Landis Gyr Technology EG0R3S2 GAS METER TRANSMITTER MODULE User Manual USERS MANUAL 2

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Certification Exhibit
FCC ID: R7PEG0R3S2
IC: 5294A-EG0R3S2
FCC Rule Part: 15.247
IC Radio Standards Specification: RSS-210
ACS Report Number: 07-0243-15C
Manufacturer: Cellnet Technology, Inc.
Model(s): 25-1075, 25-1080, 25-1081
Manual
(Part 2 of 4)
5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598
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American Installation
Figure 5.1 American: Meter Module before installation
Follow steps 1‐4 in ʺTo Begin Residential Meter Module Retrofitʺ on page 5‐1.
Figure 5.2 American: meter with index and index cover
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Remove the index dials from the gas meter. Also remove all of the original
gasket material. Replace the index if it is damaged or if the gears are
discolored.
WHEN REPLACING AN INDEX YOU MUST ENTER THE METER READ
INTO THE HANDHELD AND IN THE COMMENT SECTION WRITE
“INDEX EXCHANGED”. For Index visual verification and exchange on
American meters see Appendix B, Visual Inspection of Indexes.
Figure 5.3 American Removing the Index (one screw on each side)
Clean the area behind the index and cover gasket surface on the meter with a
wire brush and gasket scraper.
Make sure that the location of the dials on the meter is free of any debris that
may hamper module installation.
Slide the index attachment clips out to the sides before beginning to install
module on meter.
Figure 5.4 American: Sliding the Index attachment clip out (one per side)
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Align the meter drive dog with the module wiggler and install the Meter
Module base to the meter by screwing in the two captured standoff screws.
The torque requirement for fastening the screws is 10 inch‐pounds. For
modules manufactured starting in May 2005, for proper alignment see
Appendix A, Aligning the New American Meter Drive Dog.
Check the wiggler on the meter module for free movement. Wiggler should turn at least 10
degrees but no greater than a 1/4 turn. If it is binding, then disassemble and realign. This is
also known as the “wiggle” test.
Improper alignment or tightening of the standoff screws may result in module or meter
failure.
Figure 5.5 American: Aligning the drive dog
Figure 5.6 American: Attaching the Meter Module onto the meter by screwing in two stand-off
fasteners
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Use torque screwdriver set at 10 inch-pounds to install the two captured standoff screws
for all module installations.
Attach the index to the Meter Module housing with the captured clips on the
standoff screws. Be sure that the clips are extended fully towards the outside
edge of the module when you fit the index to the module, and align the index
dog of the index to the moduleʹs wiggler. Push the two clips towards the
inside of the module to secure the index.After the index is installed, the
installer must turn the proving dial on the index to ensure the index is
properly engaged with the module.
Figure 5.7 American: Installing Index on standoff screws
Figure 5.8 American: Sliding the Index clip in
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Plug the battery into the programming port power cable and place it in the
battery compartment with the battery wires on top.
Figure 5.9 American: Connecting the battery
Figure 5.10 American: Installing the battery with the battery cable on top
Figure 5.11 American: Properly installed battery
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Utilize the RF Buster to verify module is transmitting, hold the RF Buster with
magnet side to the top upper left quadrant of the module plastic cover and
hold the button until 10 beeps are received. See Appendix C, Using the RF
Buster for more information.
Magnet location
for “busting”
Figure 5.12 American: Meter module with cover and tamper seals installed
10 Install the cover on the Meter Module base, using the four screws that were
provided. Tighten the screws until the cover sits snug, then tighten an
additional quarter turn.
11 Install new red tamper seals over two diagonal screws (upper right and lower
left, or upper left and lower right).
12 Clean up any debris from the retrofit and installation processes, and leave a
door hanger tag with any appropriate information filled in. Make sure to
always leave a door hanger.
13 At the end of the day, the installer returns to the Cross Dock for the check‐in
process. The installer should also turn in inventory of unused, defective, or
broken gas Meter Modules. The Installer must check in all Handhelds issued.
The installer is responsible for reconciling any discrepancies in changed data
before the check‐in process can be completed. Meters Modules will not be
checked out to an installer who has not completed the previous dayʹs check‐in
process.
