Thomson Broadcast and Multimedia LBD-25200 Affinity L-Band Transmitter for Mobile Media Svs. User Manual Affinity LBD 200C N1 DRAFT1
Thomson Broadcast & Multimedia, Inc. Affinity L-Band Transmitter for Mobile Media Svs. Affinity LBD 200C N1 DRAFT1
Contents
- 1. Software Users Guide
- 2. 200W User Manual part 1
- 3. 200W User Manual part 2
- 4. 200W User Manual part 3
200W User Manual part 2
Exciter Configuration Description - 55 - Affinity® LBD-200C-N1 Transmitter Product Manual 10.1.3 General Description Sirius is a digital TV transmitter Signal Processing Unit sub-assembly that receives an MPEG-2 data stream, and transmits a pre-corrected DVB-H RF signal to the pre-amplifier and power amplifier. The pre-amplifier is required for high power transmitters. 10.1.4 Main Features Channel Modulation: The DVB-H channel modulator utilizes a very similar hardware platform to the ATSC and DRM architectures. Linear and Non linear pre-correction: by way of an integrated Digital Pre-corrector, a Linear Equalizer enables correction of the linear distortions caused by the cavities, filters, and antenna combiner following the HPA power amplifier. Clipping: allows the reduction of the signal peak-to-average ratio at a programmable value, and the associated digital filter of the shoulders. This allows a significant reduction of the Back-Off in the HPA depending on the allowed quality degradation of the signal in terms of END or EVM. UHF IV/V: A synthesizer generates the output frequency. Internal air-cooling: Provides adequate cooling to ensure proper operation across specified temperature range. Exciter Configuration Description - 56 - Affinity® LBD-200C-N1 Transmitter Product Manual 10.1.5 Sirius Subassembly Description The Sirius DVB-H Exciter is housed in a “19” 2U EIA rack unit and is populated with the following assemblies: A- LED board B- TS board B1- Enhanced QoS measurement board B2- IF Filter board B3- UHF transmitter board C- Digital board D- AC Transformer E- Power Supply F- Synthesizer G- PC Slot H- GPS Receiver 10.1.5.1 Digital Board Functional Description of Digital Board The “Digital Board” is built around the combination of an FPGA and a powerful microprocessor. It supports most of the input/output interfaces and base-band processing from the incoming data stream up to an I/Q base-band output. The transport stream input signal is based on the DVB-H Digital Television Standard. The exciter includes Dual A and B asynchronous serial interface (ASI) inputs in a 75-ohm BNC female connector, conforming to DVB-ASI (TR 101211). The ASI format is a 188, 214 burst or byte mode. The equipment adapts automatically to the net input rate since the input rate is lower than the channel capacity. The dual inputs can be configured as redundant ASI switched inputs. The DVB-H RF exciter has built in capability to monitor the presence and consistency (synchronization bytes) of the incoming TS, and produce appropriate alarms. This feature includes MIP identification (DVB standard), in single frequency network (SFN) as well as multi frequency network (MFN) modes. This function is performed simultaneously on each different ASI input. The equipment is able to manage MFN or SFN operation. The incoming serial data stream signal is processed by the DVB-H channel encoder, which performs the following functions: x Removal of the MPEG sync byte Exciter Configuration Description - 57 - Affinity® LBD-200C-N1 Transmitter Product Manual x Transport Stream Identification x Data Randomization x Reed-Solomon Encoding x Data Interleaving x Trellis Coding x Grey mapping x FFT x Pilot Insertion x Guard interval insertion The main objective of the Digital Board is to generate an output complex signal in the form of parallel I and Q digital signals. In addition, the Digital Board provides the clock reference for all the other boards within the DVB-H exciter. The system is fully compliant with the EN 300-744 1.5.2 Digital Television Standard. Additional optional functions such as a built in GPS receiver, or DVB receiver, are supported by additional daughter boards managed by the embedded microprocessor. This version is designed 3-Mgate FPGA hardware and is dedicated to DVB-H. The incoming serial data stream signal is processed by the channel encoder, which provides an output complex digital signal in the form of parallel I and Q digital signals, and a clock reference. The channel encoder has a hardware version allowing performance of DVB-H modulation. For DVBH, all standard modes are supported including hierarchical modes. The equipment can support redundant switching input for DVB operation. The equipment is also capable of managing either single frequency networks (SFN) or multi frequency networks (MFN) operation. Bit Rate Adaptation with PCR re-stamping is used for MFN operation. An embedded microprocessor manages daughter boards such as a global positioning satellite (GPS) receiver, DVB-H receiver and TS Board. RS232, I2C and SPI buses are used for internal control and monitoring of the daughter boards. External control and monitoring is done through RS232 and/or Ethernet and/or CAN bus. The digital board distributes pilot clocks to Sirius boards, 10MHz to the synthesizer and TS Board, and system clock to the TS Board. 10.1.5.2 TS Board Functional Description of TS Board The “TS Board” is also equipped with an FPGA. It supports the up-conversion and adaptive precorrection processing. The TS Board receives the I/Q base-band signal and the clock reference from the Digital Board. The TS Board performs the following processing: x Clipping x Non-Linear Digital Adaptive Precorrection x Linear Equalization Exciter Configuration Description - 58 - Affinity® LBD-200C-N1 Transmitter Product Manual The proprietary clipping function limits the magnitude of the vector above a given threshold. The magnitudes higher than the threshold are replaced by the threshold complex value. This allows for a better quality output signal at a lower back-off compared to other transmitters. The non-linear automatic precorrection function computes the best shoulder level at the output of the transmitter. The process is based on a Look Up Table (LUT) that is loaded from an iterative measurement of the shoulder level. The Digital Adaptive Pre-correction (DAPTM) inputs the I and Q signals from the Digital board and compares them to reference I and Q signals derived from the output of the transmitter. The DAP™ precisely calculates the correction needed to make the output signals match the original input signals, and then updates the forward path in both amplitude and phase to compensate for any differences. The outputs of the DAPTM board are the fully corrected I and Q signals. The DAPTM compensates for non-linear distortions, and is able to adapt to drift changes in the transmitter. Since the correction is adaptive, the set-up and maintenance of the transmitter will not require a significant investment in time and test equipment, unlike equipment without adaptive features, the DAP™ signal quality is maintained at all times. Over the lifetime of the equipment, DAP™ is proven to save operators time and money with lower maintenance costs. The complex base-band outputs of the LUT are then up-converted to an intermediate frequency (IF). The complex IF frequency signals are converted to the analog domain, amplified and transposed to the proper VHF, UHF, or RF band. A daughter board located on the TS Board performs the Complex Up/Down Conversion (CUDC) function. The Complex Up/Down Converter (CUDC) receives the pre-corrected signals from the Exciter Configuration Description - 59 - Affinity® LBD-200C-N1 Transmitter Product Manual DAPTM and converts them to an analog on-channel RF signal. An internal synthesizer controls the conversion frequency. The RF local oscillator is always locked by means of a very precise internal 10 MHz Oven Controlled Crystal Oscillator (OCXO). It can also be locked to an external 10 MHz frequency reference. This synthesizer module also provides the 1000MHz RF local oscillator for a second upconversion within the transmitter. In this conversion stage, the 670675MHz UHF output is translated to the proper on-channel output frequency of 1670-1675MHz A feedback sample from the RF signal at the output of the transmitter is used to control the shoulders, the linear correction process, and to monitor the quality of the signal. The CUDC also receives a gain control command from the return path interface for automatic gain control (AGC). The modulator has the capability to adjust its output power in manual mode (when AGC is disabled). The AGC signal is used to adjust the output power of the RF signal from the exciter and to maintain it within specified limits. The RF signal output of the transmitter is sampled, down converted back to UHF, using the same 1000MHz local oscillator, and fed back to the exciter. This RF output sample is fed into the return path interface contained in the CUDU where it is demodulated. The I and Q reference signals are derived from a reference demodulator also contained in the return path interface. They are the base-band I and Q signals of the transmitter output sample. These signals are fed into the DAP™ processing function in order to correct the transmitter system for linear and nonlinear distortions. The TS Board receives I & Q output signals and a clock reference from the digital board. These I & Q signals are processed by the TS Board including: Clipping, Linear Equalization, Non Linear adaptive pre-correction. The Clipping function limits the magnitude of the vector above a given threshold. The magnitudes higher than the threshold are replaced by the threshold complex value. The non-linear automatic pre-correction function computes the best shoulder level at the output of the transmitter. The process is based on a Look Up Table (LUT) that is loaded from an iterative measurement of the shoulder level. The complex base-band outputs of the LUT are up-converted to the IF frequency. The complex IF frequency signals are converted in the analog domain, filtered, amplified and transposed to the UHF Tx Board. A daughter board installed on the TS Board performs the up conversion function. External feedback from the RF signal at the output of the transmitter is used to control the shoulder, the linear correction process, and to monitor the quality of the signal. The TS Board then processes the feedback. A DVB-H Enhanced QoS measurement board (optional) is plugged into the TS Board. It is a real time demodulator board used to efficiently monitor the incoming stream. An additional DVB-H hardware demodulator can be used for quality measurement at the output of the transmitter (optional). 