WERMA Signaltechnik KG WIN1 Tranceiver User Manual 3
WERMA Signaltechnik GmbH + Co. KG Tranceiver 3
Contents
User Manual-3
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| Document Description | User Manual-3 |
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| Date Submitted | 2015-05-06 00:00:00 |
| Date Available | 2015-05-07 00:00:00 |
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WEHMA
SIGNALTECHNlK
Note: If more than one tier has been simultaneously active, 0 yellow triangle wlll appear.
Click on the ”blue arrow” to select your preferred display option.
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75 100
50
15 80
r7 Produawity
The options are as follows:
. Status
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. Productivity
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Version 4.00 - 0115 101
7.2.2 Productivity options
7.2.2.1 Setting time interval
The time interval for the displayed values can be individually adjusted, You may select one of the
preset time intervals or define a different interval using the “Start" and "End" boxes.
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Alter changing the time intervals, the view must be updated by clicking “Refresh".
Note: it you have defined specific time periods within Settings, you can select them from the drop
down menu. See chapter 9.7. It, for example, you want to look at the early shift for last week select
first of all “last week" and then the defined shift,
7.2.2.2 Setting the automatic update
By selecting the “Update after box, the pie Charts are automatically updated after the selected
time.
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72.2.3 Display in hours or per cent
By selecting the “Show runtime in 70" box, the runtime display is changed from hours to percentage.
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When this box is selected, the view must be updated by clicking “Refresh".
102
WEHMA
SIGNALTECHNlK
7.2.2.4 Hide; do not analyze
By selecting the “Hide: do not analyze” box, all states which are defined as ”do not onolyze" will be
ignored and the pie chart displays all other states.
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Dumatta W. sec Emmnfiznm ~ tamr. . lHide'mmarayse' .ygummveififl .'
When this box is selected, the view must be updated by clicking “Refresh".
7.2.2.5 Analyze only job productivity
By selecting “Analyze only job productivity" box. the productivity and the time with no running job is
ignored. Accordingly, the speedometer chart is adapted.
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gamma sec Bummznm ~ tamm DHide'mmarflyse'
Example: In the coses below, the calculated productivity is based on one hour during which 0 lob
hos run for 30 minutes with or job productivity of l00%:
- Productivity:
The overall productivity is 50%, because the rest of the time is evaluated [without lob] with a
productivity of 0%.
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The job productivity is 100%, because the rest of the time [withoutjobl is ignored.
. Only job productivity:
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Version 4.0.0 - 0115 103
7.2.2.6 Analyze produclive slales
By selecting the ”Anoiyze productive states" box, all states which are defined as “Productive" or
"Non productive" will be shown in the pie chart display.
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Dumm W 5,: En mmzm v iammlfi Dmmmmfi: ‘ yawn-mama: "
When this box is selected, the view must be updated by clicking “Refresh".
Example:
The calculated productivity is based on one hour:
. Analysis of productivity without defined productive states, Each state is listed and shown
separately in the pie chart.
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-Ennv (I I'k)
:cm enn- (Ix)
. Analysis of productivity with defined productive states and without selecting the “Analyze
productive states” box. The states are sorted according to the categories of "Productive",
"Non productive" and "Do not analyze‘t The pie chart shows each state separately
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‘ Productive (887.)
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-W(431)
Non mm»: (117.)
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Do nut analyse (17.)
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Undefined (07.)
104
WEHMA
SIGNALTECHNlK
. Analysis of productivity with defined productive states and with selecting the “Analyze
productive states" box. The states are assigned to the categories of “Productive” and “Non
productive". These categories are displayed in the pie chart.
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—mm; 4118:)
_Nm “mm" m
7.2.3 Total productivity per view
in each view, you can see total productivity for that view, either for all defined states or for a
combination of productive / non productive states.
Click on the small arrow at the bottomrcenter or click on the arrow under “Productivity main view‘t
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Version 4.00 - 0115 105
The total productivity per View is then disp‘oyed in an additional pie chart
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,mu w m;
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106
WEHMA
SIGNALTECHNtK
7.2.4 Report
Note: A report can only be generated from the currently selected view, By selecting the Main View,
all WIN transmitters can be included. Select or create a different view to select particular WIN
transmitters.
