Transact Campus LWI30XX002 900 MHz Wireless Module User Manual LC3000 Install 2 9
Blackboard Inc. 900 MHz Wireless Module LC3000 Install 2 9
Users Manual
LC3000 Laundry Center Installation and Setup Guide The following information applies to wired LC3000 systems equipped with LCM20s only. Blackboard Inc. LC3000 Tested To Comply With FCC Standards FOR HOME OR OFFICE USE This Class A digital apparatus complies with Canadian ICES-003 The following information applies to wireless systems equipped with LWIs and LE3/BRIDGES only. Blackboard Inc. LWI30xx Tested To Comply With FCC Standards FOR HOME OR OFFICE USE This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Part 15.21: Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. NOTE: The manufacturer is not responsible for any radio or TV interference caused by unauthorized modifications to this equipment. Such modifications could void the user’s authority to operate the equipment. Date: 9/27/07 Doc. No.: 1135 Copyright © 2005 Blackboard Inc.® All rights reserved. No part of this publication may be reproduced or used in any form or by any means—graphic, electronic, or mechanical including photocopying, recording, taping, or information storage and retrieval systems—without the express written permission of Blackboard Inc. Information contained in this document is subject to change without notice. CONTENTS LC3000 Laundry Center Installation Laundry Center Components LC3000 Components Laundry Center Installation Overview LC3000 Laundry Reader Installation Install the LC3000 Enclosure LC3000 Laundry Reader Configuration Configure LC3000 Reader using front panel Configure LC3000 Reader using RS-232 Configure LC3000 Reader using Telnet Wired Laundry Machine Interface Installation 10 Laundry Controller Multiplexer (LCM20) Installation 10 Install the LCM20 in the LC3000 11 Install External LCM20(s) (if required) 12 Laundry Controller Interface (LCI) Installation 12 Install Maytag LCI3010 in Laundry Machine 14 Install Alliance/Speed Queen LCI3020 in Laundry Machine 15 Install Whirlpool LCI3030 in Laundry Machine Document 1135 LC3000 Laundry Center Installation September 27, 2007 16 Wireless Laundry Machine Interface Installation 17 18 19 20 Wireless Bridge LE3/BRIDGE Installation Laundry Wireless Interface Module (LWI) Installation Install the LWI3010 Module for Maytag laundry machines Install the LWI3020 Module for Alliance/Speed Queen laundry machines 22 Appendix 22 Features 23 Transaction Process 24 Manager Menus 25 Laundry Components Dimensions and Weight 27 LC3000 Laundry Reader Default Configuration Settings 27 Restore Default Settings 28 MW9010/MW9012 Laundry Reader Retrofit 28 Configure LC3000 for retrofit (wired laundry centers only) Document 1135 LC3000 Laundry Center Installation September 27, 2007 ii LC3000 LAUNDRY CENTER INSTALLATION LC3000 L A U N D R Y C E N T E R I N S TA L L A T I O N This manual provides instructions for selecting, installing, and configuring the Blackboard Laundry Center using the LC3000 Laundry Reader. The LC3000 Laundry Reader controls laundry machines across a laundry Center network and Blackboard Transaction System (BbTS) and communicates with users interface through a display, keypad, and mag-stripe reader. The network connections are 10/100 Base-T or RS-485, machine connections are wired or wireless. Laundry Readers connecting to a Universal Edition Host in RS-485 mode require an IP Converter (IPC). Universal Edition using RS-485 network connections DOES NOT support wireless communications with laundry machines. Wired Solution The wired solution reader supports up to 60 laundry machines across three connected Multiplexers. The first Multiplexer is installed inside the LC3000. Each machine uses a Laundry Controller Interface (LCI), a wiring harness inside the machine, to facilitate communications between the laundry machine controller and LC3000 Laundry Reader. Campus Network Belden 8723, 5502UE cable or equivalent Laundry Reader (LC3000) w/ Multiplexer (LMC20) Multiplexer (LCM20) w/ Enclosure (LE3/PSENCL) Multiplexer (LCM20) w/ Enclosure (LE3/PSENCL) Belden 8723, 5502UE cable or equivalent (400’ max) 1 ---------------------- 20 21 -------------------- 40 41 -------------------- 60 Laundry Controller Interface (LCI) inside each machine FIGURE 1: Wired LC3000 Laundry Center LC3000 Laundry Center Installation September 27, 2007 LC3000 LAUNDRY CENTER INSTALLATION Wireless Solution Up to 60 laundry machines can be connected wirelessly to the LC3000 using a Wireless Bridge (LE3/BRIDGE). Each Bridge communicates with laundry machines within 60 feet. Multiple Wireless Bridges can be used if stone or metal obstructions reduce the range. Each laundry machine connects to a Laundry Wireless Interface installed inside the machine. The Laundry Wireless Interface (LWI), a wiring harness and wireless module, facilitates communications between a laundry machine and the LC3000 Laundry Reader, via the Wireless Bridge. Campus Network Belden 5502UE cable or equivalent Wireless Bridge (LE3/BRIDGE) Laundry Reader (LC3000) (machines 1 - 60) (60 feet) 1 ------------------------------------------ 60 Laundry Wireless Interface (LWI) installed in each machine FIGURE 2: Wireless Laundry Center Solution LC3000 Laundry Center Installation September 27, 2007 LAUNDRY CENTER COMPONENTS L AUNDRY CENTER C OMPONENTS LC3000 Components COMMON COMPONENT Laundry Reader LC3000 Each LC3000 supports up to 60 machines (stacked units count as 2 machines). Wired installations require LCM20(s) and LCIs. Wireless installations require LE3/BRIDGE(s) and LWI(s). WIRED COMPONENTS Each LCM20 supports 20 wired machines. The first LCM20 is installed inside the LC3000. The second and third LCM20s each require a Power Supply Enclosure (LE3/PSENCL). Power Supply / Enclosure LE3/PSENCL An LE3/PSENCL power supply/enclosure is required for the 2nd and 3rd LCM20s. A 