ZTE C196 CDMA Remote Radio Unit User Manual

ZTE Corporation CDMA Remote Radio Unit

User Manual

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Date Submitted2011-07-21 00:00:00
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ZXSDR R8860
CDMA Remote Radio Unit-8860
Installation Manual
ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION
Copyright © 2011 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
consent of ZTE CORPORATION is prohibited.
Additionally, the contents of this document are protected by
contractual confidentiality obligations.
All company, brand and product names are trade or service marks, or registered trade or service marks, of ZTE
CORPORATION or of their respective owners.
This document is provided “as is”, and all express, implied, or statutory warranties, representations or conditions
are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the
use of or reliance on the information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications
covering the subject matter of this document. Except as expressly provided in any written license between ZTE
CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
herein.
ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.
Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.
Revision History
Revision No.
Revision Date
Revision Reason
R1.0
08/30/2010
First Edition
R1.1
12/30/2010
Modify Style sheetDrop the content of installing Wave TrapDrop
the content of installing Sun shield
R1.2
01/20/2011
Waterproof processing must be performed on all the outdoor
metal connectors of the RRUs.
R1.3
02/20/2011
Add installing PIMDC Drop the Floor Stand-mounted Installation
ModeDrop the Simplified Cabinet Integrated Installation Mode
Serial Number: SJ-20100722143906-002
Publishing Date: 02/20/2011(R1.3)
Declaration of RoHS
Compliance
To minimize the environmental impact and take more responsibility to the earth we live,
this document shall serve as formal declaration that ZXSDR R8860 manufactured by
ZTE CORPORATION are in compliance with the Directive 2002/95/EC of the European
Parliament - RoHS (Restriction of Hazardous Substances) with respect to the following
substances:
Lead (Pb)
Mercury (Hg)
Cadmium (Cd)
Hexavalent Chromium (Cr (VI))
PolyBrominated Biphenyls (PBB’s)
PolyBrominated Diphenyl Ethers (PBDE’s)
…
The ZXSDR R8860 manufactured by ZTE CORPORATION meet the requirements of EU 2002/95/EC;
however, some assemblies are customized to client specifications. Addition of specialized,
customer-specified materials or processes which do not meet the requirements of EU 2002/95/EC
may negate RoHS compliance of the assembly. To guarantee compliance of the assembly, the
need for compliant product must be communicated to ZTE CORPORATION in written form. This
declaration is issued based on our current level of knowledge. Since conditions of use are outside
our control, ZTE CORPORATION makes no warranties, express or implied, and assumes no liability
in connection with the use of this information.
II
FCC & IC STATEMENT
This device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may
cause undesired operation.
This Class[A] digital apparatus complies with Canadian ICES-003.
Note:
Working with the equipment while in operation, may expose the technician to RF
electromagnetic fields that exceed FCC rules for human exposure. Visit the FCC
website at www.fcc.gov/oet/rfsafety to learn more about the effects of exposure to RF
electromagnetic fields.
Changes or modifications to this unit not expressly approved by the party responsible for
compliance will void the user’s authority to operate the equipment. Any change to the
equipment will void FCC and IC grant.
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to the FCC and IC Rules. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is
no guarantee that interference will not occur in a particular installation.
II
RF Exposure Information for
PMR
The product generates RF electromagnetic energy during transmit mode.
This radio is designed for and classified as “Occupational Use Only”, meaning it must
be used only during the course of employment by individuals aware of the hazards, and
the ways to minimize such hazards. This radio is NOT intended for use by the “General
Population” in an uncontrolled environment.
This radio has been tested and complies with the FCC RF exposure limits for “Occupational
Use Only”.
In addition, the product complies with the following Standards and Guidelines with regard
to RF energy and electromagnetic energy levels and evaluation of such levels for exposure
to humans:
1. FCC OET Bulletin 65 Edition 97-01 Supplement C, Evaluating Compliance with FCC
Guidelines for Human Exposure to Radio Frequency Electromagnetic Fields.
2. tAmerican National Standards Institute (C95.1-1992), IEEE Standard for Safety Levels
with Respect to Human Exposure to Radio Frequency Electromagnetic Fields, 3 kHz
to 300 GHz.
3. American National Standards Institute (C95.3-1992), IEEE Recommended Practice
for the Measurement of Potentially Hazardous Electromagnetic Fields– RF and
Microwave.
4. The following accessories are authorized for use with this product. Use of accessories
other than those (listed in the instruction) specified may result in RF exposure levels
exceeding the FCC requirements for wireless RF exposure.
II
About This Manual
Purpose
ZXSDR R8860 is an outdoor remote RF unit. Composing an integrated BTS, ZXSDR
R8860 and ZXSDR R8860 implement wireless transmission within coverage areas, control
of wireless channel as well as communication with BSC.
This manual provides basic installation guide for engineering personnel who perform
ZXSDR R8860 hardware installation. At the same time, it serves for the reference
material for the personnel responsible for operation and maintenance.
Intended Audience
This document is intended for engineers and technicians who perform operation activities
ZXSDR R8860.
Engineering technicians
Equipment installation engineers
Equipment commissioning engineers
Prerequisite Skill and Knowledge
To use this document effectively, users should have a general understanding of ZXSDR
R8860 equipment and its components. Familiarity with the following is helpful:
ZXSDR R8860 hardware structure
Basic software knowledge
What is in This Manual
This manual contains the following chapters:
Chapter
Summary
Chapter 1 Safety Description
Describes safety precautions during ZXSDR R8860 installation
or operation maintenance as well as meanings of various safety
symbols.
Chapter 2 Installation
Describes the ZXSDR R8860 installation flows and installation
Overview
precautions.
Chapter 3 Cabinet Installation
Describes four installation modes of ZXSDR R8860 cabinet and
installation situations.
Chapter 4 External Cable
Describes the installation methods of various ZXSDR R8860 external
Installation
cables.
Chapter 5 Main Antenna
Describes the installation flows and installation methods of ZXSDR
Feeder System Installation
R8860 main antenna feeder system.
Chapter
Summary
Chapter 6 Hardware
Describes the inspection methods of cabinet and cables after
Installation Inspection
installation completion.
Chapter 7 Power on and off
Describes the methods and precautions of ZXSDR R8860 power
on and off .
Conventions
ZTE documents employ the following typographical conventions.
Typeface
Meaning
Italics
References to other Manuals and documents.
“Quotes”
Links on screens.
Bold
Menus, menu options, function names, input fields, radio button names, check
boxes, drop-down lists, dialog box names, window names.
CAPS
Keys on the keyboard and buttons on screens and company name.
Note: Provides additional information about a certain topic.
Checkpoint: Indicates that a particular step needs to be checked before
proceeding further.
Tip: Indicates a suggestion or hint to make things easier or more productive
for the reader.
Mouse operation conventions are listed as follows:
Typeface
Meaning
Click
Refers to clicking the primary mouse button (usually the left mouse button) once.
Double-click
Refers to quickly clicking the primary mouse button (usually the left mouse button)
twice.
Right-click
Refers to clicking the secondary mouse button (usually the right mouse button)
once.
II
Contents
Declaration of RoHS Compliance ................................................................. I
FCC & IC STATEMENT ................................................................................... I
RF Exposure Information for PMR................................................................ I
About This Manual ......................................................................................... I
Chapter 1 Safety Description .................................................................... 1-1
1.1 Safety Specifications Guide ................................................................................ 1-1
1.2 Safety Symbols .................................................................................................. 1-2
1.3 Safety Instructions.............................................................................................. 1-3
Chapter 2 Installation Overview ................................................................ 2-1
2.1 Components to be Installed................................................................................. 2-1
2.2 Installation Flow ................................................................................................. 2-1
2.3 Installation Preparation ....................................................................................... 2-2
2.3.1 Engineering Condition Inspection .............................................................. 2-2
2.3.2 Tools and Instruments Preparation ............................................................ 2-4
2.3.3 On-site Documents .................................................................................. 2-9
2.3.4 Unpacking Acceptance ........................................................................... 2-10
Chapter 3 Cabinet Installation................................................................... 3-1
3.1 Engineering Indices ............................................................................................ 3-1
3.2 Pole-mounted Installation Mode .......................................................................... 3-2
3.2.1 Components Used in Pole-mount Installation ............................................. 3-2
3.2.2 Installing Single Cabinet on Pole (Pole–Mount ) ......................................... 3-5
3.2.3 Installing Two ZXSDR R8860 Pole-mount Cabinets .................................... 3-6
3.2.4 Installing Three ZXSDR R8860 Cabinets on Pole ....................................... 3-9
3.3 Wall-mounted Installation Mode..........................................................................3-11
3.3.1 Components Used in Wall-Mount Installation ............................................3-11
3.3.2 Installing Cabinet on Wall (Wall-Mount).................................................... 3-12
Chapter 4 External Cable Installation ....................................................... 4-1
4.1 External Cable Layout ........................................................................................ 4-1
4.2 External Cable Installation Flow .......................................................................... 4-2
4.3 Specifications of 1+3+3 Waterproof Processing with Plaster and Tape ................... 4-4
4.4 Installing Power Cable ........................................................................................ 4-6
4.5 Installing Grounding Cable .................................................................................. 4-7
4.6 Installing Fiber between BBU and RRU................................................................ 4-9
4.7 Installing Fiber between RRU and RRU ............................................................. 4-10
4.8 Installing Environment Monitoring Cable ............................................................ 4-12
4.9 Installing AISG Control Cable............................................................................ 4-13
4.10 Installing Frequency Point Extension Cable...................................................... 4-14
4.11 Installing Jumper ............................................................................................ 4-15
4.12 Installing PIMDC ............................................................................................ 4-16
4.12.1 PIMDC echnical Indices ........................................................................ 4-16
4.12.2 PIMDC Appearance.............................................................................. 4-17
4.12.3 PIMDC Installation Description .............................................................. 4-18
Chapter 5 Main Antenna Feeder System Installation.............................. 5-1
5.1 Main Antenna Feeder System Structure............................................................... 5-1
5.2 Main Antenna Feeder System Installation Preparation .......................................... 5-7
5.3 Main Antenna Feeder System Installation Flow .................................................... 5-8
5.4 Antenna Installation ............................................................................................ 5-9
5.4.1 Antenna Installation Technical Specifications.............................................. 5-9
5.4.2 Antenna Installation Position ................................................................... 5-10
5.4.3 Installing Directional Antenna ................................................................. 5-10
5.4.4 Installing Omni Antenna ......................................................................... 5-13
5.4.5 Connecting Jumper and Antenna ............................................................ 5-14
5.5 Feeder Installation............................................................................................ 5-15
5.5.1 Feeder Cutting Principle ......................................................................... 5-15
5.5.2 Installing Feeder on Top of Building ......................................................... 5-16
5.5.3 Installing Feeder on Tower ...................................................................... 5-18
5.5.4 Feeder Layout Principles ........................................................................ 5-19
5.5.5 Fixing Main Feeder................................................................................. 5-20
5.5.6 Feeder Grounding Principle .................................................................... 5-20
5.5.7 Installing Feeder Grounding Clips............................................................ 5-22
5.5.8 Connecting Jumper and Feeder .............................................................. 5-25
5.6 Installing Feeder Hermetic-window .................................................................... 5-25
5.7 Feeder Indoor Ingoing ...................................................................................... 5-27
5.7.1 Feeder Indoor Arrangement Principle ...................................................... 5-27
5.7.2 Leading Main Feeder into Room ............................................................. 5-28
5.7.3 Installing Top-equipment Jumper ............................................................. 5-30
5.8 Performing Antenna Feeder System Test ........................................................... 5-31
5.9 Performing Outdoor-Connector Waterproof Processing....................................... 5-32
5.10 Performing Feeder Hermetic-window Waterproof Processing ............................ 5-36
II
5.11 Chassis Jumper Installation Description ........................................................... 5-39
5.12 VSWR Test .................................................................................................... 5-40
Chapter 6 Hardware Installation Inspection............................................. 6-1
6.1 Checking Cabinet Installation .............................................................................. 6-1
6.2 Checking Cable Installation................................................................................. 6-1
6.2.1 Cables Installation General Specification ................................................... 6-1
6.2.2 Power and Grounding Cables Installation Check ........................................ 6-3
6.2.3 Optical Fiber Installation Check ................................................................. 6-4
6.3 Checking Main Antenna System Installation ......................................................... 6-4
Chapter 7 Power on and off....................................................................... 7-1
7.1 Power on Preparation ......................................................................................... 7-1
7.2 Power ON.......................................................................................................... 7-1
7.3 Power OFF ........................................................................................................ 7-2
Appendix A Cabinet-combined Installation ............................................ A-1
A.1 Components Used in Cabinet-combining Installation ............................................ A-1
A.2 Performing Cabinet-combination ......................................................................... A-2
Appendix B Cascading Cabinet Installation ........................................... B-1
B.1 Components Used in Cascading Installation ........................................................ B-1
B.2 Performing Cabinet Cascading ........................................................................... B-2
Appendix C OAU........................................................................................ C-1
C.1 OAU Appearance and Interface ..........................................................................C-1
C.2 Installing OAU in Pole-mount Mode.....................................................................C-2
C.3 Installation OAU in Wall-mount Mode ..................................................................C-9
C.4 Installing OAU Cable........................................................................................ C-12
Appendix D OLP48-2 ................................................................................. D-1
D.1 OLP48-2 Technical Indices .................................................................................D-1
D.2 OLP48-2 Appearance and Interface ....................................................................D-1
D.3 OLP48-2 Installation Description.........................................................................D-3
Appendix E ILP48-3 ....................................................................................E-1
E.1 ILP48-3 Technical Indices................................................................................... E-1
E.2 ILP48-3 Appearance and Interface...................................................................... E-2
E.3 ILP48-3 Installation Description........................................................................... E-3
Appendix F AC Lightning Arrester ...........................................................F-1
F.1 AC Lightning Technical Indices ............................................................................ F-1
F.2 AC Lightning Appearance and Interface ............................................................... F-2
F.3 AC Lightning Installation Description.................................................................... F-3
III
F.4 Installing Shielded Grounding Kit ........................................................................ F-7
Appendix G PDM ....................................................................................... G-1
G.1 PDM Appearance and Interface......................................................................... G-1
G.2 Installing PDM .................................................................................................. G-1
Figures............................................................................................................. I
Tables .............................................................................................................V
Glossary .......................................................................................................VII
IV
Chapter 1
Safety Description
Table of Contents
Safety Specifications Guide........................................................................................1-1
Safety Symbols ..........................................................................................................1-2
Safety Instructions......................................................................................................1-3
1.1 Safety Specifications Guide
These safety instructions must be considered as supplementary for local safety
regulations. The priority must be given to local safety regulations if there is any conflict
between the two.
The maintenance personnel must have the knowledge of safety operations and
maintenance with required qualification and technical background.
Warning!
This device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions:
This device may not cause harmful interference.
This device must accept any interference received, including interference that may
cause undesired operation.
Changes or modifications not expressly approved by the party responsible for compliance
could void the user's authority to operate the equipment.
The equipment is intended for installation in RESTRICTED ACCESS LOCATIONS.
All the operation and maintenance personnel must follow the safety precautions and
instructions provided by ZTE Corporation to avoid any accident.
Note:
ZTE Corporation does not bear any liabilities incurred because of violation of the
universal safety operation requirements, or violation of safety standards for designing,
manufacturing and using the equipment.
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FCC Radiation Exposure Statement:
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled
environment .This equipment should be installed and operated with minimum distance 4m
between the radiator& your body.
1.2 Safety Symbols
Table 1-1 lists safety symbols. They are to prompt the user of the safety precautions to be
observed during ZXSDR R8860 operation and maintenance.
Table 1-1 Safety Symbols Description
Safety Symbols
Meaning
No smoking: Smoking is forbidden
No flammables: No flammables can be stored.
No touching: Do not touch.
Universal alerting symbol: General safety attentions.
Electric shock: Risk of electric shock.
Electrostatic: The device may be sensitive to static electricity.
Microwave: Beware of strong electromagnetic field.
Laser: Beware of strong laser beam.
Scald: Beware of scald.
Amongst these safety symbols, the universal alarm symbols are classified into three levels:
danger, warning, and caution. The formats and meanings of the three levels are described
as below:
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Chapter 1 Safety Description
Danger!
Indicates a potentially hazardous situation which, if not avoided, will result in death or
serious injury of people, or equipment damages and breakdown.
Warning!
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
Caution!
Indicates a potentially hazardous situation which, if not avoided, could result in serious
injuries, equipment damages or interruption of part services.
1.3 Safety Instructions
This section describes the safety instructions related to electrical safety, antistatic, heavy
objects and modules.
Electrical Safety Instructions
The following are the electrical safety instructions about tools, high voltage, power cables,
holes and lightning:
Tools
Use special tools rather than common tools for high-voltage and AC operations.
High Voltage
Danger!
High voltage is hazardous. Direct or indirect contact with high voltage or main supply
using a wet object could result in death.
à
Strictly follow local safety rules to install AC power devices.