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Rockwell/Equimeter/Sensus Meter Module Installation
Figure 5.13 Rockwell/Equimeter/Sensus: meter module before installation
Figure 5.14 Rockwell/Equimeter/Sensus: meter
Follow steps 1‐4 in ʺTo Begin Residential Meter Module Retrofitʺ on page 5‐1.
Figure 5.15 Rockwell/Equimeter/Sensus: Meter with tamper seals and index cover removed
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Remove the index and all of the original gasket material. Clean the area
behind the index on the meter with a wire brush and gasket scraper to
remove all debris.
Figure 5.16 Rockwell/Equimeter/Sensus: Removal of index cover gasket
Insert the two screws through the index and through the Meter Module base.
Ensure that the moduleʹs wiggler and the meter drive dog of the index are
properly aligned.
Figure 5.17 Rockwell/Equimeter/Sensus: Meter Module and index with screws in place ready for
assembly
While holding the index and Meter Module base together, align the meter
drive dog with the module wiggler. The torque requirement for fastening the
screws is 4‐8 inch‐pounds. Refer to ʺRockwell/Equimeter/Sensus: Attaching the
Meter Module and index to the meterʺ on page 5‐10.
Do not over tighten the standoff screws; if module wiggler and meter drive dog are not
aligned properly it may result in a meter failure.
Check the wiggler on the meter module for free movement. The wiggler should turn at
least 10 degrees, but no greater than 1/4 turn. If it is binding, then disassemble and
realign. This is also known as the "wiggle" test.
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Figure 5.18 Rockwell/Equimeter/Sensus: Attaching the Meter Module and index to the meter
All of the original gasket and all debris must be completely removed or it will result in a
module and meter failure.
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Gently wiggle the two‐foot proving dial to make sure the gears are meshed
properly. There should be no greater than 1/4 turn play.
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Plug the battery into the programming power cable and place it in the battery
compartment with the battery wires on top.
Figure 5.19 Rockwell/Equimeter/Sensus: Connecting the battery
Figure 5.20 Rockwell/Equimeter/Sensus: Correct battery orientation (connector on top)
Figure 5.21 Rockwell/Equimeter/Sensus: Battery properly installed
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Use the four remaining screws to install the cover to the Meter Module base,
tightening the screws until the cover sits snug, then tighten an additional
quarter turn.
Figure 5.22 Rockwell/Equimeter/Sensus: Installing the Meter Module cover
You can mount an Equimeter module to a Rockwell/Equimeter Residential Gas meter using
only two screws, as long as you use one of the following configurations (based on the
image below): A-D, B-C, or A-B. If screws cannot be properly installed, replace with
threaded inserts and 8-32 scews.
Figure 5.23 Rockwell/Equimeter/Sensus: two-screw configuration
Configurations C-D, B-D, and A-C are unacceptable. These are not strong enough to
exclude rainwater.
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Install new red tamper seals over diagonal screws (upper right and lower left,
or upper left and lower right).
Figure 5.24 Rockwell/Equimeter/Sensus: Correctly installed Meter Module
Utilize the RF Buster to verify module is transmitting, hold the RF Buster with
magnet side to the top upper left quadrant of the module plastic cover and
hold the button until 10 beeps are received. Refer to Appendix C, Using the RF
Buster.
10 Clean up any debris from the retrofit and installation processes, and leave a
door hanger tag with any appropriate information filled in, if door hangers
are specified during installer training for that utility. Make sure to always
leave a door hanger.
11 At the end of the day, the installer returns to the Cross Dock for the check‐in
process. The installer should also return unused, defective, or broken Gas 3
Meter Modules. The installer must check in all Handhelds issued at the start
of the shift. The installer is responsible for reconciling any discrepancies in
changeout data before the check‐in process can be completed. Meter Modules
will not be checked out to an installer who has not completed the previous
dayʹs check‐in process.
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Sprague/Schlumberger/Actaris Meter Module Installation
Figure 5.25 Sprague/Schlumberger/Actaris: Meter Module before installation
Figure 5.26 Sprague/Schlumberger/Actaris: Meter
Follow steps 1‐4 in ʺTo Begin Residential Meter Module Retrofitʺ on page 5‐1.
