VEGA Americas PULS67 VEGA PULS 67 Level Probing Radar User Manual Manual revised 1

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Document ID	1014587
Application ID	Oj5dvK91nWbAzu2l3RDPvQ==
Document Description	Manual revised 1
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Permanent Confidential	No
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Document Type	User Manual
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Filesize	240.01kB (3000081 bits)
Date Submitted	2008-10-14 00:00:00
Date Available	2008-10-14 00:00:00
Creation Date	2008-09-23 08:52:58
Producing Software	Adobe Acrobat 8.1
Document Lastmod	2008-09-23 08:54:12
Document Title	Operating Instructions - VEGAPULS 67 - 4 ? 20 mA/HART
Document Creator	Adobe Acrobat 8.1 Combine Files
Document Author:	VEGA

Operating Instructions
VEGAPULS 67
4 … 20 mA/HART
Radar
Content
Content
About this document
1.1
1.2
1.3
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Configuration. . . . . . . . . . . . . . . .
Principle of operation . . . . . . . . . .
Operation . . . . . . . . . . . . . . . . . .
Packaging, transport and storage .
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10
11
12
12
General instructions. . . . . . . . . . . . . . . . . . . . . 14
Mounting preparation . . . . . . . . . . . . . . . . . . . . 15
Mounting instructions . . . . . . . . . . . . . . . . . . . . 18
Preparing the connection . . . . . . . . . . .
Connection steps - Instrument housing .
Wiring plan, single chamber housing. . .
Wiring plan, double chamber housing . .
Wiring plan - version IP 66/IP 68, 1 bar.
Switch on phase . . . . . . . . . . . . . . . . .
..
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24
25
26
28
30
30
Short description . . . . . . . . . . . . . . . . . . . . . . . 31
Insert indicating and adjustment module . . . . . . 31
Adjustment system . . . . . . . . . . . . . . . . . . . . . 33
VEGAPULS 67 • 4 … 20 mA/HART
32938-EN-080610
Set up with the indicating and adjustment module
PLICSCOM
6.1
6.2
6.3
Connecting to power supply
5.1
5.2
5.3
5.4
5.5
5.6
Mounting
4.1
4.2
4.3
Authorised personnel . . . . . . . . . . . . . . . .
Appropriate use. . . . . . . . . . . . . . . . . . . .
Warning about misuse . . . . . . . . . . . . . . .
General safety instructions . . . . . . . . . . . .
Safety approval markings and safety tips .
CE conformity . . . . . . . . . . . . . . . . . . . . .
Fulfilling of NAMUR recommendations . . .
FCC/IC conformity (only for USA/Canada) .
Safety instructions for Ex areas . . . . . . . .
Manufacturer declaration . . . . . . . . . . . . .
Functional range of approved instruments .
Environmental instructions . . . . . . . . . . . .
Product description
3.1
3.2
3.3
3.4
For your safety
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbolism used . . . . . . . . . . . . . . . . . . . . . . .
Content
6.4
6.5
6.6
Setup with PACTware™ and other adjustment
programs
7.1
7.2
7.3
7.4
7.5
Connect the PC via VEGACONNECT 3 . . . .
Connect the PC via VEGACONNECT 4 . . . .
Parameter adjustment with PACTware™. . . .
Parameter adjustment with AMS™ and PDM
Saving the parameter adjustment data . . . . .
..
..
..
..
..
44
46
47
48
48
..
..
..
..
49
49
51
52
Maintenance and fault rectification
8.1
8.2
8.3
8.4
Setup procedure . . . . . . . . . . . . . . . . . . . . . . . 34
Menu schematic . . . . . . . . . . . . . . . . . . . . . . . 41
Saving the parameter adjustment data . . . . . . . 43
Maintenance, cleaning . . . . . . . . . .
Remove interferences . . . . . . . . . .
Exchanging the electronics module.
Instrument repair . . . . . . . . . . . . . .
Dismounting
9.1
9.2
Dismounting steps . . . . . . . . . . . . . . . . . . . . . . 53
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
10 Supplement
10.1
10.2
10.3
10.4
Technical data. . . . . . . .
Dimensions . . . . . . . . . .
Industrial property rights.
Trademark . . . . . . . . . .
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54
61
66
66
Supplementary documentation
Information:
Supplementary documents appropriate to the ordered version
come with the delivery. You can find them listed in chapter
"Product description".
32938-EN-080610
Instructions manuals for accessories and replacement
parts
Tip:
To ensure reliable setup and operation of your VEGAPULS 67,
we offer accessories and replacement parts. The associated
documents are:
27720 - VEGADIS 61
30176 - Electronics module VEGAPULS series 60
VEGAPULS 67 • 4 … 20 mA/HART
About this document
1 About this document
1.1 Function
This operating instructions manual provides all the information
you need for mounting, connection and setup as well as
important instructions for maintenance and fault rectification.