à
Installation staff must be qualified for performing high-voltage and AC operations.
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ZXSDR R8860 Installation Manual
à
Do not wear any watch, hand chain, bracelet, ring or any other conductive objects
during such operations.
à
Prevent moisture from accumulating on the equipment during operations in a
damp environment.
Power Cable
Warning!
Never install or uninstall power cables while they are live. Otherwise, the power cable,
when contacting a conductor, may result in sparks or electric arc causing a fire or even
damage to eyes.
à
Make sure of shutting off power supply before installing or disconnecting a power
cable.
à
Before connecting the power cable, make sure that the connecting cable and its
label are appropriate for the actual installation requirements.
Drilling Holes
Warning!
It is not allowed to drill chassis holes without permission.
à
Unqualified drilling could damage wiring and cables inside the chassis.
Additionally, metal pieces inside the chassis created by the drilling could result
in a short circuit. Use insulation protection gloves and first move cables inside a
chassis away when drilling is necessary on a chassis.
à
Protect eyes during drilling as dust or flying debris may damage eyes.
à
Clean any debris in time after drilling.
Lightning
Danger!
Do not perform high-voltage, AC, iron tower or mast operations in a thunderstorm.
Thunderstorms would give rise to a strong electromagnetic field in the atmosphere.
Therefore, the equipment must be grounded and protected in time against lightning
strikes.
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Chapter 1 Safety Description
Antistatic Safety Instructions
Caution!
Static electricity produced by human body can damage static-sensitive components on
circuit board, such as large-scale integrated circuits.
Friction caused by human body activities is the root cause of electrostatic charge
accumulation. Static voltage carried by a human body in a dry environment can be
up to 30 kV, and can remain there for a long time. An operator with static electricity
may discharge electricity through a component when he/she touches the conductor
and causing damage.
Wear an antistatic wrist strap (the other end of wrist strap must be well grounded)
before touching the equipment or holding a plug-in board, circuit board, Integrated
Circuit (IC) chip or other devices, to prevent human static electricity from damaging
sensitive components.
The antistatic wrist strap used must be subject to regular check. Do not replace the
cable of an antistatic wrist strap with any other cables.
Do not contact static-sensitive modules with any object that easily generates static
electricity. For example, friction of package bag, transfer box and transfer belt made
from insulation plastic may cause static electricity on components. Discharge of static
electricity may damage components when they contact a human body or the ground.
Modules should only contact materials such as an antistatic bag. Keep modules in
antistatic bags during storage and transportation.
Discharge static electricity of the test device before use, that is, ground the test device
first.
Do not place the module near a strong DC magnetic field, such as the cathode-ray
tube of a monitor. Keep the module at least 10 cm away.
Hoisting Heavy Objects
Warning!
When hoisting heavy objects, ensure that nobody is standing or walking under the hoisted
object.
Ensure the hoister can meet hoisting requirements when disassembling heavy
equipment, or moving and replacing equipment.
The installation personnel must be duly trained and qualified for hoisting operations.
Hoisting tools must be inspected and complete before service.
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ZXSDR R8860 Installation Manual
Make sure that hoisting tools are fixed firmly on a sufficiently secured object or wall
before the hoisting operation.
Give brief oral instructions during hoisting operations to prevent any mishap.
Unplugging/Plugging a Module
Never plug a module with excessive force, to ensure that the pins on the backplane
do not get deformed.
Plug the module right into the slot and make sure module circuit faces do not contact
each other lest any short circuit may occur.
Keep hands off the module circuit, components, connectors and cable trough when
holding a module.
Rack Mount Safety Instructions
Rack Mount Instructions - The following or similar rack-mount instructions are included
with the installation instructions:
Elevated Operating Ambient - If installed in a closed or multi-unit rack assembly, the
operating ambient temperature of the rack environment may be greater than room
ambient. Therefore, consideration should be given to installing the equipment in an
environment compatible with the maximum ambient temperature (Tma) specified by
the manufacturer.
Reduced Air Flow - Installation of the equipment in a rack should be such that the
amount of air flow required for safe operation of the equipment is not compromised.
Mechanical Loading - Mounting of the equipment in the rack should be such that a
hazardous condition is not achieved due to uneven mechanical loading.
Circuit Overloading - Consideration should be given to the connection of the
equipment to the supply circuit and the effect that overloading of the circuits might
have on overcurrent protection and supply wiring. Appropriate consideration of
equipment nameplate ratings should be used when addressing this concern.
Reliable Earthing - Reliable earthing of rack-mounted equipment should be
maintained. Particular attention should be given to supply connections other than
direct connections to the branch circuit (e.g. use of power strips).
Other Safety Instructions
Note:
Do not perform maintenance or debugging independently, unless a qualified person is
present.
Perform an airtight test before RRU delivery, and prohibit disassembling the RRU on
site.
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Chapter 1 Safety Description
Replacing any parts or making any changes to the equipment might result in an
unexpected danger. Therefore, be sure not to replace any parts or perform any
changes to the equipment unless authorized otherwise.
Due to that RRU is in high temperature during running, the RRU should be installed
in some regions out of operators' reach or strictly restricted.
Contact ZTE office if you have any question, to ensure your safety.
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Chapter 2
Installation Overview
Table of Contents
Components to be Installed ........................................................................................2-1
Installation Flow .........................................................................................................2-1
Installation Preparation...............................................................................................2-2
2.1 Components to be Installed
For ZXSDR R8860, the following components will be installed:
ZXSDR R8860 cabinet and components
Note:
The inner cables and functional modules/boards in the cabinet are already installed
before equipment delivery.
Sunshield (used for the outdoor ZXSDR R8860 installation)
Cables
Antenna feeder system including antenna, jumpers and feeder
2.2 Installation Flow
The installation flow of ZXSDR R8860 is demonstrated in Figure 2-1 . However, it is not
required to strictly follow the steps showed in this flow. The actual installation procedures
depend on the requirements on site.
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ZXSDR R8860 Installation Manual
Figure 2-1 Installation Flow
2.3 Installation Preparation
2.3.1 Engineering Condition Inspection
Before installing devices, follow the requirements of Environment Acceptance Report and
check installation environment. The following content is just as a reference.
Installation Position Inspection
ZXSDR R8860 installation position should accord with the requirements of engineering
design, the specified requirements as follows:
Avoid dusty, harmful-gas or explosive-goods environment;
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Chapter 2 Installation Overview
Avoid the places with big shock or strong noise;
Far away substation;
Far away pollution source;
Avoid an industrial boiler and heating boiler;
Far away high-power wireless interference source.
Temperature and Humidity Inspection
ZXSDR R8860 temperature and humidity in work environment should meet the
requirements, as shown in
Power Supply Inspection
The requirements of ZXSDR R8860 power supply are described as follows.
1. DC power supply: ZXSDR R8860 is –48 V DC power supply and the voltage of power
supply is –40 V DC~–57 V DC.
2. Indirect AC power supply: adopt an outdoor AC unit (OAU); the OAU can provide 220V
AC power supply for one ZXSDR B8200 C100 and one ZXSDR R8860 at the same
time.
Lightning Inspection
The ZXSDR R8860 lightning requirements are described as follows.
Outdoor Installation
1. For DC power supply, configure an outdoor DC lightning box OLP48-2. If the
DC power is exported from the equipment room, the length of power cable is
more than 10 m (less than 50 m) and the output end of indoor DC power is not
configured with B-level or above lightning devices, it is required to configure an
indoor DC lightning box ILP48–3 in the equipment room.
2. For indirect AC power supply, it is required to configure an AC lightning box
(ZXPCS combined arrester).
For indoor installation, if the power cable is distributed outdoors, configure the power
lightning box according to the conditions of outdoor installation.
Grounding Inspection
ZXSDR R8860 adopts an associated grounding mode. The value of grounding resistance
is not more than 5 ohm.
Other Inspections
1. The corollary devices or components should accord with the requirements of ZXSDR
R8860 engineering design drawing.
2. The transmission devices interconnected with BBU should have been prepared.
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2.3.2 Tools and Instruments Preparation
Table 2-1 shows tools and meters list required during installation.
Table 2-1 Tool and Meter List
Cate-
Name
gory
Example
One feeder connector knife
One 75 Ω coaxial cable stripper
One multi-functional crimping pliers
Specialpurpose
tools
One multimeter
One standing wave ratio tester
One earth resistance tester
One electric percussion drill
Punching tools
Several auxiliary percussion drill bits
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Cate-
Name
gory
Example
One vacuum cleaner
Power connector board (providing at least 3
two-phase sockets and 3 three-phase sockets, with the current capacity larger than 15
A)
Cross screwdrivers (4”, 6” and 8” each)
Flathead screwdrivers (4”, 6” and 8” each)
Adjustable wrenches (6”, 8”, 10” and 12”
each)
Dual-purpose wrenches (17” and 19” each)
One set of socket wrenches
Generalpurpose
tools
One paper knife
5 kg nail hammer
One 300 W iron and one 40 W iron
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Cate-
Name
gory
Example
One set of inner-hexagon wrench
Solder wires
One 50 m (164 feet) tape measure
One 5 m (16 feet) steel tape
Measurement
tools
One angle instrument
One compass
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Cate-
Name
gory
Example
One level bar
One plumb
Antistatic wrist strap
slip-proof gloves
Protection tools
Safety helmet
One hacksaw (with several saw blades)
One pair of sharp-nose pliers (8″)
One pair of diagonal pliers (8″)
Clamp
tools
One pair of round-nose pliers (8″)
One pair of vices (8″)
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Cate-
Name
gory
Example
One set of needle files (medium-sized)
Nippers
One paint brush
One pair of scissors
One hot air blower
One solder removal tool
One hydraulic crimper
One crowbar
Pulley set
Auxiliary
tools
Rope
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Cate-
Name
gory
Example
Ladder
Spectrum analyzer (required in certain special cases)
BTS tester
Meters
Field strength tester (required in certain special cases)
2.3.3 On-site Documents
ZXSDR R8860 installation needs the following technical documents to be ready.
ZXSDR R8860 Engineering Exploration Report
ZXSDR R8860 Environment Acceptance Report
ZXSDR R8860 manual kit includes:
ZXSDR R8860 Commissioning and Configuration Manual
ZXSDR R8860 Operation and Maintenance Manual
ZXSDR R8860 Technical Manual
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2.3.4 Unpacking Acceptance
2.3.4.1 Counting Goods
Context
The representative of customer and the project supervisor must be present on site when
counting received goods. If either party is not present, transporter must be responsible for
the intactness of the goods.
Steps
1. Check the Delivery Checklist of ZTE Corporation. Check the total number of the goods
and the intactness of the packing boxes. Check the packing list to see if the place of
arrival is the actual installation place. If the goods are intact, unpack and inspect them.
Note:
It is recommended to unpack the goods about 30 minutes after receipt, because there
is a possibility of moisture content due to temperature variations.
2. The equipment inspection list and unpacking acceptance report are present in the
first packing carton. Firstly, open first the packing carton and take out the Unpacking
Acceptance Report to check whether the goods received are in accordance with the
inspection list.
3. During the counting and unpacking inspection process, if any material is found short,
or goods damaged, fill in the Unpacking Acceptance Feedback Table and contact ZTE
promptly.
– End of Steps –
2.3.4.2 Crate Unpacking
Prerequisites
Prepare the appropriate tools such as straight screwdriver, pliers, and crowbar.
Context
Perform the following steps to open the crate:
Steps
1. Insert a flathead screwdriver or nail hammer into the metal latch of the cover board of
the crate, and move the flathead screwdriver or nail hammer to loosen the iron sheet.
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Then use the crowbar or pincers to put the metal latch in the straight direction, as
shown in Figure 2-2.
Figure 2-2 Putting the Mental Latch in Straight Direction
1. Mental sheet
2. Cover board
3. Mental latch
4. Flathead screwdriver
or nail hammer
2. Use the tools to put all the metal latches on the cover board of the crate, and then
remove the cover board of the crate, as shown in Figure 2-3.
Figure 2-3 Removing Cover Board
3. Put the other metal latches on the four sides of the crate, remove the boards and take
out the equipment from the crate, as shown in Figure 2-4.
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Figure 2-4 Removing Other Boards
– End of Steps –
2.3.4.3 Carton Unpacking
Prerequisites
Prepare the appropriate tools such as straight screwdriver, diagonal pliers, and paper knife.
Context
Perform the following steps to unpack the carton:
Steps
1. Use diagonal pliers to cut packing straps.
2. Use a paper knife to cut adhesive tape along the slits on carton cover, avoid damaging
goods inside.
3. Open the carton, and remove the foam board.
4. Check the goods within the carton.
5. Take out the antistatic packing bag.
6. Open the antistatic packing bag to take out the electronic equipment components, as
shown in Figure 2-5.
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Figure 2-5 Taking Out Component with an Antistatic Wrist Strap
Note:
Avoid damaging the antistatic bag (It can be used in the future for storage of spare
parts) during unpacking.
While the equipment is moved to a hotter and damper place, wait for 30 minutes
before unpacking the equipment. Otherwise, moisture may condense on the
surface of the equipment and cause damage.
Properly dispose of recycle desiccants.
– End of Steps –
2.3.4.4 Goods Acceptance and Handover
Context
Perform this procedure for accepting goods, and handing them over to operators.
Steps
1. Acceptance
Based on the name, category and number mentioned on the shipping list, carefully
check the goods piece by piece. Make sure that all goods meet the following
conditions:
a. There is no bubbly, peeling, nick and filth mark on the surface of the chassis.
b. The oil paint on the chassis surface is intact.
c.
All clamping screws are tight and intact.
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d. All components are properly installed in position.
e. The inspected goods are placed by category.
2. Handover
After completing the unpacking procedure, representative of customer and project
supervisor should approve and sign the Unpacking for Inspection Report. Both parties
should have a copy of Unpacking for Inspection Report.
– End of Steps –
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Cabinet Installation
Table of Contents
Engineering Indices....................................................................................................3-1
Pole-mounted Installation Mode .................................................................................3-2
Wall-mounted Installation Mode................................................................................ 3-11
3.1 Engineering Indices
Table 3-1 describes the engineering indices of ZXSDR R8860.
Table 3-1 ZXSDR R8860 Engineering Indices
Item
Indices
Overall Dimension
Width x Height x Depth: 320mm x 500mm x 172mm
Upper Enclosure Dimension
Width x Height x Depth: 320mm x 370mm x 72mm
Lower Enclosure Dimension
Width x Height x Depth: 320mm x 500mm x 100mm
Weight
< 22 kg
Power
-48V DC; -40V~-57 V
220V AC: 150 V ~ 285 V / 45 Hz ~ 65 Hz (via external
AC-to-DC conversion lightning box)
Work Temperature
-40 ℃ to 55 ℃-40 ℉ to 131 ℉
Work Humidity
5% RH ~ 95% RH
Power Consumption of Normal Work
Under -48V DC Power Supply
1 Carrier
à
Output Power: 20W/C/S
à
Power Consumption: 160 W
2 Carrier
à
Output Power: 20W/C/S
à
Power Consumption: 200 W
3 Carrier
à
Output Power: 20W/C/S
à
Power Consumption: 250 W
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The technical indices of the indoor DC lightning box, exemplified by
JD40K085C20H2–K1Z, are listed in Table 3-2, which is subject to the actual field
technical specifications for practical application.
Table 3-2 JD40K085C20H2–K1Z DC Lightning Box Technical Indices
Item
Dimensions
Index
Width x Height x Depth: 400 mm x 450 mm x 100 mm (The
height of top cover box lock excluded)
Nominal Working Voltage
–48V
Installation Mode
Indoor wall-mount installation
Working Temperature
-5 ℃ to 70 ℃
Working Humidity
≤ 95% RH
The technical indices of the external AC-to-DC conversion lightning box, exemplified by
GPAD501M54-1A, are listed in Table 3-3, which is subject to the actual field technical
specifications for practical application.
Table 3-3 GPAD501M54-1A External AC-to-DC Conversion Lightning Box Technical
Indices
Item
Index
Dimensions
Width x Height x Depth: 217 mm x 288 mm x 127 mm
Weight
4.65 kg
Input Voltage
Min. value: 150V
Typical value: 220V
Max. value: 285V
Input Frequency
Min. value: 45Hz
Typical value: 50Hz
Max. value: 65Hz
Installation Mode
Pole-mount and wall-mount installation
Working Temperature
-40℃ +65℃
Working Humidity
5% 95%
3.2 Pole-mounted Installation Mode
3.2.1 Components Used in Pole-mount Installation
The main components used in pole-mount installation include:
Pole anchor clamp components;
Pole fixing bracket components.
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The pole anchor clamp components are used for pole-mount installation of one or two
ZXSDR R8860s. The pole fixing bracket components are used for pole-mount installation
of three ZXSDR R8860s.
