Deere and RE338096 Multi-Functional Controller, Integrated Premium Server User Manual Part 2
Deere & Company Multi-Functional Controller, Integrated Premium Server Part 2
Contents
User Manual Part 2
7210R, 7230R, 7250R, 7270R and 7290R Tractors (Serial No. 080001-)(North American Edition) A4 OPERATOR‘S MANUAL 7210R, 7230R, 7250R, 7270R and 7290R Tractors (Serial No. 080001-)(North American Edition) OMRE340545_NA ISSUE A4 (ENGLISH) CALIFORNIA Proposnion 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harrn. lfthis product contains a gasoline engine A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm. The State of California requires the above two warnings Additional Proposition 65 Warnings can be found in this manual John Deere Waterloo Works North Amerlcan Edltlon LTic ix u 3 A Introduction Foreword READ THlS MANUAL carefully to learn how to operate and servrce your machine correctly Failure to do so could result in personal injury or equipment damage This manual and safety signs on your machine may also be available in other languages. (See your John Deere dealerto order) THIS MANUAL SHOULD BE CONSlDERED a permanent part of your machine and should remain With the machine when you sell it MEASUREMENTS in this manual are given in both metric and customary U S unit equivalents. Use only correct replacement parts and fasteners Metric and inch fasteners may require a specific metric or inch wrench RlGHTrl-lAND AND LEFTVHAND sides are determined by facing in the direction of forward travel WRITE PRODUCT lDENTlFICATION NUMBERS (P l.N) in the Specification or identification Numbers section Accurately record all the numbers to help in tracing the machine should it be stolen Yourdealer also needs these numbers when you order parts File the identification numbers in a secure place off the machine WARRANTY is provided as part of John Deere‘s support program for customers who operate and maintain their equipment as described in this manual The warranty is explained on the warranty certificate or statement which you should have received from your dealer This warranty proVides you the assurance that John Deere will back its products where defects appear within the warranty period In some circumstances, John Deere also provrdes field improvements, often without charge to the customer even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the original factory specifications the warranty Will become void and field improvements may be denied Setting fuel delivery above specifications or otherwise overpowering machines will result in such action Tl-lE TIRE MANUFACTURER‘S warranty supplied with your machine may not apply outside the U.S if you are not the original owner ofthis machine it is in your interest to contact your local John Deere dealer to inform them ofthis unit‘s serial number. This will help John Deere notify you of any issues or product improvem ts DX l'Cl 7‘ 97.. Look For Supplemental Information Occasionally new or revised information will become available after manuals are printed To get this up-to-date information into your hands, publication supplements are prepared and supplied to the field in the machine literature package Supplements can be supplied in the folloWing forms and are usually identified with one ofthese titles - Direction(s) Sheet 0 installation instructions - Publications Supplement Before your initial reView ofthe Operator‘s Manual look through the machine literature package to see if any supplemental information has been provrded if supplied, revrew this information to determine which operating procedures are impacted or modified by the revrsed instructions Pay close attention to "CAUTlON" and "IMPORTANT" statements as they address your safety, the safety of others, and safe operation of the machine. When Operator's Manuals are revrsed, the supplemental information is incorporated directly into the manual, thereby eliminating the supplement ’oaAAisoocccie 1927Now2"' PN:2 Introduction Trademarks Trademarks AccuDeptn‘V Trademark of Deere and Company ACS'V Trademark of Deere and Company AcnveSeaW Trademark of Deere and Company AMBLYGONW‘ Trademark o1 Khmer LubrrCatrpn AMPSEAL 16W Trademark of Tyco ETedrmes Auto Load"-’ Trademark of Deere and Company Auto Powr“-' Trademark or Deere and Company Auto Powr 'rTVT"" Trademark of Deere and Company AmopuadW H Trademark or Deere and Company AuthuadW‘ PLUS Trademark of Deere and Company AotuTracW‘ Trademark or Deere and Company AvdeT“-' Trademark of AVdeT UK LTmTled Bro HyaGuardW Trademark or Deere and Company BreakJn‘V Trademark or Deere and Company BreakJn PLUS'V Trademark of Deere and Company CTNCH'V Trademark of Cmcn Tnc ChmaTrak“-’ Trademark of Deere and Company ComronCommand"-' Trademark or Deere and Company ComicrlGardW Trademark of Deere and Company CornTurtGard Demxew‘ Trademark of Deere and Company CommandARM‘V Trademark of Deere and Company CommandCenlerW Trademark of Deere and Company Commandouad"-’ Trademark of Deere and Company CommandVrewW‘ Trademark or Deere and Company COOLVGUARD” H Trademark or Deere and Company CooTSoan"-’ Trademark or Deere and Company CPC‘V Trademark or AMP Tncprpprated Deere‘v Trademark or Deere and Company DEDTSCH'=' Trademark or Deman Company DURABLHLTW‘ Trademark of Camop‘ast \nc Emorenoy Manager‘v Trademark or Deere and Company FTerCrmSeW Trademark or Deere and Company FTer Docw Trademark of Deere and Company Fre‘d OTfice‘V Trademark of Deere and Company Greenszar"-' Trademark or Deere and Company HYVGARDV‘” Trademark of Deere and Company rst Trademark or Deere and Company rPnonee Trademark orAppre TnC rPodLi) Trademark orAppre TnC rPod Touche Trademark or Appre rno TTECW‘ Trademark of Deere and Company TTEC"" Pro Trademark of Deere and Company WTW Trademark of Deere and Company WT Se‘ectprw Trademark of Deere and Company JDerTk“-' Trademark of Deere and Company JDOffiCeW Trademark of Deere and Company Jenn Deere‘V Trademark of Deere and Company Jenn Deere FarmSTgnV” Trademark or Deere and Company Locme‘” Trademark of Henke‘ Corporaupn MATE-N-LOC‘" Trademark of AM P \ncprpprated Connnucd on ncxr page PN:3 Introduction Trademarks METRW‘ATE‘V Trademark D1 AMP \ncorporared METRLPACK'" Trademark of De‘phr Packard E‘ecmc Sys‘ems NEVER-SEEZ‘V Trademark Df BoshkrFmd‘ey \rTC Orrscanw Trademark pr Deere and Company Pararrer Trackmgm Trademark pr Deere and Company PLUSVSDW H Trademark of Deere and Company PDwrQuadW‘ Trademark of Deere and Company PaeruadW PLUS Trademark pr Deere and Company PawerTeCh"" Trademark of Deere and Company PDWerTeck W P‘us Trademark or Deere and Company Power Zero" Trademark pr Deere and Company QU‘CK METAL"" Trademark of Henke‘ Corporalron QurkrTatchW‘ Trademark or Deere and Company Row-Trakw‘ Trademark pr Deere and Company Servrce ADV‘SOR W Trademark pr Deere and Company SERV‘CEGARD'" Trademark of Deere and Company srarFrre‘V Trademark of Deere and Company StarFrre" rTC Trademark pr Deere and Company STC'=' Trademark pr Aeqump Corporanon SterrarSupport‘V Trademark of Deere and Company SUMTTOMO"-’ Trademark pr Sumrtomn Corporanpn TEFLON"-’ Trademark pr DuPDm Co TrArM Trademark of Deere and Company TLSW Trademark pr Deere and Company TLS'“ Prds Trademark pr Deere and Company Touchse!"" Trademark or Deere and Company Tracton‘mp‘ement Aotpmahon‘- Trademark or Deere and Company \larrrCDOT 7‘" Trademark pr Deere and Company Wearher PackW Trademark of Packard E‘eclrrc VAZAK‘ TM Trademark of Yazakr CDrpDratan PN:4 Introduction Quick Reference Specifications Capacities (Approximate): NOTE See Spemficanuns Sectian [in Additional information G47 (3423 T1res” 7210R 7230K 7250R 7270K 7290R Fuei Tank CDmmandQuadW 503 L [133 gai] Nut Avaflabie G47 G48 T1res“ Fuei Tank CommandQuad‘M 572 L (151 gen Nui Avaflab‘e FueiTank 623"“ (348 T1res“ 475 L (125 gen Fuei Tank‘ 523"" (347 4a Ties” 544 L (144 ga1) Not AvaHame FueiTank e23’” G49 T1res Nut Ava1labie 497 L (131 gen Fuei Tank iVT'V AumPDWrW G47 (3423 T1res“ 520 L (137 gen Fuei Tank G47 (3413 THE h M '-MALimPowr‘M 559 L (156 ga1) Noi Avafla bie Fuei Tank (349 T1res “ M Ampmwi Noi Avaiame 543 L (143 ga1) DEF Tank “ 257L(eaga1) Comhng System 395 L (1osga1) 445L(11sga1) crankcase 1nc1udmg F1Her 245L(260qi) 27 L (285m) Transmssmm Hydrauhc Sysie CommandQuad ‘ 160 L (423 gen Not AvaHame Transm1ss1onr Hydrauhc system an L 150 L(423 gan Transm1ss1an7 Hydrauhc sygem iVT‘WAumPDWr r 160 L(423 gen From PTO 40 L (425 qi) TLS'V Pius WM D1iferent1a1 Luck 1oeL(2ega1) TLS"-’ PMS 1mm L1m1ied Shp 144L(3aga1) 11SOMFWDA>1TE 144L(3aga1) Nut Ava1la bie 1300 MFWD Akie“ 144L(3ega1) 1300 MFWD Axiea Noi Ava1labie 144L(3gga1) Noi AvaHa bie \A/heei Hubs Whom Brakes 38L(40qi) \A/heei Hubs w1th Brakes 39L(41qi) “Us EPA Final T15: 4/EL/ stage N 3US EPA Tie! 2/EU Siege // “Actual volume may vary depending on additiunal sov: and [lam]! uptians 13441900: PN:S Introduction PN:6 Contents Page Safety Recognize Safety Information 05-1 Understand Signal Words .. ... .0571 Follow Safety Instructions. .. 05-1 Prepare for Emergencies .. .. .. . 0572 Wear Protective Clothing .. .. .. .. ... 0572 Protect Against Noise 05-2 Handle Fuel Safely—Avaio Fires 05-3 Handle Starting Fiuid Safely 05-3 Fire Prevention... .. .. .. .. . . 0573 in Case of Fire. 05-4 Avoiio Static Electricity Risk When Refueling 0574 Keep ROPS installed Properly 0575 Use Foldaple ROPS and Seat Belt Properly 0575 Stay Clear of Rotating Driveiines .. .. 05-6 Use Steps and Handhoids Correctly .. 05-6 Read Operator Manuals for iSOBUS implements 0576 Use Seat Belt Properly 05-7 Operating the Tractor Safely 05-8 Avoid BackoverAccidents. .. .. . 0579 Limited Use in Forestry Operatio 0579 Operating the Loader Tractor Safely. 0579 Keep Riders Off Machine 05-10 instructional Seat.. .. . 05-10 Use Safety Lights and Devices” . 05-10 Use a Safety Chain .. 05711 Transport Towed Equipment at Safe speeds . 05711 Use Caution On Slopes and Uneven Terrain. . D5712 Freeing a Mired Machine... .. 05-12 Avoid ContactWIth Agricultural Chemicals 05-13 Handle Agricultural Chemicals Safely 05-14 Handling Batteries Safely 05-15 Avoiio Heating Near Pressurized Fluid Lines 05-15 Remove Paint Before Welding or Heating 05-16 Handle Electronic Components and Brackets Safely .. .. .. .. . D5716 Practice Safe Maintenance .. .. . .. .. . D5717 Avpid Hot Exhaust 05-17 Clean Exhaust Filter Safely 05-18 Work in Ventilated Area 05-19 Support Machine Properly. .. .. . D5719 Prevent Machine Runaway .. . 05719 Park Machine Safely. .. .. . .. .. . 05720 Transport Tractor Safely 05-20 Sen/ice Cooling System Safely 05-20 Sen/ice Accumulator Systems Safely 05-21 Service Tires Safely Page 05-21 SETVICE Front-Wheel Drive Tractor Safely 05-21 Tightening Wheel Retaining Bolts/Nuts 05-22 Avoid High-Pressure Fluids 05-22 Do Not Open High-Pressure Fuel System 05-22 Store Attachments Safely Dispose of Waste Properly .. .. Safety Signs Operator‘s Manual. .. .. Seat Belt instructional Seat (if Equipped) 05-23 . 05723 . .10-1 ’iO-Z 10-3 Cap SuspenSIon Accumulators (If Equipped) .. .1073 Starter” .. .. 10-4 Engine Block Heater (if Equipped).. 10-4 Triple Link Suspensmn Plus (TLSTl Plus) (if Equipped) .. 105 Brake Valve Accumulator (If Equipped) 10-6 Front PTO (If Equipped) .. .. .. .. .iO-G Quick Coupler (If Equipped) 10-7 Rear PTO Shield (If Equipped) 10-8 Controls and Instruments Front Console .. .. .. 