Landis Gyr Technology EG0R3S2 GAS METER TRANSMITTER MODULE User Manual USERS MANUAL 2

Landis+Gyr Technology, Inc. GAS METER TRANSMITTER MODULE USERS MANUAL 2

USERS MANUAL 2

5015 B.U. Bowman Drive Buford, GA 30518 USA Voice: 770-831-8048 Fax: 770-831-8598 Certification Exhibit FCC ID: R7PEG0R3S2 IC: 5294A-EG0R3S2 FCC Rule Part: 15.247 IC Radio Standards Specification: RSS-210 ACS Report Number: 07-0243-15C Manufacturer: Cellnet Technology, Inc. Model(s): 25-1075, 25-1080, 25-1081 Manual (Part 2 of 4)
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáíRJO `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉAmerican InstallationFigure 5.1 American: Meter Module before installation1Followsteps1‐4inʺToBeginResidentialMeterModuleRetrofitʺonpage 5‐1.Figure 5.2 American: meter with index and index cover
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ RJP2Removetheindexdialsfromthegasmeter.Alsoremovealloftheoriginalgasketmaterial.Replacetheindexifitisdamagedorifthegearsarediscolored.WHENREPLACINGANINDEXYOUMUSTENTERTHEMETERREADINTOTHEHANDHELDANDINTHECOMMENTSECTIONWRITE“INDEXEXCHANGED”.ForIndexvisualverificationandexchangeonAmericanmetersseeAppendix B,VisualInspectionofIndexes.Figure 5.3 American Removing the Index (one screw on each side)3Cleantheareabehindtheindexandcovergasketsurfaceonthemeterwithawirebrushandgasketscraper.4Makesurethatthelocationofthedialsonthemeterisfreeofanydebristhatmayhampermoduleinstallation.5Slidetheindexattachmentclipsouttothesidesbeforebeginningtoinstallmoduleonmeter.Figure 5.4 American: Sliding the Index attachment clip out (one per side)
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáíRJQ `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ6AlignthemeterdrivedogwiththemodulewigglerandinstalltheMeterModulebasetothemeterbyscrewinginthetwocapturedstandoffscrews.Thetorquerequirementforfasteningthescrewsis10inch‐pounds.FormodulesmanufacturedstartinginMay2005,forproperalignmentseeAppendix A,AligningtheNewAmericanMeterDriveDog.Figure 5.5 American: Aligning the drive dogFigure 5.6 American: Attaching the Meter Module onto the meter by screwing in two stand-off fastenersCheck the wiggler on the meter module for free movement. Wiggler should turn at least 10degrees but no greater than a 1/4 turn. If it is binding, then disassemble and realign. This isalso known as the “wiggle” test.Improper alignment or tightening of the standoff screws may result in module or meterfailure.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ RJR7 AttachtheindextotheMeterModulehousingwiththecapturedclipsonthestandoffscrews.Besurethattheclipsareextendedfullytowardstheoutsideedgeofthemodulewhenyoufittheindextothemodule,andaligntheindexdogoftheindextothemoduleʹswiggler.Pushthetwoclipstowardstheinsideofthemoduletosecuretheindex.Aftertheindexisinstalled,theinstallermustturntheprovingdialontheindextoensuretheindexisproperlyengagedwiththemodule.Figure 5.7 American: Installing Index on standoff screwsFigure 5.8 American: Sliding the Index clip inUse torque screwdriver set at 10 inch-pounds to install the two captured standoff screwsfor all module installations.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáíRJS `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ8Plugthebatteryintotheprogrammingportpowercableandplaceitinthebatterycompartmentwiththebatterywiresontop.Figure 5.9 American: Connecting the batteryFigure 5.10 American: Installing the battery with the battery cable on topFigure 5.11 American: Properly installed battery