The main pole anchor clamp components used in pole-mount installation for single ZXSDR
R8860are listed inTable 3-4
Table 3-4 Main Component List 1
Name
Quantity
Short anchor clamp
Long anchor clamp
Standard spring washer 10
M10×120 hexagon head bolt (full thread)
I-type common M10 hexagonal nut
Flat washer 10
Standard spring washer 8
M8×40 hexagon head bolt
Big washer 8
The main pole anchor clamp components used in pole-mount installation for two ZXSDR
R8860are listed in Table 3-5
Table 3-5 Main Component List 2
Name
Quantity
Long anchor clamp
Standard spring washer 10
M10×120 hexagon head bolt (full thread)
M10×80 hexagon head bolt (full thread)
I-type common M10 hexagonal nut
Flat washer 10
Standard spring washer 8
M8×40 Hexagon head bolt
Big washer 8
The main pole fixing bracket components used in pole-mount installation for three ZXSDR
R8860 are listed in Table 3-6
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Table 3-6 Main Component List 3
Name
Quantity
Pole fixing bracket
Standard spring washer 10
M10×120 hexagon head bolt (full thread)
I-type common M10 hexagonal nut
Flat washer 10
Standard spring washer 8
12
M8×40 hexagon head bolt
12
Big washer 8
12
Figure 3-1 illustrates pole anchor clamp components. Figure 3-2 illustrates pole fixing
bracket components.
Figure 3-1 Pole Anchor Clamp Components
Figure 3-2 Pole Fixing Bracket Components
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Note:
The pole anchor clamp components shown in Figure 3-1 is adopted in one pole-mount
installation. The pole anchor clamp components used in two pole-mount installation only
changes two short anchor clamps into two long anchor clamps, the specific list described
in Table 3-5
3.2.2 Installing Single Cabinet on Pole (Pole–Mount )
Context
This topic describes the method to fix a single ZXSDR R8860 cabinet on a pole.
Steps
1. Install pole anchor clamp components.
a. Fix anchor clamps onto the pole, and align the anchor clamp holes and screw the
bolts a bit;
b. Adjust the space between the clips based on the screw's position of supporting
panel, and fix the supporting panel on the clips with M8 bolts and tighten it properly;
c.
Screw down M10 bolts tightly.
Figure 3-3 illustrates the installation of anchor clamp components.
Figure 3-3 Pole-Mount Installation (1)
1. M8×40 hexagon head
bolt
2. Standard spring
washer
3. Big flat washer
4. Insulation flange
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5.
6.
7.
8.
2.
Supporting panel
Insulation board
Long anchor clamp
M10×120 hexagon
head bolt (full thread)
9. Pole
10. Flat washer
11. Standard spring
washer
12. I-type common M10
hexagonal nut
13. Short anchor clamp
Mount the ZXSDR R8860 cabinet on the supporting panel and fasten the cabinet with
four M6X20 hexagon socket cap screws as shown in Figure 3-4
Figure 3-4 Pole-Mount Installation (2)
1. M6 Screw
2. Retaining board
3. Supporting panel
– End of Steps –
3.2.3 Installing Two ZXSDR R8860 Pole-mount Cabinets
Steps
1. Fix anchor clamps back to back onto the pole, and align the holes and screw down a
bit with bolts. Adjust space between anchor clamps based on the screws' position of
supporting panel as shown in Figure 3-5.
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Figure 3-5 Pole-mount Installation (1)
1. I-type common M10
hexagonal nut
2. Standard spring
washer 10
3. Big flat washer 10
4. Long anchor clamp
5. M10×120 hexagon
head bolt (full thread)
Tip:
During two ZXSDR R8860 cabinet installation, the suggested pole diameter is 60 to
120 mm and there are two kinds of bolt lengths:
Use the bolt of length 80 mm for pole diameter of 60 mm to 90 mm;
Use the bolt of length 120 mm for pole diameter of 90 mm to 120 mm.
2. Fix two supporting panels on the anchor clamp with M8 bolts and screw M10 bolts
tightly, as shown in Figure 3-6.
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Figure 3-6 Pole-mount Installation (2)
1. M8×40 Hexagon head
bolt
2. Standard spring
washer 8
3.
4.
5.
6.
Big flat washer 8
Insulation flange
Supporting panel
Insulation board
7. Long anchor clamp
3. Mount the two ZXSDR R8860 cabinets on the supporting panel and fasten the cabinet
with four M6×20 hexagon socket cap screws as shown in Figure 3-7.
Figure 3-7 Pole-mount Installation (3)
– End of Steps –
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3.2.4 Installing Three ZXSDR R8860 Cabinets on Pole
Steps
1. Fix the two sets of fixing brackets onto the pole and align the holes and screw it a bit
with bolts, as shown in Figure 3-8.
Figure 3-8 Pole-mount Installation (1)
1. Fixing Bracket
2. M10×120 hexagon
head bolt (full thread)
3. Standard spring
washer 10
4. Flat washer 10
5. I-type common M10
hexagonal nut
2. Adjust space between the fixing brackets based on the screws' position of insulation
boards at the back of supporting panels as shown in Figure 3-9. Fix three supporting
panels on the fixing brackets with M8 bolts. Screw the fixing brackets with M10 bolts.
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Figure 3-9 Pole-mount Installation (2)
1.
2.
3.
4.
Fixing bracket
Insulation board
Supporting panel
Insulation flange
5. Big flat washer 8
6. Standard spring
washer 8
7. M8×40 Hexagon head
bolt
3. Mount the ZXSDR R8860 cabinets on the supporting panels and fasten the cabinets
with M6×20 hexagon socket cap screws as shown in Figure 3-10.
Figure 3-10 Pole-mount Installation (3)
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Tip:
The side without fixing bracket can be located along the wall.
– End of Steps –
3.3 Wall-mounted Installation Mode
3.3.1 Components Used in Wall-Mount Installation
The components used in wall-mount installation are listed in Table 3-7
Table 3-7 Main Components
Name
Quantity
Supporting panel
Drill template
M8×80 expansion bolt
Big washer 8
The supporting panel is shown in Figure 3-11 . The hole marking design template is shown
in Figure 3-12.
Figure 3-11 Supporting Panel
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Note:
The supporting panel, as the common component in ZXSDR R8860 installation, is used
in the wall-mount, pole-mount and gantry-mount installation modes.
Figure 3-12 Hole Marking Design Template (Unit: mm)
3.3.2 Installing Cabinet on Wall (Wall-Mount)
Context
Figure 3-13 illustrates the space requirement (Unit: mm) for wall-mount installation.
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Figure 3-13 Space Requirement for Wall-mount Installation (Unit: mm)
Steps
1. Firstly mark the hole positions on the wall with hole design template. Drill the marked
points about 60 mm with percussive drill and install the expansion bolts.
2. Fix the supporting panel on the wall with bolts as shown in Figure 3-14
Figure 3-14 Supporting Panel Installation on Wall
1. M8×80 expansion bolt
2. Insulation board
3. Supporting panel
4. Insulation flange
5. Big flat washer 8
6. Standard spring mat 8
7. M8 nut
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3. Mount the ZXSDR R8860 cabinet onto the supporting panel, and fasten the cabinet
with four M6X20 hexagon socket cap screws as shown in Figure 3-15.
Figure 3-15 Mounting Cabinet
1. Supporting panel
2. M6 safeguard screw
3. Retaining board
– End of Steps –
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Chapter 4
External Cable Installation
Table of Contents
External Cable Layout ................................................................................................4-1
External Cable Installation Flow .................................................................................4-2
Specifications of 1+3+3 Waterproof Processing with Plaster and Tape .......................4-4
Installing Power Cable................................................................................................4-6
Installing Grounding Cable .........................................................................................4-7
Installing Fiber between BBU and RRU ......................................................................4-9
Installing Fiber between RRU and RRU....................................................................4-10
Installing Environment Monitoring Cable...................................................................4-12
Installing AISG Control Cable ...................................................................................4-13
Installing Frequency Point Extension Cable..............................................................4-14
Installing Jumper ......................................................................................................4-15
Installing PIMDC ......................................................................................................4-16
4.1 External Cable Layout
The connection relationship of ZXSDR R8860 external cables is described inTable 4-1.
Table 4-1 ZXSDR R8860 External Cable Connection Relationship
Name
Connection Relationship
Description
Power cable
Connects the ZXSDR
One end is the aviation plug and
R8860power interface (DC IN)
the other end is reserved for
to the power supply equipment
power cable made on site. The
interface
length of cable is based on the
engineering survey.
Grounding cable
Connects one ZXSDR
The grounding cable is made
R8860ground bolt to the
up of strands of flame-retardant
copper bar
wire. The cross sectional area
of ZXSDR R8860 grounding
cable is 10 mm 2 . The color of
grounding cable is yellow and
green. Copper lugs are crimped
at both ends of the ZXSDR
R8860 grounding cable.
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Name
Connection Relationship
Description
Optical Fiber
There are two types of ZXSDR
There are two types of ZXSDR
R8860fiber: BBU connection
R8860optical fiber: one used in
/ZXSDR R8860 cascading.
BBU connection and the other
used in cascading between
ZXSDR R8860s.
Environment monitoring cable
AISG control cable
Connects the ZXSDR
A end of the environment
R8860environment monitoring
monitoring cable is PIN design.
interface MON to the external
B end, with 3m length in total,
monitoring components or the
needs making based on the
dry contact.
on-site engineering.
Connects the ZXSDR
AISG is used for control of the
R8860debugging interface
electrical-adjustment antenna.
(AISG) to the control interface of
electrical-adjustment antenna.
Frequency point extension
Interconnects theZXSDR R8860
The frequency point extension
cable
RXin/RXout interfaces.
cable usually adopts the finished
1/2″ jumper with 2m length. The
jumper can be self-made based
on the real-time condition on
site.
A and B ends of jumper are N
connectors (male).
Antenna, feeder and jumper
Connects the ZXSDR R8860 to
The RF jumper usually adopts
the main feeder.
the finished 1/2″jumper with
2m length. The jumper can
be self-made based on the
real-time condition on site.
The end of jumper is N
connector (male) and the other
end is DIN connector (female).
4.2 External Cable Installation Flow
Figure 4-1 lists the installation flow of external cable. This flow can be adjusted based on
the real-time condition.
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Figure 4-1 External Cable Installation Flow
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4.3 Specifications of 1+3+3 Waterproof Processing
with Plaster and Tape
Overview
Waterproof processing must be performed on all the outdoor metal connectors of the
RRUs. The connectors include: the grounding cable connector, feeder connector, optical
fiber connector, power cable connector, and dry contact connecting cable connector.
In 1+3+3 plaster and tape waterproof processing, the waterproofing self-adhesive
insulated tape (plaster for short) + electrical insulated tape (tape for short) + UV-stabilized
cable fasteners on two ends are adopted. This is 1+3+3 waterproof processing, namely,
1 layer of tape + 3 layers of plaster + 3 layers of tape. Figure 4-2 shows the plaster and
tape.
Figure 4-2 Appearance of the Plaster and Tape
Operation Procedure
1. Clean the connectors and the part of the cable surfaces that is to be sealed.
2. To simplify removal of the 1+3+3 waterproof material as a whole in future maintenance,
wrap a layer of tape with the strength of unwrapping the tape from bottom to top,
overlapping each turn 50 percent, as shown in Figure 4-3.
Figure 4-3 Wrapping a Layer of Tape
3. Unwrap the plaster, and peel the paper backing. Then, extend the plaster to one to
two times the original size, face the sticky side (from which side the paper backing is
removed) to the connector or cable, and then apply three layers of plaster, from bottom
to top, from top to bottom, and from bottom to top. Overlap each turn 50 percent. Use
your fingers to mold the plaster so that the plaster between three layers is well bond,
as shown in Figure 4-4.
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Figure 4-4 Wrapping Three Layer of Plaster
4. With the strength of unwrapping the tape, wrap three layers of tape, from bottom to
top, from top to bottom, and from bottom to top, overlapping each turn 50 percent. Use
your fingers to mold the tape so that the plaster and tape are well bond, as shown in
Figure 4-5.
Figure 4-5 Wrapping a Layer of Tape
5. On the two end, tightly bind UV-stabilized cable fasteners to the tape (under which
there are plaster layers) to prevent removal of the tape, as shown in Figure 4-6.
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Figure 4-6 Binding Cable Fasteners
Note
1. Wrap the tape with the strength of unwrapping the tape (that is, the strength of naturally
unwrapping the tape). The tape should not be extended.
2. Extend the plaster to one to two times the original size while wrapping.
3. Overlap each turn of the tape and plaster at least 50 percent.
4. The directions of the plaster and tape should be the same. The direction must be good
for fastening the screw. This prevents shrink of the extended plaster from loosening
the connector.
5. On the two ends, overlap the plaster and tape for one turn (when changing the
wrapping direction).
6. After wrapping, use your fingers to mold the plaster so that the plaster between the
layers is well bond.
7. The wrapping length of the tape must be (about 10 mm) longer than that of plaster,
especially on the cable end. Ensure that the plaster is over the tape so that the 1+3+3
waterproof material can be removed as a whole in future maintenance with cables
undamaged.
8. After wrapping, cut the plaster and tape with the scissors or knife. Do not break the
plaster or tape directly with your hands.
9. Bind the cable fasteners to the tape (under which there are plaster layers) to prevent
removal of the tape or shrink of the plaster if the cable fasteners are loosened.
4.4 Installing Power Cable
Context
The ZXSDR R8860 cabinet adopts -48 V DC/220V AC power supply. End A is the aviation
plug and End B is reserved for self-made power cable on site. The length of power cable
is according to the engineering survey.
ZXSDR R8860 Figure 4-7 shows the structure of power cable.
Figure 4-7 Power Cable structure
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The AC and DC power cables are the same in appearance but different in core color and
quantity, as described in Table 4-2 and Table 4-3.
Table 4-2 Color and Specification of DC Power Cable
Color
Specification
Blue
-48V
Black
-48V GND
Table 4-3 Color and Specification of AC Power Cable
Color
Specification
Blue
Black or Kelly
PE
Brown
Steps
1.
Connect End A of power cable with DC/AC IN interface located at the bottom of
ZXSDR R8860.
2.
Strip the protective coat of End B and connect it with the DC/AC input power source
according to colors of the inside core cable.
3.
Make waterproof protection of End B.
4.
Attach labels at both ends of the power cable.
5.
Fix the power cable.
6. Performing outdoor connector waterproof processing, refer to 4.3 Specifications of
1+3+3 Waterproof Processing with Plaster and Tape.
– End of Steps –
4.5 Installing Grounding Cable
Context
The grounding cable is made up of strands of flame-retardant wire. The cross sectional
area of ZXSDR R8860 grounding cable is 10 mm 2 . The color of grounding cable is yellow
and green. Copper lugs are crimped at both ends of the ZXSDR R8860 grounding cable,
as shown in Figure 4-8.
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Figure 4-8 Grounding Cable Structure
Steps
1.
Cover and fix a copper lug on the a grounding bolt of the ZXSDR R8860 cabinet, as
shown in Figure 4-9.
Figure 4-9 ZXSDR R8860 Grounding Bolt
1. Grounding bolt
2. Connect the other copper lug to the earth-networking copper bar and fix it with a bolt,
as shown in Figure 4-10.
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Figure 4-10 Earth-network Copper Bar (Unit: mm)
3. Attach the label on the grounding cable.
4.
Measure the grounding resistance and make sure it less than 5 Ω.
5. Performing outdoor connector waterproof processing, refer to 4.3 Specifications of
1+3+3 Waterproof Processing with Plaster and Tape.
– End of Steps –
4.6 Installing Fiber between BBU and RRU
Prerequisites
The ZXSDR R8860 cabinet must be installed and fixed successfully.
Context
Figure 4-11 shows fiber connection between ZXSDR R8860 and BBU.
Figure 4-11 Fiber Connection between ZXSDR R8860 and BBU
1.
Outdoor Seal Component
While connecting a BBU to ZXSDR R8860, make sure that the baseband RF fiber interface
(LC1/2) of the ZXSDR R8860 is connected to the optical interface connector of the BBU.
Steps
1. Attach labels at both ends of the fiber.
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2. Adjust the side of End A with the color mark and insert the ZXSDR R8860 fiber
interface, and screw down the nuts, as shown in Figure 4-12
Figure 4-12 Optical Fiber Installation
1.
Color mark
3. Connect End A of the fiber to the base band RF fiber interface (LC1/2) of the ZXSDR
R8860.
4. Connect End B of the fiber, which is a DLC connector, to the BBU optical connector.
5. Screw down the outdoor seal component at End A for waterproofing.
6. Performing outdoor connector waterproof processing, refer to 4.3 Specifications of
1+3+3 Waterproof Processing with Plaster and Tape.
– End of Steps –
4.7 Installing Fiber between RRU and RRU
Prerequisites
The cascading ZXSDR R8860 cabinets must be installed and fixed successfully.
Context
Figure 4-13 shows fiber connection between ZXSDR R8860s.
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Figure 4-13 Fiber Connection between ZXSDR R8860s
1.
Outdoor Seal Component
While interconnecting the ZXSDR R8860s, make sure that the two baseband RF fiber
interfaces (LC1/2) of the ZXSDR R8860 are connected.