Figure 5.27 Sprague/Schlumberger/Actaris: Removing the index cover
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Remove the index and index screws from the meter. Inspect the index for any
signs of damage. If damaged, replace the index. Refer to Appendix B, Visual
Inspection of Indexes for more information. Also remove all of the original
gasket material, if any.
Figure 5.28 Sprague/Schlumberger/Actaris: Removing the index
Clean the area behind the index and the cover gasket surface on the meter
with a wire brush and gasket scraper. Ensure the entire area is free of debris.
Figure 5.29 Sprague/Schlumberger/Actaris: Removal of index cover gasket
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Insert the two Phillips head screws through the Meter Module base.
Figure 5.30 Sprague/Schlumberger/Actaris: Meter Module pre-assembled
Align the Meter Module base to the meter. Lead the Index screws into the
meter. Ensure that the moduleʹs wiggler and the meterʹs drive dog are aligned
properly. Only engage screws 1 turn, leave clearance to slide the index under
the screw heads.
Figure 5.31 Sprague/Schlumberger/Actaris: Alignment of the meter drive dog and screws
Figure 5.32 Sprague/Schlumberger/Actaris: Meter Module base attached to meter, ready to slide on
dials
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Install the index by sliding the tabs on the index under the heads of the screw
and tightening the screws. The torque requirement is 4‐8 inch‐pounds. Ensure
that the moduleʹs wiggler and the meter drive dog of the index are properly
aligned before tightening the screws. Also ensure that the module is not
bound up by checking the 2 Foot dial to ensure that it has between 1/4 and 1/2
turn play in it.
Figure 5.33 Sprague/Schlumberger/Actaris: Securing index and checking for free movement of
wiggler-
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Plug the battery into the programming power cable and place it into the
battery compartment with the battery wires and connector in back (see
Figures 36, 37, and 38).
Figure 5.34 Sprague/Schlumberger/Actaris: Connecting the Battery
Figure 5.35 Sprague/Schlumberger/Actaris: Correct Battery Orientation
Figure 5.36 Sprague/Schlumberger/Actaris: Battery Correctly Installed
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Use the remaining two screws to install the cover on the Meter Module,
tightening the screws until the cover sits snug, then tighten an additional
quarter turn. Insert the two red tamper seals.
Figure 5.37 Sprague/Schlumberger/Actaris: Fasten Cover Screws and Insert Tamper seals
Utilize the RF Buster to verify module is transmitting, hold the RF Buster with
magnet side to the top upper left quadrant of the module plastic and hold the
button until 10 beeps are received.
10 Clean up any debris from the retrofit and installation processes, and leave a
door hanger tag with any appropriate information filled in, if door hangers
are specified during installer training for that utility.
11 At the end of the day, the installer returns to the Cross Dock for the check‐in
process. The installer should also turn in inventory of unused, defective, or
broken gas Meter Modules. The installer must check in all Handhelds issued
at the start of the shift. The installer is responsible for reconciling any
discrepancies in changeout data before the check‐in process can be
completed. Meter Modules will not be checked out to an installer who has not
completed the previous dayʹs check‐in process.
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Lancaster/National Meter Module Installation
Before beginning the Lancaster retrofit, ensure that the meter is retrofittable. You
can identify this by the placement of the screws that attach the dials to the
module. It is very important that you do not break the seal of the meter dial cover
if this is not a retrofittable meter.
Figure 5.38 Lancaster/National: Meter retrofittable
Figure 5.39 Lancaster/National: Meter non-retrofittable
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Figure 5.40 Lancaster/National: Meter Module before installation
Figure 5.41 Lancaster/National: Meter
Follow steps 1‐4 in ʺTo Begin Residential Meter Module Retrofitʺ on page 5‐1.
Figure 5.42 Lancaster/National: Removing the index cover
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Remove the index from the meter.
Figure 5.43 Lancaster/National: Removing the index
Remove all of the original gasket material, if any. Clean the area behind the
index and the cover gasket surface on the meter with a wire brush and gasket
scraper, ensure that the entire area is free of debris.