10.1.5.3 Power Supply An internal power supply provides +12volts, -12 volts, +5 volts and + 3,3 volts to the exciter subassemblies. 10.1.5.4 UHF Synthesizer A digitally programmable synthesizer is provided to deliver a sinusoidal signal at the transmitting frequency of between 430 and 900 MHz, with an output level of 10 dBm / 50 ohms. This module Exciter Configuration Description - 60 - Affinity® LBD-200C-N1 Transmitter Product Manual also provides a second fixed LO frequency of 1GHz; this is used to upconvert the UHF channel frequency in double conversion microwave applications. Synthesizer I/O diagram External synthesizer interfaces Exciter Configuration Description - 61 - Affinity® LBD-200C-N1 Transmitter Product Manual The synthesizer sub-module design combines Direct Digital Synthesizer (DDS), and Phase Lock Loop (PLL) technology to allow for wideband, low resolution, and low phase noise performance. Combining a DDS with a PLL in an RF synthesizer allows frequency resolution and controllability of the DDS while maintaining the frequency range of the PLL system. The PLL can reduce DDS spurious, whereas the DDS can decrease PLL multiplication factor, enhancing phase noise performance of the overall system. Together they provide for a high performance RF synthesizer. This design is a modified translation loop approach containing three phase locked loops, however its core operation depends on a single main loop with an embedded direct digital synthesizer, allowing a simpler overall architecture as compared to traditional multi loop synthesizers, a design method previously hard to achieve without the use of a custom ASIC or complex multistage architecture. The highly integrated direct digital synthesizer incorporates many of the design stages necessary for the translation loop approach such as integrated PLL and mixer stages. Proprietary circuits and techniques allowing wideband operation with fine step size resolution are applied. To maintain frequency stability the synthesizer requires a reference frequency. Two options are offered in this design, a 10MHz external reference and/or an internal reference. In the internal reference, a PLL system locks an on-board voltage controlled Oven Controlled Crystal Oscillator (OCXO) to the incoming reference input allowing the external reference to control the internal reference while present, and allows minimal system impact in the event that the external reference is lost. The internal reference oscillator circuitry will sense the presence of the external source and select this source as the primary frequency stability determining input. In the event that the external reference is absent, the synthesizer will automatically substitute a voltage on the OCXO V-tune input. This methodology is more complex and costly but adds reliability to SFN transmission systems by allowing a phase continuous input to the synthesizer. Usually, the external reference frequency is a signal that is obtained from a GPS or Loran C broadcast. These navigational broadcasts frequencies are driven from a master reference oscillator that is traceable to a NIST level-1 frequency clock. The external reference enters the module through an RF female coaxial contact of the DIN41612-M connector. The input is matched using a resistive load for 50-ohm impedance. An output of the PLL processed internal reference is also offered on a separate RF female coaxial contact of the DIN41612-M connector. The incoming signal is sampled and detected by a logarithmic amplifier detector. This information, in the form of an analog DC voltage proportional to the signal level, is sent to the MCU for diagnostics. An LED present on the front panel indicates reference status. The reference signal is limited so that the level at the input connector can be as high as +30dBm with no damage to the input circuitry, however, a nominal level of +5dBm is recommended and a level above -5dBm should always be maintained. Note that the phase noise of the reference will affect phase noise performance of the LO outputs. The main Phase Lock Loop (PLL) uses a wide loop bandwidth, and reference noise is one of the dominating factors determining phase noise at close offsets to the carrier below the loop filter cutoff. The client should exercise caution when selecting the reference source if the internal OCXO option is not installed. In order to minimize cost impacts, the high stability internal OCXO reference will remain an option that the client must request at time of order. The 10MHz signal also forms the reference input to the 1000MHz PLO. Exciter Configuration Description - 62 - Affinity® LBD-200C-N1 Transmitter Product Manual The Synthesizer Menu System: The synthesizer is equipped with a menu system that can be accessed via the RS232 port located on the front panel. Any terminal application can be used. A serial interface cable (consult cable drawing 47267081-040 for construction details) is connected from the front panel RS-232 RJ11 connector to an available serial communication port on a PC (set to 9600baud). Open the terminal application and ensure proper communication settings. To display the current module status type “:?” followed by a carriage return. The current status and list of available commands will appear; the following example illustrates the display activity: Thales B&M. :? *************************************************************** Synthesizer Status *************************************************************** Current frequency setting: 700000000Hz On-board OCXO: Yes Reference INT/EXT: Internal Reference Level: Optimal Reference ATD value: 72 (threshold=119) Free running OCXO control value: 691 10MHz PLL Health: Locked 1000MHz PLL Health: Locked Main PLL Health: Unlocked Current loop filter switch: Engaged RF output ATD value: 72 (threshold=160) Mute switch state: Muted Current attenuator value: 255 (default=255) Alarm status: Alarm (state = 8) ******************** Synthesizer Commands ********************* :? Show Status :a Show Attenuation :R Reset Synthesizer :0 Show A2D 0 :V Show Version :ASet Attenuation :E Set Frequency :1 Show A2D 1 :L Test LEDs :X Set OCXO :F Toggle LFC :2 Show A2D 2 Exciter Configuration Description - 63 - Affinity® LBD-200C-N1 Transmitter Product Manual NOTE: Use the commands in the same way you invoke the status screen; type “:” then the appropriate letter for the desired command followed by a carriage return. Command functions (front port only): :? Show Status To get current module status, type “:”; then “?”; then press enter. This command will display the current status of the module :V Show Version To get module version info, type “:”; then capital “V”; then press enter. This command will display the Module part number, firmware revision, build date, and other version information. :L Test LEDs To check LED status and run lamp test, type “:”;L then press enter. This command invokes a lamp test routine. :a Show Attenuation To check current attenuator value, type “:”; small “a”, then press enter. This command displays the current attenuator setting. :A Set Attenuation To set the attenuator, type “:”; capital “A” then 3-digit attenuator setting 0-255 then press enter. This command allows adjustment of the output level. The valid setting range is 0-255, 0 having the maximum RF level and 255 having the lowest. The typical value will be around 190 to achieve the proper nominal level. The RF output can be adjusted to work with a +17dBm mixer as well as today’s 12dBm output level. :X Set OCXO To set the free-running OCXO frequency, type “:”; capital “X” then the setting. This command allows adjustment of the free running OCXO. Meaning if the external reference is not present and the module is equipped with the internal oscillator the tuning port voltage can be adjusted to compensate the frequency of the internal oscillator. This acts as the hardware potentiometer adjustment used in OEM models. The typical value will be between 690 and 850 to achieve the proper RF frequency. Exciter Configuration Description - 64 - Affinity® LBD-200C-N1 Transmitter Product Manual :R Reset Synthesizer To reset the module, type “:”; capital “R” then press enter. This performs a software reset, be aware that invoking reset will force a temporary mute of the output. :E Set Frequency To set frequency, type “:”; capital E then 10 digit frequency ex: 0500000000; then press enter Use this command to change the frequency of operation. Always enter a full 10-digit frequency after the command character. :F Toggle LFC To set LFC: type, “:”; capital “F”; then hit enter. (Toggles current value engages or disengages the circuit) This allows the user control over the loop filter bandwidth, and can be used to override the default setting. The user should use caution, and be monitoring the phase noise characteristics of the output during this adjustment. :0 Show A2D 0 To check reference detector ATD value, type “:”;0 then press enter. This displays the external reference level after the analog to digital conversion. :1 Show A2D 1 To check RF level ATD value, type “:”;1 then press enter This displays the output level after the analog to digital conversion. :2 Show A2D 2 Unused at this time Command functions (REAR port only): Exciter Configuration Description - 65 - Affinity® LBD-200C-N1 Transmitter Product Manual The rear panel RS232 communication port operates at 1200baud, and can be interfaced via any terminal application. This port is limited to changing the output frequency. Selection of the output frequency is made by using a proprietary protocol that sends a 10 digit ASCII character string across the rear panel serial bus at a transfer rate of 1200baud, No parity, 1 stop bit. The synthesizer firmware will not accept alpha or symbolic characters as part of the frequency data. The Figure below demonstrates the messaging sequence: To manually set a new frequency: type cntrl b; capital “E”; then type the10-digit frequency (ex: 0500000000), and press enter. Exciter Configuration Description - 66 - Affinity® LBD-200C-N1 Transmitter Product Manual DC Power Requirements / Synthesizer Specifications The module requires a single 12VDC source entering on pin B10 of the 60-pin DIN connector. Parameter Voltages / Currents Specification Comments / Notes +12 VDC r.5 @ 850mA max. w/o internal reference +12 VDC r.5 @ 1.5A max. w/ internal reference Ripple <1mV Pk-Pk Allowable on external source Connector DIN41612 type M connector. 