Please read this information before putting the instrument into
operation and keep this manual accessible in the immediate
vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained
personnel. The contents of this manual should be made
available to these personnel and put into practice by them.
1.3 Symbolism used
Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can result.
Warning: If this warning is ignored, injury to persons and/or
serious damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons
and/or destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
à
List
The dot set in front indicates a list with no implied sequence.
Action
This arrow indicates a single action.
Sequence
Numbers set in front indicate successive steps in a procedure.
32938-EN-080610
VEGAPULS 67 • 4 … 20 mA/HART
For your safety
2 For your safety
2.1 Authorised personnel
All operations described in this operating instructions manual
must be carried out only by trained specialist personnel
authorised by the plant operator.
During work on and with the device the required personal
protection equipment must always be worn.
2.2 Appropriate use
VEGAPULS 67 is a sensor for continuous level measurement.
You can find detailed information on the application range in
chapter "Product description".
Operational reliability is ensured only if the instrument is
properly used according to the specifications in the operating
instructions manual as well as possible supplementary
instructions.
For safety and warranty reasons, any invasive work on the
device beyond that described in the operating instructions
manual may be carried out only by personnel authorised by the
manufacturer. Arbitrary conversions or modifications are
explicitly forbidden.
2.3 Warning about misuse
Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards, e.g. vessel overfill or damage to
system components through incorrect mounting or adjustment.
2.4 General safety instructions
32938-EN-080610
This is a high-tech instrument requiring the strict observance of
standard regulations and guidelines. The user must take note
of the safety instructions in this operating instructions manual,
the country-specific installation standards as well as all
prevailing safety regulations and accident prevention rules.
The emitting frequency of VEGAPULS 67 is in the K band
range. The low transmitting power lies far below the internationally permitted limit values. When the instrument used
correctly, it presents no danger to human health. It may be
operated without restriction outside of closed metallic vessels.
VEGAPULS 67 • 4 … 20 mA/HART
For your safety
The instrument must only be operated in a technically flawless
and reliable condition. The operator is responsible for troublefree operation of the instrument.
During the entire duration of use, the user is obliged to
determine the compliance of the required occupational safety
measures with the current valid rules and regulations and also
take note of new regulations.
2.5 Safety approval markings and safety tips
The safety approval markings and safety tips on the device
must be observed.
2.6 CE conformity
VEGAPULS 67 is in CE conformity with EMC (89/336/EWG)
and LVD (73/23/EWG).
Conformity has been judged according to the following
standards:
EMC:
- Emission EN 61326: 1997 (class B)
- Susceptibility EN 61326: 1997/A1:1998
R & TTE directive: I-ETS 300-440 Expert Opinion No.
05-111723, Notified Body No. 0700
LVD: EN 61010-1: 2001
2.7 Fulfilling of NAMUR recommendations
With respect to interference resistance and emitted interference, the NAMUR recommendation NE 21 is fulfilled.
With respect to compatibility, the NAMUR recommendation
NE 53 is fulfilled. This applies also to the corresponding
indicating and adjustment components. VEGA instruments are
generally upward and downward compatible.
Sensor software for DTM VEGAPULS 67 HART, PA or FF
DTM VEGAPULS 67 for adjustment software PACTware™
Indicating and adjustment module for sensor software
The software version of VEGAPULS 67 can be determined as
follows:
VEGAPULS 67 • 4 … 20 mA/HART
32938-EN-080610
The parameter adjustment of the basic sensor functions is
independent of the software version. The range of available
functions depends on the respective software version of the
individual components.
For your safety
via PACTware™
on the type label of the electronics
via the indicating and adjustment module
You can view all software histories on our website www.vega.
com. Make use of this advantage and get registered for update
information via e-mail.
2.8 FCC/IC conformity (only for USA/Canada)
The VEGAPULS 67 must be configured pointing downward
The VEGAPULS 67 is limited to use in enclosed metal,
inside enclosed metal, concrete, or fibre-reinforced plastic
concrete, or fibre-reinforced plastic vessels.
vessels only. Any other use is prohibited.
Note about this manual: this manual is intended to be used
internationally. There are figures and illustrations which depict
the use of the device in open air and open-topped tank
environments. These types of installations are not in compliance with FCC/IC approvals.
This VEGAPULS 67 sensor is FCC/IC approved with all of the
antennas described in this operating instructions manual.
Modifications or changes to this device not expressly
approved by VEGA could void the user's authority to operate
this equipment.
This device complies with Part 15 of the FCC Rules. Operation
is subject to the following two conditions:
The device may not cause harmful interference, and
This device must accept any interference received,
including interference that may cause undesired operation.
32938-EN-080610
This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the
FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is
operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and,
if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely
to cause harmful interference in which case the users will be
required to correct the inference at their own expense.
