation is for a low-capacity frame configuration, skip this task and go to Task 7: Cabling the Optional PSM Shelf on page 2-43. Perform this task only if the initial UBS Macro BTS installation is for a mid-capacity frame configuration. Objective The objective of Task 6 is to install the additional equipment required to expand the UBS Macro BTS low-capacity starter/expansion frame to the mid-capacity frame configuration. Currently a UBS Macro BTS low-capacity starter/expansion frame can only be expanded to mid-capacity. In the future, the low-capacity starter/expansion frames and mid-capacity frames will be expandable to high-capacity. Procedure Go to Chapter 3 Low-to-Mid Capacity Frame Expansion Procedures and perform all of the applicable procedures for expanding the low-capacity UBS Macro BTS starter/expansion frame to the mid-capacity frame configuration. After all of the additional expansion equipment is installed, go to Task 7: Cabling the Optional PSM Shelf on page 2-43 and continue performing the remaining tasks in sequential order. 2-42 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Task 7: Cabling the Optional PSM Shelf Task 7: Cabling the Optional PSM Shelf ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Objectives The objectives of this procedure are as follows: • For -48 V DC or 220 V AC UBS only. Connect the +27 V DC power output cable from the rear of the PSM shelf to the +27 V DC power input cable on the rear of the PDU. • For -48 V DC or 220 V AC UBS only Connect the 50-conductor cable (supplied with PSM shelf) between the PSM shelf front panel ALARM/CONTROL connector and SSI front panel PSM connector. Required items The following items are required: • 50-conductor cable (supplied with PSM shelf) • Flat blade screw driver Procedure Procedure 2-5 gives the procedure for performing Task 7. Procedure 2-5 Procedure for Task 7 Connect the +27 V DC power output cable from the rear of the PSM shelf to the +27 V DC power input cable on the rear of the PDU. Mate Orange connectors together. Connect the 50-conductor cable (supplied with PSM shelf) between the PSM shelf front panel ALARM/CONTROL connector and SSI front panel PSM connector. Refer to Figure 2-3 and Figure 2-4 for the connector locations on the PSM shelf front panel and on the SSI. 68P09283A62-3 2-43 PRELIMINARY AUG 2007 Tasks 8-9: Connecting TX/RX Antennas Chapter 2: UBS Macro BTS Installation Procedure Tasks 8-9: Connecting TX/RX Antennas ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Objectives The objectives of performing Tasks 8-9 are as follows: • Install the external antenna cables to the Integrated Duplexer RX Filters (IDRFs). • Install terminators on the IDRFs. The site configuration/characteristics determines the IDRF usage. Required items The following items are required: • External TX and RX 50 Ohm coaxial cables with type N connectors (customer supplied) • 0.25 W, 50 Ohm, SMA-type male terminators (customer supplied) for unused directional coupler port connectors • 50 W N-type male terminator (customer supplied) for unused TX/RX connectors • SMA breakover wrench • 19 mm open–end hex wrench (N–type connector) Location of antenna connectors The top view of Figure 2-1 and Figure 2-2 show the location of the UBS Macro BTS antenna connectors on the top of the IDRF. Procedure The procedure for performing Tasks 8-9 is as follows. Procedure 2-6 Procedure for Tasks 8-9 Route the customer supplied TX/RX main and RX diversity antenna cables to the top of the Integrated Duplexer RX Filters (IDRFs), located at the top of the frame. Continued 2-44 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Tasks 8-9: Connecting TX/RX Antennas Procedure 2-6 Procedure for Tasks 8-9 (Continued) Connect each antenna cable to the corresponding IDRF type N connector. Refer to Figure 2-1 or Figure 2-2, whichever is applicable, for the location of the UBS Macro BTS antenna connectors on the top of the IDRF. Using a 19 mm open–end hex wrench, tighten the cable connectors to 4.3 N-m (38 in-lb). The IDRFs are not labeled for a sector. To determine the sector for each IDRF, look at the color code of the XMI TX and RX cables connected to the bottom of the IDRF. Refer to Table 2-2 for the mapping of the cable color to the sector (Red = sector 1, Blue = sector 2, Yellow = sector 3). The sectors can also be determined by tracing those XMI cables back to the XMI TX and RX ports, which are labeled as TX1 and RX1 for sector 1, TX2 and RX2 for sector 2, and TX3 and RX3 for sector 3. Connect customer supplied 0.25 W, 50 Ohm, SMA-type terminators to any unused directional coupler port connectors on the top of the IDRFs. For any unused TX/RX connector on an IDRF, install a 50 W N-type terminator (customer supplied). 68P09283A62-3 2-45 PRELIMINARY AUG 2007 Tasks 10-13: Connecting RGPS, Spans, Customer Alarms Chapter 2: UBS Macro BTS Installation Procedure Tasks 10-13: Connecting RGPS, Spans, Customer Alarms ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Objectives The SSI provides only secondary surge protection for the RGPS and T1/E1 span connections. The customer is responsible for providing primary surge protection. The objectives of performing Tasks 10–13 are as follows: • Install RGPS cable (AA) between the RGPS cable lightning arrester and the UBS Macro BTS. • Install T1/E1 balanced Span I/O cable (W) between the UBS Macro BTS and the site span line interconnect equipment. • Install E1 unbalanced Span I/O coaxial cables (customer supplied) between the UBS Macro BTS and the site span line interconnect equipment. • Install Customer Alarm Input/Output (IP/OP) cables (X) between the UBS Macro BTS and the Customer IP/OP interconnect equipment. The site configuration/characteristics determines whether the cables in Tasks 10-13 are to be installed. Cabling options The site characteristics determine the use of cables AA, W and X. The RGPS cable (AA) is optional and used only when the optional RGPS head is used. The T1/E1 balanced Span I/O cable (W) can carry up to 8 spans, but the UBS Macro BTS currently supports only up to 4 spans. This is also true for E1 unbalanced Span I/O coaxial cables (customer supplied). For Span I/O cable (W), the minimum size of span line wires is 26 AWG. The usage and quantity of Customer Alarm Input/Output (IP/OP) cables (X) is determined by the customer. 2-46 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Tasks 10-13: Connecting RGPS, Spans, Customer Alarms Required items The following items are required: • Cable AA - Part number 3086433H12 • Cable W - Part number CGDS19797321 • Cable X - Part number CGDS19797321 All SSI cable connectors with jack-screws require a flat-blade driver and should be tightened to 1.02 N-m (9 in-lb). Location of cables AA, W and X Figure 2-3 SSI front panel connectors on page 2-9 shows the connector locations on the front panel of the SSI for: RGPS cable (AA), T1/E1 balanced span line cable (W), E1 unbalanced span line coaxial cables, and customer alarm cable (X). The optional RGPS cable (AA) has a 15-pin D-connector on one end that connects to the RGPS connector, located on the front of the SSI. The other cable end has loose wires. This end is routed to the RGPS lightning arrester, where the wires connect. Refer to Figure 2-6 through Figure 2-11, Table 2-9 and Table 2-10 for RGPS cable (AA) details. Details for cables (W) and (X ) are provided in this task section. Balanced T1/E1 cable (W) details Figure 2-18 and Table 2-11 show the pin and signal information for cable W. Figure 2-18 T1/E1 balanced span line cable (W) pin numbering 19 LOOSE WIRES, NO CONNECTOR 37 37-Pin-Type (Male) 20 ti-cdma-05692.eps 68P09283A62-3 2-47 PRELIMINARY AUG 2007 Tasks 10-13: Connecting RGPS, Spans, Customer Alarms Chapter 2: UBS Macro BTS Installation Procedure For E1 unbalanced 75-Ohm BNC connector locations and labeling on the daughter card, refer to Figure 2-3 SSI front panel connectors on page 2-9. Table 2-11 also shows the correlation between spans and the E1 unbalanced Span I/O coaxial BNC connectors. Table 2-11 T1/E1 I/O cable W (span) signal and pin information Span number Signal name T1/E1 Balanced Span 36-Cond Shielded Twisted Pair Cable (W) 37-Pin D-Sub Connector Pin Wire Color TX1_TIP White/Blue TX1_RING 20 Blue/White RX1_TIP 12 Black/Orange RX1_RING 30 Orange/Black TX2_TIP White/Orange TX2_RING 21 Orange/White RX2_TIP 13 Black/Green RX2_RING 31 Green/Black TX3_TIP White/Green TX3_RING 22 Green/White RX3_TIP 14 Black/Brown RX3_RING 32 Brown/Black TX4_TIP White/Brown TX4_RING 23 Brown/White RX4_TIP 15 Black/Gray RX4_RING 33 Gray/Black TX5_TIP White/Gray TX5_RING 24 Gray/White RX5_TIP 16 Yellow/Blue RX5_RING 34 Blue/Yellow TX6_TIP Red/Blue TX6_RING 25 Blue/Red RX6_TIP 17 Yellow/Orange RX6_RING 35 Orange/Yellow E1 Unbalanced 75-Ohm Coaxial Cable BNC Connection (RING is GND/shield) TX1 RX1 TX2 RX2 TX3 RX3 TX4 RX4 TX5 RX5 TX6 RX6 Continued 2-48 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Tasks 10-13: Connecting RGPS, Spans, Customer Alarms Table 2-11 T1/E1 I/O cable W (span) signal and pin information (Continued) Span number Signal name T1/E1 Balanced Span 36-Cond Shielded Twisted Pair Cable (W) 37-Pin D-Sub Connector Pin Wire Color TX7_TIP Red/Orange TX7_RING 26 Orange/Red RX7_TIP 18 Yellow/Green RX7_RING 36 Green/Yellow TX8_TIP Red/Green TX8_RING 27 Green/Red RX8_TIP 19 Yellow/Brown RX8_RING 37 Brown/Yellow Ground Red/Brown Ground 28 Brown/Red Not Connected 10 Ground 11 Black/Blue Ground 29 Blue/Black E1 Unbalanced 75-Ohm Coaxial Cable BNC Connection (RING is GND/shield) TX7 RX7 TX8 RX8 Customer alarm input/output (IP/OP) cable (X) details Alarm connectors There are two ALARM connectors on the UBS Macro SSI: • CUSTOMER IP 1-12 OP 1-4 connector • CUSTOMER IP 13-24 OP 5-8 connector Each ALARM connector provides 12 inputs and 4 outputs. A total of 24 inputs and 8 outputs are available. 