60 conductor, 2amp / circuit; performance level 1 Interfaces to back-plane Reference Specifications (applies to external reference except where indicated) Parameter Specification Comments / Notes Frequency 10MHz External or optional internal Input Level 0 dBm +15 /-5dB (+48 dBmV nominal) +30dBm no damage Format Sinusoidal Stability vs. temp. External MRO 1x10-7 PPM minimum 0q-50qC Internal OCXO r2x10-8 PPB minimum 0q-50qC After 60 minute warm up; Refer to Temex specification/datasheet for long term ageing specifications (valid for free-running mode only) Non-Harmonic Spurious 10Hz < ƒoffset < 5MHz < -104dBc beyond 5MHz < 75dBc Connector / Impedance DIN connector coaxial contact / 50 : For external input and internal output; Mates with back-plane connector Exciter Configuration Description - 67 - Affinity® LBD-200C-N1 Transmitter Product Manual RF output specifications UHF Band430-900MHz Parameters Frequency Tuning Range Tuning Step Size Coarse Fine Specifications 430-900MHz Covers UHF Band N/A 1Hz Non-Harmonic Spurious 100Hz < ƒoffset < 10MHz, 65dBc beyond 10MHz < 65dBc SSB Phase Noise (typical) d65 dBc/Hz @ 10Hz offset See UHF mask for guaranteed limits Comments / Notes d85 dBc/Hz @ 100Hz offset d90 dBc/Hz @ 1kHz offset d104 dBc/Hz @ 10kHz offset d115 dBc/Hz @ 100kHz offset d130 dBc/Hz @ 1MHz offset Depends on frequency reference source. The reference must be d140 dBc/Hz @ 100Hz offset; Measured with Thales standard OCXO based MRO. Phase noise specifications below loop bandwidth based on system noise floor = –213+10log ƒcomp + 20log N. VHF Band 54-300MHz Parameters Frequency Tuning Range Tuning Step Size Coarse Fine Specifications 54-300MHz Comments / Notes Covers VHF Bands I,II,&III N/A 1Hz Non-Harmonic Spurious 100Hz < ƒoffset < 10KHz, 65dBc 10KHz < ƒoffset < 10MHz, 60dBc beyond 10MHz < 60dBc SSB Phase Noise (typical) d65 dBc/Hz @ 10Hz offset d85 dBc/Hz @ 100Hz offset d101 dBc/Hz @ 1kHz offset d107 dBc/Hz @ 10kHz offset d120 dBc/Hz @ 100kHz offset d135 dBc/Hz @ 1MHz offset Depends on frequency reference source. The reference must be d140 dBc/Hz @ 100Hz offset. Measured with Thales standard OCXO based MRO. Exciter Configuration Description - 68 - Affinity® LBD-200C-N1 Transmitter Product Manual General Parameters Specifications Power Level Main output Sample output Comments / Notes No ALC +12dBm, r2dB -7dBm, r3dB Power Level (muted) Main output Sample output <-25dBm Time to mute <2ms <-43dBm Hardware controlled Frequency settling time After switch on <1s After last character is received in a channel change event <700ms Stability Based on frequency reference; 10-9 to Allan variance Harmonics 10dBc minimum Connector / Impedance Main output Sample I/O VSWR DIN connector female coaxial contact / 50 DIN connector female coaxial contact / 50 Mates with backplane 2:1 Ratio The UHF phase noise mask is shown in the following figure: SSB noise (dBc/Hz) 10 100 1000 100000 100000 -20 1000000 -40 -60 -80 -100 -65 -80 -85 UHF Synthesizer -94 phase noise mask -90 -101 -95 -104 -115 -120 -135 -140 Mask Typical -120 -140 -160 10 100 1000 10000 100000 1000000 SSB Freq Offset (Hz) UHF phase noise mask Exciter Configuration Description - 69 - Affinity® LBD-200C-N1 Transmitter Product Manual Alarms / Indicators / Adjustments / Controls Alarms/ Indicators/Adjustments/Controls Parameters Specifications Comments / Notes DC PWR Presence Indicator Green LED, ON= +12VDC power present; trips when + 12 VDC signal is absent Visible via front panel Frequency reference Indicator Red LED, ON = External Frequency reference fault; trips when signal < 5dBm; normally unlit Visible via front panel Level Indicator Red LED, ON= output muted or at low power; trips when signal <+6dBm; normally unlit Visible via front panel Phase () Lock Indicator Red LED, ON= Loss of Lock or loss of frequency programming data; normally unlit Visible via front panel Frequency Control Serial interface; Selection of the output frequency is made by serial programming using ANACAD proprietary protocol, which sends ASCII character string across serial bus operating at 1200buad; no parity. Accessible via rear panel serial connections on 60pin DIN; It will also be possible to read back the frequency setting of the synthesizer. Frequency Reference adjustment Firmware controlled user adjustment of internal OCXO reference oscillator for frequency alignment Accessible via RJ11 front panel port use external computer with LO calibrator application Front panel communication/ Control port RS-232 interface; used for firmware upload, setup, calibration, control, and diagnostics purposes. Accessible via RJ11 front panel port use external computer with LO calibrator application Reset Control signal input to module; pull-up to +5V = reset condition Signal available at rear-panel of module Reference int/ext TTL Low = internal ref; HIGH=external ref Signal available at rear-panel of module LO Fault TTL Low = fault condition; HIGH=Normal Signal available at rear-panel of module (internal reference option only) Exciter Configuration Description - 70 - Affinity® LBD-200C-N1 Transmitter Product Manual Environmental Environmental Parameters Specifications Operating Temperature -10qC to 50qC Storage Temperature -20qC to 70qC Specified Temperature Range 0q to +50qC Cooling Natural convection Relative Humidity 0 to 95% non-condensing Comments / Notes Frequency stability and functionality guaranteed All specified parameters guaranteed NOTE: Under normal operation Sirius handles all interfacing with the onboard synthesizer therefore manual interface is rarely utilized and is explained here as reference only. 10.1.5.5 GPS Receiver The optional low power miniature GPS board enables the onboard 1 PPS signal 10 µs pulse, UTC, and 10 MHz signals. Refer to The GPS manual for details on this optional device. Exciter Configuration Description - 71 - Affinity® LBD-200C-N1 Transmitter Product Manual 10.1.6 Exciter Rack The frame of the exciter includes two complementary devices: x Exciter Front Panel Assembly x PC Card Slot Assembly (optional) used to house a memory board capable of saving exciter parameters. Front Panel Designators A-Monitoring- Output sample to monitor the RF signal output B-Fault (LED)- Global detection---checks for faulty boards C-Alarm (LED)- Checks input data stream and GPS operation D-OK (LED)- LED has two functions: (1) Power supply presence voltage (2) Start-up of exciter E-Com1 RS232- RS232 input for programming the Digital Board. F-LAN- Ethernet access for programming the Digital Board PC Card Slot (optional) Exciter Configuration Description - 72 - Affinity® LBD-200C-N1 Transmitter Product Manual 10.1.7 Exciter Connectivity Located at the backside of the exciter are the interconnection points used by the operator to control the driver function in the transmitter. Left side of Rack A- Main power supply input: 90 to 254 volts AC, 47 to 53 hertz B- 2 RJ45 connections for Ethernet C- 10 MHz 50 ohm frequency reference input connected to Digital Board D- Timing reference 1 PPS connected to Digital Board E- Double input and double output opto-coupled ports in connection with Digital Board F- DB9 RS232 UTC reference input for GPS G- DB9 RS232 Local CM in connection with Digital Board. H- DB9 RS232 data for Digital Board. I- Multipoint connection I/O extension, monitoring and control interface via contact closure (optional) J- Cooling Exciter Configuration Description - 73 - Affinity® LBD-200C-N1 Transmitter Product Manual Right side of Rack K- Cooling L- Synthesizer 1GHz LO output M- Cooling N- 0 dBm with 45dB shoulder RF output (without precorrection) O- Feedback RF input (-15dBm+/-5dB) for linear and no linear automatic correction. P- GPIO connection (not used) Q- GPIO connection (not used) R- CAN bus in connection with Digital Board (not used) S- DVB-ASI input TS #1 T- DVB ASI input TS #2 U- Optional ASI output V- Automatic gain control input (not used) W- VSWR input in connection to TS Board (not used) X- 10 MHz output signal (not used) Exciter Configuration Description - 74 - Affinity® LBD-200C-N1 Transmitter Product Manual 10.1.8 General Characteristics of Exciter Transmission Characteristics Emission Standard: DVB-H Norm: ETS 300-744 v1.3.1 or the last at the date of this specification Modulation scheme: COFDM Signal Bandwidth: 5,6, 7, 8, MHz UHF IV & V 470 @ 862 MHz Environmental Conditions and Safety Performance: 0° to 45° C up to 3000 m -10° C to + 50°C with derating: Tmax - 5°C by 1000 m Maximum altitude: 4000 m max Storage temperature: -30° C to +60° C Relative Humidity: d 95% sans condensation EMC: Standard ETS 300-385 Safety: IEC 215, IEC 1010 CE Label: Compliant Acoustic noise: IEC 179: < 65dBa General Electrical Mechanical and Cooling Characteristics Rack: 19" 2RU, depth < 600mm Main Consumption: < 200 VA Cooling: Internal Fan, air input on the front panel Finish: Thales Standard Mains Power Supply Voltage 230 V / 105 V r 15% Frequency 47 to 63 Hz Power Factor (at nominal operation) > 0.90 Button ON/OFF on the rear panel Accessible fuse Exciter Configuration Description - 75 - Affinity® LBD-200C-N1 Transmitter Product Manual 10.1.9 Input/Output Characteristics Input Characteristics TS Input DVB-H version Dual A and B ASI inputs Auto, manual, remote switchable for TS securization OR HP and LP inputs for hierarchical mode - Standard MPEG 2 TS - Format: TM 1449: 8 bits/10 bits encoded - Max. level 800 m Vpp - Min. level 200 mVpp - Baud rate 270 Mbaud r 100ppm - ASI format 188, 204, 188+16 - Impedance 75 : - Return loss 15 dB from 5 to 270 MHz - Connector BNC female - Maximum length of cable between Network adapter and TX input: < 50m Dual ASI for Hierarchical mode (optional) - 4 BNC connectors for 2 HP and 2 LP ASI inputs Dual A and B PDH inputs (ETS 300 813) Dual A and B SDH inputs (ETS 300 814) Ancillary Inputs External 10 MHz Frequency Reference - Standard 