VEGA Americas PULS67 VEGA PULS 67 Level Probing Radar User Manual Manual revised 2
VEGA Americas Inc. VEGA PULS 67 Level Probing Radar Manual revised 2
Contents
- 1. Manual revised 1
- 2. Manual revised 2
Manual revised 2
32938-EN-080610 fl“ Basic adiuslment P Bu: lflmm I New mm S'rviul Mo ”0 Set up wim Ihe indicafing and adjustment module FLICSCOM 8.5 Menu schematic lnlormafion: Depending on the version and application, the light-coloured menu windows are not always available or offer nor selection possibility, Mamma- | | mm 7mm ml‘) mm mm Mama! u mums 'i u Vasiixm u 35 in: -m m mi bum |S mum I6 Sail-TAG \1 Display mm.“ x > m marma- Swim mud-M mu m n sun; 2.3 n'h-Mm' swrhmmrv uni-m m‘ Egg Diagnostics mm 3 MM > Digmu Swix VEGAF‘ULS 67 0 4 20 mA/HAHT 38 Set up mm the indicating and adjustmenl module PLICSCOM MEG/A MW 1.1 MM! 1.3 Edam 1A mum-mammal Bum mum-an mums-5m) mm Servlce ”mm 4 mph: >swa Irln Mandi-law“ 4.| Wm 0.2 fill-“I‘ll 4.3 swam M mmmmv MM “7 7 mSet integration time via the indicating/adjustment module 20 mA signal missing Wrong connection Check connection according to chapter "Connection steps" and it necessary, correct according to chapter " Wiring plan" No voltage supply Check cables for breaks; repair it necessary supply voltage too low or load resistance too high Check. adapt it necessary 4,0» ~b°4¢° Current signal greater than 22 mA or less than 3.6 mA 0 Electronics module detective —) Exchange instrument or return instrument lor repair In Ex applications, the regulations for the wiring of intrinsically sale circuits must be observed. N! E01 3 o no measured value available —) sensor in boot phase -) Sensor does not find an echo. e,g. due to faulty installation or wrong parameter adjustment E01 7 o Adjustment span too small —) Carry out a fresh adjustment and increase the distance between min. and max. adjustment E036 . no operable sensor software —> Carry out a software update or send the instrument tor repair VEGAPULS 67 i 4 20 mA/HAHT 0 l9090'N3'86529 32938-EN-080610 Maintenance and lault realllcation ? E041, E042. E043 0 Hardware error, electronics delectlve —) Exchange instrument or return instrument lor repair Reaction alter tuult rec- Depending on the Iailure reason and measures taken, the "final!“ steps described in chapter "Set up" must be carried out again, it necessary. 8.3 Exchanging the electronics module If the electronics module is detective, it can be replaced by the user, In Ex applications only one instmment and one oscillator with @ respective Ex approval may be used. If there is no electronics module available on site, one can be ordered from the VEGA agency sewing you. Sensor serial number The order data of the sensor must be downloaded into the new electronics module. This can be done: 0 At the Iactory by VEGA 0 Or on site by the user In both cases. the sensor serial number is necessary. The serial numbers are stated on the type label of the instrument. inside the housing or on the delivery note. Intormatio wnen loading on site, first of all the order data must be downloaded from the Internet (see operating instructions manual “Oscr‘llalor"). Assignment The oscillators are adapted to the respective sensor and difler in their signal output or in their power supply. You can find a suitable oscillator in the following overview. 20 mA/HART Oscillator PS»E,SOSH is suitable for VEGAPULS 67 and 68 - 4 20 mA/HART: o PS-E.GOSHX (X without approvals) - PS»E.SOSHD (D = approvals KX. KF according to product list) 0 F's-EGOSHE (E = approvals CX, DX, CK, CI. DM, XM, CM, DI, EX, GI, GX, UX, UF according to product list) VEGAF‘ULS 67 ' 4 20 mA/HAFIT 43 . . . Wm A Malntenance and lault reotlficatlon Q," 55h 8.4 Instrument repair Ii a repair is necessary, please proceed as follows: You can download a return term (23 KB) lrorn our Internet homepage www.vgga.com under: "Downloads - Forms and certificates - Repair form". By doing this you help us carry out the repair quickly and without having to call back