HARRIS TR-0017-E Sitepro Base Station User Manual RX IF
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RX IF
Maintenance Manual MM101886V1 R1A 21.4 MHz RECEIVER IF MODULE 12.5/25 kHz CHANNEL SPACING CB101128V1 TABLE OF CONTENTS Page 1.0 SPECIFICATIONS................................................................................................................................................. 3 2.0 DESCRIPTION ...................................................................................................................................................... 4 3.0 CIRCUIT ANALYSIS............................................................................................................................................ 5 3.1 INPUT AMPLIFIER NETWORK...................................................................................................................... 5 3.2 CRYSTAL FILTERS, IF AMPLIFIER .............................................................................................................. 5 3.3 INTEGRATED CIRCUIT AGC AMPLIFIER................................................................................................... 5 3.4 OSCILLATOR/MIXER/DETECTOR................................................................................................................ 6 3.5 AUDIO AMPLIFIER ......................................................................................................................................... 6 3.6 SQUELCH.......................................................................................................................................................... 7 3.6.1 Buffer Amplifier ............................................................................................................................................. 7 3.6.2 Bandpass Filter ............................................................................................................................................... 8 3.6.3 Noise Detector ................................................................................................................................................ 8 3.6.4 DC Amplifier .................................................................................................................................................. 8 3.6.5 Schmitt Trigger ............................................................................................................................................... 8 3.7 FAULT DETECTORS ....................................................................................................................................... 8 3.8 VOLTAGE REGULATORS .............................................................................................................................. 9 3.9 ADDRESS DECODER ...................................................................................................................................... 9 4.0 MAINTENANCE ................................................................................................................................................. 10 4.1 RECOMMENDED TEST EQUIPMENT......................................................................................................... 10 4.2 ALIGNMENT PROCEDURE .......................................................................................................................... 10 4.3 CRYSTAL FILTER TUNING ......................................................................................................................... 11 4.3.1 Tuning FL1 and FL2..................................................................................................................................... 11 4.3.2 Tuning FL3 and FL4..................................................................................................................................... 11 4.4 AUDIO AND DATA OUTPUT ADJUSTMENTS.......................................................................................... 11 4.5 TROUBLESHOOTING.................................................................................................................................... 11 5.0 ASSEMBLY DIAGRAM ..................................................................................................................................... 13 6.0 PARTS LIST ........................................................................................................................................................ 14 7.0 IC DATA .............................................................................................................................................................. 23 8.0 OUTLINE DIAGRAM ......................................................................................................................................... 30 9.0 SCHEMATIC DIAGRAM ................................................................................................................................... 