10 MHz - Format: Sinus and TTL - Level 7 dBm r1 dB -Return loss 17 dB - Connector: BNC female -Impedance 50 : - Phase noise DVB-H compliant: at 10 Hz d –110 dBc/Hz, at 100 Hz d – 130 dBc/Hz. Spurious d –104 dBc/Hz from 10Hz to 5 MHz. External Timing Reference (1 PPS) - Pulse width min 50 Ps - Level TTL Exciter Configuration Description - 76 - Affinity® LBD-200C-N1 Transmitter Product Manual - Frequency 1pps - Active Edge choice for leading or falling edge - Connector BNC female - Impedance 50 : Input for non linear correction (feedback) - Input level: -26 < N < -20 dBm - Connector BNC female - Impedance 50 ohms - Return Loss >15 dB AGC Input - Average detected voltage: 1 < N < 2,5V - - Connector BNC female - Impedance > 3 K ohms - Range: 10 dB - Rise time and fall time < 1s - Switch over threshold for MGC 200mV RF Output Characteristics Standard - DVB-H 8/7/6/5 MHz Capability to follow possible modifications of the standards Power - Output power (rms) 0 dBm - Adjustable between +0 and –10 dB by 0.1 dB steps - Output power stability r 0.2 dB Output connector - Impedance 50 : - Connector BNC - Return loss t 20 dB Frequency - Frequency range (RF Output) frequency agile, without tuning, from 470 to 862 MHz - Step 1 Hz - Intrinsic Frequency stability < 1.10-7/year Exciter Configuration Description - 77 - Affinity® LBD-200C-N1 Transmitter Product Manual - Phase noise compliant with Validate mask Intrinsic In Band Output signal quality Modulation shall be generated digitally - Global MER (DVB-H) t 36 dB - MER per carrier (DVB-H): t 33 dB - EVM on each carrier: < 1% - Central carrier rejection 60 dB under the DVB-H power or t 30 dB under the central pilot amplitude - BER before Viterbi (DVB-H) d 1 10-6 - END d 0.1 dB - In Band spectrum flatness dr 0.2 dB - Group delay ripple dr 10ns Driver Section - 78 - Affinity® LBD-200C-N1 Transmitter Product Manual 11 Driver Section Description The Driver Section up-converts and pre-amplifies the IF input signal from the modulator to the levels required to excite subsequent stages. The Power Supply Plug-in Module and the Upconverter Module sub-assemblies make up the Driver Section. These sub-assembly modules are accessible through detachable covers. The covers, which direct airflow through the Driver, together with the rear panel fan-assembly, are part of the Driver Section forced-air convection cooling system. Driver Assembly (Front view) Driver Assembly (Rear view) Driver Section - 79 - Affinity® LBD-200C-N1 Transmitter Product Manual Power Supply Plug-In Module Upconverter Module 11.1 Power Supply Plug-In Module The Power Supply Plug-In Module provides the required DC voltage levels for the various transmitting system assemblies. The Front-End DC Power Supply Module provides the 48VDC source required for the operation of the Power Supply Plug-In Module. The Power Supply Plug-In Module contains a DC converter board that converts 48VDC to the output voltage levels used for the various circuits within the Driver Section and transmitter assemblies. The Power Supply Plug-In Module generates +24VDC, +12VDC, +8VDC, +5VDC, and -12VDC. The enable logic of the controller directs the on and off functionality of the +24VDC, +12VDC and +8VDC supplies. The -12VDC and +5VDC supplies are independent and not switched by the positive enable logic. +12VDC: A DC-to-DC converter within the Power Supply Module transforms the 48VDC to 12VDC. The 12VDC supply is fuse protected. The 12VDC supply is filtered on the output to attenuate ripple from the input source and DC-to-DC converter. An LED located on the front panel of the Power Supply Plug-In Module confirms the DC-to-DC converter operation. This DCto-DC converter provides all of the remaining power requirements of the Driver. The converter is mounted underneath the DC converter PCB, and directly onto the extrusion. This extrusion facilitates the thermal dissipation of energy from the DC-to-DC converter. A positive voltage enabled switch controls the application of +12VDC to the remaining plug-ins within the Driver. Additionally, the positive voltage enabled switch controls the application of the 12VDC to the 24VDC, and the +8VDC power supplies. These supplies also provide the operational power to the rest of the system. +24VDC: A switching power supply steps-up, filters and regulates the 12VDC to generate the 24VDC. Diodes protect the regulator from reverse and over-voltage load conditions. The output of this power supply is fused to prevent damage to the power supply circuit during transitional overloads. Since the positive voltage enabled switch controls the supply voltage to this power Driver Section - 80 - Affinity® LBD-200C-N1 Transmitter Product Manual supply section, the output voltage will shut down when commanded by the microcontroller. The output of this power supply section is only used to power the remote interface circuitry on the user interface module in the exciter. +8VDC: A linear regulator provides the +8VDC from the +12VDC power supply section. This regulator is filtered to clean any AC component coupled across/induced from the regulator. Diodes protect the regulator from over-voltage and reverse-voltage load conditions. A resetable fuse further protects the regulator during overload conditions. Since the positive voltage enabled switch controls the supply voltage to this power supply section, the output voltage will shutdown when commanded by the microcontroller. The output of this power supply section is only used within other sections of the Driver. +5VDC: A linear regulator provides a +5VDC output from the +12VDC power supply section. This power is used with the Power Supply Plug-in for powering the digital monitoring circuits of the power supply plug-in, and the Master Control Interface (MSI). To assure continuous operation of the controlling circuitry, this voltage is not controlled by the positive voltage enable. -12VDC: A switching power supply converts voltage from the +12VDC supply to approximately – 16VDC. This voltage level is filtered and regulated to -12VDC. Diodes protect the regulator from reverse and over-voltage load conditions. The output of this power supply is fused to prevent damage to the power supply circuit during transitional overloads. Similar to the +12VDC power supply section, a negative voltage enabled switch controls the application of -12VDC to the remaining plug-ins within the Driver. Power Supply Enable: The positive and negative power supplies work identically, with the exception of the direction of current flow and type of MOSFET transistor switching the power to the system. TTL logic from the embedded controller is applied to NPN transistors that supply sufficient current to drive optocouplers. The optocouplers have a Darlington-pair transistor drive that when enabled, create a current draw from the supply voltage, across two resistors, through the optocoupler and ground. This current draw across the resistors provides a voltage drop. A tie-point in between the resistors takes the difference in potential to the gate of the transistor. The difference of potential between the source and drain causes the MOSFET to conduct, turning on the voltage to the rest of the circuitry behind the switch. When there is no current flow across the resistors (when the optocoupler is not conducting), there is no current flow through the resistors, no voltage drop across the resistors, and the potential from the gate to source remains the same. The MOSFET will not conduct and will switch off the power to the remaining circuitry behind the transistor. Current and Voltage monitoring: Current sampling is accomplished by measuring the voltage drop across a resistor in series with the load. The voltages from both sides of the resistor are scaled down in order to keep the measured voltages from the supply voltages of the operational amplifiers. The voltage differences are buffered and applied to an operational amplifier configured to measure the difference of the two input voltages. The output of the differential amplifier is applied to a non-inverting amplifier to increase the voltage near the middle of the system controller 5-volt analog-to-digital converter range. An integrated circuit containing Zener and Shottkey diodes protect the inputs of the system controller. The system controller compares this value against previously calibrated values to determine if the power supply is operating outside of specified parameters. Driver Section - 81 - Affinity® LBD-200C-N1 Transmitter Product Manual The input buffers for the current sampling provides the voltage samples. Dividing resistors scale down the buffer outputs. This provides a sample voltage to the analog-to-digital converters that is mid-range between 0 and 5 volts. All of the power supply sections operate in a similar manner. The -12VDC power supply section uses inverting amplifiers (instead of buffers) with unity gain to convert the sample values to positive representations of the sampled voltages. The current and voltage sample outputs are applied to an analog multiplexer integrated circuit. This chip selects the group of signals that are applied to the microprocessor from a control provided from the microprocessor. An onboard Master Control Unit (MCU) with programmable firmware provides monitor and control functionality. The MCU monitors the voltages and current from the power supply and controls the output based on reference measurements. The MCU will switch off positive voltages to the Driver Section when a loss of negative voltage is detected. This feature protects the amplification devices located within the Upconverter and Power Amplifier modules. The Power Supply Plug-In Module controller routes RS-485 multi dropped network communications to other modules on the network. A temperature sensor within the Power Supply Plug-In Module provides input to the microcontroller proportional to the ambient temperature of the module. If the Power Supply Plug-In Module operates over the temperature specification, a controlled shutdown of all supplies will occur. The Power Supply module contains an RS232 interface located on the front panel. This EIA standard interface allows for connectivity with a serial host such as a desktop computer. The Power Supply Plug-In Module is “Hot Swap” compatible allowing for module replacement without the need