68P09283A62-3 2-49 PRELIMINARY AUG 2007 Tasks 10-13: Connecting RGPS, Spans, Customer Alarms Chapter 2: UBS Macro BTS Installation Procedure Function ALARM connectors provide for Customer Defined Alarm Inputs and Outputs. The customer can connect BTS site alarm input sensors and output devices to the UBS Macro BTS, thus providing alarm reporting of active sensors as well as controlling output devices. The SSI detects signals from customer input sensors and reports the detected signals to the DMI controller, which in turn reports the detected alarm to the OMC-R, where it is displayed as defined by the customer. The SSI also provides switched relay contacts to customer output devices. The SSI controls relay contacts according to output control signals from the DMI controller, in response to customer defined commands entered at the OMC-R. Input connections Each input consists of a wire/pin pair (that is, input/Gnd). To ensure proper operation, each pair to be used must be connected to an external sensor that provides a dry-contact closure. The customer sensor output connects between an optically isolated 5 V DC signal and an isolated return. For an OPEN circuit (logic 0) between pins: • There is 10 K Ohms or greater across the input pair. • The signal to ground voltage is +5 V DC. For a CLOSED circuit (logic 1) between pins: • There is 1 K Ohms or less across the input pair. • The signal to ground current is a maximum of 9 mA. Either of the above states can be defined by the customer in system software as an alarm condition. Output connections Each output consists of 3-wires/pins: • COM • NC • NO The customer output device control inputs connect between the common (COM) and either the normally closed (NC) or normally open (NO) contacts of a relay. The NC and NO state for relay contacts occurs when the relay coil is not energized. Relay contacts are load rated for a maximum of 1 A at 24 V DC and 0.5 A at 50 V DC. The toggling of relay contacts to the opposite state is controlled by system software. Pins and signals Figure 2-19, Table 2-12 and Table 2-13 show the pin and signal information for cable X. 2-50 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Tasks 10-13: Connecting RGPS, Spans, Customer Alarms Figure 2-19 Customer alarm cable (X) pin numbering 19 LOOSE WIRES, NO CONNECTOR 37 37-Pin-Type (Male) 20 ti-cdma-05692.eps Table 2-12 37-Pin D-Sub Pin number Customer alarm cable (X) pinout for customer IP 1-12 OP 1-4 Signal Description Wire Color 37Pin D-Sub Pin number Signal Description Wire Color Customer Input 1 White/Blue 20 Input 1 Gnd Blue/White Customer Input 2 White/Orange 21 Input 2 Gnd Orange/White Customer Input 3 White/Green 22 Input 3 Gnd Green/White Customer Input 4 White/Brown 23 Input 4 Gnd Brown/White Customer Input 5 White/Gray 24 Input 5 Gnd Gray/White Customer Input 6 Red/Blue 25 Input 6 Gnd Blue/Red Customer Input 7 Red/Orange 26 Input 7 Gnd Orange/Red Customer Input 8 Red/Green 27 Input 8 Gnd Green/Red Customer Input 9 Red/Brown 28 Input 9 Gnd Brown/Red 10 Not Connected 29 Customer Output NC Blue/Black 11 Customer Output NO 1 Black/Blue 30 Customer Output Common 1 Orange/Black 12 Customer Output NO 2 Black/Orange 31 Customer Output Common 2 Green/Black Continued 68P09283A62-3 2-51 PRELIMINARY AUG 2007 Tasks 10-13: Connecting RGPS, Spans, Customer Alarms Chapter 2: UBS Macro BTS Installation Procedure Table 2-12 Customer alarm cable (X) pinout for customer IP 1-12 OP 1-4 (Continued) 37-Pin D-Sub Pin number Signal Description Wire Color 37Pin D-Sub Pin number Signal Description Wire Color 13 Customer Output NC 2 Black/Green 32 Customer Output NC Brown/Black 14 Customer Output NO 3 Black/Brown 33 Customer Output Common 3 Gray/Black 15 Customer Output NO 4 Black/Gray 34 Customer Output Common 4 Blue/Yellow 16 Customer Output NC 4 Yellow/Blue 17 Customer Input 10 Yellow/Orange 35 Input 10 Gnd Orange/Yellow 18 Customer Input 11 Yellow/Green 36 Input 11 Gnd Green/Yellow 19 Customer Input 12 Yellow/Brown 37 Input 12 Gnd Brown/Yellow Table 2-13 Customer alarm cable (X) pinout for customer IP 13-24 OP 5-8 37-Pin D-Sub Pin number Signal Description Wire Color 37-Pin D-Sub Pin number Signal Description Wire Color Customer Input 13 White/Blue 20 Input 13 Gnd Blue/White Customer Input 14 White/Orange 21 Input 14 Gnd Orange/White Customer Input 15 White/Green 22 Input 15 Gnd Green/White Customer Input 16 White/Brown 23 Input 16 Gnd Brown/White Customer Input 17 White/Gray 24 Input 17 Gnd Gray/White Customer Input 18 Red/Blue 25 Input 18 Gnd Blue/Red Customer Input 19 Red/Orange 26 Input 19 Gnd Orange/Red Customer Input 20 Red/Green 27 Input 20 Gnd Green/Red Customer Input 21 Red/Brown 28 Input 21 Gnd Brown/Red Continued 2-52 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Tasks 10-13: Connecting RGPS, Spans, Customer Alarms Table 2-13 Customer alarm cable (X) pinout for customer IP 13-24 OP 5-8 (Continued) 37-Pin D-Sub Pin number Signal Description 10 Not Connected 11 Customer Output NO 5 12 Wire Color 37-Pin D-Sub Pin number Signal Description Wire Color 29 Customer Output NC 5 Blue/Black Black/Blue 30 Customer Output Common 5 Orange/Black Customer Output NO 6 Black/Orange 31 Customer Output Common 6 Green/Black 13 Customer Output NC 6 Black/Green 32 Customer Output NC 7 Brown/Black 14 Customer Output NO 7 Black/Brown 33 Customer Output Common 7 Gray/Black 15 Customer Output NO 8 Black/Gray 34 Customer Output Common 8 Blue/Yellow 16 Customer Output NC 8 Yellow/Blue 17 Customer Input 22 Yellow/Orange 35 Input 22 Gnd Orange/Yellow 18 Customer Input 23 Yellow/Green 36 Input 23 Gnd Green/Yellow 19 Customer Input 24 Yellow/Brown 37 Input 24 Gnd Brown/Yellow Procedure Perform Tasks 10-13 as given in Procedure 2-7. Procedure 2-7 Procedure for Tasks 10-13 Connect the 15-pin D-connector end of cable (AA) to the RGPS connector on the front of the SSI. Refer to Figure 2-3 for the connector location on the SSI. Route the loose end of cable (AA) to the RGPS lightning arrester and connect the wires there. Refer to Figure 2-6 through Figure 2-11, Table 2-9 and Table 2-10. For T1/E1 balanced span line connections, go to step 4. For E1 unbalanced span line connections, go to step 7. Continued 68P09283A62-3 2-53 PRELIMINARY AUG 2007 Tasks 10-13: Connecting RGPS, Spans, Customer Alarms Chapter 2: UBS Macro BTS Installation Procedure Procedure 2-7 Procedure for Tasks 10-13 (Continued) Connect the 37-pin D-connector end of cable (W) to the SPAN connector on the front of the SSI. Refer to Figure 2-3 for the connector location on the SSI. Route the loose end of cable (W) to the customer span line interconnect equipment and connect the wires. Refer to Table 2-11. The UBS Macro BTS currently supports only up to 4 spans. Go to step 9. Connect E1 unbalanced Span I/O coaxial cables (customer supplied) to the corresponding BNC connector on the SSI E1 daughter card. Refer to Figure 2-3 for the BNC connector locations on the SSI. Also, refer to Table 2-11 for correlation between spans and the E1 unbalanced span I/O coaxial BNC connectors. Route the other ends of the span I/O coaxial cables to the customer span line interconnect equipment and connect the cables. The UBS Macro BTS currently only supports up to 4 spans. Connect the 37-pin D-connector of the Customer Alarm Input/Output (IP/OP) cables (X) to the corresponding CUSTOMER IP 1-12 OP 1-4 connector and CUSTOMER IP 13-24 OP 5-8 connector on the front of the SSI. 10 Route the loose end of cable (X) to the Customer IP/OP interconnect equipment and connect the wires. Refer to Figure 2-3 for the CUSTOMER IP/OP connector locations on the SSI. Also, refer to Table 2-12 and Table 2-13. 2-54 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Task 14: Connecting +27 V DC Power Task 14: Connecting +27 V DC Power ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Objectives Task 14 is performed for +27 V DC UBS Macro BTS only. The objectives of this procedure are as follows: • Attaching the contact/lugs, connector and cable clamp on the +27 V DC power input cable wires. • Connecting the +27 V DC input power cable to the rear of the PDU. • Routing the loose ends of the wires to the site +27 V DC source for connection. Frame power cables and connector information The wire gauge (that is, diameter) depends on the required length of the DC power cable (DC). Refer to Table 2-8 for the correct wire size. The DC connector contact/lug size depends on the wire gauge used for the DC power cable (DC). Refer to Table 2-14 for DC connector contact/lug part information. In order to minimize current imbalance between the feed (+V) and return (-V) wires used in the cable: • Ensure that the wire size, length and gage, of each wire used in the cable are the same. • Ensure that contacts/lugs used in the connector are identical and match the gauge of the wire. Motorola recommends using 2/0 AWG cables for short cable runs; less than 661.11 cm (21.69 ft). Table 2-14 +27 V DC connector (Orange) parts information Item Description Orange DC connector housing Part Number Anderson Power Products Mfr Part# 932, or Allied Electronics Stk# 803-0097 Qty 1 per +27 V DC power feed Continued 68P09283A62-3 2-55 PRELIMINARY AUG 2007 Task 14: Connecting +27 V DC Power Chapter 2: UBS Macro BTS Installation Procedure Table 2-14 +27 V DC connector (Orange) parts information (Continued) Item Description Part Number Qty AWG 2/0 connector contact/lug Anderson Power Products Mfr Part# 907, or Allied Electronics Stk# 803-0500 2 per DC connector housing AWG 3/0 connector contact/lug Anderson Power Products Mfr Part# 916, or Allied Electronics Stk# 803-0502 2 per DC connector housing AWG 4/0 connector contact/lug Anderson Power Products Mfr Part# 908, or Allied Electronics Stk# 803-0504 2 per DC connector housing Cable clamp for two single conductors with hardware Anderson Power Products Mfr Part# 996G1 1 per +27 V DC power feed Required items The following items are required: • One +27 V DC Power Input Cable (DC) - customer supplied. The wire size, length and gauge, used for cable (DC) depends on site characteristics (see Table 2-8). Motorola recommends the use of Red wire for feed (+V) and Black wire for return (-V). • Two contacts/lugs – customer supplied. Contact/lug fastens to wire end and is inserted into DC connector housing. For contact/lug part number (refer to Table 2-14). Contact/lug size must match the gauge of the wire being used. • One DC connector housing – customer supplied. Use Anderson SB350 connector housing (Orange color) or equivalent. • DC connector cable clamps for power cable (see Table 2-14 or Table 2-15 for part information). • Crimper tool - Anderson Power Products part number 1368 - Hydraulic hand tool, maximum cable size of 300 MCM • Wire stripper/cutters. • Digital Multi-Meter (DMM) Fluke Model 8062A with Y8134 test lead kit or equivalent; used for precision DC and AC measurements, requiring 4-1/2 digits. 