2nd LCM20 is required if the LC3000 is controlling more than 20 machines, a 3rd LCM20 is required if the LC3000 is controlling more than 40 machines. Maytag LCI3010 All Maytag commercial debit-card ready machines are supported by the LCI3010. An LCI3010 is required for each single machine or for a complete stacked unit (both top and bottom unit supported by a single LCI3010). Speed Queen LCI3020 Only Speed Queen NetMaster and MDC models are supported by the LCI3020. An LCI3020 is required for each single machine. Two LCI3020s are required to support a stacked unit. Whirlpool LCI3030 Only Whirlpool Advantech models are supported by the LCI3030. A LCI3030 is required for each single machine. Two LCI3030s are required to support a stacked unit. LE3/BRIDGE Each LE3/BRIDGE is the hub of a wireless network for up to 60 machines. The LE3/BRIDGE needs to be no further than 60 feet from each of the machines on its wireless network. The LE3/ BRIDGE connects to the LC3000 via a standard CAT5 patch cable. Maytag LWI3010 All Maytag commercial debit-card ready machines are supported by the LWI3010. A LWI3010 is required for each single machine or for a complete stacked unit (both top and bottom units are supported by a single LWI3010). Speed Queen LWI3020 Speed Queen NetMaster and MDC models are supported by the LWI3020. A LWI3020 is required for each single machine or for a complete stacked unit (both top and bottom units are supported by a single LWI3020). Interfaces Laundry Controller LCM20 Multiplexer WIRELESS COMPONENTS Interfaces Wireless Bridge LC3000 Laundry Center Installation September 27, 2007 LAUNDRY CENTER INSTALLATION OVERVIEW L AUNDRY CENTER I NSTALLATION OVERVIEW Configure Laundry Machines in BbTS. (see BbTS Unix Reference Manual) (see BbTS Universal System Administration Guide) LC3000 Laundry Reader Installation (page 5) LC3000 Laundry Reader Configuration (page 7) LC3000Config MAC Address IP Address DHCP Status IP Communications RS-485Communications Communication Mode Reader Address BaudRate Enabled DHCP HostDHCP T elnetEnable Servic e Card Enable Disabled Dis able IP Address Save Subnet Mask Default Router/ Gateway Host IP Addres s Wired Laundry Machine Interface Installation (page 9) or Wireless Laundry Machine Interface Installation (page 16) LC3000 Laundry Center Installation September 27, 2007 LC3000 LAUNDRY READER INSTALLATION LC3000 L A U N D R Y R E A D E R I N S TA L L A T I O N The LC3000 Laundry Reader must be mounted on a wall in a location that is convenient to cardholders and wiring requirements. LC3000 Mounting Location Considerations • 120 VAC power availability Connect to 120 VAC @ 60 Hz. Connect only to a 15A maximum branch circuit protection or equivalent. Use a circuit breaker or switch to disconnect power when installing or removing the LC3000. • Network communications availability (RS-485 or 10/100 Base T) • Wiring distance limitations - RS-485 Communications 4000' total per loop - 10/100 Base-T Communications 300' from the network switch port • Ease of cable routing to laundry machines (if wired configuration) • Installation height regulations • Cardholder convenience Mounting hardware required: .25” appropriate to surface. Prepare Enclosure The Reader can be mounted flush to the wall with wiring behind the wall; or it can be surface-mounted with wiring in conduit exterior of the wall. Before mounting the enclosure, remove knockouts necessary for routing wires and/or attaching conduits. Remove only the knockouts required for your installation. • AC power knockouts accept 1/2'' conduit fittings. • All other knockouts accept 3/4'' conduit fittings. Flush-mount: route machine wires, if wired, through the 3'' x 3'' cutout. Surface-mount: Remove conduit knockouts on the top and bottom of the enclosure for routing wire to machines. • Two power knockouts are provided in the upper right. Flush-mount: Remove the knockout on the back side. Surface-mount: Remove the knockout on the top. AC power knockouts machine wires flush-mount ACMAIN use side knockouts only if surface mounting Mount Mount FIGURE 3: Mounting & Knockouts LC3000 Laundry Center Installation September 27, 2007 LC3000 LAUNDRY READER INSTALLATION Install the LC3000 Enclosure Inside the LC3000, remove the power supply cover to access the upper right mounting hole. Protect power supply from debris while mounting the enclosure. Secure enclosure to a wall using hardware appropriate to wall material. Mounting holes accept up to 1/4'' hardware. Disconnect external AC power when installing wiring. Strip back insulation on AC wire .28" to prevent bare wire exposure when installed in AC terminal block. FIGURE 4: Power Installation Install wires into the AC terminal block as shown in Figure 5, tighten the screws to 5 - 7 in-lbs., and replace power supply cover. Line Neutral Ensure 120VAC wiring is confined within power supply compartment when cover is reinstalled to maintain UL compliance. Reconnect external AC power. Connect to Network. The LC3000 provides for both 10/100 Base-T, TCP/IP and RS-485 BbTS network connections. Ground FIGURE 5:Power Connections Once you connect the LC3000 to the network, configure the LC3000 for the network (LC3000 Laundry Reader Configuration (page 7).) LC3000 Laundry Center Installation September 27, 2007 LC3000 LAUNDRY READER CONFIGURATION LC3000 LAUNDRY READER C ONFIGURATION The Laundry Reader must be configured to communicate with the BbTS network. LC3000 Default Configuration • DHCP enabled • NP (host) IP address assigned by DHCP server Configuration Methods Configure the LC3000 Laundry Reader to interface with BbTS, using one of three modes: • Configure LC3000 Reader using front panel (page 8) • Configure LC3000 Reader using RS-232 (page 8) The Reader’s RS-232 can be used to connect to a computer using Hyperterminal • Configure LC3000 Reader using Telnet (page 8) The Reader can be