Siemens RF380R Tag Reader User Manual SIMATIC Sensors RFID systems SIMATIC RF300

Siemens AG Tag Reader SIMATIC Sensors RFID systems SIMATIC RF300

User Manual Part III

Transponders
6.7 RF380T
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 151
6.7.2.2 Metal-free area
Direct mounting of the RF380T on metal is permitted.
Mounting of RF380T on metal
Figure 6-18 Mounting of RF380T on metal
Flush-mounting of RF380T in metal:
D
Figure 6-19 RF380T flush-mounted in metal
The standard value for a is40 mm. At lower values, the field data change significantly,
resulting in a reduction in the range.
Transponders
6.7 RF380T
SIMATIC RF300
152 System Manual, 09/2007, J31069 D0166-U001-A5-7618
6.7.3 Configuring instructions
6.7.3.1 Temperature dependence of the transmission window
The guidelines in Section "Planning the RF300 system" apply to configuration of heat-
resistant data memories, with the exception of the limit distance and field length at
temperatures above 85 °C.
Calculation of transmission window with heat-resistant data memories
The factor 0.8 is required for calculating the transmission window, and takes into account
production tolerances and temperature influences of to 85 °C.
An additional correction factor C must be included in the calculation at temperatures > 85 °C
(up to 110 °C):
L Field length
Sg Limit distance tag - reader
VTag Tag speed
C Correction factor at temperatures > 85 °C
(cf. following picture with correction factor C depending on temperature)
tv Tag dwell time
Transponders
6.7 RF380T
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 153
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Figure 6-20 Correction factor C depending on temperature
The following diagram shows the reduction in the limit distance and field length at increased
processing temperatures (internal temperature of tag):
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Figure 6-21 Reduction in field length and limit distance
The reduction in the field data at higher temperatures is due to the increased current
consumption of the electronics.
Transponders
6.7 RF380T
SIMATIC RF300
154 System Manual, 09/2007, J31069 D0166-U001-A5-7618
6.7.3.2 Temperature response in cyclic operation
At ambient temperatures (Tu) up to 110 °C, cyclic operation is not necessary, i.e. up to this
temperature, the transponder can be in constant operation.
Note
Calculation of the temperature curves
Calculation of the temperature curves or of a temperature profile can be carried out on
request by Siemens AG. Exact knowledge of the internal temperature facilitates
configuration for time-critical applications.
Ambient temperatures > 110 °C
NOTICE
Cancellation of warranty
The internal temperature of the data memory must not exceed the critical threshold of 110
°C. Each heating phase must be followed by a cooling phase. No warranty claims will
otherwise be accepted.
Some limit cycles are listed in the table below:
Table 6-7 Limit cycles of data memory temperature
Tu (heating up) Heating up Tu (cooling down) Cooling down
220 °C 0.5 h 25 °C > 2 h
200 °C 1 h 25 °C > 2 h
190 °C 1 h 25 °C > 1 h 45 min
180 °C 2 h 25 °C > 5 h
170 °C 2 h 25 °C > 4 h
The internal temperature of the tag follows an exponential function with which the internal
temperature and the operability of the tag can be calculated in advance. This is particularly
relevant to temperature-critical applications or those with a complex temperature profile.
Ambient temperatures > 220°C
NOTICE
Cancellation of warranty
The data memory must not be exposed to ambient temperatures > 220 °C. No warranty
claims will otherwise be accepted.
However, the mechanical stability is retained up to 230 °C!
Transponders
6.7 RF380T
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 155
Example of a cyclic sequence
Table 6-8 Typical temperature profile of an application in the paint shop
Start of tag at initial point Duration (min) Ambient temperature (°C)
Electrolytic dip 20 30
Electrolytic dip dryer 60 200
Transport 60 25
PVC dryer 25 170
Transport 60 25
Filler dryer 60 160
Transport 60 25
Top coat dryer 60 120
Transport 60 25
Wax dryer 25 100
Transport 150 25
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Figure 6-22 Graphic trend of temperature profile from above table
Transponders
6.7 RF380T
SIMATIC RF300
156 System Manual, 09/2007, J31069 D0166-U001-A5-7618
The simulation results in the following:
Following a simulation time of 36.5 hours, a total of 3 cycles were carried out, and an internal
temperature of 90 degrees Celsius was reached.
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Figure 6-23 Complete temperature response due to simulation
Transponders
6.7 RF380T
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 157
6.7.4 Technical specifications
Table 6-9 RF380T with 32 KB FRAM
Characteristic Description
Memory size 32KB
Memory organization Blocks of 8 bits / 1 byte
Serial number 4-byte (fixed code)
Application memory 32765 bytes r/w
Memory configuration
OTP 1) memory 20 bytes
Storage technology FRAM / EEPROM
MTBF (Mean Time Between Failures)
in years
1177
Write cycles, at +40°C Virtually unlimited (>1010)
Read cycles Virtually unlimited (>1010)
Read approx. 0.3 ms/byte Transmission rate
Write approx. 0.3 ms/byte
Data retention > 10 years
Write/read distance dependent on the reader used (see field data)
Multitag capability max. 4 transponders
Recommended spacing from metal can be directly mounted on metal
Power supply Inductive, without battery
Degree of protection to EN 60529 IP68
Shock resistant2) to EN 60721-3-7 50 g
Vibration2) to EN 60721-3-7 5 g
Direction-dependent No
Torsion and bending load Not permissible continuously
Enclosure dimensions (diam. x H in mm) 114 x 83
Color Brown
Material PPS
Fixing Support to be ordered separately
During operation -25 °C to +110°C
During cyclic operation -25 °C to +220°C
Ambient temperature
During transport and storage -40°C to +110°C
Weight Approx. 900 g
1) OTP: (One Time Programmable)
2) Applies only in connection with original bracket
Transponders
6.7 RF380T
SIMATIC RF300
158 System Manual, 09/2007, J31069 D0166-U001-A5-7618
6.7.5 Ordering data
RF380T/
accessories
Order No.
Operating temperature -25 to +200 °C (cyclic)
Dimensions (diam. x H in mm) 114 x 83
IP 68 degree of protection
32 KB FRAM (read/write) + 4 byte EEPROM
6GT2800-5DA00
Accessories
Support (short version)
Support (long version)
Covering hood
6GT2090-0QA00
6GT2090-0QA00-0AX3
6GT2090-0QB00
6.7.6 Dimensional drawing
SIEMENS
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Figure 6-24 Dimension drawing RF380T
Dimensions in mm (inches in brackets)
Transponders
6.8 Memory configuration of the RF300 tags
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 159
6.8 Memory configuration of the RF300 tags
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Figure 6-25 Memory configuration of the RF300 tags
Transponders
6.8 Memory configuration of the RF300 tags
SIMATIC RF300
160 System Manual, 09/2007, J31069 D0166-U001-A5-7618
Memory areas
The memory configuration of an RF300 tag always comprises an EEPROM memory that has
20 bytes for user data (read/write) and a 4 byte unique serial number (UID, read only). For
reasons of standardization, the UID is transferred as an 8 byte value through a read
command to address FFF0 with a length of 8. The unused 4 high bytes are filled with zeros.
A high-speed FRAM memory (read/write) is available as an option. Depending on the tag
type, this is 8 KB (0-1FFC) or 32 KB (0-7FFC) in size.
