Alcatel Lucent USA ONEBTS-11 UMTS-CDMA Transceiver System (850) User Manual 401703454i1

Alcatel-Lucent USA Inc. UMTS-CDMA Transceiver System (850) 401703454i1

users manual g

Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
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Prepare the AC power
module (ACPDA) for
connection of the AC utility
wires
WARNING
Energy Hazard!
When performing the following procedure, power must be
OFF at the main AC panel. Failure to observe this fact and
the safety warnings may lead to bodily injury and property
damage.
Perform the following steps to prepare the AC power module for
connection of the AC utility wires.
................................................................................................................................
............................................
1Turn off all circuit breakers on the front of the AC power module in the
primary or dual band cabinet. Refer to the figure below.
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
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............................................
2Remove the lower rear panel from the cabinet. Refer to the figure below.
................................................................................................................................
............................................
3Fully loosen the two AC access cover thumb screws and remove the
cover. Refer to the figure below.
AC TERMINAL
BLOCK
AC CIRCUIT
BREAKER
PANEL
ACCESS
COVER
LOWER REAR
CABINET
PANEL
THUMB
SCREW
RIGHT SIDE VIEW
AC POWER MODULE
(ACPDA)
ACCESS
BOX
AC ACCESS
PLUG
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
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Install a 2-inch flexible
conduit fitting on the
primary or dual band
cabinet
Perform the following steps to install a 2-inch flexible conduit fitting
on the primary or dual band cabinet.
................................................................................................................................
............................................
1Remove the access plug from the AC access opening. It will not be
reused.
Important! When performing the next step, a 2-inch sealing
ring must be inserted between the fitting and the cabinet wall (if
the fitting is not equipped with a seal.).
................................................................................................................................
............................................
2Insert the fitting into the opening as shown in the figure below.
................................................................................................................................
............................................
3Place the locking nut (supplied with the fitting) between the inside
cabinet wall and the wall (if present) of the ACPDA access box as
shown in the figure below.
................................................................................................................................
............................................
4Thread the fitting into the nut and tighten.
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Connect the flexible
conduit between the
existing metal conduit and
the fitting at the primary or
dual band cabinet
Perform the following steps to connect a flexible conduit between the
existing metal conduit and the flexible fitting previously installed at the
primary or dual band cabinet. The metal conduit was installed as part of
site preparation.
................................................................................................................................
............................................
1Locate the metal conduit for the AC wires, and, if installed, remove the
end cap from the metal conduit.
Important! When performing the next two steps, a junction box
may be installed between the metal conduit and the flexible
conduit to facilitate the routing of AC wires to a dual band cabinet.
Refer to the figure on Page 4 - 11 for the location.
................................................................................................................................
............................................
2Pull the AC wires through the flexible conduit and then connect the
flexible conduit to the metal conduit. Refer to the figure on Page 4 - 11
for the connection.
................................................................................................................................
............................................
3At the Modular Cell 4.0B cabinet, assemble the parts as shown in the
figure below, and thread the AC wires into the primary or dual band
cabinet. Note that if already stripped, the individual wires must be taped
before threading them into the cabinet. Refer to the figure below for
assembly.
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
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4Thread the end of the flexible conduit assembly onto the previously
installed fitting, and tighten. Refer to the figure on Page 4 - 10.
Important! For a profile view of the sound muffler, refer to
Chapter 1, Modular Cell 4.0B cabinet side view 1 on Page 1 - 26. For
alternate cable routings refer to Chapter 1, Modular Cell 4.0B cabinet
side view 2 on Page 1 - 27.
................................................................................................................................
............................................
5Refer to the figure below for the completed conduit installation.