Note: A report can only be generated for the selected time period and the chosen analysis
method [check box). Selecting “Analyze productive states" check box, will create a report based
on that data,
To generate a report, proceed as follows:
1. Click on “Report/Export",
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imam ,1: sec Em mums v tnmlt : Umfinmnm’ “ H“
mm muss
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2. Now select which report you want to generate. Choose between:
. Tabular depiction of the data
- Graphical depiction of the data
Q11) Generate report a
Please select the [even Mich should be shown
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Version 4.0.0 - 0115 107
3. Confirm yoursetection with ”OK".
0W Genelate report
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4. You can now see a preview of your selected report. Additionat functions are described in
secttan 7.7, “Repart and Export Functions”.
108
WEHMA
SIGNALTECHNlK
7.3 Runtime Module
The Runtime Module allows you to check the operation and downtimes of your machines. Using the
module, you will quickly establish if there are patterns of downtime or fault conditions, giving you a
better transparency of production. This forms the basis for improving the efficiency of your
production processes.
7.3.1 Runtime Views
7.3.1.1 Main View
The Runtime main view gives you an overview of all the WW transmitters which are registered on
your network. Clicking on a WIN transmitter will display the runtime history of that WIN transmitter.
See chapter 7.3.2.
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7.3.1.2 Addilional Views
By selecting one of the additional views. the WIN transmitters associated with that view are
displayed (see Chapter 7123 for further details]. The runtime depiction of several WlN transmitters
will then be used, see chapter Fehler! Verweisquelle konnte nichl gefunden werden..
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Version 4.0.0 - 0115 109
7.3.1.3 Runlime Module Options
ln Options, you can select the time interval and the display selection criteria.
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7.3.1.4 Setting time interval
The displayed time interval can be individually adjusted. You may select one of the preset time
intervals or one of the finished customized time periods. Alternative choose a custom interval using
the “Start” and “End” boxes.
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To activate your selection. you must click “Refresh".
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7.3.1.5 Navigation Buttons
Using the navigation buttons in the lower window section, you can change the time interval for the
observation of the machine states.
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You can select an earlier or later time interval by using the “Next” or “Back" buttons.
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Change time interval
The “Zoom in” and “Zoom out" buttons can be used to display a smaller or larger time interval.
110
WEHMA
SIGNALTECHNiK
7.3.1.6 Automatic update option
By selecting the "Update atter box. the pie Charts are automatically updated otter the selected
time.
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To activate you choice, you must click “Refresh",
7.3.1.7 Target specification
For WlN transmitter performance, you can also display the iob’s target quantity and target cycle
time. Activate this by ticking the corresponding check bax.
« Show pian quantity
~/ Show plan cycle mne
To activate you choice, you must click “Refresh".
7.3.1.8 Shaw/Hide options
The button "Hide Options" can be used to hide the settings for the time interval and the column
listing the WW transmitters. This increases the size of the diagrams.
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The button "Show Options“ can be used to reactivate the standard view with all the options,
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Version 4.0.0 - 0115 111
7.3.2 Runtime depiction
Any of the WIN transmitters can be displayed in a separate chart by clicking on a WIN transmitter in
the left-hand window section.
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Press the button "Fit“ and you will automatically be taken from each module in the Runtime
module. It will open the first machine in the list of WW transmitter with the time interval “last eight
hours". With a second press on "Fl 1“ the second machine with the time interval "last eight hours" will
open and so on down the list.
112
WEHMA
SIGNALTECHNlK
7.3.2.1 WIN transmitter / WIN lransmilter control
The runtime depiction of 0 WIN transmitter / WlN transmitter control contains the following
information and analysis:
i. Status display
2.
3.
4.
Depiction of the statuses in the selected time interval
Note field
Number of occurrences in the selected time interval
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mm” 5mm: Samar: Update
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fluwmun-mm
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Note: The blink recognition signal is displayed as a shaded area in the colour of the respective tier.