31 NOTE This device made under license under one or more of the following US patents: 4,590,473; 4,636,791; 5,148,482; 5,185,796; 5,271,017; 5,377,229. NOTE The voice coding technology embodied in this product is protected by intellectual property rights including patent rights, copyrights, and trade secrets of Digital Voice Systems, Inc. The user of this technology is explicitly prohibited from attempting to decompile, reverse engineer, or disassemble the Object Code, or in any other way convert the Object Code into human-readable form. This manual is published by M/A-COM Private Radio Systems, Inc., without any warranty. Improvements and changes to this manual necessitated by typographical errors, inaccuracies of current information, or improvements to programs and/or equipment, may be made by M/A-COM Private Radio Systems, Inc., at any time and without notice. Such changes will be incorporated into new editions of this manual. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written permission of M/A-COM Private Radio Systems, Inc. Copyright© 2002, M/A-COM Private Radio Systems, Inc. All rights reserved. MM101886V1 R1A SPECIFICATIONS 1.0 SPECIFICATIONS1 Item I.F. (Intermediate Frequency) Input Impedance l2 dB SINAD Adj. CH Rejection Image Rejection Intermodulation Rejection Signal Displacement Bandwidth 2nd I.F. (Intermediate Frequency) 455 kHz Balanced Output Level 2nd L.O. Frequency AF Output (J2, Pin 31C) AF Output Impedance AF Distortion AF Response 10 Hz 300 Hz 1000 Hz 3 kHz (25 kHz Channel) 3 kHz (12.5 kHz Channel) Hum & Noise Rejection RSSI Output (J2, Pin 20C) RSSI Time Constant SQ Threshold Sensitivity SQ Maximum Sensitivity SQ Clipping SQ Attack SQ Close SQ Output (J2, Pin 26C) Fault Output (J2, Pin 11C) AGC Range DC Supply Specification 21.4 MHz 50 ohm ≤-120 dBm (25 kHz); ≤-119 dBm (12.5 kHz) ≥85 dB (25 kHz); ≥80 dB (12.5 kHz) ≥100 dB ≥83 dB (25 kHz); ≥78 dB (12.5 kHz) ≥2 kHz (25 kHz); ≥1 kHz (12.5 kHz) 455 kHz 2.2 V PP per line, adjustable 20.945 MHz 1 Vrms adjustable (with standard input signal) 1k ohm ≤3% (25 kHz); ≤5% (12.5 kHz) ≥-3 dB ref. ±1 dB ref. 0 dB reference ±1.6 dB ref. ± 2.5 dB ref. ≥55 dB (25 kHz); ≥50 dB (12.5 kHz) 0.7 to 2.7 VDC 5 ms ≤-123 dBm (25 kHz); ≤-122 dBm (12.5 kHz) ≤-110 dBm (25 kHz); ≤-109 dBm (12.5 kHz) 3 kHz 150 ms 250 ms 5V logic (low = squelched) 5V logic (low = fault) 50 dB 13.8V, 80 mA max.; 12.0V, 65 mA max. These specifications are intended to be used by the service technician during servicing. Refer to the appropriate Specification Sheet for the complete Specification. MM101886V1 R1A DESCRIPTION 2.0 DESCRIPTION The MASTR III Receiver IF Module 19D902783G7/G11 provides amplification and demodulation of the 21.4 MHz Intermediate Frequency (IF) signal as well as Automatic Gain Controlled (AGC) 455 kHz outputs to the DSP Modem module(Figure 1 - 21.4 MHz Receiver IF Module). The IF Module also includes the receiver squelch circuitry. However, it does not include de-emphasis or squelch audio gating circuits. Figure 2 – 21.4 MHz IF Module Block Diagram shows the functional operation of the IF Module. The IF Module circuitry contains the following: • A 50 ohm input impedance IF Amplifier • A chain of four crystal filters and IF amplifier • A two stage AGC amplifier • A two stage balanced output IF amplifier • An integrated circuit containing a crystal oscillator, mixer, limiter, and quadrature detector • A variable gain AF amplifier • A squelch circuit • A fault detector circuit • An integrated circuit voltage regulator • An address decoder Figure 1 - 21.4 MHz Receiver IF Module MM101886V1 R1A CIRCUIT ANALYSIS 3.0 CIRCUIT ANALYSIS 3.1 INPUT AMPLIFIER NETWORK The input amplifier consisting of transistor Q1 and transformer TX1, provides a 50 ohm load for the receiver IF module. Capacitor C1 provides AC coupling and a DC block on the input line (J1). This DC block protects the module in the event of a failure in a preceding module. Capacitor C1 and inductor L1 are series-resonant at 21.4 MHz and provide a lowimpedance path from J1 to amplifier transistor Q1. Capacitor C2 and inductor L2 are parallel-resonant at 21.4 MHz and provide a path to the 50-ohm load, resistor R1, for mixer products other than 21.4 MHz. 3.2 CRYSTAL FILTERS, IF AMPLIFIER Crystal Filters FL1, FL2, FL3 and FL4, transistor Q2 circuit, and associated circuitry provide IF filtering and amplification at 21.4 MHz. Filters FL1 and FL2 are two pole crystal bandpass filters centered at 21.4 MHz with a typical combined 6 dB bandwidth of ±7.0 kHz. The loss of FL1 and FL2 combined is typically between 2.5 and 3.5 dB. When combined, the filter set has associated matching networks to match the combination to a 50-ohm input and output impedance. FL3 and FL4 are matched to a 50-ohm input impedance and a 470 ohm output impedance. The FL1 and FL2 pair is specified to have especially good intermodulation performance to meet the overall requirements for the module. 