Ior needed iniormation. Print and fill out one form per instrument Clean the instrument and pack it damage—prom Attach the completed form and probably the safety data sheet outside on the packaging Please ask the agency sewing you tor the address of your return shipment Vou can find the respective agency on our website www.vfla.com under. "Company- VEGA world- wide" VEGAPULS 67 i 4 20 mA/HAHT O l9090'N3'86529 32938-EN-080610 Dismounting 9 Dismounting 9.1 Dismounfing steps Warning: Belore dismounting, be aware of dangerous process con» ditions such as eg. pressure in the vessel, high temperatures, corrosive or toxic products etc, Take note ol chapters “Mounting” and “Connecting to power supply“ and carry out the listed steps in reverse order. 9.2 Disposal The instmment consists ol materials which can be recycled by specialised recycling companies. We use recyclable materials and have designed the electronics to be easily separable, WEEE directive ZOOZISSIEG This instrument is not subject to the WEEE directive 2002/96/ 56 and the respective national laws, Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points, These may be used only lor pnvately used products accordmg to the WEEE dlrectwe. Correct disposal avo|ds negative effects to persons and environment and ensures recycling of useful raw materials. Materials: see chapter "Technical data" If you cannot dispose of the instrument properly, please contact us about disposal methods or return, VEGAF‘ULS 67 ' 4 20 mA/HAFlT 50 Supplement 10 Supplement 10.1 Technical data General data 816L corresponds to 1.4404 or 1.4435, 304 corresponds to 1.4301 Materials, wetted pans Horn antenna Focussing lens Adapter flange Seal, adapter flange Materials, non-wetter! parts Compression flange Fixing screws, adapter llange Housing Seal between housing and housing cover Inspection window in housing cover lor PLICSCOM Ground terminal Max. torque, mounting screws - strap on the sensor housing Weight, depending on housing material and version PBT-GF30 PP FPH FKM (Viton) PPH 304 VO/lEl Plastic PBT (polyester), AIu die-casting pow- der-coated, stainless steel 316L NBR (stainless steel housing), silicone (Alu/ plastic housing) Polycarbonate (UL-746-C listed) 316Ti/316L 4 Nm 0.7 3.4 kg (1.543 7.496 lbs) Output variable Output signal HART output values HAFiT value (Primary Value) HART value (Secondary Val- ue) Signal resolution Failure signal current output (ad- justable) Max. output current 4 20 mA/HART Distance to the level Distance to the level ~ scaled 1.6uA mA-value unchanged 20.5 mA, 22 mA, < 3.6 mA (adjustable) 22mA 51 VEGAPULS S7 ' 4 20 mA/HAHT 019080'N3'8E529 32938-EN-080610 Supplemenl Load see load diagram under Power supply Damping (63 % of the input varia- 0 999 5, adjustable ble) Fullilled NAMUFI recommenda- NE 43 lions Input variable Measured value distance between process lining and producl surlace Min. distance from antenna and 50 mm (1.969 in)3t Measuring range up to 15 m (49.21 h) Relerence conditions to measuring accuracy (similar to DIN EN 60770-1) Reference conditions according to DIN EN 61298-1 — Temperature +18 +30 °C (+64 +86 °F) — Relative humidity 45 75 % — Air pressure 850 1060 mbar/BB 106 kPa (12.5 15.4 psig) Other reference conditions 7 Reflector ideal reflector, e 9 metal plate 2 x 2 m — False rellections Biggest lalse echo, 20 dB smaller than the uselul echo Characteristics and perlormance data Frequency K-band Interval approx. 