of powering down the module or transmitter. NOTE: During the “Hot Swap” process as the Power Supply Plug-In Module is removed, the transmitter will go off air until the replacement Power Supply Plug-In Module is plugged back into the chassis. The Power Supply Plug-In Module is cooled by a single fan and is mounted in an extrusion that is designed to dissipate the heat generated from the components within. The fans of the SubChassis also ventilate the Power Supply-Plug-In Module. Driver Section - 82 - Affinity® LBD-200C-N1 Transmitter Product Manual 11.1.1 Power Supply Plug-In Module Specifications Parameter Specification Notes Input Input voltage 48VDC Input current 4 amps, maximum Peak inrush current 6 amps Efficiency 85% typical Low line @ full rated power Full load Output Output voltage Main Output 12VDC ± .5 +8VDC ± .5 All voltages are fixed +24VDC ± .5 -12VDC ± .5 Output current Main Output +12V @ 3.5 amps Output supply interruption will occur during overload conditions +8V @ 3.0 amps -12V @ 0.185 amps +24V @ 0.240 amps Output power Main Output +12V @ 42 watts Output supply interruption will occur during overload conditions +8V @ 24 watts -12V @ 2.2 watts +24V @ 5.8 watts Ripple & noise 200 mv pp Load regulation .4% no load to full load Protection Over voltage Power supply will shut down if voltage exceeds nominal voltage by 20% Over current Power supply will shut down if current exceeds maximum value Over Temperature Power supply will shut down if temperature exceeds 70°C. Restart is automatic when power supply returns to normal operating temperature. If over temperature condition occurs twice, power supply will latch in a shutdown condition. 20 MHz BW Driver Section - 83 - Affinity® LBD-200C-N1 Transmitter Product Manual Power input interlock All voltage outputs are disabled when a negative supply is overloaded to prevent damage to equipment. Internal Fuse (F1) Thales P/N 750082-01 Power Supply Plug-In Module Specifications (cont.) Environmental Cooling Forced air-cooled, minimum of 8 CFM required Operating temperature 0° to 50° C Relative humidity 0 to 95% non-condensing Forced air-cooled drawing ambient air through the intake on the front of the power supply and exhausting out the rear. Alarms/Indicators/Adjustments/Controls DC output failure alarm TTL Low=DC output failure Signal available at backplane DC OK indicator A lit Green LED=DC is within tolerance Visible via front panel Agency Compliance Safety Meets UL and CSA approvals Pending Physical Weight 4.5 lbs (2.04 Kg) Front panel color Matches Sherwin William’s Paint#: Light gray-F63TXA2555 Paint mix number 4303 identifies store locations when added to paint number Lexan overlay color matched as indicated. Mechanical dimensions 4.75”H x 3.0”W x 17.5” D (12.07cm H x 7.62cm W x 44.45cm D) Power Supply Firmware P/N File name (Programmed onto 47266096 DC converter board) 47266093.01-525 PWRSUP1_1.s19 Driver Section Affinity® LBD-200C-N1 Transmitter Product Manual - 84 - Driver Section Affinity® LBD-200C-N1 Transmitter Product Manual - 85 - Driver Section - 86 - Affinity® LBD-200C-N1 Transmitter Product Manual 11.1.2 Power Supply Module Front and Rear Panel Descriptions Thumbscrews: This hardware secures the module to the sub-chassis and provides a reliable ground connection. Loosen to remove the module for replacement or repair. Fan: An 18-CFM VDC fan used for plug-in module cooling. Communication Port: The RS-232 serial communication port is used for setup and diagnostics. Power LEDs: The Power LEDs are a visual indication used for status monitoring of the operating power parameters. x Power: Green indicates power from the Front-End Power Supply. An unlit LED indicates no power from the Front-End Power Supply. x DC Power: Green indicates Power Supply Plug-In Module output voltage is present. An unlit LED indicates no output power from the Power Supply Plug-In Module. Handle: The handle assists in removing the Power Supply from the sub-chassis. Heatsink: The heatsink aids in heat dissipation generated within the Power Supply. Power Connector: The 6-pin header power connector is used to input power from the FrontEnd Power Supply. 48-Pin DIN: The 48-pin DIN connecter is an interface point to the backplane (power, control, and diagnostics). Ground/Alignment stud: The Ground/Alignment stud ensures proper grounding is achieved, and aids in the alignment of the Power Supply module within the sub-chassis. The stud also ensures that circuit grounding is made before the engagement of the 48-pin DIN connector. 48-pin DIN Thumbscrew Fan Heatsink Communication Port Power LEDs Power Connector Handle Front Panel Rear Panel Ground/Alignment stud Driver Section Affinity® LBD-200C-N1 Transmitter Product Manual Network Transition Card The power supply module, like all modules within the Affinity chassis and Ancillary rack, are networked through an RS-485 network. This Printed Circuit Board (PCB) is housed within the Power Supply plug-in module, (only specific versions) in systems where network management is located outside of the plug-in module. The sole function of this board is to route the RS-485 signals directly from the Remote RS-485 buss on the rear panel connector directly to the DC Converter PCB. Display Board The display board routes the LED display signals to the DC converter board, supports the front panel communications port, routes the communications signals to the DC converter board, and provides power to the front panel fan. - 87 - Driver Section - 88 - Affinity® LBD-200C-N1 Transmitter Product Manual 11.2 Upconverter Module The Upconverter Module is a plug-in assembly mounted within the Driver Section of the Affinity®. The basic function of the Upconverter Module is to convert and amplify the exciter output to the proper power level required to drive the subsequent final amplification stage. To accomplish this, the appropriate level IF signal, local oscillator signal(s), and power supply voltages must be present on this plug-in. The Upconverter performs ALC on the RF signal maintaining a constant drive level after the first conversion stage. The Upconverter Module is attached to the main chassis via three slide-rails and two thumbscrews. Several internal assemblies make up the Upconverter Module including: x Microcontroller Unit (MCU) x Front panel board x Distribution board x ALC Module x Converter Sub Module x Band Pass Filter x Temperature Sensor Board x Intermediate Power Amplifier x Connector Interface x LCD board These internal boards are accessible through two detachable covers. The covers, together with the rear panel Fan Assembly, are part of the forced-convection cooling system. Theory of Operation RF signals are sent to and from the Upconverter Module through coaxial connectors and cables on the back panel. Power and communication signals go through a 48-pin connector interface located on the rear panel. RF signal is delivered to the internal modules of the Upconverter via coaxial cables utilizing floating connectors. Signal traffic other than RF, such as power supply voltages, detected power voltages, and serial data from the Microcontroller Unit, are distributed between the modules using the Distribution board and connecting harnesses. The Microcontroller Unit (MCU) contains firmware that controls and monitors the top-level status of the transmitter, and indicates status of the Driver Power Supply and Upconverter modules, and the transmitter forward and reflected power. The MCU provides an interface to the Front panel board switch assembly and the LCD board. The switch assembly is used to scroll through, and enter the user-interface options. The front panel switch assembly (keypad) has limited ability to make system or Upconverter module control functions; main calibration is done via the RS-232 port on the Upconverter. The LCD assembly provides a visual status of the menu navigation. The UHF signal from the output of the exciter is delivered to the UHF input of the Upconverter and then routed to the Converter sub-module. Driver Section - 89 - Affinity® LBD-200C-N1 Transmitter Product Manual UHF – IF Upconverter sub-module The UHF– IF Upconverter sub-module is responsible for amplifying, filtering, and in conjunction with the second LO which enters the rear of the module, upconverting the UHF input signal. The module houses a single upconverter board, which besides the upconverter function, has a voltage variable attenuator for performing ALC, a detector for sensing UHF input presence, and a sample for front panel monitoring. The synthesizer module within the Sirius DVB-H assembly is responsible for producing the two Local Oscillator (LO) outputs. In the following figure, application of the LO is shown. The first LO is mixed with an intermediate frequency (IF) that is filtered to produce a second IF. This LO will also determine the output spectrum orientation by utilizing high or low band conversion in this stage. The second IF frequency is heterodyned with the second LO resulting in the final output frequency. In single conversion applications the first LO is not required. Inside the module, the UHF input signal enters the upconverter board where it is filtered and then mixed with a 1GHz LO to produce an RF signal at 1672.5MHz. The LO signal used in the upconversion is generated by the synthesizer within the Thales exciter. The LO frequency is fixed and the actual channel is set by the incoming UHF frequency, for example, if the UHF is 672.5MHz the LO will be 1000MHz. This means no frequency inversion will occur in the second conversion stage. The up-converted UHF signal is bandpass filtered to attenuate unwanted mixing products. A notch filter provides additional attenuation to the LO. Driver Section - 90 - Affinity® LBD-200C-N1 Transmitter Product Manual Intermediate Power Amplifier (IPA) sub-module After exiting the ALC module the signal is amplified by 13 dB by the IPA. The IPA Sub-Module contains a temperature sensing circuit that outputs to the MCU, via the Distribution board, voltage levels that are proportional to the temperature of the upconverter plug-in. The final RF signal exits the rear of the upconverter plug-in. ALC Sub-Module The ALC Sub-Module located internally in the Upconverter Module, containing both integrator and Positive Intrinsic Negative (PIN) attenuators, uses a closed-loop level