configured via IP if using Ethernet connections once it is assigned an IP address. LC3000Config FIGURE 6: LC3000 Laundry Reader Configuration MAC Address IP Address DHCP Status IP Communications RS-485Communications Communication Mode Reader Address BaudRate Enabled DHCP HostDHCP TelnetEnable Service Card Enable Disabled Disable IP Address Save Subnet Mask Default Router/ Gateway Host IP Address OFFLINE: An asterisk (*) in the first line, second to the last position indicates the terminal is offline. LC3000 Laundry Center Installation September 27, 2007 LC3000 LAUNDRY READER CONFIGURATION Configure LC3000 Reader using front panel Swipe a Service Card, and then press NEXT on Reader to start configuration process. Adjust each setup parameter using the keys displayed on the Terminal. • ACCEPT - Accept displayed value and advance to next setting. • CHANGE - Change displayed value. • ABORT - Abort configuration process. FIGURE 7: Front panel configuration To update the IP address and related information, press CHANGE when the parameter is displayed; then type the number using zeroes (0) as placeholders. Press NEXT when the End of Config Setup message displays, which will save the settings and reboot the reader. The terminal may be offline for several minutes until it synchronizes with the Host. Configure LC3000 Reader using RS-232 IPrdr4U Connect a cable from a computer’s serial port to the port on the LC3000 door labelled “RS-232 CONFIG”. Cable connections are shown in RS-232 Config Port Connections. Open a terminal program (e.g. Hyperterminal) and establish connection settings: • 9600 baud • 1 stop • no parity • no flow control Log in using the default password: IPrdr4U. FIGURE 8: LC3000 Configuration Menu The password is case sensitive. Consider changing the password. At the prompt, type config and press Enter. See LC3000 Laundry Reader Configuration (page 7) for configuration items. When complete, disconnect cable from RS-232 CONFIG. Configure LC3000 Reader using Telnet Open a Telnet session to the LC3000 Reader’s IP address. Log in using the default password: IPrdr4U. RS-232 Config Port Connections Signal LC3000 (RJ-12) PC Serial Port DB9 Connector Ground Pin 1 Pin 5 Receive (RX) Pin 3 Pin 3 Transmit (TX) Pin 4 Pin 2 The password is case sensitive. Consider changing the password. At the prompt, type the following command and press Enter to start configuration: config to configure the LC3000. Refer to Figure 6: LC3000 Laundry Reader Configuration (page 7) for the configuration options. LC3000 Laundry Center Installation September 27, 2007 WIRED LAUNDRY MACHINE INTERFACE INSTALLATION W I R E D L A U N D R Y M A C H I N E I N T E R F A C E I N S TA L L A T I O N The wired Blackboard laundry solution supports up to 60 laundry machines. Multiplexers (LCM20s) facilitate up to 20 wired machine connections each. In laundry centers with 20 or fewer machines, a single Multiplexer is installed inside the LC3000 enclosure. Laundry Centers supporting more than 20 machines require additional Multiplexers and enclosures for mounting, power and protection. Order an enclosure, LE3/PSENCL, for each additional Multiplexer. The Reader supports three (3) Multiplexers. Each Multiplexer connects to 20 machines, using a Laundry Controller Interface installed inside the machine. The Laundry Controller Interface (LCI) is a wiring harness that communicates with the laundry machine controller. Campus Network Belden 8723, 5502UE cable or equivalent Laundry Reader (LC3000) w/ Multiplexer (LMC20) Multiplexer (LCM20) w/ Enclosure (LE3/PSENCL) Multiplexer (LCM20) w/ Enclosure (LE3/PSENCL) Belden 8723, 5502UE cable or equivalent (400’ max) 1 ---------------------- 20 21 -------------------- 40 41 -------------------- 60 Laundry Center Interface (LCI) installed in each machine FIGURE 9: LC3000 Laundry Center Solution Wired Installation Overview • Install the LCM20 in the LC3000 (page 10) • Install External LCM20(s) (if required) (page 11) Only laundry centers with more than 20 laundry machines need External LCM20s. Each LCM20 communicates with up to 20 laundry machines. • Laundry Controller Interface (LCI) Installation (page 12) LC3000 Laundry Center Installation September 27, 2007 LAUNDRY CONTROLLER MULTIPLEXER (LCM20) INSTALLATION L AUNDRY CONTROLLER MULTIPLEXER (LCM20) I NSTALLATION LCM20 Placement Considerations • 120 VAC power availability Connect to 120 VAC @ 60 Hz. Connect only to a 15A maximum branch circuit protection or equivalent. Use a circuit breaker or switch to disconnect power when installing or removing the LC3000. • Network communications availability (RS-485 or 10/100 Base-T) • Wiring distance limitations - RS-485 Communications 4000' total per loop - 10/100 Base-T Communications 300' from network switch port - 400' from Multiplexer (LCM20) to the laundry machines • Ease of cable routing to laundry machines Install the LCM20 in the LC3000 With the enclosure door open, position the LCM20 over the six standoffs, with component side facing out (see Figure 10). Secure the LCM20 using #4-40 screws from the hardware kit. Set the rotary address switch to position 0. Refer to Figure 10. Connect LCM20 to the LC3000 Reader, using the provided RJ-45 communication cable. Route 4-conductor cables from each LCM20 terminal block to a laundry machine (see Figure 11). F 0 1 98 7 ACMAIN LNG Consider marking each cable uniquely for easy identification. Do not connect power to the LCM20 Board until all machine interfaces are terminated. EF 1 2 A9 87 FIGURE 10: LCM20 in LC3000 ACMAIN LNG LINK/ACT NET 100M HOST RS-485 LCM20 RS-485 BRIDGE RS-485 AUX RS-485 Power RS-232 LWI CONFIG CONFIG to external LCM20 (Belden 5502UE cable or equivalent) FIGURE 11: LCM20 Connections LC3000 Laundry Center Installation 10 September 27, 2007 LAUNDRY CONTROLLER MULTIPLEXER (LCM20) INSTALLATION Install External LCM20(s) (if required) If your Laundry