2-56 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Task 14: Connecting +27 V DC Power Power cabling and tie down requirements To control the inductance at the BTS DC power input due to the spacing between wires used in the +27 V DC Power Input Cable (DC), the feed (+V) and return (-V) wires must be bound together at intervals of 1 meter or less. Refer to Figure 2-20. Figure 2-20 +27 V DC power input cable (DC) wire tie-wrap example - 0 V DC +27 V Power Source +27 V DC +27 V DC Power Input Connector (ORANGE) FRONT REAR - 0 V DC BREAKER 1 +27 V DC TIE ALL CABLES AT 1 METER INTERVALS PDU (Top View) ti-cdma-05693.eps Contact/lug, DC connector housing and PDU input power Figure 2-21 shows the lugs and DC connector housing. This figure also shows the location at which the +27 V DC Input Power Cable (DC) connects to the rear of the PDU. 68P09283A62-3 2-57 PRELIMINARY AUG 2007 Task 14: Connecting +27 V DC Power Chapter 2: UBS Macro BTS Installation Procedure Figure 2-21 +27 V DC power input cable (DC) connector and connection to PDU PDU (rear view, shown partially cut away) Connector Housing (Orange) 2-Wire +27 VDC Power Cable (Customer Supplied) (-) BLACK WIRE (Typical) (+) (-) (+) +27 VDC Power Input (Orange) Crimp-on Contact/Lugs RED Wire (Typical) ti-cdma-05694.eps Cable Clamp Procedure Perform the Task 14 as given in Procedure 2-8. • Do not wear a wrist strap when servicing the power supplies or power distribution cabling. • Ensure that the source for the DC power is in the OFF position. • Ensure that all of the PDU circuit breakers are OFF. Procedure 2-8 Procedure for Task 14 Ensure that the BTS ground cable (DD) is connected between the rack and the Master Ground Bar (refer to Task 3). Continued 2-58 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Task 14: Connecting +27 V DC Power Procedure 2-8 Procedure for Task 14 (Continued) Ensure that the +27 V DC Power Input Cable (DC) is NOT connected to the main +27 V DC power source. Turn OFF the main +27 V DC power source. Remove the components from the DC connector package. Strip 35 mm of insulation from the negative (-V) and positive (+V) wires of the power cable. Place a DC contact/lug on the negative (-V) and positive (+V) wires of the power cable. Refer to Figure 2-21. Using the appropriate crimping tool, crimp the DC contact/lug on to the wires. Observe the negative (-V) and positive (+V) wire polarities and insert the DC contacts/lugs into the DC connector housing until an audible click is heard. Refer to Figure 2-21. Verify the positive (+V) wire is installed in the positive position and the negative (-V) wire is installed in the negative (-) position on the connector housing. Ensure that the wires are firmly fastened to the DC connector housing. 10 Tie the positive (+V) and negative (-V) wires of the cable together as shown in Figure 2-20. 11 Route the loose end of the +27 V DC Power Input Cable (DC) to the site +27 V DC source and connect the wires to the source. 12 Verify that proper polarity is maintained from the +27 V DC power source to the UBS Macro BTS. 13 Use a Digital Multi-Meter (DMM) to measure the voltage of the DC connector housing that was installed in step 7. Perform the following: • Set the DMM to measure 27 V DC. • Connect the DMM negative (GND/common) lead to the (-) terminal of the cable connector. • Connect the DMM positive lead to the (+) terminal of the cable connector. 14 Turn on the main +27 V DC power source. 15 Observe the DMM and verify that the voltage is nominally +27 V (range = +26 to +28 V). 16 Turn off the main +27 V DC power source. 17 Disconnect the DMM from the cable connector. 18 Connect +27 V DC Power Input Cable (DC) connector to the +27 V DC input power cable on the rear of the PDU; Orange connectors mate. Refer to Figure 2-21. 68P09283A62-3 2-59 PRELIMINARY AUG 2007 Task 15: Connecting -48 V DC Power Chapter 2: UBS Macro BTS Installation Procedure Task 15: Connecting -48 V DC Power ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Objectives Task 15 is performed for -48 V DC UBS Macro BTS only. The objectives of this procedure are as follows: • Attaching the contact/lugs and connector on the -48 V DC power input cable wires. • Connecting the -48 V DC input power cable to the rear of the -48 V DC PSM shelf. • Routing the loose ends of the wires to the site -48 V DC source for connection to the source. Verify that the +27 V DC output power cable from the PSM shelf is already connected to the PDU +27 V DC input power cable. This was performed during Tasks 4-7. Frame power cables and connector information The wire gauge (that is, diameter) depends on the required length of the DC power cable (CC). Refer to Table 2-8 for the correct wire size. The DC connector contact/lug size depends on the wire gauge used for the DC power cable (CC). Refer to Table 2-15 for DC connector contact/lug part information. In order to minimize current imbalance between the feed (-V) and return (+V) wires used in the cable: • Ensure that the wire size, length and gauge, of each wire used in the cable are the same. • Ensure that contacts/lugs used in the connector are identical and match the gauge of the wire. Motorola recommends using 2/0 AWG cables for short cable runs; less than 661.11 cm (21.69 ft). 2-60 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Task 15: Connecting -48 V DC Power Table 2-15 –48 V DC connector (Blue) parts information Item Description Part Number Qty Blue DC connector housing Anderson Power Products Mfr Part# 912, or Allied Electronics Stk# 803-0492 1 per –48 V DC power feed AWG 2/0 connector contact/lug Anderson Power Products Mfr Part# 907, or Allied Electronics Stk# 803-0500 2 per DC connector housing AWG 3/0 connector contact/lug Anderson Power Products Mfr Part# 916, or Allied Electronics Stk# 803-0502 2 per DC connector housing AWG 4/0 connector contact/lug Anderson Power Products Mfr Part# 908, or Allied Electronics Stk# 803-0504 2 per DC connector housing Cable clamp for two single conductors with hardware Anderson Power Products Mfr Part# 996G1 1 per –48 V DC power feed Required items The following items are required: • One -48 V DC Power Input Cable (CC) - customer supplied. The wire size, length and gauge, used for cable (CC) depends on site characteristics (see Table 2-8). Motorola recommends the use of blue wire for feed (-V) and black wire for return (+V). • Two Contacts/Lugs – customer supplied. Contact/lug fastens to wire end and is inserted into DC connector housing. For contact/lug part number (refer to Table 2-15). Contact/lug size must match the gage of the wire being used. • One DC Connector Housing – supplied with UBS BTS. Use Anderson SB350 connector housing (blue color) or equivalent. • Crimper tool - Anderson Power Products part number 1368 - Hydraulic hand tool, maximum cable size of 300 MCM • Wire stripper/cutters. • Digital Multi-Meter (DMM) Fluke Model 8062A with Y8134 test lead kit or equivalent; used for precision DC and AC measurements, requiring 4-1/2 digits. 68P09283A62-3 2-61 PRELIMINARY AUG 2007 Task 15: Connecting -48 V DC Power Chapter 2: UBS Macro BTS Installation Procedure Power cabling and tie down requirements To control the inductance at the BTS DC power input due to the spacing between wires used in the -48 V DC Power Input Cable (CC), the feed (-V) and return (+V) wires must be bound together at intervals of 1 meter or less. Refer to Figure 2-22. Figure 2-22 48 V DC power input cable (CC) wire tie-wrap example +27 V DC Power Output Connector (ORANGE) -48 V Power Source BREAKER 1 -48 V DC +0 V DC -48 V DC PSM SHELF (Top View) FRONT -48 V DC REAR -48 V DC Power Input Connector (BLUE) +0 V DC TIE ALL CABLES AT 1 METER INTERVALS ti-cdma-05695.eps Contact/lug, DC connector housing and PDU input power Figure 2-23 shows the lugs and DC connector housing. This figure also shows the location at which the -48 V DC Input Power Cable (CC) connects to the rear of the PDU. 2-62 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Task 15: Connecting -48 V DC Power Figure 2-23 48 V DC power input cable (CC) connector and connection to PSM shelf -48 VDC PSM SHELF (rear view, shown partially cut away) Connector Housing (Blue) (+) -48 VDC Power Input (Blue) +27 VDC Power Output Cable (To PDU) Crimp-on Contact/Lugs Cable Clamp BLACK Wire (Typical) (-) (+) ??? 2-Wire -48 VDC Power Cable (Customer Supplied) BLUE Wire (Typical) (-) ti-cdma-05696.eps Procedure Performing Task 15 as given in Procedure 2-9. • Do not wear a wrist strap when servicing the power supplies or power distribution cabling. • Ensure that the source for the DC power is in the OFF position. • Ensure that all of the PDU circuit breakers are OFF. 68P09283A62-3 2-63 PRELIMINARY AUG 2007 Task 15: Connecting -48 V DC Power Procedure 2-9 Chapter 2: UBS Macro BTS Installation Procedure Procedure for Task 15 Ensure that the BTS ground cable (DD) is connected between the rack and the Master Ground Bar (refer to Task 3). Ensure that the -48 V DC Power Input Cable (CC) is NOT connected to the main -48 V DC power source. Turn OFF the main -48 V DC power source. Remove the components from the DC connector package. Strip 35 mm of insulation from the negative (-V) and positive (+V) wires of the power cable. Place a DC contact/lug on the negative (-V) and positive (+V) wires of the power cable. Refer to Figure 2-23. Using the appropriate crimping tool, crimp the DC contact/lug on to the wires. Observe the negative (-V) and positive (+V) wire polarities and insert the DC contacts/lugs into the DC connector housing until a click sound is heard. Refer to Figure 2-23. Verify the positive (+V) wire is installed in the positive position and the negative (-V) wire is installed in the negative (-) position on the connector housing. Ensure that the wires are firmly fastened to the DC connector housing. 