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ RJT9UtilizetheRFBustertoverifymoduleistransmitting,holdtheRFBusterwithmagnetsidetothetopupperleftquadrantofthemoduleplasticcoverandholdthebuttonuntil10beepsarereceived.SeeAppendix C,UsingtheRFBusterformoreinformation.Figure 5.12 American: Meter module with cover and tamper seals installed 10 InstallthecoverontheMeterModulebase,usingthefourscrewsthatwereprovided.Tightenthescrewsuntilthecoversitssnug,thentightenanadditionalquarterturn.11 Installnewredtampersealsovertwodiagonalscrews(upperrightandlowerleft,orupperleftandlowerright).12 Cleanupanydebrisfromtheretrofitandinstallationprocesses,andleaveadoorhangertagwithanyappropriateinformationfilledin.Makesuretoalwaysleaveadoorhanger.13 Attheendoftheday,theinstallerreturnstotheCrossDockforthecheck‐inprocess.Theinstallershouldalsoturnininventoryofunused,defective,orbrokengasMeterModules.TheInstallermustcheckinallHandheldsissued.Theinstallerisresponsibleforreconcilinganydiscrepanciesinchangeddatabeforethecheck‐inprocesscanbecompleted.MetersModuleswillnotbecheckedouttoaninstallerwhohasnotcompletedthepreviousdayʹscheck‐inprocess.Magnetlocationfor“busting”
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáíRJU `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉRockwell/Equimeter/Sensus Meter Module InstallationFigure 5.13 Rockwell/Equimeter/Sensus: meter module before installationFigure 5.14 Rockwell/Equimeter/Sensus: meter1Followsteps1‐4inʺToBeginResidentialMeterModuleRetrofitʺonpage 5‐1.Figure 5.15 Rockwell/Equimeter/Sensus: Meter with tamper seals and index cover removed
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ RJV2Removetheindexandalloftheoriginalgasketmaterial.Cleantheareabehindtheindexonthemeterwithawirebrushandgasketscrapertoremovealldebris.Figure 5.16 Rockwell/Equimeter/Sensus: Removal of index cover gasket3InsertthetwoscrewsthroughtheindexandthroughtheMeterModulebase.Ensurethatthemoduleʹswigglerandthemeterdrivedogoftheindexareproperlyaligned.Figure 5.17 Rockwell/Equimeter/Sensus: Meter Module and index with screws in place ready for assembly4WhileholdingtheindexandMeterModulebasetogether,alignthemeterdrivedogwiththemodulewiggler.Thetorquerequirementforfasteningthescrewsis4‐8inch‐pounds.RefertoʺRockwell/Equimeter/Sensus:AttachingtheMeterModuleandindextothemeterʺonpage 5‐10.Do not over tighten the standoff screws; if module wiggler and meter drive dog are notaligned properly it may result in a meter failure.Check the wiggler on the meter module for free movement. The wiggler should turn atleast 10 degrees, but no greater than 1/4 turn. If it is binding, then disassemble andrealign. This is also known as the "wiggle" test.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáíRJNM `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉFigure 5.18 Rockwell/Equimeter/Sensus: Attaching the Meter Module and index to the meter5Gentlywigglethetwo‐footprovingdialtomakesurethegearsaremeshedproperly.Thereshouldbenogreaterthan1/4turnplay.All of the original gasket and all debris must be completely removed or it will result in amodule and meter failure.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ RJNN6Plugthebatteryintotheprogrammingpowercableandplaceitinthebatterycompartmentwiththebatterywiresontop.Figure 5.19 Rockwell/Equimeter/Sensus: Connecting the batteryFigure 5.20 Rockwell/Equimeter/Sensus: Correct battery orientation (connector on top)Figure 5.21 Rockwell/Equimeter/Sensus: Battery properly installed
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáíRJNO `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ7UsethefourremainingscrewstoinstallthecovertotheMeterModulebase,tighteningthescrewsuntilthecoversitssnug,thentightenanadditionalquarterturn.Figure 5.22 Rockwell/Equimeter/Sensus: Installing the Meter Module coverYou can mount an Equimeter module to a Rockwell/Equimeter Residential Gas meter using only two screws, as long as you use one of the following configurations (based on the image below): A-D, B-C, or A-B. If screws cannot be properly installed, replace with threaded inserts and 8-32 scews.Figure 5.23 Rockwell/Equimeter/Sensus: two-screw configurationConfigurations C-D, B-D, and A-C are unacceptable. These are not strong enough to exclude rainwater.