Rosemount 330858 3308A User Manual
Rosemount Inc 3308A
user manual
PRELIMINARY Reference Manual 00809-0100-4308, Rev CA August 2017 Rosemount™ 3308 Series Wireless Guided Wave Radar, 3308A PRELIMINARY PRELIMINARY Reference Manual Contents 00809-0100-4308, Rev CA August 2017 Contents 1Section 1: Introduction 1.1 Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Product recycling/disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2Section 2: Transmitter Overview 2.1 Theory of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2.2 Wireless by Emerson™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.3 Application characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.3.1 Tank shape. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.3.2 In-tank obstructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.3.3 Interface level measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.4 Application examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.5 Components of the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.6 Probe selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3Section 3: Installation 3.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 3.2 Installation procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3.3 Review mounting considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.3.1 Recommended mounting position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.3.2 Flange connection on nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 3.3.3 Installation in non-metallic tanks and open-air applications . . . . . . . . . . . . . . . . . . . . . . 19 3.3.4 Installation in still pipe/chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 3.4 Review mounting preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 3.4.1 Measure tank height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 3.4.2 Shorten the probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3.4.3 Mount a centering disc for pipe installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 3.5 Anchor the probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 3.5.1 Flexible single/twin lead probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 3.5.2 Rigid single lead probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 3.5.3 Coaxial probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3.6 Mount device on tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 3.6.1 Threaded tank connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 3.6.2 Tank connection with flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Contents iii PRELIMINARY Reference Manual Contents 00809-0100-4308, Rev CA August 2017 3.6.3 Tank connection with loose flange (“plate design”) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 3.6.4 Tank connection with Tri Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 3.6.5 Segmented probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 3.7 Ground the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 3.8 Install the power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 3.9 Position the antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 3.10Utilize the device display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 3.10.1Rotate the device display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 3.10.2Retrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 4Section 4: Configuration 4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 4.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 4.3 Configuration procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 4.4 System readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 4.4.1 Confirm correct device driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 4.5 Get started with your preferred configuration tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 4.5.1 AMS Wireless Configurator (version 12.0 or later is required) . . . . . . . . . . . . . . . . . . . . . 61 4.5.2 Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 4.6 Join device to wireless network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 4.6.1 Power up the wireless device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 4.6.2 Connect to device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 4.6.3 Configure update rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 4.6.4 Obtain network ID and join key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 4.6.5 Enter network ID and join key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 4.6.6 Verify device joins network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 4.7 Configure device using guided setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 4.7.1 Connect to device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 4.7.2 Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 4.7.3 Optional setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 4.8 Verify level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 5Section 5: Operation 5.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 5.2 Device display screen messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 5.2.1 Variable screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 5.2.2 Diagnostic button screen sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 5.3 View measurement values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 iv Contents PRELIMINARY Reference Manual Contents 00809-0100-4308, Rev CA August 2017 5.3.1 View current measurement values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 5.3.2 View trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 5.3.3 Interpret measurement status bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 5.4 Check device status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 6Section 6: Service and Troubleshooting 6.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 6.2 Alert messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 6.2.1 Device display alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 6.2.2 Alert messages in AMS Wireless Configurator and Field Communicator. . . . . . . . . . . . 86 6.3 Troubleshooting guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 6.3.1 Incorrect level readings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 6.3.2 Incorrect or missing interface level reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 6.3.3 Power module troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 6.3.4 Device display troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 6.3.5 Wireless network troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 6.4 Service and troubleshooting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 6.4.1 Reading the echo curve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 6.4.2 Adjusting thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 6.4.3 Viewing measurement history. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 6.4.4 Reviewing network join status and details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 6.4.5 Locating the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 6.4.6 Using the simulation mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 6.4.7 Using the verification method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 6.5 Application challenges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 6.5.1 Resolving thin oil layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 6.5.2 Handling disturbances at the top of the tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 6.5.3 Interface measurements with fully submerged probes. . . . . . . . . . . . . . . . . . . . . . . . . . 105 6.5.4 Noise or weak surface echoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 6.6 Power module replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 6.7 Transmitter head replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 6.8 Probe replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 6.9 Service support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 AAppendix A: Specifications and Reference Data A.1 Performance specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 A.1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 A.1.2 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Contents PRELIMINARY Reference Manual Contents 00809-0100-4308, Rev CA August 2017 A.1.3 Interface measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 A.1.4 Accuracy over measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 A.2 Functional specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 A.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 A.2.2 Wireless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 A.2.3 Display and configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 A.2.4 Temperature limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 A.2.5 Process temperature and pressure rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 A.2.6 Flange rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 A.2.7 Plate design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 A.2.8 Interface measurements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 A.2.9 Conditions used for flange strength calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 A.3 Physical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 A.3.1 Material selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 A.3.2 Tank connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 A.3.3 Housing and enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 A.3.4 Flange dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 A.3.5 Probes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 A.3.6 Material exposed to tank atmosphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 A.3.7 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 A.3.8 End weight and anchoring options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 A.3.9 Engineered solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 A.4 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 A.5 Spare parts and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 A.6 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 BAppendix B: Product Certifications B.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 B.2 European Union directive information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 B.3 Telecommunication compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 B.4 FCC and IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 B.5 Ordinary location certification for FM approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 B.6 Hazardous locations certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 B.6.1 U.S.A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 B.6.2 Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 B.6.3 Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 B.6.4 International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 B.6.5 Brazil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 vi Contents PRELIMINARY Reference Manual Contents 00809-0100-4308, Rev CA August 2017 B.6.6 China. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 B.6.7 Japan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 B.6.8 EAC – Belarus, Kazakhstan, Russia. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 B.6.9 Taiwan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 B.7 Other certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 B.8 Approval drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 CAppendix C: High Gain Remote Antenna Option C.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 C.2 Functional and physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 C.2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 C.2.2 Wireless . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 C.2.3 Coaxial cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 C.2.4 RF Lightning Arrestor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 C.2.5 Mounting bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 C.2.6 Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 C.3 Review installation considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 C.3.1 Antenna mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 C.3.2 Antenna height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 C.3.3 Affix coaxial cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 C.3.4 Install coaxial drip loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 C.3.5 Apply coaxial sealant moisture protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 C.4 Transient/lightning considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 C.4.1 Gateway transient protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 C.4.2 RF lightning arrestor ground connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 C.5 Install the high gain remote antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 DAppendix D: Configuration Parameters D.1 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 D.2 Menu overview of the Device Descriptor (DD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 D.3 Configuration parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 D.3.1 Guided setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 D.3.2 Manual setup - Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 D.3.3 Manual setup - Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 D.3.4 Alert setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 D.3.5 Echo Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 EAppendix E: Alert Message Mapping Contents vii PRELIMINARY Contents August 2017 viii Reference Manual 00809-0100-4308, Rev CA Contents PRELIMINARY Reference Manual Title Page 00809-0100-4308, Rev CA August 2017 Rosemount™ 3308 Series Wireless Guided Wave Radar Level Transmitter NOTICE Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. For technical assistance, contacts are listed below: Customer Central Technical support, quoting, and order-related questions. United States - 1-800-999-9307 (7:00 am to 7:00 pm CST) Asia Pacific- 65 777 8211 Europe / Middle East / Africa - 49 (8153) 9390 North American Response Center Equipment service needs. 1-800-654-7768 (24 hours a day — includes Canada) Outside of these areas, contact your local Emerson™ representative. Power Module Considerations. Each Power Module contains two "C" size primary lithium/thionyl chloride batteries. Each battery contains approximately 2.5 grams of lithium, for a total of 5 grams in each pack. Under normal conditions, the battery materials are self-contained and are not reactive as long as the batteries and the pack integrity are maintained. Care should be taken to prevent thermal, electrical or mechanical damage. Contacts should be protected to prevent premature discharge. Battery hazards remain when cells are discharged. Power modules should be stored in a clean and dry area. For maximum battery life, storage temperature should not exceed 30 °C. The Power Module may be replaced in a hazardous area. The Power Module has surface resistivity greater than one gigaohm and must be properly installed in the wireless device enclosure. Care must be taken during transportation to and from the point of installation to prevent electrostatic charge build-up. Shipping considerations for wireless products. The unit was shipped to you without the Power Module installed. Please remove the Power Module prior to shipping the unit. Each Power Module contains two "C" size primary lithium/thionyl chloride batteries. Primary lithium batteries (charged or discharged) are regulated during transportation by the U.S. Department of Transportation. They are also covered by IATA (International Air Transport Association), ICAO (International Civil Aviation Organization), and ARD (European Ground Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure compliance with these or any other local requirements. Consult current regulations and requirements before shipping. Title Page ix PRELIMINARY Title Page Reference Manual August 2017 00809-0100-4308, Rev CA Explosions could result in death or serious injury. Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications. Installation of device in an explosive environment must be in accordance with appropriate local, national and international standards, codes, and practices. Ensure device is installed in accordance with intrinsically safe or non-incendive field practices. Electrical shock can result in death or serious injury. Ground device on non-metallic tanks (e.g. fiberglass tanks) to prevent electrostatic charge build-up. Single lead probes are sensitive for strong electromagnetic fields and therefore not suitable for non-metallic tanks. Care must be taken during transportation of power module to prevent electrostatic charge build-up. Device must be installed to ensure a minimum antenna separation distance of 8 in. (20 cm) from all persons. Probes covered with plastic and/or with plastic discs may generate an ignition-capable level of electrostatic charge under certain extreme conditions. Therefore, when the probe is used in a potentially explosive atmosphere, appropriate measures must be taken to prevent electrostatic discharge. Process leaks could result in death or serious injury. Only qualified personnel should install the equipment. Install transmitter prior to process start-up. Install and tighten process connectors before applying pressure. Handle the transmitter carefully. Do not remove the transmitter while in operation. If the process seal is damaged, gas could escape from the tank when removing the transmitter head from the probe. Failure to follow safe installation guidelines could result in death or serious injury. Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications. Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of practice. Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment. Title Page PRELIMINARY Reference Manual Title Page 00809-0100-4308, Rev CA August 2017 Electronic boards are electrostatically sensitive. Failure to observe proper handling precautions for static-sensitive components can result in damage to the electronic components. Do not remove the electronic boards from the Rosemount 3308 Series Transmitter. To ensure long life for your radar transmitter, and to comply with hazardous location installation requirements, tighten covers on both sides of the electronics housing. Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components etc., may also jeopardize safety and is under no circumstances allowed. This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cm (8 in.) from all persons. The products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on Rosemount nuclear-qualified products, contact your local Emerson Sales Representative. Individuals who handle products exposed to a hazardous substance can avoid injury if they are informed of and understand the hazard. If the product being returned was exposed to a hazardous substance as defined by Occupational Safety and Health Administration (OSHA), a copy of the required Material Safety Data Sheet (MSDS) for each hazardous substance identified must be included with the returned goods. Use caution when handling the Power Module. The Power Module may be damaged if dropped from heights in excess of 20 ft. (6 m). Changes or modifications to the equipment not expressly approved by Rosemount Inc. could void the user’s authority to operate the equipment. Title Page xi PRELIMINARY Title Page Reference Manual August 2017 00809-0100-4308, Rev CA xii Title Page PRELIMINARY Reference Manual Introduction 00809-0100-4308, Rev CA Section 1 1.1 August 2017 Introduction Using this manual The sections in this manual provide information on installing, configuring, operating, and maintaining the Rosemount™ 3308 Series Transmitter. The sections are organized as follows: Section 2: Transmitter Overview provides an introduction to theory of operation and description of the transmitter. Information on applications and a probe selection guide are also included. Section 3: Installation contains mechanical and electrical installation instructions. Section 4: Configuration provides instructions on how to configure and make the transmitter join the wireless network. Section 5: Operation contains operation techniques such as viewing measurement data and display functionality. Section 6: Service and Troubleshooting provides troubleshooting techniques for the most common operating problems, as well as diagnostic and error messages, and service instructions. Appendix A: Specifications and Reference Data supplies reference and specification data, as well as ordering information. Appendix B: Product Certifications contains hazardous locations certifications and approval drawings. Appendix C: High Gain Remote Antenna Option contains specification and installation information of the high gain remote antenna option. Appendix D: Configuration Parameters provides a menu overview for the Device Descriptor in AMS Wireless Configurator and the Field Communicator. Description of the configuration parameters is also included. Appendix E: Alert Message Mapping outlines the most important alerts in the HART® command 48 Additional Status Field for Rosemount 3308 Series. 1.2 Product recycling/disposal Recycling of equipment and packaging should be taken into consideration and disposed in accordance with local and national legislation/regulations. Introduction PRELIMINARY Introduction August 2017 Reference Manual 00809-0100-4308, Rev CA Introduction PRELIMINARY Reference Manual Transmitter Overview 00809-0100-4308, Rev CA August 2017 Section 2 Transmitter Overview Theory of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 3 Wireless by Emerson™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 7 Application characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 7 Application examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 9 Components of the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10 Probe selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11 2.1 Theory of operation The Rosemount™ 3308 Series is the first true wireless level transmitter that is based on the Time Domain Reflectometry (TDR) principle. Low power nano-second-pulses are guided along a probe submerged in the process media. When a pulse reaches the surface of the material it is measuring, part of the energy is reflected back to the transmitter, and the time difference between the generated and reflected pulse is converted into a distance from which the total level or interface level is calculated (see Figure 2-1). See Figure 2-2 for a schematic overview of the signal processing. The reflectivity of the product is a key parameter for measurement performance. A high dielectric constant of the media gives better reflection and a longer measuring range. Figure 2-1. Guided Wave Radar Operating Principle Signal Amplitude Time A. B. C. D. E. Transmitter Overview Reference Peak Product Surface Peak Product Level Interface Peak Interface Level F. G. H. I. Upper Reference Point Probe Length Tank Height Zero Reference Point PRELIMINARY Reference Manual Transmitter Overview 00809-0100-4308, Rev CA August 2017 Figure 2-2. Flowchart of the Signal Processing Microwave module A/D converter Peak search Peak interpolation Echo identifier Distance filtering Variable calculation Aout handler LCD handler HART® Reference peak This peak is caused by the transition between transmitter and the tank vapor space or air. It is used by the transmitter as a starting reference point for distance to the level surface. Product surface peak This peak indicates the product level and is caused by a reflection from the product surface. Interface peak This peak indicates the interface level. The peak is caused by reflection from the interface between an upper product and a bottom product with a relatively high dielectric constant. This peak is identified when the Measurement Mode is set to Product Level and Interface Level or Interface Level with Submerged Probe. Probe end peak It is caused by reflection from the probe end. If the probe is grounded, the peak will be positive. If the probe end is submerged in a high dielectric media, such as water, it will not be visible. Upper reference point The Upper Reference Point is located at the underside of the threaded adapter, transmitter flange, or Tri Clamp, as illustrated in Figure 2-3 on page 5. Transmitter Overview PRELIMINARY Reference Manual Transmitter Overview 00809-0100-4308, Rev CA August 2017 Figure 2-3. Upper Reference Point NPT BSPP (G) Flange Tri Clamp A. Upper Reference Point B. Probe Length Zero reference point The Zero Reference Point is selected by the user and is usually located close to or at the bottom of the tank. The Zero Reference Point can be set to any position in the tank by adjusting the Tank Height. Tank height The Tank Height is the distance from the Upper Reference Point to the Zero Reference Point. The transmitter measures the distance to the product surface and subtracts this value from the Tank Height to determine the level. Probe length The probe length is the distance between the Upper Reference Point and the end of the probe. If a weight is used at the end of the probe it shall be included. Blind zones The measuring range depends on probe type, dielectric constant of the product and installation environment, and is limited by the Blind Zones at the very top and bottom of the probe. In the Blind Zones, the accuracy exceeds ±1.18 in. (30 mm), and measurements may not be possible. Measurements close to the Blind Zones will have reduced accuracy. Figure 2-4 illustrates how the measuring range is related to the Blind Zones and the areas with reduced accuracy. Values for different probe types and dielectric constants are presented in section “Accuracy over measuring range” on page 114. Transmitter Overview PRELIMINARY Reference Manual Transmitter Overview 00809-0100-4308, Rev CA August 2017 Figure 2-4. Blind Zones A. Upper Blind Zone B. Reduced Accuracy C. Recommended Measuring Range D. Reduced Accuracy E. Lower Blind Zone Note Measurements may not be possible in the Blind Zones, and measurements close to the Blind Zones will have reduced accuracy. Therefore, the alarm points should be configured outside these zones. Transmitter Overview PRELIMINARY Reference Manual 00809-0100-4308, Rev CA 2.2 Transmitter Overview August 2017 Wireless by Emerson™ The Emerson Wireless network is a self-organizing solution. Wireless field instruments send data to a Gateway, directly or routed through any of the wireless devices in the network, as illustrated in Figure 2-5. Multiple communication paths are managed and analyzed in parallel to assure optimal communication and sustained network reliability even if obstructions are introduced. Figure 2-5. Emerson Wireless Network Gateways interface with existing host systems using industry standard protocols, and native integration into DeltaV™ and Ovation™ is transparent and seamless. Interference from other radios, WiFi, and EMC sources is avoided through Time Synchronized Channel Hopping and Direct Sequence Spread Spectrum (DSSS). Also, a layered security implementing industry standard Encryption, Authentication, Verification, Anti-Jamming, and Key Management ensures that data transmissions are secure and received only by the Gateway. 2.3 Application characteristics 2.3.1 Tank shape The guided wave radar transmitter is insensitive to the tank shape. Since the radar signal travels along a probe, the shape of the tank bottom has no effect on the measurement performance. The transmitter handles flat or dish-bottom tanks equally well. Transmitter Overview PRELIMINARY Reference Manual Transmitter Overview 00809-0100-4308, Rev CA August 2017 2.3.2 In-tank obstructions The Rosemount 3308 Series Transmitter is relatively insensitive to objects in the tank since the radar signal is transmitted along a probe. Avoid physical contact between probes and agitators as well as applications with strong fluid movement unless the probe is anchored. If the probe can move within 1 ft. (30 cm) away from any object, such as an agitator, during operation then probe tie-down is recommended. In order to stabilize the probe for side forces, you have the option to either hang a weight at the probe end (flexible probes only) or fix/guide the probe to the tank bottom. 2.3.3 Interface level measurement Rosemount 3308 Series Transmitter is well suited for measuring the interface of oil and water, or other liquids with significant dielectric differences. Figure 2-6. Interface Level Measurement A. Product Level B. Interface Level All probes can be used for measuring interfaces. Single probes are the preferred choice in almost all applications but depending on the application and installation geometries a coaxial probe or a flexible twin probe may be a better fit. For measuring the interface level, the transmitter uses the residual wave of the first reflection. Part of the wave, which was not reflected at the upper product surface, continues until it is reflected at the lower product surface. The speed of this wave depends fully on the dielectric constant of the upper product. The maximum allowable upper product thickness/measuring range is primarily determined by the dielectric constants of the two liquids. Target applications include interfaces between oil/oil-like and water/water-like liquids. For such applications the upper product dielectric constant is low (<3) and the lower product dielectric constant is high (>20). Refer to “Interface measurements” on page 119 for further interface application guidelines. Emulsion layers Sometimes there is an emulsion layer (mix of the products) between the two products which, depending on its characteristics, will affect interface measurements. Please consult factory for guidelines on how to handle emulsion layers. Transmitter Overview PRELIMINARY Reference Manual Transmitter Overview 00809-0100-4308, Rev CA 2.4 August 2017 Application examples The Rosemount 3308 Series Transmitter is suited for aggregate (total) level measurements on a wide range of liquids, semi-liquids, and liquid to liquid interfaces. Moreover, the reliable and accurate guided wave radar technology offers a versatile solution that is virtually unaffected by process conditions such as temperature, pressure, vapor gas mixtures, density, turbulence, bubbling/boiling, varying dielectric media, pH, and viscosity. Production, storage, The Rosemount 3308 Series Transmitter is and buffer tanks ideal for production and shorter storage or buffer tanks that contain oil, gas condensate, water, or chemicals. Low pressure separators The Rosemount 3308 Series Transmitter can measure both level and interface level in for example separator applications. Oil Oil Water Transmitter Overview Waste tanks and sump pits The Rosemount 3308 Series Transmitter is a good choice for waste tanks and underground tanks, such as sump pits. Chamber applications The Rosemount 3308 Series Transmitter is a good choice for both chamber and pipe installations. PRELIMINARY Reference Manual Transmitter Overview 00809-0100-4308, Rev CA August 2017 2.5 Components of the transmitter The Rosemount 3308 Series transmitter housing contains advanced electronics for signal processing. The transmitter housing is made of aluminum or stainless steel, depending on specified option code. The radar electronics produces an electromagnetic pulse which is guided by the probe. There are different probe types available for various applications: Flexible Single Lead, Rigid Single Lead, Flexible Twin Lead, and Coaxial. Figure 2-7. Transmitter Components A. B. C. D. E. F. 10 Radar Electronics Flanged Process Connections Probe Dual Compartment Housing Threaded Process Connections BSPP (G) G. H. I. J. K. L. NPT Flexible Single Lead with weight Rigid Single Lead Flexible Twin Lead with weight Coaxial Segmented rigid single lead probe Transmitter Overview PRELIMINARY Reference Manual Transmitter Overview 00809-0100-4308, Rev CA 2.6 August 2017 Probe selection guide Use the following guidelines to choose appropriate probe for your Rosemount 3308 Series transmitter: Table 2-1. Probe Selection Guide. G=Good, NR=Not Recommended, AD=Application Dependent (consult factory) Flexible single lead Rigid single lead, segmented rigid single lead Flexible twin lead Coaxial Level Interface (liquid/liquid) G(1) Changing density Changing dielectric(2) Wide pH variations Pressure changes Temperature changes Condensing vapors Bubbling/boiling surfaces Foam (mechanical avoidance) NR NR NR AD Foam (top of foam measurement) AD AD AD NR Foam (foam and liquid measurement) AD AD AD NR Measurements Process medium characteristics Clean liquids Liquid with dielectric<2.0(3) AD AD AD AD Coating liquids(4) NR NR Viscous liquids(4) AD NR Crystallizing liquids AD AD NR NR Solids/Powders NR NR NR NR Fibrous liquids NR NR Probe is close (<12 in./30 cm) to disturbing objects NR NR AD Tall and narrow mounting nozzles (diameter <6 in./15 cm and height>diameter + 4 in./10 cm) AD AD AD Probe might touch nozzle / disturbing object NR NR NR Liquid or vapor spray might touch probe NR Tank environment considerations High turbulence Turbulent conditions causing breaking forces Non-metallic tanks or open atmosphere applications 1. 2. 3. 4. 5. 