103132 2 Weg Variable Frequency Drive Users Manual CFW 09_V3_7X_E11_0899_5306 User
User Manual: Pump 103132 2 Weg Variable Frequency Drive Users Manual
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FREQUENCY INVERTER MANUAL Series: CFW-09 Software Version: 3.7X Manual Number/Revision: 0899.5306 E/11 07/2006 ATTENTION! It is very important to check if the inverter software version is the same as indicated above. Summary of Revisions The table below describes all revisions made to this manual. Revision 1 2 2 2 3 4 4 5 5 5 6 7 8 8 8 8 8 8 9 9 9 10 11 Description Section First Edition. Inclusion of the functions Fieldbus and Serial Communication. See 8.12 and 8.13 Inclusion of the Spare Part List. See 7.5 Dimension Changing. See 3.1.2 and 9.4 Inclusion of the PID Regulator. See item 6 Inclusion of the German Language - Ride-through and Flying-start functions See item 6 Inclusion of DBW-01; KIT KME; DC Link Inductor See item 8 Inclusion of item 3.3 - CE Installation See item 3 Inclusion of new functions such as Ride-Through for Vector Control, Motor Phase Loss . See item 6 New I/O Expansion Boards EBB.04 and EBB.05. See item 8 General Revision. Inclusion of the models from 2.9 to 32A / 500-600V. See 2.4; 3.1; 3.2.1; 3.3; 4.2; 6.2; 6.3; 7.1; 7.2; 7.4; 7.5; 8.7.1; 8.10.1; 9.1 and 9.1.3 Inclusion of new functions: See item 6 Control Type of the Speed Regulator, Speed Regulator Differential Gain, Stop Mode Selection, Access to the parameters with different content than default, Hysteresis for Nx/Ny, kWh Counter, Load User 1 and 2 the factory Hours Hx, via DIx, Parameter Setting Disable via DIx, Help Message for E24, “P406=2 in Vector Control”, Automatic SensorLess Set of P525, Last 10 errors indication, Motor Torque indication via AOx. New optional boards: EBC and PLC1. See item 8 New model CFW-09 SHARK NEMA 4X/IP56. See item 8 New models for voltages, currents and powers: Models 500-600V. See itens 1 to 9 Inclusion of the itens 8.14 Modbus-RTU, 8.17 CFW-09 Supplied by the DC Link See item 8 Line HD, 8.18 CFW-09 RB Regenerative Converter. Updating of the Spare Part List. 7 Inclusion of new functions: Overcurrent Protection, Default factory reset 50Hz, Timer Relay, Ramp Holding New lines of the Current and supply power; PID Regulator to “Academic” Changing. General revision and update of thesoftware version (2.6X to 3.1X): Change on the maximum value of P156 and P401 for some models; Change on the maximum value of P331; Change on the factory default value of P404. New functions; Incorporation of the Mechanical Brake Logic for cranes, Load Detection Logic and See I, 6, 7 and 8 addition of option “Indication of Torque Current Polarity” at the DOx and RLx outputs; VVW Control; DC Braking for VVW and Sensorless; Flying Start function for the Sensorless Control; support for Ethernet/IP communication board; read/write function for the PLC board parameters through Modbus; Indication of the Analog Outputs values in read only parameters P027 to P030;Simultaneous indication of the speed and current in parameter P070; P313 = 4 (Changes to LOCAL mode keeping the commands);Regulation of the maximum torque current through options AI1+AI2 and AI2+AI3; function F > Fx; function ready 2 Summary Quick Parameter Reference, Fault and Status Messages I. Parameters ........................................................................................ 09 II. Fault messages ..................................................................................... 33 III. Other messages .................................................................................. 33 CHAPTER 1 Safety Notices 1.1 Safety notices in the manual .............................................................. 34 1.2 Safety notices on the product ............................................................. 34 1.3 Preliminary recommendations ............................................................ 34 CHAPTER 2 General Information 2.1 About this manual ............................................................................... 36 2.2 Software version ................................................................................. 36 2.3 About the CFW-09 .............................................................................. 36 2.4 CFW-09 identification Label and Code Number .................................. 38 2.5 Receiving and Storage ........................................................................ 40 CHAPTER 3 Installation 3.1 Mechanical installation ....................................................................... 41 3.1.1 Environment conditions ................................................................ 41 3.1.2 Dimensional of CFW-09 ................................................................ 41 3.1.3 Mounting specifications ................................................................ 42 3.1.3.1 Mounting Inside a Panel ..................................................... 43 3.1.3.2 Mounting on Surface ........................................................... 44 3.1.3.3 Mounting with the heatsink through a surface ..................... 45 3.1.4 Keypad (HMI) and cover removal .................................................. 47 3.2 Electrical installation .......................................................................... 48 3.2.1 Power/grounding terminals ........................................................... 48 3.2.2 Location of the power/grounding/control connections ................... 50 3.2.3 Rated voltage selection ................................................................ 52 3.2.4 Power/Grounding Wiring and Fuses ............................................. 53 3.2.5 Power Connections ...................................................................... 56 3.2.5.1 AC Input Connection ............................................................ 56 3.2.5.2 Output Connections ............................................................. 57 3.2.5.3 Grounding connections ........................................................ 57 3.2.5.4 IT Networks .......................................................................... 58 3.2.6 Control Wiring .............................................................................. 60 3.2.7 Typical Terminal Connections ....................................................... 63 3.3 European EMC Directive - requirements for conforming installations .. 66 3.3.1 Installation .................................................................................... 66 3.3.2 Epcos filters ................................................................................. 67 3.3.3 Schaffner filters definitions ............................................................ 70 3.3.4 EMC filter characteristics ............................................................. 73 Summary CHAPTER 4 Keypad (HMI) Operation 4.1 Discription of the Keypad .................................................................... 87 4.2 Use of the Keypad (HMI) .................................................................... 89 4.2.1 Keypad Operation ........................................................................ 89 4.2.2 "Read-Only" Variables and Status ................................................ 90 4.2.3 Parameter Viewing and Programming .......................................... 91 CHAPTER 5 Start-up 5.1 Pre-Power Checks ............................................................................ 94 5.2 Initial Power-up .................................................................................. 94 5.3 Start-up .............................................................................................. 99 5.3.1 Type of Control: V/F 60Hz - Operation via Keypad (HMI) ............ 100 5.3.2 Type of Control: Sensorless or Vector with Encoder (Operation Via Keypad (HMI)) .................................................... 103 5.3.3 Type of Control: VVW - Keypad Operation ................................. 110 CHAPTER 6 Detailed Parameter Description 6.1 Access and Read Only Parameters - P000 to P099 ......................... 119 6.2 Regulation Parameters - P100 to P199 ............................................ 125 6.3 Configuration Parameters - P200 to P399 ........................................ 148 6.3.1 Parameters for Crane Applications and for Torque Master/Slave Function - P351 to P368 ........................................................... 207 6.4 Motor Parameters - P400 to P499 .................................................... 213 6.5 Special Functions Parameters - P500 to P699 ................................. 219 6.5.1 PID Regulator ............................................................................. 219 6.5.2 Description ................................................................................. 219 CHAPTER 7 Diagnostics and Troubleshooting 7.1 Faults and Possible Causes ............................................................. 227 7.2 Troubleshooting ................................................................................ 232 7.3 Contacting WEG .............................................................................. 234 7.4 Preventive Maintenance .................................................................... 234 7.4.1 Cleaning Instructions .................................................................. 235 7.5 Spare Part List .................................................................................. 236 CHAPTER 8 CFW-09 Options and Accessories 8.1 I/O Expansion Boards ...................................................................... 247 8.1.1 EBA (I/O Expansion Board A) ..................................................... 247 Summary 8.1.2 EBB (I/O Expansion Board B) .................................................... 250 8.1.3 EBE ............................................................................................ 253 8.2 Incremental Encoder ......................................................................... 253 8.2.1 EBA/EBB Boards ....................................................................... 253 8.2.2 EBC Board ................................................................................. 255 8.3 Keypad with Led's Only .................................................................... 257 8.4 Remote Keypad and Cables ............................................................. 257 8.5 Blank Covers .................................................................................... 261 8.6 RS-232 PC Communication Kit ........................................................ 261 8.7 Line Reactor/DC Bus Choke ............................................................. 262 8.7.1 Application Criteria ...................................................................... 263 8.7.2 DC link Inductor Built in .............................................................. 265 8.8 Load Reactor .................................................................................... 266 8.9 RFI Filter ........................................................................................... 266 8.10 Dynamic Braking ............................................................................ 267 8.10.1 DB Resistor Sizing .................................................................. 267 8.10.2 Installation ............................................................................... 269 8.10.3 Dynamic Braking Module-DBW-01 and DBW-02 .................... 270 8.10.3.1 DBW-01 and DBW-02 Identification Label ................... 271 8.10.3.2 Mechanical Installation ................................................ 271 8.10.3.3 Installation/Connection ................................................ 274 8.11 Through Surface Mounting Kit ......................................................... 276 8.12 Fieldbus ........................................................................................... 276 8.12.1 Installation of the Fielbus Kit ................................................... 277 8.12.2 Profibus-DP ............................................................................. 280 8.12.3 Device-Net ............................................................................... 282 8.12.4 Ethernet/IP .............................................................................. 285 8.12.5 Use to the Fieldbus/Related Parameters of the CFW-09. ....... 292 8.12.5.1 Variables Read from the Inverter .................................. 292 8.12.5.2 Variables Written in the Inverter ................................... 294 8.12.5.3 Fault Indications .......................................................... 296 8.12.5.4 Addressing of the CFW-09 variables in the Fieldbus ... 297 8.13 Serial Communiaction ..................................................................... 298 8.13.1 Introduction ............................................................................. 298 8.13.2 Interfaces Description ............................................................. 299 8.13.2.1 RS-485 ......................................................................... 299 8.13.2.2 RS-232 ......................................................................... 300 8.13.3 Protocol Definitions ................................................................. 300 8.13.3.1 Used Terms .................................................................. 300 8.13.3.2 Parameters/Variables Resolution ................................. 301 8.13.3.3 Characters Format ....................................................... 301 8.13.3.4 Protocol ........................................................................ 301 8.13.3.5 Exection and Telegram Test ......................................... 303 8.13.3.6 Telegram Sequence ...................................................... 304 8.13.3.7 Variable Code ............................................................... 304 8.13.4 Telegram Examples ................................................................ 304 8.13.5 Variables and Errors of the Serial Communication .................. 305 8.13.5.1 Basic Variables ............................................................ 305 8.13.5.2 Examples of Telegrams with Basic Variables ............... 308 8.13.5.3 Parameters Related to the Serial Communication ........ 309 8.13.5.4 Errors Related to the Serial Communication ................ 310 8.13.6 Times for Read/Write of Telegrams ......................................... 310 8.13.7 Physical Connection of the RS-232 and RS-485 Interface ....... 311 8.14 Modbus-RTU ................................................................................... 312 8.14.1 Introduction in the Modbus-RTU Protocol ................................ 312 8.14.1.1 Transmission Modes .................................................... 312 Summary 8.14.1.2 Message Structure in RTU Mode .................................. 312 8.14.2 Operation of the CFW-09 in the Modbus-RTU Network ........... 314 8.14.2.1 Interface RS-232 and RS-485 Description .................... 314 8.14.2.2 Inverter Configuration in the Modbus-RTU Network ...... 315 8.14.2.3 Access to the Inverter Data .......................................... 315 8.14.3 Detailed Function Description ................................................... 318 8.14.3.1 Function 01 - Read Coils .............................................. 319 8.14.3.2 Function 03 - Read Holding Register ............................ 319 8.14.3.3 Function 05 - Write Single Coil ..................................... 320 8.14.3.4 Function 06 - Write Single Register ............................. 321 8.14.3.5 Function 15 - Write Multiple Coils ................................ 322 8.14.3.6 Function 16 - Write Multiple Registers ......................... 323 8.14.3.7 Function 43 - Read Device Identification ....................... 324 8.14.4 Communication Errors ............................................................ 325 8.14.4.1 Error Messages ............................................................ 325 8.15 KIT KME (for Extractable Mounting) ............................................... 327 8.16 CFW-09 SHARK NEMA 4X ............................................................. 328 8.16.1 Enclosure Specifications ......................................................... 328 8.16.2 Mechanical Installation ............................................................ 328 8.16.3 Electrical Installation ............................................................... 330 8.16.4 Closing the Drive ..................................................................... 330 8.16.5 How to Specify ........................................................................ 331 8.17 CFW-09 Supplied by the DC link - line HD ..................................... 331 8.18 CFW-09 RB Regenerative Converter ............................................... 331 8.19 PLC Board ...................................................................................... 333 CHAPTER 9 Technical Specification 9.1 Power Data ...................................................................................... 334 9.1.1 Power supply specifications ....................................................... 334 9.1.2 220-230V Power Supply ............................................................. 335 9.1.3 380-480V Power Supply ............................................................. 335 9.1.4 500-600V Power Supply ............................................................. 336 9.1.5 660-690V Power Supply ............................................................. 338 9.2 Electronics/General Data .................................................................. 341 9.2.1 Applicable standards .................................................................. 342 9.3 Optional Devices ............................................................................... 343 9.3.1 I/O Expansion Board EBA .......................................................... 343 9.3.2 I/O Expansion Board EBB .......................................................... 343 9.4 Mechanical Data ............................................................................... 344 CFW-09 - QUICK PARAMETER REFERENCE QUICK PARAMETER REFERENCE, FAULT AND STATUS MESSAGES Software: V3.7X Application: CFW-09 Model: Serial Number: Responsible: Date: / / . I. Parameters Parameters Function Factory Adjustable Range P000 Parameter Access READ ONLY PARAMETERS 0 to 999 P001 to P099 P001 Speed Reference P002 Motor Speed P003 0 Unit User's Page - 119 0 to P134 rpm 119 0 to P134 rpm 119 Motor Current 0 to 2600 A (rms) 119 P004 DC Link Voltage 0 to 1235 V 120 P005 Motor Frequency 0 to 1020 Hz 120 P006 Inverter Status rdy - 120 run Sub EXY P007 Motor Voltage 0 to 800 V 120 P009 Motor Torque 0 to 150.0 % 120 P010 Output Power 0.0 to 1200 kW 120 P012 Digital Inputs DI1 ... DI8 Status 0 = Inactive (Open) - 120 - 121 1 = Active (Closed) P013 Digital and Relay Outputs DO1, DO2, 0 = Inactive (Dropped-out) RL1, RL2, and RL3 Status 1 = Active (Picked-up) P014 Last Fault 0 to 70 - 122 P015 Second Previous Fault 0 to 70 - 122 P016 Third Previous Fault 0 to 70 - 122 P017 Fourth Previous Fault 0 to 70 - 122 P018 Analog Input AI1’ Value -100 to +100 % 122 P019 Analog Input AI2’ Value -100 to +100 % 122 P020 Analog Input AI3’ Value -100 to +100 % 122 P021 Analog Input AI4’ Value -100 to +100 % 122 P022 WEG Use 0 to 100 % 122 P023 Software Version X.XX - 122 P024 A/D Conversion Value of AI4 -32768 to +32767 - 122 P025 A/D Conversion Value of Iv 0 to 1023 - 122 P026 A/D Conversion Value of Iw 0 to 1023 - 122 P027 AO1 Value 0 to 100 % 123 P028 AO2 Value 0 to 100 % 123 P029 AO3 Value -100 to +100 % 123 P030 AO4 Value -100 to +100 % 123 P040 PID Process Variable 0.0 to 100 % 123 P042 Powered Time 0 to 65530 h 123 P043 Enabled Time 0 to 6553 h 123 P044 kWh Counter 0 to 65535 kWh 124 9 CFW-09 - QUICK PARAMETER REFERENCE Parameters Function Factory Setting Adjustable Range Unit User's Setting Page P060 Fifth Error 0 to 70 - 124 P061 Sixth Error 0 to 70 - 124 P062 Seventh Error 0 to 70 - 124 P063 Eighth Error 0 to 70 - 124 P064 Ninth Error 0 to 70 - 124 P065 Tenth Error 0 to 70 - 124 P070 Motor Speed and Motor Current 0 to P134 rpm 124 0 to 2600 A (rms) P071 Command Word 0 a 65535 - 124 P072 Fieldbus Speed Reference 0 a 65535 - 124 REGULATION PARAMETERS P100 to P199 Ramps P100 Acceleration Time 0.0 to 999 20.0 s 125 P101 Deceleration Time 0.0 to 999 20.0 s 125 P102 Acceleration Time 2 0.0 to 999 20.0 s 125 P103 Deceleration Time 2 0.0 to 999 20.0 s 125 P104 S Ramp 0=Inactive (Linear) 0=Inactive % 125 1=Active - 125 1=50 2=100 Speed References P120 Speed Reference Backup 0=Inactive 1=Active P121 Keypad Speed Reference P133 to P134 90 rpm 126 rpm 126 rpm 126 rpm 127 JOG or JOG+ Speed Reference 00 to P134 150 (125) (11) P123 (2) (11) JOG- Speed Reference 00 to P134 150 (125) (11) P124 (2) (11) Multispeed Reference 1 P133 to P134 90 (75) (11) P125 (2) (11) Multispeed Reference 2 P133 to P134 300 (250) (11) rpm 127 rpm 127 rpm 127 P122 (2) (11) (2) (11) Multispeed Reference 3 P133 to P134 600 (500) (11) P127 (2) (11) Multispeed Reference 4 P133 to P134 900 (750) (11) P128 (2) (11) Multispeed Reference 5 P133 to P134 1200 (1000) (11) rpm 127 P129 (2) (11) Multispeed Reference 6 P133 to P134 1500 (1250) (11) rpm 127 (11) rpm 127 rpm 127 % 128 rpm 128 rpm 128 rpm 129 - 129 P126 (2) (11) Multispeed Reference 7 P133 to P134 1800 (1500) P131 (2) (11) Multispeed Reference 8 P133 to P134 1650 (1375) (11) (0 to 99) x P134 10 P130 Speed Limits P132 (1) Maximum Overspeed Level 100=Disabled P133 (2) (11) P134 (2) (11) Minimum Speed Reference 0 to (P134-1) 90 (75) (11) Maximum Speed Reference (P133+1) to (3.4xP402) 1800 (1500) (11) I/F Control P135 (2) Speed transition to I/F Control 0 to 90 18 P136 (*) Current Reference (I*) 0= Imr 1=1.11x Imr for I/F Control 1=1.11x Imr 2=1.22x Imr 3=1.33x Imr 4=1.44x Imr 5=1.55x Imr 6= 1.66x Imr 7=1.77x Imr 8=1.88x Imr 9=2.00x Imr (*)P136 Has different functions for V/F and Vector control 10 CFW-09 - QUICK PARAMETER REFERENCE Parameters Function Factory Setting Adjustable Range Unit User's Setting Page V/F Control P136 (*) Manual Boost Torque 0 to 9 1 - 130 P137 Autommatic Torque Boost 0.00 to 1.00 0.00 - 131 P138 Slip Compensation -10.0 to +10.0 0.0 % 131 P139 Output Current Filter 0.00 to 16.00 1.00 s 132 P140 Dwell Time at Start 0.0 to 10.0 0.0 s 132 P141 Dwell Speed at Start 0 to 300 90 rpm 132 Adjustable V/F P142 (1) Maximum Output Voltage 0.0 to 100.0 100.0 % 133 P143 (1) Intermediate Output Voltage 0.0 to 100.0 50.0 % 133 P144 (1) Output Voltage at 3Hz 0.0 to 100.0 8.0 % 133 Field Weakening Speed P133 (>90) to P134 1800 rpm 133 Intermediate Speed 90 to P145 900 rpm 133 0=With Losses 1=Without Losses - 134 339 to 400 (P296=0) 400 V 134 (V/F control / Vector control 585 to 800 (P296=1) 800 with optimal braking) 616 to 800 (P296=2) 800 678 to 800 (P296=3) 800 739 to 800 (P296=4) 800 809 to 1000 (P296=5) 1000 885 to 1000 (P296=6) 1000 924 to 1000 (P296=7) 1000 1063 to 1200 (P296=8) 1200 P145 (1) P146 (1) DC Link Voltage Regulation P150 (1) DC Link Voltage Regulation Mode 1=Without Losses 2=Enable/Disable via DI3...DI8 P151 (6) (*) DC Link Voltage Regulation Level P152 Proportional Gain 0.00 to 9.99 0.00 - 138 P153 (6) Dynamic Braking Level 339 to 400 (P296=0) 375 V 138 585 to 800 (P296=1) 618 616 to 800 (P296=2) 675 678 to 800 (P296=3) 748 739 to 800 (P296=4) 780 809 to 1000 (P296=5) 893 885 to 1000 (P296=6) 972 924 to 1000 (P296=7) 972 1063 to 1200 (P296=8) 1174 P154 Dynamic Braking Resistor 0.0 to 500 0.0 Ω 139 P155 DB Resistor Power Rating 0.02 to 650 2.60 kW 139 Overload Current 100% Speed P157 to 1.3xP295 (12) 1.1xP401 A 140 Overload Current 50% Speed P158 to P156 0.9xP401 A 140 Overload Current 5% Speed (0.2xP295) to P157 0.5xP401 A 140 0=Speed - 141 Overload Currents P156 (2) (7) (12) P157 (2) (7) P158 (2) (7) Speed Regulator P160 (1) P161 (3) P162 (3) Optimization of the 0=Speed Speed Regulator 1=Torque Proportional Gain 0.0 to 63.9 7.4 - 142 Integral Gain 0.000 to 9.999 0.023 - 142 P163 Local Speed Reference Offset -999 to +999 0 - 144 P164 Remote Speed Reference Offset -999 to +999 0 - 144 (*) P151 has different function for V/F or Vector control. 11 CFW-09 - QUICK PARAMETER REFERENCE Parameters Function Factory Setting Adjustable Range Unit User's Setting Page P165 Speed Filter 0.012 to 1.000 0.012 s 144 P166 Speed Regulator Differential Gain 0.00 to 7.99 0.00 (without - 144 144 differential action) Current Regulator P167 (4) Proportional Gain 0.00 to 1.99 0.5 - P168 (4) Integral Gain 0.000 to 1.999 0.010 - 144 P169 (*) (7) Maximum Output Current (V/F Control) (0.2xP295) to (1.8xP295) 1.5xP295 A 145 P169 (*) (7) Maximum Forward Torque Current 0 to 180 125 % 145 0 to 180 125 % 145 0 to 180 125 % 146 0 to 180 125 % 146 0=Ramp 0=Ramp - 146 - 147 (Vector Control) P170 Maximum Reverse Torque Current (Vector Control) P171 Maximum Forward Torque Current at Maximum Speed (P134) P172 Maximum Reverse Torque Current at Maximum Speed (P134) P173 Curve Type of the Max. Torque 1=Step Flux Regulator P175 (5) P176 (5) Proportional Gain 0.0 to 31.9 2.0 Integral Gain 0.000 to 9.999 0.020 - 147 P177 Minimum Flux 0 to 120 0 % 147 P178 Nominal Flux 0 to 120 100 % 147 P179 Maximum Flux 0 to 120 120 % 147 P180 Field Weakenig Start Point 0 to 120 95 % 147 P181 (1) Magnetization Mode 0=General Enable 0=General Enable - 147 CONFIGURATION PARAMETERS P200 to P399 1=On - 148 0, 1, 2, 3 (11) - 148 0 (1) (11) - 148 0=None - 148 0=Not Used - 149 1=Start/Stop Generic Parameters P200 Password 0=Off 1=On P201 (11) Language Selection 0=Portuguese 1=English 2=Spanish 3=German P202 (1) (2) (11) Type of Control 0=V/F 60Hz 1=V/F 50Hz 2=V/F Adjustable 3=Sensorless Vector 4=Vector with Encoder 5=VVW (Voltage Vector WEG) P203 (1) Special Function Selection 0=None 1=PID Regulator P204 (1) (10) Load/Save Parameters 0=Not Used 1=Not Used 2=Not Used 3=Reset P043 4=Reset P044 5=Loads Factory Default-60Hz 6=Loads Factory Default-50Hz (*) P169 has different function for V/F or Vector control. 12 CFW-09 - QUICK PARAMETER REFERENCE Parameters Function Factory Setting Adjustable Range Unit User's Setting Page 7=Loads User Default 1 8=Loads User Default 2 9=Not Used 10=Save User Default 1 11=Save User Default 2 P205 Display Default Selection 0=P005 (Motor Frequency) 2=P002 - 150 1=P003 (Motor Current) 2=P002 (Motor Speed) 3=P007 (Motor Voltage) 4=P006 (Inverter Status) 5=P009 (Motor Torque) 6=P070 7=P040 P206 Auto-Reset Time 0 to 255 0 s 151 P207 Reference Engineering Unit 1 32 to 127 (ASCII) 114=r - 151 - 151 A, B, ... , Y, Z 0, 1, ... , 9 #, $, %, (, ), *, +, ... P208 (2) (11) P209 (1) (11) Reference Scale Factor 1 to 18000 1800 (1500) Motor Phase Loss Detection 0=Off 0=Off - 152 1=On P210 Decimal Point of the Speed Indication 0, 1, 2 or 3 0 - 152 P211(1) Zero Speed Disable 0=Off - 152 P212 Condition to Leave Zero 0=N* or N>P291 0=N* or N>P291 - 153 Speed Disable 1=N*>P291 Time Delay for Zero Speed Disable 0 to 999 0 s 153 Line Phase Loss Detection 0=Off 1=On - 153 0=Off - 153 112=p - 155 109=m - 155 0 to 150 127 - 155 0=Always Local 2=Keypad - 155 1=Always Remote (Default Local) 0=Off 1=On P213 P214 (1) (9) 1=On P215 (1) P216 Keypad Copy Function Reference Engineering Unit 2 0=Off 1=Inverter → Keypad 2=Keypad → Inverter 32 to 127 (ASCII) A, B, ... , Y, Z 0, 1, ... , 9 #, $, %, (, ), *, +, ... P217 Reference Engineering Unit 3 32 to 127 (ACSII) A, B, ... , Y, Z 0, 1, ... , 9 #, $, %, (, ), *, +, ... P218 LCD Display Contrast Adjustment Local/Remote Definition P220 (1) Local/Remote Selection Source 2=Keypad (Default Local) 3=Keypad (Default Remote) 4=DI2 to DI8 5=Serial (L) 13 CFW-09 - QUICK PARAMETER REFERENCE Parameters Function Factory Setting Adjustable Range Unit User's Setting Page 6=Serial (R) 7=Fieldbus (L) 8=Fieldbus (R) 9=PLC (L) 10=PLC (R) P221(1) Local Speed Reference Selection 0=keypad 0=Keypad - 156 1=AI1 - 156 0=Always Forward 2=Keypad - 157 1=Always Reverse (Default FWD) 0=[I] and [O] Keys - 157 1=Keypad - 157 1=AI1 2=AI2 3=AI3 4=AI4 5=Add AI > 0 6=Add AI 7=EP 8=Multispeed 9=Serial 10=Fieldbus 11=PLC P222(1) Remote Speed Reference 0=keypad Selection 1=AI1 2=AI2 3=AI3 4=AI4 5=Add AI > 0 6=Add AI 7= EP 8=Multispeed 9=Serial 10=Fieldbus 11=PLC P223 (1) (8) Local FWD/REV Selection 2=Keypad (Default FWD) 3=Keypad (Default REV) 4=DI2 5=Serial (Default FWD) 6=Serial (Default REV) 7=Fieldbus (Default FWD) 8=Fieldbus (Default REV) 9=Polarity AI4 10=PLC (FWD) 11=PLC (REV) P224 (1) Local Start/Stop Selection 0=[I] and [O] Keys 1=DIx 2=Serial 3=Fieldbus 4=PLC P225 (1) (8) Local JOG Selection 0=Disable 1=Keypad 2=DI3 to DI8 3=Serial 14 CFW-09 - QUICK PARAMETER REFERENCE Parameters Function Factory Setting Adjustable Range Unit User's Setting Page 4=Fieldbus 5=PLC P226 (1) (8) Remote FWD/REV Selection 0=Always Forward 4=DI2 - 158 1=DIx - 158 2=DI3 to DI8 - 158 0=Ramp to Stop - 164 0=Off - 164 1=Always Reverse 2=Keypad (Default FWD) 3=Keypad (Default REV) 4=DI2 5=Serial (Default FWD) 6=Serial (Default REV) 7=Fieldbus (Default FWD) 8=Fieldbus (Default REV) 9=Polarity AI4 10=PLC (FWD) 11=PLC (REV) P227 (1) Remote Start/Stop Selection 0=[I] and [O] Keys 1=DIx 2=Serial 3=Fieldbus 4=PLC P228 (1) (8) Remote JOG Selection 0=Disable 1=Keypad 2=DI3 to DI8 3=Serial 4=Fieldbus 5=PLC Stop Model Definition P232 (1) Stop Mode Selection 0=Ramp to Stop 1=Coast to Stop 2=Fast Stop Analog Inputs P233 Analog Inputs Dead Zone 0=Off 1=On P234 Analog Input AI1 Gain 0.000 to 9.999 1.000 - 165 P235 (1) Analog Input AI1 Signal 0=(0 to 10)V / (0 to 20)mA 0=(0 to 10)V / - 166 1=(4 to 20)mA (0 to 20)mA 2=(10 to 0)V / (20 to 0)mA 3=(20 to 4)mA P236 P237 (1) (8) Analog Input AI1 Offset -100 to +100 0.0 % 166 Analog Input AI2 Function 0=P221/P222 0=P221/P222 - 166 1=N* without ramp 2=Maximum Torque Current 3=PID Process Variable P238 Analog Input AI2 Gain 0.000 to 9.999 1.000 - 167 P239 (1) Analog Input AI2 Signal 0=(0 to 10)V / (0 to 20)mA 0=(0 to 10)V / - 167 1=(4 to 20)mA (0 to 20)mA 2=(10 to 0)V / (20 to 0)mA 3=(20 to 4)mA 15 CFW-09 - QUICK PARAMETER REFERENCE Parameters Function Factory Setting Adjustable Range Unit User's Setting Page P240 Analog Input AI2 Offset -100 to +100 0.0 % 168 P241 (1) Analog Input AI3 Function 0=P221/P222 0=P221/P222 - 168 (Requires Optional I/O Expansion 1=Without ramp Board EBB) 2=Maximum Torque Current 3=PID Process Variable P242 Analog Input AI3 Gain 0.000 to 9.999 1.000 - 169 P243 (1) Analog Input AI3 Signal 0=(0 to 10)V / (0 to 20)mA 0=(0 to 10)V / - 169 1=(4 to 20)mA (0 to 20)mA 2=(10 to 0)V / (20 to 0)mA 3=(20 to 4)mA P244 Analog Input AI3 Offset -100 to +100 0.0 % 169 P245 Analog Input AI4 Gain 0.000 to 9.999 1.000 - 169 P246 (1) Analog Input AI4 Signal 0=(0 to 10)V / (0 to 20)mA 0=(0 to 10)V / - 169 (Requires Optional I/O Expansion 1=(4 to 20)mA (0 to 20)mA Board EBA) 2=(10 to 0)V / (20 to 0)mA 3=(20 to 4)mA 4=(-10 to +10)V P247 Analog Input AI4 Offset -100 to +100 0.0 % 170 P248 Input Filter AI2 00 to 16.0 0.0 s 170 Analog Output AO1 Function 0=Speed Reference 2=Real Speed - 170 (CC9 or EBB board) 1=Total Reference Analog Outputs P251 2=Real Speed 3=Torque Current Reference (Vector) 4=Torque Current (Vector) 5=Output Current 6=PID Process Variable 7=Active Current (V/F) 8=Power (kW) 9=PID Setpoint 10=Positive Torque Current 11=Motor Torque 12=PLC 13= Dead Zone for Speed Indication P252 Analog Output AO1 Gain 0.000 to 9.999 1.000 - 170 P253 Analog Output AO2 Function 0=Speed Reference 5=Output Current - 170 (CC9 or EBB board) 1=Total Reference 2=Real Speed 3=Torque Current Reference (Vector) 4=Torque Current (Vector) 5=Output Current 6=PID Process Variable 7=Active Current (V/F) 8=Power (kW) 9=PID Setpoint 10=Positive Torque Current 16 CFW-09 - QUICK PARAMETER REFERENCE Parameters Function Factory Setting Adjustable Range Unit User's Setting Page 11=Motor Torque 12=PLC 13=Dead Zone for Speed Indication P254 Analog Output AO2 Gain 0.000 to 9.999 1.000 - 170 P255 Analog Output AO3 Function 0=Speed Reference 2=Real Speed - 170 (Requires Optional I/O Expansion 1=Total Reference Board EBA) 2=Real Speed 3=Torque Current Reference (Vector) 4=Torque Current (Vector) 5=Output Current 6=PID Process Variable 7=Active Current(V/F) 8=Power (kW) 9=PID Setpoint 10= Positive Torque Current 11=Motor Torque 12=PLC 13=Not Used 49 signals for exclusive use of WEG P256 Analog Output AO3 Gain 0.000 to 9.999 1.000 - 171 P257 Analog Output AO4 Function 0=Speed Reference 5=Output Current - 171 (Requires optional I/O Expansion 1=Total Reference Board EBA) 2=Real Speed 3=Torque Current Reference (Vector) 4=Torque Current (Vector) 5=Output Current 6=PID Process Variable 7=Active Current (V/F) 8=Power (kW) 9=PID Setpoint 10= Positive Torque Current 11=Motor Torque 12=PLC 13=Not Used 49 signals for exclusive use of WEG P258 Analog Output AO4 Gain 0.000 to 9.999 1.000 - 171 P259 AO1 Value 0 to P134 1000 rpm 172 0=Not Used 1=Start/Stop - 173 0=FWD/REV - 173 Digital Inputs P263 (1) Digital Input DI1 Function 1=Start/Stop 2=General Enable 3=Fast Stop P264 (1) Digital Input DI2 Function 0=FWD/REV 1=Local/Remote 17 CFW-09 - QUICK PARAMETER REFERENCE Parameters Function Adjustable Range Factory Setting Unit User's Setting Page 2=Not Used 3=Not Used 4=Not Used 5=Not Used 6=Not Used 7=Not Used 8=Reverse Run P265 (1) (8) Digital Input DI3 Function 0=Not Used 0=Not Used - 173 0=Not Used - 173 1=Local/ Remote 2=General Enable 3=JOG 4=No External Fault 5=Increase E.P. 6=Ramp 2 7=Not Used 8=Forward Run 9=Speed/Torque 10=JOG+ 11=JOG12=Reset 13=Fieldbus 14=Start (3 wire) 15=Man/Auto 16=Not used 17=Disables Flying Start 18=DC Voltage Regulator 19=Parameter Setting Disable 20=Load user 21=Timer (RL2) 22=Timer (RL3) P266 (1) Digital Input DI4 Function 0=Not used 1=Local/ Remote 2=General Enable 3=JOG 4=No external Fault 5=Decrease E.P. 6=Ramp 2 7=Multispeed (MS0) 8=Reverse Run 9= Speed/Torque 10=JOG+ 11=JOG12=Reset 13=Fieldbus 14=Stop (3 wire) 15=Man/Auto 16=Not used 17=Disables Flying Start 18 CFW-09 - QUICK PARAMETER REFERENCE Parameters Function Adjustable Range Factory Setting Unit User's Setting Page 18=DC voltage regulator 19=Parameter Setting Disable 20=Load User 21=Timer (RL2) 22=Timer (RL3) P267 (1) Digital Input DI5 Function 0=Not Used 3=JOG - 173 6=Ramp 2 - 174 1=Local/ Remote 2=General Enable 3=JOG 4=No External Fault 5=Increase EP 6=Ramp 2 7=Multispeed (MS1) 8=Fast Stop 9= Speed/Torque 10=JOG+ 11=JOG12=Reset 13=Fieldbus 14=Start (3 wire) 15=Man/Auto 16=Not Used 17=Disables Flying Start 18=DC Voltage Regulator 19=Parameter Setting Disable 20=Load User 21=Timer (RL2) 22=Timer (RL3) P268 (1) Digital Input DI6 Function 0=Not Used 1=Local/ Remote 2=General Enable 3=JOG 4=No External Fault 5=Decrease EP 6=Ramp 2 7=Multispeed (MS2) 8=Fast Stop 9= Speed/Torque 10=JOG+ 11=JOG12=Reset 13=Fieldbus 14=Stop (3 wire) 15=Man/Auto 16=Not Used 17=Disables flying start 18=DC voltage regulator 19 CFW-09 - QUICK PARAMETER REFERENCE Parameters Function Adjustable Range Factory Setting Unit User's Setting Page 19=Parameter setting disable 20=Load user 21=Timer (RL2) 22=Timer (RL3) P269 (1) Digital Input DI7 Function 0=Not Used (Requires optional I/O 1=Local/ Remote expansion board EBA or EBB) 2=General Enable 0=Not used - 174 0=Not used - 174 3=JOG 4=No External Fault 5=Not Used 6=Ramp 2 7=Not Used 8=Fast Stop 9= Speed/Torque 10=JOG+ 11=JOG12=Reset 13=Fieldbus 14=Start (3 wire) 15=Man/Auto 16=Not Used 17=Disables Flying Start 18=DC Voltage Regulator 19=Parameter Setting Disable 20=Load User 21=Timer (RL2) 22=Timer (RL3) P270 (1) Digital Input DI8 Function 0=Not used (Requires optional I/O 1=Local/Remote expansion board EBA or EBB) 2=General Enable 3=JOG 4=No External Fault 5=Not Used 6=Ramp 2 7=Not Used 8=Fast Stop 9= Speed/Torque 10=JOG+ 11=JOG12=Reset 13=Fieldbus 14=Stop (3 wire) 15=Man/Auto 16=Motor Thermistor 17=Disables Flying Start 18=DC Voltage Regulator 19=Parameter Setting 20 CFW-09 - QUICK PARAMETER REFERENCE Parameters Function Adjustable Range Factory Setting Unit User's Setting Page Disable 20=Not Used 21=Timer (RL2) 22=Timer (RL3) Digital Outputs P275 (1) Digital Ouput DO1 Function 0=Not used (requires optional I/O 1=N* > Nx expansion board EBA or EBB) 2=N > Nx 0=Not Used - 181 3=N < Ny 4=N =N* 5=Zero Speed 6=Is > Ix 7=Is < Ix 8=Torque > Tx 9=Torque < Tx 10=Remote 11=Run 12=Ready 13=No Fault 14=No E00 15=No E01+E02+E03 16=No E04 17=No E05 18=(4 to 20)mA OK 19=Fieldbus 20=FWD 21=Proc.Var. > VPx 22=Proc. Var. < VPy 23=Ride-Through 24=Pre-charge OK 25=Fault 26=Enabled Hours > Hx 27=Not Used 28=Not Used 29=N > Nx and Nt > Nx 30=Brake (Actual Speed) 31=Brake (Total Reference) 32=Overweight 33=Slack Cable 34=Torque Polarity +/35=Torque Polarity -/+ 36=F > Fx _ 1 37=F > Fx _ 2 38=Set Point = Process Variable 39=No E32 40=Ready 2 21 CFW-09 - QUICK PARAMETER REFERENCE Parameters P276 (1) Function Adjustable Range Digital Output DO2 Function 0=Not Used (Requires optional I/O 1=N* > Nx expansion board EBA or EBB) 2=N > Nx Factory Setting Unit User's Setting Page 0=Not used - 181 13=No Fault - 181 3=N < Ny 4=N =N* 5=Zero Speed 6=Is > Ix 7=Is < Ix 8=Torque > Tx 9=Torque < Tx 10=Remote 11=Run 12=Ready 13=No Fault 14=No E00 15=No E01+E02+E03 16=No E04 17=No E05 18=(4 to 20)mA OK 19=Fieldbus 20=FWD 21=Proc.Var. > VPx 22=Proc. Var. < VPy 23=Ride-Through 24=Pre-charge OK 25=Fault 26=Enabled Hours > Hx 27=Not Used 28=Not Used 29=N > Nx and Nt > Nx 30=Brake (Actual Speed) 31=Brake (Total Reference) 32=Overweight 33=Slack Cable 34=Torque Polarity +/35=Torque Polarity -/+ 36=F > Fx _ 1 37=F > Fx _ 2 38=Set Point = Process Variable 39=No E32 40=Ready 2 P277 (1) Relay Output RL1 Function 0=Not Used 1=N* > Nx 2=N > Nx 3=N < Ny 4=N =N* 5=Zero Speed 6=Is > Ix 22 CFW-09 - QUICK PARAMETER REFERENCE Parameters Function Adjustable Range Factory Setting Unit User's Setting Page 7=Is < Ix 8=Torque > Tx 9=Torque < Tx 10=Remote 11=Run 12=Ready 13=No Fault 14=No E00 15=No E01+E02+E03 16=No E04 17=No E05 18=(4 to 20)mA OK 19=Fieldbus 20=FWD 21=Proc.Var. > VPx 22=Proc. Var. < VPy 23=Ride-Through 24=Pre-charge OK 25=Fault 26=Enabled Hours > Hx 27=PLC 28=Not Used 29=N > Nx and Nt > Nx 30=Brake (Actual Speed) 31=Brake (Total Reference) 32=Overweight 33=Slack Cable 34=Torque Polarity +/35=Torque Polarity -/+ 36=F > Fx _ 1 37=F > Fx _ 2 38=Set Point = Process Variable 39=No E32 40=Ready 2 P279 (1) Relay Output RL2 Function 0=Not used 2= N > Nx - 181 1=N* > Nx 2=N > Nx 3=N < Ny 4=N =N* 5=Zero Speed 6=Is > Ix 7=Is < Ix 8=Torque > Tx 9=Torque < Tx 10=Remote 11=Run 12=Ready 13=No Fault 23 CFW-09 - QUICK PARAMETER REFERENCE Parameters Function Adjustable Range Factory Setting Unit User's Setting Page 14=No E00 15=No E01+E02+E03 16=No E04 17=No E05 18=(4 to 20)mA OK 19=Fieldbus 20=FWD 21=Proc.Var. > VPx 22=Proc. Var. < VPy 23=Ride-Through 24=Pre-charge OK 25=Fault 26=Enabled Hours > Hx 27=PLC 28=Timer 29=N > Nx and Nt > Nx 30=Brake (Actual Speed) 31=Brake (Total Reference) 32=Overweight 33=Slack Cable 34=Torque Polarity +/35=Torque Polarity -/+ 36=F > Fx _ 1 37=F > Fx _ 2 38=Set Point = Process Variable 39=No E32 40=Ready 2 P280 (1) Relay Output RL3 Function 0=Not used 1=N* > Nx 2=N > Nx 3=N < Ny 4=N =N* 5=Zero Speed 6=Is > Ix 7=Is < Ix 8=Torque > Tx 9=Torque < Tx 10=Remote 11=Run 12=Ready 13=No Fault 14=No E00 15=No E01+E02+E03 16=No E04 17=No E05 18=(4 to 20)mA OK 19=Fieldbus 20=FWD 21=Proc.Var. > VPx 24 1= N*>Nx - 181 CFW-09 - QUICK PARAMETER REFERENCE Parameters Function Factory Setting Adjustable Range Unit User's Setting Page 22=Proc. Var. < VPy 23=Ride-Through 24=Pre-charge OK 25=Fault 26=Enabled Hours > Hx 27=PLC 28=Timer 29=N > Nx and Nt > Nx 30=Brake (Actual Speed) 31=Brake (Total Reference) 32=Overweight 33=Slack Cable 34=Torque Polarity +/35=Torque Polarity -/+ 36=F > Fx _ 1 37=F > Fx _ 2 38=Set Point = Process Variable 39=No E32 40=Ready 2 P283 Time for RL2 ON 0.0 to 300 0.0 s 187 P284 Time for RL2 OFF 0.0 to 300 0.0 s 187 P285 Time for RL3 ON 0.0 to 300 0.0 s 187 P286 Time for RL3 OFF 0.0 to 300 0.0 s 187 % 194 rpm 194 Nx, Ny, Ix, Zero Speed Zone, N=N* and Tx P287 Hysterese for Nx/Ny 0.0 to 5.0 1.0 (2) (11) Nx Speed 0 to P134 120 (100) P289 (2) (11) Ny Speed 0 to P134 1800 (1500) P290 (7) Ix Current (0 to 2.0)xP295 P291 Zero Speed Zone 1 to 100 P288 (11) (11) rpm 194 1.0xP295 A 194 1 % 194 P292 N=N* Band 1 to 100 1 % 194 P293 Tx Torque 0 to 200 100 % 194 Hours Hx 0 to 6553 4320 h 194 According to - 195 P294 Inverter Data P295 (1) Inverter Rated Current 220-230V Models 3=6A 10=28.0A 4=7.0A 13=45.0A 6=10.0A 14=54.0A 7=13.0A 16=70.0A 8=16.0A 17=86.0A 9=24.0A 18=105.0A Inverter Model 19=130.0A 25 CFW-09 - QUICK PARAMETER REFERENCE Parameters Function Adjustable Range 380-480V Models 0=3.6A 20=142.0A 1=4.0A 21=180.0A 2=5.5A 55=211.0A 5=9.0A 22=240.0A 7=13.0A 67=312.0A 8=16.0A 23=361A 9=24.0A 24=450.0A 11=30.0A 69=515.0A 12=38.0A 25=600.0A 13=45.0A 33=686A 15=60.0A 34=855A 16=70.0A 35=1140.0A 17=86.0A 36=1283 A 18=105.0A 37=1710 A 500-600V Models 39=2.9A 47=53.0A 40=4.2A 48=63.0A 4=7A 49=79.0A 6=10A 25=600A 41=12A 72=652A 42=14A 73=794A 43=22A 76=897A 44=27A 78=978A 45=32.0A 79=1191A 46=44.0A 81=1345A 500-690V Models 51=107A 60=315A 53=147A 62=343A 55=211A 63=418A 57=247A 65=472A Models 500-690V 50=107A 68=492A 52=147A 70=580A 54=211A 71=646A 56=247A 74=813A 58=259A 75=869A 59=305A 77=969A 61=340A 80=1220A 64=428A Special Models 38=2A 29=400A 66=33A 30=570A 26=200A 31=700A 27=230A 32=900A 28=320A 26 Factory Setting Unit User's Setting Page CFW-09 - QUICK PARAMETER REFERENCE Parameters P296 (1) (11) P297 (1) (2) Function Factory Setting Adjustable Range Unit User's Setting Page - Attention! 196 Inverter Rated Voltage 0=220-230V 0=for models (Rated Input Voltage) 1=380V 220-230V 2=400-415V 3= for models section 3=440-460V 380-480V 3.2.3 to 4=480V 6=for models do the 5=500-525V 500-600V and voltage 6=550-575V 500-690V 7=600V 8= for models 8=660-690V 660-690V 0=1.25 2=5.0 Switching Frequency See selection (11) kHz 196 1=2.5 2=5.0 3=10.0 DC Braking P300 DC Braking Time 0.0 to 15.0 0.0 s 197 P301 DC Braking Start Speed 0 to 450 30 rpm 199 P302 DC Braking Voltage 0.0 to 10.0 2.0 % 199 Skip Speed P303 Skip Speed 1 P133 to P134 600 rpm 199 P304 Skip Speed 2 P133 to P134 900 rpm 199 P305 Skip Speed 3 P133 to P134 1200 rpm 199 P306 Skip Band 0 to 750 0 rpm 199 Serial Communication P308 (1) Inverter Address 1 to 30 1 - 199 P309 (1) Fieldbus 0=Disable 0=Disable - 200 1=ProDP 2 I/O 2=ProDP 4 I/O 3=ProDP 6 I/O 4=DvNET 2 I/O 5=DvNET 4 I/O 6=DvNET 6 I/O P310 P312 (1) STOP Detection in a Profibus 0=Off Network 1=On Type of Serial Protocol 0=WBUS Protocol 0=Off 0=WEG Protocol 200 - 200 1=Modbus-RTU, 9600 bps, no parity 2=Modbus-RTU, 9600 bps, odd parity 3= Modbus-RTU, 9600 bps, even parity 4=Modbus-RTU, 19200 bps, no parity 5=Modbus-RTU, 19200 bps, odd parity 6=Modbus-RTU, 19200 bps, even parity 7=Modbus-RTU, 38400 bps, no parity 27 CFW-09 - QUICK PARAMETER REFERENCE Parameters Function Factory Setting Unit 0=Disable by Start/Stop - 201 0.0=Disabled s 201 Adjustable Range User's Setting Page 8=Modbus-RTU, 38400 bps, odd parity 9=Modbus-RTU, 38400 bps, even parity P313 (1) Type of disabling by E28/E29/E30 0=Disable by Start/Stop 1=Disable by General Enable 2=Not Used 3=Changes to LOCAL 1 4=Changes to LOCAL 2 P314 (1) P318 Time for Serial Watchdog 0.0=Disabled Action 0.1 to 999.0 Watchdog detection for the 0=Off PLC board 1=On 1=On 201 Flying Start/Ride-Through P320 (1) Flying Start/Ride-Through 0=Inactive 0=Inactive - 202 178 to 282 (P296=0) 252 V 202 307 to 487 (P296=1) 436 324 to 513 (P296=2) 459 356 to 564 (P296=3) 505 388 to 616 (P296=4) 550 425 to 674 (P296=5) 602 466 to 737 (P296=6) 660 486 to 770 (P296=7) 689 559 to 885 (P296=8) 792 178 to 282 (P296=0) 245 V 203 307 to 487 (P296=1) 423 324 to 513 (P296=2) 446 356 to 564 (P296=3) 490 388 to 616 (P296=4) 535 425 to 674 (P296=5) 588 466 to 737 (P296=6) 644 486 to 770 (P296=7) 672 559 to 885 (P296=8) 773 178 to 282 (P296=0) 267 V 203 307 to 487 (P296=1) 461 324 to 513 (P296=2) 486 356 to 564 (P296=3) 534 388 to 616 (P296=4) 583 425 to 674 (P296=5) 638 466 to 737 (P296=6) 699 486 to 770 (P296=7) 729 559 to 885 (P296=8) 838 204 1=Flying Start 2=Flying Start/Ride-Through 3=Ride-Through P321 (6) P322 (6) P323 (6) Ud Line Loss Level Ud Ride-Through Ud Line Recover Level P325 Ride-Through Proportional Gain 0.0 to 63.9 22.8 - P326 Ride-Through Integral Gain 0.000 to 9.999 0.128 - 204 P331 Voltage Ramp 0.2 to 60.0 2.0 s 205 P332 Dead Time 0.1 to 10.0 1.0 s 205 28 CFW-09 - QUICK PARAMETER REFERENCE Parameters Function Factory Setting Adjustable Range Unit User's Setting Page PARAMETERS FOR CRANE APPLICATIONS AND FOR MASTER/SLAVE FUNCTION - P351 to P368 Logic for the Mechanical Braking Operation P351 (1) Delay for E33 0.0 to 99.9 99.9 s 207 P352 (1) Delay for E34 0 to 999 999 s 207 P353 (1) Delay for NP288 (N>Nx) 24 RL1 C Relay Output - No Fault 25 RL2 C Relay Output - Speed > P288 (N>Nx) 26 RL2 NC 27 RL3 NO Relay Output - Speed Reference > 28 RL3 C P288 (N*>Nx) Relay Output - No Fault Contact capacity: 1A 240Vac Note: NC = normally closed contact, NO = normally open contact, C = common Figure 3.12 a) - XC1/XC1A Control Terminals Description (CC9 board) Active High Digital Inputs 60 CHAPTER 3 - INSTALLATION The following diagram shows the control wiring with the digital inputs as active low (without a jumper between XC1:8 and XC1:10). Terminal XC1 CW ≥5k Ω CCW rpm A Factory Default Function Specifications 1 DI1 Start / Stop 6 Isolated Digital Inputs 2 DI2 FWD / REV Section (Remote Mode) Minimum High Level: 18Vdc 3 DI3 No function Maximum Low Level: 3Vdc 4 DI4 No function Maximum Voltage: 30Vdc 5 DI5 JOG (Remote Mode) Input Current: 6 DI6 Ramp 2 Selection 11 mA @ 24Vdc 7 COM Digital Inputs Common 8 COM Digital Inputs Common 9 24Vdc Digital inputs 24Vdc source Isolated 24Vdc ± 8 %,Capac: 90mA 10 DGND* 0V Reference of the 24Vdc Source Grounded by a 249 Ω resistor 11 + REF Positive Reference for Potentiometer + 5.4Vdc ± 5 %, Capacity: 2mA 12 AI1+ Analog Input 1: 13 AI1- Speed Reference (Remote Mode) 14 - REF Negative Reference for Potentiometer -4.7Vdc ± 5 %, Capacity: 2mA 15 AI2+ Analog Input 2: No Function Valid for AI1 and AI2 16 AI2- 17 AO1 18 Valid for AI1 and AI2 differential, resolution: (0 to 10)Vdc or (0 to 20)mA / (4 to 20)mA Impedance: 400 k Ω [(0 to 10)Vdc] 500 Ω [(0 to 20)mA / (4 to 20)mA] Analog Output 1: Speed (0 a 10)Vdc, RL ≥ 10 k Ω (Max load.) resolution: 11 bits DGND 0V Reference for Analog Outputs Grounded by a 5.1 Ω resistor 19 AO2 Analog Output: Motor Current (0 to 10)Vdc, RL ≥ 10 kΩ (Max. Load) Resolution: 11 bits 20 DGND 0V Reference for Analog Outputs Factory Default Function Terminal XC1A 21 RL1 NC 22 RL1 NO 23 RL2 NO Relay Output - Speed > P288 (N>Nx) 24 RL1 C Relay Output - No Fault 25 RL2 C 26 RL2 NC 27 RL3 NO Relay Output - Speed Reference > P288 28 RL3 C (N*>Nx) Grounded by a 5.1 Ω resistor Specification Relay Output - No Fault Relay Output - Speed > P288 (N>Nx) Contact capacity: 1A 240Vac Note: NC = normally closed contact, NO = normally open contact, C = common Figure 3.12 b) - XC1/XC1A Control Terminals Description (CC9 board) Active Low Digital Inputs NOTE! For using the digital inputs as active low it is necessary to remove the jumper between XC1:8 and XC1:10 and place it between XC1:7 and XC1:9. 61 CHAPTER 3 - INSTALLATION * Can be used for grounding of the signal and control cable shields CC9 Board Figure 3.13 - Dip switch position for (0 to 10)V or (0 to 20)mA/(4 to 20)mA selection As a default the analogue inputs are selected as (0 to 10)V. This can be changed using the dip switch S1 on the control board. Analog Input Factory Default Function Dip Switch AI1 Speed Reference S1.2 OFF (0 to 10)V (Factory Default) ON (4 to 20)mA / (0 to 20)mA AI2 No Function S1.1 OFF (0 to 10)V (Factory Default) ON (4 to 20)mA / (0 to 20)mA Selection Table 3.7 - Dip switch configuration Related Parameters: P221, P222, P234 to P240. During the signal and control wire installation you must follow these guidelines: 1) Cable Cross Section: 0.5 mm² (20 AWG) to 1.5 mm² (14 AWG ); 2) Max. Torque: 0.50 N.m (4.50 lbf.in); 3) XC1 wiring must be connected with shielded cables and installed separately from other wiring (power, control at 110V/220Vac, etc.), according to Table 3.8. Inverter Model Wiring Length Output current Min. Separation Distance ≤ 100m (330ft) ≥ 10cm (4in) ≤ 24A > 100m (330ft) ≥ 25cm (10in) Output current ≤ 30m (100ft) ≥ 10cm (4in) ≥ 28A > 30m (100ft) ≥ 25cm (10in) Table 3.8 – Wiring separation distances If the crossing of these cables is unavoidable, install them perpendicular, maintaining a minimum separation distance of 5 cm (2 in) at the crossing point. 62 CHAPTER 3 - INSTALLATION Connect the shield as shown below: Insulate with Tape Inverter Side Do Not Ground Connect to Ground: Screw located on the CC9 Board and on support plate of the CC9 Board Figure 3.14 – Shield Connection 4) For wiring distances longer than 50m (150ft), it is necessary to use galvanic isolators for the XC1:11 to 20 analog signals. 5) Relays, contactors, solenoids or electromagnetic braking coils installed near inverters can generate interference in the control circuit. In order to eliminate this interference, connect RC suppressors in parallel with the coils of AC relays. Connect a free - wheeling diode in case of DC relays/ coils. 6) When an external keypad (HMI) is used (Refer to Chapter 8), separate the cable that connects the keypad to the inverter from other cables, maintaining a minimum distance of 10cm (4in) between them. 3.2.7 Typical Terminal Connections Connection 1 – Keypad Start/Stop (Local Mode) With the factory default setting, you can operate the inverter in the local mode. This operation mode is recommended for users who are operating the inverter for the first time; without additional control connections. For start-up according to this operation mode, follow Chapter 5. Connection 2 - 2-Wire Control Start/Stop (Remote Mode) Valid for factory default setting and inverter operating in remote mode. For the factory default programming, the selection of the operation mode (Local/ Remote) is made via the key (default is Local). Pass default of the key to remote P220=3. 63 CHAPTER 3 - INSTALLATION Start/Stop Connector XC1 1 DI1 2 DI2 3 DI3 4 DI4 5 DI5 6 DI6 7 COM 8 COM 9 24Vdc 10 DGND* 11 + REF 12 AI1 + 13 AI1 14 - REF FWD/REV JOG CW ≥5 k Ω CCW Figure 3.15 - XC1 (CC9) Wiring for Connection 2 Connection 3 - 3-Wire Control Start/Stop Selection of function Start/Stop with 3 wire control. Parameters to be programmed: Set DI3 to START P265=14 Set DI4 to STOP P266=14 Program P224=1 (DIx) if you want the 3 wire control in local mode. Program P227=1 (DIx) if you want the 3 wire control in remote mode. To program the rotation selection via DI2 Set P223=4 if in Local Mode or Set P226=4 if in Remote Mode. S1 and S2 are momentary push buttons, NO contact for Start and NC contact for Stop. The speed reference can be via Analog Input AI (as in Connection 2), via keypad (HMI) (as in Connection 1), or via any other source. The function Start/Stop is described in Section 6 in this manual. Connector XC1 1 DI1 FWD/REV 2 DI2 Start 3 DI3 Stop 4 DI4 5 DI5 6 DI6 7 COM 8 COM 9 24Vdc 10 DGND* Figure 3.16 -XC1 (CC9) Wiring for Connection 3 64 CHAPTER 3 - INSTALLATION Connection 4 - FWD Run / REV Run Selection function FWD/REV. Parameters to be programmed: Set DI3 to FORWARD Run P265=8 Set DI4 to REVERSE Run P266=8 When the FWD Run / REV Run Function is programmed, the function is always active, in both local and remote operation modes. At the same time, the keys and remain inactive (even when P224=0 or P227=0) The direction of rotation is defined automatically by the FWD Run / REV Run commands. Clockwise rotation for Forward and Counter Clockwise rotation for Reverse. The speed reference can be from any source (as in Connection 3). Connector XC1 FWD Run S1 REV Run S2 1 DI1 2 DI2 3 DI3 4 DI4 5 DI5 6 DI6 7 COM 8 COM 9 24Vdc 10 DGND* Figure 3.17 - XC1 (CC9) Wiring for Connection 4 65 CHAPTER 3 - INSTALLATION 3.3 European EMC Directive Requirements for Conforming Installations The CFW-09 inverter series was designed taking in consideration safety and EMC aspects. The CFW-09 units do not have an intrinsic function until connected with other components (e.g. a motor). Therefore, the basic product is not CE marked for compliance with the EMC Directive. The end user takes personal responsibility for the EMC compliance of the whole installation. However, when installed according to the recommendations described in the product manual and including the recommended filters/EMC measures the CFW-09 fulfill all requirements of the EMC Directive (89/336/EEC) as defined by the Product Standard EN61800-3 “Adjustable speed electrical power drives systems”, specific for variable speed drives systems. Compliance of the whole series of the CFW-09 is based on testing some representative models. A Technical Construction File was checked and approved by a Competent Body. The CFW-09 inverter series are intended for professional applications only. Therefore, the harmonic current emissions defined by the standards EN 610003-2 and EN 61000-3-2/A 14 do not apply. NOTE! The 500-600V models are intended to be connected to an industrial low voltage power supply network, or public network which does not supply buildings used for domestic purpose - second environment according to the EN61800-3 standard. The filters specified in itens 3.3.2 and 3.3.3 do not apply to the 500-600V models. 3.3.1 Installation For installing the frequency inverters in accordance to the Product Standard EN61800-3 the following items are required: 1. Output cables (motor wiring) must be flexible armored or to be installed inside a metallic conduit or in a tray with equivalent attenuation. 2. The control (inputs and outputs) and signal wiring must be shielded or installed inside a metallic conduit or a tray with equivalent attenuation. 3. It is essential to follow the grounding recommendations presented in this manual. 4. For first environment (low-voltage public network): install an RFI filter (radio-frequency interference filter) at inverter input. 5. For second environment (industrial areas) and unrestricted distribution (EN61800-3): install an RFI filter at inverter input. NOTE! The use of a filter requires: The cable’s shielding must be solidly connected to the common backplane, using brackets. The inverter and the filter must be mounted in close proximity, electrically connected, to one another, on the same metallic backplane. The wiring between them should be kept as short as possible. Two filters are suggested: Epcos and Schaffner, detailed on the following items 3.3.2 and 3.3.3. Figures 3.18 and 3.19 present a connection diagram for EMC filters, Epcos and Schaffner respectively. 66 CHAPTER 3 - INSTALLATION Description of conducted emission classes according to the standard EN61800-3: Class B: first environment, unrestricted distribution Class A1: first environment, restricted distribution Class A2: second environment, unrestricted distribution ATTENTION! For installation with inverters that complies class A1 (first environment restricted distribution), note that this is a product of the restricted sales distribution class according to IEC/EN61800-3 (1996) + A11 (2000). In a domestic environment this product may cause radio interference in which case the user may be required to take adequated measures. ATTENTION! For installation with inverters that complies class A2 (second environment unrestricted distribution), note that this product is not intended to be used on a low-voltage public network which supplies domestic premises. Radio frequency interference is expected if used on such a network. The following tables 3.9, 3.10 and 3.11 show the Epcos filters for CFW09 frequency inverters with 380-480V, 500-600V and 660-690V power supply respectively, the maximum motor cable length for conduted emission classes A1, A2 and B (according to EN61800-3) and the electromagnetic radiation disturbance level. 3.3.2 Epcos filters Controling and Signal Wiring Filter Q1 Transforme XC1 1 to 28 F1 L1 L1 XR L2 L2 S U F2 V Motor CFW - 09 F3 L3 L3 E E PE Ground Rod/Grid or Building Steel Structure T PE W PE Panel or Metallic Enclosure Protective Grounding - PE Figure 3.18 – Epcos EMC filters connection in CFW09 frequency inverters 67 CHAPTER 3 - INSTALLATION 380-480V power supply: Inverter Model Load Type 3,6A (2) CT/VT 4A (2) CT/VT 5,5A (2) CT/VT 9A (2) CT/VT 13A CT/VT 16A CT/VT 24A CT/VT Epcos Input Filter Maximum motor cable length according to conducted emission class (EN61800-3) Class A2 Class A1 Class B Inside metallic panel B84143A8R105 100m 50m 20m N/A 100m 35m B84143A16R105 B84143A25R105 NO B84143A36R105 CT 30A First environment, restricted distribution 85m VT 38A (3) CT B84143A50R105 45A CT First environment, restricted distribution 50m VT (3) 100m B84143A66R105 First environment, restricted distribution VT CT 60A VT Second environment, unrestricted distribution B84143A90R105 CT 70A Second environment, unrestricted distribution VT CT 86A B84143A120R105 100m First environment, restricted distribution 25m VT CT 105A B84143G150R110 VT 142A (3) VT CT/VT 211A CT/VT 240A N/A First environment, restricted distribution B84143G220R110 YES N/A 100m 100m 25m CT/VT B84143B320S20 (3) CT/VT 361A (3) CT/VT 450A CT/VT 312A First environment, restricted distribution CT 180A B84143B400S20 B84143B600S20 515A CT/VT 600A CT/VT Electromagnetic radiation disturbance level (Product Standard EN61800-3 (1996)+A11 (2000)) First environment, restricted distribution Second environment, unrestricted distribution Second environment, unrestricted distribution Second environment, unrestricted distribution First environment, restricted distribution First environment, restricted distribution First environment, restricted distribution B84143B1000S20 (1) First environment, restricted distribution First environment, restricted distribution First environment, restricted distribution First environment, restricted distribution First environment, restricted distribution First environment, restricted distribution First environment, restricted distribution First environment, restricted distribution N/A = Not Applicable – The inverters were not tested with these limits. Notes: (1) The RFI filter suggested above for model 600A/380-480V onsiders a power supply with 2% voltage drop. For a power supply with 4% voltage drop it’s possible to use B84143B600S20 RFI filter. In this case, consider the same motor cable lengths and radiated emission data as shown in table above. (2) Minimum output frequency = 2,9Hz. (3) Minimum output frequency = 2,4Hz. Table 3.9 - Epcos filters list for CFW09 inverter series with 380-480V power supply 68 CHAPTER 3 - INSTALLATION 500-600V power supply: Load Type Inverter Model Epcos Input Filter Maximum motor cable length according to conducted emission class (EN61800-3) Class Class Class A2 A1 B Inside metallic panel Electromagnetic radiation disturbance level (Product Standard EN61800-3 (1996)+A11 (2000)) First environment, restricted distribution CT 107A/500-690V VT B84143B150S21 First environment, restricted distribution CT 147A/500-690V VT 211A/500-690V CT/VT B84143B250S21 First environment, restricted distribution Second environment, unrestricted distribution CT 247A/500-690V VT CT 315A/500-690V B84143B400S125 100m 25m N/A Second environment, unrestricted distribution YES VT Second environment, unrestricted distribution CT 343A/500-690V VT CT Second environment, unrestricted distribution 418A/500-690V VT B84143B600S125 CT Second environment, unrestricted distribution 472A/500-690V VT N/A = Not Applicable – The inverters were not tested with these limits. Note: Minimum output frequency = 2.4Hz. Table 3.10 - Epcos filters list for CFW09 inverter series with 500-600V power supply 660-690V power supply: Inverter Model Load Type 100A/660-690V and 107A/500-690V CT 127A/660-690V and 147A/500-690V CT 179A/660-690V and 211A/500-690V VT Inside metallic panel Electromagnetic radiation disturbance level (Product Standard EN61800-3 (1996)+A11 (2000)) First environment, restricted distribution B84143B150S21 First environment, restricted distribution VT CT/VT 225A/660-690V and 247A/500-690V CT 259A/660-690V and 315A/500-690V CT 305A/660-690V and 343A/500-690V CT 340A/660-690V and 418A/500-690V CT 428A/660-690V and 472A/500-690V Epcos Input Filter Maximum motor cable length according to conducted emission class (EN61800-3) Class Class Class A2 A1 B B84143B180S21 Second environment, unrestricted distribution VT VT First environment, restricted distribution 100m B84143B400S125 N/A YES Second environment, unrestricted distribution Second environment, unrestricted distribution VT Second environment, unrestricted distribution VT CT/VT 25m B84143B600S125 Second environment, unrestricted distribution N/A = Not Applicable – The inverters were not tested with these limits. Note: Minimum output frequency = 2.4Hz. Table 3.11 - Epcos filters list for CFW09 inverter series with 660-690V power supply 69 CHAPTER 3 - INSTALLATION The following tables 3.12 and 3.13 show the Schaffner filters list for CFW09 inverter series with 380-480V and 220-230V power supply, respectively. 