Deere and ISG Electronic Systems JDGT-0001 Skylinks Head Unit and Skylinks Power Supply User Manual Installation Manual Part one

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Document ID	118568
Application ID	24FsHEyOOzn9rs4A2wVf4A==
Document Description	Instruction Manual Part 1
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	18.67kB (233390 bits)
Date Submitted	2000-09-25 00:00:00
Date Available	2001-03-05 00:00:00
Creation Date	2000-08-30 15:14:08
Producing Software	Acrobat PDFWriter 4.0 for Windows
Document Lastmod	0000-00-00 00:00:00
Document Title	Installation Manual Part one
Document Creator	Microsoft Word - Installation Manual Part one.doc

John Deere Golf Technologies
Installation Manual
Generation 4
John Deere Golf Technologies
3159 Royal Drive, Suite 320
Alpharetta, GA 30022
1-877-298-8515
May 00, 2000
Installation
Safety .....................................................................................................................................................................................................3
Overview................................................................................................................................................................................................5
General System...........................................................................................................................................................................5
Parts List...............................................................................................................................................................................................6
Bill of Material Numbers .................................................................................................... Error! Bookmark not defined.
Club Car.................................................................................................................................Error! Bookmark not defined.
EZ-GO....................................................................................................................................Error! Bookmark not defined.
Yamaha..................................................................................................................................Error! Bookmark not defined.
Sub-Assembly Part Numbers ...............................................................................................................................................6
Club Car Part Numbers .............................................................................................................................................................. 6
EZ-GO Assembly Numbers ...................................................................................................................................................... 8
Yamaha Assembly Numbers..................................................................................................................................................... 9
Service Part Numbers ............................................................................................................................................................10
Parts Included in Bill of Material ...........................................................................................................................................11
Club Car Sub-Assemblies........................................................................................................................................................ 11
EZ-GO Sub-Assemblies .......................................................................................................................................................... 17
Yamaha Sub-Assemblies ......................................................................................................................................................... 22
TOOLS AND EQUIPMENT....................................................................................................................................................27
Basic System Layout ........................................................................................................................................................................28
Installation Instructions .................................................................................................................Error! Bookmark not defined.
Overview of Generic UHF Antenna Bracket Installation .................................... Error! Bookmark not defined.
Club Car UHF Pre 2000 Bracket Installation..........................................................Error! Bookmark not defined.
Club Car UHF Post 2000 Bracket Installation ........................................................Error! Bookmark not defined.
EZ-GO UHF Bracket Installation................................................................................Error! Bookmark not defined.
Yamaha UHF Bracket Installation ..............................................................................Error! Bookmark not defined.
Overview of Generic GPS Antenna Bracket Installation ................................................ Error! Bookmark not defined.
Club Car Pre 2000 GPS Bracket Installation...........................................................Error! Bookmark not defined.
Club Car Post 2000 GPS Bracket Installation.........................................................Error! Bookmark not defined.
EZ-GO GPS Bracket Installation ................................................................................Error! Bookmark not defined.
Yamaha GPS Bracket Installation ...............................................................................Error! Bookmark not defined.
Overview of Generic Power Harness Installation.............................................................. Error! Bookmark not defined.
Club Car Power Harness Installation .........................................................................Error! Bookmark not defined.
EZ-GO Power Harness Installation ............................................................................Error! Bookmark not defined.
Yamaha Power Harness Installation...........................................................................Error! Bookmark not defined.
Overview of Generic Display Unit Bracket Installation.................................................. Error! Bookmark not defined.
Club Car Display Unit Bracket Installation .............................................................Error! Bookmark not defined.
EZ-GO Display Unit Bracket Installation ................................................................Error! Bookmark not defined.
Yamaha Display Unit Bracket Installation...............................................................Error! Bookmark not defined.
Overview of Generic Display Unit Installation................................................................... Error! Bookmark not defined.
Club Car Display Unit Installation..............................................................................Error! Bookmark not defined.
EZ-GO Display Unit Installation.................................................................................Error! Bookmark not defined.
Yamaha Display Unit Installation...............................................................................Error! Bookmark not defined.
Trouble Shooting .............................................................................................................................Error! Bookmark not defined.
Problem Solving ...................................................................................................................... Error! Bookmark not defined.
SkyLinks (May 00, 2000)
Installation Instructions
Installation
Safety
Live With Safety
Before returning cart to customer, make sure cart is
Functioning properly, especially the safety systems.
Install all safety guards and shields.
SkyLinks (May 00, 2000)
Installation Instructions
Installation
SkyLinks (May 00, 2000)
Installation Instructions
Installation
Overview
General System
SkyLinks is a golf information system. It provides valuable information to the golfer and to the course
manager through such technologies as satellite navigation and digital radio communications.