Center has more than 20 machines, an external LCM20 and LE3/PSENCL are required. Inside the LE3/PSENCL, remove the power supply cover to access the upper right mounting hole (Figure 12). Protect power supply from debris while mounting the enclosure. Secure the enclosure to the wall using hardware for wall material. Mounting holes accept up to 1/4” hardware. Disconnect external AC power when installing wiring. FIGURE 12: Power Supply access Strip back AC wire insulation .28", install wires into AC terminal block as Line shown in Figure 13, tighten screws to 5-7 in-lbs., and replace power supply cover. Neutral Prevent bare wire from being exposed when installed in the AC terminal block. Ground UL compliance: Ensure 120VAC wiring is within power supply compartment when cover is replaced. FIGURE 13: Power Connections Position LCM20, component side facing out, over the six standoffs, and secure using the #4-40 screws from the hardware kit. Set rotary address switch to position 1 or 2. F 0 1 98 7 EF A9 Position 1: machines 21 - 40 Position 2: machines 41 - 60. Route Belden cable from external LCM20 to LCM20 mounted inside the LC3000 enclosure. Refer to LCM20 and LE3/PSENCL Connections (page 11) for cable termination. 01 8 7 power ACMAIN LNG rotary switch (set to 1 or 2) Route a 4-conductor cable from each laundry machine to an LCM20 terminal block (TB1 - TB20). Consider marking cables uniquely for easy identification. Do not connect LCM20 power until all machine interfaces are terminated at both the laundry machine and the LCM20. to LCM20 in LC3000 (Belden 5502UE cable or equivalent) FIGURE 14: LCM20 and LE3/PSENCL Connections LC3000 Laundry Center Installation 11 September 27, 2007 LAUNDRY CONTROLLER INTERFACE (LCI) INSTALLATION L AUNDRY CONTROLLER I NTERFACE (LCI) INSTALLATION The Laundry Controller Interface (LCI) is installed inside each laundry machine. The Laundry Controller Interface (LCI) is a wiring harness that connects to the laundry machine controller. The LCI is then connected to the Laundry Controller Multiplexer (LCM20) to communicate with Laundry Reader. The Laundry Controller Interface (LCI) model used depends on the laundry machine manufacturer. See Laundry Center Components (page 3) for Laundry Machine Interface (LCI) models. Each model includes cables, splices and wire ties. To prevent tampering, run cable through flexible metal conduit from LCM20 to the back of the machine. If flexible metal conduit is not used, then a strain relief must be used to prevent damage to the cable. LCI Installation instructions included are: • Install Maytag LCI3010 in Laundry Machine (page 12) • Install Alliance/Speed Queen LCI3020 in Laundry Machine (page 14) • Install Whirlpool LCI3030 in Laundry Machine (page 15) Install Maytag LCI3010 in Laundry Machine Two cables are included to support stacked dryers. If installing a single machine, discard the two-wire cable. 6-pin Molex Washing Machine Maytag Laundry Controller Multiplexer (LCM20) black red red white white black black black 3 white 4 red BELDEN 8723 or equivalent 4-conductor cable green green FIGURE 15: Single Maytag Machine Remove the operator console (with display and switches) from the machine. Only the screws in the top two corners need to be removed. Route the 4-conductor cable from the LCM20 into the laundry machine for connection to the LCI. Attach female connectors from the hardware kit to the machine end of the 4-conductor cable. Insert the LCI male bullet connectors into the female connectors of the 4-conductor cable (white to white, black to black, etc.) See Figure 15. Stacked Machine: connect the two-wire harness to the black and green wires, as shown. Install the LCI into the machine circuit board’s six-pin Molex (see Figure 16), and if a stacked dryer, adjacent 2-pin Molex. LC3000 Laundry Center Installation 12 September 27, 2007 LAUNDRY CONTROLLER INTERFACE (LCI) INSTALLATION Use the wire ties and wire tie blocks included in the hardware kit to dress the wires, and replace the laundry machine operator console. Terminate the 4-conductor cable at the LCM20 1 x 4 terminal block(s). 6-pin Molex Stacked Dryer Maytag Laundry Controller Multiplexer (LCM20) black red red white white black black green BELDEN 8723 or equivalent 4-conductor cable red black 3 white 4 green FIGURE 16: Maytag Stacked Machine Switch the green and white wires if the signals do not correspond to the machines as labeled. LC3000 Laundry Center Installation 13 September 27, 2007 LAUNDRY CONTROLLER INTERFACE (LCI) INSTALLATION Install Alliance/Speed Queen LCI3020 in Laundry Machine Two LCI3020s must be ordered when wiring to a stacked dryer. Laundry Controller Multiplexer (LCM20) Speed Queen Laundry Machine 4-pin Molex white 4 black red black white black 3 white 4 red red black BELDEN 8723 or equivalent 4-conductor cable green green FIGURE 17: Alliance/Speed Queen Machine (LCI3020) Remove the operator console from the machine. Refer to the Speed Queen service manual. Route the 4-conductor cable from the LCM20 into the machine (see Figure 17). Stacked Machine: run two cables. Attach female bullet connectors from the hardware kit to the machine end of the 4-conductor cable. Use a strain relief or other means to protect and secure the cable where it enters the machine. Insert the LCI male bullet connectors into the female connectors. (white to white, black to black, etc.). Stacked Machine: perform the same process on the second cable. Insert the four-pin Molex connector into the machine circuit board, as illustrated in Figure 17. Stacked Machine: insert the second four-pin Molex connector into the second machine circuit board. Some Speed Queen machines have a 1 x 7 header; in this case, the LCI 1 x 4 header fits onto pins 1 - 4, labelled START IN and AVAIL OUT. Use the wire ties and blocks included in the hardware kit to dress the wires. Terminate 4-conductor