THE OPTIONAL REAR HEAT EXCHANGER, MOUNTED ON THE REAR OF
THE CABINET, IS NOT SHOWN IN THIS VIEW. REFER TO Heat exchanger
and solar shield configurations for Modular Cell 4.0B cabinets ON PAGE 2 -
69 FOR HEAT EXCHANGER APPLICATIONS
MODULAR CELL 4.0B
CABINET
ANTENNA JUMPER
CABLE SUPPORT STRUCTURE
ICE BRIDGE
(IF REQUIRED)
#6AWG STRANDED INSULATED
GROUND WIRE TO MAIN GROUND BUS
MAIN GROUND BUS
2-INCH LIQUID-TIGHT STEEL
FLEXIBLE CONDUIT
2-INCH FITTING
2-INCH LIQUID-TIGHT
CONDUIT (ASSEMBLY)
STRAP
2-INCH RIGID STEEL CONDUIT
FOR AC POWER SUPPLY
(2) #2 AWG BARE
SOLID TINNED COPPER
WIRE TO GROUND ELECTROD
E
SYSTEM
FINISHED GRADE
MOUNTING BASE
(OPTIONAL)
CONCRETE PAD
SOUND MUFFLER
JUNCTION BOX MAY BE INSTALLED
HERE TO FACILITATE AC FEED TO
DUAL BAND CABINET
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Route and connect the AC
utility wires in the primary
or dual band cabinet
This procedure module provides instructions for the connection of the
AC utility power cable to the Modular Cell 4.0B primary or dual band
cabinet. Since this procedure may be performed by a licensed
electrician (depending upon local regulations) these steps are supplied
for reference only.
When the AC utility connections are to be performed by a licensed
electrician, this activity must be coordinated with the work of the
cabinet installers in order to avoid unnecessary delays.Perform the
following steps to route and connect the AC utility wires in the primary
or dual band cabinet.
................................................................................................................................
............................................
1Route the AC wires to the AC terminal block in the access box. Refer to
the figure below.
................................................................................................................................
............................................
2Cut the wires to the correct length, while leaving adequate slack. Then,
strip the individual wires to expose 5/8-inch.
AC WIRE
(1 of 4)
RECTIFIER
SHELVES
RIGHT SIDE VIEW
AC TERMINAL
BLOCK
AC CIRCUIT
BREAKER
PANEL
ACCESS
PANEL
LOWER REAR
CABINET
PANEL
FLEXIBLE CONDUIT
FITTING (CUSTOMER
PROVIDED)
THUMB
SCREWS
AC POWER MODULE
ACCESS
BOX
FLEXIBLE CONDUIT
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3Fully loosen the applicable input screws. Refer to the figure below.
................................................................................................................................
............................................
4Loosen the screws and connect the AC utility input wires to the terminal
block. Refer to the left-hand figure below for connection references.
• Refer to the left-hand figure below for connection references.
• Refer to the right-hand figure below for another view of the
finished connections.
................................................................................................................................
............................................
5Tighten the screws.
................................................................................................................................
............................................
6Replace the AC access box cover and the lower rear panel on the
primary or dual band cabinet.
................................................................................................................................
............................................
7Proceed to the following page, chapter, or appendix depending upon
what remains to be installed:
• WNG battery cabinet: continue on the next page
• EZBFo battery frame: skip to Appendix A
• No battery cabinet or frame: skip to Chapter 6 for dual band
cabinets and Chapter 7 for primary cabinets
• Customer supplied power: skip to Appendix B
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
How to make the cable connections
between the first WNG battery cabinet
and the 4.0B primary cabinet
.............................................................................................................................................................................................................................................................
Overview
Purpose This section contains instructions for making the cable connections
between the first WNG battery cabinet and the Modular Cell 4.0B
primary cabinet.
Important! If installing an EZBFo battery module, proceed to
Appendix A.
Important! If installing 66ECv2 battery cabinets, refer to How
to install 60ECv2 battery cabinets with a 4.0B primary cabinet with
integrated power (reference) on Page 4 - 71 for instruction
references.
This section contains the following procedures. It is recommended that
these procedures be performed during a maintenance window, when the
primary cabinet does not have power applied.
How to install the cable interface panel and identify the cables 4 - 15
How to connect the +24-VDC cables in the first WNG24-BC
battery cabinet
4 - 18
How to route and connect the fan power/alarm, fuse alarm,
and intrusion alarm cables in the first WNG24-BC battery
cabinet
4 - 24
How to connect the alarm, thermal probe and fan power/alarm
cables in the Modular Cell 4.0B primary cabinet
4 - 32
How to route and connect the battery cabinet AC power cable
in the Modular Cell primary cabinet
4 - 39
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
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How to install the cable interface panel and identify the cables
Install the cable interface
panel
WARNING
Electrical Shock Hazard and Damage to Equipment
In order to prevent an accidental shock hazard, or damage to
equipment, the DC cables, which are attached to the cable
interface panel, are shipped with heat shrink tubing on both
ends of each cable. If the Modular Cell 4.0B primary cabinet
is powered up, the four DC terminal lugs on both ends of the
DC cables must have this heat shrink tubing, or be taped
prior to installing the cable interface panel in the following
steps.