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ RJNP8Installnewredtampersealsoverdiagonalscrews(upperrightandlowerleft,orupperleftandlowerright).Figure 5.24 Rockwell/Equimeter/Sensus: Correctly installed Meter Module9UtilizetheRFBustertoverifymoduleistransmitting,holdtheRFBusterwithmagnetsidetothetopupperleftquadrantofthemoduleplasticcoverandholdthebuttonuntil10beepsarereceived.RefertoAppendix C,UsingtheRFBuster.10 Cleanupanydebrisfromtheretrofitandinstallationprocesses,andleaveadoorhangertagwithanyappropriateinformationfilledin,ifdoorhangersarespecifiedduringinstallertrainingforthatutility.Makesuretoalwaysleaveadoorhanger.11 Attheendoftheday,theinstallerreturnstotheCrossDockforthecheck‐inprocess.Theinstallershouldalsoreturnunused,defective,orbrokenGas3MeterModules.TheinstallermustcheckinallHandheldsissuedatthestartoftheshift.Theinstallerisresponsibleforreconcilinganydiscrepanciesinchangeoutdatabeforethecheck‐inprocesscanbecompleted.MeterModuleswillnotbecheckedouttoaninstallerwhohasnotcompletedthepreviousdayʹscheck‐inprocess.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáíRJNQ `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉSprague/Schlumberger/Actaris Meter Module InstallationFigure 5.25 Sprague/Schlumberger/Actaris: Meter Module before installationFigure 5.26 Sprague/Schlumberger/Actaris: Meter1Followsteps1‐4inʺToBeginResidentialMeterModuleRetrofitʺonpage 5‐1.Figure 5.27 Sprague/Schlumberger/Actaris: Removing the index cover
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ RJNR2Removetheindexandindexscrewsfromthemeter.Inspecttheindexforanysignsofdamage.Ifdamaged,replacetheindex.RefertoAppendix B,VisualInspectionofIndexesformoreinformation.Alsoremovealloftheoriginalgasketmaterial,ifany.Figure 5.28 Sprague/Schlumberger/Actaris: Removing the index3Cleantheareabehindtheindexandthecovergasketsurfaceonthemeterwithawirebrushandgasketscraper.Ensuretheentireareaisfreeofdebris.Figure 5.29 Sprague/Schlumberger/Actaris: Removal of index cover gasket
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáíRJNS `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ4InsertthetwoPhillipsheadscrewsthroughtheMeterModulebase.Figure 5.30 Sprague/Schlumberger/Actaris: Meter Module pre-assembled5AligntheMeterModulebasetothemeter.LeadtheIndexscrewsintothemeter.Ensurethatthemoduleʹswigglerandthemeterʹsdrivedogarealignedproperly.Onlyengagescrews1turn,leaveclearancetoslidetheindexunderthescrewheads.Figure 5.31 Sprague/Schlumberger/Actaris: Alignment of the meter drive dog and screwsFigure 5.32 Sprague/Schlumberger/Actaris: Meter Module base attached to meter, ready to slide on dials
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ RJNT6Installtheindexbyslidingthetabsontheindexundertheheadsofthescrewandtighteningthescrews.Thetorquerequirementis4‐8inch‐pounds.Ensurethatthemoduleʹswigglerandthemeterdrivedogoftheindexareproperlyalignedbeforetighteningthescrews.Alsoensurethatthemoduleisnotboundupbycheckingthe2Footdialtoensurethatithasbetween1/4and1/2turnplayinit.Figure 5.33 Sprague/Schlumberger/Actaris: Securing index and checking for free movement of wiggler-
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáíRJNU `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ7Plugthebatteryintotheprogrammingpowercableandplaceitintothebatterycompartmentwiththebatterywiresandconnectorinback(seeFigures36,37,and38).Figure 5.34 Sprague/Schlumberger/Actaris: Connecting the BatteryFigure 5.35 Sprague/Schlumberger/Actaris: Correct Battery OrientationFigure 5.36 Sprague/Schlumberger/Actaris: Battery Correctly Installed
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ RJNV8UsetheremainingtwoscrewstoinstallthecoverontheMeterModule,tighteningthescrewsuntilthecoversitssnug,thentightenanadditionalquarterturn.Insertthetworedtamperseals.Figure 5.37 Sprague/Schlumberger/Actaris: Fasten Cover Screws and Insert Tamper seals9UtilizetheRFBustertoverifymoduleistransmitting,holdtheRFBusterwithmagnetsidetothetopupperleftquadrantofthemoduleplasticandholdthebuttonuntil10beepsarereceived.10 Cleanupanydebrisfromtheretrofitandinstallationprocesses,andleaveadoorhangertagwithanyappropriateinformationfilledin,ifdoorhangersarespecifiedduringinstallertrainingforthatutility.11 Attheendoftheday,theinstallerreturnstotheCrossDockforthecheck‐inprocess.Theinstallershouldalsoturnininventoryofunused,defective,orbrokengasMeterModules.TheinstallermustcheckinallHandheldsissuedatthestartoftheshift.Theinstallerisresponsibleforreconcilinganydiscrepanciesinchangeoutdatabeforethecheck‐inprocesscanbecompleted.MeterModuleswillnotbecheckedouttoaninstallerwhohasnotcompletedthepreviousdayʹscheck‐inprocess.