cable at the LCM20 1 x 4 terminal block(s). LC3000 Laundry Center Installation 14 September 27, 2007 LAUNDRY CONTROLLER INTERFACE (LCI) INSTALLATION Install Whirlpool LCI3030 in Laundry Machine Stacked dryers require two LCI3030s. Laundry Controller Multiplexer (LCM20) Whirlpool Advantech Laundry Machine black 3 white 4 black M2 red red COIN 1 white green BELDEN 8723 or equivalent 4-conductor cable green FIGURE 18: Whirlpool/Advantech Single Machine (LCI3030) Remove the operator console from the machine. Refer to Whirlpool service manual. Route the 4-conductor cable from the LCM20 into the machine. If the installation is for a stacked machine, route two cables. Attach female connectors from the hardware kit to the machine end of the 4-conductor cable wires. Use a strain relief or other means to protect and secure the cable where it enters the machine. Insert the LCI male bullet connectors into the female connectors (white to white, black to black, etc.). Stacked Machine: the additional two-wire harness must be connected as shown in Figure 18. The second LCI fits into the second, independent circuit board as illustrated. Attach the orange wire female disconnect to the M1 spade lug and the black wire with the female disconnect to the M2 spade lug on the controller board. Connect the 4-pin Molex to the COIN #1 mating connector on the laundry machine controller board. Use the wire ties and wire tie blocks, included in the hardware kit, to dress the wires. Terminate 4-conductor cable at the LCM20 1 x 4 terminal block. Be sure terminal block numbers match laundry machine numeric identifiers. The Whirlpool control board must be configured for the coin drop, in addition to the configuration for the BbTS host. LC3000 Laundry Center Installation 15 September 27, 2007 WIRELESS LAUNDRY MACHINE INTERFACE INSTALLATION W I R E L E S S L A U N D R Y M A C H I N E I N T E R F A C E I N S TA L L A T I O N The LC3000 Laundry Reader supports 60 wireless laundry machine connections. Laundry machines communicate with the wireless laundry network using Laundry Wireless Interfaces. The Laundry Wireless Interface (LWI) is a wiring harness and wireless module. The LWI communicates with the Laundry Reader via a Wireless Bridge(s) (LE3/ BRIDGE). The Bridge and LWI communicate over an RF radio link. Campus Network Belden 5502UE cable or equivalent Wireless Bridge (LE3/BRIDGE) Laundry Reader (LC3000) (machines 1 - 60) (60 feet) 1 ------------------------------------------ 60 Laundry Wireless Interface (LWI) installed in each machine FIGURE 19: Wireless Laundry Center Solution Wireless Laundry Center Installation Overview Configure laundry machines in BbTS and download configurations to the Reader. See BbTS Reference Manual (Unix) or BbTS System Administrator Guide (Universal). Apply power to the LC3000 Reader and make sure that it is online. (page 17) Select the appropriate hardware and mount the LE3/BRIDGE enclosure. (page 18) Configure LC3000 Reader using front panel (page 8) Each laundry machine is assigned a number between 1 and 60. The LC3000 displays this number for customer machine selection and sends the pulse command to the corresponding LWI. Configuring the LWI creates the relationship between the machine number and LWI. Laundry Wireless Interface Module (LWI) Installation (page 18) All washers and dryers must be defined at the host server before the LWI modules can be configured. The machine type (washer/dryer), manufacturer, and stack configuration are included in the host server configuration options. LC3000 Laundry Center Installation 16 September 27, 2007 WIRELESS LAUNDRY MACHINE INTERFACE INSTALLATION Wireless Bridge LE3/BRIDGE Installation The LE3/Bridge module must be configured prior to being installed. This requires programming a network ID and configuring the module as a Bridge. Configure the LE3/BRIDGE Apply power to the LC3000 Reader and make sure that it is online. Install the configuration cable (p/n 044-042-043) into the RJ-12 Jack labeled LWI CONFIG. This cable is supplied with the LE3/BRIDGE. Plug the 22-pin Molex connector into the mating connector of the Bridge module. The LC3000 will detect the module, and load the current version of software if necessary. The top two lines of the display show the machine ID, software version and network ID. Terminate Bridge patch cable Configuration port (Bridge(s) and LWIs) The factory default for the network ID and machine ID is FF. If the module has been assigned previously, the message Already Assigned is displayed. In this case, enter 1 for yes, to reassign the network ID. FIGURE 20: Bridge Connections Enter the network ID. Network values are 1 through 7. Press the OK soft key. Always select a network ID that has not been chosen on a nearby LC3000 Laundry Center wireless network. A nearby network is considered any installation within the same building and/or less then 500 feet. Set the LWI type by selecting 2 to configure the module as a Bridge. Remove the module from the 22-pin Molex connector. Install the LE3/BRIDGE A Plastic enclosure is included with the LE3/BRIDGE. The enclosure houses the Bridge module and must be mounted externally from the LC3000 Reader. Placement of the enclosure should meet the following criteria: • Centrally locate to minimize distance to any laundry machine. • Mount on ceiling, or elevated location to increase range. • Avoid locations near metal objects. • Avoid having obstructions between the LE3/BRIDGE and laundry machines. LC3000 Laundry Center Installation 17 September 27, 2007 WIRELESS LAUNDRY MACHINE INTERFACE INSTALLATION Select the appropriate hardware and mount the LE3/BRIDGE enclosure. Install 1/2” PVC conduit from the LC3000 to the enclosure. The LE3/BRIDGE includes two configuration cables (p/n 044-042043). This cable has an RJ-45 connector and a 22-pin Molex connector. Plug the 22-pin connector into the Bridge