When performing the following procedure, power should not
be applied to the Modular Cell 4.0B primary cabinet.
Perform the following steps to install the cable interface panel. Refer to
the figure on Page 4 - 17. Note that the alarm, fan power, and thermal
probe cables are not shown in the figure.
................................................................................................................................
............................................
1Inside the WNG24-BC battery cabinet, remove the two temporary self-
tapping screws from the DC cable support.
REMOVE
TEMPORARY
SELF TAPPING
SCREWS (2 of 2)
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
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2At the Modular Cell 4.0B primary cabinet, loosen the screw(s) and open
the door of the high power distribution assembly (HPDA). Refer to the
figure below for the HPDA.
Important! When performing the next step, the side of the cable
interface panel with a gasket, should face the primary cabinet.
................................................................................................................................
............................................
3From inside the WNG24-BC battery cabinet, thread the four pair of DC
cables (4 positive and 4 return) and the alarm/fan power/thermal probe
harness through the opening into the Modular Cell 4.0B primary
cabinet. Do not connect any cables at this time.
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4From inside the Modular Cell 4.0B primary cabinet, install the supplied
shorter screws (35 mm) through the side wall of the cabinet, the cable
support, and into the interface panel.
Important! When performing the next step, the screws must be
tightened to a point that no gasket material is visible around the
cable support.
................................................................................................................................
............................................
5Refer to the figure below and tighten the cable support screws using the
tightening sequence shown.
INSIDE BATTERY CABINET VIEW
TOP
NOTCH
SIDE VIEW
FROM
FRONT
FOR CLARITY, ONLY THE DC
CABLES ARE SHOWN (TERMINAL
LUGS NOT SHOWN ON PRIMARY
CABINET END)
ALARM, FAN
POWER AND
THERMAL
PROBE CABLE
FEED-
THROUGH
LOCATION
MODULAR CELL
4.0B
PRIMARY CABINET
FIRST BATTERY
CABINET
1
2
3
4
5
6
7
8
NOTE:
Screws 1 through 8 are inserted
from the primary cabinet.
FRONT
PRIMARY CABINET
INSIDE VIEW
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
How to connect the +24-VDC cables in the first WNG24-BC battery
.............................................................................................................................................................................................................................................................
cabinet
Important! +24-VDC cable connections in the first WNG24-
BC battery cabinet must be made before any other connections.
No DC connections in the Modular Cell 4.0B primary cabinet
should be made at this time.
Instructions for the connection of all DC cables in the Modular
Cell 4.0B cabinet are included in Chapter 5, immediately after
battery installation.
Important! Also note, if the primary cabinet should
subsequently receive a carrier upgrade that adds the A6 amplifier
shelf, the battery compartment is removed. This results in four
spare L1 batteries. The end user may wish to use these batteries in
the battery cabinet, in which case a shelf must be left vacant.
Therefore, while performing any task involving a type 1 top
battery shelf (shelf 5), it may be desirable to plan on leaving that
shelf empty when installing the batteries in Chapter 5.
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
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Determine the battery shelf
type Before proceeding, it is necessary to determine the specific battery
shelf, type 1 or type 2, that is installed in the WNG24-BC battery
cabinet. The following figures illustrate both battery shelves. Note that
type 1 shelves have twenty-four threaded holes in the rear shelf bracket,
while the type 2 shelf has none.
................................................................................................................................
............................................
1Determine the battery shelf type. The figure below identifies a type 1
shelf
................................................................................................................................
............................................
2Determine the battery shelf type. The figure below identifies a type 1
shelf
REAR SHELF BRACKET
THREADED HOLES
TYPE 1 SHELF
REAR SHELF BRACKET
NO HOLES
SIDE RAIL (1 of 2)
TYPE 2 SHELF
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Connect the DC cables in
the first WNG24-BC battery
cabinet
Perform the following steps to connect the +24-VDC and 24-VDC
return cables in the first WNG24-BC battery cabinet.
Important! Perform the next two steps only if the battery
cabinet has type 2 shelves. Otherwise, skip to Step .
................................................................................................................................
