Thales ATM 435 LICENSED NON-BROADCAST TRANSMITTER User Manual USERS MANUAL 2
Thales ATM LICENSED NON-BROADCAST TRANSMITTER USERS MANUAL 2
Contents
- 1. USERS MANUAL 1
- 2. USERS MANUAL 2
USERS MANUAL 2
Description, Installation, Operation, Maintenance Reference: Vol. 1 Code 955 900 031 C GROUND BEACON DME 415/435 Technical Manual VOLUME 1 Equipment description, Installation, Operation, Maintenance and PC user SECTION 2 INSTALLATION Vers. D, September 2005 THALES Italia S.p.A.- Air Systems Division DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C 2-II THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C Table of CONTENTS Paragraph Page SECTION 2 ...........................................................................................................................................2-1 INSTALLATION...................................................................................................................2-1 2.1 General installation information ........................................................................................2-1 2.1.1 Safety Precautions ...........................................................................................................2-1 2.1.1.1 General rules ....................................................................................................................2-1 2.2 INSTALLATION PRELIMINARY.......................................................................................2-2 2.3 INSTALLATION SITE SELECTION..................................................................................2-2 2.4 EQUIPMENT SITE LOCATION........................................................................................2-3 2.5 UNPACKING, PACKING AND SHIPPING; ......................................................................2-3 2.6 Typical INSTALLATION....................................................................................................2-3 2.6.1 Installation cables .............................................................................................................2-4 2.6.2 Grounding .........................................................................................................................2-8 2.6.3 Power supply connection..................................................................................................2-8 2.6.3.1 Batteries............................................................................................................................2-13 2.6.3.1.1 Battery duration time (on 230Vac black-out) ....................................................................2-13 2.6.4 ANTENNA CONNECTION ...............................................................................................2-14 2.6.4.1 Antenna coax cables-Attenuations and delays ................................................................2-15 2.6.4.2 Data entry calibration procedure for “EXTENDED CONFIGURATION”...........................2-15 2.6.4.2.1 Check of the OUTPUT POWER measurement on transponder ......................................2-17 2.6.4.2.2 Measurement calibration of the TRANSMITTED POWER (radiated) ..............................2-17 2.6.5 Adjustment Power Reading by monitor ............................................................................2-19 2.6.6 I/O and external interface connections.............................................................................2-20 2.6.7 Link set - Jumper presetting .............................................................................................2-30 2.6.8 Associated Facility Interface.............................................................................................2-35 2.6.9 Remote Control and Status Indicator ...............................................................................2-41 2.6.10 PC Installation...................................................................................................................2-42 2.6.11 Power supply with BCPS subrack of Frako type (optional version) .................................2-43 2.6.11.1 External power supply 48Vdc connection (Frako subrack) ..............................................2-43 List of FIGURES Figure Figure 2.1. Figure 2.2. Figure 2.3. Figure 2.4. Figure 2.5. Figure 2.6. Figure 2.7. Figure 2.8. Figure 2.9. Figure 2.10. Figure 2.11. Figure 2.12. Page AUX OUT I/O cable ........................................................................................................2-4 AUX IN I/O cable ............................................................................................................2-5 PC serial cable ...............................................................................................................2-5 RS232 External Modem cable........................................................................................2-6 Interface Facility cable....................................................................................................2-6 RF coax cable - LCF 1/2" ...............................................................................................2-7 Obstruction light cable ....................................................................................................2-8 Installation connections (typical) ....................................................................................2-9 Installation - Cables connections (typical) on top end of equipment..............................2-10 Installation - Cables connections (typical) on bottom of cabinet ....................................2-11 Cable connection - Grounding and AC power supply of the Terminal Bar ....................2-12 Cables connection - Grounding and AC power supply .................................................2-12 Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 2-a DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C Figure Figure 2.13. Figure 2.14. Figure 2.15. Figure 2.16a. Figure 2.16b. Figure 2.17. Figure 2.18 Figure 2.19 Figure 2.20. Figure 2.21. Figure 2.22. Figure 2.23 . Figure 2.24. Figure 2.25. Figure 2.26. Figure 2.27. Figure 2.28. Figure 2.29. Figure 2.29a. Figure 2.29b. Figure 2.30. Figure 2.31. Figure 2.32. Figure 2.33. Page Grounding and external 48 Vdc power supply - Cables connection.............................. 2-13 Battery connections typical ............................................................................................ 2-13 Cable connections to FAN 96 antenna .......................................................................... 2-14 Simplified diagram of Antenna coax cables................................................................... 2-16 “EXTENDED CONFIGURATION” – Example of data entry .......................................... 2-16 MON module – Trimmer adj. position of the “Transmitted Power” measurement ......... 2-18 Screen of correct measurement by Monitor 1 & 2 ......................................................... 2-19 Screen of configuration for power reading adjustment .................................................. 2-19 I/O panel, top view ......................................................................................................... 2-21 Parallel Input Lines application ...................................................................................... 2-28 Parallel Output Lines application ................................................................................... 2-29 List of Links Set on CSB Module ................................................................................... 2-30 Links Setting on CSB Module ........................................................................................ 2-31 Links Setting on DMD Module ....................................................................................... 2-32 Links Setting on MON Module ....................................................................................... 2-33 Links Setting on TX Module ........................................................................................... 2-34 Header plugs setting on AFI Module.............................................................................. 2-36 AFI Module - Input and output signals application......................................................... 2-37 AFI Module – Association example with VOR/ILS 400.................................................. 2-38 AFI Module – Association example with VOR/ILS NORMAC........................................ 2-39 Equipment associated examples ................................................................................... 2-40 Remote Control and Status Indications connection examples ...................................... 2-41 PC connection examples ............................................................................................... 2-42 BCPS subrack of Frako type - Supply cables connection ............................................ 2-43 List of TABLES Table Page Table 2-1 - List of typical installation cables......................................................................................... 2-4 Table 2-2 - RF coax cable LCF 1/2" CU2Y type - Technical specification........................................... 2-7 Table 2-3 - STD Coax cables ............................................................................................................... 2-15 Table 2-4 - Loss of STD coax cables ................................................................................................... 2-17 Table 2-5 - Monitors power alarm threshold examples ........................................................................ 2-18 Table 2-6a - SK1 on I/O panel and front panel - Serial Ports PC connector pin-out signals ............... 2-21 Table 2-6b - PL1 and PL2 on I/O panel - Serial Ports MDM connector pin-out signals....................... 2-22 Table 2-7a - PL3 on I/O panel - INPUT Parallel Port Connector pin-out signals ................................. 2-23 Table 2-7b - SK2 on I/O panel - OUTPUT Parallel Port Connector pin-out signals............................. 2-24 Table 2-7c - PL4 on I/O panel (optional) - INPUT Parallel Port connector pin-out signals .................. 2-25 Table 2-7d - SK3 on I/O panel (optional) - OUTPUT Parallel Port Connector pin-out Signals ............ 2-26 Table 2-8 - PL7 on I/O Panel - Telephone line Connector pin-out signals........................................... 2-27 Table 2-9 - SK4 and SK5 on I/O Panel - AFI Connectors pin-out signals........................................... 2-27 Table 2-10 - AFI Connectors pin-out signals........................................................................................ 2-35 2-b THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C SECTION 2 INSTALLATION 2.1 GENERAL INSTALLATION INFORMATION 2.1.1 Safety Precautions It is the task of the site supervisor or construction manager to make available the materials supplied by THALES Italia s.p.a., independently procured special materials and tools. For every site, strict attention should be paid to safety regulations issued by the local authorities. 2.1.1.1 General rules The following rules should be observed for prevention of accidents: Consumption of alcohol in any form is forbidden on the installation site. Drunken persons or those under influence of alcohol will not be tolerated on the installation site. Protective goggles and safety gloves are to be worn when work is being carried out on batteries. Rinsing water, soda and several cleaning cloths should be available. Sturdy shoes, safety gloves and safety helmets are to be worn. Protruding nails, strips etc. must be removed immediately. Ladders and planks must always be carefully checked before use. Do not tread on protruding plank sections. Never leave objects on scaffolding or ladders. Scaffolding or frames are to be erected sturdily and must always be tested before use. Test electrical devices and extension cables for accident safety. Remove fuses before carrying out work on mains. Wear protective goggles when carrying out sanding or drilling operations. Sand off burr from chisels and punches in good time. Test striking tools for tightness of fit. Do not put pointed or sharp objects into working-clothing pockets. Jewelry such as chains and rings should be removed when working on building sites - especially when working with electrical devices. Always keep escape routes clear. Every employee on an installation site should know: • where the First-Aid box is kept • the telephone number of the nearest casualty doctor and eye specialist • where the fire extinguisher is kept • the location of hazardous areas on the way to the work place, or at the work place itself. Damage caused by animals is highly improbable. The door of the shelter or equipment room should be locked in the absence of the personnel. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 2-1 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C 2.2 INSTALLATION PRELIMINARY The operator must perform the following operations when installing the beacon: Select and prepare the site; Unpacking, Paging and shipping; Typical installation • ground the equipment; • connect the power supplies; • connect the antenna. • I/O connections The following connections may also be necessary, depending on the beacon configuration selected and the options used: • connection the facility with associated equipment; • connection with other equipment. 2.3 INSTALLATION SITE SELECTION The area in which a DME is to be installed is determined by the responsible Civil Aviation Authority according to the international air traffic regulations. The area is dependent on the type of obstacle. Also clearance and runway configuration (e.g. overrun, clearway, stopway) in case located in terminal area. The following site selection guidelines are general recommendation and only guiding values for information. The exact values are locally dependent decisions, which are made during installation. They are computed with formulas, which take in account of terrain, obstacles and other. See Appendix "A – DME Antenna Siting Area Criteria", on this volume. The installation is determined by means of a site survey at which a surveyor must always be present. THALES Italia s.p.a. is able to provide engineering consultants on site for this survey. The DME installation area selection depends on the following using conditions: 1) Terminal Area beacon a) DME (substituting or integrating MARKER functions) placed with ILS equipment In this case, DME antenna, usually directional antenna, is mounted on Glide Slope antenna mast and the DME equipment is installed into Glide Path shelter. b) Stand-alone DME with omnidirectional antenna on its own mast and equipment installed into a suitable shelter. The area is dependent on clearance and runway configuration. 2) In route beacon (External zone site and normally far away from terminal area), with or without associated VOR equipment: see Appendix "A – DME Antenna Siting Area Criteria", on this volume 2-2 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 2.4 955 900 031 C EQUIPMENT SITE LOCATION The ground beacon may be installed in a control room or inside a shelter, which complies with the environmental temperature, humidity and pressure values listed in Section 4. Bear in mind that the equipment has the following overall dimensions: − height: 1730 mm, − width: 580 mm, − depth: 635 mm cabinet code 297509007or 610 mm cabinet code 297509004 the amount of space around the equipment must be as follows: − more than a value between the rear part of the beacon and the wall or any other piece of equipment, to allow the operator to open the rear door of the equipment. Make it possible support the back part of the cabinet to a wall, in as all the operations of cables and connectors assemblage, could be performed on front. − a minimum of 30 cm between the top of the beacon and the ceiling of the control room or the shelter to leave space for the external connection cables and to allow access to the antenna connector and to the antenna probes connectors; − a minimum of 60 cm between the front of the beacon and the wall or any other piece of equipment, to allow the operator to open the front door. The base must be able to support the total weight of the equipment (approx. 200/230 kg including the optional modules) within the range of dynamic stress envisaged for the equipment. The beacon does not normally need securing; if it is to be secured to the base, however, four M12 bolts should be used and their fixing holes. 2.5 UNPACKING, PACKING AND SHIPPING; The equipment should be unpacked as soon as possible in order to check that it is complete and intact. The place of storage used for any intermediate storage period must be dry. The temperature range specified in the technical data section 4 must be conformed to. The check list is inside the packing to which to refer. The DME beacon and modules will be packed according to the national and international standards. The packing procedure may be slightly different according to the way of shipping or to the destination country. 2.6 TYPICAL INSTALLATION Figure 2.8 shows all the connections for beacon installation. Should this use an I/O system provided with the LCSU unit in standard configuration; this figure also illustrates the characteristics of the cables used for installation and provided by the manufacturer, as listed in table 2.1. The main characteristics of installation cables are on figures 2.1 to 2.7. The reference item is shown on figures, internal at a circle. WARNING Before connecting the cables check that the mains lead is dead and that the battery is not connected (the breaker of mains and battery, on external electrical switchboard, must be OFF). Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 2-3 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C 2.6.1 Installation cables . The main characteristics of installation cables are on figures 2.1 to 2.7. and in table 2-1. Table 2-1 - List of typical installation cables REF. CABLE LENGTH (m) NOTE GROUND CABLE (option) 15 Single wire section:25 mm . External wire covering: Ø=11 mm, green/yellow color MAINS POWER SUPPLY CABLE (option) 15 Three wires section 2,5mm each – External cable covering Ø=15,2 mm BATTERY CABLE (RO) (option) 15 Single wire section:10 mm External wire covering: Ø=7,6 mm; red color BATTERY CABLE (NE) (option) 15 Single wire section:10 mm External wire covering Ø=7,6 mm; black color AUX OUT I/O CABLE (option) 10 see figure 2.1 AUX IN I/O CABLE (option) 10 see figure 2.2 LOCAL PC SERIAL CABLE see figure 2.3 RS-232 EXTERNAL MODEM CABLE (option) see figure2.4 INTERFACE FACILITY CABLE 10 see figure 2.5 10 TELEPHONE CABLE (option) 15 Two pair twisted wire telephone cable (screened ) 11 LOW LOSS ½” ANTENNA CABLE 25 see figure 2.6. 12 LOW LOSS ½” MONITOR CABLE 25 see figure 2.6. 13 LOW LOSS ½” MONITOR CABLE 25 see figure 2.6. 14 OBSTRUCTION LIGHT CABLE (option) 25 see figure 2.7 Three wire 1,5 mm shielded cable 14 Db 25 ( 25 pins Male) PL2 25 To I/O panel (SK2) OUT Parallel port PIN n° Wire Covering Color White Brown Green bright Yellow Gray Pink Bleu (dark) Red Black PIN n° 10 11 12 13 14 15 16 17 18 Wire Covering Color Violet Orange Bleu (light) Green (dark) WHITE/bleu WHITE/violet WHITE/red WHITE/pink WHITE/black Figure 2.1. 2-4 PIN n° 19 20 21 22 23 24 25 Wire Covering Color WHITE/brown WHITE/green WHITE/yellow WHITE/gray YELLOW/black YELLOW/red YELLOW/bleu 13 pin side view NOTE • Reference item of table 2-1: n°5 • Signal assignment: see table 2-4b • Cable screen on the connector cover AUX OUT I/O cable THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C 14 Db 25 ( 25 pins Female) SK3 AUX IN I/O cable 13 COD. 041917043T To I/O panel (PL3) IN Parallel port PIN n° Wire Covering Color White Brown Green bright Yellow Gray Pink Bleu (dark) Red Black PIN n° 10 11 12 13 14 15 16 17 18 Wire Covering Color Violet Orange Bleu (light) Green (dark) WHITE/bleu WHITE/violet WHITE/red WHITE/pink WHITE/black 19 20 21 22 23 24 25 Figure 2.2. 14 PIN n° 25 pin side view Wire Covering Color NOTE WHITE/brown WHITE/green WHITE/yellow WHITE/gray YELLOW/black YELLOW/red YELLOW/bleu • Reference item of table 2-1: n°6 • Signal assignment: see table 2-4a • Cable screen on the connector cover AUX IN I/O cable Db 25 ( 25 pins Male) 25 PC PL1 Db 9 ( 9 pins Female) 13 pin side view pin side view To I/O panel (SK1) PC RS232 port To PC typical COM1 port PIN PL1 Signal n° assignment PIN PL1 Signal n° assignment PIN PL1 Signal n° assignment 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 RXD TXD CTS RTS DTR GND DCD DSR RI Figure 2.3. Vers. D, September 2005 PIN PC Signal n° assignm. DCD RXD TXD DTR GND DSR RTS CTS RI NOTE • Reference item of table 2-1: n°7 PC serial cable THALES Italia S.p.A.- A. S. D. 2-5 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C 14 Db 25 ( 25 pins Male) Db 25 ( 25 pins Female) SK2 SK1 MDM 25 13 pin side view PIN n° Signal assignment TXD1/2 RXD1/2 RTS1/2 CTS1/2 DSR 1/2 GND DCD1/2 13 To I/O panel (PL1,2) RS232 Serial port 3,2 To MODEM PIN n° PIN n° Signal assignment 10 11 12 13 14 15 16 17 18 TXCK1/2 RXCK1/2 Figure 2.4. 19 20 21 22 23 24 25 NOTE • Reference item of table 2-1: n°8 DTR1/2 RI 1/2 RS232 External Modem cable Db 25 ( 25 pins Male) PL4 PL5 25 To I/O panel (SK4,5) Assoc. Facility EQPT AF1,2 Wire Covering Color STD Alternative PIN n° Wire Covering Color STD Wire Covering Color PIN n° STD White Black 10 Violet Oran/blck 19 WHITE/brown Bleu/red Brown White 11 Orange Bleu/blk 20 WHITE/green Red/gre Red 12 Bleu (light) Black/whi 21 WHITE/yellow Oran/gre Green bright Yellow Green 13 Green (dark) Red/white 22 WHITE/gray Blk/Wh/rd Gray Orange 14 WHITE/bleu Green/wh 23 YELLOW/black Wh/blk/rd Pink Bleu 15 WHITE/violet Bleu/whit 24 YELLOW/red Rd/blk/wh 16 WHITE/red Black/red 25 YELLOW/bleu Gr/blk/wh Bleu (dark) White/blk Red Red/black 17 WHITE/pink White/red Black Green/blk 18 WHITE/black Oran/blk Figure 2.5. NOTE Alternative 2-6 Alternative 13 pin side view 25 pin side view Signal assignment 14 PIN n° 14 • Reference item of table 2-1: n°9 • Signal assignment: see table 2-6 • Cable screen on the connector cover Interface Facility cable THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C Table 2-2 - RF coax cable LCF 1/2" CU2Y type - Technical specification item Mechanical Inner conductor Electrical data Ø 4,8 mm AL/CU clad Characteristic impedance 50 ±1Ω Relative propagation velocity 88% Dielectric Ø 11,5 mm Foam PE Capacity 76 pF/m Outer conductor Ø 13,8 mm corrugated copper tube Peak Power rating 23 kW Peak RF Voltage rating 1,5 kV Jacket Ø 16,1 mm PE black Attenuation @ 20°C 0,073 dB/m Weight Approx. 0,23 kg/m Max operating frequency 3000 MHz Minimum bending radius 70 mm: single bending DC-resistance inner conductor 1,59 Ω/km 125 mm: repeated bending DC-resistance outer conductor 2,0 Ω/km Typical delay at 1000MHz 0.004 µs/m reference plane Ø 21,8 SW19 SW19 58 Connector N-plug for LCF 1/2" – 50 Ω Coax cable with connector N-plug Figure 2.6. Vers. D, September 2005 RF coax cable - LCF 1/2" THALES Italia S.p.A.- A. S. D. 2-7 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C pin solder rear view 3 wire shielded cable GND Connector: Cannon - CGL06PG 10SL-3S-C1L Figure 2.7. 2.6.2 Obstruction light cable Grounding The ground cable must be laid separately and connected permanently to GND terminal of the "Terminal Board) and to the connecting bolt of the cabinet. A ground fault external interrupter it is suggested for a rated fault leakage current of 30 mA. The copper cable, with cross-section 25 mm2, and fitted with a lug for attaching to the ground bolt, is provided for grounding the beacon. Figures 2.10 and figure 2.12 illustrate how the beacon is grounded. One end of the cable is inserted in the lug terminal and the other end is connected to the local ground network, which must comply with the safety regulations stipulated in the specifications. 2.6.3 Power supply connection The equipment can be powered from either mains, or battery, or both. The standard version can be powered from a external 48 Vdc. The BCPS rack must be added for VAC operation and it can either be housed inside the equipment or installed externally as well. Cabling connections are shown in figures 2.11 and 2.12. The BCPS unit will have a different structure depending on the type of power supply used. Furthermore, since the beacon is not provided with any on/off breakers. It will be provided from optional breaker AC and DC recommended with independent switch for the two power supplies. When collocated with a System 400 (D)VOR, NDB or ILS Systems a common power supply and battery will be implemented. The equipment may be supplied by the mains with a 194 to 260 Vac voltage, 48 to 64 Hz, single phase, or by an source providing a rated 48 Vdc (external source or 48Vdc battery back-up) direct power supply (40 Vdc to 60 Vdc). Equipment consumption: refer to para. 4.10.1 section 4 on this volume Connect the mains leads (L= mains phase; N = Neutral; Mains Ground = typical green-yellow color) and battery leads (+polarity = red cable and negative polarity = black cable) to terminals on "terminal board" as shown in figure 2.11 or 2.13. CAUTION When connecting the DC supply observe the correct polarity ("+ positive" and "- negative") 2-8 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C Obstr. Light BATTERY 48Vcc FAN-96 ANTENNA 220Vac mains Automatic battery breaker External electrical switchboard RF M1 INPUT M2 10 Obs. Light Automatic mains breaker 12 13 11 SK1 I/O Panel see fig 2.9 Top of cabinet 14 Antenna connector Antenna monitors probes connectors Automatic night switch Obstruction light power supply DME 400 EQUIPMENT Ground bolt Bottom of cabinet Power supply Cables Figure 2.8. Vers. D, September 2005 To local ground network Installation connections (typical) THALES Italia S.p.A.- A. S. D. 2-9 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C UNAVAILABLE IF MDM2 (internal modem) IS USED UNAVAILABLE IF MDM1 (internal modem) IS USED To associated equipment 1 Identity Facility Rear of cabinet N.U. Possible external MODEM (option) I/O PANEL AUX. IN/OUT Parallel signals ON/OFF PC OUT IN To telephon lines N.U. PL1 PORT 3 (DCE/DTE) SK3 SK2 SK1 PORT 1 (DCE) OUT(16/31) OUT(0/15) SK4 SK6 AF1 TACAN ANTENNA SK5 PL7 PC (RS232) To antenna monitors probes PL2 PL3 PORT 2 (DTE) IN (0/15) PL4 IN (16/31) PARALLEL PORT SERIAL PORT (RS232) AF2 ASSOC. FACILITY 1-6= LINE 1 10 3-8=LINE 2 TEL. LINES To associated equipment 2 Identity Facility M1 12 M2 13 AIRING GRIDS To don't obstruct TOP side area ANTENNA MONITORS PROBES CONNECTORS "N" type female N° 4 EYE BOLTS 11 Front of cabinet ANTENNA CONNECTOR "N" female type To DME antenna NOTE: Valid for both cabinets type Figure 2.9. 2-10 Installation - Cables connections (typical) on top end of equipment THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C Cabinet bottom view Front door AIRING GRIDS To don't obstruct BOTTOM side area N° 4 holes for fixing to the plinth Cabinet 297 509 007 Input power supply cable entry Ground bolt Rear door Bush fair-lead MAINS CABLE GROUND CABLE GROUND CABLE to local GND network + BATTERY CABLE - BATTERY CABLE AIRING GRIDS To don't obstruct BOTTOM side area Cabinet bottom view Front door N° 4 holes for fixing to the plinth Cabinet 297 509 004 Input power supply cable entry GROUND CABLE Ground bolt Rear door GROUND CABLE to local GND network Bush fair-lead MAINS CABLE + BATTERY CABLE - BATTERY CABLE Figure 2.10. Vers. D, September 2005 Installation - Cables connections (typical) on bottom of cabinet THALES Italia S.p.A.- A. S. D. 2-11 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C TERMINAL BAR CONNECTIONS to SERVICES + 48 Vdc input From Battery Battery return (negative) + - + - + 10A 10A 2A Factory wired Factory wired to BCPS back panel from BCPS back panel Figure 2.11. + - I Batt. & I Nav SHUNTS (Optional) L - MAINS LINE Factory wired MAINS GND from MAINS CABLE Battery Depleted Breaker N-MAINS NEUTRAL to TRANSP.2 *to GND local network to TRANSP. 1 48 Vdc nominal *) INSTALLATION CONNECTED WIRES Cable connection - Grounding and AC power supply of the Terminal Bar SAFETY PROTECTION *Battery return *Mains GND *Mains Neutral *Mains Phase Factory wired *+48V battery *GND SAFETY PROTECTION 10A 10A WARNING 2A + - +- + - + - Gnd *Mains cable N L 220 Vac Module OK V adj Module OK TP Mains OK V adj TP Mains OK AC/DC 1 AC/DC 2 RACK BCPS front view Bush fair-lead Bush fair-lead on rear of cabinet *) INSTALLATION CONNECTED WIRES * Mains cable GND cable to BATTERY * BATTERY cables * to local GND network NOTE: For cabinet 297 509 004 see fig. 2-10 Figure 2.12. 2-12 Cables connection - Grounding and AC power supply THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C 40 to 60 Vdc to GND local network to TRANSP.2 to TRANSP. 1 Battery breaker Not Used to SERVICES Battery or 48 Vdc return (negative) + 48 Vdc input From Battery or externa power supply Factory wired N-MAINS NEUTRAL MAINS GND L - MAINS LINE + - + - + 10A 10A 2A I Batt. & I Nav SHUNTS (Optional) G N Factory wired Factory wired Figure 2.13. + - Grounding and external 48 Vdc power supply - Cables connection 2.6.3.1 Batteries The battery of back up is used in case of blackout, to allow the beacon to keep working without interruption. Batteria 12V/50A/h Batteria 12V/50A/h cavo positivo cavi di connessione Tensione centrale Terminali dei cavi cavo negativo Batteria 12V/50A/h Figure 2.14. Batteria 12V/50A/h Battery connections typical Battery type and size depend on requirements. Suggested batteries for back-up power supply must have the following characteristics: - Output voltage: 48 V nominal (four 12 V unit serially connected: see fig. 2.14); - Nominal discharge capacity: 50 A/h (this capacity ensures a time duration as at para. 4.10 of section 4); - Low maintenance types or sealed types; - Low self-discharge; - Long life: >4 to 5 years; - Temperature range: -20 to +50 °C; - The charge from the equipment, at constant voltage, is typically: 2.25 V/element. These required characteristics should be completed by technical information from the battery constructor. CAUTION The low maintenance battery group must be placed in a low-ventilated environment, while the other sealed types, may be installed everywhere. In any case, follow the battery constructor’s instructions. 2.6.3.1.1 Battery duration time (on 230Vac black-out) The battery 50A/h (at end of 42V voltage), are the following: DME415=20h - DME435=12h for TX2 stby, TX1 en service, and radiate 800 pps DME415=18h - DME435=10h for TX2 stby, TX1 en service, and radiate 2700 pps DME415=17h - DME435=7h pour TX2 stby, TX1 en service and radiate 4800 pps NOTE: With battery 12 mounts old the back up period duration is typical degraded of 10/15% (see also the technical information from the battery constructor) Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 2-13 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C 2.6.4 ANTENNA CONNECTION Mechanical antenna collocation is simple and straightforward with any type of existing VOR, DVOR or ILS antenna. Figure 2.15 shows the connections to be performed upon antenna installation and the identification of the cables supplied. Characteristics and dimensions: see para. 4.9 on section 4 of this volume (FAN 96 type dimensions are in figure 2.15) Antenna probe MONITOR 1 connector Connettore d'ANTENNA Obstructions light M2 ~350 M1 Antenna probe MONITOR 2 connector OL 90 14 12 3050 2200 View from 11 Daylight sensor 13 300 Obstruction light power supply 200 220 60.5 max PL1 SK 1 SK 2 PORT 3 (DCE/ DTE ) PORT 1 (DCE) PC (RS 232) OUT(0/15) PL2 PL3 PORT 2 (DTE) SE RIA L PORT (RS232) IN (0/15) SK 3 OUT(16/ 31) PL4 PA RALLEL PORT IN (16/ 31) SK 6 SK 4 AF2 TACAN ANTENNA PL7 SK 5 AF1 AS SOC. FACILITY 1-6= LINE 1 3-8=LI NE 2 TEL. LI NE S M1 M2 ANTENNA CONNECTO R "N" female type 11 Cabinet top view Figure 2.15. 2-14 Cable connections to FAN 96 antenna THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 2.6.4.1 955 900 031 C Antenna coax cables-Attenuations and delays The interrogating signal from the aircraft received on the beacon antenna, comes the antenna connector SK1 (equipment input/output RF) with a delay ΔtRF which depends on the antenna coax cable. This delay, indicated in μs, is given through the following relation: Δ t RF = P×c where: L: Cable length expressed in m P: Relative propagation velocity (for LCF 1/2" cable, typical value: 88%) c: Light velocity (300 m/μs) The low loss "LCF 1/2 inch" standard cable, has a delay of about 0.004 μs/m and an attenuation of about 0.073 dB/m. The signal received in antenna comes the beacon receiver after a ΔtRF delay, is processed and, after the reply delay (introduced by the transponder), returns to the antenna from where it is transmitted with an additional delay ΔtRF (introduced by the antenna coax cable). If it is supposed that the beacon uses a "X" channel mode (50 μs reply delay), the total delay of the reply signal, generated by the antenna output system, will be: Rvel. = ΔtRF + 50 μs + ΔtRF = 2ΔtRF+ 50 μs The measurement of the reply delay value and its automatic compensation, in 25ns steps compared to the fixed value, is performed by the monitors through interrogating pulses (Pilot pulse) sent by the transponder receiver. The calculated value of the delay and the cables loss according to their length is shown as an example in the following table 2-3): Table 2-3 - STD Coax cables Parameter Description Monitor Cable Loss Loss of monitor coax. cables probes for monitoring Antenna Cable Loss Loss of antenna coax. cable Delay time Delay of antenna coax. cable Coax. cable Type Length Value LCF 1/2" 25 m Approx. 2dB LCF 1/2" LCF 1/2" 25 m 25 m Approx. 2dB Approx. 100 ns 2.6.4.2 Data entry calibration procedure for “EXTENDED CONFIGURATION” Figure 2.16a) shows an example of typical installation with equipped standard cables. For calibration and check of the correctness of the power parameters measurement displayed on windows of the “CHECK”, preset the configuration “EXTENDED CONFIGURATION” (fig. 2.16b) with the procedures here below (also see in this volume, Appendix “D” PC user EQPT Manager on paragraphs: "Executive Monitoring on Antenna", "STD measurements & Routine Check on Antenna" and "UTILITY – DME Configuration"). Remark: The peak power output calibration procedure of the TX100 ad TKW modules is described on section 5 -MAINTENANCE- para. 5.3.4 and 5.3.5 of this volume. This procedure must be carried out during the installation, in the event of substitution of module TX100 or/and TKW and also in case the channel change. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 2-15 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C Obstruction lights Transmitted Power Monitoring Antenna 1 couplers (internal to antenna) Power meter protection attenuator PAD Monitor 1 probe cable Peak Power meter Antenna cable 11 Monitor 2 probe cable 13 12 Peak Power Output SK1 10 dB PAD (only for DME 435) Typical values (coax. cable LCF 1/2", 25 m lenght): Monitoring Antenna couplers : 21dB ± 3dB (for FAN96 antenna) Monitors cables loss : 2 dB Antenna cable loss : 2 dB DME EQPT Figure 2.16a. Simplified diagram of Antenna coax cables Mon. 1 Power Adj. Mon. 2 Power Adj. Mains Power Supply 2.0 21.5 2.0 : +50 : -10 : Frako Figure 2.16b. “EXTENDED CONFIGURATION” – Example of data entry 2-16 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 2.6.4.2.1 955 900 031 C Check of the OUTPUT POWER measurement on transponder a) Preset the equipment in "Maintenance" mode (TX in STBY). Unplug the antenna cable and to connect the "peak power meter", as in fig. 2.16a, to the antenna connector. Switch to “OPERATING” mode, take notes of the reading of the power peak meter. b) Restore the connections of the antenna cables. With TX main in OPERATING and on window “EXTENDED CONFIGURATION – Mon. 1 Power Adj.” Enter, if necessary, a preset value from -100, 99, -98 ...... to ..... +98,+99,+100 (Nr. 1 step by step), in order for the measurement reading on “Executive monitoring: Peak Power Output” to be the same (±2%) as the one indicated on the external “Peak Power Meter”, previously noted. c) Repeat point b) for “Mon. 2 Power Adj." on window “EXTENDED CONFIGURATION 2.6.4.2.2 Measurement calibration of the TRANSMITTED POWER (radiated) a) TX main on antenna in OPERATING. On window “EXTENDED CONFIGURATION – Monitor Cable loss” enter the value, measured or calculated, of the monitor probe cable loss (for standard cable see table in previous para. 2.6.4.1) b) On “EXTENDED CONFIGURATION – Monitor Probe Coupling” enter the value of the coupler at the operating frequency, a detail that is pointed out on the antenna features. For the model FAN 96 and FAN 88 the coupling values of the probes are shown on a table enclosed to the package of the antenna (for antenna FAN 96: typical value 20dB ± 3dB) c) On “EXTENDED CONFIGURATION – Antenna cable loss” enter the value, measured or calculated, of the antenna cable loss (for standard cable see table in previous para. 2.6.4.1) d) The measure indicated in “Transmitted Power”, in theory, should be: [“Peak Power Output” – Antenna cable loss] in Watt Some significant power ratios and loss percentage are calculated as per the following table 2-4 : Table 2-4 - Loss of STD coax cables Ant. cable loss: dB -3 -2 -1,5 -1 -0,5 -0,1 Ratio Loss 0,5 0,63 0,708 0,78 0,89 0,9772 50 37 29,2 22 11 2,28 Example: with STD cable (25m – LCF ½”) the reading in “Transmitted Power” must be: 1) for DME 415 with 110 W in Peak Power Output: 110 – (110 * 0,347) = 71,83 W 2) for DME 435 with 1050 W in Peak Power Output: 1050 – (1050 * 0,347) = 685.6 W e) if the reading in “Transmitted Power” is over ± 2% compared to the value mentioned in point d), vary, step by 0,1dB step , the data on window “EXTENDED CONFIGURATION – Monitor Probe Coupling” (or in “Monitor cable loss”) up to the limit of ± 2%. NOTE 1: The sum of the values in dB [Monitor Cable Loss + Antenna Probe Coupling + Antenna Cable Loss] must be >20 dB and <33 dB, otherwise the data will refused. NOTE 2: Values in “Transmitted Power” of each monitor can be adjusted within ±10%. Difference of measure of the values in "Transmitted Power" between the two monitors due to different attenuations of the coaxial cables, couplers and internal coax cabling, can be corrected with the trimmer P6 mounted on module MON (shown in fig. 2.17), in order for each monitor to read measurements that are as equivalent as possible. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 2-17 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C f) The power alarm thresholds of the monitors are programmed for fixed ratios, as data "SETTING" preset and the monitors also, automatically counts the loss of the coax cables predisposed in "Extended Configuration". Examples are shown in table 2-5) for standard cables and with data "SETTING" of monitors power alarm preset = -3dB: Table 2-5 - Monitors power alarm threshold examples EQPT Monitors Power Alarm threshold Peak power output Ant. Cable loss Transmitted power Peak Power out Transmitt. power DME AN 415 120 Wp -1,85 dB 78 Wp 60 Wp 39 Wp DME AN 435 1050 Wp -1,85 dB 686 Wp 525 Wp 343 Wp Measure of TRANSMITTED POWER - Calibr. adj. trimmer Figure 2.17. 2-18 MON module – Trimmer adj. position of the “Transmitted Power” measurement THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 2.6.5 955 900 031 C Adjustment Power Reading by monitor Reply Delay Reply efficiency Pulse spacing Peak Power Output Transmission Rate Transmitter Freq. Transmitted Power 50,01 µs 98 % 12.00 µs 1062 Watt 805 ppps 1020.0 MHz 1001 Watt 50,00 µs 96 % 12.00 µs 1065 Watt 805 ppps 1020.0 MHz 1000 Watt Reply Delay Figure 2.18 Screen of correct measurement by Monitor 1 & 2 To adjust value of Peak Power Output (see figure 2.18) you have to change the following value of preset: - MON1 Power Adj - MON2 Power Adj The range value is from –100 to +100. See figure 2.19. Figure 2.19 Screen of configuration for power reading adjustment To adjust value of Transmitted Power for both monitors, you have to change the values of preset. See figure 2.19 - Monitor Cable Loss - Antenna Probe Coupling There is also a possibility to adjust value of power for each monitor, so you can align monitor1 with monitor2 by TRIMMER P6 on monitor board. NOTE: Be careful !!!! Don’t touch any other TRIMMER on monitor board Remark: The peak power output calibration procedure of the TX100 ad TKW modules is described on section 5 -MAINTENANCE- para. 5.3.4 and 5.3.5 of this volume. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 2-19 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C 2.6.6 I/O and external interface connections The following I/O connectors (figure 2.15) are available on the top of the cabinet: • PL1 - SERIAL PORT 3 (standard DTE) – 25 pin Sub D male connector • PL2 - SERIAL PORT 2 (DTE) – 25 pin Sub D male connector • SK1 - PC local operation (reciprocally exclusive to SK1 front panel LCSU) – 25 pin Sub D female connector • SK2 - PARALLEL PORT n° 16 out ON/OFF solid state relay lines – 25 pin Sub D female connector • PL3 - PARALLEL PORT n° 16 in ON/OFF optocoupled lines – 25 pin Sub D male connector • SK3 - N.U. • PL4 - N.U. • SK4 - ASSOCIATED FACILITY (AF1) interface – 25 pin Sub D female connector • SK5 - ASSOCIATED FACILITY (AF2) interface – 25 pin Sub D female connector • PL7 - Telephone lines PSTN or dedicated line connection -9 pin Sub D male connector Figure 2.9 shows all the connections on I/O panel and figure 2.20 shows the connectors of I/O panel on top end of cabinet. Tables 2-6a) and 2-6b , (serial ports) and tables 2-7a ,b,c,d (parallel ports), list the pin-out connector signals. On table 2-8 and table 2-9 are listed the pin-out of the connectors of the telephone line and Associated. Figure 2.21 shows typical examples of electrical connections related to parallel input lines, user configurable, for the PL3 connector - PARALLEL IN - of the I/O panel. The block a) shows the drive connection with the contact to ground of the input signal on Nr. 8 lines. The blocks b) and c) show the possibility to drive separately, every input line of the allowable ones (eight). Every line can be driven with a high or low level signal which configurable links (M49, M50, M51, M52) as shown in figure 2.23 . On table, 2-7a is shown the parallel input line used by equipment for flag indication of AC/DC power supply Typical examples of how to use the parallel OUTPUT lines are shown in figure 2.22 where: − in block b) a single line external connection for a configuration with a distinct common is shown; − in block c) a four lines connection with only a user power supply (Vg) is shown; − in block d) a four lines connection with a distinct power supply is shown; − in block e) a solution with a power supply (5VDC), picked up from the pin 25 of SK2 connector of the I/O panel is shown. The commons are arranged in four lines groups, as shown in table 2-7b and in figure 2.22. 2-20 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C SK3 SK2 PL1 SK1 PORT 3 (DCE/DTE) PORT 1 (DCE) OUT(0/15) OUT(16/31) SK4 SK6 AF1 TACAN ANTENNA SK5 PL7 PC (RS232) PL2 PL3 PORT 2 (DTE) IN (0/15) PL4 PL1 = UNAVAILABLE if MDM 2 IS USED PL2 = UNAVAILABLE if MDM 1 IS USED ASSOC. FACILITY SK2 = N° 16 AUXILIARY ON/OFF OUT SIGNALS (standard) PL3 = N° 16 AUXILIARY ON/OFF IN SIGNALS (standard) (e.g. possible Site Status Indication) SK3 = N° 16 AUXILIARY ON/OFF OUT SIGNALS (optional) PL4 = N° 16 AUXILIARY ON/OFF IN SIGNALS (optional) SK1 = PC connection: UNAVAILABLE if PC connector on FRONT PANEL is USED SK4 = Associated Facility EQPT 1 SK5 = Associated Facility EQPT 2 Figure 2.20. 1-6= LINE 1 AF2 IN (16/31) PARALLEL PORT SERIAL PORT (RS232) 3-8=LINE 2 TEL. LINES SK6 = N.U. PL7 = N° 2 Telephon Line Internal MODEM connected I/O panel, top view Table 2-6a - SK1 on I/O panel and front panel - Serial Ports PC connector pin-out signals SIGNAL CONNECTOR ON CSB MODULE SERIAL DCE PC CONNECTOR on I/O PANEL and on LCSU Front panel M22-PIN Nr. Port Nr. PC-SK1- PIN Nr (Spare) (Spare) 14 RXD (Spare) 15 TXD (Spare) CTS∼ (Spare) RTS∼ (Spare) 10 18 (Spare) 11 (Spare) 12 19 GND 13 DCD∼ 14 20 DTR∼ 15 (Spare) 16 Vers. D, September 2005 NOTE 16 17 21*) THALES Italia S.p.A.- A. S. D. *) pin from 9 to 13 and 22 to 25: N.U. 2-21 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C Table 2-6b - PL1 and PL2 on I/O panel - Serial Ports MDM connector pin-out signals SIGNAL CONNECTOR ON CSB MODULE SERIAL DTE CONNECTOR on I/O PANEL M22-PIN Nr. Port Nr. MDM1-PL2 -PIN Nr (Spare) 17 (Spare) 18 14 TXD1 19 TXCK1 20 15 RXD1 21 (Spare) 22 RTS∼1 23 RXCK1 24 17 CTS∼1 25 NOTE 16 (Spare) 26 18 DSR1-386 27 (Spare) 28 PGND 29 DTR∼1 30 20 DCD∼1 31 (Spare) 32 21*) M22-PIN Nr MDM2-PL1- PIN Nr (Spare) 33 (Spare) 34 TXD2 35 TXCK2 36 15 RXD2 37 (Spare) 38 19 *) pin from 9 to 13 and 22 to 25: N.U. 14 16 RTS∼2 39 RXCK2 40 17 CTS∼2 41 (Spare) 42 18 DSR2-386 43 (Spare) 44 PGND 45 DTR∼2 46 20 DCD∼2 47 (Spare) 48 19 21*) *) pin from 9 to 13 and 22 to 25: N.U. Pin 49 to 64 on M22 (CSB) : N.A. 2-22 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C Table 2-7a - PL3 on I/O panel - INPUT Parallel Port Connector pin-out signals SIGNAL CONNECTOR ON CSB MODULE IN Parallel line ON/OFF Pin function M32-PIN Nr. CONNECTOR on I/O PANEL NOTE IN-PL3-PIN Nr GND PGND VCC +5 VDC 14 OUT3 TTL output IAUX0 Opto-coupled input 15 b) IAUX1 Opto-coupled input b) IAUX2 Opto-coupled input 16 b) IAUX3 Opto-coupled input b) IAUX4 Opto-coupled input 17 b) IAUX5 Opto-coupled input b) IAUX6 10 Opto-coupled input 18 b) IAUX7 11 Opto-coupled input b) a) H+5 FTY1 - Indication TRX1 5Vdc faulty IAUX8 12 Opto-coupled input 19 IAUX9 13 Opto-coupled input a) H+5 FTY2 - Indication TRX2 5Vdc faulty IAUX10 14 Opto-coupled input 20 a) LMNS1 - Mains input found faulty from AC/DC 1 IAUX11 15 Opto-coupled input a) LMNS2 - Mains input found faulty from AC/DC 2 IAUX12 16 Opto-coupled input 21 a) HBDISC – Battery disconnected IAUX13 17 Opto-coupled input a) LMNS3 - Mains input found faulty from AC/DC 3 IAUX14 18 Opto-coupled input 22 a) HBPDPL – Battery Predepleted IAUX15 19 Opto-coupled input 10 a) LMNS4 - Mains input found faulty from AC/DC 4 IN0 20 TTL input 23 a) HBCPFTY1 - AC/DC 1 found faulty IN1 21 TTL input 11 a) HBCPFTY2 - AC/DC 2 found faulty IN2 22 TTL input 24 a) HBCPFTY3 - AC/DC 3 found faulty OUT4 23 TTL output 12 a) HBDPOFF – Non active signal IN3 24 TTL input 25 a) HBCPFTY4 - AC/DC 4 found faulty PGND 25 GND 13 NOTE a) Internal use. These signals are used in the equipment for the interconnections of the BCPS unit and cannot be used for other purposes. Definitions used are contained in the “NOTE” column. b) Nr. 8 INPUT parallel auxiliary I/O lines, driven by a free contact ON/OFF (closing to ground) (see figure 2.21 block a). Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 2-23 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C Table 2-7b - SK2 on I/O panel - OUTPUT Parallel Port Connector pin-out signals SIGNAL CONNECTOR ON CSB MODULE OUT Parallel line ON/OFF Pin function M32-PIN Nr. CONNECTOR on I/O PANEL NOTE OUT-SK2-PIN Nr Relays common for OAUX4, OAUX5, OAUX6, OAUX7 COM3 26 COM4 27 Relays common for OAUX8, OAUX9, OAUX10, OAUX11 14 OUT2 28 TTL output OAUX0 29 Solid state relay output 15 c) OAUX1 30 Solid state relay output c) OAUX2 31 Solid state relay output 16 c) OAUX3 32 Solid state relay output c) OAUX4 33 Solid state relay output 17 c) OAUX5 34 Solid state relay output c) OAUX6 35 Solid state relay output 18 c) OAUX7 36 Solid state relay output c) COM1 37 Relays common for OAUX0, OAUX1, OAUX2, OAUX3 19 OAUX8 38 Solid state relay output c) OAUX9 39 Solid state relay output 20 c) OAUX10 40 Solid state relay output c) OAUX11 41 Solid state relay output 21 c) OAUX12 42 Solid state relay output c) OAUX13 43 Solid state relay output 22 c) OAUX14 44 Solid state relay output 10 c) OAUX15 45 Solid state relay output 23 c) COM2 46 Relays common for OAUX12, OAUX13, OAUX14, OAUX15 11 OUT0 47 TTL output 24 OUT1 48 TTL output 12 VCC 49 +5 VDC 25 PGND 50 GND 13 NOTE c) Nr. 16 OUTPUT parallel auxiliary I/O lines (for application examples: see figure 2.22). 2-24 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C Table 2-7c - PL4 on I/O panel (optional) - INPUT Parallel Port connector pin-out signals SIGNAL CONNECTOR ON CSB MODULE IN Parallel line ON/OFF Pin function PIN Nr. CONNECTOR on I/O PANEL IN-PL4-PIN Nr PGND PGND VCC +5 VDC 14 (Spare) IAUX16 Opto-coupled input 15 IAUX17 Opto-coupled input IAUX18 Opto-coupled input 16 IAUX19 Opto-coupled input IAUX20 Opto-coupled input 17 IAUX21 Opto-coupled input IAUX22 10 Opto-coupled input 18 IAUX23 11 Opto-coupled input IAUX24 12 Opto-coupled input 19 IAUX25 13 Opto-coupled input IAUX26 14 Opto-coupled input 20 IAUX27 15 Opto-coupled input IAUX28 16 Opto-coupled input 21 IAUX29 17 Opto-coupled input IAUX30 18 Opto-coupled input 22 IAUX31 19 Opto-coupled input 10 (Spare) 20 23 (Spare) 21 11 (Spare) 22 24 (Spare) 23 12 (Spare) 24 25 PGND 25 Vers. D, September 2005 NOTE GND 13 THALES Italia S.p.A.- A. S. D. 2-25 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C Table 2-7d - SK3 on I/O panel (optional) - OUTPUT Parallel Port Connector pin-out Signals SIGNAL CONNECTOR ON CSB MODULE OUT Parallel line ON/OFF Pin function PIN Nr. CONNECTOR on I/O PANEL OUT-SK2-PIN Nr Relays common for OAUX4, OAUX5, OAUX6, OAUX7 COM7 26 COM8 27 (Spare) 28 OAUX16 29 Solid state relay output 15 OAUX17 30 Solid state relay output OAUX18 31 Solid state relay output 16 OAUX19 32 Solid state relay output OAUX20 33 Solid state relay output 17 OAUX21 34 Solid state relay output OAUX22 35 Solid state relay output 18 OAUX23 36 Solid state relay output COM5 37 Relays common for OAUX0, OAUX1, OAUX2, OAUX3 19 OAUX24 38 Solid state relay output OAUX25 39 Solid state relay output 20 OAUX26 40 Solid state relay output OAUX27 41 Solid state relay output 21 OAUX28 42 Solid state relay output OAUX29 43 Solid state relay output 22 OAUX30 44 Solid state relay output 10 OAUX31 45 Solid state relay output 23 COM6 46 Relays common for OAUX12, OAUX13, OAUX14, OAUX15 11 (Spare) 47 24 (Spare) 48 12 VCC 49 +5 VDC 25 PGND 50 GND 13 2-26 NOTE Relays common for OAUX8, OAUX9, OAUX10, OAUX11 14 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C Table 2-8 - PL7 on I/O Panel - Telephone line Connector pin-out signals PIN Signal Tla1 TLb1 Tla2 TLb2 Line PIN 2,4,5,9 spares Table 2-9 - SK4 and SK5 on I/O Panel - AFI Connectors pin-out signals Connector SK4 (AF1) Connector SK5 (AF2) NOTE PIN Signal PIN Signal DIDFAFL1 DIDFAFL2 Identification from Assoc. Facility (Low) DAF STL1 DAF STL2 Associated Facility Status (Low) DRD AVL1 DRD AVL2 Redundancy availability (Low) DBC OKL1 DBC OKL2 Beacon OK (Low) DBC IAML1 DBC IAML2 N.U. DI DTAFL1 DIDTAFL2 Identification to Assoc. Facility (Low) DAF SELL DAF SELL Associated Facility Selection (Low) (Spare) (Spare) (Spare) (Spare) 10 (Spare) 10 (Spare) 11 (Spare) 11 (Spare) 12 (Spare) 12 (Spare) 13 PGND 13 PGND 14 DI DFAFH1 14 DI DFAFH2 Identification from Assoc. Facility (High) 15 DAF STH1 15 DAF STH2 Associated Facility Status (High) 16 DRD AVH1 16 DRD AVH2 Redundancy availability (High) 17 DBC OKH1 17 DBC OKH2 Beacon OK (High) 18 DBC IAMH1 18 DBC IAMH2 N.U. 19 DI DTAFH1 19 DI DTAFH2 Identification to Assoc. Facility (High) 20 DAF SELH 20 DAF SELH Associated Facility Selection (High) 21 (Spare) 21 (Spare) 22 (Spare) 22 (Spare) 23 (Spare) 23 (Spare) 24 (Spare) 24 (Spare) 25 PGND 25 PGND Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. Ground 2-27 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C 2.2 kohm +5V INPUT Optocoupler device Pins on connectors: see table 2-2 User Free Contact IAUX0...7 GND M32 - CSB PL3 - I/O Panel Pins on connectors: see table 2-2 a) - IOAX0...7- Input Ground Signal (active low) +5V 2.2 kohm INPUT Optocoupler device Pins on connectors: see table 2-2 M49,50,51,52 Link Bridge User Free Contact IAUX8...15 GND GND Pin on connectors: see table 2-2 Add R for Vg > 5V IAUX8...15 2.2 kohm INPUT Optocoupler device User Contact User Voltage Generator (5V) b) - IOAX8...15- Input Ground Signal (active low) M49,50,51,52 Link Bridge Link Set: see figure 2-4 M32 - CSB PL3 - I/O Panel 2....8 mA max Vg GND GND M32 - CSB PL3 - I/O Panel Link Set: see figure 2-4 c) - IOAX8...15 - Input Positive Voltage Signal Figure 2.21. 2-28 Parallel Input Lines application THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C IC optoelectronic switch device DC or AC Generator N.U. Ld Ld Vg Vg I max = 50 mA Ld Vg COMMON V max = 100 V COMMON COMMON GND option Common Vg & Switch Ron max = 50 ohm Common Load & Switch Common Vg. & Load a) Equivalent schematic symbol b) Single line - Application Examples SK4 - I/O Panel SK4 - I/O Panel User circuit User circuit OAUX 0,4,8,12 OAUX 0,4,8,12 Vg Ld OAUX 1,5,9,13 OAUX 1,5,9,13 Vg Ld OAUX 2,6,10,14 OAUX 2,6,10,14 Vg Ld OAUX 3,7,11,15 OAUX 3,7,11,15 Vg Ld Common 1,3,4,2 M32 - CSB Common 1,3,4,2 Ld Ld Ld Ld M32 - CSB Vg d) User load supplied from different generators SK4 - I/O Panel OAUX User Circuit SK4 - I/O Panel +5V Ld 25 SK4 Common Common Vg User Circuit OAUX Ld GND 13 SK4 c) User Load and power supply with same return e) User load supplied from +5VDC DME equipment NOTE: See also pin-function table 2-2. User External Load = Ld Vg = DC or AC user Generator (or user power supply) Figure 2.22. Vers. D, September 2005 Parallel Output Lines application THALES Italia S.p.A.- A. S. D. 2-29 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C 2.6.7 Link set - Jumper presetting The right positioning of linker on CSB module is shown in figure 2.23 with layout of PBA on fig. 2.24 The right positioning of linker on DMD module is shown in figure 2.25 with layout of PBA The right positioning of linker on MON module is shown in figure 2.26 with layout of PBA The right positioning of linker on TX module is shown in figure 2.27 with layout of PBA The right positioning of linker on AFI module is shown in figure 2.28 with layout of PBA Schematic Reference M1 M3 M6 Function Link Factory Alternative preset link position Battery BT1 NMI from WATCH DOG (WD) NOTE The link is open for storage or transportation purpose. Must be closed during normal operation The link used OFF, only for laboratory test WDL Autoreset repeater of WD Allows multiple reset in case the CPU does not toggle the watch dog input MCS2 CHIP SELECT EPROM Memory SRAM Memory M19 Jumper on 3-4 = Memory supplied from VCC Jumper on 3-4 = CHIP SEL for Memory supplied from battery BT1 Jumper on 1-2 = 4 MBit Memory Jumper on 1-2 = 1 MBit Memory INT3 N.U. - Jumper on 1-2 =IAUX8 Selection M24 Serial Data RX Jumper on 1-2 = Channel 4 used as RS232 M25 TX-RX No Jumper =Allows a four wire serial RS-485 M9 VCC/VBAC M10 M11 M12 M28 M50 (IAUX810 & IAUX11) Jumper on 3-4 = 1 MBit Memory Jumper on 3-4 = 4 MBit Memory N.U. - Jumper on 3-4 = INTEXP Selection Jumper on 3-4 = Channel 4 used as RS485 Jumper on 3-4 & 1-2 = Allows a two wire serial RS-485 Disable RS-485 CLOCK transmission DTE/DCE Channel 3 Serial line switch M49 (IAUX8 & IAUX9) Jumper on 1-2 = CHIP SELECT for Memory supplied from VCC ENTXCK M31 Jumper on 1-2 = Memory supplied from VBAC Parallel ports Input signals switch for photocoupler 12 11 10 5 4 3 2 8 9 10 11 12 Jumper on 1-12, 2-11, 3-10, 4-9, 5-8, 6-7 = DCE configuration 12 11 10 Jumper on 1-2, 12-11, 3-4, 10-9, 5-6, 8-7 = DTE configuration 5 4 3 2 8 9 10 11 12 Jumper on 4-9, 7-8 =Ground input signal for IAUX8, IAUX10, IAUX12, IAUX14 Jumper on 1-12, 11-10 =Ground input signal for IAUX9, IAUX11, IAUX13, IAUX15 M51 (IAUX12 & IAUX13) Jumper on 4-9, 7-8 = Positive voltage input signal for IAUX8, IAUX10, IAUX12, IAUX14 M52 (IAUX14 & IAUX15) Jumper on 1-12, 11-10 = Positive voltage input signal for IAUX9, IAUX11, IAUX13, IAUX15 Figure 2.23 . List of Links Set on CSB Module Jumper: default position M9, M11, M12, M24: link 1-2 M10, M19: link 3-4 M49, M50, M51, M52: link 7-8, 4-9, 10-11, 1-12 M3, M6, M28: link ON M25: open M31: link 1-2, 3-4, 5-6, 7- 8, 9-10, 11-12 M1= Normal operation: link ON. Open during transport and storage only 2-30 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C RX Indication green LED TX Indication green LED 3 1 M12 M51 M21 4 2 M22 M52 M3 M53 M50 M49 3 1 12 1 12 M31 M24 4 2 3 1 6 7 M19 M32 4 2 I1 2 4 3 1 1 3 4 2 M9 M30 M1 I2 M28 3 1 M11 M10 4 2 Reset Push button Dip Switch (N.U.) Figure 2.24. 3 1 M6 M18 M25 4 2 RD4 Watch dog red LED Links Setting on CSB Module The jumpers topographic position on PBA DMD module is shown in figure 2.25 The jumpers topographic position on PBA MON module is shown in figure 2.26 The jumpers topographic position on PBA TX100 module is shown in figure 2.27 The jumpers topographic position on PBA AFI module is shown in figure 2.28 Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 2-31 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C M8 - NORMAL OPEN ON=Monitor command: forces TX in STBY I1-CPU Reset Pushbutton CM1-Pushbutton that forces the TRX on Antenna M12 M7 M13 I1 I1 M9-Normal OPEN (N.U.) M7,M12,M13 - NORMAL OPEN ON=Possible serial line M6 - Watch-dog enabled: jumper CLOSED (NORMAL) disable: jumper open CM1 M6 M9 M8 Figure 2.25. 2-32 Links Setting on DMD Module THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C M8 - Watch-dog enabled: jumper CLOSE (NORMAL) disable: jumper open I1 - CPU Reset Pushbutton M6 - OFF=NORMAL ON=Change of RAM Memory Size I1 M6 M8 Figure 2.26. Vers. D, September 2005 Links Setting on MON Module THALES Italia S.p.A.- A. S. D. 2-33 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C M8 M6 M6 Jumper: OFF=TX 100 W ON= TKW 1kW M8 Jumper: ON=TX 100 W OFF= TKW 1kW Figure 2.27. 2-34 Links Setting on TX Module THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 2.6.8 955 900 031 C Associated Facility Interface Electrical interfacing, i.e. identity association can be easily performed as well, by means of a highly flexible interface board (AFI), inside the DME cabinet. The DME ground beacon can be associated to VHF equipment such as a VOR or ILS. In this case, the beacon must be equipped with the appropriate AFI interface module. The DME can operate either as master or as slave in the association (software configurable), according to the VOR or ILS capability and to system requirements. A cable with a single connector fitted is supplied for this connection. This connector must be connected to connector SK4 or SK5 (called AF1 or AF 2 ASSOCIATED FACILITY) on the I/O panel of the equipment (on top of the cabinet). The other end of the cable must be connected to the associated VHF equipment. AF1 or AF2 are selected by means of an external switch (e.g. by Control tower room): see applications in figure 2.29. In default condition, is enabling the AF1 connector. The connection to associated equipment of the identity and beacon status signals input and output, is shown in the figure 2.29 (application) and the block diagram is shown in figure 1.30 (section 1 - General information). The lists of the pin signals on connectors SK4 and SK5, on top end I/O panel, are in Tables 2-9 and 2-10. It is possible change the current source (source external or source internal) rotating 180 degree the 8 pin DIL header plug, shown in figure 2.28, of the module AFI layout for a correct positioning of the links Figure 2.30 gives a few association examples with equipment associated. Table 2-10 - AFI Connectors pin-out signals Acronyms Definition SK4 pin SK5 pin AFI PBA - M1 pin AF SEL Input-Associated Facility selection 20 20 18c 18a ID FAF 1 Input- Identification from Associated Facility 14 3a 4a AF ST 1 Input- Associated Facility Status 15 5a 6a ID FAF 2 Input- Identification from Associated Facility 14 3c 4c AF ST 2 Input- Associated Facility Status 15 5c 6c ID FTF 1 Output - Identification to Associated Facility 19 16a 17a BC OK 1 Output- Beacon OK 17 12a 13a RD AV 1 (*) Output- Redundancy Available 16 7a BC IAM 1(*) Output- Beacon IA Mode degraded 18 14a 15a ID TAF 2 Output - Identification to Associated Facility 19 16c 17c BC OK 2 Output- Beacon OK 17 12c 13c RD AV 2 (*) Output- Redundancy Available 16 7c 8c BC IAM 2 (*) Output- Beacon IA Mode degraded 18 14c 15c ID FAF To transponder - Identification AF ST To transponder - Status 22c ID TAF From transponder - Identification 25a BC OK From transponder – Beacon OK 24a 8a 22a NOTE 1: (*) N.U. on DME/N NOTE 2: SK4 used for Associated equipment AF1 (standard default). SK5 used for Associated equipment 2. It is used also on possible emergency conditions (e.g. failure on AF1 section), if equipment 2 is not available (in this case, the pin 7 and 20 of "AF SEL" signal will be short-circuited). Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 2-35 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C R25 R24 R39 R35 R42 R41 R34 UL1 OP1 R11 RD17 R17 R22 R16 TR8 TR9 TR3 TR4 R26 OP3 L1 R2 R1 C7 R23 R13 R43 TR5 UL2 RD19 M2 AF1 RD5 RD4 RD13 BC OK RD AV AF ST RD1 AF SEL M7 M2 M4 M3 RD12 ID FAF RD6 C6 R38 M6 RD3 M8 R7 M13 M14 M12 BC IAM R6 M10 M11 ID TAF M1 AF2 R5 M9 RD18 RD2 R37 R8 R20 R36 C1 C3 M5 RD11 OP4 R4 R3 R12 R21 TR10 R18 R27 OP2 TR1 TR2 RD10 R32 RD9 RD8 L2 RD7 UL3 TR6 TR7 R10 OP7 OP7 R15 R9 R14 R19 C4 OP6 R33 R31 R30 R29 C5 HEADER PLUG (8 pin DIL) Internal current source (default) External current source Header plug rotate of 180° PBA SOCKET Figure 2.28. 2-36 C2 OP5 R28 R40 RD14 RD16 RD15 INPUT Signals (H&L): ID FAF=Identity from Associated Facility equipment AF ST= Associated Facility equipment Status AF SEL= Associated Facility equipment Selection OUTPUT Signals (H&L): ID TAF=Identity to Associated Facility equipment BC OK= Beacon OK RD AV=Redundance Availability (N.U.) BC IAM=Beacon degraded IAM (N.U.) Header plugs setting on AFI Module THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C SK4/AF1 SK5/AF2 USER Switch examples HEADER position 13V/5mA max SOCKET AFI PBA Optocoupler 5mA Limiter +15V INPUT Signals (H&L): INTERNAL current source (default) Cabinet Top End SK4/AF1 SK5/AF2 AFI PBA HEADER position USER Switch examples 40V max/5V min/5mA SOCKET ID FAF=Identity from Associated equip. AF ST= Associated equipment Status AF SEL= Associated equipment Selection Optocoupler 5mA Limiter +15V EXTERNAL current source Cabinet Top End SK4/AF1 SK5/AF2 AFI PBA HEADER position USER Load examples 13V/10mA max RL Optocoupler SOCKET RL OUTPUT Signals (H&L): +15V INTERNAL current source (default) Cabinet Top End SK4/AF1 SK5/AF2 AFI PBA HEADER position 40V max/5V min/10mAmax ID TAF=Identity to Associated equipment BC OK= Beacon OK RD AV=Redundance Availability (N.U.on DME/N) BC IAM=Beacon degraded in IAM (N.U. on DME/N) Optocoupler SOCKET USER RL Load +15V Cabinet Top End EXTERNAL current source NOTE: Pin-out on SK4/SK5 according to tables 2-6 & 2-7 and to AFI module layout fig. 2.23 AF1 = Associated Facility equipment 1 (default) AF2 = Possible Associated Facility equipment 2 INPUT signal "AF SEL": with user switch OFF (open) the only AF1 (EQPMT 1) is enabled; with user switch ON, the only AF2 (EQPMT 2) is enabled Figure 2.29. Vers. D, September 2005 AFI Module - Input and output signals application THALES Italia S.p.A.- A. S. D. 2-37 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C CSL module P/ N DME OK 83134_23101 37 PIN Connector DME FTY DBC_OKH 17 X2 5 DMSD1 V 98 DMSD2 DBC_OKL 18 DME_STATUS X1 5 X7 X8 DI DFAFH 34 V7 7 V7 5 V9 7 I D CODE DME DI DFAFL 16 X 11 X5 DAF_STH X6 35 VOR OP V7 8 VOR KO 36 V7 6 V96 DAF_STL X12 Associated Equipment AFI - CSL module 8 3 1 3 4 _ 2 3 1 0 1 ASSOCIATION 17 +15V S K 4 ( A F 1) S K 5 ( AF 2) AF I 1K M5/11 SOCKET DBC_OK HEADER Association specification +15 V - DME: "slave code/synch" - DME: Receive from AF the signals: a) I DFAF (Identity from Associated Facility) b) AF-ST (Associated Facility Statu) - DME Send to AF the signal: a) BC-OK (Beacon OK) 14 DI DFAF M2/14 SOCKET 5 mA HEADER +15V 15 DAF_ST M3 / 1 3 SOCKET 5 mA HEADER +15V ATC TOWER control room 20 SK5 ENABLED (AF 2) SK4 DISABLED (AF 1) LAF1SEL M8 SOCKET 5 mA SK4 ENABLED (AF 1) SK5 DISABLED (AF 2) HEADER AF SELECTOR Switch HEADER set for: "INTERNAL current source" DME Figure 2.29a. AFI Module – Association example with VOR/ILS 400 2-38 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C NORMARC Connection Interface PBA CI 1 2 1 0 A P8 ACT_DMEP ACT_DMEN DBC_OKH DBC_OKL S1 S2 S3 OUT_DMEP S7 S8 AF I - OUT_DMEN DIDFAFH DIDFAFL CI 1 2 1 0 A NORMARC ASSOCIAT I ON S K 4 ( AF 1) S K 5 ( AF 2) Association specification 17 - DME: "slave code/synch" - DME: Receive from AF the signals: a) I DFAF (Identity from Associated Facility) b) AF-ST (Associated Facility Statu) - DME Send to AF the signal: a) BC-OK (Beacon OK) +15V 1K AF I M5/11 SOCKET DBC_OK HEADER (2) +15 V 14 DI DFAF M2/14 SOCKET 5 mA HEADER (1) +1 5V DAF_STH 15 DAF_STL DAF_ST M3 / 1 3 SOCKET 5 mA HEADER (1) +1 5V ATC TOWER control room 20 LAF1SEL M8 SK5 ENABLED (AF 2) SK4 DISABLED (AF 1) SK4 ENABLED (AF 1) SK5 DISABLED (AF 2) SOCKET 5 mA HEADER AF SELECTOR Switch (1) HEADER set for: (1) "INTERNAL current source" (2)"EXTERNAL current source" DME Figure 2.29b. AFI Module – Association example with VOR/ILS NORMAC Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 2-39 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C Shelter interface facility cable DME-INTERFACE Shelter AF1/SK4 External connection Identity cable ILS-GS cable DME ILS-LOC DME - LOC Identity Connection cable interface facility cable Shelter AF1/SK4 VOR or DVOR DME DME - VOR Identity Connection cable Control Tower Room Switch selector External connection Identity cable Shelter equip. 2 interface facility cables DME-INTERFACE cable AF2/SK5 DME-INTERFACE cable AF1/SK4 Shelter equip. 1 Shelter ILS-LOC ILS-GS DME External connection Identity cable ILS-LOC DME Identity Connection cable with two LOC equipments Figure 2.30. 2-40 Equipment associated examples THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 2.6.9 955 900 031 C Remote Control and Status Indicator Typical examples of connections to remote control and repeater Main Status Indication are shows in figure 2.31. Information concerning the installation of the Remote Control is given on "RCSI or RCSE or MCS Technical Manuals ". E N V IR O N M E N T P ro b e s A L A R M S (S M O K E , T E M P ., IN T R U S IO N , O b s tr u ctio n lig h t...) REMOTE CONTROL EQUIPMEN T M A IN ST ATUS ESD: teleph. line protection Parallel port R CSI RC SI 446 DE TA ILE D S TAT US C OM M A ND PL3 OAUX Input ON/OFF parallel lines RCSI 446-2 PL7 Telephon lines or SK1-PC RCSE 443 EQUI PMEN T MA4 IN ST AT US RC DET AI LED ST AT US MON 1 MON 2 AER IAL AER IAL ALAR M WAR NING NO RM AL ALAR M WAR NING ALAR M WAR NI NG ALAR M WAR NI NG ALAR M WAR NING NO RM AL NO RM AL NO RM AL NO RMAL DA TA COM DA TA COM DA TA COM DA TA COM STAN DBY ALAR M WAR NING ALAR M WAR NING STAN DBY TX 1 NO RM AL NO RM AL DA TA COM DA TA COM FAULTY FAULTY BYPA SSED BYPA SSED ON WAR NING WARNING DA TA COM FAULTY FAULT Y ON ANT ON ANT ENG AG ED M AINTEN M AINTEN M AINTEN M AINTEN SEL ECT SEL ECT SEL ECT M AINTEN M AI NTEN M AINTEN OP ERATION TX 2 ON WAR NING ALAR M WAR NI NG NO RM AL DA TA COM CONTROL DA TA COM STATION M AINS OFF SIL M AI NTEN ENV A LRM ENA BLED COMMAND AN T FTY SEL ECT SEL ECT SEL ECT SEL ECT SEL ECT EQUI P ON/OFF CHANGE OVER REQUEST RELEASE OTHER WARN LAMP TEST Monitoring and Control Systems MCS Program on PC (option) DME 415/435 RS 232 Switched or dedicated teleph. LINE To possible VHF or other type of equipment (P C ) EQUIPMENT ROOM E N V IR O N M E N T P ro b e s A L A R M S (S M O K E , T E M P ., IN T R U S IO N , O b s tr u ctio n lig h t...) Interface connected directly on PL2 connector Parallel port PL3 OAUX Input ON/OFF parallel port RS 232 PL2 serial port Asyncronous Converter Interface STATUS INDICATOR SI 446 - 2 SI EQUI PME NT S TAT US ON RS 422 (max 1km) SK1-PC PL7 Telephon lines ALARM ALARM WARNING WARNING NORM AL NORM AL LAM P SIL TEST CONTROL ROOM Monitoring and Control Systems MCS Program on PC (option) RS 232 DME 415/435 Switched or dedicated telephon LINE (P C ) REMOTE CONTROL EQUIPMENT ROOM Figure 2.31. Vers. D, September 2005 Remote Control and Status Indications connection examples THALES Italia S.p.A.- A. S. D. 2-41 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C 2.6.10 PC Installation For local mode the cable is connected to the RS-232 terminal on the front panel of the local control and status unit (LCSU) or on SK1 connector of the I/O panel of the cabinet In the case of remote mode, the data transfer is achieved via the modem and the remote control unit (e.g. RCSI 446/RCSE443, see figure 2.32). NOTE: The procedures of program installation on PC are described in section 3 of this volume, paragraph 3.5 - and para 3.6. The program installation is described in Appendix sections of this volume: − APPENDIX B-PC user WINDOWS SUPERVISOR; − APPENDIX C-PC user WINDOWS ADRACS SUPERVISOR; − APPENDIX D-PC user EQUIPMENT MANAGER. RS-232 PC "Remote" (see *NOTE) see *NOTE MODEM Internal or External MODEM (e.g.COM1) Printer DME PC "LOCALE" (laptop or desktop type) Switched or dedicated teleph. LINE Mouse PC RS-232 EQU IP MEN T M AIN S TA5 TU S RC D ET AI L ED ST ATU S MO N 1 MO N 2 AERIAL AERIAL Stampante STANDBY AL ARM MODEM W ARNING ALARM WARNING ALARM WARNING ALARM WARNING AL ARM W ARNING NORMAL NORMAL NORMAL NORMAL NORMAL DATACO M DAT ACO M DAT ACO M DATACO M DATACO M AL ARM WARNING ALARM WARNING STANDBY TX 1 NORMAL NORMAL DAT ACO M DAT ACO M F AULTY FAULTY BYPASSED BYPASSED ON WA RN ING FAULTY FA ULT Y ON ANT O N A NT MAINTEN MAINTEN CO N TRO L ENGAGED MAINT EN MAINT EN MAINTEN MAINTEN MAINTEN MAINT EN TX 2 ON WARNING ALARM OPERAT O IN WARNING DATACO M Mouse WARNING NORMAL DATACO M STA TIO N MAINS OFF SIL ENABL ED ENVAL RM CO M M AN D ANT FT Y Internal or External NOTE: With Monitoring and Control Systems ( RCSI/RCSE not used) is necessary to install on PC the MCS software Figure 2.32. 2-42 SE L ECT SE LECT SE LECT SE LECT SE L ECT SE L ECT SE LECT SE L ECT EQ UIP O N/O F F CH AN G E O VER RE QU EST RE LEA SE O T HE R WA R N L A MP TES T Printer REMOTE CONTROL (RCSI or RCSE) PC connection examples THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 2.6.11 955 900 031 C Power supply with BCPS subrack of Frako type (optional version) The grounding and supply connections are similar to like described in para 2.6.2 and 2.6.3. For this optional version to refer at figures 2.33 and also at para 1.6.8.2.1 section 1 in this volume. +48 Coax. Relay Battery input TERMINALS and +48V 1 +48V 2 Input external 48Vdc power supply +B +B GND -B -R +A -A +D -D +R +A -A +D -D +R -R -B +N -N +N -N 20A ST11 20A 2A 2A +BAT L1 L2 L3 FPE PE -BAT BATTERY cables Battery, or esternal 48Vdc, cable Bush fair-lead Figure 2.33. 2.6.11.1 To internal cabinet bolt of the local ground network Mains cable Mains cable Bush fair-lead BCPS subrack of Frako type - Supply cables connection External power supply 48Vdc connection (Frako subrack) BCPS unit is equipped with the Supervisor module and without the AC/DC converters. Connect cables 3 and 4 of table 2-1, to "± B" terminals (Fig. 2.33). Cable “2” is not used. Configure the LCSU as described in Section 3 para. 3.2.2.1.2.3 (Aux Input 8..15), disabling the warning messages for: MAINS/BATT, AC/DC FAULTY, PREDEPL. NOTE: fuses F1-F2 of the printed circuit board, inside the Battery Supervisor module, must be removed. WARNING During power supply connection: be sure the breaker of the Battery Supervisor is OFF. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 2-43 DME 415/435 -Technical Manual Vol. 1-Section 2 - Installation 955 900 031 C Page Intentionally Blank 2-44 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 Description, Installation, Operation, Maintenance Reference: Vol. 1 Code 955 900 031 C GROUND BEACON DME 415/435 Technical Manual VOLUME 1 Equipment description, Installation, Operation, Maintenance and PC user SECTION 3 OPERATION and USE INSTRUCTION Vers. D, September 2005 THALES Italia S.p.A.- Air Systems Division DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C 3-II THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 -Operation & Use Ref. 955 900 031 C Table of CONTENTS Paragraph Page SECTION 3............................................................................................................................................3-1 OPERATION and USE INSTRUCTION ...................................................................................3-1 GENERAL .............................................................................................................................................3-1 3.1 LOCAL CONTROL and INDICATION PANEL .........................................................................3-1 3.2 LCSU unit Configuration Procedure .........................................................................................3-6 3.2.1 LCSU PARAMETER CONFIGURATION..........................................................................3-6 3.2.1.1 Program install on PC .......................................................................................................3-6 3.2.1.1.1 From floppy disk................................................................................................................3-6 3.2.1.1.2 From CDROM ...................................................................................................................3-6 3.2.2 LCSU CONFIGURATION PROCEDURE .........................................................................3-7 3.2.2.1 Main Menu ........................................................................................................................3-7 3.2.2.2 System Overview ..............................................................................................................3-8 3.2.2.3 LCSU Configuration ..........................................................................................................3-9 3.2.2.3.1 LCSU Site Code................................................................................................................3-9 3.2.2.3.2 User Configuration ............................................................................................................3-10 3.2.2.3.3 Parallel Input Definition .....................................................................................................3-13 3.2.2.3.4 Parallel Output Definition ..................................................................................................3-18 3.2.2.3.5 Commands equipments list .............................................................................................3-24 3.2.2.3.6 User Connection Parameters ...........................................................................................3-25 3.2.2.3.7 LCSU Site Equipment Configuration ................................................................................3-26 3.2.2.3.8 LCSU Site Parameter .......................................................................................................3-27 3.2.2.3.9 REU parameters ...............................................................................................................3-27 3.2.2.3.10 Export Configuration Data ................................................................................................3-28 3.2.2.3.11 Import Configuration Data.................................................................................................3-28 3.2.2.3.12 Hardware Test ..................................................................................................................3-28 3.2.2.3.13 Test of Parallel Input Port .................................................................................................3-29 3.2.2.3.14 Test of Parallel Output Port ..............................................................................................3-30 3.2.2.3.15 Test of Serial Lines ...........................................................................................................3-32 3.2.2.4 Test Data Consistency......................................................................................................3-33 3.2.2.5 To Exit from the Program..................................................................................................3-33 3.2.2.6 Modem Configuration........................................................................................................3-34 3.2.3 File Configuration in Supervisory Program .......................................................................3-35 3.3 INDICATORS ON THE MODULES ..........................................................................................3-36 3.4 I/O FUNCTIONING...................................................................................................................3-39 3.5 USER SOFTWARE INSTALLATION on PC ............................................................................3-39 3.5.1 General .............................................................................................................................3-39 3.5.2 PC user programs INSTALLATION ..................................................................................3-40 3.5.2.1 PC REQUIREMENTS .......................................................................................................3-41 3.6 INSTALLATION on PC OF USER OPERATING PROGRAM..................................................3-41 3.6.1 "PC Supervisor" program composition .............................................................................3-42 3.6.1.1 Windows SuperVisor (WINSV) .........................................................................................3-42 3.6.1.2 WinSv ADRACS Windows Supervisor..............................................................................3-42 3.6.1.3 Windows DME/N Equipment Manager - WINDME/N-32 ..................................................3-42 3.6.1.4 MCS programming............................................................................................................3-42 3.7 First SWITCHING ON...............................................................................................................3-43 3.8 POWER OFF PROCEDURE....................................................................................................3-44 Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-a DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C List of FIGURES Figure Page Figure 3.1. LCSU Front panel............................................................................................................... 3-1 Figure 3.2. Main Menu .......................................................................................................................... 3-7 Figure 3.3. System Overview................................................................................................................ 3-8 Figure 3.4. Configuration menu ............................................................................................................ 3-9 Figure 3.5. Site Code ............................................................................................................................ 3-9 Figure 3.6. Users Configuration............................................................................................................ 3-10 Figure 3.7. Users Configuration Table example ................................................................................... 3-13 Figure 3.8. Parallel Input Definition....................................................................................................... 3-13 Figure 3.9. Parallel Input....................................................................................................................... 3-14 Figure 3.10. Input command Logic ....................................................................................................... 3-14 Figure 3.11. Example of Beacon Site Environment............................................................................. 3-15 Figure 3.12.a. Aux input 8...15 - Configuration Examples .................................................................... 3-15 Figure 3.12.b. Additional input 0.. 3 - Configuration Examples ............................................................ 3-16 Figure 3.13. Parallel Output Definition.................................................................................................. 3-18 Figure 3.14. Output command Logic .................................................................................................... 3-19 Figure 3.15.a. Parallel Output Definition - OUT 0................................................................................. 3-19 Figure 3.15.b. Parallel Output Definition - OUT 1................................................................................. 3-19 Figure 3.15.c. Parallel Output Definition - OUT 2 ................................................................................. 3-20 Figure 3.15.d. Parallel Output Definition - OUT 3................................................................................. 3-20 Figure 3.15.e. Parallel Output Definition - AUX OUTPUT O..7 ........................................................... 3-20 Figure 3.16. Parallel Output Definition - Buzzer ................................................................................... 3-21 Figure 3.17. User Connection Parameters ........................................................................................... 3-25 Figure 3.18. LCSU Site equipment menu ............................................................................................. 3-26 Figure 3.19. Status of LCSU Site equipment........................................................................................ 3-26 Figure 3.20. LCSU Site parameter ....................................................................................................... 