Version 4.0.0 - 0115 113
7.3.2.2 WIN transmitter performance
The runtime depiction of a WlN transmitter performance contains the following information and
analysis:
1. Status display / quantity display / combined display with status and quantity
Depiction of the statuses and quantity in the selected time interval
Note field
Job field
Number of occurrences in the selected time interval
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Note: Warning symbol "power loss" is displayed when the WIN transmitter performance is restored to
power. Earlier data may incorrect!
I14
WEHMA
SIGNALTECHN‘K
7.3.2.3 Runtime depiction of several WIN transmitler
To compare the performance of a number of machines over a specific period, muttiple runtimes of
several WtN transmitters can be opened in the Runtime module.
tn the teft hand window setect one, several or otl WtN transmitter by clicking on them.
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Version 4.0.0 - 0115
115
7.3.3 Note / Fault condition
7.3.3.1 Inserting a note / fault condition
in the Runtime Module you can enter different coloured notes or fault conditions for each WlN
transmitter,
Note: A fault condition can be defined within Settings, see chapter 948. You can select these
defined fault conditions in the runtime module when you create a note,
To create these, there are two options:
1‘ Use the cursor to draw a line in the note fields The length of the line corresponds to the
duration of the note
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116
WEHMA
SIGNALTECHNtK
2. Double click on any status, The duration of the note corresponds to the duration at the
setected status.
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3. The following window appears.
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Calm: -[Zi in 15mm: v mtasa :
um a... mums v mm :
ili
s...
Note: When “Use touch interface for the entry at the fauit conditions" is activated within
Settings/Fault Condition, the design option for touch screen appears. No separate note creation is
possibte, but you can choose the pre-detined reason for the fautt by a click.
Version 4.0.0 - 0115 117
4. When creoting a note you can seiect the note coiour, enter the note text and edit the
duration of the note,
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5. When reporting d preedefined fduit condition you can seiect from the Fouit condition puiie
down. Fault conditions can be defined within Settings with the desired coiour. See chapter
9.8,
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118
WEHMA
SIGNALTECHNlK
6. When reporting 0 fouit condition you can select 0 preidetined tdult condition via the touch
interface. Fault conditions can be defined within Sellings with the desired colour. See
chapter 9.8. Ensure lhe box “Use louch interface for the entry ot the fauil condilions" is
activated. The following window appears.
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7. To save lhe fault condition click on the desired foull condition.
Version 4.0.0 - 0115 119
7.3.3.2 Displaying the note / fault cond
To disptoy a note or fault condition, hover over The inserted note or the associated line. An
information window opens on the screen, disptaying the content of the note.
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120
WEHMA
SIGNALTECHN‘K
7.3.3.3 Editing a note / tault condition
There are two options to edit on existing note or fault conditions
Right click on the note tine and choose "Edit". Atternotivety you can double dick on the tine to open
the editing window,
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The “Edit note" window appears on the screen.
OD Edit not: Ii
WtNmnifla WIN '1an mumsas
mm
Calm: - 5:1 15mm: v 091338
No: a... 15mm: v mm
ili
When you have finished editing, ctick "OK" to save your changes.
Version 4.00 - 0115 121
7.3.3.4 Deleting a note / fault condltlon
To delete a note or a fault condition, right click on the note line and select "Detete".
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mmm t 00-00-46
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Click "Yes“ to confirm.
122
WEHMA
SIGNALTECHNiK
7.3.3.5 Select lime interval of the note / fault condition
To seiect the time intervoi for the note or fouit condition, right dick on the tine for the note
and seiect "Select time intervoi".
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The Runtime moduie will outomoticoiiy jump to this time intewal and eniarges the view to fit the
window
Version 4.00 - 0115 123
7.3.4 Job
A job created in the Job Module is automatically displayed in the Job field of the Runtime Module
(See chapter 7.4.2).
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Note: The job field is only active for the WIN transmitter performance.
124
WEHMA
SIGNALTECHN‘K
7.3.4.1 Displaying ajob
To disp‘oy 0 job, hover over the inserted job or the associated line‘ An information window opens
on the screen, displaying the deioils of the job.
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Hdrllg m'l.
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oznztmmwnz oanznmoats
mun... mum—ma
" I? mm... C: Q M...“
Version 4.00 - 0115 125
7.3.4.2 Selecl lime inlerval of a job
To select the time interval for 0 job please, right click on the line for the job and select "Select time
interval".