VEGAPULS 67 • 4 … 20 mA/HART
For your safety
2.9 Safety instructions for Ex areas
Please note the Ex-specific safety information for installation
and operation in Ex areas. These safety instructions are part of
the operating instructions manual and come with the Exapproved instruments.
2.10 Manufacturer declaration
In conformity with DIN EN 60079-14/2004, para. 5.2.3, point
c1, VEGAPULS 67 is suitable for use in zone 2.
The operator must use the instrument as it was intended to be
used and follow the specifications of the following documents:
this operating instructions manual
this manufacturer declaration (24626)
the applicable installation regulations
Max. increase of the surface temperature during operation:
27 K (individual components in the instrument)
With an ambient temperature of 70 °C (158 °F) on the housing
and a process temperature of 70 °C (158 °F), the max. ambient
temperature during operation is 97 °C (207 °F).
Measures to maintain explosion protection during operation:
VEGAPULS 67 • 4 … 20 mA/HART
32938-EN-080610
Operate the instrument in the range of the specified
electrical limit values. Permissible supply voltage: see
"Technical data"
Mount and operate the instrument in such a way that no
danger of ignition from electrostatic charges is to be
expected. The antenna, the process fitting or the housing
(as the case may be depending on instrument version) are
made of electrically non-conductive plastic.
Make sure that the seal is mounted correctly between
lower part of the housing and cover. Screw the cover on
tightly.
Make sure there is no explosive atmosphere present if you
intend to operate the instrument with opened cover
Make sure that the cable gland is tight and strain-relieved.
The outer diameter of the connection cable must be
adapted to the cable gland. Tighten the pressure screw of
the cable gland carefully.
Cover unused openings for cable glands tightly
Mount the instrument in such a way that the sensor cannot
touch the vessel wall or vessel installations. Keep in mind
the influence of product movement in the vessel.
For your safety
The surface temperature of the housing must not exceed
the ignition temperature of the surrounding explosive
atmosphere
This instrument was assessed by a person who fulfils the DIN
EN 60079-14 requirements.
2.11 Functional range of approved instruments
Instruments with specific approvals are partly supplied with an
earlier hardware or software version. For approval-technical
reasons, some functions for these instruments will be available
only at a later date.
You will find corresponding instructions in the description of
the individual functions in this operating instructions manual.
2.12 Environmental instructions
Protection of the environment is one of our most important
duties. That is why we have introduced an environment
management system with the goal of continuously improving
company environmental protection. The environment management system is certified according to DIN EN ISO 14001.
Please help us fulfil this obligation by observing the environmental instructions in this manual:
Chapter "Packaging, transport and storage"
Chapter "Disposal"
32938-EN-080610
VEGAPULS 67 • 4 … 20 mA/HART
Product description
3 Product description
3.1 Configuration
Scope of delivery
The scope of delivery encompasses:
Components
VEGAPULS 67 radar sensor
Mounting strap (option)
Compression or adapter flange (optional)
Documentation
- this operating instructions manual
- Operating instructions manual - 27835 "Indicating and
adjustment module PLICSCOM" (optional)
- Supplementary instructions manual - 31708 "Heating
for indicating and adjustment module" (optional)
- Supplementary instructions manual "Plug connector for
continuously measuring sensors" (optional)
- Ex-specific "Safety instructions" (with Ex-versions)
- if necessary, further certificates
VEGAPULS 67 consists of the following components:
Process fitting with encapsulated antenna system
Housing with electronics, optionally available with plug
connector, optionally available with connection cable
Housing cover, optionally available with indicating and
adjustment module PLICSCOM
The components are available in different versions.
32938-EN-080610
10
VEGAPULS 67 • 4 … 20 mA/HART
Product description
Fig.
1: VEGAPULS 67 - version with plastic housing
Housing cover with integrated PLICSCOM (optional)
Housing with electronics
Process fitting with plastic horn antenna
Antenna cover
3.2 Principle of operation
Application range
VEGAPULS 67 is a radar sensor in K-band technology for
continuous level measurement in solids.
Functional principle
The antenna of the radar sensor emits short radar pulses with
a duration of approx. 1 ns. These pulses are reflected by the
product and received by the antenna as echoes. The running
time of the radar pulses from emission to reception is
proportional to the distance and hence to the level. The
determined level is converted into an appropriate output signal
and outputted as measured value.
Voltage supply
Two-wire electronics 4 … 20 mA/HART for power supply and
measured value transmission over the same cable.
The supply voltage range can differ depending on the
instrument version.
32938-EN-080610
Data for power supply are specified in chapter "Technical
data".
The backlight of the indicating and adjustment module is
powered by the sensor. The prerequisite for this is a supply
voltage at a certain level. The exact voltage specifications are
stated in chapter "Technical data".