10 Tie the positive (+V) and negative (-V) wires of the cable together as shown in Figure 2-22. 11 Route the loose end of the -48 V DC Power Input Cable (CC) to the site -48 V DC source and connect the wires to the source. 12 Verify that proper polarity is maintained from the -48 V DC power source to the UBS Macro BTS. 13 Use a Digital Multi-Meter (DMM) to measure the voltage of the DC connector housing that was installed in step 7. Perform the following: • Set the DMM to measure 48 V DC. • Connect the DMM negative (GND/common) lead to the (-) terminal of the cable connector. • Connect the DMM positive lead to the (+) terminal of the cable connector. 14 Turn on the main –48 V DC power source. 15 Observe the DMM and verify that the voltage is nominally +48 V (range = +40 to +60 V). 16 Turn off the main –48 V DC power source. 17 Disconnect the DMM from the cable connector. 18 Connect -48 V DC Power Input Cable (CC) connector to the -48 V DC input power connector on the rear of the PSM shelf; blue connectors mate. Refer to Figure 2-23. 2-64 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Task 16: Connecting 220 V AC Power Task 16: Connecting 220 V AC Power ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Objectives Task 16 is performed for 220 V AC UBS Macro BTS only. The objectives of this procedure are as follows: • Attaching customer supplied wiring and conduit for 220 V AC lines. • Connecting wires and required insertion bridges to the AC INPUT terminal block on the rear of the AC PSM shelf. • Routing the loose ends of the wires to the site 220 V AC source for connection to the source. Verify that the +27 V DC output power cable from the PSM shelf is already connected to the PDU +27 V DC input power cable. This was performed during Tasks 4-7. Frame AC power cables and wiring information The AC PSM shelf and AC PSMs can operate with the following AC power inputs: • Input AC Voltage Range: 154 V AC to 300 V AC • Single-Phase • 3-Phase STAR • 3-Phase DELTA Consider the following AC power input circuit characteristics: • The AC PSM shelf terminal block has seven terminals; one for Ground plus six for AC line wires and insertion bridges. • The AC PSM shelf terminal block Ground terminal can accommodate a wire size range of 2 AWG to 10 AWG. • The AC PSM shelf terminal block AC line terminals can accommodate a wire size range of 2 AWG to 10 AWG. 68P09283A62-3 2-65 PRELIMINARY AUG 2007 Task 16: Connecting 220 V AC Power Chapter 2: UBS Macro BTS Installation Procedure • Input AC cable sizing should be determined by Local Electrical Codes, using 90 C minimum rated conductors, and de–rating for 50 C operation. • The customer must provide a disconnect device and an over current protection device for the AC circuit supplying the UBS Macro BTS. A circuit breaker size of 30 Amperes is recommended, or as appropriate set by Local Electrical Code. Required items The following items are required: • Conduit - customer supplied • Wire for Ground and AC lines - customer supplied • Insertion bridges – supplied with AC PSM shelf; two 3-position bridges and three 2-position bridges • T20 TORX bit with 12-inch extension • Flat blade screwdriver • Wire stripper/cutters AC PSM shelf AC power input detail Figure 2-24 shows the location of the AC PSM shelf AC power input terminals and wiring details for: • Single-Phase • 3-Phase STAR • 3-Phase DELTA 2-66 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Figure 2-24 Task 16: Connecting 220 V AC Power AC PSM shelf AC power input terminal block and wiring details AC PSM Shelf (rack mounted, rear view, shown partially cut away) +27 VDC Power Output Connector for Battery Backup 2 Screws On Each Side Secure Protective Cover Box To PSM Shelf AC Input Terminal Block Protective Cover Box (See Detail A for Wiring Configurations) Conduit/Wire Entry Hole Detail A - AC Input Terminal Wiring Configurations (protective cover box removed) Single-Phase Ground L1 AC Input Terminal Block (terminal screw access holes on top) Two 3-position Insertion Bridges 3-Phase DELTA 3-Phase STAR Ground L3 L2 L1 Ground L3 L1 Three 2-position Insertion Bridges One 3-position Insertion Bridge 68P09283A62-3 L2 ti-cdma-05697.eps 2-67 PRELIMINARY AUG 2007 Task 16: Connecting 220 V AC Power Chapter 2: UBS Macro BTS Installation Procedure Procedure Perform Task 16 as given in Procedure 2-10. • Do not wear a wrist strap while servicing the power supplies or power distribution cabling. • Ensure that the source for the AC power is in the OFF position. • Ensure that all of the PDU circuit breakers are OFF. Procedure 2-10 Procedure for Task 16 Set the source for the AC voltage to the OFF position. Ensure that the BTS ground cable (DD) is connected between the rack and the Master Ground Bar (refer to Task 3). On the rear of the PSM shelf, locate the AC input terminal block cover box. Using a TORX T20 bit and driver, remove the 4 screws securing the cover box to the PSM shelf (refer to Figure 2-24). Remove the cover box from the PSM shelf to expose the AC input terminal block. Attach conduit to the cover box. Route the AC wires and the earth ground wire through the conduit and the cover box. Leave wires extending to reach the AC input terminal block. Strip 25 mm of insulation from each of the AC supply line wires and the earth ground wire. Locate the ground terminal on the AC input terminal block (refer to Figure 2-23). Using a flat blade screwdriver, turn the ground terminal screw counter clockwise (CCW) until the terminal is fully open. Insert the earth ground wire into the ground terminal. Turn the ground terminal screw clockwise (CW) to close the terminal and secure the wire. Tighten the terminal screw to 4.0 - 4.5 N-m (35 - 40 in-lb). 10 Determine if the AC input terminal block already has insertion bridges properly installed for the desired AC supply configuration: • Single-Phase • 3-Phase STAR • 3-Phase DELTA Refer to Figure 2-24 as needed. Continued 2-68 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Task 16: Connecting 220 V AC Power Procedure 2-10 Procedure for Task 16 (Continued) 11 Open the six line terminals as follows: • Insert a flat blade screwdriver into each screw hole on top of the terminal block. • Turn the terminal screw CCW until the terminal is fully open.. Failure to fully open the terminals can cause improper placement of the insertion bridges in later steps. 12 Place an insertion bridge into the proper terminals. While holding the bridge with one hand, turn the corresponding terminal screws CW until the bridge is securely clamped. 13 Repeat step 12 for any remaining terminals requiring an insertion bridge. 14 Connect the AC supply line wires to the proper terminals as follows: • Insert a flat blade screwdriver into the appropriate screw hole on top of the terminal block. • Turn the terminal screw CCW until the terminal is fully open. • Insert the appropriate wire into the terminal. • While holding the wire with one hand, turn the corresponding terminal screw CW until the wire is securely clamped. Tighten the terminal screw to 4.0 - 4.5 N-m (35 - 40 in-lb). Refer to Figure 2-24 as needed. 15 Repeat step 14 for any unconnected AC supply line wires. 16 Visually inspect all insertion bridge(s) and wires for proper placement. All conductors must be inside the clamp of each terminal block. 17 Place the cover box, with conduit attached, in position over the AC input terminal block. 18 Insert the 4 screws to secure the cover box to the PSM shelf. Ensure that the wires are not pinched. 19 Using a TORX T20 bit and driver, tighten the 4 screws to 1.6 - 1.8 N-m (14 16 in-lb). 20 Complete the installation of the AC wiring at the AC Power source. 68P09283A62-3 AUG 2007 2-69 PRELIMINARY Task 16: Connecting 220 V AC Power Chapter 2: UBS Macro BTS Installation Procedure 2-70 68P09283A62-3 PRELIMINARY AUG 2007 Chapter Low-to-Mid Capacity Frame Expansion Procedures ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 68P09283A62-3 AUG 2007 3-1 PRELIMINARY Low-to-Mid Capacity Frame Expansion Overview Chapter 3: Low-to-Mid Capacity Frame Expansion Procedures Low-to-Mid Capacity Frame Expansion Overview ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ The R20 UBS Macro BTS supports single band 800 MHz or 1.9 GHz RF band, up to two XMIs, up to two DMIs and one SSI. UBS Macro BTS Frame configurations with up to four XMIs and up to five DMIs will be available in the future. This chapter provides information and procedures needed for expanding the low-capacity UBS Macro BTS starter/expansion frame to the mid-capacity frame configuration. The mid-capacity frame consists of the low-capacity frame equipment plus the following additional expansion equipment: • second XMI, required. • second DMI, required. • circuit breaker/output power connector assemblies; one required for each of the following: second XMI and second DMI. • second set of IDRFs, required. • optional RX splitter or RX share cable. • third PSM, required for –48 V or 220 V AC only. Three PSMs are required for the mid capacity configuration. The third PSM is for redundancy. Cabling of the RX splitter to the XMIs will be performed after all of the additional expansion equipment (i.e., XMI, DMI, SSI, circuit breaker/output power connector assemblies, etc.) is installed in the frame. How to use this chapter Typically the installer is directed to this chapter via Task 6: Expanding the Low-capacity Frame on page 2-42 of Chapter 2 UBS Macro BTS Installation Procedure. Perform all of the applicable procedures, in this chapter, for expanding the low-capacity UBS Macro BTS starter/expansion frame to the mid-capacity frame configuration. After all of the additional expansion equipment is installed, go to Task 7: Cabling the Optional PSM Shelf on page 2-43 of Chapter 2 UBS Macro BTS Installation Procedure, and continue performing the remaining tasks in sequential order. 