Figure 5.44 Lancaster/National: Removal of index cover gasket
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Remove original one‐prong coupler and replace with two‐pronged coupler,
being careful not to cross the threads. This does not have to be tightened since
the meter turning will keep tension on the drive dog.
Figure 5.45 Lancaster/National: Installation of New Coupler
Insert the two longer screws through the Meter Module base.
Figure 5.46 Lancaster/National: Meter Module pre-assembled
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Fasten the Meter Module base to the meter, ensuring that the moduleʹs
wiggler and meterʹs drive dog are properly aligned. Only engage screws 1
turn.
Figure 5.47 Lancaster/National: Alignment of the meter drive dog and screws
Figure 5.48 Lancaster/National: Meter Module base attached to meter, ready to slide on dials
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Install the index by sliding the tabs on the index under the heads of the screw
and tightening the screws. The torque requirement is 10 inch‐pounds. Ensure
that the moduleʹs wiggler and the meter drive dog of the index are properly
aligned before tightening the screws. Also ensure that the module is not
bound up by checking the 2 Foot dial to ensure that it has between 1/4 and 1/2
turn play in it. Securing Index and Checking for Free Movement of Drive
Dog.
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Plug the battery into the programming port/power cable and place it into the
battery compartment with the battery wires and connector in back.
Figure 5.49 Lancaster/National: Connecting the Battery
Figure 5.50 Lancaster/National: Correct Battery Orientation
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Figure 5.51 Lancaster/National: Battery Correctly Installed
Use the remaining two screws to install the cover on the Meter Module,
tightening the screws until the cover sits snug, then tighten as additional
quarter turn. Insert the two red tamper seals.
Figure 5.52 Lancaster/National: Fasten Cover Screws and Insert Tamper seals
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10 If needed, remove serial number plate from original cover and install on new
cover with two small screws provided.
Figure 5.53 Lancaster/National: Replacing Serial Number Plate
11 Utilize the RF Buster to verify module is transmitting, hold the RF Buster with
magnet side to the top upper left quadrant of the module plastic cover and
hold the button until 10 beeps are received. See Appendix C, Using the RF
Buster for more information.
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Notes:
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CHAPTER 6 COMMERCIAL AND INDUSTRIAL METER MODULE
INSTALLATION
This chapter outlines change out procedures for:
•
American CG3
•
Rockwell/Equimeter/Sensus Meter Module Installation
•
Sprague/Actaris Meter Module Installation
•
Schlumberger/Actaris Meter Module Installation
Refer to Appendix E, Difficult/Non‐compatible Commercial Retrofits for difficult and
non‐compatible module installation instructions.
TO BEGIN C&I METER MODULE INSTALLATION
The first four steps for every gas meter module install are the same for every
manufacturer. Prior to beginning the commercial meter module retrofit, make
sure you have followed the steps in ʺIf the installers come across any meters where a
medical alert code appears in the Handheld for that address they are to discontinue the
exchange, enter the appropriate skip code and move to the next exchange.Prior to Meter
Exchange or Module Retrofitʺ on page 3‐1.
Remove the cover from the Meter Module.
Plug the programming cable from the Handheld into the programming
power cable on the Meter Module. Refer to Chapter 2, Using the HandHeld
Device.
Program the Meter Module and check the Handheld for successful
programming (example, Dials = 4, Meter ID = 0123456G, Meter Constant = 2).
Remove the tamper seals and index cover from the original gas meter.
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American CG3 Installation
Figure 6.1 American CG3: Meter before installation
Follow the steps in ʺTo Begin C&I Meter Module Installationʺ on page 6‐1.
Remove the tamper caps and index cover from the original meter. Remove
the index from the index cover. Clean the work areas with a wire brush and/
or scraper as needed. Remove all of the original gasket if it is unserviceable.
Inspect Index for wear and gear fading.
Figure 6.2 American CG3:Removing the cover and index
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Open the package containing the Meter Module, screws, and battery.