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Ting-mid M v 9‘ mum" v mum e g hum . W ”—
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\‘Imnfi av.)
Hallo Am
0mm! (097.)
Mun-l um
on um
cm W aw.) 0x
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nus 1mm
lull zounewnz
Gnmjnh Mennm Mon 10.3“
mm, Q Q 2..-”..-
‘- W m 0......“
The Runiime module will automatically jump to ihis time intewal and enlarges ihe view to fit the
window
126
WEHMA
SIGNALTECHNtK
7.3.4.3 Jump to lhe job module
To jump to the job module, right click on the fine for the job and setect "Go to job overview’t
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mun—mas 1 00-0E-39 fi‘cfl-Iflpcl a1 11.2014
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m luv»! (ax)
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You wtlt then be taken directly to the job module with the corresponding job selected.
Version 4.00 - 0115 127
7.3.5 Number of statuses
\n The Runtime Module you can see how many Times a status has occurred in the se‘ected period, \f
you change the period, the number of occurrences of each status is automaticaHy updatea‘
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Sta-91mm ‘,.‘ “a. _ ‘
.Mm 121:: m an omzou v‘ 16085 Swain-admin “‘ m ‘“
Elnwmm-mn
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128
WEHMA
SIGNALTECHNiK
7.3.6 Open multiple windows
To compare the performance of a number of machines over 0 specific period muitipie windows
can be opened in the RUntime module
1‘ Click on the arrow underneath the button “Runtime main view“ and seiect the option "New
Window“
WIN -W[RMA Signlhnchmk ath ¢ Cu. K6
2‘ An odditionai window wiH open which can be positioned as required.
MEWS
mum
“aw
mug-4&1
WIN-
mun.“
Version 4.0.0 - 0115 129
7.317 Reporl
Nole: A report can only be generated from the currently selected view. By selecting the Main View,
all WIN transmitters can be included. Select or create a different View to select particular WIN
transmitters,
Nole: A report can only be generated for the selected time period and the chosen analysis
method.
To generate a report, proceed as follows:
i. Click on “Report/Export",
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gwum no: see 5-1 1131121114 v 123253 : Iowa-1mm " M“- “—
mummy-mm.
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J mom‘s
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1 as“:
mums
ms
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new 1111311 1131) 121111 12311
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130
WEHMA
SIGNALTECHNTK
2. Now seiecT which reporT you wonT To generoTe. Choose beTween:
- Tabular depicTion of The sioTuses
o Tabular depiciion of The notes
- Tabular deoicTion of The iouiT condiTions (cumuloiedi
- Tabular depicTion of The qudnTiTies
. Grophicoi depicTion of The dam
QID Generate report -
Plus: salon the W Mid| should be shown
Baum
o rmmmarmmm
muhwmamm
fmhdemuflherm
milk-finial“
rmmafkhdtmm
Wmdmmm
rmmnrmmm
Ownhdhmuuaignlkbu
hydmufmdam
mutant-g
WflHflH
9% ’é‘m
3. Confirm yourseieciion wiTh “OK".
QID Generate report
Plus: salon the W Mid| should be shown
Baum
o rmmmarmmm
muhwmamm
fmhdemuflherm
milk-finial“
rmmafkhdtmm
Wmdmmm
rmmnrmmm
Ownhdhmuuaignlkbu
hydmufmdam
mutant-g
:WflHflHJ
“3%
4. You can now see or preview oT your selecTed report. Addiiionoi TuncTions are described in
secTion 7.7, “ReporT and Export Functions".
Version 4.0.0 - 0115 131
7.4 Job Module
The module gives you a comprehensive overview of which job is running on which machine and
how the job is progressing. Future pionned jobs are shown as “waiting" and can be initiated as
soon as the machine required is ovoiiobier
Note: This is opplicobie only to users with the hardware WIN transmitter performance.
7.4.1 Job overview
in the job overview, you see, of o glance, detoiis of OH creo’red jobsr
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b}: :maggg
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2 mu: in: man [scrim kad — an...“ m
2 m mass m mm mm — W mm
4 \471 m 459 m , mm —
5 M W m7, Wm — W Wm“)
. m, nouns (”new“) mm m. 000 “km
mg m 365 97! (muggiwb .mm w.