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáíRJOM `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉLancaster/National Meter Module InstallationBeforebeginningtheLancasterretrofit,ensurethatthemeterisretrofittable.Youcanidentifythisbytheplacementofthescrewsthatattachthedialstothemodule.Itisveryimportantthatyoudonotbreakthesealofthemeterdialcoverifthisisnotaretrofittablemeter.Figure 5.38 Lancaster/National: Meter retrofittableFigure 5.39 Lancaster/National: Meter non-retrofittable
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ RJONFigure 5.40 Lancaster/National: Meter Module before installationFigure 5.41 Lancaster/National: Meter1Followsteps1‐4inʺToBeginResidentialMeterModuleRetrofitʺonpage 5‐1.Figure 5.42 Lancaster/National: Removing the index cover
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáíRJOO `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ2Removetheindexfromthemeter.Figure 5.43 Lancaster/National: Removing the index3Removealloftheoriginalgasketmaterial,ifany.Cleantheareabehindtheindexandthecovergasketsurfaceonthemeterwithawirebrushandgasketscraper,ensurethattheentireareaisfreeofdebris.Figure 5.44 Lancaster/National: Removal of index cover gasket
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ RJOP4Removeoriginalone‐prongcouplerandreplacewithtwo‐prongedcoupler,beingcarefulnottocrossthethreads.Thisdoesnothavetobetightenedsincethemeterturningwillkeeptensiononthedrivedog.Figure 5.45 Lancaster/National: Installation of New Coupler5InsertthetwolongerscrewsthroughtheMeterModulebase.Figure 5.46 Lancaster/National: Meter Module pre-assembled
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáíRJOQ `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ6 FastentheMeterModulebasetothemeter,ensuringthatthemoduleʹswigglerandmeterʹsdrivedogareproperlyaligned.Onlyengagescrews1turn.Figure 5.47 Lancaster/National: Alignment of the meter drive dog and screwsFigure 5.48 Lancaster/National: Meter Module base attached to meter, ready to slide on dials7Installtheindexbyslidingthetabsontheindexundertheheadsofthescrewandtighteningthescrews.Thetorquerequirementis10inch‐pounds.Ensurethatthemoduleʹswigglerandthemeterdrivedogoftheindexareproperlyalignedbeforetighteningthescrews.Alsoensurethatthemoduleisnotboundupbycheckingthe2Footdialtoensurethatithasbetween1/4and1/2turnplayinit.SecuringIndexandCheckingforFreeMovementofDriveDog.
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ RJOR8Plugthebatteryintotheprogrammingport/powercableandplaceitintothebatterycompartmentwiththebatterywiresandconnectorinback.Figure 5.49 Lancaster/National: Connecting the BatteryFigure 5.50 Lancaster/National: Correct Battery Orientation
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáíRJOS `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉFigure 5.51 Lancaster/National: Battery Correctly Installed9UsetheremainingtwoscrewstoinstallthecoverontheMeterModule,tighteningthescrewsuntilthecoversitssnug,thentightenasadditionalquarterturn.Insertthetworedtamperseals.Figure 5.52 Lancaster/National: Fasten Cover Screws and Insert Tamper seals
oÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ RJOT10 Ifneeded,removeserialnumberplatefromoriginalcoverandinstallonnewcoverwithtwosmallscrewsprovided.Figure 5.53 Lancaster/National: Replacing Serial Number Plate11 UtilizetheRFBustertoverifymoduleistransmitting,holdtheRFBusterwithmagnetsidetothetopupperleftquadrantofthemoduleplasticcoverandholdthebuttonuntil10beepsarereceived.SeeAppendix C,UsingtheRFBusterformoreinformation.