module. A patch cable is required to span the distance between the LE3/ BRIDGE enclosure and the LC3000 Reader. Pull the Patch cable FIGURE 21: Wireless Bridge through the conduit. Install the RJ-45 inline coupler between the patch cable and the configuration cable. Install the opposite end of the patch cable into the jack labeled BRIDGE RS-485 of the LC3000 Reader. Place the Bridge module into the enclosure. Verify communication between the Bridge module and LC3000 Reader using the status LED. The LED should be blinking approximately once every second. Install the cover onto the plastic enclosure to enclose the cable and module. Note: The wire antenna must be slightly arced when the cover is installed. Laundry Wireless Interface Module (LWI) Installation Configure the LWI Module Before installing an LWI module in a washer or dryer, the module must be configured. Configuring consists of assigning a network ID and machine ID. These two parameters make each LWI module unique within the wireless network, ensuring only a single module responds to a command from the Bridge. The network ID can be assigned the values 1 through 7. This number must be identical to the number assigned to the Bridge. This value sychronizes the communication between the Bridge and the LWI module by selecting the appropriate frequency hopping table. The machine ID can be assigned the values 1 through 60. This number corresponds to the unique number assigned to each washer/dryer located in the Laundry Center. Each washer and dryer must be labeled with the machine number. The number should be clearly visible to patrons using the Laundry Center. For Stack Dryers, a single module is used to support both upper and lower machines. The top machine must be assigned the odd number, the lower machine the even number. The even number must always be 1 more than the odd number. Thus valid pairs are (1, 2), (3, 4) and (29, 30) and so forth. An invalid combination would be (28, 29). This would be considered as separate machines at the host software level. The assignment of the top machine being an odd number is the result of the electrical connection between the wiring harness and module. It is imperative the LWI module, once programmed with the machine ID, be installed in the corresponding labeled laundry machine. A label is provided on the side of the module, to allow the installer to write the machine ID programmed into the module. Apply power the LC3000 Reader and make sure it is online. Install the configuration cable (p/n 044-042-043) into the RJ-12 jack labeled LWI CONFIG. This cable is supplied with the LE3/BRIDGE. LC3000 Laundry Center Installation 18 September 27, 2007 WIRELESS LAUNDRY MACHINE INTERFACE INSTALLATION Plug the 22-pin connector into the mating connector of the LWI module. The LC3000 Reader will detect the LWI module. The top two lines of the display show the machine ID, software version and network ID. The factory default for the network ID and machine ID is FF. If the LWI module has previously been assigned, the message Already Assigned is displayed. In all cases, enter 1 for yes, to reassign the network ID and/or machine ID. Set the Network ID. Valid values are 1 through 7. This value must match the network ID selected for the Bridge. Set the machine ID. Valid Values are 1 through 60. It is imperative the LWI module, once programmed with the machine ID, be installed in the corresponding labeled laundry machine. A label is provided on the side of the module, to allow the installer to write the machine ID programmed into the module. When programming has been completed, disconnect the LWI module from the configuration cable. The steps listed above must be repeated for each LWI module to be installed in the Laundry Center. When programming the machine ID, the values should be written on the label provided to ensure it is installed in the correct washer or dryer. Install the LWI Module To install an LWI module, either the hood or front panel of the laundry machine will have to be removed to gain access to the electronic control board. Consult the manufacturer’s manual for steps to perform this task. Each LWI30xx contains a wiring harness for connecting the LWI module to the laundry machine’s control board. All wiring harnesses support both single and stacked machines. If installing in a single machine, some connectors may not be used. In a typical installation, the LWI module can be installed inside the laundry machine. However, if a laundry machine is more then 75 feet from the LE3/BRIDGE, it may be necessary to mount the module on the outside of the laundry machine for best reception. Sheet metal screws are provided with the module. Install the LWI3010 Module for Maytag laundry machines Maytag laundry machines require an LWI3010 module. A single LWI3010 will support both single washer/dryer machines and stacked dryer machines. Disconnect all power to the machines. Remove the operator console (with display and switches) from the machine. Single machine: remove only the top two screws. Stacked machine: remove only the lower two screws on the top panel. With access to the machine’s control board, Install the six-pin connector of the wiring harness into the (AA3) connector of the laundry machine’s control board. 