000 Mm”...
000 mm
I32
WEHMA
SIGNALTECHNiK
7.4.2 Enter a job
There are three different way to enter a job which are described in this chapter,
14.2.1 Munuul job entry
Proceed as foilows:
i. Click on “Enteriob”,
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018:: “egg?
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mm m a!) — sum or) .
um
1n . mm Dana-m beam: sum v nmmm
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2 ma: minim [scrim cmkd — an...“ m
2 m mass m mm mm — W ma ,1.
4 ,m m 459 :m m :H mm —
s m 995355573 mm mm — mm «at-w»
has
a m m 453m (Mama) .unm has 000 wtm
a 1215 995355573 (mum) .mm has
000 mun-1B...
000 mm
Version 4.0.0 - 0115 133
2. Enter the job number and the job title in this window. The lD is a sequential number and is
created automatically by the WW system.
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3. Select 0 WW transmitter performance on which the Job should run.
4. Please indicate the target specifications for the job.
- Quantity: number of pieces to be produced
. Cycle time: time required to produce one piece
. Set up time: if a set up time is planned for this job, enter it here. If before the end of the
planned set up time a part is produced, the actual set up time will be set to this time.
. Runtime: the total time to produce the planned quantity for this job [including setup
time)
134
WEHMA
SIGNALTECHNlK
5. Within "Extended settings“, you can set a factor to define how many pieces per cycle are
produced.
. Amend actual quantity: You can enter both positive and negative otfset values, to
compensate for reject parts.
- Actual set up time: This time is automatically set by the WW system and can be
changed here. Win calculated it as the time from the job start to the tirst piece being
c ou nted.
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Jab Hum
E 3 m 14
1d: ruin! DID
Desamm gm M5
Mean: MN transmitttr vaimmm rm . v
Plan vise:
9:3- Quantity Luna mus)
Cvde ll»: 0,5 sec.
5“ MD ME Damn ~
mm mm 10min.
Pin
9 Amalgam» ‘/ 3;
El a?
6. You can start the Job immediately or store it as a waiting job to run later.
Version 4.0.0 - 0115 135
7.4.2.2 lmporl a job lisl
A job list can be imported in CSV format into WIN.
The CSV file must have Ihe following format and rules:
Column label:
JOBNUMBER
DESCRIPTION
MACHINE
QUANTITY
CYCLETIME
SETUPTIME
FACTOR
Format rules:
Header/ First row with column label must be specified.
The delimiters are a semicolon [:I, comma [,I, tab [\1) or pipe [l]. Only one delimiler is
allowed per documenl.
The column order is not relevant. they are identified by their headers (column labelsl.
Column labels are nol case dependent
Not all of the columns (max. seven) need to be specified.
Each data value (not the header) can be enclosed in double quotes [” “l. Thus, the data
value can also be Iext which can include a semicolon [:I.
Decimal numbers always use a point as decimal separator [no comma).
The maximum number of decimal places alter the decimal point will be checked [for the
cycle lime one decimal places is allowed: for the faclor lhree decimal places are allowed)
The maximum number of characlers will be checked.
The SET TIME is in the formal [nh]h:mm, for example 0:00
The CYCLE TIME is specified in seconds, for example 0.8
Example:
JOBNUMBER DESCRIPTION MACHINE QUANTITY CYCLETIME SETUPTIME FACTOR
moo job "screw MKEVI I" CNC machine 5 HDOO 0.5 0T :00 2
480i job ”screw MXL;4ZJI" CNC machine 6 ISXX) 1.0 (5:00 I
4602 job "screw MMH;4722" CNC machine 7 10000 07 OT :00 2
A1803 job "screw MKL'567I" CNC machine 5 20000 0.5 10:00 5
4804 job "screw MCD;6651" CNC machine 9 $00 1.0 OI :50 I
AIBOSJOb "screw MXL;422I”‘ CNC machine 10 mo 1.0 0390 I
136
WEHMA
SIGNALTECHNlK
To import a list of jobs in CSV format, proceed as follows.
i. Click on the pull-down below the button "Enterjob" and select “lmportiob list“.