3-27 Figure 3.21. Reu Parameters ............................................................................................................... 3-27 Figure 3.22. Export LCSU configuration data....................................................................................... 3-28 Figure 3.23. Import LCSU configuration data ....................................................................................... 3-28 Figure 3.24. Hardware Test .................................................................................................................. 3-28 Figure 3.25. Test of Parallel Input Port ................................................................................................. 3-29 Figure 3.26. Test Control Input ............................................................................................................. 3-29 Figure 3.27. Test Aux Input .................................................................................................................. 3-30 Figure 3.28. Test Additional Input......................................................................................................... 3-30 Figure 3.29. Test of Parallel Output Port .............................................................................................. 3-30 Figure 3.30. Test Output port 1............................................................................................................. 3-31 Figure 3.31. Test Aux Output................................................................................................................ 3-31 Figure 3.32. Test Buzzer....................................................................................................................... 3-32 Figure 3.33. Test of Serial Lines........................................................................................................... 3-32 Figure 3.34. Testing of Port Number .................................................................................................... 3-32 Figure 3.35. Test Data Consistency ..................................................................................................... 3-33 Figure 3.36. System control via PC (example) .................................................................................... 3-35 Figure 3.37. LED indicators on transponder modules .......................................................................... 3-37 Figure 3.38. LED indicators on 1 kWp RF amplifiers and AFI modules ............................................... 3-38 Figure 3.39. LED indicator on AC/DC power supply module and on the MODEM .............................. 3-38 Figure 3.40. Examples of PC user programs with DME stand alone ................................................... 3-40 Figure 3.41. Examples of PC user programs in VOR-DME system ..................................................... 3-40 Figure 3.42. Examples of PC user programs with multi-sites............................................................... 3-41 3-b THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 -Operation & Use Ref. 955 900 031 C List of TABLES Table Page Table 3-1. Controls and Indications on the Front panel of LCSU (Main Status)...................................3-2 Table 3-2. Controls and Indications on the Front panel (Detailed status).............................................3-3 Table 3-3. Controls and Indications on the Front panel (Control, Commands, Station) .......................3-4 Table 3-4. Controls and Indications on the Front panel (LCSU status) ................................................3-5 Table 3-5. List of the input Identifier ......................................................................................................3-17 Table 3-6. List of the Detailed Status Indications..................................................................................3-22 Table 3-7. List of Equipment Status ......................................................................................................3-23 Table 3-8. List of the Indications from LCSU to User............................................................................3-24 Table 3-9. Equipment Commands list ...................................................................................................3-24 Table 3-10. LEDs Indicators on the Front of every modules.................................................................3-36 Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-c DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C Page Intentionally Blank 3-d THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C SECTION 3 OPERATION and USE INSTRUCTION GENERAL For local operation, only a few functions are operable with the Control and Indication Panel (LCSU). The configuration, alignment procedure and the maintenance are performed with a locally connected PC via a user program "WINSV Supervisor" installed on a PC (typical connections example in section 1 on Vol.1 of this technical manual). In the normal case standard of remote operation, is carried out via a control interface, connected at a Remote Control and Status Indicator unit (typical connections example in section 1 on Vol.1 of this technical manual). 3.1 LOCAL CONTROL AND INDICATION PANEL The local controls and indicators are to be found on the front panel of INC Module of the LCSU unit only, located at the front door. The Control and Indication Panel is subdivided into the following fields: • • • • • • MAIN STATUS DETAILED STATUS COMMAND CONTROL STATION LCSU The individual fields contain indications and keys. Only those indications currently in message status are lit up and thus legible. This ensures that misinterpretations are avoided. The meaning of the indications and keys in the various fields are described in the following paragraphs. These controls and indicators are listed in tables 3-1 and shown in figure 3.1. MAIN STATUS LCSU DETAILED STATUS MON 1 MON 2 TX 1 TX 2 ON ON OPERATION RD16 ALARM ALARM RD26 PC RS232 RD1 ALARM RD31 WARNING RD30 RD27 STBYALRM STBYALRM WARNING FAULTY FAULTY FAULTY RD28 RD21 BYPASSED RD12 RD22 RD23 BYPASSED RD13 NORMAL RD29 DATA COM SELECT RD24 RD18 ON ANT RD33 COMMAND CHANGE ON/OFF OVER I1 I2 I3 DATA COM FAULTY RD4 RD19 ON ANT S1 RD9 MAINS OFF ENABLED ENV ALRM RD5 SIL I6 RD20 ANT FTY I4 RD7 RD14 ENGAGED REQUEST RELEASE WARNING WARNING STATION RD10 EQUIP RD17 CONTROL RD15 RD32 RD11 RD25 RD8 OTHER WARN RD6 LAMP TEST I5 LOCAL CONTROL & STATUS UNIT Figure 3.1. LCSU Front panel Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-1 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C Table 3-1. Controls and Indications on the Front panel of LCSU (Main Status) Definition Color of indicator Reference to Fig. 3.1 MAIN STATUS field DESCRIPTION Field with display always active PC RS232 connector (SK6) Display RD1 ALARM Red RD31 Serial RS 232 connector that permits insertion of the cable of the serial line to interconnect a local PC. This connector is “pin to pin” parallel of SK1 located on the I/O Panel at top end of equipment. Text display: N° 4 programmable digit alphanumeric, electronic dataplate that makes it possible to highlight the equipment code or identification of the site. These indicators are managed and stored with the configuration program. Normally OFF. In AUTOMATIC mode, indicates shut-down of the beacon. In MANUAL mode, the led is always ON because the radiated signal not is longer guaranteed. WARNING Yellow RD30 Normally OFF. ON: Indicates that the beacon is affected by: - a secondary alarm of the transponder on antenna; - a faulty DMD or DPR irregular functioning of these; - a faulty monitor; - alarm on the transponder in ST-BY; - mains failure; - beacon OFF; - other general faults. NORMAL Green RD29 Normally ON. No ALARMS or WARNINGS have been found. DATA COM Red RD32 Normally OFF. Indication of errors or faults in the serial communication system between equipment and LCSU. Green RD11 Acknowledgement for SELECT key - Triangular shaped that indicates selection of enabling to highlight detailed states by the local operator. SELECT key I1 3-2 Selection key to disable and enable detailed status indications. THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C Table 3-2. Controls and Indications on the Front panel (Detailed status) Definition Color of indicator Reference to Fig. 3.1 DETAILED STATUS field MON 1 DESCRIPTION This field must be enabled by the operator using the “SELECT” key Red RD26 STBY ALARM Yellow RD28 MON 1 Yellow RD21 Yellow RD12 This indicator is ON when the operator sets the beacon to MANUAL mode. In this case, the intervention functions by Monitor 1 are ignored. It switches on, together with MON2 BYPASS (RD13). Red RD27 Normally OFF. Indicates that Monitor 2 has found parameters of the transponder on antenna out of tolerance. Yellow RD22 Normally OFF. Indicates that Monitor 2 has found an error or defect in the transponder on the dummy load. Yellow RD23 Normally OFF. Indicates a fault due to Monitor 2 or that Monitor 2 has not passed the tests of its own self-check correctly. Yellow RD13 This indicator is ON when the operator sets the beacon to MANUAL mode. In this case, the execution functions by Monitor 1 are avoided. It switches on, together with MON1 BYPASS (RD12). ON Green RD25 Normally ON. Transmitter 1 has received the ON OPERATING command and is operating correctly, providing power either on antenna or on dummy load. TX 1 Yellow RD24 Red RD18 ALARM MON 1 FAULTY MON 1 BYPASSED MON 2 ALARM MON 2 STBY ALARM MON 2 FAULTY MON 2 BYPASSED TX 1 WARNING TX 1 FAULTY Normally OFF. Indicates that Monitor 1 has found one or more of the parameters of the transponder, on antenna, out of tolerance. Normally OFF. Indicates that Monitor 1 has found an error or defect in the transponder on the dummy load. Normally OFF. Indicates a fault due to Monitor 1 or that Monitor 1 has not passed the tests of its own self-check correctly. Normally OFF. Indicates faults or secondary alarms (one or more) found on transponder 1. Normally OFF. Indicates a primary alarm on transponder 1. TRX 1 is shut down by monitor system due to an alarm TX 1 Green RD33 Indication that makes it possible to check whether the transponder is on antenna. In this case, it indicates transponder 1 on antenna: therefore, transponder 2 is connected to the dummy load. Green RD17 Normally ON. - Transmitter 2 has received the OPERATING command and is operating correctly providing power either on antenna or on dummy load. In single configuration, it is always in OFF Yellow RD14 Normally OFF. - Indicates faults or secondary alarms (one or more) found on transponder 2. In single configuration, it is always in OFF Red RD19 Normally OFF. Indicates a primary alarm on transponder 2. TRX 2 is shut down by monitor system due to an alarm. - In single configuration, it is always in OFF Green RD9 Indication that makes it possible to check whether the transponder is on antenna. In this case, it indicates transponder 2 on antenna: therefore, transponder 1 is connected to the dummy load. In single configuration is on when the TX1 is on Dummy-load ON ANT TX 2 ON TX 2 WARNING TX 2 FAULTY TX 2 ON ANT Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-3 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C Table 3-3. Controls and Indications on the Front panel (Control, Commands, Station) Definition Color of indicator Reference to Fig. 3.1 CONTROL Field DESCRIPTION Field with display enabled by SELECT key ENGAGED Yellow RD15 Indicates that one of the operators is controlling the equipment, through Local PC or other Remote Control (priority). ENABLED Green RD10 Indicates that the local operator using the «REQUEST-RELEASE - I4» key has acquired control of beacon commands. It flashes during the execution of the ON/OFF and CHANGE-OVER commands. REQUEST RELEASE key I4 Press the REQUEST/RELEASE key to request control and wait for the ENABLED indication. Button with whom the local operator (priority) can enable or release equipment controls. This action depending of "control superseding" parameter configuration: Disable = overridden never on the user in operation Enable = overridden always on the user in operation Priority = overridden only if preset is better of priority on the user in operation On receiving the request, the beacon changes to AUTOMATIC mode. Perform the desired command on/off or change over of transponder by pressing the corresponding key EQUIP ON/OFF or CHANGE OVER. Press the REQUEST/RELEASE key again to release the control for PC or Remote Control. The ENGAGED indication is OFF when the control taken by the local control. COMMAND Field EQUIP ON/OFF key CHANGE OVER key I2 Key that makes it possible to switch the beacon ON and OFF. This button is enabled by “REQUEST/RELEASE” key. I3 It is used to change over the conditions of operating on antenna by one or the other transponder. Therefore, the transponders connected to the dummy load will invert their role. This key is enabled by “REQUEST/RELEASE” key. The transponder on antenna conditions can be deduced from the indications of RD33 and RD9 (ON ANT) for transponder 1 and 2 respectively. STATION field MAINS OFF Yellow RD5 Indicates a mains failure (black-out or mains power off) and that the equipment is operating with the back-up batteries. ENV ALRM Red RD20 Indicates that one or more site signals are in alarm condition. For example the signals indicating: smoke, intrusion, high temperature or failure of obstacle lights, etc. ANT FTY Red RD8 Not used (only relevant for TACAN and NDB). OTHER WARNING Yellow RD6 Normally OFF. Extra general type indication of any alarm conditions that may not necessarily put the equipment out of service. The indication is associated to the WARNING indication of MAIN STATUS. 3-4 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C Table 3-4. Controls and Indications on the Front panel (LCSU status) Definition Color of indicator Reference to Fig. 3.1 DESCRIPTION LCSU Section Section with display always active Normally ON. Indicates correct functioning of the permanent and continuous self check of the CSB module as regards both its own HW circuits and SW programming. Also assures continuous checking of the correctness of the +5VDC voltage via the CSB watchdog circuit. OPERATION Green RD16 WARNING Yellow RD7 Normally OFF. Indicates any alarms in the CSB module such as incorrect RTC (Real Time Clock). DATACOM Red RD4 Not used. BUZZER S1 SIL key I6 LAMP TEST key I5 Audible alarm that informs the operator of a primary alarm on both transponders and is activated concurrently with the MAIN STATUS ALARM message. The buzzer sounds until it is reset manually with the “SIL” button. In MANUAL Mode, the buzzer is not activated. Buzzer reset pushbutton. Checks correct functioning of the lamps of the INC module and efficiency of the buzzer for optical and acoustical testing purposes. This action envisages switching off all the leds, switching on again one at a time and then reset to the initial condition. At power-on, this test is carried out automatically. On CSB module PBA (printed board assembly) the following LED and keys are placed: - green LED, indication of data on the transmission serial line - green LED, indication of data on the receiver serial line - green LED, watch-dog OK - Key of reset of the CPU The layout of module CSB is in section 5 - Maintenance and Repair - of this volume Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-5 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C 3.2 LCSU UNIT CONFIGURATION PROCEDURE In this paragraph, feel shown examples of the screens which will be to visualize during the procedure of configuration. The notes on the screens are of comment and memorandum during the phases of the procedure. The procedure of configuration of unit LSCU can be active even when the DME is operational, since the radio beacon is managed by a specific program. 3.2.1 LCSU PARAMETER CONFIGURATION This utility program is necessary of the all LCSU unit parameters configuration 3.2.1.1 Program install on PC Normally the LCSU is supplied as configuration standard 3.2.1.1.1 From floppy disk Make sure WINDOWS operating system is installed on PC The “Util ” floppy disk configuration TERMINAL EMULATOR program containing these files: − install.exe installation program, − zutil.exe program to configure the modem through the Modem.exe file, − emul.exe terminal emulator program to enable the LCSU unit configuration including the serial and parallel lines (as well as the operation checks of all these lines through the specific “Hardware test” program). readme.doc text file with the information concerning the installation of the files. Load the "UTIL" program provided on the 3,5" diskette onto the PC hard disk − Insert the “ disk UTIL” into the 3,5" floppy disk drive (usually “a:”); − Type the A: command and press the ENTER key; − Type> and press the ENTER key; is an indication and the actual name can be established by the user. "c:" is the usually drive where the program is installed on hard disk. 3.2.1.1.2 From CDROM Make sure WINDOWS operating system is installed on PC The program is provided on CDROM complete of program "Terminal emulator configuration" in the directory "WinSv" and includes the file: emul.exe program "terminal emulator" to enable the configuration of LCSU unit, included the lines parallel and serial, by the program "Hardware test" Load the program emul.exe on the hard disk as it is known as in the section of the APPENDIX B, in this volume. 3-6 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 3.2.2 955 900 031 C LCSU CONFIGURATION PROCEDURE To modify the LCSU configuration parameters connect a PC to connector SK1 on the I/O panel (or directly to the front panel of the LCSU unit named PC RS232) This paragraph describes some video page examples that are displayed during the configuration procedure. The notes concerning some video pages are remarks and memorandum to be followed when loading the configuration procedure. The LCSU configuration procedure can also be activated when the DME is operating, since the beacon is managed by a specific program. To load the program, proceed as follows: − run the “EMUL.exe” program from the PC; − press the "I1" RESET push-button on the PBA of CSB module (reached from the back of the equipment front door); − when the starting video page is displayed, press the keyboard space bar at least three times within a few seconds to access the configuration mode; − if access is not obtained with the first configuration video page, repeat the RESET operation; − perform the configuration procedure following the instructions displayed in the menu; − after configuration, save the variations in EEPROM; it is suggested to save the new data on a backup diskette. − Before running the supervisor program change the parameters in the config.ini file according to LCSU configuration. 3.2.2.1 Main Menu Figure 3.2 shows the main video page of the configuration program. Besides the options indicated, it is also possible to return to the previous menu by pressing the ESC key. LCSU Maintenance Program MAIN MENU [1] System Overview [2] LCSU Configuration [3] Hardware test [0] END Select: F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.2. Main Menu If, when starting up the program, an EEPROM failure is detected (faulty or containing data no longer valid), the following message is displayed at the bottom of the video page: Invalid configuration data, press a key to load default parameters. NOTE: F1, F2, F5, F10 are key of PC keyboard - ESC = previous menu Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-7 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C 3.2.2.2 System Overview Selecting option [1] from the Main Menu the example video page shown in figure 3.3 is displayed. The goal of this screen is to show to the operator some important feature of the software: − Internal NAME of the equipment (CODE & MANUFACTURER); − Programmable COMMUNICATION line; − Number of the STATES and COMMANDS allowed for each equipment; For each equipment: − Number of History DATABASE provided; − Number of DIGITAL I/O specific for the equipment. These informations are useful during configuration job. All the informations of this screen are fixed. LCSU Maintenance Program System Overview V1.01-DMXXU101 Name Index States Dbases Dig_out Code Mnfct --- --- --- --- --- Comms Cmds Dig_in --- --- --- --- ---------------- [0] LCSU Unit 48 16 [1] ANS-DMEN 415/435 80 12 Press to exit F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.3. System Overview V1= actual version of software The items have the following meanings: Index: Name: Mnfct: Code: Comms: States: 3-8 List of equipment managed by LCSU Managed equipment codes Manufacturer 0 = LCSU System 1 = ANS (Thales) Equipment code 0 = LCSU 1 = DME/N 2 = DME/P Number of Communications Serial Port used LCSU = 0 (No Port used) DME = 0 Quantity of state messages available LCSU = 48 DME = 80 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use Cmds: 955 900 031 C Max. quantity of commands managed LCSU = 16 DME = 3 Data Bases (History) associated to the equipment LCSU = 1 DME = 4 Parallel input lines - Number of lines for beacon management LCSU = 0 DME = 12 Parallel output lines - Number of lines for beacon management LCSU = 0 DME = 0 Dbases: Dig_in: Dig_out: 3.2.2.3 LCSU Configuration This screen groups the entire Submenu configuring the software and two option (EXPORT & IMPORT) to save SAVE/RESTORE the changes made. Selecting option [2] on the Main Menu displays the page shown in figure 3.4. LCSU Maintenance Program Configuration [1] LCSU Site code [2] Users configuration [3] Parallel input definition [4] Parallel output definition [5] User connection parameters [6] LCSU site equipment configuration [7] LCSU site parameters [8] Reu parameters [9] Export LCSU configuration data [10] Import configuration data [0] Return F1 - Import Data Select: F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.4. Configuration menu 3.2.2.3.1 LCSU Site Code Select option [1] on the “Configuration” page to enter the beacon or site identity code as shown in figure 3.5. This screen allows the operator to change the SITE name, which is the name used by all the users (PC, RCSI 446 or RCSE445, SI 446) to communicate with the DME. Only CAPITAL letters and DIGIT are allowed. LCSU Maintenance Program LCSU Site code LCSU Site code THAL LCSU code (maximum 4 chars allowed): F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.5. Site Code Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-9 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C 3.2.2.3.2 User Configuration Selecting option [2] from the “Configuration” menu displays, the example page shown in figure 3.6. LCSU Maintenance Program Mode Bps Prot timeout ----- -- -------------------- - [1] Rs232 LCPC 1 9600 10 [2] Rs232 RMPC 2 9600 10 User --- ----- Com Users configuration Ident | St ---- -- Port Attr Modem | Ad Type -- ---- Phone Number Status Syn Ctr Init M/S Dual | All | Hs | S/D | - - - - - usr -- [3] Dis .. .. [10] Dis. User number: 1 F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.6. Users Configuration This screen defines the parameters needed to manage the communication with the user: − Kind of connection (RS232, Dedicated, switched, party line); − Communication parameter (Port, Baud Rate, Protocol timeout); − Identifier of the User; − Kind of Modem (internal, external); − Dialing parameters (Phone number and call logic) meaningful for switched line only; − Master/Slave parameter (Party line only). For each kind the connection, are to configure: • User name Identifier of user. It is the NAME of the user known everywhere in the network. • Mode: Connection modes possible for each user 0 = Dis. (disabled: as if non existent) 1 = RS232C (type of serial line) 2 = Ded.Call (dedicated telephone line via modem in “originate” mode) 3 = Ded.Answ. (dedicated telephone line via modem in “answering” mode) 4 = switched 5 = Party line • Ident: Identity code name of user (max. 4 alphanumeric characters). • Com Port (Communication Port): Valid values are from 1 to 3 (CH1, CH2 and CH3). Port 4 to 6 are reserved for internal use of equipment. Port 1 is generally used for local connection (line maintenance PC), Port 2 and 3 are generally used with remote connection trough Modem (switched line, dedicated line or party line). • St : Status Request only with switched line modems - Changing any bit of the status word – Y (yes) the user is called upon a change of one of the main states of the equipment, N (no) in case of equipment state variations the user is not called for updating 3-10 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C • Ad: This is a communication port used in addition to the other when the customer requires the redundancy of the communication line. Therefore is possible to communicate with the same user on two different lines. The additional port is used only if the first port is wrong. A 0 value disable the line redundancy. • Modem type: EX= External; LGM=Logem internal • Attr Attribute 1 = Displays the states of equipment and connections; 2 = Reserved; 3 = Enables the operator to equipment commands control; 4 = Reserved; 5 = Enables database reset and date updating • Bps: Baud rate - Transmission rate selection (only RS232) 1:300, 2:1200, 3:2400, 4:4800, 5:9600, • Protocol timeout Maximum waiting time during data exchange between LCSU and user: typical 10 seconds (1 to 30 s allowed) • Phone Number : User phone number, only switched line (maximum 20 digits) • Status Syn: Synthetic - Variation of at least one of synthetic states (Normal, Warning, Alarm, Communication faulty). - Y = (yes) it is called at every user state variation. All: Y = (yes) the user is called whenever there is a change of one of the equipment fundamental states. N = (no) if there is a variation in the equipment state the user is not called for updating. Ctr : Control - selection Y=(yes): the consumer will be called every time that another consumer takes or liberates the control of the equipment. Selection N=(no): that consumer won't be advised when another consumer acquire or liberated the control. Up Hs: Database updating - Y = (yes) the authorized user is called by LCSU for a variation in the database. Init : Initialization (M = Mandatory, O= Optional) Recommended value: M M/S : Definition of party-line use, of the network communication protocol (M = master, S = Slave, 0 to 9 = slave address) Dual usr: Dual user. Enable the user redundancy. For instance, may have two PC's redundant in the Remote site. It's sufficient to update all only. The other PC may get the data from first. In case of call the LCSU tries to communicate with the first PC; in case of wrong connection, it tries with the dual user. This avoid loss of data in the switching network isn't good . A "S" value means user redundancy disabled A "D" value means user redundancy enabled Dual user number. It defines the Dual user. This value must be get from the column "User" of the screen The allowing information needed to configure the software depends on the kind of connection, as follows: Ö RS 232 The connection between the DME and the user is made through a serial line RS232. In general, this mode is used when the user is on maintenance PC or on RCSI in the site. Ö Dedicated call (direct call) The connection between the DME and the user is made trough a Modem programmed in ORIGINATE mode. In general, the user is a RCSI. (modem type: desk external LGM Internal (only LOGEM 28,8) The parameters needed to make the configuration are: • Baud rate 1:300, 2:1200, 3:2400, 4:4800, 5:9600 Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-11 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C Ö Dedicated Answer (direct reply) The connection between the DME and the user is made trough a Modem programmed in answer mode The parameters needed to make the configuration are the same as dedicated call mode. Ö Switched line The connection between the DME and the user is made trough a Modem programmed in Switched mode. The parameters needed to make the configuration are the following: − Additional port (Ad) This is a communication port used in addition to the other when the customer requires the redundancy of the communication line. Therefore is possible to communicate with the same user on two different lines. The additional port is used only if the first port is wrong. A 0 value disable the line redundancy. Ö − Modem kind External: a desk Modem LOGEM: an internal Modem (only "Logem 28,8" is supported). − Phone number Phone number of the user: 18 characters are allowed − Call logics: they define which the LCSU must call the ignore user. Syn, All, Ctr, Hs, Dual user: definitions described status above Party line. This kind of line is used when the DME is collocated with many equipment (in general these of an ILS). All linked to a remote user using a multi point connection. The parameters needed to make the configuration are the following: − User Mater/Slave It defines which is the Mater of the communication, in general the user. A "M" means user is master (this is the suggested value), an "S" means user is slave. − Slave Address It define the address of the slave (from 0 to 9). If the user is Master, this is the Address of the DME, else is the Address of the Remote The value to set depends on the configuration made on Remote Site. The final data for each “user” option considered, has been entered in fig. 3.7 video page. The data is shown in sequence each time the operator enters the correct reply based on the requests sent out by the program (in bold type). If the operator gives a wrong reply, the sequence must be repeated starting from the request for “user number”. The control priority is intended as the possibility to exclude the operators of the subsequent “user” from the equipment control (an operator excluded by another with higher priority has to wait until the latter has finished before being able to have control of the equipment). The priorities have the following order of importance: 1 = LCSU 2 = Local PC 3 = Remote PC and any other RCSI/RCSE The higher priority is assigned to the “user” associated to the lower number 3-12 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C LCSU Maintenance Program Mode User --- ----- Com Users configuration Port Ident | St ---- -- Attr Bps Prot timeout ----- -- 9600 10 9600 10 2400 10 Modem | Ad Type -- ---- [1] Rs232 LCPC 1 [2] Rs232 RMPC 2 Ext. Phone Number Status Syn Ctr Init M/S Dual | All | Hs | S/D | -------------------- - - - - - - [3] Ded.A IJKL [4] Swt MNOP 5 Lgm. 5 10 0123456789 Y Y Y Y M S [5] Swt UVXY 6 Ext. 10 22222222222 Y Y Y Y M D -- usr [6] Dis [7] Dis [8] Dis [9] Dis [10]Dis User number: F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.7. Users Configuration Table example 3.2.2.3.3 Parallel Input Definition Selecting option [3] in the “Configuration” menu the page is displayed, showing the ports and parallel input lines (figure 3.8) for the definition of the control logic. LCSU Maintenance Program [n] port name [0] [1] [2] [3] CONTROL INPUT AUX INPUT 0..7 AUX INPUT 8..15 ADDITIONAL INPUT 0..3 Parallel input definition Port: F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.8. Parallel Input Definition The ports and input lines listed are relevant to (signals AUX In- ON/OFF): − [0] CONTROL INPUT 0 = Managing controls and beacon commands − [1] AUX INPUT 0..7 = Inputs to connector PL3 on the I/O panel (from AUX 0 to AUX 7) − [2] AUX INPUT 8..15 = Inputs to connector PL3 on the I/O panel (from AUX 8 to AUX 15) – [3] ADDITIONAL INPUT 0..3 = TTL inputs (from IN 0 to IN3) The goal of this screen is to allow the customer to define how manage the digital input signals. There are different kinds of signals: − Control panel keys Silent, Lamp, Select, Commands (Request/Release, Equipment ON/OFF, Changeover). They use the control input port. − Auxiliary Signals Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-13 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C They come from outside and in general they define an Alarm condition. They use the AUX Input 0 to 7 ports. − Internal Signals They come from supply modules and define an alarm condition on a power supply module. They use AUX input 8 to 15 and additional input IN 0 to 3 ports. Both control panel keys and internal signals are wired in fixed way, but for more flexibility, they must be configured in this screen. For each line of the port must be set the following parameters: − Enabling This line is unused, it is possible to disable it. − Functional mode, explained forward When an input port is selected a page is displayed similar to that shown in figure 3.9 relating to the options selection needed to configure the INC module on the front panel. LCSU Maintenance Program Parallel input definition Port: CONTROL INPUT inp mode logic eqp_id sElect Low Cmdkey Low Cmdkey Low Cmdkey Low Lamp Low Buzzer Low Disab Disab control_id sharing_id type aux_descr Pnl. Pnl. Pnl. Press a key ( = abort, <+>= next, <->= previous, = modify): F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.9. Parallel Input For each line of the port must be set the following parameters: Logic Active Low/High (fig 3.10) This is the acquiring logic for the line. For control panel keys the logic is always "Low", for internal signal is always "High" In general, the configuration of the auxiliary input signal can be active "high or low". The LCSU in "high way", sees alarm when the wire are not connected. eqp_id: equipment identifier. To obtain it from "System Overview - equipment code" Logic: low = command closed (transistor Tr = ON) high = command open (transistor Tr =OFF) +Vcc Tr user command (Gnd) module CSB Figure 3.10. Input command Logic control_id: an internal number from 0 to 15, ("CONTROL-ID"), used by the LCSU to communicate to the Remote Users, in short way the signal changes sharing_id: identifier of sharing, taken by the column of the control panel 3-14 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C type: indication of the signal type - PNL = panel (Inc), ext. = external commands, env = alarm of environmental state of site aux_descr: a string ("AUX-DESCR") of description, which is written on the history when the status arrive signal changes When a line is not used it is possible to disable with: "Disab" The allowed function mode, are the following: − Mode Auxiliary Input The input is a signal carrying the status of an External Hardware line status port (smoke alarm, temperature alarm, intrusion alarm, obstr. light …). − Environment alarm LED lightning The signal may be looked as an “Environment alarm". Therefore when, the signal goes in alarm state, the corresponding LED on the Control Panel, light ON. Figure 3.11 shows a significant example relating to the configuration for remote indications concerning the beacon site ambient conditions and shows examples relating to indications used. LCSU Maintenance Program Port: AUX INPUT 0..7 inp mode logic Auxil Low Auxil Low Disab Disab Disab Disab Disab Disab Parallel input definition eqp_id control_id sharing_id type env aux_descr LIGHT ON DOOR Line number: 1 Press a key ( = abort, <+>= next, <->= previous, = modify): F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.11. Example of Beacon Site Environment LCSU Maintenance Program Parallel input definition Port: AUX INPUT 8..15 inp mode Paral Paral Paral Paral Paral Paral Paral Paral logic High High High High High High High High eqp_id control_id 10 11 sharing_id type aux_descr Press a key ( = abort, <+>= next, <->= previous, = modify): F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.12.a. Aux input 8...15 - Configuration Examples Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-15 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C LCSU Maintenance Program Parallel input definition Port: ADDITIONAL INPUT 0..3 inp mode Paral Paral Paral Paral Disab Disab Disab Disab logic Low Low Low Low eqp_id control_id sharing_id type aux_descr Press a key ( = abort, <+>= next, <->= previous, = modify): F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.12.b. Additional input 0.. 3 - Configuration Examples In general, the auxiliary input configurations are to active high signal. In such way, the LCSU looks the signal in alarm when the wire is not connected to. − Command The input is coming from the keys on the Control Panel or from an external panel. To the signal are associated: • An Internal Number, defining the pressed key 0=Request/Release 1=Equipment ON/OFF 2=Changeover • The equipment identifier This number must be kept from System Overview screen. For DME 415/435 is always =1 − Lamp test This function define where is the Lamp Test key of the Control Panel. No other information are required as the other keys on the Control Panel. − Buzzer Silent This function define how the silent key must be managed. The only information needed is the referred equipment identifier to link to the silent key to the DME, therefore the identifier, as explained before for the Commands, will be=1. − Selection This function defines the management of the "Select key" which allows the operator to enable the "Detailed" section on the Control Panel. The only information needed is the "Sharing Identifier" defining the equipment to show in the "Detailed" section. In this case the Identifier is given by the column on the Control Panel when is the Selection key. In the DME this Identifier is always =1 − Parallel internal Input This function define the management of 12 Input Signals inside the DME cabinet carrying information about mains and battery modules. 3-16 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C Are needed two information: 1) The equipment identifier. Obviously this is the DME and the value is always =1 2) The input identifier, which must be chosen from following table: Table 3-5. List of the input Identifier IDENTIFIER MEANING +48V dc output AC/DC module 1 fail +48V dc output AC/DC module 2 fail +48V dc output AC/DC module 3 fail +48V dc output AC/DC module 4 fail Mains AC in AC/DC module 1 fail Mains AC in AC/DC module 2 fail Mains AC in AC/DC module 3 fail Mains AC in AC/DC module 4 fail Battery disconnected Battery pre depletion 10 + 5vdc PWS module Subrack 1 fail 11 + 5vdc PWS module Subrack 2 fail Figure 3.12 shows a significant example relating to the configuration concerning the Aux input. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-17 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C 3.2.2.3.4 Parallel Output Definition Selecting option [4] in the “Configuration” menu the page is displayed showing the ports and parallel output lines (figure 3.13) for the definition of the control logic. The ports and output lines listed in figure 3.13 are relevant to: − [0], [1], [2], [3] OUTPUT 1, 2, 3, 4 = INC module indications − [4], [5] AUX OUTPUT 1, 2 = AUX 0..15 outputs − [6] ADDITIONAL OUTPUT 0..4 − [7] BUZZER = Buzzer activation LCSU Maintenance Program Parallel output definition [n] port name [0] OUTPUT 0 [1] OUTPUT 1 [2] OUTPUT 2 [3] OUTPUT 3 [4] AUX OUTPUT 0..7 [5] AUX OUTPUT 8..15 [6] ADDITIONAL OUTPUT 0..4 [7] BUZZER Port: F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.13. Parallel Output Definition When a port or an output line is selected, a page is displayed similar to that shown in figures 3.15 relating to the options selection [0,1,2,3] needed to configure the INC module on the front panel, and figure 3.16 to configure the BUZZER. The goal of this screen is to allow the customer to define how manage the digital output signals. They are different kinds of signals − Control Panel Indications "Detailed indication", Main Status Indication, "LCSU" Indications, "Station" Indication, Buzzer. They use the ports output 0,1,2,3 and Buzzer − Auxiliary Output Signals They carry out to outside some internal status of interest for the customer. They use the AUX output 0 to 7, AUX output 8 to 15 and Additional output 0 to 4 ports. − Parallel Internal Output AUX 0 to 4 Not provided The Control Panel indications are wired in fixed way, but for more flexibility, they must be configured too. For each line of the port must be set the following parameters: - Out - group of output lines - mode - Functional mode description - logic: Active Low/High Level (see figures 3.14 and 3.15). It defines how change the status of the signal. The indication of the control panel acquires a "Low" state to light ON. - eqp_id: This function will carry out a status bit of an equipment , generally to light ON an indication - status_id: This function will light ON an indication of the "Detailed " status section. 