Figure 6.3 Common American meter module packaging with hardware on the right
Figure 6.4 American CG3: screw kit
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Figure 6.5 American CG3: meter module kit
Open the bag containing the battery. Carefully remove the battery.
Open the meter module. Avoid pulling the cables.
Figure 6.6 Open American CG3: module
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Connect the battery to the Meter Module. Assemble the battery into the
retaining clip on the metal bracket.
Figure 6.7 American CG3:Connecting the battery to the module
Route wire through cutout area so that wire is not pinched.
Connect the programming cable from the handheld computer to the
programming port on the Meter Module. Program the Meter Module. Check
the handheld for successful programming (example ‐ Dials = 4 or 5, Meter ID
= 0123456G, Meter Constant = 5 or 10).
Figure 6.8 American CG3:Connecting the programming cable to the American Commercial meter
module
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Figure 6.9 American CG3: module route wire
Slide the metal bracket (not the green circuit board) into the slots of the
clamshell (one of the clamshell halves has slots on opposite sides of the
interior). If you are looking down into the slots, the battery clip should be
towards the top ‐ the large capacitors on the circuit board go deep into the
clamshell. Assemble the Meter Module halves together with the four small
self‐tapping screws provided. The torque requirement is 6‐10 inch pounds.
Ensure that the gasket is in place and the wires are not pinched. Install the
tamper seals.
Check condition of the index for looseness of index pointers on shaft, cracks on face
enamel, or peeling. Ensure that the index is not bound up. Replace the index if dials are
loose or locked, or if the enamel is cracked, loose or damaged.
Figure 6.10 American CG3: module Index detail
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Attach the new index cover to the index using the screws provided. The
torque requirement is 10‐inch pounds. Handle the index carefully to avoid
breaking the counter or index. Ensure that the counter and index are properly
aligned. Verify that the counter is fully engaged to the index pointer.
Figure 6.11 American CG3:module- Attaching the new Index cover
10 Attach tamper seals as shown. there are two tamper seals for the Index‐to‐
Index cover connections.
Figure 6.12 American CG3: tamper sealing for Index cover
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11 Mount the index and cover onto the meter. Place the gasket on the meter
(replace if necessary), aligning the holes. Secure the index to the meter with
the two hex‐head screws provided. The torque requirement is 20‐30 inch
pounds. Install the tamper seal.
Figure 6.13 American CG3:l installing Index
12 Determine the best orientation for the mounting bracket (see following
configurations). To change the bracket orientation, remove the two Phillips
head screws holding the bracket to the module. The bracket can be turned or
flipped over for the best configuration. Cable tie may need to be removed.
Figure 6.14 American CG3: mounting bracket configurations
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13 Attach the mounting bracket to the meter using the large Fillister screws
provided. Use a tamper cup seal on one or two of the screws. The torque
requirement is 30‐40 inch pounds. Install the two tamper seals.
Figure 6.15 American CG3:meter module with mounting bracket installed
14 Install tamper caps over remaining five screws.
15 Utilize the RF Buster to verify module is transmitting, hold RF Buster with
magnet side to the top upper left quadrant of the module plastic and hold the
button until 10 beeps are received. See Appendix C, Using the RF Buster for
more information.
16 Clean up any debris from the retrofit and installation processes and tie any
loose cables with tie wraps.
17 Proceed to the next installation site.
18 At the end of the day, return to the Cross Dock for the check‐in process. Turn
in inventory of unused, defective, or broken gas Meter Modules. Check in the
handheld computer. The installer must reconcile any discrepancies in the
changeout data before the check‐in process can be completed. The crossdock
will not check out any Meter Modules to an installer who has not completed
the previous dayʹs check‐in process.
Rockwell/Equimeter/Sensus Meter Module Installation
There are two types of Rockwell modules: Center and Offset. The left side
illustrates center proving dial and the right side illustrates offset proving
dial.Verify the appropriate type before starting installation.
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Figure 6.16 Rockwell/Equimeter/Sensus: Indexes before installation
Follow the steps in ʺTo Begin C&I Meter Module Installationʺ on page 6‐1.
Remove the tamper caps and index cover from the original meter. Remove all
of the original gasket if it is unserviceable. Clean the work area with a wire
brush and scraper if needed.