1571 information indicators . 15-1 Aftertreatment Indicators OverVIew 1572 Corner Post Display 15-3 Digital indicatorsiTachometer Ground Speed Transmission and Set Speed 1574 Gauges—Cooianti-Temperature” Diesel Exhaust Fiuid (DEF) Level and F CommandARMTl’ With Generation 4 CommandCenter’l’ Display .. CommandARMTl Joystick uel Level 15-5 CommandARM” Hitch Controls (if Equipped) 15-6 CommandARM” SCV Controls. CommandARMWCiimate Radio and I Lighting Controls CommandARMTl’ PTO Controls CommandARMTl’ Left SIde Controls CommahdARM’l' ISOBUS (ISB) Shortcut Button Accelerator Pedal (If-Equipped) External SWItches Original Instructions. All information, illustrations and specifications in this manual are based on the latest information available at the time ofpublicatlon. The right is reserved to make changes at any time without notice. Continued on next page PN:i Contents CommandCenter""I Onscreen Help” . Generation 4 CommandCenter Display Generation 4 CommandCenter Processor Main Menu Run Page Structure Operating System Applications Overview AMS Applications Overview .. Automation Status Overview. Tractor Settings OVEfVIeW NaVIgate Generation 4 CommandCenterm Activating System Navigate Run Pages on Main Page . Shortcut Buttons. .. .. Navigate to Display & Sound. Dispiay & Sound Brightness Sound Navigate to Date & Time .. .. Date & Time Application .. .. Change Current Date Change Current Time NaVIgate to Language & Units Language & Units Language & Units Settings .. Changing Pages and Values. Generation 4 CommandCenter’” Status Center NaVIgate to Mutipie Displays. Multipie Displays .. .. .. .. Display Calibration Soflware Manager Update Display Software .. .. Activations .. Remote Software Updates (if Equipped). File Manager Capture Screen Shots NaVIgate to Diagnostics Center Diagnostics Center .. . Controller Diagnostics. Diagnostic Mode .. .. . Hide Diagnostic Center Trouble Codes Readings CANBUS Information . CANBUS Values. Navigate to Users & ccess.. Users &Access User Profiles Access Groups Navigate to Layout Manager. Layout Manager .. Active Set .. .. Add Edit or Duplicate Run Pages AutoTiac Guidance NaVIgate to Machine ProfIie Page 1671 . 1671 16-2 16-2 16-3 1673 1676 1677 16-7 16-10 16-11 ”16711 16711 ' ”.1642 16-12 16-12 16-13 . .. 16714 . .. 16714 .. 1645 16-15 16-16 16-16 . .. 16716 .. 1647 16-18 . .. 16-19 ”1620 16-20 16-21 . .. 16721 . ”16722 ”1623 16-23 16-24 16-25 . ”16725 . ”16726 ”167263 16-26 16-27 16-28 . ”16728 . ”16729 ”16730 16-30 16-30 16-31 . ”16732 . ”16732 ”16732 16-33 16-34 16-34 Page Machine Profiles .. .. .. . .. .. .. 16735 NaVIgate to implement Profile 16-35 implement ProfIies 16-36 NaVIgate to Machine Monitor 16-36 Machine Monitor. .. . 16737 Navigate to Work Monitor 16737 WorkMonitor .. .. .. 16737 Work Recording 16-38 NaVIgate to Maintenance & calibrations 16-38 Maintenance & calibrations 16-38 Caiibrations” 1639 Service lntervas. .. 16739 Navigate to Controls Setupu16740 Controls Setup 16-40 Controls 16-41 Automation Status 16-42 Read iSOBUS Implement Operators Manual 1642 iSOBUSVT” . .. .. .. .. .. 16743 StarFire GPS Receiver” . .. . 163743 Use Video Display Capability Properly 16-44 installing Video Display Camera 16-45 Three-Camera Video Connectors With Ethernet Cable (if Equipped) 16-46 NaVIgate to Video Application Settings 16-46 Video Application... .. .. . 16-47 Video Triggers. 16-47 Operating the Radio Using Premium Radio .. . .. . ”174 External Sources—Using Premium Radio 17-2 Radio Source Select—On Generation 4 CommandCenterT’i .. AM, FM Weather Channel Ho F159;; .. Premium Radio CD Home Page (If Equipped) ”17,4 Premium Radio XM Home Page (If Equipped) ”1774 Premium Radio USB Horne Page(iquuipped) 17-5 Premium Radio Biuetooth® Home Page (if Equipped) 17-5 Auxiliary Home Page. .. . .. .. .. ”1776 Operating Phone .. 17-6 Phone Book.. .. .. 17-7 Recent Calls 178 Pairing Biuetooth® DeVIce—On Generation 4 CommandCenterT’i 17-9 Lights Light identification. .. .. . Configurable Lights .. .. . Steering Column Light Controls Exit Lights .. .. . Operating Turn Signals and High/Low Beam Safety Lights and DeVIces CommandARM” Light Buttons . Hazard Lights and Extremity Warning Lights Rotary Beacon Light (if Equipped) 7-Pin Outlet Continued on next page PN:Z Contents Operator Station AvoId Contactwrth Angcultural ChemIcals Adjust ComfortCommand” Seat. . . Adyust Heated Leather Seat (If Eqquped) AdyustActIveSeatT’“ (if Equrpped) Adyust ComfortCommandT’“ WIth HCS Plus Cao SuspensIon Seat UsIng instructional Seat. .. .. Operator Presence Sensor .. .. Adyust CommandARMT’“ PosItIon Adyust SteerIng Wheel and Column Operate Horn Generation 4 CommandCenter’” HVAC Settings... .. Operate Front WIper and Washer. Operate Reaerer and Washer (If Eqquped)” Operate RIght- Hand WIperand Washer (lf Eqquped) lnstall Business Band or CItizens Band (CB) RadIo and Antenna Use AuxIlIary PowerStrIp and Electncal Outlets (It Eqquped). . Connect Compatible Electronic Equrpment. . Configure Tractor For GPS/Radar.. Mount StarFIreT’“ Recerer lnstaIlIng GreenStar System Components .. lnstall MachIne CommunIcatIons RadIo (MCR) Antenna (lf Equipped). .. .. Connect AutoTracW Assisted Steering System (lf Equipped). .. .. MonItor Bracket Mounts Use Manual MIrror (If Equrpped) Use Electric Mirror (It Eqquped) Use Telescoping Heated ElectrIc Mirror (lf Equipped). RefrIgerator oI Storage Space (If qquped). PosItIon Left- Hand Steps . RIght- Hand Servrce Steps Operating the Engine Exhaust FIlter System OvervIew SelectIve CatalytIc Reductron (SCR) System Overvrew Auto Exhaust Filter CleanIng Mode . Parked Exhaust Filter CleanIng.. SelectIve Catalyst ReductIon (SC ) System - FInaI TIer4 and Stage lV EngInes EngIne Fuel System and Power RatIng Battery DIsconnect (lf Equipped) .. .. StartIng the EngIne Runnrng the Engrne StoppIng the EngIne Cold Weather StartIngiEquipped \Mth Glow Plug Starting AId (6.8 l. Engines).. .. Cold Weather StartingilMthout OptIonal StartIng AId (9 0 L Engrnes) Page 25-10 25711 25712 2513 25-14 25-15 25716 .2517 25-18 25-18 .25719 .2519 25-20 25-21 25-22 Cold Weather Starting7WIth Starting AId (9 0 L Engrnes—If Eqquped).. .. .. .. 30711 Changrng StartIng FIuId Can (it Eqquped). .. 3012 Low Fuel or Low Dresel Exhaust FluId (DEF) Warning” 30-12 Restarting EngIne That Has Run Out of Fuel. 3012 Reduce FuelConsumption .. .. .. .. .. .. .. 30713 Usrng AuxIlIary Heaters 30-13 Usrng a Battery Booster or Charger 30-14 Operating the Tractor AvoId Contact with Agricultural Chemicals 40-1 Clean Vehicle of Hazardous PestIcIdes Keep RIders Off Machine Keep Operator StatIon \Mndow and Door Closed .. .. .. Usrng Seat Belts UsIng Emergency Exit .. Disconnect Battery FInal TIer 4 and Stage lV EngInes.. .. . ”408 Paths to important CommandCenterTl Pages 40-3 Changrng to a DIfferent SIze of We 40-4 TransmIsSIon - Note on Top Speed 40-4 Warm Up TransmIssion HydraulIc System. .. ”4075 UsIng FIeldCruIse”. .. ”.4078 lntelligent Power Management (If Equipped). ”40% mole LInk Suspensron Plus (TLSW Plus) (if Equrpped) .. .. . .. 40-10 TLST’“ Plus and Cab Suspension (it Equipped). UsIng Differential Lock.. Mechanical Front Wheel DrIve (MFWD). AutoTIacT’“ AssIsted SteerIng System (if Equrpped) Usrng Autoclutch (If Eqquped) UsIng the Brakes .. .. .. HydraulIc Trailer Brakes (If Eqquped.) TraIler Air Brakes (It Eqquped).. Come Home Mode Operating CommandQuad"VI Transmission TransmIsSIon DescrIptIon and Controls. .. . .4171 OperatIng TransmIssion 41-2 Adjusting Set Speeds .. H4173 CommandCenter” TransmIssIon” Mth Page” 4.175 CommandQuadT’“ Custom SettIngs 41-6 Advanced SettIngs Page 41-8 Tractor Speed DIspIays on Corner Post Display and CommandCenterW 41-9 DownhIlI OperatIon In SIIppery CondItIons 41-9 Operating e23TM Transmission Transmission Operation e23W TransmIssion with Right Hand Re- verser. . ..... 4471 ShIftIng e23“ TransmIssIon wIth RIght- hand Ieverser ......... 4472 ContInued on next page III PN:3 Contents Page e23T'I’ Transmission With LettrHand Ree veIseI ..4474 Shifting e23T'I‘ TransmIsSIon With Left- hand reverser .. . ..4475 Setting Startup Gears .. .. .. 44-6 CommandCenter” Transmission Main Page 44-7 Efficiency ManagerT'I’ on the e23W Transmission ..4478 Efficiency Manager“ on e23T'I‘ Transmission in Manuai Mode . ..44 9 Custom Transmission Settings .. . 44- to Operating IVTWIAutoPowrYM Transmission Controls identification .. .. ..4571 Left- Hand and RIght- Hand Reverser Shift Patterns 45-2 Operating the TransmIsSIon 45-3 Adjusting Set Speeds .. .. . . ..4574 Set Speedsisuideiines and Examples ..4575 iVTW/AutoPowr” Modes and Setting Maximum Speed . 45-6 Custom IVTW/AutoPoer'I Settings 45-7 Adyusting Reverse/Forward Set Speed Ratio 45- 8 Adjusting AutoClutch Sensitivity. . ... .. . ..45 9 Putting Tractorin Motion .. .. . .45 to Using Creeper Mode .. .. .4510 NT“ AutoPowrm iAccelerator Pedai Mode (If Equipped) .. 45-11 Using individual Brake Pedais ..45712 Stopping and Parking Tractor .. . 45-13 Downhill Operation in Slippery Conditions 45-14 Intelligent Total Equipment Control (iTEC'M) CommandARMT'I‘ Control Functions ..... 47 1 CommandCenterT'I Pages Descriptions And Functions 4772 Status Area.. . 47-2 Sequence Step Status. 47-3 Set Up A Sequence” 47- 8 Execute Sequence 47 9 Delete ITECT'I‘ Sequence .47 to ITEC Functions—IVTT'IilAutoPowr’iI‘ Transmission .. .. .. .. ..47710 Tractor-Implement AutomationYM (TIA‘M) TractorrimpiementAutomationT'I’ (TiAW).. 5071 Activating Tractor-implement AutomationT'I‘ Equipment 50-2 Operating Tractor-implement AutomationT'I’ 50-3 PTO Requirements. 503 SCV Requirements” 504 iVTW/AutoPowr” Requirements. 505 AutoTracT’i Guidance Requirements 50-6 Rear Hitch Requirements 50-6 Drive Strategy Requirements 50-6 Page TouchSet'N' Depth Control Attaching Implement and Control System .. 554 Using TouchSetT'I’ Depth Controls 55-2 Hydraulics and Selective Control Valves Configuring Selective Control Valves - Access to Settings . 60-1 Configuring Selective Control Valves - Standard Mode 60-2 Activating independent Mode. .I .. .. .6073 Configuring Selective Control Valves , independent Mode .. .. . .6074 Configuring Selective Control v - Feature Mode 60-5 Laser Scraper—tor Scrapers Equipped with Scraper Control Unit . .6076 Total Rear SCV Fiow. .. .. .6078 Using Six Position SCV Control Levers 60-9 SCV Control Lever—Neutral Posrtion” 60710 SCV Control Lever—Extend and Extend Detent Position 60710 SCV Control LeveriRetract and” Retract Detent Position .. .. .. 60-11 SCV Control LeveriFioat Position 60-12 Operator Presence Sensor 60712 CommandARMT'I’ Joystick (it Equipped) 60713 Hydraulic Option Connector Harness Operation. .. 60-16 Laser Scraper Laser Scraperifor Scrapers Equipped With Scraper Control Unit 62-1 Remote Hydraulic Connections Connecting Hydraulic Hoses—Rear of Tractor .634 Disconnecting Hydraulic Hoses—Rear of Tractor ..... 63-2 Connecting/Disconnecting Hydraulic HosesiMid Mount Valve Stack or Front Valves (It Equipped) .. .6373 implement Hydraulic Connections .6375 Hydraulic Motor Return and Case Drain Kits .6376 Hitch Auxiliary Raise Kit .. . . .63-6 Using Load Sensing Hydraulic System (Power Beyond) 63-7 Examples Using Load-Sensing Hydraulic System—Power—Beyond 63-8 Using Implements Requiring Large Volumes of Oil 63-8 Connecting Grain Drilis or Air Seeders 63-9 implement Connection Example Z—Motor Application Using Power Beyond and Motor Case Drain .. 