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arm
n . mm mm m m . aw
n m 5..
000 1... mm.
000 “km
000 ”MW t
2. The following window opens. Click on and open the desired CSV file. Confirm your
selection wilh “Next“.
(EV-um
Opu| a csvm. and mom I}: lnb rm me mum: inbs will
be .ispiayai m II: Inh mm
......
E E
Nola: Follow the format rules on the previous page.
3. The data in the CSV tile will be imported and displayed in lhejob overview. Data which isn't
in the correct format or otherwise fails validation will not be imported.
Version 4.0.0 - 0115 137
Example'
m M,
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59.4%?
s .m
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If.
m/ Mmaa...
am
am
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m 4am
w 355.91!
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m an
346 355975
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an...“ um
mam- massyn
mm mm,
000 w_m
000 ”ms...
000 m...”
I38
WEHMA
SIGNALTECHNiK
7.4.2.3 Enter Auto job
With the Autojob function, jobs wiii be started outomdticoiiy at predefined times. it is necessary to
define this unique or recurring start time.
Note: Art Auto job can oniy be started if no other job is running on the selected machine,
To enter on Auto Job, proceed as toilows:
i. Proceed as before described in chapter 7.4.2.t “Mdriudi job entry“ up to and inciuding point
5.
2. Activate the checkbox “Activate auto job" and then piedse open the editor.
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Version 4.0.0 - 0115 139
3‘ ln the following window you com schedule The Auto job individually‘ Save your selection by
clicking “OK,"
. ,
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A. To display The Aulo jobs in lhe job overview, you con use the arrow key below lhe “Enlerjob”
button.
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I40
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SIGNALTECHN‘K
5‘ The Auto jobs are disp‘oyed at the bottom of The job overview‘
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9 ms Ms ass m (mus-gm) . mm as.
m m w 355975 Mum) .wm ass 00:) ww
u isms E7 56 m m mm 0 mm as.
000 .mm
Yourjob will be marked as "active waiting",
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0 ° 5"" ' "A if 0 ‘03 m 0
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1mm... 5mm mmfidtn- s...“ n... W a,
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num- W m) — sum «mew, .
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2 ma: Max:375 mm 2mm — an...“ m
2 7354 mass in mm mm — W mum
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m 46:25 us 36591! (mugged) .wm .77. 000 Mar-um
n was mass 224 (mama) .wm nun
This "active waiting" job starts as soon as the first impulse on the counter input of the WlN transmitter
performance is received by the WW software
The job can then be completed with a click on "End job" or with an impulse on the job input [see
chapter 7,132).
I44
WEHMA
SIGNALTECHNtK
7.4.14 Start wlth Job Input
Select a “waiting job” from the Job overview list and click on the arrow under "Startjob" and select
“Start with job input". Alternatively, righticlick on the waiting job and select “Start with job input".
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5mm v m
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a 7m 2w u 124
4 m m 459 573
9 ms Ms ass m
m m w as: m
u 64735 m7 56 m
m, 51:12 7 vaw‘lnm
an m m WM —
an a: an WM —
an as 3 WM —
mom gamma —
mm mama —
m “was
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an details ‘ 3
MW
Ft .7 , 5.... Wang 0
m...” mm
W 2W.%12<
W amt-39
000 a.“ k...“
000 immin-
000 pm
Yourjob will be marked as "active waiting",
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n m.
m . mm m mu sum v n mm
, ass 301225 972 mlzm smug —
2 mu: m: m an m m m mm —
2 7354 m7 356 m m m cm.“ —
4 H71 m 459 m was mm —
s m m 355 m was
> __ w
. m, u. u 123 m. mm) m.
9 me "a 365 97! 0mm Irv.
w teams "a 365 97! 0mm Irv.
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W Imusw
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This "active waiting" job starts as soon as the first impulse is received on the tier of the WW
transmitter performance configured with the job input,
The job can then be completed with a click on "End job“ or with a further impulse on the job input
(see Chapter 7.1.3.2).
Version 4.00 - 0115
145
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