............................................
1Refer to the figure below and remove the top (shelf 5) battery retaining
bracket.
................................................................................................................................
............................................
2Refer to the figure below and remove the left-hand side rail from the top
shelf (5).
TOP SHELF (5)
BATTERY
RETAINING
BRACKET
TOP BATTERY SHELF
RIGHT SIDE VIEW
REMOVE THESE
SCREWS FROM
ACROSS THE
BOTTOM OF THE
BATTERY RETAINING
BRACKET
REMOVE THESE 2 SCREWS
FROM BOTH THE LEFT AND
RIGHT SIDES OF THE
RETAINING BRACKET
1
REMOVE THESE
TWO SCREWS FROM
THE REAR OF THE
LEFT SIDE RAIL
LEFT SIDE RAIL
2
3
BATTERY-
SHELF 5
FRONT VIEW SHELF 5 BATTERY
RETAINING BRACKET
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WARNING
................................................................................................................................
.............................................
Energy Hazard!
When performing the next steps, power should not be applied
to the Modular Cell 4.0B primary cabinet. Failure to observe
this fact and the safety warnings may lead to bodily injury and
property damage.
3Refer to the figure below, and remove the optional plastic cover from the
DC bus bar panel.
PLASTIC COVE
R
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Important! When performing the next steps, remove the shrink
tubing/tape, one at a time, from the terminal lug being connected.
................................................................................................................................
............................................
4Remove the shrink tubing from one of the +24-VDC cables (marked
red).
................................................................................................................................
............................................
5Connect the +24-VDC cable (marked red) to the +24-VDC (lower) bus
bar in the bottom position. Refer to the figure below.
................................................................................................................................
............................................
6Repeat the previous two steps, continuing up the positive bus for the
remaining three cables, leaving the top two positions blank. Refer to the
figure below.
+24-VDC CABLES
(MARKED RED)
24-VDC RETURN
CABLES (BLACK)
DC BUS PANELS
+24-VDC BUS PANEL
24-VDC RETURN BUS
PANEL
Power and power alarm connections in Modular Cell 4.0B
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7Remove the tape from the end of one of the four black 24-VDC return
cables.
................................................................................................................................
............................................
8Connect this 24-VDC return cable starting in the bottom cable position
on the return (top) bus. Refer to the figure on Page 4 - 22
................................................................................................................................
............................................
9Repeat the previous two steps for the three remaining 24-VDC return
cables.
................................................................................................................................
............................................
10 Torque all 24-VDC cable connections. Refer to the electrical torque
specifications provided in Chapter 1.
................................................................................................................................
............................................
11 As required, dress the 24-VDC cables to the interior left side of the
battery cabinet with wire ties.
................................................................................................................................
............................................
12 Do not replace the plastic cover, the left-hand side rail or the top shelf
END OF STEPS
................................................................................................................................
.............................................
battery retaining bracket at this time.
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
How to route and connect the fan power/alarm, fuse alarm, and
.............................................................................................................................................................................................................................................................
intrusion alarm cables in the first WNG24-BC battery cabinet
Overview The remaining cables inside of the battery cabinet, all of which pass
through the interface panel, are not yet terminated (the AC cable was
shipped already terminated in the WNG24-BC battery cabinet).
Important! Thermal probe cables will not be connected until
battery installation in Chapter 5.
Identify the individual
interface panel cables on
the battery cabinet side
The following is a key to the figure on the next page.
.....
......................................................................................................................................
1Identify the following cables/connectors inside of the battery cabinet.
Refer to the figure on the next page for cable and connector
identification.