63-10 Continued on next page iv PN:4 Contents implement Connection Example 3—Motor Application Using SCV Retractand AuinIary MotorReturn ... .. implement Connection Example 47Planter with Vacuum Motor and Return Line to SCV Using Motor Return Tip .. . implement Connection Example 5—Integral Planter With Hitch Auxiliary Raise Operated In Parallel with Hitch Valve .. . implement Connection Example 67lntegral Planter With Hitch Auxiliary Raise, Hitch Cinnders Controlled by SCV in Parallel With Hitch Auxiliary Raise Hitch Rear Hitch Hitch Controls Adiust Load Depth Control (Draft Response) Using Position Control ...... Draft Control .. .. . Adiusting Hitch Upper Limit. Adiusting Rear Hitch Drop Rate . Adiust Rear Hitch Raise Rate.. Rear Hitch Slip Sensitivity Float Operation. .. .. . Rear Hitch Components Using Remote Raise and Lower SWItches (If Equipped) Using Hitch Manual Lowering Feature Using Correct Center Link Position .. Hydraulic Center Link (it Equipped) .. Using Sway Blocks Quick Coupler... Adiusting implement Level Adiusting Lateral Float ...... Detaching implement from Quick Coupler Hitch Conversion—Convertible Quick Coupler Using Front Hitch (ii Equipped). Adiusting Front Hitch Drop Rate Adiusting Front Hitch Raise Rate Drawbar and PTO Stay Clear oi Rotating Driveiines Drawoar Load Limits Based on Drawoar Position and Length and PTO Type Adiusting DraWbar Length Height and” Sideto Side” .. installing and Using CieVis Assembly Cat 3 Drawoar.. .. installing and Using CieVIs Assembly (High Vertical Load Drawbar Support) Attaching Rear PTO Driven lmpiemenl.. ... Page 63-11 53-12 63-13 65-1 65-3 ..6574 ..6574 ..6575 ”6576 ..6577 ..6578 65-8 65-9 65-9 65-10 65-11 . .65rii .6512 65-13 .65714 .65715 .6515 65-16 . .65717 .65718 6519 65-20 70-1 70-2 7073 70-4 70-5 70-6 Attaching Front PTO Driven implement (iquuipped). .. .. .. .. .. Rear PTO Shieid7 Type 3 PTO Using Correct Engine Speed .. PTO Engagement Rate. . .. .. Operating Front PTO (Ii Equipped) Operating Rear PTO.. . .. .. Remote Front PTO SWItch (It Equipped) .. .. Remote Rear PTO SWItch (if Equipped) Operating Shiftaole 37Speed Rear PTO (ir Equipped) 70-14 Operating Shiftaole 2 Speed Rear PTO (ii Equipped). .. .. 7015 Changing PTO Stub Shafl (If Equipped) 70-16 Performance Ballasting Baliasting information and Guidelines for Tractors With Singie Tires ..... 75-1 General Guidelines for Tractor Weight Based on Engine Horsepower .. .. ... .. .754 General Weight SpiIt Guidelines 75-2 Ballast Types 75-3 Baliasting Suggestions for Specific Types of Implements used with MFWD Tractors .. .. . ...... 75-5 Determining Baliasted Tractor Weight Weight Split Axle Loads and Required Tire Inflation Pressures .. . .. .. .75-7 Controlling Power Hop (MFWD tractors Without irontsuspension) 75-8 Unbailasted Tractor Weight Charts 75-9 Unbailasted Tire Weight Charts” 75-i’i Maximum Load Per Wheel 75-14 instaiiing Qqu-TatchW Weights 75-14 Using Rear Wheel Weights 75-15 Baliasting Suggestions for Hitch Mounted implements. .. .. .. .. .. ..75716 Adding Rear Ballast For Front Loader Usmg Liquid Ballast Liquid Ballast Charts implement Codes Measuring Wheel Siip (Manually) .. Front Wheels, Tires, and Treads SerVIce Tires Saieiy .. .. 80-1 Tire Combinations .8072 Exchanging Tire Sizes .8073 Tire Inflation Pressure Guidelines .. ..8073 Recommended Pressures7Group 42 80-4 Recommended Pressures7Group 42 (Continued) .. .. .. .. .. .. .8075 Recommended Pressures—Group 43 8 6 Recommended Pressures—Group 43 (Continued) 80-7 Recommended Pressures7Group 43 IF Tires .. .. .. 80-8 Recommended Pressures7Group 44 80-9 Conllnued on next page PN:5 Contents Tire Load Rating... Tightening Front Wheel Bolts—MFWD Checking Toe- In (MFWD and TLSm Plus Axles) Adjusting Toe In (MFWD and TLST’“ Plus Axles)” Setting Steering Stop Positions Eight- Position MFWD Wheel Settings 710 mm Extra Wide Deluxe Pivoting Front Fenders Final Fender Positioning. MFWD Fender Settingsi eluxe Pivoting Fenders .. Front Tire, Fender and Steering Slop Settings Taole Explanation ... ... 1150/1300 MFWD Axles, Tire Fender, and Steering Stop Settings .. ... TLST" Plus Axle Tire Fender and Steering Stop Settings .. .... ... 1150/1300 MFWD Axles Wth Front Hitch Tire Fender and Steering Stop Settings (If Equipped) TLST" Plus With Front Hitch Tire, Fender, and Steering Stop Settings (if Equipped) 1150/1300 MFWD Axles, VWh Front Loader, Tire, Fender and Steering Stop Settings (If Equipped) .. ... TLST" Plus \Mth Front Loader, Tire Fender, and Steering Stop Settings (if Equipped) . Rear Wheels, Tires, and Treads Sen/ice Tires Safely Tire Combinations Exchanging Tire Sizes. Tire inflation Pressure Guidelines Recommended PressuresiGroup 47 Singles Recommended Pressures—Group 47 Singles (Continued) Recommended Pressures—Group 47 Duals Recommended PressuresiGroup 47 Duals (Continued) Recommended Pressures¥Group 48 Singles... Recommended Pressures—Group 48 Singles (Continued) Recommended Pressures—Group 48 Duals Recommended PressuresiGroup 48 Duals (Continued).. .. . Recommended Pressures—Group 48 lF Singles Recommended Pressures—Group 48 ll: Duals. Recommended Pressuresieroup49 Tire Load Rating. 16- Position Rear Wheel Settings installing Rear Drive Wheel to Cast Huo Page 8010 80-11 8012 80-12 80-13 " ..8014 80-16 .. ”80716 ”80716 ..8018 80-19 80-23 80-26 80-28 80-30 .81712 . .81-13 . .81714 .81715 81-16 81-17 Page installing Rear Steel Wheel to Hub. .. .. .. ..81717 Adyusting and Tightening Rear Steel Wheels—Cast Huos 81-18 Adyusting and Tightening Rear WheelsiHeavy Duty Cast 10 Cap Screw Hubs” . .. ”81719 Adjusting and Tightening Rear Wheels—Heavy- Duty ’12- -Cap Screw Hubs 81-20 Wheel Tightening Stand 81-21 RearWheel Tire, and Tread Guidelines ”8122 Rear Single Drive Wheel Tread SettingsiSteel Wheels .. .. 81-23 Rear Single Drive Wheel Tread Settings—Cast Wheels ”8124 Rear Dual Wheel Tread Settings—Steel Drive Wheels. .. ... .. ”8126 Rear Dual Wheel Tread SettingsgCast Drive Wheels . .. .. 81-29 Rear Dual Wheel Row Crop Settings and Dual Huo Extensions—Cast Drive Wheels 81731 Clamp-on Dual Usage 81-32 Transporting DrIVIng Tractor on Roads Transporting With Ballast ToWIng Loads.. .. .. .. .. .. .. Safety Chain ToWIng Tractor Releasing Park Brake Electrically Freeing a Mired Machine. Transporting on Carrier Fuel, Lubricants, and Coolant Diesel Fuel .. .. . Supplemental Diesel Fuel Additives Luoricity of Diesel Fuel Handling and Storing Diesel Fuel Avoid Static Electrioity Risk When Refueling Filling Fuel Tank ... ... BioDiesel Fuel .. . Testing Diesel Fuel . Fuel Filters .. .. MinimIZIng the Effect of Cold Weather on Diesel Engines?”?. . .. ...... 9077 Filling Diesel Exhaust Fluid (DEF) Tank - FT4/Stage IV Engines 90-8 Diesel Exhaust Fluid (DEF) — For Use in Selective Catalytic Reduction Equipped Engines 90-9 Storing Diesel Exhaust Fluid (DEF) 90-10 Refilling Diesel Exhaust Fluid (DEF) Tank 90-11 Testing Diesel Exhaust Fluid (DEF) .. .. 90-12 Disposal of Diesel Exhaust Fluid (DEF) 90-12 John Deere Break-in Plus“ Engine Oil — Interim Tier 4, Final Tier 4 Stage lllB and Stage N ..9012 Continued on next page vi PN:6 Contents Determining TractorEngine Type. .. ... Diesel Engine Oil—FTA/Stage IV and lT4/Stage III B Engines??? Engine Oil and Filter Service IntervalsiFinal Tier 4 and Stage IV and Interim Tier 4 and Stage III B Engines .. Diesel Engine OiliTierZ and Stage II Engines Engine Oil and Filter Service Intervals—Tier2 and Stage II Engines .. . Oil Filters. Diesel Engine Coo a Water Quality for Mixing With Coolant Concentrate Operating in Warm Temperature Climates. Testing Coolant Freeze Point Disposing of Coolant. .. . . .. John Deere COOL GARDT" II Coolant Extender.. .. .. .. . .. .. Transmissmn and Hydraulic Oil Use Correct Viscosity Front PTO Oil in Cold Weather .. .. Transmission Recalibration. .. .. . Gear Oil .. .. Grease Mixing of Lubricants Alternative and Synthetic Lubricants Lubricant Storage .. .. .. .. . Break-In Service (100 Hours Or Less) Perform Break-In Checks Maintenance and Service Intervals Observe SerVice Intervals SerVice Interval Chanwaily or ID Hour 50 Hour 100 Hour, 250 Hour, 500 Hour and 1000 Hour Sen/ice Interval Charts As Indicated Service Perform As Indicated Service Replace Primary and Secondary Engine Air Filters . Check Coolant Level.. .. Replace Diesel Particulate Filter (DPF). Drain Water Separator As Required Service Perform As Required Service .. . Sen/ice Engine Air Filter Precleaner System. Clean Radiator Coolers and Air Conditioning Condenser Check Engine Compartment for Debris. Check Air Conditioning System.. .. .. .. Replace Fan Belt Check Engine Weep Hole Page 90-13 ”90713 90714 90-15 90-16 90-16 90-17 . 90718 . 90718 90719 . 90719 . 9020 90-20 . 90-21 90-21 90-21 . . .90722 . . .90722 . .9022 90-23 92-1 100-1 . .1004 .100-3 .1003 100-4 ..1034 .1034 103-4 . .10375 .1036 103-7 103-9 Page Check MFWD or TLS’” Plus (If Equipped) Axle Housing Oil Level. .. .. ”103710 Check MFWD or TLST" Plus (If Equipped) Wheel Hub Oil Level .. .. ”103711 Bleed Trailer Hydraulic Brakes (If Eq uipped). .103712 Bleed Trailer Air Brakes (If Equipped)” .. ”103713 Cleaning Diesel Exhaust Fluid (DEF) Tank ”103714 Daily or 10 Hour Service Check Engine Orl Level .. . .. .. .. 105-1 Check Transmission Hydrau ic ”OI-I Level.. 105-2 Luoricate MFWD or TLST’“ Plus Kingpins, Tie Rod Ends, Steering Cylinder Axle Pivot and Panhard Rod. ”10573 Luoricate MFWD or TLST’“ Plus U-Joints 105-3 50 Hour Service Perform This and Other Scheduled Services. 11071 Inspect Tires. .. .. Lubricate Rear Hitch Luoricate Front Hitch (If Equipped) 250 Hour Service . 1104 110-1 ’l’lO-l Perform This and Other Scheduled SerVices .. 11571 Lubricate Rear Hitch .. . .. 11571 Lubricate Front Hitch (If Equipped). .. 11572 Check Manual Brakes 115-2 Check Neutral Start System 115-3 Check Transmissmn PARK System .. . 115-4 Check SWinging Drawbar for Wear ...... ..11575 Check Front PTO Housing Oil Level (If Equipped) ..11575 Change Front PTO Oil Filter (If Equipped) ..11576 500 Hour Service Perform This and Other Scheduled SerVices ”1204 Change Engine Oil and Filter76.8 L Engine 120-1 Change Engine Oil and Filter79.0 L Engine 120-3 Lubricate MFWD or TLSW (If Equipped) Plus Kingpins Tie Rod Ends Steering Cylinder Axle Pivot and Panhard Rod .. . . 12075 Luoricate MFWD oi TLSTI Plus (If Equipped) U- Joints .. . 120-6 Tighten Wheel and Wheel Weight Bolts ... 120763 Use Wheel Tightening Stand .. . .. 120-7 Tighten Rear Wheel Weight Bolts 120-7 Tighten Front Wheel Bolts .. .. . 120-8 Tighten Rear Drive Wheel to Cast Hub Bolts. 