Select the appropriate Meter Module (Rockwell/Equimeter Center or Offset).
Open the package containing the Meter Module, screws, and battery.
Figure 6.17 Rockwell/Equimeter/Sensus: screw and meter module kits
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Open the bag containing the battery. Carefully remove the battery.
Open the Meter Module, taking care to avoid pulling on the cables.
Connect the battery to the Meter Module. Assemble the battery into the
retaining clip on the metal bracket.
Connect the programming cable from the handheld computer to the
programming port on the Meter Module. Program the Meter Module. Check
the handheld for successful programming
Slide the metal bracket (not the green circuit board) into the slots of the
clamshell (one of the clamshell halves has slots on opposite sides of the
interior). If you are looking down into the slots, the battery clip should be
towards the top ‐ the large capacitors on the circuit board go deep into the
clamshell.
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Assemble the Meter Module halves together with the four small self‐tapping
screws provided. The torque requirement is 6‐10 inch pounds. Ensure that the
gasket is in place and the wires are not pinched. Install the tamper seals.
Check condition of the index for looseness of index pointers on shaft, cracks on face
enamel, or peeling. Replace the index if dials are loose or bound up, or if enamel is cracked
or loose.
10 Install the new index cover. Gently slide the cover over the index to avoid
breaking the counter. Be careful not to damage the dials. Ensure that the
counter and indexes are properly aligned. Verify that the counter is fully
engaged to the index pointers.
Figure 6.18 Rockwell/Equimeter/Sensus: meter module installing Index cover
11 Attach the cover and Meter Module to the meter. Position the module
bracket over the cover and align the screw holes. The torque requirement is
30‐40 inch pounds.
Figure 6.19 Rockwell/Equimeter/Sensus: securing index cover & Meter Module
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12 Install new tamper seals over two screws using the plastic sleeve provided
(optional).
Figure 6.20 Rockwell/Equimeter/Sensus: center test dial, counter installed, or index
13 Utilize the RF Buster to verify module is transmitting, hold RF Buster with
magnet side to the top upper left quadrant of the module plastic and hold the
button until 10 beeps are received. See Appendix C, Using the RF Buster for
more information.
14 Clean up any debris from the retrofit and installation processes and tie any
loose cables with tie wraps.
15 Proceed to the next installation site.
16 At the end of the day, return to the Cross Dock for the check‐in process. Turn
in inventory of unused, defective, or broken gas Meter Modules. Check in all
handheld computers issued. You must reconcile any discrepancies in the
changeout data before the check‐in process can be completed. Meter Modules
will not be checked out to an installer who has not completed the previous
dayʹs check‐in process.
Sprague/Actaris Meter Module Installation
Figure 6.21 Sprague/Actaris: Indexes before installation
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Follow the steps in ʺTo Begin C&I Meter Module Installationʺ on page 6‐1.
Remove the tamper caps and index cover from the original meter. Remove all
of the original gasket material. Clean the gasket surface on the meter with a
wire brush and gasket scraper.
Open the package containing the Meter Module, screws, and battery.
Figure 6.22 Sprague/Actaris: screw kit
Open the bag containing the battery. Carefully remove the battery.
Open the Meter Module, taking care to avoid pulling on the cables.
Connect the battery to the Meter Module. Assemble the battery into the
retaining clip on the metal bracket.
Connect the programming cable from the handheld computer to the
programming port on the replacement Meter Module. Program the Meter
Module. Check the handheld for successful programming.
Slide the metal bracket (not the green circuit board) into the slots of the
clamshell (one of the clamshell halves has slots on opposite sides of the
interior). If you are looking down into the slots, the battery clip should be
towards the top ‐ the large capacitors on the circuit board go deep into the
clamshell. Assemble the Meter Module halves together with the four small
self‐tapping screws provided. The torque requirement is 6‐10 inch pounds.
Ensure that the gasket is in place and the wires are not pinched. Install the
tamper seals.
Slide the bracket between the index cover and the meter.
Check condition of the index for looseness of index pointers on shaft, cracks on face
enamel, or peeling. Replace the index if dials are loose or if enamel is cracked or loose.
