Robert Bosch Tool WC18CV Wireless charger system for power tools User Manual WC18C

Robert Bosch Tool Corporation Wireless charger system for power tools WC18C

Manual New Part1

-4-When batteries are not intool or charger, keep themaway from  metal  objects. For  example, toprotect terminals from shorting DO NOT placebatteries in  a tool box or  pocket  with  nails,screws, keys, etc. Fire or injury may result.DO  NOT PUT BATTERIES INTO  FIRE  OREXPOSE TO HIGH HEAT. They may explode.!WARNINGDo not attempt to disas-semble  the  battery  orremove any com ponent projecting from thebattery  terminals. Fire or injury may  result.Prior to disposal,  protect  exposed terminalswith heavy insulating tape to prevent shorting.Lithium-ion BatteriesIf  equipped with a lithium-ion battery, thebattery must be collected, recycled or disposedof in an environ mentally sound manner.“The EPA certified RBRC BatteryRecycling Seal on the lithium-ion(Li-ion) battery indicates RobertBosch  Tool  Corporation  isvoluntarily participating in anindustry program to collect and recycle thesebatteries at the end of their useful life, whentaken out  of service in the United States orCanada.  The RBRC program provides  aconvenient alterative to placing used Li-ionbatteries into the trash or the munici pal wastestream, which may be illegal in your area.Please call 1-800-8-BATTERY for informationon Li-ion battery recycling and disposalbans/restrictions in  your  area,  or  return  yourbatteries to a  Skil/Bosch/Dremel ServiceCenter  for recycling.  Robert  Bosch ToolCorporation’s involvement  in  this  program  ispart of our  commitment to preserving  ourenvironment and conserving our naturalresources.”!WARNINGBattery CareBattery DisposalFCC Caution:The manufacturer is not responsible for radiointerference  caused  by  unauthorizedmodifications  to  this  equipment.    Suchmodifications could void the user’s authority tooperate the equipment.This device complies with Part 15 of the FCCRules.  Operation  is subject to the  followingtwo conditions:1) This  device  may  not  cause  harmfulinterference, and2) This device  must  accept any  interferencereceived,  including interference  that maycause undesired operation.These  limits  are  designed  to  providereasonable  protection  against  harmfulinterference  in  a  residential installation. Thisequipment generates  uses  and  can radiateradio  frequency  energy  and,  if  not  installedand used in accordance with the instructions,may cause  harmful  interference  to radiocommunications.  However,  there  is  noguarantee that interference will not occur in aparticular  installation.  If  this equipment  doescause  harmful  interference  to  radio  ortelevision reception, which can be determinedby turning the equipment off and on, the useris encouraged to try to correct the interferenceby one or more of the following measures:•   Reorient or relocate the receiving antenna.•   Increase the separation between theequipment and receiver.•   Connect the equipment into an outlet on acircuit  different  from  that to  which  thereceiver is connected.•   Consult  the  dealer  or  an  experiencedradio/TV technician for help.Changes or  modifications  not  expresslyapproved  by  the  party  responsible  forcompliance could void the user’s authority  tooperate the equipment.2610041926 10-15 WC18CV_WC18C  10/7/15  9:07 AM  Page 4
-5-WIRELESSCHARGINGBATTERYCHARGINGPLATFORM12 V PLUGCABLE SOCKETPOWER SUPPLYCABLE CONNECTORDRAW HOOKERRORINDICATOR (RED)CHARGERSTANDBYINDICATOR (GREEN)CHARGE STATUSINDICATORThis charger will only charge the following Wireless charging batterypacks: WCBAT612-WCBAT625. Voltage rating 18VFor most up to date battery compatibility, please refer to www.boschtools.com!WARNINGCharger WC18CVInput voltage: 290VOutput: 18V 3APower supply 1600A00AM7 (Designed foruse with 12V automotive DC system)Input voltage: 13.3 – 16.3VOutput: 290VApproximate Charging time for 2Ah battery:45min - 80%, 55min - 100%Approximate Charging time for 4Ah battery:75min - 80%, 95min - 100%FIG. 12610041926 10-15 WC18CV_WC18C  10/7/15  9:07 AM  Page 5