12078 Tighten Rear Steel Wheel to Hub Bolts 120-9 Tighten Rear Steel Wheels—Cast H Tighten Rear Wheel BoltsiHeavyr Duty Cast 107Bolt Hubs .. .. . ub Bolts 120-9 ”120710 Tighten Rear Wheel BoltsiHeavyr .. Duty ’IZ-Bolt Hubs 120-11 Continued on next page vii PN:7 Contents Clean Dual Beam Radar Sensor (if Equipped) Replace Fuel Filters inspect Engine Air intake System , 6 8 L Engine... . .. . inspect Engine Air intake System- 9 0 L Engine... Lubricate Cap Suspension System (If Equipped) Back Fiush Optional Fuel Water Separator (If Equipped) Service Optional Fuel Water Separator Filter Element (if Equipped) 1000 Hour Service Perform This and OtnerScheduled SeNices Replace Cab Recirculation Air Filter .. .. .. .. Replace Cab Fresh Air Filter Clean MFWD or Tl_SW Pius (if Equipped) Axle Vent Filter Test Coolant and Add Coolant Conditioner Check TLST’“ Pius Accumulator Charge Pressure (if Equipped) Check Cab Suspension Accumulator Charge Pressure (if Equipped) .. .. .. .. .. Annual Service Handling Batteries Safeiy.. .. . .. . ... SerVIce Batteries and Connections .. . Test Coolant and Add Coolant Conditioner Replace Cab Recirculation and Fresh Air Filters inspect Seat Belts .. inspect Primary and Secondary Engine AirFilters .. .. .. . ...... Check TLST" Pius Accumulator Charge Pressure (if Equipped) Check Cab Suspension Accumulator Charge Pressure (if Equipped) Replace Trailer Air Brake Air Dryer Filter (If Equipped)... . .. 1500 Hour Service Perform This and OtnerScheduled Services Change Transmission/Hydraulic Oil and FIiterand Clean Sump Screen... .... Change MFWD or Tl_SW Plus Wheel Hub Oil ... .. . Change MFWD or Housing Oil W Pius Axle Lubricate Draft Link Support Shaft Bushing... inspect Fan Belt and Fan Belt Tensioner Change Front PTO Housing Oil and Filter(lequipped)... . Replace Open Crankcase Ventilation Filter (6 8 L Engine Oniy) Drain Fuel Tank Sump Page .. 120711 120712 ..120-13 ..120715 ..120-17 120-18 ..120-19 1254 1254 125-2 125-3 125-3 125-3 1254 ”1304 .. ”13072 ”13073 130-4 130-4 130-5 . 13076 . 1307 130-7 135-1 1352 135-6 . 13577 1358 135-9 ..135712 ..135-13 135-14 Page Fuel Tank Vent Filter” .. 135-14 Replace Diesel Exhaust Fiuid (DEF) Tank Vent- FT4/Stage IV Engines. .. .. ..135-15 2000 Hour Service Perform This and Other Scheduled Services. 14071 Adjust Engine Valve Clearance , Tier 2/Stage il Engines. .. .. .. .. .. 14071 3000 Hour Service Perform This and Other Scheduled Services. 14271 Adyust Engine Vaive Ciear- anceiFT4/StageIV Engines.. .. .. .. 14271 4500 Hour Service Perform This and Other Scheduled Sen/ices ”14571 Replace Transmission Drive Shaft Damper. ”14571 Access Diesel Exhaust FIuId (DEF) Dosing Unit and Tank Vent Filters - FT4/Stage IV Engines ...... ”1452 Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter .. .. 145-3 5000 Hour Service Perform Servrce And All Subordinate Sen/Ices .. .. .. 14871 Replace Engine Crankshaft Damper. .. .. .. 14871 6000 Hour Service Perform This and Other Scheduled Services. 15071 Drain Fiusn and RefiiICooling System , 6.8 l. Engine.. 150-1 Drain Fiusn and Refill Cooling System 79.0LEngine.. .. .. . . . .. 150-1 General Service Jack Uptne Tractorr Lifling Points and Support Stand Placement 155-1 Servicing and Connecting Snap to Connect Fittings. . .. .. .. 15573 USIng High Pressure Washers .. 1553 Diesel Particulate Filter Service . 15574 Exnaust Filter/Diesel Particulate Filter (DPF) Ash Handling and Disposal .. .. .. 15574 Exhaust Filter Disposal” .. . .. .. .. 1554 Do Not Modify Fuel System . .. 1555 Do Not Open High Pressure Fuel System” .. 15575 Bieed Fuel System 155-5 Electrical System Service Introduction to Electrical Sen/ice Section. .. 160-1 Disconnect Battery , Final Tier 4 and Stage iV Engines .. .. 160-1 160-2 160-5 Load Center Fuses .. .. Master Fuses ..... Continued on next page VIII WM Contents Welding Near Electronic Control Units .. .. .. Keep Electronic Control Unit Connectors Clean .. .. Using Compressed Air.. .. .. .. Using HighrPressure Washers SerVice Implement Power Relay Module. . .. .. Handle Halogen Light Bulbs Safely Replace Front HID/LED Light Assembly”- .. Replace Front Grille Halogen Light Bulbs. .. .. .. 160-11 AdyustFrontGriIIe Lights .. .. .. Aim Headlights . Replace Front Si eAnd Rear Cab” Roof Light Assembly. Replace Brake or Turn Signal Light Bulb I Replace Dome Light Bulb Replace Courtesy Light Bulb Replace Map Light Bulb Replace Extremity Warning Light” Bulb .. I (If Equipped)” Troubleshooting Engine Troubleshooting Transmission Troubleshooting Hydraulic System Troubleshooting. Hitch Troubleshooting .. .. .. . Selective Control Valve (SCV) Troubleshooting .. Depth Control . Electrical System Troubleshooting. Operator Enclosure Troubleshooting. Tractor Operation Troubleshooting. Independent Link Suspension Diagnostic Trouble Codes STOP SerVice Alert and Information Indicators Accessing Diagnostic-u Trouble Codes .. I I .. Armrest Interface Control Unit (AIC) Diagnostic Trouble Codes ActiveSeat’” Control Unit (ASU) Diagnostic Trouble Codes .. .. . Automatic Temperature Control Unit (ATC) Diagnostic Trouble Codes.. . ... ... Brake Control Unit (BRC) Diagnostic Trouble Codes. . Chassis Control Unit (CCU) Diagnostic Trouble Codes Cab Load Center Control Unit (CLC) Diagnostic Trouble Codes .. .. ... .... Cab Roof Control Unit (CRU) Diagnostic Trouble Codes Cab Suspension Control Unit (CSC)- Diagnostic Trouble Codes. Cab Switch Module (CSM) Diagnos ic Trouble Codes Engine Control Unit (ECU) Diagnostic H Trouble Codes Page 160-6 ”1606 " ..ieore 160-7 1608 ”16079 160-9 160-10 160712 ..160-13 160714 160715 160716 ..160-17 ..160-18 165-1 165-4 1655 16576 16578 16579 I «55710 165712 165713 .. 165713 . 170-1 170-2 170-3 . 1704 170-5 . 1705 170-6 1707 170-7 . 1708 170-9 ..170-10 Engine Interface Control Unit (EIC) Diagnostic Trouble Codes Front Console Control Unit 0:00.)” .. I Diagnostic Trouble Codes Hitch Control Unit (HCC) Diagnostic I I Trouble Codes. .. .. Hitch Valve Control Unit (HVt) Diagnostic Trouble Codes StarFire Control Unit (ITC) Diagnostic Trouble Codes JDLinkT" Control Unit (JDL) Diagnostic .. ' Trouble Codes. .. .. Operator Interface Control Unit (OIC) Diagnostic Trouble Codes Corner Post Display (PDU) Diagnostic Trouble Codes Front PTO Control Unit (PTF) Diagnostic Trouble Codes .. .. IVTW/AutoPowrW Control Unit (PTI) Diagnostic Trouble Codes e23TI Transmission Shift Control Unit (PTP) Diagnostic Trouble Codes CommandQuadW Transmission Control Unit (PTO) Diagnostic Trouble Codes Roof Lighting Control Unit (RLC) .. .. I Diagnostic Trouble Codes Rear PTO Control Unit (RPT) Diagnostic Trouble Codes scv Control Unit (SCC) Diagnostic .. I Trouble Codes. .. .. . Secondary Hydraulic Control Unit (SCO) Diagnostic Trouble Codes .. .. Suspended Front Axle Control Unit (SFA) Diagnostic Trouble Codes Sequence Control Unit (SMV) Diagnostic Trouble Codes .. Selective Control Valve Units ( V)” Diagnostic Trouble Codes .. . Tractor Equipment Control Unit (TEC) Diagnostic Trouble Codes Tractor Equipment Interface Control Unit (TEI) Diagnostic Trouble Codes IVTW/AutoPowrW Transmission Shift Control Unit (Tll) Diagnostic Trouble Codes e23TI Transmission Shift Control Unit (TIP) Diagnostic Trouble Codes .. CommandQuad WTransmission Shift Control Unit (TIQ) Diagnostic Trouble Codes Vehicle Load Center-Control” Unit (VLC)I I Diagnostic Trouble Codes Virtual Terminal Implement Control Unit (VTI) Diagnostic Trouble Codes . Page . 170-15 . 170-15 .. 170716 170-16 . 170-17 .. 170717 170-18 . 170-18 .. 170719 . 170-20 170-22 . 170-23 . 170-24 ...170725 . 170-26 ’I 70-27 ”17028 . 170-28 . 170-29 .170731 ’I70-3’I . 170-32 . 170-33 . 170-34 ”170734 . 170-35 Contlnued on next page ix PN:9 Contents Steering System Control Unit (XMA, XMB XSA XSB) Diagnostic Trouble Codes. .. .. .. .. .. .. .. .. .. .. Steering System Control Unit (XMC, XSC) Diagnostic Trouble Codes Storage Place Tractor in Storage Long-Tenn Storage Paint Finish Care Specifications Engine Capacities Hydraulic Electrical System.. .. . . Transmission and Drive Trai Hitch, Drawbarand PTO ... .. Tractor Load/Weights Overall Dimensions Ground Speeds Page . .....170-36 170-38 ’i 75-1 1 75-2 ’i 75-3 180-1 180-2 ...iSO-S 180-3 180-4 ...18076 180-7 180-8 40 km/h (207Speed) CommandQuadT" Eco Ground Speed5750 km/h (31 mph) (20-Soeed) CommandQuadTi’ Eco Shift TransmisSIon . .. Ground Speeds—50 km/h (31 mph) (23-Speed) e2?" Transmissmn Ground Speeds—iVTW/AutoPoeri’ Metric Bolt and Screw Torque Values Unified Inch Bolt and Screw Toroue Values identify Zinchiake Coated Fasteners. EPA Nonrroad Emissions Control Warranty Statement—Compressmn ignition CARB Non-road ErnisSions Control Warranty Statementicompression ignition. .. Limited Battery Warranty .. .. Identification Numbers Serial Number Plates Record Product identification Number Record Engine SeriaiNurnber.. .. .. .. .. Record Cab Serial Number. .. Keep Proof of Ownership Keep Machines Secure. .. 180-9 180-10 . 180711 .180712 180-13 180-14 180-14 ..180-15 .. 180-17 180-21 185-1 185-1 1852 . .. 18573 .. 1853 185-4 Lubrication and Maintenance Records 50 Hour SerVice Record 250 i-iourService Record... .. 500 Hour SerVice Record 1000 Hour SerVice Record Annual Service Record 1500 Hour SerVice Record . .. 2000 Hour SerVice Record . .. 3000 Hour SerVice Record 4500 Hour SerVice Record .. 19071 1901 190-2 190-2 190-3 . .. 19073 .. 1903 190-4 190-4 5000 Hour SerVice Record .. .. 6000 Hour SerVice Record Glossary Glossary of Terms Page . 1904 190-5 195-1 PN:io Safety Recognize Safety Information This is a safety-alert symbol When you see this symbol on your machine or in this manual, be alertto the potential for personal iniury Follow recommended precautions and safe operating practices 7“ UN"; izx ALERT is 2 Understand Signal Words A DANG ER A signal word—DANGER WARNING, or CAUTIONiis used With the safety-alert symbol DANGER identifies the most serious hazards. DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on A WARNING CAUTION safety signs CAUTION also calls attention to safety messages in this manual flier in 7.35:“ A CAUTION EX SIGNAL :9 Follow Safety Instructions Carefully read all safety messages in this manual and on your machine safety signs Keep safety signs in good condition Replace missing or damaged safety Signs Be sure new equipment components and repair parts include the current safety signs Replacement safety signs are available from your John Deere dealer. There can be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this operator‘s manual Learn how to operate the machine and how to use controls properly Do not let anyone operate Without instruction Keep your machine in proper working condition Unauthorized modifications to the machine may impairthe function and/or safety and affect machine life If you do not understand any part of this manual and need assistance, contact your John Deere dealer EX 'ariciuuch ' 05'1 PN:i7 Safety Prepare for Emergencies Be prepared if a fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers fordbctors, ambulance sen/ice hospital, and fire department near yourtelephone. Wear Protective Clothing 5‘ Wear close fitting clothing and safety equipment ‘ ' & 6i appropriate to the Job * Operating equipment safely requires the full attention of the operator Do not wear radio or rnuSio headphones while operating machine “ R2 '5 mums: Protect Against Noise Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective deVice such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises 05'2 PN:io Safety Handle Fuel Safely—Avoid Fires Handle fuel with care it is highly flammable Do not refuel the machine while smoking or when near open flame or sparks Always stop engine before refueling machine Fill fuel tank outdoors Prevent fires by keeping machine clean of accumulated trash grease, and debris Always clean up spilled fuel Use only an approved fuel container fortransporting flammable