1 s Beam angle 3 dB 10° Step response or adjustmenttime‘t > 1 s (dependent on the parameter setting) Max. level change Adjustable up to 1 m/min. (dependent on the parameler adjustment) Received average emitted power reaching an object directly in lront of the antenna — Distance 1 m (3.28 ft) 108 nW per cm2 (108‘9 W/cmz) or 108 nW per 0.155 in2 (108 x 10‘9 W/D.155 in2) — Distance 5 m (16.4 ft) 4.3 nW per cm2 (4.3’9 W/cmz) or 4.3 nW per 0.155 in2 (4.3 x 10'9 W/0.155 in2) 3; In produms wllh low dtelenrlc value up ta 5m cm (19.59 m). ., Tlme lc nulpul the correct level (mm max. 10 % devtatlan) alter a sudden level change. VEGAF‘ULS 67 ' 4 20 mA/HAFIT 52 Supplement NJ Tog/FE “t Measuring accuracy Resolution. general Deviation“ max. 1 mm (0,039 in) see diagrams 45mm 30 mm Frg. 32: Deviation VEGAPULS 67m mm, measuring range m m 55K 0 160m 0 590 m 711590 m 41130 m neon 655201> Fry. 33: Deviation VEGAPULS 67 m mm measuring range m h Influence of the ambient temperature to the sensor electronics‘l Average temperature coeflicient of 0.03 “lo/10 K the zero signal (temperature error) Ambient conditions Ambient, storage and transport 40 +80 "c (-40 +176 °F) temperature st Incl. nommeamy. hyslenesls and nomepeanab-my, sr Relating to me nomlnal measunng range. E VEGAPULS 67 - 4 20 mA/HAHT O lQOEO'NE'SESZQ 32938-EN-080610 Supplemeni Process conditions Vessel pressure -100 200 kPa/-1 2 bar (44.5 29.0 psig) Process temperature (measured -40 +00 “0 (40 +176 “F) on the process lilting) Vibration resistance mechanical vibrations with 4 g and 5 100 Hz” Electromechanical data - version I? GGIIP 67 and IP GGIIP as; 0.2 bar Cab|e entry/plug” — Single chamber housing 0 1 x cable gland M20 x 1.5 (cable: 0 5 9 mm), 1 x blind stopper M20 x 1.5 or: Q 1 x closing cap M20 x 1.5; 1 x blind stopper M20 x 1.5 or: 0 1 x closing cap V2 NPT. 1 x blind plug ‘/2 NPT or: c 1 x plug (depending on me version). 1 x blind stopper M20 x 1.5 Double chamber housing - 1 x cable entry M20 x 1.5 (cable: in 59 mm), 1 x blind stopper M20 x1.5: 1 x blind stopper M16 x 1.5 or optionally available with 1 x plug M12 x 1 ior VEGADIS 61 or: c 1 x closing cap Vz NPT, 1 x blind stopper V; NPT, 1 x blind stopper M16 x 1.5 or opiionally1 x plug M12 x 1 lor VEGADIS 61 or: n 1 x plug (depending on the version), 1 x blind sibpper M20 x 1.5; 1 x blind stopper M16 x 1.5 or optionally available with 1 x plug M12 x 1 for VEGADIS 61 Spring-loaded terminals for wire > 2.5 mm2 (AWG 14) cross-semion 7; Tesied accordan to the iegulalmns of German uoyd, GL direcuve 2. A’ Depending on the version M12 x 1, according to DIN 43550, Hamng. Am- pnemnucnei. 7/3- FF. VEGAF‘ULS 67 ' 4 20 mA/HAHT 54 Supplement Electromechanical data - version IP SSIIP 68, 1 bar Cable entry — Single chamber housing — Double chamber housing Connection cable — Wire cross-section 7 Wire resistance — Tensile strength — Standard length — Max. length — Min. bending radius 7 Diameter approx. — Colour - standard PE — Colour - standard Fun 7 Colour - ExAversion 1 x IP 68 cable gland M20 x 1.5; 1 x blind stopper M20 x 1.5 1 x IP 68 cable gland M20 x 1.5; 1 x blind stopper M20 x 1.5; 1 x blind stopper M16 x 1.5 0.5 mm2 (AWG 20) < 0.036 Q/m < 1200 N (270 Ibf) 5 m (16.4 ft) 1000 m (3280 91) 25 mm (0.984 in) with 25 “c (77 “F) 8 mm (0.315 in) Black Blue Blue Indicating and adiustment module Power supply and data transmis— sion through the sensor Indication LC display in Dot matrix Adjustment elements 4 keys Protection — unassembled IP 20 — mounted into the sensor with- IP 40 out cover Materials — Housing ABS 7 “1599000” wmoow Polyester '0I| Voltage supply Supply voltage — Non-Ex instrument 15 36 V DC — EEx-ia instrument 5 30 V DC — EExd-ia instmment 0 36 V DC VEGAPULS 67 i 4 20 mA/HAHT O lQOEO'NE'SESZQ 32935-EN-080610 Supply voltage with lighted indicating and adjustment module Supplement — Non-Ex instrument 20 36 V DC — EEx-ia instrument 20 30 V DC - EExd-ia instrument 20 36 V DC Permissible residual ripple — < 100 Hz Uss < I V — 100 Hz... 10 kHz U55<10 mV Load see diagram 11 A moo — 75a sou 25a — is is is an 22 24 Fig. 34: Voltage magi-am r HART Iced Voltage hmrl 55m instrument Valleys rum: rrarr-Ex/Exd instrument supply vorraga eun- Electrical protective measures Protection. depending on housing version A Plastic housing — Aluminium housing. stainless steel housing - investment casting, stainless steel housing - electro—polished — Aluminium and stainless hous- ing. investment casting (op- tionally available) Overvoltage category Protection class IP GGIIP 67 IP GS/IP 68 (0,2 bar)ii IP GG/lP 68 (1 bar) so A suns-us cable is me prerequisite for maintaining the prolecllon class. VEGAF‘ULS 67 0 4 20 mA/HAHT 56 Supplement MEGA Approvals“) Approvals — ATEX D ATEX II 1/20 IPSX T — IECEx IECEx Ex ID A20/A2| IPSG T, A21 — FM/CSA (NI) CL I, DIVZ; (DIP) CL II, III, DIV1 ml Available or applled lot or planned, dependlng on me older specmcallon. Devianng dam will- Ex applicafiuns see sepame salely lnstrucllonsv 57 VEGAPULS 67 - 4 20 mA/HART O l9080'N3'86529 32938-EN-08061O Supplement M? 10.2 Dimensions Houslng In protectlon IP 661"? 