The EEPROM memory area (address FF00-FF13) can also be used as a so-called "OTP"
memory (One Time Programmable). The 5 block addresses FF80, FF84, FF88, FF8C and
FF90 are used for this purpose. A write command to this block address with a valid length (4,
8, 12, 16, 20 depending on the block address) protects the written data from subsequent
overwriting.
NOTICE
This operation is not reversible.
OTP area
Note
The OTP area cannot be used for the IQ-Sense reader variant.
When the OTP area is used, it must be ensured that the blocks are used starting from Block
0 consecutively.
Examples:
3 blocks (with write command), Block 0, 1, 2 (FF80, length = 12): valid
2 blocks (consecutive), Block 0 (FF80, length =4), Block 1 (FF84, length = 4): valid
2 blocks (consecutive), Block 0 (FF80, length =4), Block 2 (FF88, length = 4): Invalid
1 Block, Block 4 (FF90, length = 4): Invalid
The EEPROM user memory (address FF00-FF13, or FF80-FF90) requires significantly more
time for writing (approx. 11 ms/byte) than the high-speed FRAM memory. For time-critical
applications with a write function, it is therefore recommended that FRAM tags are used (e.g.
RF340T, RF350T, RF360T).
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 161
Communication modules 7
7.1 Overview
The communication modules (interface modules) are links between the RFID components
(reader and transponder) and the higher-level control systems (e.g. SIMATIC S7) or PC or
computers.
Communication modules
7.2 8xIQ-Sense
SIMATIC RF300
162 System Manual, 09/2007, J31069 D0166-U001-A5-7618
7.2 8xIQ-Sense
7.2.1 Features
Field of application
The 8xIQ-Sense module is the link between the RF310R with 8xIQ-Sense interface and
SIEMENS S7-300 and functions in the same manner as the communication module
(interface module). It can be operated centrally in an S7-300 or decentrally in an ET200M.
Figure 7-1 8xIQ-Sense interface module
Communication modules
7.2 8xIQ-Sense
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 163
7.2.2 Indicators
Status displays
The 8xIQ-Sense module has the following LEDs:
A green LED, which has no function for RFID devices, and a red SF LED (system fault LED),
which indicates the diagnostic state of the module.
LEDs Labeling LED
status
Meaning
Green
LED per
channel
0…7 Has no function here
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d
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active teach-in operation,
external auxiliary voltage
missing
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Communication modules
7.2 8xIQ-Sense
SIMATIC RF300
164 System Manual, 09/2007, J31069 D0166-U001-A5-7618
7.2.3 Configuration
Centralized configuration with SIMATIC S7-300
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Figure 7-2 RF310R reader with 8xIQ-Sense interface
Communication modules
7.2 8xIQ-Sense
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 165
Distributed configuration with ET 200M
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Figure 7-3 RF310R reader with 8xIQ-Sense interface
Table 7-1 Pin assignment of RF310R with IQ-Sense interface
Pin Pin, device end, 4-pin M12 Assignment
1 IQ-Sense
2 Not assigned
3 IQ-Sense
4 Not assigned
Communication modules
7.2 8xIQ-Sense
SIMATIC RF300
166 System Manual, 09/2007, J31069 D0166-U001-A5-7618
Configuration of connecting cable from 8xIQ-Sense to RF310R
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Figure 7-4 Cable and pin assignment of RF300 with IQ-Sense
Communication modules
7.2 8xIQ-Sense
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 167
7.2.4 Addressing
The address range of the 8xIQ-Sense module is 16 bytes I/O.
This is independent of the choice of channel profiles on the connected device
(i.e. the IQ profile IDs in HW Config).
Access to memory areas
A direct association exists between the number of the channel to which the IQ-Sense device
is connected (terminal) and the input and output data area of the module. Based on the
address range, the following addresses can be used to access the memory areas:
Address = module initial address + (channel no. x 2)
Communication modules
7.2 8xIQ-Sense
SIMATIC RF300
168 System Manual, 09/2007, J31069 D0166-U001-A5-7618
Example
Module initial address = 280
I/O address for channel 3: 286
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Figure 7-5 8xIQ-Sense module: Assignment of terminal pair to memory area
Note
A maximum of two read/write devices can be operated!
Each read/write device uses channel numbers 0 to 3 or 4 to 7.
Communication modules
7.2 8xIQ-Sense
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 169
7.2.5 Technical data
Voltages and currents
Rated supply voltage
Reverse polarity protection
24 V DC
yes
Galvanic isolation
Between the channels
Between channels and backplane bus
no
yes
Permissible potential difference
Between different circuits
75 V DC / 60 V AC
Insulation tested at 500 V DC
Current input
from the backplane bus
from L+ power supply
120 mA typical
500 mA max.
Module power loss 2.5 W typical
Module-specific data
Number of channels
Channels for RFID systems
8
2
Cable length, unshielded 50 m max.
Dimensions and weight
Dimensions w x h x d (mm) 40 x 125 x 120
Weight Approx. 235 g
7.2.6 Ordering data
Table 7-2 Ordering data for 8xIQ-Sense and accessories
Product description Order No.
SIMATIC S7-300
IQ-Sense SM338 for S7-300 and ET200M for the
connection of up to 8xIQ-Sense sensors
Optical sensors, ultrasonic sensors and RF
identification systems can be connected.
6ES7 3387XF000AB0
Accessories
M12 cable plug, 4-pole, with 5 m black PUR
cable, 4 x 0.34 mm2
3RX8000-0CB42-1AF0
M12 cable plug, 4-pole, with 10 m black PUR
cable, 4 x 0.34 mm2
3RX8000-0CB42-1AL0
Communication modules
7.3 ASM 452
SIMATIC RF300
170 System Manual, 09/2007, J31069 D0166-U001-A5-7618
7.3 ASM 452
7.3.1 Features
Area of application
The ASM 452 interface module is a MOBY module for operating MOBY and RF300
components with RS422 over PROFIBUS DP-V1 on
Any computers and PCs
Any PLCs
When operating the interface module on a SIMATIC S7, function blocks are made available
to the user.
Figure 7-6 Interface module ASM 452
The ASM 452 is the result of consistent development of the familiar ASM 450/451 interface
modules. Optimal data throughput can be achieved even in large-scale PROFIBUS
configurations thanks to the use of acyclic data traffic on PROFIBUS DP V1. The minimum
cyclic data load of the ASM 452 on the PROFIBUS provides the user with the guarantee that
other PROFIBUS nodes (e.g. DI/DO) can still be processed at great speed.
The ASM 452 is an interface module for communication between PROFIBUS and the
RF310R with RS422 interface. Through the ASM 452, the data on the RF300 transponder
can be physically addressed ("Normal" addressing). In SIMATIC S7, FC 45 is available for
this purpose.
Communication modules
7.3 ASM 452
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 171
7.3.2 Pin assignment and display elements
Pin assignments
The figure below illustrates the pin assignments of ASM 452.
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Communication modules
7.3 ASM 452
SIMATIC RF300
172 System Manual, 09/2007, J31069 D0166-U001-A5-7618
7.3.3 Configuration
Configuration
Hardware description
The ASM 452 has the same housing as the distributed I/O system ET 200X. General
information on ASM 452 (e.g. assembly, operation and wiring; general technical data) is
available in the ET200X manual (Order No. 6ES7 198-8FA00-8AA0). Descriptions of
accessories and network components can also be found in this manual.