6. NR NR AD(5) AD(5) AD NR AD NR AD(6) AD(6) AD(6) Not in fully submerged applications. For overall level applications a changing dielectric has no effect on the measurement. For interface measurements a changing dielectric of the top fluid will degrade the accuracy of the interface measurement. See Table A-1 on page 113 for more information. See Table A-2 on page 113 for more information. Ok If probe is anchored. Not suitable in applications with disturbing EMC from nearby equipment. Transmitter Overview 11 PRELIMINARY Transmitter Overview August 2017 12 Reference Manual 00809-0100-4308, Rev CA Transmitter Overview PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA Section 3 August 2017 Installation Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Review mounting considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Review mounting preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Anchor the probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mount device on tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ground the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Install the power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Position the antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Utilize the device display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 page 13 page 15 page 16 page 22 page 33 page 36 page 54 page 55 page 55 page 56 Safety messages Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol. Failure to follow safe installation guidelines could result in death or serious injury. Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications. Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of practice. Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment. Explosions could result in death or serious injury. Installation Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications. Installation of device in an explosive environment must be in accordance with appropriate local, national and international standards, codes, and practices. Ensure device is installed in accordance with intrinsically safe or non-incendive field practices. 13 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 Electrical shock can result in death or serious injury. Ground device on non-metallic tanks (e.g. fiberglass tanks) to prevent electrostatic charge build-up. Single lead probes are sensitive for strong electromagnetic fields and therefore not suitable for non-metallic tanks. Care must be taken during transportation of power module to prevent electrostatic charge build-up. Device must be installed to ensure a minimum antenna separation distance of 8 in. (20 cm) from all persons. Probes covered with plastic and/or with plastic discs may generate an ignition-capable level of electrostatic charge under certain extreme conditions. Therefore, when the probe is used in a potentially explosive atmosphere, appropriate measures must be taken to prevent electrostatic discharge. Process leaks could result in death or serious injury. Only qualified personnel should install the equipment. Install transmitter prior to process start-up. Install and tighten process connectors before applying pressure. Handle the transmitter carefully. Do not remove the transmitter while in operation. If the process seal is damaged, gas could escape from the tank when removing the transmitter head from the probe. Electronic boards are electrostatically sensitive. Failure to observe proper handling precautions for static-sensitive components can result in damage to the electronic components. Do not remove the electronic boards from the Rosemount™ 3308 Series Transmitter. To ensure long life for your radar transmitter, and to comply with hazardous location installation requirements, tighten covers on both sides of the electronics housing. Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components etc., may also jeopardize safety and is under no circumstances allowed. Use caution when handling the Power Module. The Power Module may be damaged if dropped from heights in excess of 20 ft. (6 m). This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cm (8 in.) from all persons. 14 Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA 3.2 August 2017 Installation procedure Follow these steps for proper installation: Review mounting considerations Optional Recommended mounting position Flange connection on nozzles Installation in still pipe/chamber Non-metallic tanks Review mounting preparations Measure tank height Shorten the probe Mount a centering disc for pipe installations Anchor the probe Mount device on rank Threaded tank connection Tank connection with flange Tank connection with loose flange (“plate design”) Tank connection with Tri Clamp Segmented probe Ground the device Install the power module Position the antenna Utilize the display Installation 15 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 3.3 Review mounting considerations Before installing the Rosemount 3308 Series Transmitter, consider recommendations for sufficient free space, mounting position and special needs for non-metallic tanks. 3.3.1 Recommended mounting position When finding an appropriate mounting position for the transmitter, the conditions of the tank must be carefully considered. The transmitter should be mounted so that the influence of disturbing objects is reduced to a minimum. For easy access to the transmitter make sure that it is mounted with sufficient service space. Figure 3-1. Mounting Position A. Inlet pipe B. Agitator C. Heating coils The following guidelines should be considered when mounting the transmitter: 16 Do not mount close to inlet pipes. Do not mount close to agitators. If the probe can move to within 12 in. (30 cm) away from an agitator, the probe should be anchored. See “Anchor the probe” on page 33 for more information. If the probe tends to sway due to turbulent conditions in the tank, the probe should be anchored. See “Anchor the probe” on page 33 for more information. Avoid mounting close to heating coils. Position the probe such that it is subject to a minimum of lateral force. Make sure the probe does not come into contact with the nozzle or other objects in the tank. Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 Make sure the nozzle does not extend into the tank. Note Violent fluid movements causing high sideway forces may break rigid probes. If the probe is mounted close to a wall, nozzle or other tank obstruction, noise might appear in the level signal. Therefore the following minimum clearance, according to Table 3-1, must be maintained. Figure 3-2. Free Space Requirement A. Clearance to tank wall Table 3-1. Recommended Minimum Free Space to Tank Wall or Other Objects in the Tank Probe type Rigid single/Flexible single/ Segmented rigid single lead Installation Condition Minimum clearance (A) Smooth metal wall 4 in. (100 mm) Disturbing objects such as pipes and beams, or rugged metal tank walls 16 in. (400 mm) Smooth metal wall 4 in. (100 mm) Flexible twin Disturbing objects such as pipes and beams, or rugged metal tank walls 16 in. (400 mm) Coaxial N/A 0 in. (0 mm) 17 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 3.3.2 Flange connection on nozzles Figure 3-3. Mounting in Nozzles A. Maximum nozzle height B. Minimum nozzle diameter The transmitter can be mounted in nozzles by using an appropriate flange. It is recommended that the nozzle size is within the dimensions given in Table 3-2. Note The probe must not be in contact with the nozzle (except for the coaxial probe). Table 3-2. Nozzle Considerations Recommended nozzle diameter Rigid single lead probe/Segmented rigid single lead Flexible twin lead probe Coaxial probe 4 in. (100 mm) or more 4 in. (100 mm) or more 4 in. (100 mm) or more > probe diameter 2 in. (50 mm) > probe diameter 4 in. (100 mm) + nozzle diameter N/A Minimum nozzle diameter(1) 1.5 in. (38 mm) Maximum nozzle height(2) 4 in. (100 mm) + nozzle diameter(3) 1. 2. 3. 18 Flexible single lead probe 1.5 in. (38 mm) for probe type 4A 2 in. (50 mm) for probe type 4B and 4S 4 in. (100 mm) + nozzle diameter The Trim Near Zone (TNZ) function may be necessary or an Upper Null Zone (UNZ) setup may be required to mask the nozzle. Recommended maximum nozzle height. For coaxial probes there is no limitation on nozzle height. For nozzles taller than 4 in. (100 mm), the Long Stud version is recommended (option code LS) to prevent the flexible portion from touching the edge of the nozzle. Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA 3.3.3 August 2017 Installation in non-metallic tanks and open-air applications Avoid major sources of electrical disturbance in proximity of the installation, e.g. electrical motors, stirrers, servo mechanisms. Figure 3-4. Avoid Electromagnetic Disturbances For clean liquids, use a coaxial probe to reduce effect of potential electrical disturbances. Figure 3-5. Coaxial Probe in an Open-Air Application For optimal single lead probe performance in non-metallic tanks, the probe must be mounted with a metal flange, or screwed in to a metal sheet (d > 14 in./350 mm) if a threaded version is used. Figure 3-6. Mounting in Non-Metallic Tanks Metal flange Installation Metal sheet (d > 14 in./350 mm) 19 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 3.3.4 Installation in still pipe/chamber General chamber considerations A chamber or pipe installation is the preferred option due to the increase in stability and performance of the transmitter. When selecting a smaller diameter chamber or pipe (such as 2-in.) a flexible probe is not suitable due to the chance of it coming into contact with the walls, and relatively large side inlets may interfere with the signal. When gas lift and/or turbulence may occur (e.g. boiling hydrocarbons), a 3- or 4-in. chamber/pipe diameter is recommended for maximum measurement reliability. This is especially true in high pressure and high temperature installations. Rosemount 9901 Chamber Rosemount 9901 allows external mounting of process level instrumentation. It supports a variety of process connections, and optional drain and vent connections. The Rosemount 9901 chamber is designed to the ASME B31.3 standard, and is Pressure Equipment Directive (PED) compliant. Use option code XC to order together with the Rosemount 3308 Series Transmitters. Figure 3-7. Side-and-Side and Side-and-Bottom Chambers Centre-to-centre Side-and-bottom dimension Centre-to-centre Side-and-side dimension The probe length to use for a Rosemount 9901 chamber can be calculated with this formula: Side-and-side dimension: Probe length=Centre-to-centre dimension + 19 in. (48 cm) Side-and-bottom dimension: Probe length=Centre-to-centre dimension + 4 in. (10 cm) Use a centering disc the same diameter as the chamber if the probe length >3.3 ft. (1 m). See Table 3-5 on page 28 for which disc to use. For additional information, see the Rosemount 9901 Chamber for Process Level Instrumentation Product Data Sheet. 20 Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 Existing chamber A Rosemount 3308 Series Transmitter is the perfect replacement in an existing displacer chamber. Proprietary flanges are offered, enabling use of existing chambers to make installation easy. Figure 3-8. Existing Displacer Chamber A. Replace chamber flange B. Probe length C. Displacer Length Considerations when changing to Rosemount 3308 Series: The 3308 Series flange choice and probe length must be correctly matched to the chamber. Both standard ANSI and EN (DIN), as well as proprietary chamber flanges, are available. See Table A-19 on page 146 to identify the proprietary flanges. See Table 3-5 on page 28 for guidelines on which disc size to use. See Table 3-3 for guidelines on the required probe length. Table 3-3. Required Probe Length in Chambers Chamber manufacturer Probe length(1) Major torque-tube manufacture (249B, 249C, 249K, 249N, 259B) Displacer + 9 in. (229 mm) Masoneilan™ (Torque tube operated), proprietary flange Displacer + 8 in. (203 mm) Other - torque tube(2) Displacer + 8 in. (203 mm) Magnetrol® (spring operated)(3) Displacer + between 7.8 in. (195 mm) to 15 in. (383 mm) Others - spring operated(2) Displacer + 19.7 in. (500 mm) 1. If flushing ring is used, add the ring height to the probe length. 2. For other manufacturers, there are small variations. This is an approximate value, actual length should be verified. 3. Lengths vary depending on model, SG and rating, and should be verified. For additional information, see the Replacing Displacers with Guided Wave Radar Technical Note. Probe type in chamber considerations When installing a Rosemount 3308 in a chamber, the single lead probe is recommended. The probe length determines if a single rigid or single flexible probe should be used: Less than 19.7 ft. (6.0 m): Rigid single probe is recommended. Use a centering disc for probe > 3.3 ft. (1 m). When mounting space is limited, use a flexible single probe with a weight and centering disc. More than 19.7 ft. (6.0 m): Use flexible single probe with a weight and centering disc. PTFE covered probes are not recommended for chamber/pipe installations. Installation 21 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 3.4 Review mounting preparations 3.4.1 Measure tank height The Tank Height is defined as the measured distance from the Upper Reference Point to the Zero Reference Point. Figure 3-9. Measure Tank Height A. Upper Reference Point B. Tank Height C. Zero Reference Point 22 Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA 3.4.2 August 2017 Shorten the probe In order to leave some clearance distance between the probe end and the tank bottom, the probe might have to be shortened. The goal is to have the probe hang straight so that it does not touch the wall. 2 in. (5 cm) is a suggested value. The probe can be shortened in field. Use the following form to calculate the probe length: Probe Length = Tank height - 2 in. (5 cm) After shortening the probe make sure to update the transmitter configuration to the new probe length, see “Probe length” on page 162. Figure 3-10. Calculate Probe Length A. Probe Length B. 2 in. (5 cm) clearance Installation 23 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 Flexible single/twin lead probe Note The PTFE covered probes must not be cut in field. 1. Mark where to cut the probe. 2. Remove enough spacers to make place for the weight (only flexible twin lead probes). 3. Loosen the weight. 24 Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 4. Slide the weight up. 5. Cut the probe at the mark. 6. Fasten the weight with the following torque: Installation Small weight (W1): 5 Nm Short weight (W2): 5 Nm Heavy weight (W3): 5 Nm Weight, flexible twin: 6 Nm 25 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 Rigid single lead probe Note The PTFE covered probes must not be cut in field. Note Make sure the lead is fixed while cutting. 1. Mark where to cut the probe. 2. Cut the probe at the mark. 26 Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 Coaxial probe 1. Mark where to cut the probe. Centering piece 2. Insert the centering piece. (The centering piece is delivered from factory and should be used to prevent the spacers centering the rod from coming loose). 3. Cut the tube to the desired length. 4. Move the centering piece. 5. Cut the rod inside the tube. Make sure the rod is fixed with the centering piece while cutting. Pipes longer than 49 in. (1250 mm) can be shortened by as much as 23.6 in. (600 mm). > 49 in. (1250 mm) Maximum shortening 23.6 in. (600 mm) Pipes shorter than 49 in. (1250 mm) can be cut as long as the remaining length is not less than 15.7 in. (400 mm). Minimum probe length 15.7 in. (400 mm) d 49 in. (1250 mm) Installation 27 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 3.4.3 Mount a centering disc for pipe installations To prevent the probe from contacting the chamber or pipe wall, centering discs are available for flexible single, rigid single, and flexible twin lead probes. The disc is attached to the end of the probe. Discs are made of stainless steel, Alloy C-276, Duplex 2205, or PTFE. When mounting a centering disc, it is important that it fits correctly in the chamber/pipe. See Table 3-4 for Dimension D. Table 3-5 shows which centering disc diameter to choose for a particular pipe. Figure 3-11. Dimension D for Centering Discs Table 3-4. Centering Discs Dimensions Disc size Actual disc diameter (D) 2-in. 1.8 in. (45 mm) 3-in. 2.7 in. (68 mm) 4-in. 3.6 in. (92 mm) 6-in. 5.55 in. (141 mm) 8-in. 7.40 in. (188 mm) Table 3-5. Centering Disc Size Recommendation for Different Pipe Schedules Pipe size 28 Pipe schedule 5s, 5 and 10s,10 40s, 40 and 80s, 80 120 160 2-in. 2-in. 2-in. N/A(1) N/A(2) 3-in. 3-in. 3-in. N/A(1) 2-in. 4-in. 4-in. 4-in. 4-in. 3-in. 5-in. 4-in. 4-in. 4-in. 4-in. 6-in. 6-in. 6-in. 4-in. 4-in. 7-in. N/A(1) 6-in. N/A(1) N/A(1) 8-in. 8-in. 8-in. 6-in. 6-in. 1. Schedule is not available for pipe size. 2. No centering disc is available. Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 Flexible single/twin lead probe 1. Mount the centering disc at the end of the weight. 13 mm 2. Secure the bolt by folding the tab washer. Installation 29 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 Rigid single lead probe (8 mm) Note Centering discs shall not be used with PTFE covered probes. 1. Drill one hole using the drilling fixture (included in your shipment). A. Drilling fixture B. Probe 2. Mount the bushing, centering disc, and washer at the probe end. Note Do not mount the washer if the centering disc material is PTFE. A. Washer B. Centering disc C. Bushing 3. Insert the split pin through the bushing and the probe. 30 Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 4. Secure the split pin. Rigid single lead probe (13 mm) 1. Drill two holes using the drilling fixture (included in your shipment). A. Drilling fixture B. Probe 2. Mount the bushings and centering disc at the probe end. A. Bushing B. Centering disc Installation 31 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 3. Adjust distance by shifting hole for split pin in lower bushing. 0.16 in. (4 mm) 0.08 in. (2 mm) 4. Insert the split pins through the bushings and the probe. 5. Secure the split pins. 32 Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA 3.5 August 2017 Anchor the probe In turbulent tanks it may be necessary to fix the probe. Depending on the probe type, different methods can be used to guide the probe to the tank bottom. This may be needed in order to prevent the probe from hitting the tank wall or other objects in the tank, as well as preventing a probe from breaking. 3.5.1 Flexible single/twin lead probe The flexible single lead probe itself can be used for anchoring. Pull the probe rope through a suitable anchoring point, e.g. a welded eye, and fasten it with a chuck. The length of the loop will add to the Blind Zone. The location of the chuck will determine the beginning of the Blind Zone. See “Accuracy over measuring range” on page 114 for further information on Blind Zones. The Probe Length should be configured as the distance from the Upper Reference Point to the top of the chuck. Figure 3-12. Flexible Single Lead Probe with Chuck A ring (customer supplied) can be attached to the weight in a threaded (M8x14) hole at the end of the weight. Attach the ring to a suitable anchoring point. Figure 3-13. Flexible Twin/Single Lead Probe with Weight and Ring A. Weight with internal threads M8x14 B. Ring A magnet (customer supplied) can be fastened in a threaded (M8x14) hole at the end of the weight. The probe can then be guided by placing a suitable metal plate beneath the magnet. Installation 33 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 Figure 3-14. Flexible Twin/Single Lead Probe with Weight and Magnet A. Magnet 3.5.2 Rigid single lead probe The rigid single lead probe can be guided by a tube welded on the tank bottom. Tubes are customer supplied. Make sure that the probe can move freely in order to handle thermal expansion. The measurement accuracy will be reduced close to the tube opening. Figure 3-15. Rigid Single Lead Probe with Tube A. Drain 34 Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA 3.5.3 August 2017 Coaxial probe The coaxial probe can be secured to the tank wall by fixtures fastened to the tank wall. Fixtures are customer supplied. Make sure the probe can move freely due to thermal expansion without getting stuck in the fixture. Figure 3-16. Coaxial Probe Secured to the Tank Wall A. 1.1 in. (28 mm) The coaxial probe can be guided by a tube welded on the tank bottom. Tubes are customer supplied. Make sure that the probe can move freely in order to handle thermal expansion. The measurement accuracy will be reduced close to the tube opening. Figure 3-17. Coaxial Probe with Tube A. Drain Installation 35 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 3.6 Mount device on tank Mount the transmitter with flange on a nozzle on top of the tank. The transmitter can also be mounted on a threaded connection. Make sure only qualified personnel perform the installation. Note If the transmitter head must be removed from the probe, make sure that the process seal is carefully protected from dust and water. See “Transmitter head replacement” on page 108 for further information. Note PTFE covered probes must be handled carefully to prevent damage to the coating. 3.6.1 Threaded tank connection 1. For adapters with BSPP (G) threads, place a gasket on top of the tank flange. Gasket 2. For adapters with NPT threads, use anti-seize paste or PTFE tape according to your site procedures. 3. Lower the transmitter and probe into the tank. 36 Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 4. Loosen the nut that connects the transmitter head to the probe slightly. 60 mm 5. Screw the adapter into the process connection. 52 mm / 60 mm 6. Rotate the transmitter head so the device display faces the desired direction. 7. Tighten the nut. Torque 30 Lbft (40 Nm) 60 mm 8. Continue with the grounding step. Installation 37 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 3.6.2 Tank connection with flange 1. Place a gasket on top of the tank flange. Gasket Note Gasket should not be used for PTFE covered probe with protective plate. PTFE covered probe with protective plate 2. Lower the transmitter and probe with flange into the tank. 3. Tighten bolts and nuts with sufficient torque for the flange and gasket choice. 38 Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 4. Loosen the nut that connects the transmitter head to the probe slightly. 60 mm 5. Rotate the transmitter head so the device display faces the desired direction. 6. Tighten the nut. Torque 30 Lbft (40 Nm) 60 mm 7. Continue with the grounding step. Installation 39 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 3.6.3 Tank connection with loose flange (“plate design”) The transmitter is delivered with head, flange and probe assembled into one unit. If, for some reason, these parts have been disassembled, mount the transmitter as described below: 1. Mount the flange on the probe and tighten the flange nut. 60 mm 2. Place a gasket on top of the tank flange. Gasket 3. Lower the probe with flange into the tank. 4. Tighten bolts and nuts with sufficient torque for the flange and gasket choice. 40 Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 5. Mount the transmitter head. Torque 30 Lbft (40 Nm) 60 mm 6. Continue with the grounding step. 3.6.4 Tank connection with Tri Clamp 1. Place a gasket on top of the tank flange. Gasket 2. Lower the transmitter and probe into the tank. 3. Fasten the Tri Clamp to the tank with a clamp. Installation 41 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 4. Loosen the nut that connects the transmitter head to the probe slightly. 60 mm 5. Rotate the transmitter head so the device display faces the desired direction. 6. Tighten the nut. Torque 30 Lbft (40 Nm) 60 mm 7. Continue with the grounding step. 42 Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA 3.6.5 August 2017 Segmented probe Figure 3-18. Segmented Probe Parts 15.2 (385) 31.5 (800) Dimensions are in inches (mm). A. Safety ring B. Screw C. Top segment D. Split pin E. PTFE washer (optional) F. Centering disc in PTFE (optional) G. Middle segment H. Bottom segment (length varies depending on total probe length) I. Bushing (for the centering disc at the probe end) J. Bottom centering disc in PTFE or stainless steel (optional) Installation 43 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 Verify probe length Segmented probe ordered with model code 4S Before installation, verify the probe length (L) on the label. If the probe length needs to be adjusted, see “Adjusting the probe length” on page 51. SN: L= Probe length Probe segments box Segmented probe ordered as spare part kit Before installation, the number of segments that add up to the desired probe length must be determined. Also, the bottom segment may need to be shortened. See “Adjusting the probe length” on page 51. Assemble the segmented probe Note If there is enough space beside the tank, the probe can be assembled before inserting it into the tank. 1. Insert the stop screw to the top segment. Tighten approximately two turns. Top Segment ~Two turns 44 Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 2. Pre-assemble the safety ring. 3. Optional: If ordered, mount the centering disc on the bottom segment of the probe. Bottom Segment 4. Insert the support tool. Bottom Segment Installation 45 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 5. Optional: If ordered, mount the centering disc. Note Maximum five pcs/probe Minimum two segments between each centering disc 6. Mount a middle segment. Hand tighten 46 Installation PRELIMINARY Reference Manual 00809-0100-4308, Rev CA Installation August 2017 7. Secure the split pin. 8. Insert the second support tool. Installation 47 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 9. Remove the first support tool and lower the probe into the tank. 10. Repeat steps 5 to 9 until all segments are mounted. Make sure to finish with the top segment of the probe. 11. Seal and protect threads. Only for NPT threaded tank connection. Use anti-seize paste or PTFE tape according to your site procedures. 48 Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 12. Attach the probe to the device. Flange/Tri Clamp Threaded Sealant on threads (NPT) or Gasket (BSPP (G)) Gasket Note For safety reasons, at least two people are needed when mounting the device. Make sure to hold the device above the tank. High loads can break the support tool. 13. Tighten the stop screw and slide the safety ring into the groove. Installation 49 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 14. Remove the support tool. 15. Mount the device on the tank. Flange Tri Clamp Threaded 16. Rotate the housing to the desired direction. 17. Tighten the nut. Torque 30 Lbft (40 Nm) 60 mm 18. Continue with the grounding step. 50 Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 Adjusting the probe length 1. Determine L, the desired probe length. L, desired probe length: 2. Determine n, the number of middle segments needed for the desired probe length. See Table 3-6 on page 53. n, number of middle segments: 3. Calculate Y, the length of the bottom segment. See Table 3-6 on page 53. Y, length of bottom segment: 4. Continue as follows: Length of bottom segment (Y) Action Continue with step (7). Do not use the bottom segment. Continue with step (5) and cut the bottom segment. Y < 0.4 in. (10 mm) Y 0.4 in. (10 mm) 1. Add one extra middle segment to the calculated n. Y = 31.5 in. (800 mm) Installation 2. Continue with step (7). 51 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 5. Mark where to cut the bottom segment. 6. Cut the bottom segment at the mark. Note Make sure the bottom segment is fixed while cutting. 7. Optional: If a bottom centering disc is ordered, then drill two holes on the bottom segment using the drilling fixture. Drilling fixture 52 Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 Table 3-6. Determination of Probe Segments for Standard Seal Desired probe length (L)(1) 1. Installation in. mm 15.8 L 47.2 400 L 1200 47.2 < L 78.7 Number of middle segments (n) Length of bottom segment (Y) in. mm 0 pc Y = L -15.8 Y = L - 400 1200 < L 2000 1 pc Y = L - 47.2 Y = L - 1200 78.7 < L 110.2 2000 < L 2800 2 pcs Y = L - 78.7 Y = L - 2000 110.2 < L 141.7 2800 < L 3600 3 pcs Y = L - 110.2 Y = L - 2800 141.7 < L 173.2 3600 < L 4400 4 pcs Y = L - 141.7 Y = L - 3600 173.2 < L 204.7 4400 < L 5200 5 pcs Y = L - 173.2 Y = L - 4400 204.7 < L 236.2 5200 < L 6000 6 pcs Y = L - 204.7 Y = L - 5200 236.2 < L 267.7 6000 < L 6800 7 pcs Y = L - 236.2 Y = L - 6000 267.7 < L 299.2 6800 < L 7600 8 pcs Y = L - 267.7 Y = L - 6800 299.2 < L 330.7 7600 < L 8400 9 pcs Y = L - 299.2 Y = L - 7600 330.7 < L 362.2 8400 < L 9200 10 pcs Y = L - 330.7 Y = L - 8400 362.2 < L 393.7 9200 < L 10000 11 pcs Y = L - 362.2 Y = L - 9200 Maximum probe length is 32 ft. 9 in. (10 m) for the Rosemount 3308 Series. 53 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 3.7 Ground the device The Rosemount 3308 Series Wireless Guided Wave Radar transmitter operates with the housing grounded or floating. Floating systems can cause extra noise that may affect many types of readout devices. If the signal appears noisy or erratic, grounding at a single point may solve the problem. Grounding of the electronics enclosure should be done in accordance with local and national installation codes. Grounding is accomplished by using the external case grounding terminal. Non-metallic tanks Ground device on non-metallic tanks (e.g. fiberglass tanks) to prevent electrostatic charge build-up. There is one grounding screw connection provided, located on the housing, see Figure 3-19. The ground screw is identified by a ground symbol: Figure 3-19. Ground Screw A. Ground screw Note Always use facility recommended wiring practices. Note Flexible twin lead probe or coaxial probe are the recommended choice for non-metallic tanks. Single lead probes are not suited for non-metallic tanks or open atmosphere applications, due to high susceptibility to strong electromagnetic fields. 54 Installation PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA 3.8 August 2017 Install the power module Note Use caution when handling the power module, it may be damaged if dropped from heights in excess of 20 ft. (6 m). 1. Install the Black Power Module, SmartPower™ Solutions model number 701PBKKF into the transmitter. 2. Close the housing cover and tighten to site or safety specifications. Always ensure a proper seal by tightening the electronics housing covers so that metal touches metal, but do not over tighten. Keep cover tight 3.9 Position the antenna The antenna should be positioned vertically, either straight up or straight down, and it should be approximately 3 ft. (1 m) from any large structure, building, or conductive surface to allow for clear communication to other devices. Installation 55 PRELIMINARY Reference Manual Installation 00809-0100-4308, Rev CA August 2017 Figure 3-20. Antenna Positioned Vertically 3.10 Utilize the device display If a device display is ordered, it will be shipped attached to the transmitter. The display is ordered in the transmitter model number, option code M5. 3.10.1 Rotate the device display To rotate the display in 90-degree increments: 1. Squeeze the two black tabs on opposite sides of the display. Refer to Figure 3-21. 2. Gently pull out the display. 3. Rotate the display to the desired orientation, and snap the display into place. Figure 3-21. Device Display A. B. C. D. Display Pins Black tabs Display Cover Note If the device display four-pin connector is inadvertently removed from the interface board, carefully re-insert the connector before snapping the device display back into place. 3.10.2 Retrofitting If an existing transmitter with no display (flat electronics cover) is to be retrofitted with a new display, order spare part kit number 00753-9004-0001(aluminum display kit) or 00753-9004-0004 (stainless steel display kit). These kits contain an extended cover with a display viewing window, a display board, and a display pin connector. Replace the flat cover with the extended display and tighten. 56 Installation PRELIMINARY Reference Manual Configuration 00809-0100-4308, Rev CA Section 4 August 2017 Configuration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System readiness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Get started with your preferred configuration tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Join device to wireless network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configure device using guided setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Verify level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 page 57 page 58 page 59 page 60 page 61 page 64 page 72 page 74 Overview This chapter provides information about configuration, configuration tools, and configuration parameters. Configuration For a proper configuration, follow the steps listed in the section “Configuration procedure” on page 59. The configuration can be performed using one of the described configuration tools: AMS Wireless Configurator or a Field Communicator. The section “Get started with your preferred configuration tool” on page 61 describes what preparations must be done in order to use the configuration tool. Appendix D: Configuration Parameters provides extended information about the configuration parameters. An overview of Device Descriptor (DD) menu is presented in the section “Menu overview of the Device Descriptor (DD)” on page 160. All configuration parameters are described in section “Configuration parameters” on page 161. 57 PRELIMINARY Reference Manual Configuration 00809-0100-4308, Rev CA August 2017 4.2 Safety messages Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol. Explosions could result in death or serious injury. Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications. Installation of device in an explosive environment must be in accordance with appropriate local, national and international standards, codes, and practices. Ensure device is installed in accordance with intrinsically safe or non-incendive field practices. Electrical shock can result in death or serious injury. Ground device on non-metallic tanks (e.g. fiberglass tanks) to prevent electrostatic charge build-up. Single lead probes are sensitive for strong electromagnetic fields and therefore not suitable for non-metallic tanks. Care must be taken during transportation of power module to prevent electrostatic charge build-up. Device must be installed to ensure a minimum antenna separation distance of 8 in. (20 cm) from all persons. Process leaks could result in death or serious injury. Only qualified personnel should install the equipment. Handle the transmitter carefully. If the process seal is damaged, gas could escape from the tank when removing the transmitter head from the probe. To ensure long life for your radar transmitter, and to comply with hazardous location installation requirements, tighten covers on both sides of the electronics housing. Use caution when handling the Power Module. The Power Module may be damaged if dropped from heights in excess of 20 ft. (6 m). This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cm (8 in.) from all persons. 58 Configuration PRELIMINARY Reference Manual Configuration 00809-0100-4308, Rev CA 4.3 August 2017 Configuration procedure Follow these steps for proper configuration: Get started Join device to wireless network Insert power module Connect to device Configure update rate Obtain network ID and join key Enter network ID and join key Verify device joins Network Configure device Connect to device Basic setup Optional setup Verify level Configuration 59 PRELIMINARY Reference Manual Configuration 00809-0100-4308, Rev CA August 2017 4.4 System readiness 4.4.1 Confirm correct device driver Verify the latest Device Descriptor (DD) is loaded on your systems to ensure proper communication. 1. Within Table 4-1, use the HART® Universal Revision and Device Revision numbers to find the correct DD. 2. Download the latest DD at EmersonProcess.com/DeviceFiles. Table 4-1. Identification and Compatibility According to NAMUR NE 53 Release date Device identification DD identification Review instructions Review functionality NAMUR hardware revision(1) NAMUR software revision(1) HART software revision(2) HART universal revision Device revision Manual document number Change description December-15 1.0.xx 1.0.xx 00809-0100-4308 Extended length and added probe support June-17 1.1.xx 1.1.xx 1. 2. 60 High accuracy output and Rosemount™ VeriCase support NAMUR revision is located on the transmitter label. Differences in level 3 changes, signified above by xx, represent minor product changes as defined per NE53. Compatibility and functionality are preserved and product can be used interchangeably. HART software revision can be read using a HART capable configuration tool (select Overview > Device Information > Revisions). Configuration PRELIMINARY Reference Manual Configuration 00809-0100-4308, Rev CA August 2017 4.5 Get started with your preferred configuration tool 4.5.1 AMS Wireless Configurator (version 12.0 or later is required) The AMS Wireless Configurator is the recommended software tool for the wireless network devices, and is supplied with the Emerson Wireless Gateway. Refer to the AMS Wireless Configurator Manual Supplement for further information. Configuration can be done by connecting to the wireless network devices either point-to-point using a HART modem as shown in Figure 4-1, or wirelessly through the Gateway as shown in Figure 4-2. Initial configuration to join a device to the wireless network must be done point-to-point. Figure 4-1. Connect Point-to-Point using HART Modem A. Communication terminals Figure 4-2. Connect Wirelessly through the Wireless Gateway A. Wireless Gateway Configuration 61 PRELIMINARY Reference Manual Configuration 00809-0100-4308, Rev CA August 2017 Get the latest Device Descriptor (DD) The Device Descriptor (DD) is a configuration tool that is developed to assist the user through the configuration. The Rosemount 3308 Series DD is typically installed together with AMS Wireless Configurator. To download the latest HART DD, visit the Emerson™ Device Install Kit site at: EmersonProcess.com/Devicefiles After downloading, add the DD to AMS Wireless Configurator: 1. Close AMS Wireless Configurator. 2. Go to Start > Programs > AMS Device Manager and select Add Device Type. 3. Browse to the downloaded DD files and select Ok. In the Add Device Type application, select the Help button for more information on how to complete this operation. Configure the HART modem interface Before connecting to the device using a HART modem, the HART modem interface must be configured in AMS Wireless Configurator: 1. Close AMS Wireless Configurator. 2. Go to Start > Programs > AMS Device Manager and select Network Configuration. 3. Select Add. 4. In the drop down list, select HART modem and then select Install. 5. Follow the on-screen instructions. In the Network Configuration application, select the Help button for more information on how to complete this operation. Configure the wireless network interface Before connecting to the device wirelessly using a Wireless Gateway, the wireless network must be configured in AMS Wireless Configurator: 1. Close AMS Wireless Configurator. 2. Go to Start > Programs > AMS Device Manager and select Network Configuration. 3. Select Add. 4. In the drop down list select Wireless Network and then select Install. 5. Follow the on-screen instructions. In the Network Configuration application, select the Help button for more information on how to complete this operation. 62 Configuration PRELIMINARY Reference Manual Configuration 00809-0100-4308, Rev CA 4.5.2 August 2017 Field Communicator This section describes how to prepare the Field Communicator to communicate with a Rosemount 3308 Series Transmitter. The Field Communicator can be used to configure the device with a point-to-point connection. Connect the leads on the Field Communicator to the communication terminals of the device as shown in Figure 4-3. Figure 4-3. Connect Point-to-Point using a Field Communicator A. Communication terminals Get the latest Device Descriptor (DD) If the DD is not installed in your Field Communicator, see the appropriate Field Communicator User’s Manual available at Emerson.com/FieldCommunicator for instructions on how to update the Field Communicator with the latest DD. Configuration 63 PRELIMINARY Reference Manual Configuration 00809-0100-4308, Rev CA August 2017 4.6 Join device to wireless network 4.6.1 Power up the wireless device Make sure that the Wireless Gateway is installed and functioning properly before any wireless field devices are powered. See “Install the power module” on page 55 for further information on how to install the power module. Wireless devices should be powered up in order of proximity from the Gateway, beginning with the closest. This will result in a simpler and faster network installation. Enable Active Advertising on the Gateway to ensure that new devices join the network faster. For more information, see the Gateway Reference Manual. Startup screen sequence The following screens will be displayed in sequence when the power module is first connected to the Rosemount 3308 Series Transmitter. Figure 4-4. Startup Screen Sequence 1. All Segments ON Used to visually determine if there are any bad segments on the device display. 4. Software Revision Used to determine Device Software Revision. 64 2. Device Identification Identification string used to determine the Device Type. 5. Device Information: Status This screen will only appear if there is a critical error which may prevent the device from operating correctly. Check additional status screens for more information about failure source, refer to “Diagnostic button screen sequence” on page 78. 3. Device Information: Tag User entered tag, 8 characters long. This screen will not display if all characters are blank. 6. Primary Variable Measurement value of mapped Primary Variable. Configuration PRELIMINARY Reference Manual Configuration 00809-0100-4308, Rev CA 7. Secondary Variable Measurement value of mapped Second Variable. 10. Percent of Range Level value in percent of total measurement range. Configuration August 2017 8. Electronics Temperature Temperature value of device electronics. 9. Supply Voltage Voltage reading of the Power Module. >6V Good 5.2 V – 6.0 V Low < 5.2 V Very low 11. Active Alert Present This screen will only appear if there is at least one Active Alert present. For detailed information of the failure source and recommended actions, go to the Active Alerts screen in AMS Wireless Configurator or Field Communicator. Refer to “Check device status” on page 81. Some Active Alerts will be displayed on the LCD display as part of the diagnostic button screen sequence, refer to “Diagnostic button screen sequence” on page 78. 65 PRELIMINARY Reference Manual Configuration 00809-0100-4308, Rev CA August 2017 4.6.2 Connect to device Connect a Field Communicator or a HART modem to the communication terminals as shown in Figure 4-5. Figure 4-5. Connect to Device A. Communication terminals B. Field Communicator C. HART Modem AMS Wireless Configurator: Field Communicator: a. Start AMS Wireless Configurator. b. Select View > Device Connection View. Turn on the Field Communicator and connect to the device. c. Double click the device under the HART modem. For more information on how to connect to device refer to “Get started with your preferred configuration tool” on page 61. 66 Configuration PRELIMINARY Reference Manual 00809-0100-4308, Rev CA 4.6.3 Configuration August 2017 Configure update rate The Update Rate is the frequency at which a new measurement is transmitted over the wireless network. The default update rate is 1 minute. This may be changed at commissioning, or at any time via AMS Wireless Configurator or a Field Communicator. The Update Rate is user selectable from 4 seconds to 60 minutes. 1. Select Configure > Guided Setup > Wireless Setup. 2. Select Configure Update Rate, and follow the instructions. Note Make sure to set the Update Rate so that there is enough safety margin in the system for high/low alerts. If the time between each update is too long, the high/low alerts may be triggered too late. Run Check Level Response to make sure that configured Update Rate is sufficient for the application, refer to section “Optional setup” on page 73. 4.6.4 Obtain network ID and join key In order to communicate with the Wireless Gateway, and ultimately the host system, the transmitter must be configured to communicate on the wireless network. This step is the wireless equivalent of connecting wires from a transmitter to the host system. The Network ID and Join Key may be obtained from the Wireless Gateway's integrated web interface on the Setup > Network > Settings page, as shown in Figure 4-6. Figure 4-6. Gateway Network Settings Configuration 67 PRELIMINARY Reference Manual Configuration 00809-0100-4308, Rev CA August 2017 4.6.5 Enter network ID and join key The devices must be configured with the same Network ID and Join Key as the Gateway in order to join the network. Use a Field Communicator or AMS Wireless Configurator to enter the Network ID and Join Key so they match the Network ID and Join Key of the Gateway. 1. Select Configure > Guided Setup > Wireless Setup. 2. Select Join Device to Network, and follow the instructions. If the device is not to be commissioned yet, remove the power module and fasten the housing cover. This is to conserve power module life and to ensure safe transmitter transportation. The power module should be inserted only when the device is ready to be commissioned. 4.6.6 Verify device joins network Network connection can be verified in four ways, further described in this section: 1. At the device display 2. Using the AMS Wireless Configurator 3. In the Wireless Gateway's integrated web interface 4. Using the Field Communicator If the Rosemount 3308 Series was configured with the Network ID and Join Key, and sufficient time has passed, the transmitter should be connected to the network. It usually takes a few minutes for the device to join the network. If the device has not joined the network, please see “Wireless network troubleshooting” on page 92. Verify by device display To verify that the device is connected to the network by the display, press the DIAG button. The display will show: the Tag, Device Serial Number, Software Revision, Network ID, Network Connection Status, and Device Status screens. Refer to “Diagnostic button screen sequence” on page 78. When the network diagnostic status is displayed as “NETWK OK”, the device has successfully joined the network. When joining the wireless network, the status displayed will be changed through the sequence until the device finally has joined the network. Figure 4-7 on page 69 presents the different network connection status screens. 68 Configuration PRELIMINARY Reference Manual Configuration 00809-0100-4308, Rev CA August 2017 Figure 4-7. Network Connection Status Screens Network Unknown The device is still in the process of being activated. Disconnected from Network The device is in a disconnected state and requires a “Force Join” command to join the network. Connected but in a “quarantined” state The device is connected to the network, but is in a “quarantined” state. Configuration Network Restarted The device has just restarted. Searching for Network The device is searching for the network. Connected with Limited Bandwidth The device is joined and operational, but is running with limited bandwidth for sending periodic data. Network Idle The device is starting to join the process. Joining the Network The device is attempting to join the network. Connected The device has successfully joined the network. 69 PRELIMINARY Reference Manual Configuration 00809-0100-4308, Rev CA August 2017 Verify with AMS Wireless Configurator Start the AMS Wireless Configurator. When the device has joined the network, it will appear in the AMS Wireless Configurator window as illustrated in Figure 4-8. Figure 4-8. AMS Wireless Configurator Screen Figure 4-9 presents the different network connection status images that are shown in the AMS Wireless Configurator Overview screen. Figure 4-9. Network Connection Status Images 70 Not Connected Searching Limited Bandwidth Connected Joining Configuration PRELIMINARY Reference Manual 00809-0100-4308, Rev CA Configuration August 2017 Verify by Gateway To use the Wireless Gateway's integrated web interface, navigate to the Explorer > Status page as shown in Figure 4-10. This page shows whether the device has joined the network and if it is communicating properly. Locate the device in question and verify all status indicators are good (green). It may take several minutes for the device to join the network and be seen on the Gateway's integrated web interface. Figure 4-10. Wireless Gateway Explorer Status Page Verify with Field Communicator Connect the Field Communicator as shown in Figure 4-5 on page 66. Do not remove the power module. Removing the power module may cause the device to drop off the network. Note In order to communicate with a Field Communicator, the device must be powered by the power module. To verify the device has joined the network: 1. Select Service Tools > Communications. 2. Select Join Status. Configuration 71 PRELIMINARY Reference Manual Configuration 00809-0100-4308, Rev CA August 2017 4.7 Configure device using guided setup 4.7.1 Connect to device Connect to the device using your preferred configuration tool, as shown in Figure 4-11 and Figure 4-12. AMS Wireless Configurator: Field Communicator: a. Start AMS Wireless Configurator. b. Select View > Device Connection View. Turn on the Field Communicator and connect to the device. c. Double click the device under the HART modem. Figure 4-11. Connect to Device - Point-to-Point A. Communication terminals B. Field Communicator C. HART Modem Figure 4-12. Connect to Device - Wirelessly A. Wireless Gateway 72 Configuration PRELIMINARY Reference Manual 00809-0100-4308, Rev CA 4.7.2 Configuration August 2017 Basic setup All Basic Setup parameters are described in the section “Configuration parameters” on page 161. Figure 4-13. Guided Setup Screen 1. Select Configure. 2. Select Guided Setup > Initial Setup. 3. Select Basic Setup, and follow the instructions. 4.7.3 Optional setup Consider Optional Setup such as Volume, Device Display, Echo Tuning, and Check Level Response, found in the Guided Setup. Run Check Level Response to review the maximum level change between updates with the current configuration. 1. Select Configure. 2. Select Guided Setup > Optional Setup. 3. Select the desired Optional Setup, and follow the instructions. Additional configuration parameters are available in the Manual Setup menu. For further information about the parameters see “Configuration parameters” on page 161. Configuration 73 PRELIMINARY Reference Manual Configuration 00809-0100-4308, Rev CA August 2017 4.8 Verify level Run the Verify Level tool to match the product level reported by the device to a reference measurement (measured by using for example handgauging). If any difference, the Calibration Offset parameter will be adjusted as shown in Figure 4-14. A minor adjustment using Calibration Offset is normal. There may, for example be a deviation between the actual tank height and the configured value. Non-metallic (e.g. plastic) vessels and installation geometry may introduce an offset for the Upper Reference Point. This offset may be up to ± 2 in. (50 mm). The offset can be compensated for using Calibration Offset. Note Before running Verify Level, make sure the product surface is calm, the tank is not being filled or emptied, and the actual level is well above the probe end. To run Verify Level: 1. Select Configure. 2. Select Guided Setup > Initial Setup. 3. Select Verify Level to check your level measurement, and follow the instructions. Figure 4-14. Calibration Offset A. B. C. D. 74 Positive Calibration Offset value Negative Calibration Offset value Reported level Actual level Configuration PRELIMINARY Reference Manual Operation 00809-0100-4308, Rev CA August 2017 Section 5 Operation Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Device display screen messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View measurement values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Check device status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 page 75 page 77 page 80 page 81 Safety messages Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that potentially raises safety issues is indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol. Explosions could result in death or serious injury. Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications. Installation of device in an explosive environment must be in accordance with appropriate local, national and international standards, codes, and practices. Ensure device is installed in accordance with intrinsically safe or non-incendive field practices. Electrical shock can result in death or serious injury. Ground device on non-metallic tanks (e.g. fiberglass tanks) to prevent electrostatic charge build-up. Single lead probes are sensitive for strong electromagnetic fields and therefore not suitable for non-metallic tanks. Care must be taken during transportation of power module to prevent electrostatic charge build-up. Device must be installed to ensure a minimum antenna separation distance of 8 in. (20 cm) from all persons. Process leaks could result in death or serious injury. Operation Handle the transmitter carefully. If the process seal is damaged, gas could escape from the tank when removing the transmitter head from the probe. Only qualified personnel should install the equipment. Do not remove the transmitter while in operation. 75 PRELIMINARY Operation Reference Manual August 2017 00809-0100-4308, Rev CA To ensure long life for your radar transmitter, and to comply with hazardous location installation requirements, tighten covers on both sides of the electronics housing. This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cm (8 in.) from all persons. 76 Operation PRELIMINARY Reference Manual Operation 00809-0100-4308, Rev CA August 2017 5.2 Device display screen messages The device display can be used to present different variables and a diagnostic screen sequence. 5.2.1 Variable screens If the Display Mode is set to Periodic, the device display shows a periodic sequence of user-chosen variables during operation. A new screen appears according to configured wireless update rate. The device display will also show ALERT PRESNT if at least one alert is present. For information on how to configure the device display, see “Device display” on page 165. The Rosemount™ 3308 Series Transmitter can display the following variables: Figure 5-1. LCD Display Variables Percent of Range Level Distance Total Volume Interface Distance Interface Level Upper Product Thickness Electronics Temperature Supply Voltage Signal Quality Operation 77 PRELIMINARY Operation Reference Manual August 2017 00809-0100-4308, Rev CA 5.2.2 Diagnostic button screen sequence The diagnostic button screen sequence on the device display can be used to obtain detailed diagnostic information. 1. Unscrew the device display cover. 2. Press and hold the DIAG button until the first diagnostic button screen appears on the device display. Release the DIAG button. The device display will now automatically show the diagnostic screens as illustrated in Figure 5-2. 78 Operation PRELIMINARY Reference Manual Operation 00809-0100-4308, Rev CA August 2017 Figure 5-2. Diagnostic Button Screen Sequence 1. Device Information: Tag 2. Device Serial Number 3. Software Revision User entered tag which is 8 characters long. This screen will not display if all characters are blank. Used to determine Device Serial Number. Used to determine Device Software Revision. 4. Network ID 5. Network Connection Status 6. Active Alert Screens (if present) Used to determine the entered Network ID in the device. The screen displayed is dependent on the progress of the device in joining the wireless network. See Figure 4-7 on page 69 for more information. See “Device display alerts” on page 84 for a full list of Active Alerts that may appear on this position of the sequence. 7.Variable Screens At the end of the sequence, the device display shows all selected variable screens. Operation 8. Active Alert Present This screen will only appear if there is at least one Active Alert present. For detailed information of the failure source and recommended actions, go to the Active Alerts screen in AMS Wireless Configurator or Field Communicator. Refer to “Check device status” on page 81. 79 PRELIMINARY Operation Reference Manual August 2017 00809-0100-4308, Rev CA 5.3 View measurement values Measurement values can be viewed using AMS Wireless Configurator and Field Communicator. 5.3.1 View current measurement values Current measurement data of the Primary Variable (PV) and Secondary Variable (SV) are presented on the Overview screen. To view all current measurement values: 1. Select Service Tools > Variables. 2. Select the desired group of measurement values to view. 5.3.2 To view gauges for the Primary Variable (PV), Secondary Variable (SV), Third Variable (TV) and Fourth variable (QV), select Mapped Variables. To view process values such as Level, Distance, Percent of Range, select Process. To view device values such as Electronics Temperature, Supply Voltage, select Device. To view Signal Quality, select Signal Quality. View trends 1. Select Service Tools > Trends. 2. Select to log measurement values either in a graph or a table. To log Level and Interface Level values in a graph, select Level. To log Distance values in a graph, select Distance. To log Total Volume in a graph, select Volume. To log Signal Quality in a graph, select Signal Quality. To log the trend of 12 data points shown in a table, select Data History, and then select View Data History. See “Configure data history” on page 166 for information on how to configure device variable for recording and time between samples. Note Values are logged in the trend graphs only as long as the Trends item is selected. 5.3.3 Interpret measurement status bars A “Good” or “Bad” status next to a value is an indication of the reliability or integrity of the data being received, not an indication of whether or not the value is within the configured upper or lower ranges. A value that triggers an alert, such as a high or low temperature indication, will change the overall status of the device, but the measurement might still be indicated as “Good” if the reliability of the data is good. Figure 5-3. Measurement Status Bars 80 Operation PRELIMINARY Reference Manual Operation 00809-0100-4308, Rev CA August 2017 5.4 Check device status The overall device status is presented in AMS Wireless Configurator and Field Communicator under the Overview screen. The Rosemount 3308 Series reports diagnostic alerts when there is a device malfunction. For information on these alerts, see “Alert messages in AMS Wireless Configurator and Field Communicator” on page 86. The device can also be configured to report user defined alerts based on the measured variables, see “Alert setup” on page 172 for more information. To check device status and see whether there are any Active Alerts reported, do one of the following: The overall device status is presented in the Overview screen. If status is anything than Good, select the button in the device status image to open a window with Active Alerts. The different device status images can be found in Table 5-1. Active Alerts can also be obtained via Service Tools > Alerts > Active Alerts. Table 5-1. Presentation of Device Status Images Device status image Condition Good: No active alert. Failed: At least one Failure Alert is active. Click the Troubleshoot button to open a window with Active Alerts together with recommended actions. Maintenance: At least one Maintenance Alert is active (and no Failed alerts). Click the Investigate button to open a window with Active Alerts together with recommended actions. Advisory: At least one Advisory Alert is active (and no Failed or Maintenance Alerts). Click the Investigate button to open a window with Active Alerts together with recommended actions. Operation 81 PRELIMINARY Operation Reference Manual August 2017 00809-0100-4308, Rev CA 82 Operation PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA Section 6 August 2017 Service and Troubleshooting Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 83 Alert messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 84 Troubleshooting guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 90 Service and troubleshooting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 93 Application challenges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 100 Power module replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 106 Transmitter head replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 108 Probe replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 109 Service support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 110 6.1 Safety messages Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol. Failure to follow safe installation and servicing guidelines could result in death or serious injury. Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of practice. Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment. Electrical shock can result in death or serious injury. Ground device on non-metallic tanks (e.g. fiberglass tanks) to prevent electrostatic charge build-up. Single lead probes are sensitive for strong electromagnetic fields and therefore not suitable for non-metallic tanks. Care must be taken during transportation of power module to prevent electrostatic charge build-up. Device must be installed to ensure a minimum antenna separation distance of 8 in. (20 cm) from all persons. Probes covered with plastic and/or with plastic discs may generate an ignition-capable level of electrostatic charge under certain extreme conditions. Therefore, when the probe is used in a potentially explosive atmosphere, appropriate measures must be taken to prevent electrostatic discharge. Service and Troubleshooting 83 PRELIMINARY Service and Troubleshooting Reference Manual 00809-0100-4308, Rev CA August 2017 Explosions could result in death or serious injury. Verify the operating environment of the gauge is consistent with the appropriate hazardous locations certifications. Installation of device in an explosive environment must be in accordance with appropriate local, national and international standards, codes, and practices. Ensure device is installed in accordance with intrinsically safe or non-incendive field practices. Process leaks could result in death or serious injury. Only qualified personnel should install the equipment. Install transmitter prior to process start-up. Install and tighten process connectors before applying pressure. Handle the transmitter carefully. Do not remove the transmitter while in operation. If the process seal is damaged, gas could escape from the tank when removing the transmitter head from the probe. To ensure long life for your radar transmitter, and to comply with hazardous location installation requirements, tighten covers on both sides of the electronics housing. Any substitution of non-recognized parts may jeopardize safety. Repair, e.g. substitution of components etc., may also jeopardize safety and is under no circumstances allowed. Use caution when handling the Power Module. The Power Module may be damaged if dropped from heights in excess of 20 ft. (6 m). This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference. This device must accept any interference received, including interference that may cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cm (8 in.) from all persons. 6.2 Alert messages 6.2.1 Device display alerts The following active alert screens will show the device diagnostics depending on the state of the device. If the device display shows ALERT PRESNT but none of the following screens appear, then go to the Active Alerts screen in AMS Wireless Configurator or Field Communicator for further information. For detailed information of the failure source and recommended actions, go to the Active Alerts screen in AMS Wireless Configurator or Field Communicator, see “Alert messages in AMS Wireless Configurator and Field Communicator” on page 86. 84 Service and Troubleshooting PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 Figure 6-1. Active Alerts Screens Bandwidth Limited The device has not yet received all of the requested wireless bandwidth needed to operate as configured. See “Wireless network troubleshooting” on page 92 for recommended actions. Electronics Failure An electronics error that could impact the device measurement reading has occurred. Supply Voltage Low The voltage is below the recommended operating range. Replace the Power Module, see “Power module replacement” on page 106. Service and Troubleshooting Configuration Warning The device has detected a configuration error. Non-critical operation of the device may be affected. Radio Failure The wireless radio has detected a failure or stopped communicating. Configuration Failure The device has detected a configuration error. Critical operation of the device may be affected. Sensor Warning A sensor attached to the transmitter is degraded. Readings from that sensor may not be within accuracy specifications. Electronics Warning There is a warning which should be addressed but should not affect the device output. Sensor Failure A sensor attached to the transmitter has failed, and valid readings from that sensor are no longer possible. Supply Voltage Failure The supply voltage is too low and will affect device operation. Replace the Power Module, see “Power module replacement” on page 106. 85 PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 6.2.2 Alert messages in AMS Wireless Configurator and Field Communicator Table 6-1 to Table 6-4 shows list of alert messages that may be displayed in the AMS Wireless Configurator and Field Communicator. To view Active Alerts, select Service Tools > Alerts > Active Alerts. Table 6-1. Failure Alerts (F:) Message Description Electronics Failure An electronics error that could impact the device measurement reading has occurred. Recommended actions 1. Restart the device. 2. Restore the default settings and reconfigure device. 3. If the condition persists, replace the device. The wireless radio has detected a failure or stopped communicating. 1. Restart the device. Critical Power Failure The supply voltage is too low and will affect Device Operation. 1. Replace the Power Module, see “Power module replacement” on page 106. Probe Disconnected The device cannot detect the probe. 1. Check that the probe connection is properly tightened. Radio Failure 2. If the condition persists, replace the device. 2. Check that the probe connection is dry and clean. 3. Restart level measurements. 4. If the condition persists, replace the device and/or the probe. Electronics Temperature Critical The internal temperature of the device has reached critical levels and the integrity of the device electronics may be compromised. Environmental temperature should not exceed device specifications. 