3.3.3 Schaffner filters Controling and Signal Wiring Q1 Filter Output Filter Input Input CM Choke Filter Output CM Choke XC1 1 to 28 Transformer F1 L1 L1 XR L2 L2 S U F2 Motor V CFW - 09 F3 L3 L3 E PE Ground Rod/Grid or Building Steel Structure PE W T E PE Panel or Metallic Enclosure Protective Grounding - PE Figure 3.19 - Schaffner EMC filters connection in CFW09 frequency inverters 380-480V power supply: Model Optional Device Input filter Input Choke Output CM Choke Inside Metallic Panel CM 3,6 A RS-232 FN-3258-7-45 No No No 4 A, 5 A EBA RS-485 Serial Interface EBA RS-485 Serial Interface No FN-3258-7-45 No No No FN-3258-16-45 No No No FN-3258-16-45 No No No No FN-3258-30-47 No No No EBB RS-485 Serial Interface FN-3258-55-52 No Yes No FN-3258-55-52 Schaffner 203 (1151042) 2 turns (filter input side) No No No No FN-3258-100-35 2 x Schaffner 203 (1151-042) - (filter input/output sides) No No 9A 13 A 16 A 24 A 30 A 30 A 38 A 45 A Electromagnetic radiation disturbance level (Product Standard EN61800-3 (1996) + A11 (2000) *1 First environment, restricted distribution Second environment, unrestricted distribution Second environment, unrestricted distribution First environment, restricted distribution First environment, restricted distribution First environment, restricted distribution First environment, restricted distribution First environment, restricted distribution Table 3.12 - Schaffner filters list for CFW09 inverter series with 380-480 V power supply. 70 Conducted Emission Class B B B B B A1 A1 A1 *2 CHAPTER 3 - INSTALLATION 380-480V power supply: Model Optional Device Input filter Input Electromagnetic radiation disturbance level (Product Standard EN61800-3 (1996) + A11 (2000) *1 Conducted Output CM Choke Inside Metallic Panel 2 x Schaffner 203 (1151-042) - (filter input/ output sides) 2 x Schaffner 203 (1151-042) - (filter input/output sides) Schaffner 203 (1151042) 2 turns in the control cable 2 x Schaffner 203 (1151-042) - (filter input/output sides) No No No First environment, restricted distribution A1 No No First environment, restricted distribution A1 No No First environment, restricted distribution A1 No Yes A1 2X Schaffner 203 (1151-042) (UVW) 2X Schaffner 167 (1151-043) (UVW) Yes Second environment, unrestricted distribution First environment, restricted distribution Yes First environment, restricted distribution A1 Schaffner 159 (1151-044) (UVW) Schaffner 159 (1151-044) (UVW) Yes First environment, restricted distribution A1 Yes First environment, restricted distribution CM Choke 45 A EBA RS-485 Serial Interface FN-3258-100-35 45 A EBB RS-485 Serial Interface FN-3258-100-35 45 A Profibus-DP 12 MBaud FN-3258-100-35 60 A 70 A 86 A 105 A No FN-3258-100-35 No FN-3359-150-28 2 X Schaffner 203 (1151-042) Output filter side 142 A No FN-3359-250-28 2 X Schaffner 167 (1151-043) output filter side No FN-3359-250-28 Schaffner 159 (1151-044) output filter side No FN-3359-400-99 Emission Class *2 A1 180 A 211 A 240 A 312 A 361 A 450 A 515A 600 A No No FN-3359-600-99 FN-3359-1000-99 Schaffner 159 (1151-044) Output filter side Schaffner 159 (1151-044) Output filter side Schaffner 159 (1151-044) Output filter side Schaffner 159 (1151-044) (UVW) Schaffner 159 (1151-044) (UVW) Yes A1 First environment, restricted distribution A1 Yes First environment, restricted distribution A1 Table 3.12 (cont.) - Schaffner filters list for CFW09 inverter series with 380-480 V power supply. 71 CHAPTER 3 - INSTALLATION 220V-230V power supply: Optional Device Input filter 6A 1 phase No FS6007-16-06 7A 1 phase 10 A 1 phase 10 A 1 phase No FS6007-25-08 Model No EBA RS-485 Serial Interface 10 A EBB 1 phase RS-485 Serial Interface 6A No Electromagnetic radiation Common disturbance level Inside Common mode Ferrite mode Ferrite Metallic (Product Standard EN61800(Input) Panel 3 (1996) (Output) + A11 (2000)) *1 No Schaffner First environment, restricted No 203 distribution (1151-042) 2 turns No No First environment, restricted No distribution First environment, restricted distribution First environment, restricted distribution Conducted Emission Class *2 B B FS6007-36-08 No No No FS6007-36-08 No No No FS6007-36-08 No No First environment, restricted distribution B FN-3258-7-45 2 x Schaffner 203 (1151-042) (filter input/output sides (2 turns)) No No No First environment, restricted distribution First environment, restricted distribution B First environment, restricted distribution First environment, restricted distribution First environment, restricted distribution B B B 7A 10 A 13 A 16 A 24 A 28 A No FN-3258-16-45 No No No No FN-3258-30-47 No No No No FN-3258-55-52 No No Yes 45 A No FN-3258-100-35 No No 45 A EBA RS-485 Serial Interface EBB RS-485 Serial Interface FN-3258-100-35 2 x Schaffner 203 (1151-042) - (filter input/output sides) 2 x Schaffner 203 (1151-042) - (filter input/output sides) 2 x Schaffner 203 (1151-042) - (filter input/output sides) Schaffner 203 (1151042)choke2 turns in the control cable 2 x Schaffner 203 (1151-042) (filter input/output sides) No No No First environment, restricted distribution A1 No No First environment, restricted distribution A1 No No First environment, restricted distribution A1 No Yes A1 2X Schaffner 203 (1151-042) (UVW) 2X Schaffner 203 (1151-042) (UVW) Yes Second environment, unrestricted distribution First environment, restricted distribution First environment, restricted distribution A1 45 A FN-3258-100-35 FN-3258-100-35 45 A Profibus-DP 12 MBaud 54 A 70 A 86 A No FN-3258-100-35 No FN-3258-130-35 2 X Schaffner 203 (1151-042) Filter output side 105 A No FN-3359-150-28 2 X Schaffner 203 (1151-042) Filter output side Yes Table 3.13 - Schaffner filters list for CFW09 inverter series with 220-230V power supply. 72 B A1 A1 A1 CHAPTER 3 - INSTALLATION Model Optional Device Input filter 130 A No FN-3359-250-28 Electromagnetic radiation Common disturbance level Inside Common mode Ferrite mode Ferrite Metallic (Product Standard EN61800(Input) Panel 3 (1996) (Output) + A11 (2000)) *1 2 X Schaffner 167 2X Yes First environment, restricted (1151-043) Schaffner distribution Filter output side 167 (1151-043) (UVW) Conducted Emission Class *2 A1 Notes: *1 - First environment/restricted distribution (Basic Standard CISPR 11): 30 to 230MHz: 30dB (uV/m) in 30m 230 to 1000MHz: 37dB (uV/m) in 30m Second environment/unrestricted distribution (Basic Standard CISPR 11: Group 2, class A): 30 to 230MHz: 40dB (uV/m) in 30m 230 to 1000MHz: 50dB (uV/m) in 30m *2 - Motor shielded cable length: 20m. Table 3.13 (cont.) - Schaffner filters list for CFW09 inverter series with 220-230V power supply. 3.3.4 EMC filter characteristics WEG P/N Filter 0208.2126 0208.2127 0208.2128 0208.2129 0208.2130 0208.2131 0208.2132 0208.2133 0208.2134 0208.2135 0208.2136 0208.2137 0208.2138 0208.2139 0208.2140 0208.2141 0208.2142 0208.2143 0208.2144 0208.2072 0208.2073 0208.2074 0208.2075 0208.2076 0208.2077 0208.2078 0208.2079 0208.2080 0208.2081 0208.2082 0208.2083 0208.2084 0208.2085 0208.2086 0208.2087 0208.2088 Note: (*) According The following table 3.14 shows the main technical characteristics of Epcos and Shaffner filters used in CFW09 inverter series. Figure 3.20 presents drawings of these filters. Manufacturer Nominal current [A] Power losses [W] B84143A8R105 8 6 B84143A16R105 16 9 B84143A25R105 25 12 B84143A36R105 36 18 B84143A50R105 50 15 B84143A66R105 66 20 B84143A90R105 90 27 B84143A120R105 120 39 B84143G150R110 150 48 Epcos B84143G220R110 220 60 320 (*) B84143B320S20 21 B84143B400S20 400 33 B84143B600S20 600 57 B84143B1000S20 1000 99 B84143B150S21 150 12 B84143B180S21 180 14 B84143B250S21 250 14 B84143B400S125 400 33 B84143B600S125 600 57 FS6007-16-06 16 4 FS6007-25-08 25 4 FS6007-36-08 36 5 FN3258-7-45 7 3.8 FN3258-16-45 16 6 FN3258-30-47 30 12 FN3258-55-52 55 26 FN3258-100-35 100 35 Schaffner FN3258-130-35 130 43 FN3359-150-28 150 28 FN3359-250-28 250 57 FN3359-400-99 400 50 FN3359-600-99 600 65 FN3359-1000-99 1000 91 1151-042 1151-043 1151-044 to the manufacturer, this filter can be used up to 331A. Weight [kg] 0.58 0.90 1.10 1.75 1.75 2.7 4.2 4.9 8.0 11.5 21 21 22 28 13 13 15 21 22 0.9 1.0 1.0 0.5 0.8 1.2 1.8 4.3 4.5 6.5 7.0 10.5 11 18 - Drawing (figure 3.20) a b c Connector type d e f g h i - j k l m n o p q r s /05 /08 /08 /45 /45 /47 /52 /35 /35 /28 /28 t Bus /99 - - Table 3.14 – Technical specifications of EMC filters for the CFW09 inverter series. 73 CHAPTER 3 - INSTALLATION a) EPCOS B84143A8R105 Filter 8 133.7 1.5 50 6.3 PE M4 x 11 L1 L2 L3 38 51.4 4.5 Terminals 4 mm² Marking LINE LOAD L1' L2' L3' 155 165 b) EPCOS B84143A16R105 Filter 9 199.5 1.5 60 70 PE M5 x 15 38 46.4 4.5 Terminals 4 mm² L1 L2 L3 Marking LINE LOAD L1' L2' L3' 221 231 Figure 3.20 a) b) - EMC filters for CFW-09 inverter series [dimensions in mm] 74 CHAPTER 3 - INSTALLATION c) EPCOS B84143A25R105 Filter 199.5 9 1.5 60 83 PE M5 x 15 38 46.4 4.5 PE M6 x 14 L1 L2 L3 Marking LOAD LINE L1' L2' L3' 221 231 d) EPCOS B84143A36R105 and B84143A50R105 Filter 8 200 1.5 70 90 PE M6 x 14 35 58 4.5 Terminals 10 mm² L1 L2 L3 Marking LOAD LINE L1' L2' L3' 255 265 Figure 3.20 c) d) - EMC filters for CFW-09 inverter series [dimensions in mm] 75 CHAPTER 3 - INSTALLATION e) EPCOS B84143A66R105 Filter 200 8 1.5 120 141.5 PE M6 x 14 35 58 4.5 Terminals 16 mm² L1 L2 L3 Marking LOAD LINE L1' L2' L3' 255 265 f) EPCOS B84143A90R105 Filter 240 80 25 1.5 63 PE M10 x 34 100 135 13 4.6 290 L1 L2 L3 Marking LINE LOAD L1' L2' L3' 60 6.5 Terminals 35 mm² 255 Figure 3.20 e) f) - EMC filters for CFW-09 inverter series [dimensions in mm] 76 CHAPTER 3 - INSTALLATION g) EPCOS B84143A120R105 Filter 240 90 25 1.5 PE M10 x 34 63 100 150 13 290 46 6.5 Terminals 35mm² Marking LOAD LINE L1' L2' L3' 65 L1 L2 L3 255 h) EPCOS B84143G150R110 Filter 350 90 500±10 Terminal blocks 50mm2 Litz wire 200 L3' L2' 0.5 78 40 100 L1' PE PE M10 x 35 Wire end ferrule Litz wire markings Marking LINE LOAD 86 L1 L2 L3 65±0.3 6.5 380 365±0.5 Figure 3.20 g) h) - EMC filters for CFW-09 inverter series [dimensions in mm] 77 CHAPTER 3 - INSTALLATION i) EPCOS B84143G220R110 Filter Litz wire Terminal blocks 95mm2 400 110 Wire end ferrule 500±10 220 L3' L2' 30 0.5 79 110 L1' PE PE M10 x 35 Litz wire markings 430 L1 L2 L3 85±0,3 Marking LINE LOAD 106 6.5 415±0.5 j) EPCOS B84143B320S20 and B84143B400S20 Filters 300 60 91 60 240±1 36 42±2 42±2 360±2 16 85±0.5 116 15 25 15 2 ∅12 ∅11 PE M10 x 30 Figure 3.20 i) j) - EMC filters for CFW-09 inverter series [dimensions in mm] 78 210 30 120 LOAD L3 LINE 260 235±1 L2 L2 Marking 180±0.5 L1 L1 220 4 x M6 mm deep CHAPTER 3 - INSTALLATION k) EPCOS B84143B600S20 Filter 350 60 91 60 290±1 36 210 30 180±0.5 120 LOAD L3 L3 LINE 260 L2 L2 5 Marking 235±1 L1 L1 4 x M6 / mm deep 2 ∅12 42±3 42±3 410±2.5 85±0.5 16 116 15 30 15 ∅11 PE M10 x 30 l) EPCOS B84143B1000S20 Filter 350 65 141 65 290±1 61 250 40 160 L3 ∅12 52±3 420±2.5 2.5 52±3 16 135±0.8 166 20 40 20 220±0.8 LOAD L3 LINE 275±1 300 L2 Marking L2 8 L1 L1 4 x M6 / 6 mm deep ∅14 PE M12 x 30 Figure 3.20 k) l) - EMC filters for CFW-09 inverter series [dimensions in mm] 79 CHAPTER 3 - INSTALLATION m) EPCOS B84143B150S21 and B84143B180S21 Filters 91 260 32±1 32±1 150 36 LINE LOAD 6.6 97.2 115±0.2 140 120 30 80 170 L3 L3 155±2 L1 L2 Marking L2 3 L1 2 x M5 / mm deep 2 81 97.5 141 10 10 20 310±2 ∅9 PE M10 x 30 n) Filtro EPCOS B84143B250S21 91 300 60 60 240±0.6 36 L3 LINE 116 42±1 15 25 360±2 ∅11 PE M10 x 30 Figure 3.20 m) n) - EMC filters for CFW-09 inverter series [dimensions in mm] 80 140 110 30 2 ∅12 42±1 15 80 190 165 L1 LOAD L3 L2 Marking L2 5 L1 2 x M6 / 6 mm deep CHAPTER 3 - INSTALLATION o) EPCOS B84143B400S125 Filter 240 L3' L2' L1' 270±3 L3 L2 25 L1 15 40±3 ∅9 330±2 210±0.5 40±3 15 ∅11 220±1 78.2 116 2 5 100 200 Figure 3.20 o) - EMC filters for CFW-09 inverter series [dimensions in mm] 81 CHAPTER 3 - INSTALLATION p) EPCOS B84143B600S125 Filter 265 L3' L2' 39±3 L3 L2 L1 15 ∅12 30 140 90 3 8 120 215 Figure 3.20 p) - EMC filters for CFW-09 inverter series [dimensions in mm] 82 310±3 370±2 250±0.5 39±3 L1' 15 ∅11 240±1 CHAPTER 3 - INSTALLATION q) Schaffner FS6007-16-06 Filter 119 (4.68) 109 (4.29) 85.5 (3.36) 84.5 (3.33) 66 (2.6) 98 (3.88) 6.3x0.8 3.7 4.4 (0.147) 51 (2.0) 40 (1.57) SCHAFFNER 30 1.2 (0.047) 15.6 (0.173) (0.614) 12.3 E 10.8 P/N 57.6 (2.267) Type /05 Fast-on terminal 6.3 x 0.8mm r) Schaffner FS6007-25-08 and FS6007-36-08 Filter 119 (4.68) 113 (4.25) 57.6 (2.267) 98.5 (3.88) 51 (2.0) 4.4 (0.173) P/N 40 (1.57) SCHAFFNER 3.7 (0.145) 84.5 (3.33) 66 (2.6) 85.5 (3.36) M4 1.2 (0.047) 15.6 (0.614) 16.2 E Bolt type 08=M4 Figure 3.20 q) r) - EMC filters for CFW-09 inverter series [dimensions in mm (in)] 83 CHAPTER 3 - INSTALLATION s) Schaffner FN3258-7-45, FN3258-16-45, FN3258-30-47, FN3258-55-52, FN3258-100-35 and FN3258-130-35 filters Rated Current Type/35 - Terminal block for flexible and rigid cable of 50mm2 or AWG 1/0. Max.Torque : 8Nm Connector MECHANICAL DATA SIDE VIEW FRONT VIEW Type/45 - Terminal block for 6mm2 solid cable, 4mm2 flexible cable AWG 12. Type/47 - Terminal block for 16mm2 solid wires,10mm2 flexible wires AWG 8. Top Type/52 - Dimesions in mm (inch) Terminal block for 25mm2 solid wires,16mm2 flexible wires AWG 6. Figure 3.20 s) - EMC filters for CFW-09 inverter series [dimensions in mm (in)] 84 CHAPTER 3 - INSTALLATION t) Schaffner FN3359-150-28, FN3359-250-28, FN3359-400-99, FN3359-600-99 and FN3359-1000-99 filters Types 400A to 1000A Types 150A to 250A Top Top Type/28 M10 bolt RATED CURRENT Bus bar connection(Type/99) Series FN 2259 Connector These filters are supplied with M12 bolts for the grounding connection. Figure 3.20 t) – EMC filters for CFW-09 inverter series [dimensions in mm] 85 CHAPTER 4 KEYPAD (HMI) OPERATION This Chapter describes the CFW-09 operation via the standard Keypad or Human-Machine Interface (HMI), providing the following information: General Keypad Description; Use of the Keypad; Parameter Programming; Description of the Status Indicators. 4.1 DESCRIPTION OF THE KEYPAD The standard CFW-09 Keypad has two readout displays: a LED readout with a 4 digit, seven-segment display and a LCD display with two lines of 16 alphanumeric characters. There are also 4 indicator LED’s and 8 keys. Figure 4.1 shows the front view of the Keypad and indicates the position of the readouts, keys and status LED’s. Functions of the LED Display: The LED Display shows the fault codes, drive status, the parameter number and its value. For units of current, voltage or frequency, the LED display shows the unit in the right side digit (L.S.D.) as shown here. · A current (A) . U voltage (volts) · H frequency (Hertz) · Blank speed and other parameters NOTE! When the indication is higher than 9999 (for instance in rpm) the number corresponding to the ten of thousand will not be displayed (ex.: 12345 rpm will be read as 2345 rpm). The correct indication will be displayed only on the LCD display. LED's Display LCD-Display Green LED "Local" Green LED "Forward" Red LED "Remote" Red LED "Reverse" Figure 4.1 - CFW-09 Standard Keypad Functions of the LCD Display: The LCD Display shows the parameter number and its value simultaneously, without requiring the toggling of the key.It also provides a brief description of each parameter function, fault code and inverter status. 87 CHAPTER 4 - KEYPAD (HMI) OPERATION LOCAL and REMOTE LED’s: Inverter in Local Mode: Green LED ON and Red LED OFF. Inverter in Remote Mode: Green LED OFF and Red LED ON. Direction of Rotation (FWD/REV) LED’s: Refer to Figure 4.2 below. Speed Forward Forward Reverse FWD / REV Command (Key or DI2) ON FLASHING OFF Figure 4.2 - Direction of Rotation (FWD / REV) LED’s Basic Functions of the Keys: The functions described below are valid for factory default programming and Local Mode operation. The actual function of the keys may vary if parameters P220 through P228 are re-programmed. Starts the inverter via the acceleration ramp. After starting, the display sequences through these units at each touch of the Start key in the order shown here (see item 4.2.2 a): rpm Volts Status Torque % Hz A Stops (disables) the inverter via the deceleration ramp. Also resets the inverter after a fault has occurred. Toggles the LED display between the parameter number and its value (Number/ Value). Increases the speed, the parameter number or the parameter value. Decreases the speed, the parameter number or the parameter value. Reverses the direction of motor rotation between Forward/Reverse. Toggles between the LOCAL and REMOTE modes of operation. Performs the JOG function when pressed. Any DIx programmed for General Enable must be closed (and the CFW-09 must be stopped) to enable JOG function. 88 CHAPTER 4 - KEYPAD (HMI) OPERATION 4.2 USE OF THE KEYPAD (HMI) The keypad is used for programming and operating the CFW-09 allowing the following functions: Indication of the inverter status and operation variables; Fault Indication and Diagnostics; Viewing and programming parameters; Operation. 4.2.1 Keypad Operation All functions relating to the CFW-09 operation (Start, Stop, Motor Direction of Rotation, JOG, Increment/Decrement of the Speed Reference and Selection of Local Mode/Remote Mode) can be performed through the Keypad. This is valid with the factory default programming of the inverter. All keypad keys are enabled when the Local Mode has been selected. These same functions can be performed in Remote Mode by means of digital and analog inputs. Flexibility is provided through the ability to program the parameters that define the input and output functions. Keypad keys operation description: Both and keys are enabled when P224 = 0 (I, O Key) for Local Mode and/or P227 = 0 (I,O Key) for Remote Mode. Starts the inverter via the Acceleration Ramp. Stops the inverter via Deceleration Ramp. NOTE! It resets the inverter after a Fault Trip (always active). When the Jog key is pressed, it accelerates the motor according to the Acceleration Ramp up to the JOG speed programmed in P122 (default is 150 rpm). When released, the motor decelerates according to the Deceleration Ramp and stops. Enabled when P225 = 1 (Keypad) for Local Mode and/or P228 = 1 (Keypad) for Remote Mode. If a Digital Input is set to General Enable (P263 to P270 = 2) it has to be closed to allow the JOG function. Selects the control input and speed reference source, toggling between LOCAL Mode and REMOTE Mode. Enabled when P220 = 2 (Keypad LOC) or 3 (Keypad REM). Reverses the motor direction of rotation. Enabled when P223 = 2 (Keypad FWD) or 3 (Keypad REV) for Local Mode and/or P226 = 2 (Keypad FWD) or 3 (Keypad REV) for Remote Mode. The keys described below are enabled when P221 = 0 (Keypad) for Local Mode and/or P222 = 0 (Keypad) for Remote Mode. The parameter P121 contains the speed reference set by the keypad. When pressed it increases the speed reference. When pressed it decreases the speed reference. 89 CHAPTER 4 - KEYPAD (HMI) OPERATION NOTE! Reference Backup The last frequency Reference set by the keys and is stored when the inverter is stopped or the AC power is removed, provided P120 = 1 (Reference Backup active is the factory default). To change the frequency reference before starting the inverter, the value of parameter P121 must be changed. 4.2.2 “Read-Only” Variables and Status Parameters P002 to P099 are reserved for the display of “read-only” values. The factory default display when power is applied to the inverter is P002. Motor speed in rpm. The user can scroll through the various read-only parameters or use the factory configured display of the key values. This is done by pressing the start . key a) Some selected “read-only” variables can be viewed following the procedure below: Press Motor Speed P002=1800r pm Press Press Output Volt age P007 =4 60V VFD Status P0 06=run Moto r To rque P009 =73.2% Press Press (Only if P203=1) Press Press Press Motor Current Moto r Frequency P00 3=24 .3A P005=60 .0Hz Process Valiable P040=53.4% Current = 24.3A P002=1800r pm The “read-only” variable to be shown after AC power is applied to the inverter is defined in Parameter P205: P205 0 Initial Monitoring Parameter P005 (Motor Frequency) 1 P003 (Motor Current) 2 P002 (Motor Speed) 3 P007 (Output Voltage) 4 P006 (Inverter Status) 5 P009 (Motor Torque) 6 P070 (motor speed and motor current) 7 P040 (PID process variable) Table 4.1 - Choosing the initial monitoring parameter 90 CHAPTER 4 - KEYPAD (HMI) OPERATION b) Inverter Status: Inverter is READY to be started (No Fault condition) VFD ready VFD Status P006 =run Inverter has been started (Run condition) Line voltage in too low for inverter operation (Undervoltage condition) DC Lin k Under Vol t age c) LED display flashing: The display flashes in the following conditions: During the DC Injection braking; Trying to change a parameter value when it is not allowed; Inverter in a current overload condition (Refer to Chapter 7 - Diagnostics and Troubleshooting); Inverter in Fault condition (Refer to Chapter 7 - Diagnostics and Troubleshooting). 4.2.3 Parameter Viewing and Programming All CFW-09 settings are made through the parameters. The parameters are shown on the display with the letter P followed by a number. Example (P101): 101 = Parameter Number De cel. Ti me P1 0 1=1 0. 0s Each parameter is associated to a numerical value (parameter content), that corresponds to an option selected among those options that are available for this parameters. The values of the parameters define the inverter programming or the value of a variable (e.g. current, frequency, voltage). For inverter programming you should change the parameter content(s). To allow the reprogramming of any parameter value it is required to change parameter P000 to the password value. The factory default password value is 5. Otherwise you can only read the parameter values and not reprogram them. For more detail see P000 description in Chapter 6. 91 CHAPTER 4 - KEYPAD (HMI) OPERATION LED DISPLAY LCD DISPLAY ACTION Press the Comments key Motor Speed P002=0 r pm Use the reach P100 and keys to Select the desired parameter Accel. Time P100=5. 0 s Press the key Accel. Time Numeric value associated to the parameter (4) P100=5. 0 s Use the and set the new value Sets the new desired value. keys to (1) (4) Accel. Time P100=6. 1s (1) (2) (3) Press the key Accel. Time P100=6. 1s NOTES: (1) For parameters that can be changed with the motor running, the inverter will use the new value immediately after it has been set. For the parameters that can be changed only with motor stopped, the inverter will use this new set value only after the key is pressed. (2) By pressing the key after the reprogramming, the new programmed value will be stored automatically and will remain stored until a new value is programmed. (3) If the last value programmed in the parameter is not functionally compatible with other parameter values already programmed, an E24 - Programming Error - will be displayed. Example of programming error: Programming two digital inputs (DIx) with the same function. Refer to Table 4.2 for the list of programming errors that will generate an E24 Programming Error. 92 CHAPTER 4 - KEYPAD (HMI) OPERATION (4) To allow the reprogramming of any parameter value it is required to change parameter P000 to the password value. The factory default password value is 5. Otherwise you can only read the parameter values and not reprogram them. For more detail see P000 description in Chapter 6. E24 - Incompatibility between parameters 1) Two or more parameters between P264 or P265 or P266 or P267 or P268 or P269 and P270 equal to 1 (LOC/REM). 2) Two or more parameters between P265 or P266 or P267 or P268 or P269 and P270 equal to 6 (Ramp 2). 3) Two or more parameters between P265 or P266 or P267 or P268 or P269 and P270 equal to 9 (Speed/Torque). 4) P265 equal to 8 and P266 different than 8 or vice versa (FWD Run / REV Run). 5) P221 or P222 equal to 8 (Multispeed) and P266 ≠ 7 and P267 ≠ 7 and P268 ≠ 7. 6) [P221=7 or P222=7] and [(P265 ≠ 5 and P267 ≠ 5) or (P266 ≠ 5 and P268 ≠ 5)]. (with reference=EP and without DIx=increase EP or without DIx=decrease EP). 7) 8) P264 and P266 equal to 8 (Reverse Run). [P221 ≠ 7 and P222 ≠ 7] and [(P265=5 or P267=5 or P266=5 or P268=5)]. (without reference=EP and with DIx=increase EP or with DIx=decrease EP). 9) P265 or P267 or P269 equal to 14 and P266 and P268 and P270 different than 14 (with DIx=Start and DIx ≠ Stop). 10) P266 or P268 or P270 equal to 14 and P265 and P267 and P269 different than 14 (with DIx ≠ Start and DIx=Stop). 11) P220 > 1 and P224 = P227 = 1 without any DIx set for Start/Stop or DIx = Fast Stop or General Enable. 12) P220 = 0 and P224 = 1 and without DIx = Start/Stop or Fast Stop and without DIx = General Enable. 13) P220 = 1 and P227 = 1 and without DIx = Start/Stop or Fast Stop and without DIx = General Enable. 14) DIx = START and DIx = STOP, but P224 ≠ 1 and P227 ≠ 1. 15) Two or more parameters between P265 or P266 or P267 or P268 or P269 and P270 equal to 15 (MAN/AUT). 16) Two or more parameters between P265 or P266 or P267 or P268 or P269 and P270 equal to 17 (Disables Flying-Start). 17) Two or more parameters between P265 or P266 or P267 or P268 or P269 and P270 equal to 18 (DC Voltage Regulator). 18) Two or more parameters between P265 or P266 or P267 or P268 or P269 and P270 equal to 19 (Parameter Setting Disable). 19) Two or more parameters between P265, P266, P267, P268 and P269 equal to 20 (Load user via DIx). 20) P296=8 and P295=4, 6, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, or 49 (P295 incompatible with inverter model – To avoid damages of the internal inverter components). 21) P296=5, 6, 7 or 8 and P297=3 (P297 incompatible with inverter model). 22) Two or more parameters between P265 or P266 or P267 or P268 or P269 and P270 equal to 21 (Timer RL2). 23) Two or more parameters between P265 or P266 or P267 or P268 or P269 and P270 equal to 22 (Timer RL3). 24) P265 or P266 or P267 or P268 or P269 or P270=21 and P279 ≠ 28. 25) P265 or P266 or P267 or P268 or P269 or P270=22 and P280 ≠ 28. 26) P279=28 and P265 or P266 or P267 or P268 or P269 or P270 ≠ 21. 27) P280=28 and P265 or P266 or P267 or P268 or P269 or P270 ≠ 22. 28) P202 ≤ 2 and P237=1 or P241=1 or P265 to P270=JOG+ or P265 to P270=JOG-. 29) P203=1 and P211=1 and [P224=0 or P227=0] 30) P220=0 and P224=1 and P227=0 or P227=1 and P263=0 31) P220=1 and P224=0 or P224=1 and P227=1 and P263=0 32) P220=2 and P224=0 or P224=1and P227=0 or P227=1 and P263=0 Table 4.2 - Incompatibility between Parameters - E24 93 CHAPTER 5 START-UP This Chapter provides the following information: How to check and prepare the inverter before power-up; How to power-up and check for proper operation; How to operate the inverter. 5.1 PRE-POWER CHECKS The inverter shall be installed according to chapter 3: Installation. DANGER! Disconnect the AC input power before making any connections. Even when the drive project is different from the suggested connections, the following recommendations are applicable. 1) Check all connections Check if the power, grounding and control connections are correct and well tightened. 2) Clean the inside of the inverter Remove all shipping material from the inside of the inverter or cabinet. 3) Check if the selected inverter AC power is correct (refer to section 3.2.3) 4) Check the motor Check all motor connections and verify if its voltage, current and frequency match the inverter specifications. NOTES! Operation in VT mode When the motor data is set properly during the first power-up routine, the drive automatically sets the additional parameters used for the correct operation under this control mode. 5) Uncouple the load from the motor If the motor cannot be uncoupled, make sure that the direction of rotation (FWD/REV) cannot cause damage to the machine. 6) Close the inverter cover or cabinet doors 5.2 INITIAL POWER-UP After the inverter has been checked, AC power can be applied: 1) Check the supply voltage Measure the line voltage and check if it is within the specified range (refer to section 9.1). 2) Power-up the AC input Close the input circuit breaker or disconnect switch. 3) Check if the power-up has been successful When the inverter is powered up for the first time or when the factory default parameter values are loaded (P204 = 5), a start-up sub-routine is run. This sub-routine requests the user to program some basic parameters to ensure proper operation and motor protection. A start-up programming example is shown below: Inverter Line: CFW-09 Rated Current: 9 A Rated Voltage: 380V to 480 V Model: CFW090009T3848ESZ Cooling: Self-ventilated 94 Motor WEG IP55 Power: 5 HP rpm: 1730, 4 POLE Rated Current: 7.9 A Rated Voltage: 460 V Frequency: 60 Hz Cooling: Self-ventilated CHAPTER 5 - START-UP ORIENTED START-UP Initial Power-up - Programming via Keypad (HMI) (Based on the example above): LED DISPLAY LCD DISPLAY ACTION After power-up, the display shows the following message l ang u age P20 1 = English Press the key to enter the programming mode DESCRIPTION Language Selection: 0=Português 1=English 2=Español 3=German Enter the programming mode l ang u age P20 1 = English User the and select the language keys to l ang u age P20 1 = English Press the key to save the selected option and exit the programming mode Press the key next parameter Exit the programming mode. l ang u age P20 1 = English to go to the VFD Rated Volt. P296 = 440 / 460V Press the key to enter the programming mode Selected Language: 1 = English Inverter Rated Voltage Selection: 0=220V/230V 1=380V 2=400V/415V 3=440V/460V 4=480V 5=500V/525V 6=550/575V 7=600V 8=660V/690V Enter the programming mode VFD Rated Volt. P296 = 440 / 460V 95 CHAPTER 5 - START-UP ACTION LED DISPLAY LCD DISPLAY Use the and keys to select the inverter power supply voltage. VFD Rated P296 = 380V Press the key to save the selected option and exit the programming mode Press the parameter. Volt. DESCRIPTION Selected Inverter Rated Voltage: 1 = 380V Exit the programming mode. VFD Rated P296 = 380V Volt. key to go to the next Moto r Rated Volt P400 =440V Press the key to enter the programming mode Motor Rated Voltage: 0 to 690V Enter the programming mode Moto r Rated Volt P400 =440V Programmed Motor Rated Voltage: 380V Use the and keys to set the correct motor rated voltage value Moto r Rated Volt P400 =380V Press the key to save the programmed value and exit the programming mode Press the parameter Exit the programming mode. Moto r Rated Volt P400 =380V Motor Rated Current Range: (0.0 to 1.30) x P295(1) key to go to the next Mo to r R ated Cur. P4 01 = 9. 0 A Press the key to enter the programming mode. 96 Enter the programming mode Mo to r R ated Cur. P4 01 = 9. 0 A CHAPTER 5 - START-UP LED DISPLAY LCD DISPLAY ACTION Use the and keys to set the correct motor rated current value DESCRIPTION Programmed Motor Rated Current: 7.9 A Mo to r R ated Cur. P4 01 = 7. 9A Press the key to save the programmed value and exit the programming mode Press the key parameter Exit the programming mode. Mo to r R ated Cur. P4 01 = 7. 9A to go to the next Moto r Rated Freq P403=060Hz Press the key to enter the programming mode Motor Rated Frequency Range: 0 to 300Hz Enter the programming mode Moto r Rated Freq P403=060Hz Use the and keys to set the correct motor rated frequency value Moto r Rated Freq P403=060Hz Press the key to save the programmed value and exit the programming mode Press the parameter Programmed Motor Rated Frequency: 60 Hz Exit the programming mode. Moto r Rated Freq P403=060Hz key to go to the next Motor Rated rpm Range: 0 to 18000 rpm Motor Rated rpm P402=17 50rpm Press the key to enter the programming mode Enter the programming mode Motor Rated rpm P402=17 50rpm 97 CHAPTER 5 - START-UP ACTION LED DISPLAY LCD DISPLAY DESCRIPTION Programmed Motor Rated rpm: 1730 rpm Use the and keys to set the correct motor rated rpm value Motor Rated rpm P402 =17 30rpm Press the key to save the programmed value and exit the programming mode Press the parameter Exit the programming mode. Motor Rated rpm P402 =17 30rpm key to go to the next Moto r Rated HP P4 04=0. 33HP Press the key to enter the programming mode Use the and keys to select the motor rated power Press the key to save the selected option and exit the programming mode. Press the parameter Enter the programming mode Moto r Rated P4 04=0. 33HP HP Mo to r Rated HP P404=5. 0HP Selected Motor Rated Power: 5.0 HP/3.7 kW Exit the programming mode. Mo to r Rated HP P404=5. 0HP key to go to the next Ventilation Type P406 =Self Vent. Press the key to enter the programming mode Motor Ventilation Type Selection: 0=Self Ventilated 1=Separate Ventilation 3=Increased Protection Enter the programming mode Ventilation Type P406 =Self Vent. 98 Motor Rated HP Range: 1 to 1600.0 HP 1 to 1190.0 kW CHAPTER 5 - START-UP LED DISPLAY LCD DISPLAY ACTION Use the and keys to select the motor ventilation type DESCRIPTION Selected Motor Ventilation Type: 0 = Self Ventilated Ventilation Type P40 6 =Self Vent. Press the key to save the selected option and exit the programming mode Exit the programming mode. Ventilation Type P406 =Self Vent. The first power-up routine is finished. Inverter is ready to operate. Refer to Section 5.3 VFD ready Note: (1) P401 maximum value is 1.8xP295 for model 4.2A/500-600V and 1.6xP295 for models 7A and 54A/220-230V; 2.9A and 7A/500-600V; 107A, 147A and 247A/500-690V; 100A, 127A and 340A/660-690V. ATTENTION! Open the input circuit breaker or disconnect switch to shut down the CFW-09. NOTES! To repeat the initial power-up procedure: Set the parameter P204 = 5 or 6 (this loads the factory default parameters) and follow the initial power-up sub-routine again; The initial power-up sub-routine described above automatically sets some parameters according to the entered data. For more details, refer to Chapter 6. Modification of motor characteristics after the first power up: a) Insert the motor data at parameters P400 to P407; b) For operation in the vector mode run the self-tuning routine (P408 > 0); c) Set P156, P157, P158, P169, P170, P171, and P172; d) Power the drive down and up for the new settings to take place and for the proper motor operation. Modification of motor characteristics after the first power up, for operation in VT mode: Follow the previous procedures and also set parameter P297 to 2.5 kHz. 5.3 START-UP This Section describes the start-up procedure when operating via the Keypad (HMI). Four types of control will be considered:V/F 60Hz, Sensorless Vector, Vector with Encoder Feedback and VVW (Voltage Vector Weg). DANGER! Even after the AC input is disconnected, high voltages may still be present. Wait at least 10 minutes after powering down to allow a full discharge of the capacitors. 99 CHAPTER 5 - START-UP 5.3.1 Type of Control: V/F 60Hz Operation Via Keypad (HMI) The V/F or Scalar control is recommended in the following cases: Several motors driven by the same inverter; Motor rated current lower than 1/3 of the inverter rated current; For test purposes, without a motor connected to the inverter. The V/F control can also be used in applications that do not require fast dynamic responses, accurate speed regulation or high starting torque (speed error will be a function of the motor slip). When parameter P138 (Rated Slip) is programmed, speed accuracy of 1% can be obtained. The sequence below is valid for the Connection 1 (refer to section 3.2.7). The inverter must be already installed and powered up according to chapter 3 and section 5.2. LED DISPLAY LCD DISPLAY ACTION Inverter is ready to be operated. Power-up the inverter Press the or VFD ready key. Press the keys until P000 is reached Parameter P000 = 0 Access Enter the programming mode Parameter P000 = 0 Use the and the password value Access - keys to set Password value (factory default = 5) Parameter P000 = 5 Press the key to save the programmed value and exit the programming mode Access - Exit the programming mode. Parameter P000 = 5 or Access - until Type o f con trol P202 = V/F 60 Hz 100 Enables the access to change parameters content. With the factory default programming [P200 = 1 (Password Active)], P000 must be set to 5 to allow parameters changes - Press the key to enter the programming mode Press the keys P202 is reached DESCRIPTION Type of Control Selection: 0=V/F 60Hz 1=V/F 50Hz 2=V/F Adjustable 3=Sensorless Vector 4=Vector with Encoder 5=VVW CHAPTER 5 - START-UP LED DISPLAY LCD DISPLAY ACTION Press the key to enter the programming mode DESCRIPTION Enter the programming mode Type o f con trol P202 = V/F 60 Hz Use the and select the type of control keys to Press the key to save the selected option and exit the programming mode Press the P002 is reached Type o f con trol P202 = V/F 60 Hz Type o f con trol P202 = V/F 60 Hz If the option V/F 60Hz (value=0) is already programmed, ignore this action Exit the programming mode. keys or until Motor Speed (rpm) Motor Speed P002 = 0 r pm Press the This is a read-only parameter key Motor Speed P002 = 0 r pm Press the Start key Motor Speed P002 = 90 r pm Press the key and hold until 1800 rpm is reached Press the FWD / REV key. Obs: The LED’s on the keypad show whether the motor is running FWD or REV. Motor accelerates from 0 to 90rpm* (Minimum Speed), in the Forward (CW) direction of rotation (1) * for 4 pole motors Motor accelerates up to 1800rpm* (2) * for 4 pole motors Motor Speed P002 = 1800 r pm Motor Speed P002 = 1800 r pm Motor decelerates (3) down to 0 rpm and then reverses the direction of rotation accelerating back up to 1800rpm 101 CHAPTER 5 - START-UP ACTION Press the LED DISPLAY LCD DISPLAY DESCRIPTION Motor decelerates down to 0 rpm Stop key VFD ready Press the key and hold it Motor Speed P002 = 150 r pm Release the Motor accelerates from 0 rpm up to the JOG speed set at P122. Ex.: P122 = 150 rpm CCW direction of rotation Motor decelerates down to 0 rpm key VFD ready NOTE! The last frequency reference value set via the and keys is saved If you wish to change this value before enabling the inverter, change parameter P121 (Keypad Reference). OBSERVATIONS: (1) If the rotation direction of the motor is not correct, switch off the inverter. Wait 10 minutes to allow a complete discharge of the capacitors and then swap any two wires at the motor output. (2) If the acceleration current becomes too high, specially at low frequencies (<15Hz), adjust the Torque Boost at P136. Increase/decrease the content of P136 gradually until you obtain an operation with constant current over the entire frequency range. Refer to P136 in Chapter 6. (3) If E01 fault occurs during deceleration, increase the deceleration time at P101 / P103. 102 CHAPTER 5 - START-UP 5.3.2 Type of Control: Sensorless or Vector with Encoder (Operation Via Keypad (HMI)) For the majority of the applications, the Sensorless Vector control is recommended. This mode permits an operation over a 100:1 speed range, a speed control accuracy of 0.5 % (Refer to P412 - Chapter 6), high torque and fast dynamic response. Another advantage of this type of control is a higher immunity to sudden AC input voltage variation and load changes, thus avoiding nuisance tripping due to overcurrent. The adjustments necessary for a good sensorless control operation are made automatically. The Vector Control with Encoder Feedback offers the same advantages as the Sensorless Control described above, with the following additional benefits: Torque and speed control down to zero speed (rpm); Accuracy of 0.01 % in the speed control The closed loop vector control with encoder requires the use of the optional board EBA or EBB for encoder connection - Refer to Chapter 8. OPTIMAL BRAKING: This setting allows controlled motor braking within shortest possible times without using other means, such as DC Link chopper with braking resistor (for more details about this function refer to P151 – Chapter 6). The inverter is supplied with this function set at maximum. This means that the braking is disabled. To enable the braking, set P151 according to Table 6.7. The sequence below is based on the example in Section 5.2. ACTION LED DISPLAY LCD DISPLAY Power-up the inverter DESCRIPTION Inverter is ready to be enabled VFD ready Press the or reached key. Press the keys until P000 is Press the key to enter the programming mode Parameter Acess P000 = 0 - Enables the access to change parameters content. With the factory default programming [P200 = 1 (Password Active)], P000 must be set to 5 to allow parameters changes Enter the programming mode Parameter Acess P000 = 0 - 103 CHAPTER 5 - START-UP LED DISPLAY LCD DISPLAY ACTION Use the and set the password value keys to Password value (factory default = 5) Parameter Acess P000 = 5 Press the key to save the programmed value and exit the programming mode or - Exit the programming mode. Parameter Acess P000 = 5 Press the keys P202 is reached DESCRIPTION - until Type o f con trol P202 = V/F 60 Hz Type of Control Selection: 0=V/F 60Hz 1=V/F 50Hz 2=V/F Adjustable 3=Sensorless Vector 4=Vector with Encoder 5=VVW Enter the programming mode Press the key to enter the programming mode Type o f con trol P202 = V/F 60 Hz Use the select the (Sensorless) and type of keys to control Ty pe of co ntrol P20 2 =Sen sorl ess Selected Type of Control: 3 = Sensorless Vector OR Use the and keys to select the type of control (with Encoder) 104 Selected Type of Control: 4 = Vector with Encoder T ype of control P202 = En co der CHAPTER 5 - START-UP LED DISPLAY LCD DISPLAY ACTION Press the key to save the selected option and start the tuning routine after changing to Vector Control mode Press the Motor Rated Voltage Range: 0 to 690V Moto r Rated P400 = 380V Volt key and use the and keys to set the correct motor rated voltage value Press the key to save the programmed value and exit the programming mode Press the next parameter DESCRIPTION Programmed Motor Rated Voltage: 460V Moto r Rated P400 = 460V Volt Exit the programming mode. Moto r Rated P400 = 460V Volt key to go to the Mo to r R ated Cur. P4 01 = 7. 9A Press the key to enter the programming mode Motor Rated Current Range: (0.0 to 1.30) x P295(1) Enter the programming mode Mo to r R ated Cur. P4 01 = 7. 9A Use the and keys to set the correct motor rated current value Press the key to save the programmed value and exit the programming mode Press the key to go to the next parameter Moto r R ated Cur. P401=7.9A Programmed Motor Rated Current: 7.9 A Exit the programming mode. Moto r R ated Cur. P401=7.9A Motor Rated Frequency Range: 0 to 300Hz Moto r Rated Freq P403=060Hz 105 CHAPTER 5 - START-UP ACTION Press the key to enter the programming mode Use the and keys to set the correct motor rated frequency value Press the key to save the programmed value and exit the programming mode Press the parameter LED DISPLAY LCD DISPLAY Enter the programming mode Moto r Rated Freq P403=060Hz Moto r Rated Freq P403=060Hz Exit the programming mode. Motor Rated rpm Range: 0 to 18000 rpm Motor Rated rpm P402=1730rpm Enter the programming mode Motor Rated rpm P402 =17 30rpm Use the and keys to set the correct motor rated rpm value Motor Rated rpm P402 =17 30rpm Press the key to save the programmed value and exit the programming mode Programmed Motor Rated rpm: 1730 rpm Exit the programming mode. Motor Rated rpm P402 =17 30rpm key to go to the Moto r Rated P404= 5.0 HP 106 Programmed Motor Rated Frequency: 60 Hz Moto r Rated Freq P403=060Hz key to go to the next Press the key to enter the programming mode Press the next parameter DESCRIPTION HP Motor Rated HP Range: 1 to 1600.0 HP 1 to 1190.0 kW CHAPTER 5 - START-UP ACTION LED DISPLAY LCD DISPLAY Press the key to enter the programming mode Enter the programming mode Moto r Rated P4 04 = 5.0 H P Use the and keys to select the motor rated power Press the key to save the selected option and exit the programming mode Moto r Rated P4 04 = 5.0 H P HP HP Moto r Rated P4 04 = 5.0 H P HP En coder PPR P40 5 = 1024 PPR Use the and keys to set the correct encoder PPR value. (Vector with Encoder only) Press the key to save the programmed value and exit the programming mode. (Vector with Encoder only) Press the next parameter Selected Motor Rated Power: 7=5.0 HP/3.7 kW Exit the programming mode. Press the key to go to the next parameter Press the key to enter the programming mode. (Vector with Encoder only) DESCRIPTION En coder PPR P40 5 = 1024 PPR En coder PPR P40 5 = XXXX PPR En coder PPR P40 5 = XXXX PPR key to go to the Ventilation Type P4 06 =Self Vent. Encoder Pulses per Rotation (PPR) Range: 0 to 9999 Enter the programming mode Programmed Encoder PPR: XXXX Exit the programming mode. Motor Ventilation Type Selection: 0=Self Ventilated 1=Separate Ventilation 2=Optional Flux (only for P202=3) 3=Increased Protection 107 CHAPTER 5 - START-UP ACTION Press the key to enter the programming mode LED DISPLAY LCD DISPLAY DESCRIPTION Enter the programming mode Ventilation Type P4 06 =Self Vent. Selected Motor Ventilation Type: 0 = Self Ventilated Use the and keys to select the motor ventilation type Ventilation Type P4 06 =Self Press the key to save the selected option and exit the programming mode Exit the programming mode. Ventilation Type P4 06 =Self Press the key to go to the next parameter Note: Display shows during 3s: P409 to P413=0 Run Self-tuning Vent. Vent. Run Self Tuning P408 = No Press the key to enter the programming mode Self-tuning Mode Selection: 0=No 1=No Rotation 2=Run for Im 3=Run for TM (only with Encoder) 4=Estimate TM (only with Encoder) Enter the programming mode Run Self Tuning P408 = No Use the and keys to select the desired Self-tuning mode Run Self Tuning P408 = No 108 Sensorless: Only select option 2 (Run for Im ) if no load is coupled to the motor shaft. Otherwise , select option 1 (No Rotation). With Encoder: In addition to the options above, it is also possible to estimate the TM (Mechanical Time Constant) value. With the load coupled to the motor shaft, select 3 (Run for TM ). The motor will only run when TM is estimated. All other parameters are estimated with the motor at standstill. If only TM estimation is desired, select option 4 (Estimate TM) (Refer to P408 in Chapter 6) CHAPTER 5 - START-UP LED DISPLAY LCD DISPLAY ACTION Press the key to start the self-tuning routine Messages and values of the estimated parameters are shown DESCRIPTION Self-tuning routine in progress Motor Speed (rpm) End of the Self-tuning routine. Inverter is back to normal operation Motor Speed P002 = XXXX r pm Press the Start key Motor Speed P002 = 90r pm Press the key and hold until 1800 rpm is reached Motor Speed Motor accelerates from 0 to 90 rpm* (Minimum Speed), in the Forward (CW) direction of rotation (2) * for 4 pole motors Motor accelerates up to 1800 rpm* (3) * for 4 pole motors P002 = 1800r pm Press the FWD / REV key Obs: The LED’s on the keypad show whether the motor is running FWD or REV Press the Motor Speed P002 = 1800r pm Stop key Motor decelerates (4) down to 0 rpm and then reverses the direction of rotation accelerating back up to 1800rpm Motor decelerates down to 0 rpm VFD ready Press the key and hold it Motor Speed P002 = 150r pm Release the key Motor accelerates from 0 rpm up to the speed set at P122 Ex.: P122 = 150 rpm CCW direction of rotation Motor decelerates down to 0 rpm VFD ready 109 CHAPTER 5 - START-UP NOTES! (1) P401 maximum value is 1.8xP295 for model 4.2A/500-600V and 1.6xP295 for models 7A and 54A/220-230V; 2.9A and 7A/500-600V; 107A, 147A and 247A/500-690V; 100A, 127A and 340A/660-690V. (2) The last speed reference value set via the and keys is saved. If you wish to change this value before enabling the inverter, change parameter P121 (Keypad Reference). (3) The self-tuning routine can be cancelled by pressing the key. (4) If E01 fault occurs during deceleration, you must increase deceleration time at P101 / P103. OBSERVATION: If the rotation direction of the motor is not correct, switch off the inverter. Wait 10 minutes to allow a complete discharge of the capacitors and swap any two wires at the motor output. If motor is equipped with an encoder, change the phase of the encoder connections ( exchange channel A and A). ATTENTION! In Vector mode (P202=3 or 4), when the command STOP (START/STOP) is enabled - see Figure 6.37, the motor will decelerate up to zero speed, but it maintains the magnetization current (no-load current). This maintains the motor with rated flux and when the next START command is given, it will achieve a quick response. For self-ventilated motors with no-load current higher than 1/3 of the rated current (generally small motors lower than 10 HP), it is recommended that the motor does not stay in this condition (magnetization current) for a long time, since it may overheat. In these cases, we recommend to deactivate the command “General Enable” (when the motor has stopped), thus decreasing the motor current to zero when stopped. Another way to disable magnetization current with the motor stopped is to program P211 to 1 (zero speed disable is ON) for both vector modes and, for vector with encoder, still another option is to program P181 to 1 (Magnetization mode). If magnetization current is disabled with the motor stopped, there will be a delay at start while the flux builds up. 5.3.3 Type of Control: VVW - Keypad Operation 110 The VVW (Voltage Vector WEG) control mode follows the same philosophy of the V/F control. The VVW control allows a reasonable improvement of the steadystate drive performance: it results in a better speed regulation and in a higher torque capability at low speeds (frequencies lower than 5Hz). As a result, the frequency (speed) range of the system is increased with respect to the V/F control. Other advantages of this control are the simplicity and ease of setting. The VVW control uses the stator current measurement, the stator resistance (that can be obtained from the self-tuning routine) and the motor nameplate data to automatically estimate the torque value, the output compensation voltage value and, consequently, the slip compensation value, which substitute the function of parameters P137 and P138. In order to get a good steady-state speed regulation, the slip frequency is calculated from the estimated load torque value (which uses the motor nameplate data). The following sequence is valid for Connection #1 (refer to item 3.2.7). The drive should have been already installed and powered up according to instructions in Chapter 3 and item 5.2. CHAPTER 5 - START-UP ACTION LED DISPLAY LCD DISPLAY DESCRIPTION Power-up the inverter Inverter is ready to be operated. VFD ready Press the keys reached. or key. Press the until P000 is Parameter Access P000 = 0 Enables the access to change parameters content. With the factory default programming [P200=1 (Password Active)], P000 must be set to 5 to allow parameters changes. - Press the key to enter the programming mode Enter the programming mode Parameter Access P000 = 0 - Use the keys and to set the password value Password value (factory default = 5) Parameter Access P000 = 5 Press the key to save the programmed value and exit the programming mode Exit the programming mode. Parameter Access P000 = 5 Press the keys P202 is reached. or - until Type of control P202 = V/F 60 Hz Press the key to enter the programming mode - Type of Control Selection: 0=V/F 60Hz 1=V/F 50Hz 2=V/F Adjustable 3=Sensorless Vector 4=Vector with Encoder 5=VVW Enter the programming mode Type of control P202 = V/F 60 Hz 111 CHAPTER 5 - START-UP ACTION LED DISPLAY LCD DISPLAY Use the and keys to select the type of control (VVW). DESCRIPTION Selected Type of Control: 5=VVW Type of control P202 = VVW Press the key to save the selected option and start the tuning routine after changing to VVW Control mode Press the Motor Rated Volt P400 = 460V Motor Rated Voltage Range: 0 to 690V key and use the and keys to set the correct motor rated voltage value Programmed Motor Rated Voltage: 460 V Motor Rated Volt P400 = 460V Press the key to save the programmed value and exit the programming mode Exit the programming mode. Motor Rated Volt P400 = 380V Press the next parameter key to go to the Motor Rated Current Range: (0.0 to 1.30) x P295(1) Motor Rated Cur. P401=7.9 A Press the key to enter the programming mode Enter the programming mode Motor Rated Cur. P4 01 = 7. 9 A Use the and keys to set the correct motor rated current value Press the key to save the programmed value and exit the programming mode 112 Programmed Motor Rated Current: 7.9 A Motor Rated Cur. P401=7.9 A Exit the programming mode. Motor Rated Cur. P4 01 = 7. 9 A CHAPTER 5 - START-UP ACTION Press the key to go to the next parameter LED DISPLAY LCD DISPLAY Motor Rated Freq P403= 60Hz DESCRIPTION Motor Rated Frequency Range: 0 to 300Hz Enter the programming mode Press the key to enter the programming mode Motor Rated Freq P403= 60Hz Use the and keys to set the correct motor rated frequency value Press the key to save the programmed value and exit the programming mode Programmed Motor Rated Frequency: 60 Hz Motor Rated Freq P403= 60Hz Exit the programming mode. Motor Rated Freq P403= 60Hz Motor Rated rpm Range: 0 to 18000 rpm Press the key to go to the next parameter Motor Rated rpm P402=1730 rpm Press the key to enter the programming mode Use the and keys to set the correct motor rated rpm value Press the key to save the programmed value and exit the programming mode Enter the programming mode Motor Rated rpm P402=1730 rpm Programmed Motor Rated rpm: 1730 rpm Motor Rated rpm P402=1730 rpm Exit the programming mode. Motor Rated rpm P402=1730 rpm 113 CHAPTER 5 - START-UP ACTION Press the next parameter LED DISPLAY LCD DISPLAY key to go to the Motor Rated HP P404=5.0 CV Press the key to enter the programming mode DESCRIPTION Motor Rated HP Range: 1 to 1600.0 CV 1 to 1190.0 kW Enter the programming mode Motor Rated HP P404=5.0 CV Selected Motor Rated Power: 5.0 CV/3.7 kW Use the and keys to select the motor rated power Motor Rated HP P404=5.0 CV Press the key to save the programmed value and exit the programming mode Press the next parameter Exit the programming mode. Motor Rated HP P404=5.0 CV key to go to the Press the key to enter the programming mode FP Nom. Motor P40 7 = 0.68 Motor Rated Power Factor 0.50 to 0.99 Enter the programming mode FP Nom. Motor P40 7 = 0.68 Motor Power Factor: 0.68 Use the and keys to select the Motor Rated Power Factor FP Nom. Motor P40 7 = 0.68 Press the key to save the programmed value and exit the programming mode 114 Exit the programming mode. FP Nom. Motor P40 7 = 0.68 CHAPTER 5 - START-UP ACTION Press the next parameter LED DISPLAY LCD DISPLAY key to go to the Rendim.Nom.Motor P399=67.0% Press the key to enter the programming mode DESCRIPTION Motor Rated Efficiency 50.0 to 99% Enter the programming mode Rendim.Nom.Motor P399=67.0% Use the and keys to select the Motor Rated Efficiency Press the key to save the programmed value and exit the programming mode Press the next parameter Rendim.Nom.Motor P399=67.0% Motor Rated Efficiency 67.0% Exit the programming mode. Rendim.Nom.Motor P399=67.0% key to go to the Ventilation Type P406=Self Vent. Pressionar para entrar no modo de programação Motor Ventilation Type Selection: 0=Self Ventilated 1=Separate Ventilation 2=Optimal Flux 3=Increased Protection Enter the programming mode Ventilation Type P406=Self Vent. Use the and keys to select the motor ventilation type Press the key to save the programmed value and exit the programming mode Ventilation Type P406=Self Vent. Selected Motor Ventilation Type: 0 = Self Ventilated Exit the programming mode. Ventilation Type P406=Self Vent. 115 CHAPTER 5 - START-UP ACTION LED DISPLAY LCD DISPLAY Press the key to go to the next parameter Note: Display shows during 3s: P409 to P413=0 Run Self-tuning Press the key to enter the programming mode Use the and keys to select the desired Self-tuning mode nota: O dispaly mostrará durante o Auto-ajuste o P409 Press the key to start the self-tuning routine Run Self Tuning P408 = No DESCRIPTION Self-tuning Mode Selection: 0=No 1=No Rotation Enter the programming mode Run Self Tuning P408 = No Only select option 2 (No Rotation) Run Self Tuning P408 = No Rotation Messages and values of the estimated parameters are shown End of the Self-tuning routine. Inverter is back to normal operation Self-tuning routine in progress Motor Speed (rpm) Motor Speed P002 = XXXX rpm Press the Start key Motor Speed P002 = 90 r pm Press the key and hold until 1800 rpm is reached 116 Motor Speed P002 = 1800 r pm Motor accelerates from 0 to 90 rpm* (Minimum Speed), in the Forward (CW) direction of rotation (2) * for 4 pole motors Motor accelerates up to 1800 rpm* (3) * for 4 pole motors CHAPTER 5 - START-UP ACTION LED DISPLAY LCD DISPLAY Press the FWD / REV key Obs: The LED’s on the keypad show whether the motor is running FWD or REV Press the Motor Speed P002 = 1800 r pm Stop key DESCRIPTION Motor decelerates (4) down to 0 rpm and then reverses the direction of rotation accelerating back ⇒ up to 1800rpm Motor decelerates down to 0 rpm VFD ready Press the key and hold it Motor Speed P002 = 150 r pm Release the key Motor accelerates from 0 rpm up to the speed set at P122 Ex.: P122 = 150 rpm CCW direction of rotation Motor decelerates down to 0 rpm VFD ready NOTE! The drive always stores the last speed reference value set through the keypad. Therefore, if you want to change this value before enabling the drive use the parameter P121 - Keypad Speed Reference. NOTES! (1) If the direction of rotation of the motor is inverted, power the drive down, waits 10 minutes for the complete discharge of capacitors and interchange any two motor output cables. (2) In case of having E01 during deceleration, increase the deceleration time through P101 / P103. 117 CHAPTER 6 DETAILED PARAMETER DESCRIPTION This Chapter describes in detail all CFW-09 parameters. In order to simplify the explanation, the parameters have been grouped by characteristics and functions: Read Only Parameters Variables that can only be viewed on the display but not changed. Examples would be motor speed or motor current. Regulation Parameters Programmable values used by the CFW-09 functions. Examples would be Acceleration and Deceleration times. Configuration Parameters Set-up parameters that are programmed during inverter start-up and define its basic operation. Examples would be Control Type, Scale Factors and the Input/Output functions. Motor Parameters Motor data that is indicated on the motor nameplate. Other motor parameters are automatically measured or calculated during the Self-tuning routine. Special Function Parameters It includes parameters related to special functions. Symbols and definitions used in this chapter: (1) Indicates that the parameter can be changed only with the inverter disabled (motor stopped). (2) Indicates that the values can change as a function of the motor parameters. (3) Indicates that the values can change as a function of P413 (Tm Constant obtained during Self-tuning). (4) Indicates that the values can change as a function of P409, P411 (obtained during Self-tuning). (5) Indicates that the values can change as a function of P412 (Tr Constant obtained during Self-tuning). (6) Indicates that the values can change as a function of P296. (7) Indicates that the values can change as a function of P295. (8) Indicates that the values can change as a function of P203. (9) Indicates that the values can change as a function of P320. (10) (For new drives) User Default = no parameters. (11) The inverter will be delivered with settings according to the market, considering the HMI language, V/F 50 Hz or 60 Hz and the required voltage. The reset of the standard factory setting may change the parameters related to the frequency (50Hz/60 Hz). Values within parenthesis mean the factory setting for 50 Hz. (12) The maximum value of P156 and P401 is 1.8xP295 for model 4.2A/500600V and 1.6xP295 for models 7A and 54A/220-230V; 2.9A and 7A/500600V; 107A, 147A and 247A/500-690V; 100A, 127A and 340A/660-690V. Torque Current = it is the component of the motor total current responsible for torque generation (used in Vector Control). Active Current = it is the component of the motor total current proportional to active electric power absorbed by the motor (used in V/F control). 118 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION 6.1 ACCESS AND READ ONLY PARAMETERS - P000 to P099 Parameter P000 Parameter Access/ Password Value Setting Range [Factory Setting] Unit Description / Notes 0 to 999 This parameter opens the access to change other parameter values. When [0] P200 = 1 (Password Active)] it is necessary to set P000 = 5 to change parameter values. By programming P000 with the password that releases access to changing of parameter content plus 1 (Password + 1), you will obtain access only to the parameters with different content that the factory default setting. To change the password to any other value (password 1), proceed as follows: 1) Set P000=5 (current password) and P200= 0 (password inactive). 