Notes:RJOU `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉoÉëáÇÉåíá~ä=jÉíÉê=jçÇìäÉ=oÉíêçÑáí
`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ SJNCHAPTER 6 COMMERCIAL AND INDUSTRIAL METER MODULE INSTALLATIONThischapteroutlineschangeoutproceduresfor:•AmericanCG3• Rockwell/Equimeter/SensusMeterModuleInstallation•Sprague/ActarisMeterModuleInstallation•Schlumberger/ActarisMeterModuleInstallationRefertoAppendix E,Difficult/Non‐compatibleCommercialRetrofitsfordifficultandnon‐compatiblemoduleinstallationinstructions.TO BEGIN C&I METER MODULE INSTALLATIONThefirstfourstepsforeverygasmetermoduleinstallarethesameforeverymanufacturer.Priortobeginningthecommercialmetermoduleretrofit,makesureyouhavefollowedthestepsinʺIftheinstallerscomeacrossanymeterswhereamedicalalertcodeappearsintheHandheldforthataddresstheyaretodiscontinuetheexchange,entertheappropriateskipcodeandmovetothenextexchange.PriortoMeterExchangeorModuleRetrofitʺonpage 3‐1.1RemovethecoverfromtheMeterModule.2PlugtheprogrammingcablefromtheHandheldintotheprogrammingpowercableontheMeterModule.RefertoChapter 2,UsingtheHandHeldDevice.3ProgramtheMeterModuleandchecktheHandheldforsuccessfulprogramming(example,Dials=4,MeterID=0123456G,MeterConstant=2).4Removethetampersealsandindexcoverfromtheoriginalgasmeter.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçåSJO `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉAmerican CG3 InstallationFigure 6.1 American CG3: Meter before installation1FollowthestepsinʺToBeginC&IMeterModuleInstallationʺonpage 6‐1.2Removethetampercapsandindexcoverfromtheoriginalmeter.Removetheindexfromtheindexcover.Cleantheworkareaswithawirebrushand/orscraperasneeded.Removealloftheoriginalgasketifitisunserviceable.InspectIndexforwearandgearfading.Figure 6.2 American CG3:Removing the cover and index
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ SJP3OpenthepackagecontainingtheMeterModule,screws,andbattery.Figure 6.3 Common American meter module packaging with hardware on the rightFigure 6.4 American CG3: screw kit
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçåSJQ `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉFigure 6.5 American CG3: meter module kit4Openthebagcontainingthebattery.Carefullyremovethebattery.5Openthemetermodule.Avoidpullingthecables.Figure 6.6 Open American CG3: module
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ SJR6 ConnectthebatterytotheMeterModule.Assemblethebatteryintotheretainingcliponthemetalbracket.Figure 6.7 American CG3:Connecting the battery to the module7 ConnecttheprogrammingcablefromthehandheldcomputertotheprogrammingportontheMeterModule.ProgramtheMeterModule.Checkthehandheldforsuccessfulprogramming(example‐Dials=4or5,MeterID=0123456G,MeterConstant=5or10).Figure 6.8 American CG3:Connecting the programming cable to the American Commercial meter moduleRoute wire through cutout area so that wire is not pinched.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçåSJS `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉFigure 6.9 American CG3: module route wire8Slidethemetalbracket(notthegreencircuitboard)intotheslotsoftheclamshell(oneoftheclamshellhalveshasslotsonoppositesidesoftheinterior).Ifyouarelookingdownintotheslots,thebatteryclipshouldbetowardsthetop‐thelargecapacitorsonthecircuitboardgodeepintotheclamshell.AssembletheMeterModulehalvestogetherwiththefoursmallself‐tappingscrewsprovided.Thetorquerequirementis6‐10inchpounds.Ensurethatthegasketisinplaceandthewiresarenotpinched.Installthetamperseals.Figure 6.10 American CG3: module Index detailCheck condition of the index for looseness of index pointers on shaft, cracks on faceenamel, or peeling. Ensure that the index is not bound up. Replace the index if dials areloose or locked, or if the enamel is cracked, loose or damaged.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ SJT9 Attachthenewindexcovertotheindexusingthescrewsprovided.Thetorquerequirementis10‐inchpounds.Handletheindexcarefullytoavoidbreakingthecounterorindex.Ensurethatthecounterandindexareproperlyaligned.Verifythatthecounterisfullyengagedtotheindexpointer.Figure 6.11 American CG3:module- Attaching the new Index cover10 Attachtampersealsasshown.therearetwotampersealsfortheIndex‐to‐Indexcoverconnections.Figure 6.12 American CG3: tamper sealing for Index cover