22: LWI wireless module Stacked machines: Install the 2-pin connector on the wiring harness into the (AA2) connector of the control board. Install the 22-pin connector of the wiring harness into the LWI3010 wireless module. Mount the wireless module inside the hood compartment using the double-sticky tape provided, or install the module on the outside of the machine using the sheet metal screws. LC3000 Laundry Center Installation 19 September 27, 2007 WIRELESS LAUNDRY MACHINE INTERFACE INSTALLATION If installing inside the hood compartment, keep the module away from the control board and any potential electrical interference sources. Use the wire ties and wire tie blocks included with the LWI3010 to dress the wires within the compartment. Re-install the operator console on the machine. AA3 AA2 Stacked machine only LWI wireless module FIGURE 23: LWI3010 installation in Maytag laundry machine Install the LWI3020 Module for Alliance/Speed Queen laundry machines Alliance/Speed Queen laundry machines require an LWI3020 module. A single LWI3020 will support both single washer/dryer machines and stacked dryer machines. Before installing an LWI3020, verify that the transformer in the machine is the correct type. The transformer should have 4 Red wires on the secondary side. If there are only 2 wires, then the transformer must be replaced. The correct transformer is (p/n 201375P), and can be ordered from Alliance Laundry Systems through your laundry supplier. Disconnect all power to the machines. Remove the operator console (with display and switches) from the machine. Single machine: remove only the top two screws. With access to the machine’s control board, install the 4-pin connector of the wiring harness labeled P1 onto the (H5) connector of the laundry machine’s control board. The H5 connector may be either 4 or 7 pin. If the connector has 7 pins, the P1 connector must be installed on pins 1 through 4. When installing the LWI3020 onto a stacked machine, the P2 connector must be installed into the control board of the even numbered machine. For example, if the stacked machine will be assigned machines 3 and 4 within the laundry center, then the P1 connector would be installed in the control board identified as machine 3 and the P2 connector must be installed in the control board of the machine identified as machine 4. LC3000 Laundry Center Installation 20 September 27, 2007 WIRELESS LAUNDRY MACHINE INTERFACE INSTALLATION Install the two Molex pins connected to the Orange and Blue wires on the wiring harness into the two open positions of the transformer’s secondary output connector. This is an AC output, so the pins are interchangeable. Install the 22-pin connector of the wiring harness onto the LWI3020 wireless module. Mount the wireless module inside the console compartment using the double-sticky tape provided, or install the module on the outside of the machine using the sheet metal screws. If installing inside the hood compartment, keep the module away from the control board and any potential electrical interferences. Use the wire ties and wire tie blocks included with the LWI3020 to dress the wires within the compartment. Re-install the operator console on the machine. 4 wires indicates dual secondary output Red Red Transformer Controller Board (Odd or only) Controller Board (Even) “Even Numbered Machine” for stacked machine only LWI wireless module FIGURE 24: LWI3020 installation in Speed Queen/Alliance laundry machine LC3000 Laundry Center Installation 21 September 27, 2007 APPENDIX APPENDIX F EATURES • Interfaces to: Maytag commercial “debit-card” ready, Speed Queen NetMaster and MDC, and Whirlpool Advantech laundry machines • TCP/IP and wireless protocols encrypted using AES • Configuration via keypad/display, CONFIG port or telnet • Keypad (Service Card) configuration can be disabled • Telnet access can be disabled • Stores up to 40,000 transactions offline • Displays balance, account warnings and other messages following transactions • Adjustable volume setting • Graphics display supports 8 lines X 21 characters text • Backlight display • Contains a keyed lock to secure the inside of the unit, along with a hinged door to access the circuit boards High security lock and keys can be purchased:Medeco 60W-0750-239 from RA-LOCK Company (800-777-6310). • Supports 10/100Base-T or RS-485 communication • Supports wired or 2.46Hz wireless communication to laundry machines • Compatible with BbTS Universal and Unix Editions • Reader supports up to 60 laundry machines • Software downloads remotely LC3000 Laundry Center Installation 22 September 27, 2007 TRANSACTION PROCESS TRANSACTION PROCESS The LC3000 Laundry Reader displays cardholder instructions. When idle, the reader display toggles between instructions and machines available. Offline messages are only displayed if offline operations are allowed in the reader configuration at the host and card number is valid. Transaction Process Select a machine by using the Reader’s numeric keypad, and press Enter. The machine’s status displays: • Available • Out of Service (machine not configured) • Machine # Invalid (machine # greater than 60) Swipe a card within 10 seconds. Otherwise, the transaction is aborted. The transaction is deducted from the cardholder account. The reader displays instructions to load clothes and start machine. If the machine is not started, refunds do not occur automatically. Cancel Transaction: Press the Cancel button before swiping card. Add Dry Time Additional dry time may be added before or during dry cycle. Select a machine by using the Reader’s numeric keypad, and press Enter. The machine number, Total Cost (the amount that will be charged for the original cycle plus any additional cycles), and cost of an additional cycle is displayed. ‘*” indicates the reader is offline The next character: E - empty, no stored transactions 1 - less than 11% full 2 - less than 22% full 9 - less than 99% full F - full Press the Add Time softkey to display the cost and time (in minutes) of an additional cycle. Pressing Add Time again multiplies the additional dry time and increases the Total Cost to reflect the Total Transaction amount. Swipe a card within 10 seconds. The reader displays instructions to load clothes and start machine. LC3000 Laundry Center Installation 23 September 27, 2007 MANAGER MENUS M ANAGER MENUS The Manager Card is used to access LC3000 Laundry Reader menus for sales data and modifying reader settings. Manager