2) Press the Key . 3) Change P200 to 1 (password active). 4) Press again: display shows: P000. 5) Press again: display shows 5 (last password). and 6) Use the value (password 1). keys to change to the desired password 7) Press : display shows P000. From this moment on, the new password becomes active. Thus, to change parameters content P000 has to be set to the new password. (Password 1). P001 Speed Reference 0 to P134 [-] 1rpm Speed Reference value in rpm (Factory Default). With filter of 0.5s. The displayed units can be changed from rpm to other units at parameters P207, P216 and P217. The scale factor can be changed at P208 and P210. It does not depend on the speed reference source. Through this parameter is possible to change the speed reference (P121) when P221 or P222=0. P002 Motor Speed 0 to P134 [-] 1rpm Indicates the actual motor speed in rpm, (factory default). With filter of 0.5s. The displayed units can be changed from rpm to other units at parameters P207, P216 and P217. The scale factor can be changed at P208 and P210. Through this parameter is possible to change the speed reference (P121) when P221 or P222=0. P003 Motor Current 0 to 2600 [-] 0.1A(<100)-1A(>99.9) Indicates inverter output current in ampère (A). 119 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes P004 DC Link Voltage 0 to 1235 [-] 1V Indicates the inverter DC Link voltage in volt (V). P005 Motor Frequency 0 to 1020 [-] 0.1Hz Indicates the inverter output frequency in hertz (Hz). P006 Inverter Status Rdy, run, sub, Exy [-] - Indicates the inverter status: rdy- inverter is ready to be started or enabled; run- inverter is enabled; Sub- inverter is disabled and line voltage is too low for operation (undervoltage); Exy- inverter is in a fault condition, ‘xy’ is the number of the Fault code, example: E06. P007 Output Voltage P009 Motor Torque 0 to 800 [-] 1Vac 0 to 150.0 [-] 0.1% Indicates the inverter output voltage in volt (V). Indicates the torque developed by the motor. It is determined as follows: P009 = Tm.100 xY ITM Where: Tm = Measured motor torque current ITM = Nominal motor torque current given by: N = Speed ITM = Y = 1 for N ≤ Nrated 2 2 P401 - X X= P410 x P178 Y= Nrated N for N> Nrated 100 P010 Output Power P012 Digital Inputs DI1 to DI8 Status 0.0 to 1200 [-] 0.1kW LCD=1 to 0 LED=0 to 255 [-] - Indicates the instantaneous output power in quilowatt (kW). Indicates on the Keypad LCD display the status of the 6 digital inputs of the control board (DI1...DI6), and the 2 digital inputs of the I/O Expansion Board (DI7 and DI8). Number 1 stands for Active (DIx closed) and number 0 stands for Inactive (DIx open), in the following order: DI1, DI2, ... ,DI7, DI8. The LED display shows a decimal value related to the 8 Digital Inputs, where the status of each input is considered one bit of a binary number where: 120 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes Inactive = 0, Active = 1, and the DI1 status is the most significant bit (MSB). Example: DI1=Active (+24V); DI2=Inactive (0V) DI3=Inactive (0V); DI4=Active (+24V) DI5=Inactive (0V); DI6=Inactive (0V) DI7=Inactive (0V); DI8=Inactive (0V) This is equivalent to the binary sequence: 10010000 Which corresponds to the decimal number 144. The Keypad displays will be as follows: DI1 to DI8 Status P012=10010000 P013 Digital and Relay Outputs DO1, DO2 RL1, RL2 and RL3 Status LCD = 1, 0 LED = 0 to 255 [-] - Indicates on the Keypad LCD Display the status of the 2 Digital Outputs of the I/O Expansion Board (DO1, DO2) and the 3 Relay Outputs of the control board. Number 1 stands for Active and number 0 stands for Inactive, in the following order: DO1, DO2, RL1, RL2, RL3. The LED display shows a decimal value related to the status of the 5 Digital and Relay Outputs, where the status of each output is considered one bit of a binary number where: Inactive = 0, Active = 1, and the status of DO1 is the most significant bit (MSB). The 3 least significant bits are always ‘0’. Example: DO1=Inactive; DO2=Inactive RL1=Active: RL2=Inactive; RL3=Active This is equivalent to the binary sequence: 00101000 Which corresponds to the decimal number 40. The Keypad displays will be: DO1 to RL3 Status P013= 00101 121 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P014 Last Fault P015 Second Previous Fault P016 Third Previous Fault P017 Fourth Previous Fault P018 Analog Input AI1' Value P019 Analog Input AI2' Value P020 Analog Input AI3' Value P021 Analog Input AI4' Value P022 WEG Use P023 Software Version Range [Factory Setting] Unit Description / Notes Indicates the numbers of the last, second, third and fourth previous Faults. 0 to 70 [-] 0 to 70 [-] 0 to 70 [-] 0 to 70 [-] - Fault Sequence: Exy → P014 → P015 → P016 → P017 → P060 → P061 → P062 → P063 → P064 → P065. Ex: When the display shows 0 (zero), this means E00, 1 (one) means E01 and so on. -100 to +100 [-] 0.1% -100 to +100 [-] 0.1% -100 to +100 [-] 0.1% -100 to +100 [-] 0.1% Indicate the percentage value of the analog inputs AI1 to AI4. The indicated values are obtained after offset action and multiplication by the gain. Refer to parameters P234 to P247. [-] Indicates the CFW-09 Software Version. X.XX [-] - P024 A/D Conversion Value of Analog Input AI4 LCD: -32768 to 32767 LED: 0 to FFFFH [-] - Indicates the A/D conversion result of the analog input A14 located on the I/O Expansion Board. P025 A/D Conversion Value of Iv Current 0 to 1023 [-] - P025 and P026 indicate the A/D conversion result, in module, of the V and W phase currents, respectively. P026 A/D Conversion Value of Iw Current 0 to 1023 [-] - 122 The LCD display indicates the conversion value as a decimal number and the LED display as a hexadecimal number with negative values in supplement of 2. CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes P027 Analog Output AO1 0 to 100 [-] 0.1% P028 Analog Output AO2 0 to 100 [-] 0.1% P029 Analog Output AO3 -100 to +100 [-] 0.1% P030 Analog Output AO4 -100 to +100 [-] 0.1% P040 PID Process variable 0 to P528 [-] 1 Indicate the percentage value of the analog outputs AO1 to AO4 with respect to the full-scale value. The indicated values are obtained after the multiplication by the gain. Refer to the description of parameters P251 to P258. It indicates the process variable in % (factory setting), used as the PID Feedback. The indication unit can be changed through P530, P531 and P532. The scale can be changed through P528 and P529. See detailed description in Item 6.5 - Special Function Parameters. This parameter also allows to modify the PID set point (P252) when P221=0 or P222=0. P042 Powered Time LCD: 0 to 65530h LED: 0 to 6553h (x10) [-] 1 Indicates the total number of hours that the inverter was powered. The LED Display shows the total number of hours that the inverter was energized divided by 10. This value remains stored even when the inverter is turned OFF. Example: Indication of 22 hours powered. Hours Energized P042 = 22 h P043 Enabled Time 0 to 6553h [-] 0.1 (<999.9) 1 > 1000 Indicates the total number of hours that the inverter has run. Indicates up to 6553 hours, rolls over to 0000. If P204 is set to 3, the P043 is reset to zero. This value remains stored even when inverter is turned OFF. 123 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P044 kWh Counter Range [Factory Setting] Unit 0 to 65535kWh [-] 1 Description / Notes Indicates the energy consumed by the motor. Indicates up to 65535 kWh, then it return to zero. If P204 is set to 4, the P044 is reset to zero. This value remains stored even when inverter is turned OFF. P060 Fifth Error P061 Sixth Error 0 to 70 [-] 0 to 70 [-] - P062 Seventh Error 0 to 70 [-] - P063 Eighth Error 0 to 70 [-] - P064 Ninth Error 0 to 70 [-] - P065 Tenth Error 0 to 70 [-] - P070 Motor Speed and Motor Current 0 to P134 [-] 1 rpm 0 to 2600 [-] 0.1A(<100) 1A(>99.9) Indicates the numbers of the fifth, sixth, seventh, eighth ninth and tenth occurred error, respectively Record Systematic: Exy → P014 → P015 → P016 → P017 → P060 → P061 → P062 → P063 → P064 → P065 Ex: When the display show 0 (zero), this means E00, 1 (one) means E01 and so on. Indicates simultaneously the motor speed value (rpm) and the motor current value (A). It is possible to use this parameter to change the speed reference (P121) when P221 or P222=0. NOTE! The LED display shows the speed. P071 Command Word LCD: 0 a 65535 LED: 0 a FFFFh Shows the command word value set through the network P072 Fieldbus Speed Reference LCD: 0 a 65535 LED: 0 a FFFFh Shows the speed reference value set through the Fieldbus network 124 The LCD display of the keypad shows the value in a decimal representation, while the LED display shows the value in a hexadecimal representation. The LCD display of the keypad shows the value in a decimal representation, while the LED display shows the value in a hexadecimal representation. CHAPTER 6 - DETAILED PARAMETER DESCRIPTION 6.2 REGULATION PARAMETERS - P100 to P199 Parameter Range [Factory Setting] Unit P100 Acceleration Time 0.0 to 999 [ 20 ] 0.1s (< 99.9) -1s (>99.9) P101 Deceleration Time 0.0 to 999 [ 20 ] 0.1s (< 99.9) -1s (>99.9) P102 Acceleration Time 2 0.0 to 999 [ 20 ] 0.1s (< 99.9) - 1s (>99.9) P103 Deceleration Time 2 0.0 to 999 [ 20 ] 0.1s (< 99.9) - 1s (>99.9) P104 S Ramp Description / Notes Setting the vallue to 0.0s results in no Acceleration ramp. Defines the time to accelerate (P100) linearly from zero up to the maximum speed (P134) or to decelerate (P101) linearly from the maximum speed down to 0 rpm. The selection of the Acceleration / Deceleration Time Ramp 2 (P102 or P103) can be made by reprogramming one of the digital inputs DI3 to DI8. Refer to P265 to P270 in Ramp 2. 0 to 2 [0] - P104 S Ramp 0 Inactive 1 50% 2 100% Table 6.0 - Choosing S or Linear Ramp Speed Linear 50% S ramp 100% S ramp Time Accel. Time (P100/102) Decel. Time (P101/103) Figure 6.1 - S or Linear Ramp The ramp S reduces the mechanical stress during the acceleration and deceleration of the load. P120 Speed Reference Backup 0 to 1 [1] - Defines if the Frequency Reference Backup function is disabled (0) or enabled (1). If P120 = Off, the inverter does not save the current reference value, when the inverter is enabled again, it will restart from the minimum frequency setting (P133). This back-up function is applicable to the keypad (HMI), P.E, Serial, Fieldbus and PID Setpoint (P525) references. 125 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes P120 Backup 0 Off 1 On Table 6.1 - Speed Reference Backup P121 Keypad Speed Reference P133 to P134 [ 90 ] 1rpm P122 (2)(11) JOG or JOG+ Speed Reference 0 to P134 [ 150 (125) ] (11) 1rpm P123 (2)(11) JOG Speed Reference 0 to P134 [ 150 (125) ] (11) 1rpm To activate the and active: P221=0 or P222=0. With P120 = 1 (On) the content of P121 is maintained (backup) even when the inverter is disabled or turned off. The JOG command source is defined at P225 (Local Mode) or P228 (Remote Mode). If the JOG command is selected for DI3 to DI8, one of the Digital Inputs must be programmed as follows: Digital Input Parameters DI3 DI4 P265 = 3 (JOG) P266 = 3 (JOG) DI5 DI6 DI7 DI8 P267 = 3 (JOG) P268 = 3 (JOG) P269 = 3 (JOG) P270 = 3 (JOG) Table 6.2 - JOG Command selected by digital input During the JOG command, the motor accelerates to the value defined at P122, following the acceleration ramp setting. The direction of rotation is defined by the Forward/Reverse function (P223 or P226). JOG is effective only with the motor at standstill. The JOG+ and JOG- commands are always via Digital Inputs. One DIx must be programmed for JOG+ and another for JOG- as follows: Digital Inputs DI3 DI4 DI5 DI6 DI7 DI8 Parameters JOG+ P265 = 10 P266 = 10 P267 = 10 P268 = 10 P269 = 10 P270 = 10 JOGP265 = 11 P266 = 11 P267 = 11 P268 = 11 P269 = 11 P270 = 11 Table 6.3 - JOG+ and JOG- command selection 126 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes During the JOG + or JOG- commands the values of P122 or P123 are respectively added to, or subtracted from the speed reference to generate the total reference. Refer to Figure 6.26. P124 (2)(11) Multispeed Ref. 1 P133 to P134 [ 90 (75) ] (11) 1rpm P125 (2)(11) Multispeed Ref. 2 P133 to P134 [ 300 (250) ] (11) 1rpm P126 (2)(11) Multispeed Ref. 3 P133 to P134 [ 600 (500) ] (11) 1rpm P127 (2)(11) Multispeed Ref. 4 P133 to P134 [ 900 (750) ] (11) 1rpm P133 to P134 [ 1200 (1000) ] (11) 1rpm P128 (2)(11) Multispeed Ref. 5 P129 (2)(11) Multispeed Ref. 6 P130 (2)(11) Multispeed Ref. 7 P131 (2)(11) Multispeed Ref. 8 These parameters (P124 to P131) are shown only when P221 = 8 and/ or P222 = 8 (Multispeed). Multispeed is used when the selection of a number (up to 8) of preprogrammed speeds is desired: If you want to use only 2 or 4 speeds, any input combination of DI4, DI5 and DI6 can be used. The input(s) programmed for other function(s) must be considered as 0V in the table 6.4. It allows control of the speed by relating the values programmed in parameters P124 to P131 to a logical combination of the Digital Inputs. The advantages of this function are stability of the fixed references and electrical noise immunity (isolated digital inputs DIx). Multispeed function is active when P221 (Local Mode) or P222 (Remote Mode) is set to 8 (Multispeed). Digital Input Programming DI4 P266 = 7 DI5 P267 = 7 DI6 P268 = 7 P133 to P134 [ 1500 (1250) ] (11) 1rpm P133 to P134 [ 1800 (1500) ] (11) 1rpm P133 to P134 [ 1650 (1375) ] (11) 1rpm 8 speeds 4 speeds 2 speeds DI6 DI5 DI4 Speed Ref. 0V 0V 0V P124 0V 0V 24V P125 0V 24V 0V P126 P127 0V 24V 24V 24V 0V 0V P128 24V 0V 24V P129 24V 24V 0V P130 24V 24V 24V P131 Table 6.4 - Multispeed References 127 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes Speed P130 P131 P129 P128 Accel. Ramp P127 P126 P125 P124 Time 24V DI6 0V (Open) 24V DI5 0V (Open) 24V DI4 0V (Open) Figure 6.2 - Multispeed P132 (1) Maximum Overspeed Level 0 to 100 [ 10 ] 1% When the effective overspeed exceeds the value of P134+P132 longer than 20ms, the CFW-09 will disable the PWM pulses by E17. The P132 setting is a value in percent of P134. When programmed P132 = 100%, this function remains disabled. P133 (2) Minimum Speed Ref. 0.0 to (P134-1) [ 90 (75) ] (11) 1rpm P134 (2) (P133+1) to (3.4xP402) Maximum Speed Ref. [ 1800 (1500) ] (11) 1rpm Defines the maximum and minimum motor operation speed reference. Are valid for any type of speed reference signal. For more details about the actuation of P133 refer to P233 (Analog Inputs Dead Zone). a) Speed P134 P133 -10V +10V -P133 -P134 128 Speed Reference CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes b) Speed P134 P133 0 0 ........................ 100% 0 ........................... 10V 0 ........................ 20mA 4mA ..................... 20mA 10V ............................. 0 20mA .......................... 0 20mA .................... 4mA Speed Reference Figure 6.3 a) b) - Speed limits considering the “Dead Zone” active (P233=1) P135 (2) Speed transition to I/F Control 0 to 90 [ 18 ] 1rpm This parameter is shown on the display(s) only when P202 = 3 (Sensorless Vector Control) The speed at which the transition from Sensorless Vector Control to I/F (Scalar Control with Imposed Current) occurs. The minimum speed recommended for Sensorless Vector control is 18 rpm for 60 Hz motors and 15 rpm for 50 Hz motors, with 4 poles. For P135 ≤ 3 the CFW-09 will always operate in Sensorless Vector mode when P202 = 3, (There is no transition to the I/F mode). The current level to be applied on the motor in the I/F mode is set at P136. Scalar control with imposed current means only current control working with current reference level adjusted by P136. There is no speed control, just open loop frequency control. P136 Manual Torque Boost For V/F Control (P202 = 0, 1 or 2) 0 to 9 [1] 1 Compensates for the voltage drop on the motor stator resistance at low frequencies and increases the inverter output voltage in order to maintain a constant torque in V/F operation. Always set P136 to the lowest value that permits the motor to start satisfactorily. If the value is higher than required, an inverter overcurrent (E00 or E05) may occur due to high motor currents at low frequencies. 129 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes Output Voltage Nominal P136=9 1/2 Nominal P136=0 0 30Hz 60Hz Frequency Figure 6.4 - P202=0- V/F 60Hz Curve Output Voltage Nominal P136=9 1/2 Nominal P136=0 0 25Hz 50Hz Frequency Figure 6.5 - P202 = 1 - V/F 50Hz Curve P136 Current Reference for I/F Mode For Sensorless Vector Control (P202=3) 0 to 9 [1] 1 Sets the current to be applied to the motor when in I/F mode. I/F mode occurs when the motor speed is lower than the value defined by parameter P135. P136 Current in I/F mode % of P410 (Imr) 0 100% 1 111% 2 122% 3 133% 4 144% 5 155% 6 166% 7 177% 8 188% 9 200% Table 6.5 - Current Reference for I/F Mode 130 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P137 Automatic Torque Boost Range [Factory Setting] Unit 0.00 to 1.00 [ 0.00 ] 0.01 This parameter is shown on the display(s) only when P202 = 0, 1 or 2 (V/F Control) Description / Notes The automatic Torque Boost compensates for the voltage drop in the stator resistance as a function of the motor active current. The criteria for setting P137 are the same as for the parameter P136. P007 Torque Boost P136 Speed Reference Output Active Current Motor Voltage Automatic Torque Boost P137 P139 Figure 6.6 - Block Diagram P137 Output Voltage Nominal 1/2 Nominal Boost Zone 1/2 Nom Nominal Speed Figure 6.7 - V/F curve with automatic torque boost P138 Slip Compensation This parameter is shown on the display(s) only when P202 = 0, 1 or 2 (V/F Control) -10.0 to +10.0% [ 0.0 ] 0.1% P138 (for values between 0.0% and +10.0%) is used in the Motor Slip Compensation output frequency function, which compensates for the speed drop as the load increases. P138 allows the user to set the VSD for more accurate slip compensation. Once set up P138 will compensate for speed variations due to load by automatically adjusting both voltage and frequency. Total Reference (See figures 6.26 and 6.27 b) Speed Slip Compensation Active Output Current P139 ∆F P138 Figure 6.8 - Block Diagram P138 131 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes Output Voltage Vnom (Function to motor load) Nnom Frequency Figure 6.9 - V/F Curve with Slip Compensation To set Parameter 138: ⇒Run the motor without load up to approximately half of the application top speed; ⇒Measure the actual motor or equipment speed; ⇒Apply load; ⇒Increase P138 until the speed reaches its no-load value. Values of P138 < 0.0 are used in special applications, where the reduction of the output speed is desired as function of the motor current increase. Ex.: load sharing between two motor/drive sets. P139 Output Current Filter [only for P202 = 0, 1 or 2 (for V/F control)] This parameter is shown on the display(s) only when P202 = 0, 1, 2 (V/F Control) or 5 (VVW) 0.00 to 16.00 [ 1.00 ] 0,01s 0 to 10 [0] 0.1s P141 Dwell Speed at Start 0 to 300 [ 90 ] 1rpm 132 It is used in the Automatic Torque Boost and Slip Compensation functions. See figures 6.7 and 6.8. Adjusts the response time of the slip compensation and automatic torque boost. Refer to Figures 6.6 and 6.8. P140 Dwell Time at Start This parameter is shown on the display(s) only when P202 = 0, 1, 2 (V/F Control) or 5 (VVW) Adjusts the time constant of the active current filter. Assist during high torque starts by allowing the motor to establish the flux before starting to accelerate the load. CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes Speed P141 Time P140 Figure 6.10 - Curve for high torque starts P142 (1) Maximum Output Voltage 0 to 100 [ 100 ] 0.1% These parameters allow changing the standard V/F curves defined at P202. Special V/F profiles may be necessary when motors with nonstandard voltages/frequencies are used. P143 (1) Intermediate Output Voltage 0 to 100 [ 50 ] 0.1% This function allows changing the predefined standard curves, which represents the relationship between the output voltage and the output frequency of the drive, and consequently, the motor magnetization flux. This feature may be useful with special applications that require rated voltage values or rated frequency values different from the standard ones. P144 (1) Output Voltage at 3 Hz 0 to 100 [8] 0.1% P145 (1) Field Weakening Speed P146 (1) Intermediate Speed These parameter are shown on the display(s) only when P202 = 0, 1 or 2 (V/F Control) P133(>90) to P134 [ 1800 ] 1rpm 90 to P145 [ 900 ] 1rpm Function activated by setting P202 = 2 (V/F Adjustable). The factory default value of P144 (8.0%) is defined for standard 60 Hz motors. If the rated motor frequency (set at P403) is different from 60 Hz, the factory default value of P144 can become unsuitable and may cause troubles during motor start. A good approach for the setting of P144 is given by P144= 3 x P142 P403 If an increase of the starting torque is required, increase the value of P144 gradually. Procedures for the parameter setting of the function “Adjustable V/F”: 1.Disable Inverter; 2.Check inverter data (P295 to P297); 3.Set motor data (P400 to P406); 4.Set display data in P001 and P002 (P208, P210, P207, P216 andP217); 5.Set speed limits (P133 and P134); 6.Set parameters of the function “Adjustable V/F” (P142 to P146); 7.Enable function “Adjustable V/F” (P202=2). 133 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes Output Voltage 100% Power Supply Voltage P142 P202=2 P143 P144 0.1Hz 3Hz P146 P145 P134 Speed/ Frequency Figure 6.11 - Adjustable V/F Curve V/F P150 (1) DC Link Voltage Regulation Mode 0 to 2 [1] - P150 0=With losses (Optimal Braking) 1=Without losses This parameter is shown on the display(s) only when P202 = 3 or 4 (Vector Control) 2=Enable/Disable via DIx Action Optimal braking is active as described in P151 for vector control. This gives the shortest possible deceleration time without using dynamic braking or regeneration. Automatic deceleration ramp control. Optimal braking is not active. The deceleration ramp is automatically adjusted to keep the DC link voltage below the level set in P151. This avoids E01 DC link overvoltage tripping. Can also be used with eccentric loads. DIx=24V: The Braking acts as described for P150=1; DIx=0V: The Optmal Braking becomes inactive. The DC link voltage will be controlled by parameter P153 (Dynamic Braking). Table 6.6 - DC Link Voltage Regulation Mode P151 (6) DC Link Voltage Regulation Level For V/F Control (P202=0,1, 2 or 5) 339 to 400 (P296=0) [ 400 ] 1V 585 to 800 (P296=1) [ 800 ] 1V 616 to 800 (P296=2) [ 800 ] 1V 678 to 800 (P296=3) [ 800 ] 1V 134 P151 sets the DC Link Voltage Regulation Level to prevent E01overvoltage. This Parameter jointly with the Parameter P152 allows two operation modes for the DC Link Voltage Regulation. Please find below a description of the two operation modes. DC Link Voltage Regulation type when P152=0.00 and P151 is different from the maximum value: ramp Holding – When the DC Link Voltage reaches the Regulation Level during the deceleration, the deceleration ramp time is increased and the speed is maintained at a constant value till the DC Link Voltage leaves the actuation. See Figure 6.12. This DC Link Voltage Regulation (ramp holding) tries to avoid the inverter disabling through fault relating to DC Link Overvoltage(E01), when the deceleration of loads with high inertia is carried out, or deceleration with short times are performed. CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes 739 to 800 (P296=4) [ 800 ] 1V DC Link Voltage (Ud) (P004) E01 - Overvoltage Level P151 Regulation Level Nominal 809 to 1000 (P296=5) [ 1000 ] 1V Time 885 to 1000 (P296=6) [ 1000 ] 1V Speed 924 to 1000 (P296=7) [ 1000 ] 1V 1063 to 1200 (P296=8) [ 1200 ] 1V Time Figure 6.12 - Deceleration with Ramp Holding With this function you can achieve a optimized deceleration time (minimum) for the driven load. This function is useful in application where loads with medium moment of inertia are driven, that require short deceleration ramps. If even so the inverter is disabled during the acceleration due to overvoltage (E01), reduce the value of P151 gradually, or increase the deceleration ramp time (P101 and/or P103). In case the supply line is permanently under overvoltage (Ud>P151), the inverter cannot decelerate. In this case reduce the line voltage or increment P151. If even after these settings the motor cannot decelerate within the required deceleration time, use the dynamic braking. (For more details about the dynamic braking, see 8.10). Type of DC Link Voltage Regulation when P152>0.00 and P151 are set different that than the maximum value: When the DC Link Voltage reaches the regulation level during the deceleration, the deceleration ramp time is increased and the motor is also accelerated until the DC link voltage leaves the defined over-voltage level. There after deceleration is continued. See Figure 6.13. Inverter 400/ 220/ 380V 660/ 500/ 440/ 480V 525V Vrated 230V 415V 460V P296 0 1 2 3 4 5 P151 375V 618V 675V 748V 780V 893V 575V 600V 6 7 690V 8 972V 972V 1174V Table 6.7 - Recommended values for DC link voltage regulation level 135 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes DC Link Voltage (Ud) (P004) E01 - Overvoltage Level P151 Regulation Level Nominal Time Speed Time Figure 6.13 - Deceleration curve with DC Link voltage limitation (regulation) NOTES! The factory setting is at maximum (link regulation is deactivated). To activate this regulation, we recommend to set P151 according Table 6.7. If even after this setting the inverter is still disabled due to overvoltage (E01) during the load acceleration, increase the value of the Parameter P152 gradually, or increase the deceleration ramp time (P101 and/or P103). The inverter will not decelerate, if the supply line is permanently under overvoltage Ud > P151). In this case reduce the line voltage or increment P151. P152 DC Link Voltage (Ud) Speed P151 Speed Ramp Output Figure 6.14 - Voltage Regulation Block Diagram of the DC-Link NOTE! For large motors it’s recommended the use of the ramp holding function. 136 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P151 (6) DC Link Voltage Regulation Level with and without Optimal Braking For Vector Control (P202=3 or 4) Range [Factory Setting] Unit 339 to 400 (P296=0) [ 400 ] 1V Description / Notes P151 defines the level for the DC link voltage regulation during braking. The time of the deceleration ramp is automatically extended, thus avoiding overvoltage error (E01). The DC link voltage regulation has two modes of operation: 585 to 800 (P296=1) [ 800 ] 1V 616 to 800 (P296=2) [ 800 ] 1V 678 to 800 (P296=3) [ 800 ] 1V 739 to 800 (P296=4) [ 800 ] 1V 809 to 1000 (P296=5) [ 1000 ] 1V 885 to 1000 (P296=6) [ 1000 ] 1V 924 to 1000 (P296=7) [ 1000 ] 1V 1063 to 1200 (P296=8) [ 1200 ] 1V 1. With losses (Optimal braking) – set P150 to 0. In this mode the flux current is modulated so as to increase the losses in the motor, there by increasing the braking torque. It works better with lower efficiency motors (smaller motors). It is not recommended for motors bigger than 75HP/55kW. See explanation below. 2. Without losses – set P150 to 1. Only the DC link voltage regulation is active. NOTE! P151 factory setting is set at maximum this disables the DC link voltage regulation. To enable it, adjust according to table 6.7. Optimal Braking: The Optimal Braking is a unique method of stopping the motor that provides more braking torque than DC Injection Braking without requiring Dynamic Braking components. In the case of DC Braking, except for the friction losses, only the rotor losses are used to dissipate the stored energy due to the driven mechanical load. With Optimal Braking, both the total motor losses and the inverter losses are used. In this way, it is possible to achieve a braking torque of approximately 5 times higher than with the DC braking (Refer to Figure 6.15). This feature allows high dynamic performance without the use of a Dynamic Braking resistor. Figure 6.15 shows a Torque x Speed curve of a typical 7.5 kW/10 HP, IV pole motor. The braking torque developed at full speed, with torque (P169 and P170) limited by the CFW-09 at a value equal to the motor rated torque, is given by TB1 point (figure 6.15). TB1 value depends on the motor efficiency and disregarding the friction losses it is given by the following equation: TB1 = 1-η η Where: η = motor efficiency For the case in Figure 6.15, the motor efficiency at full load condition is 84% η = 0.84, that results in TB1 = 0.19 or 19% of the motor rated torque. Starting at TB1 point, the braking torque varies in the reverse proportion of the speed (1/N). At low speeds, the braking torque reaches the torque limit level set by the inverter. For the case of Figure 6.15, the torque limit (100%) is reached when the speed is 20% of the rated speed. 137 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes The braking torque indicated in Figure 6.15 can be increased by increasing the inverter torque limit: P169 (maximum forward torque current) or P170 (maximum reverse torque current). In general, smaller motors have lower efficiency (higher losses) consequently Optimal Braking can achieve higher braking torques with smaller motors. Examples: 0.75 kW/1 HP, IV poles: η = 0.76 that results in TB1= 0.32 15 kW/20 HP, IV poles: η = 0.86 that results in TB1= 0.16 Torque (PU) 1.0 (a) (b) TB1 0 0 0.2 (c) 1.0 Speed (PU) 2.0 Figure 6.15 - T x rpm curve for optimal braking and typical 10HP/7.5kW motor driven by an inverter with torque limitation set for a value equal to the rated motor torque (a) (b) (c) Torque generated by the motor in normal operation, driven by an inverter in “motor mode”. Braking torque generated by Optimal Braking Braking torque generated with DC Injection Braking NOTE! The enabling of the optimal braking can increase the motor noise level and the vibration level. If this not desired, disable the optimal braking. P152 Proportional Gain of the DC Link Voltage Regulator [Only for P202= 0, 1, 2 (V/F control) or 5 (VVW)] P153 (6) Dynamic Braking Voltage Level 138 0.00 to 9.99 [ 0.00 ] 0.01 Refer to P151 for V/F Control (Figure 6.14). If P152 = 0.00 and P151 is different from the maximum value, the Ramp Holding function is active. (See P151 for the Scalar Control Mode) P152 multiplies the DC link voltage error, i.e. DC link actual - DC link setting (P151). P152 is typically used to prevent overvoltage in applications with eccentric loads. 339 to 400 (P296=0) [ 375 ] 1V 585 to 800 (P296=1) [ 618 ] 1V 616 to 800 (P296=2) [ 675 ] 1V Dynamic braking can only be used if the inverter is fitted with a dynamic braking resistor. The voltage level for actuation of the brake chopper must be set according to the supply voltage. If P153 is set too close to the overvoltage trip level (E01) an overvoltage trip may occur before the brake chopper and resistor can dissipate the braking energy. The following are the recommended settings: CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit 678 to 800 (P296=3) [ 748 ] 1V 739 to 800 (P296=4) [ 780 ] 1V 809 to 1000 (P296=5) [ 893 ] 1V 885 to 1000 (P296=6) [ 972 ] 1V 924 to 1000 (P296=7) [ 972 ] 1V 1063 to 1200 (P296=8) [ 1174 ] 1V Description / Notes Inverter Vnom 220/230V 380V 400/415V 440/460V 480V 500/525V 550/575V 600V 660/690V P296 0 1 2 3 4 5 6 7 8 E01 > 400V P153 375V 618V 675V 748V 780V 893V 972V 972V 1174V > 800V > 1000V > 1200V Table 6.8 - Recommended settings of the Dynamic Braking Actuation DC link Voltage (Ud) (P004) E01 -Overvoltage Level P153 Nominal Dynamic Braking Level Time DB Resistor Voltage Ud Ud Time Figure 6.16 - Curve of the Dynamic Braking Actuation To actuate the Dynamic Braking: ⇒ Connect the DB resistor. Refer to Section 8 ⇒ Set P154 and P155 according to the size of the Dynamic braking resistor. ⇒ Set P151 to its maximum value: 400V (P296=0), 800V (P296=1,2,3 or 4), 1000V (P296=5, 6 or 7) or 1200V (P296=8), to avoid actuation of the DC link Voltage Regulation before Dynamic Braking. P154 Dynamic Braking Resistor P155 DB Resistor Power Rating 0 to 500 [0] 0.1Ω ( ≤ 99.9)1Ω ( ≥ 100) 0.02 to 650 [ 2.60 ] 0.01kW (<9.99) 0.1kW (>9.99) 1kW(>99.9) Resistance value of the Dynamic Braking resistor (in ohms). P154 = 0 disables the braking resistor overload protection. Must be programmed to 0 when braking resistor is not used. Adjusts the overload protection for Dynamic Braking resistor. Set it according to the power rating of the DB resistor (in kW). If the average power in the braking resistor during 2 minutes is higher than the value set at P155, the inverter trips on an E12 fault. See item 8.10. 139 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit P156 (2) (7) (12) Motor Overload Current at 100% Speed P157 to 1.3xP295 (12) [ 1.1xP401 ] 0.1A(<100)-1A(>99.9) P157 (2) (7) Motor Overload Current at 50% Speed P156 to P158 [ 0.9xP401 ] 0.1A(<100)-1A(>99.9) P158 (2) (7) Motor Overload Current at 5% Speed 0.2xP295 to P157 [ 0.55xP401 ] 0.1A(<100)-1A(>99.9) Description / Notes I (A) = Motor Current (P003) Overload Current 4 3 2,5 2 1,5 1,3 1,1 0,5 t (s) 0 0 15 30 60 75 100 150 300 Figure 6.17 - Ixt Function - Overload detection % P401 P156 110 100 98 P157 90 55 0 0 5 50 100 % Speed Curve for motor with separate ventilation Curve for self-ventilated motor Increased Protection Curve Figure 6.18 - Overload protection levels Used to protect motor and inverter against timed overload (I x t - E05). The Motor Overload Current (P156, P157 and P158) is the current level above which the CFW-09 will consider the motor operating under overload. The higher the overload, the sooner the Overload Fault E05 will occur. Parameter P156 (motor overload current at base speed) must be set 10% higher than the used rated motor current (P401). The overload current is given as a function of the motor speed. The parameters P156, P157 and P158 are the three points used to form the overload curve, as shown in Figure 6.18 with the factory default levels. 140 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes This overload curve adjustment improves the protection of self-ventilated motors, or it can be programmed with a constant overload level at any speed for blower cooled motors. This curve is changed when P406 (Ventilation Type) is changed during the start-up subroutine. (See 5.2). P160 Optimization of the Speed Regulator (for torque control) 0 to 1 [0] - When use P160 = 1? Speed Regulator Normal or Saturated ? Normal Maintain P160=0 Standard Operation Saturated Set P160 = 1 (P202 = 4) Set P160 = 0 (P202 = 3) Speed reference setting. See NOTE 1 ! Setting of the desired Torque. See NOTE 2 ! Figure 6.19 - Torque Control Speed Regulator operating with Current Limitation (Saturated) for torque limitation purposes The speed reference shall be set to value at least 10% higher than the working speed. It ensures that the output of the speed regulator will be equal to the maximum allowed value set for the maximum torque current (P169, or P170, or external limitation through AI2 or AI3). In such way, the regulator will operate with current limitation, i.e., saturated. When the speed regulator is positively saturated, i.e., in the forward direction (set in P223/P226), the value for the torque current limitation is set at parameter P169. When the speed regulator is negatively saturated, i.e., in the reverse direction (set in P223/P226), the value for the torque current limitation is set at parameter P170. The torque limitation with the saturated speed regulator has also a protection function (limitation). For instance: in a winder, if the winding material is disrupted, then the regulator leaves the saturated condition and starts controlling the motor speed, which will be limited by the speed reference value. 141 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes Torque limitation settings The torque can be limited as follows: 1. Through parameters P169/P170 (by using the keypad, the Serial Wegbus protocol or the Fieldbus protocols) 2. Through AI2 (P237 = 2 - Maximum torque current) 3. Through AI3 (P241 = 2 - Maximum torque current) Notes: The motor current shall be equivalent to the CFW-09 drive current so that the torque control can achieve its best precision. The sensorless control (P202=3) does not work with torque limitation at frequencies lower than 3Hz. Use the vector with encoder control (P202=4) for applications that require torque limitation at frequencies lower than 3Hz. The torque limitation (P169/P170) shall be greater than 30% in order to guarantee the motor start in the sensorless mode (P202=3). After the motor has started and it is running above 3Hz, the torque limitation value (P169/P170) may be reduced below 30%, if required. The motor torque (Tmotor) can be calculated from the value at P169/ P170 by using the following equation: Tmotor = ×100 2 P 178 (P401)2 − P410 × 100 P169 * P 295 × ×K 100 where: Tmotor - Percentage value of the rated motor torque. 1 for N ≤ N rated K = N rated × P180 for N > N rated N 100 Nnom = Motor synchronous speed N = Motor actual speed * NOTE: The above equation is valid for forward torque. To reverse torque, replace P169 by P170. 142 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter (3) Range [Factory Setting] Unit P161 Proportional Gain of the Speed Regulator 0.0 to 63.9 [ 7.4 ] 0.1 P162 (3) Integral Gain of the Speed Regulator 0.000 to 9.999 [ 0.023 ] 0.001 Description / Notes The gains for the speed regulator are automatically set based on the value of parameter P413 (Tm Constant). However, these gains can be manually adjusted in order to optimize the dynamic response of the speed. Increase this value to have a faster response. Although, reduce this value in case of speed oscillations. In general, P161 smoothes abrupt changes of speed or reference, while P162 reduces the error between the set point and the real speed value, as well as improves the torque response at low speeds. Optimization of the Speed Regulator – Procedure for manual setting: 1 - Select the acceleration (P100) and/or deceleration (P101) time according to the application; 2 - Set the speed reference to 75% of the maximum value; 3 - Configure the analog output AO3 or AO4 to Real Speed by setting P255 or P257 to 2. 4 - Block the speed ramp – Start/Stop = Stop and wait until the motor stops; 5 - Release the speed ramp – Start/Stop = Start; observe the motor speed signal at the analog output AO3 or AO4 with an oscilloscope; 6 - Check among the options in figure 6.20 which waveform best represents the signal measured with the oscilloscope. N (V) N (V) t (s) a) Low Gain(s) N (V) t (s) b) Optimized Speed Regulator t (s) c) High Gain(s) Figure 6.20 - Types of response for the Speed Regulator. Settings of P161 and P162 as a function of the type of response presented in figure 6.20: a) Increase the proportional gain (P161), and/or increase the integral gain (P162). b) Speed regulator is optimized. c) Decrease the proportional gain (P161), and/or decrease the integral gain (P162). 143 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit P163 Offset value for the Local Reference #1 -999 to 999 [0] 1 P164 Offset value for the Remote Reference #1 -999 to 999 [0] 1 Description / Notes Parameters P163 or P164 may be used to compensate a bias offset at the analog input signals, when the speed reference is given by the analog inputs (AI1 to AI4). Refer to figure 6.26. These parameters (P160 to P164) are shown on the display(s) only when P202 = 3 or 4 (Vector Control) P165 Speed Filter 0.012 to 1.000s [ 0.012s ] 0.001s This parameter is shown on the display(s) only when P202 = 3 or 4 (Vector Control) P166 Speed Regulator Differential Gain P168 (4) Integral Gain of the Current Regulator Parameters (P166 and P167 and P168) are shown on the display(s) only when P202 = 3 or 4 (Vector Control) 144 NOTE! In general, this parameter shall not be changed. Increasing the speed filter value renders the system response slower. 0.00 to 7.99 [ 0.00 ] - The differential action may reduce the effects on the motor speed caused by the load variation. Refer to figure 6.27 a). P166 0.0 0.01 to 7.99 This parameter is shown on the display(s) only when P202 = 3 or 4 (Vector Control) P167 (4) Proportional Gain of the Current Regulator Adjusts the time constant for the Speed Filter. Refer to figure 6.27 a). Differential Gain Action Off On Table 6.9 - Speed Regulator Differential Gain Action 0.00 to 1.99 [ 0.5 ] 0.01 0.000 to 1.999 [0.010 ] 0.001 The parameters P167 and P168 are set by the self-tuning routine as a function of parameters P411 and P409, respectively. NOTE! These parameters must not be changed. CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P169 (7) Maximum Output Current For V/F Control (P202=0, 1, 2 or 5) Range [Factory Setting] Unit 0.2xP295 to 1.8xP295 [ 1.5xP295 ] 0.1A(<100) -1A(>99.9) Description / Notes This parameter limits the motor output current by reducing the speed, which avoids motor stalling under overload conditions. As the motor load increases, the motor current also increases. When this current exceeds the value set at parameter P169, the motor speed is reduced (by using the deceleration ramp) until the current value falls below the value set at P169. The motor speed is resumed when the overload condition stops. Motor current P169 Time Speed Decel. Ramp (P101/P103) Accel. Ramp (P100/P102) Accel. Ramp Decel. Ramp During Acceleration During Deceleration During Cont. Duty Time Figure 6.21 - Curves showing the actuation of the current limitation P169 (7) Maximum Forward Torque Current For Vector Control (P202 = 3 or 4) 0 to 180 [ 125 ] 1% This parameter limits the value of the component of the motor current that produces forward torque. The setting is expressed as a percentage value of the drive rated current (P295=100%). The values of P169/P170 can be calculated from the maximum desired value for the motor current (Imotor) by using the following equation: P169/P170(%) = 100 x Imotor 2 - 100 x P410 P295 P170 Maximum Reverse Torque Current This parameters (P169 and P170) are shown on the display(s) only when P202 = 3 or 4 (Vector Control) 0 to 180 [ 125 ] 1% 2 P295 This parameter limits the value of the component of the motor current that produces reverse torque. While operating in torque limitation, the motor current can be calculated by: Imotor = P169 or P170 x P295 100 2 + (P410) 2 145 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes The maximum torque produced by the motor is given by: P295 x Tmotor (%) = P169 xK 100 x 100 (P401) - P410 x P178 100 2 2 where: 1 for N ≤ Nrated K= Nrated x P180 for N > Nrated N 100 While the Optimal Braking is operating, P169 limits the maximum output current in order to produce the braking forward torque (refer to P151). See the above description for P169. P171 Maximum Forward Torque Current at the Maximum Speed (N = P134) 0 to 180 [ 125 ] 1% P172 Maximum Reverse Torque Current at the Maximum Speed (N = P134) 0 to 180 [ 125 ] 1% Torque current limitation as a function of the speed: Torque Current P170/P169 P173=0 P172/P171 P173=1 Speed Synch. Speed x P180 100 These parameters (P171 and P172) are shown on the display(s) only when P202 = 3 or 4 (Vector Control) P134 Figure 6.22 – Operation curve of the torque limitation at maximum speed This function is disabled while the value of P171/P172 is equal to or greater than the value of P169/170. P171 and P172 operate also during the optimal braking by limiting the maximum output current. P173 Type of Curve for the Maximum Torque This parameter is show on the display(s) only when P202 = 3 or 4 (Vector Control) 146 0 to 1 [0] - It defines the operation curve of the torque limitation at the field-weakening region. Refer to figure 6.22. P173 Curve Type 0 Ramp 1 Step Table 6.10 - Curve Type of the Maximum Torque CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P175 (5) Proportional Gain of the Flux Regulator P176 (5) Integral Gain of the Flux Regulator Range [Factory Setting] Unit 0.0 to 31.9 [ 2.0 ] 0.1 0.000 to 9.999 [ 0.020 ] 0.001 Description / Notes P175 and P176 are automatically set as a function of parameter P412. In general the automatic setting is adequate and there is no need for a reconfiguration. These gains shall only be manually reconfigured when the excitation current signal (id*) is oscillating and compromising system operation. NOTE! The excitation current (id*) may be unstable in case of P175 > 12. Note: (id*) can be observed at analog outputs AO3 and /or AO4 by setting P255=14 and / or P257=14, or at P29 and / or P30. P177 Minimum Flux P178 Rated Flux P179 Maximum Flux 0 to 120 [0] 1% 0 to 120 [ 100 ] 1% 0 to 120 [ 120 ] 1% Parameters P177 and P179 define the output limits of the flux regulator in the Sensorless Vector control. 0 to 120 [ 95 ] 1% This parameter is represented as a percentage of the motor rated speed (P402) and defines the speed where the field weakening region of the motor starts. NOTE! These parameters shall not be changed. P178 is the flux reference to both Vector controls (sensorless and with encoder). P177 to P179 are active only when P202=3 (Sensorless Vector) P180 Starting Point of the Field Weakening Region If the drive is operating in Vector control and the motor is not reaching its rated speed, it is possible to gradually reduce the value of parameters P180 and/or P178 until it works appropriately. These parameters (P175, P176, P178 and P180) are shown on the display(s) only when P202 = 3 or 4 (Vector Control) P181 Magnetization Mode This parameter is shown on the display only when P202 = 4 (Vector Control with Encoder) 0,1 [0] - P181 Function 0 General Enable 1 Start/Stop Action It applies magnetization current after General Enable ON It applies magnetization current after Start/Stop ON Table 6.11 - Magnetization Mode In sensorless vector, magnetization current is permanently ON. To disable magnetization current when the motor is stopped, program P211 to 1 (ON). This can be given a time delay by programming P213 greater than zero. 147 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION 6.3 CONFIGURATION PARAMETERS - P200 to P399 Parameter P200 Password Range [Factory Setting] Unit 0,1 [1] - Description / Notes P200 Function 0 Off 1 On Result Disables the Password and allows changing parameters content independently of P000. Enables the Password and allows changing parameters content only when P000 is set to the password value. Table 6.12 - Password The factory default for the password is P000 = 5. To change the password refer to P000. P201 (11) Language Selection 0 to 3 [-] - P201 0 1 2 3 Language Português English Español Deutsch Table 6.13 - Language selection P202 (1) (2) (11) Type of control 0 to 5 [0] - Type of Control V/F 60Hz V/F 50Hz V/F Adjustable (Refer to P142 to P146) Sensorless Vector Vector with Encoder VVW (Voltage Vector WEG) P202 0 1 2 3 4 5 Table 6.14 - Type of control selection For details on the Type of Control selection Refer to Section 5.3. P203 (1) Special Function Selection 0,1 [0] - It defines the selection type of special functions: P203 Functions 0 Not Used 1 PID Regulator Table 6.15 - Special Function selection For the special function of PID regulator, see detailed description of related parameters (P520 to P535). When P203 is changed to 1, P265 is changed automatically to 15 Manual/Auto. 148 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter (1) (10) P204 Load/Save Parameters Range [Factory Setting] Unit 0 to 11 [0] - Description / Notes The parameters P295 (Inverter Rated Current), P296 (Inverter Rated Voltage), P297 (Switching Frequency), P308 (Serial Address) and P201 (Language) are not changed when the factory default parameters are loaded through P204 = 5 and 6. In order to load the User Parameters #1 (P204=7) and/or the User Parameters #2 (P204=8) into the operation area of the CFW-09, it is necessary that the User Memory #1 and/or the User Memory #2 have been previously saved (P204=10 and/or P204=11). Once entered the user parameters are automatically saved to the VSD EEPROM. In addition it is possible to save two further sets of parameters, or to use these as a “backup”. The operation of Load User 1 and/or 2 can also be done by DIx (See parameters P265 to P269). The options P204=5, 6, 7, 8, 10 and 11 are disables when P309 ≠ 0 (Active Fieldbus). User Default 1 Current Inverter Parameters P204=5 or 6 Factory Default User Default 2 Figure 6.23 - Parameter Transference 149 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes P204 0, 1, 2, 9 Action Not Used: No action Reset P043: Resets the Time Enabled hour meter to zero Reset P044: Resets the kWh counter to zero Load WEG-60Hz: Resets all parameters to the 60Hz factory default values. Load WEG-50Hz: 3 4 5 6 Resets all parameters to the 50Hz factory default values. Load User 1: Resets all parameters to the values stored in Parameter Memory 1. Load user 2: Resets all parameters to the value stored in Parameter Memory 2. Save User 1: Stores all current inverter parameter values to Parameter Memory 1. Save User 2: Stores all current inverter parameter values to Parameter Memory 2. 7 8 10 11 Table 6.16 - Action of loading/saving parameters NOTE! The action of loading/saving parameters will take effect only after P204 has been set and the key is pressed. P205 Display Default 0 to 7 [2] - Selects which of the parameters listed below will be shown on the display as a default after the inverter has been powered up: P205 0 1 2 3 4 5 6 7 Display Default P005 (Motor Frequency) P003 (Motor Current) P002 (Motor Speed) P007 (Motor Voltage) P006 (Inverter Status) P009 (Motor Torque) P070 (motor speed and motor current) P040 (PID Process Variable) Table 6.17 - Options displays default 150 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P206 Auto-Reset Time Range [Factory Setting] Unit 0 to 255 [0] 1s Description / Notes In the event of a fault trip, except for E09, E24, E31 and E41,the CFW-09 can initiate an automatic reset after the time given by P206 is elapsed. If P206 ≤ 2 Auto-Reset does not occur. If after Auto-Reset the same fault is repeated three times consecutively, the Auto-Reset function will be disabled. A fault is considered consecutive if it happens again within 30 seconds after Auto-Reset. Hence, if an error occurs four consecutive times, it will be permanently indicated (and the drive will be disabled). P207 Reference Engineering Unit 1 32 to 127 [ 114 (r) ] - This parameter is useful only for inverters provided with a keypad with LCD display. P207 is used to apply a customised display to P001 (Speed reference) and P002 (motor speed). The letters rpm can be changed to user selected characters, E.g. CFM, L/s, etc. The Reference Engineering Unit is formed by three characters, which will be applied to the Speed Reference (P001) and the Motor Speed (P002) LCD display indications. P207 defines the left character. P216 defines the center character and P217 the right character. All characters correspondent to the ASCII code from 32 to 127 can be chosen. Examples: A, B, ... , Y, Z, a, b, ... , y, z, 0, 1, ... , 9, #, $, %, (, ), *, +,... P208 (2) (11) Reference Scale Factor 1 to 18000 [ 1800 (1500) (11) ] 1 Defines how the Speed Reference (P001) and the Motor Speed (P002) will be displayed. For indicating the values in rpm: Set the synchronous speed according to the following table. Frequency 50Hz 60Hz Motor Pole Number 2 4 6 8 2 4 6 8 Syncronous Speed - rpm 3000 1500 1000 750 3600 1800 1200 900 Table 6.18 - Synchronous speed reference in rpm For indicating other values: The displayed value when the motor is running at synchronous speed can be calculated through the following equations: P002 = Speed x P208 / Sync speed x (10)P210 151 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes P001 = Reference x P208 / Sync speed x (10)P210 Where: Reference = Speed Reference in rpm. Speed = Motor speed in rpm; Sync Speed = Motor synchronous speed (120 x P403 / Poles); Poles = Motor number of poles (120 x P403 / P402); Example: Desired indication: 90.0 l/s at 1800 rpm Motor synchronous speed: 1800 rpm Programming: P208 = 900, P210 = 1, P207 = l, P216 = /, P217 = s P209 (1) Motor Phase Loss Detection 0,1 [0] - P209 0 1 Motor Phase Loss (E15) Off On Table 6.19 - Actuation Motor Phase Loss Detection With the Motor Phase Loss Detector enabled (P209=1), E15 happens when the following conditions occur simultaneously during a minimum time of 2 seconds: i. P209 = On; ii. Inverter enabled; iii. Speed reference higher than 3%; iv. | Iu - Iv| > 0.125xP401 or | Iu – Iw| > 0.125xP401 or | Iv – Iw| > 0.125xP401. P210 Decimal point of the Speed Indication P211 (1) Zero Speed Disable 0 to 3 [0] 1 0,1 [0] - Defines the number of digits after the decimal point of the Speed Reference (P001) and the Motor Speed indications (P002). P211 Zero Speed Disable 0 Off 1 On Table 6.20 - Zero Speed Disable When active, it disables (general disabling, motor runs freely) the inverter when the speed reference and the actual motor speed are lower than the value set at P291 (Zero Speed Zone). The CFW-09 will be enabled again, when one of the conditions defined by the Parameter P212 is satisfied. 152 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P212 Condition to Leave Zero Speed Disable Range [Factory Setting] Unit 0 or 1 [0] - Description / Notes P212 (P211=1) 0 Inverter leaves zero speed disable if P001 (Speed ref. N*) > P291 or P002 (Motor speed N) > P291 1 P001 (Speed ref. N*) > P291 Table 6.21 - Condition to Leave Zero Speed Disable When the PID Regulator is active (P203=1) and in Automatic mode, the inverter leaves the Zero Speed, besides the programmed condition in P212, only when the PID input error (the difference between setpoint and process variable) is higher than the value programmed in P535. P213 Time Delay for Zero Speed Disable P214 (1) (9) Line Phase Loss Detection 0 to 999 [0] 1s 0 or1 [1] - P213=0: Zero speed disable without timing. P213>0: Zero speed disable will only become active after the time delay set in P213. Timing starts when the zero speed zone conditions are met. If these conditions are no longer met during the delay time, the timer will reset. P214 0 1 Line Undervoltage/ Phase Fault (E03) Off On Table 6.22 - Actuation Line Phase Loss Detection The phase loss detector is active when: P214 = On and the CFW-09 is enabled. The display indication and the updating of the fault memory happens 3 seconds after the fault has occurred. NOTE! The phase loss detection is not available in types up to 28A for 220230V and 380-480V supply voltage and in types up to 14A for 500600V supply voltage, independently of the value set in P214. P215 (1) Copy Function 0 to 2 [0] - P215 Action 0=Off None 1= INV → Transfers the current parameter Keypad values and the content of the User 1/2 Memories to the non volatile EEPROM memory of the Keypad (HMI). The current inverter parameters are not changed. 2= Keypad → INV Transfers the content of the Keypad (HMI) memory to the current inverter parameters and to the User 1/2 Memories. Table 6.23 - Action copy function 153 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes The copy function is used to transfer the content of the parameters from one inverter to another. The inverters must be of the same type (voltage/ current and the same software version must be installed. NOTE! If the HMI has parameters saved of a “different version” than installed in the inverter to which it is trying to copy the parameters, the operation will not be executed and the inverter will display the error E10 (Error: not permitted Copy Function). “Different Version” are those that are different in “x” or “y”, supposing that the numbering of Software Versions is described as Vx.yz. Example: version V1.60 → (x=1, y=6 and z=0) stored in the HMI previously i. Inverter version: V1.75 → (x´=1, y´=7 and z´=5) P215=2 → E10 [(y=6) ≠ (y´=7)] ii. Inverter version: V1.62 → (x´=1, y´=6 and z´=2) P215=2 → normal copy [(y=6) = (y´=6)] The procedure is as follows: 1. Connect the Keypad to the inverter from which the parameters will be copied (Inverter A); 2. Set P215=1 (INV ® HMI) to transfer the parameter values from the Inverter A to the Keypad. key. P204 resets automatically to 0 (Off) after the 3. Press the transfer is completed. 4. Disconnect the Keypad from the inverter. 5. Connect the same Keypad to the inverter to which the parameters will be transferred (Inverter B). 6. Set P215=2 (HMI ® INV) to transfer the content of the Keypad memory (containing the Inverter A parameters) to Inverter B. key. When P204 returns to 0, the parameter transfer 7. Press the has been concluded. Now Inverters A and B have the same parameter values. Note: In case Inverters A and B are not of the same model, check the values of P295 (Rated Current) and P296 (Rated Voltage) of Inverter B. If the inverters are driving different motors, check the motor related parameters of Inverter B. 8. To copy the parameters content of the Inverter A to other inverters, repeat items 5 to 7 of this procedure. 154 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes INVERTER A INVERTER B Parameters Parameters keypad→INV P215 = 2 Press INV→keypad P215 = 1 Press EEPROM EEPROM keypad Keypad Figure 6.24 -Copying the Parameters from the “Inverter A” to the “Inverter B” While the Keypad runs the reading or writing procedures, it cannot be operated. P216 Reference Engineering Unit 2 32 to 127 [ 112 (p) ] - P217 Reference Engineering Unit 3 32 to 127 [ 109 (m) ] - These parameters are useful only for inverters provided with a keypad with LCD display. The engineering unit of the speed reference is composed of three characters, which will be displayed on the indication of the Speed Reference (P001) and Motor Speed (P002). P207 defines the left character, P216 the center character and P217 the right character. For more details, refer to Parameter P207. P218 LCD Display Contrast Adjustment 0 to 150 [ 127 ] - This parameter is useful only for inverters provided with a keypad with LCD display. P220 (1) LOCAL/REMOTE Selection Source 0 to 10 [2] - Defines the source of the LOCAL / REMOTE selection command. It allows the adjustment of the LCD Display contrast. Increase/decrease the parameter content to obtain the best contrast. 155 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes LOCAL/REMOTE Selection Always LOCAL Mode Always REMOTE mode Key of the Keypad (HMI) (LOCAL Default) Key of the Keypad (HMI) (REMOTE Default) Digital inputs DI2 to DI8 (P264 to P270) Serial (Local Default) - SuperDrive or incorporated Modbus Serial (Remote Default) - SuperDrive or incorporated Modbus Fieldbus (Local Default) - Optimal Fieldbus board Fieldbus (Remote Default) - Optimal Fieldbus board PLC (L) - Optimal PLC board PLC (R) - Optimal PLC board P220 0 1 2 3 4 5 6 7 8 9 10 Table 6.24 - LOCAL/REMOTE Selection In the factory default setting, the key of the Keypad (HMI) will select Local or Remote Mode. When powered up, the inverter starts in Local mode. P221 (1) LOCAL Speed Reference Selection P222 (1) REMOTE Speed Reference Selection 0 to 11 [0] - 0 to 11 [1] - The description AI1’ as apposed to AI1 refers to the analogue signal after scaling and/or gain calculations have been applied to it (See figure 6.29). P221/P222 0 1 2 3 4 5 6 7 8 9 10 11 LOCAL/REMOTE Speed Reference Selection and of the keypad Analog Input AI1' (P234/P235/P236) Analog Input AI2' (P237/P238/P239/P240) Analog Input AI3' (P241/P242/P243/P244) Analog Input AI4' (P245/P246/P247) Sum of the Analog Inputs AI1' + AI2' > 0 (Negative values are zeroed) Sum of the Analog Inputs AI1' + AI2' Electronic Potentiometer (EP) Multispeed (P124 to P131) Serial Fieldbus PLC Table 6.25 - LOCAL/REMOTE Speed Reference Selection The reference value set by the P121. and keys is contained in parameter Details of the Electronic Potentiometer (EP) operation in Figure 6.37. When option 7 (EP) is selected, program P265 or P267=5 and P266 or P268=5. When option 8 is selected, program P266 and/or P267 and/or P268 to 7. When P203=1 (PID), do not use the reference via EP (P221/P222=7). When P203=1 (PID), the value programmed in P221/P222 becomes the PID setpoint. 156 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P223 (1) (8) LOCAL FWD/REV Selection Range [Factory Setting] Unit 0 to 11 [2] - Description / Notes P223 0 1 2 3 4 5 6 7 8 9 10 11 Key Key LOCAL FWD/REV Selection Always Forward Always Reverse of the Keypad (Default Forward) of the Keypad (Reverse Default) Digital Input DI2 (P264 = 0) Serial (FWD Default) Reserved Serial (REV Default) Fieldbus (FWD Default) Fieldbus (REV Default) Polarity AI4 PLC (FWD) PLC (REV) Table 6.26 - LOCAL FWD/REV Selection P224 (1) LOCAL START/STOP Selection 0 to 4 [0] - P224 0 1 2 3 4 LOCAL START/STOP Selection and of the Keypad. Digital Input (DIx) Serial Fieldbus PLC Table 6.27 - LOCAL START/STOP Selection Note: If the Digital Inputs are programmed for Forward Run/Reverse Run, the and keys will remain disabled independently of the value programmed at P224. P225 (1) (8) LOCAL JOG Selection 0 to 5 [1] - P225 0 1 2 3 4 5 LOCAL JOG Selection Disable Key of the Keypad Digital inputs DI3 to DI8 (P265 to P270) Serial Fieldbus PLC Table 6.28 - LOCAL JOG Selection The JOG speed reference is given by parameter P122. 