3-18 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C - sharing_id: This function will light ON the select Indication (green arrow on the select key) - type: signal type - pnl = panel (INC); ext. = external commands; (LEV) or (PLS) - aux_descr: string of parameter description. A description of the moved signal (this description will be recorded in the history database) - "Disab" - When a line is not used Logic: low = FET open (>5M Ω ) high = FET condutting (50 Ω m ax) CSB module Vdc or Vac 0ptocoupl user out load V retourn (G nd) FET Figure 3.14. Output command Logic LCSU Maintenance Program Parallel output definition Port: OUTPUT 0 out mode State Detail Detail State Disab Detail Detail sElect logic Low Low Low Low eqp_id Low Low Low status_id 21 18 sharing_id type aux_descr 15 17 Press a key ( = abort, <+>= next, <->= previous, = modify): F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.15.a. Parallel Output Definition - OUT 0 LCSU Maintenance Program Parallel output definition Port: OUTPUT 1 out mode Disab Detail Detail Detail Detail Detail Detail Detail logic Low Low Low Low Low Low Low eqp_id status_id sharing_id type aux_descr 11 12 13 19 Press a key ( = abort, <+>= next, <->= previous, = modify): F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.15.b. Parallel Output Definition - OUT 1 Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-19 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C LCSU Maintenance Program Parallel output definition Port: OUTPUT 2 out mode Detail Detail Detail Detail Detail Detail Detail Detail logic Low Low Low Low Low Low Low Low eqp_id status_id 10 sharing_id type aux_descr Press a key ( = abort, <+>= next, <->= previous, = modify): F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.15.c. Parallel Output Definition - OUT 2 LCSU Maintenance Program Parallel output definition Port: OUTPUT 3 out mode State State State State Disab Disab Disab Detail logic Low Low Low Low eqp_id Low status_id 12 sharing_id type aux_descr 14 Press a key ( = abort, <+>= next, <->= previous, = modify): F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.15.d. Parallel Output Definition - OUT 3 LCSU Maintenance Program Parallel output definition Port: AUX OUTPUT 0…7 out mode logic Auxil High Auxil High Disab Disab Disab Disab Disab Disab eqp_id status_id sharing_id type pls Lev aux_descr LIGHT OFF COOLER Press a key ( = abort, <+>= next, <->= previous, = modify): F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.15.e. Parallel Output Definition - AUX OUTPUT O..7 3-20 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C LCSU Maintenance Program Parallel output definition Port: BUZZER out mode logic Buzzer Low Disab Disab Disab Disab Disab Disab Disab eqp_id status_id sharing_id type aux_descr Press a key ( = abort, <+>= next, <->= previous, = modify): F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.16. Parallel Output Definition - Buzzer The allowed function "mode" are the following: • Auxiliary output This function carries out an internal state of an equipment. It needs of the following parameters: - A description of the moved signal (this description will be recorded in the history database) - An Internal Number (from 0 to 15) used by the LCSU to communicate to the remote user the change made. The internal state is the status bit of the equipment 0 (/LCSU), computed as this number + 32. - The kind of change to do Pulse (PLS): the LCSU will force the signal in active state for 0,5 second and then returns to in active states, − Level (LEV): the signal will follow the conditions of the related internal state. − Equipment Status ("eqp_id") This function will carry out a status bit of an equipment , generally to light ON an indication, and requires the following information: • • The involved equipment 0=LCSU ; 1=DME The status bit ("Status _Id") A number kept from the table 3-7 (for DME) or 3-8 (for LCSU) in the column "Spec. Number". This function is used in "Main Status" or "LCSU" sections of the Control Panel and for other external control Panels. − Selection ("sharing_id") This function will light ON the select Indication (green arrow on the select key) when the detailed section is enabled. It requires only the "Sharing Identifier", computed as the same parameter of selection key (parallel input). Therefore will be=1 always. − Buzzer ("eqp_id") This function defines how enable the buzzer. It receives only the "Equipment Identifier" of the involved equipment. This parameter is always =1. − Detailed Status ("Status_id") This function will light ON an indication of the "Detailed " status section. It requires only the Detailed Indication to change. This information may be found in the following table 3-6 (column IND): Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-21 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C Table 3-6. List of the Detailed Status Indications IND DESCRIPTION IND DESCRIPTION Monitor 1 Alarm Monitor 2 Alarm Monitor 1 StbyAlarm Monitor 2 StbyAlarm Monitor 1 Faulty Monitor 2 Faulty Monitor 1 Bypassed Monitor 2 Bypassed TRX1 ON TRX2 ON 10 TRX1 Warning 11 TRX2 Warning 12 TRX1 Faulty 13 TRX2 Faulty 14 TRX1 on Antenna 15 TRX2 on Antenna 16 Control Engaged 17 Control Enabled 18 Mains OFF 19 Environment alarm 20 Antenna faulty 21 Other Warning The linking of the Detailed Indication with the Status Bit of the equipment is made in the "LCSU Site Equipment" status list table 3-7. 3-22 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C Table 3-7. List of Equipment Status Spec. Number STATUS Front panel “INC” Indications Spec. Number STATUS Front panel “INC” Indications DATA COMM faulty MAIN STATUS 40 Trx2 operating NORMAL MAIN STATUS 41 Trx2 ok WARNING MAIN STATUS 42 Trx2 shutdown ALARM MAIN STATUS 43 Trx2 degraded Maintenance 44 Reserved Reserved 45 Reserved Reserved 46 Reserved Beacon under user control 47 Reserved Beacon off 48 Monitor 1 faulty MON1 FAULTY Beacon qual ok 49 Monitor 2 faulty MON2 FAULTY 10 Beacon qual. Degraded 50 Reserved 11 Beacon qual faulty 51 Reserved 12 Beacon operating 52 Communication faulty with Monitor 1 13 Alarm 53 Communication faulty with Monitor 2 14 Warning 54 Communication faulty with TRX 1 15 Reduced power 55 Communication faulty with TRX 2 16 reserved 56 OR of equipment communic. faulty MAIN STATUS 17 Reserved 18 Power from Battery 19 Trx standby faulty 20 Trx1 on antenna TX1 ON ANT 21 Trx2 on antenna TX2 ON ANT 61 Single Transponder 22 Automatic Routine Check 62 One monitor faulty MAINS OFF 57 Beacon restart active 58 TRX 1 Warning 59 TRX 2 Warning 60 Single Monitor 23 Equipment in default parameter 63 Reserved 24 Monitor alarm disagreement 64 Trx 2 standby ok 25 Change over 65 Trx standby degraded 26 Manual control 66 Mon1 qual. Trx on ant. OK 27 Other Warning 67 Mon1 qual. Trx on ant. degraded 28 Trx 1 off 68 Mon1 qual. Trx on antenna faulty 29 Trx1 standby 69 Mon1 qual. Trx stby OK 30 Trx1 on 31 Trx1 operating 32 33 OTHER WARN TX2 ON TX2 FAULTY 70 Mon1 qual. Trx stby degraded 71 Mon1 qual. Trx stby faulty Trx1 ok 72 Mon2 qual. Trx on ant. OK Trx1 shutdown 73 Mon2 qual. Trx on ant. degraded 34 Trx1 degraded 74 Mon2 qual. Trx on ant. faulty 35 Reserved 75 Mon2 qual. Trx stby OK 36 Trx 1 F.A. faulty 76 Mon2 qual. Trx stby degraded 37 Trx 2 off 77 Mon2 qual. Trx stby faulty 38 Trx2 standby 78 Monitor 1 bypass MON1 BYPASSED 39 Trx2 on 79 Monitor 2 bypass MON2 BYPASSED Vers. D, September 2005 TX1 ON THALES Italia S.p.A.- A. S. D. MON1 STBALRM MON2 STBALRM 3-23 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C Table 3-8. List of the Indications from LCSU to User Spec. Number STATUS “INC” Indications 2 (*) DATA COM NORMAL WARNING (*) LCSU WARNING Spec. Number 9() STATUS “INC” Indications Clock calendar faulty 10 ( ) History faulty 11 ( ) Clock calendar warning ALARM 12 ( ) Environmental Alarm MAINTENANCE 13 ( ) Frozen state 14,15 16..31 Auxiliary input 0...15 7( ) LCSU under user control 32..47 Auxiliary output 0...15 8() Battery faulty Watch Dog ( Hardware) ENV ALRM LCSU OPERATION (*) Warning = "OR" of the Specification Number "8 ( ) to 13 ( )" 3.2.2.3.5 Commands equipments list In this paragraph are listed the available controls to command the different equipment. They can be assigned to parallel on/off inputs, coming from the control panel or external devices. To configure the inputs, enter the number corresponding to the desired command required. Table 3-9. Equipment Commands list EQUIPMENT DME AN 415/435 DME FSD 40/45 3-24 NUMBER DESCRIPTION take/release the control beacon on/off changeover beacon off (No valid on DME 415/435) tx 1 main (No valid on DME 415/435) tx 2 main (No valid on DME 415/435) THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 3.2.2.3.6 955 900 031 C User Connection Parameters Select option [5] on the “Configuration” menu to display the page shown in figure 3.17 that enables modification of some modem connection parameters. LCSU User connection parameters Leased line parameters [0] Connection attempt duration: 60 sec. (20 - 120) Switched line parameters [1] Connection speed: (1: 300 , 2: 1200, 3: 2400, 4: 4800, 5: 9600) [2] Dial attempt duration: 90 sec (20 - 120). [3] 2nd call delay: min. [4] 3rd call delay: min. [5] 4th call delay: 10 min. [6] Subsequent calls delay: min. (0: disabled) [7] Full connect. idle timeout: 0 min. (0: disabled) [8] Delay before call-back: 10 sec. [9] Call back (0:disable 1:enable) Party line parameters [10] Preliminary waiting time: 0 sec (1 - 5000, 0:disable) [11] Post waiting time: 0 sec (1 - 5000, 0:disable) Up to march 05 [12] Intermediate waiting time: 0 sec (1 - 5000, 0:disable) Select: F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.17. User Connection Parameters Below the meanings of each parameter that can be modified are given: - Connection attempt duration time interval within which the connection in dedicated line should take place. - Connection speed Baud rate of the connection between LCSU and Modem - Dial attempt duration time interval within which the connection in switched line should take place - 2nd call delay time to wait before retry the second call in case of dial connection not made. – 0 means no retry - 3rd call delay time to wait before retry the 3rd call in case of dial connection not made. – 0 means no retry - 4th call delay time to wait before retry the 4th call in case of dial connection not made. – 0 means no retry - Subsequent calls delay delay time for subsequent calls - 0 (disabled): the user is not called again after an unsuccessful attempt. - Full connect. idle timeout maximum connection time allowed in full without exchange of messages. - Delay before call-back Delay between end of call and call-back. - Call back Call-back enable. When called, the LCSU recall the User in order to authorize it to send the commands, if enabled for this operation. Party-line parameters: waiting times of communication - Preliminary waiting time: 0 msec (1 - 5000, 0: disable) - Post waiting time: 0 msec (1 - 5000, 0: disable) Up to march 05 - Intermediate waiting time: 0 msec (1 - 5000, 0: disable) Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-25 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C 3.2.2.3.7 LCSU Site Equipment Configuration This screen option [6] (figure 3.18) allow the customer to link the outputs mapped as "Detailed" in the "Parallel Output Definition" to the Equipment Status (see table 3-7) - List of Equipment Status – The elements have the following effect: Description: description of the equipment to be represented Manuf: Producer: 0 = LCSU System, 1 = Thales (ANS) Eqp code equipment code: 0 = LCSU, 1 = DME/N, 2 = DME/P, 3 = NDB 436 Position in Main Status LCSU = Disab; 1 = equipment on which LCSU is assembled Select: 1 = line configuration; 2 = detailed status configuration Inserting selection 2 "Detailed status configuration" is shown the fig. 3.19 First must be set the "position in Main Status", that indicates the position on the Control Panel, where is shown the equipment status. For the DME this position is always =0 The next sub-screen (figure 3.19) allows, doing the linking said before. Each selection is referred to an indication on the control Panel (in the Detailed Status section). The value to set must be kept in the table 3-7. A value=1 disable the indication. For instance, the DME doesn't have the status of the antenna, then the indication [20] (Antenna faulty) must be disabled. The indication [16] (control Engaged), [17] (control Enabled) and [19] (Environment Alarm) don't have any reference to the equipment status; therefore a value different than the 1 (disable) is shown as enabled. The indication [22] (Mains status label) allow the operator to define the label to set in the display on the main status LCSU Maintenance Program [n] Description [0] [1] LCSU unit ANS-DMEN 415/435 LCSU site equipment configuration Manuf Equip. Code Position in Main status Dis Select: 1: Line configuration F1 - Import Data 2: Detailed Status Configuration F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.18. LCSU Site equipment menu LCSU Maintenance Program Equipment: 1 LCSU site equipment configuration Position in Main status: 1 [0] [2] [4] [6] [8] [10] [12] [14] [16] [18] [20] Monitor 1 Alarm Monitor 1 Stand-by Alarm Monitor 1 Faulty Monitor 1 Bypassed Trx 1 On Trx 1 Warning Trx 1 Faulty Trx 1 On Antenna Control engaged Mains off Antenna faulty [22] Main status label: THAL :68 :71 :48 :78 :31 :58 :33 :20 :Ena :18 :Dis [1] [3] [5] [7] [9] [11] [13] [15] [17] [19] [21] Monitor 2 Alarm Monitor 2 Stand-by Alarm Monitor 2 Faulty Monitor 2 Bypassed Trx 2 On Trx 2 Warning Trx 2 Faulty Trx 2 On Antenna Control engaged Environment alarm Other warning :74 :77 :49 :79 :40 :59 :42 :21 :Ena :Ena :27 Select the item to change (0 to 22): F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.19. Status of LCSU Site equipment 3-26 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 3.2.2.3.8 955 900 031 C LCSU Site Parameter This screen option [7] (figure 3.20) allow the operator to change some information about the site: [0] Number of changing before status freezing: This parameters allows the operator to stop the recording of some auxiliary input that changes is value too fast. This option prevent the history database is filled with a lot of unused records. [1] Control superside It defines how the LCSU must manage the Control Request coming from outside or from the control Panel when another user is controlling the equipment. Three choice are allowed: 1) Disable: a new Control Request is refused, an user that has the equipment control cannot be interrupted by another user 2) Enable: it is the opposite of the previous item, any user may keep the equipment control, interrupting any other user. 3) On Priority: this is the classic way to manage the Request. The control Request is accepted only if the requestor has an higher priority than the present owner. The Local Control Panel has the highest priority, than follows the local PC and the Remote Control RCSI. The priority is computed as the number of intermediate nodes between the user and equipment. LCSU Maintenance Program [0] [1] LCSU site parameter Number of changing before status freezing: Control superside: (1-100, 0:disabled) (0:dis, 1:on prior, 2:Ena) Dis Select: F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.20. LCSU Site parameter 3.2.2.3.9 REU parameters Selecting option [8] in the “Configuration” menu the page of figure 3.21 is displayed. This screen enables the change to the parameters of the REU (When equipment is in station system with Remote Equipment Unit on RCSE unit, otherwise the values won't be considered). LCSU Maintenance Program Reu parameters [0] Lke Equipment address: 160 (0..4095) [1] Lke Reu address: 16 (0..4095) [2] Modem identifier: MODEM 001 Select: F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.21. Reu Parameters This table must be compiles in a system of connection in telephone switched line with remote control type REU - Otherwise the values won't be considered. - In the option [0] some first line must be inserts the identifier of the LCSU: value to be deduced from the manual of the remote control REU to which is postponed - In the option [1] must be inserts the identifier of the remote control REU: value to be deduced from the manual of the remote control REU to which is postponed - In the option [2] must be inserts always the string "Modem 001" Identifiers of LCSU and of REU must have carry over in the file *. ptt to be loaded in the program of REU necessarily called "LLKE". Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-27 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C 3.2.2.3.10 Export Configuration Data Select the option [9] on the menu “Configuration” to show on the display (fig. 3.22) the page with the procedure of export of the configuration data with the information: LCSU ready to send configuration dates to the PC. Press key F1 to transfer the configuration data from the LCSU to PC after entering the indication requested relevant to the name of the file where the data is to be stored. LCSU Maintenance Program Export LCSU configuration data LCSU ready to send configuration data to the PC Start the operation by pressing key. F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.22. Export LCSU configuration data 3.2.2.3.11 Import Configuration Data To select the option [10] on the menu “Configuration” to show on the display (fig. 3.23), the page with the procedure of import of the configuration data with the information: LCSU ready to get configuration dates from the PC. Press key F2 to start the configuration data loading from PC to LCSU. LCSU Maintenance Program Import LCSU configuration data LCSU ready to get configuration data from the PC Start the operation by pressing key. F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.23. Import LCSU configuration data 3.2.2.3.12 Hardware Test Select option [3] from the Main menu to display the page shown in figure 3.24 containing the options relating to functionality verification of the input and output ports and the control emulating the serial lines. LCSU Maintenance Program Hardware Test [1] Test of parallel input port [2] Test of parallel output port [3] Test of serial lines [0] Return Select: [] F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.24. Hardware Test 3-28 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 3.2.2.3.13 955 900 031 C Test of Parallel Input Port Select option [1] on the “Hardware Test” menu to display the page shown in figure 3.25 that is used to test the input ports. LCSU Maintenance Program [n] port name [0] [1] [2] [3] CONTROL INPUT AUX INPUT 0..7 AUX INPUT 8..15 ADDITIONAL INPUT 0..3 Test of parallel input port Select: F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.25. Test of Parallel Input Port Some examples of tests that can be made to verify the inputs listed below are shown in the figures that follow: CONTROL INPUT (figure 3.26) The test is performed through the push-buttons on the INC module, which can be found according to the configured arrangement using the procedure described in paragraph 3.2.2.3.3 AUX INPUT (figure 3.27) the test is performed by creating a closure to the common pin, through the pins on connector PL3 of the I/O panel. These can be found according to the configured arrangement using the procedure described in paragraph 3.2.2.3.3. ADDITIONAL INPUT (figure 3.28) the test is performed by creating a closure to the common pin, through the pins on connector PL3 of the I/O panel. These can be found according to the configured arrangement using the procedure described in paragraph 3.2.2.3.3. Port: CONTROL INPUT - Current read line status: 1->LOW 2->LOW 3->LOW 4->LOW 5->LOW 6->LOW 7->LOW 8->LOW Press a key to start status monitor or to exit. ** Monitor on input line active ** Changed line number 2 LOW ==> HIGH Changed line number 2 HIGH ==> LOW F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.26. Test Control Input Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-29 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C Port: AUX INPUT 0..7 - Current read line status: 1->HIGH 2-> HIGH 3-> HIGH 4-> HIGH 5-> HIGH 6-> HIGH 7-> HIGH 8-> HIGH Press a key to start status monitor or to exit. ** Monitor on input line active ** Changed line number 8 HIGH ==> LOW Changed line number 8 LOW ==> HIGH F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.27. Test Aux Input Test Aux Input Port: ADDITIONAL INPUT - Current read line status: 1->HIGH 2->HIGH 3->HIGH 4->HIGH 5->HIGH 6->HIGH 7->LOW 8->HIGH Press a key to start status monitor or to exit. ** Monitor on input line active ** F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.28. Test Additional Input 3.2.2.3.14 Test of Parallel Output Port Select option [2] on the “Hardware Test” menu to display the page shown in figure 3.29 that is used to test the parallel output ports. LCSU Maintenance Program Test of parallel output port [n] port name [0] [1] [2] [3] [4] [5] [6] [7] OUTPUT 0 OUTPUT 1 OUTPUT 2 OUTPUT 3 AUX OUTPUT 0..7 AUX OUTPUT 8..15 ADDITIONAL OUTPUT 0..4 BUZZER Select: F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.29. Test of Parallel Output Port 3-30 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C The operator can choose to test all eight lines of each port or only separate lines (A = all bits or n = line number). LEDs on the INC module light up after the selection to indicate that the selected line is operating correctly. The AUX OUTPUT lines have to be checked with an ohmmeter if they are not connected to specific indicators. Using <+> and <-> keys the operator may also check brightness of the LEDs on the Control Panel. The brightness is arranged in 7 levels, shown in the column Bright. This procedure is meaning only if the port under test is referring to the Control Panel The figures below show some examples of tests to check the following outputs: OUTPUT 0,1, 2, 3 (figure 3.30) use the keyboard to select the line to be tested and check output variation. AUX OUTPUT (figure 3.31) use the keyboard to select the line to be tested and check output variation. BUZZER (figure 3.32) Port: OUTPUT 1 - All lines initialized to ACTIVE status: Select line to change (A = all bits; 1-8 = line number; <+>, <->= brightness) or to exit. 1->LOW 2->HIGH 3->LOW 4->LOW 5->LOW 6->LOW 7->LOW 8->LOW 1->LOW 2->LOW 3->LOW 4->LOW 5->LOW 6->LOW 7->LOW 8->LOW 1->LOW 2->HIGH 3->LOW 4->LOW 5->LOW 6->LOW 7->LOW 8->LOW 1->HIGH 2->LOW 3->HIGH 4->HIGH 5->HIGH 6->HIGH 7->HIGH 8->HIGH F1 - Import Data F2 - Export Data BRIGHT=3 BRIGHT=3 BRIGHT=3 BRIGHT=3 F5 - Clear Video F10 - Quit Figure 3.30. Test Output port 1 Port: AUX OUTPUT - All lines initialized to ACTIVE status: Select line to change (A = all bits; 1-8 = line number; <+>, <->= brightness) or to exit 1->HIGH 2->HIGH 3->HIGH 4->HIGH 5->HIGH 6->HIGH 7->HIGH 8->HIGH 1->LOW 2->LOW 3->LOW 4->LOW 5->LOW 6->LOW 7->LOW 8->LOW 1->HIGH 2->HIGH 3->HIGH 4->HIGH 5->HIGH 6->HIGH 7->HIGH 8->HIGH 1->HIGH 2->LOW 3->HIGH 4->LOW 5->HIGH 6->HIGH 7->HIGH 8->HIGH F1 - Import Data F2 - Export Data F5 - Clear Video BRIGHT=3 BRIGHT=3 BRIGHT=3 BRIGHT=3 F10 - Quit Figure 3.31. Test Aux Output Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-31 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C Port: BUZZER - All lines initialized to ACTIVE (LOW) status: Select line to change (A = all bits; 1-8 = line number; <+>, <->= brightness) or to exit 1->HIGH 2->HIGH 3->HIGH 4->HIGH 5->HIGH 6->HIGH 7->HIGH 8->HIGH 1->LOW 2->HIGH 3->HIGH 4->HIGH 5->HIGH 6->HIGH 7->HIGH 8->HIGH 1->HIGH 2->HIGH 3->HIGH 4->HIGH 5->HIGH 6->HIGH 7->HIGH 8->HIGH F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.32. Test Buzzer 3.2.2.3.15 Test of Serial Lines Select option [3] on the “Hardware Test” menu to display the page shown in figure 3.33 that is used to perform the tests on serial lines. LCSU Maintenance Program Test of serial lines Serial port number to test (1 to 6): F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.33. Test of Serial Lines When the number of the port to be tested is selected, a page is displayed similar to that shown in figure 3.34, that indicates an example of a test on port number 2, for which a modem connection is necessary. Testing port number: 2 Press a key to start emulation or to abort ** Emulation program active Exit Test DTR/DCD Loop ** F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.34. Testing of Port Number NOTES − The serial port diagnostics are performed when module CSB on the LCSU is powered on; 3-32 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C − The request to test port 1 is followed by a message “The emulation port is not testable. Press a key to continue...” since this is the connection port to the PC that the operator is using to dialogue; − For DME equipment the modem 1 and 2 is usually connected to serial port 2 and 3 (PL2 and PL1 of I/O panel); − The functional verification is performed by typing one or more alphanumeric characters from the keyboard, the relevant echo is shown on the PC screen; − The operator must respond to the request to define the baud rate of the modem, if provided on the serial port to be tested: 1 = 300; 2 = 1200 ; 3 = 2400 ; 4 = 4800 ; 5 = 9600; 6 = 19200 − Upon the request message PARITY (N)one, E(ven), O(dd); “N” in other cases. 3.2.2.4 Test Data Consistency To terminate the configuration procedure it is necessary to return to the “Configuration” page and select option [0]. The program then asks the operator whether the configuration data modifications saving procedure is to be performed. The following message will be displayed: “Save configuration changes? (Y/N):” If the reply is “Y” a test is run that can be seen in figure 3.35. If the result is positive, the last line will display the message: “Press a key to start saving.” whereas if the result is negative the previous message is replaced by the indication of the fault found. (E.g.: “E2PROM faulty, data not saved. Press any key to continue..”) The saving operation is indicated by a row of asterisks that appear in sequential order at the end of the operation. Testing data consistency... Testing site code... OK Testing port connection... OK Testing user identification codes... OK Testing buzzer connection... OK Testing control commands equipment connection... OK Testing commands equipment connection... OK Press a key to start saving. F1 - Import Data F2 - Export Data F5 - Clear Video F10 - Quit Figure 3.35. Test Data Consistency 3.2.2.5 To Exit from the Program To exit from the configuration procedure, first return to the “MAIN MENU” and select option [0]. To close the “EMUL.exe” program, press F10 (quit.). CAUTION Do not forget to select the option [0] of the "Main Menu": the CSB does not leave the configuration program if you press F10 key only. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-33 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C 3.2.2.6 Modem Configuration When using a modem for connections to the different units at a distance from the site where the beacons are installed, it has to be suitably configured for the specific service it is prepared for. Modems used for the various connections have to operate: − in the phonic band (300 - 3400 Hz); − on 2-wire dedicated or switched lines; − in accordance with CCITT V21, V22 and V22bis standards; − with AT protocol controls; − with asynchronous mode communication. The modem configuration is prepared modifying its internal parameters through AT controls. The configuration may be in two ways: 1. Connect a PC to the modem using a terminal emulation program; it is then possible to modify the relevant parameters using a series of AT commands. This type of operation requires detailed knowledge of the modem parameters. 2. Connect a PC to the modem and run the program typing in , then press the ENTER key. The modem.exe program imports the configuration data from the mdfile.mdm file and sends it, in sequence, to the modem, verifying each time that it has been accepted correctly. The UTIL - Configuration Utility diskette contains several examples of *.mdm files previously prepared for some types of modem. The AT standard does not guarantee that all modems have the same commands, therefore it is necessary to prepare the *.mdm files for each specific modem. These files can be edited by the user, starting from one of the existing examples and using a normal text editor the desired parameters can be modified to obtain the suitable file. The main parameters to be configured in order to work correctly with LCSU are: AT&L0(1) line type (dedicated or switched) ATB0 CCITT full duplex standard ATFn line speed (n defines the standard and depends on the modem used) AT&C1 Interfaced criteria forced to work state ATX0 Blind dial without busy or ready tone recognition AT&D3 DTR transition ON -> OFF cause modem reset AT&G0 Guard tone disabled ATS10=40 Carrier faulty disconnect delay time 1/10 s ATT(P) Tone/pulse dialing ATS0=2 Number of rings (only in switched) 3-34 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 3.2.3 955 900 031 C File Configuration in Supervisory Program A personal computer can be connected in the following way: − LOCAL, directly through a serial port. − REMOTE, through a modem on dedicated or switched lines. Installation and procedure refer APPENDIX B –"PC User WINDOWS SUPERVISOR" section Examples are in figure 3.36 RS-232 SERIAL LINE Internal or External "REMOTE" PC MODEM MODEM (e.g.COM1) Mouse Printer DME "LOCAL" PC (laptop or desktop type) "REMOTE" PC Mouse TELEPHON LINE switched or dedicated line RS-232C -SERIAL LINE Internal or External EQU IPMEN T M A IN ST ATUS Printer DE TA I LE D S TAT US RCSI RC SI 446 Mouse MODEM C OMM A ND REMOTE CONTROL RCSI Printer Figure 3.36. System control via PC (example) Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-35 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C 3.3 INDICATORS ON THE MODULES This paragraph shows the set of indicators on the various modules of the beacon. The LCSU front indicators are described in table 3-1. The front outlines of the modules are gives on the figures 3.37, 3.38, 3.39 and indicators of each module are described in table 3-10. Table 3-10. LEDs Indicators on the Front of every modules Module REF Red PWS MON DPR Lamp color LABEL PWS Faulty Possible overload, overvoltage, overheat or module failure AFI TKW AC/DC Green INPUT Correctly input voltage ON Red WATCHDOG LED on when failure of Watchdog operation (Monitor CPU: stop condition) OFF RD5 Yellow Morse Code The led ON during the decoded and self check of identity frequency (1350 Hz) RD3 Yellow TRX ALARM The LED ON, when secondary and primary alarm of antenna occur RD2 Red MON FTY The LED ON when failure self-check on Monitor module occur. RD1 Green EXEC. MON LED ON when monitoring Executive is running normally Yellow IDENTITY The LED ON when DME transmitted identity code Red WDOG The ON indication, directly connection with CPU watchdog, to indicate OFF failure operation. (During watchdog self check procedure and reset test initialization, the led flash once) Green MOD The LED flashes during the running of the modulation task. Failure of the flash modulation task with led continuously off or on. Green CAL The LED flashes each 5/6 seconds, during the running of the calibration flash task (pilot pulse). Failure of the calibration task with led continuously off or on. Green COD The LED is ON during the running of the Morse code task . Failure of the Morse code task with LED continuously off. Green CHK The LED flashes each 10/15 seconds, during the memory (RAM, flash EPROM,…) self check. Failure of the self-check operation with led continuously off or on. Red RF PROT LED ON when antenna or Dummy-Load not connected (or output module OFF not loaded on 50 ohm) Green RF ON LED ON for transmitter with output RF Green DC/DC ON Command and internal 50Vdc (40V typical value for DME415) power supply ON is OK in ON operation transponder in OFF ON Yellow IDENTITY LED ON for Morse code identification in normal operation Red RF PROT LED ON when antenna or Dummy-Load not connected (or output module OFF not loaded on 50 ohm) Green RF ON LED ON for transmitter with output RF in normal irradiated condition Green DC/DC ON Command and internal 50Vdc (typical value) power supply is OK in ON ON operation Green Module OK ON in normal operation (DC/DC out voltage OK) ON Green Mains OK Correctly mains input voltage in normal operation ON ON Green Internal LED (rear of anterior door)– CSB watchdog to indicate normal ON operation (LED OFF = failure watchdog operation) Green Internal LED (rear of anterior door) – serial signal RX indication flash Green Internal LED (rear of anterior door) - serial signal TX indication flash CSB 3-36 OFF RD4 DMD TX Normal condition DESCRIPTION THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use Power Supply 955 900 031 C Monitor Receiver Digital Processor Modulator PBA PBA RESET WATCH DOG (red) INPUT (green) LED MORCO LOG OVRL GND MON FTY (red) RESET EXEC. MON (green) TP1 +5V TP2 +15V Test points TP3 -15V LED A MOD MEAS. SYNC Test points TOA N LOG P MOD ST CAL MD RXINH RESET TRIG RF ON RXINH MOD N CALIB Test points CAL GND GND DC/DC ON (green) N.U. N.U. TRGOUT LOG N LM INT GND RF ON (green) COD (green) CHK (green) H MORse COde OUT MUX LED CAL (green) SPINH N.U. IDT Test points RF PROT (red) MOD (green) DEADT TOA P OCV analog OCV gate SW1 WDOG (red) DPNPSQ MORse COde (yellow) TRX ALARM (yellow) converter SQI LED Heat Sink DC/DC IDENT.(yellow) PWS FAULTY (red) Transmitter/driver DC/DC OUT V MOD MOD P - N.U. MOD SQR RF DET GND GND SQIDBP Test points GF GND AGRDW CM1 AGREN PBA PBA RF circuits Casting PWS PBA RF circuits casting PBA Pushbutton TRx on ANT. NPR TH_COMP DISCH RF and IF circuits casting DISAB MON RX DPR DMD TX Figure 3.37. LED indicators on transponder modules 3-37 Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-37 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C OUT OUT I/O TKW 1 TKW 2 DPX 1 DPX 2 IN IN IN OUT RF PROT (red) RF PROT (red) RF ON (green) RF ON (green) DC/DC ON (green) DC/DC ON (green) AFI MDM1 DC/DC OUT V1 V2 V3 V4 V5 RF DET Identity facility (yellow) DC/DC OUT V1 V2 V3 V4 V5 RF DET MDM2 TAI dummy GND GND Figure 3.38. LED indicators on 1 kWp RF amplifiers and AFI modules Module OK V adj TP Mains OK Data/Test button Data/Test button Earphone connector AC/DC TEST TEST SERV ANS PM1 S1 M1 LED OFF HOOK = blinks LED ON=test activated LED ON=DTE is ready SERV M5 PM1 S2 M2 Earphone connector LED CD LED Test LED RTS & DSK blinks= MODEM deactivates LED CTS LED ON=MODEM is ready Telephone access jack Telephone access jack LGM 28,8 LGM1200 Figure 3.39. LED indicator on AC/DC power supply module and on the MODEM 3-38 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 -Operation & Use 3.4 Ref. 955 900 031 C I/O FUNCTIONING The equipment can be controlled form the site where the beacon is installed (local site) or from a remote station (remote site). At the local site, the equipment can be controlled thorough direct use of the controls on the LCSU Front Panel or using a PC (Personal Computer) connected to the PC RS-232 connector or SK1 of I/O panel. Usually, the priority of remote connections is lower than that of the local connections (default condition) At the local site equipment control, priority is: Control Panel and lastly PC connected to the LCSU unit. The local operator can activate local commands using the REQUEST RELEASE button, thereby disabling any commands received from a remote operator. The indications remain active on all the remote stations connected. From the remote site, the equipment can be controlled via a PC connected directly to the LCSU unit through a switched or dedicated line modem. Operation mode Intrusive or detailed, Line monitoring, Maintenance and so on, are allowed only using a PC (in Local or Remote site) connected in any mode (directed, trough interposed RCSI/RCSE/MCS, Switched line and so on) A detailed description of the permissible operations of the PC with supervisor program is used, is given in next paragraphs and APPENDIX sections. 3.5 USER SOFTWARE INSTALLATION ON PC 3.5.1 General The use of usual PC standards and operating systems ensures a familiar operating environment for the user. The most important status displays and control functions are also provided on the station’s front local control unit (LCSU) so that operation is easy also without a PC system connected. Using a PC connected to connector SK1 - RS-232 (PC) with a user program (WINSV, WINDME400 or MCS) all informations are provided. The dialog software represents the core of the operation devices. All control, monitoring, and maintenance functions are represented on the screen in colors, in the form of menus. They are carried out in control windows by means of functional keys or mouse control. Via an online help function texts explaining functions or screen masks can be requested and, if required, printed out. The user software interprets the operating data input by the operator, checks it for plausibility, formats it into a specified format, and transmits it to the respective system or subsystem components (monitor, transmitter). This operating data and the data for remote maintenance is input via the keyboard of a personal computer (PC desktop or laptop) by authorized operating personnel of the respective operator (usually air traffic control authorities). System control can be ensured via the PC with the same software both in local mode in direct connection to the system and in remote mode via a modem link. Depending on the selected modem, the data can be transmitted via a switched line or a dedicated line. If a switched line is used the subsystem is automatically selected by the remote station if the selection on the PC has been made accordingly. Status information of the subsystem is represented on the PC screen in an easily interpretable form. Via a printer connected to the PC system data can be printed out and thus documented. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-39 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C 3.5.2 PC user programs INSTALLATION NOTE: The connection and control of the PC and the operating system software are to be carried out in compliance with the manufacturer documentation. It is assumed that the user is familiar with the basics of PC hardware handling, floppy disk handling, and the operating system (WINDOWS 95 or NT). The respective handling instructions in the manufacturer documentation must be observed. The connection of the PC is established via RS232 serial cable. For local mode, the cable is connected to the RS-232 terminal on the front panel (LCSU) or SK1 of I/O Panel of the DME cabinet. Examples of programs references to be installed on PC are in figures 3.40, 3.41, 3.42, Errore. L'origine riferimento non è stata trovata. PC Programs: WINSV WIN DME or MCS program PC Programs: WINSV WIN DME or MCS program Internal or External "REMOTE" PC MODEM MODEM PC Programs: ADRACS WIN SV ADRACS WIN DME (e.g.COM1) Printer DME "LOCAL" PC (laptop or desktop type) TELEPHON LINE switched or dedicated line RS-232C -SERIAL LINE Internal or External Printer EQU IPMEN T M AIN ST ATUS R CSI DETAILE D S TAT US "REMOTE" PC RC SI 446 MODEM C OM M A ND Printer REMOTE CONTROL RCSI or RCSE Figure 3.40. Examples of PC user programs with DME stand alone REMOTE CONTROL STATUS INDICATOR RCSI 446-2 MAI N STATUS E QU IP M ENT DE TAILED STATUS STATUS INDICATOR SI 446 - 2 RCS I R CS I 446 SI EQU IP M E NT ST A TU S RS 422/485 RS 422 (<1km) PC Programs: ADRACS WIN SV ADRACS WIN DME ON ALA RM ALA RM WA RN ING WA RN ING N OR M AL N OR M AL L AM P CO MM AND SIL T EST Switched or dedicated teleph. LINE CONTROL TOWER CENTER CONTROL ROOM DEDICATED LINE RS 232 STATUS INDICATOR SI 446 - 2 SI E QU IP M E NT S TA TU S PC Programs: WINSV WINDME RS 232 ON ALA RM ALA RM WA RN ING WA RN ING N OR M AL N OR M AL LAM P TEST SIL DME (D)VOR Modem EQUIPMENTS LOCAL SITE Figure 3.41. Examples of PC user programs in VOR-DME system 3-40 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 -Operation & Use Ref. 955 900 031 C REMOTE SERVICE MAINTENANCE CONTROL CENTER PC Programs: ADRACS WIN SV ADRACS WIN DME CONTROL TOWER REMOTE CONTROL RCSI 446-8 or RCSE SI EQUIPMENT STATUS EQUIPMENT RS 232 M AIN STAT US RCSI DE TAILE D STATU S MON 2 TX 1 MON 1 RS 422 (< 1 Km.) O PE RA TI ON TX 2 W A RN IN G ST AN D BY ALARM ALARM WARNI NG WARNI NG ALARM ALARM ALARM ALARM WARNING WARNING WARNING ALARM ALARM ST AN D BY FA UL TY FA UL TY BY PA SS ED WARNING WARNI NG BY PA SS ED WA RN IN G FA UL TY O N AN T WA RN IN G FA UL TY D ATA CO M O N AN T ON AL AR M AL AR M WA RN IN G WA RN IN G W A RN IN G N OR M AL N OR MAL AL AR M AL AR M AL AR M AL AR M AL AR M WA RN IN G W A RN IN G WA RN IN G W A RN IN G N OR MAL N OR M AL N OR MAL N OR M AL AL AR M W A RN IN G WARNI NG LA MP NORMAL NORMAL NORMAL NORMAL NORMAL D ATA CO M D ATA CO M D ATA CO M D ATA CO M D ATA CO M SE LE CT SE LE CT SE LE CT SE LE CT SE LE CT NORMAL D ATA CO M NORMAL D ATA CO M NORMAL SE LE CT CONTROL STATION EN G AG ED MAI N S OF F EN A BLE D EN V A LRM N OR MAL D ATA CO M N OR MAL SI L TE ST SI L COMMAND SE LE CT EQ U IP C HA NG E R EQ UE ST O N/ O FF O VE R R ELE AS E AN T FT Y SE LE CT O TH ER W A R N STATUS INDICATOR SI 446-8 or RCSE/CTU RCSI 446 L1 - DEDICATED LINE Party Line DEDICATED LINE - L3 L2 - DEDICATED or SWITCHED LINE PC Programs: ADRACS PC Programs: ADRACS PC Programs: ADRACS PC Programs: ADRACS PC Programs: WINSV WINDME RS 232 RS 232 MARKER ILS ILS LOC GP Site 1 DME DME (D)VOR Site 3 PC Programs: WINSV WINDME Site 2 Site 4 EQUIPMENTS LOCAL SITES Figure 3.42. Examples of PC user programs with multi-sites For installation on PC of the MCS program to see the suitable technical manual 3.5.2.1 PC REQUIREMENTS The user operating software must be installed on a PC system. The PC must meet the recommended requirements described on APPENDIX B in this volume. 