Configuration
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Communication modules
7.3 ASM 452
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 173
PROFIBUS configuration
The ASM 452 is integrated into the hardware configuration by means of a GSD file. The
ASM can then be configured using the HW Config of SIMATIC Manager or another
PROFIBUS tool.
A GSD file is provided for ASM 452 on the CD "RFID Systems Software & Documentation".
Operating mode of the ASM 452
The approved operating modes of ASM 452 are described in the GSD file. It is set using the
hardware configuration tool (e.g. STEP 7 HW Config).
Reader connection system
A reader always occupies two M12 connector sockets on the ASM 452.
A pre-assembled cable therefore ensures easy connection of the reader (see figure below).
The connecting cable is available in lengths of 2 m (standard) and 5 m. Extensions are
possible up to 1000 m using connecting cables 6GT2891-… .
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Figure 7-9 Connecting cable (2 m) ASM 452/473 ↔ RF3xxR reader with RS422 (6GT2891-1CH20)
Communication modules
7.3 ASM 452
SIMATIC RF300
174 System Manual, 09/2007, J31069 D0166-U001-A5-7618
Cable installation
Signal M12 (reader side) Cable X1 / Data X2
24 V DC 1 Pink - 1
TX - 2 Yellow 4 -
GND 3 Gray - 3
TX + 4 Green 1 -
RX + 5 white 2 -
RX - 6 brown 3 -
- - -
Shield 8 + terminal piece Shielding 5 5
Cable assignment ASM 452/473 ↔ RF3xxR reader with RS422 (6GT2891-1CH20)
A reader cable connector with screw-type terminals is provided for users who want to
individually pre-assemble their own cables (see figure below). Cables and reader cable
connectors can be ordered from the MOBY catalog.
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Figure 7-10 Cable connector ASM 452/473 ↔ RF3xx reader with RS422 (6GT2090-0BC00)
Pin assignment for ASM 452/473 cable connector
Connector pin Connection to pin of the reader Wire color
1 4
2 5
3 6
4 2
5 3
6 1
-
S 8 + terminal piece
Note data sheet provided by the
manufacturer
Pin 7 must not be connected.
Communication modules
7.3 ASM 452
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 175
PROFIBUS cable with 24 V supply
The ASM 452 can also be operated with the "green" PROFIBUS cable. It is important to
ensure that a 24 V cable is connected from X12 to X13. The 24 V cable can be connected to
pins 5 and 6 in plug X12.
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Figure 7-11 PROFIBUS cable with 24 V supply
PROFIBUS address and terminating resistor
You must remove the connector plate from the ASM before you set the
PROFIBUS address or connect the terminating resistor. The connector plate covers the DIL
switch. The position of the DIL switch in ASM is shown in the figure below with one setting
example for each case.
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Figure 7-12 Setting the PROFIBUS address/connecting the terminating resistor
Note
The PROFIBUS address in ASM 452 must always match the PROFIBUS address defined
in the configuring software for this ASM.
To ensure that the terminating resistor functions correctly, you must always switch both
DIL switches of the terminating resistor to "on" or "off".
Communication modules
7.3 ASM 452
SIMATIC RF300
176 System Manual, 09/2007, J31069 D0166-U001-A5-7618
7.3.4 Technical data
Table 7-3 Technical data for ASM 452
ASM 452 with FC 45
Serial interface to the user PROFIBUS DP-V1
Procedure after connection EN 50170 Vol. 2 PROFIBUS
PG 11 cable gland
PROFIBUS and power supply connectors are not included
in the scope of delivery
Transmission rate 9600 baud to 12 Mbaud (automatic detection)
Max. block length 2 words cyclic/240 bytes acyclic
Serial interface to the RF3xxR
Connector 2 x M12 coupler plug
Max. cable length 2 m = Standard length, 5 m, 10 m, 20 m and 50 m,
(up to 1000 m on request)
Readers that can be connected 1x RF3xxR with RS422 interface
Software functions
Programming Depending on the PROFIBUS DP master
Function blocks for SIMATIC S7 FC 45
Transponder addressing Direct access via addresses
Commands Initialize transponder, read data from transponder, write
data to transponder
Multi-tag capability No
S7 data structures via UDTs Yes
Power supply
Rated value 24 V DC
Permissible range 20 V to 30 V DC
Current consumption Max. 180 mA; typ. 130 mA (without reader)
Digital inputs none
Digital outputs None
Ambient temperature
During operation 0 °C to +55 °C
Storage and transport -40 °C to +70 °C
Dimensions (W x H x D) in mm 134 x 110 x 55 (without bus connector)
Fixing 4 M5 screws;
for mounting on any plate or wall
Weight, approx. 0,5 kg
Degree of protection IP67
MTBF (at 40 °C) 30 • 104 hours = 34 years
Communication modules
7.3 ASM 452
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 177
7.3.5 PROFIBUS Diagnosis
The following table lists possible error indications with their meanings and provides
remedies.
Table 7-4 LED indication for PROFIBUS diagnosis
"BF" LED "SF"LED Cause of error Error correction
ASM 452 is in start-up mode. -
The connection to the DP master
has failed.
ASM 452 not detecting a baud
rate.
Check the PROFIBUS DP
connection.
Check the DP master.
ON *
Bus interrupt
DP Master not functioning
Check all cables on your
PROFIBUS DP network.
Check whether the connector
plugs for PROFIBUS DP are
securely plugged into the
ASM 452.
flashes on The configuration data sent to
the ASM 452 by the DP master
do not match the configuration of
the ASM 452.
Check the configuration of
the ASM 452 (input/output,
PROFIBUS address).
Correct GSD file being used?
SIEM80B6.GSD for
ASM 452
Flashes Off ASM 452 has detected the baud
rate, but is not being addressed
by the DP Master.
ASM 452 has not been
configured.
Check the PROFIBUS
address set on the ASM 452
or in the configuration
software.
Check the configuration of
the ASM 452 (station type).
on Flashes There is a hardware defect in the
ASM 452.
Replace the ASM 452.
Communication modules
7.3 ASM 452
SIMATIC RF300
178 System Manual, 09/2007, J31069 D0166-U001-A5-7618
7.3.6 Dimension drawing
The following figure shows the dimensional drawing of an ASM 452 with bus connectors.
You must add the length of the PG cable gland and the radius of the cable used to the
measured overall width and depth.
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Example of stripped lengths
The following diagram shows an example of stripped lengths. The lengths apply to all cables
which can be connected to the connector plugs. You must twist any shield braid present,
plug into a core end sleeve and cut off any excess.
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Figure 7-14 Length of stripped insulation for PROFIBUS cables
Communication modules
7.3 ASM 452
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 179
7.3.7 Ordering data
Table 7-5 Ordering data for ASM 452 and accessories
Product description Order No.