157 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter (1) (8) P226 REMOTE FWD/REV Selection Range [Factory Setting] Unit 0 to 11 [4] - Description / Notes P226 0 1 2 3 4 5 6 7 8 9 10 11 Key Key REMOTE FWD/REV Selection Always Forward Always Reverse of the Keypad (Default Forward ) of the Keypad (Default Reverse ) Digital Input DI2 (P264 = 0) Serial (FWD Default) Serial (REV Default) Fieldbus (FWD Default) Fieldbus (REV Default) Polarity AI4 PLC (FWD) PLC (REV) Table 6.29 - REMOTE FWD/REV Selection P227 (1) REMOTE START/ STOP Selection 0 to 4 [1] - P227 0 1 2 3 4 REMOTE START/STOP Selection and of the Keypad. Digital Input (DIx) Serial Fieldbus PLC Table 6.30 - REMOTE START/STOP Selection Note: If the Digital Inputs are programmed for Forward Run/Reverse Run, the and keys will remain disabled independently of the value programmed at P227. P228 (1) (8) REMOTE JOG Selection 0 to 5 [2] - P228 0 1 2 3 4 5 REMOTE JOG Selection Disable Key of the Keypad Digital inputs DI3 to DI8 (P265 to P270) Serial Fieldbus PLC Table 6.31 - REMOTE JOG Selection The JOG speed reference is given by parameter P122. 158 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION LOCAL REFERENCE (P221) FWD/REV (P223) START/STOP (P224) JOG (P225) LOCAL/REMOTE Selection (P220) LOCAL REFERENCE REFERENCE REFERENCE REMOTE REFERENCE LOCAL COMMANDS REMOTE REFERENCE (P222) COMMANDS COMMANDS REMOTE COMMANDS FWD/REV (P226) START/STOP (P227) JOG (P228) Figure 6.25 - Block diagram of the Local / Remote mode 159 160 Commands and Reference Refer to Figure 6.25. Start/Stop P244 P133 P134 Reference Limits P134 P133 P134 = Max.Ref. P133 = Min. Ref. FWD/REV JOG P001 Reference OFFSET: P163 - LOC P164 - REM AI3 AI2 P240 P242 P238 P122 JOG -1 P020 P019 (*) Valid only for P202 = 3 and 4. Figure 6.26 - Block diagram of the Speed Reference Digital Input (DIx) Commands P123 P122 P100-ACCEL P101-DECEL Accel/Decel. Ramp Accel/Decel. Ramp 2 2a P102-ACCEL P103-DECEL JOG- (*) JOG+ (*) Fast Stop + - + P241 = 1- After Ramp Ref. (P241 = N* w/o ramp) (*) + P237 = 1- After Ramp Ref. (P237 = N* w/o ramp) (*) Total Reference CHAPTER 6 - DETAILED PARAMETER DESCRIPTION n2 Sensorless w/ encoder n1 P202 Total Reference - nEC + Ride-Through=OFF Gp = P175 GI = P176 Flux Regulator See fig. 6.44 RideThrough=ON Sensorless - - P202 IMR Ys Encoder IMR*/Ys* Gd = P166 Gp = P161 GI = P162 P178=Nominal Flux P180 = nFW n P177 P179 P169=Max. FWDT P170=Max. REVT Id* Iq* Id - Iq - AI2, AI3/P237,P241 = 2 -Max. Torque Current (Speed/Torque Control see table 6.40) Command via DIx Speed Regulator Gp = 1.00 GI = 0.00 n1 USd* USq* P165 12ms n2 Estimated speed Ys Stator Flux Tr Excitation Cur. Id Torque Current Iq Gp = P167 GI = P168 IMR Magnetizing Current Id Iq Current Regulator Id n P405 = PPR F TRANSF. Iq Us Is PPR Encoder TRANSF. P297 = Switch Fq. PWM PWM CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Figure 6.27 a) - Block Diagram of the Vector Control 161 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION P202 =Type of Control P202 = 0 ou 1= V/F V PWM P136 V Total Reference PWM Speed P202 = 2 = Adjustable V/F V F P142 P143 P144 P146 P145 Speed V Reference V Automatic Torque BOOST Speed Slip Compensation V P137 TRANSF. P138 Speed Is = Output Current Active Current P139 P169 = Max. Output Current ON Start/Stop OFF P169 Is Figure 6.27 b) - Block Diagram of the V/F control (Scalar) 162 6.25) (See Figure Reference P151 P100-104 Hold P151 Ud t Ud P133 P134 P403 P404, P399, P401, P409, P402, P403 Ud DC Voltage Regulator P202=5 (VVW Control) Filter + f slip t Estimated Torque TL/TR, SR Calculate fslip + m fo la lo fo fo la lo Flux Control P400, P403, P401, P407, P409, P178 m* m P295 fo m lo Calculate lo P295 la Calculate la Output compensation voltage Ud iv , iw iv , iw Sextant angle Space Vector Modulation PWM FWD/ REV PWM iv , iw MI 3∅ Ud lo Rede CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Figure 6.27 c) - Block diagram of the VVW Control 163 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter (1) P232 Stop Mode Selection Range [Factory Setting] Unit Description / Notes 0 to 2 [0] - P232 Stop Mode 0 1 2 Ramp to Stop Coast to Stop Fast Stop Table 6.32 - Stop Mode Selection Parameter P232 is valid only for the following commands: 1) The key of the keypad; 2) Start/Stop function with 2-wire control (through DI1=1) 3) Start/Stop function with 3-wire control (refer to parameters from P265 to P270 for a complete description about the function 14). In the V/F mode the option 2 (Fast Stop) is not available. NOTE! When the “Coast to Stop” option is selected, only start the motor if it is completely stopped. P233 Analog Inputs Dead Zone This parameter is active only for the analog inputs (AIx) programmed as speed reference. 0,1 [0] - When set to 1 enables the Dead Zone for the Analog Inputs. If P233 = 0 (Off) the “zero” signal at the Analog Inputs (0V/0mA/ 4mA or 10V/20mA) is directly related to the minimum speed programmed at P133. Refer to Figure 6.28 a). If P233 = 1 (On) the Analog Inputs have a “dead zone”, and the speed reference remains at its minimum value (defined by P133) until the input signal reaches a level proportional to the minimum speed. Refer to Figure 6.28 b). a) Inactive Dead Zone P233=0 Reference P134 P133 0 Alx Signal 0 ...................................... 10V 0 .................................... 20mA 4mA ................................. 20mA 10V ..................................... 0 20mA .................................. 0 20mA ............................... 4mA 164 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes b) Active Dead Zone P233=1 Reference P134 P133 Alx Signal 0 0 ...................................... 10V 0 .................................... 20mA 4mA ................................. 20mA 10V ..................................... 0 20mA .................................. 0 20mA ............................... 4mA Figure 6.28 a) b) - Actuation of the Analog Inputs When the Analog Input AI4 is programmed for -10V to +10V (P246 = 4), the curves shown in Figure 6.27 are still valid, with the difference that with AI4 negative the direction of rotation is reversed. P234 Analog Input AI1 Gain 0.000 to 9.999 [ 1.000 ] 0.001 AI1' - P018 AI3' - P020 P234, P242, P245 AIx P235 P243 P246 AI4' - P021 GAIN + + OFFSET (P236, 244, P247) Figure 6.29 - Block diagram of the Analog Input AI1, AI3, AI4 The internal values AI1', AI3', and AI4' are the result of the following equation: AIx' = (AIx + OFFSET x 10 V) x Gain 100 For example : AI1 = 5V, Offset = -70% and Gain = 1.00: AI1' = (5 + (-70) x 10 V) x 1 = -2 V 100 AI1' = -2V, means that the motor will run in reverse with a reference equal to 2V. 165 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter (1) P235 Analog Input AI1 Signal Range [Factory Setting] Unit 0 to 3 [0] - Description / Notes P235 0 1 2 3 Input AI1 Signal (0 to 10)V / (0 to 20) mA (4 to 20) mA (10 to 0)V / (20 to 0) mA (20 to 4) mA Switch S1.2 OFF/ON ON OFF/ON ON Table 6.33 - AI1 signal selection When a current signal is used at the Analog Input AI1, set the S1.2 switch on the control board to “ON”. Options 2 and 3 provide an inverse reference with which is possible to have maximum speed with minimum reference. P236 Analog Input AI1 Offset -100 to +100 [ 0.0 ] 0.1% P237 (1)(8) Analog Input AI2 Function 0 to 3 [0] - Refer to P234. P237 0 1 2 3 4 Input AI2 Function P221/P222 After Ramp Reference Maximum Torque Current PID Process Variable Maximum Torque Current (AI2+AI1) Table 6.34 - AI2 function When the option 0 (P221/P222) is selected, AI2 may supply the speed reference (if set to do so at P221/P222), which is subject to the speed limits (P133, P134) and the acceleration/deceleration ramps (P100 to P103). Refer to Figure 6.25. The option 1 (After Ramp Reference, valid only for P202=3 and 4) is generally used as an additional reference signal, for instance, in applications with a dancer. Refer to Figure 6.25. It bypasses the accel/ decel ramp. The option 2 (Maximum Torque Current) permits controlling the torque current limit P169, P170 through the analog input AI2. In this case P169, P170 will be Read only parameters. See figure 6.26a). For this type of control, check if P160 should be equal to one or zero. When AI2 is set to maximum (P019 = 100%), the torque limit will be also maximum - P169/P170 = 180%. The option 3 (PID Process Variable) defines the input AI2 as feedback signal of the PID regulator (for instance: presure, temperature sensor, etc.), if P524=0. When AI2 is set to its maximum value (P019=100%), the PID process variable will be on its maximum value (100%). 166 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes Option 4 – Maximum Torque Current (AI2+AI1): When parameters P237=2 and P241=0, the torque current limit (P169 and P170) is given by the signal at the Analog Input AI2. When parameters P237=4 and P241=0, the torque current limit (P169 and P170) is given by the sum of the signals at Analog Inputs AI1 and AI2. When parameters P237=2 and P241=2, the torque current limit (P169 and P170) is given by the signal at the Analog Input AI2. When parameters P237=4 and P241=2, the torque current limit (P169 and P170) is given by the sum of the signals at Analog Inputs AI1 and AI2. When parameters P237=4 and P241=4, the torque current limit (P169 and P170) is given by the sum of the signals at Analog Inputs AI1 and AI2. Note: The range of the sum between AI1 and AI2 may vary from 0 to 180%. If the sum result is negative, then the value will be set to zero. P238 Analog Input AI2 Gain 0.000 to 9.999 [ 1.000 ] 0.001 AI2' - P019 P238 AI2 Gain P239 Filter (P248) OFFSET (P240) Figure 6.29 - Block diagram of the Analog Input AI2 The internal value of AI2' is the result of the following equation: OFFSET x 10V) x Gain AI2' = (AI2 + 100 For example: AI2 = 5V, OFFSET = -70% and Gain = 1.00: AI2' = (5 + (-70) x 10V) x 1 = -2V 100 AI2' = -2V, means that the motor runs in reverse direction reference equal to 2V P239 (1) Analog Input AI2 Signal 0 to 3 [0] - P239 0 1 2 3 Input AI2 Signal (0 to 10)V / (0 to 20) mA (4 to 20) mA (10 to 0)V / (20 to 0) mA (20 to 4) mA Switch S1.1 OFF/ON ON OFF/ON ON Table 6.35 - AI2 signal selection 167 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes When a current signal is used at the Analog Input AI2, set the switch S1.1 on the control board to “ON”. Options 2 and 3 provide an inverse reference with which is possible to have maximum speed with minimum reference. P240 Analog Input AI2 Offset P241 (1) Analog Input AI3 Function (Isolated analog input on the optional board EBB. Refer to Chapter 8) -100 to +100 [ 0.0 ] 0.1% 0 to 3 [0] - Refer to P234. P241 0 1 2 3 4 Input AI3 Function P221/P222 After Ramp Reference Maximum Torque Current PID Process Variable Maximum Torque Current (AI3+AI2) Table 6.36 - AI3 function When the option 0 (P221/P222) is selected, AI3 may supply the speed reference (if set to do so at P221/P222), which is subject to the speed limits (P133, P134) and the acceleration/deceleration ramps (P100 to P103). Refer to Figure 6.25. The option 1 (After Ramp Reference, valid only for P202=3 and 4) is generally used as an additional reference signal, for instance, in applications with a dancer. Refer to Figure 6.25. It bypasses the accel/ decel ramp. The option 2 (Maximum Torque Current) permits controlling the torque current limit P169, P170 through the analog input AI3. In this case P169, P170 will be Read only parameters. See figure 6.26 a). For this type of control, check if P160 should be equal to one or zero. When AI3 is set to maximum (P020 = 100%), the torque limit will be also maximum - P169/P170 = 180%. The option 3 (Process Variable) defines the input AI3 as feedback signal of the PID Regulator (for instance: pressure, temperature sensor, etc.), if P524=1. When AI3 is set to its maximum value (P020=100%), the PID process variable will be on its maximum value (100%). Option 4 - Maximum Torque Current (AI3+AI2): When parameters P237=0 and P241=2, the torque current limit (P169 and P170) is given by the signal at the Analog Input AI3. When parameters P237=0 and P241=4, the torque current limit (P169 and P170) is given by the sum of the signals at Analog Inputs AI2 and AI3. 168 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes When parameters P237=2 and P241=2, the torque current limit (P169 and P170) is given by the signal at the Analog Input AI2. When parameters P237=2 and P241=4, the torque current limit (P169 and P170) is given by the sum of the signals at Analog Inputs AI2 and AI3. When parameters P237=4 and P241=4, the torque current limit (P169 and P170) is given by the sum of the signals at Analog Inputs AI1 and AI2. Note: The range of the sum between AI2 and AI3 may vary from 0 to 180%. If the sum result is negative, then the value will be set to zero. P242 Analog Input AI3 Gain 0.000 to 9.999 [ 1.000 ] 0.001 P243 (1) Analog Input AI3 Signal 0 to 3 [0] - Refer to P234. P243 0 1 2 3 Input AI3 Signal (0 to 10)V / (0 to 20) mA (4 to 20) mA (10 to 0)V / (20 to 0) mA (20 to 4) mA Switch S 4.1 (EBB) Off/On On Off/On On Table 6.37 - AI3 signal selection When a current signal is used at the Analog Input AI3, set the S4.1 switch on the EBB board to “ON”. Options 2 and 3 provide an inverse reference with which is possible to have maximum speed with minimum reference. P244 Analog Input AI3 Offset P245 Analog Input AI4 Gain (14 bit Analog Input of the optional board EBA. Refer to Chapter 8) P246 (1) Analog Input AI4 Signal -100 to +100 [ 0.0 ] 0.1% 0.000 to 9.999 [ 1.000 ] 0.001 0 to 4 [0] - Refer to P234. Refer to P234. P243 0 1 2 3 4 Input AI4 Signal (0 to 10)V / (0 to 20)mA (4 to 20) mA (10 to 0)V / (20 to 0)mA (20 to 4)mA (-10 to +10)V Switch S 2.1 (EBA) OFF/ON ON OFF/ON ON OFF Table 6.38 - AI4 signal selection 169 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes When a current signal is used at the Analog Input AI4, set the switch S2.1 on the EBA board to “ON”. Options 2 and 3 provide an inverse reference with which is possible to have maximum speed with minimum reference. P247 Analog Input AI4 Offset P248 Filter Input AI2 P251 Analog Output AO1 Function -100 to +100 [ 0.0 ] 0.1% 0.0 to 16.0 [ 0.0 ] 0.1s 0 to 13 [2] - Refer to P234. It sets the time constant of the RC Filter of the Input AI2 (see Figure 6.29) Check possible options on Table 6.39. With factory default values (P251 = 2 and P252 = 1.000) AO1 = 10V when the motor speed is equal to the maximum speed defined at P134. The AO1 output can be physically located on the control board CC9 (as a 0V to 10V output) or on the option board EBB (AO1', as a (0 to 20)mA/ (4 to 20)mA output). Refer to Chapter 8. P252 Analog Output AO1 Gain 0.000 to 9.999 [ 1.000 ] 0.001 P253 Analog Output AO2 Function 0 to 13 [5] - Adjusts the gain of the AO1 analog output. For P252=1.000 the AO1 output value is set according to the description after figure 6.31. Check possible options on Table 6.39. With factory default values (P253 = 5 and P254 = 1.000) AO2 = 10V when the output current is equal to 1.5 x P295. The AO2 output can be physically located on the control board CC9 (as a 0V to 10V output) or on the option board EBB [(AO2' , as a (0 to 20)mA/ (4 to 20)mA output)]. Refer to Chapter 8. P254 Analog Output AO2 Gain P255 Analog Output AO3 Function (Located on the Optional I/O Expansion Board EBA) 170 0.000 to 9.999 [ 1.000 ] 0.001 0 to 62 [2] - Adjusts the gain of the AO2 analog output. For P254=1.000 the AO2 output value is set according to the description after figure 6.31. Check possible options on Table 6.39. With factory default values (P255 = 2 and P256 = 1.000) AO3 = 10V when the motor speed is equal to maximum speed defined at P134. For more information about the Analog Output AO3, refer to Chapter 8. CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P256 Analog Output AO3 Gain P257 Analog Output AO4 Function (Located on the Optional I/O Expansion Board EBA) Range [Factory Setting] Unit 0.000 to 9.999 [ 1.000 ] 0.001 0 to 62 [5] - Description / Notes Adjusts the gain of the AO3 analog output for P256=1.000 the AO3 output value is set according to the description after figure 6.31. Check possible options on Table 6.39. For factory default values (P257 = 5 and P258 = 1.000) AO4 = 10V when the output current is equal to 1.5 x P295. For more information about the AO4 output, refer to Chapter 8. Functions Speed Reference P251 (AO1) 0 P253 (AO2) 0 P255 (AO3) 0 P257 (AO4) 0 Total Reference 1 1 1 1 Real Speed 2 2 2 2 Torque Reference [P202 = 3 or 4 (Vector)] 3 3 3 3 Torque Current [P202 = 3 or 4 (Vector)] 4 4 4 4 Output Current (with filter 0.3s) 5 5 5 5 PID Process Variable 6 6 6 6 Active Current [P202 = 0,1, 2 or 5] (with filter 0.1s) 7 7 7 7 Power (kW) (with filter 0.5s) 8 8 8 8 PID Setpoint 9 9 9 9 Torque Positive [P202=3 or 4 (vector)] 10 10 10 10 11 12 11 12 11 12 11 12 13 13 - - - - 14 to 62 14 to 62 Motor Torque PLC Dead zone for speed indication WEG Use Table 6.39 - Functions of the Analog Outputs P258 Analog Output AO4 Gain 0.000 to 9.999 [ 1.000 ] 0.001 Adjusts the gain of the AO4 analog output for P258=1.000 the AO4 output value is set according to the description after figure 6.31. 171 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes P251 P253 P255 P257 Speed Reference Total Reference Real Speed Torque Reference Torque Current P252, P254, P256, P258 Output Current Gain AOX PID Process Variable Active Current Power PID Setpoint Positive Torque Current Motor Torque Dead zone for speed indication PLC Figure 6.31 - Block diagram of the Analog Outputs Scale of the Analog Outputs indications: Full scale = 10V: for outputs AO1 and AO2 located on the control board CC9 and AO3 and AO4 located on the optional board EBA; Full scale = 20mA for the outputs AO1I and AO2I located on the optional board EBB. Speed Reference (P001): Full scale = P134 Total Reference: Full scale = P134 Motor Speed (P002): Full scale = P134 Torque Reference: Full scale = 2.0 x P295 Torque Current: Full scale = 2.0 x P295 Output Current: Full scale = 1.5 x P295 PID Process Variable: full scale = 1.0 x P528 Active Current: Full scale = 1.5 x P295 Power: Full scale = 1.5 x 3.P295 x P296 PID Setpoint: full scale = 1.0 x P528 Motor Torque: full scale = 2.0 x P295 Dead Zone for Speed Indication: Full scale = P134 P259 Dead zone for speed indication 172 0 a P134 [ 1000 ] 1 rpm While the speed indication in P002 is below of the value set at P259 (P002 Nx) ] - P280 (1) Relay Output RL3 Function 0 to 40 [ 1 (N*>Nx) ] - Description / Notes Check possible options on Table 6.40 and details about each function’s operation on the charts in the figure 6.36. The status of the Digital Outputs can be monitored at Parameter P013. The Digital Output will be activated when the condition stated by it's function becomes true. In case of a Transistor Output, 24Vdc will be applied to the load connected to it. For a Relay Output, the relay will pick up when the output is activated. Parameter P275 P276 P277 (Output) Function (DO1) (DO2) (RL1) Not Used 0, 27 and 28 0, 27 and 28 0 and 28 N* > Nx 1 1 1 N > Nx 2 2 2 N < Ny 3 3 3 N = N* 4 4 4 Zero Speed 5 5 5 Is > Ix 6 6 6 Is < Ix 7 7 7 Torque > Tx 8 8 8 Torque < Tx 9 9 9 Remote 10 10 10 run 11 11 11 ready 12 12 12 No Fault 13 13 13 No E00 14 14 14 No E01+E02+E03 15 15 15 No E04 16 16 16 No E05 17 17 17 4 to 20 mA OK 18 18 18 Fieldbus 19 19 19 FWD 20 20 20 Proc. Var. >VPx 21 21 21 Proc. Var. >VPy 22 22 22 Ride-Through 23 23 23 Pre-charge OK 24 24 24 With error 25 25 25 Enabled Hours > Hx 26 26 26 PLC 27 Timer N > Nx and Nt > Nx 29 29 29 Brake (Vel) - Real Speed 30 30 30 Brake (Ref) 31 31 31 Total Reference Overweight 32 32 32 Slack Cable 33 33 33 Torque Polarity +/34 34 34 Torque Polarity -/+ 35 35 35 F > Fx _ 1 36 36 36 F > Fx _ 2 37 37 37 Set point = 38 38 38 Process Variable No E32 39 39 39 Ready 2 40 40 40 P279 (RL2) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 P280 (RL3) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 32 33 34 35 36 37 32 33 34 35 36 37 38 38 39 40 39 40 Table 6.40 - Functions of the Digital Outputs and Relay Outputs 181 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes Additional Notes about the Digital Output Functions: - Remote: Inverter is operating in Remote mode. - Run: Inverter is enabled (the IGBTs are switching, the motor may be at any speed, including zero). - Ready: Inverter neither is in fault non in undervoltage condition. - No Fault: Inverter is not in any fault condition. - With Error means that the inverter is disabled due to some error. - No E00: Inverter is not in an E00 fault condition. - No E01+E02+E03: Inverter is not in an E01 or E02 or E03 fault condition. - No E04: Inverter is not in an E04 fault condition. - No E05: Inverter is not in an E05 fault condition. - 4 to 20mA OK: If applicable, the 4 to 20 mA current reference is present. - Zero Speed: Motor speed is lower than the value set at P291 (Zero Speed Zone) - Not Used: Digital Output remains inactive. - Forward: Motor is running forward. - Torque > Tx and Torque < Tx: Valid only for P202 = 3 or 4 (Vector Control). Torque corresponds to motor Torque as indicated in Parameter P009. - Ride-Through: means that the inverter is executing the Ride-Through function. - Pre-charge OK: means that the DC-Link voltage is higher than the precharge voltage level. - Fieldbus: allows changing the state of the digital outputs (P275 to P280) from the Fieldbus network. Refer to item 8.12.5.2. - N > Nx and Nt > Nx: (this option works only for P202=4 - Vector with Encoder Control) means that both conditions must be satisfied in order that DOx = Saturated Transistor and/or RLx= relay picked up. The Digital Outputs will come back to its OFF state, that is, DOx = Cut-off Transistor and/or RLx = released relay, when only N>Nx condition is not satisfied (that is, independent of Nt>Nx condition). - Timer: This times enable and disable the relays 2 and 3 (refer P283 to P286). - Brake (Vel) – Real Speed It uses the Real Speed in the comparison of N > Nx to activate the brake. Note: Nx is programmable at P288. - Brake (Ref) – Total Reference If P202 = 3 (Sensorless Control) – It uses the Total Reference in the comparison of N* > Nx to activate the brake. 182 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes If P202 ≠ 3 (V/F, VVW or Vector with Encoder control), the comparison of N > Nx to activate the brake will always use the Real Speed, regardless of the selection (“31=Brake (Ref)” or “30=Brake (Vel))”. NOTE! Refer to figures 6.39 q), r) and s) Preliminary settings: Nx (P288) = 7% to 10% of the motor speed (sensorless control), 2% to 5% of the speed (vector with encoder control) Ix (P290) = 20% to 130% of P401 P355 = 0 seconds P354 = 1.5 x time to activate the brake P356 = 0.85 x time to release the brake P353 = 0.2 seconds NOTE! These preliminary settings are suggestive and may be changed according to the application. - Overweight - Situation where the lifted load weight is greater than the maximum allowed. When the CFW09 is powered up, the output set to the option “32 = Overweight” is activated. In order to deactivate the output, i.e., detect the overweight condition, the following conditions shall be satisfied: - P361 = 1 (Load Detection = On); - Parameters P362, P363 and P367 properly set; - P367 (Overweight Level) lower than the output current (P367 < Is) during the stabilization time. If P361 = 0 (Load Detection = Off) – the output always remains activated. - Slack Cable - Situation where the lifted load weight is lower than the minimum weight detected by the crane. When the CFW09 is powered up, the output set to the option “33 = Slack Cable” is activated. In order to deactivate the output, i.e., detect the slack cable condition, the following conditions shall be satisfied: - P361 = 1 (Load Detection = On); - Parameters P362, P363, P364 and P365 properly set; - Slack cable condition detected. 183 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes NOTES! If the slack cable condition is detected during the stabilization time, the motor remains at the stabilization speed until receiving a “Stop” command. However, if this condition is detected outside of the stabilization time, the output set to this option will be deactivated and the motor will maintain the same speed. The only way of disabling the Slack Cable function is stopping the motor. To a better understanding refer to figures 6.47 a) and b). If P361 = 0 (Load Detection = Off) – the output always remains activated. - Torque Polarity +/The output programmed to this function will be activated when the torque is positive. - Torque Polarity -/+ The output programmed to this function will be activated when the torque is negative. NOTE! The outputs that are set to the function “Torque Polarity” have a hysteresis in its operation that can be configured at parameter P358 (Hysteresis for the Torque Current – Iq). This resource works in the transition of these outputs at the moment they are activated or deactivated. DOx or Rlx = 34 – Torque Polarity +/Status of the contacts at XC1 (NC) RL1 (NO) (NO) RL2 (NC) RL3 (NO) 21-24 22-24 23-25 25-26 27-28 Torque Polarity XC4 Voltage DO1 (5, 6) DO2 (7, 6) Positive (+) 0V Open Closed Closed Open Closed Negative (-) +24V Closed Open Open Closed Open Table 6.42 a) - Status of the DOx and RLx contacts with the torque polarity +/- function DOx or Rlx = 35 – Torque Polarity -/+ Status of the contacts at XC1 (NC) RL1 (NO) (NO) RL2 (NC) RL3 (NO) 21-24 22-24 23-25 25-26 27-28 Torque Polarity XC4 Voltage DO1 (5, 6) DO2 (7, 6) Positive (+) +24V Closed Open Open Closed Open Negative (-) 0V Open Closed Closed Open Closed Table 6.42 b) - Status of the DOx and RLx contacts with the torque polarity +/- function 184 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes NOTE! It is used only with the Master/Slave function to indicate the torque polarity at the digital or relay outputs. Description of the Torque Polarity +/- function for the Torque Master/Slave function The implementation of this function requires the digital or relay outputs of the “master” CFW-09 to be set to the options P275=34 (Torque Polarity +/-) or P275=35 (Torque Polarity -/+). Therefore, a load resistor (Rc) shall be connected at the digital output DO1 (XC4:5) or DO2 (XC4:7), as presented in figure 8.1. This output shall be connected to the digital input DI2 of the “Slave” CFW-09, which shall be set to the option P264=0 (Direction of Rotation). In the master CFW-09 (Vector with encoder): In the slave CFW-09 (Vector with encoder): P100=P101=0; P275 or P276=34 or 35; P160=1; P357= 0.1s P223=P226=DI2=4; P358= 2.00% P264=0 P253=4 P237=2 P234=1.2 Table 6.43 - Minimum required settings for the torque Master/Slave function For P275 or P276 = 34 or 35 When the torque current of the “master” CFW-09 is positive, the digital output DO1 or DO2 will be set to zero, which will force the speed regulator of the “slave” to saturate positively, producing a positive torque current. When the torque current of the “master” CFW-09 is negative, the digital output DO1 or DO2 will be set to 24V, which will force the speed regulator of the “slave” to saturate negatively, producing a negative torque current. 185 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes Master Slave EBA.01 COM 6 XC1 10 DGND 4 CFW-09 24Vdc 8 (Torque +/-) CFW-09 EBA.01 XC4: DO1 R 500 3W XC1: 17, 18 AO1 XC1: 19,20 AO2 M XC1 DI2 FWD/REV XC1 12, 13 AI1 Speed Reference XC1 15, 16 AI2 Max. Torque Current EBA.01 M Figure 6.38 - Diagram for the Torque Master/Slave function - F > Fx _ 1: This function activates the relay and/or transistorized outputs set to this option when the output frequency value (F) is greater than the value set at P369 (Fx) plus the hysteresis value set at P370. When F < Fx - P370, the outputs set to this option are deactivated (refer to figure 6.39 t). - F > Fx _ 2: With this option the hysteresis for the acceleration is disabled, therefore, this function activates the relay and/or transistorized outputs set to this option when the output frequency value (F) is greater than the value set at P369 (Fx). When F < Fx - P370, the outputs set to this option are deactivated (refer to figure 6.39 v). - Set point = Process Variable. This function activates the digital or relay output when the Set point value equals the Process Variable value (refer to figure 6.39 v). - No E32 - It indicates that the drive is disabled due to an E32 error. - Ready 2 - Indicates that the motor is disabled (motor stopped) without error and without undervoltage. Symbols used in the Digital Output functions: N = P002 (Motor speed) N* = P001 (Frequency Reference) Nx = P288 (Speed Nx) - User selected speed reference point. Ny = P289 (Speed Ny) - User selected speed reference point. 186 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes Ix = P290 (Current Ix) - User selected current reference point. Is = P003 (Motor Current) Torque = P009 (Motor Torque) Tx = P293 (Torque Tx) - User selected torque reference point. Vpx = P533 (Process Variable x) - User selected reference point. Vpy = P534 (Process Variable y) - User selected reference point. Nt = Total Reference (See Figure 6.26) after all scalings, offsets, additions, etc. Hx = P294 (Hours Hx) PLC = See PLC board manual Fx = P370 (Frequency Fx) – Frequency reference defined by the user. P283 Time for RL2 ON 0.0 to 300 [ 0.0 ] 0.1s P284 Time for RL2 OFF 0.0 to 300 [ 0.0 ] 0.1s P285 Time for RL3 ON 0.0 to 300 [ 0.0 ] 0.1s P286 Time for RL3 OFF 0.0 to 300 [ 0.0 ] 0.1s Used in the function as Relay Output: Timer of the relay 2 or 3. When the timing function of the relays 2 and 3 is programmed at any DIx, and when the transition is effected from 0V to 24V, the relay will be enabled according to the time set at P283 (RL2) or P285 (RL3). When the transition from 24V to 0V occurs, the programmed relay will be disabled according to the time set at P284(RL2) or P286(RL3). After the DIx transition, to enable or disable the programmed relay, it is required that the DIx remains in on/off status during the time set at parameters P283/P285 and P284/P286. Otherwise the relay will be reset. See figure 6.34. Note: For this function, program P279 and/or P280 = 28 (Timer). 187 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION b) N < Ny a) N > Nx N Motor Speed N Nx (P288) P287 P287 Time Ny (P289) P287 P287 Time ON Relay/Transistor Output Relay/ Transistor Output ON OFF ON OFF c) N = N* d) Is > Ix Is N N* Ix (P290) Time Time ON ON Relay/Transistor OFF Output Relay/Transistor Output OFF OFF e) N* > Nx OFF f) Is < Ix Is N* Nx (P288) Ix (P290) Time Time Relay/ Transistor Output OFF ON ON Relay/ Transistor Output OFF g) Torque > Tx ON OFF h) Torque Nx j) N > Nx and Nt > Nx 6553 h N Nt N Nx (P288) Hx (P294) Time Time Hours Enable (P043) 0 ON Relay/Transistor OFF Relay/ Transistor OFF ON OFF OFF l) 4 to 20mA OK k) No External Fault Ready/ Run State Fault (Exy) State 2mA Ref c/ EOX Time Relay/ Transistor Output ON Time Relay/Transistor Output OFF ON ON OFF n) Process Var. > VPx m) N = 0 P291 Zero Speed Zone VPx (P533) Time Process Var. ON Relay/ Transistor OFF Relay/Transistor Output OFF ON OFF OFF o) Pre charge Ok p) Process Var. < VPy Link CC Pre-Charge Level VPy (P534) Process Var. Time ON Relay/Transistor Output ON Relay/ Transistor OFF Time ON OFF ON Figure 6.39 i) to p) - Details about the operation of the Digital and Relay Output Functions (cont.) 189 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION q) Logic for the Brake Activation when DOx or Relay = 30 or 31 CFW-09 Start/Stop N > Nx Is > Ix V/F Control Activate the brake Auxiliary Is > Imr Release the brake No Error Run Auxiliary NOTES! 1) To release the brake (transition from NC to NO) both comparisons are performed Is > Ix, Is > Imr. At the same time, the drive shall receive a Start/Stop command in the “Run” state and with no error. 2) To activate the brake (transition from NO to NC) the comparison N > Nx is performed. 3) If P202=4 (Vector with Encoder), the brake is not activated when the speed crosses zero at the reversing of the direction of rotation. Figure 6.39 q) - Details about the operation of the Digital and Relay Output Functions (cont.) 190 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION r) Operation of parameters P353 to P356 with Ix > Imr. Current Ix Imag Reset Pulse for the integrator of the speed regulator Start/Stop P354 Accepted only after P355 P356 P356 RLx or DOx Output (brake activation) P353 P355 Speed Reference Nx Real Brake Real Speed Nx Note: The Start/Stop function in the figure above is valid only for commands from the DI1 (Digital Input #1) set to the option “1=Start/Stop”. Figure 6.39 r) - Details about the operation of the Digital and Relay Output Functions (cont.) 191 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION s) Operation of parameters P353 to P356 with Ix < Imr. Current Magnetized Motor Imag Ix Reset Pulse for the integrator of the speed regulator Start/Stop P354 Accepted only after P355 P356 P356 RLx or DOx Output (brake activation) P353 P355 Speed Reference Nx Real Brake Real Speed Nx Figure 6.39 s) - Details about the operation of the Digital and Relay Output Functions (cont.) 192 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION t) F > Fx _ 1 u) F > Fx _ 2 P369 + P370 Fx (P369) P369 - P370 ON Relay Transistor OFF Fx (P369) P369 - P370 N ON Relay Transistor OFF OFF N OFF v) Set point = Process Variable P040 P537 P525 P537 ON Relay/ Transistor OFF OFF Figure 6.39 t) to v) - Details about the operation of the Digital and Relay Output Functions (cont.) 193 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P287 Hysteresis for Nx/Ny Range [Factory Setting] Unit 0 to 5% [ 1.0 ] 0.1 P288 (2) (11) Nx Speed 0 to P134 [ 120 (100) ] (11) 1rpm P289 (2) (11) Ny Speed 0 to P134 [ 1800 (1500) ] (11) 1rpm P290 (7) Ix Current 0.0 to 2.0 x P295 [ 1.0 x P295 ] 0.1A(<100)-1A(>99.9) Description / Notes Used by the Digital and Relay Outputs functions: N > Nx and N < Ny. Used by the Digital and Relay Outputs functions: N* > Nx, N > Nx and N < Ny. Used by the Digital and Relay Outputs functions: Is > Ix and Is < Ix. P291 Zero Speed Zone 1 to 100 [1] 1% Used by the Digital and Relay Outputs function Zero Speed and the Zero Speed Disable (Refer to P211 and P212). P292 N=N* Band (At Speed Band) 1 to 100 [1] 1% Used by the Digital and Relay Outputs function N = N* (At Speed). P293 Tx Torque 0 to 200 [ 100 ] 1% Used by the Digital and Relay Outputs functions Torque > Tx and Torque < Tx. In this output mode, the motor torque indicated in parameter P009 is compared with the value programmed in P293. The setting is expressed in % of the motor rated current (P401=100%) P294 Hours Hx 194 0 to 6553h [ 4320 ] 1.0 Used in the functions of the digital outputs Hours Enabled higher than Hx. CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P295 (1) Inverter Rated Current Range [Factory Setting] Unit 0 to 81 [ According to the CFW-09 rated current for CT application] - Description / Notes Even if some models withstand a higher current for VT applications, the setting of P295 shall be kept in accordance with the drive rated current (CT). Do not modify the value of P295 for VT applications. 220-230V Models IN P295 Size 6A 3 7A 4 1 10A 6 13A 7 16A 8 2 24A 9 28A 10 45A 13 3 54A 14 4 70A 16 5 86A 17 105A 18 6 130A 19 500-600V Models IN P295 Size 2,9A 39 4,2A 40 7A 4 2 10A 6 12A 41 14A 42 22A 43 4 27A 44 32A 45 44A 46 53A 47 7 63A 48 79A 49 above 600A 25 500HP 652A 72 794A 73 897A 76 978A 78 1191A 79 1345A 81 660-690V Models IN P295 Size 100A 50 8E 127A 52 179A 54 225A 56 259A 58 10E 305A 59 340A 61 428A 64 492 A 68 above 500HP 580 A 70 646 A 71 813 A 74 869 A 75 969 A 77 1220A 80 380-480V Models IN P295 Size 3,6A 0 4A 1 1 5,5A 2 9A 5 13A 7 2 16A 8 24A 9 30A 11 3 38A 12 4 45A 13 60A 15 5 70A 16 86A 17 6 105A 18 142A 20 7 180A 21 8 211A 55 240A 22 312A 67 9 361A 23 450A 24 10 515A 69 600A 25 above 686A 33 500HP 855A 34 1140A 35 1283A 36 1710A 37 500-690V Models IN P295 Size 107A 51 8E 147A 53 211A 55 247A 57 315A 60 10E 343A 62 418A 63 472A 65 Special Models IN P295 2A 38 33 A 66 200 A 26 230 A 27 320 A 28 400 A 29 570 A 30 700 A 31 900 A 32 Table 6.44 - Inverter Rated current selection 195 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P296 (1) (11) Inverter Rated Voltage (Rated Input Voltage) Range [Factory Setting] Unit 0 to 8 [ 0 for models 220-230V 3 for models 380-480V 6 for models 500-600V and 500-690V 8 for models 600-690V ] - Description / Notes P296 0 1 2 3 4 5 6 7 8 Inverter Rated Voltage 220V/230V 380V 400V/415V 440V/460V 480V 500V/525V 550V/575V 600V 660V/690V Table 6.45 - Inverter Rated voltage selection ATTENTION! Set P296 according to the rated AC line voltage! Do not set according to short term peak values. For CFW-09 models ≥ 86A/380-480V, ≥ 44A/500-600V and 500690V models, also adjust the voltage selection jumper (Refer to Section 3.2.3). P297 (1) (2) Switching Frequency 0 to 3 [ 2 (5.0 kHz) ] - P297 0 1 2 3 Switching Frequency 1.25 kHz 2.5 kHz 5.0 kHz 10.0 kHz Table 6.46 - Switching frequency selection The rated switching frequency for each model is shown in item 9.1. When a higher switching frequency is used, it is necessary to derate the output current as specified in item 9.1 note 3. Note that the switching frequency must be reduced from 5kHz to 2.5kHz when the VT rated current is used in the following models: from 54A to 130A/220-230V, from 30A to 142A/380-480V and 63A/500-600V. Note that the following models have a rated switching frequency of 2.5kHz: from 180A to 600A/380-480V, 44A and 79A/500-600V, from 107A to 472A/ 500-690V and all 660-690V models. The switching frequency is a compromise between the motor acoustic noise level and the inverter IGBTs losses. Higher switching frequencies cause lower motor acoustic noise level, but increase the IGBTs losses, increasing drive components temperature, thus reducing their useful life. The predominant frequency on the motor is twice the switching frequency programmed at P297. P297 = 5.0 kHz results in an audible motor noise corresponding to 10.0kHz. This is due to the PWM technique used. A reduction of the switching frequency also: - Helps reducing instability and resonance problems that may occur in certain application conditions.- Reduces the leakage currents to ground, which may avoid nuisance E11 (Output Ground Fault). 196 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes The option 1.25kHz is not valid for the Vector Control (P202=3 or 4). The option 10kHz is not valid for the Sensorless Vector Control (P202=3) and for the models with supply voltage between 500V and 690V (2.9A to 79A/500-600V, 107A to 472A/500-690V and 100A to 428A/660-690V). P300 DC Braking Time This parameter is shown on the display(s) only when P202 = 0,1, 2, 3 or 5 0.0 to 15.0 [ 0.0 ] 0.1s The DC braking feature provides a motor fast stop through the injection of DC current. This parameter sets the DC Braking Time when the drive is operating in the V/F, VVW or Sensorless Vector control modes. Control Mode V/Hz VVW Vector Sensorless DC Braking at Start P302 and P371 P371 and P372 DC Braking at Stop P300, P301 and P302 P300, P301 and P302 P300, P301 and P372 Table 6.47 - Parameters related to the DC Braking Figure 6.40 shows the operation of the DC Braking with a ramp to stop (stop command). Refer to P301: a) V/F Control Motor Speed P300 P301 Time Dead Time +24V Start/ Stop - DIx Open b) VVW and Sensorless Control Motor Speed P300 P301 Time +24V Start/ Stop - DIx Open Figure 6.40 a) b) - DC Braking operation with a Ramp to Stop 197 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes Figure 6.41 shows the operation of the DC Braking with a coast to stop (general disable command). This condition is valid only for the V/F control. P300 Motor Speed Time Dead Time +24V General/Enable - DIx Open Figure 6.41 - DC braking operation with a general disable command in the V/F control For the V/F control, there is a “Dead Time” (motor runs freely) before the DC braking starts. This time is required in order to demagnetize the motor and it is a function of the motor speed. During the DC Braking the LED displays flashes . The DC braking does not work with P202 = 4 (Vector with encoder control). If the drive is enabled during the DC braking operation, the braking process is interrupted and the drive will return to its normal operation. ATTENTION! The DC braking may continue working even after the motor has already stopped. Pay special attention to the motor thermal sizing for cyclic braking of short time. 198 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P301 DC Braking Starting Speed Range [Factory Setting] Unit Description / Notes 0 to 450 [ 30 ] 1 rpm This parameter establishes the starting point from where the DC Braking takes place. See figure 6.40. 0.0 to 10.0 [ 2.0 ] 0.1 % This parameter adjusts the DC voltage (DC braking torque) applied to the motor during the braking process. This parameter is shown on the display(s) only when P202 = 0,1, 2, 3 or 5 P302 DC Braking Voltage This parameter is shown on the display(s) only when P202 = 0,1, 2, 3 or 5 The setting shall be done by gradually increasing the value of P302, which varies from 0 to 10% of the rated supply voltage, until the desired braking torque is reached. This parameter works only for the V/F and VVW control modes. For the sensorless mode, refer to parameter P372. P303 Skip Speed 1 P133 to P134 [ 600 ] 1rpm P304 Skip Speed 2 P133 to P134 [ 900 ] 1rpm Motor Speed P305 P303 P305 0 to 750 [0] 1rpm 2x P306 P304 P306 Skip Band Range P133 to P134 [ 1200 ] 1rpm 2 x P306 P303 P305 Skip Speed 3 P304 Speed Reference This feature prevents the motor from operating permanently at speeds where the mechanical system enters into resonance, causing high vibration or noise levels. The passage through the skip speed band (2xP306) is made at the programmed acceleration/deceleration rates. This Function does not operate properly when two skip speeds are overlapped. P308 (1) Serial Address 1 to 30 [1] - Sets the address of the inverter for the serial communication. See item 8.13. 199 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter (1) P309 Fieldbus Range [Factory Setting] Unit 0 to 6 [0] - Description / Notes Defines the Fieldbus standard to be used (Profibus DP or Device NET) or the number of variables to be exchanged with the master. See item 8.12.5. P309 0 1 2 3 4 5 6 Fieldbus Options Inactive Profibus DP 2 I/O Profibus DP 4 I/O Profibus DP 6 I/O DeviceNet 2 I/O DeviceNet 4 I/O DeviceNet 6 I/O Table 6.48 - Fieldbus Options It is applicable only for the Profibus-DP kit (optional) or DeviceNet kit (optional). P310 (1) STOP detection in a Profibus network 0,1 [0] - This parameter allows programming the bit #6 of the Fieldbus control word (refer to item 8.12.5.2 - Variable Written in the Inverter). P310 0 Function Off Bit #6 No function If bit6 = 0 1 On If bit6 = 1 CFW09 Action Executes a General Disable command, regardless of the value of the remaining bits of the control word. Executes the commands that were programmed at the remaining bits of the control word. Table 6.49 - STOP detection in a Profibus network. If this parameter is set to ON, the bit #6 of the control word shall be kept in 1 to the drive operation. It will allow the drive to be disabled in case of STOP in the master of the Fieldbus network, where the control word is reset (all bits are set to zero). P312 Type of Serial Protocol 0 to 9 [0] - P312 0 1 2 3 4 5 6 7 8 9 Type of Serial Protocol WBUS Protocol Modbus-RTU, 9600 bps, no parity Modbus-RTU, 9600 bps, odd parity Modbus-RTU, 9600 bps, even parity Modbus-RTU, 19200 bps, no parity Modbus-RTU, 19200 bps, odd parity Modbus-RTU, 19200 bps, even parity Modbus-RTU, 38400 bps, no parity Modbus-RTU, 38400 bps, odd parity Modbus-RTU, 38400 bps, even parity Table 6.50 - Type of Serial Protocol It defines the protocol type used for the serial communication. 200 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P313 Disabling with E28/E29/E30 Range [Factory Setting] Unit 0 to 4 [0] - Description / Notes Disabling with E28/E29/E30 Disable via Start/Stop Disable via General Enable No Action Changes to LOCAL 1 Changes to LOCAL 2 - Keeping the commands and the reference P313 0 1 2 3 4 Table 6.51 - Disabling with E28/E29/E30 Defines the inverter behavior when the serial communication is inactive (causing error E28), when physical connection with the master of the Fieldbus is interrupted (causing error E29) or when the Fieldbus board is inactive (causing error E30). See item 8.12.5. For P313 = 4, when the drive detects a failure on the Fieldbus network and changes from Remote mode to Local mode, the ramp enable command and the speed reference received through the Fieldbus network will be maintained in the Local mode if the ramp enable command is being controlled in the Local mode through the 3-wire Start/Stop control or through the keypad. P314 (1) Time for Serial Watchdog Action 0.0 to 999.0s [ 0.0 ] - P314 Time for serial watchdog action 0.0 Disable 0.1 to 999.0 Enable Table 6.52 - Serial Watchdog Action If the inverter does not receive any valid serial telegram after the time programmed at P314 has elapsed, the Fault Message E28 on the HMI and the inverter will return to the action programmed at P313 - Type of Disabling by E28/E29/E30. To enable the inverter to execute this action, the inverter commands must be programmed to the “Serial” option at the parameters P220 to P228. P318 Watchdog detection for the PLC board 0,1 [1] - P318 Function Description 0 Off 1 On Disables the activation of the Watchdog Error for the PLC board - E71. Enables the activation of the Watchdog Error for the PLC board - E71. Table 6.53 - Watchdog detection for the PLC board 201 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P320 (1) Flying Start/RideThrough Range [Factory Setting] Unit 0 to 3 [ 0 (Inactive) ] - Description / Notes The Parameter P320 selects the use of the following functions: Function P320 0 Inactive 1 Only Flying Start is active [valid for P202=0,1, 2 (V/F Control), 3 (sensorless) or 5 (VVW)] 2 Flying Start and Ride-Through are active [valid for P202=0,1, 2 (V/F Control), 3 (sensorless) or 5 (VVW)] 3 Only Ride-Through is active Table 6.54 - Flying Start/Ride-Through P321 (6) Ud Line Loss Level This parameter is shown on the display(s) only when P202 = 3 or 4 (Vector Control) 202 178 V to 282 V (P296=0) [252 V] 1V 307 V to 487 V (P296=1) [436 V] 1V 324 V to 513 V (P296=2) [459 V] 1V 356 V to 564 V (P296=3) [505V] 1V 388 V to 615 V (P296=4) [550V] 1V 425 V to 674 V (P296=5) [602V] 1V 466 V to 737 V (P296=6) [660V] 1V 486 V to 770 V (P296=7) [689V] 1V 559 V to 885 V (P296=8) [792V] 1V The activation of the Ride-Through function can be visualized at the outputs DO1, DO2, RL1, RL2 and/or RL3 (P275, P276, P277, P279 and/or P280) provided they are also programmed to “23=Ride-Through”; NOTE! When one of the functions, Ride-Through or Flying Start is activated, the parameter P214 (Line Phase Loss Detection) is automatically set to 0=Off. NOTE! This parameter works together with P321, P322, P323, P325, P326 for Ride-Through in Vector Control, and with P331, P332 for V/F Control Ride-Through and Flying-Start. NOTE! Ud=Vac x 1.35 Ride-Through for Vector Control (P202=3 or 4) The purpose of the Ride-Through function, in Vector mode (P202 = 3 or 4), is to ensure that the inverter maintains the motor running during the line loss, not allowing interruption or fault storing. The energy required for motor running is obtained from the kinetic energy of the motor (inertia) during its deceleration. As soon as the line is reestablished, the motor accelerates again to the speed defined by the reference. After line loss (t0), the DC link voltage (Ud) starts to decrease in a rate that depends on the motor load condition and may reach the undervoltage level (t2), if the Ride-Through function is not operating. The time required for this condition, typical for rated load, situates in a range from 5 to 15 ms; With Ride-Through function active, the line loss is detected when Ud voltage becomes lower than the “Ud line loss” value (t1). The inverter immediately starts a controlled motor deceleration, regenerating the energy into the DC link and thus maintaining the motor running, where the Ud voltage is regulated to the “Ud Ride-Through” value. CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P322 (6) Ud Ride-Through This parameter is shown on the display(s) only when P202 = 3 or 4 (Vector Control) P323 (6) Ud Loss Recover Level This parameter is shown on the display(s) only when P202 = 3 or 4 (Vector Control) Range [Factory Setting] Unit 178 V to 282 V (P296=0) [245 V] 1V 307 V to 487 V (P296=1) [423V] 1V 324 V to 513 V (P296=2) [446 V] 1V 356 V to 564 V (P296=3) [490 V] 1V 388 V to 615 V (P296=4) [535 V] 1V 425 V to 674 V (P296=5) [588V] 1V 466 V to 737 V (P296=6) [644V] 1V 486 V to 770 V (P296=7) [672V] 1V 559 V to 885 V (P296=8) [773V] 1V 178 V to 282 V (P296=0) [267 V] 1V 307 V to 487 V (P296=1) [461 V] 1V 324 V to 513 V (P296=2) [486 V] 1V Description / Notes If the line loss is not recovered, the motor remains in this condition as long as possible (depending on the energy equilibrium), until the undervoltage condition (E02 at t5) occurs. If the line loss is recovered (t3) before the undervoltage condition, the inverter detects its reestablishment when the Ud voltage reaches the “Ud Loss Recover” level (t4). Then the motor is accelerated according to the set ramp, from the current speed value up to the value defined by the active speed reference. See figure 6.43. If the input voltage drops to a value between parameters P322 and P323, the values of P321, P322 and 323 shall be readjusted. NOTE! Cares with Application: The use of the line reactance or DC choke is mandatory to limit the inrush current when the network is reestablished. NOTE! The function Ride-Trough in Vector Mode for models 107A to 472A/ 500-690V and 100A to 428A/660-690V works only up to a maximum time of 2s. In these models the control power supply is not fed from the DC link, it is a separate power supply with 2s autonomy. NOTE! To activate the ride-though, the line supply must fall to a value lower than (P321 ÷ 1.35). Ud Nominal Loss Recover (P323) Line Loss (P321) Ride-Through (P322) Undervoltage (75%) E02 t0 t1 t2 t (t) t3 t4 t5 Figure 6.43 - Actuation of the Ride-Through function in Vector Control mode 203 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit 356 V to 564 V (P296=3) [534 V] 1V 388 V to 615 V (P296=4) [583 V] 1V 425 V to 674 V (P296=5) [638V] 1V 466 V to 737 V (P296=6) [699V] 1V 486 V to 770 V (P296=7) [729V] 1V 559 V to 885 V (P296=8) [838V] 1V P325 Ride-Through Proportional Gain 0.0 to 63.9 [22.8] 0.1 This parameter is shown on the display(s) only when P202 = 3 or 4 (Vector Control) P326 Ride-Through Integral Gain This parameter is shown on the display(s) only when P202 = 3 or 4 (Vector Control) 204 Description / Notes t0 - Line loss; t1 - Line loss detection; t2 - Trip by Undervoltage (E02 without Ride-Through); t3 - Line Recover; t4 - Line Recover detection; t5 - Trip by Undervoltage (E02 with Ride-Through); Regulator RT Ud Ride-Through Blockdiagram Figure 6.27 a) Input Kp, Ki Ud Figure 6.44 - Ride-Through PI Controller 0.000 to 9.999 [0.128] 0.001 Normally the factory setting for P325/P326 is adequate for most applications. CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit P331 Voltage Ramp 0.2 to 60.0 [ 2.0 ] 0.1s P332 Dead Time 0.0 to 10.0 [ 1.0 ] 0.1s These parameters ( P331 and P332) are only displayed when P202 = 0, 1, 2 or 5 (V/F / VVW Control) Description / Notes The Flying-start function allows the drive to start a motor that is running freely. This function takes the motor from its actual speed to the speed reference set at the drive. In order to enable the Flying Start function set P320 = 1 or 2. If the Flying-Start function is not needed at some moments, a digital input may be set to disable the Flying-start (set only one of the parameters between P265 and P270 to 17). Flying Start for V/F control mode: To do that it has a voltage ramp (adjusted in P331) and the motor frequency is fixed and defined by the speed setpoint. The Flying Start will always work when a start or run command is given, after the time adjusted in P332 (to allow for the motor demagnetization). Parameter P331 sets the time required for the output voltage reaching the rated voltage; Flying Start (FS) function for the sensorless vector control (P202=3) The Flying-Start function takes place after the START command. At this moment, the drive senses the motor speed, and once the motor speed is found, which may be in the forward or reverse direction, the motor is accelerated to the speed reference indicated in P001. Parameters P135, P331 and P332 are not used by the Flying Start function when P202=3. Settings: It is recommended to adjust P151 to the value in table 6.7 and P150 to 1. Ride-Through for V/F control mode or VVW: The Ride-Through function for the V/F and VVW control modes works in a different manner than in the vector control mode. As soon as the line supply falls to a value lower than the undervoltage (E02) Trip level (see item 7.1), the IGBT inverter is disabled (no voltage pulses at the motor). There is no tripping due to undervoltage, and the DC link voltage will slowly fall until the line supply comes back. If the line supply takes too long to come back (more than 2s) the inverter may trip by E02 or E70. If it comes back before, the inverter will start the motor with a voltage ramp like in the Flying Start function, The voltage ramp time is defined also in P331. See figures 6.45 a) and b). The parameter P332, used for the Ride-Through function, sets the minimum time which the inverter will wait to restart the motor after voltage re-establishment. This time is computed from the line loss and is required for the motor demagnetization. Set this time at two times the motor rotor constant, see table in P412. The ride-through function allows recovering the drive without E02 trip (under voltage) during a momentary power supply interruption. 205 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Line Supply Returns DC Link Voltage E02 level P332 Enabled Output Pulses Disabled P331 Output Voltage 0V Output Speed (P002) 0 rpm Figure 6.45 a) - Ride-Through actuation (Line returns before time set at P332 elapses) in V/F mode Line Supply Returns DC Link Voltage E02 level Enabled Output Pulses Disabled Time Ajusted P332 P332 P331 Output Voltage 0V Output Speed (P002) 0 rpm Figure 6.45 b) - Ride-Through actuation (Line returns after time set in P332, but before 2sec for P332 ≤ 1sec or before 2 x P332 for P332 > 1sec) in V/F mode 206 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION 6.3.1 Parameters for Crane Applications and for Torque Master/Slave Function - P351 to P368 Parameter (1) P351 Delay for E33 Speed without control Range [Factory Setting] Unit 0.0 to 99.9 [ 99.9 ] 9 If the difference between N (Real Speed) and N* (Speed Reference) remains greater than the value set at parameter P292 for a period longer than that set at parameter P351 the drive will trip with an error code E33. 99.9 = E33 is disabled This parameter is shown on the display(s) only when P202 = 3 or 4. P352 (1) Delay for E34 Long Period at Torque Limitation Description / Notes 0 to 999 [ 999 ] s This parameter is shown on the display(s) only when P202 = 3 or 4. If the CFW-09 remains at torque limitation for a period longer than the value set at P352 the drive will trip with an error code E34. 999 = E34 is disabled. NOTE! When the CFW-09 is used in “master/slave” applications, disable this function on the slave drive. P353 (1) Delay for N Fx 209 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION a) Activation of the load detection parameters during the stabilization time and with P361 = On Speed N* x P368 N* P362 t Show Overweight Output Current (1) P367 (2) P366 P365 t P363 Calculate Im P364 Show Slack Cable (1) (2) Overweight Condition Normal Condition Light load condition Slack cable condition Im - Average Current Figure 6.47 a) - Details of the operation of digital functions 210 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION b) Diagram of the Load Detection Logic Start P361=1? S N > P362 N=0 To>1s S S To=0 Increase To S Repeat Detection Slack Cable Counter = 0 Repeat Detection 1 Repeat Detection 1 S P364 > 0 S S Ramp Hold Is > P365 Cable OK S S P364 >0 Is > P365 Show Slack Cable S Cable OK S Th > P363 Th=Th-1 Calculate Im Th = 0 Im < P366 S N* = N* x P368 Im > P367 S Show Overweight End To = Time in N=0 rpm Th = Ramp Hold Time N* = Speed Reference N = Real Speed Is = Output Current (P003) Im = Average Current Iq = Torque Current Figure 6.47 b) - Details of the operation of digital functions 211 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P370 Hysteresis for Fx P371 DC Braking Time at Start This parameter is shown on the display(s) only when P202=3 (Sensorless) or 5 (VVW) Range [Factory Setting] Unit 0.0 to 15.0 [2.0] 0.1 Hz 0.0 to 15.0 [0.0] 0.1 s Description / Notes It is used in functions of the digital and relay outputs: F > Fx The DC braking at start consists of applying a DC current to the motor between the “Start” command and the motor acceleration. This parameter adjusts the DC braking time at start for the VVW and Sensorless Vector control modes If the drive is disabled during the DC braking operation, the braking process will continue until the braking time set at P371 finishes. After that the drive returns to the “RDY” state. The DC braking at start is not available for: - The V/Hz and Vector with Encoder control modes; - Start commands through the serial and Fieldbus interfaces with P202=3; - When P211=1; - When the Flying Start function is set (P320>=1) The DC current level is set at P302 (VVW) and P372 (sensorless). During the DC Braking the LED displays flashes P372 DC Braking Current Level 0.0 to 90.0 [40.0] 0.1 % This parameter is shown on the display(s) only when P202 = 3 (Sensorless) P398 (1) Slip Compensation during Regeneration This parameter is shown on the display(s) only when P202 = 5 (VVW) 212 This parameter adjusts the DC voltage (DC braking torque) applied to the motor during the braking process. The current level set at this parameter represents a percentage of the drive rated current. This parameter works only for the sensorless vector control. 0,1 [1] - This parameter is shown on the display(s) only when P202 = 5 (VVW) P399 (1)(2) Rated Motor Efficiency . P398 0 1 Function Off On Table 6.56 - Slip Compensation during Regeneration 50.0 to 99. [-] % This parameter sets the motor rated efficiency; This parameter is important to the correct operation of the VVW control. The incorrect setting of this parameter results in the incorrect calculation of the slip compensation; The default value of this parameter is automatically set when parameter P404 is modified. The suggested value is valid only for IV pole standard three-phase WEG motors. The user shall set this parameter manually for other motor types. CHAPTER 6 - DETAILED PARAMETER DESCRIPTION 6.4 MOTOR PARAMETERS - P400 to P499 Parameter P400 (1) (6) Motor Rated Voltage Range [Factory Setting] Unit 0 to 690 [ P296 ] 1V Description / Notes Set this parameter value according to the motor nameplate and the connection diagram in the terminal box. This value cannot be greater than the rated voltage value set at P296. In order to make a new setting of P400 effective while not in the guided start-up routine, it is necessary to power the drive down/up. P401 (1) (12) Motor Rated Current 0.0 to 1.30xP295 (12) [ 1.0 x P295 ] 0.1A(<100)-1A(>99.9) P402 (1) (2) (11) Motor Rated Speed 0 to 18000 [ 1750 (1458) ] (11) 1rpm 0 to 7200 [ 1750 (1458) ] (11) 1rpm Set this parameter according to the motor nameplate. 0 to 300 [ 60 (50) ] (11) 1Hz 30 to 120 [ 60 (50) ] (11) 1Hz Set this parameter according to the motor nameplate. 0 to 50 [4] - Set this parameter according to the motor nameplate. P403 (1) (11) Motor Rated Frequency P404 (1) Motor Rated Power Set this parameter according to the motor nameplate, considering the motor operating voltage. 0 to 18000 rpm for V/F Control. 0 to 7200 rpm for Vector Control. 0 to 300Hz for V/F Control. 