3.6 INSTALLATION ON PC OF USER OPERATING PROGRAM Detailed procedures of installation are on APPENDIX "B" of this volume a) User programming on Floppy disk The PC Supervisor software to be installed first and it is supplied on 3,5” floppy disks. NOTE: a) It is recommended to make a backup of the original floppy disks prior to installation. b) Selection and processing of windows and displays follows the usual instructions according to the WINDOWS manual. c) To avoid bringing in a computer virus it is not allowed to run computer games generally and to use software programs, which are not authorized on the Maintenance Data Terminal (PC). It is recommended to test the computer or disks with a virus checker. The disks required to install the "PC supervisor" program are on para B.3 of ANNEX "B" in this volume NOTE: The disk labeled as "UTIL" is used for the LCSU configuration. (see para. 3.2.2). Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-41 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C b) User programming on CDROM (one disk) To install on PC the programs ODBC, WinSv or Adracs WinSv and WinDME400 is sufficient to insert the disk supplied, in CDROM drive of the PC and to follow the indications which appear on the screen of the PC screen. The disk is prepared for the execution in AUTORUN. For detail to see APPENDIX "B" on this volume 3.6.1 "PC Supervisor" program composition The procedures of installation on PC and the Windows programs are described in the sections APPENDIX B, C, D of this volume: - APPENDIX B User Programs WINDOWS for PC - WINSV SUPERVISION - APPENDIX C User Programs WINDOWS for PC SUPERVISION WINSV ADRACS - APPENDIX D User Programs WINDOWS for PC - WINDME400, CONTROL of the EQUIPMENT, DME 415/435 - if the equipment were supplied complete of PC, standard programs necessary, operational system and user's programs relating to the system beacon, they were already installed on the hard disk by the manufacturer. 3.6.1.1 Windows SuperVisor (WINSV) The Windows Supervisor is a software that is able to simultaneously display several sites where one or more equipments can be installed. It must be used to control DME, TACAN and NDB equipments when DVOR and ILS are not present in the system configuration; otherwise you must use Adracs WinSv Windows Supervisor program. To see the status and to control an equipment, it's also necessary to load its correspondent software manager (e.g. Windows DME/N Equipment Manager). Operation and install program: see APPENDIX B - WINSV-32 in this volume 3.6.1.2 WinSv ADRACS Windows Supervisor The WinSv ADRACS Windows Supervisor has the same function of the Windows Supervisor, but must be used when in the system configuration DVOR or ILS 400 series nav-aide equipments are also present. ADRACS = Automatic Data Recorder And Control System Operation and install program: see APPENDIX C – WINSv ADRACS SUPERVISOR" in this volume 3.6.1.3 Windows DME/N Equipment Manager - WINDME/N-32 The operating instructions concern the use of the control program of the DME 415/435 equipment. The program works in a Windows environment and makes it possible to display the information concerning the DME 415/435 equipment for which control has been acquired through a series of pull-down menus, typical of Windows applications. The examples described refer to model DME 435 (1 kW output power), but they are also valid for model DME 415 (100 W output power). Operation and use program: see APPENDIX D - WINDME/N-32 "Equipment Manager" in this volume 3.6.1.4 3-42 MCS programming Operation and use program: to see the suitable Technical manual MCS THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 3 -Operation & Use 3.7 Ref. 955 900 031 C FIRST SWITCHING ON CAUTION Make sure that the antenna or adequate dummy loads are correctly connected to antenna connector. Make sure that inside to equipment the internal dummy load is correctly connected a) Verify: • that beacon set-up is as required. • that the modules are correctly inserted, connected and secured. • that power supply and ground connections to the antenna and to the other equipment connected to the beacon, if any, are correct. • that the calibration of peak power was checked for the operational channel, like procedure in paragraph 5.3.4 and 5.3.5 of section 5 - MAINTENANCE - in this volume. b) On module CSB, to insert the M1 jumper, link of activation of the battery of maintenance of memories RAM c) Checking of the jumpers positioning on each module, as by tables of section 2 - Installation - in this volume d) Check the voltages value of the mains and the battery. Power the beacon ON by means of the breakers provided on the external electrical switchboard (mains or external 48vdc or both) e) The indications on the control and status panel light up. Press the key LAMP TEST present on the Control panel and to check the lighting of all the LED and the activation of acoustic alarm (BUZZER) NOTE: The LCSU has been configured with the necessary programs standard by the manufacturer. If it is necessary to change or modify the installed configuration to refer at the para 3.2.2 "LCSU CONFIGURATION PROCEDURE" - To change from Remote Control to Local Control use key REQUEST RELEASE on the control and status panel. Maintenance operation is only necessary when operational values have to be adjusted on the transmitter or when a maintenance check has to be performed. It is carried out using the maintenance control unit (PC). - Acoustic Alarm - When the SIL key is pressed, the acoustical alarm stops (F4 on PC keyboard). Since the monitor carries out normal checks of function and accuracy, the operation of the installation is faultless when the control and status panel indicates NORMAL. If however the control and status panel shows WARNING or ALARM, a check of the installation via PC is possible after pressing the REQUEST RELEASE key to change from local to remote control. f) Open the cabinet front door and check for LED indication as described in paragraph 3.3 and table 3-10: the LED green OK, LED red off g) Power the PC on. h) Load the user programs onto the PC hard disk, if necessary, as described on "Supervisor (WINSV-32) program Installation" of APPENDIX B or "WIN 32 ADRACS Supervisor" of APPENDIX C in this volume. NOTE: If the equipment has been supplied with PC included, the necessary enable programs standard have already been installed on the hard disk by the manufacturer. i) Select the SYSTEM CONFIGURATION and make sure the different optional parts are correctly selected in accordance with the current beacon configuration. j) Restore the beacon automatic control and verify that no warning or alarm message is displayed. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 3-43 DME 415/435 -Technical Manual Vol. 1-Section 3 - Operation & Use 955 900 031 C k) Perform all diagnostic procedures on the transponder connected to the antenna, wait till they are over and check for any malfunction message. l) Change the transponders over, perform the diagnostic procedures on the second transponder (if present) and check for any malfunction message at the end of these procedures. m) Make OFF the equipment while pressing on key EQPT ON/OFF and to check the extinction of the green LED "NORMAL". n) Checking the beacon in absence of mains (black-out condition). With related batteries connected to open the 220Vac line of mains: the functionality of the equipment should not be degraded. To restore the mains after this test. o) Switch the equipment in automatic mode On section 5 "Maintenance" in this volume it describes procedures and suggestions in the event of damages or faulty persistent operations. 3.8 POWER OFF PROCEDURE These operations are: a) the beacon operation is interrupted and as a result no signal will be radiated by entering the OFF command in automatic mode or the beacon STBY in Maintenance mode, provided in the main menu. Or by pressing the BEACON ON/OFF pushbutton, on the Control Panel, after taking control of beacon operation by means of the EQUIP ON/OFF pushbutton on the same panel. The indications on the Control Panel are also active after beacon STBY or beacon OFF NOTE: The power supply of regulated voltage +5V and ±15V are continuously present: the "stand by" or "Beacon OFF" commands stop the RF signal radiated only and not the low voltages. b) All power supply voltages may then be disabled by pressing the two breakers provided on the external electrical switchboard. Then switch the PC in OFF by means of the suitable on/off switch. In this case all power supply voltages are disabled and the indications on the control and status panel, extinguish. NOTE: Executing the command: EQUIP ON/OFF from remote control it is possible to switch off the radiated signal of the beacon on condition that, in local site, the command REQUEST/RELEASE is in remote position (illuminated indication ENGAGED). 3-44 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 Description, Installation, Operation, Maintenance Reference: Vol. 1 Code 955 900 031 C GROUND BEACON DME 415/435 Technical Manual VOLUME 1 Equipment description, Installation, Operation, Maintenance and PC user SECTION 4 TECHNICAL SPECIFICATIONS Vers. D, September 2005 THALES Italia S.p.A.- Air Systems Division DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 955 900 031 C 4-II THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 955 900 031 C Table of CONTENTS Paragraph Page SECTION 4............................................................................................................................................4-1 TECHNICAL SPECIFICATIONS ........................................................................................4-1 4.1 General .............................................................................................................................4-1 4.1.1 Applicable Documents: .....................................................................................................4-1 4.2 ENVIRONMENTAL and SERVICE CONDITIONS ...........................................................4-1 4.3 PHYSICAL CHARACTERISTICS .....................................................................................4-1 4.3.1 Equipment Versions..........................................................................................................4-2 4.4 GENERAL FEATURES and TYPE of SERVICES............................................................4-2 4.4.1 Type of Services ...............................................................................................................4-2 4.4.2 Coverage and Accuracy....................................................................................................4-2 4.4.3 Radio frequency and polarization .....................................................................................4-2 4.4.4 Nominal Reply Delay – Pair Pulse Code – Channeling....................................................4-2 4.4.5 Reply Efficiency ................................................................................................................4-3 4.4.6 Traffic Capacity .................................................................................................................4-3 4.4.7 Reply Delay.......................................................................................................................4-3 4.4.8 Automatic Stabilization of the Reply Delay .......................................................................4-3 4.4.9 Reliability...........................................................................................................................4-4 4.5 EQUIPMENT DATA ..........................................................................................................4-4 4.5.1 TRANSMITTED signal ......................................................................................................4-4 4.5.1.1 Pulse shape ......................................................................................................................4-4 4.5.1.2 RF Pulse Signal Spectrum................................................................................................4-4 4.5.1.3 Out of Band Spurious Output............................................................................................4-5 4.5.1.4 In-Band Spurious Output ..................................................................................................4-5 4.5.1.5 Harmonics.........................................................................................................................4-5 4.5.1.6 Peak Power Output...........................................................................................................4-5 4.5.1.7 Transmitted Pulses ...........................................................................................................4-5 4.5.1.8 Replies to Valid Interrogations..........................................................................................4-5 4.5.1.9 Identification Using Morse Code.......................................................................................4-5 4.5.1.10 Squitter Output Pulses ......................................................................................................4-6 4.5.1.11 Transmission Priority ........................................................................................................4-6 4.5.2 RECEIVER AND PROCESSOR CHARACTERISTICS....................................................4-6 4.5.2.1 Receiver Sensitivity...........................................................................................................4-6 4.5.2.2 Receiver Dynamic Range .................................................................................................4-6 4.5.2.3 Sensitivity Variation with Pulse Coding.............................................................................4-6 4.5.2.4 Sensitivity Variation with Frequency .................................................................................4-6 4.5.2.5 Sensitivity Variation with the Interrogation Load...............................................................4-7 4.5.2.6 Sensitivity Variation due to Interrogations on the Adjacent Channel................................4-7 4.5.2.7 Recovery Time..................................................................................................................4-7 4.5.2.8 Continuous Wave (CW) Signal Interference.....................................................................4-7 4.5.2.9 Spurious Suppression.......................................................................................................4-7 4.5.2.10 Decoding Dead Time ........................................................................................................4-7 4.5.2.11 Echo Suppression.............................................................................................................4-7 4.5.2.12 Receiver Bandwidth ..........................................................................................................4-8 4.5.2.13 Interrogation Overload ......................................................................................................4-8 4.5.2.14 Receiver Inhibition during Transmission...........................................................................4-8 4.6 MONITORING SYSTEM...................................................................................................4-8 4.6.1 General .............................................................................................................................4-8 Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 4-a DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 955 900 031 C Paragraph 4.6.2 4.6.2.1 4.6.2.2 4.6.2.3 4.6.3 4.6.4 4.6.4.1 4.6.5 4.6.6 4.7 4.8 4.9 4.9.1 4.9.2 4.9.3 4.10 4.10.1 4.10.2 Page Executive Monitoring ........................................................................................................ 4-9 Executive Monitoring Terms............................................................................................. 4-9 Monitor Insertion Delay .................................................................................................... 4-9 Monitor Response to Alarms ............................................................................................ 4-9 Monitor Self-check............................................................................................................ 4-10 Routine Checks ................................................................................................................ 4-11 Monitors Routine Check ................................................................................................... 4-11 Manual tests ..................................................................................................................... 4-11 Diagnostics ....................................................................................................................... 4-12 LOCAL I/O SYSTEM ........................................................................................................ 4-13 Duplexer and RF path ...................................................................................................... 4-13 POWER SUPPLY REQUIREMENTS .............................................................................. 4-14 Consumption: ................................................................................................................... 4-14 Power supply PWS module: +5V and ± 15V.................................................................... 4-15 BCPS subrack and AC/DC module.................................................................................. 4-15 ANTENNA ........................................................................................................................ 4-17 Omnidirectional FAN 96 type ........................................................................................... 4-17 Sectorial FAN-88 .............................................................................................................. 4-18 List of TABLES Table Page Table 4.1 Channel code, pulse code, reply delay................................................................................. 4-3 Table 4.2 DME 415/435: Executive Monitoring .................................................................................... 4-10 4-b THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 955 900 031 C SECTION 4 TECHNICAL SPECIFICATIONS 4.1 GENERAL Equipment DME 415/435 is a ground beacon located in a subrack of 19", equipped with two transponders and a system dual monitoring, microprocessor controlled. This equipment can be also configured like DME/N for 100Wp (DME 415) or 1kWp (DME 435). The following characteristics are valid for the two configurations if that is not specified differently. 4.1.1 Applicable Documents: The DME ground beacons comply with the following specifications: − ICAO Annex 10, 5th edition, International Standard and Recommended Practices − EUROCAE ground DME, MPS (Minimum Performance Specification), ed.57, Iss. December 1986. − C E directives for Transceiver ETS 300 339 (EMC) EN 60065 – EN6215 (Safety) − EEC Directives for CE marking: EMC/89/336 Electrical Safety/73/23. 4.2 ENVIRONMENTAL AND SERVICE CONDITIONS The optimal environmental conditions for beacon operation are given below: − Temperature operation indoor: from −10°C to +55 °C. − relative humidity: up to 95% (-10 to +35°C); max 60% (> 35°C); − pressure: from 760 to 500 millimeters of mercury from sea level to an altitude of approximately 3000 meters; if the equipment is to be installed on sites at even greater altitudes, consult the manufacturer. As regards beacon storage and transport, the temperature must be within the limits −40 °C and +70 °C and pressure up to 15000 m. 4.3 PHYSICAL CHARACTERISTICS The beacon physical characteristics of the equipment single 19" standard cabinet are as follows: − height: 1730 mm; − width: 580 mm; − depth: 610 mm (cabinet code 297 509 004); 635 mm (cabinet code 297 509 007) ; − weight: approx. 145 kg DME 415 (optional modules included). approx. 165 kg DME 435 (optional modules included) Completely modular with plug-in module type. Plug-in units are used as double or single Euroform printed multi-layer circuit boards, with dimensions of 233.4 x 220 [mm] or 100 x 220 [mm] accommodate on four subracks (full version). The RF modules are accurately shielded in casting boxes. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 4-1 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 955 900 031 C 4.3.1 Equipment Versions The two versions have the same modules and the same of principles of operation. Approach DME 415 – Solid state 100 Wp to be co-located with ILS En route DME 435 – Solid state 1kWp to-be co-located with VOR or DVOR The equipment is configurable in following standard version: • Full dual: Two Transponders/monitors/duplexers • Single: One transponder/monitor/duplexer Other possible configurations are available by request NOTE: Each version of DME can be assembled in cabinet indifferently with code 297 509 004 or code 297 509 007 4.4 GENERAL FEATURES AND TYPE OF SERVICES All the features listed below refer to the DME beacon antenna connector where no other indication is given. 4.4.1 Type of Services This system provides a method of measuring the direct distance between an aircraft and a selected transponder within the coverage limits dictated by the operational requirements. Each DME transponder provides synchronous replies to the DME/N interrogation signals. 4.4.2 Coverage and Accuracy Coverage can be either omnidirectional or sectorial, depending on the type of antenna selected, and is determined in relation to the following power densities: On the transponder antenna: –93 dBW/m2 for DME 415; –103 dBW/m2 for DME435, On the aircraft antenna: –83 dBW/m2 for the DME/N. At present, the total accuracy of a DME system can be considered within the maximum values specified below: ±0.12 NM +0.05% of the distance. From 0 to 65 nautical miles, and ±0.17 NM +0.05% of the distance, above 65 nautical miles. 4.4.3 Radio frequency and polarization The transponder antenna is vertically polarized and it radiates in the frequency band ranging from 960 MHz to 1215 MHz. The interrogation and reply frequencies comply with the ICAO Annex 10 standards. 4.4.4 Nominal Reply Delay – Pair Pulse Code – Channeling The DME 415/435 beacon is configured as DME/N, it will be possible to select one of the 252 (standard ICAO) N channels (126 X channels and 126 Y channels: see table 1.2 on section 1 in this volume). Table 4.1 illustrates the channel code, pulse code, reply delay and operating mode of the various channels. 4-2 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 955 900 031 C Table 4.1 Channel code, pulse code, reply delay NOMINAL INTERROGATION PULSE PAIR SPACING CODE [µs] TRANSPONDER REPLY PULSE PAIR SPACING CODE [µs] TRANSPONDER NOMINAL REPLY DELAY [µs] 12 12.0 ± 0.1 50 36 30.0 ± 0.1 56 CHANNEL CODE 4.4.5 Reply Efficiency The Reply Efficiency is better than 70% and internal noise not cause more than 10 pair transmission/s 4.4.6 Traffic Capacity The DME beacon is always capable of giving distance information to a maximum of 200 interrogating airborne equipment. It is however, possible to select two transmissions rates values: ranging from 800 to 4800 ppps or ranging from 2700 to 4800 ppps. The difference is given by the minimum number of pulse pairs per second (800 ±50 ppps or 2700 ±90 ppps) transmitted by the equipment. Even in case of no interrogations from the airborne interrogators; as a result, the power consumption will be different. 4.4.7 Reply Delay The reply delay may be defined as the reply interval between an interrogation, in antenna, and the corresponding reply at the same point. On a DME/N beacon, the reply delay may be selected in 0.05 µs steps, as follows: from 35 µs to 75 µs for X channels; from 50 µs to 75 µs for Y channels. As far as reply delay accuracy according to interrogation level is concerned: Interrogation level from –10 dBm to –79 dBm from –79 dBm to –89 dBm from –89 dBm to –91 dBm 4.4.8 delay variation (average) ± 0,2 µs ± 0,4 µs ± 0,6 µs distance accuracy (average typical) ± 30 m ±60 m ±90 m Automatic Stabilization of the Reply Delay The reply delay can be automatically adjusted according to the measurements performed by the monitors and of specific circuits on the transponder (circuits of pilot pulse) that they measure and they adjourn the precision of the reply delay in continuity with step of 12,5ns. The average value of the measurements from both monitors is used to modify the reply delay presetting in steps of 12,5 ns. The automatic reply delay stabilization will continue even if one of monitors is faulty, if the monitoring logic set will permitted. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 4-3 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 955 900 031 C 4.4.9 Reliability In the calculation of the beacon reliability, all alarms of the monitors have been considered primary and the monitors in "parallel" configuration. So that both monitors must detect an alarm at the same time in order to trigger a changeover or a beacon shutdown. The failure rate of the various modules has been calculated in relation to the to MIL-HDBK-217E in Ground Fixed conditions at an ambient temperature of 20 °C and of 55 °C. The following values have been calculated: at 20 °C at 55 °C DME 415, dual station: over 18.000 hrs over 11.000 hrs DME 435, dual station: over 16.000 hrs over 10.000 hrs DME 415, single station: over 9.500 hrs over 6.000 hrs DME 435, single station: over 8.500 hrs over 5.500 hrs MTBF 4.5 EQUIPMENT DATA 4.5.1 TRANSMITTED signal The stability of the transponder radio frequency signal output is better than 0.001 % apart from the nominal channel frequency. 4.5.1.1 Pulse shape The characteristics of each pulse transmitted are given below: rise time: 2.5 µs with a tolerance ranging between –1 µs and +0.5 µs, measured between the points where the amplitude corresponds to 10% and 90% of the peak value; duration: 3.5 µs with a tolerance ranging between ±0.5 µs, measured between the points where the amplitude corresponds to 50% of the peak value; decay time: never longer than 3.5 µs measured between the points where the amplitude corresponds to 10% and 90% of the peak value; pulse top: between the points on the leading and trailing edges of the pulse at which the amplitude is 95% of the maximum, the instantaneous amplitude does not fall below 95% of the maximum voltage amplitude. 4.5.1.2 RF Pulse Signal Spectrum The pulse spectrum of the modulated signal is such, that during the pulse the output power, contained in a 0.5 MHz band centered to ±0.8 MHz with respect to the nominal channel frequency. It is not greater than 20 mW, while in the same band, centered to ±2 MHz, it is not greater than 0.2 mW. Any lobe of the spectrum is of lower amplitude than the adjacent lobe, which is closer to the nominal channel frequency. The power in the frequency bands is the energy that the frequency band contains, divided by the time of pulse transmission. The time of pulse transmission is the interval, measured between the points on the rise and decay edges of the pulse envelope, at 5% of the maximum voltage amplitude 4-4 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 4.5.1.3 955 900 031 C Out of Band Spurious Output The spurious output is below -40 dBm/kHz at all frequencies between 10 and 1800 MHz, with the exception of the frequency band between 960 and 1215 MHz. 4.5.1.4 In-Band Spurious Output The RF output level in the interval between transmission of pulse pairs is at least 80 dB lower than the maximum power level during the pulses. In addition, between the pulses of each pair, there is an interval of at least 1.0 µs during which the RF output level and is at least 80 dB lower than the maximum power level of each pulse. Finally, the CW output signal does never exceed 5 mW. 4.5.1.5 Harmonics The output power of CW harmonics of the carrier frequency does not exceed -10 dBm. In addition, the peak of any harmonic of the carrier does not exceed +20 dBm. 4.5.1.6 Peak Power Output The transponder output power at the peak of each pulse is not less than 100 Wp for DME 415 and not less than 1kWp for DME 435. It is possible to reduce this power value to 50 Wp ± 1dB (DME 415) and to about 500 Wp ± 1dB (DME 435), programmable a step of 1dB. 4.5.1.7 Transmitted Pulses Only pulse pairs are transmitted. Each transmitted pulse pair is coded accordingly to the operation channel. The difference between the peak power levels of the pulses of any pulse pair does not exceed 1 dB. The difference between the peak power levels of the pulses of each pulse pair (squitter or reply) does not exceed 1 dB. 4.5.1.8 Replies to Valid Interrogations Replies to valid interrogations have a nominal reply delay for the operating channel, as indicated in table 4.1. Any differences from the nominal reply delay do not exceed the following values: - ±0.2 µs BIAS and ±0.2 µs NOISE, on a basis of 95 % for interrogations having any level between -5 and -81 dBm. - ±0.4 µs BIAS and ±1 µs NOISE for interrogations having levels between -81 and -91 dBm. 4.5.1.9 Identification Using Morse Code The identity signal (ID) consists of pulse pairs transmitted at a constant rate of 1350 (±0.2 %) per second during the key down time express in code Morse international The characteristics of the identity code transmission rate for the DME transponder are as described below. The dots have duration of 100...160 ms with a tolerance of ±5 %. The dashes have duration of three dots. The interval between the dots and/or the dashes of a character has duration equal to one dot. The interval between two consecutive characters is not less than three dots. The maximum duration for the identity code is equal to 64 dots. The code repetition rate is at least once every 40 s. The manipulation time with "key down" does not exceed 4 s for each identity group. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 4-5 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 955 900 031 C 4.5.1.10 Squitter Output Pulses The squitter pulse pairs are automatically generated and controlled to maintain a transponder minimum transmission rate (replies and squitters) equal to 800 (±50) pulse pairs per second (or 2700±90 pps in case of pulse transmission ranging from 2700 to 4800 pps). These pulse pairs are randomly spaced, but their spacing is never less than 200 µs and there is no spacing in the range from 730 to 750 µs (typical spacing of the identity code). When the transmission rate is greater than 800 pairs per second (or 2700 pps in the other case), no squitters are added. 4.5.1.11 Transmission Priority The transmission of the output signals from the transponder has the following order of priority: - Identity pulse pairs - Reply pulse pairs - Squitter pulse pairs Transmission priority is established in the following way: - The identity code inhibits the replies and the squitters as long as the dots and dashes last. - The decoded pulses inhibit the squitter pulses at the encoder input until the reply is transmitted. 4.5.2 RECEIVER AND PROCESSOR CHARACTERISTICS The transponder provides the required performance in response to interrogations from the airborne equipment. The interrogating signals comply with the standards laid down in the ICAO Annex 10 and EUROCAE MPS. 4.5.2.1 Receiver Sensitivity When there is no overload, the DME 415 / 435 transponder's sensitivity is typical better than -91 dBm (can be preset between -76 and -94 dBm via PC keyboard). The reply efficiency is better than 70%. Under these conditions, the transponder internal noise does not radiate more than 10 reply transmissions per second. 4.5.2.2 Receiver Dynamic Range Accuracy is maintained for interrogating signals having levels between receiver sensitivity threshold selectable values and -5 dBm. The reply efficiency is at least equal to 95%, for a single interrogator with signal levels of at least 10 dB or more greater than the receiver sensitivity threshold. 4.5.2.3 Sensitivity Variation with Pulse Coding If the interrogation pulse spacing differs from the nominal spacing value by ±1.0 µs, and there are no further interrogations, the receiver sensitivity threshold does not decrease by more than 1 dB. Interrogations with a spacing that differs by more than ±2.0 µs and an interrogating level up to a maximum of -10 dBm are rejected. Single pulse is not decoded. 4.5.2.4 Sensitivity Variation with Frequency If there are no other interrogations, the nominal sensitivity threshold value does not decrease by more than 1 dB, when the interrogating signal frequency differs from the nominal value of the operating frequency set by ± 200 kHz. 4-6 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 955 900 031 C 4.5.2.5 Sensitivity Variation with the Interrogation Load With the echo suppression disabled, and with a decoding dead time of 60 µs, the nominal receiver sensitivity will not decrease by more than 1 dB, when the number of replies has any value up to a maximum of 3600 pulse pairs per second. 4.5.2.6 Sensitivity Variation due to Interrogations on the Adjacent Channel The transponder sensitivity threshold increases by no more than 1 dB in presence of interrogating signals on the adjacent channel at frequencies of ±900 kHz or more far from the on-channel interrogation frequency and correctly coded (for the channel in use), at any level up to -10 dBm and at any interrogation rate up to 3600 pairs per second. The transponder does not reply to interrogations on adjacent channels. 4.5.2.7 Recovery Time The receiver sensitivity will not be reduced by more than 1 dB, when the valid interrogation pairs are preceded by a single undesired pulse which occurs 8 µs or more before the valid interrogation. The period between a single undesired pulse and the valid interrogation pair is measured between the 50% points of the rising edge peak value of the single pulse and the first pulse of the interrogating pair. The single undesired pulse may have all amplitudes up to a maximum of 60 dB above the receiver sensitivity set. The above is valid when no echo suppression device is activated. 4.5.2.8 Continuous Wave (CW) Signal Interference A continuous wave interfering signal on the assigned channel frequency or at any other frequency within the receiver pass band, with peak power of -100 dBm at the receiver input, does not preclude compliance to specifications or modify the reply efficiency to interrogations from the value obtained without CW interference. 4.5.2.9 Spurious Suppression The signal received at the intermediate frequency (63 MHz) is suppressed by at least 80 dB. Any other spurious reply or signal in the band between 960 and 1215 MHz and image frequencies are suppressed by at least 75 dB. 4.5.2.10 Decoding Dead Time The decoding of each valid pair of interrogation pulses generates a dead time interval during which the decoder output is disabled, and therefore any subsequent valid interrogations will not be processed and transmitted, even though they are decoded. The duration of the dead time interval, which is normally set at 60 µs, can be selected from the range of values 50 to 150 µs, at 1 µs steps. 4.5.2.11 Echo Suppression • Short Echo Suppression Echo pulses which, occur between the pulses of a valid interrogation pair, will not affect the reply timing by more than 0.15 µs. In addition, the reply efficiency will not be reduced by more than 10% with respect to the value obtained, when there are no echo pulses. This occurs for an interrogating signal with a level between -10 dBm and 10 dB beyond the sensitivity threshold set for the receiver, and for an echo level up to 3 dB lower than the direct signal level. • Long Echo Suppression The long echo suppressing circuits are used to suppress the echo pulses, which fall after the dead time interval. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 4-7 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 955 900 031 C These circuits are activated after the decoding of a valid interrogation with an interrogating level, which exceeds the activation threshold of the long echo suppression circuits. The threshold can be selected from the values between 0 dBm (deactivated echo suppression circuits) and -60 dBm. The threshold used for long echo suppression has a level, which is 3 (±3) dB above the interrogating signal level which activated the echo suppression circuits. It has a duration, which can be selected from the values between 50 and 300 µs. 4.5.2.12 Receiver Bandwidth The bandwidth at the 12 dB and 60 dB points do not exceed 2 MHz and 12 MHz respectively. 4.5.2.13 Interrogation Overload The maximum transponder transmission rate is 4800 (±150) pulse pairs per second. When overload occurs, the sensitivity of the receiver is automatically reduced to limit the transmission rate of the transponder. The range of sensitivity reduction is 50dB. The transmission rate is automatically controlled by simple preventing further replies. The transponder components are additionally protected if transmission should exceed the maximum rate in case of malfunctioning. 4.5.2.14 Receiver Inhibition during Transmission During transmission the receiver is inhibited for a period of time that will not exceed 10 µs for each pulse transmitted. 4.6 4.6.1 MONITORING SYSTEM General The typical monitoring system consists of two independent monitors, controlled by µP and managed by suitable program. the two monitors have primarily the function to take measurements whose results, provided to the system of control, make it possible to check the services of the equipment and emitted signal RF. To take various measurements one uses pulses produced by the interrogators having the same characteristics as the signal coming from RF interrogator of the airborne. The monitors basically perform the following measurements in order to check that the beacon is operating correctly: a) Executive monitoring; tests continuously carried out on the transponder output signal. b) Monitor self-check; additional tests carried out together with the executive monitoring to ensure the monitor integrity. c) Routine checks; pre-established tests of the most important parameters of the transponder and of the monitor itself that can be performed during the normal operation of the beacon; they can be repeated periodically or when requested by the operator. d) Manual tests; tests specific for maintenance operations; to perform quantitative measurements on the relevant parameters while keeping the beacon in normal operation: the operator may select the type of test. e) Diagnostics; tests performed in sequence and when requested by the operator, useful to determine the efficiency of the monitor itself and of the transponder connected to the dummy load. 4-8 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 4.6.2 955 900 031 C Executive Monitoring This monitoring action, check the output signal of the transponder(s) and generates a condition of alarm as specified in this section when the predetermined limits are exceeded. It is continuously carried out for the main transponder connected to the antenna; it can also be carried out contemporary both for the transponder on antenna and for the transponder on dummy load if the standby mode selected is "hot". The operator is supplied with the values of the controlled parameter measurements obtained by both monitors. These values are continuously updated. The tests are performed in approx. 