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçåSJU `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ11 Mounttheindexandcoverontothemeter.Placethegasketonthemeter(replaceifnecessary),aligningtheholes.Securetheindextothemeterwiththetwohex‐headscrewsprovided.Thetorquerequirementis20‐30inchpounds.Installthetamperseal.Figure 6.13 American CG3:l installing Index12 Determinethebestorientationforthemountingbracket(seefollowingconfigurations).Tochangethebracketorientation,removethetwoPhillipsheadscrewsholdingthebrackettothemodule.Thebracketcanbeturnedorflippedoverforthebestconfiguration.Cabletiemayneedtoberemoved.Figure 6.14 American CG3: mounting bracket configurations
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ SJV13 AttachthemountingbrackettothemeterusingthelargeFillisterscrewsprovided.Useatampercupsealononeortwoofthescrews.Thetorquerequirementis30‐40inchpounds.Installthetwotamperseals.Figure 6.15 American CG3:meter module with mounting bracket installed14 Installtampercapsoverremainingfivescrews.15 UtilizetheRFBustertoverifymoduleistransmitting,holdRFBusterwithmagnetsidetothetopupperleftquadrantofthemoduleplasticandholdthebuttonuntil10beepsarereceived.SeeAppendix C,UsingtheRFBusterformoreinformation.16 Cleanupanydebrisfromtheretrofitandinstallationprocessesandtieanyloosecableswithtiewraps.17 Proceedtothenextinstallationsite.18 Attheendoftheday,returntotheCrossDockforthecheck‐inprocess.Turnininventoryofunused,defective,orbrokengasMeterModules.Checkinthehandheldcomputer.Theinstallermustreconcileanydiscrepanciesinthechangeoutdatabeforethecheck‐inprocesscanbecompleted.ThecrossdockwillnotcheckoutanyMeterModulestoaninstallerwhohasnotcompletedthepreviousdayʹscheck‐inprocess.Rockwell/Equimeter/Sensus Meter Module InstallationTherearetwotypesofRockwellmodules:CenterandOffset.Theleftsideillustratescenterprovingdialandtherightsideillustratesoffsetprovingdial.Verifytheappropriatetypebeforestartinginstallation.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçåSJNM `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉFigure 6.16 Rockwell/Equimeter/Sensus: Indexes before installation1FollowthestepsinʺToBeginC&IMeterModuleInstallationʺonpage 6‐1.2Removethetampercapsandindexcoverfromtheoriginalmeter.Removealloftheoriginalgasketifitisunserviceable.Cleantheworkareawithawirebrushandscraperifneeded.3SelecttheappropriateMeterModule(Rockwell/EquimeterCenterorOffset).OpenthepackagecontainingtheMeterModule,screws,andbattery.Figure 6.17 Rockwell/Equimeter/Sensus: screw and meter module kits4Openthebagcontainingthebattery.Carefullyremovethebattery.5OpentheMeterModule,takingcaretoavoidpullingonthecables.6 ConnectthebatterytotheMeterModule.Assemblethebatteryintotheretainingcliponthemetalbracket.7 ConnecttheprogrammingcablefromthehandheldcomputertotheprogrammingportontheMeterModule.ProgramtheMeterModule.Checkthehandheldforsuccessfulprogramming8Slidethemetalbracket(notthegreencircuitboard)intotheslotsoftheclamshell(oneoftheclamshellhalveshasslotsonoppositesidesoftheinterior).Ifyouarelookingdownintotheslots,thebatteryclipshouldbetowardsthetop‐thelargecapacitorsonthecircuitboardgodeepintotheclamshell.