30 to 120Hz for Vector Control. Motor Rated Motor Rated P404 Power (HP/kW) Power (HP/kW) 0 0.33/0.25 26 180.0/132.0 1 0.50/0.37 27 200.0/150.0 2 0.75/0.55 28 220.0/160.0 3 1.0/0.75 29 250.0/185.0 4 1.5 /1.1 30 270.0/200.0 5 2.0 /1.5 31 300.0/220.0 6 3.0 /2.2 32 350.0/260.0 7 4.0 /3.0 33 380.0/280.0 8 5.0 /3.7 34 400.0/300.0 9 5.5 /4.0 35 430.0/315.0 10 6.0/4.5 36 440.0/330.0 11 7.5/5.5 37 450.0/335.0 12 10.0/7.5 38 475.0/355.0 13 12.5/9.0 39 500.0/375.0 14 15.0/11.0 40 540.0/400.0 15 20.0/15.0 41 600.0/450.0 16 25.0/18.5 42 620.0/460.0 17 30.0/22.0 43 670.0/500.0 18 40.0/30.0 44 700.0/525.0 19 50.0/37.0 45 760.0/570.0 20 60.0/45.0 46 800.0/600.0 21 75.0/55.0 47 850.0/630.0 22 100.0/75.0 48 900.0/670.0 23 125.0/90.0 49 1100.0/ 820.0 24 150.0/110.0 50 1600.0/1190.0 25 175.0/130.0 Table 6.57 - Motor rated power selection P404 213 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P405 (1) Encoder PPR Range [Factory Setting] Unit 250 to 9999 [ 1024 ] 1 Description / Notes Sets the number of pulses per revolution (PPR) of the incremental encoder, when P202 = 4 (Vector with Encoder). This parameter is shown on the display(s) only when P202 = 4 (Vector Control with Encoder) P406 (1) Motor Ventilation Type 0 to 3 [0] - P406 0 1 2 3 Function Self-ventilated Forced Ventilation Optimal Flux Increased Protection Table 6.58 - Type of motor ventilation At the first drive power up (refer to items 5.2, 5.3 and 5.3.1) or when P202 is modified from 0, 1 or 2 (V/Hz) to 5 (VVW), 3 or 4 (Vector - see item 5.3.2), from 5 to 3 or 4 and vice versa, the value set at P406 automatically changes the overload protection as follows: P406 P156 P157 P158 0 1.1xP401 0.9xP401 0.55xP401 1 1.1xP401 1.0xP401 1.0xP401 2 1.1xP401 1.0xP401 1.0xP401 3 0.98xP401 0.9xP401 0.55xP401 Table 6.59 - Motor overload protection action ATTENTION! The option P406=2 may be used (see use conditions below) when motor should be operated at low frequencies with rated torque, without requiring forced ventilation, for the operation range 12:1, i.e., 5 at 60Hz/4.2 at 50Hz according the rated motor frequency. CONDITIONS FOR USING OPTION P406=2: i. Sensorless Vector Mode (P202=3); ii. WEG motors series: Nema Premiun Efficiency, Nema High Efficiency, IEC Premiun Efficiency, IEC TOP Premium Efficiency and Alto rendimento Plus. When P406=3, the switching frequency is limited to 5kHz. 214 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P407 (1) (2) Rated Motor Power Factor Range [Factory Setting] Unit 0.50 to 0.99 [-] - This parameter is shown on the display(s) only when P202 = 5 (VVW) Description / Notes This parameter sets the motor power factor; This parameter is important to the correct operation of the VVW control. The incorrect setting of this parameter results in the incorrect calculation of the slip compensation; The default value of this parameter is automatically set when parameter P404 is modified. The suggested value is valid only for IV pole standard three-phase WEG motors. The user shall set this parameter manually for other motor types. 0 to 2 [ P202=3 ] [0] 1 This parameter is shown on the display(s) only when P202 = 3 or 4 (Vector Control) This parameter controls the self-tuning routine, which estimates the value of parameters related to the motor under use. When P408 is set to options 1, 2, or 3, the self-tuning routine estimates the value of parameters P409 to P413. When this parameter is set to option 4, the self-tuning routine only estimates the value of parameter P413. 0 to 4 [ P202=4 ] [0] 1 Note: Best results for the self-tuning routine are obtained with a hot motor. The Self-tuning Routine can be cancelled by pressing the 0,1 [ P202=5] [0] 1 P408 (1) Run Self-Tuning key, only when P409 to P413 are different from zero. Self-tuning can be realized only with P309=Inactive (0) P408 0 1 Self-tuning No No rotation 2 Run for Imr 3 4 Run for TM Measure TM Type of Control Sensorless Vector, Vector with Encoder or VVW Sensorless Vector or Vector with Encoder Vector with Encoder Vector with Encoder P202 3,4 or 5 3 or 4 4 4 Table 6.60 - Self-tuning options - No rotation - The motor remains stationary during the self-tuning routine. The value of P410 is obtained from a table, which is valid for WEG motors up to 12 poles. Thus, P410 shall be set to zero before starting the self-tuning routine. If P410 ≠ 0, the self-tuning routine will keep the existing value. Note: When using a non-WEG motor, set P410 to the proper value (no load current) before running the self-tuning routine. - Run for Imr - The value of P410 is estimated with the motor rotating. This option shall be executed with no load coupled to the motor. ATTENTION! If the self-tuning routine is executed with a load coupled to the motor and with P408 set to option 2 (Run for Imr), a wrong value of P410 (Imr) may be obtained. This will result in a wrong estimation of P412 (Lr/Tr Constant) and P413 (Mechanical Time Constant TM). An overcurrent fault (E00) may also occur during the drive operation. Note: The word “load” represents anything coupled to the motor shaft such as a gearbox, an inertia wheel, etc. 215 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes - Run for TM - The value of parameter P413 (Mechanical Time Constant - TM) is estimated with the motor rotating. It shall be run, preferentially, with the load coupled to the motor. - Measure TM – Estimates the value of P413 (Mechanical Time Constant – TM) with the motor rotating. It shall be run, preferentially, with the load coupled to the motor. NOTES! When P408 = 1 or 2: The parameter P413 (Mechanical Time Constant – TM) is set to an approximated value of the motor mechanical time constant. The value of this parameter is set based on the motor rotor inertia (table data is valid for WEG motors), on the Drive Rated Current, and on the Drive Rated Voltage. Vector with Encoder control (P202 = 4): When P408 is set to option 2 (Run for Imr) and the self-tuning routine is finished, it is mandatory to couple the load to the motor and set parameter P408 to 4 (Measure TM) in order to estimate P413 (Mechanical Time Constant – TM). In this case, parameter P413 will also consider the driven load. VVW Control - Voltage Vector WEG (P202=5): In the self-tuning routine for the VVW control, only the mot stator resistance (P409) is obtained. Therefore, the self-tuning routine is always run with the motor stationary. P409 (1) Motor Stator Resistance (Rs) This parameter is shown on the display(s) only when P202 = 3, 4 (Vector Control) a 5 (VVW) 216 0.000 to 77.95 [ 0.000 ] 0.001Ω Value estimated by the Self-tuning routine. CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P410 Motor Magnetizing Current (Imr) Range [Factory Setting] Unit 0 to 1.25xP295 [ 0.0 ] 0.1A When the motor can operate decoupled from the load (P408 = 2) this value is estimated by the Self-tuning routine (P408=1 or 3) otherwise it is obtained from a pre-stored value array valid for WEG motors. If a non WEG motor is being used set this parameter to the correct value before starting Self-tuning. This parameter is shown on the display(s) only when P202 = 3 or 4 (Vector Control) P411 (1) Motor Flux Leakage Inductance Description / Notes For P202=4 (vector with encoder), the value set at P410 determines the motor flux. Thus ensure correct setting. If this setting is too low, the motor will lose flux and torque, if too high, the motor running starts to oscillate at rated speed or even this speed may not be reached. In this case, decrement P410 or P178 till speed oscillation stops or the rated speed is reached. 0.00 to 99.99 [ 0.00 ] 0.01mH Value estimated by the Self-tuning routine. 0.000 to 9.999 [ 0.000 ] 0.001s The setting of P412 determines the gains of the flux regulator (P175 and P176). This parameter is shown on the display(s) only when P202 = 3 or 4 (Vector Control) P412 Lr/Rr Constant (Rotor Time Constant - Tr) This parameter is shown on the display(s) only when P202 = 3 or 4 (Vector Control) The value of P412 is estimated by the self-tuning routine for motors up to 75hp/55kW. For higher ratings, this parameter is set according to the values for the WEG standard motors (table 6.61 shows typical values for some motors). The value of this parameter affects the speed accuracy for the sensorless vector mode control. Usually, the self-tuning routine is run when the motor is cold. Depending on the motor, the value of P412 may vary more or less according to the motor temperature. Therefore, when running a hot motor, adjust P412 so that the loaded motor speed (measured at the motor shaft with a tachometer) is the same as that indicated on the drive keypad (P001). This setting shall be performed at the half of the rated speed. For P202=4 (vector with encoder control), if the setting of P412 is incorrect the motor will lose torque. In this case, set P412 so that the motor current (P003) reaches the lowest value at the half of the rated speed and with a steady load. In the sensorless vector control the value of the parameter P175 will be limited in the range: 3,0 ≤ P175 ≤ 8.0. 217 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes Typical TR values for WEG standard motors: TR (s): Number of poles Motor Power cv-hp / kW 2 4 6 8 (50Hz/60Hz) (50Hz/60Hz) (50Hz/60Hz) (50Hz/60Hz) 2 / 1.5 0.19 / 0.14 0.13 / 0.14 0.1 / 0.1 0.07 / 0.07 5 / 3.7 0.29 / 0.29 0.18 / 0.12 - / 0.14 0.14 / 0.11 10 / 7.5 - / 0.38 0.32 / 0.25 0.21 / 0.15 0.13 / 0.14 15 / 11 0.52 / 0.36 0.30 / 0.25 0.20 / 0.22 0.28 / 0.22 20 / 15 0.49 / 0.51 0.27 / 0.29 0.38 / 0.2 0.21 / 0.24 30 / 22 0.70 / 0.55 0.37 / 0.34 0.35 / 0.37 - / 0.38 50 / 37 - / 0.84 0.55 / 0.54 0.62 / 0.57 0.31 / 0.32 100 / 75 1.64 / 1.08 1.32 / 0.69 0.84 / 0.64 0.70 / 0.56 150 / 110 1.33 / 1.74 1.05 / 1.01 0.71 / 0.67 - / 0.67 200 / 150 - / 1.92 - / 0.95 - / 0.65 - / 1.03 300 / 220 - / 2.97 1.96 / 2.97 1.33 / 1.30 -/- 350 / 250 -/- 1.86 / 1.85 - / 1.53 -/- 500 / 375 -/- - / 1.87 -/- -/- Table 6.61 - Typical TR values for some WEG standard motors. P413 (1) TM Constant (Mechanical Time Constant) 0.00 to 99.99 [ 0.00 ] 0.01s The setting of P413 determines the gains of the speed regulator (P161 and P162). When P408 = 1 or 2, observe the following: - If P413 = 0, then the TM constant will be obtained as a function of the motor inertia (memory stored value). This parameter is shown on the display(s) only when P202 = 3 or 4 (Vector Control) - If P413 > 0, then the value of P413 will not be changed during the selftuning routine. Sensorless vector control (P202=3): When the value of P413 (obtained from the self-tuning routine) provides unsuitable gains for the speed regulator, modify this parameter to better adjust the speed regulator gains; The value of P161, provided by the self-tuning routine or through the changing of P413, will be limited in the range: 6,0 ≤ P161 ≤ 9,0. The value of P162 varies according to the value of P161. In case it is needed to increase more these gains, set them directly at P161 and P162. Note: Values of P161 > 12,0 may cause oscillations in the torque current (iq) and in the speed. Vector with encoder control (P202=4): The value of P413 is estimated by the self-tuning routine when P408 = 3 or 4. In case it is not possible to estimate it, the setting shall be performed manually. (Refer to P161/P162). 218 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION 6.5 SPECIAL FUNCTIONS PARAMETERS P500 to P699 6.5.1 PID Regulator The CFW-09 is fitted with the PID regulator that can be used for closed loop process control. This function acts as a proportional, integral and derivative regulator, superimposed on the normal inverter speed control. The speed will be changed in order to maintain the process variable (the variable that should be controlled - for instance: water level of a container) at the desired value, set in the setpoint. This regulator can control, for example, the flow in a piping system through the flow feedback to the analog input AI2 or AI3 (selected via P524), and the flow reference set at P221 or P222 - AI1, when the inverter drives the motor of a pump that circulates the fluid through this piping system. Other application examples: level control, temperature control, dosing control, etc. 6.5.2 Description The function of the PID regulator is activated by setting P203 to 1. Figure 6.50 shows the block diagram of the Academic PID regulator. The transference function in the frequency domain of the Academic PID regulator is: y ( s ) = Kp e( s )[1 + 1 + sTd ] sTi Substituting the integrator by a sum and the derivative by the incremental quotient, we will obtain an approximate value for the discrete (recursive) transfer equation shown below: y (kTa ) = y (k − 1)Ta + Kp[(e(kTa ) − e(k − 1)Ta ) + + Kie(k − 1)Ta + Kd (e(kTa ) − 2e(k − 1)Ta + e(k − 2)Ta )] where: Kp (Proportional Gain): Kp = P520 x 4096; Ki (Integral Gain) : Ki = P521 x 4096 = [Ta/Ti x 4096 ]; Kd (Differential Gain) : Kd = P522 x 4096 = [Td/Ta x 4096]. Ta = 0,02sec(sampling period of the PID Regulator). SP* : reference, has 13 bits max. (0 to 8191). X : process variable (or controlled), read at AI2 or AI3, has 13 bits maximum; y(kTa): current PID output, has 13 bits maximum; y(k-1)Ta: previous OPID output; e(kTa): current error [SP*(k) – X(k)]; e(k-1)Ta: previous error [SP*(k-1) – X(k-1)]; e(k-2)Ta: error of the two previous samplings [SP*(k-2) – X(k-2)]; The feedback signal must be sent to the analog inputs AI2' and AI3' (See figure 6.29 and 6.30). NOTE! When using the PID function P233 must be set to 1, otherwise the minimum speed (P133) will be added to the PID feedback via AI2. 219 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION The setpoint can be defined: Keypad: parameter P525. Analog inputs AI1’, AI2’, AI3’, AI4’, (AI1’+ AI2’)>0, (AI1’+ AI2’), Multispeed, Serial, Fieldbus and PLC. NOTE! When P203=1, do not use the reference via EP (P221/P222=7). When the PID function (P203=1) is set: The following parameters are automatically changed: P223=0 (always forward), P225=0 (JOG disabled), P226=0 (always forward), P228=0 (JOG disabled), P237=3 (PID process variable) e P265=15 (Manual/Automatic). The JOG Function and the direction of rotation function remain disabled. The Enabling and Start/Stop controls are defined in P220, P224 and P227. The digital input DI3 is programmed automatically for the function Manual/ Automatic (P265=15), according to table 6.61: DIx Operating Mode 0 (0V) Manual 1 (24V) Automatic Table 6.62 - DIx Operating Mode The change between Manual/Automatic can be realized by one of the digital inputs DI3 to DI8 (P265 to P270). Parameter P040 indicates the value of the Process Variable feedback) in the chosen scale/unit. This parameter can be selected as monitoring variable (see Item 4.2.2), provided P205=6. To prevent the saturation of the analog feedback input during the regulation “overshoot”, the signal must vary between 0V to 9.0V [(0 to 18) mA / (4 to 18) mA]. The adaptation between the setpoint and the feed back can be realized by changing the gain of the selected analog input as feedback (P238 for AI2 or P242 for AI3). The Process Variable can also be displayed at the outputs AO1 to AO4 provided they were programmed at P251, P253, P255 or P257. The same is valid for the PID setpoint. The outputs DO1, DO2 and RL1 to RL3 can be programmed (P275 to P277, P279 or P280) to the functions of the Process Variable > VPx (P533) and Process Variable < VPy (P534). When the setpoint is defined by P525 (P221 or P222=0), and if it is changed from manual to automatic, following setting P525=P040 is performed automatically, provided the parameter P536 is active. In this case, the commutation from manual to automatic is smooth (there is no abrupt speed oscillation). In case of function “Stop Logic” is active (P211=1) and P224=0, P224 is automatically changed to the option “Digital Input (DIx)” (P224=1). In case of function “Stop Logic” is active (P211=1) and P227=0, P227 is automatically changed to the option “Digital Input (DIx)” (P227=1). 220 Obs 2 Obs 1 Feedback P524 See Figures 6.29 and 6.30 AI3' AI2' Setpoint (SP) See Figure 6.25 P525 Setpoint Definition (reference of the process variable) P526 - Enable + P520 Academic PID P040 Enable Academic PID P521 P522 P221/P222=1 to 11 (Analog Inputs, Multispeed, Serial, Fieldbus, PLC, PID Setpoint) Obs2: P523 P221/P222=0 (Keypad PID Setpoint) Obs1: + + + P133, P134 P527 DI3 (P265=15) PID Action Type 1=Reverse 0=Direct Reference (See Figure 6.25) Speed Reference (See Figure 6.25) Automatic (DIx Closed) Manual (DIx Open) CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Figure 6.48 - Block diagram of the PID Regulator Function 221 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit P520 PID Proportional Gain 0.000 to 7.999 [ 1.000 ] 0.001 P521 PID Integral Gain 0.000 to 7.999 [ 0.043 ] 0.001 P522 PID Differential Gain 0.000 to 3.499 [ 0.000 ] 0.001 P523 PID Ramp Time 0.0 to 999 [ 3.0 ] 0.1s (<99.9s) 1s (>99.9s) Description / Notes Some examples of initial settings of the PID Regulator Gains and PID Ramp Times for some applications mentioned in Item 6.5.1, are shown in table 6.63. Derivative P522 0.000 0.037 0.000 3.0 0 = Direct 1 0.043 0.000 3.0 0 = Direct 1 0.037 0.000 3.0 0 = Direct 2 1 0.004 See Note 0.000 0.000 3.0 3.0 See Note See Note Proportional P520 1 Pressure pneumatic system 1 Flow pneumatic system Pressure hydraulic system Flow hydraulic system Temperature Level PID Ramp Action Time Time P527 P523 3.0 0 = Direct Gains Integral P521 0.043 Magnitude Table 6.63 - Suggestions for gain settings of the PID regulator Obs: For temperature and level control, the action type will depend on the process. For instance, in the level control, when the inverter drives the motor that removes fluid from a tank, the action will be contrary as when the inverter drives the motor that fills a tank and thus the fluid level increases and the inverter should increase the motor speed to lower the fluid level, otherwise the inverter action that drives the pump motor to pump fluid into the tank will be direct. In case of level control, the setting of the integral gain will depend on the time required to fill the tank from the minimum acceptable level up the desired level, in the following conditions: i. For the direct action, the time should be measured by considering the maximum input flow and the minimum output flow. ii. In the inverse action, the time should be measured by considering the minimum input flow and the maximum output flow. The equation to calculate an initial value for P521 (PID Integral Gain) as a function of the system response time, is presented below: P521 = 0.02 / t t=time (seconds) P524 Selection of the PID Feedback 0,1 [0] - It selects the feedback input (Process Variable) of the PID regulator: P524 AIx 0 AI2 (P237 to P240) 1 AI3 (P241 to P244) Table 6.64 - Feedback selection 222 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes After the feedback input has been chosen, you must set the input function selected at P237 (to AI2) or P241 (to AI3). Feedback Type: The PID action Type described above considers that the variable feedback signal increases when the process variable also increases (direct feedback). This is the most common used feedback type. When the process variable feedback decreases when the process variable increases (inverse feedback), It is required to program the selected analog input for the PID (AI2 or AI3) as inverse reference: P239=2 [(10 to 0)V/(20 to 0)mA] or P239=3 [(20 to 4)mA]. When the feedback is through AI2 and P243=2 [(10 to 0)V/(20 to 0)mA] or P243=3 [(20 to 4)mA] when the feedback is through AI3. When this setting is not present, PID does not operate correctly. P525 Keypad PID Setpoint 0.0 to 100 [ 0.0 ] 0.1% It provides the setpoint via the and keys for the PID Regulator (P203=1) provided that P221=0 (LOC) or P222=0 (REM) and the inverter is in the Automatic mode. If it has been set to Manual Mode, the speed reference is given by P121. The value of P525 is maintained at the last set value (backup), even when inverter is disabled or enabled with [P120 = 1 (Active)]. Once PID is in Automatic mode, the Setpoint value for PID regulator is entered into the CFW09 via any reference set by P221 (LOCAL mode) or P222 (REMOTE mode). Particularly, most of general PID applications uses the setpoint via the AI1 [P221=1 (LOC) or P222=1(REM)] or via the and keys [P221=0 (LOC) or P222=0(REM)]. Refer to Figure 6.48 Block Diagram of the PID Regulator.” P526 Process Variable Filter 0.0 to 16.0 [ 0.1 ] 0.1s P527 PID Action Type 0,1 [0] - It sets the time constant of the Process Variable Filter. Generally a 0.1 will be a suitable value, excepting the process variable signal has a too high noise level. In this case, increase this value gradually by checking the result. It defines the control action type: P527 Action Type 0 DIRECT 1 REVERSE Table 6.65 - PID action type 223 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes Select according to the process Motor Speed Process Variable Select INCREASE INCREASE DECREASE DIRECT REVERSE Table 6.66 - PID action selection Process requirement: PID action type: the PID action should be selected as direct, when it is required to increase the motor speed in order to increase the process variable. Otherwise, select the inverse. Example 1 - Direct: pump driven by frequency inverter and filling a tank, where PID regulates the level. To increase the level (process variable) it is required to increase the flow and consequently, the motor speed. Example 2 - Inverse: Fan driven by frequency inverter and cooling a cooling tower, with PID controlling its temperature. When the temperature (process variable) should be increased, the cooling effect should de reduced by reducing the motor speed. P528 Process Variable Scale Factor 1 to 9999 [ 1000 ] 1 P528 and P529 define the way the Process variable (P040) will be shown. P529 defines how many digits are indicated after the decimal point. P528 must be set according to the equation below: P529 Decimal Point of Process Variable 0 to 3 [1] - P528 = F. S. V. Indication Process x (10)P529 Gain (AI2 or AI3) where: F. S. V. Indication Process is the full scale value of the Process Variable, corresponding to 10V (20mA) at the Analog Input (AI2 or AI3) used as feedback. Example 1: (Pressure Transducer 0 to 25 bar - Output 4 to 20 mA) - Desired indication: 0 to 25 bar (F. S.) - Feedback Input: AI3 - Gain AI3=P242=1.000 - Signal AI3=P243=1 (4 to 20mA) - P529=0 (no digit after decimal point) P528 = 224 25 x (10)0 = 25 1.000 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter Range [Factory Setting] Unit Description / Notes Example 2 (values are factory standards): - Desired indication: 0.0% to 100.0% (F. S.) - Feedback Input: AI2 - Gain AI2=P238=1.000 - P529=1 (one number after decimal point) P528 = P530 Eng. Unit Proc. Var. 1 32 to 127 [ 37 (%) ] - P531 Eng. Unit Proc. Var. 2 32 to 127 [ 32 ( ) ] - P532 Eng. Unit Proc. Var. 3 32 to 127 [ 32 ( ) ] - 100.0 x (10)1 = 1000 1.000 These parameters are only useful, if the inverter is fitted with HMI with LCD display. The Engineering Unit of the Process Variable is formed by three characters, that are used for the indication of P040. P530 defines the left character, P531 defines the central character and P532 defines the right character. Possible characters to be chosen: Characters corresponding to the ASCII code from 32 to 127. Examples: A, B, ... , Y, Z, a, b, ... , y, z, 0, 1, ... , 9, #, $, %, (, ), *, +, ... Examples: - P533 Value of Proc. Var. X 0.0 to 100 [ 90.0 ] 0.1% P534 Value of Proc. Var. Y 0.0 to 100 [ 10.0 ] 0.1% To indicate “bar”: - To indicate “%”: P530=”b” (98) P530=”%” (37) P531=”a” (97) P531=” “ (32) P532=”r” (114) P532=” “ (32) Used in the functions of the Digital/Relay Outputs: V. Pr. > VPx and V. Pr. < VPy aiming signaling/alarm. Full scale percentual values of the Process Variable: (P040 = (10)P529 x100%) P528 225 CHAPTER 6 - DETAILED PARAMETER DESCRIPTION Parameter P535 Wake Up Band Range [Factory Setting] Unit 0 to 100 [0] 1% P536 (1) 0,1 Automatic Set of [0] P525 Description / Notes The value of this parameter is used along with P212 (Condition to Leave Zero Speed Disable), providing additional condition to leave zero speed disable, that is, error of PID > P535. See P211 to P213. When the setpoint of the PID regulator is by HMI (P221/P222 = 0) and P536 is zero (active) by commutating from manual to automatic, the process variable value will be loaded at P525. In this way do you prevent PID oscillations during the commutation from “Manual” to “Automatic”. P536 Action Type 0 Active 1 Inactive Table 6.67 - Automatic Set of P525 P537 Hysteresis for the Set Point = Process Variable 0 to 100 [1] 1% When the Set Point value is equal to the Process Variable and it is within the range defined by the hysteresis value (set at parameter P537), the digital or relay output set to the option Set Point = Process Variable (SP=PV) is activated and remains in this condition until the process variable reaches a value outside of the hysteresis range (refer to figure 6.39 v). NOTE! This function is enabled only in the automatic mode and when P203=1. P538 Hysteresis VPx/VPy 226 0.0 to 5.0 [ 1.0 ] 0.1% It is used in functions of the digital and relay outputs: Process Variable > VPx and Process Variable < VPy CHAPTER 7 DIAGNOSTICS AND TROUBLESHOOTING This Chapter assists the user to identify and correct possible faults that can occur during the CFW-09 operation. Guidance on Preventive Maintenance is also provided. 7.1 FAULTS AND POSSIBLE CAUSES FAULT E00 Output Overcurrent E01 Overvoltage (Ud) E02 Undervoltage (Ud) When a fault is detected, the inverter is disabled and the Fault Code is displayed on the readout in the EXX form, where XX is the actual Fault Code. (ie. E01). To restart the inverter after a fault has occurred, the inverter must be reset. The reset can be made as follows: Disconnecting and reapplying AC power (power-on reset); By pressing the key (manual reset); Automatic reset through P206 (auto-reset); By digital input: DIx=12 (P265 to P270). The table below defines each Fault Code, explains how to reset the fault and shows the possible causes for each Fault Code. RESET Power-on Manual reset (Key Auto-reset DIx (Digital Input) POSSIBLE CAUSES ) Short-circuit between two motor phases; Short-circuit between breaking resistor cables; Inertia of the load too high, or acceleration ramp too short; Transistor module shorted; Improper setting of regulation and/or configuration parameter(s); P169 to P172 set too high. Power Supply voltage too high, check Ud in P004: 220-230V Models - Ud > 400V 380-480V Models - Ud > 800V 500-600V and 500-690V Models with power supply between 500V and 600V - Ud > 1000V 500-690 V models with power supply between 660V and 690V and 660-690V models - Ud > 1200V Load inertia too high or deceleration ramp too short. P151 or P153 set too high. Power Supply voltage too low, DC Link check Ud in P004: 220-230V power supply - Ud < 223V 380V power supply - Ud < 385V 400-415V power supply - Ud < 405V 440-460V power supply - Ud < 446V 480V power supply - Ud < 487V 500-525V power supply - Ud < 532V 550-575V power supply - Ud < 582V 600V power supply - Ud < 608V 660-690V power supply - Ud < 699V Phase loss at the input; Auxiliary circuit fuse blown (only valid for 105A and 130A/220-230V, 86A to 600A/380-480V and 44A to 79A/500-600Vsee Section 3.2.3); Pre-charge contactor defective; P296 set to a voltage higher than the power supply voltage. Table 7.1 - Faults and possibles causes 227 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING FAULT RESET E03 Input Undervoltage/ Phase loss (1) Power-on Manual reset (Key Auto-reset DIx (Digital Input) E04 Inverter Overtemperature or Pre-charge Circuit Defective (2) (3) Power-on Manual reset (Key Auto-reset DIx (Digital Input) POSSIBLE CAUSES ) ) Power Supply voltage is too low, check Power Supply voltage: 220-230V Models - Power Supply < 154V 380-480V Models - Power Supply < 266V 500-600V and 500-690V Models - Power Supply < 361V 660-690V Models - Power Supply < 462V Phase loss at the inverter input. Activation Time: 2.0s Ambient temperature too high (>40°C) and/or output current too high; or ambient temperature < -10ºC; Blowers locked or defective (3) Auxiliary circuit fuse blown (only valid for 105A and 130A/220-230V, 86A to 600A/380-480V and 44A to 79A/500-600Vsee Section 3.2.3); Problem with the supply voltage - voltage sag or interruption (phase loss) - last for more than 2 seconds and with the phase loss detection disabled (P214=0); Signal with inverted Polarity at Analog inputs AI1/AI2. E05 Inverter / Motor Overload Ixt Function P156, P157 and P158 set too low for the motor being used; Motor is under an actual overload condition. E06 External Fault Any DIx (DI3 to DI7) programmed for external fault detection (P265 to P270 set to 4 – No Ext Flt) is open (not connected to + 24V); Terminal block XC12 on the control board CC9 is not properly connected. E07 Encoder Fault (Valid only if P202 = 4 - Vector with Encoder) Miswiring between encoder and terminal block XC9 (optional board EBA/EBB). Refer to Section 8.2; Encoder is defective. E08 CPU Error (watchdog) E09 Program Memory Error (Checksum) E10 Error in the Copy Function E11 (7) Ground Fault Electrical noise. Contact WEG (Refer to Section 7.3) Power-on Manual Reset (Key Auto-reset DIx Memory with corrupted values. ) A bid to copy the HMI parameters to the inverter with different Software version. Short-circuit between one or more output phases and ground; Motor cable capacitance to ground is too high. Table 7.1 - Faults and possibles causes (cont.) 228 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING FAULT RESET E12 Braking Resistor Overload E13 Incorrect encoder sense of rotation (for P202 = 4 Encoder), with P408=runs to Imr Power-on Manual Reset (Key Auto-reset DIx Load inertia too high or deceleration ramp too short; Load on the motor shaft too high; P154 and P155 programmed incorrectly. ) Do not reset this fault and restart without first correcting the direction of either the encoder or of the motor. Cables U, V, W to motor are inverted; Encoder channels A and B are inverted; Encoder mounted in wrong position. Note: This fault can only occur during Self-tuning. E15 Motor Phase Loss Power-on Manual Reset (Key Auto-reset DIx E17 Overspeed Fault Power-on Manual Reset (Key Auto-reset DIx E24 Programming Error (5) POSSIBLE CAUSES Bad contact or broken wiring between motor and inverter; Incorrect value programmed in P401; Vector control without orientation; Vector control with encoder, encoder wiring or connection to motor is inverted. ) When the effective overspeed exceeds the value of P134+P132 longer than 20ms. ) It is automatically reset when the incompatible parameters are correctly programmed. Incompatible parameters were programmed. Refer to Table 4.2. E31 Keypad (HMI) Connection Fault It is automatically reset when HMI communication with inverter is restablished. Keypad cable misconnected; Electrical noise in the installation (electromagnetic interference). E32 Motor Overtemperature Power-on Manual Reset (Key Auto-reset DIx Motor is under an actual overload condition; Duty cycle is too high (too many starts/stops per minute); Ambient temperature is too high; Motor thermistor.miswiring or short-circuit (resistance < 100Ω) at the terminals XC4:2 and 3 of the optional board XC4:2 and 3 of the optional board EBA or at the terminals XC5:2 and 3 of the optional board EBB. P270 programmed to 16 unintentionally, with EBA/EBB board not installed and/or motor thermistor not connected; Motor in locked rotor condition. (4) E33 Speed without Control (8) ) Power-on Overweight; Manual Reset (Key ) Brake Failure. ) limitation for a period longer than allowed. Auto Reset DIx (Digital Input) E34 Power-on The load was too heavy and the CFW-09 operated at torque Long Period at Manual Reset (Key Torque Limitation (9) Auto Reset DIx (Digital Input) Failure on the brake opening caused the CFW-09 to operate at torque limitation for a period longer than allowed. Contact WEG Memory error or any internal inverter circuit defective. E41 Self Diagnosis (Refer to Section 7.3) Fault Table 7.1 - Faults and possibles causes (cont.) 229 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING FAULT E70 Internal DC Supply Under Voltage (6) E71 Watchdog error for the PLC board RESET Power-on Manual Reset (key Auto-reset DIx POSSIBLE CAUSES ) Power-on Manual Reset (key Phase loss at the R or S input. Auxiliary circuit fuse blown (only valid for 500-690V and 660-690V models - see figure 3.7 f) g)). When the PLC board stops communicating with the CFW-09 ) for more than 200ms. Auto-reset DIx Table 7.1 - Faults and possibles causes (cont.) Notes: (1) E03 Fault can occur only with: - 220-230V Models with rated current equal or higher than 45 A; - 380-480V Models with rated current equal or higher than 30 A; - 500-600V Models with rated current equal or higher than 22 A; - 500-690V Models; - 660-690V Models; - P214 set to1. (2) In case of E04 Fault due to inverter overtemperature, allow the inverter to cool before trying to reset it. The E04 fault code can also indicate a failure in the pre-charge circuit. But this is valid only for: - 220-230V Models with rated current equal or higher than 70 A; - 380-480V Models with rated current equal or higher than 86A. - 500-690V Models with rated current equal or higher than 107A; - 660-690V Models with rated current equal or highter than 1000A. The failure in the pre-charge circuit means that the pre-charge contactor sizes up to 130A/220-230V, 142A/380-480V and 79A/500-600V) or precharge thyristor (sizes above 130A/220-230V, 142A/380-480V, 500-690V and 660-690V) is not closed, thus overheating the pre-charge resistors. (3) For: - 220-230V Models with rated current equal or higher than 16 A; - 380-480V Models with rated current equal or higher than 13A, and equal or lower than 142A; - 500-600V Models with rated current equal or higher than 12A, and equal or smaller than 79A; E04 Fault can also be caused by internal airflow overtemperature. In this case, check the electronics blower. (4) When E32 is displayed due to motor overtemperature, please allow the motor to cool down before restarting the inverter. (5) When an incompatible parameter is programmed, a Fault Message – E24 - will be displayed and the LCD display will show a Help Message by indicating the Cause and how to correct the fault status. (6) Only for models 107A to 472A/500-690V and 100A to 428A/660-690V. (7) Long motor cables (longer than 100m (330ft)) can cause excessive capacitance to ground. This can cause nuisance E11 ground fault trips immediately after the inverter has been enabled. 230 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING SOLUTION: Reduce the switching frequency (P297). Connect a load reactor in series with the motor supply line. Refer to Section 8.8. (8) This error occurs when the comparison [N = N*] is greater than the maximum admissible error (set at P292) for a period longer than that set at P351. When P351=99.9 the detection logic for the error E33 is disabled. This error is only active in vector modes (P202=3 or 4). (9) If the CFW-09 remains at torque limitation for a period longer than the value set at P352 the drive will trip with an error code E34. When P352=999 the detection logic for the error E34 is disabled. This error is only active in vector modes (P202=3 or 4). NOTE! When a fault occurs the following steps take place: E00 to E08, E10, E11, E12, E13, E15, E17, E32, E33, E34 and E71: - “No Fault” relay drops “out”; - PWM pulses are stopped; - The LED display indicates the fault code; - The LCD display indicates the fault code and description; - The “ERROR” LED flashes; - The following data is stored in the EEPROM: - Speed reference via Keypad or EP (Electronic Potentiometer), if the function “Reference Backup” is active (P120 set to 1 – On); - Fault code; - The status of the I x t function (motor overload); - The status of the powered time (P042) and Enabled Time (P043). E09: - Does not allow inverter operation. E24: - Indicates the code on the LED display plus and description on the LCD display; - It blocks the PWM pulses; - It doe nor permit motor driving; - It switches OFF the relay that has been programmed to “Without Error”; - It switches ON the relay that has been programmed to “With Error”. E31: - The inverter continues to operate normally; - It does not accept the Keypad commands; - The fault code is indicated on the LED display; - The LCD display indicates the fault code and description; - E31 is not stored in the fault memories (P014 to P017 and P060 to P065) E41: - Does not allow inverter operation; - The fault code is indicated on the LED display; - The LCD display indicates the fault code and description; - The “ERROR” LED flashes. 231 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING Indication of the inverter status LEDs: Led Error Led Power Description Inverter is powered up and is ready A fault has been detected. The FAULT LED flashes, indicating the number of the Fault Code Exemple: (Flashing) E04 2.7s 1s Note: If the fault E00 occurs, the ERROR LED is ON continuously. 7.2 TROUBLESHOOTING PROBLEM POINT TO BE CORRECTIVE ACTION CHECKED Motor does not run Incorrect Wiring 1. Check the power and control connections. For example the digital inputs DIX programmed for Start/Stop, General Enable and No External Fault must be connected to +24V. For factory default programming, XC1:1 (DI1) must be connected to +24V(XC1:9) and XC1:10 connected to XC1:8. Analog Reference 1. Check if the external signal is properly connected. (if used) 2. Check the status of the speed potentiometer (if used). Incorrect Programming 1. Check if the parameters are properly programmed for the application; Fault 1. Check if the inverter is not disabled due to a Fault condition (Refer to table above). 2. Check if there is a short-circuit between terminals XC1:9 and 10 (short-circuit at 24Vdc power supply). Motor Stall 1. Reduce the motor load. 2. Increase P169/P170 or P136/P137. Table 7.2 - Troubleshooting 232 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING PROBLEM Motor speed varies (oscillates) Motor speed too high or too low POINT TO BE CHECKED CORRECTIVE ACTION Loose Connections 1. Disable the inverter, switch OFF the supply voltage and tighten all connections. 2. Check if all internal connection are titghtened. Speed Potentiometer 1. Replace the speed potentiometer. Variation of the external analog reference 1. Identify the cause of the variation. Parameters not set correctly (for P202=3 or 4) 1. See Section 6, parameters P410, P412, P161, P162, P175 and P176. Programming error (reference limits) 1. Check if the contents of P133 (Min. Speed) and P134 (Max. Speed) are according to the motor and the application. Signal of the reference control 1. Check the control signal level of the reference. 2. Check the programming (gains and offset) in P234 to P247. Motor Nameplate 1. Check if the used motor meets the application requirements. Data Motor does not reach rated speed or it starts to oscillate at rated speed for P202= 3 or 4 - Vector Display OFF 1. Reduce P180 (set to 90 to 99%). Connection of the Keypad 1. Check the Keypad connections to the inverter. Power Supply voltage 1. The power supply voltage must be within the following ranges: 220-230V power supply: - Min: 187V - Max: 253V 380-480V power supply: - Min: 323V - Max: 528V 500-600V power supply: - Min: 425V - Max: 660V 660-690V power supply: - Min: 561V - Max: 759V 1. Replace the fuse(s) Blown Fuse(s) Motor does not enter the field weakening range (for P202= 3 or 4) Motor speed too low and P009 = P169 or P170 (motor with torque limitation), for P202 = 4 vector with encoder 1. Set P180, between 90% and 99% Encoder signals or power connections Check the signals A - A, B - B according to figure 8.7. If this connections are correct invert two output phases, for instance U and V. Refer to Figure 3.9. Table 7.2 - Troubleshooting (cont.) 233 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING 7.3 CONTACTING WEG NOTE! When contacting WEG for service or technical assistance, please have the following data on hand: Inverter Model; Serial number, manufacturing date and hardware revision, as indicated on the inverter nameplate (Refer to Section 2.4); Software Version (Refer to Section 2.2); Information about the application and inverter programming. 7.4 PREVENTIVE MAINTENANCE DANGER! Always disconnect the power supply voltage before touching any component of the inverter. Even after switching OFF the inverter, high voltages may be present. Wait 10 minutes to allow complete discharge of the power capacitors. Always connect the equipment frame to a suitable ground (PE) point. ATTENTION! Electronic boards have components sensitive to electrostatic discharges. Never touch the components or connectors directly. If this is unavoidable, first touch the metallic frame or use a suitable ground strap. Never apply a high voltage test on the inverter! If this is necessary, contact WEG. To avoid operation problems caused by harsh ambient conditions, such as high temperature, moisture, dirt, vibration or premature aging of the components, periodic inspections of the inverter and installations are recommended. COMPONENT Terminal blocks, connectors PROBLEMS CORRECTIVE ACTIONS Loose screws Tighten them Loose connectors Blowers (1) / Cooling System Blowers are dirty Clean them Abnormal acoustic noise Replace the blower Blower is not running Abnormal vibration Printed circuit boards Power module (3) / Dust in the air filters Clean or replace them Dust, oil or moisture accumulation Clean them Smell Replace them Dust, oil or moisture accumulation, etc. Clean them power connections Connection screws are loose Tighten them DC Bus Capacitors (2) Discoloration / smell / electrolyte Replace them leakage Safety valve is expanded or broken Deformation Power resistor Discoloration Replace it Smell Table 7.3 - Periodic Inspections after Start-up 234 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING Notes: (1) It is recommended to replace the blowers after each 40,000 hours of operation; (2) Check the capacitors every six months. It is recommended to replace them after five years of operation. (3) If the inverter is stored for long periods, we recommend to power it up once a year during 1 hour. For 220-230V and 380-480V models apply supply voltage of aprox. 220Vac, three-phase or single-phase input, 50 or 60 Hz, without connecting motor at output. After this energization, wait 24 hours before installing it. For 500-600V, 500-690V and 660-690V models use the same procedure applying a voltage between 300V and 330Vac to the inverter input. 7.4.1 Cleaning Instructions When necessary clean the CFW-09 following the instructions below: Cooling system: Remove AC power from the inverter and wait 10 minutes; Remove all dust from the ventilation openings by using a plastic bush or a soft cloth; Remove dust accumulated on the heat sink fins and from the blower blades with compressed air; Electronic Boards: Remove AC power form the inverter and wait 10 minutes; Remove all dust from the printed circuit boards by using an anti-static soft brush or remove it with an ionized compressed air gun; If necessary, remove the PCBs from the inverter; Always use a ground strap. 235 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING 7.5 SPARE PART LIST Models 220-230V Name 6 7 10 1 1 1 Types (Ampéres) 13 16 24 Units per Inverter 28 45 5000.5275 Fan 0400.3681 Length 255 mm (60x60) 5000.5292 Fan 0400.3679 Length 165 mm (40x40) 5000.5267 Fan 0400.3682 Length 200 mm (80x80) 2 5000.5364 Fan 0400.3679 Length 230 mm (40x40) 1 5000.5305 Fan 2x04003680 (60x60) Fuse 0305.6716 Fuse 6.3X32 3.15A 500V HMI-CFW09-LCD S417102024 HMI-LCD 1 1 1 1 1 1 1 1 CC9 - 00 S41509651 Control Board CC9.00 1 1 1 1 1 1 1 1 CFI1.00 S41509929 Interface Board with the HMI 1 1 1 1 1 1 1 1 DPS1.00 S41512431 Driver and Power Supply Board CRP1.00 S41510960 Pulse Feedback Board 1 1 KML-CFW09 S417102035 Kit KML 1 1 P06 - 2.00 S41512296 Power Board P06-2.00 1 P07 - 2.00 S41512300 Power Board P07-2.00 P10 - 2.00 S41512318 Power Board P10-2.00 P13 - 2.00 S41512326 Power Board P13-2.00 P16 - 2.00 S41512334 Power Board P16-2.00 P24 - 2.00 S41512342 Power Board P24-2.00 P28 - 2.00 S41512350 Power Board P28-2.00 P45 - 2.00 S41510587 Power Board P45-2.00 HMI-CFW09-LED S417102023 HMI-LED (Optional) 1 1 1 1 1 1 1 1 KMR-CFW09 S417102036 Kit KMR (Optional) 1 1 1 1 1 1 1 1 CFI1.01 S41510226 Interface Board with HMI (Optional) 1 1 1 1 1 1 1 1 EBA1.01 S41510110 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBA1.02 S41511761 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBA1.03 S41511770 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.01 S41510200 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.02 S41511788 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.03 S41511796 Function Expansion Board (Optional) EBB.04 S41512671 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 EBB.05 S41512741 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBC1.01 S41513174 Funcion Expancion Board (Optional) EBC1.02 S41513175 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 EBC1.03 S41513176 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 SCI1.00 S41510846 RS-232 Module for PC (Optional) 1 1 1 1 1 1 1 1 Modbus RTU S03051277 Anybus-DT Modbus RTU Board (Optional) 1 1 1 1 1 1 1 1 Profibus DP S03051269 Anybus-S Profibus DP Board (Optional) 1 1 1 1 1 1 1 DeviceNet S03051250 Anybus-S DeviceNET Board (Optional) 1 1 1 1 1 1 1 Fans 236 Especification Item No 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING Models 220-230V Name Especification Item No 54 Precharge 035502345 Cont.CWM32.10 220V 50/60 Hz Contactors 035502394 Cont.CWM50.00 220V 50/60 Hz 0301.1852 Vitrified wire Resistor 20R 75 W 5000.5267 Fan 0400.3682 Length.200 mm 2 5000.5127 Fan 0400.3682 Length 285 mm 1 5000.5208 Fan 0400.3683 Lenght 230mm (120x120) 5000.5364 Fan 0400.3679 Length. 230mm (40x40) 5000.5216 Fan 0400.3683 Length 330mm 0400.2547 Fan 220V 50/60Hz 0305.6716 Fuse 6.3x32 3.15A 500V 0305.5604 Ret Fuse 0.5A 600V FNQ-R1 Precharge Resistor Fan Fuse HMI-CFW09-LCD 1 1 Types (Ampéres) 70 86 105 130 Units per Inverter 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 S417102024 HMI LCD 1 1 1 1 1 CC9.00 S41509651 Control Board CC9.00 1 1 1 1 1 LVS1.01 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 S41510927 Board LVS1.01 CFI1.00 S41509929 Interface Board with the HMI 1 DPS1.00 S41512431 Power Supplies and Firing Board 1 KML-CFW09 S417102035 Kit KML 1 DPS1.01 S41512440 Driver and Power Supply Board *P54 - 2.00 S41510552 Power Board P54-2.00 1 P54 - 2.01 1 S41511443 Power Board P54-2.01 *P70 - 2.00 S41511354 Power Board P70-2.00 1 P70 - 2.01 1 S41511451 Power Board P70-2.01 *P86 - 2.00 S41510501 Power Board P86-2.00 1 P86 - 2.01 1 S41511460 Power Board P86-2.01 *P105 - 2.00 S41511362 Power Board P105-2.00 1 P105 - 2.01 1 S41511478 Power Board P105-2.01 *P130 - 2.00 S41510439 Power Board P130-2.00 P130 - 2.01 1 S41511486 Power Board P130-2.01 HMI-CFW09-LED S417102023 HMI LED (Optional) 1 1 1 1 1 KMR-CFW09 1 S417102036 Kit KMR (Optional) 1 1 1 1 1 CFI1.01 S41510226 Interface Board with HMI (Optional) 1 1 1 1 1 EBA1.01 S41510110 Function Expansion Board (Optional) 1 1 1 1 1 EBA1.02 S41511761 Function Expansion Board (Optional) 1 1 1 1 1 EBA1.03 S41511770 Function Expansion Board (Optional) 1 1 1 1 1 EBB.01 S41510200 Function Expansion Board (Optional) 1 1 1 1 1 EBB.02 S41511788 Function Expansion Board (Optional) 1 1 1 1 1 EBB.03 S41511796 Function Expansion Board (Optional) 1 1 1 1 1 EBB.04 S41512671 Function Expansion Board (Optional) 1 1 1 1 1 EBB.05 S41512741 Function Expansion Board (Optional) 1 1 1 1 1 EBC1.01 S41513174 Funcion Expancion Board (Optional) 1 1 1 1 1 EBC1.02 S41513175 Function Expansion Board (Optional) 1 1 1 1 1 EBC1.03 S41513176 Function Expansion Board (Optional) 1 1 1 1 1 SCI1.00 S41510846 RS-232 module for PC (Optional) 1 1 1 1 1 Modbus RTU S03051277 Anybus-DT Modbus RTU Board (Optional) 1 1 1 1 1 Profibus DP S03051269 Anybus-S Profibus DP Board (Optional) 1 1 1 1 1 DeviceNet S03051250 Anybus-S DeviceNET Board (Optional) 1 1 1 1 1 Current Transformer 0307.2495 Current transformer 200A/100mA 2 2 * Only the types specified with braking (DB) 237 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING Models 380-480V Name Fans Fuse 238 Especification Item No 3.6 4 Type (Ampéres) 5.5 9 13 16 Units per Inverter 1 1 1 24 30 5000.5275 Fan 0400.3284 Length 190 mm (60x60) 5000.5305 Fan 2x0400.2423 150/110 mm (60x60) 1 1 5000.5292 Fan 0400.3679 Length 165 mm (40x40) 1 1 5000.5283 Fan 2x0400.3681 (135/175) mm (60x60) 5000.5259 Fan 0400.3682 Length 140 mm (80x80) 2 5000.5364 Fan 0400.3679 Length 230 mm (40x40) 1 1 1 1 0305.6716 Fuse 6.3x32 3.15A 500V CC9.00 S41509651 Control Board CC9.00 1 1 1 1 1 1 1 1 HMI-CFW09-LCD 1 S417102024 HMI LCD 1 1 1 1 1 1 1 1 CFI1.00 S41509929 Interface Board with HMI 1 1 1 1 1 1 1 1 DPS1.00 1 1 1 1 1 1 1 S41512431 Driver and Power Supply Board CRP1.01 S41510820 Pulse Feedback Board KML-CFW09 S417102035 Kit KML P03 - 4.00 S41512369 Power Board P03-4.00 P04 - 4.00 S41512377 Power Board P04-4.00 P05 - 4.00 S41512385 Power Board P05-4.00 P09 - 4.00 S41512393 Power Board P09-4.00 P13 - 4.00 S41512407 Power Board P13-4.00 P16 - 4.00 S41512415 Power Board P16-4.00 P24 - 4.00 S41512423 Power Board P24-4.00 P30 - 4.00 1 1 1 1 1 1 1 1 1 S41509759 Power Board P30-4.00 HMI-CFW09-LED S417102023 HMI LED (Opcional) 1 1 1 1 1 1 1 1 KMR-CFW09 1 S417102036 Kit KMR (Optional) 1 1 1 1 1 1 1 1 CFI1.01 S41510226 Interface Board with HMI (Optional) 1 1 1 1 1 1 1 1 EBA1.01 S41510110 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBA1.02 S41511761 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBA1.03 S41511770 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.01 S41510200 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.02 S41511788 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.03 S41511796 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.04 S41512671 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.05 S41512741 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBC1.01 S41513174 Funcion Expancion Board (Optional) 1 1 1 1 1 1 1 1 EBC1.02 S41513175 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBC1.03 S41513176 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 SCI1.00 S41510846 RS-232 Module for PC (Optional) 1 1 1 1 1 1 1 1 Modbus RTU S03051277 S03051269 Anybus-DT Modbus RTU Board (Optional) 1 1 1 1 1 1 1 1 Profibus DP Anybus-S Profibus DP Board (Optional) 1 1 1 1 1 1 1 1 DeviceNet S03051250 Anybus-S DeviceNET Board (Optional) 1 1 1 1 1 1 1 1 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING Models 380-480V Especification Type (Ampéres) 60 70 86 105 142 Units per inverter 1 1 1 Name Item No Precharge Contactor 035502394 Contactor CWM50.10 220V 50/60 Hz 0307.0034 Transformer 100 VA 0307.0042 Transformer 300 VA 0301.1852 Vitrified wire Resistor 20R 75 W 5000.5267 Fan 0400.3682 Length.200 mm (80x80) 5000.5208 Fan 0400.3683 Length 230 mm (120x120) 1 1 5000.5216 Fan 0400.3683 Length 330mm (40x40) 1 1 5000.5364 Fan 0400.3679 Length230 mm (40x40) 1 1 0400.2547 Fan 220V 50/60Hz 0305.5604 Ret. Fuse 0.5A 600V FNQ-R1 0305.5663 Ret. Fuse 1.6A 600V Precharge Transfor Precharge Resistor Fans Fuse 38 45 1 1 1 3 1 1 1 1 1 1 1 1 1 2 2 3 1 2 0305.6716 Fuse 6.3x32 3.15A 500V 1 1 1 1 1 1 1 HMI-CFW09-LCD S417102024 HMI LCD 1 1 1 1 1 1 1 CC9.00 S41509651 Controle Board CC9.00 1 1 1 1 1 1 1 CFI1.00 S41509929 HMI Interface Board 1 1 1 1 1 1 1 DPS1.00 S41512431 Driver and Power Supply Board 1 1 DPS1.01 S41512440 Driver and Power Supply Board 1 1 1 1 1 LVS1.00 1 1 1 2 2 1 1 S41510269 Voltage Selection Board CB1.00 S41509996 Board CB1.00 CB3.00 S41510285 Board CB3.00 KML-CFW09 S417102035 Kit KML 1 *P38-4.00 S41511753 Power Board P38-4.00 1 P38-4.01 S41511370 Power Board P38-4.01 1 *P45-4.00 S41509805 Power Board P45-4.00 1 P45-4.01 S41511389 Power Board P45-4.01 1 *P60-4.00 S41511338 Power Board P60-4.00 1 P60-4.01 S41511397 Power Board P60-4.01 1 *P70-4.00 S41509970 Power Board P70-4.00 1 P70-4.01 S41511400 Power Board P70-4.01 1 *P86-4.00 S41511346 Power Board P86-4.00 1 P86-4.01 S41511419 Power Board P86-4.01 1 *P105-4.00 S41509953 Power Board P105-4.00 1 P105-4.01 S41511427 Power Board P105-4.01 1 *P142-4.00 S41510056 Power Board P142-4.00 1 P142-4.01 S41511435 Power Board P142-4.01 1 HMI-CFW09-LED S417102023 HMI LED (Optional) 1 1 1 1 1 1 1 KMR-CFW09 S417102036 Kit KMR (Optional) 1 1 1 1 1 1 1 CFI1.01 S41510226 Interface Board with HMI (Optional) 1 1 1 1 1 1 1 EBA1.01 S41510110 Function Expansion Board (Optional) 1 1 1 1 1 1 1 EBA1.02 S41511761 Function Expansion Board (Optional) 1 1 1 1 1 1 1 EBA1.03 S41511770 Function Expansion Board (Optional) 1 1 1 1 1 1 1 EBB.01 S41510200 Function Expansion Board (Optional) 1 1 1 1 1 1 1 EBB.02 S41511788 Function Expansion Board (Optional) 1 1 1 1 1 1 1 EBB.03 S41511796 Function Expansion Board (Optional) 1 1 1 1 1 1 1 EBB.04 S41512671 Function Expansion Board (Optional) 1 1 1 1 1 1 1 EBB.05 S41512741 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 2 2 2 1 1 1 239 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING Especification Item No Name 38 45 Type (Ampéres) 60 70 86 105 142 Units per inverter EBC1.01 S41513174 Funcion Expancion Board (Optional) 1 1 1 1 1 1 1 EBC1.02 S41513175 Function Expansion Board (Optional) 1 1 1 1 1 1 1 EBC1.03 S41513176 Function Expansion Board (Optional) 1 1 1 1 1 1 1 CB7D.00 S41513136 Board CB7D.00 1 1 CB7E.00 S41513134 Board CB7E.00 1 1 CB4D.00 S41513058 Board CB4D.00 1 1 1 CB4E.00 S41513107 Board CB4E.00 1 1 1 SCI1.00 S41510846 RS-232 Module for PC (Optional) 1 1 1 1 1 1 1 Modbus RTU S03051277 Anybus-DT Modbus RTU Board (Optional) 1 1 1 1 1 1 1 Profibus DP S03051269 Anybus-S Profibus DP Board (Optional) 1 1 1 1 1 1 1 DeviceNet S03051250 Anybus-S DeviceNET Board (Optional) 1 1 1 1 1 1 1 Current Trasformer 0307.2495 Current transformer 200A/100mA 2 2 2 *Only for the types specified with braking (DB) Models 380-480V Type (Ampéres) Name Especification Item Nº 180 211 240 312 361 450 515 600 Units per inverter 0303.7118 IGBT Module 200A 1200V 0298.0001 IGBT Module 300A 1200V - (EUPEC) 0303.9315 IGBT Module 300A 1200V 6 6 417102497 Inverter Arm 361A - EP 3 3 417102498 Inverter Arm 450A - EP 417102499 Inverter Arm 600A - EP 417102496 InverterArm 600A 6 6 0298.0016 Thyristor-Diode Module TD330N16 3 3 0303.9986 Thyristor-Diode Module TD425N16 0303.9994 Thyristor-Diode Module TD500N16 0298.0003 Thyristor-Diode Module SKKH 250/16 3 3 3 0307.0204 Transformer of Fan and SCR Firing Pulse 250VA 1 1 1 Transformer 0307.0212 Transformer of Fan and SCR Firing Pulse 650VA 1 1 Precharge Resistor 0301.9250 Vitrified Wire Resistor 35 R 75 W 6 6 6 8 8 Rectifier Bridge 0303.9544 Three-Phase Rectifier Bridge 35A 1400V 1 1 1 1 Electrolytic Capacitor 0302.4873 Electrolytic Capacitor 4700uF/400V 8 12 12 18 6431.3207 Centrifugal Fan 230V 50/60Hz 1 1 1 3 0305.5663 Ret. Fuse 1.6A 600V 2 2 2 0305.6112 Ret. Fuse 2.5A 600V IGBT Module Inverter Arm Thyristor-Diode Module Precharge Fan Fuses 6 6 6 9 12 12 3 3 12 12 3 3 1 1 1 10 10 10 1 1 1 1 18 24 30 30 3 3 3 3 3 9 3 2 2 2 2 2 HMI-CFW09-LCD S417102024 HMI LCD 1 1 1 1 1 1 1 1 KML-CFW09 S417102035 Kit KML 1 1 1 1 1 1 1 1 S41509651 Control Board CC9.00 1 1 1 1 1 1 1 1 DPS2.00 S41510897 Driver and Power Supply Board DPS2.00 1 1 1 1 1 DPS2.01 S41511575 Driver and Power Supply Board DPS2.01 1 1 1 3 3 CC9.00 CRG2.00 S41512615 Gate Resistor Board CRG2X.00 CRG3X.01 S41512618 Gate Resistor Board CRG3X.01 CRG3X.00 S41512617 Gate Resistor Board CRG3X.00 CIP2.00 S41513217 CIP2A.00 Board CIP2.01 S41513218 CIP2A.01 Board 240 3 3 3 3 3 3 1 1 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING Type (Ampéres) Especification Item Nº Name 180 211 240 312 361 450 515 600 Units per inverter CIP2.02 S41513219 CIP2A.02 Board CIP2.03 S41513220 CIP2A.03 Board CIP2.04 S41513221 CIP2A.04 Board CIP2.52 S41513228 CIP2A.52 Board CIP2.53 S41513229 CIP2A.53 Board CIP2.54 S41513230 CIP2A.54 Board SKHI23MEC8 S41511532 Board SKHI23/12 for MEC8 SKHI23MEC10 S41511540 Board SKHI23/12 for MEC10 HMI-CFW09-LED S417102023 KMR-CFW09 CFI1.01 1 1 1 1 1 1 3 3 3 3 3 3 HMI LED (Optional) 1 1 1 1 1 1 1 1 S417102036 Kit KMR (Optional) 1 1 1 1 1 1 1 1 S41510226 Interface Board with HMI (Optional) 1 1 1 1 1 1 1 1 EBA1.01 S41510110 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBA1.02 S41511761 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBA1.03 S41511770 Function Expansion Board (Optional) EBB.01 S41510200 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 EBB.02 S41511788 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.03 S41511796 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.04 S41512671 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.05 S41512741 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBC1.01 S41513174 Funcion Expancion Board (Optional) 1 1 1 1 1 1 1 1 EBC1.02 S41513175 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBC1.03 1 1 1 1 1 1 1 S41513176 Function Expansion Board (Optional) 1 SCI1.00 S41510846 RS-232 Module for PC (Optional) 1 1 1 1 1 1 1 1 Modbus RTU S03051277 Anybus-DT Modbus RTU Board (Optional) 1 1 1 1 1 1 1 1 Profibus DP S03051269 Anybus-S Profibus DP Board (Optional) 1 1 1 1 1 1 1 1 DeviceNet S03051250 Anybus-S DeviceNETBoard (Optional) 1 1 1 1 1 1 1 1 2 2 2 2 2 0307.2509 Current Transducers 0307.2550 0307.2070 Current Transformer 500A/250mA Current Transformer 5000A/1A LT SI Current Transformer 1000A/200mA LT 100SI 2 2 2 Models 500-600V Name Especification Item No Types (Ampéres) 2.9 4.2 7 10 12 Units per Inverter 14 1 5000.5291 Fan 0400.3217 Comp. 145mm (40x40) 5000.5435 Fan 2x400.3284 290/200mm (60x60) CC9.00 S41509651 Control Board CC9.00 1 HMI-CFW09-LCD S417102024 HMI LCD 1 CIF1.00 S41509929 Interface Board with HMI CRP2.00 S41512862 Pulse Feedback Board P02-6.00 S41512855 Power Board P02-6.00 1 P04-6.00 S41512856 Power Board P04-6.00 P07-6.00 S41512857 Power Board P04-6.00 P10-6.00 S41512858 Power Board P10-6.00 P12-6.00 S41512859 Power Board P12-6.00 P14-6.00 S41512860 Power Board P14-6.00 Fans 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 241 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING Especification Item No Name Types (Ampéres) 2.9 4.2 7 10 12 Units per Inverter 14 HMI-CFW09-LED S417102023 HMI LED (Optional) 1 1 1 1 1 1 KMR-CFW09 S417102036 Kit KMR (Optional) 1 1 1 1 1 1 CIF1.01 S41510226 Interface Board with HMI (Optional) 1 1 1 1 1 1 EBA1.01 S41510110 Function Expansion Board (Optional) 1 1 1 1 1 1 EBA1.02 S41511761 Function Expansion Board (Optional) 1 1 1 1 1 1 EBA1.03 S41511770 Function Expansion Board (Optional) 1 1 1 1 1 1 EBB.01 S41510200 Function Expansion Board (Optional) 1 1 1 1 1 1 EBB.02 S41511788 Function Expansion Board (Optional) 1 1 1 1 1 1 EBB.03 S41511796 Function Expansion Board (Optional) EBB.04 S41512671 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 1 1 1 1 EBB.05 S41512741 Function Expansion Board (Optional) 1 1 1 1 1 1 EBC1.01 S41513174 Funcion Expancion Board (Optional) EBC1.02 S41513175 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 1 1 1 1 EBC1.03 S41513176 Function Expansion Board (Optional) 1 1 1 1 1 1 SCI1.00 S41510846 RS-232 Module for PC (Optional) 1 1 1 1 1 1 Modbus RTU S03051277 Anybus-DT Modbus RTU Board (Optional) 1 1 1 1 1 1 Profibus DP S03051269 Anybus-S Profibus DP Board (Optional) 1 1 1 1 1 1 DeviceNet S03051250 Anybus-S DeviceNet Board (Optional) 1 1 1 1 1 1 Models 500-600V Name 242 Especification Item No Types (Ampéres) 22 27 32 Units per Inverter Fans 5000.5267 Fan 0400.2482 Comp. 150mm (80x80) 3 3 3 Fuse 0305.6716 Fuse 6.3x32 3.15A 500V 1 1 1 CC9.00 S41509651 Control Board CC9.00 1 1 1 HMI-CFW09-LCD S417102024 HMI LCD 1 1 1 CIF1.00 S41509929 Interface Board with HMI 1 1 1 KML-CFW09 S417102035 Kit KML 1 1 1 DPS4.00 S41512864 Driver and Power Supply Board 1 1 1 P22-6.01 S41512867 Power Board P22-6.01 1 P22-6.00 S41512866 Power Board P22-6.00 1 P27-6.01 S41512869 Power Board P27-6.01 1 *P27-6.00 S41512868 Power Board P27-6.00 1 P32-6.01 S41512872 Power Board P32-6.01 *P32-6.00 S41512871 Power Board P32-6.00 HMI-CFW09-LED S417102023 HMI LED (Optional) 1 1 1 KMR-CFW09 S417102036 Kit KMR (Optional) 1 1 1 CIF1.01 S41510226 Interface Board with HMI (Optional) 1 1 1 EBA1.01 S41510110 Function Expansion Board (Optional) 1 1 1 EBA1.02 S41511761 Function Expansion Board (Optional) 1 1 1 EBA1.03 S41511770 Function Expansion Board (Optional) 1 1 1 EBB.01 S41510200 Function Expansion Board (Optional) 1 1 1 EBB.02 S41511788 Function Expansion Board (Optional) 1 1 1 EBB.03 S41511796 Function Expansion Board (Optional) 1 1 1 1 1 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING Models 500-600V Name Especification Item No Types (Ampéres) 22 27 32 Units per Inverter EBB.04 S41512671 Function Expansion Board (Optional) 1 1 1 EBB.05 S41512741 Function Expansion Board (Optional) 1 1 1 EBC1.01 S41513174 Funcion Expancion Board (Optional) 1 1 1 EBC1.02 S41513175 Function Expansion Board (Optional) 1 1 1 EBC1.03 S41513176 Function Expansion Board (Optional) 1 1 1 SCI1.00 S41510846 RS-232 Module for PC (Optional) 1 1 1 Modbus RTU S03051277 Anybus-DT Modbus RTU Board (Optional) 1 1 1 Profibus DP S03051269 Anybus-S Profibus DP Board (Optional) 1 1 1 DeviceNet S03051250 Anybus-S DeviceNet Board (Optional) 1 1 1 * Only for types specified with braking (DB). Models 500-600V Name Item No Precharge Contactor Especification Types (Ampéres) 44 53 63 79 Units per Inverter 035506138 PrechargeTransform. 