-6-WC18H Holster AssemblyThe Bosch power  supply  and wirelesscharger must be used in conjunction withthe wireless charging holster WC18H. Add/change Holster InsertsThe holster is compatible with the followingBosch  18V Drill/Drivers and Impact Driversthrough the use of specially-designed inserts(see Fig. 2a).  When purchased as a toolkit, thecorrect insert is shipped with the toolkit.  Whenpurchased as a starter kit, the correct insertshould be selected from the Holster  InsertCompatibility table and installed according to theinstructions below.Note: Refer to Fig. 2a.1. Remove Screw/Nut 1.2. Loosen the (2x) Screw 2.3. Remove installed inserts, pinching the bottomof inserts and pulling them from the holster. 4. Position new inserts, matching left and rightsides  appropriately. Grooves  in inserts andholster should align.5. Retighten (2x) Screw 2.6. Reattach and tighten Screw/Nut 1.Installing the Charger into the Holster1. Slide the charger into the tray. (Fig. 2b)  Besure that the charger is fully inserted into thetray and that the power cord is routed out theback of the tray.2. Slide  the  tray  into  the  holster.    ForWCBAT612-WCBAT615 batteries, slide thetray guide rails into the upper tray guide slot.For WCBAT620-WCBAT625 batteries, slidethe tray guide rails into the lower tray guideslot.  Be sure to route the power cord throughthe back of the holster.  (Fig. 2a)Removing the Charger from the Holster1. Unplug the power cord from power supply2. Remove the tray from the holster (Fig. 2a)3. Remove the charger from the tray by firstpulling charger  up, then out of  the tray (Fig.2b). Holster-Compatible Tool InsertDDH181HDH181DDH181XHDH181X1DDS181DDS181AHDS181HDS181ADDS182HDS182DDS183HDS183225618 3IDH182 42610041926 10-15 WC18CV_WC18C  10/7/15  9:07 AM  Page 6
-7-POWERCORDHOLSTERTRAYBOLT 1 TRAY GUIDERAILBATTERYGUIDE SLOTBATTERYRAILLOWER TRAYGUIDE SLOT UPPER TRAYGUIDE SLOT TRAYCHARGERCHARGERTOOLBATTERYSCREW 2SCREW 1NUT 1INSERTBATTERYGUIDE SLOTFIG. 2aFIG. 2bPOWERCORD2610041926 10-15 WC18CV_WC18C  10/7/15  9:07 AM  Page 7
-8-InstallationThe Bosch power supply and wireless chargermust be  used in conjunction with the wirelesscharging holster WC18H. The  holster allowssecure installation in the cargo areas of avehicle, either fastened to a shelf or to a wall.Users with Sortimo® van racking systems mayopt to install  the holster between standardSortimo® guide rails (Fig. 3).Unplug power  supply andcharger  from  outlet beforeinstallation,  storage,  attempting  anymaintenance or  cleaning. Such  preventivesafety measures reduce the risk  of electricshock or fire.Do  not  use  wirelesscharging frame  WC18F invehicle. Charging frame may break and lead topersonal injury.Do  not install  power  supplyand  wireless  chargingholster in vehicles  without a permanentbarrier between cargo and passenger areas.Do not  install power supply and wirelesscharging  holster in  vehicle passenger area.Power supply and wireless charging holstermust be  installed  in  vehicle  cargo  areasaccording to mounting instructions. Failure toproperly install power supply and wirelesscharging holster in a vehicle with a permanentbarrier between passenger  and cargo  areascould result in personal injury (Fig. 4). !WARNING!WARNING!WARNINGFIG.3HOLSTERWITH TOOLSORTIMO®GUIDE RAILPASSENGERAREA CARGOAREAPERMANENTBARRIERFIG.42610041926 10-15 WC18CV_WC18C  10/7/15  9:07 AM  Page 8