1 s; after a pre-defined delay an out of tolerance parameter generates an alarm condition and as a result the transponders will be changed over or the equipment will be shutdown. See details on the measurements in the table 4.2. It is possible to select a AND or OR monitor logic. - In case of OR monitor logics, both monitors must work correctly to make beacon operation possible. An alarm condition will occur (beacon shut down) when one monitor detect an out of tolerance condition of one parameter. - In case of AND monitor logics, the beacon will keep working even if one of the two monitors is faulty. An alarm condition will occur when both monitors detect an out of tolerance condition of one parameter (AND logic=best reliability condition default preset). 4.6.2.1 Executive Monitoring Terms • A primary alarm starts an automatic sequence of events to inhibit signal transmission and consequently, restore correct operation by inserting the reserve equipment, if present. • A secondary alarm starts an automatic sequence of events to provide the proper signaling and engage the spare transponder if this can provide a better service. A secondary alarm does not inhibit signal transmission. The measuring period is the interval necessary for acquiring samples of a parameter. • The average value of a parameter is calculated in the measuring period. • The reaction time (time monitors alarms delay) is the interval between an out of tolerance condition occurring and the changeover or shutdown of the transponder by the controller. The reaction time takes the monitor and equipment delays into account. 4.6.2.2 Monitor Insertion Delay The monitors are inhibited for approx. 5 s after the "equipment on" command. 4.6.2.3 Monitor Response to Alarms After primary or secondary alarms the following operations are performed: • The transponders are switched or powered off. • A visual and acoustic alarm is emitted at both the local and remote sites. • The cause of the alarm is identified (monitor parameter), and the value at the time of alarm is stored. Switching a Single Transponder If there is no standby equipment available, the single equipment is deactivated only when the monitors detect a primary parameter, which is outside of the specified limits. A primary alarm completely interrupts transmission from the station within the given reaction time. Switching Dual Equipment When there is a standby equipment available, switching guarantee that service continues with the best available hardware, including the secondary alarm conditions. A secondary alarm on the operating transponder causes the equipment to be switched only if the standby transponder's conditions are perfect. Standby Mode The standby mode of the transponder connected to the dummy load can be set to: - Normal : Transmitter is off. - Hot : Transponder is operating. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 4-9 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 955 900 031 C To table 4-2 are deferred, for each parameter, the alarm threshold, the measuring accuracy, the reaction time as well as the procedure of measurement. The parameters to which corresponds a secondary alarm can be redefined individually in way such as the condition of alarm which is associated to them the primary type Table 4.2 DME 415/435: Executive Monitoring PARAMETER ALARM TYPE ALARM THRESHOLD TEST ACCURACY MONITORS ALARMS DELAY TEST METHOD REPLY DELAY Primary ±0.1 µs (adjustable at ±0.4 µs max.) ±20 ns 4s Average of 32 tests obtained by (adjustable interrogating with 40 ppps and from 1 to 10s) 40 dBm ±2 dB level REPLY PULSE SPACING Primary ±0.25 µs ±20 ns 4s (adjustable from 1 to 10s) 4 tests are averaged every second REPLY PULSE POWER Primary −3 dB ±0.5 dB 4s (adjustable from 1 to 10s) 4 tests are averaged every second TRANSMISSION FREQUENCY Primary ±200 ppm ±50 ppm 4s By means of the counter TRANSMISSION RATE Secondary (selectable to primary) 720 ppps ±20 ppps 10 s By means of the counter IDENTITY CODE Secondary (selectable to primary) − − − Enabled alarm if the identity code unit is delayed by more than 1 cycle Alarm at 2nd cycle after the last valid cycle. REPLY EFFICIENCY Secondary (selectable to primary) 66% ±2% 10 s Replies to 50 inter-rogations at a level 6 dB (±2 dB) greater than the receiver sensitivity threshold; updated approx. every 2.5 s Note 1: The secondary alarm parameters can be set individually to operate as primary alarms and the reaction time for each alarm can be preset between 1 and 10 s. Note 2: The reply delay alarm limit can be adjusted up to 0.4 s on request of the user. Note 3: The number of interrogations generated by the monitor system does not exceed 120 per second. 4.6.3 Monitor Self-check Each monitor is kept under constant control to check its operation in order to avoid false alarm detection. This is done by performing suitable tests, which are repeated every second. If the monitor fails to pass all tests, it is declared faulty and deactivated within 1 s. The following tests are performed: • Frequency synthesizer • Interrogator • IF detector • AD and DA converters • Timers and counters • Morse Code detector • Digital circuits (µP, RAM, Eprom). 4-10 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 4.6.4 955 900 031 C Routine Checks A routine check is carried out on request or periodically at intervals, which are preset by the operator. It performs quantitative measurements of the transponder and monitor parameters; the results can be stored in the database of the equipment. These measurements do not affect or delay the normal monitoring and do not alter the beacon's performance: - Reply delay at interrogation levels of : -10; -30; -50; -71 dBm, and 3 dB above the sensitivity threshold. Spacing between the reply pulses. Pulse peak power ERP of the 1st and 2nd pulse and peak power droop. Transmission rate. Transmitter frequency. Reply efficiency for interrogation levels at +3; +2; +1 dB; 0 -1; -2; -3 dB in relation to the nominal sensitivity value. Rise, duration and decay times of the first pulse transmitted. Rise, duration and decay times of the second pulse transmitted. Receiver bandwidth: Reply efficiency at 1 dB over the sensitivity threshold and with a variation in frequency of ±200 kHz. Rejection of the adjacent channel: Reply efficiency at an interrogation level of -10 dBm and with a variation in frequency of ±900 kHz. Decoder operation: Reply efficiency at an interrogation level of 1 dB above the sensitivity threshold and with a variation in spacing between the interrogating pulses of ±1 µs; then reply efficiency at an interrogation level of -10 dBm and variations in the spacing between the interrogating pulses of ±2 µs. Rejection of the single pulse: Reply efficiency at -10 dBm and with single pulse interrogations. Recovery time: Reply efficiency at 1 dB above the sensitivity threshold with the previous pulse 9 µs before and a level of 60 dB above the sensitivity threshold. Echo suppression, as for operator setting. Dead time: Reply efficiency to interrogations which occur within the dead time of a previous interrogation and immediately afterwards. Identity code: Detected code, dot/space duration, dash/interval duration, identity code repetition speed and period. 4.6.4.1 Monitors Routine Check The following operations are performed: - Interrogation 1st & 2nd pulse level - Interrogation pulse spacing - Interrogation 1st & 2nd pulse shape 4.6.5 Manual tests The tests are carried out individually, when requested by the operator, and they perform quantitative measurements on the relevant parameters. The normal monitoring of the transponder connected to the antenna is not interrupted. The tests are as follows: - All those indicated above (Routine Checks) which can be preselected individually. - Variation in the sensitivity with the interrogating load: Reply efficiency with interrogation levels at +3; +2; +1; 0 –1; -2; -3 dB with respect to the sensitivity value, and with 3600 pulse pairs per second of interrogations on channel. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 4-11 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 955 900 031 C Receiver sensitivity with interrogations on the adjacent channel: Reply efficiency with an interrogation level equal to 1 dB above the sensitivity threshold with 3600 interrogations on the adjacent channels (±900 kHz from the nominal channel frequency). Interrogation overload: The transmission rate with 10,000 interrogations. Variation in the reply efficiency with CW interference: Reply efficiency with an interrogation level equal to the receiver sensitivity and with an interfering CW signal on the channel at -100 dBm. 4.6.6 Diagnostics The diagnostic function performs sequentially a series of tests both on the monitor(s) and on the transponder connected to the dummy load with the purpose of locating the cause of a possible malfunction and the corresponding (Line Replaceable Unit) LRU(s). During diagnostic execution, the message DIAGNOSTIC TEST RUNNING is indicated. At the end DIAGNOSTIC TESTS: ALL OK is indicated. Otherwise if a failure is detected, the list of failed tests along with the list of modules, which caused the malfunction, is displayed. At the end of this list, END DIAGNOSTIC is displayed. The sequence of tests performed concerns: - Power supply (check of flags) - LRU interface addressability - I/O operation - Monitor µP operation - Transponder µP operation - Frequency synthesizer - Monitor interrogator circuits - Monitor measurement circuits - Receiver and log detector - Digital Processor - Pilot pulse operation - Digital Modulator - Automatic modulation control - Transmitter Driver - RF output signal at the transmitter driver - Power RF 1 kW amplifier - RF output signal at the power RF 1 kW amplifier - Duplexer 4-12 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 4.7 955 900 031 C LOCAL I/O SYSTEM LCSU I/O Parallel line: I/O Serial line: Input n° 8+8 optocoupled (Ig 0= max 0,5 mA ; Ig 1= max 10mA) Output n° 8+8 Solid-state relays (max 350V/100mA - insulat. volt. 1,5kV) Input n° 8+8 optocoupled (optional) (Ig 0= max 0,5 mA ; Ig 1= max 10mA) Output n° 8+8 Solid-state relays (optional) (max 350V/100mA - insulat. volt. 1,5kV) No 5 Channel RS232 (port 5,6 equipment internal used) No 1 Channel RS485/422 (port 4 equipment internal used) Front panel: LED indications & membrane push buttons PC connector Serial line SubD 25 pin, female I/O Panel (at top of cabinet) PC connector Serial line SubD 25 pin, female Connector Serial line Port 3 SubD 25 pin, male. (Not available if MDM2 is used) Connector Serial line Port 2 SubD 25 pin, male. (Not available if MDM1 is used) Connector OUT Parallel line SubD 25 pin, female. (16 lines out - standard) Connector IN Parallel line SubD 25 pin, male. (16 lines input - standard) Connector OUT Parallel line SubD 25 pin, female. (16 lines out - optional) Connector IN Parallel line SubD 25 pin, male. (16 lines input - optional) Connector Pair of Telephone lines SubD 9 pin, male. INTERFACES n° 2 connectors SubD 25 pin, female on top of cabinet (Associated Facility) I/O optocoupler: IN Ig 0= max 0,5 mA ; Ig 1= max 10mA OUT Ig max 35V/100mA MODEM 4.8 Connector SubD 9 pin, male on top of cabinet. - Pair of 2-wire switched or dedicated line DUPLEXER AND RF PATH Coax Relay Four port transfer type : 28V/ 200mA VSWR ≤ 1,1 Isolation ≥ 60 dB RF Patch panel Vers. D, September 2005 Test external for specific measurement: SMA connectors THALES Italia S.p.A.- A. S. D. 4-13 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 955 900 031 C 4.9 POWER SUPPLY REQUIREMENTS The beacon is powered by the optional BCPS unit located in the lower part of the cabinet. Beacon power supply characteristics: ♦ Mains AC line: 230 Vac +10/-15%; Frequency 48 to 64 Hz ♦ DC external source: 40 to 60 Vdc ♦ Back up Battery 48V nominal – These batteries are recharged by the BCPS unit at 54 Vdc. Once they have discharged, the batteries are disconnected by a optional specific protection breaker which opens at a minimum nominal voltage of 42 Vdc (depleted) E.g.: on DME 415 a continuous power supply, from battery of 50 Ah, is > 12 h with functioning of the transmitter with a duty cycle of 800 ppps. For equipment DME 435, is: >7 h 4.9.1 Consumption: NOTE: The data given below are valid in full dual version and for equipment with all the modules and accessories efficient and with an RF output power in antenna connector: DME 415=100 Wp. DME 435=1kWp • If the beacon is powered using an external 48 Vdc power source or the back-up battery, typical consumption values are as follows: DME 415 115 W typical, with one transponder active and the other on stand-by at 800 ppps of duty cycle transmitted; 160 W typical, with one transponder active and the other on stand-by a 2700 ppps of duty cycle transmitted DME 435 140 W typical, with one transponder active and the other on stand-by at 800 ppps of duty cycle transmitted; 220 W typical, with one transponder active and the other on stand-by a 2700 ppps of duty cycle transmitted • If the beacon is powered from the mains, typical consumption values are as follows: DME 415: 145 W typical, with one transponder active and the other on stand-by at 800 ppps of duty cycle transmitted 170 W typical, with one transponder active and the other on stand-by at 2700 ppps of duty cycle transmitted 200 W typical, with two transponder active (one on Antenna other on Dummy load) 2700 ppps of duty cycle transmitted 500 W typical, with one transponder active and the other on stand-by at 2700 ppps of duty cycle transmitted during battery charging at typical value of 5A Redundancy is such that each AC/DC module serves one transponder. In the case of an AC/DC module fault, there is sufficient power to supply both transponders at the following operating conditions: − beacon with one transponder active and the other on standby, 800 ppps, RF Po = 100 Wp; − battery charging typical current max. 5 A. 4-14 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. DME 435: 955 900 031 C 200 W typical, with one transponder active and the other on stand-by at 800 ppps of duty cycle transmitted 300 W typical, with one transponder active and the other on stand-by at 2700 ppps of duty cycle transmitted 400 W typical, with two transponder active (one on Antenna other on Dummy load) 2700 ppps of duty cycle transmitted 700 W typical, with one transponder active and the other on stand-by at 2700 ppps of duty cycle transmitted during battery charging at typical value of 5A Redundancy is such that each AC/DC module serves one transponder. In the case of an AC/DC module fault, there is sufficient power to supply both transponders at the following operating conditions: − beacon with one transponder active and the other on standby, 2700 ppps, RF Po = 1kWp; 4.9.2 Power supply PWS module: +5V and ± 15V Low voltage DC/DC converter for supply the transponder and monitor Input voltage 38 to 72 Vdc Regulated outputs + 5,1V ± 2% - max. 10A +15 V ± 3% - max. 1,5A - 15 V ± 3% - max. 1,5A Protections (each voltage): Output :Over voltage with crow-bar and ESD (electro static discharge) device :Under voltage :Short circuit continuous Input :Over current (with fuse for each input voltage) :Over voltage :Under voltage :Over temperature Indications Led green ON: Input voltage OK red ON: Output voltage out of voltage limits Power Supply Faulty: normal "low", with led red ON go to "high" + 5V faulty: normal "low"; go to "high" when 5V is out of voltage limits one for each output regulated voltage Test for casual fail Signals logic Test point Push-button Reset 4.9.3 BCPS subrack and AC/DC module The optional BCPS subrack can house up to four AC/DC modules. In the dual configuration, two plug-in AC/DC converter optional modules are required. Total power handling: 600 W (n° 1 AC/DC module) to 2400W (n°4 AC/DC modules) Dimensions: Height 262 mm (6HU front panel) – housing 220mm Width 84 TE Depth 320 mm included output connector Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 4-15 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 955 900 031 C Terminal board: Mains input (n° 3 terminals) Battery input ( or external 48 Vdc power supply) : n° 2 terminals Output 1 "48VBT1" with fuse 10 AT (6,3x32) (n° 2 terminals) Output 2 "48VBT2" with fuse 10 AT (6,3x32) (n° 2 terminals) Output S "48VBTS" with fuse 2 AT (6,3x32) (n° 2 terminals) Ground local network (n°1 terminal) AC/DC module main characteristics: • Rectifier unit with Power factor correction and active parallel load sharing bus function • OUTPUT Nominal voltage 54 Vdc (± 0,2 Vdc) Adjusting range ± 0,5V ( Adj. potentiometer on AC/DC module front panel) Nominal current (± 5%) Short circuit protection Load regulation Over voltage protection 10A with current limit ≤17A static (continuous) and dynamic 0,5 V from 0,5A to 10 A of load typical 75 V • INPUT Input voltage and freq. Nominal input current 195 to 264 Vac - frequency 48 to 64 Hz 3,0 A typical @ input voltage 230Vac Inrush current < 20A • Efficiency > 85% • Power Factor ≥ 0,95 – Load range 0,25 to 1 nominal load • Fuse Internal line 10 A M (6,3 x 32) input over current protection • Indication led (on front panel) Green "MODULE OK"– AC/DC module output voltage is OK Green "MAINS"– Input mains voltage OK • Signaling free contacts of floating potential: "MAINS" closed contact = mains OK open contact = black out or blow fuse "AC/DC FAULTY " closed contact = AC/DC module operating open contact = output voltage of out limits or battery operating "BATTERY PRE DEPLETION" closed contact = battery > 46 Vdc open contact = battery ≤ 46 Vdc "BATTERY DISCONNECTED" closed contact = battery > 42 Vdc open contact = battery ≤ 42 Vdc (this contact is able to driver the winding of the battery depletion, optional, breaker) • Remote control ON-OFF – On = TTL level : "0" or open Off = "1" level • Test point Output voltage on front panel 4-16 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. • 955 900 031 C Dimensions: Height 262 mm (6HU front panel) – housing 220mm Width 106 mm (21 TU) Depth 285 mm included output connector Weight approx. 4,5 kg • Protection class IP20 • Connectors (in/out) DIN 41612 H15 4.10 ANTENNA 4.10.1 Omnidirectional FAN 96 type Mechanical Characteristics Wind pressure • Turn-over moment at base • Environmental conditions: - Temperature - Humidity • Obstruction lights between -40 and +60 °C up to 100% with heavy rain not < 400 mm/Hg Siemens 5NQ3208-0A type or equivalent 90 3050 • Obstructions light 32 kg max. See figure Fiberglass tube 150 km/h with 12 mm of ice; safety factor not < 2 40 kp max. (equal to 150 km/h with 12 mm of ice) 70 mkp max. ~350 Weight Dimensions Protection Max. bearable wind speed 2200 • • • • DME Antenna FAN 96 300 Electrical Characteristics • • • Frequency range Polarization Input impedance V.S.W.R Gain Horizontal lobe Circularity Vertical lobe Lobe width of antenna radiation in the plane Input RF Power 960 to 1215 MHz Vertical 50 ohm, unbalanced Less than 1.8 measured at the antenna input. ≥ 9 dB referred to isotropic source Omnidirectional ≥ ±1.5 dB max. radiation at 4° (±1°) above horizon ≥ 6° Decoupling of the antenna monitor probes 21,5±3 dB (flatness and stability: ±0.25 dB) Vers. D, September 2005 220 200 • • • • • • 60.5 max 5 kWp, modulated and transmission cycle not greater than 5 % THALES Italia S.p.A.- A. S. D. 4-17 DME 415/435 -Technical Manual Vol. 1-Section 4 - Technical Spec. 955 900 031 C 4.10.2 Sectorial FAN-88 Mechanical Characteristics DME SECTORIAL ANTENNA FAN 88 • Type FAN-88, directional antenna • Net weight 12 kg • • Dimensions Max exposed area See figure 0.38 m • Lateral thrust 60 kp at 160 km/h = 100 mph • Wind velocity rated (1.65 safety factor)*/survival (*based on the yield point) • w/o ice 280 km/h / 360 km/h • 1/2" radial ice 250 km/h / 330 km/h • Packing 142 x 36 x 25 cm • Temperature range (environment) -30° to +60° C Lightning protection The antenna is DC grounded by a cross-section of 640 mm2 hot dip galvanized steel. • 1306 150 Electrical Characteristics • Frequency range 960 – 1215 MHz • Bandwidth 255 MHz • V.S.W.R. <1.6 at antenna input • Coupling attenuation 25 ±3 dB (antenna / monitor probes) • Beam tilt +4° ±0.5° • RF peak power 10 kWp; duty cycle 2 % • Polarization Vertical • Horizontal lobe 66° (3 dB width, at mid band) • Vertical lobe 13° (3 dB width, at mid band) • Gain (ref. to half wave dipole) 14 dB (in main lobe direction, at mid band) • Input (antenna and monitor probes) 50 ohms; Type N female connector 4-18 256 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 Description, Installation, Operation, Maintenance Reference: Vol. 1 Code 955 900 031 C GROUND BEACON DME 415/435 Technical Manual VOLUME 1 Equipment description, Installation, Operation, Maintenance and PC user SECTION 5 MAINTENANCE and TROUBLESHOOTING Vers. D, September 2005 THALES Italia S.p.A.- Air Systems Division DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C 5-II THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C Table of CONTENTS Paragraph Page SECTION 5............................................................................................................................................5-1 MAINTENANCE and TROUBLESHOOTING ......................................................................5-1 5.1 GENERAL.........................................................................................................................5-1 5.1.1 Standards and Tolerances................................................................................................5-2 5.1.2 Documentation of Flight Test............................................................................................5-2 5.2 MAINTENANCE................................................................................................................5-3 5.2.1 Periodic MAINTENANCE..................................................................................................5-3 5.2.2 Routine Tests....................................................................................................................5-3 5.2.3 Monitor Operation .............................................................................................................5-4 5.2.3.1 Single System Test ...........................................................................................................5-4 5.2.3.2 Dual System Test..............................................................................................................5-4 5.2.1.1 Standby Operation Test ....................................................................................................5-5 5.2.4 General Ordinary maintenance.........................................................................................5-6 5.2.4.1 Cleaning............................................................................................................................5-6 5.2.4.2 Other checks.....................................................................................................................5-6 5.2.4.3 Antenna Installation inspection .........................................................................................5-6 5.2.5 Maintenance operation procedures using external instruments .......................................5-7 5.2.5.1 Necessary tools and instruments......................................................................................5-7 5.2.5.2 Output Power measurement.............................................................................................5-7 5.2.5.2.1 On Dummy-Load procedure .............................................................................................5-7 5.2.5.2.2 On antenna procedure ......................................................................................................5-8 5.2.5.3 Pulse shape, pulse spacing and Reply Delay ..................................................................5-9 5.2.5.4 Transponder Frequency Measurement ............................................................................5-10 5.2.5.5 Pulse Spectrum.................................................................................................................5-10 5.2.5.6 Transmission rate .............................................................................................................5-11 5.2.5.7 Monitor Interrogation - Pulse shape, pulse spacing and peak pulse level .......................5-11 5.2.5.8 Power Supply Measurements...........................................................................................5-12 5.2.5.9 Verification with Diagnostic Function ................................................................................5-12 5.3 TROUBLESHOOTING......................................................................................................5-12 5.3.1 Useful Information for Troubleshooting.............................................................................5-13 5.3.1.1 Protection Devices ............................................................................................................5-14 5.3.2 Troubleshooting Procedures.............................................................................................5-14 5.3.2.1 Diagnostics .......................................................................................................................5-14 5.3.2.1.1 Primary Voltages...............................................................................................................5-14 5.3.2.1.2 Stabilized Power Supplies ................................................................................................5-15 5.3.2.2 I/O System ........................................................................................................................5-15 5.3.3 Modules Replacement Procedures...................................................................................5-16 5.3.3.1 TX Module.........................................................................................................................5-18 5.3.3.2 TKW Module (DME435 only) ............................................................................................5-18 5.3.3.3 DPX Module......................................................................................................................5-18 5.3.3.4 MON and RX modules ......................................................................................................5-18 5.3.3.5 Local Control status Unit - LCSU......................................................................................5-18 5.3.3.5.1 CSB Module......................................................................................................................5-18 5.3.3.5.1.1 Battery replacement..........................................................................................................5-19 5.3.3.5.2 INC Module .......................................................................................................................5-19 5.3.3.6 COAX Relay assembly .....................................................................................................5-19 5.3.3.7 I/O Panel ...........................................................................................................................5-19 Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-a DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C Paragraph Page 5.3.3.8 5.3.4 5.3.4.1 5.3.4.2 5.3.4.2.1 5.3.4.2.2 5.3.4.3 5.3.4.4 5.3.5 5.3.5.1 5.3.5.2 5.3.5.2.1 5.3.5.2.2 5.3.5.3 5.3.5.4 5.3.6 5.3.7 5.3.8 5.3.9 AC/DC Module ................................................................................................................. 5-19 Peak power output Calibration Procedure ....................................................................... 5-20 DME 415 Program ACTIVATION ..................................................................................... 5-21 TX100 Modulation - adjust peak power output for DME 415 ........................................... 5-21 Meaning of the labels and data displayed (TX100).......................................................... 5-22 Modification of reference parameters values ................................................................... 5-22 Notation for the calibration of RF output power of the TX100.......................................... 5-24 Calibration of output RF signal for TX100 ........................................................................ 5-25 TKW 1KW Peak power output Calibration Procedure ..................................................... 5-26 DME 435 1KW Program ACTIVATION ............................................................................ 5-26 TKW 1KW Modulation - adjust peak power output for DME 435 ..................................... 5-26 Meaning of the labels and data displayed (TKW) ............................................................ 5-27 Modification of reference parameters values ................................................................... 5-28 Notation for the calibration of RF output power of the TKW ............................................ 5-29 Calibration of output power RF for TKW .......................................................................... 5-29 Reduced power - Check operation................................................................................... 5-30 Adjustment Power Monitor Reading................................................................................. 5-31 Test Points and Led ......................................................................................................... 5-32 Waveform ......................................................................................................................... 5-32 5-b THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C List of FIGURES Figure Figure 5.1. a) Figure 5.1. b) Figure 5.2. Figure 5.3. Figure 5.4. Figure 5.5. Figure 5.6. Figure 5.7. Figure 5.8. Figure 5.9. Figure 5.10. Figure 5.11. Figure 5.12. Figure 5.13. Figure 5.14. Figure 5.15. Figure 5.16. Figure 5.17. Figure 5.18. Figure 5.19. Figure 5.20. Figure 5.21. Figure 5.22. Figure 5.23. Figure 5.24a. Figure 5.24b. Figure 5.25. Figure 5.26 Figure 5.27. Figure 5.28. Figure 5.29. Figure 5.30. Figure 5.31. Figure 5.32. Figure 5.33. Figure 5.34. Figure 5.35. Figure 5.36a). Figure 5.36b). Page Output Power test on antenna procedures - Test set-up (BIRD 4391) .......................5-8 Output Power test on antenna procedures - Test set-up (HP8900) ............................5-9 LCSU - Lateral Side View of PBA's .............................................................................5-18 Test set-up ...................................................................................................................5-20 References initial mask for alignment of 100W peak power output ............................5-21 References Mask with values for Mod Trx (example) .................................................5-21 Modify references values for Mod Trx (example) ........................................................5-23 Waveforms of detection for TX100 ..............................................................................5-24 Waveforms of modulation for TX100 ...........................................................................5-25 Incorrect Gaussian Pulses shape................................................................................5-25 References initial mask for alignment of 1KW peak power output..............................5-26 References mask with values for Mod Tkw (example)................................................5-27 Modify references values for Mod Tkw (example).......................................................5-28 Pulse shape for TX100 drive of TKW (example) .........................................................5-30 Setting Reduced power ...............................................................................................5-30 Screen of correct measurement by Monitor 1 & 2 (Example) .....................................5-31 Screen of configuration for power reading adjustment................................................5-31 PWS outline – Test point and LED ..............................................................................5-32 MON outline – Test point and LED..............................................................................5-32 MON module – Waveform monitor: X mode Interrogation ..........................................5-33 MON module – Waveform monitor self-check: Attenuators check..............................5-34 MON module – Waveform monitor self-check: Y mode Interrogation .........................5-34 MON module – Waveform monitor self-check: CALIBRATION Delay ........................5-35 RX outline – Test point and LED .................................................................................5-35 RX module – LOG N waveform Y mode......................................................................5-35 RX module – LOG N waveform X mode......................................................................5-36 DPR outline – Test point and LED...............................................................................5-36 DPR module – Test point position ...............................................................................5-37 DMD module – Waveform, X mode.............................................................................5-37 DMD outline – Test point and LED ..............................................................................5-37 DMD module – Waveform, Y mode.............................................................................5-38 TX outline – Test point and LED..................................................................................5-38 TX module – Waveform – X mode .............................................................................5-39 TX module – Waveform – Y mode .............................................................................5-39 TKW module outline – Test point and LED .................................................................5-40 CSB Module – Test point position ...............................................................................5-41 ACDC module – Test points and LED outline .............................................................5-42 DME 415 -Typical transmitted spectrum signal ...........................................................5-43 DME 435 -Typical transmitted spectrum signal ...........................................................5-44 Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-c DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C List of TABLES Table Table 5-1. Table 5-2. Table 5-3. Table 5-4 Table 5-5. Table 5-6. Table 5-7. Table 5-8. Table 5-9. Table 5-10. Table 5-11. Table 5-12. Table 5-13. 5-d Page Standards and Tolerances .......................................................................................... 5-2 List of fuses ................................................................................................................. 5-14 Procedures check during the modules replacement................................................... 5-17 Tolerance of pulse envelope gaussian ....................................................................... 5-25 Power Supply PWS module - External test points ...................................................... 5-32 Monitors MON module - External test points .............................................................. 5-32 Receivers RX module - External test points ............................................................... 5-35 Digital Processor DPR module - External test points.................................................. 5-36 Digital Modulator DMD module - External test points ................................................. 5-37 Transmitter /driver TX module - External test points................................................... 5-38 RF 1KW Amplifier TKW module (only DME 435) - External test points...................... 5-40 CSB Module Test Points ............................................................................................. 5-41 AC/DC Module Test Points ......................................................................................... 5-42 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C SECTION 5 MAINTENANCE and TROUBLESHOOTING 5.1 GENERAL This section contains all data required for maintenance of the Model DME 415/435 - Distance-Measuring Equipment - ground beacons. This section provides standards and tolerances, maintenance requirements, required test equipment, performance check procedures, information supporting flight check of the station, alignment and adjustment procedures, fault isolation, module replacement procedures, and technical performance records for the DME ground station. Maintenance on the DME beacons is made easier by using a personal computer (PC) based control and monitoring system. This allows the operator to measure and control the main parameters of the DME transponder using the PC keyboard and display. This beacon does not require any particular maintenance operation. It has been conceived, from a mechanical (plug-in system) as well as from an electrical point of view (use of mainly integrated, solid state components) paying the greatest attention to the reliability factor. This intrinsic reliability is further enhanced by the quality control method as per AQAP-1 requirements, as regards to production cycles, structure and inspection; additionally, all automatically tested modules undergo "burn-in" procedures. The DME 415/435 has been designed to minimize maintenance requirements using built-in computer controlled test equipment and digital design techniques. Remote access to the equipment through the modem interface allows the built-in test equipment (BITE) to be used to assure proper DME operation without the need to visit the site. The faulty modules may be detected following the information given in paragraph 5.3. Remove and replace time is minimized by the use of plug-in assemblies that are easily accessed from the front of the cabinet. Troubleshooting is made easier by the executive monitoring and test procedures, which perform real-time Usually, operator, at the local site, does not control the beacon, although its operating conditions may be checked through the messages displayed on the remote PC. The operator may also detect possible parameter variations by displaying the information concerning the automatic monitoring cycle (EXECUTIVE MONITORING), by performing the Routine Check, or by standard or specific measurements in manual tests (Maintenance mode). Then comparing the results obtained to the previous data. Faster on-site troubleshooting is possible using light-emitting diodes (LEDs) located on the modules. These make it possible to detect a module failure by looking for an illuminated red LED on any card in the DME card-cage. Another important instrument for troubleshooting is the DIAGNOSTIC function, which displays the name of the faulty module. The diagnostic function is described in paragraph D.3.4.4 ANNEX D. There are a few activities of normal maintenance, which should be performed in DME 415/435. All the main parameters are maintained at the preset values throughout the entire life of the system by means of specific circuits and a microprocessor controlled transponder, so that drift as a result of aging, will not occur. No parts that are subject to mechanical wear are used. Since, the periodic maintenance intervals can be made only whenever necessary and the number of measurements restricted to a minimum. In addition, the radiated signals are checked by high-precision microprocessor controlled monitors. These prevent faulty signals from being emitted by either switching over to the standby transmitter or shutting down the system completely. Each monitor is a complete programmable DME instrumentation set in itself (BITE Built In Test Equipment), capable to perform all tests and checks required for routine maintenance and for automatic diagnostics. Preventive maintenance activities should be reduced in accordance with local regulations as actual data proves that the requirements in ICAO 8071 are overly conservative. Skilled operators and technicians may perform more, accurate measurements using external instruments. The details about any of these measurements are given in the following paragraphs Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-1 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C 5.1.1 Standards and Tolerances The main standards and tolerances for the 415/435 DME are listed in table 5-1. Table 5-1. Standards and Tolerances Lower Parameter Limit Upper Limit Standard Reference Paragraph Assigned at commissioning Standard plus 0.2 μs 5.2.2 0.2 μs Reply coding Standard minus 0.1 μs Assigned at commissioning Standard plus 0.1 μs 5.2.2 Reply efficiency 66% 95% ... 5.2.2 Transmitter power -3.0 dB of standard Assigned at commissioning ... 5.2.2 Radiated power -3.0 dB of standard Assigned at commissioning ... 5.2.2 Transmitter pulse rate 80 pulse pairs per second (pp/s) below minimum Assigned at commissioning 800-2700 or 27004800 pps ... 