controller to compensate for PA Module gain variation, and regulates overall output power. The closed-loop level controller works by receiving voltage samples from the output of the Envelope Detector Module proportional to the transmitter output power, comparing this voltage to an internal reference, and adjusting the gain to compensate for PA Module output gain variation. This compensation ensures the transmitter power level remains constant. Indication of forward and reflected power levels of the transmitter and forward power level of the Upconverter module are displayed on the LCD assembly once information originated in respective power detection modules are routed to, and then processed by, the MCU. The Connector Interface board provides +12, -12, and +8VDC to the respective sub-modules and routes forward and reflected detected power voltages for further processing. This board is also the conduit through which serial data is exchanged between the Upconverter Plug-In Module and the rest of the system. Temperature Sensor board Receives voltage proportional to the temperature generated by a temperature sensor typically placed on the last power amplification stage. Driver Section - 91 - Affinity® LBD-200C-N1 Transmitter Product Manual The Front panel PCB has a serial port that can be used for testing, adjusting or controlling most of the plug-in functions. A personal computer and application program is required to accomplish this task. The front panel keyboard and display board provide a user interface capable of controlling a limited number of functions inside the Upconverter, and for the presentation of a series of measurements in the LCD display. See Table below for a list of user interfaces. Menu display Description Greeting Displays “Thales Broadcast & Multimedia” State Control Mode Local/Remote Operate State On-Air/Standby System Status Displays the Upconverter Module status Power Supply Status Displays the top level status of the Power Supply Plug-In Module Upconverter Module “In Signal” Displays the ON/OFF status of “In Signal” Upconverter Module “System Forward Power” Displays the value of “System Forward Power” in percentage Upconverter Module “System Reflected Power” Displays the value of the “System Reflected Power” in percentage Upconverter Module “Forward Power” Displays the value of the Upconverter Module internal “Forward Power” in percentage List of User Interfaces Driver Section Affinity® LBD-200C-N1 Transmitter Product Manual Upconverter Module Architecture - 92 - Driver Section - 93 - Affinity® LBD-200C-N1 Transmitter Product Manual 11.2.1 Upconverter Plug-In Module Specifications Parameter Specification Test Conditions/Notes IF Input Digital Average Input Power -15dBm ±3 dB Input Frequency 672.5MHz Connector/Impedance Blind Mate/50ȍ 2²³-1 PN data sequence (at transmitter output) Mates with floating back-plane connector RF Output Digital Average Output Power 20mW to 200mW Output Frequency 1672.5 MHz Frequency Response ±0.25 dB Function of A.L.C. settings-2²³1PN data sequence (at driver output) Fc±4 MHz Measured at sub-rack output IM³ (dBc) <50 Carrier to Noise (C/N) <55dB Hum and Noise <-60 dBc Group Delay ±20ns Fc± 4 MHz Digital Modulation <2.0% 64-QAM/8-VSB @ 5.06 Msps RMS average over 12,500 symbols Measured at Sub-rack output <35dB 64-QAM/8-VSB @ 5.06 Msps RMS average over 12,500 symbols Measured at sub-rack output ±0.125dB Measured at sub-rack output ±0.75q Measured at sub-rack RF Output Regulation r0.2dB Measured at Sub-rack output Connector Impedance Blind Mate 50: Located at the back panel of the plug in. Mates with floating backplane connector Error Vector Magnitude (EVM) Digital Modulation Signal to Noise Ratio (SNR) Magnitude Linearity 20dBm RF output power (64QAM; COFDM) Relative to inband average PSD measured @ 100 KHz RBW (AM-AM conversion) Phase Linearity (AM-PM conversion) Driver Section - 94 - Affinity® LBD-200C-N1 Transmitter Product Manual Front Panel Samples Sample Name nd Coupling Factor 2 IF Sample -45+/ -2 dB Front Panel access through an SMA 501 Female Connector Loaded with 501 termination when not is use RF Sample 470 MHz -30+/-4 dB Front Panel access through an SMA 501 termination when not in use 860 MHz DC Power Requirements Voltages/Current +12VDC .5 @ 2.8A max +8VDC .5 @ 1.0A max -12VDC .5 @ 150ma max Connector 48 conductor, 3amps/circuit minimum Interfaces to back-plane Environmental Cooling Forced air-cooled, minimum of 18 CFM required Forced air-cooled drawing ambient air through the intake on the front of the Pre-Amplifier Plug-In Module and exhausting out the rear of the module Operating Temperature 0qC to 50qC Relative Humidity 0 to 95% non-condensing Alarms Indicators/Adjustments Controls RF Output Failure Alarm DRIVER FAILURE Low (TTL Low)=RF Output Failure Signal available at back-plane Over Temperature Alarm DRIVER FAILURE Low (TTL Low)=Over Temperature Signal available at back-plane In Signal Indicator YES (when present) or NO (when absent) Visible via LCD Display Transmit Indicator XMIT (when RF power is present) or No Pwr (when RF power reads 0%) Visible via LCD Display Power Supply Status/Measurements PASS or FAIL/ V scale Visible via LCD Display RF Power Measurements % Scale Visible via LCD Display Driver Section - 95 - Affinity® LBD-200C-N1 Transmitter Product Manual Parameter Specification Input Level Control RS-232 interface Frequency Response (low side) Control RS-232 interface Frequency Response (high side) Control RS-232 interface ALC Level Control RS-232 interface Stand-by Control RS-232 interface Reset Control RS-232 interface Test Conditions/Notes Environmental Operating Temperature 0 to 50q C Relative Humidity 95% non-condensing Guaranteed operation over temperature range Physical Mechanical Dimensions 4.75”H x 4.2”W x 17.5” D Approximate Weight 5 lbs (3Kg) General Front Panel Color Matches Sherwin William’s Paint No. Light Gray F63TXA2555 Medium Gray F63TXA4841 Paint mix number 4303 identifies store location when added to Paint No. Lexan overlay color matched as indicated Driver Section Affinity® LBD-200C-N1 Transmitter Product Manual 11.2.2 Upconverter Internal Interconnect Drawing Insert 47266889-050 Upconverter interconnect drawing - 96 - Driver Section Affinity® LBD-200C-N1 Transmitter Product Manual 11.2.3 Upconverter RF Block Diagram Insert 47266889-034 RF block Diagram - 97 - Driver Section - 98 - Affinity® LBD-200C-N1 Transmitter Product Manual 11.2.4 Upconverter Module Front and Rear Panel Description Front Panel Thumbscrews: This hardware secures the module to the sub-chassis and provides a reliable ground connection. Loosen to remove the module for replacement or repair. Liquid Crystal Display (LCD): The LCD displays a series of measurements, user adjustments, and general status information. RF Sample: The RF Sample port is a female SMA 50: connector used to test the output level. NOTE: The RF Sample contains pre-distortion and is not representative of output signal. The RF sample is a reference point for testing only. RS-232 Communication Port: The Communication port is an EIA standard RS-232 port used for communicating with a PC. Keypad: The Upconverter Keypad assembly contains user selection keys. SEL: Select provides the user with scrolling capabilities. ENT: Enter allows the user to choose an option. ESC: Escape allows the user to go back to the previous screen SAVE: Save allows the user to store new settings or adjustments Handle: The Handle is used to assists with the removal of the module from the Sub-Chassis. Thumbscrew Liquid Crystal Display RF Sample Keypad Handle Upconverter Plug-in Module Front View Driver Section - 99 - Affinity® LBD-200C-N1 Transmitter Product Manual Rear Panel 48-pin DIN Fan Ground/Alignment stud RF Output IF Input LO#1 Input Upconverter Plug-in Module Rear View FAN: The 18 CFM Fan assembly is used as a cooling device for the Upconverter Module. The Fan is powered by DC voltage. 48-PIN DIN: The 48-pin DIN connector is an interface point to the Driver Section backplane that includes the power, control, and diagnostics functions of the Driver. GROUND/ALIGNMENT STUD: The Ground and Alignment Stud ensure proper electrical grounding is achieved before engaging the 48-pin DIN connector. It also aids in the alignment of the module within the Sub-Chassis. IF INPUT: Male 50: blind mate provides interface to the backplane and allows passage for the IF input signal from the exciter. LO#1 INPUT: Male 50: blind mate provides interface to the backplane and allows passage for the LO#1 input from LO Plug-In RF OUTPUT: The RF Output is a male 501 blind mate connector that is used to supply the RF output signal to the Power Amplifier Segments. Driver Section - 100 - Affinity® LBD-200C-N1 Transmitter Product Manual 11.2.5 Upconverter Module Power-On Sequence When power is applied to the Upconverter Module, a display test is performed. The front panel of the LCD is illuminated for approximately one second then extinguished. This sequence provides verification that the front panel LCD and MCU logic is functioning. Upon completion of the display test, the LCD will display the Upconverter Module status as determined by the firmware tests. Navigating the front panel assembly: THALES BROADCAST & MULTIMEDIA is the default display To view the status of the system and each plug-in module, press the SEL button as many times as necessary. Press SEL once=Local/Remote Mode Press SEL once = Status menu Status=Xmit, Fail or NoPwr Press ENT once to enter the TX Control state Press ENT or SEL to choose Xmit or Stdby or ESC to Quit to Status Menu Press Save to store chosen state of operation; TX enters state then exits to Status menu. From Status menu; Press SEL once=Power Supply Status=Pass or Fail From Status menu; Press SEL twice =Local Oscillator Status=Pass or Fail From Status menu; Press SEL three times = Upconverter Status=Pass or Fail Press ENT to examine lower level parameters, ESC to return to Upconverter menu Press SEL four times=Back to Power supply. From this point, pressing SEL will scroll through the list again. When at the desired Upconverter status, press ENT followed by SEL as many times as necessary to view additional information about the plug-in module parameters. The first ENT=[In Signal] Yes or No Press SEL once= [System Fwd Power] Power=100 Press SEL twice=[System Ref Power] Power = 0 Press SEL three times=[Upconv Fwd Power] Power=100 Press SEL four times=[Back to In Signal] Driver Section - 101 - Affinity® LBD-200C-N1 Transmitter Product Manual From this point, pressing SEL will scroll through the list again. At any point to exit and return to the default display, press the ESC key as many times as necessary. Distribution Board The Distribution board consists of a 14-1/4” x 3-1/2” circuit board that is screwed to the Upconverter chassis. The circuitry on this board permits the processing of signals, and the control over the flow between the Upconverter plug-in IF/RF modules and the microprocessor board, the front panel through connector J2, and the display boards through J6. The Distribution board and Interface board, via connector J1, allow communication between the Upconverter Plug-In Module and the Backplane board. The module is divided into two parts: digital processing and analog processing. Digital Processing Circuits U3 (when present), U4, U6, U8, U9, U10 and U11 and related passive components form the digital portion of this module. An extension of the microprocessor board capabilities would sufficiently classify their function. Analog Processing Circuits All components, other than those listed above, are classified as the analog-processing block. Amplification and flow control of signals, as well as sensing of current and power levels, are the main tasks performed by these components. Working principle After powered up, the Distribution board starts receiving commands from the microprocessor via connectors J100-J103. One-by-one the voltages needed to control the IF/RF modules are set to a pre-working level. IF AGC reference, IF threshold, IF equalization, RF ALC reference, reflected power threshold, and power limiter voltages are set through the D/A converters U6, U8, U9 and U10 as well as the operational amplifiers U13, U14, U15 and U16. The commands originating from the microprocessor board are processed and delivered to Q3 and Q4, which turn on the GaA medium power devices present in the UHF Driver Amp assembly and IF-UHF sub module (if present). Voltages proportional to the current drawn by the UHF Driver Amp assembly are generated by sampling resistors R74, R75 and R77 and delivered to the microprocessor. Resistors R83, R84 and R85 send the current consumption information of the IF-UHF sub module. External or internal power level information of the plug-in is processed by U5 to either: generate power measurement voltages, or generate ALC voltage at U7 pin 4. Temperature proportional voltage is routed from the UHF Driver Amp assembly, through J11, to the processing board. All voltages proportional to current values or power levels are forwarded to the microprocessor board. With these voltages, pass or fail conditions and measurements can be displayed or reported to the MSI controller module by the microprocessor board (See additional documentation on the MSI Driver Section - 102 - Affinity® LBD-200C-N1 Transmitter Product Manual circuit description). Besides helping the processor card monitor the status of the IF/RF modules, the distribution board also routes data from the front panel board (specifically the RS-232 port and keyboard switches) and data to the LCD module. Specifications Parameter Specification Notes +8V r .3V @ 1.1A (max) Power Supply Requirements +12V r .5V @ 2.5A (max) -12V r .5V @ 100mA (max) All 47266889 module loaded +24V (not used) Operating Temperature 0qC to 50qC Control Signals Voltages (part A) AGC_MAN_CTL AGC_AUTO_CTL IF_THRESHOLD_CTL1 PWR_LIMIT d.02 V to t9.2 V Voltages measured at connectors providing signals to respective modules ALC_MAN_CTL ALC_AUTO_CTL1 Control Signals Voltages (part B) FREQ_RESP#1 d.05 V to t10.5 V Voltages measured at connectors providing signals to respective modules .02 Vpp. max Measured at J11 FREQ_RESP#2 Filtered Fan noise Driver Section - 103 - Affinity® LBD-200C-N1 Transmitter Product Manual Front Panel Driver Board Description The Front Panel Driver Board acts as an interface between the Upconverter front panel and the Distribution board. This board features an RS-232 port, which utilizes a telephone type (RJ11) phone jack connector. Serial port signals are routed through the board to the Distribution board. Also present on this board is a de-bounce circuit that processes the front panel soft keypad strokes. Parameter Specification Power supply 5V @ 10 mA Connectors Serial Port RJ11 Connector Interface Board Description The Connector Interface Board is used to connect the 48-pin connector, located on the back panel, to the two 26-pin connectors located on the Distribution board. Parameter Specification Maximum current per connector 2A @ 80º C UPS System Description Affinity® LBD-200C-N1 Transmitter Product Manual 12 UPS System Description Pending - 104 - Downconverter Module Affinity® LBD-200C-N1 Transmitter Product Manual 13 Downconverter Module Description Pending - 105 - Power Amplifier Module - 106 - Affinity® LBD-200C-N1 Transmitter Product Manual 14 Power Amplifier Module Description The Power Amplifier (PA) Module amplifies the inputted Driver signal to the power level required for transmission. The PA Modules operate in tandem with other PA Modules to obtain the required power level for the transmitter. The PA Modules are plugged into the backplane of the Sub-Chassis assembly and operate in an RS-485 multi-drop environment. Each module contains a unique logical address that allows for operation, control, and monitor activities within the transmitter system. An RS-232 port located on the front panel of the PA Module is provided for module setup, historical record extraction, and diagnostic feedback. A POWER/FAULT status indicator and the ON/LOCKED, OFF/UNLOCKED key assembly is also located on the front panel of each PA Module. The key-lock assembly provides physical and electrical connection. Operational power required by the PA Module is derived from the Front-End Power Supply. This 48VDC drives the voltage regulators that produce the voltage levels for the analog and digital circuitry contained within the PA Module. The diagnostics, operation, and monitoring features of the PA Module are controlled by a firmware driven microcontroller system. The PA Modules are “Hot Swap” compatible. Defective PA Modules, accessible from the front of the cabinet, may be removed and replaced while on-air, and without shutting the entire transmitter system down. NOTE: During this procedure an automatic power reduction will occur to ensure transmitter protection. Power Amplifier (PA) Module Power Amplifier Module - 107 - Affinity® LBD-200C-N1 Transmitter Product Manual The PA chain uses segmented power amplifiers in parallel that are directly interchangeable. Affinity® amplifiers utilize a design that is optimized for the 1670-1675MHz range. Each amplifier module is also gain and phase matched for consistent performance from module to module. The high gain RF amplifier module uses GaAs FET high reliability transistors that are biased for class AB operation. The inherent linearity of these amplifiers, and the quality of the associated correction circuits, combine to product excellent linearity performance. Each final power amplifier module has protection systems for high temperature and over-current. The final power amplifier assembly has a protection system for excessive VSWR conditions. Due to transistor redundancy, the standby arrangements are such that an abrupt and total shutdown of the transmitter due to failure of one or more transistors is implausible; the same is true of power supplies. Block diagram of final RF Power Amplifier The power amplifier assembly uses “n” number of power amplifier modules in parallel to achieve the required output power. Amplifier combining is through the very low-loss patented passive combining system exclusively available from Thales. This combiner technology allows for any number of amplifier combinations without restriction, which provides flexibility in system design, and reduces cost by putting power scalability at the customer’s fingertips. Thales also allows the customer to select the desired margin built into the power amplifier stage; options of 0.3 and 1.5 dB are offered giving cost control options to the system designer. Typically two power amplifier modules are used to achieve 50 watts, 16 power amplifiers are used to achieve 400 watts building in 1.5dB margin (or headroom). A controlled soft fail method is applied in the event of a faulted amplifier(s) safely reducing transmitter power while maintaining on-air availability. Power reduction ranges from 1.5dB to 6dB and is dependant on the total number of amplifiers in the Power Amplifier Module - 108 - Affinity® LBD-200C-N1 Transmitter Product Manual system verses the number of faulted modules. A transmitter is deemed to be unrecoverable when the output power has fallen by more than 6dB and a controlled shut down occurs. The following table (given for example) shows analysis of the consequences of the failure of a number (from 1 to n) of amplifier modules (theoretical values) for 50 to 400 watt RMS transmitters. “n” number of amplifiers Number of faulty power amplifiers 6 to 8 PA – 400 watts 12 -1.5dB -1.5dB -3.0dB -3.0dB -6.0dB PA – 200 watts -1.5dB -3.0dB -6.0dB -6.0dB PA – 100 Watts -3.0dB -6.0dB PA – 50 Watts -6.0dB PA Module Layout The PA Module segment consists of a Power Amplifier board, a Microcontroller board, a Power Supply board, and a Front Panel board. Power Amplifier Module - 109 - Affinity® LBD-200C-N1 Transmitter Product Manual Power Amplifier Board The Power Amplifier Board amplifies the RF INPUT signal from the upconverter assembly to the output power requirement of the transmitter. The Power Amplifier Board has a high-gain architecture providing 38.5 dB of gain, an output of 1-dB, and compression of 53.5 dBm. The signal passes through a pin diode attenuator that sets the overall gain of the amplifier. A variable phase shifter sets the overall phase insertion. In the first stage of the amplifier, a 3-dB hybrid provides a reliable load to the driver and a flat broadband frequency response to the amplifier. The second and third stages of amplification efficiently provide the proper output power with a minimum of distortion. A 3 dB combining system provides for a low output Voltage