Shinko Electric Co 199909010001 Communication Modem Controller User Manual OHVC Operation Manual
Shinko Electric Co Ltd Communication Modem Controller OHVC Operation Manual
Contents
OHVC Operation Manual
FCC ID : OPO199909010001 Shinko Manufacturing number: CONFIDENTIAL OPERATION MANUAL Of OHVC (INTRABAY OHT SYSTEM) Sep 6. 1999 CRP6T3142-01E Rev.0 1/15 FCC ID : OPO199909010001 History Rev. Date ‘99.09.06 Description First issue App Chk Drwn Y.F CRP6T3142-01E Rev.0 2/15 FCC ID : OPO199909010001 ***** CONTENTS ***** 1. General ------------------------------------------------------------------------------------------------------1.1 Application -----------------------------------------------------------------------------------------------2. System Configuration ----------------------------------------------------------------------------------2.1 System Configuration --------------------------------------------------------------------------------3. System Startup ------------------------------------------------------------------------------------------3.1 System startup procedure --------------------------------------------------------------------------3.2 System shutdown procedure ----------------------------------------------------------------------3.3 Error recovery procedure ---------------------------------------------------------------------------4. Transpotation Control ---------------------------------------------------------------------------------4.1 Basic transport flow ----------------------------------------------------------------------------------5. OHVC operation -----------------------------------------------------------------------------------------5.1 Operation mode control -----------------------------------------------------------------------------5.1.1 Maintenance mode ---------------------------------------------------------------------------------5.1.2 Manual mode -----------------------------------------------------------------------------------------5.1.3 Auto mode ---------------------------------------------------------------------------------------------5.1.4 Paused mode -----------------------------------------------------------------------------------------5.1.5 Shutdown ----------------------------------------------------------------------------------------------5.2 Display control -----------------------------------------------------------------------------------------5.3 Log ----------------------------------------------------------------------------------------------------------5.4 Statistics --------------------------------------------------------------------------------------------------5.5 Manual operation --------------------------------------------------------------------------------------5.6 Maintenance operation ------------------------------------------------------------------------------5.7 Parameter setup ---------------------------------------------------------------------------------------5.8 Engineer --------------------------------------------------------------------------------------------------5.9 HELP ------------------------------------------------------------------------------------------------------- 10 11 12 13 14 15 15 CRP6T3142-01E Rev.0 3/15 FCC ID : OPO199909010001 CHAPTER 1 General 1.1 Application This document describes the operation method of OHVC. CHAPTER 2 SYSTEM CONFIGURATION 2.1 System configuration The OHVC control the transportation of FOUP using several kinds of communication lines. A system configuration is shown in Fig. 1. Fig.1 System Configuration CRP6T3142-01E Rev.0 4/15 FCC ID : OPO199909010001 CHAPTER 3 SYSTEM STARTUP 3.1 System startup procedure The following procedure is used for ONLINE operation of OHVC. (1)Apply powersource for OTH system. (2)Power On OHVC, and wait completion of windows startup. (3)Enter CTRL+ALT+DEL, and ENTER for login window(no password). (4)Start OHVC application program as follows. a) Click and activate the process from windows console as follows, START-PROGRAM-OHVCSYSTEM-OHVC then OHVC monitor screen is displayed on the screen, and operation mode will be changed from startup to maintenance mode. b) Login using login box (User: sdk password: ***). (5)Start Auto mode operation as follows. a)Click operation mode box, and select Manual mode. b)Entry all vehicles using vehicle entry dialog screen that is activated by manual command menu bar. c)Click operation mode box, and select Hold mode, and select Auto mode. After that, all vehicles start running on the monitor screen. d)Then, OHVC is able to accept and execute Remote Command from the HOST computer. 