ASM 452 interface module for PROFIBUS DP-V1, 1x RF3xxR with
RS422 interface, without connector for 24 V DC and PROFIBUS
6GT2002-0EB20
Accessories:
Connector for PROFIBUS DP and 24 V supply 6ES7194-1AA00-0XA0
Connecting cable RF3xxR ↔ ASM 452
Plug-in cable, pre-assembled, length: 2 m (standard length) 6GT2891-1CH20
Plug-in cable, pre-assembled, length: 5 m 6GT2891-1CH50
Opt. Cable connector without read/write device cable
(for cable lengths > 20 m) ASM 452 ↔ reader
6GT2090-0BC00
M12 blanking cap for unused RF310R connection (1 pack =
10 pieces)
3RX9802-0AA00
CD "RFID Systems Software & Documentation" with FC 45, GSD
file
6GT2080-2AA10
Replacement part:
Connector plate; T functionality for PROFIBUS connection
6ES7194-1FC00-0XA0
FC 45 Reference Manual
German
English
French
Available in electronic form on
the CD "RFID Systems
Software & Documentation"
The ASM 456 plug-in cables 6GT2891-0Fxxx can be used as extension cables.
Communication modules
7.4 ASM 456
SIMATIC RF300
180 System Manual, 09/2007, J31069 D0166-U001-A5-7618
7.4 ASM 456
7.4.1 Description
Field of application
The ASM 456 interface modules are slave modules for operating RF300 components via the
PROFIBUS DP/DP-V1 on any control systems.
Figure 7-15 Interface module ASM 456 with ECOFAST connection block or M12, 7/8"
When operating the interface module on a SIMATIC S7, convenient function blocks are
made available to the user.
Communication modules
7.4 ASM 456
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 181
Features
The ASM 456 replaces the ASM 452 in terms of functionality and provides a simplified
connection system. You can continue to use the user software from ASM 452. Optimum data
throughput can be achieved through acyclic data traffic on the PROFIBUS DP V1 even when
using large PROFIBUS configurations. The minimum cyclic data load of the ASM 456 on the
PROFIBUS provides the user with the guarantee that other PROFIBUS consumers (e.g.
DI/DO) can still be processed at great speed.
Up to 2 readers can be operated in parallel on the ASM 456. The user can start a command
in parallel on 2 readers (via the corresponding FB/FC).
The transponder data are accessed by means of physical addressing of the reader. In
SIMATIC S7, the FC 45 is available for this purpose. The FC 45 provides the S7 user with a
simple-to-use interface with powerful commands (processing one complete transponder with
one command; command linking; S7 data structures via UDTs).
Other features
Degree of protection IP67
System integration with ECOFAST or M12, 7/8" concept
T functionality, that is, a component can be replaced without adversely affecting other
modules with regard to bus communication and voltage supply
Standardized PROFIBUS user interface for identification systems with PIB (Proxy Ident
Function Block; with later firmware version).
Firmware update
PROFIBUS interface module up to 12 Mbaud with automatic baud rate detection
Parameterizable device-related diagnostics data with text display
Support for I&M functionality (a mechanism for reading out information via the module
and saving system information such as function, installation date, installation location,
and comments.)
Communication modules
7.4 ASM 456
SIMATIC RF300
182 System Manual, 09/2007, J31069 D0166-U001-A5-7618
Design
The ASM 456 has the same housing as the distributed I/O system ET 200eco.
The ASM has a connection block for connecting up to the PROFIBUS DP which is available
as an option and the ECOFAST version or M12, 7/8".
The following figure shows the basic design of the ASM 456.
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Figure 7-16 Basic design of the ASM 456
Communication modules
7.4 ASM 456
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 183
Configuration
The following figure shows how the ASM 456 is integrated in an automation system.
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The ASM 456 is integrated into the hardware configuration by means of a GSD file. The
ASM can then be configured using HW Config of SIMATIC Manager or another PROFIBUS
tool (e.g. operating mode). The GSD file can be found on the "RFID Systems Software &
Documentation" CD or on the Internet.
Communication modules
7.4 ASM 456
SIMATIC RF300
184 System Manual, 09/2007, J31069 D0166-U001-A5-7618
7.4.2 Setting the PROFIBUS address
Features
The PROFIBUS address defines the address at which the ASM 456 distributed I/O system is
found on the PROFIBUS DP.
Requirements
The PROFIBUS DP address for the ASM 456 is set on the connection block.
Each address can be assigned only once on the PROFIBUS DP.
The PROFIBUS address set must match the PROFIBUS address defined in the
configuring software (for the ASM 456).
Changes to the PROFIBUS DP address only take effect once the mains have been
switched ON on the ASM 456.
Tools required for M12, 7/8” connection block
Socket wrench 14 mm
Screwdriver with 2.5 mm blade
Communication modules
7.4 ASM 456
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 185
Setting PROFIBUS DP addresses on connection block M12, 7/8”
Valid PROFIBUS DP addresses are 1 to 99.
1. Remove the two seal caps from the rotary switches (if necessary, use a 14 mm socket
wrench).
2. Set the required PROFIBUS address on the rotary switches using a screwdriver.
Lower rotary switch: 1st position
Upper rotary switch: 10th position
3. Screw the two seal caps back onto the rotary switches
(torque: 0.5 Nm to 0.8 Nm.)
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Figure 7-18 Setting PROFIBUS addresses on connection block M12, 7/8”
Communication modules
7.4 ASM 456
SIMATIC RF300
186 System Manual, 09/2007, J31069 D0166-U001-A5-7618
Setting PROFIBUS DP addresses on connection block ECOFAST
Valid PROFIBUS DP addresses are 1 to 99.
1. Loosen the screw connection of the configuration plug with the ECOFAST connection
block and remove the plug.
Figure 7-19 Loosening the configuration plug's screw connection
2. Loosen the screw connection for the cover cap on the configuration plug and remove the
latter.
3. Set the PROFIBUS address using the DIL switches.
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  
21 21


Figure 7-20 Setting PROFIBUS address on configuration plug
4. Screw the cover cap back down, plug the configuration plug onto the connection block and
screw the configuration plug to the connection block.
Communication modules
7.4 ASM 456
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 187
7.4.3 Wiring up ASM 456
Wiring ECOFAST connector plugs
The table below contains the connector assignment for the ECOFAST connector plugs
Table 7-6 Connection assignment for ECOFAST connector plugs
Pin Assignment View of ECOFAST connector plug
(wiring end for supply and loop-through
connection)
A PROFIBUS DP signal A
B PROFIBUS DP signal B
1 Electronics / encoder supply (1L+)
(voltage supply for ASM 456 and reader)
2 Ground for electronic / encoder supply
(1M)
3 Ground for load voltage supply (2M)
4 Load voltage supply (2L+)
(unused on ASM 456)
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*) You will find the assembly instructions in the packaging of the Han Brid Cu cable connector and/or
Han Brid Cu cable socket.
Communication modules
7.4 ASM 456
SIMATIC RF300
188 System Manual, 09/2007, J31069 D0166-U001-A5-7618
Wiring M12, 7/8" connector
The tables below contain the connector assignment for the M12, 7/8" connector:
Table 7-7 Connection assignment for M12 connector (PROFIBUS DP)
Pin Assignment View of M12 connector
(wiring side)
1 Supply positive (P5V2) *
2 Data line A (RxD / TxD-N)
3 Data reference potential (M5V2) *
4 Data line B (RxD / TxD-P)
5 Shield
Thread Shield
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*) Can only be used for the M12 terminating resistor. Looping the voltage through to the next
connector via a 5-core cable is not permitted.