3.3 INTEGRATED CIRCUIT AGC AMPLIFIER The first two stages of AGC Amplifier U100 consist of two IF amplifiers whose gain can be controlled with an AGC voltage. These two amplifiers are connected in cascade to combine their gains. The combined voltage gain varies from about 35 dB at an AGC voltage of 3.5 VDC down to about –25 dB at an AGC voltage of <1.5 VDC. The AGC voltage is supplied by the DSP Modem module. In the two level FM mode, when no DSP modem is present, the AGC voltage is set to a fixed voltage of 3.5 volts by voltage divider resistors R139 and R137 to set the cascaded AGC amplifier gain to maximum. The output of the second IF amplifier in U100 feeds the 21.4 MHz IF signal to the input of U101 through a matching network consisting of inductor L101 and capacitor C123. The matching network matches the output impedance of the second IF amplifier in U100 to resistor R103. The video amplifier has a single ended voltage gain (from the input to one output) of from 25 to 43 dB. The gain is set in this range by adjusting resistor R100. The differential gain is 6 dB higher than the single ended gain. The input of this stage comes from the IC mixer U101 output by way of 455 kHz filter FL100. Filter FL100 has a 6 dB bandwidth of ±7.5 kHz to reduce the level of adjacent channel signals passing into the DSP Modem module. The differential output of the video amplifier is routed to U105, and then to the DSP Modem module via the Backplane board. MM101886V1 R1A CIRCUIT ANALYSIS 3.4 OSCILLATOR/MIXER/DETECTOR Integrated circuit U101 performs several functions. The 20.945 MHz crystal oscillator provides local oscillator injection to the mixer in U101. This mixer converts the 21.4 MHz IF signal to 455 kHz. Capacitors C119 and C120 are oscillator feedback capacitors and have been chosen to provide the proper capacitance for crystal Y100. The frequency can be adjusted by means of L102. The proper oscillator output level is difficult to measure directly without affecting the circuit operation. The level at TP3 should be approximately 50 mVpk (Measured using a 10 megohm, 1lpF oscilloscope probe). The mixer is internally connected to the crystal oscillator. Pins 1 and 20 of U101 are the mixer input and output respectively. Typical mixer conversion voltage gain is approximately 12 dB. The mixer output feeds the transistor Q100 IF amplifier circuit and each analog switch, U102 and U103. The output from Q100 is routed to ceramic filter FL100. In the 12.5 kHz bandwidth mode, analog switches U102 and U103 route the 455 kHz IF through FL101 to the U101 IF amplifier input. In the 25 kHz mode, the mixer output is switched around FL101 by U102 and U103 and is then routed to the IF amplifier input. In the four level FM mode, FL101 is bypassed as in the 25 kHz two level mode. Ceramic filters FL101 and FL102 have a minimum 6dB bandwidth of 455 kHz ±6kHz. The IF amplifier input is U101, Pin 18. The output at U101, Pin 16 is passed through an attenuator consisting of resistors R143, R144, and R145 to ceramic bandpass filter FL102, then to the limiter input at U101, Pin 14. The limiter output drives one input of the quadrature detector via capacitor C129. A Received Signal Strength Indicator (RSSI) is provided at U101, Pin 7. This indicator signal is generated within the limiter circuitry and provides an output current proportional to the logarithm of the input signal strength. This current develops a voltage across resistor R141. The voltage varies from about 1.6 VDC for noise input, to about 2.4 VDC for a 12 dB SINAD signal, to a maximum of about 4.7 VDC for a –75 dBm IF input signal at J1. RSSI Buffer U200A provides buffering to eliminate loading effects on the RSSI line. The RSSI line will provide a constant output level above a –75 dBm IF input level, since the input to U101 is held constant by AGC from the DSP Modem module. The quadrature detector provides a demodulated audio frequency output. One input to the detector is internally connected to the limiter and is not externally available. The output of the detector is at U101, Pin 9. Capacitor C145 provides lowpass filtering to remove 455 kHz feed-through. Ceramic resonator Y101 provides the frequency-selective component needed for FM demodulation. Y101 replaces the typical LC resonant circuit found in most quadrature detectors. In contrast to the typical LC network, Y101 requires no adjustment. In the four level FM mode, the detector output of U101 is not used. The detected audio output is derived by other circuitry in the base station. Integrated circuit U101 general: The DC supply to U101 is provided through voltage dropping resistor Rl04 to U101, Pin 6. The voltage drop across resistor R104 is used to monitor the dc voltage on U101 for fault detection. 