-9-Holster Side Mounting InstructionsThe  holster  may be  mounted  to  shelf  orworkbench  side  walls  through  the  sidemounting holes using the hardware provided(Fig. 5).1. Determine desired mounting  position  andorientation.  Holster may be mounted fromeither its left or right side.  See Fig. 6a foracceptable mounting positions.2. If  mounting  holes  are not  available,  markand pre-drill holes for side mounting bolts.Side  mounting  bolt  spacing  is 10 inches(254mm).3. Remove Bolt 1 (Fig. 2a) from bottom sidemounting hole.4. Attach holster to wall as shown in Fig. 5Fasten holster  securely  toside  walls. Holster  notsecurely  fastened  may become  dislodgedand lead to personal injuryMount  holster  in  onlyr e c o m m e n d e dorientations. Failure  to  properly  orientholster may cause holster and/or power toolto become dislodged and lead to personalinjury.!WARNING!WARNINGR 10" (254mm)FIG. 5HOLSTERWALLSIDEMOUNTINGBOLT* (2x)TOP SIDE MOUNTINGHOLEBOTTOM SIDE MOUNTINGHOLEWASHER*WASHER*HOLE AHOLE BNUT** Hardware included with holster2610041926 10-15 WC18CV_WC18C  10/7/15  9:07 AM  Page 9
FIG. 7bFIG. 7aCEILINGWALL-10-Holster Side Mounting OrientationWhen side mounting the holster, use only theorientations  between  0°  and  80°  fromhorizontal  relative to the  bottom  surface  ofthe  holster  (Fig.  6a).  Do  not  mount  theholster in  orientations  that may  cause  thepower tool to fall out of holster (Fig. 6b) .Do not  mount the  holster  to  a  ceiling  (Fig.7a).Do not mount the holster to a wall using thebottom mounting holes (Fig. 7b).VERTICALLINE0...80°HORIZONTALLINEFIG. 6a FIG. 6b2610041926 10-15 WC18CV_WC18C  10/7/15  9:07 AM  Page 10
-11-Bottom Mounting InstructionsThe holster may be mounted to flat surfacesthrough the holes in its base  (Fig 8).  Do notmount holster upside down (Fig. 9). Fasten  holster  securely  tohorizontal  surfaces  withappropriate  hardware. Holster  not  securelyfastened may become dislodged and lead topersonal injury.!WARNINGFIG. 8HOLSTERSCREW (4x)FIG. 9SCREW (4x)HORIZONTALSURFACEPower Supply Installation1.  Determine  desired  mounting  position  andorientation.2. If  mounting  holes  are not  available,  markand pre-drill holes  for  the  four  mountingscrews.3. Attach  power  supply  using  suitablemounting screws (not included).4. Securely connect charger cable connectorto the power supply cable socket. To  avoid  serious injury, thepower  supply  must  bemounted securely  to  vehicle wall or rackstorage  system  by  means  of  the  fourmounting holes on power supply housing.!WARNING2610041926 10-15 WC18CV_WC18C  10/7/15  9:07 AM  Page 11
-12-The  battery is supplied partially charged.Completely charge the battery before using yourcordless tool for the first time. The lithium ionbattery can be charged at  any time, withoutreducing its service life. Interrupting the chargingprocedure does not damage the battery.Charger Indicators, symbols and meaningOperating InstructionsIf the indicator lights are “OFF”, the charger isnot receiving power from power supply outlet.Continuous Light Standby Indicator (green)A continuous green standby indicatorshows  that the working voltage isapplied and that the charger is readyfor use.Flashing Charge Status IndicatorThe  charge  status  indicatorflashes  while  charging.  Thenumber of  green bars indicatethe  charge level  .   All five  barsgreen means that the battery is fully charged.The light  then  changes from  flashing  tocontinuous.  Note:  The tool and battery can beremoved  from the  charger at any  time andused.Continuous Error Indicator (red)A continuous  red error  indicatorshows that the battery or the chargertemperature  is  outside  of  thepermitted temperature  range.   Assoon  as the  permitted temperature range  isreached,  the charger automatically beginscharging.Flashing Error Indicator (red)A flashing red error indicator signals adifferent  charger  fault.  See‘Troubleshooting’ section.Wireless Charging BatteryFIG. 10WIRELESS CHARGINGSURFACE STANDARD BATTERYCONTACTS2610041926 10-15 WC18CV_WC18C  10/7/15  9:07 AM  Page 12

Navigation menu