1. The fuse alarm cable
a. Connectors SW1 and SW4
b. Connector P309 (for fuse alarm cable to second battery
cabinet)
2. The intrusion alarm cable
a. Connector P307 (for intrusion alarm cable to second battery
cabinet)
b. Connectors "C" and "NC" FRONT
c. Connectors "C" and "NC" REAR
3. The fan power/alarm cable
a. Connector "FAN" (the fan power/alarm connector)
b. P9 (for fan power/alarm cable to second battery cabinet)
c. Connector "Tempsw" for the thermostat assembly
d. The thermostat assembly (shipped unconnected and is not to
be connected and dressed until the routing and connection of
the fan power cable)
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4. The thermal probe cable
a. One thermal probe connection
b. One thermal probe; the thermal probe is shipped unconnected
and are not to be connected and dressed until after battery
installation in Chapter 5
MODULAR CELL
4.0B PRIMARY
CABINET
WNG24-BC
BATTERY
CABINET
a. THERMAL PROBE
CONNECTION
a. SW1 / SW4
a. P307 (FOR SECOND
BATTERY CABINET)
b. "C" AND "NC" (FRONT)
c. "C" AND "NC" (REAR)
a. “FAN”
b. P9 (FOR
SECOND
BATTERY
CABINET)
c. "TEMPSW"
d. THERMOSTAT
ASS’Y
SIDE VIEW FROM FRONT: DC CABLES NOT SHOWN FOR CLARITY
CABLE INTERFACE
PANEL
b. THERMAL
PROBE
FOR
DETAIL:
Refer to the
figure on
Page 4 - 33
1
2
4
3
b. P309 (FOR SECOND
BATTERY CABINET)
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Route and connect the fan
power/alarm cable in the
WNG24-BC battery cabinet
Perform the following steps to route and connect the fan power/alarm
cable in the WNG24-BC battery cabinet.
................................................................................................................................
............................................
1Attach the fan power/alarm cable (labeled "FAN") in the WNG24-BC
battery cabinet. Refer to the figure on Page 4 - 27.
................................................................................................................................
............................................
2Attach the two pin thermostat connector to the "TEMPSW" connector.
Refer to the figure below and the Step 4 figure on Page 4 - 27.
................................................................................................................................
............................................
3Dress the thermostat assembly to the fan cable assembly using cable
ties. Refer to the figure below.
Power and power alarm connections in Modular Cell 4.0B
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4Using wire ties, dress the fan power/alarm cable and the P9 cable
connector (for a future cabinet) to the left interior wall of the battery
cabinet. Do this in such a way that they do not interfere with door
closure or installation/replacement of parts. Refer to the figure below.
P9 FOR
FUTURE
CABINET
"FAN" FOR
WNG24-BC
BATTERY
CABINET FAN
GROUND
STRAP
P9
FAN
A
TTACH
F
AN
P
OWER
C
ABLE
H
ERE
TEMP
SW
THERMOSTAT
ASSEMBLY
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Route and connect the fuse
alarm cable in the WNG24-
BC battery cabinet
Perform the following steps to route and connect the fuse alarm cables
in the WNG24-BC battery cabinet.
................................................................................................................................
............................................
1Dress the fuse alarm cable that has spade lugs, to the interior left wall of
the battery cabinet and secure it with wire ties. Refer to the figure below.
................................................................................................................................
............................................
2Route the P309 cable and connector across the interior top of the cabinet
to the square opening for a future cabinet (on the right side of the
cabinet), as shown in the figure below.
................................................................................................................................
............................................
3Using wire ties, secure the P309 fuse alarm cable to the interior top of
the battery cabinet at the "U" channel, and at the tie point locations
shown in the figure below.
FUSE ALARM
CABLES
"U" CHANNEL TIE POINTS FOR
FUSE ALARM
CABLES
P309 TO
FUTURE
CABINET
SPADE LUG CONNECTIONS
FOR FUSE ALARM IN WNG24-
BC BATTERY CABINET
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................................................................................................................................
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4Refer to the figure below and connect the fuse alarm cable as shown.
................................................................................................................................
............................................
5Replace the plastic cover on the DC bus bar panel.
Important! If the battery cabinet has type 1 battery shelves,
skip the next step.
................................................................................................................................
............................................
6Replace the left-hand side rail on the top battery shelf. Do not reinstall
the top shelf battery retaining bracket at this time, unless the top shelf
END OF STEPS
................................................................................................................................
.............................................
will not be populated with batteries. Refer to the figure on Page 4 - 20.
SW1
P
309 FOR
F
UTURE
C
ABINET
SW4
P309
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Route and connect the
intrusion alarm cables in
the WNG24-BC battery
cabinet
Perform the following steps to route and connect the intrusion alarm
cables in the WNG24-BC battery cabinet.
................................................................................................................................
............................................
1Route the intrusion alarm cables across the interior top of the cabinet to
the square opening for a future cabinet (on the right side of the cabinet),
as shown in the figure below. Secure the cables to the interior top of the
battery cabinet with wire ties at the "U" channel, and at the tie point
locations shown.