liquids Never fill fuel container in pickup truck with plastic bed liner Always place fuel container on ground before refueling Touch fuel containerWIth fuel dispenser nozzle before removing can lid Keep fuel dispenser nozzle in contact with fuel container inletwhen filling. Do not store fuel containerwhere there is an open flame spark, or pilot light such as Within a water heater or other appliance BXFRE' '9 i2ccrii Handle Starting Fluid Safely Starting fluid IS highly flammable Keep all sparks and flame away when usmg it Keep starting fluid away from batteries and cables To prevent accidental discharge when storing the pressurized can keep the cap on the container and store in a cool protected location. Do not incinerate or puncture a starting fluid container “a cxnzze '9 15A7R92'” Fire Prevention To reduce the risk of fire yourtractor should be regularly inspected and cleaned - Birds and other animals may build nests or bring other flammable materials into the engine compartment or onto the exhaust system The tractor should be inspected and cleaned priorto the first use each day - A build up ofgiass, crop material and other debris may occur during normal operation This is especially true when operating in very dry conditions or conditions where airborne crop material or crop dust is present Any such build up must be removed to ensure proper machine function and to reduce the risk offire. The tractor must be inspected and cleaned periodically throughout the day. - Regular and thorough cleaning ofthe tractor combined with other routine maintenance procedures listed in the Operator‘s Manual greatly reduce the risk of fire and the chance of costly downtime - Do not store fuel container where there is an open flame, spark, or pilot light such as Within a water heater or other appliance. - Check fuel lines tank, cap and fittings frequently for damage, cracks or leaks Replace if necessary Follow all operational and safety procedures posted on the machine and the Operator’s Manual Be careful of hot engine and exhaust components during inspection and cleaning Before carrying out any inspection or cleaning, always shut OFF the engine place the transmission in PARK or set parking brake, and remove the key Removal ofthe key Will prevent others from starting the tractor during inspection and cleaning 05-3 PN:ie Safety In Case of Fire ACAUTION: Avoid personal injury. Stop machine immediately at the first sign of fire Fire may be identified by the smell of smoke or sight offlames Because fire grows and spreads rapidly, get off the machine immediately and move safely away from the fire Do not return to the machinel The number one priority is safety. Call the fire department. A portable fire extinguisher can put out a small fire or contain it until the fire department arrives, but portable extinguishers have limitations Always put the safety of the operator and bystanders first if attempting to extinguish a fire keep your back to the 1 wind With an unobstructed escape path so you can move away quickly if the fire cannot be extinguished Read the fire extinguisher instructions and become familiar With their location, parts and operation before a fire starts Local fire departments or fire equipment distributors may 3 offerfire extinguishertraining and recommendations. if your extinguisher does not have instructions follow these general guidelines. 1,. 1% Pull the pin Hold the extinguisher with the nozzle pointing away from you and release the locking mechanism. Aim low Pointthe extinguisher atthe base of the fire Squeeze the lever slowly and evenly. Sweep the nozzle from side-to-side EX’? Avoid Static Electricity Risk When Refueling The removal of sulfur and other compounds in UltrarLow Sulfur Diesel (ULSD) fuel decreases its conductivity and increases its ability to store a static charge Refineries may have treated the fuel with a static dissipating additive. However, there are many factors that can reduce the effectiveness of the additive over time Static charges can build up in ULSD fuel while it is flowing through fuel delivery systems Static electricity discharge when combustible vapors are present could result in a fire or explosion Therefore, it is important to ensure that the entire system used to refuel your machine (fuel supply tank transfer pump, transfer hose nozzle and others) is properly grounded and bonded ConsultWith your fuel orfuel system supplierto erisuie that the delivery system is in compliance wrth fueling standards for proper grounding and bonding practices 9 mum 05-4 PN:ZU Safety Keep ROPS Installed Properly Make certain all parts are reinstalled correctly if the roll-over protective structure (ROPS) is loosened or removed for any reason Tighten mounting bolts to proper torque The protection offered by ROPS will be impaired if ROPS is subiected to structural damage is involved in an overturn incident, or is in any way altered by welding, bending drilling, or cutting A damaged ROPS should be replaced, not reused The seat is part of the ROPS safety zone Replace only with John Deere seat approved for your tractor Any alteration of the ROPS must be approved by the manufacturer Use Foldable ROPS and Seat Belt Properly Avoid crushing inyury or death during rollover - lfthis machine is equipped with a foldable rollover protective structure (ROPS) keep the ROPS in the fully extended and locked position USE a seat belt when you operate With a ROPS in the fully extended posnion , Hold the latch and pull the seat belt across the body , Insert the latch into the buckle. Listen for a click , Tug on the seat belt to make sure that the belt is securely fastened - Snug the seat belt across the hips 0 lfthis machine is operated With the ROPS folded (for example to enter a low building), drive With extreme caution. DO NOT USE a seat belt with the ROPS folded - Return the ROPS to the raised fully extended position as soon as the machine is operated under normal conditions BX’OLBROPS 49722 ue'arr' 05-5 PN:Zl Safety ‘ Stay Clear of Rotating Drivelines Entanglement in rotating driveline can cause serious injury or death Keep tractor master shield and driveline shields in place at all times Make sure rotating shields turn freely Wear close fitting clothing Stop the engine and be sure that PTO driveline is stopped before making adyustments, connections or cleaning out PTO driven equipment Do not install any adapter dEVlCe between the tractor and the primary implement PTO drive shaft that Will allow a 1000 rpm tractor shaft to power a 540 rpm implement at speeds higherthan 540 rpm Do not install any adapter device that results in a por1ion of the rotating implement shaft, tractor shaft orthe adapter to be unguarded The tractor master shield shall overlap the end ofthe splined shafl and the added adaptor deVice as outlined in the table PTO Type Diameter Splines n 1 5 mm (0.20 in.) 35mm(1378in) 6 as mm (335m) 2 35mm(l 378m) 2i as mm (335m) 3 45mm(l 772m) 20 ion mm(400ln] rs My maprz'a Use Steps and Handholds Correctly Prevent falls by facing the machine when getting on and off Maintain 3-point contact wrth steps, handholds and handrails Use extra care when mud, snow or moisture present slippery conditions. Keep steps clean and free of grease or oil. Neveriump when exiting machine. Never mount or dismount a moVing machine Read Operator Manuals for ISOBUS Implements ln addition to GreenStar Applications, this display can be used as a display deVice for any implement that meets lSO 11783 standard. This includes capability to control ISOBUS implements When used in this manner. information and implement control functions placed on the display are provrded by the implement and are the responsibility of the implement manufacturer. Some of these implement functions could proVide a hazard either to the Operator or a bystander. Read the operator manual prowded by the implement manufacturer and observe all safety messages in manual and on implement priorto use NOTE ISOBUS refers to the ISO Standard 11783 Ex, ems 4949M 92' 05-6 PN:Z2 Safety Use Seat Belt Properly Avold crushlng inlury or death durlng rollover Thls machine ls equlpped Wlth a rollover protectlve structure (ROPS). USE a seat beltwhen you operate with a ROPS - Hold the latch and pull the seat belt across the body - Insert the latch lnto the buckle. Listen for a cllck - Tug on the seat belt latch to make sure that the belt ls securely fastened. - Snug the seat belt across the hips. rs' Replace entire seat belt lf mounting hardware, buckle belt or retractor show Slgns of damage discoloration or abraSlon Replace only with replacement Inspect seat belt and ("Dummg hardware at least parts approved for your machine. See your John Deere once a year Look for Slgns of loose hardware or belt dealer damage, such as cuts, fraying, extreme or unusual wear, ' lzx R0731 1922LUC'3 05-7 PN:23 Safety ‘ Operating the Tractor Safely You can reduce the risk of accidents by folIOWing these Simple precautions‘ 0 Use yourtractor only forjoos it was designed to perform for example, pushing pulling toWing actuating, and carrying a variety of interchangeable equipment designed to conduct agricultural work . This tractor is not Intended to be used as a recreational vehicle 0 Read this operators manual before operating the tractor and follow operating and safety instructions in the manual and on the tractor. . Follow operation and ballasting instructions found in the operators manual for your implements/attachments such as front loaders 0 Make sure that everyone is clear of machine attached equipment and work area before starting engine or operation . Keep hands feet and clothing away from power-driven gr parts ‘ Driving Concerns 7 0 Never get on or off a moving tractor * - I 0 Keep all children and nonessential personnel offtractors (r, and all equipment. 