Steps
1. Attach labels at both ends of the optical fiber.
2. Adjust the side of End A with the color mark and insert the ZXSDR R8860 fiber
interface, and screw down the nuts, as shown in Figure 4-14.
Figure 4-14 Optical Fiber Installation
1.
Color mark
3. Connect End A of the optical fiber to the base band RF fiber interface (LC1/2) of the
ZXSDR R8860.
4. Connect End B of the optical fiber to the other base band RF fiber interface (LC1/2) of
the ZXSDR R8860.
5. Screw down the outdoor seal component at End A for waterproofing.
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6. Performing outdoor connector waterproof processing, refer to 4.3 Specifications of
1+3+3 Waterproof Processing with Plaster and Tape.
– End of Steps –
4.8 Installing Environment Monitoring Cable
Prerequisites
The ZXSDR R8860 cabinet must be installed and fixed successfully.
Context
The environment monitoring cable provides a 485 interface, used for ZXSDR R8860
environment monitoring. In addition, the cable also provides four extension accesses for
external dry contact monitoring.
End A is the 37 PIN connector, and End B is made by on-site engineering. The total length
is 3m. Figure 4-15 shows the appearance of environment monitoring cable.
Figure 4-15 Environment Monitoring Cable
The connector, connecting the environment monitoring cable to the ZXSDR R8860,
adopts 37–core aviation jack. The connector accords with the GJB599 specification. The
connector appearance is as shown in Figure 4-16
Figure 4-16 Aviation Jack Appearance
Table 4-4 describes the connector pins.
Table 4-4 Cable Pin Description
Pin
Core-Cable Color
Signal Description
15/16
White and blue/blue
Dry contact 4 -/+
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Pin
Core-Cable Color
Signal Description
17/18
White and orange/orange
Dry contact 3 -/+
19/20
White and green/green
Dry contact 2 -/+
21/22
White and brown/brown
Dry contact 1 -/+
23/24
Red and blue/blue
RS485 receive
25/26
Red and orange/orange
RS485 transmit
Steps
1. Connect End A to the MON interface located at the bottom of ZXSDR R8860.
2. Connect End B with external monitoring devices or dry contacts.
3. Attach the label at End B.
4. Performing outdoor connector waterproof processing, refer to 4.3 Specifications of
1+3+3 Waterproof Processing with Plaster and Tape.
– End of Steps –
4.9 Installing AISG Control Cable
Context
The AISG control cable is used for control of the electrical adjustment antenna.
Figure 4-17 shows the structure of the AISG control cable.
Figure 4-17 AISG Control Cable Structure
Table 4-5 describes the serial No. meaning of AISG control cable.
Table 4-5 AISG Control Cable Description
Serial No.
Name
Meaning
TRX_ANT_485_+
RS485+
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Serial No.
Name
Meaning
TRX_ANT_485_-
RS485-
3,4
TRX_ANT_28V
28V
5,6
TRX_ANT_28VGND
28VGND
7,8
NC
Null
Steps
1. Connect End A to the ZXSDR R8860 debugging interface (AISG) and screw down the
bolt;
2. Connect End B to the control interface of electrical adjustment antenna and screw
down the bolt.
3. Performing outdoor connector waterproof processing, refer to 4.3 Specifications of
1+3+3 Waterproof Processing with Plaster and Tape.
– End of Steps –
4.10 Installing Frequency Point Extension Cable
Prerequisites
The two ZXSDR R8860 cabinets to be combined must be installed and fixed successfully.
Context
After the combination of cabinets, the ZXSDR R8860 can support 8 carrier sectors at most.
The two ZXSDR R8860 cabinets are connected through their connecting interfaces such as
RXin and RXout by two frequency point extension cables. Figure 4-18 shows the structure
of the frequency point cable. End A and End B are N connectors (male).
The 2M 1/2″ jumper is often used for the frequency point extension cable. It may be
prepared on site if necessary.
Figure 4-18 Frequency Point Extension Cable
Steps
1. Connect End A of the frequency point extension cable to the frequency point extension
interface RXIN of oneZXSDR R8860;
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2. Connect End B to RXout of the other ZXSDR R8860;
3. Connect the remaining RXin/RXout interfaces of the two combined cabinets with the
other frequency point extension cable.
4. Performing outdoor connector waterproof processing, refer to 4.3 Specifications of
1+3+3 Waterproof Processing with Plaster and Tape.
– End of Steps –
4.11 Installing Jumper
Context
One end of RF jumper connects with the main feeder and the other end connects with the
antenna feeder interface of ZXSDR R8860 cabinet. Before installing the RF jumper, the
main feeder is installed.
The RF jumper adopts the 1/2″ jumper with a 2m length. The jumper can also be self-made
according to the on-site condition.
The installation position of RF jumper is as shown in Figure 4-19.
Figure 4-19 RF Jumper Installation
Perform the following steps to install the RF jumper.
Steps
1. Connect the DIN connector (male) of RF jumper with the DIN connector (female) of
main feeder.
2. Connect the DIN connector (male) of RF jumper with the DIN connector (female) of
ZXSDR R8860 cabinet.
3. Seal the connectors with waterproof adhesive tapes and PVC tapes.
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4. Performing outdoor connector waterproof processing, refer to 4.3 Specifications of
1+3+3 Waterproof Processing with Plaster and Tape.
– End of Steps –
4.12 Installing PIMDC
4.12.1 PIMDC echnical Indices
The outdoor DC lightning box (PIMDC) is used for surge protection of ZXSDR R8860. The
following describes its characters:
l Breaks away from the power supply system permanently to avoid short circuit in
electric network when malfunctioned or failed.
l Adopts special voltage-sensitive modules with overcurrent and overheat protection,
high surge current and low residual voltage.
l Equips remote signalling alarm interface. (The remote dry contact is normally closed
at normal condition . When some parts failed or power is cuted off, the remote
signalling dry contact turns to be normally open from normally closed.)
l The enclosure is made of aluminum die-casting metal and its protection degree
reaches the demand of IP55. It can be installed outdoor for long term use and has
good flame retardance.
Engineering Technical Indices
Table 4-6 describes the engineering technical indices of PIMDC.
Table 4-6 Engineering Technical Indices of PIMDC
Nominal Operating Voltage Un
DC -48V
Connection Type
Max. Continuous Operating Voltage Uc
In Series
Differential
and
DC -75V
Protection Model
Common Mode
20kA
Response Time
≤25ns
Nominal Discharge Current In 8/20μs
Lead Area Clamped by
Max.
Discharge Current
the Power Connecting
Terminal
2.5mm2 10mm2
Imax 8/20μs
40kA
Protection Level Up In
≤180V
Dry Contact Terminal
0.15mm2 1.3mm2
Rated Load Current IL
18A
Operating Temperature
-40℃+70℃
8kA
Operating Humidity
10 95 25oC
Altitude
≤3000m
Lead Area Clamped by
Load Side Impact Capacity
8/20μs
Die-casting
Enclosure
Alu-
minum Spray Paint
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Degree of Protection
IP55
Weight
1.2 kg
4.12.2 PIMDC Appearance
PIMDC Appearance is shown in Figure 4-20.
Figure 4-20 PIMDC Appearance
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4.12.3 PIMDC Installation Description
Inatallation
Fasten the PIMDC on one side of the ZXSDR R8860 mounting bracket using two screws,
as shown in Figure 4-21.
Figure 4-21 Installing PIMDC
Connecting Cables
Open PIMDC cabinet, Connect the PIMDC cables, as shown inFigure 4-22.
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Figure 4-22 PIMDC Connection
1. Ground cable between the
PIMDC and the RRU
2. Input power cable of the
PIMDC
3. Input power cable of the
RRU
4. Dry contact cable
5. Ground cable of the PIMDC
1. Connect ground cable of the PIMDC, the ground cable of the PIMDC is shown inFigure
4-22 "5".
2. Connect the A-end to the "Input Side" of the PIMDC through the waterproof plastic
ring: connect the blue cable to -48V port and connect the black cable to -48VRTN port
(the input power cable of the PIMDC is shown in Figure 4-22 "2".)
3. Fasten the power cable with a latch. Note: This latch should stay contact with the
shielded layer of the power cable, as shown inFigure 4-23.
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Figure 4-23 Connect Power Input Cable
4. Connect the A-end of the output power cable (as shown in Figure 4-22 "3".) to the
device side on the PIMDC: connect the blue cable to -48V port and connect the black
cable to -48VRTN port, as shown inFigure 4-24.
5. Connect the white and blue dry contact cables (as shown in Figure 4-22 "4".) to the
"Alarm" ports, as shown inFigure 4-24.
Figure 4-24 Connecting Output Power Cable and Dry Contact Cables
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6. Connect ground cable between the PIMDC and the RRU (as shown inFigure 4-22 "1")
to RRU.
7. Performing outdoor connector waterproof processing, refer to 4.3 Specifications of
1+3+3 Waterproof Processing with Plaster and Tape.
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Chapter 5
Main Antenna Feeder System
Installation
Table of Contents
Main Antenna Feeder System Structure .....................................................................5-1
Main Antenna Feeder System Installation Preparation ...............................................5-7
Main Antenna Feeder System Installation Flow ..........................................................5-8
Antenna Installation....................................................................................................5-9
Feeder Installation....................................................................................................5-15
Installing Feeder Hermetic-window...........................................................................5-25
Feeder Indoor Ingoing ..............................................................................................5-27
Performing Antenna Feeder System Test .................................................................5-31
Performing Outdoor-Connector Waterproof Processing ............................................5-32
Performing Feeder Hermetic-window Waterproof Processing ...................................5-36
Chassis Jumper Installation Description ...................................................................5-39
VSWR Test...............................................................................................................5-40
5.1 Main Antenna Feeder System Structure
The typical configurations of ZXSDR R8860 main antenna feeder system described below
includes:
l ZXSDR R8860 configured with common antenna
l ZXSDR R8860 configured with common antenna and AISG dual tower amplifier
l ZXSDR R8860 configured with electrically tuned antenna (1)
l ZXSDR R8860 configured with electrically tuned antenna (2)
l ZXSDR R8860 configured with electrically tuned antenna, AISG dual tower amplifier
ZXSDR R8860 configured with common antenna
In this configuration, generally ZXSDR R8860 installation position is near antenna and
they are all installed on the building top. ZXSDR R8860 is connected to the antenna by
1/2″feeder directly, occasionally 5/4″or 7/8″feeder is adopted, as shown in Figure 5-1.
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Figure 5-1 ZXSDR R8860 Configured with Common Antenna
ZXSDR R8860 configured with common antenna and AISG dual tower amplifier
In this configuration, generally ZXSDR R8860 is installed on the tower. ZXSDR R8860 is
connected to the antenna by 5/4″or 7/8″feeder, as shown in Figure 5-2.
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Figure 5-2 ZXSDR R8860 Configured with Common Antenna, AISG Dual Tower Amplifier
ZXSDR R8860 configured with electrically tuned antenna (1)
In this configuration, generally ZXSDR R8860 installed near the antenna on the building
top. ZXSDR R8860 is connected to the antenna by 1/2″feeder directly, occasionally 5/4″or
7/8″feeder is adopted, as shown in Figure 5-3.
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Figure 5-3 ZXSDR R8860 Configured with Electrically Tuned Antenna (1)
ZXSDR R8860 configured with electrically tuned antenna (2)
In this configuration, generally ZXSDR R8860is installed near the top of the tower. ZXSDR
R8860 is connected to the antenna by 5/4″or 7/8″feeder is adopted, as shown in Figure
5-4.
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Figure 5-4 ZXSDR R8860 Configured with Electrically Tuned Antenna (2)
ZXSDR R8860 configured with electrically tuned antenna, AISG dual tower amplifier
In this configuration, generally ZXSDR R8860is installed near the top of the tower. ZXSDR
R8860 is connected to the antenna by 5/4″or 7/8″feeder is adopted, as shown in Figure
5-5.
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Figure 5-5 ZXSDR R8860 Configured with Electrically Tuned Antenna and AISG Dual
Tower Amplifier
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5.2 Main Antenna Feeder System Installation
Preparation
Proper antenna installation is very important to ZXSDR R8860 system reliable operation.
Before installation, make sure that installation staff is qualified and the following
requirements are satisfied.
Personnel Requirement
Normally, supervisors are in charge of direction and supervision, whereas installation
personnel carry out the installation.
Installation Supervisor
The requirements for the installation supervisor are as follows:
à
Familiar with all materials, tools and operation methods.
à
In charge of assigning different work to the proper employee who is good at the
operation, especially while working on the iron tower.
Note:
Safety is the most important consideration when assigning work.
Installation Personnel
The requirements for the installation personnel are as follows:
à
Installation employees are required to install antenna system skillfully under the
direction of supervisor.
à
Employees on tower must be qualified and in good physical state.
à
Installation after drinking is forbidden.
Environment Requirement
Pay attention to following items and check whether these items accord with requirements
in engineering design.
Lightning protection and grounding
ZXSDR R8860 is usually located outdoors. The grounding stake and outdoor
lightning- protecting grounding cables are installed by the operator, and the supervisor
should confirm lightning-protecting grounding cables are installed properly.
Pole and supporting rack
Accomplish installation of antenna supporting rack and pole according to project
design requirement. The stability of the supporting rack and pole should be in
accordance with the design requirement.
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Feeder layout
Field engineer need to consult with operator engineers, and determine the route of
feeder.
Electronic power environment
ZXSDR R8860 antenna and feeder system can not be installed too near to public
electric power cables.
Safety Precautions
Ensure the following precautions before antenna installation:
Take necessary measures for personal and equipment safety.
Personnel under tower must wear safety helmets.
Personnel on tower must wear safety belt.
Never climb tower with loose clothes and wet/slippery shoes.
During active antenna adjustment, wear radiation-shielding clothing and turn off power
amplifier to avoid radiation effects.
If possible, install in sunny and windless days. Installation is forbidden in rain, strong
wind, thunder and lightning.
Make caution brand in engineering field and keep passerby away from engineering
field, especially kids.
When working on tower, put unused tools in a tool bag and prevent them from dropping
down from tower to hurt people.
Tools Requirement
The following tools are required for main antenna feeder system installation:
Measure tools
Compass, multimeter, angle meter, and tape measure
Special tools
Special tools and instruments for main feeder connector making and test
Regular tools
Adjustable wrench, sharp-nose pliers, diagonal pliers, hacksaw (with several saw
blades)
Protection tools
Safety helmet, safety belt, safety rope, gloves, radiation-shielding clothes, multiple
power socket and sealed canvas tool bag
Other tools
Tools for lifting, e.g. Ladder
5.3 Main Antenna Feeder System Installation Flow
Figure 5-6 shows the installation flow of main antenna feeder system.
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Figure 5-6 Main Antenna Feeder System Installation Flow
5.4 Antenna Installation
5.4.1 Antenna Installation Technical Specifications
The antenna technical specifications and their description is given below.
Antenna height
The installation height of antenna is determined by network planning design.
Antenna azimuth
The azimuth of the antenna is determined by network planning design.
Antenna downtilt
The downtilt angle of the antenna is determined by network planning design. Usually
the down tilt angle is 0° ~ 10°
Antenna direction
Antenna direction depends on the antenna azimuth. If two antennas in one sector,
must share the same azimuth.
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5.4.2 Antenna Installation Position
The antenna installation position must be in accordance with project design. If the
installation position needs any modification, the project supervisor must negotiate with
operator's representative.
The antenna installation position needs to take care fore lightning protection as shown in
Figure 5-7.
Figure 5-7 Antenna Installation Position
1. Lightning rod
2. 45° Lightning protection
area
3. Antenna
4. Grounding cable
Following are lightning protection requirements to install an antenna:
The antenna should be installed with in 45° coverage area of lightning rod.
If there is no special lightning protection arrangement like the above, install the
lightning protection system onto the antenna pole.
Make sure that the lightning rod is well grounded.
5.4.3 Installing Directional Antenna
Context
The directional antenna installation procedure is given below.
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Note:
The following steps describe the installation process as a reference for installation
personnel. During the on-site installation process, please carefully read the installation
manual provided with the antenna, and carry out the installation according to the actual
condition.
Perform the following steps to install a directional antenna:
Steps
1. Firstly assemble fastener "C" onto the upper and lower ends of antenna as shown in
Figure 5-8, then mount fasteners "B" and "A" to complete the initial installation of the
directional antenna.
Note:
All accessories must be installed with spring and plain washers.
Usually the antenna fastening accessories and the angle adjustment device
accessories have already been installed on the antenna before fixing into the
tower.
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Figure 5-8 Directional Antenna Installation
2. Attach the antenna along with fixtures onto the pole. Do not tighten the screws too
tightly to allow easy adjustment of the direction and downtilt of the antenna. However,
degree of tightness must be high enough to ensure that the antenna does not slide
downward.
3. Adjust the antenna's azimuth.
a. Determine the azimuth of the antenna by using a compass, and determine the
installation direction according to the engineering design drawing.
b. Turn the antenna slightly to adjust it's face direction as shown in Figure 5-8. At the
same time, measure the direction of the antenna with a compass until the error
comes within the engineering design requirements (generally not more than 5°).
c.