The main components of SkyLinks are the computer display units on each golf cart, a central
computer server in the clubhouse, workstation computer(s), and a communications system to tie it all
together.
Golf cart computers
The golf cart computers perform the following functions:
Vehicle tracking with GPS (Global Positioning System)
Display tailored to the golfer's play, including:
Course map display
Accurate yardage information
Pro's tips
Advertising images
Text messages from the clubhouse
Data feed to the clubhouse
SkyLinks (May 00, 2000)
Installation Instructions
Installation
Parts List
Installation Part Numbers by Model
Part numbers are assigned by Phoenix International, and are subject to change without notice
Club Car
ITEMS
PART NUMBERS
DESCRIPTION
HEAD UNIT ASSEMBLY
JDGT-0001
Display Unit
POWER SUPPLY
JDGT-0002
Power Supply
BKT, PWR SUPPLY – CLUBCAR
800-0267
Assy with Power Supply
CLAMP, DISPLAY – CLUB CAR
800-0255
Assy with P/N 800-0267 and P/N 950-0093
CBL ASSY, CLUBCAR ELECTRIC
CBL ASSY, CLUBCAR GAS
JDGT HDW KIT
Power Harness Assembly
440-0660
Power Harness Assembly
JDGT-0004
Bulk Item Hardware Kit
PHMS, PHIL, 10-32 X .750
812-0067
Screw to secure P/N 800-0255
PHMS, PHIL, 10-24 X 1.50
812-0068
Screw to secure P/N 800-0246
PHMS, PHIL, ¼-20 X .500
812-0075
Secures Head Unit
HHMS, CAP ¼-20 X 2.75”
816-0006
Secures Power Supply to bracket
LOCKWASHER, INT, 1/4?” ZNC
832-0019
Assy with P/N 812-0075
WSHR, FLAT #10 SS MS15795
838-0033
Assy with P/N 812-0068
SPCR, CLUBCAR ANTENNA BKT
CABLE TIE, 7.4” STANDARD
840-0111
850-0005
Assy with P/N 800-0246
Secures UHF and GPS Antenna Cables to Cart
CARTON 10 x 6 x 4
900-0053
Box to Hold Bulk Items
POLY BAG, ZIP-LOCK 4 X 6
901-0016
Packaging for shipping
BAG, 10 X 13 2 MIL
901-0022
Packaging for shipping
JDGT BKT/ANT KIT-CLUB GAS
JDGT-0011
GEN 4 Club Car Gas Pre 2000 roof
CBL ASSY, CLUBCAR GAS
440-0660
Power Harness Assembly
BKT ASSY, CLUB CAR DSPLY
950-0093
Bracket for Display Unit
UHF ANT/BKT ASSY CLUBCAR
950-0094
UHF RADIO BRACKET ASSEMBLY PRE 2000
CLAMP, DISPLAY – CLUB CAR
800-0255
Assy with P/N 800-0267 and P/N 950-0093
CRTN, 22 5/16 X 18 3/16 X
900-0001
Packaging for shipping
PARTITION, 35 CELL
900-0006
Packaging for shipping
BUBBLE WRAP, ANT-STATIC
903-0001
BKT ASSY, CLUB CAR DSPLY
950-0093
Bracket for Display Unit
Cover, Support – Club Car
800-0250
Cover Support Display
Support, Center –Club Car
800-0251
Center Support Display
BKT, MTG – Club Car
800-0852
Mounting Bracket Display
Plate, MTG – Color DSPLY
800-0853
Mounting Plate Display
PHMS, PHIL, 10-32 x .375
812-0066
Hex Nut, 1/4 –20 Jam 18-8
822-0025
SkyLinks (May 00, 2000)
Installation Instructions
Installation
Bumper, 1” OD ¼ -20 x .50
845-0007
Grommet, Neoprene ID=5/16
845-0007
Grommet, Neoprene ID=1/2
881-0009
GPS ANT/BKT ASSY CLUB CAR
950-0095
GPS ANTENNA BRACKET ASSEMBLY PRE 2000
Antenna, GPS 8ft SMA MAG
496-0002
GPS Antenna
BKT, Antenna – Club Car
800-0246
Bracket for Antenna
Pad, Antenna MTG – PSC
852-0006
Adhesive for Antenna
UHF ANT/BKT ASSY CLUBCAR
950-0094
UHF RADIO BRACKET ASSEMBLY PRE 2000
Antenna, UHF Mobile 5DB
496-0001
UHF Antenna
BKT, Antenna – Club Car
800-0246
Bracket for Antenna
SkyLinks (May 00, 2000)
Installation Instructions
Installation
EZ-GO Assembly Numbers
Items
Part Numbers Description
HEAD UNIT ASSEMBLY
POWER SUPPLY
JDGT-0001
JDGT-0002
Display Unit
Power Supply
CBL ASSY, EZ-GO ELECTRIC
CBL ASSY, EZ-GO GAS
XXX-XXXX
XXX-XXXX
Power Cable Assembly
Power Cable Assembly
SkyLinks (May 00, 2000)
Installation Instructions
Installation
Yamaha Assembly Numbers
Items
Part Numbers Description
HEAD UNIT ASSEMBLY
POWER SUPPLY
JDGT-0001
JDGT-0002
Display Unit
Power Supply
CBL ASSY, YAMAHA ELECTRIC
CBL ASSY, EZ-GO GAS
XXX-XXXX
XXX-XXXX
Power Cable Assembly
Power Cable Assembly
SkyLinks (May 00, 2000)
Installation Instructions
Installation
Service Part Numbers
Part listed below can be ordered as replacement or repair parts.