3.5 AUDIO AMPLIFIER Operational amplifier U200C provides audio frequency amplification. The gain of U200C is set by associated resistors, including variable resistor R203. Resistor R203 allows adjustment of the AF output level to 1 Vrms with a standard input signal to the MM101886V1 R1A CIRCUIT ANALYSIS module (1 kHz AF, 3 kHz peak deviation in the 25 kHz mode). The typical amplifier gain is approximately 5. In the 12.5 kHz mode the standard deviation is 1.5 kHz. To provide the same 1 Vrms output, the gain is increased by shunting resistor R202 with resistor R201 by means of electronic switch U207. Operational amplifier U200B is used as a voltage regulator to provide 6 VDC for biasing U200C. DIPLEXER 21.4 MHz XTAL FILTER IF AMP IF AMP AGC AMP UPC3206 21.4 MHz XTAL FILTER 21.4 MHz IF IN TO FM IF IC Q1 FL1,FL2 Q2 455 kHz CER FILT IF BUFFER AMP U100A,B FL3,FL4 AGC IN FROM DSP MODEM BUFER AMP LM6172 BUFFER AMP UPC3206C 455 kHz CER FILT FL101 Q100 U102 U105A U100C FL100 455 kHz CER FILT FL102 U103 455 kHz TO DSP MODEM U105B WB/NB IF AMP MIXER 455 kHz 21.4 MHz FM IF IC IN AUDIO AMP LIMITER IF AMP DATA OUT DETECTOR U200C SA605 FM IF IC U101 U200A RSSI 455 kHz DISCRIMINATOR 20.945 MHz RSSI OUT RSSI BUFFER Figure 2 – 21.4 MHz IF Module Block Diagram 3.6 SQUELCH 3.6.1 Buffer Amplifier Buffer amplifier U200D (Refer to Schematic Diagram WD-CB101128V1, Sh. 3) is configured as a unity gain buffer amplifier. Its purpose is to provide a high input impedance in order to minimize loading of preceding circuitry. MM101886V1 R1A CIRCUIT ANALYSIS 3.6.2 Bandpass Filter Bandpass filter U203A, together with its associated circuitry, performs the function of an audio frequency bandpass filter, centered at 6 kHz with a gain of 2. The purpose of this filter is to reject all voice frequencies and allow only demodulated noise to pass. The functioning of the squelch circuit depends upon the presence or absence of this noise. When a signal is being received, i.e. the receiver is “quiet”, the squelch circuit senses the absence of noise and unsquelches the radio. 3.6.3 Noise Detector Noise detector U203B along with associated components are configured as an amplifier. A single +12 V dc supply powers this op-amp, therefore the output can only be positive. Because the ac noise input goes both positive and negative U203B effectively acts as a rectifier with gain. The rectified output of U203B charges capacitors C213 and C214 to a nearly constant dc voltage. (Actually the R216-C213,C214 time constant will allow a 5 Hz variation.) 3.6.4 DC Amplifier DC amplifier U203C is configured as a basic amplifier with a gain of 5.0 in the 25 kHz mode. In the 12.5 kHz mode, the gain is increased by about 6 dB by shunting resistor R218 with resistor R219 by means of transistor switch Q201. 3.6.5 Schmitt Trigger Schmitt trigger U203D is configured as an amplifier with positive feedback. This arrangement provides hysteresis in the output versus input characteristic. This eliminates the possibility of the squelch circuit repeatedly cutting in and out when the input signal is near a threshold. Resistors R223 and R224 act as a voltage divider to provide a 5 volt logic level output. 3.7 FAULT DETECTORS Voltage comparators U1, U104, and U106 are configured as "window detectors," which pull the FAULT DETECT line low (approximately 0 volts) if the voltage applied falls outside the specified range (window). For example: U106C senses whether the input voltage is greater than the upper limit of the window. This limit is set by the voltage divider R128, R129, and R130 (6.75 VDC). Comparator U106D senses whether the input is less than the lower limit of the window (4.88 VDC, again set by R128, R129, and R130). Therefore, in this example the window is 4.88 VDC to 6.75 VDC. The U106C/U106D window detector circuit is used to determine whether the U200D voltage regulator output (+6 VDC) is within this range. The other window detector circuits monitor dc operating voltages on transistors Ql and Q2 and integrated circuits U100 and U101 respectively. Resistors R131 and R133 comprise a voltage divider to provide a 5 V logic level output. Also, these resistors act as a pull-up for the open collector comparators. A fault is indicated when the output drops to zero. Diode Dl00 and transistor Q101 monitor the output of the 8 V regulator. Dl is a 8.2 Volt Zener diode. If the regulator output voltage should rise above 8.9 V (8.2 + 0.7 base- MM101886V1 R1A CIRCUIT ANALYSIS emitter drop) Q101 will turn on and a fault will be indicated. Transistors Q3 and Q4 are drivers for the front panel LED D2. These are powered from the +13.8VDC supply. Therefore, if the 8V regulator opens, a fault will still be indicated. 3.8 VOLTAGE REGULATORS 8V regulator U201 is a monolithic integrated circuit voltage regulator providing 8 VDC (+8V). This powers all 8-volt circuitry in the module with the exception of U100 and Q100. A second 8 volt regulator, U208, supplies 8 VDC (+8VB) to U100 and Q100. 