1. Verify that ambient temperature is within the specified range. For more information about the maximum ambient temperature, see “Temperature limits” on page 117. 2. Remote mount the transmitter head away from the process and environmental conditions. 3. Restart the device. 4. If the condition persists, replace the device. Remote Housing Error The device has detected a problem associated with the remote housing. 1. Correct remote housing configuration to match connected remote housing cable. 2. Check remote housing cable. Configuration Error 86 The device has detected a configuration error. Reasons may be multiple. See Table 6-2 for a list of detailed Configuration Errors that may be displayed. 1. Click on the Details button for more information. 2. Correct the parameter causing the configuration error. Service and Troubleshooting PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 Table 6-2. Configuration Error Details (D:) Message Description Recommended actions Lower Range Value or Upper Range Value is out of limits The lower/upper range value is outside the lower/upper sensor limits. This is outside the range where the sensor works properly, hence the measurement may be unreliable. 1. Check the lower and upper range values in relation to the sensor limits. Configured Measurement Mode not Supported The configured Measurement Mode does not work since support has not been purchased. 1. Upgrade the device. Volume Configuration Error The volume cannot be calculated correctly with the current configuration. 1. Check that the level-volume values in the strapping table are entered in increasing order, refer to “Strapping table” on page 171. 2. Change the Measurement Mode to match, refer to “Measurement mode” on page 163. 2. Check that the number of strapping points to use is correct. 3. Check size measures in the Volume Setup. Unsupported Probe and Nozzle Configuration Rigid Single Lead 0.5 in / 13 mm probe is configured in combination with 1.5 inch Nozzle. This combination is invalid and results in unreliable measurement. 1. Install a nozzle with a supported inner diameter and re-configure transmitter. Parameter Out of Limits One or more of the configuration values, in a set that belongs together, has been changed and reduced the measurement range of the device. 1. Check the configured values for Probe Length, Vapor Dielectric Constant, and Upper Product Dielectric Constant. Low Low Level Alert configuration is invalid Low Low Level Alerts will not be raised as expected because of invalid configuration. 1. Check entered limit and deadband values in comparison with entered tank and probe parameters such as probe length, tank height etc. Low Level Alert configuration is invalid Low Level Alerts will not be raised as expected because of invalid configuration. 1. Check entered limit and deadband values in comparison with entered tank and probe parameters such as probe length, tank height etc. High Level Alert configuration is invalid High Level Alerts will not be raised as expected because of invalid configuration. 1. Check entered limit and deadband values in comparison with entered tank and probe parameters such as probe length, tank height etc. High High Level Alert configuration is invalid High High Level Alerts will not be raised as expected because of invalid configuration. 1. Check entered limit and deadband values in comparison with entered tank and probe parameters such as probe length, tank height etc. User Defined Alert configuration is invalid User Defined Alerts will not be raised as expected because of invalid configuration. 1. Check entered limit and deadband values in relation to the selected variable. Signal Quality Alert configuration is invalid Signal Quality Alerts will not be raised as expected because of invalid configuration. 1. Check entered limit and deadband values regarding their range [0.1 – 10.0] and mutual relationship. No user configuration errors detected No user configuration errors detected. Service and Troubleshooting 2. Restore default settings and reconfigure the device. 87 PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 Table 6-3. Maintenance Alerts (M:) Message Description Recommended actions Supply Voltage Low The supply voltage is low and may affect Device Operation. 1. Replace the Power Module, see “Power module replacement” on page 106. Electronics Temperature Out of Limits The temperature of the electronics board has exceeded the transmitter’s operating range. 1. Verify that ambient temperature is within the operating range. 2. Restart the device. 3. Remote mount the transmitter head away from the process and environmental conditions. 4. If the condition persists, replace the device. Level Measurement Lost No valid Level reading. Reasons may be multiple: No valid surface echo peak in the measuring range. Incorrect transmitter configuration. 1. Analyze the Echo Curve for reason and check device configuration, especially thresholds, Near Zone, Maximum Level Rate and settings on the Lost Measurement tab in the Alert Setup. 2. Check device physical installation (for instance probe contamination). 3. Restart level measurement. 4. Restore default settings and reconfigure the device. 5. If the condition persists, replace the device. Interface Measurement Lost No valid Interface reading. Reasons may be multiple: No valid surface echo peak in the measuring range. Incorrect transmitter configuration. 1. Analyze the Echo Curve for reason and check device configuration, especially thresholds, false echoes, Near Zone, Maximum Level Rate and settings on the Lost Measurement tab in the Alert Setup. 2. Check device physical installation (for instance probe contamination). 3. Restart measurement. 4. Restore the default settings and reconfigure device. 5. If the condition persists, replace the device. Low Signal Quality The Signal Quality is below the defined alert limit. 1. Take action based on your intended use of this alert. 2. Clean the probe. 3. If no actions were necessary, consider to change the limit. Capacity Denied The device has failed to acquire the wireless communication bandwidth necessary to support the configured update rates. 1. Obtaining the bandwidth may take some time depending on the configured update rates and other devices in the network. Wait several minutes to see if the error resolves itself. 2. There may be too many devices attached to the WirelessHART® network, or the update rates may be too fast. Try using a different network, or slowing down the update rate on one or more devices. PV Out of Limits The primary measurement is outside the sensor limits and may be unreliable. 1. Bring the system to a safe state. 2. Verify that the primary measurement is within specified limits. 3. Restart the device. 4. If the condition persists, replace the device. Non-PV Out of Limits One of the non-primary measurements is outside the associated sensor limits and may be unreliable. 1. Bring the system to a safe state. 2. Verify that all non-primary measurements are within specified limits. 3. Restart the device. 4. If the condition persists, replace the device 88 Service and Troubleshooting PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 Table 6-4. Advisory Alerts (A:) Message Description Database Memory Warning The device has failed to write to the database memory at some time in the past. Any data written during this time may have been lost. Recommended actions 1. If logging dynamic data is not needed, this advisory alert can be safely ignored. 2. Restart the device. 3. Reconfirm all configuration items in the device. 4. Restore default settings and reconfigure the device. 5. If the condition persists, replace the device. Non-Critical User Data Warning A user written parameter does not match expected value. 1. Restart the device. 2. Reconfirm all configuration items in the device. 3. Restore default settings and reconfigure the device. 4. If the condition persists, replace the device. Volume Range Warning The level measurement is outside the configured volume range. 1. Check volume configuration. Verification Mode Active The device is in verification mode and is not reporting actual information. 1. If this behavior is not desired, stop verification mode. Button Stuck The button on the Electronics Board is detected as stuck in the active position. 1. Check the buttons for obstructions. 2. If the condition persists, restart the device. 3. If the condition persists, replace the device. HiHi Level Alert The level is above the defined limit. 1. Bring the system to a safe state. 2. Verify that the level is within specified limits. 3. Reconfirm the level alert limit. 4. If not needed, disable this alert. Hi Level Alert The level is above the defined limit. 1. Bring the system to a safe state. 2. Verify that the level is within specified limits. 3. Reconfirm the level alert limit. 4. If not needed, disable this alert. Lo Level Alert The level is below the defined limit. 1. Bring the system to a safe state. 2. Verify that the level is within specified limits. 3. Reconfirm the level alert limit. 4. If not needed, disable this alert. LoLo Level Alert The level is below the defined limit. 1. Bring the system to a safe state. 2. Verify that the level is within specified limits. 3. Reconfirm the level alert limit. 4. If not needed, disable this alert. User Defined Alert The variable has surpassed the user defined limit. 1. Bring the system to a safe state. 2. Verify that the process variable is within user specified limits. 3. Reconfirm the user defined alarm limit. 4. If not needed, disable this alert. Simulation Active The device is in simulation mode and is not reporting actual information. 1. If this behavior is not desired, stop simulation mode. 2. If the condition persists, restart level measurements. Service and Troubleshooting 89 PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 6.3 Troubleshooting guide If there is a malfunction despite the absence of alerts, see Table 6.3.1 for information on possible causes and recommended actions. The troubleshooting guide contains the following symptoms: 6.3.1 Incorrect level readings, see page 90. Incorrect or missing interface level reading, see page 91. Power module troubleshooting, see page 92. Device display troubleshooting, see page 92. Wireless network troubleshooting, see page 92. Incorrect level readings Symptom The level readings do not correspond to a reference measurement, for example a handgauged value. There is no level reading. Level spikes or level is suddenly reported as full or empty. Level stuck in full. 90 Possible cause and recommended actions Check the Tank Height parameter, refer to “Tank height” on page 162. Check Thresholds, refer to “Adjusting thresholds” on page 94. Run Verify Level, see “Verify level” on page 74. Check transmitter configuration. Run Basic Setup, refer to “Basic setup” on page 73. The tank is empty. No action is needed. Check Thresholds, refer to “Adjusting thresholds” on page 94. Check the Upper Product Dielectric Constant, see “Upper product dielectric constant” on page 163. The transmitter is configured with wrong Probe Type, refer to “Probe type” on page 162. Check Thresholds, see “Adjusting thresholds” on page 94. The transmitter has locked on disturbing obstacles at top of the tank. See “Handling disturbances at the top of the tank” on page 102 for recommended actions. The surface is turbulent. Set the Performance Mode to High to get a stable measurement signal, refer to “Noise or weak surface echoes” on page 106. The tank is full. Check the product level. Check Thresholds, see “Adjusting thresholds” on page 94. The transmitter has locked on disturbing obstacles at top of the tank. See “Handling disturbances at the top of the tank” on page 102 for recommended actions. The transmitter is configured with wrong Probe Type, refer to “Probe type” on page 162. The reference peak is not detected since it is weaker than the Reference Threshold. Adjust Reference Threshold to an appropriate value so that reference peak is not filtered out. Refer to “Adjusting thresholds” on page 94. Service and Troubleshooting PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA Symptom Possible cause and recommended actions May be caused by a disturbing object in the tank. Read the Echo Curve and adjust Thresholds, see “Adjusting thresholds” on page 94. Check if the probe is bent and in contact with the tank wall. This contact causes a false echo reading. Heavy coating or contamination on the probe. Clean the probe. Level stuck in empty. Thresholds may be too high, see “Adjusting thresholds” on page 94. Level fluctuations (a couple of inches). There is too much disturbing noise in the tank (from foam, splashing etc.). Set the Performance Mode to High to get a stable measurement signal, refer to “Noise or weak surface echoes” on page 106. There are rapid level changes in the tank. Select a faster Update Rate, refer to “Configure update rate” on page 67. Thin oil layer on top of water that is sometimes detected, sometimes not. Set the Peak Detection Method to Threshold Intersection to improve the stability of level measurements in such applications. Refer to “Resolving thin oil layers” on page 100. Level stuck in measuring range. 6.3.2 August 2017 Incorrect or missing interface level reading Symptom Possible cause and recommended actions The Upper Product Dielectric Constant is not correct, see “Upper product dielectric constant” on page 163. Air gap is too big when the Measurement Mode is set to Interface Level with Submerged Probe. Reduce air gap or switch the Measurement Mode to Product Level and Interface Level. The Measurement Mode is set to Product Level. Set Measurement Mode to Product Level and Interface Level, refer to “Measurement mode” on page 163. The Interface Peak is difficult to detect, because the bottom product has a low dielectric constant, or the signal is attenuated in the upper product. Check Thresholds. For more information, see “Example 2: Interface peak not found” on page 97. The upper product is too thin to be detected. No action is needed. See “Interface measurements” on page 119 for minimum interface thickness for different probe types. Check Thresholds, see “Adjusting thresholds” on page 94. There are two products in the tank, but no readings are reported. Check Thresholds, see “Adjusting thresholds” on page 94. There is only oil in the tank but the transmitter reports water. Check Thresholds, see “Adjusting thresholds” on page 94. Make sure the Typical Interface Condition is set to Layer at the bottom (thin) if you typically have a thin layer at the bottom, see “Typical interface condition” on page 164. There is only water in the tank but the transmitter reports oil. Check Thresholds, see “Adjusting thresholds” on page 94. Make sure the Typical Interface Condition is set to Layer on Top (Thin) if you typically have a thin layer at the top, see “Typical interface condition” on page 164. Incorrect Interface Level reading. Missing Interface Level reading (reported as NaN). There are two products in the tank, but only the product surface or interface is detected. Service and Troubleshooting 91 PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 6.3.3 Power module troubleshooting Symptom The Power Module seems to run out of battery very fast. 6.3.4 The device display is not functioning. Consider Update Rate, refer to “Configure update rate” on page 67. Selecting a fast update rate has an impact on Power Module life. Consider Performance Mode, refer to “Performance mode” on page 167. The Power Module life is reduced if Performance Mode is set to High. Check that Power Mode is set to Normal, see “Power mode” on page 167. Verify device is not installed in extreme temperatures. Verify that device is not a network pinch point. Possible cause and recommended actions Display Mode is set to Disabled. Set Display Mode to On Demand or Periodic, refer to “Display mode” on page 165. Reseat the device display according to “Utilize the device display” on page 56. Wireless network troubleshooting Symptom The device is not joining the wireless network. Limited Bandwidth error 92 Device display troubleshooting Symptom 6.3.5 Possible cause and recommended actions Possible cause and recommended actions Verify Network ID and Join Key. The Network ID and Join Key in the device must match the Network ID and Join Key of the Gateway, refer to “Obtain network ID and join key” on page 67 and “Enter network ID and join key” on page 68. Enable High Speed Operation on the Wireless Gateway. Check Power Module. Verify that Active Advertising has been enabled on the Wireless Gateway. Verify device is within range of at least one other wireless device or the Wireless Gateway, see “Network join details” on page 99. Verify device is configured to join. Send the “Join Now” command to the device, see “Network join details” on page 99. See the Troubleshooting section in the Gateway Reference Manual for more information. Reduce the Update Rate on transmitter, refer to “Configure update rate” on page 67. Increase communication paths by adding more wireless points. Check that device has been online for at least an hour. Check that device is not routing through a “limited” routing node. Create a new network with an additional Wireless Gateway. Service and Troubleshooting PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA 6.4 August 2017 Service and troubleshooting tools This section briefly describes tools and functions in the AMS Wireless Configurator and Field Communicator which may be useful for service and troubleshooting of Rosemount™ 3308 Series Transmitter. 6.4.1 Reading the echo curve The AMS Wireless Configurator and Field Communicator have powerful tools for advanced troubleshooting. By using the Echo Curve function you get a view of the tank signal. Measurement problems can be solved by studying the position and amplitude of the different peaks. To read the echo curve: 1. Select Service Tools > Echo Tuning > Echo Curve. 2. AMS Wireless Configurator: In the dialog box, select Next > to start reading the echo curve. The reading may take several minutes. Field Communicator: Select Echo Curve Graph and follow the on-screen instructions. The reading may take several minutes. Figure 6-2. Echo Curve Plot in AMS Wireless Configurator A. Reference Peak B. Product Surface Peak C. Interface Peak Service and Troubleshooting 93 PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 6.4.2 Adjusting thresholds Measurement with the Rosemount 3308 is based on the fact that the radar signal pulses are reflected by the product surface and the interface between two liquids. Signal amplitude thresholds are used to separate the measurement signal from disturbing echoes and noise. By default, the amplitude thresholds are automatically adjusted to appropriate values in order to filter out noise and other non-valid measurements from the measurement signal, as illustrated in Figure 6-3. The configured Upper Product Dielectric Constant is used for setting the automatically calculated amplitude thresholds. Normally no other threshold adjustment is needed. But if the transmitter still does not track for example the product surface, it may be necessary to manually adjust the thresholds. Figure 6-3. Threshold Principle AMPLITUDE 3.0 DISTANCE A. The echo peak is below the threshold (dotted line) and is suppressed by the device. B. This echo peak is interpreted as the product surface, since it is the first peak closest to device that is above the surface threshold. C. Threshold The different amplitude thresholds used for the Rosemount 3308 Series Transmitter are described in section “Thresholds” on page 176. Note Before changing the amplitude thresholds, check that the Upper Product Dielectric Constant parameter is set as accurately as possible. The Upper Product Dielectric Constant is used for setting the automatically calculated amplitude thresholds. 94 Service and Troubleshooting PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 Guidelines for setting the surface threshold Before changing the Surface Threshold, make sure the product level is at least 20 in. (0.5 m) from the lower side of the device flange. Set the Surface Threshold to about 1/3 of the weakest surface echo amplitude in the measuring range. AMPLITUDE Surface echo Surface Threshold About 1/3 of surface echo amplitude DISTANCE Surface Thresholds should never be set to values less than 4 Cnts. Make sure to include a 3 Cnts margin between the Surface Threshold and the surface echo amplitude over the entire measuring range. AMPLITUDE Surface echo At least 3 Cnts margin Surface Threshold DISTANCE The Surface Threshold should be at least 3 Cnts greater than the amplitude of disturbances. AMPLITUDE Surface echo Disturbance Surface Threshold At least 3 Cnts margin DISTANCE Contact your local Emerson™ representative if the transmitter is still having difficulties to track the product surface after applying the guidelines. Service and Troubleshooting 95 PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 Guidelines for setting the interface threshold The Interface Threshold should be approximately 50% of the interface signal amplitude. If possible, Interface Threshold should be higher than Surface Threshold. Procedure for adjusting thresholds To adjust the amplitude thresholds: 1. Read the Echo Curve. a. Start the Echo Curve reading, refer to “Reading the echo curve” on page 93. b. View the Echo Curve plot and check the relation between amplitude threshold and corresponding signal amplitude peak. 2. Adjust the Threshold. a. Select Service Tools > Echo Tuning > Thresholds. b. Under Threshold Control, select User Defined. c. If using Field Communicator, select Send. The Threshold values can now be changed. d. Select desired Threshold to adjust, type the new value into the box, and then select Send. See also “Guidelines for setting the surface threshold” on page 95. Restore default thresholds 1. Select Service Tools > Echo Tuning > Thresholds. 2. Under Threshold Control, select Default (Automatic), and then select Send. Example 1: Product surface peak not found If the transmitter does not track the product surface correctly, it may be necessary to adjust the threshold values. In Figure 6-4, the Surface Threshold is too high and as a result the product level will not be detected. In a situation like this, the Surface Threshold has to be lowered so that the surface peak is not filtered out. Figure 6-4. Surface Threshold Is Too High 100 250 80 200 AMPLITUDE 60 40 150 20 100 -20 50 -40 -60 DISTANCE A. Surface Threshold is above the Product Surface peak. 96 Service and Troubleshooting PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 If there are disturbing objects in the tank, the Surface Threshold must be carefully set to avoid locking on the wrong amplitude peak. In Figure 6-5, the Surface Threshold is too low, and as a result the transmitter has locked on a peak above the actual product surface. A disturbance was interpreted as the product surface, since this was the first amplitude peak closest to device that went above Surface Threshold. The actual product surface was interpreted as the interface or the probe end. Figure 6-5. Surface Threshold Is Too Low 100 80 AMPLITUDE 60 250 200 40 150 20 100 -20 50 -40 -60 DISTANCE A. Disturbing echo misinterpreted as product surface B. Actual product surface By adjusting the Surface Threshold the product surface is properly detected as illustrated in Figure 6-6. Figure 6-6. Echo Curve Plot after Surface Threshold Was Adjusted 100 250 80 200 AMPLITUDE 60 40 150 20 100 -20 50 -40 -60 DISTANCE A. After Surface Threshold is adjusted the product surface is correctly detected. Example 2: Interface peak not found In interface applications where the bottom product has a relatively low dielectric constant (<40), or if the signal is attenuated in the upper product, the amplitude of the reflected signal from the interface is relatively low and difficult for the transmitter to detect. In such a case it may be possible to detect the reflected signal from the interface if the Interface Threshold is adjusted. Figure 6-7 illustrates a situation where the Interface Threshold is too high. The signal amplitude peak at the interface between the upper and lower products is not detected in this case. Service and Troubleshooting 97 PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 AMPLITUDE Figure 6-7. Echo Curve Plot Indicating that the Interface Threshold for the Interface Peak Is Too High DISTANCE A. Surface Threshold B. Product Surface Peak C. The Interface Threshold is above the Interface Peak. By adjusting Interface Threshold, the peak at the interface between the upper and lower products is detected as illustrated in Figure 6-8. AMPLITUDE Figure 6-8. After Changing the Interface Threshold the Transmitter Detects the Interface DISTANCE A. Surface Threshold B. After Interface Threshold is adjusted the interface is correctly detected. 6.4.3 Viewing measurement history The Measurement History tool presents historical values and related device status that are stored in the transmitter memory. The tool is useful for verifying that the transmitter works properly or to diagnose any issues during a specific time interval. 1. Select Service Tools > Maintenance > Routine Maintenance. 2. Select Measurement History and follow the on-screen instructions. 98 Service and Troubleshooting PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA 6.4.4 August 2017 Reviewing network join status and details Network join status Wireless devices join the network through a four step process: Step 1. Network Found Step 2. Network Security Clearance Granted Step 3. Network Bandwidth Allocated Step 4. Network Join Complete To view the Network Join Status of the device: Select Service Tools > Communications > Network Join Status. Network join details Obtain detailed information about the network join, and configure how the device attempts to join the network. Select Service Tools > Communications > Join Details. Table 6-5. Network Join Details Term Description Join Mode This mode configures how the device attempts to join the network. Settable options are: • Don't Attempt to Join • Join Now • Join on Powerup or Reset 6.4.5 Number of Available Neighbors Defines how many wireless devices are within the communication range of this device. In a self-organizing network, the more neighbors a device has, the more robust the network will be. Number of Advertisements Heard Number of advertised packets received by the device from all networks within range. Number of Join Attempts Number of times the device has tried to join the network prior to being accepted. Too many join attempts result in the device considering the join attempt as failed. If this happens, re-check the Join Key and Network ID. Locating the device Use the Locate Device function to identify this device by showing a pattern on the device display, as illustrated in Figure 6-9. 1. Select Service Tools > Maintenance > Routine Maintenance. 2. Select Locate Device and follow the on-screen instructions. Service and Troubleshooting 99 PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 Figure 6-9. Locate Device Pattern 6.4.6 Using the simulation mode This function can be used to simulate measurements and alerts. 1. Select Service Tools > Simulate. 2. Select desired variable and follow the on-screen instructions. 6.4.7 Using the verification method The Verification method is used to verify distance measurement with the Rosemount VeriCase. 1. Select Service Tools > Maintenance > Routine Maintenance. 2. Select Verification and follow the on-screen instructions. Refer to the Rosemount VeriCase User Guide for instructions on how to use the mobile verification tool. 6.5 Application challenges 6.5.1 Resolving thin oil layers Thin oil layer on top of water might cause jumpy surface readings. Because of the thin oil layer, the transmitter varies between detecting oil and water. Sometimes the oil layer gets too thin to be detected. See Figure 6-10. Figure 6-10. Thin Oil Layer on Top of Water, Peak Detection Method Set to Peak Center A. B. C. D. E. 100 Oil peak detected as surface Water peak Surface Threshold Too thin oil layer, no peak Water peak detected as the surface Service and Troubleshooting PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 The surface readings in such applications will be stabilized by setting the Peak Detection Method to Threshold Intersection. The point used for level measurement is then changed, see Figure 6-11. Note that this configuration should only be performed by advanced users as it could cause issues if configured incorrectly. Figure 6-11. The Different Peak Detection Methods A. Threshold Intersection: Surface detected at first intersection with Surface Threshold B. Peak Center C. Surface Threshold To set the Peak Detection Method to Threshold Intersection: 1. Select Service Tools > Echo Tuning > Advanced. 2. Under Peak Detection Method, select Threshold Intersection, and then click Send. 3. Run Verify Level to compensate for any offset error (see Figure 6-12) introduced by the Threshold Intersection method. See “Verify level” on page 74 for further instructions. Figure 6-12. Thin Oil Layer on Top of Water, Peak Detection Method Set to Threshold Intersection A. B. C. D. Service and Troubleshooting Surface detected at first intersection with Surface Threshold, even when there is an oil peak Actual product surface is ignored Surface Threshold Offset error 101 PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 6.5.2 Handling disturbances at the top of the tank Adjusting the near zone threshold The Near Zone Threshold is used to filter out disturbing echoes and noises at the top of the tank. By default, this threshold is automatically calculated by the device, and is sufficient in most conditions. However, in the case of unfavorable conditions, you might need to manually set the Near Zone Threshold. This may for example be the case if a Single Lead probe is mounted in a narrow nozzle, if the end of the nozzle protrudes into the tank, or if there are disturbing obstacles in the Near Zone (referred to as the region between 0-3.3 ft. (0-1 m) below the Upper Reference Point. Figure 6-13. Near Zone Threshold A. Reference Peak B. Disturbance C. Product Surface Peak D. Near Zone Threshold blocking the disturbance E. Surface Threshold Guidelines for setting the near zone threshold The Near Zone Threshold must be higher than the Surface Threshold to have an effect. The threshold in the near zone is set to the highest value of the configured Near Zone Threshold and Surface Threshold. The margin to waveform disturbances and noise must be at least 3 Cnts. Procedure To manually set the Near Zone Threshold function: 1. Read the Echo Curve. a. Start the Echo Curve reading, refer to “Reading the echo curve” on page 93. b. View the Echo Curve plot to find out if there are disturbing echoes close to the tank top. 102 Service and Troubleshooting PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 2. Set the Near Zone Threshold. a. Select Service Tools > Echo Tuning > Near Zone > Near Zone Threshold. b. Under Threshold Control, select User Defined. c. If using Field Communicator, select Send. The Threshold and End Distance values can now be changed. d. Under Threshold, type the desired value into the box. e. Under End Distance, type the desired value into the box. This value is the distance from Upper Reference Point to point where the Near Zone Threshold ends. Using the trim near zone function The Trim Near Zone function is used to fine tune performance in the area close to the tank top. Normally it is not necessary to use the function, but if you experience problems related to the nozzle, pipe, or chamber installation, you may need to use this function. Figure 6-14 describes the Trim Near Zone function and its effect on the echo curve. This effect is only visible if measurement conditions so require. Figure 6-14. Echo Curve before and after Trim Near Zone Trim Near Zone Reference Peak Reference Peak Note Make sure the product level is below the Near Zone region (0-3.3 ft. (0-1 m) below the Upper Reference Point) before performing the Trim Near Zone. Note The Trim Near Zone function should only be used for reducing impact from stationary disturbances. For occasional disturbances, use the Near Zone Threshold. To use the Trim Near Zone function: 1. Select Service Tools > Echo Tuning and click Near Zone. 2. Under Near Zone Compensation, select Trim Near Zone and follow the on-screen instructions. Changing the upper null zone Measurements are not performed within the Upper Null Zone (UNZ). The Upper Null Zone can be extended to block out disturbing echoes close to the tank top, caused by for example a narrow nozzle with rough walls, obstacles close to the probe, or a nozzle that protrudes into the tank. See Figure 6-16. Service and Troubleshooting 103 PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 Note Desired measuring range must be below the Upper Null Zone. Note Before changing the Upper Null Zone, check entered limit and deadband values for the High Level Alerts. High Level Alerts should not be placed in the Upper Null Zone. To set the Upper Null Zone: 1. Identify desired Upper Null Zone using the Echo Curve plot. a. Start the Echo Curve reading, refer to “Reading the echo curve” on page 93. b. View the Echo Curve plot to find out if there are disturbing echoes close to the tank top. 2. Set the desired Upper Null Zone value. a. Select Configure > Manual Setup > Level Setup > Probe > Advanced Probe Options. b. Under Upper Null Zone, type the desired value into the box, and then select Send. Figure 6-15. Upper Null Zone A. Upper Reference Point B. Upper Null Zone C. Measurement Range Figure 6-16. Upper Null Zone Is Extended to Block Out Disturbances at the Top of the Tank AMPLITUDE 3.0 5.0 DISTANCE A. Upper Null Zone B. Disturbance C. Product Surface Peak 104 Service and Troubleshooting PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA 6.5.3 August 2017 Interface measurements with fully submerged probes The Measurement Mode Interface Level with Submerged Probe is used to handle interface measurements when the product level is not visible, for example in a full chamber pipe as illustrated in Figure 6-17. In this case the probe is fully submerged into the upper product, and only the interface level is detected by the transmitter. Even if the upper product level drops, it is ignored by the transmitter which continues to measure only the interface level. If the product level drops, the air filled region in the upper part of the pipe will slightly reduce the measurement accuracy of the interface level. To achieve high accuracy in this Measurement Mode the probe must be fully submerged. To set the Measurement Mode to Interface Level with Submerged Probe: 1. Select Configure > Manual Setup > Level Setup > Environment. 