Communication modules
7.4 ASM 456
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 189
Table 7-8 Terminal assignment of the 7/8" connector (supply voltages)
Pin Assignment View of 7/8" connector
(wiring side)
1 Ground for load voltage supply (2M)
2 Electronics/sensor supply ground (1M)
3 PE
4 Electronics / encoder supply (1L+)
(voltage supply for ASM 456 and reader)
5 Load voltage supply (2L+)
(unused on ASM 456)
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FRQQHFWLRQ;
Note
When connecting up the supply voltage, we recommend that the cable 6XV1 822-5B... (5 x
1.5 mm2 pre-assembled with 7/8" connectors) is used.
If you want to assemble the cable yourself, then the conductor cross-section should be
1.5 mm2.
Communication modules
7.4 ASM 456
SIMATIC RF300
190 System Manual, 09/2007, J31069 D0166-U001-A5-7618
Connecting the ASM 456 up to protective earth
1. Isolate the grounding cable and secure the cable lug.
2. Screw the cable lug down to the ASM 456 (M5 retaining bolt). The torque is 3 Nm.
Figure 7-21 Connecting the ASM 456 up to protective earth
Connecting RF310 reader to ASM 456
O
Figure 7-22 Connecting cable, l = 2 m, 5 m, 10 m, 20 m, 50m ( 6GT2891-0Fxxx)
Communication modules
7.4 ASM 456
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 191
Maximum cable length
The ASM 456 can be operated with any SLG configuration with a maximum cable length of
50 m.
Longer connecting cables of up to 1000 m are possible in some instances. The current
consumption of the connected reader must however be taken into account. A number of
cables must not be joined together to form a long cable due to the additional contact
resistances.
Cable assembly by the customer
A reader connection plug with screw-type terminals is available for users who want to make
their own cables.
Cables and reader cable connectors can be ordered according to the MOBY catalog.
For self-assembled cables, you will need cable to the following specifications:
7 x 0.25 mm2
LiYC11Y 7 x 0.25
M12 connectors can be purchased from appropriate electrical retailers (e.g. Binder in
Germany).
The pin assignment is listed in the following table.
Table 7-9 Pin assignment
M12 connector (male) Pin Signal Wire color
1 +24 V
2 −RxD
3 0 V
4 RxD
5 TxD
6 −TxD
7 Free
8 PE / shield
Note data sheet
provided by cable
manufacturer
Communication modules
7.4 ASM 456
SIMATIC RF300
192 System Manual, 09/2007, J31069 D0166-U001-A5-7618
7.4.4 Diagnosis using LEDs
The following figure shows details of the LEDs of the ASM 456.
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5HDGHU
5['B (55B
Figure 7-23 LEDs of the ASM 456
Table 7-10 Status LEDs for ASM 456
LEDs Meaning*
ON Lights up when there is logic voltage at the ASM (is generated by the 24 V
supply voltage.)
24 V DC Lights up when the 24 V supply voltage is connected to the ASM.
ACT_1, ACT_2 The corresponding reader is active in processing a user command.
ERR_1, ERR_2 * A flashing pattern indicates the last error to occur.
PRE_1, PRE_2 ** Indicates the presence of a transponder.
RxD_1, RxD_2 Indicates live communication with the reader. May also indicate malfunctions on
the transponder.
*) The meaning of the individual flash patterns and the associated fault descriptions can be found in
the relevant FB and FC documentation.
**) In multitag mode, this LED uses a flash interval to indicate the number of data media currently
within the range of influence of the reader.
Communication modules
7.4 ASM 456
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 193
Table 7-11 LED display for PROFIBUS diagnosis
BF SF Cause of error Error handling
ASM is in start-up mode.
Connection to DP Master failed.
ASM not detecting a baud rate
Check the PROFIBUS DP
connection.
Check the DP Master
On
Bus interrupt
DP Master not functioning
Check all cables on your
PROFIBUS DP network.
Check whether the connector
plugs for the PROFIBUS DP are
securely plugged into the ASM.
flashes On The project data sent to the ASM by
the DP Master do not match the
configuration of the ASM.
Check the project for the ASM
(input/output, PROFIBUS
address).
Correct GSD file being used?
flashes ASM has detected the baud rate, but
is not activated by the DP Master.
ASM has not been assigned project
plans.
Check the PROFIBUS address set
in ASM and/or in the project
software.
Check the project for the ASM
(station type).
On flashes There is a hardware defect in the
ASM.
Replace the ASM.
Off On Diagnosis available Evaluate the diagnostic
information.
On Off The set PROFIBUS address is
incorrect or greater than 99.
Set the address in the range 1 to
99 and carry out new ramp-up.
– = Status not relevant
Other ASM operating modes are indicated by the PRE, ERR, ACT, SF and ON LEDs:
ON SF PRE_1 ERR_1 ACT_1 PRE_2 ERR_2 ACT_2 Description
On Off Off Off On Off Off Off Ramp-up active
Off On Off On Off Off Off Off Checksum error at ramp-up
Off On Off Off Off Off On Off Firmware invalid
On On On On On On On On LED test for approximately 4 seconds;
otherwise firmware fault
Off On Off On On Off On On Checksum error at ramp-up
Off On On On On Off On On Checksum error of the firmware
Off On On On On On On On External RAM defective
Off On On Off On On On On DPC-RAM defective
Off On Off On On On On On ID error firmware
On Off 1 x flash
every 3 s
Off Off 1 x flash
every 3 s
Off ASM successfully ramped up, waiting
for reset command
On Flashing Rapid
flashing
Flashing Rapid
flashing
Firmware update; alternate flashing of
the error LEDs at approximately 1 Hz
– = not relevant
Communication modules
7.4 ASM 456
SIMATIC RF300
194 System Manual, 09/2007, J31069 D0166-U001-A5-7618
7.4.5 Technical data
Table 7-12 Technical data for ASM 456
Serial interface to the user PROFIBUS DP-V1
Procedure after connection EN 50170 Vol. 2 PROFIBUS
M12 and 7/8" technology / ECOFAST
Transmission rate 9600 baud to 12 Mbaud
(automatic detection)
Max. block length 2 words cyclic/240 bytes acyclic
Serial interface to the reader
Connector 2 x M12 coupler plug
Max. cable length 1000m, reader dependent; 2 m = Standard length;
(up to 1000 m on request)
Extension cable = 2 m, 5 m, 10 m, 20 m and 50 m
Readers that can be connected 2 x reader
Software functions
Programming Depending on the PROFIBUS DP master
Function blocks:
SIMATIC S5
SIMATIC S7 FC 45 (normal addressing without multitag)
Transponder addressing Direct access via addresses
Commands Initialize transponder, read data from transponder,
write data to transponder, etc.
Supply voltage: 2
Rated value 24 V DC
Permissible range 20 V to 30 V DC
Current consumption 1 Max. 800 mA; typ. 80 mA (without reader)
Galvanic isolation Yes
Ambient temperature
During operation 0 °C to +55 °C
Storage and transport –40 to +70 °C
Dimensions (W x H x D) in mm
ASM 456 only 60 x 210 x 30
ASM 456 with ECOFAST connection block 60 x 210 x 60
Weight, approx. 210 g
Degree of protection IP67
MTBF (at 40 °C) 122 years
1) The power supply must deliver the required current of up to 800 mA for brief power failures ≤ 20
ms.