5V regulator U202 is a monolithic integrated circuit voltage regulator that provides 5VDC to U100, U204, U205, and U206. This regulator operates from the 8 VDC provided by U201. 3.9 ADDRESS DECODER The address decoder circuit consists of binary-to-octal converter U204, quad or-gate U205, and eight bit shift register U206. When a low (0) is present on the A0 line, and a high (1) on the A1 and A2 lines, U204, Pin 9 provides a low to U205A and U205B. When there is a clock input to U205A and an enable input to U205B, the output of U250C provides a latch clock input to U206, Pin 12, and U205A provides a shift clock input to U206, Pin 11. When U206 is enabled, it detects the data on the DATA input at Pin 14. Internal flip-flops latch the data to hold the output state on Pin 15. Depending on the data, U206, Pin 15 is either high for the narrowband (12.5 kHz) mode or low for the wideband (25 kHz) mode. A “high” is a voltage greater than 3.5 VDC, and a “low” is a voltage less than 1.0 VDC. 3.10 BUFFER AMPLIFIER U105 Operational amplifier U105 amplifies the 455kHz output from the video amplifier in U100 to a maximum level of 2.2 V peak-to-peak. The differential output of U105 is routed to J2, Pins A31 and A32. The differential signal passes through the backplane board to the DSP Modem module. Buffer amplifier U105 has a voltage gain of approximately 2. MM101886V1 R1A MAINTENANCE 4.0 MAINTENANCE 4.1 RECOMMENDED TEST EQUIPMENT The following test equipment is required to test the IF Module 1. FM Signal Generator; HP 8640B, HP 8657A, or equivalent 2. AF Generator or Function Generator 3. Audio Analyzer; HP 8903B, HP 339A, or equivalent 4. Oscilloscope 5. Frequency Counter; Racal-Dana 9919 or equivalent 6. DC Meter for troubleshooting 7. Power Supply; 13.8 VDC @ 180 mA 8. Power Supply; 12 VDC @40 mA 9. M/A-COM Test Box TS101285V11 4.2 ALIGNMENT PROCEDURE 1. Apply 13.8 VDC and 12 Vdc supplies to the IF module. 2. Verify 13.8 VDC current consumption is between 55 and 80 mA, and 12 VDC current is between 45 and 65 mA. NOTE The currents cannot be measured directly when the TS11285V11 test box is used. The currents can be determined by measuring the voltage drop across L201 and L202 on the Receiver IF printed wire board and the resistance of each coil. The current can be calculated with the following formula: I = Vdrop/Rcoil 3. Set the AGC switch on the test box to "HIGH." 4. Verify fault output is 0 to 0.5 VDC and front panel LED is off. 5. Apply a standard input signal to the module input (-75 dBm, 21.4 MHz signal modulated with 1 kHz AF, 3 kHz peak deviation). 6. Monitor TP5 with a high-impedance probe connected to the frequency counter. Adjust inductor L102 for a reading of 455 kHz ± 100 Hz. 7. Set variable resistor R203 for 1 Vrms ±3% at module output (pin 31C on 96 pin connector J2). 10 MM101886V1 R1A MAINTENANCE 4.3 CRYSTAL FILTER TUNING 4.3.1 Tuning FL1 and FL2 1. Connect test equipment as shown in Fig. 10.1. 2. Connect the high impedance probe to either side of resistor R152. 3. Set the span of the network analyzer to 20 kHz, and the center frequency to 21.4 MHz. 4. Set the analyzer RF output level to obtain –75 dBm at the input of the module. 5. Adjust C9, C12, and C17 for maximum response at 21.4 MHz. 4.3.2 Tuning FL3 and FL4 1. Adjust C24, C29, and C36 for maximum response at 21.4 MHz. 2. The 6 dB bandwidth displayed on the network analyzer shall be between fc +/- 6.1 and fc +/- 7.3 kHz. The peak-to-valley ripple shall be less than 1 dB. 3. If the requirements of step 2 are not met, adjust C9, C12, C17, C24, C29, and C36 as needed until the requirements are met. The bandwidth is controlled primarily by C12 and C29. NOTE 4. Set the squelch pot on the test fixture to maximum (maximum means to set the wiper for maximum signal at the Sq-Arm terminal) 4.4 AUDIO AND DATA OUTPUT ADJUSTMENTS 1. In the 25 kHz mode, apply a standard input signal (-75 dBm, 21.4000 MHz signal modulated with a 1kHz Audio Frequency (AF), 3kHz peak deviation) to the module IF input. Turn the FM modulation off. Monitor TP5 with a high impedance probe connected to the frequency counter. Adjust L102 for a reading of 455 kHz ±100 Hz. 2. Turn the RF generator FM modulation on. Set R203 for 1.0 Vrms ±3% AF output at module output (Pin 31C on 96 pin connector, Pin 52). 