INTRUSION ALARM
CABLES
"U" CHANNEL TIE POINTS FOR
INTRUSION ALARM
CABLES
FRONT
P309 TO
FUTURE
CABINET
FRONT VIEW
INSIDE RIGHT VIEW
TO REAR
INTRUSION
ALARM
TIE POINTS FOR
REAR INTRUSION
ALARM CABLE
REAR
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
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................................................................................................................................
............................................
2Refer to the figure below and connect the front intrusion cable as shown.
................................................................................................................................
............................................
3Route and secure the rear intrusion cable to the interior right side of the
battery cabinet with wire ties at the tie point locations. Refer to the
figure on Page 4 - 30.
................................................................................................................................
............................................
4Refer to the figure below and connect the rear intrusion cable as shown.
C
P
307 FOR
F
UTURE
C
ABINET
DOOR NC
SHORTER CABLE (FRONT)
P307
C
DOOR NC
LONGER CABLE
(REAR)
NC
NO
(NOT USED
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
How to connect the alarm, thermal probe and fan power/alarm cables
.............................................................................................................................................................................................................................................................
in the Modular Cell 4.0B primary cabinet
Important! DC connections in the Modular Cell 4.0B cabinet
must not be made at this time. Instructions for the connection of
the DC cables in the Modular Cell 4.0B cabinet are included in
Chapter 5, after battery installation.
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
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Identify the individual
interface panel cables on
the primary cabinet side
The following is a key to the figure on the next page.
.....
......................................................................................................................................
1Identify the following cables/connectors inside of the primary cabinet.
Refer to the figure below for cable identification.
SIDE VIEW FROM FRONT
1. DC CABLE (1 of 8)
C
ABLE INTERFACE
PANEL
2. FUSE ALARM CABLE
3. FAN POWER/
ALARM CABLE
6
. THERMAL PROBE
CABLE
To A C PDA)
TO DC HPDA
4. INTRUSION ALARM
CABLE
(CONNECT TO
INTRUSION ALARM
ADAPTER CABLE)
MODULAR CELL
4.0B PRIMARY
CABINET
WNG24-BC
BATTERY
CABINET
5. INTRUSION ALARM
ADAPTER CABLE
(CONNECT TO
PRIMARY CABINET
FRONT INTRUSION
ALARM SWITCH)
1
.
F
our DC cables (terminal lugs taped; not to be connected until
after battery installation in Chapter 5)
2. The fuse alarm cable (J309)
3. The battery cabinet fan power/alarm cable (J9)
4. The intrusion alarm cable (J307)
5.
T
he intrusion alarm adapter cable (supplied with kit). Refer to the
figure on Page 4 - 38
6. The thermal probe cable
FOR DETAIL:
Refer to a
following figure
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Connect the fuse alarm and
fan power/alarm cables in
the Modular Cell 4.0B
primary cabinet
Perform the following steps to connect the fuse alarm and fan power/
alarm cables in the Modular Cell 4.0B primary cabinet. Refer to the
figure on Page 4 - 33 for cable identification.
................................................................................................................................
............................................
1Loosen the thumb screws and open the door of the HPDA (High Power
Distribution Assembly).
................................................................................................................................
............................................
2Connect the fan power/alarm cable connector (J9 from the battery
cabinet) to the connector on the circuit board that is mounted on the
inside of the HPDA door in the Modular Cell 4.0B primary cabinet.
Refer to the figure below for the connector location on the HPDA.
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
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................................................................................................................................
............................................
3Connect the fuse alarm cable connector (J309 from the battery cabinet)
to the fuse alarm cable connector located to the right of the HPDA in the
Modular Cell 4.0B primary cabinet. Refer to the figure below for the
connector location.
................................................................................................................................
............................................
4Using wire ties, dress the cables to the interior right side of the primary
cabinet. Do this in such a way that they do not interfere with HPDA door
END OF STEPS
................................................................................................................................
.............................................
opening and closure, or installation/replacement of parts.
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Connect the intrusion
alarm cable in the Modular
Cell 4.0B primary cabinet
Refer to the figure below and perform the following steps to connect
the intrusion alarm cable in the Modular Cell 4.0B primary cabinet.
................................................................................................................................
............................................
1Disconnect the cable attached to the front intrusion alarm switch (two
spade lugs, C and NC). Refer to the figure below.