3.2 System shutdown procedure The following procedure is used for shutdown operation of OHVC. (1)Termination of Auto mode operation a)Click operation mode box, and select manual mode. (2)Shut down of OHVC a)Click operation mode box, and select maintenance mode. b)Click operation mode box, and select shutdown. c)Shutdown windows using Windows system shutdown window. d)Power off OHVC (3)Shutdown power source of OHT system. 3.3 Error recovery procedure of OHVC (1)OHVC is changed the control mode from Auto to Hold mode if several error occured. All vehicles are stopped by OHVC. (2)Remove error, and perform Error reset operation by maintenance menu bar. (3)Perform Reentry operation by maintenance menu bar. (4)If need, delete transport request using Trans.Req screen and delete the request command from Host. (5)Change the OHVC mode from Paused to Auto, then all vehicle continue transportaion. CRP6T3142-01E Rev.0 5/15 FCC ID : OPO199909010001 Power On (Windows) .Not function Key operation (Startup/Shutdown) MAINTENANCE MODE (TSCINIT) .Maintenance operation is available Key operation (Mainte<->Manual) MANUAL MODE (TSCINIT) Key operation (Manual->Hold) .Manual operation is available Key oparation (Auto->Manual) MODE (AUTO) .Host command is available Key operation (Auto<->Hold) or Alarm condition HOLD MODE (PAUSED) .Host comand is available .Transportation is paused Figure.2 OHVC Mode control CRP6T3142-01E Rev.0 6/15 FCC ID : OPO199909010001 Chapter 4 Transportation Control 4.1 Basic transport flow HOST OHVC Allocated Vehicle FROM station Vehicle TRANSFER COMMAND Stage TO station Vehicle Stage Check Avail. (Note) NG OK Vehicle Dispatch Control Transfer Vehicle Initiated Assigned Transportcommand (From-To) Arrival Vehicle Arrived Trans Vehicle Carrier Vehicle Ferring AquireStarted Installed AquireCompleted Vehicle Departed Acquiring Arrival Vehicle Arrived (Load Incompletion) (Recovery procedure) (Stored in Stocker) Comp Vehicle DepositStarted Carrier Vehicle Removed DepositCompleted Vehicle Idling Command Unasigned Transfer Completed Depositing Free run or Waiting Fig. 3 Basic transport flow CRP6T3142-01E Rev.0 7/15 FCC ID : OPO199909010001 Chapter 5 OHVC operation 5.1 Operation Mode control 5.1.1 Maintenance Mode .Using for parameter change of OHVC. .Entry,Deletion of the vehicle and several parameter change using maintenance menu bar. .Maintenance mode is initial condition of OHVC after program started. 5.1.2 Manual mode .Using for manual operation of the vehicle. .Vehicle manual running command is available using manual memu bar. 5.1.3 Auto mode .Execute Host remote command. 5.1.4 Paused mode .Stop auto mode transportation by Host remote command or operator command. .If OHVC detect the fatal error, then Paused mode is selected automatically. 5.1.5 Shutdown .Save all controll data, and terminate OHVC application program. Function Operation Mode Maintenance mode Manual mode Auto mode Hold mode Shutdown Outline OHVC mode change operation Change the OHVC operation mode .To maintenance mode .To manual mode .To auto mode .To hold mode .Shutdown the OHVC CRP6T3142-01E Rev.0 8/15 FCC ID : OPO199909010001 5.2 Display control .OHVC operation can be select by menu bar on the screen. .Tool bar is used for zoom up/down the root monitor screen. .Help is usefull for the operation without the manual. Function Monitor Monitor display Route monitor Outline Monitoring the OHVC Monitor the data/status of the OHVC .Display actual position of vehicles on the route .Vehicle color indicate the tranport condition .Zoom up/down and scroll is available for confirmation of vehicle position. Trans.Request Monitor .Display contents of transport request command Trans.ID/From.ST->To.ST/Priority/Alt/VehicleNo./Staus .Detailed monitor is activated by LeftDoubleClick of the mouse. .Delete screen is activated by RightDoubleClick of the mouse. VehicleStatus Monitor .Display vehicle status. VehicleNo./Status/TransKind/TransID/Priority/Position/ From.ST/To.ST/Foup/LoopNo. .Detailed monitor is activated by LeftDoubleClick of the mouse. .Vehicle operation screen is activated by RightDoubleClick of the mouse. Alarm monitor .Display latest 100 alarm event. Date&Time/Position/EventCode/AlarmContent/ .Alarm log screen displays total of 2000event cyclickly. .Display controller status by tree format. OHVC/Vehicle/EPLC .Detailed monitor is activated by LeftDoubleClick of the mouse. Controller Monitor CRP6T3142-01E Rev.0 9/15 FCC ID : OPO199909010001 5.3 Log .OHVC is able to display several kind of Log screen at same time. .Each Log data is available jump,search and save function. .Log screen displays 100event/Page, and page up/down button is available. .3 level display control is available for some screen. Function Log Log display TransportResult Outline Display,Save