After adjusting the azimuth of the antenna, tighten the fastener "A".
4. Adjust the antenna's downtilt
a. Adjust the downtilt of the measurement meter to obtain the required angle
according to the engineering design.
b. Turn the top of the antenna slightly, and loose or fast the antenna at its top. Adjust
the downtilt angle of the antenna till the measurement meter's bubble comes to be
centered as shown in Figure 5-9.
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Figure 5-9 Antenna Downtilt Adjustment
c.
After adjusting the downtilt of the antenna, tighten the fastener "B.
– End of Steps –
Result
The directional antenna is installed.
5.4.4 Installing Omni Antenna
Context
Perform following steps to install an Omni directional antenna:
Steps
1. Determine the installation position.
2. Seal the antenna's lower part (jumper) with the jacket and place the antenna as much
close to the supporting pole.
3. Ensure that the top of the jacket slightly higher than the top of supporting pole.
4. Fasten the antenna onto the supporting pole with two fixing clips as shown in Figure
5-10. Do not fasten the clips whether too tightly or loosely. If fastened too tightly, the
jacket may be damaged; if fasten too loosely, the weight-bearing and wind-resistance
requirements cannot be met.
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Figure 5-10 Omni Directional Antenna Installation
1. Antenna
2. Fixing clips
3. Antenna pole
5. Measure the verticality of the antenna, and ensure that antenna is vertical.
6. After ensuring the verticality tighten the fixing clips firmly.
7. After the antenna is installed onto the support, fix the antenna support onto the tower.
– End of Steps –
Result
The Omni directional antenna is installed.
5.4.5 Connecting Jumper and Antenna
Context
Perform the following steps to connect jumper with antenna.
Note:
The antenna jumper can be connected before the antenna mounted onto the pole, and
needed to take the waterproof measurements. The above measures highly reduce work
time, provide good connection, and improves water prevention quality.
Steps
1. Connect the jumper connector to the antenna port, and tighten it properly.
2. Seal the jumper connector and antenna port for waterproof treatment.
a. Wrap the waterproof adhesive tapes lower side of connectors. Keep wrapping
direction same as the one that the jumper is tightened.
b. While wrapping, extend the adhesive tapes to double their length. Note that every
wrapping layer must be overlapped the previous layer by half the width of the tape
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Wrapping must be extended up to 50 mm (2 inches) away from jumper connector
position.
c.
Grip the tape with your hands to make the tape tightly adhered.
d. Wrap PVC tapes on top of the waterproof adhesive tape. During the process,
make sure the upper layer overlaps the lower layer by half the width of the tape.
– End of Steps –
Result
The jumper is connected with antenna.
5.5 Feeder Installation
5.5.1 Feeder Cutting Principle
Determine length of the feeder according to final feeder route, and cut the feeders
according to the length required of each feeder.
Note:
If the feeder length is less than 10 meters, use 1/2'' feeder; if the feeder length is 10 ~ 30
meters, use 7/8'' feeder and if the feeder length is more than 30 meters, use 5/4'' feeder.
Following are the typical feeder cutting scenario observed on-site:
l If the antenna feeder system is to be installed on the building roof
1. Measure the length of main feeder for each sector according to the final feeder route.
2. Add an appropriate margin (1 m (3.3 feet) ~ 2 m (6.6 feet)) to the measured lengths
when cutting the feeders.
3. After cutting one main feeder, attach the temporary labels at both ends of the feeder,
such as ANT0 and ANT2. Attach the formal labels to the feeder after it is installed.
4. Carry the cut feeders to the roof of the building, and make sure they are not squeezed
or damaged during the process.
l If the antenna feeder system is to be installed on an iron tower
1. Hoist one end of the feeder to the top of the tower by using a pulley block and pulling
rope. Before hoisting, make the upper main feeder connector.
2. The personnel on the tower must cut the feeder according to the distance from the point
where the feeder enters the room to the lightning arrester rack, with an appropriate
margin reserved. Make a temporary label for the lower part. Attach the formal labels
to the feeder after it is installed.
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Caution!
At the end of feeder cutting process, attach label at both ends. Temporary labels can
also be attached to the middle of the feeder during the feeder cutting process. Make sure
that all labels are consistent with the actual situation. Otherwise, the feeder may not be
connected correctly and the sectors may not correspond to the feeder.
5.5.2 Installing Feeder on Top of Building
Prerequisites
The supporting pole and antenna is installed.
Context
Perform the following steps to install the main feeder on top of building:
Steps
1. Firstly determine the final main feeder route.
2. Cut the main feeder according to the determined length on the final route.
3. Arrange the main feeder in good order without crossing.
4. Prepare the connectors and jumpers.
5. Lay the feeders according to the laying principle.
6. Lay the main feeder along to the supporting pole as shown in Figure 5-11.
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Figure 5-11 Feeder Fixing
1. Antenna
2. Feeder
3. Supporting clips
Note:
Make sure that the feeder laid is tightened.
The bending radius of the feeder is no less than 20 times of main feeder radius.
The radius of single bend is no less than 90 mm (3.54 inches), and the repeated
bend radius is minimum 200 mm (7.9 inches).
7. Connect feeder with the antenna.
– End of Steps –
Result
The feeder is successfully installed on the top of building.
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5.5.3 Installing Feeder on Tower
Prerequisites
Ensure that the labels are attached at about 0.3 m (1 feet) away from main feeder at both
ends, and are correct.
Context
Caution!
Hoist the main feeder with care to avoid damaging it's sheath. If any part of sheath is
damaged, then it may cause the entire feeder to be discarded.
Take care for personnel safety when hoisting the feeders.
The feeder installation involves the followings steps:
Steps
1. Wrap the main feeder connector with a piece of flax or an antistatic plastic bag filled
with foam, and then bind it tightly with cable ties.
2. Knot and fix the cut feeder cable with hoisting rope at two points. One is 0.4 m (1.5/16
feet) away from the feeder connector and the other one is 3.4 m (11.2/16 feet) away.
Warning!
Avoid feeder and it's connector from colliding with the iron tower.
3. After hoisting main feeder cables to the tower top, fix upper end of cable at multiple
points to prevent it from slipping down the tower.
The feeder hoisting is shown in Figure 5-12
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Figure 5-12 Hoisting Feeder To Tower
1. Pulley block
2. Feeder head wrap
3. Feeder label
4. Knot position in the
upward rope
5. Downward rope
– End of Steps –
Result
The feeder is hoisted on the tower successfully.
5.5.4 Feeder Layout Principles
The feeder should be laid in accordance with the following principles:
The main feeder must be laid in good order and without crossings.
The feeder route must be determined before connecting the main feeder. Mark the
actual feeder route on a drawing to avoid reworks due to crossings.
The minimum bending radius of the main feeder should be greater than 20 times of
the main feeder radius . The bending radius of a single bend should be greater than
90 mm (3.54 inches). The minimum bending radius of repeated bends is 200 mm (8
inches).
If more than one triple feeder clips are used in feeder routing, then maximum distance
between triple feeder clips should be not more than 1.65 m (5.41 feet).
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5.5.5 Fixing Main Feeder
Context
Perform the following steps to fix the main feeder:
Steps
1. Firstly arrange the main feeder in a good order.
2. Fasten main feeders from top downward with the triple feeder clips after arranging the
main feeders. Figure 5-13 shows the appearance of triple feeder clip.
Figure 5-13 Triple Feeder Clip Appearance
Note:
Do not fasten feeders at both ends simultaneously.
3. Keep main feeders straight and in a good order without any bulges between the triple
feeder clips.
4. Tighten the triple feeder clips firmly.
– End of Steps –
Result
The feeder fixing is completed.
5.5.6 Feeder Grounding Principle
The grounding principles of main feeder is as follows:
To install main antenna feeder system on tower, main feeder must be installed with
feeder grounding clips at least in three places:
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à
Tower platform
à
The place where the main feeder leaves the tower
à
The place before where the main feeder is connected to the chassis
When the main feeder is over 60 m (197 feet) in length, feeder grounding clips must
be added in the middle. Generally, a grounding clip must be installed on the feeder
every 20 m (65.6 feet), as shown in Figure 5-14.
Figure 5-14 Feeder Grounding Schematic Diagram
1. Tower platform
2. Feeder grounding clip
3. Feeder
4. Cabinet jumper
5. Grounding cable
6. Grounding busbar
7. Ground grid
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To install the main antenna feeder system on the roof, its antenna support and cable
rack must be welded to the lightning protection grid of the building. The main feeder
must be grounded at three places:
à
The place where feeder leaves the pole
à
The place where feeder leaves the roof
à
The place before where the main feeder is connected to the jumper of the chassis.
The outdoor wiring ladder of the main feeder must be grounded.
5.5.7 Installing Feeder Grounding Clips
The feeder grounding clips installation of the ZXSDR R8860 is described below.
Grounding Requirements
Ensure the following grounding requirements while installing feeder grounding clips:
Roof installation mode
In roof installation, the following items must be grounded to build grounding network:
à
Main antenna system
à
Antenna pole
à
Outdoor cabling rack or cabling ladder
Ground the main feeder cable at one position, where it leaves antenna pole. If the
feeder cable is rather long, add grounding points according to feeder length.
Tower installation mode
Usually at least two feeder grounding clips are required to be installed in tower
installation mode. Ground the feeder cable at the following positions:
à
Where it leaves antenna installation pole
à
Where it leaves iron tower
When the feeder cable is longer than 60 m (197 feet), install a grounding clip on the
feeder cable at every 20 m (66 feet) distance.
If outdoor cabling rack or outdoor cabling ladder is used, ground it reliably.
Antenna poles and iron tower need to be grounded reliably.
Figure 5-15 illustrates grounding system in tower installation.
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Figure 5-15 Grounding System
1.
2.
3.
4.
Antenna
Iron tower platform
Feeder grounding clip
Feeder cable
5.
6.
7.
8.
9. 35 mm2 (2 AWG) grounding
cable
10. ZXSDR R8860 chassis
Grounding grid
Grounding bar
Lightning arrester
Chassis jumper
Grounding Bar Introduction
Grounding grid and grounding bar are usually installed by the operator employees. And
the grounding bar is required to be installed where the engineering design determines with
expansion bolts.
Figure 5-16 illustrates the structure of the grounding bar.
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Figure 5-16 Grounding Bar Structure
Installation Steps
Perform the following steps to install grounding clip.
1. Prepare required tools including paper knife, flat head screwdrivers, and wrench and
sharp-nose pliers.
2. Peel off 7/8" sheath according to size of grounding clip at the positions.
Figure 5-17 illustrates structure of grounding clip.
Figure 5-17 Grounding Clip
1. Grounding end
2. Grounding cable
3. Feeder cable
4. Grounding spring lock
5.
Feeder external
copper core
6. Grounding cable
copper piece
3. Clamp the feeder external conductor with grounding cable copper sheet and locking
spring plate.
4. Lay grounding cable facing to the grounding network. Avoid bending or folding. And
keep the included angel between grounding cable and feeder cable less than 15°.
l In tower installation mode, grounding cable is installed downwards and finally
connected to tower
l In roof installation mode, grounding cable is installed in the same direction with
feeder cables.
5. Make joint of grounding clip and feeder waterproof using waterproof adhesive tapes,
then use insulation tapes to cover the joint.
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6. Connect the grounding end of the grounding clip to the grounding network.
l Connect it to the main tower body in tower installation mode.
l Connect it to the grounded cabling rack in roof installation mode.
When connecting, remove the paint and oxide at connection place within a radius of
13 mm (8/16 inches) around the joint, and daub the place with antioxidant cream to
ensure good electric contact. After connecting, paint the joint with anticorrosive paint.
Note:
Do not install grounding clip in case of any lightning strike.
5.5.8 Connecting Jumper and Feeder
Prerequisites
Feeder connector and jumper connector is prepared.
Context
The following procedures detail the feeder and jumper connection.
Steps
1. Fix the 1/2 inch jumper connector with the feeder connector, and screw them tightly.
2. Seal the connectors with waterproof adhesive tapes and PVC tapes.
– End of Steps –
Result
The jumper is connected with the feeder successfully.
5.6 Installing Feeder Hermetic-window
Context
Installation requirements are described as follows:
The installation position of hermetic window should be close to a cable tray possibly.
The hermetic window can be mounted against an indoor wall or outdoor wall and the
side of protuberant metal circles must put towards outdoors
If the feeder enters into a room from a roof, the hermetic window can be mounted on
the roof and the side of protuberant metal circles must put towards outdoors.
The follow describes the steps of 12 hole hermetic window installed against the wall.
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Steps
1. According to the requirements of engineering design drawing and the dimension of
hermetic window, make sure the installation position of hermetic window on the wall
and at the same time mark hole positions of expansion bolts and a hollow room left for
the hermetic window.
2. Cut a 250mm×250mm square big hole and then drill eight holes of expansion blots
with a percussive drill, as shown in Figure 5-18.
Figure 5-18 Installation Hole Positions (Unit: mm)
3. Fix a feeder hermetic-window panel with expansion bolts, as shown in Figure 5-19.
While installing expansion bolts, first put a flat washer and then a spring washer.
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Figure 5-19 Hermetic Window Installation
1. M8×80 expansion bolt
2. Feeder hermetic-wind
ow panel
– End of Steps –
5.7 Feeder Indoor Ingoing
5.7.1 Feeder Indoor Arrangement Principle
The arrangement principles of feeder into a room comply with the following:
There are four big holes on a 12–hole feeder hermetic-window. Every big hole has
three small holes, every of which a feeder passes through.
According to the serial No. on the engineering labels attached on the feeder, lay out
the feeder through three small holes in the same big hole clockwise or anticlockwise.
Feeder layout in the hermetic window should be convenient for capacity expansion.
Do not modify the initial feeder layout in the hermetic window during capacity
expansion, and only allow adding feeder or modify jumper connection of cabinet.
Feeder layout in the hermetic window should be convenient for layout on a cable tray
and connection to a cabinet. The feeder should be parallel and not crossed during
routing and connecting.
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5.7.2 Leading Main Feeder into Room
Context
Figure 5-20 and Figure 5-21 show two common modes of main feeder into a room. While
the main feeder is entering into the equipment room, do not bring water into the equipment
room.
Figure 5-20 Feeder into Room Mode (1)
1. Feeder window
2. Cable tray
3. Feeder kit
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Figure 5-21 Feeder into Room Mode (2)
1. Feeder window
2. Cable tray
3. Feeder kit
Steps
1. Unscrew a fastness hoop of feeder window to proper extent. Pull out sealing covers
of small holes that the feeder passes through.
2. Lead the main feeder into the equipment room. When the main feeder enters into
an indoor cable tray from an outdoor cable tray, it is necessary for two installation
personnel's cooperation respectively indoors and outdoors. In this way, avoid
damaging the main feeder and other indoor devices by improper force during
installation. Screw down the fastness hoop until the main feeder is pull to the specified
position.
3. Cut the main feeder. Before and after cutting, make sure temporary labels on the main
feeder intact.
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Note:
According to detailed equipment environment (for example, cabinet installation
position, jumper length on the cabinet top, arrester configuration or arrester rack
installation position), the bending radius requirement of main feeder and the beautiful
requirement of cable layout in the equipment room, select a cutting position of main
feeder cable.
4. Make an indoor connector of main feeder.
5. Connect the main feeder with an arrester.
Note:
For an arrester without ground cable, during installation, connect the arrester to
the main feeder directly.
For an arrester with an arrester rack, during installation, adjust every main feeder
carefully. Make sure a screw fastener connected well which connects the main
feeder connector with the arrester.
– End of Steps –
5.7.3 Installing Top-equipment Jumper
Context
The requirements of jumper installation are as follows:
Jumper layout from cabinet top to cable tray should be parallel and orderly, but not
crossed.
During routing, the jumper must pass through the cable tray inner to its upper side.
Prohibit jumping the cable tray outsides directly.
The bending of jumper is reasonable and natural. Suggest that the bending radius of
jumper should be twenty times more than its diameter.
During layout from cabinet top to cable tray, the tensile strength for the jumper should
be moderate.
The jumper should be bound with every rail of cable tray. The directions of all wire
fasteners keep consistent and after binding, the wire fasteners are cut flatly.
Labels must be affixed to all indoor jumpers at a 100 mm distance from both ends of
jumper.
Steps
1. The jumper passes through a wiring slot on the top of cabinet.
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2. Connect a DIN connector of feeder to an ANT interface of RSU.
3. Connect the other DIN connector of jumper to a DIN connector of feeder.
Figure 5-22 shows the installation process.
Figure 5-22 Antenna, Feeder and Jumper Installation
1. Feeder
2. Jumper
3. RSU
4. Wiring slot
4. Affix jumper engineering labels.
– End of Steps –
5.8 Performing Antenna Feeder System Test
Steps
1. After unpacking, check whether a surface of antenna and antenna connectors are
undamaged.
2. After connecting antenna and jumper, and screwing down the connector, check the
SVWR with a SVWR tester.