2. Under Measurement Mode, select Interface Level with Submerged Probe (Interface Only in Field Communicator), and then select Send. Note Do not set Measurement Mode to Interface Level with Submerged Probe in “standard” applications when both Product Level and Interface Level are measured. Figure 6-17. Interface Level Measurements in a Full Chamber A. B. C. D. Interface distance Interface level Product level is ignored Interface level is measured Note Adjust Interface Threshold if the interface level pulse is not detected. Service and Troubleshooting 105 PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 6.5.4 Noise or weak surface echoes In difficult applications where the surface echo peak is low compared to the noise, it is recommended to set the Performance Mode to High Performance. A low surface peak compared to the noise might be caused by a turbulent surface, foam, low dielectric constant, plastic tanks, and so on.(1) If the Performance Mode is set to High Performance, each update is based on an increased number of measurements (radar sweeps), which gives improved accuracy and robustness, as well as decreased noise in the output value. However, the battery life is significantly reduced (between 40-60 percent). 1. Select Service Tools > Echo Tuning > Advanced. 2. Under Performance Mode, select High Performance, and then select Send. 6.6 Power module replacement Replace the power module with a new Black Power Module, SmartPower™ Solutions model number 701PBKKF. 1. Replace the power module. Keep cover tight 1. 2. 3. 4. Dispose of in accordance with Government regulations 2. In AMS Wireless Configurator or Field Communicator, run Install New Power Module setup. a. Select Service Tools > Maintenance > Routine Maintenance. b. Select Install New Power Module and follow the on-screen instructions. 1. 106 The High Performance mode is not supported on all models. Service and Troubleshooting PRELIMINARY Reference Manual 00809-0100-4308, Rev CA Service and Troubleshooting August 2017 Handling considerations The Black Power Module with the wireless unit contains two "C" size primary lithium/thionyl chloride batteries. Each battery contains approximately 2.5 grams of lithium, for a total of five grams in each Power Module. Under normal conditions, the battery materials are self-contained and are not reactive as long as the batteries and the battery pack integrity are maintained. Care should be taken to prevent thermal, electrical or mechanical damage. Contacts should be protected to prevent premature discharge. Use caution when handling the power module, it may be damaged if dropped from heights in excess of 20 ft. (6 m). Battery hazards remain when cells are discharged. Environmental considerations As with any battery, local environmental rules and regulations should be consulted for proper management of spent batteries. If no specific requirements exist, recycling through a qualified recycler is encouraged. Consult the materials safety data sheet for battery specific information. Shipping considerations The unit was shipped to you without the power module installed. Please remove the power module prior to shipping. Each Black Power Module contains two "C" size primary lithium batteries. Primary lithium batteries are regulated in transportation by the U.S. Department of Transportation, and are also covered by International Air Transport Association (IATA), International Civil Aviation Organization (ICAO), and European Ground Transportation of Dangerous Goods (ARD). It is the responsibility of the shipper to ensure compliance with these or any other local requirements. Please consult current regulations and requirements before shipping. Service and Troubleshooting 107 PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 6.7 Transmitter head replacement Figure 6-18. Transmitter Head Replacement Flange version Threaded version Put the protection plug here! Put the protection plug here! A. Nut B. Process Seal C. Adapter 1. Loosen the nut that connects the transmitter head to the process seal. 2. Carefully lift the transmitter head. 3. On the probe, make sure that the upper surface of the process seal is clean and free from dust and water. Wipe it clean with a dry and lint-free cloth. 4. Verify the spring-loaded pin at the center of the process seal is properly inserted. When inserted properly only the plunger is seen above the edge inside the seal hole. 5. If the transmitter head is not mounted directly, attach the protection plug to the process seal to protect the exposed parts from dust and water. If a protection plug is not available, then cover the process seal with a plastic bag. 6. Rotate the new transmitter head so the device display faces the desired direction. 7. Tighten the nut. Max torque is 30 Lbft (40 Nm). 8. Configure the transmitter, refer to Section 4: Configuration. 108 Service and Troubleshooting PRELIMINARY Reference Manual Service and Troubleshooting 00809-0100-4308, Rev CA 6.8 August 2017 Probe replacement Figure 6-19. Probe Replacement Flange version A. B. C. D. Threaded version Transmitter head Nut Process seal Probe 1. Loosen the nut. 2. Remove the transmitter head from the old probe. Make sure to protect the transmitter head bottom from dust and water. 3. On the new probe, make sure that the protection plug is removed and the upper surface of the Process Seal is clean. Also make sure that the spring-loaded pin at the center of the Process Seal is properly inserted. 4. Mount the transmitter head on the new probe. 5. Tighten the nut. Max torque is 30 Lbft (40 Nm). 6. If the new probe is not of the same type as the old one, update the transmitter configuration by setting the Probe Type parameter to the appropriate value. a. Select Configure > Manual Setup > Level Setup > Probe. b. Under Probe Type, select desired Probe Type. 7. Measure the Probe Length and enter the measured value. a. Select Configure > Manual Setup > Level Setup > Probe. b. Under Probe Length, enter the measured Probe Length value. 8. Run Verify Level to check your level measurement, refer to “Verify level” on page 74. Service and Troubleshooting 109 PRELIMINARY Service and Troubleshooting 00809-0100-4308, Rev CA August 2017 6.9 Reference Manual Service support To expedite the return process outside of the United States, contact the nearest Emerson representative. Within the United States, call the Emerson Instrument and Valve Response Center using the 1-800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials. The center will ask for product model and serial numbers, and will provide a Return Material Authorization (RMA) number. The center will also ask for the process material to which the product was last exposed. Individuals who handle products exposed to a hazardous substance can avoid injury if they are informed of and understand the hazard. Returned products must include a copy of the required Material Safety Data Sheet (MSDS) for each substance. Emerson Instrument and Valve Response Center representatives will explain the additional information and procedures necessary to return goods exposed to hazardous substances. NOTICE Shipping considerations for wireless products. The unit was shipped to you without the Power Module installed. Please remove the Power Module prior to shipping the unit. Each Power Module contains two "C" size primary lithium/thionyl chloride batteries. Primary lithium batteries (charged or discharged) are regulated during transportation by the U.S. Department of Transportation. They are also covered by IATA (International Air Transport Association), ICAO (International Civil Aviation Organization), and ARD (European Ground Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure compliance with these or any other local requirements. Consult current regulations and requirements before shipping. 110 Service and Troubleshooting PRELIMINARY Reference Manual Specifications and Reference Data 00809-0100-4308, Rev CA Appendix A August 2017 Specifications and Reference Data Performance specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 111 Functional specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 116 Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 121 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 124 Spare parts and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 130 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 139 A.1 Performance specifications A.1.1 General A.1.2 Environment Reference conditions Vibration resistance Probe: Flexible single lead Vessel: 4-in. pipe Measurement target: Water Temperature: 68 to 77 °F (20 to 25 °C) Relative humidity: 30-80% Reference accuracy(1) High performance (profile code U): ±0.12 in. (±3 mm), when distance < 33 ft. (10 m) ±0.03% of measured distance, when distance > 33 ft. (10 m) Standard (profile code S): ±0.2 in. (±5 mm), when distance < 33 ft. (10 m) ±0.05% of measured distance, when distance > 33 ft. (10 m) No effect when tested per the requirements of IEC60770-1 (1999): High Vibration Level - field or pipeline (10-60 Hz 0.21 mm displacement peak amplitude / 60-2000 Hz 3g). Electromagnetic compatibility Meets CE 61326:2012 and NE21:2012 if installed in metallic vessels or still pipes. For optimal single lead probe performance in non-metallic tanks, the probe must be mounted with a metal flange, or screwed in to a metal sheet (d > 14 in./350 mm) if a threaded version is used. See “Installation in non-metallic tanks and open-air applications” on page 19 for more information. Ambient temperature effect Pressure Equipment Directive (PED) ±0.08 in. (±2 mm)/10 K Complies with 2014/68/EU article 4.3 Electromagnetic interference effect(2) Radio approvals External antenna (WK1 option): < ±0.25 in. (±6 mm) Radio Equipment Directive (RED) 2014/53/EU Remote (WN1 option): < ±0.2 in. (±5 mm) Part 15 of the FCC Rules Industry Canada RSS 211 Power module battery life(3) High performance: 5 years at one minute update rate Standard: 9 years at one minute update rate 1. Refer to the IEC 60770-1 standard for a definition of radar specific performance parameters and if applicable corresponding test procedure. 2. Deviation through electromagnetic interference according to EN 61326. 3. Reference conditions are 70 °F (21 °C), and routing data for three additional network devices. Specifications and Reference Data 111 PRELIMINARY Specifications and Reference Data Reference Manual August 2017 00809-0100-4308, Rev CA A.1.3 Interface measuring range The maximum allowable upper product thickness/measuring range is primarily determined by the dielectric constants of the two liquids. Typical applications include interfaces between oil/oil-like and water/water-like liquids, with a low (<3) dielectric constant for the upper product and a high (>20) dielectric constant for the lower product. For such applications, the maximum measuring range is limited by the length of the coaxial and rigid single lead probes. For flexible probes, the maximum measuring range is reduced by the maximum upper product thickness, according to the diagram below. However, characteristics may vary between the different applications. Maximum upper product thickness, ft. (m) Figure A-1. Maximum Upper Product Thickness for Flexible Probes 39.4 (12) Lower product dielectric constant 32.8 (10) 80 40 26.2 (8) 20 10 19.7 (6) 80 13.1 (4) 6.6 (2) 10 10 11 Upper product dielectric constant DC 2 DC 20 112 25 ft. (7 m) Example: With an upper product dielectric constant of 2, and a lower product dielectric constant of 20, the maximum upper product thickness is 25 ft. (7 m). Specifications and Reference Data PRELIMINARY Reference Manual Specifications and Reference Data 00809-0100-4308, Rev CA August 2017 Table A-1. Measuring Range and Minimum Dielectric Constant Probe type Maximum measuring range Minimum dielectric constant(1)(2) Flexible single lead 55.8 ft. (17 m) 2.0, when distance < 32.8 ft. (10 m) 10, when distance > 32.8 ft. (10 m) Rigid single lead probe (0.3-in./8 mm) 9.8 ft. (3 m) 2.0 Rigid single lead probe (0.5-in./13 mm) 19.7 ft. (6 m) 2.0 Segmented rigid single lead 32.8 ft. (10 m) 2.0 Flexible twin lead 55.8 ft. (17 m) 2.0, when distance < 32.8 ft. (10 m) 10, when distance > 32.8 ft. (10 m) Coaxial 19.7 ft. (6 m) 2.0 1. Minimum Dielectric Constant may be lower than 2.0 if one or more of the following conditions apply: - Probe is installed in stilling well or chamber. - Maximum measuring range is not utilized. - Noise Threshold is manually adjusted to a lower level. 2. For temperatures above 140 °F (60 °C) manual adjustment of noise threshold may be required for products with low dielectric constant at or close to maximum measuring range. Table A-2. Maximum Recommended Viscosity and Contamination/Build-up Probe type Maximum viscosity Contamination/build-up Single lead 8000 cP(1)(2) Build-up allowed Twin lead 1500 cP Thin build-up allowed, but no bridging Coaxial 500 cP Not recommended 1. Consult your local Emerson representative in the case of agitation/turbulence and high viscous products. 2. For viscous or sticky applications, it is not recommended to use centering discs mounted along the probe. Specifications and Reference Data 113 PRELIMINARY Specifications and Reference Data Reference Manual August 2017 00809-0100-4308, Rev CA A.1.4 Accuracy over measuring range The measuring range depends on probe type, dielectric constant of the product and installation environment, and is limited by the Blind Zones at the very top and bottom of the probe. In the Blind Zones, the accuracy exceeds ±1.18 in. (30 mm), and measurements may not be possible. Measurements close to the Blind Zones will have reduced accuracy. Upper Blind Zone Reduced accuracy The following conditions will impact the Blind Zones: If the single lead probes or twin probes are installed in a nozzle, the nozzle height shall be added to the specified Upper Blind Zone. The measuring range for the PTFE covered flexible single lead probe includes the weight when measuring on a high dielectric media. Figure A-2, Figure A-3, Figure A-4, and Figure A-5 illustrate the accuracy over measuring range at reference condition using the Trim Near Zone function, with alternating probe types and varying dielectric constant of the product. Reduced accuracy Lower Blind Zone Note Measurements may not be possible in the Blind Zones, and measurements close to the Blind Zones will have reduced accuracy. Therefore, the alarm points should be configured outside these zones. Figure A-2. Accuracy over Measuring Range for Flexible Single Lead Probe Water (DC = 80) Oil (DC = 2.2) ±0.25 in. ±1.18 in. ±0.25 in. ±1.18 in. (6 mm) (30 mm) (6 mm) (30 mm) Accuracy Accuracy 3.2 in. (8 cm) 9.8 in. (25 cm) 4.3 in. (11 cm) 10.6 in. (27 cm) Blind Zone 2 in. (5 cm) 5.1 in. (13 cm) 114 4.3 in. (11 cm) Specifications and Reference Data PRELIMINARY Reference Manual Specifications and Reference Data 00809-0100-4308, Rev CA August 2017 Figure A-3. Accuracy over Measuring Range for Rigid Single Lead/Segmented Rigid Single Probes Water (DC = 80) Oil (DC = 2.2) ±0.12 in. ±1.18 in. ±0.12 in. ±1.18 in. (3 mm) (30 mm) (3 mm) (30 mm) Accuracy 3.9 in. (10 cm) Accuracy 3.9 in. (10 cm) 12.2 in. (31 cm) 18.9 in. (48 cm) Blind Zone 0.8 in. (2 cm) 5.1 in. (13 cm) 5.9 in. (15 cm) 0.8 in. (2 cm) Figure A-4. Accuracy over Measuring Range for Flexible Twin Lead Probe Water (DC = 80) Oil (DC = 2.2) ±0.12 in. ±1.18 in. ±0.12 in. ±1.18 in. (3 mm) (30 mm) (3 mm) (30 mm) Accuracy 3.9 in. (10 cm) Accuracy 5.9 in. (15 cm) 10.2 in. (26 cm) 12.6 in. (32 cm) Blind Zone 0.4 in. (1 cm) 3.5 in. (9 cm) Specifications and Reference Data 7.9 in. (20 cm) 115 PRELIMINARY Specifications and Reference Data Reference Manual August 2017 00809-0100-4308, Rev CA Figure A-5. Accuracy over Measuring Range for Coaxial Probe Water (DC = 80) Oil (DC = 2.2) ±0.12 in. ±1.18 in. ±0.12 in. ±1.18 in. (3 mm) (30 mm) (3 mm) (30 mm) Accuracy Accuracy 5.1 in. (13 cm) 5.5 in. (14 cm) 10.2 in. (26 cm) 13.0 in. (33 cm) Blind Zone 9.5 in. (24 cm) 1.2 in. (3 cm) 2.0 in. (5 cm) A.2 Functional specifications Humidity limits A.2.1 General 0 to 100% relative humidity Field of application Liquids and semi-liquids level or liquid/liquid interfaces 3308Axx1... for level or submerged probe interface measurement 3308Axx2... for level and interface measurement A.2.2 Wireless Output IEC 62591 (WirelessHART®) 2.4 GHz DSSS Transmit rate Measurement principle User selectable, 4 seconds to 60 minutes Time Domain Reflectometry (TDR) Frequency range (See “Theory of operation” on page 3 for a description of how it works) 2400 - 2483.5 MHz Microwave output power Nominal 10 μw, Max <20 mW 116 Radio frequency output from antenna External antenna (WK option): < 10 mW (+10dBm) EIRP Remote (WN option): < 40mW (16dBm) EIRP Specifications and Reference Data PRELIMINARY Reference Manual Specifications and Reference Data 00809-0100-4308, Rev CA Modulation type August 2017 Table A-3. Output Variables QPSK/iEEE 802.15.4 DSSS IEC 62591 (WirelessHART) LCD display PV, SV, TV, QV Number of channels Level Distance 15 Surface Signal Strength N/A Channel spacing Total Volume Interface Level(1) Interface Distance(1) Interface Signal Strength(1) N/A 9(2) Upper Product Thickness(3) Electronics Temperature 9(2) Signal Quality 9(2) Supply Voltage 9(2) % of Range 9(2) 5 MHz Emission designation G1D A.2.3 Display and configuration LCD display Toggles between selected output variables Shows diagnostic information (alerts) Display updates at each wireless update Figure A-6. Device Display 1. 2. 3. For 3308Axx1, Interface measurement is only available for fully submerged probe. Not available as primary variable. Only available with 3308Axx2. HART diagnostics Signal Quality Metrics - Diagnostics package that monitors the relations between surface, noise and threshold. The function can be used to detect abnormal conditions in the process such as probe contamination or sudden loss of signal strength. Signal Quality is available as Output Variable and it comes with user configurable alerts through AMS Wireless Configurator or Field Communicator. A.2.4 Temperature limits Output units Level, Interface, and Distance: ft, inch, m, cm, or mm Volume: ft3, inch3, US gals, Imp gals, barrels, yd3, m3, or liters Temperature: °F, °C Ambient and storage temperature limits Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications, see Appendix B: Product Certifications. Table A-4. Ambient Temperature Limits Operating limit Storage limit With LCD Display -40 to 175 °F (-40 to 80 °C)(1) -40 to 185 °F (-40 to 85 °C) Without LCD Display -40 to 185 °F (-40 to 85 °C) -40 to 185 °F (-40 to 85 °C) 1. Specifications and Reference Data LCD display may not be readable and device display updates will be slower at temperatures below -4 °F (-20 °C). 117 PRELIMINARY Specifications and Reference Data Reference Manual August 2017 00809-0100-4308, Rev CA A.2.5 Process temperature and pressure rating Duplex 2205 (UNS S31803) flanges according to ASME B16.5 Table 2-2.8: Max. 302 °F/580 psig (150 °C/40 bar) Figure A-7 gives the maximum process temperature (measured at the lower part of the flange or threaded connection) and pressure rating. EN Final rating depends on flange, material of construction, and O-ring selection. Figure A-7. Max. Rating, Standard Tank Connections EN 1.4404 according to EN 1092-1 material group 13E0: Alloy C-276 (UNS N10276) flanges according to EN 1092-1 material group 12E0: Pressure psig (bar) Max. 302 °F/580 psig (150 °C/40 bar) Max. 302 °F/580 psig (150 °C/40 bar) Duplex 2205 (EN 1.4462) flanges according to EN 1092-1 material group 16E0: 580 (40) PTFE covered probe and flange (model code 7) 232 (16) Max. 580 psig (40 Bar), -22 °F (-30 °C) up to max 302 °F (150 °C)(1) JIS 316L SST Flanges according to JIS B2220 material group 2.3: -14 (-1) -40 (-40) 302 (150) Temperature °F (°C) Temperature °F (°C) in air Minimum Maximum Viton® Fluoroelastomer 5 (-15) 302 (150) Ethylene Propylene (EPDM) -40 (-40) 266 (130) Kalrez® 6375 Perfluoroelastomer 14 (-10) 302 (150) Nitrile Butadiene (NBR) -31 (-35) 230 (110) Note Always check the chemical compatibility of the O-ring material with your application. If the O-ring material is not compatible with its chemical environment, the O-ring may eventually malfunction. A.2.6 Flange rating ASME 316L SST flanges according to ASME B16.5 Table 2-2.3: Max. 302 °F/580 psig (150 °C/40 bar) Alloy C-276 (UNS N10276) flanges according to ASME B16.5 Table 2-3.8: Max. 302 °F/580 psig (150 °C/40 bar) 118 Max. 302 °F/580 psig (150 °C/40 bar) Fisher™and Masoneilan™ Table A-5. Temperature Ranges for Standard Tank Seals with Different O-ring Materials O-ring material 316L SST Flanges according to ASME B16.5 Table 2-2.3: Max. 302 °F/580 psig (150 °C/40 bar) Table A-6. Tri Clamp Rating Size Maximum pressure (bar)(1) 1½-in. (37.5 mm) 16 2-in. (50 mm) 16 3-in. (75 mm) 10 4-in. (100 mm) 10 1. The final rating depends on the clamp and gasket. A.2.7 Plate design Certain models of flanged alloy and PTFE covered probes have a tank connection design with a protective flange plate of the same material as the probe and with a backing flange in 316L/EN 1.4404. The protective flange plate prevents the backing flange from being exposed to the tank atmosphere. Flange rating according to SST backing flange ASME B16.5 Table 2-2.3, EN 1092-1 material group 13E0, and JIS B2220 material group 2.3. PTFE protective plate: 1. Max. 302 °F/232 psig (150 °C/16 Bar) Minimum temperature limit due to EN13445-2. Specifications and Reference Data PRELIMINARY Reference Manual Specifications and Reference Data 00809-0100-4308, Rev CA August 2017 Alloy C-276 and Alloy 400 protective plate: Max. 302 °F/580 psig (150 °C/40 Bar) A.2.8 Interface measurements The Rosemount 3308 Series is well suited for interface measurements, including applications where the probe is fully submerged in the liquid. Figure A-8. Interface Level Measurement Product Level Interface Level Interface Level Interface Measurement Interface Measurement with fully submerged probe If interface is to be measured, follow these criteria: The dielectric constant of the upper product should be known and should not vary. The AMS Wireless Configurator and Field Communicator have a built-in Dielectric Constant Guide to assist users in determining the dielectric constant of the upper product. The dielectric constant of the upper product must have a lower dielectric constant than the lower product to have a distinct reflection. The difference between the dielectric constants for the two products must be larger than 10. Maximum dielectric constant for the upper product is 10 for the coaxial probe, and 5 for the single lead and flexible twin lead probes. Minimum detectable upper product thickness is 4 in. (10 cm) when the upper product is oil (DC=2.2) and the lower product is water (DC=80). For guidelines on emulsion situations, consult your local Emerson™ representative. For additional information, see the Guided Wave Radar Interface Measurement Technical Note. Specifications and Reference Data 119 PRELIMINARY Specifications and Reference Data Reference Manual August 2017 00809-0100-4308, Rev CA A.2.9 Conditions used for flange strength calculations Table A-7. 316 SST or Process Connection with Strength Calculations Standard Bolting material ASME Stainless steel SA193 B8M Class 2 EN, JIS EN 1515-1/-2 group 13E0, A4-70 Gasket Flange material Hub material Soft (1a) with min. thickness 1.6 mm Stainless steel A182 Gr. F316L and EN 10222-5-1.4404 Soft (EN 1514-1) with min. thickness 1.6 mm Stainless steel SA479M 316L and EN 10272-1.4404 Table A-8. Alloy C-276 Standard Bolting material ASME UNS N10276 EN, JIS Gasket Flange material Hub material Soft (1a) with min. thickness 1.6 mm Soft (EN 1514-1) with min. thickness 1.6 mm SB462 Gr. N10276 (solution annealed condition) or SB575 Gr. N10276 (solution annealed condition) SB574 Gr. N10276 Table A-9. Duplex 2205 Standard Bolting material Gasket Flange material Hub material ASME A193 B7 or A320 L7 Soft (1a) with min. thickness 1.6 mm EN, JIS Bumax® 88 Soft (EN 1514-1) with min. thickness 1.6 mm Duplex stainless steel SA/A182 F51 and EN10222-5-1.4462 or SA/A240 Gr. S31803 and EN10028-7-1.4462 Stainless steel SA479M S31803 and EN, JIS Bumax 88 EN 10272-1.4462 120 Specifications and Reference Data PRELIMINARY Reference Manual Specifications and Reference Data 00809-0100-4308, Rev CA August 2017 A.3 Physical specifications A.3.4 Flange dimensions A.3.1 Material selection Follows ASME B16.5, JIS B2220, and EN 1092-1 standards for blind flanges. For Proprietary Fisher and Masoneilan flanges, see “Proprietary Flanges” on page 146. Emerson provides a variety of Rosemount product with various product options and configurations including materials of construction that can be expected to perform well in a wide range of applications. The Rosemount product information presented is intended as a guide for the purchaser to make an appropriate selection for the application. It is the purchaser’s sole responsibility to make a careful analysis of all process parameters (such as all chemical components, temperature, pressure, flow rate, abrasives, contaminants, etc.), when specifying product, materials, options and components for the particular application. Emerson is not in a position to evaluate or guarantee the compatibility of the process fluid or other process parameters with the product, options, configuration or materials of construction selected. A.3.2 Tank connection A.3.5 Probes Probe versions Flexible single lead, rigid single lead, segmented rigid single lead, flexible twin lead, and coaxial. Total probe length This is defined from the Upper Reference Point to the end of the probe (weight included, if applicable). Figure A-10. Total Probe Length NPT BSPP (G) Flange The tank connection consists of a tank seal, a flange, Tri Clamp, or NPT or BSPP (G) threads. See “Dimensional drawings” on page 139. Upper Reference Point Total Probe Length Certain models of flanged alloy and PTFE covered probes have a tank connection design with a protective plate of the same material as the probe (see Figure A-9). This is to prevent the 316L/EN 1.4404 SST flange from being exposed to the tank atmosphere. Figure A-9. Probe and Protective Plate Alloy probe and protective plate Tri Clamp PTFE covered probe and protective plate Select the probe length according to the required measuring range (the probe must be hung and fully extended through the entire distance where level readings are desired). Cut-to-fit probes Protective plate A.3.3 Housing and enclosure Ingress protection All probes can be cut in field except for the PTFE covered probe. However, there are some restrictions for the coaxial probe: Probes over 4.1 ft. (1.25 m) can be cut up to 2 ft. (0.6 m). Shorter probes can be cut to the minimum length of 1.3 ft. (0.4 m). IP66/67 and NEMA® 4X Specifications and Reference Data 121 PRELIMINARY Specifications and Reference Data Reference Manual August 2017 00809-0100-4308, Rev CA Table A-10. Minimum and Maximum Probe Length Probe type Probe length Flexible single lead 3.3 to 55.8 ft. (1 to 17 m) Rigid single lead (0.3-in./8 mm) 1.3 to 9.8 ft. (0.4 to 3 m) Rigid single lead (0.5-in./13 mm) 1.3 to 19.7 ft. (0.4 to 6 m) Segmented rigid single lead 1.3 to 32.8 ft. (0.4 to 10 m) Flexible twin lead 3.3 to 55.8 ft. (1 to 17 m) Coaxial 1.3 to 19.7 ft. (0.4 to 6 m) Probe angle 0 to 90 degrees from vertical axis A.3.6 Material exposed to tank atmosphere Material of construction code Material 316 SST(1), 316L SST (EN 1.4404), PTFE, PFA, and O-ring materials Alloy C-276 (UNS N10276), PTFE, PFA, and O-ring materials Alloy 400 (UNS N04400), PTFE, PFA, and O-ring materials PTFE (1 mm PTFE cover) PTFE, 316L SST (EN 1.4404), and O-ring materials Alloy C-276 (UNS N10276), PTFE, PFA, and O-ring materials Duplex 2205 (UNS S31803/EN 1.4462), Duplex 2507 (UNSS32750/EN 1.4410), PTFE, PFA, and O-ring materials Tensile strength Flexible single lead SST: 2698 lb (12 kN) Flexible single lead Alloy C-276: 1798 lb (8 kN) Flexible single lead Alloy 400: 1124 lb (5 kN) Flexible single lead Duplex 2205: 1349 lb (6 kN) Flexible twin lead: 2023 lb (9 kN) Collapse load Flexible single lead SST: 3597 lb (16 kN) Flexible single lead Alloy C-276: 2023 lb (9 kN) Flexible single lead Alloy 400: 1349 lb (6 kN) Flexible single lead Duplex 2205: 1574 lb (7 kN) Sideway capacity Rigid single lead/segmented rigid single lead: 4.4 ft. lbf, 0.44 lb at 9.8 ft. (6 Nm, 0.2 kg at 3 m) Coaxial: 73.7 ft. lbf, 3.7 lb at 19.7 ft. (100 Nm, 1.67 kg at 6 m) 122 1. For flexible single/twin lead probes only. A.3.7 Weight Table A-11. Flange and Probes Item Weight Flange Depends on flange size Flexible single lead probe 0.05 lb/ft (0.07 kg/m) Rigid single lead probe (0.3-in./8 mm) 0.27 lb/ft (0.4 kg/m) Rigid single lead probe (0.5-in./13 mm) 0.71 lb/ft (1.06 kg/m) Segmented rigid single lead probe 0.71 lb/ft (1.06 kg/m) Flexible twin lead probe 0.09 lb/ft (0.14 kg/m) Coaxial probe 0.67 lb/ft (1 kg/m) Specifications and Reference Data PRELIMINARY Reference Manual Specifications and Reference Data 00809-0100-4308, Rev CA August 2017 Table A-12. End Weight Item Small weight (code W1) Weight SST probe: 0.88 lb (0.40 kg) PTFE covered probe: 2.20 lb (1 kg) Short weight (code W2) 0.88 lb (0.40 kg) Heavy weight (code W3) 2.43 lb (1.10 kg) Flexible twin lead probe 1.3 lb (0.60 kg) A.3.8 End weight and anchoring options There are in total four weight and anchoring options for flexible single lead probes. See Figure A-11 on page 139 for dimensions. Small weight (code W1) A small weight is recommended for narrow tank openings less than 1.5 inches (38 mm). Required weight option for PTFE covered probes. Short weight (code W2) A short weight is available for the single flexible stainless steel probe. It is recommended for maximized measuring ranges with measurements close to the probe end. Heavy weight (code W3) A heavy weight is the recommended choice for most applications. Chuck (code W4) To tie probe end to tank bottom. A.3.9 Engineered solutions When standard model codes are not sufficient to fulfill requirements, please consult the factory to explore possible Engineered Solutions. This is typically, but not exclusively, related to the choice of wetted materials or the design of a process connection. These Engineered Solutions are part of the expanded offerings and may be subject to additional delivery lead time. For ordering, factory will supply a special P-labeled numeric option code that should be added at the end of the standard model string. Specifications and Reference Data 123 PRELIMINARY Specifications and Reference Data August 2017 Reference Manual 00809-0100-4308, Rev CA A.4 Ordering information Specification and selection of product materials, options, or components must be made by the purchaser of the equipment. See page 121 for more information on Material Selection. Table A-13. Rosemount 3308 Series Level and/or Interface Measurements in Liquids Ordering Information The starred offerings (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time. Model Product description 3308A Guided Wave Radar Level Transmitter Profile ★ Reference accuracy High Performance ±0.12 in. (±3 mm) ★ Standard ±0.2 in. (±5 mm) ★ Signal output (see page 116 for details) Wireless ★ Measurement type (see page 119) Level and Interface Transmitter Level or Interface Transmitter (Interface available for fully submerged probe) ★ Housing D1 Wireless Dual Compartment Housing, Aluminum (with plugged ½-14 NPT conduits) ★ E1 Wireless Dual Compartment Housing, Stainless steel (with plugged ½-14 NPT conduits) ★ Hazardous locations certifications (see Appendix B: Product Certifications) I1 ATEX Intrinsic Safety ★ I2 INMETRO Intrinsic Safety ★ I3 NEPSI Intrinsic Safety ★ I4 TIIS Intrinsic Safety ★ I5 FM Intrinsically Safe ★ I6 Canadian Intrinsically Safe ★ I7 IECEx Intrinsic Safety ★ IM Technical Regulations Customs Union (EAC) Intrinsic Safety ★ KD ATEX and Canadian Intrinsic Safety KE FM and Canadian Intrinsically Safe KF ATEX and FM Intrinsic Safety NA No Hazardous Locations Certifications Operating temperature and pressure (see page 118) 124 - 15 psig (-1bar) to 580 psig (40 bar) @ 302 °F (150 °C) ★ Specifications and Reference Data PRELIMINARY Reference Manual Specifications and Reference Data 00809-0100-4308, Rev CA August 2017 Table A-13. Rosemount 3308 Series Level and/or Interface Measurements in Liquids Ordering Information The starred offerings (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time. Material of construction; process connection/probe Probe type 316L SST (EN 1.4404) All Alloy C-276 (UNS N10276). With plate design if flanged version. 