2) All supply voltages and signal voltages must be protective low level voltage (SELV/PELV acc. to
EN 60950)
24V DC supply: Safety (electrical) isolation of low voltage (SELV / PELV acc. to EN 60950)
Communication modules
7.4 ASM 456
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 195
7.4.6 Dimension drawing
The following figure shows the dimensional drawing of an ASM 456 with bus connection
block.
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Figure 7-24 Dimensional drawing of ASM 456 (in mm)
Communication modules
7.4 ASM 456
SIMATIC RF300
196 System Manual, 09/2007, J31069 D0166-U001-A5-7618
7.4.7 Ordering data
Table 7-13 Ordering data for ASM 456 and accessories
Product description Order number
ASM 456 interface module
for PROFIBUS DP V1 max. 2 readers can be connected
6GT2002-0ED00
Accessories for ECOFAST connection:
Connection block ECOFAST 6ES7194-3AA00-0AA0
PROFIBUS ECOFAST hybrid plug 180
with pin insert (5 per pack) 6GK1905-0CA00
with socket insert (5 per pack) 6GK1905-0CB00
PROFIBUS ECOFAST termination plug with terminating resistor 6GK1905-0DA10
ECOFAST hybrid cable, pre-assembled 6XV1830-7B... 1)
ECOFAST hybrid cable, not pre-assembled, sold by the meter 6XV1830-7AH10
Accessories for M12 7/8" connection:
Connection block M12 6ES7194-3AA00-0BA0
M12 terminal resistor for PROFIBUS (5 per pack) 6GK1905-0EC00
PROFIBUS cable with M12 connectors, pre-assembled 6XV1830-3D... 1)
Cable for supply voltage with pre-assembled 7/8" connectors 6XV1822-5B... 1)
PROFIBUS FC standard non-pre-assembled cable;
max. length 1000 m
6XV1830-0EH10
PROFIBUS M12 connector plug (5 per pack)
with pin insert 6GK1905-0EA00
with socket insert 6GK1905-0EB00
Connector plug 7/8" for voltage (5 per pack)
with pin insert 6GK1905-0FA00
with socket insert 6GK1905-0FB00
Cable accessories:
Plug-in cable, pre-assembled, length 2 m (standard length) 6GT2891-0FH20
Plug-in cable, pre-assembled, length 5 m 6GT2891-0FH50
Plug-in cable, pre-assembled, length 10 m 6GT2891-0FN10
Plug-in cable, pre-assembled, length 20 m 6GT2891-0FN20
Plug-in cable, pre-assembled, length 50 m 6GT2891-0FN50
Angled extension for direct connection of reader to ASM 456 or for
extending any plug-in cables
6GT2891-0JH20
CD "RFID Systems Software & Documentation" with FC 45, GSD
file
6GT2080-2AA10
Other accessories for ASM 456 (network components) ET 200eco manual
6ES7198-8GA00-8AA0
Description of FC 45 (for ASM 456)
German
English
French
Available in electronic form on
the CD "RFID Systems
Software & Documentation"
1) These cables are available in different lengths. See Catalog IK PI for more details
Communication modules
7.5 ASM 473
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 197
7.5 ASM 473
7.5.1 Features
Field of application
The ASM 473 interface module is an RF300 module for SIMATIC S7. It can be plugged into
the ET 200X distributed I/O station and DESINA. ET 200X is operated by the user over
PROFIBUS DP V1. An S7-300 or S7-400 with integrated PROFIBUS connection can be
used as the controller.
ASM 473 supplements the SIMATIC S7 interface module ASM 475. The IP67 degree of
protection means that it can be installed and operated in the process without the need for an
additional protective housing.
To operate the ASM 473, an ET 200X basic module BM 141/142 with the order number
6ES7141-1BF11-0XB0 or 6ES7142-1BD21-0XB0 or a BM 143 is required.
The transponder data are accessed by means of physical addressing of the transponder.
For operation in a SIMATIC S7, the function FC 45 is available. The hardware of the ASM
473 is configured with an object manager (OM) that is integrated in the SIMATIC Manager.
Figure 7-25 Interface module ASM 473
Other features:
Up to 7 ASM 473 interface modules can be operated simultaneously in an ET 200X
station.
Any other I/O modules from the ET 200X spectrum can be operated with the ASM 473.
Communication modules
7.5 ASM 473
SIMATIC RF300
198 System Manual, 09/2007, J31069 D0166-U001-A5-7618
7.5.2 Pin assignment and display elements
Pin assignments
The figure below illustrates the pin assignment for the read/write device and the display
elements.
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Figure 7-26 Interfaces and indicators of the ASM 473 for RF300
Communication modules
7.5 ASM 473
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 199
7.5.3 Configuration
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Figure 7-27 Example - Configurator for ASM 473
Note
It differs from ASM 452 in that for ET 200X the 24 V supply must be connected to the
PROFIBUS connector and on the load voltage connector (see the ET 200X manual).
Communication modules
7.5 ASM 473
SIMATIC RF300
200 System Manual, 09/2007, J31069 D0166-U001-A5-7618
Basic module - Requirements for operation of ASM 473
The following table indicates the status of the ET 200X basic module of 10/2002. The
functionality of new basic modules is stored in HW Config of the SIMATIC Manager.
Table 7-14 Requirements for operation of ASM 473
Order number of the ET 200X
basic module
For operation with ASM 473
(6GT2002-0HA00)*
For operation with ASM 473
PARAM (6GT2002-0HA10)
6ES7141-1BF00-0XB0 No No
6ES7141-1BF00-0AB0 Yes Yes
6ES7141-1BF01-0XB0 No No
6ES7141-1BF10-0XB0 No No
6ES7141-1BF11-0XB0 Yes Yes
6ES7141-1BF40-0AB0 Yes Yes
6ES7142-1BD10-0XB0 No No
6ES7142-1BD11-0XB0 No No
6ES7142-1BD20-0XB0 No No
6ES7142-1BD21-0XB0 Yes Yes
6ES7142-1BD22-0XB0 No Yes**
6ES7143-1BF00-0AB0 Yes Yes
6ES7143-1BF00-0XB0 Yes Yes
6ES7147-1AA00-0XB0 No No
6ES7147-1AA01-0XB0 No Yes
* Discontinued
** Notes on operation:
In HW Config, please parameterize the module 6ES7142-1BD21-0XB0.
Communication modules
7.5 ASM 473
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 201
Example for a maximum configuration of ASM-473 on an ET 200X
5)[[7
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Figure 7-28 Example for a maximum configuration of ASM 473 on an ET 200X
Depending on the PROFIBUS master, up to 123 ET 200X modules can be run on one
PROFIBUS branch.
Hardware configuration
The ASM 473 is integrated in the hardware configuration of the SIMATIC Manager by calling
Setup.exe in the directory daten\S7_OM on the "RFID Systems Software & Documentation"
CD. Currently, the ASM 473 cannot be integrated in masters of other manufacturers.
Reader connection system
A reader always occupies the two M12 connection sockets X3 and X4 on the ASM 473. A
prefabricated cable makes it easy to connect the reader. The standard version of the
connecting cable is 2 m in length. Other cable lengths are available on request.
For customers who want to assemble their own cables, an ASM cable connector with screw-
type terminals is available. Cables and ASM cable connectors can be ordered from the
MOBY catalog.