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If
Then
SVWR≥1.5
Unqualified
SVWR 1.5
Qualified
Note:
During measuring, move an antenna or change the position of antenna. If the SVWRs
in all directions are unqualified, it indicates that the antenna is faulty. If the SVWRs
in some directions are unqualified, check the antenna after the whole antenna and
feeder system installed completely.
– End of Steps –
5.9 Performing Outdoor-Connector Waterproof
Processing
Context
The waterproof processing for outdoor connectors adopts the “1+3+3” mode to warp “one
layer PVC insulating tape + three layer waterproof insulating tape + three layer PVC
insulating tape”.
The waterproof insulating tape is as shown in Figure 5-23.
Figure 5-23 Waterproof Insulating Tape
The PVC adhesive tape is as shown in Figure 5-24, used to protect connectors from
damage as well as waterproof tape from aging.
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Figure 5-24 PVC Adhesive Tape
Steps
1. Clean the feeder connectors and feeder grounding clips.
2. Wrap a layer of PVC insulating tape.
a. Clean out dust and stain on the feeder connector or feeder grounding kit.
b. As shown in Figure 5-25, wrap the feeder with the PVC insulating tape in an
overlapping way from lower to upper, and the upper adhesive tape should cover
a half of the lower adhesive tape. The extended width of adhesive tape is not
over 1/2 longer than the former width, or else it destroys molecular structure of
adhesive tape due to extension too much.
Figure 5-25 Wrapping a Layer of PVC Insulating Tape
3. Wrap three layers of waterproof insulating tape.
a. Expand the waterproof insulating tape and strip off release paper. The adhesive
tape sticks to the connector or the feeder which is 20~50 mm away from the lower
end of grounding kit.
b. Extend the adhesive tape to up to 1/2 – 3/4 of the former width, in order to keep
a certain extension strength. Bind the feeder in an overlapping way from lower
to upper, and the upper adhesive tape should cover a half of the lower adhesive
tape, as shown in Figure 5-26.
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Figure 5-26 Wrapping Three Layers of Water Insulating Tape (the First Layer)
Note:
The wrapping direction should be towards the direction of connector screwed
down. Prohibit wrapping in a reverse direction.
c.
While wrapping to the 20~50 mm position off the connector , repeat it for twice
and the sequence respectively is: from upper to lower as shown in Figure 5-27
and from lower to upper as shown in Figure 5-28.
Figure 5-27 Wrapping Three Layers of Water Insulating Tape (the Second Layer)
Figure 5-28 Wrapping Three Layers of Water Insulating Tape (the Third Layer)
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d. After wrapping the waterproof insulating tape, press the adhesive tape at the
binding with hands and make it affixed tightly.
4. Wrap three layer of PVC insulating tape.
Two ends of PVC insulating tape must be 20mm longer than the upper layer of
waterproof insulating tape. Bind the feeder in an overlapping way from lower to
upper, and the upper adhesive tape should cover a half of the lower adhesive tape,
as shown in Figure 5-29. Repeat it for twice and the sequence respectively is: from
upper to lower as shown in Figure 5-29 and from lower to upper as shown in Figure
5-30. Make sure proper stretch strength during wrapping.
Figure 5-29 Wrapping Three Layers of PVC Insulating Tape (the First Layer)
Figure 5-30 Wrapping Three Layers of PVC Insulating Tape (the Second Layer)
5. After finishing wrapping, fasten two wrapped ends with black fasteners, as shown in
Figure 5-31.
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Figure 5-31 Fastening
– End of Steps –
5.10 Performing Feeder Hermetic-window Waterproof
Processing
Context
There are two types of feeder hermetic-window:
12 hole feeder hermetic-window
27 hole feeder hermetic-window
Normally, adopt the 12 hole feeder hermetic-window, its dimension as shown in Figure
5-32 and its structure as shown in Figure 5-33.
Figure 5-32 Feeder Hermetic-window Dimension (Unit: mm)
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Figure 5-33 12 Feeder Hermetic-window Structure
Installation requirements:
The installation position of hermetic window should be close to a cable tray.
The hermetic window can be mounted against an indoor wall or outdoor wall and the
side of protuberant metal circles must put towards outdoors.
If the feeder enters into a room from a roof, the hermetic window can be mounted
against the roof and he side of protuberant metal circles must put towards outdoors.
Steps
1. According to the requirements of engineering design drawing and the dimension of
hermetic window, make sure the installation position of hermetic window on the wall
and at the same time mark hole positions of expansion bolts and a hollow room left for
the hermetic window.
2. Cut a 250mm×250mm square big hole and then drill eight holes of expansion blots
with a percussive drill, as shown in Figure 5-34.
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Figure 5-34 Installation Hole Positions (Unit: mm)
3. Fix a feeder hermetic-window panel with expansion bolts, as shown in Figure 5-35.
While installing expansion bolts, a flat washer and a spring washer must be installed
in turn.
A sealing washer and a sealing cover may be installed together with feeder entering
into the room.
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Figure 5-35 Feeder Hermetic-window Installation
1. M8×80 expansion bolt
2. Feeder hermetic-wind
ow panel
– End of Steps –
5.11 Chassis Jumper Installation Description
The ZXSDR R8860 chassis is equipped with two N type female connectors. These
connectors are connected to N type male connectors of 1/2" jumpers. The chassis jumper
connection is as shown in Figure 5-36.
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Figure 5-36 Chassis Jumpers
DIN means that the connector type is DIN.
N means that the connector type is N.
"M" indicates male connector and "F" indicates female connector.
Connect the jumper to the chassis. Make sure to connect the respective connectors
with similar types, such as N type connector of jumper should be connected with N type
interface of the chassis and M type connector of jumper should be connected with M type
interface of the chassis.
5.12 VSWR Test
After the installation of all antenna feeders and jumpers, conduct VSWR test. The VSWR
must be less than 1.3. Otherwise, check all main antenna and feeder system, including:
Check whether the antenna feeders, connectors, and jumpers are intact.
Ensure that the connection between all parts are proper.
Check whether the antenna feeder installation is perfect.
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Chapter 6
Hardware Installation
Inspection
Table of Contents
Checking Cabinet Installation .....................................................................................6-1
Checking Cable Installation ........................................................................................6-1
Checking Main Antenna System Installation ...............................................................6-4
6.1 Checking Cabinet Installation
Steps
1. Ensure that the cabinet installation position complies with the engineering design
drawing.
2. Erect cabinet firmly so as to resist an earthquake measuring up to 7.0 on Richter scale.
3. Ensure that horizontal and vertical error is less than 3 mm.
4. Ensure that cabinet surface is clean and tidy and covered well by oil paint. All parts
of the cabinet are complete and all marking on the cabinet are correct, clear and
complete.
5. Ensure all screws are fixed tight with flat washers or spring washers.
– End of Steps –
6.2 Checking Cable Installation
6.2.1 Cables Installation General Specification
Optical Fiber
Note:
The length of optical fiber is decided by engineering survey (1 Tx, 1 Rx).
The technical specifications of optical fiber are as follows:
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The optical fiber is a single mode with End B adopting two DLC/PC connectors.
The insertion loss is less that 0.3 dB.
The return loss is less than 45 dB.
If optical fiber is to be used outdoor, then
1. Take waterproof and anti- ultraviolet protection measures.
2. Make sure that working temperature is in between -40 to 80oC.
The sheath of optical fiber is black in color with a diameter of 7 mm. Under the sheath,
there are two cores optical wires (yellow and blue color) with substantial amount of
protection padding.
The maximum distance between core optical wires (including both DLC/PC
connectors) and sheathed optical fiber is 350 mm.
ZTE supplies 15 m, 25 m, 35 m. 50 m, 70 m, 100 m, and 130 m long fiber cables.
The 20 mm long black Pyrocondensation cannula should be added in between optical
core wires and sheathed optical fiber.
The label attached at both ends should satisfy the requirements of ZTE Cable
Designing Criteria – Label Designing and Usage Requirements.
AISG Cable
The following are the technical specification of AISG cable:
Table 6-1 illustrates the connection relationship of both ends. Make sure to enclose
End A connection by black cannula completely after connecting.
Table 6-1 Connection Relationship
Serial
Signal
End A Pin
End B Pin
Connected Cable
Number
Definition
Number
Number
485+
Pin 3
Pin 1
485-
Pin 5
Pin 2
28V
Pin 6
Pin 3, 4
Two cables from Pin6
of A end are welded to
Pin 3 and 4 of B end.
28VGND
Pin 7
Pin 5, 6
Two cables from Pin7
of A end are welded to
Pin 5 and 6 of B end.
The Pin 6 and Pin 7 (See Table 6-1) are needed to be welded with two cables.
The End A connector should be equipped with metal dust-proof cover
The labels printing and pasting should satisfy the requirements of Q/ZX04.113.4 Cable
Designing Criteria – Label Designing and Usage Requirements.
Monitoring Cable
The following are the technical specification of monitoring cable:
The End A is a 37-pin female connector.
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End B is an open end without any connector. The connector at the End B should be
prepared on-site according to the on-site requirements.
Make sure that connector at the End A is properly welded.
The label attached at both ends should satisfy the requirements of ZTE Cable
Designing Criteria – Label Designing and Usage Requirements.
Table 6-2 shows the connection relationship of End A.
Table 6-2 Connection Relationship
End A (Pins)
Color
Signal Definition
15/16
White/blue
Dry contact 4 - / +
17/18
White/orange
Dry contact 3 - / +
19/20
White/green
Dry contact 2 - / +
21/22
White/brown
Dry contact 1 - / +
23/24
Red/blue
485 Rx - / +
25/26
Red/orange
485 Tx - / +
Other Pins are free
Other core wires are free
6.2.2 Power and Grounding Cables Installation Check
Context
Ensure the power and grounding cables installation is done in accordance with the
following checks:
Steps
1. The power and grounding cables are laid separately from other cables. If the power
and grounding cables are to be laid parallel with other cables, then at least a distance
of 20 cm is maintained between them.
2. The cable labels are intact on both sides of power and grounding cables. The labels
are attached at almost 2 cm from cable copper lug.
3. Entire power and grounding cables are made from one material with no connections
in between.
4. A single grounding point on the grounding busbar just connects to a piece of
equipment.
5. Copper lugs on both ends of power and grounding cables are soldered or pressed
firmly.
6. The shortest route between the grounding cables and grounding busbar is adopted.
7. Power and grounding cables at connecting terminals and lug handles are properly
insulated using either insulated tapes or heat shrink tubes.
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8. The redundant length of power and grounding cables is cut to avoid wrapping each
other.
– End of Steps –
6.2.3 Optical Fiber Installation Check
Context
The fiber cable installation should meet the following specifications:
Steps
1. Do not fold optical fiber at 90o. For optical fiber that is to be laid outdoors, minimal
twist radius should be atleast greater than 90 mm. Whereas for optical fiber that is to
be laid indoors, minimal twist radius should be atleast greater than 30 mm.
2. After installation, any surplus optical fiber should be put back in the fiber card for
convenience.
3. During installation, minimize optical fiber twist and turn, as much as possible.
4. The binding force should be proper to ensure that binding gaps are less 0.5 m.
5. Make sure that labels at both ends of optical fiber are intact and clear.
– End of Steps –
6.3 Checking Main Antenna System Installation
Steps
1. Ensure the height of antenna is consistent with the network planning, and the
installation position is consistent with the engineering design drawing.
2.
Ensure the azimuth and down-tilt of the antenna is consistent with the engineering
design drawing.
3. Ensure the antenna is within the protection area of lightning rod.
4. Ensure the VSWR not more than 1.5
5. Ensure proper connection between antenna and jumper as well as between jumper
and main feeder correct.
6. Make sure that the jumper and antenna at the junction keep straight within 30cm at
least.
– End of Steps –
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Chapter 7
Power on and off
Table of Contents
Power on Preparation.................................................................................................7-1
Power ON ..................................................................................................................7-1
Power OFF.................................................................................................................7-2
7.1 Power on Preparation
Context
Make sure that following conditions are fulfilled before powering-on ZXSDR R8860:
Steps
1. Make sure that input power supply is within the acceptable range.
2. Make sure that power cable connected to ZXSDR R8860 cabinet is properly grounded.
– End of Steps –
Result
The preparation to power on the cabinet is successfully completed.
7.2 Power ON
Context
Perform the following steps to power-on the ZXSDR R8860.
Steps
1. There is no power switch ON the ZXSDR R8860 cabinet. Close the external power
switch to power onZXSDR R8860.
2.
During power ON, if some abnormal phenomena occurs, disconnect the external
power switch or the plug immediately, and check the reason.
– End of Steps –
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7.3 Power OFF
Context
Perform the following steps to power OFF the ZXSDR R8860.
Steps
1. There is no power switch on the ZXSDR R8860 cabinet. Disconnect the external power
switch to power off ZXSDR R8860.
– End of Steps –
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Appendix A
Cabinet-combined
Installation
Table of Contents
Ÿ Components Used in Cabinet-combining Installation .............................................. A-1
Ÿ Performing Cabinet-combination............................................................................. A-2
A.1 Components Used in Cabinet-combining
Installation
By combining cabinets, the ZXSDR R8860 can support 8 carrier sectors. Figure A-1 shows
the connection for combining two ZXSDR R8860 cabinets.
Figure A-1 ZXSDR R8860 Cabinet-combined Installation Connection
1. Frequency Point Extension
Cable
A-1
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Note:
The RRU in Figure A-1 means the ZXSDR R8860.
The description of cabinet-combined connection are as follows:
1. Two ZXSDR R8860 cabinets are connected by two frequency point extension cables.
2. Two ZXSDR R8860 cabinets provides mutual receiving diversity for each other. Each
ZXSDR R8860 is equipped with of a pair of antenna to transmit and receive signals.
The components used in the cabinet-combined installation are described as follows:
1. While selecting the pole-mount installation, refer to Components Used in
Pole-mount Installation); while selecting the wall-mount installation, refer to
Components Used in Wall-mount Installation; while selecting the gantry-mount
installation, refer to Components Used in Gantry-mount Installation.
2. Two frequency point extension cables are prepared.
A.2 Performing Cabinet-combination
Steps
1. Select a proper installation mode (pole-mount installation, wall-mount installation and
gantry-mount) according to the actual conditions to install two ZXSDR R8860.
2.
Connect the two frequency point extension cables as described below:
a. Connect End A of a frequency point extension cable to the RXin interface of a
ZXSDR R8860 and End B to the RXout of the other ZXSDR R8860.
b. Connect End A of the other frequency point extension cable to the RXout of the
ZXSDR R8860 and End B to the RXin of the other ZXSDR R8860.
– End of Steps –
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Appendix B
Cascading Cabinet
Installation
Table of Contents
Ÿ Components Used in Cascading Installation ........................................................... B-1
Ÿ Performing Cabinet Cascading ............................................................................... B-2
B.1 Components Used in Cascading Installation
Multiple ZXSDR R8860 cabinets can be connected in series by using optical fibers, forming
a chain network. Figure B-1 shows the cascaded cabinets.
Figure B-1 Cascaded Cabinet Connection
Note:
The RRU in Figure B-1 means ZXSDR R8860.
1. One ZXSDR R8860 is connected to another ZXSDR R8860 or to BBU by optical fibers.
Each ZXSDR R8860 provides two optical ports that are identified by LC1 and LC2
respectively.
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2. Generally, the LC1 serve to connect the BBU or the upper level ZXSDR R8860 while
the LC2 to connect the lower level ZXSDR R8860.
The components used in the cascading installation are described as follows:
1. While selecting the pole-mounted installation, refer to Components Used in
Pole-mount Installation); while selecting the wall-mounted installation, refer to
Components Used in Wall-mount Installation; while selecting the gantry-mount
installation, refer to Components Used in Gantry-mount Installation.
2. Connect the optical fiber.
B.2 Performing Cabinet Cascading
Steps
1. Select a proper installation mode (pole-mount or wall-mount ) to install the ZXSDR
R8860 cabinet.
2. Use optical fibers to connect cabinets in cascade.
Figure B-2 shows the optical fiber to connect cabinet in cascade.
Figure B-2 ZXSDR R8860 Optical Fiber for Cascaded Cabinet
Following is the connection scheme.
a. Connect End A of optical fiber to the LC1/LC2 interface of one ZXSDR R8860.
b. Connect End B of optical fiber to the LC1/LC2 interface of the other ZXSDR R8860.
– End of Steps –
Result
The cascaded cabinets are installed successfully.
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Appendix C
OAU
Table of Contents
Ÿ OAU Appearance and Interface .............................................................................. C-1
Ÿ Installing OAU in Pole-mount Mode ........................................................................ C-2
Ÿ Installation OAU in Wall-mount Mode...................................................................... C-9
Ÿ Installing OAU Cable ............................................................................................ C-12
C.1 OAU Appearance and Interface
Appearance
The appearance of OAU is as shown in Figure C-1.
Figure C-1 OAU Appearance
Interface
The interfaces of OAU is as shown in Figure C-2.