3A, 3B, 4A, 4B, and 5A Alloy 400 (UNS N04400). With plate design if flanged version. 3A, 3B, 4A, 4B, and 5A PTFE covered probe and flange. With plate design. 4A and 5A PTFE covered probe 4A and 5A Alloy C-276 (UNS N10276) process connection, flange, and probe 3A, 3B, 4A, 4B, and 5A Duplex 2205 (UNS S31803) process connection, flange, and probe 4B and 5A ★ Sealing O-ring material (see page 118) Viton Fluoroelastomer ★ Ethylene Propylene (EPDM) ★ Kalrez 6375 Perfluoroelastomer ★ Nitrile Butadiene (NBR) ★ Process connection size (see Table A-14 and Table A-15 on page 129 for availability) Process connection type 1½-in. Thread/Tri Clamp ★ 2-in./DN50/50A NPT Thread/Flange/Tri Clamp ★ 3-in./DN80/80A Flange/Tri Clamp ★ 4-in./DN100/100A Flange/Tri Clamp ★ Proprietary Flanges Proprietary Flange ★ 1-in. Thread 6-in./DN150/150A Flange 8-in./DN200/200A Flange Process connection rating (see Table A-14 and Table A-15 on page 129 for availability) NN For use with non-flange process connection type ★ ASME rating AA ASME B16.5 Class 150 Flange ★ AB ASME B16.5 Class 300 Flange ★ DA EN1092-1 PN16 Flange ★ DB EN1092-1 PN40 Flange ★ JA JIS B2220 10K Flange ★ JB JIS B2220 20K Flange ★ EN rating JIS rating Proprietary PF Proprietary Flange Specifications and Reference Data ★ 125 PRELIMINARY Specifications and Reference Data Reference Manual August 2017 00809-0100-4308, Rev CA Table A-13. Rosemount 3308 Series Level and/or Interface Measurements in Liquids Ordering Information The starred offerings (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time. Process connection type (see Table A-14 and Table A-15 on page 129 for availability) Threads NPT thread ★ BSPP (G) thread ★ Flange faces Flat Face (FF) Flange, available for EN flanges ★ Raised Face (RF) Flange, available for ASME and JIS flanges ★ Proprietary flanges (see page 146 for dimensions) Masoneilan-Proprietary, 316 SST Torque Tube Flange, 316L ★ Fisher-Proprietary, 316 SST, (for 249B and 259B cages) Torque Tube Flange, 316L ★ Fisher-Proprietary, 316 SST, (for 249C cages) Torque Tube Flange, 316L ★ Tri Clamp Tri Clamp Probe Type Process connection type Probe lengths 3B Coaxial, perforated. For level and interface measurement. Flange/1-, 1½, 2-in. Thread Min.: 1 ft. 4 in. (0.4 m) Max.: 19 ft. 8 in. (6 m) ★ 4A Rigid Single Lead (d=0.3"/8 mm) Flange/1-, 1½, 2-in. Thread/Tri Clamp Min.: 1 ft. 4 in. (0.4 m)(1) Max.: 9 ft. 10 in. (3 m) ★ 4B Rigid Single Lead (d=0.5"/13 mm) Flange/1½-, 2-in. Thread/Tri Clamp Min.: 1 ft. 4 in. (0.4 m) Max.: 19 ft. 8 in. (6 m) ★ 5A Flexible Single Lead (d=0.16"/4mm). Refer to page 127 to specify weight or chuck. Flange/1-, 1½-, 2-in. Thread/Tri Clamp Min.: 3 ft. 4 in. (1 m)(1) Max.: 55 ft. 9 in. (17 m) ★ 2A Flexible Twin Lead with weight Flange/1½-, 2-in. Thread Min.: 3 ft. 4 in. (1 m) Max.: 55 ft. 9 in. (17 m) 3A(2) Coaxial (for level measurement) Flange/1-, 1½-, 2-in. Thread Min.: 1 ft. 4 in. (0.4 m) Max.: 19 ft. 8 in. (6 m) 4S Segmented Rigid Single Lead (d=0.5"/13mm) Flange/1½-, 2-in. Thread Min.: 1 ft. 4 in. (0.4 m) Max.: 32 ft. 9 in. (10 m) Probe length units (see page 121 for total probe length) English (feet, inches) ★ Metric (meters, centimeters) ★ Probe length (feet/meters) XXX 0-55 feet or 0-17 meters ★ Probe length (inches/centimeters) XX 126 0-11 inches or 0-99 Centimeters ★ Specifications and Reference Data PRELIMINARY Reference Manual Specifications and Reference Data 00809-0100-4308, Rev CA August 2017 Table A-13. Rosemount 3308 Series Level and/or Interface Measurements in Liquids Ordering Information The starred offerings (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time. Update rate, operating frequency and protocol WA3 User Configurable Update Rate, 2.4 GHz DSSS (Direct Sequence Spread Spectrum), IEC 62591 (WirelessHART) ★ Omnidirectional wireless antenna and SmartPower™ solutions (see page 116 for functional specification) WK1 External Antenna, Adapter for Intrinsically Safe Black Power Module (Power Module Sold Separately) ★ WN1(3) High Gain, Remote Antenna (see page 145 for dimensions), Adapter for Intrinsically Safe Black Power Module (Power Module Sold Separately) ★ Note: Black Power Module must be shipped separately, order Model 701 PBKKF (part number 00753-9220-0001) Options (include with selected model number) Display M5 LCD Display (see page 117) ★ Hydrostatic testing P1 Hydrostatic Testing, including certificate ★ Factory configuration C1 Factory Configuration per Configuration Data Sheet ★ Special quality assurance Q4 Calibration Data Certificate ★ Material traceability certification Q8(4) Material Traceability Certification per EN 10204 3.1 ★ Welding procedure qualification/specification Q66 Welding Procedure Qualification Record Documentation Q67 Welder Performance Qualification Record Q68 Welding Procedure Specification Special certifications QG GOST Certification Material certification Q15(5) NACE® material recommendation per NACE MR0175/ISO 15156 ★ Installation options LS Long Stud for Flexible Single Lead Probes, 25 cm (10 in.) (for use in tall nozzles) BR Mounting Bracket for 1½-in. NPT Process Connection (see page 144) ★ Weight and anchoring options for flexible single probes (see page 123 for dimensions) W1 Small Weight (for narrow tank openings less than 2 in. (50 mm)) (Required for PTFE covered probes) ★ W3 Heavy Weight (for most applications) ★ W4 Chuck (to tie probe end to tank bottom) ★ W2 Short Weight (when measuring close to the probe end) Specifications and Reference Data 127 PRELIMINARY Specifications and Reference Data August 2017 Reference Manual 00809-0100-4308, Rev CA Table A-13. Rosemount 3308 Series Level and/or Interface Measurements in Liquids Ordering Information The starred offerings (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time. Weight assembly options for flexible single probes WU ★ Weight or chuck not mounted on the probe Extended product warranty WR3 3-year limited warranty ★ WR5 5-year limited warranty ★ Plantweb™ diagnostic functionality DA1 ★ HART® Diagnostics (see page 117) Centering disc (see page 28 for dimensions and size recommendation)(6) S2(7) 2-in. Centering disc ★ S3(7) 3-in. Centering disc ★ S4(7) 4-in. Centering disc ★ P2 2-in. Centering disc PTFE ★ P3 3-in. Centering disc PTFE ★ P4 4-in. Centering disc PTFE ★ S6(7) 6-in. Centering disc S8(7) 8-in. Centering disc P6 6-in. Centering disc PTFE P8 8-in. Centering disc PTFE Assemble/consolidate to chamber (see page 20) XC ★ Consolidate to Chamber Engineered solutions (see page 123) Pxxx 1. 2. 3. 4. 5. 6. 7. 128 Engineered Solutions beyond standard model codes. (Consult factory for details) Minimum probe length is 4 ft. 11 in. (1.5 m) for PTFE covered probes (Material of Construction codes 7 and 8). Requires model 3308Axx1. Not CE approved. Certificate includes all metallic pressure retaining wetted parts. Available for Probe Type 3A, 3B, 4A, 4B, 4S, and PTFE-coated 5A. Available for SST, Alloy C-276, Alloy 400, and Duplex 2205 probes, types 2A, 4A, 4B, 4S, and 5A. Not available with PTFE covered probes (Material of Construction codes 7 and 8). Centering disc in same material as probe material of construction. Specifications and Reference Data PRELIMINARY Reference Manual Specifications and Reference Data 00809-0100-4308, Rev CA August 2017 Table A-14. Availability of Process Connections - Material of Construction Codes 1, 2, 3, 7, and 8 (Type vs. Size and Rating) Process connection size Process connection rating Thread/Tri Clamp ASME B16.5 flanges EN1092-1 flanges JIS B2220 flanges Proprietary flanges(1) Class 150 Class 300 PN16 PN40 10K 20K G(2), N(2) N/A N/A N/A N/A N/A N/A N/A C(2), N(3), G(3) N/A N/A N/A N/A N/A N/A N/A 2-in./DN50/50A C(2), N(2) N/A 3-in./DN80/80A C(2) N/A 4-in./DN100/100A C(2) N/A 6-in./DN150/150A N/A N/A 8-in./DN200/200A N/A N/A Proprietary flanges N/A N/A N/A N/A N/A N/A N/A M, P, Q 1-in. 1½-in. 1. Only available with material of construction codes 1, 7, and 8. 2. Only available with material of construction codes 1 and 8. 3. Only available with material of construction codes 1, 2, 3, and 8. C = Tri Clamp (process connection type code C) F = Flat Face (process connection type code F) G = BSPP (G) thread (process connection type code G) M = Masoneilan (process connection type code M) N = NPT thread (process connection type code N) P = Fisher 249B/259B (process connection type code P) Q = Fisher 249C (process connection type code Q) R = Raised Face (process connection type code R) Table A-15. Availability of Process Connections - Material of Construction Codes H and D (Type vs. Size and Rating) Process connection size Process connection rating Thread/Tri Clamp ASME B16.5 flanges EN1092-1 flanges JIS B2220 flanges Class 150 Class 300 PN16 PN40 10K 20K Proprietary flanges 1-in. N/A N/A N/A N/A N/A N/A N/A N/A 1½-in. G, N N/A N/A N/A N/A N/A N/A N/A 2-in./DN50/50A N/A N/A N/A N/A N/A N/A 3-in./DN80/80A N/A N/A N/A N/A N/A N/A 4-in./DN100/100A N/A N/A N/A N/A N/A N/A 6-in./DN150/150A N/A R(1) N/A N/A N/A N/A N/A N/A 8-in./DN200/200A N/A N/A N/A N/A N/A N/A N/A N/A Proprietary flanges N/A N/A N/A N/A N/A N/A N/A N/A 1. Only available with material of construction code H. G = BSPP (G) thread (process connection type code G) N = NPT thread (process connection type code N) R = Raised Face (process connection type code R) Specifications and Reference Data 129 PRELIMINARY Specifications and Reference Data Reference Manual August 2017 00809-0100-4308, Rev CA A.5 Spare parts and accessories Table A-16. Rosemount 3308 Series Spare Parts List - Transmitter Head Model Product description 3308A Guided Wave Radar Level Transmitter Profile Reference accuracy High Performance ±0.12 in. (±3 mm) Standard ±0.2 in. (±5 mm) Signal output (see page 116 for details) Wireless Measurement type (see page 119) Level and Interface Transmitter Level or Interface Transmitter (Interface available for fully submerged probe) Housing D1 Wireless Dual Compartment Housing, Aluminum (with plugged ½-14 NPT conduits) E1 Wireless Dual Compartment Housing, Stainless steel (with plugged ½-14 NPT conduits) Product certifications (see Appendix B: Product Certifications) I1 ATEX Intrinsic Safety I2 INMETRO Intrinsic Safety I3 NEPSI Intrinsic Safety I4 TIIS Intrinsic Safety I5 FM Intrinsically Safe I6 Canadian Intrinsically Safe I7 IECEx Intrinsic Safety IM Technical Regulations Customs Union (EAC) Intrinsic Safety KD ATEX and Canadian Intrinsic Safety KE FM and Canadian Intrinsically Safe KF ATEX and FM Intrinsic Safety NA No Hazardous Locations Certifications Operating temperature and pressure Not Applicable Material of construction; process connection / probe Not Applicable Sealing o-ring material 130 Not Applicable Specifications and Reference Data PRELIMINARY Reference Manual Specifications and Reference Data 00809-0100-4308, Rev CA August 2017 Table A-16. Rosemount 3308 Series Spare Parts List - Transmitter Head Process connection size Not Applicable Process connection rating NN Not Applicable Process connection type Not Applicable Probe Type 0N Not Applicable Probe length units Not Applicable Probe length (feet/meters) 000 Not Applicable Probe length (inches/centimeters) 00 Not Applicable Update rate, operating frequency and protocol WA3 User Configurable Update Rate, 2.4 GHz DSSS (Direct Sequence Spread Spectrum), IEC 62591 (WirelessHART) Omnidirectional wireless antenna and SmartPower solutions (see page 116 for functional specification) WK1 External Antenna, Adapter for Intrinsically Safe Black Power Module (Power Module Sold Separately) WN1(1) High Gain, Remote Antenna (see page 145 for dimensions), Adapter for Intrinsically Safe Black Power Module (Power Module Sold Separately) Note: Black Power Module must be shipped separately, order Model 701 PBKKF (part number 00753-9220-0001) Options (include with selected model number) Display M5 LCD Display (see page 117) Factory configuration C1 Factory Configuration per Configuration Data Sheet Special quality assurance Q4 Calibration Data Certificate Special certifications QG GOST Certification Specifications and Reference Data 131 PRELIMINARY Specifications and Reference Data Reference Manual August 2017 00809-0100-4308, Rev CA Table A-16. Rosemount 3308 Series Spare Parts List - Transmitter Head Extended product warranty WR3 3-year limited warranty WR5 5-year limited warranty Plantweb diagnostic Functionality DA1 HART Diagnostics (see page 117) Engineered solutions (see page 123) Pxxx 1. Engineered Solutions beyond standard model codes. (Consult factory for details) Not CE approved. Table A-17. Rosemount 3308 Series Spare Parts List - Probe Model Product description 3308A Guided Wave Radar Level Transmitter Profile Reference accuracy High Performance ±0.12 in. (±3 mm) Standard ±0.2 in. (±5 mm) Signal output Not Applicable Measurement type Spare Process Seal and Probe Housing N0 Not Applicable Product certifications NA Not Applicable Operating temperature and pressure (see page 118) - 15 psig (-1bar) to 580 psig (40 bar) @ 302 °F (150 °C) Material of construction; process connection / probe Probe type 316L SST (EN 1.4404) All Alloy C-276 (UNS N10276). With plate design if flanged version. 3A, 3B, 4A, 4B, and 5A Alloy 400 (UNS N04400). With plate design if flanged version. 3A, 3B, 4A, 4B, and 5A PTFE covered probe and flange. With plate design. 4A and 5A PTFE covered probe 4A and 5A Alloy C-276 (UNS N10276) process connection, flange, and probe 3A, 3B, 4A, 4B, and 5A Duplex 2205 (UNS S31803) process connection, flange, and probe 4B and 5A 132 Specifications and Reference Data PRELIMINARY Reference Manual Specifications and Reference Data 00809-0100-4308, Rev CA August 2017 Table A-17. Rosemount 3308 Series Spare Parts List - Probe Sealing o-ring material (see Table A-5 on page 118) Viton Fluoroelastomer Ethylene Propylene (EPDM) Kalrez 6375 Perfluoroelastomer Nitrile Butadiene (NBR) Process connection size (see Table A-14 on page 129 for availability) Process connection type 1½-in. Thread/Tri Clamp 2-in./DN50/50A NPT Thread/Flange/Tri Clamp 3-in./DN80/80A Flange/Tri Clamp 4-in./DN100/100A Flange/Tri Clamp Proprietary Flanges Proprietary Flange 1-in. Thread 6-in./DN150/150A Flange 8-in./DN200/200A Flange Process connection rating (see Table A-14 on page 129 for availability) NN For use with non-flange process connection type ASME rating AA ASME B16.5 Class 150 Flange AB ASME B16.5 Class 300 Flange EN rating DA EN1092-1 PN16 Flange DB EN1092-1 PN40 Flange JIS rating JA JIS B2220 10K Flange JB JIS B2220 20K Flange Proprietary PF Proprietary Flange Process connection type (see Table A-14 on page 129 and Table A-15 on page 129 for availability) Threads NPT thread BSPP (G) thread Flange faces Flat Face (FF) Flange, available for EN flanges Raised Face (RF) Flange, available for ASME and JIS flanges Proprietary flanges (see page 146 for dimensions) Masoneilan-Proprietary, 316 SST Torque Tube Flange, 316L Specifications and Reference Data 133 PRELIMINARY Specifications and Reference Data Reference Manual August 2017 00809-0100-4308, Rev CA Table A-17. Rosemount 3308 Series Spare Parts List - Probe Fisher-Proprietary, 316 SST, (for 249B and 259B cages) Torque Tube Flange, 316L Fisher-Proprietary, 316 SST, (for 249C cages) Torque Tube Flange, 316L Tri Clamp Tri Clamp Probe Type Process connection type Probe lengths 3B Coaxial, perforated. For level and interface measurement. Flange/1-, 1½, 2-in. Thread Min.: 1 ft. 4 in. (0.4 m) Max.: 19 ft. 8 in. (6 m) 4A Rigid Single Lead (d=0.3"/8 mm) Flange/1-, 1½, 2-in. Thread/Tri Clamp Min.: 1 ft. 4 in. (0.4 m)(1) Max.: 9 ft. 10 in. (3 m) 4B Rigid Single Lead (d=0.5"/13 mm) Flange/1½-, 2-in. Thread/Tri Clamp Min.: 1 ft. 4 in. (0.4 m) Max.: 19 ft. 8 in. (6 m) 5A Flexible Single Lead (d=0.16"/4mm). Refer to page 135 to specify weight or chuck. Flange/1-, 1½-, 2-in. Thread/Tri Clamp Min.: 3 ft. 4 in. (1 m)(1) Max.: 55 ft. 9 in. (17 m) 2A Flexible Twin Lead with weight Flange/1½-, 2-in. Thread Min.: 3 ft. 4 in. (1 m) Max.: 55 ft. 9 in. (17 m) 3A(2) Coaxial (for level measurement) Flange/1-, 1½-, 2-in. Thread Min.: 1 ft. 4 in. (0.4 m) Max.: 19 ft. 8 in. (6 m) 4S Segmented Rigid Single Lead (d=0.5"/13mm) Flange/1½-, 2-in. Thread Min.: 1 ft. 4 in. (0.4 m) Max.: 32 ft. 9 in. (10 m) Probe length units (see page 121 for total probe length) English (feet, inches) Metric (meters, centimeters) Probe length (feet/meters) XXX 0-55 feet or 0-17 meters Probe length (inches/centimeters) XX 0-11 inches or 0-99 Centimeters Options (include with selected model number) Hydrostatic testing P1 Hydrostatic Testing, including certificate Material traceability certification Q8(3) Material Traceability Certification per EN 10204 3.1 Welding procedure qualification / specification Q66 Welding Procedure Qualification Record Documentation Q67 Welder Performance Qualification Record Q68 Welding Procedure Specification 134 Specifications and Reference Data PRELIMINARY Reference Manual Specifications and Reference Data 00809-0100-4308, Rev CA August 2017 Table A-17. Rosemount 3308 Series Spare Parts List - Probe Installation options LS Long Stud for Flexible Single Lead Probes, 25 cm (10 in.) (for use in tall nozzles) BR Mounting Bracket for 1½-in. NPT Process Connection (see page 144) Weight and anchoring options for flexible single probes (see page 123 for dimensions) W1 Small Weight (for narrow tank openings less than 2 in. (50 mm)) (Required for PTFE covered probes) W3 Heavy Weight (for most applications) W4 Chuck (to tie probe end to tank bottom) W2 Short Weight (when measuring close to the probe end) Weight assembly options for flexible single probes WU Weight or chuck not mounted on the probe Extended product warranty WR3 3-year limited warranty WR5 5-year limited warranty Centering disc (see page 28 for dimensions and size recommendation)(4) S2(5) 2-in. Centering disc S3(5) 3-in. Centering disc S4(5) 4-in. Centering disc P2 2-in. Centering disc PTFE P3 3-in. Centering disc PTFE P4 4-in. Centering disc PTFE S6(5) 6-in. Centering disc S8(5) 8-in. Centering disc P6 6-in. Centering disc PTFE P8 8-in. Centering disc PTFE Assemble/consolidate to chamber (see page 20) XC Consolidate to Chamber Engineered solutions (see page 123) Pxxx 1. 2. 3. 4. 5. Engineered Solutions beyond standard model codes. (Consult factory for details) Minimum probe length is 4 ft. 11 in. (1.5 m) for PTFE covered probes (Material of Construction codes 7 and 8). Requires model 3308Axx1. Certificate includes all metallic pressure retaining wetted parts. Available for probe types 2A, 4A, 4B, and 5A. Not available with PTFE covered probes (Material of Construction codes 7 and 8). Centering disc in same material as probe material of construction. Specifications and Reference Data 135 PRELIMINARY Specifications and Reference Data August 2017 Reference Manual 00809-0100-4308, Rev CA Table A-18. Accessories Ordering Information The starred offerings (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time. Centering discs for rigid single lead probe (d=0.3"/8 mm)(1)(2) Outer diameter 03300-1655-0001 Kit, 2-in. Centering Disc, SST 1.8 in. (45 mm) ★ 03300-1655-0006 Kit, 2-in. Centering Disc, PTFE 1.8 in. (45 mm) ★ 03300-1655-0002 Kit, 3-in. Centering Disc, SST 2.7 in. (68 mm) ★ 03300-1655-0007 Kit, 3-in. Centering Disc, PTFE 2.7 in. (68 mm) ★ 03300-1655-0003 Kit, 4-in. Centering Disc, SST 3.6 in. (92 mm) ★ 03300-1655-0008 Kit, 4-in. Centering Disc, PTFE 3.6 in. (92 mm) ★ 03300-1655-0004 Kit, 6-in. Centering Disc, SST 5.55 in. (141 mm) 03300-1655-0009 Kit, 6-in. Centering Disc, PTFE 5.55 in. (141 mm) 03300-1655-0005 Kit, 8-in. Centering Disc, SST 7.40 in. (188 mm) 03300-1655-0010 Kit, 8-in. Centering Disc, PTFE 7.40 in. (188 mm) Centering discs for rigid single lead probe (d=0.5"/13 mm)(1)(2) Outer diameter 03300-1655-0301 Kit, 2-in. Centering Disc, SST 1.8 in. (45 mm) ★ 03300-1655-0306 Kit, 2-in. Centering Disc, PTFE 1.8 in. (45 mm) ★ 03300-1655-0302 Kit, 3-in. Centering Disc, SST 2.7 in. (68 mm) ★ 03300-1655-0307 Kit, 3-in. Centering Disc, PTFE 2.7 in. (68 mm) ★ 03300-1655-0303 Kit, 4-in. Centering Disc, SST 3.6 in. (92 mm) ★ 03300-1655-0308 Kit, 4-in. Centering Disc, PTFE 3.6 in. (92 mm) ★ 03300-1655-0304 Kit, 6-in. Centering Disc, SST 5.55 in. (141 mm) 03300-1655-0309 Kit, 6-in. Centering Disc, PTFE 5.55 in. (141 mm) 03300-1655-0305 Kit, 8-in. Centering Disc, SST 7.40 in. (188 mm) 03300-1655-0310 Kit, 8-in. Centering Disc, PTFE 7.40 in. (188 mm) Centering discs for flexible single/twin lead probes(1)(2) Outer diameter 03300-1655-1001 Kit, 2-in. Centering disc, SST 1.8 in. (45 mm) ★ 03300-1655-1006 Kit, 2-in. Centering disc, PTFE 1.8 in. (45 mm) ★ 03300-1655-1002 Kit, 3-in. Centering disc, SST 2.7 in. (68 mm) ★ 03300-1655-1007 Kit, 3-in. Centering disc, PTFE 2.7 in. (68 mm) ★ 03300-1655-1003 Kit, 4-in. Centering disc, SST 3.6 in. (92 mm) ★ 03300-1655-1008 Kit, 4-in. Centering disc, PTFE 3.6 in. (92 mm) ★ 03300-1655-1004 Kit, 6-in. Centering disc, SST 5.55 in. (141 mm) 03300-1655-1009 Kit, 6-in. Centering disc, PTFE 5.55 in. (141 mm) 03300-1655-1005 Kit, 8-in. Centering disc, SST, 7.40 in. (188 mm) 03300-1655-1010 Kit, 8-in. Centering disc, PTFE 7.40 in. (188 mm) 136 Specifications and Reference Data PRELIMINARY Reference Manual Specifications and Reference Data 00809-0100-4308, Rev CA August 2017 Table A-18. Accessories Ordering Information The starred offerings (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time. Centering discs for mounting between segments (probe type 4S only) Outer diameter 03300-1656-1002 2-in. Centering Disc (1 pc), PTFE, Segmented Rigid Single Lead 1.8 in. (45 mm) 03300-1656-1003 3-in. Centering Disc (1 pc), PTFE, Segmented Rigid Single Lead 2.7 in. (68 mm) 03300-1656-1004 4-in. Centering Disc (1 pc), PTFE, Segmented Rigid Single Lead 3.6 in. (92 mm) 03300-1656-1006 6-in. Centering Disc (1 pc), PTFE, Segmented Rigid Single Lead 5.55 in. (141 mm) 03300-1656-1008 8-in. Centering Disc (1 pc), PTFE, Segmented Rigid Single Lead 7.40 in. (188 mm) 03300-1656-3002 2-in. Centering Disc (3 pcs), PTFE, Segmented Rigid Single Lead 1.8 in. (45 mm) 03300-1656-3003 3-in. Centering Disc (3 pcs), PTFE, Segmented Rigid Single Lead 2.7 in. (68 mm) 03300-1656-3004 4-in. Centering Disc (3 pcs), PTFE, Segmented Rigid Single Lead 3.6 in. (92 mm) 03300-1656-3006 6-in. Centering Disc (3 pcs), PTFE, Segmented Rigid Single Lead 5.55 in. (141 mm) 03300-1656-3008 8-in. Centering Disc (3 pcs), PTFE, Segmented Rigid Single Lead 7.40 in. (188 mm) 03300-1656-5002 2-in. Centering Disc (5 pcs), PTFE, Segmented Rigid Single Lead 1.8 in. (45 mm) 03300-1656-5003 3-in. Centering Disc (5 pcs), PTFE, Segmented Rigid Single Lead 2.7 in. (68 mm) 03300-1656-5004 4-in. Centering Disc (5 pcs), PTFE, Segmented Rigid Single Lead 3.6 in. (92 mm) 03300-1656-5006 6-in. Centering Disc (5 pcs), PTFE, Segmented Rigid Single Lead 5.55 in. (141 mm) 03300-1656-5008 8-in. Centering Disc (5 pcs), PTFE, Segmented Rigid Single Lead 7.40 in. (188 mm) Segmented rigid single lead probe spare part kit 03300-0050-0001 15.2-in./385 mm Segment for Top connection (1 pc) 03300-0050-0002 31.5-in./800 mm Segment (1 pc) 03300-0050-0003 31.5-in./800 mm Segment (3 pcs) 03300-0050-0004 31.5-in./800 mm Segment (5 pcs) 03300-0050-0005 31.5-in./800 mm Segment (12 pcs) Vented flanges(3) 03300-1812-0092 Fisher 249B/259B(4) 03300-1812-0093 Fisher 249C 03300-1812-0091 Masoneilan Flushing connection rings DP0002-2111-S6 2-in. ANSI, ¼-in. NPT connection DP0002-3111-S6 3-in. ANSI, ¼-in. NPT connection DP0002-4111-S6 4-in. ANSI, ¼-in. NPT connection DP0002-5111-S6 DN50, ¼-in. NPT. connection DP0002-8111-S6 DN80, ¼-in. NPT. connection Specifications and Reference Data 137 PRELIMINARY Specifications and Reference Data August 2017 Reference Manual 00809-0100-4308, Rev CA Table A-18. Accessories Ordering Information The starred offerings (★) represent the most common options and should be selected for best delivery. The non-starred offerings are subject to additional delivery lead time. Other 03300-7004-0001 MACTek® VIATOR® HART Modem and cables (RS232 connection) ★ 03300-7004-0002 MACTek VIATOR HART Modem and cables (USB connection) ★ 1. If a centering disc is required for a flanged probe, the centering disc can be ordered with options Sx or Px on page 128 in the model code. If a centering disc is required for a threaded connection or as a spare part, it should be ordered using the item numbers listed in this table. Refer to Table 3-5 for centering disc size recommendation for different pipe schedules. 2. To order a centering disc in a different material, consult the factory. 3. 1½-in. NPT threaded connection is required. 4. For pressure and temperature rating, see “Fisher™and Masoneilan™” on page 118. 138 Specifications and Reference Data PRELIMINARY Reference Manual Specifications and Reference Data 00809-0100-4308, Rev CA August 2017 A.6 Dimensional drawings Figure A-11. Flexible Single Lead Probe 3.9 (100.2) 2.8 (71.3) External antenna (option WK1) NPT 1-in., s52 NPT 1½-in., s52 NPT 2-in., s60 12 (297.2) Thread sealing 2.4 (62) H (Nozzle height) H < 4 (100) + D Ø D (Nozzle diameter) 1.9 (47) 3.4 (86) Recommended: D > 4 (100) Minimum: D=1.5 (38)(1) Ø 0.16 (4): SST probe Ø 0.28 (7): PTFE covered probe Ld 56 ft. (17 m) Weight for PTFE covered probe (option W1) Min. 4 (100) if smooth metallic wall. Min. 16 (400) if disturbing objects or rugged metallic wall. Min. 8 (200) Heavy weight (option W3) Chuck (option W4) Short weight (option W2) 5.5 (140) 5.5 (140) Small weight (option W1) 2 (50) Ø 0.9 (22) Chamber/pipe Ø 1.5 (38) The probe must be in the center of the probe/chamber 17.1 (435) 1 (26) Ø 1.5 (38) Ø 1 (24.5) Ø 0.88 (22.5) Tri Clamp connection 7.8 (198) Min. Ø 2 (50) PTFE covered probe and protective plate 4.3 (110) Protective plate 12 (297.2) BSPP (G) 1-in., s52 BSPP (G) 1½-in., s60 Alloy probe and protective plate 2.4 (62) 0.6 (15) 4 (100): Standard length 10 (250): Long stud (option LS) Protective plate 1.The Trim Near Zone (TNZ) function may be necessary or an Upper Null Zone (UNZ) setup may be required to mask the nozzle. Dimensions are in inches (millimeters). Specifications and Reference Data 139 PRELIMINARY Specifications and Reference Data Reference Manual August 2017 00809-0100-4308, Rev CA Figure A-12. Rigid Single Lead Probe 2.8 (71.3) 3.9 (100.2) External antenna (option WK1) 12 (297.2) NPT 1-in., s52 NPT 1½-in., s52 NPT 2-in., s60 Thread sealing 2.4 (62) Nozzle height (H) H < 4 (100) + D Ø D (Nozzle diameter) 1.9 (47) 3.4 (86) Recommended: D > 4 (100) Minimum: D=1.5 (38) for probe type 4A(1) D=2 (50) for probe type 4B(1) Ld 10 ft. (3 m) for Ø 0.31 (8) Min. 8 (200) Ld 20 ft. (6 m) for Ø 0.51 (13) Min. 4 (100) if smooth metallic wall. Min. 16 (400) if disturbing objects or rugged metallic wall. Ø 0.31 (8) or Ø 0.51 (13): SST probe Ø 0.47 (12): PTFE covered probe Chamber/pipe The probe must be in the center of the probe/chamber Min. 0.2 (5) Min. Ø 2 (50) 7.8 (198) 4.3 (110) Tri Clamp connection PTFE covered probe and protective plate 12 (297.2) Protective plate BSPP (G) 1-in., s52 BSPP (G) 1½-in., s60 2.4 (62) Alloy probe and protective plate Protective plate 1.The Trim Near Zone (TNZ) function may be necessary or an Upper Null Zone (UNZ) setup may be required to mask the nozzle. Dimensions are in inches (millimeters). 140 Specifications and Reference Data PRELIMINARY Reference Manual Specifications and Reference Data 00809-0100-4308, Rev CA August 2017 Figure A-13. Segmented Rigid Single Lead Probe 2.8 (71.3) 3.9 (100.2) External antenna (option WK1) 12 (297.2) NPT 1½-in., s52 NPT 2-in., s60 Thread sealing 3.4 (86) Ø D (Nozzle diameter) 1.9 (47) Nozzle height (H) H < 4 (100) + D 2.4 (62) 0.6 (15) 15.2 (385) Recommended: D > 4 (100) Minimum: D=2 (50)(1) Min. 8 (200) Ld 33 ft. (10 m) Min. 4 (100) if smooth metallic wall. Min. 16 (400) if disturbing objects or rugged metallic wall. 31.5 (800) Ø 0.51 (13) Chamber/pipe The probe must be in the center of the probe/chamber Min. 0.2 (5) Min. Ø 2 (50) 7.8 (198) 4.3 (110) Optional: PTFE centering disc BSPP (G) 1½-in., s60 2.4 (62) Optional: Bottom centering disc (SST or PTFE) 1. The Trim Near Zone (TNZ) function may be necessary or an Upper Null Zone (UNZ) setup may be required to mask the nozzle. Dimensions are in inches (millimeters). Specifications and Reference Data 141 PRELIMINARY Specifications and Reference Data Reference Manual August 2017 00809-0100-4308, Rev CA Figure A-14. Coaxial Probe 2.8 (71.3) 3.9 (100.2) External antenna (option WK1) NPT 1-in., s52 NPT 1½-in., s52 NPT 2-in., s60 12 (297.2) Thread sealing Ld 20 ft. (6 m) 1.9 (47) Nozzle diameter Min. Ø 1.2 (30) 2.4 (62) 3.4 (86) Min. 8 (200) Metallic contact with nozzle or tank allowed Min. 0 to tank wall Chamber/pipe Ø 1.1 (28) Min. 0.2 (5) Min. Ø 1.3 (32) 7.8 (198) 4.3 (110) BSPP (G) 1-in., s52 BSPP (G) 1½-in., s60 Alloy probe and protective plate 2.4 (62) 1.1 (27) Protective plate Dimensions are in inches (millimeters). 142 Specifications and Reference Data PRELIMINARY Reference Manual Specifications and Reference Data 00809-0100-4308, Rev CA August 2017 Figure A-15. Flexible Twin Lead Probe 2.8 (71.3) 3.9 (100.2) External antenna (option WK1) 12 (299.5) NPT 1½-in., s52 NPT 2-in., s60 Thread sealing 1.1 (27) Nozzle height (H) H < 4 (100) + D 1.8 (45) 3.5 (88) Ø D (Nozzle diameter) Recommended: D > 4 (100) Minimum: D=2 (50)(1) Chamber/pipe Ld 56 ft. (17 m) Min. 8 (200) Ø 0.16 (4) Ø 0.16 (4) Min. 4 (100) if smooth metallic wall. Min. 16 (400) if disturbing objects or rugged metallic wall. 3.5 (90) Min. 0.2 (5) 7.8 (198) Ø 1.4 (35) Min. Ø 3 (75) 4.3 (110) 1.1 (27) 1.8 (45) BSPP (G) 1½-in., s60 1.The Trim Near Zone (TNZ) function may be necessary or an Upper Null Zone (UNZ) setup may be required to mask the nozzle. Dimensions are in inches (millimeters). Specifications and Reference Data 143 PRELIMINARY Specifications and Reference Data Reference Manual August 2017 00809-0100-4308, Rev CA Figure A-16. Mounting Bracket (Option Code BR) Pipe mounting (vertical pipe) Pipe mounting (horizontal pipe) Pipe diameter, max 2.5 in. (64 mm) 5.2 (133) Wall mounting Hole pattern for wall mounting 0.8 (20) 0.3 (7) 2.8 (70) NPT 1½-in. 2.2 (57) Dimensions are in inches (millimeters). 144 Specifications and Reference Data PRELIMINARY Reference Manual Specifications and Reference Data 00809-0100-4308, Rev CA August 2017 Figure A-17. High Gain, Remote Antenna (Option Code WN1) Mounting bracket 0.53 (13.5) 2.75 (69.9) 0.50 (12.7) Antenna 20.2 (513) 2.75 (69.9) 4.22 (107.2) 0.13 (3.3) Ø 0.41 (10.4) 3.80 (96.5) Mounting bracket 1.05 (26.7) 25 ft. (7.6 m) cable RF lightning arrestor U-bolt IVE ATMOS OS PL RE HE IN E Ø 0.66 (16.7) 2.50 (63.5) Ground connection point AL EP IV E KE IG HT W H E N CI R C UI Ø 0.31 (7.9) 2.43 (61.7) Minimum drip loop Ø12 (300) 2.40 (61.0) 5/16-18 UNC-2A thread, 2PLS 4.04 (102.7) Antenna Mounting bracket U-bolt Dimensions are in inches (millimeters). Specifications and Reference Data 145 PRELIMINARY Specifications and Reference Data Reference Manual August 2017 00809-0100-4308, Rev CA Figure A-18. Proprietary Flanges Raised face Recessed face B1 B1 D: Outside diameter B1: Flange thickness with gasket surface B2: Flange thickness without gasket surface F=B1-B2: Gasket surface thickness G: Gasket surface diameter # Bolts: Number of bolts K: Bolt hole circle diameter B2 B2 Dimensions are in inches (millimeters). Note Dimensions may be used to aid in the identification of installed flanges. It is not intended for manufacturing use. Table A-19. Dimensions of Proprietary Flanges Special flanges(1) B1 B2 # Bolts Fisher 249B/259B(2) 9.00 (228.6) 1.50 (38.2) 1.25 (31.8) 0.25 (6.4) 5.23 (132.8) 7.25 (184.2) Fisher 249C(3) 5.69 (144.5) 0.94 (23.8) 1.13 (28.6) -0.19 (-4.8) 3.37 (85.7) 4.75 (120.65) Masoneilan(2) 7.51(191.0) 1.54 (39.0) 1.30 (33.0) 0.24 (6.0) 4.02 (102.0) 5.87 (149.0) 1. 2. 3. 146 These flanges are also available in a vented version. Flange with raised face. Flange with recessed face. Specifications and Reference Data PRELIMINARY Reference Manual Product Certifications 00809-0100-4308, Rev CA Appendix B August 2017 Product Certifications Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . European Union directive information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Telecommunication compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FCC and IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordinary location certification for FM approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hazardous locations certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Other certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Approval drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 147 page 148 page 148 page 148 page 148 page 148 page 150 page 150 B.1 Safety messages Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol. Failure to follow safe installation and servicing guidelines could result in death or serious injury. Make sure the transmitter is installed by qualified personnel and in accordance with applicable code of practice. Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment. Explosions could result in death or serious injury. Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications. Installation of device in an explosive environment must be in accordance with appropriate local, national and international standards, codes, and practices. Ensure device is installed in accordance with intrinsically safe or non-incendive field practices. Electrical shock can result in death or serious injury. Ground device on non-metallic tanks (e.g. fiberglass tanks) to prevent electrostatic charge build-up. Single lead probes are sensitive for strong electromagnetic fields and therefore not suitable for non-metallic tanks. Care must be taken during transportation of power module to prevent electrostatic charge build-up. Device must be installed to ensure a minimum antenna separation distance of 8 in. (20 cm) from all persons. Probes covered with plastic and/or with plastic discs may generate an ignition-capable level of electrostatic charge under certain extreme conditions. Therefore, when the probe is used in a potentially explosive atmosphere, appropriate measures must be taken to prevent electrostatic discharge. Process leaks could result in death or serious injury. Handle the transmitter carefully. If the process seal is damaged, gas could escape from the tank when removing the transmitter head from the probe. Only qualified personnel should install the equipment. Product Certifications 147 PRELIMINARY Product Certifications Reference Manual August 2017 00809-0100-4308, Rev CA B.2 European Union directive information The EU Declaration of Conformity for all applicable European directives for this product can be found in the 3308A Product Certifications document. The most current revision is available at Emerson.com/Rosemount. This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) This device may not cause interference, and (2) this device must accept any interference, including any interference that may cause undesired operation of the device. Changes or modifications to the equipment not expressly approved by Emerson could void the user’s authority to operate the equipment. B.3 Telecommunication compliance All wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF spectrum. Nearly every country requires this type of product certification. Emerson™ is working with governmental agencies around the world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage. Cet appareil est conforme à la norme RSS Industrie Canada exempt de licence. Son fonctionnement est soumis aux deux conditions suivantes: (1) cet appareil ne doit pas provoquer d’interférences et (2) cet appareil doit accepter toute interférence, y compris les interferences pouvant causer un mauvais fonctionnement du dispositif. B.4 FCC and IC Les changements ou les modifications apportés à l'équipement qui n'est pas expressément approuvé par Emerson pourraient annuler l'autorité de l'utilisateur à utiliser cet équipement. This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: This device may not cause harmful interference and this device must accept any interference, including any interference that may cause undesired operation of the device. This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons. This radio transmitter (IC: 2931A-330858) has been approved by Industry Canada to operate with the antenna types listed below with the maximum permissible gain indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device. B.5 Ordinary location certification for FM approvals As standard, the transmitter has been examined and tested to determine that the design meets basic electrical, mechanical, and fire protection requirements by FM Approvals, a nationally recognized testing laboratory (NRTL) as accredited by the Federal Occupational Safety and Health Administration (OSHA). Antenna model option Antenna type Max gain Status (dBi) WK1 Integral Omni-directional Available B.6 Hazardous locations certificates WM1 Integral Omni-directional 4.5 Available B.6.1 U.S.A. WN1 Remote Omni-directional Available WS1 Remote Yagi 12 Future Certificate: FM17US0014X WT1 Remote Sector 17 Future WV1 Remote Parabolic 24 Future Standards: FM Class 3600 – 2011, FM Class 3610 – 2015, FM Class 3810 – 2005, NEMA® 250 – 2003, ANSI/ISA 60079-0:2013, ANSI/UL 60079-11:2014, ANSI/ISA 60529:2004, ANSI/ISA 61010-1:2004 I5 U.S.A Intrinsically Safe Markings: IS CL I, DIV 1, GP A, B, C, D: IS CL I Zone 0, AEx ia IIC T4 Ga; T4 Ta = -55 to +70 °C Type 4X; IP66; IP67 WHEN INSTALLED PER ROSEMOUNT DRAWING 03308-1010 (See Figure B-1 on page 151) 148 Product Certifications PRELIMINARY Reference Manual Product Certifications 00809-0100-4308, Rev CA Special Conditions of Certification: 1. The Model 3308 transmitter housing contains aluminum; protect the enclosure to avoid a potential risk of ignition due to impact or friction. August 2017 B.6.3 Europe I1 Certificate: FM 12ATEX0072X Standards: EN 60079-0:2012+A11:2013, EN 60079-11:2012; EN 60529:1991+A2:2013 2. The surface resistivity of the polymeric antenna is greater than 1G:. To avoid electrostatic charge buildup, it must not be rubbed or cleaned with solvents or a dry cloth. Markings: 3. For use only with the Emerson Process Management Model 701PBKKF SmartPower™ Option or the Computational Systems, Inc Model MHM-89004 battery module. 4. Only the Emerson Process Management 375 or 475 Field Communicator is approved for use with this transmitter. 1. The Model 3308 transmitter housing contains aluminum; protect the enclosure to avoid a potential risk of ignition due to impact or friction. 2. The surface resistivity of the polymeric antenna is greater than 1G:. To avoid electrostatic charge buildup, it must not be rubbed or cleaned with solvents or a dry cloth. B.6.2 Canada 3. For use only with the ATEX certified (Baseefa11ATEX0042X) Emerson Process Management Model 701PBKKF SmartPower Option or the ATEX certified (SIRA 15ATEX2332X) Computational Systems, Inc Model MHM-89004 battery Module. Canada Intrinsically Safe Certificate: FM17CA0007X Standards: CSA Std. C22.2 No. 61010-1:2004, CSA Std. 22.2 No. 94-M91, CAN/CSA-C22.2 NO. 60079-0:15, CAN/CSA-C22.2 NO. 60079-11:14, C22.2 No. 60529:2016 Markings: INTRINSICALLY SAFE Ex ia CLASS I, GP A, B, C, D; CLASS I, Zone 0, Ex ia IIC T4 Ga; TEMP CODE T4 (-55 °C Ta +70 °C) Type 4X; IP66; IP67 WHEN INSTALLED PER ROSEMOUNT DRAWING 03308-1010. (See Figure B-1 on page 151) Special Conditions of Certification: 1. The Model 3308 transmitter housing contains aluminum; protect the enclosure to avoid a potential risk of ignition due to impact or friction. 2. The surface resistivity of the polymeric antenna is greater than 1G:. To avoid electrostatic charge buildup, it must not be rubbed or cleaned with solvents or a dry cloth. 3. For use with the Emerson Process Management 701PBKKF SmartPower Option or the Computational Systems, Inc Model MHM-89004 battery module only. Category II 1 G, Ex ia IIC T4 Ga (-55 °C Ta +70 °C); 1180 2460 Special Conditions of Certification: 5. The maximum permitted operating temperature of the Rosemount 3308A transmitter is 70 °C. To avoid the effects of process temperature and other thermal effects care shall be taken to ensure that the “Electronics Temperature” does not exceed 70 °C. I6 ATEX Intrinsic Safe 4. Only an ATEX certified (BVS03ATEXE347, BVS09ATEXE023) Emerson Process Management 375 or 475 Field Communicator is approved for use with this transmitter. 5. The maximum permitted operating temperature of the Rosemount 3308A transmitter is 70 °C. To avoid the effects of process temperature and other thermal effects care shall be taken to ensure that the “Electronics Temperature” does not exceed 70 °C. B.6.4 International I7 IECEx Intrinsic Safety Certificate: IECEx FMG 12.0029X Standards: IEC 60079-0: 2011, IEC 60079-11: 2011 Markings: Ex ia IIC T4 Ga (-55 °C Ta +70 °C) Special Conditions of Certification: 1. The Model 3308 transmitter housing contains aluminum; protect the enclosure to avoid a potential risk of ignition due to impact or friction. 4. Only the Emerson Process Management 375 or 475 Field Communicator is approved for use with this transmitter. 2. The surface resistivity of the polymeric antenna is greater than 1G:. To avoid electrostatic charge buildup, it must not be rubbed or cleaned with solvents or a dry cloth. 5. The maximum permitted operating temperature of the Rosemount 3308A transmitter is 70 °C. To avoid the effects of process temperature and other thermal effects care shall be taken to ensure that the “Electronics Temperature” does not exceed 70 °C. 3. For use with only the an IECEx certified (IECEx FMG 12.0029X) Emerson Process Management Model 701PBKKF SmartPower Option or the IECEx certified (IECEx CSA 15.0045X) Computational Systems, Inc Model MHM-89004 battery pack. 4. Only the Emerson Process Management 375 or 475 Field Communicator is approved for use with this transmitter. Product Certifications 149 PRELIMINARY Product Certifications Reference Manual August 2017 5. The maximum permitted operating temperature of the Rosemount 3308A transmitter is 70 °C. To avoid the effects of process temperature and other thermal effects care shall be taken to ensure that the “Electronics Temperature” does not exceed 70 °C. B.6.5 Brazil I2 INMETRO Intrinsic Safety Certificate:UL-BR 13.0463X Standards: ABNT NBR IEC 60079-0:2008 + Errata 1:2011, ABNT NBR IEC 60079-11:2009, ABNT NBR IEC 60079-26:2008 00809-0100-4308, Rev CA B.6.8 EAC – Belarus, Kazakhstan, Russia IM Technical Regulations Customs Union (EAC) Intrinsic Safety Certificate: RU C-US.Gb05.B.00530 Markings: 0Ex ia IIC T4 Ga X (-55°C Ta +70 °C) Special Conditions of Certification: See certificate for details. B.6.9 Taiwan ݙཀǼ Markings: Ex ia IIC T4 Ga (-55 °C Tamb +70 °C) Special Conditions of Certification: 1. The Model 3308 transmitter housing contains aluminium; protect the enclosure to avoid a potential risk of ignition due to impact or friction. 2. The surface resistivity of the polymeric antenna is greater than 1G:. To avoid electrostatic charge buildup, it must not be rubbed or cleaned with solvents or a dry cloth. 3. For use with the Emerson Process Management 701PB SmartPower Option only. 4. Only the Emerson Process Management 375 or 475 Field Communicator is approved for use with this transmitter. 5. The maximum permitted operating temperature of the Rosemount 3308A transmitter is 70 °C. To avoid the effects of process temperature and other thermal effects care shall be taken to ensure that the “Electronics Temperature” does not exceed 70 °C. B.6.6 China I3 ٩Ᏽdzեфႝݢᒟ܄ႝᐒᆅᒤݤ ಃΜΒచ dzdzࠠԄᇡӝϐեфᓎႝᐒǴߚ ёǴϦљǵဦ܈٬Ҕ֡ޣόளᏰԾᡂ׳ᓎǵ уεф܈ᡂ׳চीϐ܄ϷфૈǶ ಃΜѤచ dzdzեфᓎႝᐒϐ٬Ҕόளቹៜ०ૐӼӄϷ υᘋӝݤ೯ߞǹวԖυᘋຝਔǴᔈҥջଶ ҔǴ٠ׯ๓ԿคυᘋਔБளᝩុ٬ҔǶ dzdzӝݤ೯ߞǴࡰ٩ႝߞݤೕۓբϐคጕ ႝ೯ߞǶ եфᓎႝᐒڙהӝݤ೯ߞ܈πǵࣽᏢϷ ᙴᕍҔႝݢᒟ܄ႝᐒഢϐυᘋǶ Combinations KD ATEX and Canadian Intrinsic Safety NEPSI Intrinsic Safety KE FM and Canadian Intrinsically Safe Certificate:GYJ13.1443X KF ATEX and FM Intrinsic Safety Standards: GB 3836.1-2010, GB 3836.4-2010, GB 3836.20-2010 Markings: Ex ia IIC T4 Ga (-55 °C ~ +70 °C) Special Conditions of Certification: B.7 Other certifications U1 Overfill protection See certificate for details. Certificate: Z-65.16-536 B.6.7 Japan TÜV-tested and approved by DIBt for overfill protection according to the German WHG regulations I4 TIIS Intrinsic Safety Certificate:TC20746 Markings: Ex ia IIC T4 -20 °C ~ +60 °C Special Conditions of Certification: See certificate for details. B.8 Approval drawings This section contains Factory Mutual installation drawings. The installation guidelines must be followed to maintain certified ratings for installed transmitters. This section contains the following drawings: Rosemount drawing 03308-1010: Installation Drawing 3308 FM Intrinsic Safety 150 Product Certifications PRELIMINARY Reference Manual 00809-0100-4308, Rev CA Product Certifications August 2017 Figure B-1. Installation Drawing 3308 FM & CSA Intrinsic Safety Product Certifications 151 PRELIMINARY Product Certifications August 2017 152 Reference Manual 00809-0100-4308, Rev CA Product Certifications PRELIMINARY Reference Manual High Gain Remote Antenna Option 00809-0100-4308, Rev CA Appendix C August 2017 High Gain Remote Antenna Option Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional and physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Review installation considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transient/lightning considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Install the high gain remote antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.1 page 153 page 154 page 154 page 155 page 156 Safety messages Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol. The remote antenna option must be professionally installed using the instructions provided in this section. Failure to follow these installation instructions could invalidate the spectrum regulations and subject the end user to corrective action. When installing remote mount antennas for the wireless field device, always use established safety procedures to avoid falling or contact with high-power electrical lines. Install remote antenna components for the wireless field device in compliance with local and national electrical codes and use best practices for lightning protection. Before installing consult with the local area electrical inspector, electrical officer, and work area supervisor. The wireless field device remote antenna option is specifically engineered to provide installation flexibility while optimizing wireless performance and local spectrum approvals. To maintain wireless performance and avoid non-compliance with spectrum regulations, do not change the length of cable or the antenna type. If the supplied remote mount antenna kit is not installed per these instructions, Emerson™ is not responsible for wireless performance or non-compliance with spectrum regulations. Be aware of overhead electrical power lines. High Gain Remote Antenna Option 153 PRELIMINARY Reference Manual High Gain Remote Antenna Option 00809-0100-4308, Rev CA August 2017 C.2 Functional and physical specifications C.2.1 General C.2.2 C.2.3 C.2.4 C.2.5 C.2.6 Weight: 1.0 lb (0.4 kg) Ratings: NEMA® 4X, and IP66/67 Vibration: 3g Max vibration Wireless Output: WirelessHART® 2.4 GHz DSSS (Direct Sequence Spread Spectrum) Communication range: 2/3 mile (3,300 feet) (1.0 km) with L.O.S. Radio frequency power output from High Gain, Remote (WN option) antenna: Maximum of 40mW (16dBm) EIRP Coaxial cable Coaxial length: 25 feet (7.6 meters) with Type N Connections Coaxial material: Heavy duty, low loss LMR400 cable Minimum coaxial bend diameter: 1.0 ft. (0.3 meter) RF Lightning Arrestor Type: In-line lightning arrestor Electrical connection: Lightning arrestor must be grounded per local electrical codes and regulations. Mounting bracket Horizontal or vertical mast accommodation Supported mast diameter: 1.0-2.5 inch (2.5-6.4 cm) Aluminum bracket Nickel/Zinc plated mounting U-bolts Antenna Remote mount Omni directional Antenna Fiberglass & Aluminum construction 8 Db Gain Meets MIL-STD-810G (Method 510.5, Procedure I and II) C.3 Review installation considerations C.3.1 Antenna mounting Mount antenna vertically (±5°) C.3.2 Antenna height Mount antenna 14 feet (4.3 meters) above infrastructure with clear line of sight. 154 High Gain Remote Antenna Option PRELIMINARY Reference Manual High Gain Remote Antenna Option 00809-0100-4308, Rev CA C.3.3 August 2017 Affix coaxial cable Ensure that coaxial cable is securely affixed to the mast to avoid excessive cable movement. C.3.4 Install coaxial drip loop Ensure a drip loop is installed not closer than 1 foot (0.3 meters) from the transmitter. It may also be convenient to affix the drip loop to the lower portion of the mast ensuring that condensation or rainwater will flow away from the coaxial connections. IVE ATMOS OS PL RE HE IN E Figure C-1. Coaxial Drip Loop C.3.5 AL EP IV E KE IG HT W H E N CI R C UI Apply coaxial sealant moisture protection Utilize the coaxial sealant that is included in the high gain remote mounting kit package. Follow included instructions for application on the coaxial connection. C.4 Transient/lightning considerations C.4.1 Gateway transient protection When installing, consider including transient / lightning protection (not provided) on interface connections (Ethernet, Modbus®, and Coaxial connections) to other equipment. C.4.2 RF lightning arrestor ground connection Ensure grounding connection is made on the RF lightning arrestor ground connection point (see Figure C-2). IVE ATMOS OS PL RE HE IN E Figure C-2. Ground Connection Point High Gain Remote Antenna Option AL EP IV E KE IG HT W H E N CI R C UI 155 PRELIMINARY Reference Manual High Gain Remote Antenna Option 00809-0100-4308, Rev CA August 2017 C.5 Install the high gain remote antenna 1. Mount the transmitter following best practice mounting procedures as outlined in Section 3: Installation. IVE ATMOS OS PL RE HE IN E 2. Connect the RF lightning arrestor to the device and tighten. AL EP IV E KE IG HT W H E N CI R C UI RF lightning arrestor 3. Connect the antenna to the mounting bracket and tighten the nut carefully. 4. Fasten the mounting bracket on the mast. Tighten the nuts loosely first to allow adjustment of the mounting bracket position in Step 5. 156 High Gain Remote Antenna Option PRELIMINARY Reference Manual High Gain Remote Antenna Option 00809-0100-4308, Rev CA August 2017 IVE ATMOS OS PL IN E RE HE 5. Unwind the coaxial cable and connect the cable to both the antenna and the lightning arrestor connected to the transmitter, leaving one loop minimum for a drip loop. Ensure the drip loop is lower than the device, allowing water to flow away from the device. AL EP IV E KE IG HT W H E N CIR C UI IVE ATMOS OS PL IN E RE HE 6. Apply the coaxial sealant around each of the coaxial connections and at the RF lightning arrestor, making sure the RF connections are completely sealed. AL EP IV E KE IG HT W H E N CIR C UI 7. Tighten the mounting bracket to the mast. Make sure that antenna is pointed in a vertical direction. 8. Ensure the mounting mast and lightning arrestor are grounded according to local/national electrical code (see Figure C-2). High Gain Remote Antenna Option 157 PRELIMINARY High Gain Remote Antenna Option August 2017 158 Reference Manual 00809-0100-4308, Rev CA High Gain Remote Antenna Option PRELIMINARY Reference Manual Configuration Parameters 00809-0100-4308, Rev CA Appendix D August 2017 Configuration Parameters Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 159 Menu overview of the Device Descriptor (DD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 160 Configuration parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 161 D.1 Safety messages Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol. Failure to follow safe installation and servicing guidelines could result in death or serious injury. Use the equipment only as specified in this manual. Failure to do so may impair the protection provided by the equipment. Explosions could result in death or serious injury. Verify that the operating environment of the gauge is consistent with the appropriate hazardous locations certifications. Installation of device in an explosive environment must be in accordance with appropriate local, national and international standards, codes, and practices. Ensure device is installed in accordance with intrinsically safe or non-incendive field practices. Electrical shock can result in death or serious injury. Ground device on non-metallic tanks (e.g. fiberglass tanks) to prevent electrostatic charge build-up. Care must be taken during transportation of power module to prevent electrostatic charge build-up. Device must be installed to ensure a minimum antenna separation distance of 8 in. (20 cm) from all persons. Process leaks could result in death or serious injury. Handle the transmitter carefully. If the process seal is damaged, gas could escape from the tank when removing the transmitter head from the probe. Only qualified personnel should install the equipment. Configuration Parameters 159 PRELIMINARY Reference Manual Configuration Parameters 00809-0100-4308, Rev CA August 2017 D.2 Menu overview of the Device Descriptor (DD) The menu tree in Figure D-1 is applicable for both the DD in AMS Wireless Configurator and the Field Communicator. Figure D-1. Menu Tree Overview Device Status Communication Status Primary Purpose Variables Update Rate Join Network Device Information Configure Guided Setup Initial Setup Basic Setup Verify Level Wireless Setup Join Device to Network Configure Update Rate Optional Setup Volume Setup Display Setup Echo Tuning Check Level Response Manual Setup Device Setup Wireless Device Display Units HART Security Device Information Power Level Setup Probe Geometry Environment Volume Alert Setup Signal Quality Alert High Level Alerts Low Level Alerts User Defined Alert Lost Measurement Service Tools Alerts Variables Mapped Variables Process Device Signal Quality Trends Level Distance Total Volume Signal Quality Data History Communications Maintenance Routine Maintenance Measurement History Locate Device Install New Power Module Verification Reset/Restore Restart Measurement Restart Device Restore Default Settings Echo Tuning Thresholds Near Zone Echo Curve Advanced Simulate 160 Configuration Parameters PRELIMINARY Reference Manual Configuration Parameters 00809-0100-4308, Rev CA D.3 August 2017 Configuration parameters This section presents a brief introduction to all configuration parameters. The Rosemount™ 3308 Series Transmitter can be configured for level, volume, interface level, interface distance measurements, and interface thickness. The Rosemount 3308 Series Transmitter can be pre-configured according to the ordering specifications in the Configuration Data Sheet. D.3.1 Guided setup Basic setup The basic transmitter configuration includes setting the tank geometry parameters. For interface measurements the dielectric constant of the top liquid must also be given. For some applications with heavy vapor, the Vapor Dielectric Constant must be given as well. Figure D-2. Tank Geometry A. Product Level B. Interface Level C. Upper Reference Point D. Probe Length E. Tank Height F. Zero Reference Point The Upper Reference Point is located at the underside of the threaded adapter, transmitter flange, or Tri Clamp, as illustrated in, as illustrated in Figure D-3 on page 162. Configuration Parameters 161 PRELIMINARY Reference Manual Configuration Parameters 00809-0100-4308, Rev CA August 2017 Figure D-3. Upper Reference Point NPT BSPP (G) Flange Tri Clamp A. Upper Reference Point B. Probe Length Probe type The transmitter is designed to optimize measurement performance for each probe type. The transmitter automatically makes an initial calibration based on the type of probe that is used. (This parameter is pre-configured at factory and only needs to be set if the probe is changed to another type, or if you have installed a spare transmitter) Select the type of probe that is mounted to the transmitter. Select User Defined probe if your probe can not be found in the list or if you have done modifications to a standard probe. Probe length The probe length is the distance between the Upper Reference Point and the end of the probe, see Figure D-3 on page 162. If a weight is used at the end of the probe it shall be included. This parameter is pre-configured at factory. The probe length must be changed if the probe is shortened, or if you have ordered a spare transmitter head. Tank height The Tank Height is the distance from the Upper Reference Point to the bottom of the tank (Zero Reference Point). See Figure D-2 on page 161. The transmitter measures the distance to the product surface and subtracts this value from the Tank Height to determine the level. When setting the Tank Height, keep in mind that this value is used for all level measurements performed by the Rosemount 3308 Series Transmitter. The Tank Height must be set in linear (level) units, such as feet or meters, regardless of primary variable assignment. Mounting type Select option best describing how device is mounted on the tank. Inner diameter, pipe/chamber/nozzle Select the inner diameter for the pipe, chamber or nozzle in which the probe is mounted. 162 Configuration Parameters PRELIMINARY Reference Manual Configuration Parameters 00809-0100-4308, Rev CA August 2017 Nozzle height The distance between the Upper Reference Point (normally the lower side of the device flange) and the end of the nozzle. Note that nozzle may extend into the tank (which should be included in the height). Measurement mode Select the Measurement Mode to use in the device. Some modes require software options to be enabled in the device. You can upgrade the device to enable more software options. Interface Level with Submerged Probe is used for applications where the probe is fully immersed in liquid. In this mode the transmitter ignores the upper product level. See “Interface measurements with fully submerged probes” on page 105 for more information. Note Only use Interface Level with Submerged Probe for applications where interface is measured for a fully immersed probe. Upper product media Approximate DC value selected from list based on tank content. Upper product dielectric constant Enter the Upper Product Dielectric Constant (DC) as accurately as possible. This value is used for setting the automatically calculated amplitude thresholds. In addition the dielectric constant of the upper product is essential for calculating the interface level and the upper product thickness. The default value for the Upper Product Dielectric Constant is 2. For level measurements, the Upper Product Dielectric Constant parameter corresponds to the dielectric constant of the product in the tank. If the dielectric constant of the lower product is significantly smaller than the dielectric constant of water, you may need to make special adjustments. The dielectric constant of water is 80. See section “Example 2: Interface peak not found” on page 97 for further information. In case the dielectric constant is unknown, then use the Dielectric Constant Guide embedded in the AMS Wireless Configurator as help when configuring the DC. The AMS Wireless Configurator includes a Dielectric Chart which lists the dielectric constants of a range of products. AMS Wireless Configurator also includes a tool which allows you to calculate dielectric constants based on measurements of the Upper Product Thickness. 1. Select Configure > Manual Setup > Level Setup > Environment. 2. Select Dielectric Constant Guide and follow the on-screen instructions. Maximum product level rate Fastest rate that may occur in the monitored process to (partially) fill or empty this tank. Will be used to calculate the maximum level change between updates. Note that product level rate may be higher during upset conditions. Note If the tank is filling or emptying at a high rate, set a faster Update Rate to make sure there is enough safety margin in the system for High/Low Alerts. Run Check Level Response to make sure that configured Update Rate is sufficient for the application, refer to section “Optional setup” on page 73. Configuration Parameters 163 PRELIMINARY Reference Manual Configuration Parameters 00809-0100-4308, Rev CA August 2017 Tank material Select material of construction of the tank. Typical interface condition The typical interface condition in the tank. Select one of the following conditions: Table D-1. Typical Interface Conditions D.3.2 Option Description Unknown or Other condition The typical interface condition is unknown, or varies in such a way that no typical interface condition can be stated. Layer on top (thin) The interface thickness is typically thin compared to the bottom layer. The tank mostly contains the bottom product. Layer at the bottom (thin) The interface thickness is typically thick compared to the bottom layer. The tank mostly contains the upper product. Manual setup - Device Wireless network Network ID Identification number that tells the device which network it belongs to. Obtained from the network administrator. Join key A kind of password that the device uses to join the network. Obtained from the network administrator. All sections must contain the same number of characters. Broadcast information Message content Which content (HART command) to broadcast for a message. Message variables Which variables that are included in the content. Trigger mode How message will be triggered. Trigger level At which level message will be triggered. First and trigger variable The 1st variable contained within message which also will be used to trigger a broadcast. Triggered update rate This defines how often the broadcast message is sent to the gateway after a user defined trigger level threshold has been crossed. Faster update rates have an impact on the total communications traffic on the network, and power module life. 164 Configuration Parameters PRELIMINARY Reference Manual Configuration Parameters 00809-0100-4308, Rev CA August 2017 Default update rate This defines how often the broadcast message is sent to the gateway. Faster update rates have an impact on the total communications traffic on the network, and power module life. Device display Display mode The display can be configured to different display modes: Disabled, On Demand, or Periodic. Table D-2. Display Modes Option Description Disabled The display is always turned off. On Demand The display is by default turned off. Selected variable screens will only appear in the end of the diagnostic button screen sequence, refer to “Diagnostic button screen sequence” on page 78. Periodic The display shows selected variable screens in a periodic sequence. A new screen will appear on each wireless update. Display variables As default, the level variable will be displayed. If more than one variable is configured, the display will toggle between the values of the chosen variables. Units The units for length, volume, and temperature are selectable. After appropriate units have been selected, all configuration parameters and transmitter variables will be expressed in these units. Length unit Used unit for Level and Interface Level values. Volume unit Used unit for Volume values. Temperature unit Used unit for Electronics Temperature value. HART - Variable mapping Primary variable Primary dynamic variable in the HART protocol which will be assigned as a variable from the device. Secondary variable Second dynamic variable in the HART protocol which will be assigned as a variable from the device. Third variable Third (Tertiary) dynamic variable in the HART protocol which will be assigned as a variable from the device. Fourth variable Fourth (Quaternary) dynamic variable in the HART protocol which will be assigned as a variable from the device. Configuration Parameters 165 PRELIMINARY Configuration Parameters Reference Manual 00809-0100-4308, Rev CA August 2017 HART - Percent of range Upper range value Value for Primary Variable (PV) corresponding to 100% range. Lower range value Value for Primary Variable (PV) corresponding to 0% range. Upper sensor limit The upper boundary for the range over which the sensor works properly. Lower sensor limit The lower boundary for the range over which the sensor works properly. HART - Data collection Measurement and status log Alternatives for data collection in the device. HART - Variable history Configure data history Data History is a series of 12 data points stored in the transmitter. To enable Data History trending select either to enable single data point trending (recommended) or enable filtered trending. If Data History is enabled, select which Device Variable to store, and then type the time between each sample into the Sample Interval box (4 to 7200 seconds). Security Write protection The device configuration can be write protected. Over the air upgrade Wireless upgrade of radio software is possible. HART lock status The state of HART write lock in the device. Device information Tag Identifier for the device (max 8 characters) used by host systems. It is recommended to enter both a short and a long tag (they may be the same). Long tag Identifier for the device (max 32 characters) used by host systems. It is recommended to enter both a short and a long tag (they may be the same). Descriptor User's own description. Not required for operation of the device and can be left out if desired. 166 Configuration Parameters PRELIMINARY Reference Manual Configuration Parameters 00809-0100-4308, Rev CA August 2017 Message User's own information. Not required for operation of the device and can be left out if desired. Date User's own information. Manufacturing date by default. Not required for operation of the device and can be left out if desired. Power Performance mode There are two performance modes: Standard and High Performance.(1) Table D-3. Performance Modes Option Reference accuracy Description Standard ±0.2 in. (±5 mm) The standard performance mode is suitable for most applications, and gives a long battery life. High performance ±0.12 in. (±3 mm) The high performance mode is selectable only for transmitters with profile code U. Each update is based on an increased number of measurements (radar sweeps), which gives improved accuracy and robustness, as well as decreased noise in the output value. This mode also improves performance in difficult applications (e.g. foam, turbulent surface, low dielectric constant) but reduces battery life. Power mode Configures the device to take periodic measurements to conserve battery life, or to take continuous measurements. Note Always On mode is only recommended for devices connected to line power. Power source Optimizes the device to make use of the power source to which it is attached. 