0299.0160 Precharge Resistor 0301.1852 Contactor CWM50.00 220V 50/60Hz 1 1 1 1 Preload Transformer 1 1 1 1 Vetrified Wire Resistor 20R 75W 1 1 1 1 Fan 0400.2547 Fan 220V 50/60Hz 1 1 1 1 0305.6166 Fuse 14x51mm 2A 690V 2 2 2 2 S417102024 HMI LCD 1 1 1 1 S41509651 Control Board CC9 1 1 1 1 S41509929 HMI Interface Board 1 1 1 1 S41512966 Driver and Power Supply Board DPS5.00 1 1 1 1 S41512990 Voltage Selection Board LVS2.00 1 1 1 1 S41512986 Board CB5D.00 S41413063 CB5E.00 Board S41413081 CB5E.01 Board 1 Fuse HMI-CFW09-LCD CC9 CFI1.00 DPS5.00 LVS2.00 CB5D.00 CB5E.00 CB5E.01 KML-CFW09 1 1 1 1 S417102035 Kit KML *P44-6.00 S41512968 Power Board P44-6.00 1 P44-6.01 S41512969 Power Board P44-6.01 1 S41512973 Power Board P53-6.00 1 S41512974 Power Board P53-6.01 1 S41512975 Power Board P63-6.00 1 S41512976 Power Board P63-6.01 1 S41512977 Power Board P79-6.00 *P53-6.00 P53-6.01 *P63-6.00 P63-6.01 *P79-6.00 P79-6.01 1 1 1 1 S41512978 Power Board P79-6.01 HMI-CFW09-LED S417102023 HMI LED (Optional) 1 1 1 1 KMR-CFW09 S417102036 Kit KMR (Optional) 1 1 1 1 S41510226 HMI Interface Board (Optional) 1 1 1 1 S41510110 Function Expansion Board (Optional) 1 1 1 1 S41511761 Function Expansion Board (Optional) 1 1 1 1 S41511770 Function Expansion Board (Optional) 1 1 1 1 CFI1.01 EBA1.01 EBA1.02 EBA1.03 1 243 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING Item No Name EBB.04 EBB.05 EBC1.01 EBC1.02 EBC1.03 SCI1.00 Types (Ampéres) 44 53 63 79 Units per Inverter Especification S41512671 Function Expansion Board (Optional) 1 1 1 1 S41512741 Function Expansion Board (Optional) 1 1 1 1 S41513174 Funcion Expancion Board (Optional) 1 1 1 1 S41513175 Function Expansion Board (Optional) 1 1 1 1 S41513176 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 S41510846 RS-232 Module for PC (Optional) Modbus RTU S03051277 Anybus-DT Modbus RTU Board (Optional) 1 1 1 1 Profibus DP S03051269 Anybus-S Profibus DP Board (Optional) 1 1 1 1 DeviceNet S03051250 Anybus-S DeviceNet Board (Optional) 1 1 1 1 DC Link Inductor 0299.0156 DC Link Inductor 749 µH 1 DC Link Inductor 0299.0157 DC Link Inductor 562 µH DC Link Inductor 0299.0158 DC Link Inductor 481µH 0299.0159 DC Link Inductor 321µH DC Link Inductor 1 1 1 * Only for types specified with braking (DB). Models 500-690V Name Especification Item No 107 147 211 Types (Ampéres) 247 315 343 418 472 Units per inverter IGBT Module 0298.0008 IGBT Module 200A 1700V 0298.0009 IGBT Module 300A 1700V 6 3 6 S417104460 Inverter Arm 247A – EP 6 9 12 3 S417104462 Inverter Arm 343A – EP 3 S417104463 Inverter Arm 418A – EP 3 S417104464 Inverter Arm 472A – EP 3 0303.9978 Thyristor-Diode Module TD250N16 0303.9986 Thyristor-Diode Module TD425N16 0303.9994 Thyristor-Diode Module TD500N16 Rectifier Bridge 0298.0026 Rectifier Bridge 36MT160 1 1 1 1 1 1 1 1 Precharge Resistor 0301.9250 Vitrified Wire Resistor 35R 75W 6 6 6 8 8 8 8 10 64313207 Centrifugal Fan 230V 50/60Hz 1 1 1 3 3 3 3 3 0302.4873 Electrolytic Capacitor 4700uF/400V 9 12 12 18 18 18 0302.4801 Electrolytic Capacitor 4700uF/400V 18 27 0305.6166 Fuse2A 690V 2 2 2 0305.6171 Fuse 4 690V Thyristor-Diode Module Fan Electrolytic Capacitor Fuse 244 12 3 S417104461 Inverter Arm 315A – EP Inverter Arm 9 3 3 3 3 3 3 3 3 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1 1 HMI-CFW09-LCD S417102024 HMI LCD 1 1 KML-CFW09 S417102035 Kit KML 1 1 CC9 S41509651 Control Board CC9 1 DPS3 S41512834 Driver and Power Supply Board DPS3.00 1 CRG7 S41512951 Gate Resistor Board CRG7.00 3 CRG6 S41512798 Gate Resistor Board CRG6.00 FCB1.00 S41512821 Board FCB1.00 FCB1.01 S41512999 Board FCB1.01 FCB2 S41513011 Board FCB2.00 1 1 1 CIP3 S41512803 Board CIP3.00 1 1 1 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING Name Item No Especification 107 147 211 Types (Ampéres) 247 315 343 418 472 Units per inverter RCS3 S41512846 Rectifier Snubber Board RCS3.00 S41512836 Signal Interface Board CIS1.00 S41512883 Signal Interface Board CIS1.01 S41512884 Signal Interface Board CIS1.02 S41512885 Signal Interface Board CIS1.03 S41512886 Signal Interface Board CIS1.04 S41512887 Signal Interface Board CIS1.05 S41512888 Signal Interface Board CIS1.06 S41512889 Signal Interface Board CIS1.07 GDB1.00 S41512963 Gate Driver Board GDB1.00 3 3 3 3 3 3 3 3 HMI-CFW09-LED S417102023 HMI LED (Optional) 1 1 1 1 1 1 1 1 KMR-CFW09 S417102036 Kit KMR (Optional) 1 1 1 1 1 1 1 1 CFI1.01 S41510226 Interface board with HMI (Optional) 1 1 1 1 1 1 1 1 EBA1.01 S41510110 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBA1.02 S41511761 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBA1.03 S41511770 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.01 S41510200 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.02 S41511788 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.03 S41511796 Funcion Expancion Board (Optional) 1 1 1 1 1 1 1 1 EBB.04 S41512671 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.05 S41512741 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBC1.01 S41513174 Funcion Expancion Board (Optional) 1 1 1 1 1 1 1 1 EBC1.02 S41513175 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBC1.03 S41513176 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 SCI1.00 S41510846 RS-232 Module for PC (Optional) 1 1 1 1 1 1 1 1 Modbus RTU S03051277 Anybus-DT Modbus RTU Board (Optional) 1 1 1 1 1 1 1 1 Profibus DP S03051269 Anybus-S Profibus DP Board (Optional) 1 1 1 1 1 1 1 1 DeviceNet S03051250 Anybus-S DeviceNet Board (Optional) 1 1 1 1 1 1 1 1 CIS1 3 3 1 1 1 1 1 1 1 1 Models 660-690V Name IGBT Module Item No Especification 0298.0008 IGBT Module 200A 1700V 0298.0009 IGBT Module 300A 1700V Types (Ampéres) 100 127 179 225 259 305 340 428 Units per Inverter 6 3 6 S417104460 Inverter Arm 225A – EP 6 9 12 12 3 S417104461 Inverter Arm 259A – EP Inverter Arm 9 3 S417104462 Inverter Arm 305A – EP 3 S417104463 Inverter Arm 340A – EP 3 S417104464 Inverter Arm 428A – EP 3 0303.9978 Thyristor-Diode Module TD250N16 0303.9986 Thyristor-Diode Module TD425N16 0303.9994 Thyristor-Diode Module TD500N16 Rectifier Bridge 0298.0026 Rectifier Bridge 36MT160 1 1 1 1 1 1 1 1 Precharge Resistor 0301.9250 Vitrified Wire Resistor 35R 75W 6 6 6 8 8 8 8 10 Thyristor-Diode Module 3 3 3 3 3 3 3 3 245 CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING Name Fan Electrolytic Capacitor Fuse Types (Ampéres) 100 127 179 225 259 305 340 428 Units per Inverter 6431.3207 Centrifugal Fan 230V 50/60Hz 1 1 1 3 3 3 0302.4873 Electrolytic Capacitor 4700uF/400V 9 12 12 18 18 18 0302.4801 Electrolytic Capacitor 4700uF/400V 0305.6166 Fuse 2A 690V 2 2 2 0302.6171 Fuse 4 690V 3 3 18 27 2 2 2 2 2 HMI-CFW09-LCD S417102024 HMI LCD 1 1 1 1 1 1 1 1 KML-CFW09 S417102035 Kit KML 1 1 1 1 1 1 1 1 CC9 S41509651 Control Board CC9 1 1 1 1 1 1 1 1 DPS3 S41512834 Driver and Power Supply Board DPS3.00 1 1 1 1 1 1 1 1 CRG7 S41512951 Gate Resistor Board CRG7.00 3 3 3 3 CRG6 S41512798 Gate Resistor Board CRG6.00 S41512821 Board FCB1.00 S41512999 Board FCB1.01 FCB2 S41513011 Board FCB2.00 1 1 1 CIP3 S41512803 Board CIP3.00 1 1 1 RCS3 S41512846 Rectifier Snubber Board RCS3.00 S41512890 Signal Interface Board CIS1.08 S41512891 Signal Interface Board CIS1.09 S41512892 Signal Interface Board CIS1.10 S41512893 Signal Interface Board CIS1.11 S41512894 Signal Interface Board CIS1.12 S41512895 Signal Interface Board CIS1.13 S41512896 Signal Interface Board CIS1.14 S41512897 Signal Interface Board CIS1.15 GDB1.00 S41512963 Gate Driver Board GDB1.00 3 3 3 3 3 3 3 3 HMI-CFW09-LED S417102023 HMI LED (Optional) 1 1 1 1 1 1 1 1 KMR-CFW09 S417102036 Kit KMR (Optional) 1 1 1 1 1 1 1 1 CFI1.01 S41510226 Interface board with HMI (Optional) 1 1 1 1 1 1 1 1 EBA1.01 S41510110 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBA1.02 S41511761 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBA1.03 S41511770 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.01 S41510200 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.02 S41511788 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.03 S41511796 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.04 S41512671 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBB.05 S41512741 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBC1.01 S41513174 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBC1.02 S41513175 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 EBC1.03 S41513176 Function Expansion Board (Optional) 1 1 1 1 1 1 1 1 SCI1.00 S41510846 RS-232 Module for PC (Optional) 1 1 1 1 1 1 1 1 Modbus RTU S03051277 Anybus-DT Modbus RTU Board (Optional) 1 1 1 1 1 1 1 1 Profibus DP S03051269 Anybus-S Profibus DP Board (Optional) 1 1 1 1 1 1 1 1 DeviceNet S03051250 Anybus-S DeviceNet Board (Optional) 1 1 1 1 1 1 1 1 FCB1 CIS1 246 Especification Item No 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 8 CHAPTER CFW-09 OPTIONS AND ACCESSORIES This Chapter describes the optional devices that are available for the CFW-09 and the accessories that may be necessary in specific applications. Options include the Expanded I/O Boards (EBA/EBB), LED-only Keypad, Remote Keypad and Cables, Blank Cover, RS-232 PC Communication kit, The accessories comprise: Encoder, Line Reactor, DC Bus Choke, Load Reactor and RFI filter, boards for Fieldbus communication, kit for extractable assembling, NEMA 4X/IP56 line, HD and RB and PLC board line. 8.1 I/O EXPANSION BOARDS The I/O expansion boards expand the function of the CC9 control board. There are four different I/O expansion boards available and their selection depends on the application and extended functions that are required. The four boards cannot be used simultaneously. The difference between EBA and EBB option boards is in the analog inputs/outputs. The EBC1 board is used for the encoder connection. The EBE board is for RS-485 and motor PTC. A detailed description of each board is provided below. 8.1.1 EBA (I/O Expansion Board A) The EBA board can be supplied in different configurations, combining some specific features. The available configurations are show on table 8.1. Included Features EBA Board models - Code EBA.01 EBA.02 EBA.03 A1 A2 A3 Power supply for incremental encoder: isolated internal 12V source, differential input; Available Not available Not available Buffered encoder output signals: isolated input signal repeater, differential output, available to external 5V to 15V power supply; Available Not available Not available Analog differential input (AI4): 14 bits (0.006% of the full scale range), bipolar: -10V to +10V, (0 to 20) mA/(4 to 20)mA programmable; Available Not available Available 2 Analog outputs (AO3/AO4): 14 bits (0.006% of the range [±10V])), bipolar: -10V to + 10 V, programmable; Available Not available Available Isolated RS-485 serial port. Available Available Not available Digital Input (DI7): isolated, programmable, 24V; Available Available Available Digital Input (DI8) for special motor thermistor (PTC) function: actuation 3.9kΩ,release 1.6kΩ Available Available Available 2 isolated Open Collector transistor outputs (DO1/DO2): 24V, 50mA, programmable; Available Available Available Table 8.1 - EBA board versions and included features NOTE! The use of the RS-485 serial interface does not allow the use of the standard RS-232 input - they can not be used simultaneously. 247 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Factory Default Function Terminal XC4 PTC RL ≥ 500 Ω RL ≥ 500 Ω 1 NC 2 DI8 3 DGND (DI8) 4 DGND 5 DO1 6 COMMOM 7 DO2 8 24 Vdc 9 DI7 10 11 12 SREF A-LINE B-LINE 13 AI4 + Not connected Motor Thermistor Input 1 - PTC1 (P270=16 see figure 6.33). As DI normal see P270 figure 6.34. Motor Thermistor Input 2 - PTC2 (P270=16 see figure 6.33). As DI normal P270 figure 6.34. 0V reference of the 24Vdc source Transistor output 1: Not Used Transistor Output 2: Not Used Power Supply for the digital inputs/ outputs Reference for RS-485 RS-485 A-LINE (-) RS-485 B-LINE (+) Analog input 4: Frequency Reference Program P221=4 or P222=4 rpm A AI4 - 15 AGND 16 AO3 17 AGND 18 AO4 19 +V 20 COM 1 Actuation 3k9Ω Release:1k6Ω Min. resistance: 100Ω Reference to DGND (DI8) though a 249Ω resistor. Grounded via a 249Ω resistor Isolated, open collector, 24Vdc, 50mA Max., required board (RL) ≥ 500Ω Common point for Digital Input DI7 and Digital Outputs DO1 and DO2 Isolated Digital Input: Not used 14 Specifications Isolated, open collector, 24Vdc, 50mA Max. required board (RL) ≥ 500Ω 24Vdc ± 8%. Isolated, Capacity: 90mA Min. high level: 18Vdc Max. low level: 3Vdc Max. Voltage: 30Vdc Input Current.: 11mA @ 24Vdc Isolated RS-485 serial Port Differential analog input programmable on P246: -10V to +10V or (0 to 20)mA / (4 to 20)mA lin.: 14bits (0.006% of full scale range) Impedance: 40kΩ [-10V to +10V] 500Ω [(0 to 20)mA / (4 to 20)mA] Analog outputs signals: -10 V to +10 V Scales: see P255 and P257. lin.: 14bits (0.006% of ± 10V range) Required board (RL) ≥ 2kΩ 0V Reference for Analog Output (internally grounded) Analog output 3: Speed 0V Reference for Analog Output (internally grounded) Analog Output 4: Motor Current Avaliable to be connected to an external External power supply: 5V to 15V Consumption: 100 mA @ 5V power supply to energise the encoder Outputs not included. repeater output (XC8) 0V reference of the external power supply Figure 8.1 – XC4 Terminal Block description (EBA Board complete) ENCODER CONNECTION: Refer to Section 8.2. INSTALLATION The EBA board is installed on the CC9 control board, secured with spacers and connected via terminal blocks XC11 (24V*) and XC3. NOTE! For the CFW-09 Size 1 Models (6A, 7A, 10A and 13 A/220-230V and 3.6A, 4A, 5.5A and 9 A/380-480V) the plastic cover must be removed to install the EBA board. Mounting Instructions: 1. Set the board configuration via S2 and S3 dip switches (Refer to Table 8.2); 2. Carefully insert terminal block XC3 (EBA) into the female connector XC3 of the CC9 control board. Check that all pins fit in the XC3 connector; 248 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 3. Press on the EBA board (near XC3) and on the left top edge until complete insertion of the connector and plastic spacer; 4. Secure the board to the metallic spacers with the screws provided; 5. Plug XC11 connector of the EBA board to the XC11 connector of the (CC9) control board. EBA BOARD CUTOUT CUTOUT Figure 8.2 - EBA Board layout EBA BOARD CC9 Board M3 x 8 Screw 1Nm Torque Figure 8.3 - EBA Board installation procedure 249 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Switch Function S2.1 S3.1 S3.2 AI4 – Speed reference RS-485 B-LINE (+) RS-485 A-LINE (-) OFF (Standard) (0 to 10) V (0 to 20) mA or (4 to 20)mA Without termination With termination (120Ω) ON Obs.: Both S3.1 and S3.2 switches must be set for the same option (ON or OFF). Note: For Size 1 models the CFI1 board (interface between the CC9 control board and the HMI) must be removed to clear access to these switches. Table 8.2 a) - EBA board selector switches configurations Trimpot RA1 RA2 RA3 RA4 Function AO3 – Offset AO3 – Gain AO4 – Offset AO4 – Gain Factory default function Motor Speed Motor Current Table 8.2 b) - Trimpots configurations EBA board NOTE! The external signal and control wiring must be connected to XC4 (EBA ), following the same recommendations as for the wiring of the control board CC9 (Refer to Section 3.2.6). 8.1.2 EBB (Expansion I/O Board B) The EBB board can be supplied in different configurations, combining the features included. The available configurations are show table 8.3. EBA Board models - code EBB.02 EBB.03 EBB.04 B2 B3 B4* Not Available Available available EBB.05 B5 Not available Available Not available Not available Available Not available Available Not available Available Available Not available Available Not available Available Available Available Isolated RS-485 serial port. Available Not available Not available Available Digital Input (DI7): isolated, programmable, 24V; Available Available Available Available Digital Input (DI8) for special motor thermistor function (PTC): actuation 3.9kΩ,release 1.6kΩ Available Available Available Available Not available 2 isolated Open Collector transistor outputs (DO1/DO2): 24V, 50mA, programmable; Available Available Available Available Not available Included Features Power supply for incremental encoder: isolated internal 12V source, differential input; Buffered encoder output signals: isolated input signal repeater, differential output, must use to external 5V to 15V power supply; Analog input (AI3): 10 bits, isolated, unipolar, (0 to 10)V, (0 to 20)mA/(4 to 20)mA, programmable; 2 Analog outputs (AO1’/AO2’): 11 bits (0.05% of full scale), unipolar, isolated (0 to 20) mA/(4 to 20) mA, programmable; EBB.01 B1 Available Not available Not available * Board with 5 V souce for the encoder. Table 8.3 – EBB board versions and included features NOTE! The use of the RS-485 serial interface does not allow the use of the standard RS-232 input - they can not be used simultaneously. The functions analogic outputs AO1’ and AO2’ are identical to the AO1/AO2 outputs of the control board CC9. 250 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Terminal XC5 PTC R L ≥ 500Ω Factory Default Function 1 NC 2 DI8 3 DGND (DI8) 4 DGND 5 DO1 6 COMMOM 7 DO2 8 24 Vdc 9 DI7 10 SREF 11 A-LINE RS-485 A-LINE (-) 12 B-LINE RS-485 B-LINE (+) 13 AI3 + R L≥ 500Ω Not Connected Motor Thermistor Input 1 - PTC1 (P270=16 see figure 6.33). As DI normal see P270 figure 6.34. Motor Thermistor Input 2 - PTC2 (P270=16 see figure 6.33). As DI normal see P270 figure 6.34. 0V reference of the 24 Vdc source Transistor Output 1: Not used Transistor Output 2: Not Used Power Supply for the digital inputs/ outputs Isolated digital input: Not Used Referenced to DGND* trough a 249Ω resistor Grounded via a 249Ω resistor Isolated, open collector, 24Vdc, 50mA Max. required board (RL) ≥ 500Ω Isolated, open collector, 24Vdc, 50mA Max. required board (RL) ≥ 500Ω 24Vdc ± 8%. Isolated, Capacity: 90mA Min. high level: 18Vdc Max. low level: 3Vdc Max. Voltage: 30Vdc Input Current.: 11mA @ 24Vdc Reference for RS-485 14 AI3 - 15 AGNDI 16 AO1 I 17 AGNDI 0V Reference for analog Output 18 AO2 I Analog Output 2 : Motor Current 19 +V Avaliable to be connected to an external power supply to energise the encoder repeater output (XC8) 20 COM 1 0V reference of the external power supply A Actuation: 3.9kΩ Release:1.6kΩ Min: resistance: 100Ω Commom point for Digital Input DI7 and Digital Outputs DO1 and DO2 Analog Input 3: Frequecy Reference Program P221=3 or P222=3 rpm Specifications 0V Reference for Analog Speed Analog Output 1: Speed Isolated RS-485 serial port Isolated analog input programmable on P243: (0 to 10)V or (0 to 20)mA/(4 to 20)mA lin.: 10 bits (0.1% of full scale range) Impedance: 400kΩ (0 to 10)V 500Ω [(0 to 20)mA/(4 to 20)mA] Isolated analog Outputs signals: (0 to 20)mA / (4 to 20)mA Scales: see P251 and P253 lin.: 11bits (0.5% of full scale range) Required board (RL) ≤ 600Ω External power supply: 5V to 15V, consumption: 100 mA @ 5V Outputs not included. Figure 8.4 - XC5 Terminal Block description (complete EBB board) ATTENTION! The isolation of the analog input AI3 and the analog outputs AO1I and AO2I is designed only to interrupt the ground loops. Do not connect these inputs to high potentials. ENCODER CONNECTION: Refer to Section 8.2. INSTALLATION The EBB board is installed on the CC9 control board, secured with spacers and connected via Terminal blocks XC11 (24V) and XC3. NOTE! For the CFW-09 Size 1 Models (6A, 7A, 10A and 13A / 220-230V and 3.6A, 4A, 5.5A and 9A / 380-480V) the plastic cover must be removed to install the EBB board. 251 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Mounting Instructions: 1. Set the board configuration via S4, S5, S6 and S7 dip switches (Refer to Table 8.4 a) ); 2. Carefully insert terminal block XC3 (EBB) into the female connector XC3 of the CC9 control board. Check that all pins fit in the XC3 connector; 3. Press on the EBB board (near XC3) and on the left top edge until complete insertion of the connector and plastic spacer; 4. Secure the board to the metallic spacers with the screws provided; 5. Plug XC11 connector of the EBB board to the XC11 connector of the (CC9) control board. EBB BOARD CUTOUT CUTOUT Figure 8.5 - EBB Board Layout EBB BOARD CC9 BOARD M3 x 8 Screw 1Nm Torque Figure 8.6 - EBB Board Installation Procedure 252 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Switch S4.1 S5.1 and S5.2 S6.1 and S6.2 S7.1 and S7.2 Function AI3 – Speed reference AO1 - Speed AO2 – Motor Current RS-485 B-Line (+) RS-485 A-Line (-) OFF (0 to 10) V* ON (0 to 20) mA or (4 to 20) mA (0 to 20) mA** (4 to 20) mA* Without termination* With termination (120Ω) *Factory default Obs.: Each group of switches must be set for the same option (ON or OFF for both). Ex.: S6.1 and 6.2 = ON. **Factory default When the outputs are set to (0 to 20) mA, it may be necessary to readjust the full scale. Note: For Size 1 models the CFI1 board (interface between the CC9 control board and the HMI) must be removed to clear access to these switches. Table 8.4 a) - EBB board selector switches configurations Trimpot RA5 Function AO1 – Full scale adjustment Factory default function Motor Speed RA6 AO2 – Full scale adjustment Motor Current Table 8.4 b) - Trimpots configurations EBB board NOTE! The external signal and control wiring must be connected to XC (EBB), following the same recommendations as for the wiring of the control board CC9 (Refer to Section 3.2.6). 8.1.3 EBE Please download from www.weg.net the EBE Board Quick Guide. 8.2 For applications that require high-speed accuracy, the actual motor speed must be fed back via motor-mounted incremental encoder. The encoder is connected electrically to the inverter through the XC9 (DB9) connector of the Function Expansion Board - EBA or EBB and XC9 or XC10 to EBC. INCREMENTAL ENCODER 8.2.1 EBA/EBB Boards When the board EBA or EBB is used, the selected encoder should have the following characteristics: Power supply voltage: 12 Vdc, less than 200 mA current draw; 2 quadrature channels (90º) + zero pulse with complementary outputs (differential): signals A, A, B, B, Z and Z; “Linedriver” or “Push-Pull” output circuit type (level 12V); Electronic circuit isolated from encoder frame; Recommended number of pulses per revolution: 1024 ppr; For mounting the encoder on the motor, follow the recommendations bellow: Couple the encoder directly to the motor shaft (use a flexible coupling without torsional flexibility); Both the shaft and the metallic frame of the encoder must be electrically isolated from the motor (min. Spacing: 3 mm (0.119 in)); Use high quality flexible couplings to prevent mechanical oscillation or backlash; The electrical connections must be made with shielded cable, maintaining a minimum distance of about 25 cm (10 in) from other wires (power, control cables, etc.). If possible, install the encoder cable in a metallic conduit. 253 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES At start-up, program Parameter P202 – Type of Control = 4 (Vector with Encoder) to operate the motor with incremental encoder speed feedback. For more details about Vector Control operation refer to Chapter 5. The Expanded I/O Boards EBA and EBB are provided with externally powered, isolated encoder output signals. Connector XC9 Encoder Connector*** A A H A B B I B C Z J red Z D +VE F COM E 3 A blue yellow 2 A 1 B green grey 9 B 8 Z Descripition Encoder Signals 12V differential (88C20) pink 7 Z white 4 +VE Power Supply* brown 6 COM 0V Reference** 5 NC Ground cable shield G CFW-09 EBA or EBB Board Encoder Max. Recommended lenght: 100m (300ft) Connector XC9 (DB9 - Male) * Power supply voltage 12Vdc / 220mA for encoder ** Referenced to ground via 1µF in parallel with 1kΩ *** Valid pin position with encoder HS35B models from Dynapar. For other encoder modules, check the correct connection to meet the required sequence. Figure 8.7 – Encoder Cable NOTE! The max. permitted encoder frequency is 100 kHz. Sequence of the encoder signals: B t CFW-09 EBA or EBB Board A t Motor running clockwise. 5 1 Connector XC8 (DB9 Female) 9 6 *For on external power supply: 5V to 15V Consumption: 100 mA @ 5V, outputs not included. Note.: Optionally, the external power supply can also be connected via: XC4:19 and XC4:20 (EBA) or XC5:19 and XC5:20 (EBB) NOTE! There is no internal power supply for XC8 at EBA or EBB board. Connector XC8 3 A 2 A 1 B 9 B 8 Z 7 Z 4 +V* 6 COM 1* 5 Figure 8.8 – Encoder signals repeater output 254 Descrition Encoder Signals Line Driver differential (88C30) Average high level current: 50 mA Power Supply* 0 V Reference Ground CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 8.2.2 EBC1 Board When the board EBC1 is used, the selected encoder should have the following characteristics: Power Supply Voltage: 5 V to 15 V; 2 quadrature channels (90º) with complementary outputs (differential): Signals A, A, B and B; ”Linedriver” or “Push-Pull” output circuit type (with identical level as the power supply voltage); Electronic circuit isolated from the encoder frame; Recommended number of pulse per revolution: 1024 ppr; INSTALLATION OF THE EBC BOARD The EBC board is installed directly on the control board CC9, fixed by means of spacers and connected through the XC3 connector. NOTE! For installation in the models of size 1, remove the lateral plastic cover of the product. Mounting instructions: 1. Insert carefully the pins of the connector XC3 (EBC1) into the female connector XC3 of the control board CC9. Check if all pins of the connector XC3 fit exactly; 2. Press on the board center (near to XC3) until the connector is inserted completely. 3. Fix the board to the 2 metallic spacers by means of the 2 bolts; Figure 8.9 - EBC Board Layout EBC1 BOARD CC9 BOARD M3 x 8 Screw 1Nm Torque Figure 8.10 - EBC1 Board Installation Procedures 255 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES CONFIGURATIONS Expansion Board EBC1.01 Power Supply External 5V Encoder Voltage 5V EBC1.02 EBC1.03 External 8 to 15V Internal 5V Internal 12V 8 to 15V 5V 12V Customer Action Commutate switch S8 to ON, see figure 8.9 None None None Table 8.5 - EBC1 board configuration NOTE! The terminals XC10:22 and XC10:23 (see figure 8.9), should be used only for encoder supply, when encoder power supply is not coming from DB9 connection. MOUNTING OF THE ENCODER For mounting the encoder on the motor, follow the recommendations below: Couple the encoder directly to the motor shaft (use a flexible coupling without torsional flexibility); Both the shaft and the metallic frame of the encoder must be electrically isolated from the motor. (min. spacing: 3mm (0.119 in)); Use high quality flexible couplings to prevent mechanical oscillation or backlash; The electrical connection must be made with shielded cable, maintaining a minimum distance of about 254 mm (10 in) from other wiring (power, control cables, etc.). If possible, install the encoder cable in a metallic conduit. At start-up, program Parameter P202 - type of control - = 4 (vector with encoder) to operate the motor with speed feedback throug incremental encoder. For more details about Vector Control operation, refer to Chapter 5. Connector Encoder Connector*** 26 A 25 A 1 28 B Encoder Signal green 9 27 B (5 to 15V) Z 8 - Z Z 7 - Z white 4 21, 22 +VE Power Supply* brown 6 23, 24 COM 0V Reference** 5 - A B B I B C J G Description 2 H E Signal 3 A F XC10 blue yellow A D red XC9 +VE COM NC Ground cable shield CFW-09 EBC1 Board Encoder Max. Recommended lenght: 100m (300 ft) * Connector XC9 (DB9 - Male) External Power Supply Voltage for encoder: 5 to 15 Vdc, consumption = 40 mA plus consumption of the encoder ** 0V reference of the Power Supply Voltage *** Valid pin position with encoder HS35B models from Dynapar. For other encoder models, check the correct connection to meet the required sequence. Figure 8.11 – EBC1 Encoder Input 256 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES NOTE! The Max. permitted encoder frequency is 100kHz. Sequence of the encoder signals: B t A t Motor running clockwise. 8.3 KEYPAD WITH LED´s ONLY The CFW-09 standard Keypad (HMI) is provided with LED´s and LCD display. It can also be supplied with an LED Display only. In this case the keypad model number is: HMI-CFW-09-LED. It operates in the same way as the standard keypad, but it does not show the text messages of the LCD and does not provide the copy function. The dimensions and the electrical connections are the same as for the standard keypad. Refer to Section 8.4. Figure 8.12 - Keypad with LED display only 8.4 REMOTE KEYPAD AND CABLES The CFW-09 keypad (both the standard or the LED display only) can be installed directly on the inverter cover or remotely. If the keypad is installed remotely, the HMI-09 Frame can be used. The use of this frame improves the visual aspect of the remote keypad, as well as provides a local power supply to eliminate voltage drop problems with long cables. It is necessary to use the frame when the keypad cable is longer than 5 m (15 ft). The table below shows the standard cable lengths and their part numbers: Cable Length WEG Part No 0307.6890 1 m (3 ft) 0307.6881 2 m (6 ft ) 3 m (10 ft) 0307.6873 5 m (15 ft) 0307.6865 7.5m *(22 ft) 0307.6857 10 m * (30 ft ) 0307.6849 * These cabes require the use of the remote HMI-09 frame Table 8.6 - CFW-09 keypad cables The keypad cable must be installed separately from the power cables, following the same recommendations as for the CC9 control board (refer to section 3.2.6). For assembling see details in figure 8.13 and 8.14. 257 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Figure 8.13 - Standard HMI, remote HMI frame kit and HMI CFW09 – LCD N4 for panel installation To meet NEMA 250 and IEC 60529 the HMI can be supplied with two specific degrees of protection: a) Dimensions of the HMI – CFW09 – LED/LCD with NEMA 5-IP51 degree of protection. Keypad Dimensions 23 (0.9) 113 (4.45) 65 (2.56) 19 (0.75) Cutout Dimensions for Panel Door Installation Screw M3x8 (2x) Torque 0.5Nm 5 (0.2) 18 (0.71) 65 (2.56) 5 (0.2) Back View 35 (1.43) 2 (0.08) 15 (0.59) 16 (0.63) 103 (4.05) 113 (4.45) Front View 4.0 (2x) Figure 8.14 a) - Keypad dimensions in mm (inch) and mounting procedures 258 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES b) Dimensions of the HMI – CFW09 – LED/LCD + remote HMI frame kit with NEMA5-IP51 degree of protection. Keypad Dimensions 43 (1.69) 25 (0.984) 175 (6.89) Cutout Dimensions for Panel Door Installation 4 (5x) 73 (2.874) 74 (2.913) 8 (0.354) Back View 45 (1.77) 37 (1.456) Screw M3x8 (2x) Torque 0.5Nm 119 (4.685) Front View 18 (0.708) 113 (4.45) 112 (4.41) 37 42 (1.456) (1.653) 84 (3.3) c) Dimensions of the HMI – CFW09 – LED/LCD-N4 with NEMA 4-IP56 degree of protection. Keypad Dimensions 43 (1.69) 18 (0.708) Cutout Dimensions for Panel Door Installation 8 (0.354) 45 (1.77) 37 (1.456) Screw M3x8 (2x) Torque 0.5Nm 4 (5x) 73 (2.874) 119 (4.685) Back View 74 (2.913) 175 (6.89) Front View 25 (0.984) 113 (4.45) 112 (4.41) 37 42 (1.456) (1.653) 84 (3.3) Figure 8.14 b) c) - Keypad dimensions in mm (inch) and mounting procedures 259 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Remote HMI connection for distances higher than 10m (30 ft): key pad (HMI) HMI Inverter Inverter Insert spacer to connect the cable to the inverter. Max. recommended cable length: 10m (30ft) Connector DB9 - Male Connector DB9 - Female Figure 8.15 - Cable for remote keypad connection ≤ 10m CABLE CONNECTION 5m ≤ (15 ft) Connector Pin/ Connector Pin/ HMI Side Inverter Side 1 1 2 2 3 3 4 4 8 8 9 9 Note: The frame can be used or not. Signal +5V Rx Tx GND +15V SHIELD Table 8.7 - Connections for remote keypad cable up to 5 m (15 ft). CABLE CONNECTION >5m (>15 ft) Connector Pin/ Connector Pin/ Signal HMI Side Inverter Side Rx 2 2 Tx 3 3 GND 4 4 +15V 8 8 SHIELD 9 9 Note: The frame must be used. Table 8.8 - Connections for remote keypad cable from 7.5 m (22 ft) to 10 m (30 ft). Remote HMI connection for distances farther than 10m (30 ft): - Screw - Do not use nut and washer. IHM Inversor The HMI can be connected to the inverter using a cable length up to 200 m (600 ft). It is necessary to use an external power supply of 15Vdc, according to figure 8.16. GND +15V @ 300mA External power supply Figure 8.16 - Cable for remote keypad connection > 10m 260 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Connector Pin/ Inverter Side 2 3 9 CABLE CONNECTION Connector Pin/ HMI Side 2 3 4 8 (Ext. power supply) 9 (Ext. power supply) Signal Rx Tx GND +15V Shield Table 8.9 - Pin connection (DB9) for cable > 10m (32,80 ft ) and ≤ 200 m (656 ft). 8.5 BLANK COVERS As shown in Figure 8.17, two types of blank covers are available to be used, in the inverter or in the frame, when the keypad is not in place. a) CFW-09 Blank Cover (to be mounted in the frame) b) CFW-09 Blank Cover with Power and Error LED’s (to be mounted in the inverter) Figure 8.17 a) b) – CFW-09 Blank Covers 8.6 RS-232 PC COMMUNICATION KIT The CFW-09 can be controlled, programmed and monitored via an RS-232 Serial Interface. The communication protocol is based on question/response telegrams according to ISO 1745 and ISO 646 standards, with ASCII characters exchanged between the inverter and a master (network controller, which can be a PLC, PC, etc.).The maximum transfer rate is 9600 bps. The RS-232 serial interface is not galvanically isolated from the 0V reference of the inverter electronics, therefore the maximum recommended serial cable length is 10m (30ft). To implement the serial communication, an RS-232 SERIAL INTERFACE module has to be added to the CFW-09. This module is installed in place of the Keypad, making the RS-232 connection (RJ11 connector) available. If the use of the HMI is also required, the RS-232 module also provides its connection. 261 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Figure 8.18 - RS-232 module The RS-232 PC Communication Kit which allows the connection of the CFW09 to a PC via the RS-232 interface is composed of: RS-232 Serial Interface Module; 3 m (10 ft) Cable for RJ-11 to DB9 connection; SuperDrive Software for Windows for CFW-09 programming, operation and monitoring. See hardware and system needs for SuperDrive. To install the RS-232 PC communication kit, proceed as follows: Remove the keypad (HMI) from the inverter; Install RS-232 Serial Interface Module in place of the keypad; Install the SuperDrive software in the PC. Consult the on-line help or installation guide; Use the cable to connect the inverter to the PC; Follow the SuperDrive software instructions. Consult the on-line help or installation guide. 8.7 LINE REACTOR / DC BUS CHOKE 262 Due to the input circuit characteristic, common to all passive front end inverters available in the market, which consists of a six diode rectifier and capacitor bank, the input current (drained from the power supply line) of inverters is non sinusoidal and contains harmonics of the fundamental frequency. These harmonic currents circulate through the power supply line, causing harmonic voltage drops which distort the power supply voltage of the inverter and other loads connected to this line. These harmonic current and voltage distortions may increase the electrical losses in the installation, overheating components (cables, transformers, capacitor banks, motors, etc.), as well as a lowering power factor. The harmonic input currents depend on the impedance values that are present in the rectifier input/output circuit. The addition of a line reactor and/or DC bus choke reduces the current harmonic content, providing the following advantages: Increased input power factor; Reduced RMS input current; Reduced power supply voltage distortion; Increased life of the DC link capacitors. CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING The Line Reactor and the DC Bus Choke, when properly sized, have practically the same efficiency in reducing the harmonic currents. The DC Bus Choke has the advantage of not introducing a motor voltage drop, while the Line Reactor is more efficient to attenuate power supply voltage transients. DC Link Inductor equivalent to the line reactor is: LDC- EQUIVALENT = LAC X 3 NOTE! The 44A to 79A/500-600V, 107A to 472A/500-690V and 100A to 428A/660690V models have a DC link inductor built in the standard version. It is not necessary to have minimun supply impedance or add external line inductors for protecting these models. 8.7.1 Application Criteria The line reactor or the DC Link Inductor shall be applied when required impedance is insufficient for limiting the input current peaks, thus preventing damages to the CFW-09. The minimum required impedances, expressed as impedance drop in percent are following: a) For the model with rated current ≤ 130A/220-230V, ≤ 142A/380-480V or ≤ 32A/500-600V: drop of 1% for the line voltage; b) For the model with rated current ≥180A/380-480V: drop of 2% for the line voltage; c) For models with rated current ≥ 44A/500-600V or ≥ 107A/500-690V or ≥ 100A/660-690V: there is no requirement for the minimum required line impedance for the CFW-09 protection. These impedances are ensured by the internal existing DC choke. The same is applicable when DC link inductor is incorporated into the product (Special Hardware - Code HC or HV), in the models with currents ≥ 16A/220-230V or ≥ 13A/380-480V and ≤ 240A/380-480V. As an alternative criteria, a line reactor should be added when the inverter supply transformer has a rated power higher than indicated below: CFW-09 Rated Current/ volts 6A to 28A/220-230V 3.6A to 24A/380-480V 2.9A to 14A/500-600V 45A to 130A/220-230V 30A to 142A/380-480V 22A to 32A/500-600V 180A to 600A/380-480V Transformer Power [kVA] 125 5 X Inverter Rated Power 2 X Inverter Rated Power Table 8.10 - Line reactor usage criteria To determine the line reactor needed to obtain the desired voltage drop, use equation below: L= Voltage Drop [%] x Line Voltage [V] 3 x 2 π Line Freq [Hz] x Rated Cur.[A] [H] 263 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES The electrical installation of an input line reactor is shown on Figure 8.19 a). For CFW-09 sizes above 16 A/220-230V or 13 A/380-480V, the connection of a DC Bus Choke is possible. The DC bus choke connection is also possible in all 2.9A to 32A/500-600V models. Figure 8.19 b) shows this connection. PE R S T U V W PE PE R S T AC Input Disconnect Fuses Reactor Switch Figure 8.19 a) – Line reactor connection PE R S T U V W PE +UD DCR DC Bus Choke AC Input Figure 8.19 b) – DC Bus Choke connection 264 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 8.7.2 DC Link Inductor Built in The following CFW-09 inverter models, can be fitted with an inductor at the DC Link already incorporated into the product: Models ≥ 16A/220-230V, Models ≥ 13A/380-480V and Models ≤ 240A/380480V. To request the inverter with an inductor already assembled, please add the code “HC” (for inverter operating at constant torque) or “HV” (for inverter operating with variable torque) in the model CFW-09, in the option field “Special Hardware” (see Item 2.4). NOTE! Remember that the operation at higher currents than the rated current in variable Torque mode is not possible with all inverter types (see Item 9.1.2 and Item 9.1.3). Thus the HV option is only possible with the types that can be operated in that situation. CFW-09 with DC link inductor Sizes 2 to 8 Dimensions mm (inch) Model L H P B Size 2 160 120 105.5 - (6.30) (4.72) (4.15) 153 137 134 (6.02) (5.39) (5.27) 180 172 134 (7.08) (6.77) (5.27) 265 193.5 134 (10.43) (7.57) (5.27) 265 212.5 159 (10.43) (8.36) (6.25) 325 240 221.5 80.5 (12.79) (9.44) (8.72) (3.16) Size 3 Size 4 Size 5 Size 6-7 Size 8 - Table 8.11 - CFW-09 with DC link inductor dimensions. 265 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES The use of a three-phase load reactor, with an approximate 2% voltage drop decreases the dv/dt (voltage rising rate) of the PWM pulses commonly generated at the inverter output of any AC frequecy converter. This practice reduces the voltage spikes on the motor windings and leakage currents that may be generated when long distance cables between inverter and motor are used. There are many factors that influence the peak level (Vp) and rise time (tr) of voltage spikes. Cable type, cable length, motor size, switching frequency and other variables all affect Vp and dv/dt. WEG recommends using a load reactor when V supply > 500V, though this is not always required. WEG, as specialists in both VSD’s and motors are able to provide an integrated solution. The load reactor value is calculated in the same way as the line reactor (See item 8.7.1). If the cables between inverter and motor are longer than 100 m (300 ft), the cable capacitance to ground may cause nuisance overcurrent (E00) or ground fault (E11) trips. In this case it is also recommended to use a load reactor. 8.8 LOAD REACTOR PE R S T U V W PE AC Input Load reactor near the inverter Figure 8.20 – Load reactor connection 8.9 RFI FILTER 266 The installation of frequency inverters requires certain care in order to prevent electromagnetic interference (EMI). This interference may disturb the operation of the inverter itself or other devices, such as, electronic sensors, PLCs, transducers, radio equipment, etc. To avoid these problems, follow the installation instructions contained in this Manual. Never install electromagnetic noise generating circuits such as input power and motor cables near analog signal or control cables. Care should also be taken with the radiated interference, by shielding the cables and circuits that tend to emit electromagnetic waves and cause interference. The electromagnetic interference can also be transmitted through the power supply line. This type of interference is minimized in the most cases by capacitive Radio Frequency Filters (common and differential mode) which are already installed inside the CFW-09. However, when inverters are installed in residential areas, the installation of an external additional filter may be required. In this case contact WEG to select the most suitable filter type. CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Driving Panel CFW-09 Conduit or shielded cable Filter MOTOR Supply Line PE PE Earth install it as near as possible the inverter Motor Earth (Frame) Figure 8.21 – RFI Filter connection Instructions for the RFI filter installation: Install the inverter and the filter on a metallic grounded plate as near to each other as possible and ensure a good electrical contact between the grounded plate and the inverter and filter frames; If the cable between inverter and filter is longer than 30 cm (12 in), use a shielded cable and ground each shield end on the grounded mounting plate. NOTE! Installations that must meet the European standards, see item 3.3. 8.10 DYNAMIC BRAKING The amount of braking torque that can be generated when a motor is controlled by an inverter, without dynamic braking or any other braking schemes, varies from 10% to 35% of the motor rated torque. During the deceleration process, the kinetic energy of the load is regenerated into the inverter’s DC Link. This energy loads up the capacitors increasing the DC Link voltage. When this energy is not fully dissipated, it may generate a DC Link overvoltage trip (E01). To obtain higher braking torque, the use of Dynamic Braking, where the excess regenerated energy is dissipated in an external resistor, is recommended . The Dynamic Braking is used in cases where short braking times are required or where high inertia loads are driven. For Vector Control modes the “Optimal Braking” feature can be used and in many cases eliminate the need for Dynamic Braking. Refer to Chapter 6, Parameter P151. NOTE! If dynamic braking will be used, set P151 to its maximum value. 8.10.1 DB Resistor Sizing For a precise sizing of the dynamic braking resistor, application data, such as: deceleration time, load inertia and braking duty cycle must be considered. The RMS current capacity of the inverter’s dynamic braking transistor must also be taken into account, as well as its maximum peak current, which defines the minimum resistance value (ohms) of the braking resistor. Refer to Table 8.12. The DC Link voltage level at which dynamic braking is activated is defined by the Parameter P153 – Dynamic Brake Level. 267 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES The braking resistor is defined according to the deceleration time, load inertia and resistive torque. In most cases a resistor with an ohmic value indicated on Table 8.12 and a power rating of 20% of the driven motor can be used. Use Wire type resistors with suitable insulation to withstand the instantaneous current peaks. For critical applications with very short braking times, high inertia loads (Ex: centrifuges) or with very short and frequent duty cycles, contact WEG, to define the most suitable resistor. Maximum CFW-09 Model Power Supply Voltage [V] Rated Current [A] 39 1.3 7 and 10 15 6.1 27 20 8.8 10 2.2 22 4.0 - 12 24 26 10.1 13 2.5 15 6.0 - 10 38 14.4 18 3.2 10 10 - 8 45 17.4 22 4.2 8.6 10 - 8 54 95 42.4 48 10.8 4.7 35 - 3 70 and 86 28 45 10 3.9 120 47.5 60 11.9 3.3 50 - 1 105 and 130 180 71.3 90 17.8 2.2 95 - 3/0 3.6 and 4 6 3.6 3.5 1.2 100 2.5 - 14 5.5 8 5.5 4 1.4 86 2.5 - 14 9 and 13 16 10.0 10 3.9 39 4.0 - 12 24 15.6 14 5.3 27 6.0 - 10 34 20.8 21 7.9 18 10 - 8 48 34.6 27 10.9 15 10 - 8 78 52.3 39 13.1 8.6 25 - 4 120 80.6 60 20.1 5.6 50 - 1 86 and 105 180 126.4 90 31.6 3.9 95 - 3/0 142 250 168.8 125 42.2 2,7 120 - 4/0 6 4.3 3.5 1.5 120 2.5 - 14 8 6.4 4 1.6 100 2.5 - 14 16 12.0 10 4.7 47 4.0 - 12 24 19.0 14 6.5 33 6.0 - 10 34 25.4 21 9.7 22 10 - 8 48 41.5 27 13.1 18 10 - 8 38 and 45 78 60.8 39 15.2 10 25 - 4 60 and 70 120 97.9 60 24.5 6.8 50 - 1 86 and 105 180 152.3 90 38.1 4.7 95 - 3/0 142 250 206.3 125 51.6 3.3 120 - 4/0 2.9 and 4.2 8.33 12 4.2 2.08 120 2.5 - 14 7 10 10 5 2.5 100 2.5 - 14 10 12.2 12.81 6.1 3.05 82 2.5 - 14 12 14,71 20.83 7.4 3.68 68 4.0 - 12 14 14.71 15.3 7.4 3.68 68 2.5 - 14 337.5 33.33 16.67 15 95 - 3/0 24 30 38 and 45 3.6 and 4 5.5 9 and 13 16 500-525 and 575-600 0.97 13 and 16 60 and 70 440-460 and 480 (1) Power Wiring (BR, -UD, +UD) mm² - AWG Prated [kW] (3) 2.5 - 14 2.5 - 14 16 380 and 400-415 Current [A] [kW] (3) Minimum recommended resistor [ohms] RMS Braking Current [A] (2) 5 7 6 220-230 Pmax Braking 24 30 22, 27 and 32 66.67 44 and 53 100 225 50 25 10 95 - 3/0 63 and 79 121.95 184.5 61 30.49 8.2 95 - 3/0 Table 8.12 - Recommended Braking Resistor 268 (1) The maximum current can be determined by: Imax = Value set at P153[V] / Resistor Ohms CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES (2) The RMS braking current can be calculated by Irms = Imax . tbr[min] 5 Where tbr corresponds to the sum of the braking times during the most severe 5 minute cycle. (3) Pmax and Prated are the maximum peak and rated powers that the braking chopper can deliver. The resistor power must be sized according to the application braking duty cycle. 8.10.2 Installation Connect the braking resistor between the +UD and BR power terminals (refer to section 3.2.1); Make this connection with a twisted pair. Run this cable separately from any signal or control wire; Size the cable cross section according to the application, considering the maximum and RMS current; If the braking resistor is installed inside the inverter panel, consider the heat dissipated by the resistor when defining the panel ventilation; Set Parameter P154 to the Ohms value of the DB resistor and Parameter P155 to the resistor power rating in kW. DANGER! The CFW-09 provides an electronic thermal protection for the braking resistor to avoid overheating. The braking resistor and the transistor can be damaged if: They are not properly sized; Parameters P153, P154 and P155 are not properly set; The line voltage exceeds the maximum allowed value. The electronic thermal protection provided by the inverter, if properly programmed, protects the DB resistor in case of overloads not expected during normal operation, but it does not ensure protection in case of a dynamic braking circuit failure. In this case the only guaranteed method to avoid burning the resistor and eliminate risk of fire is the installation of a thermal overload relay in series with the resistor and/or the installation of a thermostat on the resistor body, wiring it in a way to disconnect the inverter power supply is case of overheating, as shown below: CFW-09 Contactor or Circuit Breaker Power Supply BR Control Power Supply +UD Overload Relay Thermostat Braking Resistor Figure 8.22 – Braking resistor connection NOTE! Through the power contacts of the bimetallic overload relay circulates Direct Current during the DC-Braking process. 269 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 8.10.3 Dynamic Braking module - In the CFW-09 220-230V or 380-480V types with currents higher or equal to 180A, dynamic braking uses the DBW-01 external braking module. For 500DBW-01 and DBW-02 690V and 660-690V with currents higher or equal 100A, dynamic braking uses the DBW-02 external braking module. Supply Voltage [V] 380-480V 500-690V / 660-690V Power Wiring (BR, -UD,+UD) mm2 (AWG) Module Max. Braking Current A (1) RMS Braking Current A (2) 180A DBW010165D21802SZ 200 165 4 70 (2/0) 211A DBW010240D21802SZ 320 240 2.5 120 (250 MCM) 240A DBW010240D21802SZ 320 240 2.5 120 (250 MCM) 312A DBW010300D21802SZ 400 300 2 2x50 (2x1/0) 361A DBW010300D21802SZ 400 300 2 2x50 (2x1/0) 450A DBW010300D21802SZ 400 300 2 2x50 (2x1/0) 515A DBW010300D21802SZ 400 300 2 2x50 (2x1/0) 600A DBW010300D21802SZ 400 300 2 2x50 (2x1/0) 100A/107A DBW020210D5069SZ 250 210 4.8 120( 250MCM) 127A/147A DBW020210D5069SZ 250 210 4.8 120 (250MCM) 179A/211A DBW020210D5069SZ 250 210 4.8 120 (250MCM) 225A/247A DBW020210D5069SZ 250 210 4.8 120 (250MCM) 259A/315A DBW020300D5069SZ 400 300 3 2x50 (2x1/0) 305A/343A DBW020300D5069SZ 400 300 3 2x50 (2x1/0) 340A/418A DBW020380D5069SZ 500 380 2.5 2x120 (2x250MCM) 428A/472A DBW020380D5069SZ 500 380 2.5 2x120 (2x250MCM) Inverter Braking Types Minimum Resistor Ω (3) Table 8.13 - Inverter and corresponding DBW (1)The max. current can be calculated by: Imax= set value at P153[V]/value of the resistor [ohms]. (2)The rms braking current can be calculated by: Irms = Imax . tbr[min] where tbr corresponds to the sum of the braking 5 actuation times during the most severe 5-minute cycle. (3)The minimum resistor value of each shown model has been calculated so the braking current does not exceed the maximum current specified in table 8.13. For this, following parameters have been considered - DBW-01: rated line voltage = 480V. - DBW-02: rated line voltage = 690V. - Factory Standard Value of P153. HOW TO SPECIFY THE DBW TYPE: DBW-01 0165 D 2180 1 S Z WEG Braking Module: DBW-01 Rated Output Current: 220 to 480V: 0165=165A 0240=240A 0300=300A 0210=210A 0380=380A DC Supply at Input Input Supply Voltage: 2180=210 to 800 Vdc Fan Supply Voltage: 1=110V rms 2=220V rms Standard Code End DBW-02 270 5069=500 to 1200 Vdc CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 8.10.3.1 DBW-01 and DBW-02 Identification Label Hardware Revision DBW Type Rated Output Serial Number Front View WEG Item No Manufacturing Date A - View A Figure 8.23 - Identification Label 8.10.3.2 Mechanical Installation The environmental operating conditions of the DBW are the same as of the CFW-09 inverter (see item 3.1.1). For panel installation, provide an additional airflow of 120 CFM (57 L/s) for cooling of the braking module. When installing module, provide free spaces around the module, as shown in Figure 8.24, where A=100mm (4 in), B=40mm (1.57 in) and C=130mm (5.12 in). Figure 8.24 - Free Spaces for Cooling 271 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Check the other recommendations for the CFW-09 inverter installation, since from the mechanical viewpoint, the module is compatible with CFW-09 frame size 3. External dimensions and mounting holes are according to Figure 8.25. Dimension A mm (in) DBW-01 252 (9.92) DBW-02 277 (10.91) Figure 8.25 - Dimensional Drawing of DBW-01 and DBW-02 - mm (inch) Figure 8.26 - Installation procedures for the DBW-01 and DBW-02 on surface 272 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Air Flow Figure 8.27 - DBW-01 and DBW-02 Positioning The DBW-01 and DBW-02 can also be installed with a through surface mounting kit as described in item 8.11. In this case, use the available installation kit, which contains the respective installation supports. Figure 8.28 shows the mounting cutouts. Figure 8.28 - Cutout dimensions in air duct - Dimensiones mm (inch) Table 8.14 shows the weights of the different DBW-01 types. Type Fastening Screw Weigth Kg DBW-01 165 14.2 DBW-01 240 13.8 13.4 DBW-01 300 DBW-02 210 M6 Degree of Protection IP20 14.2 DBW-02 300 13.8 DBW-02 380 13.4 Table 8.14 - Mechanical Data of the DBW-01 and DBW-02 273 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 8.10.3.3 Installation/Connection Location of the power connections is shown in Figures 8.29, 8.30 and 8.31. X7 +UD BR -UD Figure 8.29 - Connection location Figure 8.30 - Power terminals o t M 1~ X7 1 2 3 4 Figure 8.31 - X7 Terminal block 274 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Supply the fan of the braking module with the suitable supply voltage (110 V or 120 V rms) at X7:1,2 connector (see Figure 8.32). The fan has a requires a current of about 0.14A. The terminals 3 and 4 of the terminal bock X7 are the NC-contact of a thermostat that must be installed for the thermal protection of the braking module. This protection must be installed external to the braking module (see Figure 8.32); in this example, the relay is connected to DI3 (XC1:3,9 of the board CC9) and the parameter P265 is programmed as Without External Error (P265=4). o t M 1~ X7 1 2 3 4 Figure 8.32 - Example of Thermal Protection Connect the +UD grounding of the braking module to the +UD terminal of the inverter; Connect the -UD grounding of the braking module to the -UD terminal of the inverter; The control connection between the CFW-09 and the braking module is made through a cable (0307.7560). One end of this cable is connected to the XC3 connector that can be found at the CRG4 board (see figure 8.33 ) in the braking module. The other end of this cable is connected to a DB9 connector that is fastened to a metallic support at the side of the control board in the CFW-09. XC3 Figure 8.33 -Location of the XC3 connector 275 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Figure 8.34 shows the connection of the braking module to the inverter, as well as the connections of the resistor to the braking module. It shows also the inclusion of a thermal relay and a thermostat in contact with the resistor body, thus ensuring its thermal protection. The connection cables between the inverter and the module and between the module the braking resistor must be dimensioned according to the thermal braking cycle. CFW-09 DBW-01/02 Thermal Protection XC1: 9.3 P265 = 4 Cable 2.3m 0307.7560 XC3 XC3 Contactor R S T Supply Network Fan 110 or 220V Thermal Relay Fan 110 or 220V DIx (CC9) No External Fault Thermostat Braking Resistor Control Supply Figure 8.34 - Connections between the DBW, the CFW-09 and the Braking Resistor NOTE! Through the power contacts of the bimetallic overload relay circulates Direct Current during the DC-Braking process. The DBW-02 has a duplicated XC3 connector (A and B). The XC3B is for connecting other DBW-02 module for parallel operation. It is possible to connect up to 3 DBW-02 modules in parallel. The interconnecting cable should be limited to 2 meters maximum cable lenght. 8.11 THROUGH SURFACE MOUNTING KIT The kit for through surface mounting is composed of metallic supports that must be mounted on the rear of the CFW-09 frames 3 to 8 to allow through surface mounting. For further information refer to Section 3.1.3, Figure 3.4 and Table 3.4. Degree of protection is NEMA 1/IP20. 8.12 FIELDBUS CFW-09 can be connected to fieldbus networks allowing it's control and parameter setting. For this purpose you need to include an optional electronic board according to the desired Fieldbus standard: Profibus-DP, DeviceNet or Ethernet/IP. 276 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES NOTE! The chosen Fieldbus option can be specified in the suitable field of the CFW09 coding. In this case the CFW-09 will be supplied with all needed components already installed in the product. For later installation you must order and install the desired Fieldbus kit (KFB). 8.12.1 Installation of the Fieldbus kit The communication board that forms the Fieldbus Kit is installed directly onto the CC control board, connected to the XC140 connector and fixed by spacers. NOTE! Follow the Safety Notices in Chapter 1 If a Function Expansion Board (EBA/EBB) is already installed, it must be removed provisionally. For the frame size 1 you must remove the lateral plastic cover of the product. 1. Remove the bolt from the metallic spacer near to the XC140 (CC9) connector. 2. Connect carefully the pin connector of the Fieldbus board to the female connector XC140 of the CC9 control board. Check the exact coincidence of all pins of the XC140 connector (Figure 8.35). Board Devicenet Board Profibus-DP Section AA Board CC9 A A M3x8 Bolt Torque 1Nm Figure 8.35 - Installation of the Electronic Board of the Fieldbus 277 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 3. Press the board near to XC140 and on the lower right edge until the connector and the plastic spacer is inserted completely; 4. Fix the board to the metallic spacer through the bolt (except ModBus RTU); 5. Fieldbus Connector: Sizes 1 and 2 (Models up to 28A): - Fix the Fieldbus connector to the inverter frame by using the 150 mm (5.9 in) cable (see figure 8.36). Figure 8.36 - Fastening of the Fieldbus connector 278 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Sizes 3 to 10 - (models up to 30A): - Connect the Fieldbus connector to the metallic “L” by using the 150mm (5.9 in). - Fasten the set to the metallic support palte of the control board (see 8.37). Figure 8.37 - Fastening of the Fieldbus connector 6. Connect the other cable end of the Fieldbus connector to the electronic Fieldbus board, as shown in Figure 8.38. DEVICENET PROFIBUS - DP Figure 8.38 - Connection to the Fieldbus board 279 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 8.12.2 Profibus-DP Introduction The inverter that is fitted with the Profibus-DP Kit operates in slave mode, allowing the reading/writing of their parameters through a master. The inverter does not start the communication with other nodes, it only answers to the master controls. A twisted pair of copper cable realizes the connection of the Fieldbus (RS-485) allowing the data transmission at rates between 9.6kbits/s and 12Mbits/s. Figure 8.39 show a general view of a Profibus-DP network. PROFIBUS DP Master Personal Computer with Configuration Software RS-232 DP PROFIBUS DP slave node #1 PROFIBUS DP slave node #n PROFIBUS DP slave node #2 Figure 8.39 - Profibus-DP network - Fieldbus Type: PROFIBUS-DP EN 50170 (DIN 19245) Physical Interface - Transmission means: Profibus bus bar line, type A or B as specified in EN50170 - Topology: Master-Salve communication - Insulation: the bus is supplied by DC/DC inverter and isolated galvanically from remaining electronics and the signals A and B are isolated by means of optocouplers. - It allows the connection/disconnection of only one node without affecting the network. Fieldbus connector of the inverter user - Connector D-sub 9 pins - female - Pins: Pin Name Function 1 Not connected - 2 Not connected - 3 B-Line RxD/TxD positive, according to specificacition RS-485 4 Not connected - 5 GND 0V isolated against RS-485 circuit 6 + 5V 5V isolated against RS-485 circuit 7 Not connected - 8 A-Line RxD/TxD negative, according to specificacition RS-485 9 Frame Not connected Shield Connected to the ground protection (PE) Table 8.15 - Pin connection (DB9) to the Profibus-DP 280 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Line Termination The initial and the en points of the network must be terminated with the characteristic impedance in order to prevent reflections. The DB 9 cable male connector has the suitable termination. When the inverter is the first or the last of the network, the termination switch must be set to Pos. “ON”. Otherwise set the switch to Pos. “OFF”. The terminating switch of the PROFIBUS DP board must be set to 1 (OFF). Transfer Rate (baud rate) The transfer rate of a Profibus-DP network is defined during the master configuration and only one rate is permitted in the same network. The ProfibusDP board has an automatic baud rate detection and the user does not need to configure it on the board. The supported baudrates are: 9.6 kbits/s, 19.2 kbits/s, 45.45 kbits/s, 93.75 kbits/s, 187.5 kbits/s, 500 kbits/s, 1.5 Mbits/s, 3 Mbits/s, 6 Mbits/s and 12 Mbits/s. Node Address The node address is established by means of two rotating switches on the electronic Profibus-DP board, permitting the addressing from 1 to 99 addresses. Looking onto the front view of the board with the inverter in normal position, the switch at left sets the ten of the address, while the left switch sets the unit of the address: Address = (set left rotary switch x 10) + (set right rotary switch x 1) NOTE! The node address can not be changed during operation. Configuration File (GSD File) Each element of a Profibus-DP network is associated to a GSD file that has all information about the element. This file is used by program of the network configuration. Use the file with the extension .gsd stored on the floppy disk contained in the Fieldbus kit. Signaling The electronic board has a bicolor LED at right topside indicating the status of the Fieldbus according to the table 8.16 and figure 8.40 below: Color LED Frequency Status Red 2Hz Fault during the test of the ASIC and Flash ROM Green 2Hz Board has not been initialized Green 1Hz Board has been initialized and is operating Red 1Hz Fault during the RAM test Red 4Hz Fault during the DPRAM test Table 8.16 - Signaling LED of the Fieldbus board status NOTE! The red fault indications mean hardware problems of the electronic board. The reset is realized by switching OFF / ON the inverter. If the problem persists, replace the electronic board. The electronic board is also fitted with four other bicolor LED´s placed at the right bottom side, indicating the Fieldbus status according to the Figure below: 281 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Reserved On-Line Fieldbus Diagnostics Off-Line Figure 8.40 - LED’s indicating the status of the Profibus-DP network LED Color Function Fieldbus Diagnostics Red Indicates certain faults at the Fieldbus: Flashing 1Hz - Configuration error: the IN/OUT area size set at board enabling is different from the size set during the network configuration. Flashing 2Hz - Error in the User´s Parameter Data: the size/content of the User Parameter data set at board enabling is different from the size/content set during the network configuration. Flashing 4Hz - Enabling error of the Profibus Communication ASIC. OFF - no problems. On-Line Green Off-Line Red Indicates that the board is On-line at the Fieldbus ON - the board is off-line and the data exchange is not possible. OFF - the board is not On-line. Indicates that the board is Off-line at the Fieldbus ON - the board is off-line and the data exchange is not possible. OFF - the board is not Off-line. Table 8.17 - Signaling LED’s indicating the status of the Profibus-DP network NOTE! When power is applied to the drive and both on-line and off-line LED’s on the Profibus DP board keep flashing, then a network address configuration or installation problem may be present. Check the installation and the network node address. NOTE! Use of the Profibus-DP/related CFW-09 Parameters. See item 8.12.5. 