5.2.2 Transmitter pulse rise time 1,5 μs 2,5 μs 3 μs 5.2.2 Transmitter pulse width 3 μs 3,5 μs 4 μs 5.2.2 Transmitter pulse decay time 1,5 μs 2,5 μs 3,5 μs 5.2.2 Ident cycle time 25 s 30 s 40 s 5.2.2 Transmitter frequency - .001% Nominal channel frequency +.001% 5.2.5.4 50 V supply low-power transmitter (TX) 48 V 50 V 52 V 5.2.5.8 50 V supply high-power amplifier (TKW) (435 only) 48 V 50V 52 V 5.2.5.8 Bus voltage 52 V 54V 55 V 5.2.5.8 5 V supply 4.75 V 5.00 V 5.25 V 5.2.5.8 15 V supply 14.25 V 15.00 V 15.75 V 5.2.5.8 -15 V supply -15.75 V -15.00 V -14.25 V 5.2.5.8 AC supply 187 VAC 230 VAC 276 VAC 5.2.5.8 Reply delay 5.1.2 Standard minus Documentation of Flight Test The data recorded during the flight test establishes the baseline for each DME installation. Documentation is recorded by the printer connected to the PC or in a file on the PC (the Routine Check is the typical file used). The data recorded during the commissioning and flight check should be recorded and stored in a reference file. The same procedure should be followed when performing further checks, so the data recorded can be compared with the original flight check data. 5-2 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 5.2 MAINTENANCE 5.2.1 Periodic MAINTENANCE 955 900 031 C The procedure is performed using the monitors BITE as measurement instruments. Each parameter of the transponder in antenna is measured in real time by the monitor(s), which incorporate a full measuring devices (BITE = Built In Test Equipment). These instruments are constantly verified by its own self-check (integrity check of monitor) and the possible failure will be visualized through proper failure messages and the faulty monitor will be switched off. The frequency of this test might be reduced according to operator's requirements, to environmental conditions and to the practical experience collected over time. Several customers suggest a periodicity of once every two years. Every parameter to be measured is associated with the corresponding limits according to Annex 10, Doc. 8071 Part III DME ICAO specifications, the standards and tolerances in para. 5.1.1, and manufacturer's in technical specification data (section 4). The BITEs are performed using a local or remote PC. paragraphs: General information is given in the following − the parameters measured with the EXECUTIVE MONITORING and ROUTINE CHECK programs may also be measured using the CHECKS menu; − in addition to the standard tests, the skilled operator may use the PRESETTABLE tests (ANCILLARY see ANNEX D section) to create special tests, not provided by the system, necessary to perform particular checks − before starting every ordinary maintenance procedure, it is necessary to analyze any possible alarm or warning condition which may have occurred from the last maintenance intervention so as to perform more accurate controls on the parameters showing signs of degradation; − at the end of the maintenance procedures, print the last Routine Check and the data relating to every measurement performed; compare them to the previous data and to the data obtained upon installation. − these controls must be performed on both transponders and it is advisable to perform a final control on the two of them using the diagnostic function (DIAGNOSTIC TEST). Therefore, the equipment does not require typical scheduled maintenance. Only ordinary cleaning maintenance is suggested. For shelter, air conditioner and emergency battery (if applicable), observe, the manufacturers maintenance recommendations. Battery type suggested: low maintenance or sealed type. Additional external measurements are documented in paragraph 5.2.5. These allow the operator to test the validity of the measuring devices inside the monitor by means of external instruments. These procedures may be used at the discretion of the maintenance technician. 5.2.2 Routine Tests Routine tests will verify the proper performance of the DME transponder and monitor. This performance test should be run at discretion of operator. All limits should conform to the tolerances in table 5-1 or those dictated by local regulations. All tests must pass. If any tests fail, repeat the tests two or three times to verify the failure; then refer to paragraph 5.3 for troubleshooting assistance. a. For this procedure, data will be printed or saved to disk. If a printer is to be used it must be connected. If the data is to be saved to a disk, use the save to a file option that is available when the printer screen appears. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-3 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C b. c. d. e. f. g. h. i. j. k. Connect the PC to the DME. This may be done locally or remotely through telephone lines. Log on. Request control of the DME. Select Checks and then "Executive monitoring on antenna" and "Monitor self check". Select Abort to freeze the data. Print the displayed data or save to a file. Exit screen. Select Checks and then Routine check - Trx on Antenna. Wait for the tests to complete (tests will take few minutes). When the “END ROUTINE CHECK” box appears, press RETURN or click on OK. Review and confirm all data is within tolerances. Print the displayed data or save to a file. Exit screen. Select Checks and then Routine Check- On Monitor. Wait for the tests to complete (tests will take several minutes). When the “END ROUTINE CHECK” box appears, press RETURN or click on OK. Review and confirm all data is within tolerances. Print the displayed data or save to a file. Exit screen. The following may be done to document the setup of the equipment. a. Select Settings and then Transponder Parameters. b. Print the displayed data or save to a file. Exit screen. c. Select Settings and then Operational Parameters. d. Print the displayed data or save to a file. Exit screen. e. Select Settings and then Monitor Thresholds. f. Print the displayed data or save to a file. Exit screen. g. Select Settings and then Restart delay. h. Print the displayed data or save to a file. Exit screen. i. Log off. 5.2.3 Monitor Operation This test verifies that the monitor will alarm and that a transfer (dual system) or shutdown (single system) will occur if a parameter is out of tolerance. This test will take the system off the air in automatic mode operation. 5.2.3.1 a. b. c. d. e. 5.2.3.2 a. b. c. d. e. f. 5-4 Single System Test Remove the monitor one coax. cable at the top of the cabinet. This will cause the transmission rate and radiated power parameters to alarm. Verify the system shuts down by looking at the front panel indications. Verify there are no green LEDs illuminated on the transmitter assembly (TX). This confirms the transmitter is off. Replace the monitor one cable. Restore the system to normal operation using the front panel. Dual System Test Remove the monitor one coax. cable at the top of the cabinet. This will cause the transmission rate and radiated power parameters to alarm on monitor one. Remove the monitor two coax. cable at the top of the cabinet. Verify the system transfers to transponder 2 by looking at the front panel indications. Verify there are no green LEDs illuminated on the transmitter one assembly (TX). This confirms the transmitter is off. Verify transponder two shuts down by looking at the front panel indications. Verify there are not green LEDs illuminated on the transmitter two assembly (TX). This confirms the transmitter is off. THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance g. h. 955 900 031 C Replace the monitor one and two cables. Restore the system to normal operation using the front panel. 5.2.1.1 Standby Operation Test These procedures provide for checking the station batteries (if is not used the sealed type) and correcting any deficiencies that may be found. These procedures should be performed to observing the periodic maintenance of the manufacturers recommendations. WARNING Batteries, generate an explosive gas under normal operating conditions if is not used the sealed type. Special care should be taken to avoid creating sparks that could ignite this gas. Ensure no tools or other metal objects can fall onto the batteries or otherwise contact the batteries and cause a short. Batteries contain a very corrosive electrolyte that can cause serious injury to the skin and eyes. Wear proper protective clothing and eye, hand, and face protection when working with the batteries. a. b. c. d. e. f. g. h. i. j. Visually inspect each battery and verify it is free of any bulges, cracks, or other deformations. Replace any defective batteries. Check all battery terminal connections and verify they are tight and free of corrosion. Check that batteries are clean and free of corrosion. If necessary, remove dust or dirt by wiping with a water moistened cloth. If battery electrolyte is present on the outer surfaces of the batteries, neutralize it with a solution made up of 1/2-pound baking soda in 1 quart of water (0.22-kilograms soda/liter water). Initially, this solution will bubble. The electrolyte is neutralized when bubbling no longer occurs when fresh solution is applied. When electrolyte is neutralized, wipe battery clean with a water moistened cloth. Dry battery with a dry clean cloth. Using a digital multimeter or equivalent, measure voltage across all batteries. This voltage should be approximately 54 volts DC. Record this voltage. Divide the voltage recorded in step "d." by 4 and record this voltage. Measure and record voltage across each battery. The voltage across each battery should be the voltage recorded in step "e" ± 0.2 volt DC. Turn off the AC power and record the time. Five minutes after performing step "g", measure and record voltage across battery supply. Twenty minutes after performing step "g", measure and record voltage across battery supply. This voltage should be no less than 0.2 volt DC less than the voltage recorded in step "h". If battery supply fails this check, measure and record voltage across each battery. If voltage across one battery is 0.5 volt DC or more below voltage recorded in step "e", replace that battery. Charge the battery and repeat steps "d" through "i". If the voltage across two or more batteries is 0.5 volt DC or more below voltage recorded in step "e", charge battery supply and repeat steps "d" through "i". Turn on the AC power. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-5 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C 5.2.4 General Ordinary maintenance WARNING To avoid an electrical shock hazard, verify that the equipment is powered down before attempting any general maintenance work. 5.2.4.1 Cleaning Clean the outside and inside of shelter if necessary. Clean the inside and outside of the equipment cabinet when become necessary. Avoid transferring dirt on DME cabinet during the cleaning: use always a vacuum cleaner. CAUTION Cleaning aids, such as brushes and dusters, must be made of anti-static material. Use only a soft cloth; do not use corrosive and abrasive substances. The local control and status unit (LCSU) front panel, may be damaged by some types of chemicals used for cleaning. To remove layers of dirt on the LCSU panel, use ethyl alcohol, glycol, or clean water. Moisten a cloth with one of the liquids mentioned above and remove dirt. Dusting of the subassemblies should only take place in conjunction with removal of a subassembly when this becomes necessary. Even then, subassemblies should only be dusted if dust can be detected by means of a visual check. They should always be dusted using a soft brush, and if possible with the aid of a vacuum cleaner. During such operations, it is essential to observe all precautionary measures for voltagesensitive semiconductors. 5.2.4.2 5.2.4.3 Other checks • Inspect all components to ensure that there is no damage, corrosion, or evidence of overheating. • Verify that all components are securely mounted. • Verify that all electrical connections are secure. Antenna Installation inspection Inspect complete antenna mast installation, coax and connectors of antenna cables, line and obstruction lights for any damage caused by corrosion, rodents, termites, or others. The periodicity of inspections depends of environmental conditions of the site. Tight fitting of all RF cable connections (internal and external) 5-6 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 5.2.5 955 900 031 C Maintenance operation procedures using external instruments This paragraph gives a simple and concise description of the main procedure, which may be performed by operators and skilled technicians using the external additional measurement instrumentation on site. These paragraphs describe procedures to externally verify some of the important measurements made using test equipment built in to the DME. These procedures are normally not required but can be used at the discretion of the maintenance technician. NOTE: If during maintenance operations it is necessary to stop the irradiated signal, the responsible authorities (e.g. ATC/Controls) must be informed before commencing any maintenance work in accordance with national regulations. 5.2.5.1 Necessary tools and instruments This is a list of test equipment required for site level maintenance on the DME. Equivalent test equipment may be used. Common tools such, as screwdrivers, pliers, and wrenches. A 5/16-inch, 5-inch-pound torque wrench is recommended for tightening the SMA cable connector nuts. In addition to the material supplied with the beacon (tool kit and extender board), the following measuring instruments are required: - Personal Computer, if missing at local site (Lap/palm top or STD PC), cables connection, startup disk, printer, adapter connectors - Oscilloscope dual/four vertical channels ,100 MHz BW, type (Tek 2235A or PM3050) Multimeter (input 1 MΩ impedance ) Peak Power METER (HP 8900) with probe 1 W f.s. and a series of precision attenuators (± 0,1 dB) 10 dB/5W, 20dB/1W, 30dB/1W (or directional coupler) or kit: BIRD wattmeter (digital RF mod 4391 with elements: 1000J,250J,100j,25J) Timer-Counter up to 2 GHz (Hp 5315A-H10-003, Tek CMC251) Spectrum Analyzer up to 2 GHz (if necessary: see note in para 5.2.5.5.) 5.2.5.2 Output Power measurement The detailed procedure of alignment and checking of the TX100 and TKW modules RF output power are described to paragraph 5.3.4 with a specific "DME400 E2prom TX/TKW" program 5.2.5.2.1 On Dummy-Load procedure NOTE: This test will take the system no stop during the test a) Perform the EXECUTIVE MONITORING or Routine Check at Peak Power Output measurement on TRX in Dummy Load (Maintenance Environment) b) Verify and record the peak power value c) Switch OFF the TRX on dummy load and take the place of the 50 Ω dummy load by the probe of the wattmeter, via 30dB precision attenuator (DME415) or 40dB precision attenuator (DME435). CAUTION Do not set the beacon to OPERATING when the antenna or dummy load is not connected. d) Set the beacon to operating and read the value by the instrument e) Verify that the value read is equal to the value recorded by internal monitor (s) (±10%) f) At the end of the measurements, take note of the values concerning both transponders and restore the initial connections Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-7 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C 5.2.5.2.2 On antenna procedure NOTE: This test will take the system off the air during the connection of the instruments a) Connect test equipment as shown in figure 5.1. a) for the type of power meter that will be used, for the Bird-type peak power meter set up and figure 5.1. b) for the HP-type peak power meter set up. b) Perform the EXECUTIVE MONITORING or Routine Check at Peak Power Output measurement on TRX (Maintenance Environment) c) Verify and record the peak power value d) Switch OFF the beacon. CAUTION Do not set the beacon to OPERATING when the antenna or dummy load is not connected. e) Set the transponder to be measured to operating and read the value by the instrument f) Verify that the value read is equal to the value recorded by internal monitor (s) (±20%) g) At the end of the measurements, take note of the values concerning both transponders and restore the initial connections. to ANTENNA PEAK POWER METER (BIRD Model 4391 type) Heliax 1/2" cable Plug-in ELEMENTS Use with TWO Plug-In ELEMENTS as appropriate: FORWARD HIGH Power - 1000J REVERSE LOW Power - 100J FORWARD LOW Power - 250J REVERSE LOW Power - 25J Antenna connector Cable assembly, RF, 30 cm RG214 - N male DME 415/435 Figure 5.1. a) Output Power test on antenna procedures - Test set-up (BIRD 4391) 5-8 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C to ANTENNA 20 dB Directional Coupler Heliax 1/2" cable Combined attenuation directional coupler-Attenuator shall be 60 dB for 1 KWp and 50db for 100Wp Power meter PROBE Cable assembly, RF, 30 cm RG214 - N male Antenna connector PEAK POWER METER (HP 8900) DME 415/435 Figure 5.1. b) Output Power test on antenna procedures - Test set-up (HP8900) 5.2.5.3 Pulse shape, pulse spacing and Reply Delay This procedure allows the operator to measure the pulse shape and pulse spacing of the transmitter output. The operator can also measure the system reply delay. The procedure uses a dual channel oscilloscope. This method is not as accurate as the technique used in the monitor. The results obtained using the scope will typically be with ±5 percent of the readings displayed by the monitor. Oscilloscope connections: • Channel one is connected to monitor test point AN34. See figure 5.23 • Channel two is connected to transmitter test point AN7 (TX100-DME 415) or "AN 7 RF detected" (TKW - DME 435). See figure: 5.30 (DME 415), 5.33 (DME 435) • The external trigger input of the oscilloscope is connected to monitor test point AN2 (or AN72). See figure 5.16. • Adjust the time base and trigger to allow the interrogations on channel one and the replies on channel two to be displayed on the screen. a. Rise Time. Examine the pulses on channel two of the oscilloscope. Set the oscilloscope time base to 1 or 2 μs. To measure the rise time, measure the time for the leading edge of the pulse to transition from 10 percent of its peak value to 90 percent of its peak value. Record this time. b. Duration. Examine the pulses on channel two of the oscilloscope. Set the oscilloscope time base to 1 or 2 μs. To measure the duration, measure the time between the 50 percent point of a pulse rise time and the 50 percent point of the pulse fall time. Record this time. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-9 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C c. Decay Time. Examine the pulses on channel two of the oscilloscope. Set the oscilloscope time base to 1 or 2 μs. To measure the fall time, measure the time for the trailing edge of the pulse to transition from 90 percent of its peak value to 10 percent of its peak value. Record this time. d. Pulse Spacing. Examine a pulse pair on channel two of the oscilloscope. To measure accurately the pulse spacing, measure the time between the 50 percent point of the pulse rise time of the first pulse and the 50 percent point of the pulse rise time of the second pulse. Record this time. e. Verify that the values read on the scope are equal (± 2 percent) to the values measured by monitors (on test of executive monitoring or routine check). f. Reply Delay. Channel one shows the interrogation pulses. Channel 2 shows the transmitter pulses. Set the oscilloscope time base to 10 μs. Measure, accurately, the time from the 50 percent point of the leading edge of the first constituent pulse of the first pulse pair on channel one, to the 50 percent point of the leading edge of the first constituent pulse of the first pulse pair on channel two. Other method of measure, of the replay delay, is that shown in figure 5.19. g. 5.2.5.4 Verify that the values read on scope are equal (± 1 percent) to the values measured by monitors (on test of executive monitoring or routine check). Transponder Frequency Measurement This procedure measures the DME transponder frequency. The frequency source used by the transmitter and receiver is located in the receiver module. a. b. c. d. e. f. g. h. i. j. 5.2.5.5 Connect PC to DME front panel RS-232 connector. Log on. Use Commands to turn beacon one off. Remove the low-power transmitter module (TX). The module may be removed with power on. Connect frequency counter to the upper RF connector that interfaces with the removed transmitter assembly. Use the BNC female to backplane female adapter to convert the top connector to a BNC female connector. This will allow a cable with BNC male connectors on both ends to be used with the frequency counter. Frequency counter should indicate station assigned carrier frequency ±0.001 percent. Disconnect adapter, cable, and frequency counter. Replace transmitter. For a dual system, use Commands to turn beacon two off. Repeat steps c through g with the second transmitter. Replace the transmitter(s). Restore the system to normal operation. Log off. Pulse Spectrum NOTE This procedure is significant for sites where beacons or other radio equipment are installed within a radius of 5 NM (Nautical Miles) and have adjacent channel frequencies. Therefore, it is not necessary if these conditions are not present. 5-10 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C Procedure: a. Using a 40 dB attenuator for DME 435 and 30 dB for DME 415, connect the spectrum analyzer to the coaxial cable, coming from one of the two antenna probes. First, disconnect the cable from its connector on top of the equipment cabinet. b. Use a 30 to 100 kHz/div band width and select the beacon frequency for the spectrum analyzer. Position the spectrum lines on the raster center of the instrument display and adjust the signal peak level so that it touches the first top line of the raster. c. Verify that with FREQUENCY SPAN equal to 0.5 MHz/div, all the spectrum lines at a frequency greater than the beacon frequency ±2 MHz are attenuated of at least 65 dB for DME 435 and 58 dB for DME 415 with respect to the beacon frequency peak level, at raster center. d. Verify that with FREQUENCY SPAN equal to 0.2 MHz/div, all the spectrum lines at a frequency greater than the beacon frequency ±0.8 MHz are attenuated of at least 47 dB for DME 435 and 40 dB for DME 415 with respect to the beacon frequency peak level, at raster center. e. At the end of the measurements, take note of the values concerning both transponders and restore the initial connections. 5.2.5.6 Transmission rate a) Perform the executive monitoring cycle and/or the Routine Check and/or TRANSMISSION RATE manual test. b) Verify that the obtained value comes within the limits indicated. c) Connect the frequency counter to AN7 test points of transmitter TX module. See figure 5.30. d) Set the counter to read the frequency values in the low frequency range (<100 kHz and high input impedance) and to count the pulses. Because of the random nature of DME output pulses, the frequency counter will not display a constant value. The reading will be affected by aircraft interrogations. Do not use a value measured during a DME identification period. The counter reading will increase during the DME identification period. Divide the frequency counter reading by two to obtain the frequency of pulse pairs (as read by the monitor). e) Read the value given by the instrument and verify the reading (divided by two) is within the indicated tolerance limits. NOTE The actual ppps number depends on the transmission rate selected and on the number of interrogating aircraft at the instant the measurement is made. 5.2.5.7 Monitor Interrogation - Pulse shape, pulse spacing and peak pulse level The external trigger input of the oscilloscope is connected to monitor test point AN2. See figure 5.16 Connect the probes of oscilloscope on test point AN34 "Out MUX" of the MON module and record: − Rise time − Duration − Decay time − Pulse spacing − Peak pulse level Verify that the values read on scope are equal (± 2%) to the values measured by monitors (on test of executive monitoring or routine check) Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-11 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C 5.2.5.8 Power Supply Measurements This test measures the key power supply voltages in the 415 DME. a. Measure the +5 volt (nominal value: 5,1V), +15 volt, and –15 volt levels using the test points on the PWS module. See figure 5.17 for the test points location. See table 5-1 for tolerances. For a dual system, perform measurement on both PWS modules. b. Measure the AC input voltage. The voltage should be measured at the terminal where AC power comes into the cabinet. WARNING Dangerous voltage (240 V AC) exists within the DME system (only on subrack BCPS unit). Contact with this voltage can cause personnel injury or death. c. d. e. 5.2.5.9 Measure the DC bus voltage. This can be done at the top, left (front) corner of each transponder card cage backplane. This point is labeled +48. The point to be measured has a red wire. Chassis ground can be used as a reference. The DC bus voltage can also be measured using the + and – test points on the AC/DC module. See figure 5.35. Measure the output of the DC/DC converter on the low-power transmitter module (TX). See figure 5.30 (AN 17) for the test point location. See table 5-1 for tolerances. For a dual system, perform measurement on both TX modules. Measure the output of the DC/DC converter on the 1000 watt transmitter module (TKW). See figure 5.33 (AN 1 DC/DC Out) for the test point location. See table 5-1 for tolerances. For a dual system, perform measurement on both TKW modules. Verification with Diagnostic Function The Diagnostic is the last operation to be performed and is used to check both transponders. If this verification and previous inspections and controls confirm the good beacon operating conditions, all beacon mechanical and electrical components as well as its software can operate correctly. With regard to the software, it should be noticed that most of its functions have been enabled during the measurements. To run the Diagnostic software, place the DME in maintenance. Select the Diagnostic test from the Checks menu. See Annex D for more information. 5.3 TROUBLESHOOTING This paragraph contains only the information necessary to detect and replace faulty modules, which should then be repaired at an authorized repair facility. Troubleshooting is made easier thanks to the built-in testing available in the 415/435 DME. By looking at the failure messages displayed on the PC video, the operator may easily detect any beacon malfunction; these messages make it possible to detect the malfunctioning module, if any, and to take the necessary organization and urgency measures (primary or secondary alarm) so as to repair the module at the local site. Considering the functional services offered by the beacon, when both transponders are shut down, it is advisable to first restore one of the two transponders using the redundant and operating modules of the other one. 5-12 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C The technicians involved in troubleshooting should have a good knowledge of 415/435 theory of operation. The technician must be familiar with safety measures required to prevent injury to maintenance personnel and damage to the beacon. Replace the modules in the sequence indicated by the diagnostics; before every replacement, display all possible stored alarms or warnings occurred from the last maintenance intervention. According to the color, the warning lights on the different modules will have the following meanings: − Green light: normally on, it indicates that the module or circuit being controlled is operating. − Red light: normally off, it comes on in case of failure of the module. − Yellow light: normally on, it provides further indications (secondary or partial) about beacon operation. The same color method is used for the messages displayed on the video: these messages may be seen only if a color video is used. The WARNINGS, ALARM, SHUT-DOWN and HARD (primary alarm presence indication) messages are red and flashing so as to be easily seen even on a monochromatic video. When the beacon is in good operating conditions, no red LED should be on and no red message should appear on the PC video. Before replacing a module with a red LED on, it is advisable to reset the module or the beacon since a transient malfunction might have caused a protection to be activated and therefore the LED to be lit. The reset pushbutton on the DMD or MON modules can not be used if an initialization is being performed. Connections made with flat and coaxial cables and to passive, non-plug-in components offer a high reliability level; they, however, should not be overlooked, but may be checked in conclusion. WARNING Proceed with great care when it is necessary to work on BCPS unit rear part since a 220 Vac dangerous voltage is present. Radio frequency voltage on RF power amplifier modules output represent a personnel hazard. Inside AC/DC modules there are the 220 Vac mains voltage and the corresponding 300 Vdc rectified voltage whose capacitors may remain loaded for several seconds after the modules are disconnected. After removing the modules wait for a few minutes before touching the internal circuits. CAUTION RF loads (antenna cable, 50 Ω loads) should always be connected when the transponder is set to OPERATING to prevent the RF components from being damaged. 5.3.1 Useful Information for Troubleshooting The procedures for the remote site are true for the local site as well, but not vice versa. The remote site is a center or a control site situated far away from the place where the beacon is installed. The local site is the place, near the antenna, where the beacon is installed. The two sites may be a few meters or many kilometers apart. Remember that the modules should be replaced when the beacon is off/stby condition. For repairing operations at local site, the following items are required: − tool kit and spare fuses, supplied with the beacon; Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-13 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C − digital voltmeter; − spare modules, especially those which are not redundant on the beacon such as LCSU, AFI ; − IBM compatible Personal Computer (Lap/Palm top) provided with video, keyboard, 3.5" and CDROM disk drive, cable for connection to the beacon, printer and startup programs disk. 5.3.1.1 Protection Devices Fuses are employed to protect the BCPS unit and the PWS, TX and TKW (DME435 only) modules; their features are listed in table 5-2. Table 5-2. List of fuses Module TYPE OF FUSE Q.TY NOTE BCPS/pcs 10 A type T (6.3 x 32) 2 A type T (6,3 x 32) Placed on terminal boards of the transponders 48 Vdc power supply line. They are located on the terminal board 10A type T (6.3 x 32) 2 A type T (6,3 x 32) Inline Fuse-holders 6 A type T (5 x 20) 48 Vdc line - Placed on PBA of PWS module TX 3A solder type 48 Vdc line - Placed on PBA of TX module TKW 6A solder type 48 Vdc line - Placed on PBA of TKW module BCPS/Frako PWS 5.3.2 Troubleshooting Procedures 5.3.2.1 Diagnostics The diagnostics can be run, upon command from the operator (remote or local site), either in automatic mode or in manual mode to check the efficiency of the transponder connected to the dummy load by carrying out a sequence of tests. Since both monitors are used for the tests, these monitors and the power supply modules are checked before all the other modules. Any possible faults are indicated with appropriate error messages displayed on the video of the PC from which the diagnostics has been activated. 5.3.2.1.1 Primary Voltages The local or remote operator may obtain only the information relating to the site, where the equipment is standing. Remember what follows: The type of power provided to the beacon is clearly indicated on the PC video (POWER:MAINS and POWER:BATT. messages). If the mains power fails the beacon will be switched to battery power supply and its operation will not be interrupted: the POWER:BATT. message will appear on the video. A protracted mains failure may lead to battery depletion and to a resulting interruption of beacon operation. 50 A/h batteries standard autonomy is approx. 8 hours; it is therefore advisable to check the external electrical panel breaker should the mains failure protracts for more than 4 hours. If both mains and battery power supplies fail, the PC video will be in initialization request message by the equipment displayed on the PC video. 5-14 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 5.3.2.1.2 955 900 031 C Stabilized Power Supplies The operator may obtain only the information relating to the site, local or remote, where he is standing. Remote Site A faulty AC/DC module in the BCPS unit is indicated by the relevant warning message AC/DC FAULTY, on PC monitor .The POWER:BATT. message may be visualized if there is no power from the mains, or also if both AC/DC modules are faulty. WARNING Before removing the housing of AC/DC module waiting for about 1 minute after shoot-down the supply and removing the line connections Failure of the PWS, TX, TKW modules is indicated by message of warning and may be visualized the value of regulate voltages. Local Site A faulty AC/DC module in the BCPS unit may be detected through the green LED on the front of the module. The faulty PWS module may be detected by the corresponding green LED off. In this case, proceed as follows: reset the module by pushing the appropriate pushbutton, check and if necessary replace the module fuse and, if the malfunction can not be eliminated, replace the module. The correct operation of the TX and TKW (DME435 only) module DC/DC converters is indicated by the corresponding green LEDs, which should be on if the corresponding transponder, is set to OPERATING. 5.3.2.2 I/O System The parts of the I/O system that could result faulty are listed below, starting with the most probable: − CSB module in the LCSU unit; − INC module in the LCSU unit; − I/O panel (connectors on top of the cabinet); − interconnecting cables and connectors. Diagnostics is essentially based on checking the indications provided by the front panel of INC module. Some of the more common cases are described below. a. No indication or command possible Probably a power failure: check the voltage (+5V) of CSB module. If the measured value is +5V ± 5%, the fault is probably on the CSB or INC board, or the connection cable. b. Green OPERATION indicator in LCSU section switches off. Probable hardware or software fault on CSB board; this condition is also caused by <4.7 V power supplies. c. Yellow WARNING indicator switches on in LCSU section. A hardware fault in RTC (Real Time Clock) circuit on CSB board. d. Red DATA COM indicator switches on in MAIN STATUS section. Indicates no communication between LCSU unit and the equipment modules. This condition may be caused by faults in the serial port circuit on CSB board, or the interconnecting cables and connectors. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-15 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C Before replacing the CSB board, make these two tests: a. Press the LAMP TEST pushbutton located in the LCSU section and verify the indicators are working properly. b. Shut down all the equipment from the control panel then switches on again after a few seconds. If the fault persists, replace the CSB board since the failure is not caused by a transient fault condition. The INC board can be indirectly tested through the LAMP TEST. By verifying that the individual indicators and buzzers are operating and using the control push-buttons, check they are working efficiently. If the indications and commands are correct on the PC and the corresponding indications are different on the INC module, there may be an INC board fault or the configuration made is not correct. The serial and parallel ports I/O can be checked by verifying the ON/OFF levels using the Hardware Test described in section 3 in this volume; item [3] of the main menu displays the HARDWARE TEST command that can be used to test all the parallel line inputs and outputs and all the serial channels either separately or in groups. Cable or connector faults are unlikely to occur. When they are present, a visual inspection will often indicate where a cable has been damaged. 5.3.3 Modules Replacement Procedures a) All the modules may be removed and installed without removing power. The special design of the connector that supplies power to each module prevents damage to the electronics from occurring. b) Modules replacement is made easier thanks to the plug-in technique and to the upper and lower extractors every module. To extract these modules, lift the extractors (push them towards the inside of the beacon) and pull the module out of its guides. To reconnect the module, reinsert it back in its guides, push it in and lower the extractors. c) Several of the modules have jumper switches on their printed circuit boards. It is essential to check that the switches or jumpers on the new PBA are set to the same positions as on the old module. Section 2 "INSTALLATION" contains the list of the jumpers. d) Modules with extractors do not require any special operations for their replacement, except for the DPX and TKW modules, which requires unscrewing the proper front screws and coax. cables disconnection. e) Outline drawing are shown in this section f) For other modules, not proved with extractors and requiring particular procedures, proceed as described below. g) The specific RF connectors plug-in, situate at the back panel and associated to semi-rigid coax cables, must be fixed in sure way from the proper nut, by using the spanner of 16 mm. They must have little end clearance to help the insertion system. On each removed module, to check and regulate manually that each RF connector on the back panel are under the previously mentioned conditions. The modules interested at these notes are RX, MON, DPX, TX100 and TKW. Connectors SMA must be fixed with the torque wrench (1Nm/8.9in-lbs) code 870952302X. You have this spanner in the tool bag of the equipment. Connectors "N" of coax cables, must be screwed and blocked in sure way. NOTES: Check that all the RF cables have been connected correctly before switching the transmitter on again, and make sure that either the antenna or a dummy load is connected On some modules are scheduled opportune trimmers that are factory adjusted: they must not be tampered with, if the maximum precision of system wants to be obtained. After having replaced the TX100 or/and TKW module it is essential to follow the described procedures to paragraphs 5.3.5 and 5.3.4 for the respective channel of operation 5-16 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C The following table shows the procedures for to obtain the better performance during the modules replacement Table 5-3. Module Procedures check during the modules replacement LED and TP Trimmer Procedures check MON Fig. 5.18 Tab. 5-6 P6 PWS Fig. 5.17 Tab. 5-5 Fig. 5.23 Tab. 5-5 TX Fig. 5.23 Tab. 5-7 P3 TKW Fig. 5.33 Tab. 5-11 RX DPX DPR Fig. 5.25 Tab. 5-8 DMD Fig. 5.28 Tab. 5-9 AC/DC Fig. 5.35 Tab. 5-13 Vers. D, September 2005 To adjust trimmer P6 as para 2.6.4.2.2 "Measurement calibration of the TRANSMITTED POWER (radiated)" of the section 2 - Installation On PC to verifier, the parameters from menu CHECK: "Routine check on monitors" and "monitor self check". Parameters measures must not exceed given limits. Repeat the check as to para. 5.2.5.8 On PC, to verifier the parameters from menu CHECKS: "Executive Monitoring" e/o "Routine check" - TRX on Antenna. Especially verify the following parameters: Transmission frequency, Adjacent channel rejection, Echo suppression, Reply efficiency, Reply delay, sensitivity, dead time, Identity Code. Parameters measures must not exceed given limits. Fine adjust RF power level for calibration of RF Power out (factory adjusted) Repeat the check as to para. 5.2.5.8 for the power supply regulated voltages On PC, to verifier the parameters from menu CHECKS: "Executive Monitoring" e/o "Routine check" - TRX on Antenna. Especially verify the following parameters: Peak power Out, Pulse shape, Pulse spacing, Transmitter frequency, Transmitter power, Transmission rate, Reply delay, Identity code. Parameters measures must not exceed given limits. Repeat the check as to para. 5.2.5.8 for the power supply regulated voltages On PC, to verifier the parameters from menu CHECKS: "Executive Monitoring" e/o "Routine check" - TRX on Antenna. Especially verify the following parameters: Peak power Out, Pulse shape, Pulse spacing, Transmitter frequency, Transmitter power, Transmission rate, Reply delay, Identity code. Parameters measures must not exceed given limits. On PC, to verifier the parameters from menu CHECKS: "Executive Monitoring" e/o "Routine check" - TRX on Antenna. Parameters measures must not exceed given limits. On PC, to verifier the parameters from menu CHECKS: "Executive Monitoring" e/o "Routine check" - TRX on Antenna Parameters measures must not exceed given limits. On PC, to verifier the parameters from menu CHECKS: "Executive Monitoring" e/o "Routine check" - TRX on Antenna Parameters measures must not exceed given limits. Repeat the check as to para. 5.2.5.8 for the 54V power supply THALES Italia S.p.A.