................................................................................................................................
............................................
2Locate and attach the separately supplied adapter cable, connector P307,
to the J307 connector of the intrusion alarm cable coming from the
battery cabinet. Refer to the figure on Page 4 - 37, item 1.
................................................................................................................................
............................................
3Attach double spade lugs on the end of the adapter cable, to the front
intrusion alarm switch NC and C connections. Refer to the figure on
Page 4 - 37, item 2.
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
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................................................................................................................................
............................................
4Attach the spade lug connectors of the cable disconnected in Step 1, to
the adapter cable double spade lug NC and C connections on the
intrusion switch, where they were connected in the previous step. Refer
to the figure below, item 3.
................................................................................................................................
............................................
5Using wire ties, dress the intrusion alarm cables to the interior right side
of the primary cabinet. Do this in such a way that they do not interfere
with HPDA door opening and closure, or installation/replacement of
parts.
C
P307
ADAPTER
CABLE
DOOR NC
P307
NO
(NOT USED)
NC
COM
PREVIOUSLY
DISCONNECTED
PRIMARY
CABINET CABLE
DOOR NC
SPADE
LUG
C
SPADE
LUG
J307
CABLE FROM
BATTERY
CABINET
TOP INTRUSION
ALARM SWITCH
IN THE PRIMARY
CABINET
DOUBLE SPADE
LUG (1 of 2)
1
2
3
3
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Route and connect the
thermal probe cable in the
Modular Cell 4.0B primary
cabinet
Perform the following steps to route and connect the thermal probe
cable in the Modular Cell 4.0B primary cabinet.
................................................................................................................................
............................................
1Route the thermal probe cable down to the AC PDA. Refer to the figure
below. Connect the thermal probe cable to the 3-pin connector P1 to P4
(P1-BATT) as shown below.
................................................................................................................................
............................................
2Using wire ties, dress the thermal probe cables with wire ties, to the
interior right side of the primary cabinet. Do this in such a way that they
do not interfere with HPDA door opening and closure, or installation/
replacement of parts.
1 2
3 4
1 2
3 4
Primary
Rectifier
Shelf
Auxiliary
Rectifier
Shelf
CIRCUIT BREAKERS
ACPDA
IF A
C
ABLE I
S
ALREADY
CO
NNE
C
TED HERE,
DISCONNECT IT. THEN CONNECT THE THERMAL
PROBE CABLE CONNECTOR P1 HERE
Primary
Controllers
BATTERY
CONNECTOR
P4 (P1-BATT)
Auxiliary
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
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How to route and connect the battery cabinet AC power cable in the
.............................................................................................................................................................................................................................................................
Modular Cell primary cabinet
DANGER
Electrical Shock Hazard
Failure to follow the order of the installation procedure (as
written) can result in an energized AC or DC circuit, which
creates an electrical shock hazard.
Follow these rules:
1. Perform installation steps in the order provided. Do not
connect AC power until instructed to do so.
2. Do not connect battery connectors.
3. Observe and strictly follow all safety precautions.
4. When completing electrical connections, always use
tools that are properly insulated.
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Route the AC power cable
into the Modular Cell 4.0B
primary cabinet
Perform the following steps to route the AC power cable into the
Modular Cell 4.0B primary cabinet.
................................................................................................................................
............................................
1The AC power cable is shipped already terminated at the AC junction
box in the WNG24-BC battery cabinet. Refer to the figure below.
................................................................................................................................
............................................
2The AC power cable is shipped coiled in the bottom of the battery
cabinet. Remove the AC power cable from the bottom of the cabinet and
uncoil. Refer to the figure below.
AC JUNCTIO
N
BOX
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
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................................................................................................................................
............................................
3Thread the AC power cable through the seal on the end of the coupling
reducer, and through the AC coupling into the Modular Cell 4.0B
primary cabinet and tighten the seal. Refer to the figure below.
BOTTOM FRONT VIEW
SEALING WASHER*
AREA BETWEEN
CABINETS
LOCK NUT
2-inch
P
LASTIC BUSHING
SEALING WASHER
LOCK NUT
MODULAR CELL 4.0B
PRIMARY CABINET
WNG24-BC
BATTERY CABINET
2-inch TO 1/2-inch
REDUCER WITH SEAL
*(”BOX SIDE” FACING
CABINET WALL)
2-inch
FEED-THROUGH COUPLING
AC POWER
CABLE
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
Connect AC cable in the
Modular Cell 4.0B primary
cabinet
Perform the following steps to connect the WNG24-BC battery cabinet
AC cable in the Modular Cell 4.0B primary cabinet.