Menus Swipe Manager Card 1. Sales Totals 2. Terminal Setup 3. Machine Service 4. Bridge Status 5. LCM20 Status Sales Total Card Interval $ Card Interval # Card Total $ Card Total # Terminal Setup Display Backlight (Off, Low, Medium, High) Display Contrast (Decrease, Increase) Volume Setup (Decrease, Increase) Machine Service 1. Set In/Out of Service (1-60) 2. View Out of Service Bridge Status # (1-7) status (see table) LCM20 Status ____ ____ ____ (LCM20 addresses: 0, 1, 2) Status Key: A = machines configured and communicating I = machines configured and not communicating - = machines not configured FIGURE 25: Manager Menus Bridge Status Display Message Description Not Defined This Bridge is not configured by the LWI CONFIG port. No Bridge Comm This Bridge is configured, but is not successfully communicating with the BRIDGE RS-485 port. No LWIs Defined This Bridge is successfully communicating with the BRIDGE RS-485 port, but no LWIs are defined for this Bridge. No LWI Communication One or more LWIs are defined for this Bridge, but no LWI communication exists. LWI Communication OK One or more LWIs are configured for this Bridge and all are successfully communicating with the Bridge. LWI Communication One or more LWIs are configured for this Bridge, but some are not successfully communicating with the Bridge. LC3000 Laundry Center Installation 24 September 27, 2007 LAUNDRY COMPONENTS DIMENSIONS AND WEIGHT L AUNDRY COMPONENTS DIMENSIONS AND • LC3000: 9.6" H x 7.92'' W x 3.3" D, 7.6 lbs. • LE3/PSENCL: 9.6" H x 7.92" W x 3.3" D, 7.6 lbs. • LE3/BRIDGE: 4.5" H x 4.5" W x 2" D, 1.0 lb. • LWI30XX: 3" H x 3" W X 1.5" D, 1.0 lb. WEIGHT 9.660'' 8.940'' 8.840'' Mount ACMAIN Mount 6.360'' 3.360'' Mount Mount 0.940'' 0.000'' 7.920'' 7.220'' 6.270'' 4.200 1.200 0.720'' 0.000'' FIGURE 26: LC3000 Dimensions LC3000 Laundry Center Installation 25 September 27, 2007 LAUNDRY COMPONENTS DIMENSIONS AND WEIGHT LC3000 Component Specifications Power Input Voltage Range Input Frequency Input Current 120VAC 60Hz 1.4A, max Operating Environment Temperature Relative Humidity Altitude 0 to +45C (+32 to +114F) 0 to 95 percent, non-condensing 0 -10,000 feet Non-Operating Environment Temperature Relative Humidity Altitude -20 to +70 C (-4 to +158F) 0 to 95 percent, non-condensing 0 - 35,000 feet Power Input Voltage Range Input Frequency Input Current 120VAC 60Hz 1.4A, max Operating Environment Temperature Relative Humidity Altitude 0 to +45C (+32 to +114F) 0 to 95 percent, non-condensing 0 -10,000 feet Non-Operating Environment Temperature Relative Humidity Altitude -20 to +70 C (-4 to +158F) 0 to 95 percent, non-condensing 0 - 35,000 feet Power Input Voltage Range Input Frequency Input Current 9 to 30 VAC or 7 to 36 VDC 60Hz 0.12A, max Operating Environment Temperature Relative Humidity Altitude 0 to +45C (+32 to +114F) 0 to 95 percent, non-condensing 0 -10,000 feet Non-Operating Environment Temperature Relative Humidity Altitude -20 to +70 C (-4 to +158F) 0 to 95 percent, non-condensing 0 - 35,000 feet Power Input Voltage Range Input Frequency Input Current 9 to 30 VAC or 7 to 36 VDC 60Hz 0.12A, max Operating Environment Temperature Relative Humidity Altitude 0 to +45C (+32 to +114F) 0 to 95 percent, non-condensing 0 -10,000 feet Non-Operating Environment Temperature Relative Humidity Altitude -20 to +70 C (-4 to +158F) 0 to 95 percent, non-condensing 0 - 35,000 feet LC3000 LE3/PSENCL with LCM20 LE3/BRIDGE LWI3xxx Lithium Battery: There is a fire risk if the battery is replaced with an incorrect type. Proper disposal of a used battery is essential. Please follow the manufacturer’s instructions. Power Supply: Replacing the power supply, if necessary, is simplified with a magnetic or clip screwdriver, such as the Craftsman No. 1 x 4 inch screwdriver shown. (Sears, item #00941362000, model #41362. LC3000 Laundry Center Installation 26 September 27, 2007 LC3000 LAUNDRY READER DEFAULT CONFIGURATION SETTINGS LC3000 LAUNDRY READER D EFAULT CONFIGURATION S ETTINGS The LC3000 Laundry Reader’s default settings are: • DHCP enabled • NP (host) IP address assigned by DHCP server Restore Default Settings Forget your password? Restore Default Settings. Connect a cable from a computer’s serial port to the one labelled “RS-232 CONFIG”. Cable connections are shown in RS-232 Config Port Connections (page 8). Open a terminal program (such as Hyperterminal) and establish connection settings: • 9600 baud • 1 stop • no parity • no flow control Type xxx within 3 seconds after “Config Task Started” is displayed in the terminal program. “Restoring to Factory Defaults will display during reset. Disconnect cable from RS-232 CONFIG. LC3000 Laundry Center Installation 27 September 27, 2007 MW9010/MW9012 LAUNDRY READER RETROFIT MW9010/MW9012 LAUNDRY READER RETROFIT BbTS Unix laundry centers with existing MW9010/MW9012 Laundry Readers can upgrade to the LC3000 Laundry Reader. Upgrading the Reader does not require wiring, LCM2s or laundry machine interface replacements. The LC3000, as shipped from Blackboard, is configured for up to 60 machines on up to 3 LCM20s. Once the LC3000 is mounted and connected to the existing system, configure the LC3000 to communicate with existing LCM2s and existing interfaces. The LC3000 communicates with 60 laundry machines. Configure LC3000 for retrofit (wired laundry centers only) Connect to the LC3000 using a RS-232 connection or Telnet. Login using the default password: IPrdr4U. At the prompt, type: machine alllcm2 This configures the Reader to communicate with all connected laundry machines using the LCM2 interface. Type “machines” to list the machine interfaces for all 60 machines. Machine interface configurations are not affected by resetting Reader to the default configuration or other configuration commands. LC3000 Laundry Center Installation 28 September 27, 2007
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