Communication modules
7.5 ASM 473
SIMATIC RF300
202 System Manual, 09/2007, J31069 D0166-U001-A5-7618
7.5.4 Technical data
Table 7-15 Technical specifications for ASM 473
Interface for ET 200X SIMATIC S7 I/O bus
cyclic/acyclic services
Communication 2 words cyclic/238 bytes acyclic
Command buffer in ASM 142 x 238 bytes
Serial interface to the reader
Connector 2 x M12 coupler plug
Max. cable length 2 m = standard length; other pre-assembled
cables = 5 m, (up to 1000 m on request)
Readers that can be connected 1 x RF3xxR reader with RS422
Software functions
Programming Depending on the PROFIBUS DP master
Function blocks for SIMATIC S7 FC 45
MDS addressing Direct access via addresses
Commands Initialize transponder, read data from
transponder, write data to transponder, etc.
PROFIBUS Diagnosis Yes; in accordance with ET 200X basic station
S7 diagnostics Yes, can be called up via S7 OM
Reloadable firmware Yes, via S7 OEM
Power supply 1
Rated value 24 V DC
Permissible range 20.4 V to 28.8 V DC
Current consumption Typ. 75 mA; max. 500 mA
(or see Technical specifications of the connected
reader)
Power dissipation of the module Typically 1.6 W
Digital outputs/inputs Via expansion modules from the ET 200X
spectrum
Ambient temperature
During operation 0 °C to +55 °C
During transport and storage -40 °C to +70 °C
Dimensions (W x H x D) in mm
Single unit 87 x 110 x 55
Width module 60 x 110 x 55
Fixing 2 M5 screws (customer side)
2 M3 screws (product side)
Degree of protection IP67
Weight, approx. 0.275 kg
For installation instructions and general technical data, see the ET 200X manual.
Communication modules
7.5 ASM 473
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 203
7.5.5 Dimensional drawings
Dimension drawing for mounting holes
The figure below shows the dimensions for the position of the holes for the fixing screws for
a basic module and an ASM 473 expansion module.
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Example of stripped lengths
The following diagram shows an example of stripped lengths. The lengths apply to all cables
which can be connected to the connector plugs. You must twist any shield braid present,
plug into a core end sleeve and cut off any excess.
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Figure 7-30 Length of stripped insulation for PROFIBUS cables
Communication modules
7.5 ASM 473
SIMATIC RF300
204 System Manual, 09/2007, J31069 D0166-U001-A5-7618
7.5.6 Ordering data
Table 7-16 Ordering data for ASM 473 and accessories
Product description Order No.
Interface module ASM 473
1x RF3xxR reader with RS422 interface
6GT2002-0HA10
Accessories:
Connecting cable ASM 473 ↔ Reader RF3xxR
Plug-in cable, pre-assembled, length 2 m (standard length) 6GT2891-1CH20
Plug-in cable, pre-assembled, length 5 m 6GT2891-1CH50
Opt. Cable connector without reader cable
(for cable lengths > 20 m) ASM 473 ↔ Reader
6GT2090-0BC00
CD "RFID Systems Software & Documentation" with FC 45,
GSD file
6GT2080-2AA10
FC 45 Reference Manual
German
English
French
Available in electronic form on the
CD "RFID Systems Software &
Documentation"
Communication modules
7.6 ASM 475
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 205
7.6 ASM 475
7.6.1 Features
Area of application
The ASM 475 interface module acting as the link between all RF300 systems and SIMATIC
S7-300 performs the functions of a communication module. It can be operated centrally in
the S7-300 or decentrally in an ET200M.
As many as eight ASM 475 interface modules can be plugged into one SIMATIC S7-300
rack and operated. In a configuration with several racks (max. four), the ASM 475 can be
plugged into and operated on any rack. This means that as many as 32 ASMs can be
operated in the maximum configuration of a SIMATIC S7-300. The ASM can also be
operated in the ET 200M distributed I/O on PROFIBUS. Operation in an S7-400 environment
is therefore problem-free. Up to 8 ASMs can be operated on each ET200M.
Error messages and operating states are indicated by LEDs.
A configuration that is resistant to interference is possible due to electrical isolation between
the read/write device and the SIMATIC S7-300 bus.
Figure 7-31 Interface module ASM 475
The ASM 475 with the order number 6GT2002-0GA10 is a parameterizable module. The
basic functions of the module are then already specified when the module is configured in
HW Config (e.g. standard addressing).
The data in the MDS is accessed direct by means of physical addresses using the ASM 475.
Operation in a SIMATIC S7 is controlled by the function FC 45.
ASM 475 and FC 45 form a unit that is used for reading the data of the MDS easily and at
optimal speed.
Communication modules
7.6 ASM 475
SIMATIC RF300
206 System Manual, 09/2007, J31069 D0166-U001-A5-7618
7.6.2 Indicators
Bezel and indicator elements
The figure below illustrates the bezel of the ASM 475 and the inside of the front door
complete with the associated connection diagram. The read/write devices must be
connected to the ASM in accordance with the connection diagram.
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Figure 7-32 Bezel and inside of the front door of the ASM 475
Communication modules
7.6 ASM 475
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 207
Display elements on the ASM
Table 7-17 Function of the LEDs on the ASM 475
Light emitting diode Meaning
SF System fault (hardware error on ASM)
DC 5V 24 V are connected to ASM and the 5 V voltage on ASM is OK.
ACT_1, ACT_2 The corresponding reader is active in processing a user command.
ERR_1, ERR_2 A flashing pattern indicates the last error to occur. This display can be reset
using the parameter Option 1.
PRE_1, PRE_2 Indicates the presence of a transponder.
RxD_1, RxD_2 Indicates live communication with the reader. In the event of a fault on the
reader, this display may also be lit.
On the ASM 475, further operating states are indicated with the LEDs PRE, ERR and SF:
Table 7-18 Operating status display on ASM 475 via LEDs
SF PRE_1 ERR_1 PRE_2 ERR_2 Meaning
ON OFF/ON ON
(perm.)
OFF/ON ON
(perm.)
Hardware is defective (RAM, Flash, etc.)
ON OFF ON OFF OFF Charger is defective (can only be repaired in
the factory).
OFF 2 Hz OFF 2 Hz OFF Firmware loading is active or no firmware
detected
Firmware download
ASM must not be switched off
OFF 2 Hz 2 Hz 2 Hz 2 Hz Firmware loading
terminated with errors
Restart required
Load firmware again
Check update files
Any
value
5 Hz 5 Hz 5 Hz 5 Hz Operating system error
Switch ASM off/on
OFF OFF 1 flash
every 2 s
OFF 1 flash
every 2 s
ASM has booted and is waiting for a RESET
(init_run) from the user.