Service part numbers may be different from Bill of Material part numbers.
Part numbers are assigned by Phoenix International, and are subject to change without notice.
Repairable Service Parts – Gen 4
Part Number
JDGT-0001
JDGT-0002
JDGT-0009
Sub-Assy
Head Unit
Power Supply
GPS base unit
Consumable Service Parts – Gen 4
Part Number
496-0002
496-0009
440-0600
440-0660
440-0662
800-0246
800-0290
800-0292
800-0291
800-0247
800-0286
SkyLinks (May 00, 2000)
Sub-Assy
GPS Antenna
UHF MaxRad antenna (antenna, cable, base – no bracket)
Cable Assy Club Car Electric
Cable Assy Club Car Gas
Cable Assy Ez-Go Electric
Cable Assy Ez-Go Gas
Cable Assy Yamaha Electric
Cable Assy Yamaha Gas
Bracket Antenna Club Car
Bracket Antenna UHF 2k Club Car
Bracket Antenna Bottom 2k Club Car
Bracket Antenna GPS 2k Club Car
Bracket Antenna Ez-Go
Bracket Antenna Yamaha
10
Installation Instructions
A future picture will be inserted of the
power harness with both connectors
Installation
labeled.
Parts Included in Bill of Material
There are different parts numbers for the Power Harness, GPS Antenna Bracket, and UHF
Antenna Bracket based on the specific cart model and year.
Club Car Sub-Assemblies
CBL ASSY, CLUBCAR ELECTRIC P/N XXX-XXXX
Power Harness Assembly
SkyLinks (May 00, 2000)
11
Installation Instructions
Installation
CBL ASSY, CLUBCAR GAS P/N 440-0600 AND POWER SUPPLY
1.
Power Harness Assembly
(P/N 440-0660)
2. Power Supply Bracket
(P/N 800-0267)
3. Clamp and screw
(P/N 800-0255 and P/N 812-0067)
4. Bolts
(P/N 816-0006)
5. Power Supply
(P/N JDGT-0002)
SkyLinks (May 00, 2000)
12
Installation Instructions
Installation
GPS ANT/BKT ASSY CLUBCAR P/N 950-0095 (Pre 2000)
1.
2.
3.
4.
5.
6.
GPS Antenna (P/N 496-0002)
GPS Bracket (P/N 800-0246)
Adhesive Pad (P/N 852-0006)
Screws (2)
(P/N 812-0068)
Washer (2) (P/N 838-0033)
Spacer (2)
(P/N 840-0111)
SkyLinks (May 00, 2000)
13
Installation Instructions
A future picture will be inserted of the
GPS bracket, GPS antenna, and
adhesive pad
Installation
GPS ANT/BKT ASSY CLUBCAR P/N 950-0095 (Post 2000)
1.
2.
GPS Bracket
GPS Antenna
UHF ANT/BKT ASSY CLUB CAR P/N 950-0094 (Pre 2000)
1.
2.
3.
4.
5.
Bracket
(P/N 800-0246)
Antenna Assembly
(P/N 496-0001)
Screws (2)
(P/N 812-0068)
Washer (2)
(P/N 838-0033)
Spacers (2)
(P/N 840-0111)
SkyLinks (May 00, 2000)
14
Installation Instructions
Installation
UHF ANT/BKT ASSY CLUB CAR P/N 950-0094 (Post 2000)
A future picture of the UHF antenna, whip and
bracket
will be inserted.
1.
Antenna
2.
3.
Antenna whip
Bracket
SkyLinks (May 00, 2000)
15
Installation Instructions
Installation
HDWE PKG, CLUB CAR- COLOR P/N 950-0093
1.
2.
3.
4.
5.
6.
7.
8.