8.12.3 DeviceNet 282 Introduction The DeviceNet communication is used for industrial automation, mainly for the control of valves, sensors, input/output units and automation equipment. The DeviceNet communication link is based on a communication protocol “broadcast oriented”, the Controller Area Network (CAN). The connection to the DeviceNet network is realized by means of a shielded cable comprising a twisted pair and two wires for the external power supply. The baud rate can be set to 125kbits/s, 250kbits/s or 500kbits/s. Figure 8.41 gives a general view of a DeviceNet network. CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Controller Device Net Other Devices Sensor Motor Starter Device Configuration Push button Clusler Bar Code Scanner Input/Output Devices Motor Controller Drive Figure 8.41 - DeviceNet Network NOTE! The PLC (master) must be programmed to Polled I/O connection. Fieldbus connector of user of the inverter - Connector: 5 ways-connector of type plug-in with screwed terminal (screw terminal) - Pin: Pin Description Color 1 V- Black 2 CAN_L Blue 3 Shield - 4 CAN_H White 5 V+ Red Table 8.18 - Connection of the pins to the DeviceNet Line Termination To avoid reflection, the initial and the end points of the network must be terminated with the characteristic impedance. Thus a 120-ohms/0.5W resistor must be connected between the pins 2 and 4 of the Fieldbus connector. baud rate/ Node Address There are three different baudrates for the DeviceNet: 125kbits/s, 250kbits/s or 500kbits/s. Choose one of these baudrates by setting the DIP switches on the electronic board. The node address is selected through the six DIPswitches on the electronic board, permitting an addressing from 0 to 63 addresses. 283 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Address DIP 3 to DIP 8 00 0 000000 250k 01 1 000001 500k 10 2 000010 Reserved 11 baud rate Address ... DIP's 1 and 2 125 k ... baud rate [bits/s] 61 111101 62 111110 63 111111 1 ON 0 1 2 3 4 5 6 7 8 Figure 8.42 - baud rate configuration and addressing to the DeviceNet Configuration File (EDS File) Each element of a DeviceNet network is associated to a EDS file, that has all information about the element. This file is used by program of the network configuration during its configuration. Use the file with the extension .eds stored on the floppy disk contained in the Fieldbus kit. Setting parameter P309 to 4, 5 or 6 selects 2, 4 or 6 input/output words (see item 8.12.5). With the assistance of the network configuration software define the number of words for the device according to the value set on parameter P309. The type of connection used for data exchange shall be set for “Polled I/O”. NOTE! The PLC (master) must be programmed for Polled I/O connection. Signaling The electronic board has a bicolor LED at right topside indicating the status of the Fieldbus according to the table 8.16. Note: The red fault indications mean hardware problems of the electronic board. The reset is realized by switching OFF / ON the inverter. If the problem persists, replace the electronic board. The electronic board is also fitted with other four bicolor LED´s placed at the right bottom side, indicating the DeviceNet status according to Figure 8.43 and Table 8.19: Reserved Network Status Reserved Module Network Status Figure 8.43 - LED’s for status indication of the DeviceNet network 284 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES LED Color Description Module Network Status ON Without supply Module Network Status Red Fault not recoverable Module Network Status Green Board operating Module Network Status Red Flashing Smaller fault Network Status Off Without supply/off line Network Status Green Link operanting, connected Network Status Red Critical fault at link Green Flashing On line not connected Red Flashing Time out of the connection Network Status Network Status Table 8.19 - Signaling LED’s indicating the DeviceNet status NOTE! Use of the DeviceNet /related CFW-09 Parameters. See item 8.12.5. 8.12.4 EtherNet/IP EtherNet/IP (Industrial Ethernet Protocol) is a communication system proper for the industrial environment. This system allows application data exchange, timerestricted or critical, between industrial systems. The EtherNet/IP is available for simple devices such as sensors/actuators as well as for complex devices such as robots, PLCs, keypads and drives. The Ethernet/IP application layer protocol is based on the Control and Information Protocol (CIP) layer that is used in both DeviceNet™ and ControlNet™. The CIP organizes the devices as collection of objects and defines the methods and procedures for data access. Furthermore, the Ethernet/IP uses the standard IEEE 802.3 for the low level layers and the TCP/IP and UDP/IP protocols for the intermediary layers to transport the CIP packets. Therefore, the infrastructure used by the EtherNet/IP is the same used by the corporate computer networks (Ethernet). This fact extends considerably the means of controlling and monitoring the devices connected to the network: % Availability of application protocols (HTTP, FTP, etc.). % Integration between the factory floor network and the corporate network. % It is based on a widely used and accepted standard. Greater data flow than the standard protocols used for the industrial automation. 285 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Hub or Switch PLC With EtherNet/IP (192.168.0.1) PC (192.168.0.2) Inverter (192.168.0.3) HMI (192.168.0.5) RemoteI I/O (192.168.0.4) EtherNet/IP Figure 8.44 - Example of an EtherNet/IP Network Fieldbus Connector - Connector: RJ-45 connector with 8-pin. - Pinout: two standards for straight-through cables are available: Ethernet: T-568A and T-568B. The function of each pin is shown in table 1. The cable to be used with the CFW-09 shall follow one of these two standards. Furthermore, only one standard shall be used for the cables, i.e., the connectors of both cable ends shall be crimped according to standard T-568A or T-568B. a) RJ-45 Plug - T-568A Standard 12345678 Pino 1 2 3 4 5 6 7 8 Cable Color White/Green Green White/Orange Blue White/Blue Orange White/Brown Brown Signal TX+ TXRX+ RX- b) RJ-45 Plug - T-568B Standard Pin 1 2 3 4 5 6 7 8 Cable Color White/Orange Orange White/Green Blue White/Blue Green White/Brown Brown Signa TX+ TXRX+ RX- 12345678 12345678 Figura 8.45 a) b) - Straight-Through Ethernet Cables 286 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Line Termination With the Ethernet 10BASE-T (10Mbps) or 100BASE-TX (100Mbps) the line termination is already on the communication board and also on any other device that uses a point-to-point twisted pair cable. Therefore, no additional setting is needed for the CFW-09. Communication Bit-rate The CFW-09 can operate in an Ethernet network at 10Mbps or 100Mbps and also in half-duplex or full-duplex modes. When operating at 100Mbps in fullduplex mode, the effective rate doubles to 200Mbps. These configurations are performed through the network configuration and programming software. No board setting is needed. It is recommended to use the auto-sensing resource. Configuration File (EDS file) Each device on an EtherNet/IP network is associated to an EDS file that contains information about the device operation. The EDS file provided along with the product is used by the network configuration software. Indication The communication board has four two-color LEDs located on the right bottom corner to indicate the module and the network status. Link Activity 1 2 Module Status 4 3 Network Status Figure 8.46 - Indication LEDs for the status of the EtherNet/IP network LED Color Function Link Green On: the module is connected to another device on the network (typically a hub or switch). Off: the module is not connected to another device. Module Status Green or Red Steady Off: No power applied o the module. Steady Green: The module is operating correctly. Flashing Green: the module has not been configured. Flashing Red: A minor recoverable error has been detected. Steady Red: A major internal error has been detected. Flashing Green/Red: The module is performing a power on self-test. Network Status Green or Red Steady Off: The module has no power or no IP address has been assigned. Steady On: the module has at least one established Ethernet/IP connection. Flashing Green: There are no Ethernet/IP connections established to the module. Flashing Red: One or more of the connections in which this module is the target has timed out. Steady Red: The module has detected that its IP address is already in use. Flashing Green/Red: The module is performing a power on self-test. Activity Green Flashing: indicates that a packet has been received and/or transmitted. 287 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES NOTE! The communication board that comes with the product has been developed by the HMS Industrial Networks AB company. Therefore, the network configuration software will not recognize the product as the CFW-09 variable frequency drive, but as the “Anybus-S EtherNet/IP” at the “Communication Adapter”. The differentiation among several CFW-09 drives will be based on the device address on the network. Related errors The EtherNet/IP uses the same error codes as the other Fieldbus protocols, i.e., E29 and E30. E29: Fieldbus communication is off. E30: Communication board is off. For detailed information refer to the item 8.12.5.3. NOTE! The drive will indicate E29 only when the connection with the master is lost. The drive will not indicate this error while no connection has been established. Control and Monitoring through the WEB The EtherNet/IP communication board has an HTTP server internally. This means that the communication board can serve HTML pages. In such a way, it is possible to configure network parameters, control, and monitor the CFW-09 drive through a WEB browser installed in a computer connected to the same network of drive. Use the same read/write variables of the drive to perform these operations (refer to items 8.12.5.1 and 8.12.5.2). NOTE! For the first WEB access use the factory default username and password. Username: web Password: web Figure 8.47 - Open window when accessing the CFW-09 through the WEB 288 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Figure 8.48 - Control and Monitoring window when accessing the CFW-09 through the WEB NOTE! It is necessary to have a PC with an Ethernet card connected to the same network of the CFW-09 and a WEB browser (MS Internet Explorer or Mozilla/Firefox. Configurations Follow the steps below to operate the CFW-09 in an EtherNet/IP network. 1) Install the KFB-EN kit into the CFW-09 variable frequency drive. 2) At parameter P309 select the EtherNet/IP protocol and the number of input/ output words, P309 = 7, 8 or 9. 3) Connect the RJ-45 plug of the Ethernet cable to the drive and make sure that the Link LED is ON (LED 1). 4) Open your WEB browser and type the drive address on the network. The factory default value is ‘http://192.168.0.1’. Make sure that JavaScript and cookies are enabled in the WEB browser. The data access is protected by username and password. The CFW-09 has the following factory default values: Username: web Password: web 289 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 5) At the ‘Configuration’ tab of the WEB page shown in figure X set, if needed, the ‘Network Parameters’. Set also the value of parameter P309. 6.1) If the drive address on the network belongs to the reserved range ‘192.168.0.X’, it is possible to use the DIP-switches of the communication board for addressing purposes. In this case, the DIP-switch represents the binary value of the last byte in the IP address. Example: 12 3 4 5 678 ON (MSB) (LSB) The DIP-switch is set to 00010100 (20 in decimal format). Thus, the drive address on the network is 192.168.0.20. 6.2) If the drive has an IP address out of the default range (192.168.0.X), deactivate the hardware addressing by setting the DIP-switches to zero (00000000). 6.3) If the network addressing is performed through a DHCP server, select the box ‘DHCP enabled’ and set the DIP-switches to zero (00000000). 7) Click on the button ‘STORE CONFIGURATION’ to save the new settings. Restart the CFW-09 Access to the communication board The communication board supports FTP and Telnet services. In such a way, it is possible to upload/download files to/from the board and also access the file system in an interactive way. In order to use these services follow the steps below: - Open a MS-DOS command window. - Type the desired service (FTP or Telnet) followed by the IP address or hostname of the CFW-09 on the network. - Entre com: Nome do usuário: user Senha: user Examples: Telnet session for the CFW-09 with IP address 192.168.0.4. FTP session for the CFW-09 whit IP address 192.168.0.4. 290 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Security and access passwords The file system of the communication board has two security levels for the user: admin and normal. It is only permitted to connect in the normal mode. In this case, the users are restricted to the directory ‘user\’, where it is possible to create or delete files and/or folders. The accounts for normal users are defined in the file ‘sys_pswd.cfg’ that is located under directory ‘user\pswd\’. Each line of the file has a pair ‘login:password’ that corresponds to a user account. In order to change the file containing the user accounts, create, with the assistance of a simple text editor, a file that contains in each line a pair ‘login:password’. A colon shall separate the two words. Notice that no password cryptography is available, i.e., the login and the password are completely visible. After creating/modifying the user accounts, transfer via FTP the file ‘sys_pswd.cfg’ to the directory ‘user\pswd\’. Example of file transfer through FTP: NOTE! The CFW-09 that comes from the factory has a normal user account: Username: user Password: user Users of the normal security level are restricted to the directory ‘\user’. 291 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES In addition to the access control for the file system, there is also an access control for the HTML pages of the communication board. The file containing the access passwords is located under the directory ‘user\pswd’, and it is named ‘web_accs.cfg’. As in the previous case, each line of the ‘web_accs.cfg’ file represents an access account. In order to change the user accounts for the HTML pages, create a text file with the same name (‘web_accs.cfg’) and insert in each line of this file a pair ‘login:password’ for the users with access permission. After that, transfer this new file through FTP to the communication board, exactly as in the previous case. NOTE! It is strongly recommended to change all passwords of the EtherNet/IP communication board after the start-up of the device. The new passwords will be effective only after powering down and up the CFW-09. NOTE! When the drive returns from the offline state the output values are reset. 8.12.5 Use to the Fieldbus/ Related Parameters of the CFW-09 There are two main parameters: P309 and P313. P309 - defines the used standard Fieldbus (Profibus-DP, DeviceNet) and the number of variables (I/O) exchanged with the master (2, 4 or 6). The parameter P309 has the following options: 0 = Inactive, 1 = Profibus DP 2 I/O, 4 = DeviceNet 2 I/O, 2 = Profibus DP 4 I/O, 5 = DeviceNet 4 I/O, 3 = Profibus DP 6 I/O, 6 = DeviceNet 6 I/O, (for Profibus-DP), (for Device Net). P313 - defines the inverter behavior when the physical connection with the master is interrupted and/or the Fieldbus board is inactive (E29/E30). - The parameter P313 has the following options: 0 = Disables the inverter by using the Start/Stop controls via deceleration ramp. 1 = Disables the inverter by using the General Enabling, stop by inertia. 2 = The inverter status is not changed. 3 = The inverter goes to Local mode. 4 = The drive changes to Local mode keeping the commands and the reference. 8.12.5.1 Variables Read from the Inverter 1 - Logical Status of the inverter, 2 - Motor speed, For the option P309 = 1or 4 (2I/O) - read 1 and 2, 3 - Status of the Digital Inputs(P012) 4 - Parameter Status, For the option P309 = 2 or 5 (4I/O) - it reads 1, 2, 3 and 4, 5 - Torque current (P009), 6 - Motor current (P003), For the option P309 = 3 or 6 (6I/O) - it reads 1, 2, 3, 4, 5 and 6. 1. Logical Status (E.L.): The word that defines the E.L. is formed by 16 bits, being 8 bits of high order and 8 bits of low order. It has the following construction: 292 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES High-Order Bits - they indicate the status of the associated function EL.15 - Active error: 0 = No, 1 = Yes; EL.14 - PID Regulator 0 = Manual, 1 = Automatic; EL.13 - Undervoltage : 0 = Without, 1 = with; EL.12 - Local/Remote Control: 0 = Local, 1 = Remote; EL.11 - JOG Control: 0 = Inactive, 1 = Active; EL.10 - Direction of rotation: 0 = Counter-Clockwise, 1 = Clockwise; EL.09 - General Enabling: 0 = Disabled, 1 = Enabled; EL.08 - Start/Stop: 0 = Stop, 1 = Start. Low-Order Bits - they indicate the error code number, (i.e. 00, 01, ... ,09, 11(0Bh), 12(0Ch), 13(0Dh), 24(18h), 32(20h) and 41(29h) ). See Item 7.1- Faults and Possible Causes. 2. Motor Speed: This variable is shown by using the 13-bit resolution plus signal. Thus the rated value will be equal to 8191(1FFFh)(clockwise rotation) or -8191(E001h) (counterclock wise rotation) when the motor is running at synchronous speed (or base speed, for instance 1800rpm for IV-pole motor, 60Hz). 3. Status of the Digital Inputs: Indicates the content of the Parameter P012, where the level 1 indicates active input (with +24V) , and the level 0 indicates the inactive input (with 0V). See Item 6.1-Access and Read Parameter. The digital inputs are so distributed in this byte: Bit.7 - DI1 status Bit.3 - DI5 status Bit.6 - DI2 status Bit.2 - DI6 status Bit.5 - DI3 status Bit.1 - DI7 status Bit.4 - DI4 status Bit.0 - DI8. status 4. Parameter Content: This position permits to read the inverter parameter contents that are selected at Position 4. Number of parameter to be read from the “Variables Written in the Inverter”. The read values will have the same order as described in the product Manual or shown on the HMI . The values are read without decimal point, when it is the case. Examples: a) HMI displays 12.3, the read via Fieldbus will be 123, b) HMI displays 0.246, the read via Fieldbus will be 246. There are some parameters which representation on the 5 segment display can suppress the decimal point when the values are higher than 99,9. These parameters are: P100, P101, P102 , P103, P155, P156, P157, P158, P169 (for P202=0,1,2 and 5), P290 and P401. Example: Indication on the 7 segment display: 130., Indication on the LCD display LCD : 130.0, the read value via Fieldbus is: 1300. The read of the Parameter P006 via Fieldbus has the following meaning: 0 = ready; 1 = run; 2 = Undervoltage; 3 = with fault, except E24 to E27. 5. Torque Current: This position indicates de P009 Parameter content, disregarding the decimal point. A lowpass filter with a time constant of 0.5 s filters this variable. 293 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 6. Motor Current: This position indicates de P003 Parameter content, disregarding the decimal point. A lowpass filter with a time constant of 0.3 s filters this variable. 8.12.5.2 Variables Written The variables are written in the following order: in the Inverter 1 - Logical Control, 2 - Motor speed reference, for option P309 = 1 or 4 (2I/O) - it writes in 1 and 2; 3 - Status of the Digital Outputs; 4 - Number of the Parameter to be read, for option P309 = 2 or 5 (4I/O) - it writes in 1, 2, 3 and 4; 5 - Number of the Parameter to be changed; 6 - Content of the Parameter to be changed, selected in the previous position, for option P309 = 3 or 6 (6I/O) - it writes in 1, 2, 3, 4, 5 and 6. 1. Logical Control (C.L.): The word that defines the C.L. is formed by 16 bits, being 8 bits of high orders and 8 bits of low orders and having the following construction: High-Order Bits - they select the function that shall be driven when the bit is set to 1. CL.15 CL.14 CL.13 CL.12 CL.11 CL.10 CL.09 CL.08 - Inverter fault reset; Without function; To save the changes of the parameter P169/P170 in the EEPROM; Local/Remote control; Jog control; Direction of rotation; General enabling; Start/Stop. Low-Order Bits - they determine the status that is wanted for the function selected in the high-order bits. CL.7 - Inverter fault reset: always it varies from 0 → 1, an inverter reset is caused, with the presence of faults (except E24, E25, E26 e E27). CL.6 - no function / STOP detection. It is not necessary to activate the correspondent upper bit (refer to the description of parameter P310); CL.5 - To save P169/P170 in the EEPROM: 0 = to save, 1 = to not save; CL.4 - Local/Remote control: 0 = Local, 1 = Remote; CL.3 - Jog control: 0 = Inactive, 1 = Active; CL.2 - Direction of rotation: 0 = counter-clockwise, 1 = clockwise; CL.1 - General enabling: 0 = Disabled, 1 = Enabled; CL.0 - Start/Stop: 0 = Stop, 1 = Start. NOTE! The inverter will execute only the command indicated in the low-order bit, when the corresponding high-order bit has the value 1 (one). When the high-order bit has the value 0 (zero), the inverter will disregard the value of the corresponding low-order bit. 294 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES NOTE! CL.13: The function to save the changes of the parameters content in EEPROM occurs usually when the HMI is used. The EEPROM admits a limit number of writings (100 000). In the applications where the speed regulator is saturated, but the torque control is desired, you must change the current limitation value at P169/ P170 (valid for P202=3 and 4). In this torque control condition, check if P160 (control type) = 1 (Regulator for torque control). When the network Master is writing in P169/P170 continuously, avoid to save the changes in the EEPROM, by setting: CL.13 = 1 and CL.5 = 1 To control the functions of the Logical Control, you must set the respective inverter parameters with the Fieldbus option. a) Local/Remote selection - P220; b) Speed reference - P221 and/or P222; c) Direction of rotation - P223 and/or P226; d) General Enabling, Start/Stop - P224 and/or P227; e) Jog Selection - P225 and/or P228. 2. Motor Speed Reference This variable is shown by using 13-bit resolution. Hence, the reference value for the motor synchronous speed will be equal to 8191 (1FFFh). This value shall be used just as a base speed to calculate the desired speed (reference speed). For example: 1) 4-poles motor , 60Hz, synchronous speed = 1800rpm and reference speed = 650 rpm 1800 rpm - 8191 650 rpm - X X = 2958 = 0B8Eh This value 0B8Eh shall be written in the second word which represents motor speed reference (according to item 8.12.5.2). 2) 6-poles motor, 60Hz, synchronous speed = 1200rpm and reference speed=1000rpm. 1200 rpm - 8191 1000 rpm - X X = 4096 = 1AAAh This value 1AAAh shall be written in the second word which represents motor speed reference (according to item 8.12.5.2). NOTE! It is possible to use values higher than 8191 (1FFFh) when it is desired to have values higher than the motor synchronous speed, since the maximum speed reference set for the drive is respected. 3. Status of the Digital Outputs: It allows changing the status of the Digital Outputs that are programmed for the Fieldbus in the Parameters P275 to P280. The word that defines the status of the digital outputs is formed by 16 bits, having the following construction: High-order bits: define the output that shall be controlled when set to 1, bit.08 - 1= control of the output DO1; bit.09 - 1= control of the output DO2; 295 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES bit.10 - 1= control of the output RL1; bit.11 - 1= control of the output RL2; bit.12 - 1= control of the output RL3; Low-order bits: define the status desired for each output, bit.0 - output status DO1: 0 = output inactive, 1 = output active; bit.1 - output status DO2: ditto; bit.2 - output status RL1: ditto; bit.3 - output status RL2: ditto; bit.4 - output status RL3: ditto. 4. Parameter Number to be Read: Through this position you can read any inverter parameter. You must enter the number corresponding to the desired parameter and its content will be displayed in Position 4 of the “Read Inverter Variables”. 5. Number of the Parameter to be changed: (Parameter Content Changing) This position works jointly with Pos. 6 below. If no Parameter change is desired, you have to enter in this position the code 999. During the changing process you must: 1) Maintain in Position 5. The code 999; 2) Change the code 999 by the parameter number you want to change; 3) If no fault code (24 to 27) is displayed in the E.L., replace the code number by the code 999, to end the change. The change can be checked through the HMI or by reading the parameter content. NOTES! 1) The control change from scalar control to vector control will not be accepted if any of the parameters P409 to P413 is set to zero. This must be effected through the HMI. 2) Do not set P204=5, since P309=Inactive in the factory setting. 3) The desired content must be maintained by the master during 15.0 ms. Only after this time you can send a new value or write another parameter. 6. Content of the Parameter to be changed, selected at Position 5. (Number of the Parameter to be changed) The format of the values set at this position must be as described in the Manual, but the value must be written without the decimal point, when the case. When Parameters P409 to P413 are changed, small content differences can occur, when the value sent via Fieldbus is compared with the value read at Position 4 (“Parameter Content”), or with the value read via HMI. This is due the truncation (rounding off) during the reading process. 8.12.5.3 Fault Indications During the read/write process via Fieldbus the following variable indications in the Logical Status can occur: Indications in the Logical Status variable: E24 - Parameter changing only permitted with disabled inverter. - Parameter setting fault (see Item 4.2.3). E25 - Caused by: - Read Parameter inexistent, or - Write Parameter inexistent, or - Write in P408 and P204 296 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES E26 - The desired content value is out of permitted range. E27 - Caused by: a) The function selected in the Logical Control is not enabled for the Fieldbus, or b) The control of the Digital Output is not enabled for the Fieldbus, or c) The parameter write is read-only. The fault indication described above will be removed from the Logical Status when the desired action is sent correctly. Except for E27 (case (b)), which reset is via write in the Logical Control. Example: supposing that no digital output is programmed for Fieldbus, thus when in position 3. the word 11h is written, the inverter answer indicating E27 in E.L.. To remove this indication from E.L., you must: 1) write zero in Pos. 3.(since no DO is programmed for Fieldbus); 2) change the variable of the logical control, to remove from E.L. the E27 indication. The removal of the fault indication from E.L. described above, can also be realized by writing the code 999 in Pos. 5. of the “Variables written in the Inverter”. Except for the fault E27(in the cases (a) and (b)), which reset is realized only through the writing in the Logical Control, as above exemplified. NOTE! The faults E24, E25, E26 and E27 do not cause any change in the inverter operation status. HMI displays: E29 - Fieldbus is inactive - This display appears when the physical connection of the inverter to the Master is interrupted. - You can program in Parameter P313 the action that the inverter shall execute when the fault E29 is detected. - When the PROG key of the HMI is pressed, the E29 Fault indication is removed from the display. E30 - Fieldbus Board is inactive This fault is displayed when: 1) P309 is programmed different than Inactive, without Fieldbus board in the XC140 connector of the CC9 control board; or 2) The Fieldbus board is inserted, but is defective; or 3) The Fieldbus board is inserted, but the standard programmed at P309 is not equal to the standard of the used board. You can program in Parameter P313 which action the inverter will perform when E30 is detected. When the PROG key of the HMI is pressed, the E30 Fault indication is removed from the display. 8.12.5.4 Addressing of the CFW-09 Variables in the Fieldbus Devices The variables are arranged in the memory of the Fieldbus device, starting at the address 00h, both for writing and reading. The address differences are corrected by the protocol and by communication board. The way the variables are arranged at each address in the memory of the Fieldbus depends on the equipment that is used as Master. For instance: in the PLC A the variables are arranged as High and Low, and in the PLC B the variables are arranged as Low and High. 297 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 8.13 SERIAL COMMUNICATION 8.13.1 Introduction The basic objective of the serial communication is the physical connection of inverters in a configured equipment network, as shown below: Master Slave 1 (Inverter) Slave 2 (Inverter) PC, PLC, etc. Slave n (Inverter) n ≤ 30 The inverters possess a control software for the transmission/reception of data through the serial interface, to facilitate the data reception sent by the master and the sending of data requested by the same. The transfer rate is 9600 bits/s, following a exchange protocol, question/answer type by using ASCII characters. The master is able to realize the following operations related to each inverter: - IDENTIFICATION network number; inverter type; software version. - CONTROL general enabling/disabling; enabling/disabling by ramp; direction of rotation; speed reference; local/remote JOG error RESET. - STATUS RECOGNITION ready; Sub; run; local/remote; fault; JOG; direction of rotation; setting mode after Reset to Factory Setting setting mode after changing the scalar control mode to vector mode. self-tuning 298 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES - PARAMETERS READING - CHANGE OF PARAMETERS Typical examples of network use: PC (master) for parameterization of one or several inverters at the same time; SDCD monitoring inverter variables; PLC controlling the operation of an inverter in an industrial process. 8.13.2 Interfaces Description The physical connection between the inverters and the network master is performed according to one of the standards below: a. RS-232 (point-to-point, up to 10m); b. RS-485 (multipoint, galvanic isolation, up to 1000m); 8.13.2.1 RS-485 This interface allows the connection of up to 30 inverters to a master (PC, PLC, etc), attributing to each inverter an address (1 to 30) that must be set. In addition to these 30 addresses, there are two other addresses to perform special tasks: Address 0: any network inverter is inquired, independently of its address. Only one inverter can be connected to the network (point-to-point) in order to prevent short- circuits in the line interface. Address 31: a control can be transmitted to all inverters in the network simultaneously, without acceptance recognition. List of addresses and corresponding ASCII characters ADDRESS (P308) CHAR ASCII DEC HEX 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 @ A B C D E F G H I J K L M N O P Q R S T U V W X Y Z ] \ [ ^ _ 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 40 41 42 43 44 45 46 47 48 49 4A 4B 4C 4D 4E 4F 50 51 52 53 54 55 56 54 58 59 5A 5B 5C 5D 5E 5F Table 8.20 - ASCII characters 299 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Other ASCII characters used in protocol. CODE ASCII DEC HEX 0 1 2 3 4 5 6 7 8 9 = STX ETX EOT ENQ ACK NAK 48 49 50 51 52 53 54 55 56 57 61 02 03 04 05 06 21 30 31 32 33 34 35 36 37 38 39 3D 02 03 04 05 06 15 Table 8.21 - ASCII characters used in protocol. The connection between the network participants is performed through a pair of wires. The signal levels are according to STANDARD EIA RS-485 with differential receivers and transmitters. Expansion boards of the types EBA.01, EBA.02 or EBB.01 (see Items 8.1.1 and 8.1.2). When the master is fitted with only a serial interface - standard RS-232, you must apply a level conversion module from RS-232 to RS-485. 8.13.2.2 RS-232 In this case we have the connection of a master to an inverter (point-to-point). Data can be changed in a bi-directional way, but not simultaneous (HALF DUPLEX). The logical levels meet STANDARD EIA RS-232C that determines the use of balanced signals. In this case, one wire is used for transmission (TX), one for reception (RX) and one for return (0V) .This configuration is a three-wire economy model. (Refer to section 8.6) 8.13.3 Protocol Definitions This itens describe the protocol used for serial communication. 8.13.3.1 Used Terms 300 Parameters: are those existing in the inverters whose visualization or alteration is possible through the HMI interface. Variables: are values that have specific inverter functions and that can be read and, in some cases, modified by the master. Basic variables: are those that can be accessed only through the serial interface. CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES SCHEMATIC DIAGRAM: INVERTER BASIC VARIABLES SERIAL CONECTION VARIABLES PARAMETERS 8.13.3.2 Parameters/Variables Resolution MASTER During the parameter reading/changing the decimal point is disregarded in the values received with the telegram, excepting the Basic Variables V04 (Reference via Serial) and V08 Motor Speed) that are standardized in 13 bits (0 to 8191). For instance: Writing: if the purpose is to change the content of P100 to 10.0s, you must send 100 (disregarding the decimal point); Reading: If we read 1387 in P409, the value is 1.387( (the decimal point is disregarded); Writing: to change the content of V04 to 900 rpm, we must send: V04 = 900 x 8191 = 4096 P208 Supposing P208=1800 rpm Reading: If we read 1242 inV08, this value is given by: V08 = 1242 x P208 = 273 rpm 8191 Supposing P208=1800 rpm 8.13.3.3 Characters Format 1 start bit; 8 information bits [they codify text characters and transmission characters, removed from the 7 bits code, according to ISO 646 and complemented for even parity (eighth bit)]; 1 stop bit; After the start bit, follows the less significant bit: START Start bit 8.13.3.4 Protocol B1 B2 B3 B4 B5 8 bits of information B6 B7 B8 STOP Stop bit The transmission protocol meets Standard ISO 1745 for data transmission in code. Only text characters sequences without header are used . The errors monitoring is made through transmission related to the parity of the individual 7 bit characters, according to ISO 646. The parity monitoring is made according to DIN 66219 (even parity). The master uses two types of messages: 301 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES READING TELEGRAM: for inquiring of the inverter variable content; WRITING TELEGRAM: to change inverter variable content or to send controls to the inverters. NOTE! No transmission between two inverters is possible. The master has the bus access control. Reading Telegram This telegram allows the master receive from the inverter the content corresponding to the inquiry code. In the answer telegram the inverter transmits the data requested by the master. 1) Master: EOT ADR ENQ CODE 2) Inverter: ADR STX = xH xH xH xH ETX VAL (Hexadecimal) CODE TEXT Format of the reading telegram: EOT: control character of End of Transmission; ADR: inverter address (ASCII@, A, B, C, to ) (ADdRess); CODE: address of the 5-digit variable coded in ASCII; ENQ: control character ENQuiry (enquiry); Format of the inverter answer telegram: ADR: 1 character - inverter address; STX: control character - Start of TeXt; TEXT: consists in: CODE: address of the variable; “ =”: separation of character; VAL: 4 digits value (HEXADECIMAL); ETX: control character - End of TeXt; BCC: CheCksum Byte- EXCLUSIVE OR of all the bytes between STX (excluded) and ETX (included). NOTE! In some cases there can be an inverter answer with: ADR NAK see item 8.13.3.5 302 BCC CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Writing Telegram This telegram sends data to the inverters variables. The inverter answers by indicating if the data have been accepted or not. 1) Master: EOT ADR STX = xH xH xH xH ETX BCC VAL (Hexadecimal) CODE TEXT 2) Inverter: ADR NAK or ADR ACK Format of the writing telegram: EOT: control character of End Of Transmission; ADR: inverter address; STX: control character of Start of TeXt; TEXT: consists in: CODE: variable address; “ =”: separation character; VAL: 4 HEXADECIMAL digit value ; ETX: control character of End of TeXt; BCC: Byte of CheCksum - EXCLUSIVE OR of all the bytes between STX (excluded) and ETX (included). Format of the inverter answer telegram: Acceptance: ADR: inverter address; ACK: ACKnowledge control character; No acceptance: ADR: inverter address; ACK: ACKnowledge control character; That means that the data were not accepted and the addressed variable continues with its old value. 8.13.3.5 Execution and Telegram Test The inverters and the master test the telegram syntax. The answers for the respective verified conditions are defined as follows: Reading telegram: no answer: with wrong telegram structure, control characters received incorrectly or wrong inverter address; NAK: CODE corresponding to the variable does not exist or there is only writing variable; TEXT: with valid telegrams; 303 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Writing telegram: No answer: with wrong telegram structure, control characters received incorrectly or wrong inverter address; NAK: code corresponding to the variable does not exist, wrong BCC (checksum byte), only reading variable, VAL out of the allowed range for the respective variable, operation parameter out of the alteration mode; ACK: with valid telegrams; The master should maintain, between two variable transmissions to the same inverter, a waiting time that is compatible with the used inverter. 8.13.3.6 Telegram Sequence In the inverters, the telegrams are processed in determined time intervals. Therefore, a pause larger than the sum of the times Tproc + Tdi + Ttxi cit should be guaranteed, between two telegrams addressed to the same inverter (see item 8.13.6). 8.13.3.7 Variable Code The field designated with CODE contains the parameter address and the basic variables formed by 5 digits (ASCII characters) as follows: CODE X X X X X Number of the basic variable Equipment number: "8" = CFW-09 "9" = any inverter Especificator: 0 = basic variables 1 = P000 a P099 2 = P100 a P199 3 = P200 a P299 4 = P300 a P399 5 = P400 a P499 6 = P500 a P599 7 = P600 a P699 Equal to zero (0) 8.13.4 Telegram Examples Change of the min. speed (P133) to 600 rpm in the inverter 7. 1) Master: EOT G STX 0 2 8 NMIN Code Address 7 2) Inverter: G 304 ACK 3 3 = 0H 2H NMIN=600=258H 5H 8H ETX BCC CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Reading of output current from the inverter at address 10 (supposing that the same was at 7,8A at the moment of the enquiry). 1) Master: EOT J 0 1 8 0 3 ENQ 0 3 = Code P003 addr. 10 2) Inverter: J STX 0 1 8 Code P003 0H 0H 4H EH ETX BCC 78 P003=4EH= =7.8A 10 addr. 10 NOTE! Values sent and received via serial interface are always integer values. It is necessary to know the parameter resolution in order to read the correct value. (Ex. Real Current Value =7.8A ⇔ Received Value = 78) 8.13.5 Variables and Errors of the Serial Communication 8.13.5.1 Basic Variables V00 (code 00800): Indication of the inverter type (reading variable) The reading of this variable allows the inverter type identification. For the CFW-09 this value is 8, as defined in 8.13.3.7. V02 (code 00802): Indication of the inverter state (reading variable) - Logical status (byte-high) - Error code (byte-low) Where: Logical status: E L 1 5 E L 1 4 E L 1 3 E L 1 2 E L 11 E L 1 0 EL9 EL8 305 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES EL8: EL9: EL10: EL11: EL12: EL13: EL14 : EL15: 0 = ramp enabling (run/stop) inactive 1 = ramp enabling 0 = general enabling inactive 1 = general enabling active 0 = reverse 1 = forward 0 = JOG inactive 1 = JOG active 0 = local 1 = remote 0 = without undervoltage 1 = with undervoltage not used 0 = without error 1 = with error Inverter enabled EL8=EL9=1 Error Code: hexadecimal error number Ex.: E00 → 00H E01 → 01H E10 → 0AH V03 (code 00803): Selection of the Logical Control Writing variable, whose bits have the following meaning: BYTE HIGH: desired action mask. The corresponding bit should be set to 1, so the action happens. C L 1 5 C L 1 4 C L 1 3 C L 1 2 C L 11 CL10 CL9 MSB CL8 LSB - CL8: 1 = enabling ramp (Start/Stop) - CL9: 1 = general enabling - CL10: 1 = Forward/Reverse rotation - CL11: 1 = JOG - CL12: 1 = Local/Remote - CL13: not used - CL14: not used - CL15: 1 = inverter “RESET” BYTE LOW: logical level of the desired action. CL7 CL6 CL5 CL4 CL3 CL2 CL1 MSB - CL0: 1 = enabling (Start) 0 = disabling by ramp (Stop) - CL1: 1 = enabling 0 = general disabling (stops by inertia) - CL2: 1 = forward 0 = reverse - CL3: 1 = JOG active 0 = JOG inactive - CL4: 1 = remote 0 = local 306 CL0 LSB CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES CL5: not used CL6: not used CL7: the transition in this bit from 0 to 1 causes the inverter “RESET”, when any error condition is present. NOTE! Disabling via Dix has priority over these disabling; To enable the inverter by the serial it is necessary that CL0=CL1=1 and that the external disabling is inactive; If CL0=CL1=0 simultaneously, a general disabling occurs. V04 (code 00804): Reference of Frequency given by Serial (reading/writing variable). It permits sending reference to the inverter provided P221=9 for LOC or P222=9 for REM. This variable has a 13-bit resolution (see Item 8.13.3.2). V06 (code 00806): Status of the Operation Mode (read variable) EL2 7 MSB EL2 6 EL2 5 EL2 4 EL2 3 EL2 2 EL2 1 EL2 0 LSB - EL2.0:1 = in setting mode after Reset for Factory Setting/First Start-up. The inverter enter in this status as it is energized by the first time or when the factory setting for the parameters is loaded (P204=5 or 6). In this mode only the parameters P023, P295, P201, P296, P400, P401, P403, P402, P404 and P406 can be accessed. If any other parameter is accessed, the inverter displays E25. For more details, see Item 5.2 - Initial Start-up - EL2.1:1 = in setting mode after changing the scalar control to vector control The inverter enters in this operation mode, when the control mode is changed from scalar control (P202=0, 1) or VVW (P202=5) to vector control (P202=3 or 4). In this mode only the parameters P023, P202, P295, P296, P400, P401, P403, P402, P404, P405, P406, P408, P409, P410, P411, P412 and P413 can be accessed. If any other parameter is accessed, the inverter displays E25. For more details, see Item 5.3.2 - Start-up Operation - Type of Control: Vector Sensorless or with Encoder. - EL2.2:1 = Self-Tuning execution The inverter enters in this operation mode when P202=3 or 4 and P408 ≠ 0. For more details about Self-tuning, see Chapter 6 - Detailed Parameter Description, Parameter 408. - EL2.3: 1 = in the setting mode after changing the control mode from V/Hz or Vector controls to VVW. The drive will enter in this operation mode when the control is changed from V/Hz (P202=0, 1 or 2) or Vector (P202=3 or 4) to VVW (P202=5). In this mode only parameters P023, P202, P295, P296, P400, P401, P403, P402, P404, P406, P407, P399, P408, P409 are accessible. In case of accessing any other parameter, the drive will trip with an error code E25. For additional information refer to item 5.3.3 - Start-up - Type of Control: VVW. - EL2.4: not used - EL2.5: not used - EL2.6: not used - EL2.7: not used 307 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES V07 (code 00807): Status of the Operation Mode (read/write variable) CL2 7 CL2 6 CL2 5 CL2 4 CL2 3 CL2 2 CL2 1 MSB CL2 0 LSB - CL2.0: 1 - It exit after reset from the setting mode to factory setting - CL2.1: 1 - After changing it exit from scalar or VVW control to vector control - CL2.2: 1 - aborts self-tuning - CL2.3: 1 - exits the setting mode after changing the control mode from V/Hz or Vector to VVW - CL2.4: 1 - not used - CL2.5: 1 - not used - CL2.6: 1 - not used - CL2.7: 1 - not used V08 (code 00808): Motor speed in 13 bits (read variable). It permits the reading of the motor speed with a 13-bit resolution (see Item 8.13.3.2). 8.13.5.2 Examples of Telegrams with basic variables Inverter enabling (provided P224=2 to LOC or P227=2 to REM) 1) Master: EOT G STX 0 0 8 0 3 C. L. Code = 0H 3H 0H 3H ETX BCC 0H 4H ETX BCC general enabling=1 ramp enabling=1 add. 7 2) inverter: G ACK Change of the direction of rotation to reverse (provided P223=5 or 6 to LOC or P226=5 or 6 to REM) 1) Master: EOT G STX 0 0 8 C. L. Code add. 7 308 0 3 = 0H reverse 4H CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 2) Inverter: G ACK JOG enabling (provided P225=3 to LOC or P228=3 to REM) 1) Master: EOT G STX 0 0 8 0 3 C. L. Code = 0H 8H 0H 8H ETX BCC 0H 8H 0H ETX BCC JOG active=1 add. 7 2) Inverter: G ACK Fault Reset 1) Master: EOT G STX 0 0 8 0 C. L. Code 3 = 8H RESET=1 add. 7 2) Inverter: G 8.13.5.3 ACK Parameters Related to the Serial Communication Parameter number P220 Parameter description Local/Remote selection P221 Local reference selection P222 Remote reference selection P223 Local forward/reverse selection P224 Local Start/Stop selection P225 Local JOG selection P226 Remote forward/reverse selection P227 Remote Start/Stop selection P228 Remote JOG selection P308 Inverter address on the Serial communication network (range values from 1 to 30) Table 8.22 - Parameters Related to the Serial Communication For further information about the parameters above, see Chapter 6 - Detailed Parameter Description. 309 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 8.13.5.4 Errors Related to the Serial Communication They act as follows: they do not disable the inverter; they do not disable defective relays; they are informed in the word the logical status. Fault Types -E22:longitudinal parity fault; -E24:parameterization fault (when some situation occurs as indicated in Table 4.2. (parameter incompatibility), - Chapter 4 - Keypad (HMI) Operation, or when there is a parameter change attempt that cannot be changed with running motor; -E25: variable or parameter not existing; -E26: expected value out of the allowed limits; -E27: writing attempt in a read only variable or logical control disabled; -E28: Serial communication is inactive. If the time programmed at P314 has elapsed without the inverter receiving a valid Modbus telegram, this is displayed by the HMI and the inverter adopts the action programmed at P313. NOTE! If a parity fault is detected during inverter data reception, the telegram will be ignored. The same happens when syntax errors occur. Ex.: - Code values different from the numbers 0 to 9; - Separation character different from “ =”, etc. 8.13.6 Times for Read/Write of Telegrams MASTER Tx: (data) TxD: (data) INVERTER RSND (request to send) tproc tdi ttxi Time (ms) 10 Tdi 5 Ttxi 310 Típical Tproc reading 15 writing 3 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 8.13.7 Physical Connection of the RS-232 and RS-485 Interface Network Master (PC,CLP) CFW-09 CFW-09 CFW-09 Board EBA or EBB Board EBA or EBB Board EBA or EBB AB XC4 1 1 XC5 (EBA) 12 (EBB) A B AB XC4 1 1 XC5 (EBA) 12 (EBB) A RS-485 A B Shield cable B A B Shield cable Figure 8.44 - CFW-09 network connection through RS-485 Serial Interface Notes: LINE TERMINATION: include line termination (120Ω) at the ends. So set S3.1/S3.2 (EBA) and S7.1/S7.2 (EBB) to “ON” (see items 8.1.1 and 8.1.2); GROUNDING OF THE CABLE SHIELD: connect the shielding to the equipment frame (suitable grounding) RECOMMENDED CABLE: for balanced shielding. Ex: AFS series from KMP; The RS-485 wiring must be laid separately from the power and control cables in 110/220V. The reference signal for the RS-485 interface (SREF) shall be used when the network master is not connected to the system/installation ground. For instance, if the master is powered from an isolated power supply it is necessary to ground the power supply reference or carry this reference signal to the whole system. In general, it is possible to connect only signals A (-) and B (+), without connecting the signal SREF. RS-232 Serial Interface Module The RS-232 interface is available for the CFW09 through the module presented in item 8.6. XC7 5V 0V RS-232 1 6 2 5 3 4 TX 0V RX Figure 8.45 - Description of the XC7 (RJ12) connector 311 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Note: The RS-232 wiring must be laid separately from the power and control cables in 110/220V. NOTE! You cannot use simultaneously the RS-232 and the RS-485 interface. 8.14 MODBUS-RTU 8.14.1 Introduction in the Modbus-RTU Protocol The Modbus protocol has been already developed 1979 firstly. Currently it is a wide diffused open protocol, used by several manufacturers in different equipment. The Modbus-RTU communication of the do CFW-09 has been developed by considering two documents: 1. MODBUS Protocol Reference Guide Rev. J, MODICON, June 1996. 2. MODBUS Application Protocol Specification, MODBUS.ORG, may 8th 2002. In these documents are defined the format of the messages used by these elements that are part of the Modbus network, the services (or functions) that can be made available via network, and also how these elements exchange the data on the network. Two transmission modes are defined in the protocol definition: ASCII and RTU. The transmission modes define the form how the message bytes are transmitted. It is not permitted to use the two transmission modes on the same network. 8.14.1.1 Transmission Modes In the RTU mode each transmitted word has one start bit, eight data bits, 1 parity bit (optional) and 1 stop bit (2 stop bits, if no parity bit is used). Thus the bit sequence for the transmission of 1 byte is as follows: Start B0 B1 B2 B3 B4 B5 B6 B7 Parity or Stop Stop In the RTU mode each transmitted word has 1 start bit, eight data bits, 1 parity bit (optional) and 1 stop bit (2 stop bits, if parity bit is not used). Thus the bit sequence for the transmission is as follows: 8.14.1.2 Message Structure in RTU Mode The Modbus RTU network operates in Master-Slave system and it can consist of up to 247 slaves but only one Master. The master always initiates the communication with a question to a slave and the slave answers the question. Both messages (question and answer) have the same structure: Address, Function Code, and CRC. Depending on what is being requested, only the data field has variable length. Master Query Message Address (1 byte) Address (1 byte) Function Code (1 byte) Function Code (1 byte) Data (n bytes) Data (n bytes) CRC (2 bytes) CRC (2 bytes) Slave Answer Message Figure 8.46 - Message Structure 312 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Address: The master initiates the communication by sending one byte with the address of the slave to which the message is addressed. The slave with the right slave address initiates the message with its own address. The master can also send a message destined to address 0 (zero), which means that the message is destined to all network slaves (broadcast). In this case no slave will answer to the master. Function Code: This field contains an only byte, where the master specifies the type of service or the function requested to the slave (read, write, etc.). According to the protocol, each function is used to access a specific data type. In the CFW-09 all data are available as holding type registers (referenced from the address 40000 or’ 4x’). Besides these registers, the inverter status (enabled/disabled, with error/no error and the command for the inverter (Start/Stop, Run CW/ CCW, etc.) can be also accessed through the coils read/write functions or the internal bits (referenced from the address 00000 or ‘0x’ on). Data Field: This field has variable length. The format and the content of this field depend on the used function and transmitted values. This field and the respective functions are described in item 8.14.3. CRC: The last part of the message is the field for checking the transmission errors. The used method is the CRC-16 (Cycling Redundancy Check). This field is formed by two bytes, where the least significant byte (CRC-) is transmitted first and only then the most significant byte is transmitted (CRC+). CRC calculation is started by loading a 16-bit variable (mentioned from now on as CRC variable) with FFFFh value. Then following steps are executed with the following routine: 1. The first message byte (only the data bits - the start bit, parity bit and stop bit are not used) is submitted to the XOR logic (OR exclusive) with the 8 least significant bits of the CRC variable, returning the result to the CRC variable, 2. Then the CRC variable is displaced one position to the right, in the direction of the least significant bit and the position of the most significant bit is filled out with zero 0 (zero). 3. After this displacement, the flag bit (bit that has been displaced out the CRC variable) is analyzed, by considering the following: If the bit value is 0 (zero), no change is made. If the bit value is 1, the CRC variable content is submitted to XOR logic with a constant A001h value and the value is returned to the CRC variable. 4. Repeat steps 2 and 3 until the eight displacements have been realized. 5. Repeat the steps 1 to 4, by using the next byte message until the whole message have been processed. The end content of the CRC variable is the value of the CRC field that is transmitted at the end of the message. The least significant part is transmitted first (CRC), only then the most significant part (CRC+) is transmitted. 313 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Times between Messages: In the RTU mode there is no specific character that indicates the beginning or the end of a message. Thus the only indication for the beginning or the end of a new message is the data transmission absence in the network by 3.5 times the time required for transmission of one data word (11 bits). Thus if a message is initiated after elapsing of the minimum time required without transmission, the network elements assume that the received character represents the beginning of a new message. In similar mode, after this time has elapsed, the network elements will assume that the message has been ended. If during the transmission of a message, the time between the bytes is longer than this minimum required time, the message will be considered invalid, since the inverter will discard the already received bytes and will mount a new message with the bytes that are being transmitted. The table below shows the time for three different communication rates. T3.5 x Signal T3.5 x Tbetween bytes Time T11 bits Message Figure 8.47 - Times required during the communication of a message Communication Rate T11 bits T3,5x 9600 kbits/sec 1.146 ms 4.010 ms 19200 kbits/sec 573 µs 2.005 ms 38400 kbits/sec 285 µs 1.003 ms T11 bits = Time to transmit one word of the message. Tentre bytes = Time between bytes (can not be longer than T3.5x). T3.5x = Minimum interval to indicate the begin and the end of the message (3.5 x T11bits). 8.14.2 Operation of the CFW-09 in the Modbus-RTU Network 8.14.2.1 Interface RS-232 and RS-485 description 314 The CFW-09 frequency inverters operate as slaves of the Modbus-RTU network. The communication initiates with the master of the Modbus-RTU network requesting a service for a network address. When the inverter is configured to the corresponding address, it processes the question and answers to the master as requested. The CFW-09 frequency inverters use a serial interface for the communication with the Modbus-RTU network. There are two ways to perform the connection between the network master and the CFW-09: CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES RS-232: The interface is used for the point-to-point connection (between a single slave and the master). Max. distance: 10 meters. Signal levels according to EIA STANDARD RS-232C. Three wires: transmission (TX), reception (RX) and return (0V). The serial interface RS-232 must be used. RS-485: This interface is used for multipoint connection (several slaves and the master). Max. distance: 1000 meters (use of shielded cables). Signal levels according to EIA STANDARD RS-485. You must use the EBA or EBB expansion board that has interface for the RS-485 communication. Note: for connection, see 8.13.7. 8.14.2.2 Inverter Configuration in the Modbus-RTU Network To ensure a correct communication in the network, you must configure the inverter address in the network as well as the transfer rate and the existing parity type, besides the correct physical connection. Inverter Address in the Network: The inverter address is defined through the parameter P308. If the serial communication type (P312) has been configured to ModbusRTU, you may select the addresses from 1 to 247. Each slave shall have a different address. The master does not have address. The slave address must be known, even when connection is made pointto-point. Transmission Rate and Parity: Both configurations are defined by parameter P312. Baud rates: 9600, 19200 or 38400 kbits/sec. Parity: None, odd parity, even parity. All slaves and even the network master must use the same baud rate and parity. 