3-2 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Adding Circuit Breakers/Connectors to PDU Adding Circuit Breakers/Connectors to PDU ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Objective The objective of this section is to install additional circuit breaker/output power connector assemblies in the PDU. These additional circuit breaker/output power connector assemblies are required to allow the PDU to provide DC power to the expansion equipment being added to the UBS Macro BTS frame. The circuit breaker/output power connector assemblies are located on the PDU front panel. Each circuit breaker/output power connector assembly is arranged so that the circuit breaker is just below the corresponding DC output power connector. The PDU can be equipped with the following circuit breaker/output power connector assemblies: • up to four 90A for XMI 1 – XMI 4 • up to five 20A for DMI 1 – DMI 5 • up to two 20A for SSI 1 – SSI 2 • up to two 10A for accessory groups ACC 1 – ACC 2 The PDU in the UBS Macro BTS low-capacity starter/expansion frame is already equipped with the following circuit breaker/output power connector assemblies: • one 90A for XMI 1 • two 20A for DMI 1 – DMI 2 • one 20A for SSI 1 • zero 10A for no accessories The type and quantity of circuit breaker/output power connector assemblies required depends on which circuit breaker/output power connector assemblies are not already equipped in the PDU, but are needed to support the additional expansion equipment. Required items The following items are required: • Appropriate type and quantity of circuit breaker/output power connector assemblies to be added for expansion purposes 90A circuit breaker/output power connector assembly (Motorola model STLN4093) 20A circuit breaker/output power connector assembly (Motorola model STLN6472) 68P09283A62-3 3-3 PRELIMINARY AUG 2007 Adding Circuit Breakers/Connectors to PDU Chapter 3: Low-to-Mid Capacity Frame Expansion Procedures Mounting screws are provided with each circuit breaker/output power connector assembly; four screws with the 90A assembly and two screws with the 20A assembly. • Side cutters; diagonal pliers or wire cutter • Small knife • TORX T25 bit and driver • Torque driver Procedure Procedure 3-1 contains the steps for adding a circuit breaker/output power connector assembly to the PDU. Procedure 3-1 PDU Adding a Circuit Breaker/Output Power Connector Assembly to the Make sure DC input power is not applied to the PDU before performing Procedure 3-1. Set all PDU front panel circuit breakers to the off (pulled out) position. Disconnect all DC power cables from the PDU front panel. Dress these cables away from the PDU front panel. Remove the PDU front panel as follows: • See Figure 3-1 Adding a Breaker Assembly Module to the PDU on page 3-6 photograph A. • While depressing the retaining tab on the left and right front ends of the PDU, slide the PDU front panel forward and off of the PDU. Install the additional circuit breaker/output power connector assemblies in the required locations on the PDU front panel DC output power bus (see Figure 3-1 Adding a Breaker Assembly Module to the PDU on page 3-6 photograph B. Continued 3-4 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Adding Circuit Breakers/Connectors to PDU Procedure 3-1 Adding a Circuit Breaker/Output Power Connector Assembly to the PDU (Continued) Position the circuit breaker/output power connector assembly as follows: • Circuit breaker actuator at the bottom and the DC output power connector at the top • Circuit breaker actuator facing toward the front of the frame • Align mounting screw holes of the circuit breaker/output power connector assembly with the corresponding screw holes on the PDU front panel DC output power bus. Insert the supplied mounting screws into the screw holes. Two screws on top and bottom for the 90A assembly. One screw on top and bottom for the 20A assembly. Using a TORX T25 driver, tighten the mounting screws to 4.8 N-m (42.25 in-lb) ±10%. Using side cutters, cut out the applicable circuit breaker actuator and the corresponding connector covers on the PDU front panel (see Figure 3-1 Adding a Breaker Assembly Module to the PDU on page 3-6 photograph C. It may be necessary to use a small knife to remove any of the tabs that do not cut cleanly. Reattach the PDU front panel to the PDU as follows: • See Figure 3-1 Adding a Breaker Assembly Module to the PDU on page 3-6 photograph D. • Align the PDU front panel with the PDU circuit breaker actuators and power connectors while inserting the PDU front panel retaining tabs into the retainer on the left and right front ends of the PDU. • Slide the PDU front panel onto the front of the PDU. • Firmly press on the ends of the PDU front panel until each end tab snaps into place. Set all PDU front panel circuit breakers to the off (pulled out) position. 10 Reconnect all DC power cables that were disconnected in step 2 of this procedure. Make sure that each cable is connected to the proper PDU front panel power connector. 68P09283A62-3 3-5 PRELIMINARY AUG 2007 Adding Circuit Breakers/Connectors to PDU Chapter 3: Low-to-Mid Capacity Frame Expansion Procedures Procedural reference diagram The following diagram helps clarify certain steps in Procedure 3-1 . Figure 3-1 Adding a Breaker Assembly Module to the PDU 3-6 ti-cdma-06031.eps 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Adding an XMI Adding an XMI ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Objective The objective of this section is to mount an additional XMI into the XMI shelf. Cabling of the additional XMI will be performed after all of the additional expansion equipment (i.e., IDRFs, DMI, circuit breaker/output power connector assemblies, etc.) that connects to the additional XMI is installed in the frame. Required items Parts The following applicable additional XMI is required: • 800 MHz XMI assembly with removable XMI handle attached (Motorola model SGTF4194). • 1.9 GHz XMI assembly with removable XMI handle attached (Motorola model STWG4000). Manpower The XMI module is heavy. Two people are required to lift, carry, or handle the XMI module. The XMI weighs 23-28 kg (50.7-61.7 lb) depending on the RF band. 68P09283A62-3 3-7 PRELIMINARY AUG 2007 Adding an XMI Chapter 3: Low-to-Mid Capacity Frame Expansion Procedures Tools The following tools are required: • TORX T25 bit and driver • Torque driver Procedure Procedure 3-2 contains the steps for adding a 2nd XMI to the XMI shelf. Procedure 3-2 Adding a 2nd XMI to the XMI Shelf The XMI module is heavy. Two people are required to lift, carry, or handle the XMI module. • Be sure the removable XMI handle is attached to the front of the XMI before physically handling the module. • Be sure two people use both hands and wear protective footwear when handling the XMI. • Be sure to use two people to support the module while sliding the module out of or into the shelf slot. An XMI module that is not in a shelf should always be set on its side and never on its edge. This will prevent the XMI module from tipping over and causing damage or injury. Remove the XMI from its packaging and inspect it for damage. XMI 2 mounts in the XMI shelf slot just to the right of XMI 1. XMI 3 mounts in the XMI shelf slot just to the right of XMI 2. XMI 4 mounts in the XMI shelf slot just to the right of XMI 3. This step requires two people. Perform the following: Continued 3-8 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Adding an XMI Procedure 3-2 Adding a 2nd XMI to the XMI Shelf (Continued) • One person grasp the XMI by the handle with both hands. The second person grasp the XMI fan tray sides with both hands. Using safe lifting technique (i.e. lift with your legs not your back), pick up the XMI and carry it over to the front of the frame. • While one person holds the XMI by the handle with both hands, the second person supports the bottom of the module with one hand and the top of the module with the other hand. Lift the XMI into the appropriate XMI shelf slot rails and gently slide it all of the way into the shelf slot. Insert the four XMI mounting screws; two screws at each of the top and bottom mounting tabs on the front of the module. Using a T25 TORX driver, tighten the screws to 4.8 N-m (42.25 in-lb) ±10%. Procedural reference diagram The following diagram helps clarify certain steps in Procedure 3-2. 68P09283A62-3 3-9 PRELIMINARY AUG 2007 Adding an XMI Figure 3-2 Chapter 3: Low-to-Mid Capacity Frame Expansion Procedures Installing a 2nd XMI ti-cdma-06375.eps 3-10 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Adding a DMI Adding a DMI ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Objective The objective of this section is to mount an additional DMI into the XMI shelf. Cabling of the additional DMI will be performed after all of the additional expansion equipment (i.e., XMI, circuit breaker/output power connector assemblies, etc.) that connects to the additional DMI is installed in the frame. Required items Parts The additional DMI is application dependent. Use one of the following factory built DMI assemblies as applicable: All models of DMI assemblies include: DMI chassis with controller board, fans and front panel. • DMI assembly with one 1X CDMA modem board (Motorola model STLN6681). • DMI assembly with one EV-DO modem board (Motorola model STLN6682). • DMI assembly with two 1X CDMA modem boards (Motorola model STLN6683). • DMI assembly with one 1X CDMA modem board and one EV-DO modem board (Motorola model STLN6684). • DMI assembly with two EV-DO modem boards (Motorola model STLN6679). 