- A. S. D. 5-17 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C To replace, proceed as follows: 5.3.3.1 TX Module NOTE: After having replaced the TX 100 or/and TKW module it is essential to follow the described procedures to paragraphs 5.3.4 and 5.3.5 for the respective channel of operation Extract or insert it when the transponder is not set to OPERATING. Note: During the correct insertion of the modules, to follow the paragraph 5.3.3 g) explanation 5.3.3.2 TKW Module (DME435 only) NOTE: After having replaced the TX100 or/and TKW module it is essential to follow the described procedures to paragraphs 5.3.5 and 5.3.4 for the respective channel of operation Make sure the transponder to which the module is associated is off/stby, then proceed as follows: a) disconnect the coax cables of the two RF OUT of TKW module and RF IN of DPX module connectors; b) loosen the four screws (two on each up and lower side); c) remove the module by means of two handles knobs. Note: During the correct insertion of the modules, to follow the paragraph 5.3.3 g) explanation 5.3.3.3 DPX Module a) disconnect the coax cables of the two RF OUT and RF IN connectors b) loosen the four screws (two on each up and lower side); c) remove the module Note: During the correct insertion of the modules, to follow the paragraph 5.3.3 g) explanation 5.3.3.4 MON and RX modules Note: During the correct insertion of the modules, to follow the paragraph 5.3.3 g) explanation 5.3.3.5 Local Control status Unit - LCSU The modules are fastened with screws and screw-threaded supports. The INC board, fastened on the front metallic plate, supports the CSB board (figure 5.2) Front panel INC Module CSB Module M22 M32 M53 Figure 5.2. 5.3.3.5.1 LCSU - Lateral Side View of PBA's CSB Module From the back of the beacon front door, remove the cable connectors relating to CSB board NOTE The M18 power supply connector must always be removed first and inserted last. The modules must be extracted or inserted keeping them parallel to the front panel (to avoid connector pins warping) After replacement of the CSB board, the I/O system has to be reconfigured. Loosen the ten printed circuit screws; remember that M21/M17 plug-in connector from CSB module is used for the signal and power supply connections between the CSB and INC modules. 5-18 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C 5.3.3.5.1.1 Battery replacement To back up data in the non-volatile random-access memory (RAM) in case of a voltage drop, the subassemblies LCSU/CSB contain NI_CD batteries. The battery voltage is checked by the BITE of the system. The individual batteries are soldered to the PCB. The battery back up function is enabled via jumpers (M1 of Figure 2.19 section 2)set during first setup or before replacing the respective PCB. Contents of the RAM will be lost when the jumper is opened which enables battery voltage to the RAM device. Always observe the label on the battery. The battery has to be replaced by the same battery type. The presence of dirt or moisture on the board can increase the battery current consumption and decrease the battery life. It’s also necessary to check that the solder side of the board does not contact the conductive plane, in order to avoid short-circuits or excessive current consumption. If replacement of the battery is necessary, attention must be paid to the correct polarity as well as the electrical characteristics of the new battery (see CSB board layout - component ref.: BAT1). Replace the battery when the voltage is < 3Vdc, reading on proper terminals without the 5V power supply on the card. A soldering iron with a grounded soldering tip should be used. Remove M1 jumper during the battery replacement Re-tin the soldering tags of the new battery in order to ensure a good soldered connection WARNING Do not recharge, disassemble, heat above 100°C, burn the cell. Do not short-circuit or solder directly on the cell. Violation of the rules regarding the use of rechargeable batteries may cause risk of fire, explosion, toxic liquid and gas to leak out. These batteries must be eliminated with proper precautions. 5.3.3.5.2 INC Module To remove the board, loosen the two screws and six columns on the CSB board. 5.3.3.6 COAX Relay assembly Make sure the transponder is off/stby Loosen the ten screws located on top of cabinet Disconnect the coax cables connectors as follows: 1. "N" connector on DPX's modules 2. "N" connector on Dummy Load 3. Connector 26 pin on board of driver MCKX 5.3.3.7 I/O Panel Loosen the ten screws located on top of cabinet On rear of panel, it is possible to replace the connector or the flat cable damaged 5.3.3.8 AC/DC Module − loosen the four front screws; − remove the module. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-19 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C 5.3.4 Peak power output Calibration Procedure NOTE This procedure must be carried out during the installation, in the event of substitution of module TX100 or/and TKW and also in case the channel change. The alignment is possible only on site (not by Remote Control) For calibration in the presence of antenna RF cables see section 2 - Installation and for measurements of Power Reading by the monitors, see procedures described in paragraphs 5.3.7. TX and TKW modules are equipped with EEPROM serial memory in which are memorized the data used by the software of automatic modulation. This software controls the leveling of the output power, specific channel and mode operating, and the optimization of the pulse shape. A special software package (EEPROM TX /TKW) is made for EEPROM reading and writing. This software is included in the "equipment manager" program (see section ANNEX D in this volume). The software (EEPROM TX /TKW) is allowed on following conditions: 1) MAINTENANCE mode (see the section ANNEX D "WINDME400 equipment manager" in this volume) 2) The two transponders should be in stand by status 3) Instruments necessary for calibration: oscilloscope, peak power wattmeter, attenuators, spectrum analyzer The instrumentation of test set-up for measurements is shown in figure 5.3. Power splitter Attenuator: 6 dB/20W directional Coupler 20 dB obstruction lights Attenuator: 50 dB/100W Connecteur des monitors de sondes d'Antenne Power meter Sensor Transmitted Power coupled antenna 1 probes DME antenna 30 cm RG214 coax cableConnect. "N" male Antenna monitors connectors Antenna connector PC Peak power Meter probe Mon.1 coax cable Printer 13 Antenna coax cable 11 probe Mon.2 coax cable oscilloscope PAD 12 Peak Power meter oscilloscope DME 400 SK1 Spetrum Analyzer Peak power output PC Equipment DME Spetrum Analyzer Printer a) Lab. Test set-up b) Set-up with antenna cables, installed Figure 5.3. 5-20 Test set-up THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C 5.3.4.1 DME 415 Program ACTIVATION From "DME400 equipment manager" program in "Maintenance mode" and transponders in stand-by, activate the software "E2prom TX/TKW", pressing, at the same time, the combination keys "CTRL+F10" on the keyboard of the PC. The initial mask of references of figure 5.4 is shown for TRX 1 (or TRX 2 according to the selection). Figure 5.4. 5.3.4.2 References initial mask for alignment of 100W peak power output TX100 Modulation - adjust peak power output for DME 415 Starting from the mask of figure 5.4, to select the following options: From: TRX 1 or TRX 2 and Mod Trx (100Wp transmitter) "Load from File" for the parameters' reading when one chooses of to examine the existing default values or memorized in a file of the directory c:\>winsv\site. Click on the key "Read" of figure 5.4 to carry out the action. "Load from TRX" when it is necessary to visualize the parameters values written in the E2prom of TX100 module. Click on the key of figure 5.4 " Read " to carry out the action (after approximately 10 seconds the data values are displayed as in example of figure 5.5). Figure 5.5. Vers. D, September 2005 References Mask with values for Mod Trx (example) THALES Italia S.p.A.- A. S. D. 5-21 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C 5.3.4.2.1 Meaning of the labels and data displayed (TX100) Meaning of the labels and data displayed on figure 5.5: NOTE: the values of the parameters reference of the fourth to eighth columns are expressed in counts, that software of the DMD translated into voltage levels. • The data of the first three columns (not modifiable) individualize the beacon parameter: Ch - beacon channel Mode of the beacon Freq. operating transmitter frequency: the lines of the table of figure 5.5 are 252 and they result ordinates for increasing frequencies. Through the slide cursor, the channel of interest is reached. • The fourth column (Pow. Lev. 100W) is the level reference for 100W peak output power (DME415). Value = 100 counts of default and values limits to be used: from 80 to 130 counts. • The fifth column (Ped. Mod - Pedestal Modulation Duration) is the modulation duration of pedestal referred to the 10% of the maximum peak detected pulse. Note that this parameter affects the spectrum considerably. Value = 100 counts of default and values limits to be used: from 90 to 110 counts. The change of this parameter asks the check of the spectrum signals with spectrum analyzer. • The sixth column (Pwr. Lev. 50W) is the level reference of power for 50W (DME415); refers to the adjustment for the 3dB power reduction (see para. 5.3.6 Setting, "Transponder parameter"). Value = 70 counts of default and values limits to be used: from 50 to 90 counts. • The seventh column (Gau. Mod. 1KW - Gaussian Modulation 1KW limit - not used for DME415) is the limit of level of the Gaussian modulation for 1KW and is employed by the DME 435 to limit the maximum variation of the AMC (Automatic Modulation Control). Value = 180/255 counts of default and values limits to be used: from 32 on 255 counts. (see change values in para 5.3.4.2.2 also) • The eighth column (Ped. Mod. 1KW - not used for DME415) Used for the voltage level calibration of the pedestal. Is also the limit of maximum variation level of the pedestal modulation for DME435 1KW. Value = 220/255 counts of default and values limits to be used: from 0 on 255 counts. (see change values in para 5.3.4.2.2 also) 5.3.4.2.2 Modification of reference parameters values Modify these parameters to select, with the pointer, the interested line of service channel and click on same line. Therefore, click on the key of figure 5.5 "Modify". The mask "Modify References Maintenance" of figure 5.6 will be displayed in which acting on the editable fields will be possible to perform the desired reference changes. Meaning of parameters displayed on figure 5.6: • Power Level 100W: Reference in counts for the calibration of the 100W peak power • Ped. Mod. Dur. duration time for modulation of the pedestal • Power Level 50W: Reference in counts for the calibration to -3dB reduction peak power • Gaussian Modulation 1KW: Not used - To always insert the value 255 counts when is used for DME 435 • Pedestal Modulation 1KW: Pedestal level. To always insert the value 255 counts when is used for DME 435 • OK: press key to confirm the changes of the reference counts • Cancel : press key turn back to the condition without modification 5-22 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C Figure 5.6. Modify references values for Mod Trx (example) Procedures for data change: 1) Modify the parameters (Power Level 100W), (Ped. Mod. Dur.) and (Power Level 50W): Set in operate status the transponder TRX1 in antenna and to note the power result reading on the "Peak Power Meter " of figure 5.3 2) Modify the values to obtain the reading of power 100Wp on Peak Power Meter. Click on button OK after the modifications to confirm the changes 3) So ready, press key "Write EEPROM" (this will write the new parameters on E2prom of the module and will create a file with the extension ".TMP" containing the new parameters). The box, under the key "Write EEPROM", when illuminated, will show the advance of the process in progress. 4) Reset on module DMD to stored new arrangement (NOTE: maintain pressed the button of reset during few seconds until to obtain lit red LED) NOTE:. The Software of A.M.C. ("Automatic Modulation Control ") of DMD module acts as the multiplying coefficient with the reference number for the 10% of the detected peak pulse signal transmitted and changes the pedestal level on modulation signal. For example: one pulse pedestal duration approximately of 5.8µs must be reduced from value current 100 (in COUNT) by changing it into 95 (count). In this case, we will have: (95/100) * 5.8 = 0.95 * 5.8 = 5.51µs. The 5.51µs will be the new pedestal duration value; the width of pulse (measured at 50% of amplitude) is also proportionally reduced. REMARK: Whereas is replaced a module TX100 (and/or TKW), it is always necessary to perform the reset hardware on DMD module with the purpose to align the DMD memory to the EEPROMs data. The new data of the reference counts are stored in E PROM, only after having carried out the reset on DMD Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-23 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C 5.3.4.3 Notation for the calibration of RF output power of the TX100 Prepare the instrumentation as of figure 5.3 NOTES: a) The automatic modulation control (AMC) is obtained by the signal detected at output of the TX module, which is addressed to the entry of the converter analog/digital of DMD module. b) Channel 1 (CH1) of the oscilloscope is joined to detected signal RF on TX 100 output present on testpoint AN36 of DMD module c) Channel 2 (CH2) of the oscilloscope is joined to the signal of modulation V_MOD present on test-point AN13 of TX100 module d) The trigger of external synchronism of the oscilloscope is joined on test-point AN11 of TX100 module Figure 5.7 shows the waveform of the signal detected "V_det" (on test point AN36 DMD) with the main parameters in the conditions of optimal full power. The waveforms have the following definitions: 1) V_det_peak: Value of the peak voltage detected, offset level excluded. Value dependent narrowly by the modulation peak level (Typical value = 10mVolt x Counts in EEPROM: 1Vp for 100 counts). 2) 10% width: Duration of the detected pulse on 10% of peak level (typical 5,8 µs for 100 accounts, 5,1µs for 95 accounts). 3) Offset: typical level value, approximately 100 mVolt, added in factory adj. on DMD module CH2 Modulation Signal V_MOD AN13 TX Offset Vdet_peak Ch1 Detected Signal TP AN36 DMD 10% width 10% Vpeak Figure 5.7. GND Level Waveforms of detection for TX100 Figure 5.8 shows the waveform of the modulation signal "V_Mod" (on test point AN13 of TX100) with the main parameters in the conditions of optimal full power. The waveforms have the following definitions: 1) Vmod_peak: Modulation peak voltage controlled by the DMD software. Values of 11Vp for the low channels until 36Vp for the high channels 2) Vmod_ped: Modulation pedestal voltage level controlled by the DMD software to obtain one duration to 10 % on the detected signal, (10% width). Values of 3V for the low channels until 8V for the high channels. 3) Vmod_gauss: Peak voltage level of the modulation Gaussian part. Values of 5V for the low channels until 30V for the high channels 4) Offset: Modulation level <1V factory adj. by the trimmer P1 of TX100 module 5) Droop_correction: Voltage difference between the peaks of the pairs pulses which, it is controlled by the software of the DMD in order to minimize it. 5-24 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance Ch2 Modulation Signal V_MOD TP AN13 TX Vmod_ped Vmod_peak Offset Vmod_ped Offset Vmod_peak Ch2 Modulation Signal V_MOD TP AN13 TX Droop correction Vmod_gauss Vmod_gauss 955 900 031 C GND Level GND Level Figure 5.8. Waveforms of modulation for TX100 5.3.4.4 Calibration of output RF signal for TX100 1) With the equipment connected as figure 5.3 to measure the peak power output by wattmeter. The typical precision of measurement will be: ±10% (consists of tolerance of: coupler, attenuators, ….) 2) Modify counts of the parameter "Power Level 100W" as figure 5.6 for 100 W reading on the Wattmeter of figure 5.3. 3) Modify counts of the "Ped. Mod. Dur." parameters in order to obtain the pulse shape, similar to the detected signal of figure 5.7. Avoid realizing pulses as in figure 5.9. Comply with the tolerances of the pulse shape defined by ICAO as in table 5-4. The counts " Ped. Mod. Dur." changes the values of pulse width with 10% of the peak level. The counts "Pedestal Modulation" changes the levels of pedestal amplitude (typical value 255 counts). Check with the spectrum analyzer which the spectrum is within the limits of the characteristics marked in figure 5.36a) and, if necessary, to change the " Ped. Mod. Dur." count parameter for to obtain the required results. 4) Set the transponders on standby status 5) Reset on module DMD to stored new arrangement 6) Press "Write E2prom" on figure 5.5 7) Reiterate this procedure for each counts reference values variation and for best results. 8) Repeat this procedure for Transponder 2 Table 5-4 Tolerance of pulse envelope gaussian Envelope Gaussian - Tolerance ICAO Pulse Rise time Not exceed 3 μs Pulse Decay time Not exceed 3,5 μs Pulse width (duration) 3,5 μs ±0,5 μs a) Pedestal level in excess (seen on DMD TP AN36) Figure 5.9. Vers. D, September 2005 b) Pedestal level deficient (seen on DMD TP AN36) Incorrect Gaussian Pulses shape THALES Italia S.p.A.- A. S. D. 5-25 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C 5.3.5 TKW 1KW Peak power output Calibration Procedure NOTE This procedure must be carried out during the installation, in the event of substitution of module TKW and also in case the channel change. The alignment is possible only on site (not by Remote Control) For calibration in the presence of antenna RF cables see section 2 - Installation - and for measurements of Power Reading by the monitors, see procedures described in paragraphs 5.3.7. TX and TKW modules are equipped with EEPROM serial memory in which are memorized the data used by the software of automatic modulation. This software controls the leveling of the output power, specific channel and mode operating, and the optimization of the pulse shape. A special software package (EEPROM TX /TKW) is made for EEPROM reading and writing. This software is included in the "equipment manager" program (see section ANNEX D in this volume). The software (EEPROM TX /TKW) is allowed on following conditions: 1) MAINTENANCE mode (see the section ANNEX D "WINDME400 equipment manager" in this volume) 2) The two transponders should be in stand by status 3) Instruments necessary for calibration: oscilloscope, peak power wattmeter, attenuators, spectrum analyzer The instrumentation of test set-up for measurements is shown in figure 5.3. 5.3.5.1 DME 435 1KW Program ACTIVATION From "DME400 equipment manager" program in "Maintenance mode" and transponders in stand-by, activate the software "E2prom TX/TKW", pressing, at the same time, the combination keys "CTRL+F10" on keyboard of the PC. The initial mask of references of figure 5.10 is shown for TRX 1 (or TRX 2 according to the selection). Figure 5.10. 5.3.5.2 References initial mask for alignment of 1KW peak power output TKW 1KW Modulation - adjust peak power output for DME 435 Starting from the mask of figure 5.10, to select the following options: From: TRX 1 or TRX 2 and Mod Tkw (1KWp transmitter) 5-26 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C "Load from File" for the parameters' reading when one chooses of to examine the existing default values or memorized in a file of the directory c:\>winsv\site. Click on the key "Read" of figure 5.10 to carry out the action. "Load from TRX" when it is necessary to visualize the parameters values written in the E2prom of TKW module. Click on the key of figure 5.10 " Read " to carry out the action (after approximately 10 seconds the data values are displayed as in example of figure 5.11). Check that on the operative channel, the Gau.Mod. 1KW and Ped.Mod. 1KW are "255 counts" for both. In the opposed case, choose the channel and click on the button Modify to change the value according to "255 "counts (see figure 5.6 f para 5.3.4.2.2) and click on the button OK. Click on the Write Eeprom key of figure 5.6, to save the data in Eeprom of the module. Reset on DMD module to charge new arrangement and to await initialization. NOTE: Whereas the adjustment also of module TKW is concluded, the signal present in AN7 of TX100 will be similar on figure 5.13 and not more like figure 5.7. Figure 5.11. References mask with values for Mod Tkw (example) 5.3.5.2.1 Meaning of the labels and data displayed (TKW) Meaning of the labels and data displayed on figure 5.11: NOTE: the values of the parameters reference of the fourth to sixth columns are expressed in counts, that software of the DMD translated into voltage levels. • The data of the first three columns (not modifiable) individualize the beacon parameter: Ch - beacon channel Mode of the beacon Freq. operating transmitter frequency: the lines of the table of figure 5.11 are 252 and they result ordinates for increasing frequencies. Through the slide cursor, the channel of interest is reached. • The fourth column (Pow. Lev. 1KW) is the level reference for 1KW peak output power (DME435). Value = 100 counts of default and values limits to be used: from 80 to 130 counts. • The fifth column (Ped. Mod - Pedestal Modulation Duration) is the modulation duration of pedestal referred to the 10% of the maximum peak detected pulse. Note that this parameter affects the spectrum considerably. Value = 100 counts of default and values limits to be used: from 90 to 110 counts. The change of this parameter asks the check of the spectrum signals with spectrum analyzer. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-27 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C • The sixth column (Pwr. Lev. 500W) is the level reference of reduced power at 500W (DME4135); refers to the adjustment for the 3dB power reduction (see para. 5.3.6 Setting, "Transponder parameter"). Value = 70 counts of default and values limits to be used: from 50 to 90 counts. 5.3.5.2.2 Modification of reference parameters values Modify these parameters to select, with the pointer, the interested line of service channel and click on same line. Therefore, click on the key of figure 5.11 "Modify". The mask "Modify References Maintenance" of figure 5.12 will be displayed in which acting on the editable fields will be possible to perform the desired reference changes. Meaning of parameters displayed on figure 5.11 • Power Level 1000W: Reference in counts for the calibration of the 1000W peak power • Ped. Mod. Dur. duration time for modulation of the pedestal • Power Level 500W: Reference in counts for the calibration to -3dB reduction peak power • OK: press key to confirm the changes of the reference counts • Cancel : press key turn back to the condition without modification Figure 5.12. Modify references values for Mod Tkw (example) Procedures for data change: 1) Modify the parameters (Power Level 100W), (Ped. Mod. Dur.) and (Power Level 500W): Set in operate status the transponder TRX1 in antenna and to note the power result reading on the "Peak Power Meter " of figure 5.3 5-28 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C 2) Modify the values to obtain the reading of power 1000Wp on Peak Power Meter. Click on button OK after the modifications to confirm the changes. 3) So ready, press key "Write EEPROM" (this will write the new parameters on E2prom of the module and will create a file with the extension ".TMP" containing the new parameters). The box, under the key "Write EEPROM", when illuminated, will show the advance of the process in progress. 4) Reset on module DMD to stored new arrangement (NOTE: maintain pressed the button of reset during few seconds until to obtain lit red LED) NOTE:. The Software of A.M.C. ("Automatic Modulation Control " of DMD module) acts as the multiplying coefficient with the reference number for the 10% of the detected peak pulse signal transmitted and changes the pedestal level on modulation signal. For example: one pulse pedestal duration approximately of 5.8µs must be reduced from value current 100 (in COUNT) by changing it into 95 (count). In this case, we will have: (95/100) * 5.8 = 0.95 * 5.8 = 5.51µs. The 5.51µs will be the new pedestal duration value; the width of pulse (measured at 50% of amplitude) is also proportionally reduced. REMARK: Whereas is replaced a module TX100 (and/or TKW), it is always necessary to perform the reset hardware on DMD module with the purpose to align the DMD memory to the EEPROMs data. The new data of the reference counts are stored in E2PROM, only after having carried out the reset on DMD 5.3.5.3 Notation for the calibration of RF output power of the TKW Prepare the instrumentation as of figure 5.3 NOTES: a) The automatic modulation control (AMC) is obtained by the signal detected at output of the TKW module, which is addressed to the entry of the converter analog/digital of DMD module. b) Channel 1 (CH1) of the oscilloscope is joined to detected signal RF on TKW output present on testpoint AN36 of DMD module c) Channel 2 (CH2) of the oscilloscope is joined to the signal of modulation V_MOD present on test-point AN13 of TX100 module d) The trigger of external synchronism of the oscilloscope is joined on test-point AN11 of TX100 module Figure 5.7 shows the waveform of the signal detected "V_det" (on test point AN36 DMD) with the main parameters in the conditions of optimal full power. The waveforms have the following definitions: 1) V_det_peak: Value of the peak voltage detected, offset level excluded. Value dependent narrowly by the modulation peak level. (Typical value = 10mVolt x Counts in EEPROM:1Vp for 100 counts) 2) 10% width: Duration of the detected pulse on 10% of peak level (typical 5,8 µs for 100 accounts, 5,1µs for 95 accounts). 3) Offset: typical level value, approximately 100 mVolt, added in factory adj. on DMD module 5.3.5.4 Calibration of output power RF for TKW 1) With the equipment connected as figure 5.3 to measure the peak power output by wattmeter. The typical precision of measurement will be: ±10% (consists of tolerance of: ±1 count, coupler, attenuators, ….) 2) Modify counts of the parameter "Power Level 1000W" as figure 5.12 for 1000 W reading on the Wattmeter of figure 5.3. 3) Modify counts of the "Ped. Mod. Dur." parameters in order to obtain the pulse shape, similar to the detected signal of figure 5.7 (TP AN36 DMD). Avoid realizing pulses as in figure 5.9. Comply with the tolerances of the pulse shape defined by ICAO as in table 5-4. The counts " Ped. Mod. Dur." changes the values of pulse width with 10% of the peak level. Check with the spectrum analyzer which the spectrum is within the limits of the characteristics marked in figure 5.36b) and, if necessary, to change the " Ped. Mod. Dur." count parameter for to obtain the required results. Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-29 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C 4) Set the transponders on standby status 5) Reset on module DMD to stored new arrangement 6) Press "Write E2prom" on figure 5.11 7) Reiterate this procedure for each counts reference values variation and for best results 8) Repeat this procedure for Transponder 2 Ch2 Modulation Signal V_MOD TP AN13 TX Ch1 Detected Signal TP AN7 TX GND Level Figure 5.13. Pulse shape for TX100 drive of TKW (example) 5.3.6 Reduced power - Check operation Setting power reduction as figure 5.14 Perform the check on every 4 points of figure 5.14, given on the following values of output power: 0dB -1dB -2dB -3dB OFF reduction - Corresponds to the 100% of full power ON reduction - Corresponds to the approx. 79% of full power ON reduction - Corresponds to the approx. 63% of full power ON reduction - Corresponds to the approx. 50% of full power. This last level comes established while preparing the counts indicated in figure 5.6 (for DME415) or 5.12 (for DME435). Figure 5.14. 5-30 Setting Reduced power THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 5.3.7 955 900 031 C Adjustment Power Monitor Reading Reply Delay Reply efficiency Pulse spacing Peak Power Output Transmission Rate Transmitter Freq. Transmitted Power 50,01 µs 98 % 12.00 µs 1062 Watt 805 ppps 1020.0 MHz 1001 Watt 50,00 µs 96 % 12.00 µs 1065 Watt 805 ppps 1020.0 MHz 1000 Watt Reply Delay Figure 5.15. Screen of correct measurement by Monitor 1 & 2 (Example) To adjust value of Peak Power Output (see figure 5.15) you have to change the following value of preset: - MON1 Power Adj - MON2 Power Adj The range value is from –100 to +100. See figure 5.16. Figure 5.16. Screen of configuration for power reading adjustment To adjust value of Transmitted Power for both monitors, you have to change the values of preset. See figure 5.16 - Monitor Cable Loss - Antenna Probe Coupling There is also a possibility to adjust value of power for each monitor, so you can align monitor1 with monitor2 by TRIMMER P6 on monitor board. NOTE: Be careful !!!! Vers. D, September 2005 Don’t touch any other TRIMMER on monitor board THALES Italia S.p.A.- A. S. D. 5-31 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C 5.3.8 Test Points and Led The external test points (and LED position), to be found on the front of the beacon modules (see figures 5.17; 5.18 ; 5.23; 5.25, 5.26; 5.28; 5.30; 5.33; 5.34; 5.35) and the lists are on tables: 5-5 to 5-13. The LED on beacon modules are listed in section 3, on table 3-7 and shown in figures 3.31 to 3.33 5.3.9 Waveform Significant wave shapes relating to the test points are on the following pages. The DME 415 & DME 435 equipments spectrums (typical) of the transmitted signal are shown in figures 5.36A) and 268H5.36B) respectively. For every wave shape and for each scope channel the following information is given: scale used (in V/div), time base (in μs/div or in ms/div) and test point providing the synchronization signal, if an external synchronization signal is used for the measurement. If there is no synchronization indication, the synchronization is internal. Table 5-5. Power Supply PWS module - External test points PWS FAULTY (red) TEST POINT DESCRIPTION TP1 Used to check for +5 V stabilized voltage. Typical value: 5,1 ± 0,1V TP2 Used to check for +15 V stabilized voltage. . Typical value: +15± 0,2V TP3 Used to check for −15 V stabilized voltage. . Typical value: -15± 0,2V TP4 LED INPUT (green) SW1 Test points GND RESET TP1 +5V TP2 +15V TP3 -15V GND SW1 Reset Pushbutton - Check operation for verifier transient failure of module, when red led is lighted. Power Supply PWS PBA Figure 5.17. Table 5-6. RESET DESCRIPTION AN11 H MORCO – Identity Code - Detected identified Morse code signal. AN34 OUT MUX - ADC input signals - RF pulses detected from antenna probes AN23 A MOD –Analog signals of the interrogation Modulation AN 71 MEAS. SYNC. - Signal trigger on oscilloscope for BITE measurement . AN45 Monitors MON module - External test points TEST POINT AN2 PWS outline – Test point and LED WATCH DOG (red) IDENTITY (green) LED TRX ALARM (yellow) MON FTY (red) EXEC. MON (green) AN11 (H MORCO) AN34 OUT MUX AN23 A MOD AN71 MEAS SYNC AN2 LM INT Test points LM INT - Start generation and acquisition signal. Trigger on oscilloscope for check Executive Monitoring measurements. AN45 GND Monitor GND MON PBA RF circuits Casting Figure 5.18. 5-32 THALES Italia S.p.A.- A. S. D. MON outline – Test point and LED Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C CH1-ext trigger –Test Point.=AN71 CH2-63 MHz DET – Test Point internal CH3-ADC Input – Test Point = AN34 interrogation signal Reply Delay CH1-ext trigger –Test Point.=AN71 CH3-ADC Input – Test Point = AN34 Reply detected by monitor Figure 5.19. MON module – Waveform monitor: X mode Interrogation Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-33 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C CH4-ext trigger –Test Point.=AN71 CH3-VTF signal – Test Point = internal CH2- ON/OFF 63MHz enable – Test Point AN43 Figure 5.20. MON module – Waveform monitor self-check: Attenuators check CH4-ext trigger –Test Point.=AN71 CH3-VTF signal – Test Point = internal CH2- ON/OFF 63MHz enabl.– Test Point AN 43 CH1-ADC Input – Test Point = AN34 Figure 5.21. 5-34 MON module – Waveform monitor self-check: Y mode Interrogation THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C CH4-ext trigger –Test Point.=AN71 CH3-VTF signal – Test Point = internal CH2- ON/OFF 63MHz enabl.– Test Point AN 43 CH1-ADC Input – Test Point = AN34 NOTE: these waveforms are visualized during the interrogation towards the Rx. Previously acquisition by calibration is carried out internal to the Monitor with single pulse Figure 5.22. MON module – Waveform monitor self-check: CALIBRATION Delay Table 5-7. Receivers RX module - External test points TEST POINT AN51 DESCRIPTION TOA Time of Arrival signal (N.U.). AN OCV analog - On Channel Validation analog signals pair pulses AN OCV Trigg. - On Channel Validation trigger gate digital signals AN19 LOG N - Detected log signal output. AN20 LOG-P - N.U. AN7 CAL - Gate during pilot pulse Calibration. Signal trigger for log detected measurement on oscilloscope AN18 GND AN51 TOA AN 52 OCV-TR AN 7 L-CAL Test points AN19 LOG N AN20 LOG P AN57 OCV AN18 GND CH1-Log N Test Point.=AN19 -90dBm interrog. level Receiver RX PBA RF and IF circuits casting Figure 5.23. RX outline – Test point and LED Figure 5.24a. RX module – LOG N waveform Y mode Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-35 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C CH1-Log N Test Point.=AN19 -30dBm interrog. level Figure 5.24b. RX module – LOG N waveform X mode Table 5-8. Digital Processor DPR module - External test points TEST POINT DESCRIPTION AN20 SQI - Squitter pulses AN19 DPNPSQ - Squitter/reply pulses AN18 DAEDT - Dead time signal gate AN17 MORCO - Used to check Morse code identity AN32 LOG - Remake log Rx signal from internal DAC AN13 OVRL - Transmission rate overload frequency (4800 Hz) AN56 GND AN16 SPINH - Spacing Inhibit (minimum squitter spacing) AN15 IDT - Identity frequency (1350 Hz) AN52 TRGOUT - Output trigger delay-compare comparator AN40 TOA N - TOA Output digital trigger AN39 MOD ST - Modulation start IDENT.(yellow) AN5 MD - Main delay gate AN7 HRXINH - Gate Rx inhibit during transmitted pulse AN1 CAL - Calibration gate for scope trigger used to check pilot pulse signal AN41 SQIDBP - Squitter-Identity (gate enable calibration pilot pulse) AN9 GF – Gate former decoded AN43 GND AN11 AGRDW - N.U. (Automatic gain reduction down) AN10 AGREN - N.U. (Automatic gain reduction enable) AN59 NPR - Dc level of presetting Rx sensitivity. AN51 TH COMP - Threshold TOA signal comparator AN50 DISCH - Discharge gate TOA signal AN57 DISAB - Disable TOA signal AN55,AN54,AN14 Test points PBA LED AN20 AN19 AN18 AN17 AN32 AN13 AN56 SQI DPNPSQ DEADT MORCO LOG OVRL GND AN16 AN55 AN15 AN54 AN14 AN52 SPINH N.U. IDT N.U. N.U. TRGOUT AN40 TOA N AN39 MOD ST AN5 MD AN7 HRXINH AN1 CAL AN41 SQIDBP AN9 GF AN43 GND AN11 AGRDW AN10 AGREN AN59 NPR AN51 TH_COMP AN50 DISCH AN57 DISAB Digital Processor N.U. DPR Figure 5.25. DPR outline – Test point and LED 5-36 THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 Table 5-9. AN57 AN50 AN51 AN10 AN59 AN11 AN9 AN43 AN41 AN8 DESCRIPTION AN5 Trigger - N.U. (used to check specific maintenance measurement) AN24 RF ON - Gate RF transmitter enable AN23 LRX INH - Gate Rx inhibit AN26 MOD N - Modulation pulse (gaussian and pedestal waveform) AN39 AN48 DPR module – Test point position Digital Modulator DMD module - External test points TEST POINT N10 AN1 AN5 AN7 AN39 AN40 AN16 Figure 5.26 AN55 AN15 AN54 AN14 AN52 AN56 AN17 AN32 AN19 AN18 955 900 031 C RD4 AN20 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance CALIB - Gate calibration of pilot pulse GND UPPER EXTRACTOR PBA WDOG (red) MOD (green) CAL (green) LED COD (green) CHK (green) RESET AN5 TRIG AN24 RF ON AN23 RXINH AN26 MOD N AN10 CALIB Test points AN39 GND CM1 Pushbutton TRx on ANT. Modulator DMD LOWER EXTRACTOR Figure 5.27. DMD module – Waveform, X mode Figure 5.28. DMD outline – Test point and LED Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-37 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C Figure 5.29. DMD module – Waveform, Y mode DC/DC converter Table 5-10. Transmitter /driver TX module - External test points Heat Sink TEST POINT AN17 DESCRIPTION DC/DC converter regulated voltage - 100 W 50V/transmitter/driver) RF ON (green) AN13 V MOD - Video Modulation Voltage (gaussian and pedestal waveform). AN12 N.U. (Mod P) AN11 MOD SQR - Modulation square gate AN7 RF DET - Output RF detected signal . AN21 GND RF PROT (red) module (typical values: LED DC/DC ON (green) AN17 DC/DC OUT AN13 V MOD AN12 MOD P - N.U. AN11 MOD SQR AN7 RF DET Test points AN21 GND Transmitter/driver PBA TX RF circuits casting Figure 5.30. 5-38 THALES Italia S.p.A.- A. S. D. TX outline – Test point and LED Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C Figure 5.31. TX module – Waveform – X mode Figure 5.32. Vers. D, September 2005 TX module – Waveform – Y mode THALES Italia S.p.A.- A. S. D. 5-39 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C Table 5-11. RF 1KW Amplifier TKW module (only DME 435) - External test points TEST POINT DESCRIPTION AN1 200W DC/DC regulated voltage; output value: 50V ±0,5V AN2 Used to verify the absorption current of the final driver RF power amplifier; typical value measured between AN2 and the reference point AN1. Typical value: ≤350 mV (conversion factor 1 mV/1 mA). AN3 Similar to AN2 but used to verify the current of the first final power amplifier. AN4 Similar to AN2 but used to verify the current of the second final power amplifier. AN5 Similar to AN2 but used to verify the current of the third final power amplifier. AN6 Similar to AN2 but used to verify the current of the fourth final power amplifier. AN7 Used to verify the detected RF signal output by the TKW module. AN8 GND 1 KW Transmitter Amplifier TKW RF PROT (red) RF ON (green) LED DC/DC ON (green) Test points AN AN AN AN AN AN AN DC/DC OUT V1 V2 V3 V4 V5 RF DET AN GND Figure 5.33. 5-40 TKW module outline – Test point and LED THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance Table 5-12. 955 900 031 C CSB Module Test Points TEST POINT DESCRIPTION AN1 INTSCC0-Interrupt serial Communic. Controller -TTL level AN2 BT1- Backup battery -3.6 V nom; 5 V full charge; 2.8 V depleted AN3 Freq. Xtal Q1 - 14745.6 kHz - pseudo-sine wave AN4 VBAC - RTC supply voltage 3.6 V with standard load AN5 BRG - Baud Rate Generator - Frequency = 7,372,800 Hz AN6 WR - CPU Write - AN7 RD - CPU Read - AN8 BATF - BT1 Battery defective or depleted Normal = Flag High AN9 GND AN2 BT1 AN8 BATF Watchdog green led AN1 INTSCC AN4 VBAC TX line green led AN5 BRG RX line green led CPU RESET Pushbutton AN7 CPU READ AN9 GND AN3 Freq. Q1 AN6 CPU WRITE Figure 5.34. CSB Module – Test point position Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-41 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C Table 5-13. AC/DC Module Test Points TEST POINT TP+/ TP- V Adj DESCRIPTION Used to verify 54 Vout voltage. Output voltage adjustment : ± 1 V max variation (53 to 55 Vdc) Module OK V adj TP Mains OK AC/DC Figure 5.35. 5-42 ACDC module – Test points and LED outline THALES Italia S.p.A.- A. S. D. Vers. D, September 2005 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C ERP (Effective Radiated Power) Typical value: 50 dBmp considering: antenna gain = 9dB and cable loss = 0dB 5-43 Figure 5.36a). DME 415 -Typical transmitted spectrum signal Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-43 DME 415/435 -Technical Manual Vol. 1-Section 5 - Maintenance 955 900 031 C 5-44 ERP (Effective Radiated Power) Typical value: 60 dBmp considering: antenna gain = 9dB and cable loss = 0dB 46 dB 63 dB 800kH z 800kH z 2MHz 2MHz Figure 5.36b). DME 435 -Typical transmitted spectrum signal Vers. D, September 2005 THALES Italia S.p.A.- A. S. D. 5-44
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