67 and IP Gem: 68; 0.2 bar mm m >I7mm(:271u-y 4m . »— g,,,, m a Wm" hm... ‘ “’ “1M “m 3 .,~ ”aw, I 3,1 “m , . 7 \ z i a § s s E u s 5 many la"?! ' "any ® w" @ L» J ' Mztms/ mu 7mm Fig 35: Haus/ng versrons m proleomm IP sw- 57 and VP 66/lF 50, 0,2 bar {mm mleglaled lira/caring and adjustment module um housing is 9 min/0 as in higher) Plaslm housmg Stainless steel housmg, aleclmpoh‘shed smimsss me: hauslng - pmmslon casrmg Alum/mum double chamber mug Alumwum housmg magma VEGAF'ULS 67 0 4 20 mA/HAHT 58 Suppumem we Housing in protection IP GGIIP 68. 1 bar , , “mum (A W H "m , , mm Wu. (3 Wm mm m» \ ,.. if A , Q w a = 1 E «5 E , W 5 Mznxi S n Mean 5 M2011 5 ‘ Mzml5¢ v ® WV ® © fig. 3&- Housing velsions m protection IP saw 5a 1 by (m Wegmledlndlcshng and awusrment module the housing rs 9 "ml/0.35 in higher) 1 Stainless steel housing 2 Aluminium double dumber housing 5 Aluminum housing 59 VEGAPULS 67 ' 4 20 mA/HAHT 0 lQOQO'NB'EESZE Supplement VEGAPULS 67 - version with compression flange WEE/A w.5mm waa > <4 mu) Wmm 15/1 1 12 nu) mam. (4'7/31‘) vim ' (svm') um (7 "n Fig. 35: VEGAPULS 67 - commit)" flange DN BOLT/11890 VEGAPULS 67 ' 4 20 mA/HART O lsOfiO-NE-ECfiZfi 32938-EN-08061O ME Ef Supplement VEGAPULS 67 - version with adapter flange m an ek 0d nmwnua m 180 w mswssen“) DN|50PN|5 ass 240 22 ASME' 15mm 2295 m5 19.1 ASME' may mm 241,3 22,4 JIS BN|00 mK 210 115 19 JIS Dmso m< ago 240 23 Ina- 50 pk m nmoomm 721/31' 73/35 45/5.- DN|50PN|5 n my 9315; w.“- AsuE-mw 9- 7115" 3!" usua- vsons. u- w," 7/5' CL JIS DNIOOIOK 7171“ 55115; w m45°1=360°y n ; JISDNISOIBK u |Ig' new zwfl- am sew ‘2 3 nun. E r (55m) 5 g ‘ ”07 mm E w : 47/32“ 5 20 mm «slag-1 (a 561m 5 ns mm (I my) EKG m (1 mm Fig. 39: VEGAPULS 67 ~ adamer flange DN 10mm 150 1 Adamelllsnge z Seal VEGAF'ULS 67 0 4 20 mA/HAHT 61 Supplement 10.3 Industrial property rights 10.4 Trademark VEGA producl lines are global protected by industrial property rights. Funher information see mwmwmquom. Only in USA: Further inlormation see patent label at the sensor housingl VEGA Produkllamilien sind wellweil geschmzl durch gewerbliche Schulzrechle. Nahere Infonnalionen unter mpflwwwmeguom, Les Iignes de produils VEGA sont globalemenl protégées par des druits de propriété intelleclueIIel Pour plus d'informatipns. on pourra se référer au sile han/www.vsga.com. VEGA Iineas de producms eslén protegidas por Ios derechos en el campo de la propiedad industrial. Para mayor informacién revise la pagina web hnpfllwwwmegacom. J'lvmvm nponykuvm thpMu BEI’A aaummamcn no aceMy Mhpy npaaaMM Ha MHTeflfleKTyaflbHle coficraeunocrh. flanbuefiwyn wucbopmaumo cmorpure Ha cafire Mtuflwwvh veg-1.4mm. VEGA/$5117k flfififlgfiflfiFflfif u if —§1§§ifi#fllfil Y¢S a All brands used as well as lrade and company names are properly ol their lawful proprietor/originator. VEGAF'ULS S7 ' 4 20 mA/HAHT 019080“N3'8€52€ 32938-EN-080610 WEE/Xx swmmm VEGAF'ULS 67 0 4 20 mA/HAHT 63 , j r? Priming date: Liz VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone +49 7836 50-0 Fax +49 7836 50201 E-mail: info@de.vega.com www.vega.cam 55 (£6) All statements concerning scope of delivery. application. practical use and operating conditions at the sensors and processing systems correspond to the iniormation avail- able at the time of printing. © VEGA Grieshaber KG. Schiltach/Germany 2008 Subject to change without prior notice 32938-EN-080610
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