the Log data Display the Log data .Transport Result of Host requested command Date&Time/TransKind/TransID/From.ST->To.ST/Priority /VehicleNo./Alt,etc Alarm .Display alarm event of vehicle and OHVC Date&Time/Position/EventCode/Content OHVC event .Display OHVC event:Mode change,Trans Start/End,Alarm Date&Time/EventCode/Content Host Comm. .Display ethernet communication log. Date&Time/Partner/Direction/MsgName/Content Vehicle event .Display vehicle event that is stored in the vehicle. Date&Time/EventCode/Content .Vehicle event is gathered by specific command of mainten -ance menu bar. .Display communication log with OHVC and vehicles Date&Time/VehicleNo/Direction/MsgName/Content Vehicle Comm. EPLC Comm. Log operation Jump Search .Display communication log with OHVC and EPLC Date&Time/Direction/MsgName/Content Operation for log data .Jump to indicated Date&Time position .Search indicated keyword in the log Keyword:TransID,VehicleNo,EventCode,etc Pickup .Pickup indicated keyword in the log Keyword:TransID,VehicleNo,EventCode,etc Save .Save log data of indicated range to the file(FD,MO) Range(Start/End),FileName,Format(Text,CSV) CRP6T3142-01E Rev.0 10/15 FCC ID : OPO199909010001 5.4 Statistics Function Statistics Display Statistics TransportCount Outline Display/Save the statistics data Display several statistics data .Display Transport count with From.ST-To.ST matrix. VehicleMileage .Display mileage of each vehicles. VehicleAvailability .Display availability data of each vehicle. TotalEntryTime/TotalYransportTime/TotalWaitingTime/ Etc. VehicleTransTime .Display MAX/MIN/AVE time of transport. TransCommandReceive to From.ST arrival TransCommandReceive to LoadCompletion TransCommandReceive to To.ST arrival TransCommandReceive to UnloadCompletion System Maintenance data .Display system maintenance data MTBF/MCBF/MTBA/MCBA/Uptime/MTTR/MTOL/ .This function is depend on operater input data. Vehicle Maintenance data .Display alarm count of each vehicle. VehicleNo./EventCode/Count OHVC Maintenance data .Display alarm count of OHVC. EventCode/Count Statistics Input .Input base data of system maintenance data. FABdown time/MaintenanceDaleyTime/etc. Operation for statistics data .Clear statistics data Range or VehicleNo. is indicate by operater .Save indicated statistics data to the file(FD,MO) Operation for statistics data Deletion Save CRP6T3142-01E Rev.0 11/15 FCC ID : OPO199909010001 5.5 Manual operation Function Operation Manual operation Deletion of Trans.Req Outline Operation Manual operation .Delete the indicated transport Request from Host Manual running .Command for the vehicle->Run From.ST to To.ST Continuous running test .Continuous run,stop test of the vehicle. .This function is used for site installation test. .Vehicle run by barcode test mode. .This function is used for site installation test. BarCode test Compulsory mode transition . Terminate OHVC mode transition compulsory. Emergency stop the vehicle .Stop the vehicle. CRP6T3142-01E Rev.0 12/15 FCC ID : OPO199909010001 5.6 Maintenance operation Function Operation Maintenance operation Entry Outline Operation Maintenance operation .Entry the vehicle on the route. Exit .Exit the vehicle from the route DLL .Down line the Map data to the vehicle. VehicleEventGatherring .Gather vehicle event data that stored in the vehicle. ErrorReset .Send error reset command to all vehicles. CommunicationTest .Execute and display result of communication test with OHVC and vehicles. Initialize vehicle .Request the vehicle initial condition. CRP6T3142-01E Rev.0 13/15 FCC ID : OPO199909010001 5.7 Parameter setup Function Operation Setup Outline Operation Data setup Parameter Alternate station .Display alternate destination table No-destinationTrans .Display and setup No-destination Trans.Req table. User .Setup user password and operation level. Date&Time .Setup OHVC&Vehicle’s Date&Time Route .Setup the vehicle loop no(OHV is all ways 1). Color setup .Setup the color for each status of the vehicle MapFileRead .Map data file read from FD drive. CRP6T3142-01E Rev.0 14/15 FCC ID : OPO199909010001 5.8 Engineer Function Operation Engineer EPLC registerMonitor VehicleParameter Outline Operation Maintenance operation of maker engineer .Monitor the EPLC control registor. .Setup vehicle parameter temporary. 5.9 HELP Function HELP Display HELP file Basic operation Version HELP operation Search Save Outline HELP Display HELP file .Display OHVC basic operation method .Display OHVC and Vehicle program version. .Display Map data version in the vehicle HELP operation .Serach keyword in HELP file. .Save indicated page to the file(FD). CRP6T3142-01E Rev.0 15/15
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