1. In earlier versions, the performance modes are called High (Short battery life) and Normal (Long battery life). Configuration Parameters 167 PRELIMINARY Reference Manual Configuration Parameters 00809-0100-4308, Rev CA August 2017 D.3.3 Manual setup - Level Probe Weight type Type of weight at the end of the probe. Only applicable to the flexible single lead probe type. Table D-4. Weight Types Type Option code Unknown Small Description Default W1 5.5 in (140 mm) Ø 0.9 in (22 mm) Short W2 2 in (50 mm) Ø 1.5 in (38 mm) Heavy W3 5.5 in (140 mm) Ø 1.5 in (38 mm) Chuck (anchored) W4 Upper null zone Defines how close to the device's Upper Reference Point a level value is accepted. You can extend Upper Null Zone to block out disturbing echoes close to the tank top. View the Echo Curve to find out if there are disturbing echoes close to the tank top. This parameter should only be changed if there are measurement problems in the upper part of the tank. Such problems may occur if there are disturbing objects close to the probe. By setting the Upper Null Zone, the measuring range is reduced. See “Changing the upper null zone” on page 103 for further information. 168 Configuration Parameters PRELIMINARY Reference Manual Configuration Parameters 00809-0100-4308, Rev CA August 2017 Note Measurements are not performed within the Upper Null Zone. and level alerts located in the Upper Null Zone will not be triggered. Always configure your level alerts below the Upper Null Zone. For narrow nozzles it may be necessary to increase the Upper Null Zone (UNZ) in order to reduce the measuring range in the upper part of the tank. Figure D-4. Upper Null Zone A. UNZ B. Nozzle height By setting the UNZ equal to the nozzle height, the impact on the measurement due to interfering echoes from the nozzle will be reduced. See also section “Handling disturbances at the top of the tank” on page 102. Amplitude Threshold adjustments may also be needed in this case. Probe angle (only applicable to rigid probes) Defines the angle compared to the plumb line at which the device with probe is mounted (0 means that probe is mounted vertically). Enter the angle between the probe and the vertical line. Do not change this value if the transmitter is mounted with the probe along the vertical line (which is normally the case). Configuration Parameters 169 PRELIMINARY Reference Manual Configuration Parameters 00809-0100-4308, Rev CA August 2017 Figure D-5. Probe Angle (Į) 0o Į Remote housing If the transmitter head is mounted apart from the probe, the length of cable between probe and remote housing must be configured. User defined probe settings Parameters for user defined probe. Note These settings should only be modified for customized probes. The settings are typically provided by factory. Geometry Calibration offset Difference between surface distance measured by device and the same distance measured by e.g. handgauging with a measurement tape. A positive Calibration Offset value will increase the presented Level value. Show level below probe end as zero When this setting is selected and the product surface is at or below the probe end, the level measurement output will be zero. Note Only applicable for negative probe end peak. 170 Configuration Parameters PRELIMINARY Reference Manual 00809-0100-4308, Rev CA Configuration Parameters August 2017 Environment Vapor dielectric constant Enter the dielectric constant (DC) for the vapor gas in the tank. For normal air the vapor DC is close to 1. In some applications there is heavy vapor above the product surface having a significant influence on the level measurement. In such cases the vapor dielectric can be entered to compensate for this effect. The default value is equal to 1 which corresponds to the dielectric constant of air. Normally this value does not need to be changed since the effect on measurement performance is very small for most vapors. Max upper product thickness Configure the maximum possible thickness for the upper product in this tank. This is the maximum thickness the device will expect for this tank. Volume Calculation method Select method for volume calculation based on tank shape or a strapping table. Strapping table requires entering level-volume pairs in a table. Diameter (L1) The diameter of the tank. Length (L2) The length (or height if the tank is shaped as a vertical cylinder) of the tank, measured between tank ends. Strapping table Use a strapping table if a standard tank type does not provide sufficient accuracy. Use most of the strapping points in regions where the tank shape is non-linear. A maximum of 20 points can be added to the strapping table. If tank type Strapping Table was chosen, enter how many entries you will use and the actual level and volume points. The strapping points must be entered such that the first point corresponds to the lowest level, and the last point corresponds to the topmost level of the tank. Configuration Parameters 171 PRELIMINARY Reference Manual Configuration Parameters 00809-0100-4308, Rev CA August 2017 Figure D-6. Strapping Points A. Actual tank bottom may look like this. B. Using only three strapping points results in a level-to-volume profile that is more angular than the actual shape. C. Using six of the points at the bottom of the tank yields a level-to-volume profile that is similar to the actual tank bottom. D.3.4 Alert setup Signal quality alert Signal Quality is the product surface echo amplitude compared to the surface threshold and noise. The Signal Quality spans from 0 to 10. A low value means that there is a risk for the noise peak to be mistaken for the product surface peak. Build up on the probe and different surface conditions are factors that can result in a low Signal Quality value. By setting an alert, the Signal Quality value can be used to schedule maintenance to clean the probe. Note The Signal Quality depends on probe type and application conditions, as well as the condition of the probe. Even if the probe is clean, Signal Quality may not be a 10. Suitable alert limits vary from application to application. Appropriate value can be determined by logging Signal Quality over time and viewing maximum/minimum values. The Signal Quality Alert limit should be at least 1, but a better guideline is 2-3. 172 Configuration Parameters PRELIMINARY Reference Manual Configuration Parameters 00809-0100-4308, Rev CA August 2017 Figure D-7. Signal Quality Alert SIGNAL QUALITY Alert ON Deadband Limit TIME Limit The Signal Quality value that will trigger the alert. Deadband An area of the Signal Quality range where no action occurs to prevent alert from activating/deactivating too quickly. High/low level alerts High/Low Level Alerts are triggered when the level goes outside the user defined Limits. There are four standard Level Alerts. Hi Level Alert and Hi-Hi Level Alert are used for rising levels, and Lo Level Alert and Lo-Lo Level Alert are used for falling levels. See Figure D-8 and Figure D-9 for more information. Limit The level value that will trigger the alert. Note Alert Limit values must be outside the Upper Null Zone, the Blind zones, and areas close to the Blind Zones with reduced accuracy. Deadband An area of the Level range where no action occurs to prevent alert from activating/deactivating too quickly. Configuration Parameters 173 PRELIMINARY Reference Manual Configuration Parameters 00809-0100-4308, Rev CA August 2017 Figure D-8. High Level Alerts for Rising Levels LEVEL Alert ON Limit Deadband TIME A. The alert is active when the level value rises above the alert limit. B. The alert turns off when the value falls below the deadband. Figure D-9. Low Level Alerts for Falling Levels LEVEL Alert ON Deadband Limit TIME A. The alert is active when the level value falls below the alert limit. B. The alert turns off when the value rises above the deadband. User defined alert Variable The variable selected for the alert. Alert direction Whether the alert will be triggered above or below the variable's value. Limit The variable value that will trigger the alert. Note Alert Limit values must be outside the Upper Null Zone, the Blind zones, and areas close to the Blind Zones with reduced accuracy. Deadband An area of a variable's range where no action occurs to prevent alert from activating/deactivating too quickly. 174 Configuration Parameters PRELIMINARY Reference Manual Configuration Parameters 00809-0100-4308, Rev CA August 2017 Lost measurement Lost measurement behavior Configure level value to report if measurement is lost unexpectedly. Choose one of the following actions: Table D-5. Lost Measurement Behavior Options Option Description Alarm (NaN Value/Bad Status) If the measurement is lost, the level value will report: “Not a Number / Bad Status”. Output Full Tank If the measurement is lost, the level value will correspond to full tank. Output Empty Tank If the measurement is lost, the level value will correspond to empty tank. Number of measurements to hold level The number of measurements the device will hold the current level if level measurement has been lost. Then it will output level according to Lost Measurement Behavior, if still lost. For an application where problems with lost measurement due to noise or weak surface echoes are experienced, this parameter value could typically be increased. The Hold Time value presents for how long the device will hold the current level. The time the current level will be held is calculated out of a combination of both Number of Measurements to Hold Level and the Update Rate. Note Make sure you have enough safety margin in your system to manage a delayed condition. Configuration Parameters 175 PRELIMINARY Reference Manual Configuration Parameters 00809-0100-4308, Rev CA August 2017 D.3.5 Echo Tuning Thresholds Figure D-10. Thresholds AMPLITUDE DISTANCE A. B. C. D. Reference Threshold Surface Threshold Interface Threshold Probe End Threshold Threshold control Thresholds can be automatically calculated by device or manually set by user. This setting is valid for all thresholds on the Thresholds tab (Surface, Interface Reference, and Probe End Thresholds). Surface threshold Threshold to filter out noise in the echo curve for detection of the Surface. Noise below the threshold is suppressed. The first echo peak closest to the device that crosses and is above the Surface Threshold is the surface echo. Interface threshold Threshold to filter out noise in the echo curve for detection of the Interface. The first echo peak after the surface echo that crosses and is above the Interface Threshold is the interface echo. Reference threshold Threshold to filter out noise in the echo curve for detection of the Reference peak. The reference peak is a strong negative echo very close to the device. Probe end threshold Threshold to filter out noise in the echo curve for detection of the Probe End peak. The probe end peak is a fairly strong positive or negative echo (depending on probe type) that is present at the probe end when tank is empty. 176 Configuration Parameters PRELIMINARY Reference Manual Configuration Parameters 00809-0100-4308, Rev CA August 2017 Near zone threshold Threshold control The Near Zone Threshold can be automatically calculated by device or manually set by user. Threshold Threshold to filter out noise in a zone near the device. Noise below the threshold is suppressed. This threshold replaces the Surface threshold in the zone where it is applicable. Distance Distance from Upper Reference Point (normally the lower side of device flange) to point where the near zone threshold ends. Near zone trimming Trim near zone Select to activate trimming. The Trim Near Zone method is used to fine tune performance in the area close to the tank top. This function is normally not used. Trim Near Zone is typically used if there are problems related to the nozzle. For more information see section “Using the trim near zone function” on page 103. Near zone has been trimmed Indicates if the Trim Near Zone method has been used for this device. Advanced Peak detection method Select which peak detection to use for level measurements. For further information on when to use the peak detection method, see section “Resolving thin oil layers” on page 100. Table D-6. Peak Detection Methods Option Description Peak Center Surface detected at the first amplitude peak closest to device detected above the Surface Threshold. Threshold Intersection Surface detected at first intersection with Surface Threshold. Figure D-11. Peak Detection Method A. Threshold Intersection B. Peak Center C. Surface Threshold Configuration Parameters 177 PRELIMINARY Reference Manual Configuration Parameters 00809-0100-4308, Rev CA August 2017 Near zone compensation Improves measurement performance in the zone close to the device by compensating for probe dependent echo signature or recorded echo signature. If Near Zone Compensation is disabled, neither the probe dependent compensation nor the compensation due to Trim Near Zone will be used by the device. Echo search window Select window mode to use for the echo tracking function. Value typically provided by manufacturer. Window size Window size used by echo tracking function. Window Size can only be changed when the Eco Search Window mode is set to User Defined. Value typically provided by manufacturer. Gain factor index Controls the hardware amplification of the waveform. Value typically provided by manufacturer. Calibration scale factor Microwave propagation factor to use. Value typically provided by manufacturer. 178 Configuration Parameters PRELIMINARY Reference Manual Alert Message Mapping 00809-0100-4308, Rev CA August 2017 Appendix E E.1 Alert Message Mapping Alert messages and descriptions This appendix outlines the most important alerts in the HART® command 48 Additional Status Field for the Rosemount 3308 Series. The information in this section can to be used by DeltaV™ for alert monitoring, and in the Emerson™ 1420 Wireless Gateway for Additional Status mapping in Modbus®, OPC, etc. A complete list of Additional Status bits is available in the Wireless Gateway. Table E-1 displays the device variable, variable mapping indexes, and default mapping. Table E-2 to Table E-4 shows a list of the most important alert messages that may be displayed in the AMS Wireless Configurator and Field Communicator together with the location of the Alert in the HART command 48 Additional Status field. For recommended actions, refer to “Alert messages in AMS Wireless Configurator and Field Communicator” on page 86. To view Active Alerts, select Service Tools > Alerts > Active Alerts. Table E-1. Device Variables Index Device variable Description Supply Voltage Measured supply voltage used to determine the health of the power module. QV (Quaternary) Electronics Temperature The current temperature at the electronics. TV (Tertiary) Level The current level measurement value (from the zero level reference point to the product surface). PV (Primary) Distance Distance from the upper reference point to the product surface. SV (Secondary) Total Volume The volume of the product at the current level. Interface Distance Distance between the upper reference point and the interface between the upper and lower product. Interface Level The current interface level value (from the zero level reference point to the interface). Amplitude Peak 1 Amplitude of the reference peak (see page 4). Amplitude Peak 2 Amplitude of the product surface peak (see page 4). Amplitude Peak 3 Amplitude of the interface or probe end peak (see page 4) 10 Upper Product Thickness Thickness of the upper product. 12 Signal Quality(1) The quality of product surface echo signal compared to surface threshold and noise. 13 Surface/Noise Margin(1) Margin between product surface echo signal and noise. Zero indicates a low margin and 10 a high margin. 1. Alert Message Mapping Default mapping (user configurable) Optional Requires option code DA1 (HART Diagnostics). 179 PRELIMINARY Reference Manual Alert Message Mapping 00809-0100-4308, Rev CA August 2017 Table E-2. Failure Alerts (F:) Message Additional status(1) Description Electronics Failure Byte 8::Bit 6 An electronics error that could impact the device measurement reading has occurred. Radio Failure Byte 1::Bit 6 The wireless radio has detected a failure or stopped communicating. Supply Voltage Failure Byte 6::Bit 2 The supply voltage is too low and will affect device operation. Probe Disconnected Byte 4::Bit 6 The device cannot detect the probe. Byte 1::Bit 3 The internal temperature of the device has reached critical levels and the integrity of the device electronics may be compromised. Environmental temperature should not exceed device specifications. Byte 2::Bit 6 The device has detected a configuration error. Reasons may be multiple. See Table 6-2 on page 87 for a list of detailed Configuration Errors that may be displayed. Electronics Temperature Critical Configuration Error 1. Location of the Alert in the HART command 48 Additional Status field. Table E-3. Maintenance Alerts (M:) Message Additional status(1) Description Supply Voltage Low Byte 8::Bit 4 The supply voltage is low and may affect Device Operation. Electronics Temperature Out of Limits Byte 1::Bit 2 The temperature of the electronics board has exceeded the transmitter’s operating range. No valid Level reading. Reasons may be multiple: Level Measurement Lost Byte 3::Bit 1 No valid surface echo peak in the measuring range. Incorrect transmitter configuration. Simulation Active Byte 8::Bit 0 The device is in simulation mode and is not reporting actual information. Low Signal Quality Byte 5::Bit 0 The Signal Quality is below the defined alert limit. No valid Interface reading. Reasons may be multiple: Interface Measurement Lost Capacity Denied 1. 180 Byte 3::Bit 0 Byte 12::Bit 0 No valid surface echo peak in the measuring range. Incorrect transmitter configuration. The device has failed to require all of the necessary wireless bandwidth to broadcast at the configured rate(s). Location of the Alert in the HART command 48 Additional Status field. Alert Message Mapping PRELIMINARY Reference Manual Alert Message Mapping 00809-0100-4308, Rev CA August 2017 Table E-4. Advisory Alerts (A:) Additional status(1) Description Database Memory Warning Byte 0::Bit 2 The device has failed to write to the database memory at some time in the past. Any data written during this time may have been lost. Non-Critical User Data Warning Byte 2::Bit 1 A user written parameter does not match expected value. Volume Range Warning Byte 4::Bit 7 The level measurement is outside the configured volume range. Verification Mode Active Byte 4::Bit 4 The device is in verification mode and is not reporting actual information. Button Stuck Byte 1::Bit 5 The button on the Electronics Board is detected as stuck in the active position. HiHi Level Alert Byte 5::Bit 4 The level is above the defined limit. Hi Level Alert Byte 5::Bit 5 The level is above the defined limit. Lo Level Alert Byte 5::Bit 6 The level is below the defined limit. LoLo Level Alert Byte 5::Bit 7 The level is below the defined limit. User Defined Alert Byte 5::Bit 3 The variable has surpassed the user defined limit. Message 1. Alert Message Mapping Location of the Alert in the HART command 48 Additional Status field. 181 PRELIMINARY Alert Message Mapping August 2017 182 Reference Manual 00809-0100-4308, Rev CA Alert Message Mapping PRELIMINARY Reference Manual Index 00809-0100-4308, Rev CA August 2017 Index Active Advertising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64, 92 Active Alerts . . . . . . . . . . . . . . . . . . . . . . 65, 79, 81, 84, 86, 179 Agitators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 16 Alert Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Amplitude Thresholds Adjusting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 AMS Device Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 AMS Wireless Configurator . . . . . . . . . . . . . .62, 67, 68, 70, 160 Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Anchoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Antenna positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Blind Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Blind Zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Calculation Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Calibration Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 Calibration Scale Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 Centering disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Centering piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Chuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33, 168 Configuration Basic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Data History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80, 166 Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119, 163, 171 DD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62, 63, 160 Deadband . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87, 104, 173, 174 Default Update Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Descriptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Device Descriptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62, 63, 160 Device display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Variable screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Device Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 DIAG button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Diagnostic messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Dielectric Constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119, 163 Dielectric Constant Guide . . . . . . . . . . . . . . . . . . . . . . . 119, 163 Index Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Rotate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Display Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Display Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Disturbances Top of the tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Echo Curve . . . . . . . . . . . . . . . . . . . . . 93, 97, 98, 102, 168, 176 Echo Search Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 Emulsion layers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Field Communicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 First and Trigger Variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Flange connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Fourth Variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Free space. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Gain Factor Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61, 64, 67, 71, 92 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Guided Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72, 73 HART Lock Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 HART modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66, 72 Heating coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 High High Level Alert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 High Level Alert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87, 173 Inner Diameter Pipe/Chamber/Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Installation Flange connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Mounting position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Power module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Threaded tank connection . . . . . . . . . . . . . . . . . . . . . . . . . 36 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Dielectric Constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Fully submerged probes . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Interface peak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Interface Threshold . . . . . . . . . . . . . . . . . . 96, 97, 98, 105, 176 183 PRELIMINARY Reference Manual Index 00809-0100-4308, Rev CA August 2017 Join Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67, 68, 92, 99, 164 Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Length Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 104, 173 Locate Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Long Tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Loose flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Lost Measurement Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 Low Level Alert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 173 Low Low Level Alert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Lower Range Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 166 Lower Sensor Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Mapped Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Max Upper Product Thickness . . . . . . . . . . . . . . . . . . . . . . . . . 171 Maximum Measuring Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Maximum Product Level Rate . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Measurement and Status Log . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Measurement History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Measurement Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 91, 163 Interface Level with Submerged Probe . . . . . . . . . . . . . . . 105 Product Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Product Level and Interface Level . . . . . . . . . . . . . . . . . . . . . 4 Measurement principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . .6, 91, 104, 168 Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Message Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Message Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Mounting position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Mounting Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Near Zone Compensation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 Near Zone Has Been Trimmed . . . . . . . . . . . . . . . . . . . . . . . . . 177 Near Zone Threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . 102, 103 Network ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67, 92, 99, 164 Non-metallic tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 19, 54 Nozzle Maximum height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Minimum diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Nozzle Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Number of Updates to Hold Level . . . . . . . . . . . . . . . . . . . . . . 175 OSHA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi Over the Air Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Peak Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100, 177 Peak Detection Method . . . . . . . . . . . . . . . . . . . . . . 91, 101, 177 Percent of Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Pipe installations Centering disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Plate design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Position the antenna. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Possible antenna rotations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Power module Environmental considerations . . . . . . . . . . . . . . . . . . . . . 107 Handling considerations . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Shipping considerations . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Primary Variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Probe Anchoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 11 Probe Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Probe end peak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Probe End Threshold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 Probe Length . . . . . . . . . . . . . . . . . . . . . . 3, 5, 23, 33, 109, 162 Probe Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Product surface peak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Recommended Measuring Range . . . . . . . . . . . . . . . . . . . . . . . . 6 Recommended mounting position . . . . . . . . . . . . . . . . . . . . . . 16 Reference peak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Reference Threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 Replacing power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Replacing probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Replacing transmitter head . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Secondary Variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Segmented probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 43 Service Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Shipping Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . ix, 110 Show Level Below Probe End as Zero . . . . . . . . . . . . . . . . . . . . 170 Signal Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Signal Quality Alert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 Deadband . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 173 Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87, 173 Simulation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Strapping points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Strapping Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Surface Threshold . . . . . . . . . . . . . . . . . . . . . . . .96, 97, 102, 176 Tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Tank Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Shape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7, 172 Index 184 PRELIMINARY Reference Manual Index 00809-0100-4308, Rev CA Tank connection Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18, 38 Loose flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Threaded. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Tank Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 22, 162 Tank Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 TDR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Temperature Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Thin oil layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Third Variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Threshold Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 Threshold Intersection . . . . . . . . . . . . . . . . . . . . . . . 91, 101, 177 Thresholds Adjusting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Time Domain Reflectometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Transition Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173, 174 Transmitter components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Transmitter head Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Trends. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Tri Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Trigger Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Trigger Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Triggered Update Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Trim Near Zone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103, 177 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Turbulent conditions . . . . . . . . . . . . . . . . . . . . . . . . . 16, 90, 106 Typical Interface Condition . . . . . . . . . . . . . . . . . . . . . . . .91, 164 August 2017 Zero Reference Point . . . . . . . . . . . . . . . . . . . . . . . . 3, 5, 22, 161 UNZ . . . . . . . . . . . . . . . . . . . . . . . . . . . 103, 104, 169, 173, 174 Update Rate . . . . . . . . . . . . . . . . . . . . 67, 91, 92, 163, 164, 175 Upper Null Zone . . . . . . . . . . . . . . . . . . 103, 104, 169, 173, 174 Upper Product Dielectric Constant . . . . . . . . . . . . 87, 90, 91, 94 Upper Product Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Upper Range Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87, 166 Upper Reference Point . . . . . . . . . . . . 4, 22, 102, 103, 161, 162 Upper Sensor Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 User Defined Alert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87, 174 User Defined Probe Settings . . . . . . . . . . . . . . . . . . . . . . . . . . 170 Vapor Dielectric Constant . . . . . . . . . . . . . . . . . . . . . . . . .87, 161 Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Verify Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74, 90, 101, 109 Volume Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Weight Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 Window Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 Wireless Gateway . . . . . . . . . . . . . . . . . . . . . . .61, 64, 67, 71, 92 Write Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Index 185 PRELIMINARY Index August 2017 Reference Manual 00809-0100-4308, Rev CA Index 186 PRELIMINARY PRELIMINARY Reference Manual 00809-0100-4308, Rev CA August 2017 Global Headquarters Emerson Automation Solutions 6021 Innovation Blvd. Shakopee, MN 55379, USA +1 800 999 9307 or +1 952 906 8888 +1 952 949 7001 RFQ.RMD-RCC@Emerson.com North America Regional Office Emerson Automation Solutions 8200 Market Blvd. Chanhassen, MN 55317, USA +1 800 999 9307 or +1 952 906 8888 +1 952 949 7001 RMT-NA.RCCRFQ@Emerson.com Latin America Regional Office Emerson Automation Solutions 1300 Concord Terrace, Suite 400 Sunrise, FL 33323, USA +1 954 846 5030 +1 954 846 5121 RFQ.RMD-RCC@Emerson.com Europe Regional Office Emerson Automation Solutions Europe 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HART and WirelessHART are registered trademarks of the FieldComm Group. Kalrez and Viton are registered trademarks of DuPont. MACTek and VIATOR are registered trademarks of MACTek Corporation. Magnetrol is a registered trademark of Magnetrol International, Incorporated. Masoneilan is a trademark of the General Electric Company. Modbus is a registered trademark of Gould Inc. NACE is a registered trademark of NACE International. NEMA is a registered trademark and service mark of the National Electrical Manufacturers Association. All other marks are the property of their respective owners. © 2017 Emerson. All rights reserved.
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