8.14.2.3 Access to the Inverter Data All parameters and available basic variables for the CFW-09 can be accessed through the network: Parameters: are those set in the inverter and that can be displayed and changed through the HMI (Human-Machine Interface) (see item 1 Parameters). Basic Variables: are the internal inverter variables that can be accessed only through serial interface. For instance, trough these basic variables you can change the speed reference, read the inverter status, enable or disable the inverter, etc. (see item 8.13.5.1 - Basic Variables). Register: nomenclature used to represent both parameters and basic variables during data transfer. Internal Bits: bits that are accessed only through the serial interface and that are used for inverter status controlling and monitoring. Item 8.13.3.2 defines the resolution of the parameters and variables transmitted via serial interface. 315 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Available Functions and Response Times: In the Modbus RTU protocol specification is defined the functions used for accessing different types of registers described in the specification. In the CFW-09 both parameters and basic variables are defined as being holding type registers (referenced as 4x). In addition to these registers, it is also possible to access the internal controlling and monitoring bits directly (referenced as 0x). Following services (or functions) are available in the CFW-09 frequency inverter for accessing these registers: Read Coils Description: reading of internal register blocks or coils. Function code: 01. Broadcast: not supported Response time: 5 to 10 ms. Read Holding Registers Description: reading of register blocks of holding type. Function code: 03. Broadcast: not supported Response time: 5 to 10 ms. Write Single Coil Description: writing in a single internal bit or coil. Function code: 05. Broadcast: supported. Response time: 5 to 10 ms. Write Single Register Description: writing in a single register of holding type. Function code: 06. Broadcast: supported Response time: 5 to 10 ms. Write Multiple Coils Description: writing in internal bit blocks or coils. Function code: 15. Broadcast: supported Response time: 5 to 10 ms. Write Multiple Registers Description: writing in register blocks of holding type. Function code: 16. Broadcast: supported Response time: 10 to 20 ms for each written register. Read Device Identification Description: Identification of the inverter model. Function code: 43. Broadcast: not supported. Response time: 5 a 10 ms. Note: The Modbus RTU network slaves are addressed from 1 to 247. Master uses address 0 to send messages that are common to all slaves (broadcast). Data Addressing and Offset: The CFW-09 data addressing is realized with an offset equal to zero that means that the address number is equal to the register number. The parameters are available from address 0 (zero) on, whilst the basic variables are available from address 5000 on. In same way, the status bits are made available from 316 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES address 0 (zero) on and the control bits are made available from address 100 on. Table below shows the addressing of bits, parameters and basic variables: Parameters Parameter Number Endereço Modbus Decimal Hexadecimal P001 1 01h 100 64h ... ... ... P100 ... 00h ... 0 ... P000 Basic Variables Modbus Address Number of the Basic Variable Decimal Hexadecimal 5001 1389h V08 ... 1388h V01 ... 5000 ... V00 5008 1390h Status Bits Modbus Address 00h Bit 1 01 01h ... Hexadecimal 00 ... Decimal Bit 0 ... Bit Number Bit 7 07 07h Commands Bits Bit Number Modbus Address Decimal Hexadecimal 65h ... 64h 101 ... 100 Bit 101 ... Bit 100 Bit 107 107 6Bh Note: All registers (parameters and basic variables) are considered as holding type registers, referenced from 40000 or 4x, whilst the bits are referenced from 0000 or 0x. The status bits have the same functions of the bits 8 to 15 of the logic status (basic variable 2). These bits are available only for read, thus any attempt to write command returns error status to the master. 317 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Status Bits Function Bit Number Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 0 = Ramp enabling inactive 1 = Ramp enabling active 0 = General enabling inactive 1 = General enabling active 0 = Counter-clockwise direction of rotation 1 = Clockwise direction of rotation 0 = JOG inactive 1 = JOG active 0 = Local Mode 1 = Remote Mode 0 = No undervoltage 1 = With undervoltage Not used 0 = No fault 1 = With fault The command bits are available to read and write and they have the same function of the logic command bits 0 to 7 (basic variable 3), however no requiring the use of the mask. The basic variable 3 write influences the status of these bits. Command Bits Function Bit Number Bit 100 Bit 101 Bit 102 Bit 103 Bit 104 318 Detailed Function Description 1 = Ramp enable (Start) 0 = General disable 1 = General enable. 0 = Counter-clockwise direction of rotation 1 = Clockwise direction of rotation 0 = JOG disable 1 = JOG enable 0 = Goes to local mode 1 = Goes to remote mode Bit 105 Not used Bit 106 Not used Bit 107 8.14.3 0 = Ramp disable (Stop) 0 = It does not reset inverter 1 = It resets inverter This section describes in details the functions that are available in the CFW09 for the Modbus RTU communication. Please note the following during the message preparation: Values are always transmitted as hexadecimal values. The address of one data, the data number and the value of the registers are always represented through 16 bits. Thus these fields are transmitted by using two bytes (high and low). To access the bits, and the form to represent one bit depend on the used function. The messages, both for enquiry and response, cannot be longer than 128 bytes. The resolution of each parameter or basic variable is as described in item 8.13.3.2. CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 8.14.3.1 It reads the content of an internal group of bits that must compulsorily in a numerical sequence. This function has the following structure for the read and response messages (the values are always hexadecimal, and each filed represents one byte): Function 01 Read Coils Query (Master) Response (Slave) Slave address Slave address Function Function Initial bit address (byte high) Byte Count Field (number of data bytes) Initial bit address (byte low) Byte 1 Number of bits (byte high) Byte 2 Number of bits (byte low) Byte 3 CRC- etc to CRC- CRC+ CRC+ Each response bit is placed at a position of the data bytes sent by the slave. The first byte, from the bits 0 to 7, receives the first 8 bits from the initial address indicated by the master. The other bytes (if the number of the read bits is higher than 8) remain in the same sequence. If the number of the read bits is not a multiple of 8, the remaining bits of the last byte should be filled out with 0 (zero). Example: reading of the status bits for general enable (bit 1) and direction of rotation (bit 2) of then CFW-09 at the address 1: Query (Master) Response (Slave) Field Value Field Value Slave address 01h Slave address 01h Function 01h Function 01h Initial bit address (byte high) 00h Byte Count 01h Initial bit address (byte low) 01h Status of the bits 1 and 2 02h Number of bits (byte high) 00h CRC- D0h Number of bits (byte low) 02h CRC+ 49h CRC- ECh CRC+ 0Bh As the number of read bits in the example is smaller than 8, the slave required only 1 byte for the response. The value of the byte was 02h, That as binary value will have the form 0000 0010. As the number of read bits is equal to 2, only the two less significant bits, that have the value 0 = general disable and 1 = direction of rotation are of interest, are of interest. The other bits, as they did not be requested, are filled out with 0 (zero). 8.14.3.2 Function 03 - Read Holding Register It reads the content of a group of registers that must be compulsorily in a numerical sequence. This function has following structure for the read and response messages (the values are always hexadecimal values, and each field represents one byte): 319 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Query (Master) Response (Slave) Slave address Slave address Function Function Initial register address (byte high) Byte Count Field Initial register address (byte low) Data 1 (high) Number of registers (byte high) Data 1 (low) Number of registers (byte low) Data 2 (high) CRC- Data 2 (low) CRC+ etc to CRCCRC+ Example: Read of the value proportional to the frequency value (P002) and motor current (P003) of the CFW-09 at address 1: Query (Master) Response (Slave) Field Value Field Value Slave address 01h Slave address 01h Function 03h Function 03h Initial register (byte high) 00h Byte Count 04h Initial register (byte low) 02h P002 (high) 03h Number of registers (byte high) 00h P002 (low) 84h Number of registers (byte low) 02h P003 (high) 00h CRC- 65h P003 (low) 35h CRC+ CBh CRC- 7Ah CRC+ 49h Each register is always formed by two bytes (high e low). For the example, we have P002 = 0384h, that in decimal number is equal to 900. As these parameters do not have a decimal place indication, the real read value is 900 rpm. In the same way we will have a current value P003 = 0035h, that is equal to a 53 decimal. As the current has a decimal resolution, the read value is 5.3 A. 8.14.3.3 320 Function 05 - Write Single Coil This function is used to write a value to a single bit. The bit value is represented by using two bytes, where FF00h represents the bit that is equal to 1, and 0000h represents the bit that is equal to 0 (zero). It has the following structure (the values are always hexadecimal, and each field represents one byte): Query (Master) Response (Slave) Slave address Slave address Function Function Bit address (byte high) Bit address (byte high) Bit address (byte low) Bit address (byte low) Bit value (byte high) Bit value (byte high) Bit value (byte low) Bit value (byte low) CRC- CRC- CRC+ CRC+ CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Example: to drive a ramp enable command (bit 100 = 1) of a CFW-09 at the address 1: Query (Master) Response (Slave) Field Value Field Value Slave address 01h Slave address 01h Function 05h Function 05h Bit number (high) 00h Bit number (high) 00h Bit number (low) 64h Bit number (low) 64h Bit value (high) FFh Bit value (high) FFh Bit value (low) 00h Bit value (low) 00h CRC- CDh CRC- CDh CRC+ E5h CRC+ E5h For this function, the slave response is an identical copy of the query sent by the master. 8.14.3.4 Function 06 - Write Single Register This function is used to write a value to a single register. This function has following structure (values are always hexadecimal values, and each field represents one byte): Query (Master) Response (Slave) Slave address Slave address Function Function Register address (byte high) Register address (byte high) Register address (byte low) Register address (byte low) Value for the register (byte high) Value for the register (byte high) Value for the register (byte low) Value for the register (byte low) CRC- CRC- CRC+ CRC+ Example: write of the speed reference (basic variable 4) equal to 900 rpm, of a CFW-09 at address 1. Please remember, that the value for the basic variable 4 depends on the used motor type and that the value 8191 is equal to the rated motor speed. In this case, we suppose that the used motor has a rated speed of 1800 rpm, thus the value to be written into the basic variable 4 for a speed of 900 rpm is the halve of 8191, i.e., 4096 (1000h). Query (Master) Response (Slave) Field Value Field Value Slave address 01h Slave address 01h 06h Function 06h Function Register (high) 13h Register (high) 13h Register (low) 8Ch Register (low) 8Ch Value (high) 10h Value (high) 10h Value (low) 00h Value (low) 00h CRC- 41h CRC- 41h CRC+ 65h CRC+ 65h For this function, the slave response will be again a copy identical to the request made by the master. As already informed above, the basic variables are addressed from 5000, thus the basic variable 4 will be addressed at 5004 (138Ch). 321 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 8.14.3.5 This function allows writing values for a bit group that must be in numerical sequence. This function can be also used to write a single bit (the values are always hexadecimal, and each field represents one byte). Function 15 - Write Multiple Coils Query (Master) Response (Slave) Slave address Slave address Function Function Initial bit address (byte high) Initial bit address (byte high) Initial bit address (byte low) Initial bit address (byte low) Number of bits (byte high) Number of bits (byte high) Number of bits (byte low) Number of bits (byte low) Byte Count Field (number of data bytes) CRC- Byte 1 CRC+ Byte 2 - Byte 3 - etc to - CRC- - CRC+ - The value of each bit that is being sent is placed at a position of the data bytes sent by the master. The first byte, in the bits 0 to 7, receives the 8 first bits by starting from the initial address indicated by the master. The other bytes (if the number of inscribed bits is higher than 8) remain in sequence. If the number of inscribed bits is not a multiple of 8, the remaining bits of the last byte should be filled in with 0 (zero). Example: command writing for general enabling (bit 100 = 1), general enabling (bit 101 = 1) and CWW-direction of rotation (bit 102 = 0), for a CFW-09 at address 1: Query (Master) Response (Slave) Field Value Field Value Slave address 01h Slave address 01h Function 0Fh Function 0Fh Initial bit (byte high) 00h Initial bit (byte high) 00h Initial bit (byte low) 64h Initial bit (byte low) 64h Number of bits (byte high) 00h Number of bits (byte high) 00h Number of bits (byte low) 03h Number of bits (byte low) 03h Byte Count 01h CRC- 54h Bits Value 03h CRC+ 15h CRC- BEh - - CRC+ 9Eh - - As only three bits are written, the master needed only one byte to transmit the data. The transmitted values are in the three less significant bits of the byte that contains the value for the bits. The other bits of this byte remained with the value 0 (zero). 322 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 8.14.3.6 Function 16 - Write Multiple Registers This function allows writing values to a register group that must be in numerical sequence. This function can also be used to write a single register (the values are always hexadecimal values and each field represents one byte). Query (Master) Response (Slave) Slave address Slave address Function Function Initial register address (byte high) Initial register address (byte high) Initial register address (byte low) Initial register address (byte low) Number of registers (byte high) Number of registers (byte high) Number of registers (byte low) Number of registers (byte low) Byte Count Field (number of data bytes) CRC- Data 1 (high) CRC+ Data 1 (low) - Data 2 (high) - Data 2 (low) - etc to - CRC- - CRC+ - Example: writing of the acceleration time P100 = 1.0s and deceleration time P101 = 2.0s, of a CFW-09 at the address 20: Query (Master) Response (Slave) Field Value Field Value Slave address 14h Slave address 14h Function 10h Function 10h Initial register (byte high) 00h Initial register (byte high) 00h Initial register (byte low) 64h Initial register (byte low) 64h Number of registers (byte high) 00h Number of registers (byte high) 00h Number of registers (byte low) 02h Number of registers (byte low) 02h Byte Count 04h CRC- 02h P100 (high) 00h CRC+ D2h P100 (low) 0Ah - - P101 (high) 00h - - P101 (low) 14h - - CRC- 91h - - CRC+ 75h - As the two parameters have a resolution of a decimal place for writing of 1.0 and 2.0 seconds, thus the values 10 (000Ah) and 20 (0014h) should be transmitted. 323 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 8.14.3.7 Function 43 - Read Device Identification Auxiliary function that permits reading of the manufacturer, model and version of the product firmware. It has following structure. Query (Master) Response (Slave) Slave address Slave address Function Function MEI Type MEI Type Read Code Conformity Level Object Number More Follows CRC- Next Object CRC+ Number of Objects - Object Code* - Object length* - Object Value* - CRC- - CRC+ *The fields are repeated according to the number of objects. This function permits reading of three information categories: Basic, Regular and Extended and each category are formed by a group of objects. Each object is formed by a sequence of ASCII characters For the CFW-09 are only available basic information formed by three objects: Object 00 - VendorName: always ‘WEG’. Object 01 - ProductCode: formed by the product code (CFW-09), plus the rated inverter current. Object 02 - MajorMinorRevision: it indicates the inverter firmware version, in ‘VX.XX’ format. The read code indicates which information categories are being read and if the objects are accessed individually of by sequence. In the example, the inverter supports 01 (basic information in sequence), and 04 (individual access to the objects). The other fields for the CFW-09 have fixed values. Example: read o basic information in sequence, starting from object 00, of a CFW-09 at address 1: Response (Slave) Query (Master) Value Field Slave address 01h Slave address 01h Function 2Bh Function 2Bh Field 324 Value MEI Type 0Eh MEI Type 0Eh Read Code 01h Read Code 01h Object Number 00h Conformity Level 51h CRC- 70h More Follows 00h CRC+ 77h Next Object 00h - - Number of Objects 03h - - Object Code 00h - - Object Length 03h - - Object Value ‘WEG’ - - Object Code 01h - - Object Length 0Eh - - Object Value ‘CFW-09 7.0A’ - - Object Code 02h - - Object Length 05h - - Object Value ‘V2.09’ - - CRC- B8h - - CRC+ 39h CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES In the example the Object Value has not been represented as hexadecimal value, but with corresponding ASCII characters. For instance, for the object 00, the ´WEG‘ value has been transmitted as being three ASCII characters, that as hexadecimal have the values 57h (W), 45h (E) and 47h (G). 8.14.4 Communication Errors Errors can occur during the message transmission on network, or in the content of the received messages. Depending on the error type, inverter may answer or not to the master: When the master sends a message to an inverter configured at determined network address, the inverter will not response if: Error in the parity bit. Error the CRC. Time out between transmitted bytes (3.5 times the time required for the transmission of a 11-bit word). In the case of a successful reception of the message, the inverter can detect problems and send a error message to the master indicating the problem that has been verified: Invalid function (error code = 1): the requested function has not been implemented for the inverter. Invalid data address (error code = 2): the data address (register or bit) does not exist. Data value invalid (error code = 3): this error occurs in the following conditions: - Value is out of permitted range. - Writing in data that cannot be changed (only read register, or register that does not allow changing with enabled inverter or bits of logic status). - Writing in function of the logic command that has not been enabled via serial interface. 8.14.4.1 When any error occurs in the message content (not during the data transfer), the slave must return a message indicating the error type that occurred. The errors that may occur in the CFW-08 during the message processing are errors relating to invalid function (code 01), invalid data address (code 02) and invalid data value (code 03). The messages sent by the slave have following structure: Error Messages Response (Slave) Slave address Function Code (with most significant bit to 1) Error code CRCCRC+ Master requests from the slave at address 1 to write parameter 89 (inexistent parameter): 325 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Query (Master) 326 Response (Slave) Field Value Field Value Slave address 01h Slave address 01h Function 06h Function 86h Register (high) 00h Error Code 02h Register (low) 59h CRC- C3h Value (high) 00h CRC+ A1h Value (low) 00h CRC- 59h CRC+ D9h CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 8.15 KIT KME (for Extractable Mounting) The kit KME enables the mounting of CFW-09 inverter in the sizes 8, 8E, 9,10 and 10E (models 361A to 600A/380-480V, 107A to 472A/500-690V and 100A to 428A/660-690V) in the panel in an extractable form. The inverter is mounted in the panel like a sliding drawer, thus making easier the assembling and maintenance works. When requesting this kit, please specify the following: Item Description Notes Size 10 - 450A to 600A/380-480V and 417102521 KIT KME - CFW-09 M10/L=1000 Size 10E - 247A to 472A/500-690V and 255A to 428A/660-690V Panel width= 1000mm (39.37in) 417102520 KIT KME - CFW-09 M9/L=1000 417102522 KIT KME - CFW-09 M9/L=800 Size 9 - 312A to 361A/380-480V Panel width= 1000mm (39.37in) Size 9 - 312A to 361A/380-480V Panel width= 800mm (31.50in) Size 8 - 211A to 240A/380-480V and 417102540 KIT KME - CFW-09 M8/L=600 Size 8E - 107A to 211A/500-690V and 100A to 179A/660-690V Panel width= 600mm (23.62in) Size 8 - 211A to 240A/380-480V 417102541 KIT KME - CFW-09 M8/L=800 Size 8E - 107A to 211A/500-690V and 100A to 179A/660-690V Lifting support set Panel width= 800mm (31.50in) Note: Please see drawings in item 9.4. Guide base of the KIT-KME for panel mounting M8x20 hexagon socket-head screw Panel support Lateral guides for the car Figure 8.48 - Mounting of the KIT-KME on the inverter 327 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 8.16 CFW-09 SHARK NEMA 4X In applications that need a Drive with a higher protection enclosure, the CFW-09 SHARK NEMA 4X is indicated. The NEMA 4X provides protection against dust, dirt and splashing or hose-directed water. Figure 8.49 - CFW-09 Shark Nema 4X The SHARK NEMA 4X is the CFW-09 standard with a stainless steel enclosure. The models are: CFW 09 0006 T 2223 CFW 09 0007 T 2223 CFW 09 0010 T 2223 CFW CFW CFW CFW CFW CFW CFW 09 09 09 09 09 09 09 0016 0003 0004 0005 0009 0013 0016 T T T T T T T 2223 3848 3848 3848 3848 3848 3848 Size 1 * Size 2 * Size 1 * Size 2 * * The Shark Drive dimensions are distinct from the standard CFW-09 Drive, so, the Sizes 1 and 2 from the Shark Drive are different from the Sizes 1 and 2 of the standard CFW-09. 8.16.1 Enclosure Specifications NEMA Type 4X indoors; NEMA Type 12 indoors; IP 56; Other specifications are same to the standard CFW-09 and are explained along this manual. 8.16.2 Mechanical Installation The Drive comes covered by a plastic film. Remove this sheet before starting the installation. Install the drive in an environment that does not exceed Type 4 / 4X / 12 limitations. Install the Drive on a flat surface, in the vertical position; External dimensions and mounting holes are according to figures 8.50 and 8.51. 328 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES Cable glands for control cable (3x) ∅ Min=10.0 ∅ Max=14.0 110 (4.33) A 24.60 (0.97) 13.00 (0.51) 7.20 (0.28) M6 14.30 (0.56) Cable glands for fan wiring B 7.20 (0.28) M6 90 (3.54) 122 (4.80) 159 (6.25) 205 (8.07) 216 (8.50) 221 (8.70) Cable glands for power cable (3x) ∅ Min=13.0 ∅ Max=18.0 R12 16.00 (0.63) 62 (2.44) 80 (3.14) 107 (4.21) 123 (4.84) 146 (5.74) 167 (6.57) 184 (7.24) Air Flow Outlet 200 (7.87) A 12.5 (0.49) 335 (13.19) 308 (12.12) 360 (14.17) 234 (9.21) Air Flow Inlet B Figure 8.50 - Mechanical data – Size 1, Dimensions mm (in) 110 (4.33) Cable glands for power cable (3x) ∅ Min=13.0 ∅ Max=18.0 A R12 129 (5.08) 161 (6.34) 172 (6.77) 199 (7.83) 216 (8.50) 7.20 (0.28) M6 14.30 (0.56) 13.00 (0.51) 90 (3.54) 122 (4.80) 159 (6.25) 205 (8.07) 216 (8.50) 221 (8.70) Cable glands for fan wiring B 7.20 (0.28) M6 24.60 (0.97) Cable glands for control cable (3x) ∅ Min=10.0 ∅ Max=14.0 16.00 (0.63) 238 (9.37) Air Flow Outlet 385 (15.15) 230 (9.05) 366 (14.40) 410 (16.14) 280 (11.02) Air Flow Inlet Figure 8.51 - Mechanical data – Size 2, Dimensions mm (in) 329 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 8.16.3 Electrical Installation The electrical installation is the same as CFW-09 standard. Refer to Chapter 3, item 3.2 to make a correct electrical installation. NOTE! To assure the NEMA 4X total protection, it is necessary to use correct cables. It is recommended to use armored multi-core cables. For example, one tetrapolar armored cable for Power supply (R,S,T) plus grounding, and another tetra-polar armored cable for output (motor) connection. The wire sizing and fuses are presented in table 3.5, Chapter 3. Figure 8.52 - Tetra-polar armored cable The control and power wiring access to the Drive is through the cable glands. All the cable glands come with a gasket inside. To make the electrical installation it is necessary to remove the gasket from the cable gland and then pass the armored multi-core cable in the cable gland. After doing the electrical connection and arrange the cables properly, tight the cable glands to assure that the cable is very strongly fastened. The recommended torque is 2N.m (0.2kgf.m). The control wiring has to be made by armored multi-core cables too. It is necessary to use this type of cables to guarantee total closing after cable glands tightening. Check the maximum and minimum diameter of the cables supported by the Cable Glands in figures 8.50 and 8.51. 8.16.4 Closing the Drive To guarantee NEMA 4X degree of protection, it is very important to close correctly the Drive after doing the electrical installation. Please follow these instructions: After the electrical installation is completed and the cable glands tightened, close the frontal cover (certify that the flat cable that interconnects the HMI to the control card is correctly connected) by tightening each screw a little at a time, until total tightening. The gaskets provide the protection of the electronic parts of the SHARK drive. Any problem with them can cause problems with the protection degree. Opening and closing the drive many times reduces the gaskets lifetime. It is recommended to do this no more than 20 times. If problems are detected on the gaskets, we recommend changing the failed gasket immediately. Certify that the door gasket is on its correct position at the moment you will close the Drive. Certify that the door screw gaskets are perfect on the moment you are ready to close the drive. All these recommendations are very important to become a successful installation. 330 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES NOTE! Do not remove the gaskets inside the cable glands, which were not used. They are necessary to guarantee NEMA 4X protection. 8.16.5 How to Specify 8.17 CFW-09 SUPPLIED BY THE DC LINK – LINE HD 8.18 CFW-09 RB REGENERATIVE CONVERTER To specify a NEMA 4X Drive, it is necessary to include the term “N4” in the field “Enclosure Degree of Protection” according to the CFW-09 specification in Chapter 2, item 2.4 (CFW-09 Identification). Remember that the NEMA 4X line is only up to 10HP. The CFW-09HD inverter line, supplied by DC link, has the same installation, mechanical, programming and performance characteristics as the Standard CFW-09 line; Up to size 5, an HD inverter is required to make the supply through the DC link. In this case is sufficient to supply a standard inverter through the DC link with an external pre-charge circuit. The models of size 6 and larger are fitted with an internal pre-charge circuit and have internal changes; For more detail, refer please to the Addendum of the CFW-09 Frequency Inverter Manual of the CFW-09HD line – supplied by DC Link. (See www.weg.com.br). There are two problems associated to a conventional drive with diode bridge at the input: harmonics injection to the network and braking of loads with high inertia, or that un at high speeds and require short braking times. The harmonic injection to the network happens with any type of load. The braking problems appear with loads such as sugar centrifuges, dynamometers, cranes and winders. The CFW-09 converter with RB option (Regenerative Braking) is WEG solution for these problems. Figure 8.53. Shows the main components of a drive with CFW-09 RB. Input Reat. Supply Motor Filter Figure 8.53 - Simplified diagram of a driving with CFW-09 RB 331 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES As shown in the Figure 8.53, CFW-09RB unit is fitted with a capacitor bank and a IGBT’s bridge. Externally is mounted a network reactance and a capacitive filter. By switching the IGBT’s bridge, the energy can be transferred in a controlled way from the network to the capacitor bank. One van say that by means of the switching process, the CFW-09RB emulates a resistive load. There is also a capacitive filter to prevent the bridge switching interferes in other network loads. To complete this drive, the use of a CFW-09HD is required that drives the motor and its load. This drive is shown in Figure 8.53 by the second de IGBT’s bridge. Figure 8.54 a) shows wave shapes of the CFW-09 RB input voltage and current, when the motor at the drive output is operating normally. Voltage Current Time Figure 8.54 a) - Functioning during operation as motor Figure 8.54 b) shows the wave shapes of the CFW-09 RB input voltage and current, when the motor at the drive output is submitted to a braking process. Voltage Current Time Figure 8.54 b) - Functioning during the braking process For more details, refer to the CFW-09 RB Regenerative Converter Manual. (See www.weg.com.br). 332 CHAPTER 8 - CFW-09 OPTIONS AND ACCESSORIES 8.19 PLC BOARD The PLC1 and PLC2 boards allow the CFW-09 drive to have PLC function, speed reference and positioning modules. This board is optional and is incorporated internally into the CFW-09. Both boards cannot be used simultaneously with the EBA, EBB or EBC boards. The PLC1 cannot be used with fieldbus boards. The PLC2 can have fieldbus board mounted. Technical Characteristics Positioning with trapezoidal and “S” profile (absolute and relative); Homing (machine zero search); Programming in Ladder language through the WLP Software, Timers, Contactors, Coils and Contacts; RS-232 with Modbus RTU protocol; Real-time clock; Availability of 100 parameters that may be set by the user through the Software or via HMI; CAN interface with CANopen and DeviceNet protocols; Master/Slave function (ElectronicGear Box); It has own 32 bits CPU with flash memory. Position 1 (t0 to t2) Speed Position 3 (t5 - t12) V1 V3 t2 t3 t4 Time t5 t1 t6 t7 t8 t9 t10 t11 t12 V2 Position 2 (t2 to t5) Figure 8.55 - Trajectory example by using the PLC board Input/Output Technical Specification PLC 1 Quantities Description Quantities 24Vdc bipolar 9 PLC 2 Description 24 Vdc bipolar Digital inputs 9 Relay outputs 3 Transistorized outputs 3 Encoder power supply 1 Analog output - - 2 12 bits (-10 V to +10 V or (0 to 20) mA) Analog input - - 1 14 bits (-10 V to +10 V or (-20 to 20) mA) - - 1 Motor PTC isolated input 250 Vac/3 A ou 250 Vdc/3 A 24 Vdc/500 mA 15 V 3 3 2 250Vac/3 A or 250Vdc/3 A 24 Vdc/500 mA 5 to 24 V Motor PTC isolated input Note: For more details, see please the PLC Board Manual. The manual download may be effected from the site: www.weg.com.br. 333 CHAPTER 9 TECHNICAL SPECIFICATIONS This Chapter describes the technical specifications (electrical and mechanical) of the CFW-09 inverter series. 9.1 POWER DATA 9.1.1 Power Supply Specifications Operating voltage range: 220-230V, 380-480V and 660-690V models: -15% to +10%. 500-600V models up to 32 A: -15% of rated input voltage up to 690V. 500-600V models higher or equal to 44A: - for power supplies = 500V, 525V or 575V: ±15%; - for power supply = 550V: -15% to +20%; - for power supply = 600V: -15% to +10%. 500-690V models: - for power supplies = 500V, 525V or 575V: ±15%; - for power supply = 550V: -15% to +20%; - for power supply = 600V: -15% to +10%; - for power supplies = 660V or 690V: -15% to +10% (*1). *1 - When a line voltage higher than 600V (rated value) supplies the 500-690V models, it is necessary to derate the output current as stated in item 9.1.5. NOTE! For models that have rated voltage selection jumper (as described in item 3.2.3) the rated input voltage is defined by its position. In all models, P296 parameter shall be set to the rated input voltage. When input voltage is lower than motor rated voltage the motor power will be reduced. Other AC input specifications: Frequency: 50/60Hz (± 2 Hz). Phase Unbalance ≤ 3% of rated phase to phase input voltage. Overvoltage Category III (EN 61010/UL 508C). Transient voltages according to Category III. Minimum line impedance: 1% voltage drop for models with rated current up to 130A/220-230V, up to 142A/380-480V and up to 32A/500-600V. 2% voltage drop for 380-480V models with rated current 180A and above. 500-600V models with current higher or equal to 44A/500-600V and all 500690V and 660-690V models do not require minimum line impedance, because they have an internal DC link inductance. See item 8.7.1 guidelines. Power-up: 10 ON/OFF cycles per hour maximum. 334 CHAPTER 9 - TECHNICAL SPECIFICATIONS 9.1.2 220-230V Power Supply Model: Current / Voltage Load (1) Power (kVA) 6/ 7/ 10/ 13/ 16/ 24/ 28/ 220-230 220-230 220-230 220-230 220-230 220-230 220-230 CT/VT CT/VT CT/VT CT/VT CT/VT CT/VT CT/VT 2.3 2.7 3.8 5 6.1 9.1 10.7 (2) (3) Rated Output Current (A) Maximum Output Current (A) Rated Input Current (A) (4) (7) Maximum Motor (HP)/(W) (5) Model: Current / Voltage Load (1) 28 36 42 8.4/18 (6) 19.2 28.8 33.6 5 5 5 1.5/1.1 2/1.5 3/2.2 4/3.0 5/3.7 7.5/5.5 10/7.5 69 80 114 149 183 274 320 1 1 1 1 2 2 2 12/25 45/ 54/ 70/ 86/ 105/ 130/ 220-230 220-230 220-230 220-230 220-230 220-230 CT/VT CT VT CT VT CT VT CT VT CT VT 18 21 27 28 34 34 42 42 52 52 60 45 54 68 70 86 86 105 105 (4) 68 (7) (8) 105 129 130 130 158 150 195 65 82 84 103 103 126 126 156 156 180 5 5 2.5 5 2.5 5 2.5 5 2.5 2.5 0.5 Frame Size 81 54 15/11 Maximum Motor (HP)/(kW) (5) (6) 5 Rated Switching Frequency (kHz) 9.1.3 24 24 15.6 (3) Maximum Output Current (A) Watts Loss (kW) 16 19.5 5 (2) Rated Input Current (A) 13 15 5 (8) Rated Output Current (A) 10 10,5 5 Frame Size Power (kVA) 7 9 7.2/15 (6) Rated Switching Frequency (kHz) Watts Loss (W) 6 3 5 20/ 25/ 25/ 30/ 30/ 40/ 40/ 50/ 50/ 60/ 15 18.5 18.5 22 22 30 30 37 37 45 0.8 0.8 1.0 1.0 1.2 1.2 1.5 1.5 0.6 1.7 4 5 5 6 6 3,6/ 4/ 5,5/ 9/ 13/ 16/ 24/ 380-480 380-480 380-480 380-480 380-480 380-480 380-480 CT/VT CT/VT CT/VT CT/VT CT/VT CT/VT CT/VT 2.7 3.0 4.2 6.9 9.9 12.2 18.3 3.6 4 5.5 9 13 16 24 380-480V Power Supply Model: Current / Voltage Load (1) Power (kVA) (2) Rated Output Current (A) (3) Maximum Output Current (A) Rated Input Current (A) (4) (7) Rated Switching Frequency (kHz) 5.4 6 8.3 13.5 19.5 24 36 4.3 4.8 6.6 10.8 15.6 19.2 28.8 5 5 5 5 5 5 5 1.5/1.1 2/1.5 3/2.2 5/3.7 7.5/5.5 10/7.5 15/11 Watts Loss (W) (8) 60 66 92 152 218 268 403 Frame Size 1 1 1 1 2 2 2 Maximum Motor (HP)/(kW) (5) Note: CT = Constant Torque VT = Variable Torque Factory Default 335 CHAPTER 9 - TECHNICAL SPECIFICATIONS Model: Current / Voltage Load (1) 30/ 38/ 45/ 60/ 70/ 86/ 105/ 380-480 380-480 380-480 380-480 380-480 380-480 380-480 CT Power (kVA) (2) (3) Rated Output Current (A) Maximum Output Current (A) CT CT VT CT VT CT VT CT VT 29 30 36 36 43 48 56 56 68 68 84 84 100 30 36 38 45 45 54 60 70 70 86 86 105 105 130 84 103 103 2.5 5 (4) Watts Loss (kW) Frame Size (8) 43.2 Power (kVA) (2) Rated Output Current (A) (3) Maximum Output Current (A) 54 2.5 5 2.5 20/ 25/ 15 18.5 0.50 0.60 3 5 25/ 18.5 0.70 84 5 2.5 5 2.5 5 30/ 22 0.80 40/ 30 0.90 40/ 30 1.00 50/ 37 1.20 50/ 37 1.20 4 4 5 158 126 126 156 2.5 5 180/ 211/ 240/ 312 361/ 450/ 515 600/ 380-480 380-480 380-480 380-480 380-480 380-480 380-480 CT/VT VT CT/ VT CT/ VT CT/ VT CT/VT CT/VT CT/VT CT/VT 138 143 161 191 238 287 358 392.5 478 142 174 180 211 240 312 361 450 515 600 213 209 270 317 360 468 542 675 773 900 191 223 254 331 383 477 546 636 5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 100/ 125/ 150/ 175/ 200/ 250/ 300/ 350/ 450/ 500/ 75 90 110 130.5 150 186.5 220 250 335.7 375 2.4 2.9 3 3.5 4 5.2 6 7.6 8.5 10 8 8 8 9 9 10 10 10 7 500-600V Power Supply Load (1) Power (kVA) (2) Rated Output Current (A) (3) Maximum Output Current (A) Rated Input Current (A) (4) (7) Rated Switching Frequency (kHz) Maximum Motor (HP)/(kW) (5) Watts Loss (W) Frame Size (8) 2.5 60/ 60/ 75/ 75/ 100/ 45 45 55 55 75 1.50 1.50 1.80 1.80 2.20 5 6 6 CT (8) Model: Current / Voltage 2.9/ 4.2/ 7/ 10/ 12/ 14/ 500-600 500-600 500-600 500-600 500-600 500-600 CT VT CT VT CT VT CT VT CT VT CT/VT 2.9 4.2 4.2 7 7 10 10 12 12 13.9 13.9 2.9 4.2 4.2 7 7 10 10 12 12 14 14 4.4 4.6 6.3 7.7 10.5 11 15 15 18 18 21 3.6 5.2 5.2 8.8 8.8 12.5 12.5 15 15 17.5 17.5 5 5 5 5 5 5 5 5 5 5 2/1.5 3/2.2 3/2.2 5/3.7 70 100 2 100 160 2 5/3.7 7.5/5.5 7.5/5.5 10/7.5 10/7.5 12.5/9.2 160 230 230 2 Note: CT = Constant Torque VT = Variable Torque Factory Default 336 129 380-480 Frame Size 9.1.4 105 72 113 Rated Switching Frequency (kHz) Watts Loss (kW) 30/ 22 0.80 90 64.8 142/ 170 Maximum Motor (HP)/(kW) (5) 54 380-480 (4) (7) Rated Input Current (A) VT 68 45.6 Model: Current / Voltage Load (1) CT 57 36 Rated Switching Frequency (kHz) Maximum Motor (HP)/(kW) (5) VT 45 (7) Rated Input Current (A) VT 24 280 2 280 330 2 5 12.5/9.2 330 2 CHAPTER 9 - TECHNICAL SPECIFICATIONS 22/ 27/ 32/ 500-600 500-600 500-600 Model: Current / Voltage Load (1) Power (kVA) (2) Rated Output Current (A) (3) Maximum Output Current (A) Rated Input Current (A) (4) (7) Rated Switching Frequency (kHz) Maximum Motor (HP)/(kW) Watts Loss (W) (5) CT VT 21.9 26.9 22 27 33 33 27.5 33.8 5 5 20/15 (8) Load (1) (2) Rated Output Current (A) (3) Maximum Output Current (A) Rated Input Current (A) (4) (7) Rated Switching Frequency (kHz) Maximum Motor (HP)/(kW) Watts Loss (kW) 620 27 32 32 40.5 40.5 48 33.8 40 40 5 5 5 620 750 (5) (8) (2) Rated Output Current (A) (3) Maximum Output Current (A) Rated Input Current (A) (4) (7) Rated Switching Frequency (kHz) Maximum Motor (HP)/(kW) (5) Watts Loss (kW) 53/ 63/ 79/ 500-600 500-600 500-600 CT VT CT VT 43.8 52.8 52.8 62.7 44 53 53 63 63 79 79 99 66 66 79.5 79.5 94.5 94.5 118.5 118.5 Load (1) (2) (3) (4) (7) Rated Switching Frequency (kHz) Watts Loss (kW) (8) VT 98.6 56 56 66 66 83 83 104 5 5 5 2.5 2.5 2.5 40/30 50/37 50/37 60/45 60/45 75/55 75/55 100/75 1 1.2 1.2 1.5 1.5 1.8 1.8 7 2.5 7 7 107/ 147/ 211/ 247/ 500-690 500-690 500-690 500-690 CT VT CT VT CT/VT CT VT 107 147 147 195 210 210 314 107 147 147 196 211 247 315 160 160 220.5 220.5 316.5 370.5 370.5 107 147 147 196 211 247 315 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3 3 4.1 4.1 8E 5.1 8E 6 10E 315/ 343/ 418/ 472/ 500-690 500-690 500-690 500-690 Model: Current / Voltage Maximum Motor (HP)/(kW) CT 78.7 2.5 2.5 (5) VT 78.7 46 8E Rated Input Current (A) CT 62.7 2.5 Frame Size Maximum Output Current (A) 4 100/75 150/110 150/110 200/150 200/150 250/185 300/220 (8) Rated Output Current (A) 750 4 7 Load (1) 30/22 44/ Model: Current / Voltage Frame Size 31.9 500-600 Frame Size Power (kVA) CT/VT 4 Model: Current / Voltage Power (kVA) VT 31.9 25/18.5 25/18.5 30/22 500 Frame Size Power (kVA) CT 26.9 CT VT CT VT CT VT CT VT 314 342 342 416 416 470 470 553 315 343 343 418 418 472 472 555 472.5 472.5 514.5 514.5 627 627 708 708 315 343 343 418 418 472 472 555 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 300/220 350/250 350/250 400/300 400/300 500/370 500/370 600/450 6 6.8 10E 6.8 8.2 8.2 10E 11 10E 11 12.3 10E Note: CT = Constant Torque VT = Variable Torque Factory Default 337 CHAPTER 9 - TECHNICAL SPECIFICATIONS 9.1.5 660-690V Power Supply 100/ Model: Current / Voltage 127/ 660-690 Load (1) Power (kVA) (2) Rated Output Current (A) (3) Maximum Output Current (A) Rated Input Current (A) (4) (7) Rated Switching Frequency (kHz) Maximum Motor (HP)/(kW) (5) Watts Loss (kW) 660-690 VT CT/VT CT VT 120 152 152 214 214 269 310 100 127 127 179 179 225 259 150 150 190.5 197 268.5 337.5 337.5 100 127 127 179 179 225 259 2.5 2.5 2.5 2.5 2.5 2.5 3 Model: Current / Voltage 3 (2) (3) (4) (7) Rated Switching Frequency (kHz) Maximum Motor (HP)/(kW) (5) Watts Loss (kW) 8E 259/ 305/ (3) Maximum Output Current (A) Rated Input Current (A) (4) (7) Rated Switching Frequency (kHz) Maximum Motor (HP)/(kW) (5) Watts Loss (kW) CT/VT 310 365 365 406 406 512 512 259 305 305 340 340 428 428 388.5 388.5 457.5 457.5 510 510 642 259 305 305 340 340 428 428 2.5 2.5 2.5 2.5 2.5 2.5 6.8 (3) Maximum Output Current (A) Rated Input Current (A) (4) (7) Rated Switching Frequency (kHz) Maximum Motor (HP)/(kW) (5) Watts Loss (kW) (8) 8.2 8.2 11 10E 147/ 211/ 500-690 500-690 10E 247/ 500-690 CT VT CT VT CT/VT CT VT 120 152 152 214 214 269 310 100 127 127 179 179 225 259 150 150 190.5 197 268.5 337.5 100 127 127 179 179 225 2.5 2.5 2.5 2.5 2.5 2.5 3 3 4.1 8E 200/150 250/185 4.1 337.5 259 2.5 300/220 5.1 8E 6 10E 315/ 343/ 418/ 472/ 500-690 500-690 500-690 500-690 CT VT CT VT CT VT CT/VT 310 365 365 406 406 512 512 259 305 305 340 340 428 428 388.5 388.5 457.5 457.5 510 510 642 259 305 305 340 340 428 428 2.5 2.5 2.5 2.5 2.5 2.5 300/220 350/250 6 6.8 10E 350/250 400/300 400/300 500/370 6.8 8.2 8.2 10E Note: CT = Constant Torque VT = Variable Torque Factory Default 338 500/370 11 10E 8E Rated Output Current (A) Frame Size 6.8 107/ Model: Current / Voltage Power (kVA) 2.5 350/250 400/300 400/300 500/370 500-690 Frame Size (2) 660-690 VT 2.5 Load (1) 660-690 CT 100/75 150/110 150/110 200/150 (8) 428/ VT Model: Current / Voltage Rated Output Current (A) 6 10E 340/ 660-690 10E (2) 5.1 8E CT 6 Load (1) 4.1 VT Frame Size Power (kVA) 2.5 300/220 CT 300/220 350/250 (8) 4.1 8E 660-690 Load (1) Rated Input Current (A) 660-690 CT 2.5 Maximum Output Current (A) 660-690 VT 100/75 150/110 150/110 200/150 200/150 250/185 (8) Rated Output Current (A) 225/ CT Frame Size Power (kVA) 179/ 11 10E 2.5 500/370 11 10E CHAPTER 9 - TECHNICAL SPECIFICATIONS NOTES: (1) CT - Constant Torque VT - Variable Torque Torque Torque Tn Tn Speed Nominal Speed Nominal Figure 9.1 - Load Characteristics (2) The power rating in kVA is determined by the following equation: P(kVA) = 3. Input Voltage (V) x Current Rating (A) 1000 The values shown on the Tables 9.1.2 to 9.1.5 were calculated considering the inverter rated current rating and an input voltage of 230V for 220-230V models, 460V for 380-480V models, 575V for 500-600V models and 690V for 660-690V models. (3) Rated Output Current is valid for the following conditions: Relative Air Humidity: 5% to 90%, non condensing; Altitude : 1000m (3,300 ft) – nominal conditions. From 1000m to 4000m (3,300ft to 13,200 ft) – with 1% current reduction for each 100m (330 ft) above 1000m (3,300 ft). Ambient Temperature: 0 ºC to 40 ºC (32 ºF to 104 ºF) - nominal conditions. From 0 ºC to 55 ºC (32 ºF to 131 ºF) - with 2% current derating for each 1ºC (1.8 ºF) degree above 40 ºC (104 ºF). The rated current values are valid for the indicated switching frequencies. The 10kHz switching frequency is not possible for the 2.9A to 79A/500600V, 107A to 472A/500-690V and 100A to 428A/660-690V models. The operation at 10kHz is possible for V/F control mode and vector control with encoder mode. In this case it´s necessary to derate the output current according to table 9.1. 339 CHAPTER 9 - TECHNICAL SPECIFICATIONS Models 6A to 45A / 220-230V 54A to 130A/220-230V 3.6A to 24A / 380-480V 30A to 142A / 380-480V Switching Frequency Output Current Derating - % 10kHz 0.8 VT 5kHz 10kHz Contact WEG CT/VT CT 10kHz 0.7 5kHz 10kHz 5kHz 10kHz Contact WEG Load Type CT/VT CT VT 180A to 600A / 380-480V CT/VT 63A / 500-600V VT CT VT CT VT CT VT 79A / 500-600V 107A to 472A / 500-690V 100A to 428A / 660-690V 0.8 5kHz Contact WEG Table 9.1 - Output current derating for switching frequency ≥ rated switching frequency (4) Maximum Current: 1.5 x I Nominal (for 60 seconds every 10 minutes). I Nominal = Rated Current for CT applications considering the applicable derating (depending on altitude or ambient temperature as specified in note (3)). The maximum output current is the same for CT and VT. This way the inverter has a lower overload capacity when VT current is used. (5) The indicated maximum motor HP/kW ratings are based on WEG 230V/460V/ 575V 4 pole motors and normal duty loads. A precise inverter sizing must consider the actual motor nameplate and application data. (6) Rated input current for single-phase operation. Note: The 6A , 7A and 10A / 220-230 V models can be operated with 2 input phases only (single-phase operation) without output current derating. (7) Rated input current for three-phase operation: This is a conservative value. In practice the value of this current depends on the line impedance. Please see table 9.2: X (%) 0.5 1.0 2.0 3.0 4.0 5.0 I input (rms) (%) 131 121 106 99 96 96 Table 9.2 - X = Line impedance drop @ rated inverter output current; I input (rms) = % of the rated output current (8) Loss considering rated work conditions (rated output current and rated switching frequency). 340 CHAPTER 9 - TECHNICAL SPECIFICATIONS 9.2 ELECTRONICS/GENERAL DATA Voltage Source V/F (Scalar), or Vector Control with Encoder Feedback, or Sensorless Vector Control (without Encoder) PWM SVM (Space Vector Modulation) Current, Flux and Speed Digital Regulators METHOD Scan Time: Current Regulators: 0.2 ms (5 kHz) CONTROL Flux Regulator: 0.4 ms (2.5 kHz) Speed Regulator / Speed Measurement: 1.2 ms OUTPUT FREQUENCY 0 to 3,4 x motor rated frequency (P403). This rated frequency can be set from 0Hz to 300Hz in scalar mode and from 30Hz to 120Hz in vector mode. VVW: Regulation: 1% of Base Speed Speed Range: 1:30 Sensorless: Regulation: 0.5% of Base Speed SPEED CONTROL Speed Range: 1:100 With Encoder: (with EBA or EBB Board) Regulation: +/- 0.01% of Base Speed with 14 bit Analog Input (EBA Board); PERFORMANCE (Vector Mode) +/- 0.01% of Base Speed with Digital Reference (Keypad, Serial Port, Fieldbus, Electronic Potentiometer, Multispeed); +/- 0.1% of Base Speed with 10 bit Analog Input (CC9 Board). TORQUE CONTROL Range: 20 to 180%, Regulation: +/-10% of Rated Torque (sensorless above 3Hz) ANALOG (4 to 20) mA; Impedance: 400k Ω [(0 to 10) V], 500 Ω [(0 to 20) mA or Range: 10 to 180%, Regulation: +/-10% of Rated Torque (with encoder) 2 Non Isolated Differential Inputs: (0 to 10) V, (0 to 20) mA or INPUTS (CC9 Board) (4 to 20) mA]; Resolution: 10 bit, Programmable Functions; DIGITAL 6 Isolated Inputs: 24 Vdc; Programmable Functions 2 Non Isolated Outputs: (0 to 10) V; RL ≥ 10 kΩ (1 mA Maximum); ANALOG OUTPUTS (CC9 Board) RELAY Resolution: 11 bits; Programmable Functions. 2 Relays: NO/NC contacts available; 240 Vac, 1 A; Programmable Functions. 1 Relay: NO contact available; 240 Vac, 1 A; Programmable Functions. Overcurrent/Output Short-circuit (Trip Point: >2 x Rated Current for CT application) DC Link Under/Overvoltage Power Supply Undervoltage/Phase Fault SAFETY PROTECTION (1) Inverter Overtemperature Dynamic Braking Resistor Overload Motor/Inverter Overload (Ixt) External Fault CPU/EPROM Error Output Ground Fault Programming Error 341 CHAPTER 9 - TECHNICAL SPECIFICATIONS KEYPAD (HMI) STANDARD (HMI-CFW09-LCD) 8 Keys: Start, Sop, Increase, Decrease, FWD/REV, JOG, Local/Remote and Program LCD display: 2 lines x 16 characters LED display: 4 Digits with 7 segments LED’s for FWD/REV and LOC/REM Indication Display Accuracy: - Current: 5% of Rated Current - Speed Resolution: 1 rpm Remote mounting possibility, Cables available up to 10m (30ft) NEMA 1/ IP20: 3.6A to 240A/380-480V models and all 220-230V and 500-600V NEMA1/IP20 DEGREE OF PROTECTION models and 107A to 211A/500-690V and 100A to 179A/660-690V. PROTECTED CHASSIS / IP20 Protected chassis/IP20: 361A to 600A/380-480V models, 247A to 472A/500690V and 225A to 428A/660-690V. (1) Available in models ≥ 30A / 220-230V or ≥ 30A / 380-480V or ≥ 22A / 500 -600V or for all 500-690V and 660-690V models. 9.2.1 Applicable Standards GENERAL UL508C - Power conversion equipment UL840 - Insulation coordination including clearances and creepage distances for electrical equipment EN50178 - Electronic equipment for use in power installations EN60204-1 - Safety of machinery. Electrical equipment of machines. Part 1: General requirements. Provisions for compliance: the final assembler of the machine is responsible for installing: - an emergency-stop device - a supply disconnecting device. EN60146 (IEC 146) - Semiconductor convertors EN61800-2 - Adjustable speed electrical power drive systems - Part 2: General requirements - Rating specifications for low voltage adjustable frequency AC power drive systems. EMC MECHANICAL 342 EN 61800-3 - Adjustable speed electrical power drive systems - Part 3: EMC product standard including specific test methods EN55011 - Limits and methods of measurement of radio disturbance characteristics of industrial, scientific and medical (ISM) radio-frequency equipment CISPR11 - Industrial, scientific and medical (ISM) radio-frequency equipment - Electromagnetic disturbance characteristics - Limits and methods of measurement EN61000-4-2 - Electromagnetic compatibility (EMC) - Part 4: Testing and measurement techniques Section 2: Electrostatic discharge immunity test EN61000-4-3 - Electromagnetic compatibility (EMC) - Part 4: Testing and measurement techniques Section 3: Radiated, radio-frequency, electromagnetic field immunity test EN61000-4-4 - Electromagnetic compatibility (EMC) - Part 4: Testing and measurement techniques Section 4: Electrical fast transient/burst immunity test EN61000-4-5 - Electromagnetic compatibility (EMC) - Part 4: Testing and measurement techniques Section 5: Surge immunity test EN61000-4-6 - Electromagnetic compatibility (EMC)- Part 4: Testing and measurement techniques Section 6: Immunity to conducted disturbances, induced by radio-frequency fields EN60529 - Degrees of protection provided by enclosures (IP code) UL50 - Enclosures for electrical equipment CHAPTER 9 - TECHNICAL SPECIFICATIONS 9.3 OPTIONAL DEVICES 9.3.1 I/O Expansion Board EBA COMMUNICATION SERIAL INTERFACE ANALOG INPUTS INCREMENTAL ENCODER DIGITAL ANALOG OUTPUTS ENCODER DIGITAL Isolated RS-485 Serial Interface (the RS-485 and RS-232 serial interfaces cannot be used simultaneously) 1 Bipolar Analog Input (AI4): -10V to +10V; (0 to 20) mA or (4 to 20) mA; Linearity: 14 bits (0.006% of 10V range) Programmable Functions Incremental Encoder Feedback Input:Internal 12 V dc, 200 mA max isolated power supply Differential inputs A, A, B, B, Z and Z signals (100 kHz max) 14 bits resolution. Used as speed feedback for the speed regulator and digital speed measurement 1 Programmable Isolated 24Vdc Digital Input (DI7) Programmable Digital Input (DI8). For motor PTC-thermistor Actuation: 3.9 kΩ Release: 1.6 kΩ 2 Bipolar Analog Outputs (AO3/AO4): -10V to +10V Linearity: 14 bits (0.006% of +/- 10V range) Programmable Functions Buffered Encoder Output:Input signal repeater; Isolated differential outputs 2 Isolated Transistor Outputs (DO1/DO2): Open collector, 24 Vdc, 50 mA Programmable Functions 9.3.2 I/O Expansion Board EBB COMMUNICATION SERIAL INTERFACE ANALOG INPUTS INCREMENTAL ENCODER DIGITAL ANALOG OUTPUTS ENCODER DIGITAL Isolated RS-485 Serial Interface (the RS-485 and RS-232 serial interfaces cannot be used simultaneously) 1 Isolated Analog Input (AI3): 0V to 10V or (0 to 20)mA or (4 to 20)mA Resolution: 10 bits; Programmable Functions Incremental Encoder Feedback Input: Internal 12 Vdc, 200mA max isolated power supply Differential inputs signals A, A, B, B, Z and Z (100 kHz max) 14 bit resolution. Used as speed feedback for the speed regulator and digital speed measurement 1 Programmable Isolated 24Vdc Digital Input (DI7) 1 Programmable Digital Input (DI8):For motor PTC-thermistor, Actuation: 3.9 kΩ Release: 1.6 kΩ 2 Isolated Analog Outputs (AO1'/AO2'): (0 to 20)mA or (4 to 20)mA; Linearity: 11 bits (0.05% of full scale); Programmable Functions (Same as AO1 and AO2 of CC9 control board). Buffered Encoder Output: Input signal repeater Isolated differential outputs 2 Isolated Transistor Outputs (DO1/DO2): Open collector 24Vdc, 50mA; Programmable Functions 343 CHAPTER 9 - TECHNICAL SPECIFICATIONS 9.4 MECHANICAL DATA 4.5 (0.18) SIZE 1 132 (5.19) 106 (4.17) 75 (2.95) 6 (0.24) 6 (0.24) 20 (0.78) 50 (1.97) 34 (1.33) 28 (1.10) 143 (5.68) 104 (4.09) 7 (0.28) 25 (0.98) 196 (7.71) 6 (0.24) 6 (0.24) 94 (3.7) 134 (5.27) 12 (0.47) 11 (0.43) Air Flow outlet 143 (5.63) 180 (7.08) 210 (8.26) 121 (4.76) 61 (2.40) Air Flow outlet 8 (0.31) Air Flow inlet 139 (5.47) 127 (5.00) 6 (0.23) Air Flow inlet Figure 9.2 - Size 1 - Dimensions in mm (inch) 344 196 (7.71) 2.5 (0.098) 191 (7.52) 12 (0.47) CHAPTER 9 - TECHNICAL SPECIFICATIONS SIZE 2 173 (6.31) M5 M5 138 (5.43) 6 (0.24) C 6 (0.24) ∅ 22,4 6 (0.24) 91 (3.58) D 4.5 (0.18) B A 6 (0.24) D C ∅4 ∅4 25 (0.98) 34 (1.33) ∅ 33,5 28 (1.10) 196 (7.71) 7 (0.28) 45 (1.77) 11 (0.43) 12 (0.47) 138 (5.43) 173 (6.81) Air Flow outlet 161 (6.34) 290 (11.41) 260 (10.23) A B 182 (7.16) Air Flow outlet 8 (0.31) Air Flow inlet 178 (7.0) 167 (6.57) 276 (10.86) 2.5 (0.098) 271 (10.67) 12 (0.47) 6 (0.23) Air Flow inlet Figure 9.3 - Size 2 - Dimensions in mm (inch) 345 CHAPTER 9 - TECHNICAL SPECIFICATIONS SIZE 3 219 (8.62) 34 (1.34) 34 (1.34) 5 (0.20) 16 (0.63) 8.6 (0.34) 7.2 (0.28) 13 (0.51) 274 (10.78) 24.6 (0.97) 147 (5.79) Conduit for power cable (3x) φ 35 197.5 (7.78) 7.2 (0.28) 62.5 (2.46) 111.5 (4.39) 160.5 (6.32) 150 (5.91) 36.5 (1.44) 370 (14.57) 390 (15.35) 10 (0.39) Air Flow outlet 375 (14.76) 223 (8.78) 84.5 (3.33) 223 (8.78) Air Flow inlet Air Flow outlet 225 (8.86) 14 (0.55) 372 (14.65) 400 (15.75) 150 (5.91) Air Flow inlet 37.5 (1.48) Figure 9.4 - Size 3 - Dimensions in mm (inch) 346 CHAPTER 9 - TECHNICAL SPECIFICATIONS 34 (1.34) SIZE 4 34 (1.34) 7.2 (0.28) 13.6 (0.54) 16 (0.63) 10 (0.39) 13 (0.51) 24.6 (0.97) 274 (10.79) 158 (6.22) Conduit for power cable (3x) φ 35 200 (7.87) 7.2 (0.28) 76 (2.99) 15 (0.59) 125 (4.92) 174 (6.85) 250 (9.84) Air Flow outlet 150 (5.91) 450 (17.72) 450 (17.72) 475 (18.70) 50 (1.97) 84.5 (3.33) 250 (9.84) Air Flow inlet Air Flow outlet 252 (9.92) Air Flow inlet 14 (0.55) 480 (18.90) 452 (17.80) 150 (5.91) 51 (2.01) Figure 9.5 - Size 4 - Dimensions in mm (inch) 347 CHAPTER 9 - TECHNICAL SPECIFICATIONS SIZE 5 95.5 (3.76) 167.5 (6.59) 239.5 (9.43) 20 (0.79) 15 (0.59) 10 (0.39) 14.6 (0.57) 9.2 (0.36) 9.2 (0.36) 29.6 (1.17) 274 (11.18) 154.5 (6.08) Conduit for power cable (3x) φ 50.0 203.5 (8.30) 34 (1.34) 34 (1.34) 67.5 (2.66) 525 (20.67) 525 (20.67) 550 (21.65) 335 (13.19) 200 (7.87) 15 (0.59) Air Flow outlet 84.5 (3.33) Air Flow inlet Air Flow outlet 337 (13.27) 14 (0.55) 555 (21.85) 527 (20.75) 200 (7.87) 68.5 (2.70) Air Flow inlet Figure 9.6 - Size 5 - Dimensions in mm (inch) 348 CHAPTER 9 - TECHNICAL SPECIFICATIONS SIZE 6 9.2 (0.36) 10 (0.39) 15 (0.59) 300 (11.81) 171.5 (6.75) Conduit for power cable (3x) φ 63.0 229.5 (9.04) 29.6 (1.17) 9.2 (0.36) 20 (0.79) 14.6 (0.57) 34 (1.34) 34 (1.34) 84.5 (3.33) 167.5 (6.59) 250.5 (9.86) 67.5 (2.66) 15 (0.59) 200 (7.87) 650 (25.59) 650 (25.59) 675 (26.57) Air Flow outlet 335 (13.19) 84.5 (3.33) Air Flow inlet Air Flow outlet 337 (13.27) 14 (0.55) 680 (26.77) 652 (25.67) 200 (7.87) 68.5 (2.70) Air Flow inlet Figure 9.7 - Size 6 - Dimensions in mm (inch) 349 CHAPTER 9 - TECHNICAL SPECIFICATIONS SIZE 7 34 (1.34) 171.5 (6.75) 229.5 (9.04) 300 (11.81) 85 (3.35) 168 (6.61) 14.6 (0.57) 9.2 (0.36) 15 (0.59) 9.2 (0.36) 29.6 (1.17) Conduit for power cable (3x) φ 63.0 10 (0.39) 34 (1.34) 20 (0.79) 251 (9.88) Air Flow outlet 67.5 (2.66) 810 (31.89) 835 (32.87) 810 (31.89) 15 (0.59) 200 (7.87) 335 (13.19) 84.5 (3.33) Air Flow inlet Air Flow outlet 337 (13.27) 14 (0.55) 812 (31.97) 840 (37.07) 200 (7.87) 68.5 (2.70) Air Flow inlet Figure 9.8 - Size 7 - Dimensions in mm (inch) 350 CHAPTER 9 - TECHNICAL SPECIFICATIONS SIZE 8 AND 8E DETAIL OF CUTOUT WITHOUT FLANGE 366 (14.41) 112 (4.41) 151 (5.94) 255 (10.04) 159 (6.26) 300.5 (11.83) 207 (8.15) 263 (10.35) 322 (12.68) 44 (1.73) 92 (3.62) 38 (1.50) 133 (5.24) 205 (8.07) 277 (10.91) 318 (12.52) 372 (14.65) 9.2 (0.36) 14.6 (0.57) 10 (0.39) 15 (0.59) 9.2 (0.36) 29.6 (1.17) 20 (0.79) 15 (0.59) Conduit for power cable (3x) φ 76 40 (1.57) 370 (14.57) 40 (1.57) Air Flow outlet 67.5 (2.66) 410 (16.14) 275 (10.83) 84.5 (3.33) Air Flow inlet Figure 9.9 - Size 8 and 8E - Dimensions in mm (inch) 351 CHAPTER 9 - TECHNICAL SPECIFICATIONS Air Flow inlet 412 (16.22) 14 (0.55) 275 (2.83) 68.5 (2.70) Air Flow inlet Length Dimensions Size 8 Size 8E L mm 975 in 38.38 1145 L1 mm in 950 37.4 1122.5 44.19 L2 L3 mm in mm in 952 37.48 980 38.58 1124.5 44.27 1152.5 45.37 45.08 Figure 9.9 (cont.) - Size 8 and 8E - Dimensions in mm (inch) 352 CHAPTER 9 - TECHNICAL SPECIFICATIONS SIZE 9 DETAIL OF CUTOUT WITHOUT FLANGE 40 (1.57) 40 (1.57) 592 (23.31) 48 (1.83) 310 (12.20) 166 (6.54) 144 (5.67) 156 (6.14) 320 (12.60) 146 (5.75) 238 (9.37) 492 (19.37) 238 (9.37) Conduit for power cable (3x) φ 102 418 (16.46) Det. E 41 (1.61) 344 (13.54) 68 (2.68) 542 (21.34) 344 (13.54) 620 (24.41) 647 (25.47) 15 (0.59) 16 (0.63) 33.6 (1.32) 20.6 (0.81) 11.2 (0.44) 11.2 (0.44) 950 (37.40) 1020 (40.16) Air Flow outlet 688 (27.09) 69 (2.72) 275 (10.83) 275 (10.83) 985 (38.78) 20 (0.79) 24 (0.94) 99 (3.90) Air Flow inlet Figure 9.10 - Size 9 - Dimensions in mm (inch) 353 CHAPTER 9 - TECHNICAL SPECIFICATIONS SIZE 10 AND 10E DETAIL OF CUTOUT WITHOUT FLANGE 40 (1.57) 40 (1.57) 54 (2.13) 592 (23.31) 152 (5.98) 310 (12.20) 166 (6.54) 144 (5.67) 156 (6.14) 320 (12.60) 238 (9.37) Conduit for power cable (3x) φ 102 238 (9.37) Det. E 44 (1.73) 350 (13.78) 74 (2.91) 548 (21.57) 350 (13.78) 626 (24.65) 656 (25.83) 15 (0.59) 16 (0.63) 33.6 (1.32) 20.6 (0.81) 11.2 (0.44) 11.2 (0.44) 24 (0.94) 20 (0.79) 75 (2.95) 1150 (45.28) 1135 (44.69) 1185 (46.65) Air Flow outlet 99 (3.90) 700 (27.09) Length Dimensions Size 10 Size 10E Air Flow inlet D1 mm in 418 16.45 508 20 D2 mm 492 582 in 19.37 22.91 Figure 9.11 - Size 10 and 10E - Dimensions in mm (inch) 354 275 (10.83) 275 (10.83) CHAPTER 9 - TECHNICAL SPECIFICATIONS 180A-240A/380-480V Models (size 8) NOTES: a) The X dimensions will depend on panel dimensions. b) The fixing panel supports identified by 1 and 2 are not supplied with KME Kit. These should be constructed according to panel dimensions and with fixing holes as specified. Figure 9.12 a) - KIT-KME for Size 8 - Panel Width = 600mm (23.62 in) 355 CHAPTER 9 - TECHNICAL SPECIFICATIONS 180A-240A/380-480V Models (size 8) NOTES: a) The X dimensions will depend on panel dimensions. b) The fixing panel supports identified by 1 and 2 are not supplied with KME Kit. These should be constructed according to panel dimensions and with fixing holes as specified. Figure 9.12 b) - KIT-KME for Size 8 - Panel Width = 800mm (31.50 in) 356 CHAPTER 9 - TECHNICAL SPECIFICATIONS 107A to 211A/500-600V Models (size 8E) and 100A to 179A/660-690 V Models (size 8E) NOTES: a) The X dimensions will depend on panel dimensions. b) The fixing panel supports identified by 1 and 2 are not supplied with KME Kit. These should be constructed according to panel dimensions and with fixing holes as specified. Figure 9.12 c) - KIT-KME for Size 8E - Panel Width = 600mm (23.62 in) 357 CHAPTER 9 - TECHNICAL SPECIFICATIONS 107A to 211A/500-600V Models (size 8E) and 100A to 179A/660-690 V Models (size 8E) NOTES: a) The X dimensions will depend on panel dimensions. b) The fixing panel supports identified by 1 and 2 are not supplied with KME Kit. These should be constructed according to panel dimensions and with fixing holes as specified. Figure 9.12 d) - KIT-KME for Size 8E - Panel Width = 800mm (31.50 in) 358 CHAPTER 9 - TECHNICAL SPECIFICATIONS 312A to 361A/380-480V (size 9) Models NOTES: a) The X dimensions will depend on panel dimensions. b) The fixing panel supports identified by 1 and 2 are not supplied with KME Kit. These should be constructed according to panel dimensions and with fixing holes as specified. Figure 9.13 a) - KIT-KME for Size 9 - Panel Width = 800mm (31.50 in) and 1000mm (39.37 in) 359 CHAPTER 9 - TECHNICAL SPECIFICATIONS 450A to 600A/380-480V Models (size 10) NOTES: a) The X dimensions will depend on panel dimensions. b) The fixing panel supports identified by 1 and 2 are not supplied with KME Kit. These should be constructed according to panel dimensions and with fixing holes as specified. Figure 9.13 b) - KIT-KME for Size 10 - Panel Width = 800mm (31.50 in) and 1000mm (39.37 in) 360 CHAPTER 9 - TECHNICAL SPECIFICATIONS 247A to 472A/500-690V Models (size 10E) and 225A to 428A/660-690V Models (size 10E) NOTES: a) The X dimensions will depend on panel dimensions. b) The fixing panel supports identified by 1 and 2 are not supplied with KME Kit. These should be constructed according to panel dimensions and with fixing holes as specified. Figure 9.13 c) - KIT-KME for Size 10E - Panel Width = 800mm (31.50 in) and 1000mm (39.37 in) 361
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