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Figure C-2 OAU Interfaces
C.2 Installing OAU in Pole-mount Mode
Prerequisites
Unpacking and acceptance for outdoor AC unit (OAU) is eligible.
Context
The OAU pole-mount mode can adopt anchor clamp assemblies or fixing bracket
assemblies. The anchor clamp assemblies are as shown in Figure C-3 and the fixing
bracket assemblies are as shown in Figure C-4.
Figure C-3 Anchor Clamp Assemblies
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Figure C-4 Fixing Bracket Assemblies
Steps
1. Install the anchor clamp assemblies or the fixing bracket assemblies.
Install two sets of anchor clamp assemblies or two sets of fixing brackets onto the pole
and screw down a bit with bolts. The anchor clamp assemblies as shown in Figure
C-5 and the fixing brackets are as shown in Figure C-6.
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Figure C-5 Two Sets of Anchor Clamp Assemblies
1. I-type common M10
hexagonal nut
2. Standard spring
washer 10
3. Flat washer 10
4. Long anchor clamp
5. M10×120 hexagon
head bolt (full thread)
Tip:
During two ZXSDR R8860 installation, the suggested pole diameter is 60 to 120 mm
and there are two kinds of bolt lengths:
Use the bolt of length 80 mm for pole diameter of 60 mm to 90 mm.
Use the bolt of length 120 mm for pole diameter of 90 mm to 120 mm.
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Figure C-6 Two Sets of Fixing Bracket Assemblies
1. Fixing Bracket
2. M10×120 hexagon
head bolt (full thread)
3. Standard spring
washer 10
4. Flat washer 10
5. I-type common M10
hexagonal nut
2. Install the bracket of OAU.
The bracket is as shown in Figure C-7. Install the brackets onto the pole instead of the
supporting panels as shown in Figure C-8 and Figure C-9. Screw down the brackets.
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Figure C-7 OAU Bracket
1. Installation pole
Figure C-8 Two Sets of Supporting Panels
1. M8×40 hexagon head
bolt
2. Standard spring
washer 8
3.
4.
5.
6.
Big flat washer 8
Insulation flange
Supporting panel
Insulation board
7. Long anchor clamp
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Figure C-9 Three Sets of Supporting Panels
1.
2.
3.
4.
Fixing bracket
Insulation board
Supporting panel
Insulation flange
5. Big flat washer 8
6. Standard spring
washer 8
7. M8×40 hexagon head
bolt
3. Install the OAU.
a. As shown in the Figure C-10, fasten the OAU to the brackets with the M6 hexagon
head screws according to the arrowhead direction.
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Figure C-10 OAU Installation (1)
1. Installation
direction
b. As shown in the Figure C-11, connect the OAU, flat washer, spring washer and
M8 nut with the M8 hexagon head screws according to the arrowhead direction.
Screw down the M8 nut at the back of bracket in order to fasten the OAU and the
bracket.
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Figure C-11 OAU Installation (2)
– End of Steps –
C.3 Installation OAU in Wall-mount Mode
Prerequisites
Unpacking and acceptance for outdoor AC unit (OAU) is eligible.
Steps
1. Install a rack.
a. As shown in the Figure C-12, drill holes with M10 drill on the wall and knock the
M8 expansion pipes into the holes. Make sure the expansion bolts erected with
the wall.
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Figure C-12 OAU Rack
1. Installation hole
b. Align installation holes on the bracket to extension pipes on the wall. After hanging
the bracket, rotate the self-drilling screw assembled with a big flat washer and a
spring washer into the expansion pipe. Screw down the bolt with a wrench.
2. Install the OAU.
a. As shown in the Figure C-13, fasten the OAU to the brackets with the M6 hexagon
head screws according to the arrowhead direction.
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Figure C-13 OAU Installation (1)
1. Installation
direction
b. As shown in the Figure C-14, connect the OAU, flat washer, spring washer and
M8 nut with the M8 hexagon head screws according to the arrowhead direction.
Screw down the M8 nut at the back of bracket in order to fasten the OAU and the
bracket.
C-11
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Figure C-14 OAU Installation (2)
– End of Steps –
C.4 Installing OAU Cable
Prerequisites
The OAU installation is completed.
Context
The OAU can provide -48V power supply for one ZXSDR B8200 C100 and one ZXSDR
R8860 at the same time.
If the OAU is installed outsides, it is required to configure an AC lightning box. For indoor
installation, if the AC power cable is distributed outdoors, it is also required to configure an
AC lightning box.
Steps
1. Install a waterproof end cap.
a. Referring to the Figure C-15 and Figure C-16, loosen off the waterproof end cap.
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Figure C-15 Waterproof End Cap
1. Waterproof end
cap
Figure C-16 Loose off Waterproof End Cap
1. Waterproof end
cap
b. Remove the waterproof end cap and loose off the nut of waterproof end cap, as
shown in Figure C-17.
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Figure C-17 Waterproof End Cap Structure
1. Nut
2. Waterproof ring
c.
3. Waterproof end
cap
Install the waterproof end cap onto the OAU and screw down it, as shown in Figure
C-18.
Figure C-18 Waterproof End Cap Installation
1. Waterproof end
cap
2. Disassemble the OAU and connect the AC power cable with the DC power cable. The
connection of AC cable is as shown in Figure C-19.
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Caution!
a. While connecting the AC power cable, first connect the PE cable, N cable and L
cable. For disconnecting, the sequence is opposite, first the L cable, N cable and
finally PE cable.
b. Before power on, first confirm the PE cable grounding well. During maintenance,
first disconnect the AC input and then perform other operation.
c.
After cut off the power, wait for four minutes at least until the capacity discharge
enough and then perform maintenance operation for the OAU.
Figure C-19 AC Power Cable Connection
1. Waterproof end cap
Note:
The cable color decides on site.
3. Connect one AC lightning box, three OAUs and three ZXSDR R8860, as shown in
Figure C-20. For the connection between OAU and ZXSDR B8200 C100, please refer
to the Figure C-20.
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Figure C-20 One AC Lightning Box, Three OAUs and Three R8860 Cable Connection
1. AC power cable (For
outdoor installation,
three-core outdoor
aluminum-foil
shielding power cable;
for indoor installation,
PVC sheath power
cable; the cable length
depends on survey on
site.)
2. Grounding cable of
grounding kit (with 1.5
m long)
3. Grounding cable
(yellow-and-green
fire-retardant cable;
the length is less than
1 m)
4. AC power cable
(three-core outdoor
aluminum-foil
shielding power cable;
the cable length
depends on survey
on site.)
5. AC power cable
(three-core outdoor
aluminum-foil
shielding power cable;
the cable length
depends on survey
on site.)
6. AC power cable
(three-core outdoor
aluminum-foil
shielding power cable;
the cable length
depends on survey
on site.)
7. DC power cable
(four-core, with 2
m long)
8. Grounding cable
(yellow-and-green
fire-retardant cable;
the length is less than
1 m)
– End of Steps –
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Appendix D
OLP48-2
Table of Contents
Ÿ OLP48-2 Technical Indices ..................................................................................... D-1
Ÿ OLP48-2 Appearance and Interface........................................................................ D-1
Ÿ OLP48-2 Installation Description............................................................................. D-3
D.1 OLP48-2 Technical Indices
The outdoor DC lightning box (OLP48–2) is used for surge protection of ZXSDR R8860.
The following describes its characters:
l Adopt protective circuit for two ports, with low residual voltage and good protective
performance.
l Adopt the temperature-control broken-circuit technology to avoid fire hazards.
l Adopt pressure-sensitive parallel connection to endure sustaining lightning strike.
l Adopt an alarm report function for remote monitoring.
Engineering Technical Indices
Table D-1 describes the engineering technical indices of outdoor DC lightning box.
Table D-1 Engineering Technical Indices
Item
Index
Dimension
H×W×D: 297mm×220mm×90mm
Nominal work voltage
–48VDC
Maximum continuous running
–75VDC
voltage
Work temperature
-40℃ +70℃
Work humidity
10% RH~95% RH 25℃
Altitude
≤3000m
D.2 OLP48-2 Appearance and Interface
Appearance
Figure D-1 shows the appearance of outdoor DC lightning box.
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Figure D-1 Outdoor DC Lightning Box Appearance
Interface
Figure D-2 shows the interfaces of outdoor DC lightning box.
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Figure D-2 Outdoor DC Lightning Box Interface
D.3 OLP48-2 Installation Description
Installation
Figure D-3 illustrates parts to provide for pole installation of outdoor DC lightning box.
Figure D-4 shows the appearance after installation completion.
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Figure D-3 Installation Parts
1. Combined bolt M4×10
2. Plain washer 8
3. Spring washer 8
4. Nut M8
5. Outdoor DC lightning box
6. OLPM support (1)
7. OLPM support (2)
8. Hexagon bolt M8×140
D-4
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Figure D-4 Outdoor DC Lightning Pole Installation
1. Pole
2. ZXSDR R8860
3. Wave trap
4. Outdoor DC lightning box
Cable Connection
Take apart a cabinet and connect cables as shown in Figure D-5. Connect one outdoor
DC lightning box with one (or two) RRU , as shown in Figure D-6.
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Figure D-5 Outdoor DC Lightning Box Interfaces
Caution!
1. While connecting cables of lightning box, it is required to put the cable through the
hole of waterproof connector at the bottom of box.
2. First connect the ground cables and then connect other cables. While disconnecting,
finally remove the ground cable.
Figure D-6 Outdoor DC Lightning Connection
1. DC power cable (two-core
outdoor shielded power
cable; the shielded layer
is grounding inside the
lighting box; the cable
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length depends on the
on-site survey)
2. Grounding cable
(yellow-and-green
fire-retardant cable; the
length is less than 1 m)
3. DC power cable (four-core
with 2 m long)
4. Data cable (eight-pair
twisted-pair outdoor data
cable with 3 m long)
5. Grounding cable
(yellow-and-green
fire-retardant cable; the
length is less than 1.5 m)
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Appendix E
ILP48-3
Table of Contents
Ÿ ILP48-3 Technical Indices ....................................................................................... E-1
Ÿ ILP48-3 Appearance and Interface ......................................................................... E-2
Ÿ ILP48-3 Installation Description .............................................................................. E-3
E.1 ILP48-3 Technical Indices
For ZXSDR R8860 outdoor installation, if the DC power is exported from the equipment
room and the output port of indoor DC power is not configured with a B-level or above
lightning devices, it is required to install an indoor DC lighting box (ILP48–3) at the side of
equipment room.
The indoor DC lightning box contains three individual DC -48V DC lightnings. Their
characters are described as follows:
1. Adopt the temperature-control broken-circuit technology to avoid fire hazards.
2. Adopt an alarm report function for remote monitoring.
3. Adopt double-color indicators to directly and clearly indicate working status
Engineering Technical Indices
Table E-1 describes the engineering technical indices of indoor DC lightning box.
Table E-1 Engineering Technical Indices
Item
Index
Dimension
H×W×D: 450mm×400mm×100mm (not include the height of
lock on the upper cover)
Nominal work voltage
–48VDC
Maximum continuous running
–75VDC
voltage
Work temperature
-5℃ +70℃
Work humidity
≤95% RH
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E.2 ILP48-3 Appearance and Interface
Appearance
Figure E-1 shows the appearance of indoor DC lightning box.
Figure E-1 Indoor DC Lightning Box Appearance
Interface
Figure E-2 shows the interfaces of indoor DC lightning box.
E-2
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Figure E-2 Indoor DC Lightning Box Interfaces
E.3 ILP48-3 Installation Description
Installation
The indoor DC lighting box adopts an on-wall installation mode. Drill hole on the wall of
equipment room according to installation pole positions on the lightning box. Select four
M6×60 (or more longer) expansion bolts to fasten the lightning box on the wall.
Cable Connection
Figure E-3 illustrates cable connection of lightning box.
Caution!
First connect the grounding cable and then other cables. While disconnecting, finally
remove the grounding cable.
E-3
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Figure E-3 Indoor DC Lightning Box Cable Connection (not connect with remote alarm)
1. DC power cable (two-core
outdoor shielded power
cable; the shielded layer
is grounding inside the
lighting box; the cable
length depends on the
on-site survey)
2. DC power cable (two-core
outdoor shielded power
cable; the cable length
depends on the on-site
survey)
3. Grounding cable
(yellow-and-green
fire-retardant cable; the
length is less than 1.5 m)
E-4
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Appendix F
AC Lightning Arrester
Table of Contents
Ÿ AC Lightning Technical Indices ............................................................................... F-1
Ÿ AC Lightning Appearance and Interface ................................................................. F-2
Ÿ AC Lightning Installation Description....................................................................... F-3
Ÿ Installing Shielded Grounding Kit ........................................................................... F-7
F.1 AC Lightning Technical Indices
The protective circuit of AC lightning consists of power protection and signal protection,
respectively used for lightning surge protection of supply power and circuit interface.
The characters of power protection are described as follows:
l Adopt series protective circuit, with low residual voltage and good protective
performance.
l Adopt the temperature-control broken-circuit technology to avoid fire hazards.
l Adopt pressure-sensitive parallel connection to endure sustaining lightning strike.
The characters of signal protection are described as follows:
l Large discharge current
l Low residual voltage and good protective performance
l Eight signal protection circuits
Engineering Technical Indices
Table F-1 describes the engineering technical indices of AC lightning box.
Table F-1 Engineering Technical Indices
Item
Index
Dimension
H×W×D: 297mm×220mm×90mm
Rating work voltage
110/220~240V AC50/60Hz
Maximum continuous running
385V AC
voltage
Work temperature
-40℃ +70℃
Work humidity
10%RH~95% RH 25℃
Altitude
≤3000m
F-1
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F.2 AC Lightning Appearance and Interface
Appearance
Figure F-1 illustrates the appearance of AC lightning box.
Figure F-1 AC Lightning Box Appearance
Interface
Figure F-2 illustrates the interfaces of AC lightning box.
F-2
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Appendix F AC Lightning Arrester
Figure F-2 AC Lightning Box Interface
F.3 AC Lightning Installation Description
When the ZXSDR R8860 is installed outsides, it is required to configure AC lightning box for
AC power supply. When the ZXSDR R8860 is installed outsides, it is required to configure
AC lightning box at the front of outdoor AC unit (OAU) for indirect AC power supply.
Installation
Figure F-3 illustrates parts to provide for pole installation of AC lightning box. Figure F-4
shows the appearance after installation completion.
Figure F-3 AC Lightning Box Installation Parts
1. Grounding copper bar
2. Spring washer M6
3. Flat washer M6
F-3
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4. Nut M6
5. AC lightning box
6. Installation support
7. Combined bolt M4×10
8. Fastener
Figure F-4 AC Lightning Pole Installation
1. Pole
2. ZXSDR R8860
3. Wave trap
4. AC lightning box
Cable Connection
Unpack a cabinet and connect cables.
F-4
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Appendix F AC Lightning Arrester
Caution!
1. First connect the grounding cable and then other cables. While disconnecting, finally
remove the grounding cable.
2. The cable to connect the lightning box must be put through a hole of waterproof
connector at the bottom of box.
3. After connection completed and checked, screw down all waterproof connectors and
wrap waterproof connectors and cables with waterproof adhesive tape.
Connect one AC lightning box with one (or two) ZXSDR R8841, as shown in Figure F-5.
Figure F-5 One AC Lightning Box and One (or two) R8841 Cable Connection
1. AC power cable (three-core
outdoor braid and aluminum
foil shielding cable; the
cable length depends on
on-site survey)
2. Grounding kit grounding
cable (two-core power
cable with 1.5 m long)
3. Grounding cable
(yellow-and-green
fire-retardant cable; the
length is less than 1.5 m)
4. AC power cable (soft cable
and the length depends on
on-site survey)
5. Grounding cable
(yellow-and-green
fire-retardant cable; the
length is less than 1.5 m)
Connect two AC lightning box with three ZXSDR R8841, as shown in Figure F-6.
F-5
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Figure F-6 Two AC Lightning Box and Three R8841 Cable Connection
•
Cable type refers to Figure
F-6.
Connect one AC lightning box, three OAUs with three R8860, as shown in Figure F-7.
Figure F-7 One AC Lightning Box, Three OAUs and Three R8860 Cable Connection
1. AC power cable (For
outdoor installation,
three-core outdoor
aluminum-foil shielding
power cable; for indoor
installation, PVC sheath
power cable; the cable
length depends on survey
on site.)
2. Grounding cable of
grounding kit (with 1.5
m long)
3. Grounding cable
(yellow-and-green
fire-retardant cable; the
length is less than 1 m)
4. AC power cable (three-core
outdoor aluminum-foil
shielding power cable; the
cable length depends on
survey on site.)
5. AC power cable (three-core
outdoor aluminum-foil
shielding power cable; the
cable length depends on
survey on site.)
6. AC power cable (three-core
outdoor aluminum-foil
shielding power cable; the
cable length depends on
survey on site.)