68P09283A62-3 3-11 PRELIMINARY AUG 2007 Adding a DMI Chapter 3: Low-to-Mid Capacity Frame Expansion Procedures Tools The following tools are required: • TORX T25 bit and driver • Torque driver • ESD wrist strap Prerequisite ESD handling precautions must be adhered to when handling the DMI assembly. Wear a conductive, high impedance wrist strap during handling. The procedures in this chapter requires working on or around circuitry that is extremely sensitive to ESD. Procedure Procedure 3-3 contains the steps for adding a 2nd DMI to the XMI shelf. Procedure 3-3 Adding a 2nd DMI to the XMI Shelf Set the additional DMI assembly, in its packaging, near the UBS Macro BTS frame. ESD handling precautions must be adhered to during this procedure. Wear a conductive, high impedance wrist strap. Plug the end of the ESD wrist strap into the UBS Macro BTS frame ESD jack This jack is located in the middle of the upper XMI shelf bracket. Attach the wrist strap to your wrist. Remove the additional DMI from its packaging and inspect it for damage. Install the DMI assembly into the appropriate empty DMI housing in the UBS Macro BTS frame by performing the following: 1. Position the DMI assembly on its bottom edge so that the front panel handle is on the right and the retaining fastener is at the top. Continued 3-12 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Adding a DMI Procedure 3-3 Adding a 2nd DMI to the XMI Shelf (Continued) 2. Pick up the DMI assembly with two hands. 3. Insert the rear of the DMI assembly into the empty housing. 4. Slide the DMI assembly completely into the housing (see Figure 3-3 Installing a 2nd DMI on page 3-14. 5. Turn the retaining fastener CW (Clockwise) until finger tight to secure the DMI assembly in the housing. 68P09283A62-3 3-13 PRELIMINARY AUG 2007 Adding a DMI Chapter 3: Low-to-Mid Capacity Frame Expansion Procedures Procedural reference diagram The following diagram helps clarify certain steps in Procedure 3-3. Figure 3-3 Installing a 2nd DMI ti-cdma-06033.eps 3-14 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Adding a Second Set of IDRFs Adding a Second Set of IDRFs ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Objective The objective of this section is to mount a second set of IDRFs into the IDRF shelf. Cabling of the second set of IDRFs to the second XMI will be performed after all of the additional expansion equipment (i.e., XMI, DMI, circuit breaker/output power connector assemblies, etc.) is installed in the frame. The second set of IDRFs consists of: • one IDRF for an omni antenna configuration. • three IDRFs, one per sector, for a 3-sector antenna configuration. The second set of IDRFs mounts in the right-half of the IDRF shelf. The second set of IDRFs are designated as sector 1, 2 and 3 from left to right. Required items Parts The proper quantity, for omni or 3-sector antenna configuration, of the following applicable IDRF is required: • China Full Band 800 MHz IDRF (Motorola model STFN4009) • India Full Band 800 MHz IDRF (Motorola model STFN4010) • US Full Band 800 MHz IDRF (Motorola model STFN4015) • US A-band 800 MHz IDRF (Motorola model STFN4016) • US B-band 800 MHz IDRF (Motorola model STFN4017) • 1.9 GHz IDRF (Motorola model STFG4055) 68P09283A62-3 3-15 PRELIMINARY AUG 2007 Adding a Second Set of IDRFs Chapter 3: Low-to-Mid Capacity Frame Expansion Procedures Tools The following tools are required: • TORX T25 bit and driver • Torque driver Procedure Procedure 3-4 contains the steps for adding a second set of IDRFs to the IDRF shelf. Procedure 3-4 Adding a second set of IDRFs to the IDRF shelf Remove the additional IDRFs from their packaging and inspect them for damage. While working at the front/top of the UBS Macro BTS frame, pick up an additional IDRF and mount it into the IDRF shelf as follows: • Position the IDRF with the IDRF mounting plate on top/facing upward and the mounting plate flange is on the right side (see Figure 3-4 Installing the second set of IDRFs on page 3-17 photograph B). • Insert the first IDRF into the sector 1 position on the right half of the top of the IDRF shelf (see photograph A). • Slide the IDRF down into the IDRF shelf. Repeat step 2 for the remaining IDRFs, but insert them in sector 2 and sector 3 positions. Insert four mounting screws through each IDRF mounting plate and into the IDRF shelf. Using a T25 TORX driver, tighten the mounting screws for all of the additional IDRFs to 4.8 N-m (42.25 in-lb) ±10%. 3-16 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Adding a Second Set of IDRFs Procedural reference diagram The following diagram helps clarify certain steps in Procedure 3-4. Figure 3-4 Installing the second set of IDRFs 68P09283A62-3 ti-cdma-06035.eps 3-17 PRELIMINARY AUG 2007 Adding an Optional RX Splitter Chapter 3: Low-to-Mid Capacity Frame Expansion Procedures Adding an Optional RX Splitter ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Objective The objective of this section is to mount the optional RX splitter onto the bottom of the XMI shelf. Cabling of the RX splitter to the XMIs will be performed after all of the additional expansion equipment (i.e., XMI, DMI, circuit breaker/output power connector assemblies, etc.) is installed in the frame. Required items Parts The following part is required: • Wide band (800 MHz through 2.1 GHz RF bands) RX splitter (Motorola model STRG4029) Tools The following tools are required: • TORX T25 bit and driver • Torque driver Procedure Procedure 3-5 contains the steps for adding the RX splitter to the bottom of the XMI shelf. Procedure 3-5 Adding an RX splitter to the XMI shelf Remove the RX splitter from its packaging and inspect it for damage. While working at the front of the UBS Macro BTS frame, pick up the RX splitter and mount it onto the bottom of the XMI shelf as follows: Continued 3-18 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Adding an Optional RX Splitter Procedure 3-5 Adding an RX splitter to the XMI shelf (Continued) • See Figure 3-5 Mounting the RX splitter on page 3-19. • Position the RX splitter as follows: RX splitter I/O connectors facing toward front of the frame. RX splitter mounting tabs, one on each end of splitter, facing up. In front of the XMI shelf bottom bracket. • Align the guide pins on each RX splitter mounting tab with the corresponding hole located on the XMI shelf bottom bracket (see photograph A). • Insert the guide pins into the holes and hold the RX splitter mounting tabs against the XMI shelf bottom bracket. • Insert a mounting screw through each RX splitter mounting tab and into the XMI shelf bottom bracket. (see photograph B). Using a T25 TORX driver, tighten the mounting screws to 4.8 N-m (42.25 in-lb) ±10%. Procedural reference diagram The following diagram helps clarify certain steps inProcedure 3-5. Figure 3-5 Mounting the RX splitter 68P09283A62-3 ti-cdma-06036.eps 3-19 PRELIMINARY AUG 2007 Adding a third PSM (–48 V or 220 V AC only) Chapter 3: Low-to-Mid Capacity Frame Expansion Procedures Adding a third PSM (–48 V or 220 V AC only) ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ A third PSM is required when expanding a –48 V DC or 220 VAC UBS Macro BTS frame from low capacity to mid capacity. The third PSM is for redundancy. Objective For –48 V or 220 V AC only, install the appropriate PSM into slot 3 of the PSM shelf. If applicable, remove the filler plate that covers slot 3 of the PSM shelf and then install the appropriate PSM into slot 3. Required items Parts Never plug a –48 V DC PSM into a 220 V AC PSM shelf. Never plug a 220 V AC PSM into a -–48 V DC PSM shelf. One of either the following parts is required: • –48 V DC Power Supply Module (–48 V DC PSM) — Motorola model STPN4037 • 220 V AC Power Supply Module (220 V AC PSM) — Motorola model STPN4036 Tools The following tools are required: • TORX T25 bit and driver • Torque driver 3-20 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Adding a third PSM (–48 V or 220 V AC only) Procedure Procedure 3-6 contains the steps for adding a third PSM to the PSM shelf. Procedure 3-6 Adding a 3rd PSM to the PSM shelf Use a T25 TORX bit and driver to completely loosen the captive retaining thumbscrew on the filler plate that covers slot 3 of the PSM shelf. Remove the filler plate. PSM weighs approximately 5 kg. Be careful when handling the PSM to prevent damage to the equipment and personal injury. Install the appropriate PSM into PSM shelf slot 3 as follows: 1. Grasp the handle on the front panel of the PSM with one hand while carefully supporting the bottom of the module with the other hand. 2. Properly orient the PSM and insert it into the slot. 3. Slowly slide the module into the shelf until the rear connectors are fully seated. Make sure that the PSM is fully engaged with the shelf backplane slot connectors. Using a T25 TORX bit and torque driver, tighten the captive retaining thumbscrew to 2.37 N-m (21 in-lb). 68P09283A62-3 3-21 PRELIMINARY AUG 2007 Mid-capacity Expansion Interconnect Cabling Chapter 3: Low-to-Mid Capacity Frame Expansion Procedures Mid-capacity Expansion Interconnect Cabling ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Remember – After all of the additional expansion equipment is installed and cabled, you must go to Task 7: Cabling the Optional PSM Shelf on page 2-43 of Chapter 2 UBS Macro BTS Installation Procedure, and continue performing the remaining installation tasks in sequential order. Objective The objective of this section is to route and connect all required cabling between the additional mid-capacity expansion equipment (i.e., 2nd XMI, 2nd DMI, optional RX splitter, circuit breaker/output power connector assemblies) that is installed in the frame. The RX splitter is optional equipment for expansion to mid-capacity. An RX share cable can be used instead of the RX splitter for interconnecting RX RF signals between XMI 1 and XMI 2. Installing DC power cables Locate the required DC power cables and then perform Procedure 3-7 through Procedure 3-8 as needed. Required DC power cables • XMI DC power cable (Motorola part number 3088319T03) • DMI DC power cable (Motorola part number 3088961T05) 3-22 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Mid-capacity Expansion Interconnect Cabling DC power cabling procedures Procedure 3-7 Installing the XMI 2 DC power cable Locate the XMI DC power cable (Motorola part number 3088319T03). Connect the appropriate end of the XMI DC power cable to the +27 V DC input power connector on the top of XMI 2 front panel. Continued 68P09283A62-3 3-23 PRELIMINARY AUG 2007 Mid-capacity Expansion Interconnect Cabling Chapter 3: Low-to-Mid Capacity Frame Expansion Procedures Procedure 3-7 Installing the XMI 2 DC power cable (Continued) Route the loose end of the XMI DC power cable as follows: 1. Through the opening above XMI 2 between the XMI shelf and the IDRF shelf to the back of the XMI shelf. 