3. Remove the FM modulation from the test signal. Monitor the 455kHz+ jack on the test box with an oscilloscope using a high-impedance probe. Adjust R100 for a 2.2±0.1 volts peak-to-peak level. The 455 kHz-jack shall have a level of 2.2 ± 0.2 V peak-to-peak. 4.5 TROUBLESHOOTING When troubleshooting the module, it is most convenient if the standard test fixture is used. The following conditions are with the module in the 25 kHz mode. This can be set up using a PC with the necessary software connected to the test box. Alternatively, a wire link can be soldered between pads H1 and H2 on the PC board. MM101886V1 R1A 11 MAINTENANCE IF amplifier transistor Q2 has a nominal 8 dB gain. Transistor Q2 has a nominal gain of 8.5 dB. The mixer has about 14 dB voltage gain with proper LO injection. The proper crystal oscillator level is 10 mV pk measured at TP3. The following four test points are provided on the PWB for additional test capability: TP1: 45 mV pk @ 21.4 MHz with -20 dBm input signal TP3: 10 mV pk @ 20.945 MHz independent of input signal TP4: 20 mV pk @ 455 kHz with -60 dBm input signal TP5: 750 mV pk @ 455 kHz with -75 dBm input signal All RF voltages measured with 10 Megohm, 11 pF probe. Table 1 - Troubleshooting Guide SYMPTOM CHECK (CORRECT READING SHOWN) INCORRECT READING INDICATES DEFECTIVE COMPONENT Fault indicator on Check DC voltages: +8V @ U201, Pin 3 +6V @ U200, Pin 7 1.5V @ Q1 and Q2 (emitters) 6V @ U101, Pin 5 If DC voltages not correct U201 or associated components U200 or associated components Q1 and Q2 or associated components U101 or associated components No audio - no noise With no signal applied to module IF input: Check for AF noise @ C146; 200mV Check for AF noise @ U200, Pin 8; 1 V U101 or associated components U200 or associated components Noise only no demodulated audio Check crystal oscillator: TP3, 10 mVpk, 20.945 MHz Apply -30 dBm, 21.4 MHz input, check TPl 60 mVpk Apply -60 dBm, 21.4 MHz input, check TP4 20 mVpk Poor 12 dB SINAD Check crystal oscillator: TP3, 10 mVpk, 20.945 MHz Apply -30 dBm, 21.4 MHz input, check TP1, 60 mVpk Apply -60 dBm 21.4 MHz input, check TP4, 20 mVpk No squelch function With squelch pot maximum, or with module AUDIO/ SQUELCH/HI connected to SQUELCH/ARM input and with no signal to module IF input: 12 U101, Y100 or associated components Q1, FL1, FL2 or associated components Q2, FL3, FL4, Y101, U100 or associated components U101, Y100 or associated components Q1, FL1, FL2, Y100, or associated components Q2, FL3, FL4, U100, U101 FL102 or associated components Check Presence of 1 Vpk noise @ U200, Pin 14 Check presence of 1 Vpk noise U7 @t Pin 12 U200 or associated components Check DC voltage U203 @t Pin 8: 7V Check DC voltage U203 @ Pin 14: 0.5V U203 or associated components MM101886V1 R1A ASSEMBLY DIAGRAM 5.0 ASSEMBLY DIAGRAM Item Part Number Description 21.4 MHz Receiver IF Module EA101401V1 19D902508P1 Chassis 19D902509P1 Cover 19D902555P1 Handle 19A702381P506 Screw, torq 19A702381P513 Screw, torq 19B235310P1 NP, Blank 19B802690P1 Grommet 19A702381P508 Screw, torq CB101128V1 Board, Component Qty RECEIVER IF MODULE EA101401V1 (AD-EA101401, Rev. A) MM101886V1 R1A 13 PARTS LIST 6.0 PARTS LIST MASTR III RECEIVER IF CIRCUIT BOARD ASSEMBLY PL-CB101128V1 Revision: A Symbol Part Number Description - - - - CAPACITORS - - - C1 and C2 C3 C4 C5 C6 C7 and C8 C9 C10 C11 C12 C13 C14 and C15 C16 C17 C18 and C19 C20 C21 C22 C23 C24 C25 C26 C27 and C28 C29 C30 C31 C32 C33 C34 RJC 463 4043/12 120pF RJC 464 2045/47 RJC 464 2045/1 RJC 464 3044/47 RJC 464 2045/1 RJC 463 6042/15 47nF 10nF 4.7nF 10nF 15pF 19A704350P102 RJC 463 4042/33 RJC 463 9041/27 19A704350P102 RJC 463 9041/27 RJC 463 9041/56 3-10pF: MURATA 33pF 2.7pF 3-10Pf: MURATA 2.7pF 5.6pF RJC 463 9041/27 19A704350P102 RJC 463 6042/15 2.7pF 3-10pF: MURATA 15pF RJC 464 2045/1 RJC 464 3044/47 RJC 464 2045/47 RJC 464 2045/1 19A704350P102 RJC 463 4042/33 RJC 463 9041/27 RJC 463 6042/15 10nF 4.7nF 47nF 10nF 3-10pF: MURATA 33pF 2.7pF 15pF 19A704350P102 RJC 463 9041/27 RJC 464 3044/47 RJC 463 9041/27 RJC 464 3044/47 RJC 463 6042/15 3-10pF: MURATA 2.7pF 4.7nF 2.7pF 4.7nF 15pF COMPONENTS ADDED, DELETED OR CHANGED BY PRODUCTION CHANGES. 14 MM101886V1 R1A PARTS LIST Symbol C35 C36 C37 C38 C39 C40 thru C99 C100 and C101 C102 C103 C104 C105, C106 C107 C108 C109, C110, C111 C112 C113 C114 C115 and C116 C117 C118 C119 C120 C121 C122 C123 and C124 C125 and C126 C127 C128 C129 C130 thru C135 C136 MM101886V1 R1A Part Number Description 19A704350P102 RJC 464 3046/1 RJC 463 4042/1 RJC 463 0041/1 Not Used 3-10pF 100nF 10pF 1pF Not Used RJC 464 3045/22 22nF RJC 464 3067/1 RJC 464 3045/22 RJC 464 3046/1 RJC 464 3045/22 RJC 464 3046/1 RJC 464 3045/22 RJC 464 3044/47 RJC 464 3046/1 RJC 464 3067/1 RJC 463 4043/33 RJC 464 3046/1 RJC 463 4044/1 RJC 464 3045/22 RJC 464 3046/1 1µF. 22nF 100nF 22nF 100nF 22nF 4.7nF 100nF 1µF 330pF 100nF 1nF 22nF 100nF RJC 463 4044/1 RJC 463 4043/15 RJC 463 4042/56 RJC 463 0041/1 RJC 464 3046/1 RJC 464 2045/1 1nF Not Used 150pF 56pF 1pF 100nF 10nF RJC 464 3046/1 100nF 19A705205P15 RJC 464 2045/1 RJC 463 4042/27 RJC 464 3046/1 33 µF 10nF 27pF 100nF RJC 463 4044/1 1nF 15 PARTS LIST Symbol 16 Part Number Description C137 and C138 C139 C140 thru C144 C145 C146 C147 C148 C149 and C150 C151 and C152 RJC 464 3046/1 100nF RJC 463 4042/22 RJC 464 3046/1 22pF 100nF RJC 463 4043/1 19A705205P5 RJC 464 3046/1 RJC 463 4043/12 RJC 464 3046/1 100pF 6.8µF 100nF 120pF 100nF RJC 463 6042/15 15pF C153, C154 and C155 C156 C157 C158 C159 