0 Never ride on a tractor unless seated on a John Deere approved seat With seat belt and securely engage park mechanism including the ° K959 3” shields/guards '" place. . park pawl and park brake In addition if tractor is left . Use appropriate Visual and audible signals when unattended remove key. 095”]th on PUDI‘C roads I Leaving transmission in gear With engine off Will NOT - Move to side of road before stopping 0 Reduce speed when turning, applying indiVidual brakes or operating around hazards on rough ground or steep prevent the tractor from moving - Never go near an operating PTO or an operating slopes implement. ' I Wait for all movement to sto before ser c n . Couple brake pedals together for road travel machinery p M I g . Pump brakes when stopping on slippery surfaces . Common Accidents Towmg Loads Unsafe operation or misuse of the tractor can result in ' Be careful when toWing and stopping heavy loads. accidents Be alertto hazards oftractor operation Stopping distance increases With speed and weight of towed loads, and on slopes Towed loads With or The most common accidents involving tractors Without brakes that are too heavy for the tractor or are towed too fast can cause loss of control . Considerthe total Weight ofthe equipment and its load . Hitch towed loads only to approved couplings to avoid rearWard upset - Tractor rollover I Collisions with motor vehicles I lmproper starting procedures I Entanglement in PTO shafts - Falling frorn tractor Parking and Leaving the Tractor . Crushing and pinching during hitching 0 Before dismounting, shut off SCVs disengage PTO stop engine lower implements/attachments to ground ox m 'mc'o? 05-8 PN:Z4 Sa fefy Avoid Backover Accidents Before moving machine be sure that all persons aie clear of machine path Tuiii around and look directly for best visibility Use a signal person when backing it view is obstructed or when in close quarters. Do not rely on a camera to determine if personnel or obstacles are behind the machine The system can be limited by many factors including maintenance practices, environmental conditions, and operating iaiige ox NOD 3A Limited Use in Forestw Operation The intended use of John Deere tractors when used in forestry operations is limited to ll’aCIOPSpSClfiC applications like transport, stationary work such as log splitting propulsion or operating implements With PTO hydraulic, or electrical systems. These aie applications where normal operation does not present a risk offalling or penetrating objects Any forestry applications beyond these applications such as forwarding and loading requires fitment of applicationrspecific components including Falling Obyect Protective Structure (FOPS) and/or Operative Protective Structures (OPS) Contact John Deere dealer forspecial components swv 19120., 1'” Operating the Loader Tractor Safely When operating a machine with a loader application, reduce speed as required to ensure good tractor and loader stability To avoid tractor rollover and damage to front tires and tractor do not carry load With your loader at a speed over 10 km/h (6 mph) To avoid tractor damage do not use a front loader or a sprayer tank if the tractor is equipped With a 3 Meter Front Axle Never allow anyone to walk oi work under a raised loader Do not use loader as a work platform Do not lift or carry anyone on loader, in bucket or on implement or attachment Lower loader to ground before leaving operators station The Rollover Protective Structure (ROPS) or cab roof, if equipped, may not provide sufficient protection from load falling onto the operators station. To prevent loads from falling onto the operators station always use appropriate implements for specific applications (that is manure forks, round bale forks, round bale grippers, and clampers) Ballast tractor in accordance to Ballast Recommendations in PREPARE TRACTOR section EX 3,3,L3A3:7 rigriescrzx ' 05-9 PN:ZS Safety ‘ Keep Riders Off Machine Only allow the operator on the machine Keep riders off Riders on machine are subject to iniury such as being struck by foreign oblects and being thrown off of the machine Riders also obstructthe operator’s View resulting in the machine being operated in an unsafe mamiei Exicm 297:3/ Instructional Seat The instructional seat, if so equipped has been proVided only for training operators or diagnosing machine problems DX 39* NA is mu Use Safety Lights and Devices Prevent collisions between other road users, slow moVing tractors With attachments or towed equipment, and selfrpropelled machines on public roads. Frequently check fortraffic from the ieai esoemally in turns, and use turn Signal lights Use headlights, flashing warning lights and turn signals day and night Follow local regulations for equipment lighting and marking. Keep lighting and marking Visible clean, and in good working order Replace or repair lighting and marking that has been damaged or lost. An implement safety lighting kit is available from youi John Deere dealer nx * ,3. 05-10 PN:26 Safety ‘ Use a Safety Chain A safety charn wrll help control drawn equipment should it accrdentally separate from the drawbar Using the appropriate adapter pans attach the charn to the tractor drawpar support or other specified anchor location. Provrde only enough slack in the chain to permit turning See your John Deere dealer for a chain with a strength rating equal to or greaterthan the gross weight of the towed machine Do not use safety charn fortowing Transport Towed Equipment at Safe Speeds Do not exceed the maximum transport speed This tractor IS capable of operating at transport speeds that exceed the maximum allowable transport speed for most towed implements Before transporting a towed Implement determine from signs on the implement or information provrded In the implement‘s operator manual the maximum transport speed. Never transport at speeds that exceed the Implement‘s maximum transport speed Exceeding the t Implement‘s maximum transport speed can result in: I - Loss of control of the tractor/implement combination I 0 Reduced or no ability to stop during braking - implement tire failure - Damage to the implement structure or its components 2:5 Implements without brakes: - Do not transport at speeds greater than 32 km/h (20 mph) 0 Must weigh less than 1 5 times the tractor weight and less than 1 5 t (3300 m) when MW loaded - When transporting at speeds between 40750 km/h Implements with brakes: (25—31 mph) the fully loaded implement must weigh - lfthe manufacturer does not specify a maximum ‘555 than 3 0 “WES the TlaClOlWEIQhT transport speed, do not tow at speeds greater than 40 km/h (25 mph) 0 When transporting at speeds up to 40 km/h (25 mph) the fully loaded implement must weigh less than 4 5 times the tractor weight '5“ my 7‘s: rs 05-11 PN:Z7 Safety Use Caution On Slopes and Uneven Terrain Avoid holes, ditches, and obstructions which cause the tractorto tip especially on slopes. Avoid sharp uphill turns. Driving forward out of a ditch mired condition or up a steep slope could cause tractorto tip over rearward Back out or these situations if possible Danger of overturn increases greatly wrth narrow tread setting at high speed Not all conditions that can cause a tractorto overturn are listed Be alert for any situation in which stability may be compromised Slopes are a major factor related to loss-of—control and tip-over accidents, which can result in severe inyury or death Operation on all slopes requires extra caution Neverdrive nearthe edge ora gully, droprorf ditch, steep embankment or a body or water. The machine could suddenly roll over if a wheel goes over the edge orthe ground caves in Choose a low ground speed so you Will not have to stop or shift while on a slope RXr‘rnlnfiA’!‘ Avoid starting stopping orturning on a slope If the tires lose traction disengage the PTO and proceed slowly straight down the slope Keep all movement on slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over Freeing a Mired Machine Attempting to free a mired machine can involve safety hazards such as the mired tractortipping rearward the towmg tractor overturning, and the tow chain or tow bar (a cable is not recommended) failing and recoiling from its stretched condition Back your tractor out if it gets mired down in mud Unhitch any towed implements Dig mud from behind the rear wheels Place boards behind the wheels to proVide a solid base and try to back out slowly If necessary dig mud from the front of all wheels and drive slowly ahead it necessary to tow With another unit use a tow bar or a long chain (a cable is not recommended) inspect the chain for flaws Make sure all parts oftowrng devices are of adequate size and strong enough to handle the load Always hitch to the drawbar or the toWing unit Do not hitch to the front pushbar attachment point Before moVing clearthe area of people Apply power smoothly to take up the slack a sudden pull could snap any toWing deVice causing it to whip or recoil dangerously. rs-m llN 155:1?) 05-12 PN:ZE Safety Avoid Contact with Agricultural Chemicals This enclosed cab does not protect against inhaling vapor aerosol ordust If pesticide use instructions require respiratory protection wear an appropriate respirator inside the cab Before leaVing the cab, wear personal protective equipment as required by the pesticide use instructions When rerentering the cab remove protective equipment and store either outsrde the cab in a closed box or some other type of sealabie container or inside the cab in a pesticide reSistant container such as a plastic bag Clean your shoes or boots to remove soil or other contaminated particles priorto entering the cab 2x ..‘l m a r; 05-13 PN:29 Sa fefy Handle Agricultural Chemicals Safely Chemicals used in agricultural applications such as fungicides, herbicides insecticides, pestICides, rodenticides and fertilizers can be harmful to your health or the environment if not used carefully. Always follow all label directions for effective safe and legal use of agricultural chemicals Reduce risk of exposure and injury 0 Wear appropriate personal protective equipment as recommended by the manufacturer In the absence of manufacturer‘s instructions, follow these general guidelines: , Chemicals labeled 'Danger': Most toxic Generally reouire use of goggles respirator gloves, and skin protection - Chemicals labeled 'Warning' Less toxic. Generally require use ofgoggles, gloves and skin protections - Chemicals labeled 'Caution' Least toxic Generally reouire use ofgloves and skin protection. Avoid inhaling vapor, aerosol or dust Always have soap. water and towel available when working wrth chemicals lf chemical contacts skin, hands, or face, wash immediately With soap and water If chemical gets into eyes, flush immediately With water Wash hands and face after using chemicals and before eating, drinking smoking or urination. Do not smoke or eat while applying chemicals After handling chemicals always bathe or shower and change clothes Wash clothing before wearing again Seek medical attention immediately if illness occurs during or shortly after use of chemicals. Keep chemicals in original containers. Do not transfer chemicals to unmarked containers or to containers used for food or drink mm A3447] Store chemicals in a secure, locked area away from human or livestock food. Keep children away Always dispose of containers properly. Triple rinse empty containers and puncture or crush containers and dispose of properly mue'uw' 05-14 PN:3o Safety Handling Batteries Safely Battery gas can explode Keep sparks and flames away from batteries Use a flashlight to check battery electrolyte level Never check battery charge by placing a metal object across the posts Use a voltmeter or hydrometer Always remove grounded (-) battery clamp first and replace grounded clamp last Sulfuric acid in battery electrolyte is poisonous and strong enough to burn skin, eat holes in clothing and cause blindness if splashed into eyes Avoid hazards by: 0 Filling batteries in a well-ventilated area 0 Wearing eye protection and rubber gloves 0 Avoiding use of air pressure to clean batteries - Avoiding breathing fumes when electrolyte is added 0 Avoiding spilling or dripping electrolyte 0 Using correct battery booster or charger procedure If acid is spilled on skin or in eyes: 1. Flush skin With water 2 Apply baking soda or lime to help neutralize the acid 3 Flush eyes With water for 15—30 minutes. Get medical attention immediately If acid is swallowed: 1. Do not induce vomiting. 