2. Down and around the left side of the rear of XMI 2. To avoid blocking exhaust air from the XMI, the XMI DC power cable must not be routed directly behind the XMI. 3. Down to the PDU and over the top of the PDU to the PDU front panel. Connect the loose end of the XMI DC power cable to the XMI 2 DC output power connector on the PDU front panel. Procedure 3-8 Installing the DMI 2 DC power cable Locate the DMI DC power cable (Motorola part number 3088961T05). Connect the appropriate end of the DMI DC power cable to the DMI 2 DC output power connector on the PDU front panel. Continued 3-24 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Procedure 3-8 Mid-capacity Expansion Interconnect Cabling Installing the DMI 2 DC power cable (Continued) Route the loose end of the DMI DC power cable as follows: 1. Up the right side of the frame/rack and around to the back of the frame. 2. Through the opening between the XMI shelf and the IDRF shelf and over the XMI shelf top bracket. 3. Down to the front panel of the appropriate DMI. Excess cable should be coiled up and placed on top of the XMI shelf top bracket. Connect the loose end of the DMI DC power cable to the +27 V DC input power connector on the front panel of DMI 2. Installing/Connecting RF cables (XMI to IDRF) Locate the required RF cables and then perform Procedure 3-9 and Procedure 3-10 as needed. Required RF cables The required TX RF cables are as follows: • TX sector-1 RF cable (Motorola part number 3088160T73) • TX sector-2 RF cable (Motorola part number 3088160T74) • TX sector-3 RF cable (Motorola part number 3088160T75) 68P09283A62-3 3-25 PRELIMINARY AUG 2007 Mid-capacity Expansion Interconnect Cabling Chapter 3: Low-to-Mid Capacity Frame Expansion Procedures RF cabling procedures Perform Procedure 3-9 to install the TX RF cables between XMI 2 and the second set of IDRFs. Procedure 3-9 Installing TX RF cables Locate the following TX RF cables: • TX sector-1 RF cable (Motorola part number 3088160T73) • TX sector-2 RF cable (Motorola part number 3088160T74) • TX sector-3 RF cable (Motorola part number 3088160T75) Install the TX sector-1 RF cable as follows: 1. Connect one end of the cable to the TX1 connector on the XMI 2 front panel. 2. Route the loose end of the cable through the opening between the XMI shelf and the IDRF shelf. 3. Loop the cable around under the second set of IDRFs. 4. Connect the loose end of the TX sector-1 RF cable to the TX input connector on the bottom panel of the sector-1 IDRF of the second set of IDRFs. Install the TX sector-2 RF cable as follows: 1. Connect one end of the cable to the TX2 connector on the XMI 2 front panel. 2. Route the loose end of the cable through the opening between the XMI shelf and the IDRF shelf. 3. Loop the cable around under the second set of IDRFs. 4. Connect the loose end of the TX sector-2 RF cable to the TX input connector on the bottom panel of the sector-2 IDRF of the second set of IDRFs. Install the TX sector-3 RF cable as follows: 1. Connect one end of the cable to the TX3 connector on the XMI 2 front panel. 2. Route the loose end of the cable through the opening between the XMI shelf and the IDRF shelf. 3. Loop the cable around under the second set of IDRFs. 4. Connect the loose end of the TX sector-3 RF cable to the TX input connector on the bottom panel of the sector-3 IDRF of the second set of IDRFs. 3-26 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Mid-capacity Expansion Interconnect Cabling Perform Procedure 3-10 to connect the RX RF cables between XMI 2 and the second set of IDRFs. Procedure 3-10 Connecting RX RF cables On frames with more than one XMI, the XMIs have unused RX input ports. These unused RX inputs ports must not be terminated. Terminating these unused RX inputs ports will cause improper operation of the XMIs. Disconnect the following RX RF cables from the front panel of XMI 1: 1. Disconnect the end of the 3088160T79 cable from the RX1 D connector on the XMI 1 front panel. 2. Disconnect the end of the 3088160T80 cable from the RX2 D connector on the XMI 1 front panel. 3. Disconnect the end of the 3088160T81 cable from the RX3 D connector on the XMI 1 front panel. Connect the RX RF cables that were disconnected in step 1 to the front panel of XMI 2 as follows: 1. Connect the loose end of the 3088160T79 cable to the RX1 D connector on the XMI 2 front panel. 2. Connect the loose end of the 3088160T80 cable to the RX2 D connector on the XMI 2 front panel. 3. Connect the loose end of the 3088160T81 cable to the RX3 D connector on the XMI 2 front panel. Disconnect the following RX RF cables from the bottom of the first (original) set of IDRFs as follows: 1. Disconnect the end of the 3088160T79 cable from the RX DIV connector on the bottom panel of the sector-1 IDRF of the first set of IDRFs. 2. Disconnect the end of the 3088160T80 cable from the RX DIV connector on the bottom panel of the sector-2 IDRF of the first set of IDRFs. 3. Disconnect the end of the 3088160T81 cable from the RX DIV connector on the bottom panel of the sector-3 IDRF of the first set of IDRFs. Continued 68P09283A62-3 3-27 PRELIMINARY AUG 2007 Mid-capacity Expansion Interconnect Cabling Chapter 3: Low-to-Mid Capacity Frame Expansion Procedures Procedure 3-10 Connecting RX RF cables (Continued) Connect the RX RF cables that were disconnected in step 3 to the bottom panel of the second set of IDRFs as follows: 1. Connect the loose end of the 3088160T79 cable to the RX MAIN connector on the bottom panel of the sector-1 IDRF of the second set of IDRFs. 2. Connect the loose end of the 3088160T80 cable to the RX MAIN connector on the bottom panel of the sector-2 IDRF of the second set of IDRFs. 3. Connect the loose end of the 3088160T81 cable to the RX MAIN connector on the bottom panel of the sector-3 IDRF of the second set of IDRFs. Installing XMI to DMI cables Locate the required XMI to DMI cables and then perform Procedure 3-11. For the mid-capacity frame, there are four 3088791T02 cables used to interconnect XMIs to DMIs. One of these cables is already installed/connected in the low-capacity configuration. Required XMI to DMI cables The required XMI to DMI cables are as follows: • Three XMI to DMI cables (Motorola part number 3088791T02) XMI to DMI cabling procedure Perform Procedure 3-11 to install the XMI to DMI cables between two XMIs and two DMIs. Procedure 3-11 Installing XMI to DMI cables Verify that an XMI to DMI cable (Motorola part number 3088791T02) is already installed/connected between XMI 1 front panel connector HSL 1 and DMI 1 front panel connector XMI 1/BSI. Locate the following cables: • Three XMI to DMI cables (Motorola part number 3088791T02) Continued 3-28 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Mid-capacity Expansion Interconnect Cabling Procedure 3-11 Installing XMI to DMI cables (Continued) Install an XMI to DMI cable between XMI 1 and DMI 2 as follows: 1. Connect the appropriate end of the 3088791T02 cable to the HSL 2 connector on the XMI 1 front panel. 2. Route the loose end of the cable up above XMI 1, through the opening between the XMI shelf and IDRF shelf, and behind the hooks on the top XMI shelf bracket. Continue routing over to the XMI shelf DMI slot and then down to DMI 2. 3. Connect the loose end of the 3088791T02 cable to the XMI 1/BSI connector on the DMI 2 front panel. Install an XMI to DMI cable between XMI 2 and DMI 1 as follows: 1. Connect the appropriate end of the 3088791T02 cable to the HSL 1 connector on the XMI 2 front panel. 2. Route the loose end of the cable up above XMI 2 through the opening between the XMI shelf and IDRF shelf, and behind the hooks on the top XMI shelf bracket. Continue routing over to the XMI shelf DMI slot and then down to DMI 1. 3. Connect the loose end of the 3088791T02 cable to the XMI 2 connector on the DMI 1 front panel. Install an XMI to DMI cable between XMI 2 and DMI 2 as follows: 1. Connect the appropriate end of the 3088791T02 cable to the HSL 2 connector on the XMI 2 front panel. 2. Route the loose end of the cable up above XMI 2 through the opening between the XMI shelf and IDRF shelf, and behind the hooks on the top XMI shelf bracket. Continue routing over to the XMI shelf DMI slot and then down to DMI 2. 3. Connect the loose end of the 3088791T02 cable to the XMI 2 connector on the DMI 2 front panel. Installing DMI to SSI cables Locate the required DMI to SSI cables and then perform Procedure 3-12. For the mid-capacity frame, there are two 3088792T01 cables used to interconnect SSI 1 to DMI 1 and DMI 2. One of these cables is already installed/connected in the low-capacity configuration. 68P09283A62-3 3-29 PRELIMINARY AUG 2007 Mid-capacity Expansion Interconnect Cabling Chapter 3: Low-to-Mid Capacity Frame Expansion Procedures Required DMI to SSI cables The required DMI to SSI cable is as follows: • One DMI to SSI cable (Motorola part number 3088792T01) DMI to SSI cabling procedure Perform Procedure 3-12 to install the DMI to SSI cable between SSI 1 and DMI 2. Procedure 3-12 Installing DMI 2 to SSI 1 cable Verify that a DMI to SSI cable (Motorola part number 3088792T01) is already installed/connected between DMI 1 front panel connector IDI/SSI 1 and SSI 1 front panel connector DMI 1/IDI. Locate the following cables: • One DMI to SSI cable (Motorola part number 3088792T01) Install the DMI to SSI cable between DMI 2 and SSI 1 as follows: 1. Connect the appropriate end of the 3088792T01 cable to the IDI/SSI 1 connector on the DMI 2 front panel. 