thru C199 C200 C201, C202 C203 C204 C205 C206 C207 C208, C209 C210 and C211 C212 C213 and C214 C215 C216 C217 and RJC 463 4042/22 RJC 464 3046/1 22pF 100nF RJC 463 4042/22 RJC 464 3046/1 RJC 463 4042/22 22pF 100nF 22pF Not Used 19A705205P111 RJC 464 3067/1 19A705205P2 RJC 464 3046/1 19A705205P2 RJC 464 3046/1 RJC 464 3067/1 RJC 464 2045/1 RJC 463 4043/1 RJC 464 3044/47 RJC 464 2045/47 47µF 1µF 1µF POL 100nF 1µF POL 100nF 1µF 10nF 100pF 4.7nF 47nF RJC 463 4043/47 RJC 464 3046/1 470pF 100nF RJC 463 4043/47 RJC 464 3067/1 RJC 463 4043/1 470pF 1µF 100pF MM101886V1 R1A PARTS LIST Symbol C218 C219 C220 and C221 C222 C223 C224 thru C226 C227 C228 thru C232 C233 and C234 C235 and C236 C237 thru C242 C243 and C244 C245 and C246 C247 C248 C249 C250 C251 C252 Part Number Description RJC 464 3067/1 RJC 463 4043/1 1µF 100pF 19A705205P2 RJC 464 3046/1 RJC 463 4043/1 1µF POL 100nF 100pF RJC 463 4043/1 Not Used 100pF RJC 464 2045/1 10nF RJC 464 3046/33 0.33µF RJC 464 2045/1 10nF RJC 463 4044/1 1nF RJC 464 2045/1 10nF RJC 463 4042/33 Not Used 33pF 10nF 1nF Not Used 33pF D1 D2 D100 D200 RKZ 323 661/5 19A703595P10 19A700083P105 19A700155P2 - - - - DIODES - - - SMS7630-005: ALPHA IND LED: AGILENT TECH BZX84C8V2/SOT: ON SEMI BAT18: PHILIPS SEMI FL1 and FL2 FL100 FL101 and FL102 Fl101061V1 - - - - FILTERS - - - 21.4 MHz (High IP3 filter set consists of a matched pair): TEW VECFUM455E VECFUM455F 455 kHz Ceramic Filter: MURATA 455 kHz Ceramic Filter: MURATA MM101886V1 R1A RJC 463 4042/33 RJC 464 2045/1 RJC 463 4044/1 17 PARTS LIST Symbol Part Number Description - - - - CONNECTORS - - - - J1 J2 19A115938P24 19B801587P7 BNC 96 PIN L1 and L2 L3 and L4 L5 and L6 L7 and L8 L9 L10 REG704593/47 0.47µH: TDK REG704594/68 6.8µH: TDK L100 L101 L102 L103 REG 704 14/37 REG 704 593/27 19A703311P1 REG 704 14/37 10µH. 0.27µH: TDK 0.75µH: Toko 10µH L201 and L202 REG 704 14/37 10µH Q1,Q2 Q3 and Q4 19A704708P2 19A700076P2 - - - - TRANSISTORS - - - NE85633: CEL (NEC) MMBT3904/SOT: ON SEMI Q100 and Q101 19A700076P2 MMBT3904/SOT: ON SEMI Q201 thru Q203 19A700076P2 MMBT3904/SOT: ON SEMI R1 R2 R3 R4 R5 R6 R7 344A3304P51R1 344A3304P1000 344A3304P1002 344A3304P3321 344A3304P8250 344A3304P9090 19B801251P5R6 51.1 Ohms 100 Ohms 10k Ohms 3.32k Ohms 825 Ohms 909 Ohms 5.62 Ohms - - - - INDUCTORS - - - - VELQS33N1R5G04 1.5µH: MURATA REG704594/68 6.8µH VELQS33N1R5G04 1.5µH: MURATA REG 704 14/31 3.3µF - - - - RESISTORS - - - - 18 MM101886V1 R1A PARTS LIST Symbol R8 R9 R10 R11 R12 R13 R14 R15 R16 and R17 R18 R19 R20 R21 R22 R23 R24 and R25 R26 and R27 R28 thru R34 R35 R36 thru R99 R100 R101 R102 R103 R104 R105 R106 R107 R108 R109 R110 R111 R112 R113 R114 R115 R117 MM101886V1 R1A Part Number Description 344A3304P9090 344A3304P1000 344A3304P1002 344A3304P3321 344A3304P8250 344A3304P9090 19B801251P5R6 344A3304P9090 344A3304P3321 909 Ohms 100 Ohms 10k Ohms 3.32k Ohms 825 Ohms 909 Ohms 5.62 Ohms 909 Ohms 3.2k Ohms 344A3304P6811 344A3304P1003 344A3304P1502 344A3304P2211 344A3304P2741 344A3304P4750 344A3304P1000 6.81k Ohms 100k Ohms 15k Ohms 2.21k Ohms 2.74k Ohms 475 Ohms 100 Ohms 344A3304P6811 6.81k Ohms Not Used Not Used Not Used REL 316 1114/1 344A3304P2000 344A3304P1001 344A3304P51R1 344A3304P3320 344A3304P2212 19B801251P1 344A3304P2210 344A3304P1503 344A3304P1501 344A3304P8250 344A3304P1003 344A3304P1002 344A3304P4321 344A3304P3321 344A3304P6811 344A3304P3321 1K VAR 200 Ohms 1k Ohms 51.1 Ohms 332 Ohms 22.1k Ohms 0 Ohms 221 Ohms 150k Ohms 1.5k Ohms 825 Ohms 100k Ohms 10k Ohms 4.32k Ohms 3.32k Ohms 6.81k Ohms 3.32k Ohms 19 PARTS LIST Symbol R118 R119 R120 R121 R122 R123 R124 R125 R126 R127 R128 R129 R130 R131 R132 R133 R134 R135 R136 R137 R138 R139 R140 R141 R142 R143 R144 R145 R146 R147 R148 and R149 R150 and R151 R152 and R153 R154 R155 R156 thru R200 R201 R202 R203 20 Part Number 344A3304P6811 344A3304P1212 344A3304P4750 344A3304P2211 344A3304P4750 344A3304P8250 344A3304P1002 344A3304P1211 344A3304P3921 344A3304P1211 344A3304P1821 344A3304P4751 344A3304P8251 344A3304P1002 344A3304P1502 344A3304P1003 344A3304P1002 344A3304P6812 344A3304P1213 344A3304P1003 344A3304P3322 344A3304P1003 344A3304P1211 344A3304P3321 344A3304P2211 344A3304P4751 344A3304P2670 344A3304P2211 344A3304P4750 Description 6.81k Ohms Not Used 12.1k Ohms 475 Ohms 2.21k Ohms 475 Ohms 825 Ohms 10k Ohms 1.21k Ohms 3.92k Ohms 1.21k Ohms 1.82k Ohms 4.75k Ohms 8.25k Ohms 10k Ohms 15k Ohms 100k Ohms 10k Ohms 68.1k Ohms 121k Ohms 100k Ohms 33.2k Ohms Not Used 100k Ohms 1.21k Ohms 3.32k Ohms 2.21k Ohms 4.75k Ohms 267 Ohms 2.21k Ohms 475 Ohms Not Used 19B801251P1 0 ohm. 344A3304P47R5 344A3304P4750 47.5 Ohms 475 Ohms Not Used 344A3304P2741 344A3304P3321 REL 316 1115/2 2.74k Ohms 3.32k Ohms 20K VAR. MM101886V1 R1A PARTS LIST Symbol R204 R205 thru R207 R208 R209 R210 and R211 R212 R213 R214 R215 R216 R217 and R218 R219 R220 and R221 R222 R223 R224 R225 and R226 R227 R228 R229 R230 R231 R232 R233 thru R235 R236 R237 thru R239 R240 R241 