7. DC power cable (four-core,
with 2 m long)
8. Grounding cable
(yellow-and-green
F-6
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Appendix F AC Lightning Arrester
fire-retardant cable; the
length is less than 1 m)
F.4 Installing Shielded Grounding Kit
Prerequisites
The shielded power cable is installed.
Context
This sector only describes installation of shielded grounding kit of AC lightning box's power
cable.
Steps
1. Select a proper installation position for grounding kit. Select an appropriate grounding
kit according to diameter of power cable. Cut off sheath of power cable and fix the
shielded layer of power cable with a grounding kit. The structure of grounding kit is
as shown in Figure F-8. Figure F-9 and Figure F-10 illustrate various grounding kits
adopted for different diameters.
Figure F-8 Shielded Grounding Kit Structure
1.
2.
3.
4.
5.
Grounding kit body
Squeeze screw
O–type ring 4
Flat washer 4
Button headed screw
M4×12
6. Connecting terminal
(dual-hole)
7. Shielded power cable
8. Grounding cable
9. Grounding terminal
(single hole)
10.
11.
12.
13.
Hexagon nut 8
Flat washer 8
Hexagon bolt M8×25
Spring washer 8
F-7
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Figure F-9 Grounding Body 1 (adoptable for 6mm2 two-core outdoor power cable)
Figure F-10 Grounding Body 2 (adoptable for 16mm2 two-core outdoor power cable)
2. Screw down the dual-hole connecting terminal to fix on the body of grounding kit.
Connect the connecting terminal with the grounding cable. Protect the junction
between grounding cable and connecting terminal with thermoplastic sleeve. Pull the
grounding cable towards the ground grid. The dual-hole connecting terminal is as
shown in Figure F-11.
Figure F-11 Connecting Terminal (dual-hole)
3. Perform waterproof processing for the junction between grounding kit and power cable.
The methods are described as follows:
a. Wrap waterproof self-adhesive tape and then wrap PVC adhesive tape.
F-8
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b. While wrapping waterproof self-adhesive tape, first wrap layer by layer from down
to up, then from up to down and finally from down to up again. The upper layer
should cover half of the lower layer.
4. Fasten the single-hole connecting terminal at the other end of grounding cable to the
grounding bar with M8×25 hexagon bolts. Clean away paint and oxid within 13 mm
radius of connecting position, and cover antioxidation paste on it to make sure good
electrical contact. After connection completed, cover a layer of antirust paint. The
single-hole connecting terminal is as shown in Figure F-12.
Figure F-12 Connecting Terminal (single-hole)
– End of Steps –
F-9
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Appendix G
PDM
Table of Contents
Ÿ PDM Appearance and Interface..............................................................................G-1
Ÿ Installing PDM ........................................................................................................G-1
G.1 PDM Appearance and Interface
Power distribution module (PDM) is installed in a simplified cabinet to transfer DC power
for ZXSDR R8860. Power on or off a single ZXSDR R8860 by control of switches on the
PDM.
Figure G-1 and Figure G-2 illustrate the appearance and interfaces of PDM.
Figure G-1 Power Distribution Box Plane
1. BBU power switch
2. RRU power switch
Figure G-2 Power Distribution Box
1. –48VGND output copper
bar
2. –48V output copper bar
3. Power main switch
4. –48V
5. –48VGND
G.2 Installing PDM
Context
The power distribution module (PDM) is installed in an integrative cabinet to transfer DC
power for ZXSDR B8200 C100, ZXSDR R8841 or ZXSDR R8860.
G-1
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ZXSDR R8860 Installation Manual
Steps
1. Check installation of power switches. The status of ON and OFF should be consistent
with silkscreens on the PDM switch plane.
2. Connect internal cables.
Connect an end of internal cable to the OFF end of power switches and wrap adhesive
tape, as shown in Figure G-3.
Figure G-3 Inside Cable to connect with PDM
1. Power switch
2. Connecting terminal
3. Internal cable
3. Install the PDM connected with internal cables to the simplified cabinet, as shown in
Figure G-4.
G-2
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Appendix G PDM
Figure G-4 PDM Installation to a Simplified Cabinet
1. ZXSDR R8860
2. ZXSDR R8860 fixation
shelf
3. PDM
4. ZXSDR B8200 C100
5. Pan screw M6×16
6. Simplified cabinet
7. GPS arrester rack
8. GPS arrester
4. Install the power cables of BBU and RRU. The power cable carries fasteners by itself,
installed at a bayonet of PDM back, as shown in Figure G-5.
G-3
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Figure G-5 BBU and RRU Power Cable Installation
1. PDM
2. Power cable
5. Connect the other end of internal cables to -48V connecting terminal. Connect the
-48V end of BBU and RRU power cables to the ON end of switches. Connect the
-48VGND end to the -48VGND connecting terminal. Then screw down bolts with a
screwdriver.
6. Connect the input power cable carried by PDM self to the connecting terminal.
– End of Steps –
G-4
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Figures
Figure 2-1
Installation Flow ....................................................................................... 2-2
Figure 2-2
Putting the Mental Latch in Straight Direction......................................... 2-11
Figure 2-3
Removing Cover Board.......................................................................... 2-11
Figure 2-4
Removing Other Boards......................................................................... 2-12
Figure 2-5
Taking Out Component with an Antistatic Wrist Strap............................. 2-13
Figure 3-1
Pole Anchor Clamp Components ............................................................. 3-4
Figure 3-2
Pole Fixing Bracket Components ............................................................. 3-4
Figure 3-3
Pole-Mount Installation (1) ...................................................................... 3-5
Figure 3-4
Pole-Mount Installation (2) ....................................................................... 3-6
Figure 3-5
Pole-mount Installation (1) ....................................................................... 3-7
Figure 3-6
Pole-mount Installation (2) ....................................................................... 3-8
Figure 3-7
Pole-mount Installation (3) ....................................................................... 3-8
Figure 3-8
Pole-mount Installation (1) ....................................................................... 3-9
Figure 3-9
Pole-mount Installation (2) ..................................................................... 3-10
Figure 3-10
Pole-mount Installation (3) ................................................................... 3-10
Figure 3-11
Supporting Panel.................................................................................. 3-11
Figure 3-12
Hole Marking Design Template (Unit: mm)........................................... 3-12
Figure 3-13
Space Requirement for Wall-mount Installation (Unit: mm) ................. 3-13
Figure 3-14
Supporting Panel Installation on Wall ................................................... 3-13
Figure 3-15
Mounting Cabinet................................................................................ 3-14
Figure 4-1
External Cable Installation Flow ............................................................... 4-3
Figure 4-2
Appearance of the Plaster and Tape ........................................................ 4-4
Figure 4-3
Wrapping a Layer of Tape ........................................................................ 4-4
Figure 4-4
Wrapping Three Layer of Plaster.............................................................. 4-5
Figure 4-5
Wrapping a Layer of Tape ........................................................................ 4-5
Figure 4-6
Binding Cable Fasteners.......................................................................... 4-6
Figure 4-7
Power Cable structure ............................................................................. 4-6
Figure 4-8
Grounding Cable Structure ...................................................................... 4-8
Figure 4-9
ZXSDR R8860 Grounding Bolt................................................................ 4-8
Figure 4-10
Earth-network Copper Bar (Unit: mm).................................................... 4-9
Figure 4-11
Fiber Connection between ZXSDR R8860 and BBU ............................. 4-9
Figure 4-12
Optical Fiber Installation....................................................................... 4-10
ZXSDR R8860 Installation Manual
Figure 4-13
Fiber Connection between ZXSDR R8860s ........................................ 4-11
Figure 4-14
Optical Fiber Installation....................................................................... 4-11
Figure 4-15
Environment Monitoring Cable ............................................................. 4-12
Figure 4-16
Aviation Jack Appearance.................................................................... 4-12
Figure 4-17
AISG Control Cable Structure .............................................................. 4-13
Figure 4-18
Frequency Point Extension Cable ........................................................ 4-14
Figure 4-19
RF Jumper Installation ......................................................................... 4-15
Figure 4-20
PIMDC Appearance ............................................................................. 4-17
Figure 4-21
Installing PIMDC .................................................................................. 4-18
Figure 4-22
PIMDC Connection .............................................................................. 4-19
Figure 4-23
Connect Power Input Cable ................................................................. 4-20
Figure 4-24
Connecting Output Power Cable and Dry Contact Cables.................... 4-20
Figure 5-1
ZXSDR R8860 Configured with Common Antenna .................................. 5-2
Figure 5-2
ZXSDR R8860 Configured with Common Antenna, AISG Dual Tower
Amplifier ................................................................................................. 5-3
Figure 5-3
ZXSDR R8860 Configured with Electrically Tuned Antenna (1) ................ 5-4
Figure 5-4
ZXSDR R8860 Configured with Electrically Tuned Antenna (2) ................ 5-5
Figure 5-5
ZXSDR R8860 Configured with Electrically Tuned Antenna and AISG
Dual Tower Amplifier ............................................................................... 5-6
Figure 5-6
Main Antenna Feeder System Installation Flow........................................ 5-9
Figure 5-7
Antenna Installation Position .................................................................. 5-10
Figure 5-8
Directional Antenna Installation.............................................................. 5-12
Figure 5-9
Antenna Downtilt Adjustment ................................................................. 5-13
Figure 5-10
Omni Directional Antenna Installation................................................... 5-14
Figure 5-11
Feeder Fixing ....................................................................................... 5-17
Figure 5-12
Hoisting Feeder To Tower .................................................................... 5-19
Figure 5-13
Triple Feeder Clip Appearance............................................................. 5-20
Figure 5-14
Feeder Grounding Schematic Diagram ................................................ 5-21
Figure 5-15
Grounding System ............................................................................... 5-23
Figure 5-16
Grounding Bar Structure ...................................................................... 5-24
Figure 5-17
Grounding Clip..................................................................................... 5-24
Figure 5-18
Installation Hole Positions (Unit: mm) .................................................. 5-26
Figure 5-19
Hermetic Window Installation ............................................................... 5-27
Figure 5-20
Feeder into Room Mode (1) ................................................................ 5-28
Figure 5-21
Feeder into Room Mode (2) ................................................................. 5-29
Figure 5-22
Antenna, Feeder and Jumper Installation ............................................. 5-31
II
Figures
Figure 5-23
Waterproof Insulating Tape .................................................................. 5-32
Figure 5-24
PVC Adhesive Tape ............................................................................. 5-33
Figure 5-25
Wrapping a Layer of PVC Insulating Tape ............................................ 5-33
Figure 5-26
Wrapping Three Layers of Water Insulating Tape (the First
Layer) ................................................................................................... 5-34
Figure 5-27
Wrapping Three Layers of Water Insulating Tape (the Second
Layer) ................................................................................................... 5-34
Figure 5-28
Wrapping Three Layers of Water Insulating Tape (the Third
Layer) ................................................................................................... 5-34
Figure 5-29
Wrapping Three Layers of PVC Insulating Tape (the First Layer) ........... 5-35
Figure 5-30
Wrapping Three Layers of PVC Insulating Tape (the Second
Layer) ................................................................................................... 5-35
Figure 5-31
Fastening............................................................................................. 5-36
Figure 5-32
Feeder Hermetic-window Dimension (Unit: mm) .................................. 5-36
Figure 5-33
12 Feeder Hermetic-window Structure ................................................. 5-37
Figure 5-34
Installation Hole Positions (Unit: mm) ................................................. 5-38
Figure 5-35
Feeder Hermetic-window Installation................................................... 5-39
Figure 5-36
Chassis Jumpers ................................................................................. 5-40
Figure A-1
ZXSDR R8860 Cabinet-combined Installation Connection.......................A-1
Figure B-1
Cascaded Cabinet Connection ................................................................B-1
Figure B-2
ZXSDR R8860 Optical Fiber for Cascaded Cabinet .................................B-2
Figure C-1
OAU Appearance ................................................................................... C-1
Figure C-2
OAU Interfaces....................................................................................... C-2
Figure C-3
Anchor Clamp Assemblies ..................................................................... C-2
Figure C-4
Fixing Bracket Assemblies ..................................................................... C-3
Figure C-5
Two Sets of Anchor Clamp Assemblies .................................................. C-4
Figure C-6
Two Sets of Fixing Bracket Assemblies .................................................. C-5
Figure C-7
OAU Bracket .......................................................................................... C-6
Figure C-8
Two Sets of Supporting Panels............................................................... C-6
Figure C-9
Three Sets of Supporting Panels ............................................................ C-7
Figure C-10
OAU Installation (1) .............................................................................. C-8
Figure C-11
OAU Installation (2) .............................................................................. C-9
Figure C-12
OAU Rack .......................................................................................... C-10
Figure C-13
OAU Installation (1) .............................................................................C-11
Figure C-14
OAU Installation (2) ............................................................................ C-12
Figure C-15
Waterproof End Cap........................................................................... C-13
III
ZXSDR R8860 Installation Manual
Figure C-16
Loose off Waterproof End Cap ........................................................... C-13
Figure C-17
Waterproof End Cap Structure............................................................ C-14
Figure C-18
Waterproof End Cap Installation ......................................................... C-14
Figure C-19
AC Power Cable Connection .............................................................. C-15
Figure C-20
One AC Lightning Box, Three OAUs and Three R8860 Cable
Connection .......................................................................................... C-16
Figure D-1
Outdoor DC Lightning Box Appearance.................................................. D-2
Figure D-2
Outdoor DC Lightning Box Interface ....................................................... D-3
Figure D-3
Installation Parts..................................................................................... D-4
Figure D-4
Outdoor DC Lightning Pole Installation .................................................. D-5
Figure D-5
Outdoor DC Lightning Box Interfaces ..................................................... D-6
Figure D-6
Outdoor DC Lightning Connection .......................................................... D-6
Figure E-1
Indoor DC Lightning Box Appearance......................................................E-2
Figure E-2
Indoor DC Lightning Box Interfaces .........................................................E-3
Figure E-3
Indoor DC Lightning Box Cable Connection (not connect with remote
alarm) .....................................................................................................E-4
Figure F-1
AC Lightning Box Appearance .................................................................F-2
Figure F-2
AC Lightning Box Interface ......................................................................F-3
Figure F-3
AC Lightning Box Installation Parts ..........................................................F-3
Figure F-4
AC Lightning Pole Installation ..................................................................F-4
Figure F-5
One AC Lightning Box and One (or two) R8841 Cable Connection ...........F-5
Figure F-6
Two AC Lightning Box and Three R8841 Cable Connection ....................F-6
Figure F-7
One AC Lightning Box, Three OAUs and Three R8860 Cable
Connection .............................................................................................F-6
Figure F-8
Shielded Grounding Kit Structure.............................................................F-7
Figure F-9
Grounding Body 1 (adoptable for 6mm2 two-core outdoor power
cable) .....................................................................................................F-8
Figure F-10
Grounding Body 2 (adoptable for 16mm2 two-core outdoor power
cable) .....................................................................................................F-8
Figure F-11
Connecting Terminal (dual-hole).............................................................F-8
Figure F-12
Connecting Terminal (single-hole)..........................................................F-9
Figure G-1
Power Distribution Box Plane ................................................................. G-1
Figure G-2
Power Distribution Box ........................................................................... G-1
Figure G-3
Inside Cable to connect with PDM.......................................................... G-2
Figure G-4
PDM Installation to a Simplified Cabinet................................................. G-3
Figure G-5
BBU and RRU Power Cable Installation ................................................. G-4
IV
Tables
Table 1-1
Safety Symbols Description....................................................................... 1-2
Table 2-1
Tool and Meter List .................................................................................... 2-4
Table 3-1
ZXSDR R8860 Engineering Indices........................................................... 3-1
Table 3-2
JD40K085C20H2–K1Z DC Lightning Box Technical Indices ...................... 3-2
Table 3-3
GPAD501M54-1A External AC-to-DC Conversion Lightning Box
Technical Indices...................................................................................... 3-2
Table 3-4
Main Component List 1............................................................................. 3-3
Table 3-5
Main Component List 2............................................................................. 3-3
Table 3-6
Main Component List 3.............................................................................. 3-4
Table 3-7
Main Components ................................................................................... 3-11
Table 4-1
ZXSDR R8860 External Cable Connection Relationship............................ 4-1
Table 4-2
Color and Specification of DC Power Cable.............................................. 4-7
Table 4-3
Color and Specification of AC Power Cable .............................................. 4-7
Table 4-4
Cable Pin Description ............................................................................. 4-12
Table 4-5
AISG Control Cable Description .............................................................. 4-13
Table 4-6
Engineering Technical Indices of PIMDC ................................................. 4-16
Table 6-1
Connection Relationship............................................................................ 6-2
Table 6-2
Connection Relationship............................................................................ 6-3
Table D-1
Engineering Technical Indices.................................................................. D-1
Table E-1
Engineering Technical Indices ...................................................................E-1
Table F-1
Engineering Technical Indices ...................................................................F-1
Tables
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Glossary
AISG
- Antenna Interface Standards Group
BBU
- BaseBand Unit
BSC
- Base Station Controller
BTS
- Base Transceiver Station
RF
- Radio Frequency
VSWR
- Voltage Standing Wave Ratio
VII

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