2. Drink large amounts of water or milk, but do not exceed 2 l. (2 qt) 3 Get medical attention immediately WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling. rs, Eli'TRlZS rioro Avoid Heating Near Pressurized Fluid Lines Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders Do not heat by welding soldering, or using a torch iieai pressurized fluid lines or other flammable materials Pressurized lines can accidentally burst when heat goes beyond the immediate flame area 05-15 PN:3l Safety Remove Paint Before Welding or Heating Avoid potentially toxic fumes and dust Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch Remove paint before heating - Remove paint a minimum of’lOO mm (4 in) from area to be affected by heating. lf paint cannot be removed, wear an approved respirator before heating orwelding - if you sand or grind paint avoid breathing the dust. Wear an approved respirator - lfyou use solvent or paint stripper, remove stripperWith soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area Allow fumes to disperse at least 15 minutes before welding or heating. Do not use a chlorinated solvent in areas where welding Will take place Do all work in an area that is well ventilated to carry toxic fumes and dust away Dispose of paint and solvent properly lQVQAJULCZV‘ ' Handle Electronic Components and Brackets Safely Falling while installing or removing electronic components mounted on equipment can cause serious inyury Use a ladder or platform to easily reach each mounting location Use sturdy and secure footholds and hanoholos Do not install or remove components in wet or icy conditions if installing or servicing a RTK base station on a tower or othertall structure use a certified climber lf installing or serVicing a global positioning receiver mast used on an implement use proper lifting techniques and wear proper protective equipment The mast is heavy and can be awkward to handle Two people are required when mounting locations are not accessible from the ground or from a service platform Ex [2: i :? Atriue'ow' 05-16 PN:32 Safety Practice Safe Maintenance Understand service procedure before doing work Keep area clean and dry. Never lubricate service or adjust machine while it is moVing Keep hands, feet , and clothing from power-driven parts Disengage all power and operate controls to relieve pressure Lower equipment to the ground Stop the engine. Remove the key Allow machine to cool Securely support any machine elements that must be raised for sen/ice work Keep all parts in good condition and properly installed Fix damage immediately Replace worn oi broken parts Remove any buildup ofgrease, oil, or debris On selfrpropelled equipment, disconnect battery ground cable (-) before making aoiustments on electrical systems or welding on machine On towed implements disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine ram EX star '94" Avoid Hot Exhaust SerVicing machine or attachments With engine running can result in serious personal iniury. Avoid exposure and ’1 I skin contactwith hot exhaust gases and components Exhaust parts and streams become very hot during operation. Exhaust gases and components reach tem erat res not end h to b rn eo Ie, nte melt compmon umaterials ug u p p ‘g I m llhflfln‘lhhh — V‘AWa ii nx *x m. 05-17 RN:33 Safety Clean Exhaust Filter Safely During exhaust filter cleaning operations the engine may run at elevated Idle and hot temperatures for an extended period of time Exhaust gases and exhaust filter components reach temperatures hot enough to burn people, or ignite or melt common materials Keep machine away from people animals or structures which may be susceptible to harm or damage from hot exhaust gases or components Avoid potential fire or explosion hazards from flammable materials and vapors nearthe exhaust Keep exhaust outlet away from people and anything that can melt burn, or explode. Closely monitor machine and surrounding area for smoldering debris during and after exhaust filter cleaning Adding fuel while an engine is running can create a fire or explosion hazard Always stop engine before refueling machine and clean up any spilled fuel Always make sure that engine IS stopped while hauling machine on a truck or trailer Contact With exhaust components while still hot can result in serious personal iniury Avoid contact With these components until cooled to safe temperatures. lf servrce procedure requires engine to be running - Only engage poweredriven parts required by service procedure - Ensure that other people are clear of operator station and machine Keep hands, feet and clothing away from power-driven pans Always disable movement (neutral), set the parking brake or mechanism and disconnect power to attachments or tools before leaving the operators station. Shut off engine and remove key (if equipped) before leaving the machine unattended 9" nhlllllllilllh. — raw ‘gw vs 05-18 PN:34 Sa fefy Work In Ventilated Area Engine exhaust fumes can cause sickness or death lf it is necessary to run an engine in an enclosed area remove the exhaust fumes from the area With an exhaust pipe extension If you do not have an exhaust pipe extension, open the doors and get outside air into the area own '9 i‘Izggx' Support Machine Properly Always lowerthe attachment or implement to the ground before you work on the machine lfthe work requires that the machine or attachment be lifted proVide secure support forthem lf left in a raised position hydraulically supported devices can settle or leak down Do not support the machine on cinder blocks, hollow tiles . or props that may crumble under continuous load Do not work under a machine that is supported solely by a Jack Follow recommended procedures in this manual When implements or attachments are used With a machine. always folloW safety precautions listed in the implement or attachment operator‘s manual 2x m c EX,C.’:[7 07241330: ' Prevent Machine Runaway Avoid possible iniury ordeath from machinery runaway. Do not start engine by shorting across starterterminals. / Machine Will start in gear if normal circuitry is bypassed / NEVER start engine while standing on ground Start engine only from operators seat With transmission in neutral or park f ..v rs'“ DX BVF’ASl i9 295E798 05-19 PN:35 Safety Park Machine Safely Before working on the machine 0 Lower all equipment to the ground 0 Stop the engine and remove the key. - Disconnect the battery ground strap 0 Hang a "DO NOT OPERATE" tag in operator station EX =A7< '9 CA,U Transport Tractor Safely A disabled tractor is best transported on a flatbed carrier. Use chains to secure the tractorto the carrier The axles and tractor frame are suitable attachment points. Before transporting the tractor on a lowrloader truck or flatbed rail wagon make sure that the hood is secured over the tractor engine and that doors roof hatch (if equipped) and Windows are properly closed Never tow a tractor at a speed greaterthan 10 km/h (6 mph) An operator must steer and brake the tractor under tow ?—\NSF’CR' '9 'sAucce Sen/ice Cooling System Safely Explosive release of fluids from pressurized cooling system can cause serious burns Shut off engine. Only remove filler cap when cool enough to touch With bare hands Slowly loosen cap to first stop to relieve pressure before removmg completely ox 05-20 PN:36 Safety Service Accumulator Systems Safely Escaping fluid or gas from systems with pressurized accumulators that are used in air conditioning, hydraulic and air brake systems can cause serious injury Extreme heat can cause the accumulator to burst and pressurized lines can be accidentally cut Do not weld or use a torch near a pressurized accumulator or pressurized line Relieve pressure from the pressurized system before removmg accumulator Relieve pressure from the hydraulic system before removing accumulator Never attempt to relieve hydraulic system or accumulator pressure by loosening a fitting Accumulators cannot be repaired :12 i9 22/.uc:3 Service Tires Safely Explosive separation of a tire and rim parts can cause serious inyury or death Do not attempt to mount a tire unless you have the proper equipment and experience to perform theyob Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the Wheel. UN i When inflating tires, use a clipron chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly Use a safety cage if available Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts Sen/ice Front-Wheel Drive Tractor Safely When sen/icing front-wheel drive tractor With the rear wheels supported off the ground and rotating Wheels by engine power always support front wheels in a Similar mariner Loss of electrical power or transmission hydraulic . system pressure Will engage the front driVing wheels, pulling the rear wheels off the support if front wheels are not raised Under these conditions, front drive wheels can engage even With sWitch in disengaged position L124515 05-21 PN:37 Safety Tightening Wheel Retaining Bolts/Nuts Torque Wheel retaining bolts/nuts at the intervals specified in section Break-in Period and Servrce L124 513 EX rlgrlZCSTllr“ Avoid High-Pressure Fluids inspect hydraulic hoses periodically — at least once per yearr for leakage, kinking cuts, cracks, abrasion, blisters corrosion exposed Wire braid or airy other Signs ofwear or damage Replace worn or damaged hose assemblies immediately With John Deere approved replacement parts moan UN Escaping fluid under pressure can penetrate the skin causing serious iniury xnaii Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure with this type of injury should reference a knowledgeable Search for leaks With a piece of cardboard Protect hands medical source Such information is available in and body from high-pressure fluids English from Deere & Company Medical Department in . M | ,lll ' U S A. b ll 17800782278262 +1 lf an accident occurs, see a doctor immediately. Any fluid 3009‘rge4firggglg y ca ing or injected into the skin must be surgically removed Within a feW hours or gangrene may result Doctors unfamiliar exqui: '9'232Tii Do Not Open High-Pressure Fuel System l-lighrpressure fluid remaining in fuel lines can cause serious iniury. Do not disconnect or attempt repair of fuel lines sensors, or any other components between the highrpressure fuel pump and nozzles on engines With \‘ §‘ u High Pressure Common Rail (HPCR) fuel system \ Only technicians familiar With this type of system can b perform repairs. (See your John Deere dealer.) 05-22 PN:3E Safety Store Attachments Safely Stored attachments such as dual wheels, cage wheels, and loaders can fall and cause serious injury or death Securely store attachments and implements to prevent falling. Keep playing children and bystanders away from storage area : Jessi/mes: ' Dispose of Waste Properly lmproperly disposing of waste can threaten the envrronment and ecology Potentially harmful waste used with John Deere equipment include such items as oil fuel, coolant brake fluid, filters, and batteries Use leakproof containers when draining fluids Do not use food or beverage containers that may mislead someone into drinking from them Do not pourwaste onto the ground down a drain, or into any water source Air conditioning refrigerants escaping into the air can damage the Earth 5 atmosphere Government regulations may require a certified air conditioning service centerto recover and recycle used air conditioning refrigerants lnquire on the properway to recycle or dispose of waste from your local envrronrnental or recycling center or from your John Deere dealer ox 37w , 05-23 PN:39 Safety Signs Operator's Manual Left Flam Cums! Past Label '2 a; .04 ACAUTION . Head Operamv‘s Manual helore uperaling lnis lraezor. . Keep all shields in place. 