................................................................................................................................
............................................
1In the Modular Cell 4.0B primary cabinet, place the circuit breaker
"BATTERY HEATER" to the off position. Refer to the figure below.
................................................................................................................................
............................................
2Locate the three-pin connector (P6) at the bottom left of the AC PDA.
Refer to the figure below.
................................................................................................................................
............................................
3Cut the AC cable (from the battery cabinet) to the desired length.
................................................................................................................................
............................................
4Remove the outer cable insulation to expose the individual wires, and
strip 15 mm (3/8 inch) of insulation from each wire.
................................................................................................................................
............................................
5Slide a section of heat shrink tubing over the AC cable.
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
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................................................................................................................................
............................................
6Using the solderless connectors supplied with the adapter cable kit,
crimp the wires of the AC cable to the adapter cable as follows. Refer to
the table and figure below.
................................................................................................................................
............................................
7Position the heat shrink tubing over the solderless connectors, and
shrink with a heat gun.
................................................................................................................................
............................................
8Attach the three-pin connector to the connector shown in the figure on
Page 4 - 42.
................................................................................................................................
............................................
9Using wire ties, dress the AC cable in both cabinets so that it will not
interfere with door closure or installation/replacement of parts.
................................................................................................................................
............................................
10 Proceed to Chapter 5 if not installing a second battery cabinet.
ADAPTER
CABLE
AC PDA IN PRIMARY CABINET
AC CABLE
FROM FIRST
BATTERY
CABINET
AC CONNECTOR FOR
BATTERY CABINET
HEATERS
SOLDERLESS
CONNECTORS
3 21
RED
BLACK
GREEN
HEAT
SHRINK
P6
Adapter Cable Pin
Number Adapter Cable Label Adapter Cable Color
Code Battery Cabinet
Cable Label
1 L1 RED L1 / RED
2 L2 BLACK L2 / BLACK
3 GND GREEN GND / GREEN
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
How to make the cable connections
between the second WNG battery
cabinet and the first WNG battery
cabinet
.............................................................................................................................................................................................................................................................
Overview
Purpose This section contains the following procedures.
How to disconnect DC power 4 - 45
How to route and connect the DC cables between the first and
second WNG24-BC battery cabinets
4 - 48
How to route and connect the alarm and fan power/alarm
cables in the second WNG24-BC battery cabinet
4 - 54
How to route and connect the alarm and fan power/alarm
cables in the first WNG24-BC battery cabinet
4 - 62
How to route and connect the AC power cable in the first
battery cabinet
4 - 66
Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
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............................................................................................................................................................................................................................................................
.............................................................................................................................................................................................................................................................
How to disconnect DC power
Overview The purpose of this section is to provide the installer with instructions
for the following tasks. These tasks are required to prevent electrical
shock hazards while installing the second battery cabinet.
Disconnect all battery
connectors in the first
battery cabinet
WARNING
Energy Hazard!
When performing the following procedures, power should not
be applied to the Modular Cell 4.0B primary cabinet.
Before the installation of the second battery cabinet can begin, the
following steps must be performed to disconnect the battery connectors
on the battery retaining brackets in the first battery cabinet. This is done
in order to prevent the possibility of electrical shock while installing
the cabinet.
................................................................................................................................
............................................
1At the battery retaining brackets in the first battery cabinet, disconnect
the two battery connectors on the bottom shelf. Refer to the figure on
Page 4 - 46.
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Power and power alarm connections in Modular Cell 4.0B
cabinets with integrated power
................................................................................................................................
............................................
2At the battery retaining brackets in the first battery cabinet, disconnect
the battery connectors on all remaining populated shelves.
TO BUS
BAR
FROM
BATTERY
FRONT VIEW
DISCONNECT ALL 10
BATTERY
CONNECTORS ON THE BATTERY
RETAINING BRACKETS
BATTERY
RETAINING
BRACKET
(1 of 5)
SHELF 1
SHELF 2
SHELF 4
SHELF 5
SHELF 3

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