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ SJNN9 AssembletheMeterModulehalvestogetherwiththefoursmallself‐tappingscrewsprovided.Thetorquerequirementis6‐10inchpounds.Ensurethatthegasketisinplaceandthewiresarenotpinched.Installthetamperseals.10 Installthenewindexcover.Gentlyslidethecoverovertheindextoavoidbreakingthecounter.Becarefulnottodamagethedials.Ensurethatthecounterandindexesareproperlyaligned.Verifythatthecounterisfullyengagedtotheindexpointers.Figure 6.18 Rockwell/Equimeter/Sensus: meter module installing Index cover11 AttachthecoverandMeterModuletothemeter.Positionthemodulebracketoverthecoverandalignthescrewholes.Thetorquerequirementis30‐40inchpounds.Figure 6.19 Rockwell/Equimeter/Sensus: securing index cover & Meter ModuleCheck condition of the index for looseness of index pointers on shaft, cracks on faceenamel, or peeling. Replace the index if dials are loose or bound up, or if enamel is crackedor loose.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçåSJNO `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ12 Installnewtampersealsovertwoscrewsusingtheplasticsleeveprovided(optional).Figure 6.20 Rockwell/Equimeter/Sensus: center test dial, counter installed, or index13 UtilizetheRFBustertoverifymoduleistransmitting,holdRFBusterwithmagnetsidetothetopupperleftquadrantofthemoduleplasticandholdthebuttonuntil10beepsarereceived.SeeAppendix C,UsingtheRFBusterformoreinformation.14 Cleanupanydebrisfromtheretrofitandinstallationprocessesandtieanyloosecableswithtiewraps.15 Proceedtothenextinstallationsite.16 Attheendoftheday,returntotheCrossDockforthecheck‐inprocess.Turnininventoryofunused,defective,orbrokengasMeterModules.Checkinallhandheldcomputersissued.Youmustreconcileanydiscrepanciesinthechangeoutdatabeforethecheck‐inprocesscanbecompleted.MeterModuleswillnotbecheckedouttoaninstallerwhohasnotcompletedthepreviousdayʹscheck‐inprocess.Sprague/Actaris Meter Module InstallationFigure 6.21 Sprague/Actaris: Indexes before installation
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ SJNP1FollowthestepsinʺToBeginC&IMeterModuleInstallationʺonpage 6‐1.2Removethetampercapsandindexcoverfromtheoriginalmeter.Removealloftheoriginalgasketmaterial.Cleanthegasketsurfaceonthemeterwithawirebrushandgasketscraper.3OpenthepackagecontainingtheMeterModule,screws,andbattery.Figure 6.22 Sprague/Actaris: screw kit4Openthebagcontainingthebattery.Carefullyremovethebattery.5OpentheMeterModule,takingcaretoavoidpullingonthecables.6 ConnectthebatterytotheMeterModule.Assemblethebatteryintotheretainingcliponthemetalbracket.7 ConnecttheprogrammingcablefromthehandheldcomputertotheprogrammingportonthereplacementMeterModule.ProgramtheMeterModule.Checkthehandheldforsuccessfulprogramming.8Slidethemetalbracket(notthegreencircuitboard)intotheslotsoftheclamshell(oneoftheclamshellhalveshasslotsonoppositesidesoftheinterior).Ifyouarelookingdownintotheslots,thebatteryclipshouldbetowardsthetop‐thelargecapacitorsonthecircuitboardgodeepintotheclamshell.AssembletheMeterModulehalvestogetherwiththefoursmallself‐tappingscrewsprovided.Thetorquerequirementis6‐10inchpounds.Ensurethatthegasketisinplaceandthewiresarenotpinched.Installthetamperseals.9Slidethebracketbetweentheindexcoverandthemeter.Check condition of the index for looseness of index pointers on shaft, cracks on faceenamel, or peeling. Replace the index if dials are loose or if enamel is cracked or loose.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçåSJNQ `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ10 Installthenewgasket(ifrequired)andindexcovertothefrontoftheindex.Handletheindexcarefully.Thetorquerequirementis30‐40inchpounds.Thescrewsgothroughtheindexcoverandbracket,andfastenintothemeter.Figure 6.23 Sprague/Actaris: installing Index cover11 Installnewtamperseals.Figure 6.24 Sprague/Actaris: installed tamper sealsEnsure that the counter is aligned with proving dial (on top).