Standing Wave Ratio (VSWR). The directional coupler provides a sample signal proportional to the forward and reflected power. This measurement ensures that the amplifier delivers the correct power. An IC measures the operating temperature of the amplifier that is monitored by the microcontroller. The amplifier is placed in a faulted state if the temperature exceeds a limit set by the microcontroller. Power Amplifier board Power Amplifier Board Specifications Parameter Specification Input Voltage 48VDC Input Current 19.8 Amps RF Gain 38.5 dB Output Power 47 dBm (COFDM signal) Flatness (BW 392 MHz) ± 0.75 dB Input VSWR 1: 1.6 Output VSWR 1: 1.5 Operating Temperature 0°to 43°C Power Amplifier Module - 110 - Affinity® LBD-200C-N1 Transmitter Product Manual Microcontroller Board Control and monitoring functions of the PA Module segment is accomplished through the Microcontroller Board located within the PA Module segment housing. The Microcontroller Board uses an 8-bit microcontroller unit (MCU) with on-board memory to perform the control and monitoring functions. The microcontroller board includes analog signal conditioning, A/D and D/A converters, supply voltage regulation, and serial data interfaces. Monitoring operations involve collecting analog signals and logic data from the power amplifier segments. Analog inputs, forward power, reflected power, and temperature, are received from the RF power amp connector J1. The analog input drain supply voltage (VDD), and high voltage DC is received from power supply connector J2. Forward power and reflected power inputs are amplified by operational amplifiers with a gain of approximately two, while temperature, drain supply voltage, and high voltage DC is buffered by unity gain stages. Following the VDD buffer stage, a resistor divider network scales VDD to ¼ of the input voltage followed by a second unity gain buffering stage. Each of these inputs is voltage-limited to 5.1 VDC by means of Zener diodes at the input to the microcontroller board. The Microcontroller Board monitors drain current drawn by Field Effect Transistors (FET) in the RF power amplifier section of the PA Module. The microcontroller achieves this by monitoring the voltages dropped across series resistors in the drain supply circuits on the power supply board. The control board from the power supply connector J2 receives these eight voltages. Each signal is selected by the MCU, and related CPLD logic, through an eight-channel analog multiplexer (MUX) IC, and in turn compared to VDD by a differential amp/gain op-amp stage. The resulting outputs are 10-times greater than the voltages dropped across the series monitoring resistors. These outputs are protected from voltages greater than 5.1VDC by Zener diodes and from voltages more negative than –0.4 VDC by Schottky diodes. The resulting signal is connected to input AN0/IDSMON on the MCU A/D converter. This signal varies through time with each of the eight monitored signals as selected by the MCU. The control board provides various logic inputs and outputs. A drain supply enable signal, PS_ENABLE, is outputted from the microcontroller board on J2. The state of PS_ENABLE is controlled by the MCU, which tests other signals such as Standby, Maximum drain currents, VDD voltage, and temperature of the heat sink to determine if it is safe to enable the power supply. The MCU outputs the Enable Signal to the CPLD, which in turn outputs the OS_ENABLE on J2. If the MCU detects a condition unsafe to allow the drain supply to operate, the CPLD will output a logic-LOW on the PS_ENABLE control output. Output signals that control the RF power amplifier attenuator, and the Phase Shifter, are generated on the control board. Signal RF_ATTEN_CTRL1 and Phase Shifter are analog outputs that control the branches of the RF attenuator and RF Phase Shifter network located in the RF amplifier section. These analog voltages are developed in a D/A converter IC, NPN, PNP, and MOSFET transistors. The serial input/output (I/O) capabilities of the Power Amplifier Segment originate on the control board and the MCU SCI port. In general, the Power Amplifier segment may be connected to an RS-485 multidrop network as an individually addressed node with other amplifier segments. Node address switch SW1 is a DIP multi-pole switch that is programmed with a PA segment’s unique node address in binary form. While present on the network, a PA Module may be issued specific commands from, and return formatted responses to, a master communication device. By default the RS-485 driver IC is enabled. The RS-485 serial I/O is available on J3 of the backplane connector. An RS-232 Power Amplifier Module - 111 - Affinity® LBD-200C-N1 Transmitter Product Manual serial I/O port is also available, but the RS-232 driver is disabled by default. This port is interfaced through an RJ-11 connector on the PA Module front panel. When the ENA_RS-232 control input line is given a logic-LOW (i.e. interface cable plugged into the PA Module RJ-11 connector), the RS-232 port is enabled. At this time the RS-485 port is disabled causing a loss of communication with the RS-485 network. The same PA Module command and response capabilities available on the RS-485 port are provided on the RS-232 port. A ‘watchdog’ function is provided on the control board to safeguard against loss of MCU program control. Under normal circumstances, MCU IC input lines RESET and XIRQ will be provided with a logic-HIGH by an on-board watchdog IC. If Jumper JK3 is in place, the CPLD device must provide a toggle in the CPLD WDI Output line every 1.6 seconds to indicate to the watchdog that the MCU is operating properly. The CPLD will interpret a PG3/WDI input from the MCU, or activity on the UC_RS485_ENA control line, or activity on the RS-485 communications lines, as indications that the MCU is operating properly, and will toggle the CPLD WDI output line. If a toggle in the WDI line does not occur within 1.6 seconds it is assumed that MCU is no longer executing the desired program properly. The watchdog will drive low the XORZ signal, which will ultimately result in a reset of the MCU and a restart to the MCU program. Two power supply inputs of approximately +10VDC are provided to the Microcontroller Board to supply the digital and analog regulator circuits. The digital regulator circuits are fused by F1 at the +10VDC input. A linear voltage regulator provides the +5VDC used for the digital circuitry. The +5VDC digital circuit has a separate ground plane for the digital devices. A switching regulator and associated components develop DC output voltages of approximately ±14.5VDC, which is regulated by linear regulators to +12VDC and –12VDC for various digital and analog circuits. The +5VDC analog regulator is supplied from a +10VDC separate from the digital +10VDC input, and is fused by F2. Another linear voltage regulator develops +5VDC for the analog circuits. The +5VDC analog circuits have a separate ground-plane for analog devices. Microcontroller board Power Amplifier Module Affinity® LBD-200C-N1 Transmitter Product Manual Microcontroller Board Specifications: Parameter Specification Microcontroller type 8-bit MCU with 64K address space Input Voltage 10VDC±0.5VDC Input Current 400 mA typical @ 10VDC Communication Ports RS-485 and RS-232 Program stall time before COP Watchdog Reset 1.6 seconds Number of Analog Inputs 13 Number of Logic Inputs Number of Analog Outputs Number of Logic Outputs Operating Temperature 0° C to 50° C Physical Dimensions 5.125” H x 3.50” W x 0.58” D 13.0 cm H x 8.9 cm W x 1.5 cm D - 112 - Power Amplifier Module - 113 - Affinity® LBD-200C-N1 Transmitter Product Manual Power Supply Board The Power Supply Board consists of input and output voltage monitoring, standby switching, over-voltage protection, and current sensing. All functions of the Power Supply Board are interfaced with the Microcontroller Board. The Power Supply Board switches the Front-End 48VDC Power Supply ON/OFF using a power FET. After engaging the PA Module, the control board checks the input voltage and turns the FET switch on. The microcontroller board will then detect the switched voltage. If the voltage goes above or below the preset value, the microcontroller board will disable the standby switch. The power supply distributes eight lines of power with current sensing. These lines are used for current protection and are monitored by the microcontroller board. Power Supply board Power Supply Board Specifications Parameter Specification Primary Input Voltage 48VDC Primary Input Voltage Range 48VDC +2.0V –1.0V Primary Input Current 13A DC @ 32VDC +48DBM COFDM signal Primary Input Current Range 13A DC @ 32VDC +48DBM COFDM signal Output Power 70W maximum Output Current Limit §2A above maximum @ 48 dBm COFDM signal Efficiency §90% Operating Temperature 0°C to 50°C Power Amplifier Module - 114 - Affinity® LBD-200C-N1 Transmitter Product Manual PA Module Front Panel Assembly The PA Module Front Panel Assembly houses an RS-232 COMM PORT, a bi-color POWER/FAULT LED, and the ON/LOCKED--OFF/UNLOCKED key lock assembly. The PA Module is also equipped with a heatsink, installation handle and thumbscrews. The RS-232 COMM PORT 6-pin RJ11 telephone type connector is used to interface with a serial host computer. This interface allows a host computer to control and monitor functions of the PA Module. The bi-color POWER/FAULT LED is used as a visual indicator for PA Module power and fault conditions. A green LED indicates power to the PA Module. A red LED indicates a fault condition. The key lock assembly is used to secure the PA Module to the Chassis assembly. In the ON/LOCKED position, the PA Module is locked into the chassis assembly and receiving power. The PA Module cannot be removed from the chassis while in the locked position. In the OFF/UNLOCKED position, operating power to the PA Module is disabled and the PA Module may be removed from the chassis for service or “Hot Swap” replacement. This key lock assembly does not affect Affinity® transmitter power. The Heatsink is a folded-fin heat-sinking device used to dissipate heat generated by the PA Module. The Handle is used to insert and remove the PA Module segment. The Thumbscrews are used to secure the PA Module segment to the Chassis.
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