2. Route the loose end of the cable up above the XMI shelf DMI slot, through the opening between the XMI shelf and the IDRF shelf, and out the right side of the opening. Continue routing upwards along the right rack rail and over in to SSI 1. Excess cable should be coiled up and placed on top of the XMI shelf top bracket. 3. Connect the loose end of the 3088792T01 cable to the DMI 2 connector on the SSI 1 front panel. Installing RX splitter to XMI RX RF cables or RX share cable Expansion to mid-capacity requires interconnection of RX RF signals between XMI 1 and XMI 2. This can be accomplished by using an optional RX splitter or RX share cable. If the optional RX splitter is used, locate the required RX splitter to XMI RX RF cables and then perform Procedure 3-13. If the optional RX splitter is not used, locate the required RX share cable and then perform Procedure 3-14. 3-30 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Mid-capacity Expansion Interconnect Cabling Required RX splitter to XMI RX RF cables The required RX splitter to XMI RX RF cables are as follows: • RX splitter to XMI 1 RX RF cable (Motorola part number 3088407T10) • RX splitter to XMI 2 RX RF cable (Motorola part number 3088407T11) Required RX share cable The required RX share cable is as follows: • RX share cable (Motorola part number SGLN6345 which includes: 3088407T09 cable) The RX share cable connects XMI 1 RX EXP OUT to XMI 2 RX EXP IN and XMI 2 RX EXP OUT to XMI 1 RX EXP IN. RX splitter to XMI cabling procedure Perform Procedure 3-13 to install the RX splitter to XMI RX RF cables between RX splitter and the two XMIs. Procedure 3-13 Installing RX splitter to XMI RX RF cables Locate the following cables: • RX splitter to XMI 1 RX RF cable (Motorola part number 3088407T10) • RX splitter to XMI 2 RX RF cable (Motorola part number 3088407T11) Install the RX splitter to XMI 1 RX RF cable (Motorola part number 3088407T10) as follows: The 3088407T10 cable contains two separate cables bundled together. The 3088407T10 cable has two connectors on each end of the bundle. The ends of each separate cable can be determined by observation. 1. Position the 3088407T10 cable so that two connectors on one end of the bundle are in front of XMI 1 (i.e., XMI end) and the two connectors on the other end of the bundle are in front of the RX splitter. Continued 68P09283A62-3 3-31 PRELIMINARY AUG 2007 Mid-capacity Expansion Interconnect Cabling Chapter 3: Low-to-Mid Capacity Frame Expansion Procedures Procedure 3-13 Installing RX splitter to XMI RX RF cables (Continued) 2. Connect an XMI end connector to the RX EXP OUT connector on the XMI 1 front panel. 3. Connect the loose end of the same separate cable to the XMI 1 RX EXP IN connector on the RX splitter front panel. 4. Connect the remaining XMI end connector to the RX EXP IN connector on the XMI 1 front panel. 5. Connect the loose end of the same separate cable to the XMI 1 RX EXP OUT connector on the RX splitter front panel. Install the RX splitter to XMI 2 RX RF cable (Motorola part number 3088407T11) as follows: The 3088407T11 cable contains two separate cables bundled together. The 3088407T11 cable has two connectors on each end of the bundle. The ends of each separate cable can be determined by observation. 1. Position the 3088407T11 cable so that two connectors on one end of the bundle are in front of XMI 2 (i.e., XMI end) and the two connectors on the other end of the bundle are in front of the RX splitter. 2. Connect an XMI end connector to the RX EXP OUT connector on the XMI 2 front panel. 3. Connect the loose end of the same separate cable to the XMI 2 RX EXP IN connector on the RX splitter front panel. 4. Connect the remaining XMI end connector cable to the RX EXP OUT connector on the XMI 2 front panel. 5. Connect the loose end of the same separate cable to the XMI 2 RX EXP IN connector on the RX splitter front panel. XMI 1 to XMI 2 RX cabling procedure Perform Procedure 3-14 to install the RX share cable to interconnect RX RF signals between XMI 1 and XMI 2. Procedure 3-14 Installing RX share cable Continued 3-32 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Mid-capacity Expansion Interconnect Cabling Procedure 3-14 Installing RX share cable (Continued) Locate the following cable: • RX share cable (Motorola part number SGLN6345 which includes: 3088407T09 cable) The 3088407T09 cable contains two separate cables bundled together. The 3088407T09 cable has four ends with a connector on each end. The ends of the RX share cable are labeled as follows: • XMI 1 OUT • XMI 1 IN • XMI 2 OUT • XMI 2 IN Install the RX share cable as follows: 1. Connect the XMI 1 OUT cable connector to the RX EXP OUT connector on the XMI 1 front panel. 2. Connect the XMI 1 IN cable connector to the RX EXP IN connector on the XMI 1 front panel. 3. Connect the XMI 2 OUT cable connector to the RX EXP OUT connector on the XMI 2 front panel. 4. Connect the remaining XMI 2 IN cable connector to the RX EXP IN connector on the XMI 2 front panel. Because it is possible to incorrectly connect the the RX share cable between XMI 1 and XMI 2, it is necessary to verify these connections. Verify that the RX share cable is properly connected between XMI 1 and XMI 2 as follows: • The cable ends labeled XMI 1 OUT and XMI 1 IN must be connected to XMI 1. • The cable ends labeled XMI 2 OUT and XMI 2 IN must be connected to XMI 2. Continued 68P09283A62-3 3-33 PRELIMINARY AUG 2007 Mid-capacity Expansion Interconnect Cabling Chapter 3: Low-to-Mid Capacity Frame Expansion Procedures Procedure 3-14 Installing RX share cable (Continued) • The cable ends with the word OUT in its label must be connected to XMI connectors labeled RX EXP OUT. • The cable ends with the word IN in its label must be connected to XMI connectors labeled RX EXP IN. 3-34 68P09283A62-3 PRELIMINARY AUG 2007 Chapter What’s Next ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 68P09283A62-3 AUG 2007 4-1 PRELIMINARY Installation completion Chapter 4: What’s Next Installation completion ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ At this point the hardware installation is complete. Perform the following tasks to complete the system installation. • Clean up the site • Fill out the installation completion checklist • Record As-Built information • Perform the ATPs • Load the software Perform the clean up of the site and fill out the checklist, first. Then perform the rest of the tasks or perform them later. Clean up the site Clean up the site by following the instructions given in Procedure 4-1. Procedure 4-1 Cleaning the site Remove protective covering Remove any cardboard from the walls that was used to protect the walls. Remove any antistatic plastic or cloth sheet used to cover the equipment. Lighting fixtures Remove any masking tape from the fluorescent light fixtures. Tools Place all hand and power tools in the installation tool kit or other appropriate place. Check for any tools requiring replacement, cleaning, or adjustment. Materials Place any leftover materials in a location specified by the site manager. Remove debris To remove the debris, perform the following: • Remove any packing material. • Ensure that all scrap materials are removed from any tables or stands. • Clean/sweep the floor. Ensure all chalk-line marks are removed. Continued 4-2 68P09283A62-3 PRELIMINARY AUG 2007 R20 1X UBS Macro BTS Hardware Installation Installation completion Procedure 4-1 Cleaning the site (Continued) Environment Perform the following to check the environment: • Check whether all covers, frame doors and fan housings are in place. • Confirm all power connections are tight. • Organize any items (such as manuals, materials, etc.) left on site and place them in a safe location specified by the site manager. Fill out the installation completion checklist After the site is cleaned up, fill out the installation completion checklist and make any necessary copies. Copy this check sheet as required. Installation completion checklist Date Hardware Installation Completed: _________________ Site: _________________ BTS Frame Serial Number: _________________ Checklist Completed By: _________________ Checklist Reviewed By: _________________ Table 4-1 Status Installation completion checklist No. Item Frames are bolted down. DC power cabling completed. Each frame has its own earth ground. RX RF cables installed. TX RF cables installed. Span line cables installed. Alarm cables installed. RGPS head installed (if required). RGPS cabling installed (if required). 10 All connectors (power, signal, RF, internal and external) are tight. 11 All cables dressed and tied. 12 Installation and site specific manuals at site. Notes Continued 68P09283A62-3 4-3 PRELIMINARY AUG 2007 Installation completion Chapter 4: What’s Next Table 4-1 Installation completion checklist (Continued) Status No. Item 13 Cable racks properly grounded. 14 Static wrist straps are present. 15 Site cleaned, swept, and trash removed. 16 Any deficiencies reported to the appropriate people. 17 Correct polarity has been maintained from the DC power source to the frame. 18 Power has not been applied to any frame. Notes Record “As-Built” information Record the site specific information on how the unit was installed and cabled. Performing the ATPs This manual does not cover the procedure of performing the ATPs. For this procedure, refer to the 1X UBS Macro BTS Optimization/ATP (68P09283A63) manual. Loading the software This manual does not cover the procedure for loading the software. Refer to the appropriate software release manual for procedure for loading the software. 4-4 68P09283A62-3 PRELIMINARY AUG 2007
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