3. Hitch [awed leads only to drawoar lo avoid rearward upsel, . Make certain everyone is clear of machine belore slarling engine or operation. . Keep all riders ell zraclor and equipment. , Keeflhands, lee! and clol ng away lrom power-driven parls. . Reduce speed when tur» nln m a | In indfiiidua‘l’gryakgs or operallng around hazards. on rough ground or sleep slopes. . Couple brake pedals m elher lor road lravel, [w eel lraelors only) . Use llashing warning lighls on highway unless prohibited by law. Slop engine. lower implemenl lo ground and shill lei “PARK" or set handbrake securely before dismoiiniing. . Wail lor all movement lo slop belore servicing machinery. . Remnve key if leaving lractol unaltended. IMPORTANT Aller slarllng engine, operale engine at ap roxlmalely 1200 rpm (no loa )lol one to live minules "temperature is oeloiv lreezing poinr, operale engine lor me lo loiir minules (no load) Slarl engine immedialely ii slalled while worklng lo ravide Iulbocharger ubriczllon. Balms slopping warm engine idle several minules under loo rpm Io cool Iurbochargel Iurblne. Aner prolonged idle periods see Operalor‘s Manual lor slarling inslruclions. . Dvivn [lain and fire lile can be exlended oy avoidiri lilgli loads al lravel spee 5 below 4.0 mph 16.4 kmlh). . Reler w Operalors manual prior lo mwlrlg Ilaclm (A) — Operazm’s Manual Label ‘ accuses 3 24mm RXAOlOSAD' 419421‘JLV'1 10—1 PN:4U Safety Signs Seat Belt Left Flam Cums! Past Label '2 E; ’ AWARNING Avoid minus iniuiv in death resulting imm inss ni canimi during transport or braking a4 a (awed implemm This (”film is Clplhl! ni upeuling at Iranspari speeds iiiai may excled the maximum allawahle imnspuii spam in: mm implemanls.“ implemsnl manuiacimei dues mil speciiy maximum Innspmi spelfl‘uhuvve iiiese iianspari speed limits: - Implemenis mmwi makes: 32 mm (in mph] - lmvlemems mm brakes‘ 40 mm (25 mph) Du mi exceed the implemeni‘s maximumivanspuiispeed. AVOID CRUSHING: - Do notjump ii machine tips. 0 USE SEAT BELT - Pull belt lully "om veiracmr: and adiun for besi protection. To mmmain unimpnired nplvllnv pun-mun and manurmuu's ROPS mmmnun: - Damigud ROPE slruciures mum in replica-1mm repaired a: revised. . Any aiwaiian \u 1h: naps mm D! zpprnvad lay me mauuiacmrer. (A) — Seal Belt Label 1330fl341943L,UN'3 RXAC 10-2 PN:4i Safety Signs ‘ Instructional Seat (If Equipped) A CAUTION This instructional seat g has been provided only c’ for training operators g or diagnosing machine °’ problems. Lei‘t Camel Past Label Keep all Other ridgrs Off E the tractor and equlpment. 2L ‘i Always wear your seat belt. E ()4: instructianal Seat Label A—Instructiunal Seat Label Use the instructional seat for training operators or diagnosmg machine problems Always use the seat belt Cab Suspension Accumulators (If Equipped) UN nsi“ Lame 4UN405A.G'3 x—w: l’l‘ Cab Suspension Cy/llidel Labe/ , Left Side A7 Cab Suspension Accumulator Label Aiimd iniurv train in llui inderpr pre lire belore Accumulator Label ‘omig 000004: '3 10-3 PN:42 Safety Signs Starter A DANGER Start only from seat in park or é neutral. g «; Starting in gear g kills. § § Stan Engine Only From Seer Label Engine Staner A—Slaner Lahel m4 000::LF :2AUC'3 Engine Block Heater (If Equipped) r m i l , l l a c. A mwmr u A . e e3 , a l w 2 g ‘ ‘ ‘ ‘. , l c anrmm man 1 i i Left Side of Engine Use Plans! Wiring Requirements Lebe/ A—Engine Healer Label ‘084419 0033334 71970 10-4 PN:43 Safety Signs Triple Link Suspension Plus (TLSTM Plus) (If Equipped) RX 2, mum: A CAUTION A'rmd Imury mm mamne movement and exposure to «um under pre See dealer (or msuucmn 0H relwevmg pressure before w 5mg swam Caulrun Label nsm Plus mm Axle A—Accumulalur Label B—Cylinder Label 0 719709AU’“ “ 10-5 PN:44 Safety Signs Brake Valve Accumulator (If Equipped) ;; e; ‘ i >’< X m m Brake ACCUrnu/alor Warning Label (Benind ngnl Front Brake Accumulator Warning Label Panel Riser , Near Exhausf) ,71?L’JV13 A CAUTION Avoid Imury irom marmne movemem and expnsuie to fluid under pressur 9 dealer iur instruction on renewm pressure beiure se wig “y'stem Safety Labe/ Brake AccurnH/amr (Underneain Cab Behind Fue/ Tank) A—Brake Valve Accumulalur B—Brake Accumulalur Label acumen 1 iQUMUC' Front PTO (If Equipped) AWARNING . AVOID INJURY FROM PTO E311 m 4 0 Keep all shields in place H 2 - Keep hands, feet and :i : clothing away ‘ Warning Label (A) 7 Hum PTO Label 10441900 5 «saw:- 10-6 PN:4S Safety Signs Quick Coupler (If Equipped) Quick Camp/s! Label chk Camp/Er A—Quick Coupler Label ‘384419 00 :32 71970? 10-7 PN:46 Safety Signs Rear PTO Shield (If Equipped) A CAUTION “m momma PTO Sh/e/d Rx—mamu 419435Au '3 (a) — No Slep Label AWARNING 32 (A) — PTO Shaft rpm Label ‘384419 003333371970‘AU3'3: ' 10-8 PN:47 Controls and Instruments l Front Console AiLeft-Hand Reverser (ll Equipped] Binghl Selection Cluster Cinghl Selector Knob J7 Wlndshleld Wlper Control Knob Kisleerlng Column Tlll Release Lever III—Key Swllch L—Erake Pedals E—Accessorles Misteerlng Wheel Tllt Release F— OFF Niclutch Pedal GiRun OiTurn Slgnal Icon, H—stan Road/Field nghl Icon and |— Windshield Wiper Cluster Horn Icon PiTurn Signal Lever/Horn Qistartlng Ald Switch [ll Equipped] Risleerlng Wheel Telescope Release Front Console RDL7322330015C 1907:9'3 Information Indicators NOTE All STOP, Service Alert, and Information Indicators are accompanied by informative message, diagnostic trouble code, and/or fault description shown on CommandCeriter’“, For detailed description of indicators and codes associated with indicators see STOP Service Alert, and Information Indicators in Diagnostic Trouble Codes section of {his Operator's Manual STOP Indicator (A): Light flashes and alarm sounds continuously IMPORTANT: Engine shuts down automatically if STOP Signal is received when operator is out of seat for longer than three seconds and transmissmn control is in PARK. CommandCenter’M display can be reset by cycling key switch. Semce Alert Indicator (Bl: Light flashes and alarm sounds five times indicating performance or operational CommandCe/iteris a trademark ofDeere & Company sx—woew fixemaucio Comer Post Display AisTOP Indlcator B—Servlce Alert Indicalor C—Inlormallon Indlcalor problem ls detected that needs to be resolved as soon as possible Information (INFO) Indicator (C): Light illuminates continuously and alarm sounds fortwo seconds indicating fault condition Rcrazz J2 resolute: ' 15—1 PN:4E Controls and Instruments ‘ Aftertreatment Indicators Overview The Dtesel Exhaust Fluto (DEF) indtcator illuminates when the DEF Is low Ftll DEF tank When the DEF indicator ts combtned wtth the warning tndtcator or stop engtne tndtcator engtne performance ts reduced by the Engtne Control Untt (ECU) because the DEF ts below a measurable level Ftll DEl= tank. When engtne emtsstons temperature tndtcator tllumtnates exhaust gas temperature is high, elevated tdle is acttve or exhaust filter cleantng is in process The machtne can be operated as normal unless the operator determines the machtne ts not tn a safe locatton for htgh exhaust temperatures and dtsables auto cleantng When engtne emtssions temperature tndicator is combtned wtth the warntng tndtcator or stop engtne tndtcator engtne performance ts reduced by the ECU because the exhaust gas temperature ts htgherthan expected Follow Diagnostic Trouble Code (DTC) procedure or see your authorized servtctng dealer When the exhaust ftlter tndtcator tllumtnates the exhaust filter cleantng ts in process, aftertreatment system has a fault, or the exhaust filter is tn need of cleaning and the operator has dtsabled auto exhaust filter cleaning If condtttons are safe the operator should enable the auto exhaust filter clean setttng or perform manual servtce regeneration or follow DTC procedure. When the exhaust filter tndtcator ts combined with the warning indtcator engtne performance is reduced by the ECU because there is an aftertreatment system fault or the soot level of the exhaust ftlter ts moderately high. If condtttons are safe the operator should enable the auto exhaust ftlter clean functton If condtttons are not safe, the operator should move the machine to a safe locatton and engage the auto exhaust filter cleaning mode Perform manual service regeneration or follow DTC procedure When the exhaust filter indtcator ts combtned wtth the stop engtne indtcator engine performance is further reduced by the ECU because there is an aftertreatment system fault or the soot level of the exhaust ftlter ts extremely htgh lf thts combtnatton ts present, see your authortzed servtctng dealer The auto cleantng dtsabled tndtcator tllumtnates when the operator has engaged the request to dtsable the auto exhaust filter cleantng functton Thts tcon rematns illumtnated unttl the operator reengages automatic exhaust filter cleaning from the dtagnosttc gauge Disabling auto mode ts not recommended for any situation unless tt is safety related or tf the fuel tank lacks the reoutred fuel to complete the cleantng process Rcmm 7min 1’! fit), \3 Diesel Exhaust Flutd lrtdtcator Engtne Emissions Tempelatule lndlcatol Exhaust Filter Indicator Rcmm JN HANG“. Engtne Emissions System [Ma/functton tndtcator a. JN manor? Warning tndicator Stop Engtne lndtcatm The engtne emisstons system malfunctton tndicator tllumtnates when engtne emtsstons are outstde of normal operattng range or engtne emtsstons system fault Follow DTC procedure or see your authortzed servtctng dealer When the engine emisstons system malfunction tndicator is combined wtth the warning indtcator engtne performance is reduced by the ECU because the engtne emtsstons are outstde of normal operattng range or engtne emtsstons system fault Follow DTC procedure or see your authortzed servtctng dealer ox Ar'nrtATt-o: 15-2 PN:49 Controls and Instruments Corner Post Display 1751031 lndloaror 2— Servlce Alert Indlcalor :7 lnlormauon lndlcaror 47Fleldcrulsem lndlcalor 5—FreldCrursew Selecliun (1 or 2) 67 lnrelllgenl Power Management Indlcator 7— Englne Preheat Indlcator [Fur 6.8L Engmes Only) 87 Exhausl l=lller Cleaning Indicalor 9—Dllferentlal Luck Indlcalor [If Equlpped) 107 MFWD lndlcaror (ll Equipped] 11— ngm Turn Indlcator 12— Traller Indlcator [If Equipped] 13— Foot Pedal Made Indicalor lll Equipped) 147 Transmlsslon Range Indlcalors 15— llnw AutoPuwr"" Forward Speed Band lndlcator [If Equipped] 16— AutoTraeYM Indicalor 17— Dresel Exhausl Fluld (DEF) Gauge [FT4 Englnes Only) 1a— Fuel Gauge 19— Cpplanl Temperalure Gauge zu— lTEC’” Indlcalur 21— ISOEUS Auxlllary Mode Indlcaror 22— Set Speed 237 Amomam: snlmng Indlcatur 24— Currenl Gear/Range 257 Len Turn Indlcaror 26— ngh Beam Indlcator 27— Rear PTO Indlcatcr lll Equlpped] 251— From PTO Indlcator (ll Equipped] 297 Vehicle Ground Speed su— Tachometer Fle/dCIulss ls a trademark astsrs a Company lVT ls a trademark of Deere & Company AutuPall/rls a lrademark or Deere & Campany AutDTIaC ls a trademark plDeere a Cpmpany lTEC re a lrapemark or Deere a Company “1'! Dr! 1'! L! U LI '3 ENE! LLL-IJJ m Comer Post Dlsplay 15-3 PN:SD
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