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10 Install the new gasket (if required) and index cover to the front of the index.
Handle the index carefully. The torque requirement is 30‐40 inch pounds.
The screws go through the index cover and bracket, and fasten into the meter.
Ensure that the counter is aligned with proving dial (on top).
Figure 6.23 Sprague/Actaris: installing Index cover
11 Install new tamper seals.
Figure 6.24 Sprague/Actaris: installed tamper seals
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12 Utilize the RF Buster to verify module is transmitting, hold RF Buster with
magnet side to the top upper left quadrant of the module plastic and hold the
button until 10 beeps are received. See Appendix C, Using the RF Buster for
more information.
Figure 6.25 Sprague/Actaris: meter with module installed
13 Clean up any debris from the retrofit and installation processes and tie any
loose cables with tie wraps.
14 Proceed to the next installation site.
15 At the end of the day, return to the Cross Dock for the check‐in process. Turn
in inventory of unused, defective, or broken gas Meter Modules. Check in all
handheld computers issued. You must reconcile any discrepancies in the
changeout data before the check‐in process can be completed. Meter Modules
will not be checked out to an installer who has not completed the previous
dayʹs check‐in process.
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Schlumberger/Actaris Meter Module Installation
Figure 6.26 Schlumberger/Actaris: before installation
Only Schlumberger meters with the taller base (shown above) can accommodate Cellnet
Meter Modules. Meters with the shorter base (shown below) will need to be retrofitted with
a taller index bracket prior to module retrofit.
Figure 6.27 Schlumberger/Actaris: meter with short base
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Follow the steps in ʺTo Begin C&I Meter Module Installationʺ on page 6‐1.
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Remove the tamper caps and index cover from the original meter. Remove
the gasket if it is unserviceable. Clean the work areas with a wire brush or
scraper as needed.
Figure 6.28 Schlumberger/Actaris: Index cover removed
Open the package containing the Meter Module, screws, and battery.
Open the bag containing the battery. Carefully remove the battery.
Open the Meter Module, taking care to avoid pulling on the cables.
Connect the programming cable from the handheld computer to the
programming port on the Meter Module. Program the Meter Module. Check
the handheld for successful programming.
Connect the battery to the Meter Module. Assemble the battery into the
retaining clip on the metal bracket.
Slide the metal bracket (not the green circuit board) into the slots of the
clamshell (one of the clamshell halves has slots on opposite sides of the
interior). If you are looking down into the slots, the battery clip should be
towards the top ‐ the large capacitors on the circuit board go deep into the
clamshell. Assemble the Meter Module halves together with the four small
self‐tapping screws provided. The torque requirement is 6‐10 inch pounds.
Ensure that the gasket is in place and the wires are not pinched. Install the
tamper seals.
Check condition of the index for looseness of index pointers on shaft, cracks on face
enamel, or peeling. Replace the index if dials are loose or if enamel is cracked or loose.
Install the new index cover. Gently slide the cover over the index to avoid
breaking the counter. Be careful not to damage the dials.
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10 Attach the bracket and Meter Module to the meter. Note the order of
installation: index cover, bracket, tamper cap, and screw. The torque
requirement is 30‐40 inch pounds.
Figure 6.29 Schlumberger/Actaris: meter with bracket and meter module
11 Install new tamper caps over the screws using the plastic sleeves provided.
12 Utilize the RF Buster to verify module is transmitting, hold RF Buster with
magnet side to the top upper left quadrant of the module plastic and hold the
button until 10 beeps are received. See Appendix C, Using the RF Buster for
more information.
13 Clean up any debris from the retrofit and installation processes and tie any
loose cables with tie wraps.
14 Proceed to the next installation site.
15 At the end of the day, return to the Cross Dock for the check‐in process. Turn
in inventory of unused, defective, or broken gas Meter Modules. Check in all
handheld computers issued. You must reconcile any discrepancies in the
changeout data before the check‐in process can be completed. Meter Modules
will not be checked out to an installer who has not completed the previous
dayʹs check‐in process.
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Notes:
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---

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