Bumper
2 Nut
Hex
Center Support
Clamp
Display
Unit Plate
Main Bracket
Screws
Support Cover
(P/N 845-0007)
(P/N 822-0025)
(P/N 800-0251)
(P/N 800-0255)
(P/N 800-0853)
(P/N 800-0852)
(P/N 812-0066)
(P/N 800-0251)
SkyLinks (May 00, 2000)
16
Installation Instructions
A future picture will be inserted of the
power harness with both connectors
Installation
labeled.
EZ-GO Sub-Assemblies
CBL ASSY, EZ-GO ELECTRIC P/N XXX-XXXX
1.
Power Harness Assembly
SkyLinks (May 00, 2000)
17
Installation Instructions
Installation
A future picture will be inserted of the
power harness with both connectors
labeled.
CBL ASSY, EZ-GO GAS P/N XXX-XXXX
1.
2.
3.
Power Harness Assembly
Power Supply Connector
Display Unit Connector
SkyLinks (May 00, 2000)
18
Installation Instructions
Installation
A future picture will be inserted of the GPS
bracket, GPS antenna, and adhesive pad
GPS ANT/BKT ASSY CLUBCAR P/N XXX-XXXX
1.
2.
3.
GPS Bracket
GPS Antenna
Adhesive Pad
SkyLinks (May 00, 2000)
19
Installation Instructions
A future picture of the UHF antenna, whip and
bracket will be inserted.
Installation
UHF ANT/BKT ASSY EZ-GO P/N XXX-XXXX
1.
2.
3.
Antenna
Antenna whip
Bracket
SkyLinks (May 00, 2000)
20
Installation Instructions
A future picture will be inserted of the
display bracket with important areas
Installation
identified.
HDWE PKG, EZ-GO COLOR P/N XXX-XXXX
1.
2.
3.
4.
Display bracket
Cart Clamps
Grommet
Grommet
SkyLinks (May 00, 2000)
21
Installation Instructions
A future picture will be inserted of the
power harness with both connectors
Installation
labeled.
Yamaha Sub-Assemblies
CBL ASSY, YAMAHA ELECTRIC P/N XXX-XXXX
1.
2.
3.
Power Harness Assembly
Power Supply Connector
Display Unit Connector
SkyLinks (May 00, 2000)
22
Installation Instructions
A future picture will be inserted of the
power harness with both connectors
Installation
labeled.
CBL ASSY, YAMAHA GAS P/N XXX-XXXX
4.
5.
6.
Power Harness Assembly
Power Supply Connector
Display Unit Connector
SkyLinks (May 00, 2000)
23
Installation Instructions
Installation
A future picture will be inserted of the GPS
bracket, GPS antenna, and adhesive pad
GPS ANT/BKT ASSY YAMAHA P/N XXX-XXXX
1.
2.
3.
GPS Bracket
GPS Antenna
Adhesive Pad
SkyLinks (May 00, 2000)
24
Installation Instructions
Installation
A future picture of the UHF antenna, whip and
bracket will be inserted.
UHF ANT/BKT ASSY YAMAHA P/N XXX-XXXX
1.
2.
3.
Antenna
Antenna whip
Bracket
SkyLinks (May 00, 2000)
25
Installation Instructions
A future picture will be inserted of the display
bracket with important areas identified.
Installation
HDWE PKG, YAMAHA COLOR P/N XXX-XXXX
1.
2.
3.
4.
Display bracket
Cart Clamps
Grommet
Grommet
SkyLinks (May 00, 2000)
26
Installation Instructions
Installation
TOOLS AND EQUIPMENT
Not Supplied With Kit
Club Car Tools and Equipment
Required-Under Review
• 7/16” wrench
• 7/16” socket
• Phillips screwdriver
• Wire Cutters
• Crescent Wrench
• Electric screwdriver/drill
• Phillips head bit
• Socket adapter
• ½ -9/16” socket
• Awl
EZ-GO Tools and Equipment
Required
To be determined
Yamaha Tools and Equipment
Required
To be determined
SkyLinks (May 00, 2000)
27
Installation Instructions
Installation
Display Unit
RF Antenna
Battery
Connectors
Power Harness
Fuse Holder
Key Switch Connector
Power supply
Basic System Layout
SkyLinks (May 00, 2000)
28
Installation Instructions
Installation
1-GPS Antenna
2-RF Antenna
4-Power Harness
5-Battery Connectors
7-Power Supply
8-Key Switch connector
GPS Antenna
3-Display Unit
Basic Components:
1. Antennas
2. Display Unit
3. Power Supply
4. Power Harness
SkyLinks (May 00, 2000)
6-Fuse Holder
Before Installation review manual. To prevent
damage to components and cart.
29
Installation Instructions

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Create Date                     : 2000:08:30 15:14:08
Title                           : Installation Manual Part one
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