VEGAPULS 67 • 4 … 20 mA/HART
11
Product description
The optional heating requires its own power supply. You can
find detailed information in the supplementary instructions
manual "Heating for indicating and adjustment module". This
function is generally not available for approved instruments.
3.3 Operation
VEGAPULS 67 can be adjusted with different adjustment
media:
with indicating and adjustment module
with the suitable VEGA DTM in conjunction with an
adjustment software according to the FDT/DTM standard,
e.g. PACTware™ and PC
with manufacturer-specific adjustment programs AMS™ or
PDM
With a HART handheld
The entered parameters are generally saved in VEGAPULS
67, optionally also in the indicating and adjustment module or
in PACTware™.
3.4 Packaging, transport and storage
Packaging
Your instrument was protected by packaging during transport.
Its capacity to handle normal loads during transport is assured
by a test according to DIN EN 24180.
The packaging of standard instruments consists of environment-friendly, recyclable cardboard. For special versions, PE
foam or PE foil is also used. Dispose of the packaging material
via specialised recycling companies.
Transport must be carried out under consideration of the notes
on the transport packaging. Nonobservance of these instructions can cause damage to the device.
Transport inspection
The delivery must be checked for completeness and possible
transit damage immediately at receipt. Ascertained transit
damage or concealed defects must be appropriately dealt
with.
Storage
Up to the time of installation, the packages must be left closed
and stored according to the orientation and storage markings
on the outside.
Unless otherwise indicated, the packages must be stored only
under the following conditions:
12
VEGAPULS 67 • 4 … 20 mA/HART
32938-EN-080610
Transport
Product description
Storage and transport
temperature
Storage and transport temperature see "Supplement Technical data - Ambient conditions"
Relative humidity 20 … 85 %
32938-EN-080610
Not in the open
Dry and dust free
Not exposed to corrosive media
Protected against solar radiation
Avoiding mechanical shock and vibration
VEGAPULS 67 • 4 … 20 mA/HART
13
Mounting
Mounting
4 Mounting
4.1 General instructions
4 Mounting
Mounting position
Mounting position
Moisture
Moisture
The
VEGAPULS
67 must
be mounted
such that
it isfor
pointing
Select
an installation
position
you can easily
reach
downward
inside
enclosedas
metal,
concrete,
or fibre-reinforced
mounting
and
connecting
well as
later retrofitting
of an
4.1
General
instructions
plastic
vessels
only. Any other
useThe
is prohibited.
Select
indicating
and adjustment
module.
housing can
be rotated
an
position
you
canyou
easily
reach
for
mounting
by installation
330°anwithout
the use
of any
tools.
can
also
install the
Select
installation
position
canYou
easily
reach
for
and
connecting
as well asas
later
retrofitting
of an indicating
indicating
and connecting
adjustment
module
in later
four different
positions
mounting
and
well
as
retrofitting
of an
and
adjustment
module.
housing
be rotated
(each
displaced
by 90°). The
indicating
and adjustment
module.
Thecan
housing
can bebyrotated
330°
without
thethe
useuse
of any
tools.
YouYou
can can
alsoalso
install
the the
by 330°
without
of any
tools.
install
Use the recommended
cables
(seein
"Connecting
to
indicating
and
module
four
positions
indicating
and adjustment
adjustment
module
inchapter
four different
different
positions
power
supply")
and
tighten
the
cable
gland.
(each
displaced
by
90°).
(each displaced by 90°).
You can give your instrument additional protection against
Use the recommended cables (see chapter "Connecting to
moisture penetration by leading the connection cable downpower supply") and tighten the cable gland.
ward in front of the cable entry. Rain and condensation water
can thus
drainyour
off. This
appliesadditional
mainly toprotection
outdoor mounting
You
can give
instrument
against as
well as installation
in areas
wherethe
high
humidity iscable
expected
moisture
penetration
by leading
connection
down-(e.
g. through
cleaning
processes)
on and
cooled
or heated water
ward
in front
of the cable
entry. or
Rain
condensation
vessels.
can
thus drain off. This applies mainly to outdoor mounting as
well as installation in areas where high humidity is expected (e.
g. through cleaning processes) or on cooled or heated
vessels.
Fig. 2: Measures against moisture penetration
Measuring range
The reference plane for the measuring range of the sensors is
the contact surface on the side of the antenna cover.
Fig. 2: Measures against moisture penetration
Measuring range
The reference plane for the measuring range of the sensors is
the contact surface on the side of the antenna cover.
VEGAPULS 67 • 4 … 20 mA/HART
14
VEGAPULS 67 • 4 … 20 mA/HART
32938-EN-080610
32938-EN-080610
14
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---

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Title                           : Operating Instructions - VEGAPULS 67 - 4 ? 20 mA/HART
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