Communication modules
7.6 ASM 475
SIMATIC RF300
208 System Manual, 09/2007, J31069 D0166-U001-A5-7618
7.6.3 Configuration
Centralized configuration with SIMATIC S7-300
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Figure 7-33 Configurator for ASM 475 with RF310R reader (centralized configuration)
Communication modules
7.6 ASM 475
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 209
Distributed configuration with ET200M
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Figure 7-34 Configurator for ASM 475 with RF310R reader (distributed configuration)
Reader connection system
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Figure 7-35 Installation of connecting cable between ASM 475 and RF300 reader with RS 422
Communication modules
7.6 ASM 475
SIMATIC RF300
210 System Manual, 09/2007, J31069 D0166-U001-A5-7618
Cable installation
Signal Pin on
M12
connector
Cable Labeling
24 V DC 1 white 1 Reader 2
8 -16
TX - 2 brown 1 Reader 2
7-15
GND 3 Green 1 Reader 2
9-17
TX + 4 Yellow 1 Reader 2
6-14
RX + 5 Gray 1 Reader 2
4-12
RX - 6 Pink 1 Reader 2
5-13
Shielding 8 + terminal
piece
-
Cable assignment for connection of an RF300 reader to ASM 475
Communication modules
7.6 ASM 475
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 211
7.6.4 Technical data
Table 7-19 Technical data for ASM 475
ASM 475 with FC 45
Serial interface for SIMATIC S7-300 or
ET200M
I/O bus; cyclic and acyclic services
Communication 2 words cyclic/238 bytes acyclic
Command buffer in ASM 475 70 x 238 bytes per RF310R reader
Serial interface to the reader
Connector Via screw-type terminal on front connector
The front connector is not included in the scope
of supply.
Max. cable length Pre-assembled cables = 2 m, 5 m,
(up to 1000 m on request)
Readers that can be connected 2 x RF3xxR reader with RS422
parallel mode
Software functions
Programming Depending on the PROFIBUS DP master
Function blocks for SIMATIC S7 FC 45
Transponder addressing Access directly via addresses
Commands Initialize transponder, read data from
transponder, write data to transponder
Multitag mode No
S7 data structures via UDTs Yes
Power supply
Rated value 24 V DC
Permissible range 20.4 V to 28.8 V DC
Current consumption
Without reader for U = 24 V DC, max. 350 mA
With reader connected, max. 500 mA, per connected reader
Power dissipation of the module, typ. 2 Watts
Current consumption from I/O bus, max. 80 mA
Electrical isolation between S7-300 and RF300 Yes
V24 fuse to reader Yes, electronic
Ambient temperature
During operation
Horizontal installation of SIMATIC
Vertical installation of SIMATIC
0 to +60 °C
0 to +40 °C
Transport and storage -40 up to +70 °C
Dimensions (W x H x D) in mm 40 x 125 x 120
Weight, approx. 0,2 kg
Communication modules
7.6 ASM 475
SIMATIC RF300
212 System Manual, 09/2007, J31069 D0166-U001-A5-7618
7.6.5 Ordering data
Table 7-20 Ordering data for ASM 475 and accessories
Product description Order No.
ASM 475 interface module for SIMATIC S7
2 x RF3xxR reader with RS422 can be connected in parallel,
without front connector
6GT2002-0GA10
Accessories:
Front connector (1 x per ASM) 6ES7392-1AJ00-0AA0
Connecting cable ASM 475 ↔ RF3xxR
Plug-in cable, pre-assembled, length: 2 m (standard length) 6GT2891-0EH20
Plug-in cable, pre-assembled, length: 5 m 6GT2891-0EH50
Terminal element (1 x per reader cable) 6ES7390-5BA00-0AA0
Shield connecting element 6ES7390-5AA00-0AA0
CD "RFID Systems Software & Documentation" with FC 45,
S7 object manager
6GT2080-2AA10
FC 45 Reference Manual
German
English
French
Available in electronic form on the
CD "RFID Systems Software &
Documentation"
The ASM 456 plug-in cables 6GT2891-0Fxxx can be used as extension cables.
Communication modules
7.7 RF170C
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 213
7.7 RF170C
7.7.1 Description
Area of application
The RF170C communication module is a SIMATIC S7 module. It can be plugged into the
ET 200pro distributed I/O device. The ET 200pro is operated by the user over
PROFIBUS DP-V1 or PROFINET IO. An S7-300 or S7-400 with integrated
PROFIBUS/PROFINET connection can be used as the controller.
The ET 200pro with RF170C can communicate with all DP masters compliant with the IEC
61784-1:2002 Ed1 CP 3/1 standard. The DP master must support DP-V1 (acyclic services).
RF170C can be used as a central I/O in an ET 200pro with IM 154-8 CPU. Thanks to its
degree of protection IP67, the RF170C can be installed and operated direct at the process
without any additional protective housing.
Figure 7-36 RF170C communication module
When operating the communication module on a SIMATIC S7, convenient function blocks
are made available to the user.
The following RFID systems can be operated with the RF170C:
MOBY D
MOBY U
RF300
MOBY E
MOBY I
Communication modules
7.7 RF170C
SIMATIC RF300
214 System Manual, 09/2007, J31069 D0166-U001-A5-7618
Features
Operation of the RF170C requires an ET 200pro interface module (IM 154-1 DP, IM 154-
2 DP High Feature, IM 154-4 PN High Feature, IM 154-8 CPU).
Via the RF170C: the data on the transponders can be
physically addressed (normal addressing) or
addressed by means of a DOS-like file management system (filehandler).
Functions are available in SIMATIC S7 for both access methods:
FC 45/FB 45 and FC 55 for normal addressing
FC 56/FB 56 for filehandler
The functions provide the S7 user with an interface with powerful commands that is easy to
operate. In addition, the functions offer command chaining and S7 data structures via UDTs.
The hardware of the RF170C is configured with an object manager (OM) integrated into the
SIMATIC Manager, or with the GSD file.
Other features
Up to 9 RF170Cs can be operated simultaneously in one ET 200pro station.
Any other I/O modules from the ET 200pro spectrum can be operated with the RF170C.
Degree of protection IP67
Integration into the plant with standard cables or user-assembled cables using
ECOFAST, M12, 7/8" or direct connection (heavy-gauge threaded joint)
T functionality, that is, a component can be replaced without adversely affecting the bus
communication and voltage supply of the other modules
Standardized PROFIBUS user interface for identification systems with RFID standard
profile (available soon)
Firmware update of the RF170C is
possible via PROFIBUS DP
possible via IM 154-8 CPU
not currently possible via PROFINET IO
not possible via GSD file
Parameterizable diagnostics data
Support for I&M functionality
(I&M is a mechanism for reading out information via the module and saving system
information such as function, installation date, installation location, and comments).
Communication modules
7.7 RF170C
SIMATIC RF300
System Manual, 09/2007, J31069 D0166-U001-A5-7618 215
Design
The ET 200pro is designed for rack mounting and always features
an interface module which transfers data to the DP master or IO controller,
or a CPU,
up to 9 RF170C modules,
connection modules in various designs for
interface modules (PROFIBUS DP, PROFINET IO, power supply)
Communication modules
You can thus set the focus of your configuration on local requirements.
The comfortable handling features of ET 200pro ensure quick commissioning and easy
maintenance.
Note
A tool called
SIMATIC ET 200 Configurator
is available for configuring the ET 200pro.
You will find the tool on the Internet at:
http://www.siemens.com/automation/service&support
Search for the entry with the number 22614936.
Communication modules
7.7 RF170C
SIMATIC RF300
216 System Manual, 09/2007, J31069 D0166-U001-A5-7618
 
Figure 7-37 ET 200pro with RF170C
Rack
Interface module with bus module
RF170C communication module (comprising electronic module and bus module)
Terminating module
RF170C connection module
Connection module for interface module
An IM 154-8 CPU can also be inserted as interface module.

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