thru R244 R245 R246 R247 R248 MM101886V1 R1A Part Number Description 344A3304P1502 344A3304P1003 15k Ohms 100k Ohms 344A3304P6811 344A3304P1001 344A3304P3322 6.81k Ohms 1k Ohms 33.2k Ohms 344A3304P5622 344A3304P8251 344A3304P1002 344A3304P1003 344A3304P3323 344A3304P1002 56.2k Ohms 8.25k Ohms 10k Ohms 100k Ohms 332k Ohms 10k Ohms 344A3304P3922 344A3304P2212 39.2k Ohms 22.1k Ohms 344A3304P6812 344A3304P7500 344A3304P8250 344A3304P4752 68.1k Ohms 750 Ohms 825 Ohms 47.5k Ohms 344A3304P1002 344A3304P3922 344A3304P4752 344A3304P1002 344A3304P4751 344A3304P10R0 344A3304P4752 10k Ohms 39.2k Ohms 47.5k Ohms 10k Ohms 4.75k Ohms 10 Ohms 47.5k Ohms 344A3304P4751 344A3304P1001 4.75k Ohms 1k Ohms 344A3304P1001 Not Used 1k Ohms 344A3304P47R5 344A3304P1001 344A3304P47R5 344A3304P1001 47.5 Ohms 1k Ohms 47.5 Ohms 1k Ohms 21 PARTS LIST Symbol R249 R250 R251 R252 and R253 R254 TP1 TP2 TP3 and TP4 TP5 Part Number Description 344A3304P1001 Not Used 1k Ohms Not Used 1k Ohms 344A3304P1003 100k Ohms 344A3304P1001 344A3367P1 - - - - TEST POINTS - - - A trace on the printed wire board TEST POINT Traces on the printed wire board 344A3367P1 TEST POINT REGUA10003/1 B5F - - - - TRANSFORMERS - - - TX1,TX2 U1 U100 U101 U102 and U103 U104 U105 22 - - - - INTEGRATED CIRCUITS - - - GNLM239D Quad Operational Amplifier LM239A/SO: ON SEMI VEUPC3206GR-E1 Automatic Gain Control Amplifier UPC3206GR: NEC 19A705535P3 FM Receiver Module SA605: PHILIPS SEMI RYT 101 6239/C Dual Analog Switch (SPDT) MAX4544: MAXIM GNLM239D VELM6172IM U106 U200 U201 U202 U203 GNLM239D RYT 101 6140/2 19A704971P10 10A704971P9 RYT 101 6002/2C U204 344A3064P201 U205 U206 U207 19A703483P311 19A703987P324 RYT 101 6239/C U208 19A704971P10 Quad Operational Amplifier LM239A/SO: ON SEMI Dual High Speed, Low Power, Low Distortion Voltage Feedback Amplifier LM6172IM: NATIONAL SEMI Quad Operational Amplifier LM239A/SO: ON SEMI Rail-To-Rail Operational Amplifier TLC2274/SO: TI +8 Volt Regulator MC78M08C/TO +5 Volt Regulator LM78L05AC/SO: FAIRCHILD SEMI Low Power Quad Operation Amplifier LM2902/SO: ON SEMI 3-To-8 Line Decoder/Demultiplexer 74HCT138/SO: ON SEMI CMOS Quad-Input OR Gate 74HC32/SO: ON SEMI 8-Bit Shift Register 74HC595/SO: ON SEMI Dual Analog Switch (SPST) MAX4544: MAXIM MAX4544: MAXIM +8 Volter Regulator MC78M08C/TO: ON SEMI Y100 Y101 105 CY101062V1 19A149976P1 PB101127V1 - - - - CRYSTALS - - - 20.945 MHz: TEN, NDK, Toyocom Discriminator: 455 kHz MURATA Receiver IF Printed Wiring Board MM101886V1 R1A IC DATA 7.0 IC DATA U1, U104, U106 Quad Operational Amplifier GNLM239/C (LM239A/SO) U100 Automatic Gain Control (AGC) Amplifier VEUPC3206GR-E1 (UPC3206GR) Continued MM101886V1 R1A 23 IC DATA Continued 24 MM101886V1 R1A IC DATA U101 FM Receiver Module 19A705535P3 U102, U103, U207 Dual Analog Switch (Single-Pole/Double-Throw) RYT 101 6239/C (MAX4544) U105 Dual High Speed, Low Power, Low Distortion Voltage Feedback Amplifier VELM6172IM (LM6172IM) MM101886V1 R1A 25 IC DATA U200 Rail–to-Rail Operational Amplifier RYT 101 6140/2 (TLC2274/SO) 26 MM101886V1 R1A IC DATA U201, U208 +8 Volt Regulator 19A704971P10 (MC78M08C/TO) U202 +5 Volt Regulator 19A704971P9 (LM78L05AC/SO) Pinout: 1 - Vout 2 - Ground 3 - Ground 4 - N.C. 5 - N.C. 6 - Ground 7 - Ground 8 - Vin MM101886V1 R1A 27 IC DATA U203 Low Power Quad Operation Amplifier RYT 101 6002/2C (LM2902/SO) U204 3-8 Inverting Line Decoder/Demultiplexer 344A3064P201 (74HCT138/SO)m 28 MM101886V1 R1A IC DATA U205 Quad 2-Input OR Gate 19A703483P311 (74HC32/SO) U206 8-Bit Shift Register 19A703987P324 (74HC595/SO) MM101886V1 R1A 29 OUTLINE DIAGRAM 8.0 OUTLINE DIAGRAM RECEIVER IF MODULE CB101128V1 (AD-CB101128V1, Sh.3, Rev. B) 30 MM101886V1 R1A SCHEMATIC DIAGRAM 9.0 SCHEMATIC DIAGRAM RECEIVER IF MODULE CB101128V1 (WD-CB101128V1, Sh. 1, Rev. A) MM101886V1 R1A 31 SCHEMATIC DIAGRAM RECEIVER IF MODULE CB101128V1 (CB101128V1, Sh. 2, Rev. A) 32 MM101886V1 R1A SCHEMATIC DIAGRAM RECEIVER IF MODULE CB101128V1 (CB101128V1, Sh. 3, Rev. A) MM101886V1 R1A 33 M/A-COM Wireless Systems 3315 Old Forest Road Lynchburg, Virginia 24501 (Outside USA, 434-385-2400) Toll Free 800-528-7711 www.macom-wireless.com Printed in U.S.A.
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.3 Linearized : No Encryption : Standard V1.2 (40-bit) User Access : Print, Copy, Fill forms, Extract, Assemble, Print high-res Modify Date : 2002:10:29 08:09:11-05:00 Subject : Maintenance Manual Create Date : 2002:10:28 16:11:25-05:00 Page Count : 34 Creation Date : 2002:10:28 16:11:25-05:00 Mod Date : 2002:10:29 08:09:11-05:00 Producer : Acrobat Distiller 5.0.5 (Windows) Author : M/A-COM Private Radio Systems, Inc. Metadata Date : 2002:10:29 08:09:11-05:00 Creator : M/A-COM Private Radio Systems, Inc. Description : Maintenance Manual Title : MM101886V1 R1A, 21.4 MHz Receiver IF Module, 12.5/25 kHz Channel Spacing, CB101128V1 Page Mode : UseOutlines Page Layout : SinglePageEXIF Metadata provided by EXIF.tools