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ SJNR12 UtilizetheRFBustertoverifymoduleistransmitting,holdRFBusterwithmagnetsidetothetopupperleftquadrantofthemoduleplasticandholdthebuttonuntil10beepsarereceived.SeeAppendix C,UsingtheRFBusterformoreinformation.Figure 6.25 Sprague/Actaris: meter with module installed13 Cleanupanydebrisfromtheretrofitandinstallationprocessesandtieanyloosecableswithtiewraps.14 Proceedtothenextinstallationsite.15 Attheendoftheday,returntotheCrossDockforthecheck‐inprocess.Turnininventoryofunused,defective,orbrokengasMeterModules.Checkinallhandheldcomputersissued.Youmustreconcileanydiscrepanciesinthechangeoutdatabeforethecheck‐inprocesscanbecompleted.MeterModuleswillnotbecheckedouttoaninstallerwhohasnotcompletedthepreviousdayʹscheck‐inprocess.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçåSJNS `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉSchlumberger/Actaris Meter Module InstallationFigure 6.26 Schlumberger/Actaris: before installationFigure 6.27 Schlumberger/Actaris: meter with short base1FollowthestepsinʺToBeginC&IMeterModuleInstallationʺonpage 6‐1.Only Schlumberger meters with the taller base (shown above) can accommodate CellnetMeter Modules. Meters with the shorter base (shown below) will need to be retrofitted witha taller index bracket prior to module retrofit.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ SJNT2Removethetampercapsandindexcoverfromtheoriginalmeter.Removethegasketifitisunserviceable.Cleantheworkareaswithawirebrushorscraperasneeded.Figure 6.28 Schlumberger/Actaris: Index cover removed3OpenthepackagecontainingtheMeterModule,screws,andbattery.4Openthebagcontainingthebattery.Carefullyremovethebattery.5OpentheMeterModule,takingcaretoavoidpullingonthecables.6 ConnecttheprogrammingcablefromthehandheldcomputertotheprogrammingportontheMeterModule.ProgramtheMeterModule.Checkthehandheldforsuccessfulprogramming.7 ConnectthebatterytotheMeterModule.Assemblethebatteryintotheretainingcliponthemetalbracket.8Slidethemetalbracket(notthegreencircuitboard)intotheslotsoftheclamshell(oneoftheclamshellhalveshasslotsonoppositesidesoftheinterior).Ifyouarelookingdownintotheslots,thebatteryclipshouldbetowardsthetop‐thelargecapacitorsonthecircuitboardgodeepintotheclamshell.AssembletheMeterModulehalvestogetherwiththefoursmallself‐tappingscrewsprovided.Thetorquerequirementis6‐10inchpounds.Ensurethatthegasketisinplaceandthewiresarenotpinched.Installthetamperseals.9Installthenewindexcover.Gentlyslidethecoverovertheindextoavoidbreakingthecounter.Becarefulnottodamagethedials.Check condition of the index for looseness of index pointers on shaft, cracks on faceenamel, or peeling. Replace the index if dials are loose or if enamel is cracked or loose.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçåSJNU `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ10 AttachthebracketandMeterModuletothemeter.Notetheorderofinstallation:indexcover,bracket,tampercap,andscrew.Thetorquerequirementis30‐40inchpounds.Figure 6.29 Schlumberger/Actaris: meter with bracket and meter module11 Installnewtampercapsoverthescrewsusingtheplasticsleevesprovided.12 UtilizetheRFBustertoverifymoduleistransmitting,holdRFBusterwithmagnetsidetothetopupperleftquadrantofthemoduleplasticandholdthebuttonuntil10beepsarereceived.SeeAppendix C,UsingtheRFBusterformoreinformation.13 Cleanupanydebrisfromtheretrofitandinstallationprocessesandtieanyloosecableswithtiewraps.14 Proceedtothenextinstallationsite.15 Attheendoftheday,returntotheCrossDockforthecheck‐inprocess.Turnininventoryofunused,defective,orbrokengasMeterModules.Checkinallhandheldcomputersissued.Youmustreconcileanydiscrepanciesinthechangeoutdatabeforethecheck‐inprocesscanbecompleted.MeterModuleswillnotbecheckedouttoaninstallerwhohasnotcompletedthepreviousdayʹscheck‐inprocess.
`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå`ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ SJNV
Notes:SJOM `ÉääåÉí=d~ë=jçÇìäÉ=~åÇ=jÉíÉê=fåëí~ää~íáçå=dìáÇÉ`çããÉêÅá~ä=~åÇ=fåÇìëíêá~ä=jÉíÉê=jçÇìäÉ=fåëí~ää~íáçå

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